TWI869731B - Stator filling optimization system - Google Patents
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- TWI869731B TWI869731B TW111145028A TW111145028A TWI869731B TW I869731 B TWI869731 B TW I869731B TW 111145028 A TW111145028 A TW 111145028A TW 111145028 A TW111145028 A TW 111145028A TW I869731 B TWI869731 B TW I869731B
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Abstract
一種定子線圈裝置,包含一線圈模組、一鐵心模組及一絕緣套模組。該鐵心模組包括一第一側壁、一第二側壁及一繞線柱,該繞線柱界定二分別位於兩側且供該線圈模組繞線的繞線槽,該第一側壁形成二分別連通該等繞線槽的導膠槽。該絕緣套模組包括一絕緣部、一第一限位壁部及一第二限位壁部,該第一限位壁部抵靠於該第一側壁,且形成一連通該等導膠槽的注膠槽,適用於供導熱膠由該注膠槽注入並經該等導膠槽分別流入該等繞線槽。藉此,可以藉由導熱膠而使該線圈模組的熱能能夠快速地傳遞到該鐵心模組,故能達到提升馬達散熱效果的功效。 A stator coil device includes a coil module, a core module and an insulating sleeve module. The core module includes a first side wall, a second side wall and a winding post, the winding post defines two winding grooves located at two sides for the coil module to wind, and the first side wall forms two conductive rubber grooves respectively connected to the winding grooves. The insulating sleeve module includes an insulating portion, a first limiting wall portion and a second limiting wall portion, the first limiting wall portion abuts against the first side wall, and forms a glue injection groove connected to the conductive rubber grooves, which is suitable for allowing thermal conductive glue to be injected from the glue injection groove and flow into the winding grooves respectively through the conductive rubber grooves. In this way, the heat energy of the coil module can be quickly transferred to the core module through the thermal conductive adhesive, thereby achieving the effect of improving the heat dissipation effect of the motor.
Description
本發明是有關於一種線圈裝置及優化系統,特別是指一種定子線圈裝置及定子灌膠優化系統。 The present invention relates to a coil device and an optimization system, in particular to a stator coil device and a stator glue filling optimization system.
近年來,空氣汙染以及二氧化碳排放問題逐漸受到重視,綠能車輛(例如,電動車)之技術逐年進展並在市場上日漸普及。然而,電動車輛是由電池供電馬達運轉以提供車輛動力,隨著馬達輸出功率需求提升,馬達產生的熱量也隨之增加。請參閱圖1,曲線11、12分別為習知馬達架構運轉時定子之矽鋼片表面與線圈表面之溫度變化,可以看出線圈之溫度隨運轉時間而快速上升,在運轉450秒後即已高達137.7℃,而當馬達內部線圈所累積的熱能過高時,則容易因過熱而造成馬達運作異常或耗損。
In recent years, air pollution and carbon dioxide emission issues have gradually received attention, and the technology of green energy vehicles (such as electric vehicles) has been improved year by year and has become increasingly popular in the market. However, electric vehicles are powered by batteries and motors to provide vehicle power. As the motor output power demand increases, the heat generated by the motor also increases. Please refer to Figure 1.
為了提升馬達散熱效果,如中華民國發明專利編號第I743667號即提出了一種馬達線圈散熱架構,該馬達線圈散熱架構是將導熱膠經由真空吸引的方式導入線圈與矽鋼片間,而使線圈產生的熱能可以經由矽鋼片而散熱。如圖2所示,曲線13、14分別為
該馬達線圈散熱架構之馬達運轉時定子之矽鋼片表面與線圈表面之溫度變化,可見此架構能有效地將運轉450秒後的線圈溫度降低至112.6℃。但如何能再進一步提升散熱效果,仍為本領域持續研究的目標。
In order to improve the heat dissipation effect of the motor, the Republic of China's invention patent number I743667 proposed a motor coil heat dissipation structure, which introduces thermal conductive glue between the coil and the silicon steel sheet through vacuum suction, so that the heat energy generated by the coil can be dissipated through the silicon steel sheet. As shown in Figure 2,
因此,本發明之目的,即在提供一種能進一步提升散熱效果的定子線圈裝置。 Therefore, the purpose of the present invention is to provide a stator coil device that can further enhance the heat dissipation effect.
於是,本發明定子線圈裝置,包含一線圈模組、一鐵心模組,及一絕緣套模組。 Therefore, the stator coil device of the present invention includes a coil module, a core module, and an insulating sleeve module.
該鐵心模組包括間隔設置的一第一側壁及一第二側壁,及一連接該第一側壁與該第二側壁的繞線柱,該繞線柱與該第一側壁、該第二側壁相配合界定出二分別位於該繞線柱兩側且供該線圈模組繞線的繞線槽,該第一側壁形成二分別連通該等繞線槽的導膠槽。 The core module includes a first side wall and a second side wall arranged at intervals, and a winding post connecting the first side wall and the second side wall. The winding post cooperates with the first side wall and the second side wall to define two winding grooves located on both sides of the winding post for the coil module to wind. The first side wall forms two conductive rubber grooves respectively connecting the winding grooves.
該絕緣套模組包括一位於該線圈模組與該繞線柱間而絕緣該線圈模組與該繞線柱的絕緣部、一由該絕緣部鄰近該第一側壁處向外延伸的第一限位壁部,及一由該絕緣部鄰近該第二側壁處向外延伸的第二限位壁部,該第一限位壁部抵靠於該第一側壁,且形成一連通該等導膠槽的注膠槽,適用於供導熱膠由該注膠槽注入並 經該等導膠槽分別流入該等繞線槽。 The insulating sleeve module includes an insulating portion between the coil module and the winding post to insulate the coil module and the winding post, a first limiting wall portion extending outward from the insulating portion adjacent to the first side wall, and a second limiting wall portion extending outward from the insulating portion adjacent to the second side wall. The first limiting wall portion abuts against the first side wall and forms a glue injection groove connected to the glue conductive grooves, which is suitable for allowing thermal conductive glue to be injected from the glue injection groove and flow into the winding grooves respectively through the glue conductive grooves.
因此,本發明之目的,即在提供一種能進一步提升散熱效果的定子灌膠優化系統。 Therefore, the purpose of the present invention is to provide a stator glue optimization system that can further enhance the heat dissipation effect.
於是,本發明定子灌膠優化系統,包含一如上述的定子線圈裝置及一灌膠裝置。 Therefore, the stator glue filling optimization system of the present invention includes a stator coil device as described above and a glue filling device.
該灌膠裝置包括一界定一用於供該定子線圈裝置設置的定子槽的本體,及二側壁,該定子槽沿一軸線方向延伸,該等側壁封閉該定子槽沿該軸線方向兩端之開口。 The glue filling device includes a body defining a stator slot for the stator coil device to be arranged, and two side walls, the stator slot extends along an axial direction, and the side walls close the openings of the stator slot at both ends along the axial direction.
因此,本發明之目的,即在提供一種能進一步提升散熱效果的定子灌膠優化系統。 Therefore, the purpose of the present invention is to provide a stator glue optimization system that can further enhance the heat dissipation effect.
於是,本發明定子灌膠優化系統,包含複數如上述的定子線圈裝置及一灌膠裝置。 Therefore, the stator glue filling optimization system of the present invention includes a plurality of stator coil devices as described above and a glue filling device.
該等定子線圈裝置圍繞一軸線排列且每一該第一側壁與相鄰之該第一側壁連接,每一該絕緣套模組沿該軸線之延伸方向分為間隔的一上絕緣套組及一下絕緣套組,該等上絕緣套組與該等下絕緣套組分別貼靠於該等鐵心模組沿該軸線之延伸方向的兩端。 The stator coil devices are arranged around an axis and each first side wall is connected to the adjacent first side wall. Each insulating sleeve module is divided into an upper insulating sleeve and a lower insulating sleeve spaced apart along the extending direction of the axis. The upper insulating sleeves and the lower insulating sleeves are respectively attached to the two ends of the core modules along the extending direction of the axis.
該灌膠裝置包括一圍繞該軸線且可設置於該等定子線圈裝置內側的環繞壁、一由該環繞壁遠離該等注膠槽之一端徑向延伸的承載盤,及一由該承載盤朝該等注膠槽之方向延伸的周壁,該環繞壁、該承載盤與該周壁相配合界定一呈環形且用於供該等定子線 圈裝置設置的定子槽。 The glue injection device includes an annular wall surrounding the axis and being disposed on the inner side of the stator coil devices, a supporting plate radially extending from one end of the annular wall away from the glue injection grooves, and a peripheral wall extending from the supporting plate toward the glue injection grooves. The annular wall, the supporting plate and the peripheral wall cooperate to define a stator slot in an annular shape for the stator coil devices to be disposed.
本發明之功效在於:藉由於該第一側壁形成分別連通該等繞線槽的該等導膠槽,並搭配於該第一限位壁部形成連通該等導膠槽的該注膠槽,可供導熱膠由該注膠槽注入時,能經該等導膠槽分別流入該等繞線槽,而直接流入該線圈模組與該鐵心模組之間隙,並滲入該線圈模組本身之間隙。如此,可以藉由導熱膠的良好導熱特性而使該線圈模組的熱能能夠快速地傳遞到該鐵心模組,故能達到提升馬達散熱效果的功效。 The effect of the present invention is that: by forming the conductive rubber grooves connected to the winding grooves respectively on the first side wall, and forming the injection groove connected to the conductive rubber grooves on the first limiting wall, the thermal conductive rubber can be injected from the injection groove and flow into the winding grooves respectively through the conductive rubber grooves, and directly flow into the gap between the coil module and the iron core module, and penetrate into the gap of the coil module itself. In this way, the heat energy of the coil module can be quickly transferred to the iron core module by the good thermal conductivity of the thermal conductive rubber, so as to achieve the effect of improving the heat dissipation effect of the motor.
2:定子線圈裝置 2: Stator coil device
21:線圈模組 21: Coil module
22:鐵心模組 22: Iron core module
221:繞線柱 221: Winding column
222:第一側壁 222: First side wall
223:第二側壁 223: Second side wall
224:繞線槽 224: Wire winding trough
225:導膠槽 225: Rubber guide groove
226:卡榫 226: Tenon
227:卡合槽 227: snap-in slot
23:絕緣套模組 23: Insulation sleeve module
24:絕緣部 24: Insulation Department
241:上絕緣套 241: Put on the insulation set
242:下絕緣套 242: Put on the insulation condom
25:第一限位壁部 25: First limiting wall
251:第一上壁體 251: First upper wall
252:第一下壁體 252: First lower wall
253:注膠槽 253: Glue injection tank
254:槽口 254: Notch
26:第二限位壁部 26: Second limiting wall
261:第二上壁體 261: Second upper wall
262:第二下壁體 262: Second lower wall
27:上絕緣套組 27: Upper insulation set
271:導流壁體 271: diversion wall
28:下絕緣套組 28: Lower insulation set
3:灌膠裝置 3: Glue filling device
31:本體 31: Body
311:底壁 311: Bottom wall
312:槽壁 312: Groove wall
32:側壁 32: Side wall
33:定子槽 33: stator slot
34:定位件 34: Positioning piece
35:環繞壁 35:Surrounding wall
36:承載盤 36: Carrier plate
37:周壁 37: Peripheral wall
4:定子單元 4: Stator unit
91,92:曲線 91,92: Curve
L:軸線 L: axis
X:橫方向 X: horizontal direction
Y:徑方向 Y: radial direction
Z:軸線方向 Z: Axis direction
A1,A2,A3,A4:注膠點 A1, A2, A3, A4: Glue injection points
B1,B2:注膠點 B1, B2: Glue injection point
C1,C2:注膠點 C1, C2: glue injection point
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是習知一種馬達架構運轉時,定子之矽鋼片表面與線圈表面之溫度變化的量測曲線圖;圖2是習知一種馬達線圈散熱架構之馬達運轉時,定子之矽鋼片表面與線圈表面之溫度變化的量測曲線圖;圖3是本發明定子灌膠優化系統的一第一實施例的一立體圖;圖4是該第一實施例的一部份分解圖;圖5是該第一實施例的一定子線圈裝置的分解圖; 圖6是該第一實施例的一鐵心模組與一絕緣套模組的立體圖;圖7是該第一實施例的多個該定子線圈裝置組合為一定子的示意圖;圖8是該第一實施例的該鐵心模組與一絕緣套的另一視角的立體圖;圖9是該第一實施例的該定子線圈裝置的局部剖面之立體示意圖;圖10是該第一實施例的該定子線圈裝置的另一局部剖面之立體示意圖;圖11是該第一實施例之該定子線圈裝置所應用之馬達運轉時,該鐵心模組表面與一線圈模組表面之溫度變化的量測曲線圖;圖12是本發明定子灌膠優化系統的一第二實施例的一立體部分分解圖;圖13是該第二實施例沿一軸線之延伸方向的局部剖面圖;圖14是本發明定子灌膠優化系統的一第三實施例的一立體組合圖;圖15是該第三實施例的一立體分解圖;圖16是該第三實施例的一局部放大示意圖,說明複數上絕緣套組與複數下絕緣套組之架構; 圖17是該第三實施例的一局部放大示意圖;及圖18是該第三實施例沿一軸線之延伸方向的局部剖面圖。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: FIG. 1 is a measurement curve diagram of the temperature change of the stator silicon steel sheet surface and the coil surface when a motor structure is operated; FIG. 2 is a measurement curve diagram of the temperature change of the stator silicon steel sheet surface and the coil surface when a motor of a motor coil heat dissipation structure is operated; FIG. 3 is a three-dimensional diagram of a first embodiment of the stator glue filling optimization system of the present invention. FIG. 4 is a partial exploded view of the first embodiment; FIG. 5 is an exploded view of a stator coil device of the first embodiment; FIG. 6 is a three-dimensional view of a core module and an insulating sleeve module of the first embodiment; FIG. 7 is a schematic diagram of a plurality of stator coil devices of the first embodiment combined into a stator; FIG. 8 is a three-dimensional view of the core module and an insulating sleeve of the first embodiment from another perspective; FIG. 9 is a three-dimensional view of the stator coil device of the first embodiment; FIG. FIG. 10 is a three-dimensional schematic diagram of another partial cross-section of the stator coil device of the first embodiment; FIG. 11 is a measurement curve diagram of the temperature change of the surface of the core module and the surface of a coil module when the motor used in the stator coil device of the first embodiment is running; FIG. 12 is a three-dimensional partial exploded view of a second embodiment of the stator glue filling optimization system of the present invention; FIG. 13 is an extension of the second embodiment along an axis FIG. 14 is a three-dimensional assembly diagram of a third embodiment of the stator glue filling optimization system of the present invention; FIG. 15 is a three-dimensional exploded diagram of the third embodiment; FIG. 16 is a partial enlarged schematic diagram of the third embodiment, illustrating the structure of multiple upper insulation sets and multiple lower insulation sets; FIG. 17 is a partial enlarged schematic diagram of the third embodiment; and FIG. 18 is a partial cross-sectional diagram of the third embodiment along the extension direction of an axis.
在本發明被詳細描述前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that similar components are represented by the same numbers in the following description.
參閱圖3與圖4,本發明定子灌膠優化系統之一第一實施例,包含一定子線圈裝置2及一灌膠裝置3。
Referring to Figures 3 and 4, a first embodiment of the stator glue potting optimization system of the present invention includes a
參閱圖4、圖5及圖6,該定子線圈裝置2包括一線圈模組21、一鐵心模組22及一絕緣套模組23。定義互相垂直的一橫方向X、一徑方向Y與一軸線方向Z。
Referring to Figures 4, 5 and 6, the
該鐵心模組22包括一繞線柱221、與沿該徑方向Y間隔設置的一第一側壁222及一第二側壁223。
The
該繞線柱221沿該軸線方向z延伸,並連接該第一側壁222與該第二側壁223相向之內側面的中央處。該繞線柱221沿該橫方向X的兩相反側面分別與該第一側壁222、該第二側壁223相配合界定出二繞線槽224,該等繞線槽224分別位於該繞線柱221兩側且供該線圈模組21繞線。該等繞線槽224沿該軸線方向Z延伸。
The winding
該第一側壁222之內側面(朝向該第二側壁223之一側)形成二沿該軸線方向Z延伸且分別連通該等繞線槽224的導膠槽
225。其中,每一該導膠槽225位於鄰近該繞線柱221處,亦即,每一該導膠槽225位於鄰近該繞線槽224之槽底處。如此,可供導熱膠能經由該等導膠槽225而直接流入該線圈模組21與該鐵心模組22的間隙,能達到更佳的導熱效果。該第一側壁222還於沿該橫方向X的兩相反側邊分別形成一卡榫226及一形狀對應於該卡榫226的卡合槽227。如此,可使每一該定子線圈裝置2能藉由該卡榫226、該卡合槽227分別與另一該定子線圈裝置2的該卡合槽227、該卡榫226卡合,而組裝成如圖7所示的一完整的定子單元4。需說明的是,為了圖式清楚起見,圖7並未繪出導熱膠,但相鄰之該等線圈模組21之間隙中實際上會填充有導熱膠。
The inner side surface of the first side wall 222 (the side facing the second side wall 223) forms two
參閱圖5及圖6,該絕緣套模組23包括一絕緣部24、一由該絕緣部24鄰近該第一側壁222處向外延伸的第一限位壁部25,及一由該絕緣部24鄰近該第二側壁223處向外延伸的第二限位壁部26。於本實施例中,該絕緣套模組23沿該軸線方向Z分為間隔的兩段以提供空隙作為導熱膠由該繞線槽224流入該線圈模組21的路徑。但該絕緣套模組23亦可為一體成形,此時,該絕緣部24呈環繞該繞線柱221的環狀且具有多個鏤空部,以提供導熱膠由該繞線槽224流入該線圈模組21的路徑,進而使該線圈模組21可透過導熱膠而將熱能傳導至該鐵心模組22。
5 and 6, the insulating
該絕緣部24具有分別套設於該繞線柱221沿該軸線方向
Z的兩端的一上絕緣套241及一下絕緣套242,該上絕緣套241與該下絕緣套242皆大致呈U型而符合於該繞線柱221兩端的形狀,並供該線圈模組21繞設,而提供該線圈模組21與該繞線柱221間之絕緣效果。
The insulating
該第一限位壁部25具有一由該上絕緣套241向外延伸的第一上壁體251,及一由該下絕緣套242向外延伸的第一下壁體252,該第一上壁體251與該第一下壁體252皆大致平行於該第一側壁222,分別用以限位該線圈模組21不會接觸到該第一側壁222而提供該線圈模組21與第一側壁222間之絕緣效果。該第一上壁體251與該第一下壁體252分別抵靠於該第一側壁222之上下緣。
The first limiting
參閱圖6、圖8、圖9及圖10,該第一上壁體251形成一連通該等導膠槽225的注膠槽253。該注膠槽253具有一連通外界的槽口254,適用於供導熱膠由該槽口254注入該注膠槽253,並經該等導膠槽225分別流入該等繞線槽224。該槽口254沿該橫方向X的孔徑小於該等導膠槽225沿該橫方向X的距離,也就是說,該注膠槽253形成該槽口254收束、外小內大的空間,如此,能更好地容納導熱膠,並減少導熱膠於注膠時溢出的情況。其中,為說明清楚起見,圖8中上方的該絕緣套模組23於分解後還朝右翻轉了90度角,故與該鐵心模組22呈不同視角。
Referring to FIG. 6 , FIG. 8 , FIG. 9 and FIG. 10 , the first
參閱圖4、圖5及圖6,該第二限位壁部26具有一由該上
絕緣套241向外延伸的第二上壁體261,及一由該下絕緣套242向外延伸的第二下壁體262,該第二上壁體261與該第二下壁體262皆大致平行於該第二側壁223,用以限位該線圈模組21不會接觸到該第二側壁223而提供該線圈模組21與第二側壁223間之絕緣效果。該第二上壁體261與該第二下壁體262分別抵靠於該第二側壁223之上下緣。
Referring to Figures 4, 5 and 6, the second limiting
參閱圖3、圖4及圖5,該灌膠裝置3適用於在注膠時供該定子線圈裝置2設置,包括一界定一用於供該定子線圈裝置2設置的定子槽33的本體31、二側壁32及四定位件34。
Referring to Figures 3, 4 and 5, the
該本體31具有沿該軸線方向Z延伸的一底壁311及二槽壁312,該等槽壁312分別由該底壁311沿該橫方向X的兩相反側延伸,並與該底壁311相配合界定沿該軸線方向Z延伸的該定子槽33。於本實施例中,該底壁311與該等槽壁312為一體成形。
The
該等側壁32藉由該等定位件34(例如,螺絲)而可拆組地固定於該本體31沿該軸線方向Z之兩側面,而用以封閉該定子槽33沿該軸線方向Z兩端之開口。
The
於注膠時,將該定子線圈裝置2放入該灌膠裝置3,並由該槽口254注入導熱膠,而使導熱膠經由該注膠槽253、該等導膠槽225而分別流入該等繞線槽224,並流入該線圈模組21與該鐵心模組22間的間隙與該線圈模組21本身的縫隙中。如此,可以提供
該線圈模組21至該鐵心模組22的良好導熱路徑。並且,由於導熱膠可以直接流入該線圈模組21與該鐵心模組22間的間隙,因此,相較於真空吸引方式無法確保導熱膠的流動方向,本實施例可以充分掌握導熱膠的分布位置與用量。也就是說,可以事先估算該灌膠裝置3與該定子線圈裝置2中的空間所需要的導熱膠用量,並以所運算出的用量進行灌膠,如此,可精確地控制導熱膠用量並避免溢膠情況發生。值得說明的是,於注膠時,還可以進一步地使用三個灌膠管(圖未示)同時從該注膠槽253、圖3中之注膠點A1、A2(該灌膠裝置3鄰近該注膠槽253的兩個角落)三處進行注膠,如此,可以同時由該定子線圈裝置2內(該注膠槽253)、外(注膠點A1、A2)進行注膠,而能提升注膠速度。或是還可使用五個灌膠管(圖未示)同時從該注膠槽253、圖3中之注膠點A1、A2、A3、A4(該灌膠裝置3的四個角落)共五處進行注膠,如此,可以再進一步提升注膠速度。
When injecting glue, the
參閱圖4、圖5及圖6,經由以上的說明,本實施例的功效如下: Referring to Figures 4, 5 and 6, based on the above description, the effects of this embodiment are as follows:
一、藉由於該第一側壁222形成分別連通該等繞線槽224的該等導膠槽225,並搭配於該第一限位壁部25形成連通該等導膠槽225的該注膠槽253,可使用壓力噴注的方式,將導熱膠由該注膠槽253注入,接著經該等導膠槽225分別流入該等繞線槽224,並直接流入該線圈模組21與該鐵心模組22之間隙,再由內而外地滲
入該線圈模組21本身之間隙,是以,能使導熱膠十分良好地填充於該線圈模組21與該鐵心模組22之間隙、與該線圈模組21本身之間隙中。如此,可以藉由導熱膠的良好導熱特性而使該線圈模組21的熱能能夠快速地傳遞到該鐵心模組22,並可搭配於後續再傳遞至該馬達之殼體(圖未示)或是其他散熱裝置以進行降溫。故能達到提升馬達散熱效果的功效,避免該線圈模組21累積過高熱能而造成馬達運作異常或耗損。
1. By forming the
參閱圖4及圖11,曲線91、92分別為該定子線圈裝置2所應用之一馬達(圖未示)運轉時矽鋼片(即,該鐵心模組22)表面(曲線91)與該線圈模組21表面(曲線92)之溫度變化。說明本實施例之架構在運轉690秒後,該線圈模組21之溫度仍在125℃以下,且在104.2℃時,該鐵心模組22與該線圈模組21間之溫差僅有1.9℃,這表示本實施例之該鐵心模組22與該線圈模組21間的導熱路徑良好,該線圈模組21所產生之熱能能快速傳遞至該鐵心模組22,而不容易累積過熱而發生異常。
4 and 11 , curves 91 and 92 respectively represent the temperature changes of the surface of the silicon steel sheet (i.e., the core module 22) (curve 91) and the surface of the coil module 21 (curve 92) when a motor (not shown) used in the
二、參閱圖5及圖6,藉由設計該等導膠槽225形成於該第一側壁222朝向該第二側壁223之一側,且分別位於鄰近該等繞線槽224之槽底處,可供導熱膠能直接流入該線圈模組21與該鐵心模組22之間隙,故能達到極佳的熱傳導效果。
2. Referring to FIG. 5 and FIG. 6, the
三、藉由設計該槽口254沿該橫方向X的孔徑小於該等導
膠槽225沿該橫方向X的距離,可使該注膠槽253呈開口收束的形狀。如此,能更好地容納導熱膠,減少導熱膠於注膠時溢出的情況。
3. By designing the aperture of the
參閱圖12及圖13,為本發明定子灌膠優化系統的一第二實施例,該第二實施例是類似於該第一實施例,該第二實施例與該第一實施例的差異在於:該第二實施例包含複數該定子線圈裝置2,該等定子線圈裝置2圍繞一軸線L排列,且每一該第一側壁222藉由該卡合槽227、該卡榫226而與相鄰之該第一側壁222卡合。其中,可設計每一該第一限位壁部25之周向長度相近於該第一側壁222之周向長度、每一該第二限位壁部26之周向長度相近於該第二側壁223之周向長度,而使該等第一限位壁部25沿周向上相互碰觸,且該等第二限位壁部26沿周向上相互碰觸,進而具有較佳的穩固性並可減少導熱膠溢出的情況。
Referring to FIG. 12 and FIG. 13 , a second embodiment of the stator glue potting optimization system of the present invention is shown. The second embodiment is similar to the first embodiment. The difference between the second embodiment and the first embodiment is that the second embodiment includes a plurality of
該灌膠裝置3包括一圍繞該軸線L且可設置於該等定子線圈裝置2之該等第二側壁223內側的環繞壁35、一由該環繞壁35遠離該等注膠槽253之一端徑向延伸的承載盤36,及一由該承載盤36朝該等注膠槽253之方向延伸的周壁37,該環繞壁35、該承載盤36與該周壁37相配合界定一呈環形且用於供該等定子線圈裝置2設置的定子槽33。其中,該環繞壁35貼靠於該第二限位壁部26(或亦可貼靠於該第二側壁223),且長度大於該線圈模組21之沿該軸
線方向Z之延伸長度,該周壁37由該承載盤36沿伸至貼靠於該第一下壁體252(或亦可貼靠於該第一側壁222),如此,可限定導熱膠的流動空間,並可減少導熱膠溢出的情況。
The
於注膠時,將組合好的該等定子線圈裝置2放入該灌膠裝置3之該定子槽33中,即可進行灌膠。並於導熱膠凝固後,再將該灌膠裝置3與該等定子線圈裝置2拆開即完成。相同地,還可以進一步地使用多個灌膠管(圖未示)同時從該等注膠槽253、圖12中該等定子線圈裝置2間之注膠點B1、B2處進行注膠,如此,可以同時由該定子線圈裝置2內(該注膠槽253)、外(注膠點B1、B2)進行注膠,而能提升注膠速度。
When injecting glue, put the assembled
如此,該第二實施例亦可達到與上述第一實施例相同的目的與功效。並且,藉由先組裝再一起進行灌膠程序,可以減少公工序,並提升整體架構的結合度及穩固性。 In this way, the second embodiment can also achieve the same purpose and effect as the first embodiment. Moreover, by assembling first and then performing the glue filling process together, the number of working steps can be reduced and the bonding and stability of the overall structure can be improved.
參閱圖14、圖15及圖16,為本發明定子灌膠優化系統的一第三實施例,該第三實施例是類似於該第二實施例,該第三實施例與該第二實施例的差異如下:需說明的是,下述的上下方向是以圖15之上下方向進行說明,並且,為了圖式清楚起見,於圖15中,省略了圖式右半邊的該等線圈模組21。
Referring to FIG. 14, FIG. 15 and FIG. 16, a third embodiment of the stator glue filling optimization system of the present invention is shown. The third embodiment is similar to the second embodiment. The difference between the third embodiment and the second embodiment is as follows: It should be noted that the up and down directions described below are described based on the up and down directions of FIG. 15, and for the sake of clarity of the figure, the
該等鐵心模組22以該等第一側壁222相互連接,並為一
體成形的環狀。
The
每一該絕緣套模組23沿該軸線之延伸方向分為間隔的一上絕緣套組27,及一下絕緣套組28。每一該上絕緣套組27連接相鄰的該上絕緣套組27而使該等上絕緣套組27形成一體成形的環形架構,每一該下絕緣套組28連接相鄰的該下絕緣套組28而使該等下絕緣套組28形成一體成形的環形架構,該等上絕緣套組27與該等下絕緣套組28分別貼靠於該等鐵心模組22沿該軸線L之延伸方向的兩端。
Each of the insulating
參閱圖16、圖17及圖18,該上絕緣套組27具有該上絕緣套241、該第一上壁體251、該第二上壁體261及一導流壁體271。該第一上壁體251與該第一側壁222延伸方向相同,該導流壁體271由該第一上壁體251徑向延伸再朝下延伸而貼靠於該第一側壁222上緣,該導流壁體271由上表面向下貫穿而形成該注膠槽253,該等導流壁體271相互連接而形成環狀,並藉由與該第一側壁222間形成之空隙而提供導熱膠由該注膠槽253至該導膠槽225間的流道。
Referring to Figures 16, 17 and 18, the upper insulating
參閱圖14、圖15及圖18,由於本實施例之該等鐵心模組22、該等上絕緣套組27與該等下絕緣套組28皆為一體成形,因此,需先將該等鐵心模組22、該等上絕緣套組27與該等下絕緣套組28進行組裝後,再纏繞該等線圈模組21,接著,將組裝好之該定子線
圈裝置2放入該灌膠裝置3之該定子槽33中,即可進行灌膠。並於導熱膠凝固後,再將該灌膠裝置3與該等定子線圈裝置2拆開即完成。參閱圖17,相同地,還可以進一步地使用多個灌膠管(圖未示)同時從該等注膠槽253、圖17中該等定子線圈裝置2間之注膠點C1、C2處進行注膠,如此,可以同時由該定子線圈裝置2內(該注膠槽253)、外(注膠點C1、C2)進行注膠,而能提升注膠速度。
Referring to Fig. 14, Fig. 15 and Fig. 18, since the
如此,該第三實施例亦可達到與上述第二實施例相同的目的與功效。並且,藉由將該等鐵心模組22、該等上絕緣套組27與該等下絕緣套組28設計為一體成形,可以進一步提升整體架構的結合度及穩固性。
In this way, the third embodiment can also achieve the same purpose and effect as the second embodiment. Moreover, by designing the
綜上所述,本發明定子線圈裝置及定子灌膠優化系統確實能達成本發明的目的。 In summary, the stator coil device and stator glue filling optimization system of the present invention can indeed achieve the purpose of the present invention.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above is only an example of the implementation of the present invention, and it cannot be used to limit the scope of the implementation of the present invention. All simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still within the scope of the patent of the present invention.
2:定子線圈裝置 2: Stator coil device
21:線圈模組 21: Coil module
22:鐵心模組 22: Iron core module
221:繞線柱 221: Winding column
222:第一側壁 222: First side wall
223:第二側壁 223: Second side wall
224:繞線槽 224: Wire winding trough
225:導膠槽 225: Rubber guide groove
226:卡榫 226: Tenon
227:卡合槽 227: snap-in slot
23:絕緣套模組 23: Insulation sleeve module
24:絕緣部 24: Insulation Department
241:上絕緣套 241: Put on the insulation set
242:下絕緣套 242: Put on the insulation condom
25:第一限位壁部 25: First limiting wall
251:第一上壁體 251: First upper wall
252:第一下壁體 252: First lower wall
26:第二限位壁部 26: Second limiting wall
261:第二上壁體 261: Second upper wall
262:第二下壁體 262: Second lower wall
X:橫方向 X: horizontal direction
Y:徑方向 Y: radial direction
Z:軸線方向 Z: Axis direction
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TW202008692A (en) * | 2018-08-08 | 2020-02-16 | 群光電能科技股份有限公司 | Motor stator structure and stator assembly |
TW202131606A (en) * | 2020-02-03 | 2021-08-16 | 綠達光電股份有限公司 | Heat dissipation structure of a motor coil |
CN214124980U (en) * | 2020-12-30 | 2021-09-03 | 苏州赛鼎机电有限公司 | Rubber-coated stator core convenient for wiring |
US20210351667A1 (en) * | 2020-05-07 | 2021-11-11 | Beijing Institute Of Technology | Motor stator and motor |
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TW202008692A (en) * | 2018-08-08 | 2020-02-16 | 群光電能科技股份有限公司 | Motor stator structure and stator assembly |
TW202131606A (en) * | 2020-02-03 | 2021-08-16 | 綠達光電股份有限公司 | Heat dissipation structure of a motor coil |
US20210351667A1 (en) * | 2020-05-07 | 2021-11-11 | Beijing Institute Of Technology | Motor stator and motor |
CN214124980U (en) * | 2020-12-30 | 2021-09-03 | 苏州赛鼎机电有限公司 | Rubber-coated stator core convenient for wiring |
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