TWI860691B - Power tools with motor directly connected to tool head - Google Patents
Power tools with motor directly connected to tool head Download PDFInfo
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- TWI860691B TWI860691B TW112114903A TW112114903A TWI860691B TW I860691 B TWI860691 B TW I860691B TW 112114903 A TW112114903 A TW 112114903A TW 112114903 A TW112114903 A TW 112114903A TW I860691 B TWI860691 B TW I860691B
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Abstract
一種馬達直連工具頭的電動工具,包括機身以及可拆卸結合於機身的工具頭,機身具有一插槽並在內部浮動設置一馬達,該馬達具有一傳動軸與一環繞該傳動軸周圍的插管,該工具頭的後側具有一插塊用以插入該插槽,該插塊內具有一套槽供該插管插入固定,該套槽內並具有一連結器,用以連結傳動軸而能驅動該工具頭的作用部工作;當本發明工具頭的作用部受力而使工具頭相對機身鬆動偏移時,由於馬達係浮動設置且其插管係插入該工具頭的套槽固定,因此使馬達能與該工具頭同動,避免傳動軸、連結器的軸心偏移而能保持馬達的傳動效率與使用壽命。A motor-directly-connected tool head electric tool comprises a body and a tool head detachably connected to the body, wherein the body has a slot and a motor is arranged in a floating manner inside the body, the motor has a drive shaft and a plug tube surrounding the drive shaft, the rear side of the tool head has an insert block for inserting into the slot, the insert block has a sleeve groove for the plug tube to be inserted and fixed, and the sleeve groove has a connector for connecting the drive shaft to drive the action part of the tool head to work; when the action part of the tool head of the present invention is subjected to force and the tool head is loosely offset relative to the body, since the motor is arranged in a floating manner and the plug tube is inserted into the sleeve groove of the tool head for fixing, the motor can move with the tool head, thereby avoiding the axial deviation of the drive shaft and the connector and maintaining the transmission efficiency and service life of the motor.
Description
本發明涉及一種電動工具;尤其涉及一種馬達直連工具頭的電動工具。The present invention relates to an electric tool, and more particularly to an electric tool with a motor directly connected to a tool head.
現有的電動工具包括一工具頭以及一機身,工具頭係以可拆卸的方式結合於該機身的前端,於機身內固定一馬達以其傳動軸連接工具頭後端的連結器,當電動工具使用時該馬達透過連結器帶動工具頭前端的作用部旋轉工作。The existing power tool includes a tool head and a body. The tool head is detachably connected to the front end of the body. A motor is fixed in the body and connected to a connector at the rear end of the tool head by its drive shaft. When the power tool is used, the motor drives the working part at the front end of the tool head to rotate through the connector.
上述的電動工具雖具有電動驅動作用部工作的效果,但由於工具頭與與機身之間是以容易鬆動的方式連結,因此在工具頭的作用部側向受力時,該工具頭就容易相對機身產生偏移,使工具頭後端的連結器與馬達的傳動軸偏移產生摩擦,除了減低馬達的傳動效率以外,工具頭的連結器與馬達之間也容易因摩擦產生損耗降低使用的壽命。Although the above-mentioned electric tool has the effect of electrically driving the working part, since the tool head and the body are connected in a loose manner, when the working part of the tool head is subjected to lateral force, the tool head is easily offset relative to the body, causing the connector at the rear end of the tool head and the drive shaft of the motor to offset and generate friction. In addition to reducing the transmission efficiency of the motor, the connector of the tool head and the motor are also easily damaged due to friction, which reduces the service life.
有鑑於此,本發明之目的在於提供一種電動工具,藉由將馬達浮動設置於機身內,配合工具頭插入機身時能與馬達固定連接的構造設計,使工具頭相對機身偏移時,馬達與工具頭之間的傳動不受工具頭偏移影響的功效。In view of this, the purpose of the present invention is to provide an electric tool, by arranging the motor in a floating manner inside the body, and cooperating with the structural design that the tool head can be fixedly connected to the motor when inserted into the body, so that when the tool head is offset relative to the body, the transmission between the motor and the tool head is not affected by the offset of the tool head.
緣以達成上述目的,本發明提供一種馬達直連工具頭的電動工具,包括一機身以及一可拆卸地結合於該機身的工具頭。該機身具有一機身外殼,該機身外殼的前端部具有一銜接部,該銜接部內具有一插槽,該插槽的前端具有一插口,於該機身外殼設置一控制鈕,於該機身外殼內以至少可朝周向浮動的方式設有一馬達,該馬達受該控制鈕啟動,該馬達具有一朝該插口的方向延伸的傳動軸,於該馬達並設有一環繞該傳動軸周圍的該插管。該工具頭具有一工具頭外殼,該工具頭外殼的後端向後凸設一插塊,該插塊的內部具有一朝後方開口的套槽,該插塊由該插口插入該插槽,該馬達的該插管插入該套槽內固定,該工具頭外殼內樞穿一連結器,該連結器位於該套槽內並與該傳動軸連結,於該工具頭外殼的前端或周圍設置一作用部,該作用部與該連結器的前端連結並受其驅動運作。In order to achieve the above-mentioned purpose, the present invention provides an electric tool with a motor directly connected to a tool head, comprising a body and a tool head detachably connected to the body. The body has a body shell, the front end of the body shell has a joint, the joint has a slot, the front end of the slot has a socket, a control button is arranged on the body shell, a motor is arranged in the body shell in a manner that it can float at least in a circumferential direction, the motor is activated by the control button, the motor has a drive shaft extending in the direction of the socket, and the motor is also provided with a plug surrounding the drive shaft. The tool head has a tool head shell, a plug block is protruding backwards at the rear end of the tool head shell, the inside of the plug block has a sleeve groove opening toward the rear, the plug block is inserted into the slot through the socket, the plug tube of the motor is inserted into the sleeve groove and fixed, a connector is inserted into the tool head shell, the connector is located in the sleeve groove and connected to the drive shaft, an action part is set at the front end or around the tool head shell, the action part is connected to the front end of the connector and is driven by it to operate.
本發明之效果在於,由於馬達係至少可朝周向浮動的方式設置於該機身內,且該馬達的插管係插入該工具頭後端的套槽固定,如此使該馬達與該工具頭可拆卸地結合時能連結為一體。當該工具頭的作用部受力,使該工具頭相對於機身鬆動偏移時,該馬達能與該工具頭同動,藉此可避免傳動軸的軸心相對該連結器的軸心偏移,能保持馬達驅動該作用部的傳動效率,並延長該工具頭與馬達之間傳動的連結器與傳動軸的使用壽命。The effect of the present invention is that, since the motor is arranged in the body in a manner that it can float at least in the circumferential direction, and the plug of the motor is inserted into the sleeve groove at the rear end of the tool head for fixing, the motor and the tool head can be connected as a whole when they are detachably combined. When the working part of the tool head is subjected to force, causing the tool head to loosen and deviate relative to the body, the motor can move with the tool head, thereby avoiding the axis of the drive shaft from deviating relative to the axis of the connector, maintaining the transmission efficiency of the motor driving the working part, and extending the service life of the connector and the drive shaft for transmission between the tool head and the motor.
為能更清楚地說明本發明,茲舉較佳實施例並配合圖式詳細說明如後。請參看圖1至圖6所示,為本發明一較佳實施例之馬達直連工具頭的電動工具100,包括一機身10以及一可拆卸地結合於該機身10的工具頭20,該機身10可為槍型或桿型的機身,該工具頭20可以是六角扳手頭、螺絲起子頭或圓鋸頭,在本較佳實施例中該機身10係桿型的機身,該工具頭20是六角扳手頭,其中:In order to more clearly explain the present invention, a preferred embodiment is given and described in detail with reference to the drawings. Please refer to FIG. 1 to FIG. 6, which are a preferred embodiment of the present invention, a motor directly connected to a tool head
該機身10具有一機身外殼12,該機身外殼12係左右對半殼體結合而成的桿型殼體並具有前後兩端,該機身外殼12的前端部具有一銜接部121,該銜接部121內具有一插槽122,該插槽122的前端具有一插口123,該插口123位於該機身外殼12的前面,於該機身外殼12設置一控制鈕14,於該機身外殼12內以至少可朝周向浮動的方式設有一馬達16,該馬達16與該控制鈕14電連接而可受該控制鈕14啟動,該馬達16具有一馬達本體161,該馬達本體161前面的中央具有一傳動軸162,該傳動軸162朝該插口123的方向延伸,於該馬達本體161的前面具有一插管163,該插管163係直管體並且環繞於該插管163的周圍。在本較佳實施例中,該傳動軸162整體位於該插管163內。在其他較佳實施例中,該機身外殼12亦可為上下對半殼體結合而成的桿型殼體。The
該工具頭20具有一工具頭外殼22,該工具頭外殼22的後端向後凸設一插塊24,該插塊24的內部具有一朝後方開口的套槽241,該插塊24由該插口123插入該插槽122,該馬達16的該插管163插入該套槽241內固定,當該插管163插入該套槽241內時,該插管163的外周面貼靠於該套槽241的內壁固定,使該工具頭20與該馬達16能在該馬達16於機身外殼12內的浮動、可移動的範圍內同動。該工具頭外殼22內樞穿一連結器26,該連結器26位於該套槽241內並與該馬達16的傳動軸162連結,於該工具頭外殼22的前端或周圍設置一作用部28,該作用部28與該連結器26的前端連結並受該連結器26驅動運作。在本較佳實施例中該作用部28係設於該工具頭外殼22前端的六角扳手;在其他較佳實施例中,該作用部28亦可為螺絲起子或設於該工具頭外殼22周圍的圓鋸組件。The
當本發明使用時,如上述較佳實施例是以該機身10供使用者手握,當使用者按壓該控制鈕14時會啟動該馬達16的傳動軸162旋轉,經由與傳動軸162連結的連結器26驅動該工具頭20的作用部28運作。由於該工具頭20係可拆卸地結合於該機身10,因此可將原本六角扳手頭的工具頭20更換為螺絲起子頭、圓鋸頭或其他類型的工具頭20。When the present invention is used, as in the preferred embodiment described above, the
也因為該工具頭20係可更換,因此該工具頭20與該機身10的結合時,兩者之間容易產生可鬆動的間隙,使得該工具頭20的作用部28施力於作用物上時,反作用力可能使該工具頭20相對機身10鬆動偏移,然而本發明由於馬達16係浮動設置於該機身10內,且該馬達16的插管163係插入該工具頭20後端的套槽241固定為一體,使該工具頭20相對於該機身10鬆動偏移時,該馬達16能與該工具頭20同動,避免傳動軸162的軸心相對該連結器26的軸心偏移,能保持馬達16驅動該作用部28的傳動效率與該工具頭20與馬達16之間傳動構造的使用壽命。Because the
請參看圖1至圖4B所示,進一步說明上述較佳實施例的其他部分。該機身外殼12係圓柱狀的桿型殼體並且於內部鄰近該插槽122的左右位置分別具有一側向插槽124,該二側向插槽124係左右對稱的設置,各該側向插槽124朝向另一側向插槽124的一側具有一側向插口1241。配合該二側向插槽124的位置,於該馬達16的馬達本體161的左右兩側設置一浮動臂164,各該浮動臂164由各該側向插口1241插入各該側向插槽124,各該浮動臂164的外端、頂緣以及底緣與各該側向插槽124的內壁具有一浮動間隙A,藉由該二浮動臂164於該二側向插槽124內至少可上下左右移動的設置,使該馬達16以至少可朝周向浮動的方式設置於該機身外殼12外殼內。在其他的較佳實施例中,該浮動間隙A還延伸至各該浮動臂164的前、後面與各該側向插槽124的內壁之間,使該馬達16的軸心方向相對該機身外殼12的軸心方向略為偏轉時,該傳動軸162的軸心也不會相對該連結器26的軸心偏移。Please refer to Figures 1 to 4B for further explanation of other parts of the preferred embodiment. The
該工具頭20的插塊24的前後兩部分各分為一外徑較寬的前段部242以及一外徑較窄的後段部243,該前段部242的外徑小於該工具頭外殼22的外徑,該套槽241位於該後段部243內而使該後段部243成為環形管體,於該後段部243後端的內緣形成一環狀的導引斜面2431。該機身10的插槽122內壁為非圓形的形狀,該前段部242周圍的輪廓係配合該插槽122內壁的形狀,使該前段部242插入該插槽122後,該工具頭20不能以其軸心為旋轉中心相對該機身10旋轉。The front and rear parts of the
在本較佳實施例中,該後段部243係環形的圓管體並且於其外周面的一側具有一倒勾244,具體而言,該倒勾244係連接於該後段部243外周面後端緣的頂側,該倒勾244的後側具有一傾斜面2441。配合該倒勾244於該機身外殼12內設置一扣環21,該扣環21係圓環體並且位於該插管163的周圍,在本較佳實施例中該插管163的前端伸出該扣環21的前端緣,於該扣環21的內周面與該插管163的外周面之間具有一環狀且可供該工具頭20的後段部243插入的插入間隙A1,該插入間隙A1對應該機身外殼12頂側的徑向長度較其他部分的徑向長度小。該機身外殼12的一側如本較佳實施例係於該機身外殼12的底側貫穿一扣環按鈕孔125,於該機身外殼12的另一側也就是頂側內形成一彈簧座126。In the preferred embodiment, the
請參看圖2至圖4B所示,於該扣環按鈕孔125穿置一扣環按鈕211,該扣環按鈕孔125的內端連接該扣環21的底側,該彈簧座126設置一彈簧212,該彈簧212施力抵靠該扣環21的頂側,使該扣環21保持該插入間隙A1頂側的徑向長度較小的狀態,並在該扣環按鈕211被按壓時使該扣環21能移動至一釋放位置並於釋放該扣環按鈕211後復位。Please refer to Figures 2 to 4B. A buckle ring button 211 is inserted into the buckle
請參看圖2、圖6所示,當該工具頭20的前段部242插入該機身10的插槽122且該後段部243套合於該馬達16的插管163周圍的過程中,該導引斜面2431供該插管163的前端抵觸而使該插管163順利插入該套槽241內固定,同時該倒勾244的傾斜面2441推開該扣環21,使該插管163插入該套槽241固定時該扣環21扣住該倒勾244,將該工具頭20可拆卸地結合於該機身10的前端。Please refer to Figures 2 and 6. When the
以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。The above description is only the preferred embodiment of the present invention. Any equivalent changes made by applying the present invention specification and the scope of patent application should be included in the patent scope of the present invention.
[本發明] 100:馬達直連工具頭的電動工具 10:機身 12:機身外殼 121:銜接部 122:插槽 123:插口 124:側向插槽 1241:側向插口 125:扣環按鈕孔 126:彈簧座 14:控制鈕 16:馬達 161:馬達本體 162:傳動軸 163:插管 164:浮動臂 20:工具頭 21:扣環 211:扣環按鈕 212:彈簧 22:工具頭外殼 24:插塊 241:套槽 242:前段部 243:後段部 2431:導引斜面 244:倒勾 2441:傾斜面 26:連結器 28:作用部 A:浮動間隙 A1:插入間隙 [The present invention] 100: Electric tool with motor directly connected to tool head 10: Machine body 12: Machine body housing 121: Joint 122: Slot 123: Socket 124: Lateral slot 1241: Lateral socket 125: Retaining ring button hole 126: Spring seat 14: Control button 16: Motor 161: Motor body 162: Drive shaft 163: Insert tube 164: Floating arm 20: Tool head 21: Retaining ring 211: Retaining ring button 212: Spring 22: Tool head housing 24: Insert block 241: Slot 242: Front section 243: Rear section 2431: Guide slope 244: Hook 2441: Inclined surface 26: Connector 28: Action section A: Floating gap A1: Insertion gap
圖1為本發明一較佳實施例之立體圖。 圖2為本發明上述較佳實施例頭部與機身分離之側視示意圖。 圖3為本發明上述較佳實施例頭部之後視圖。 圖4A為本發明上述較佳實施例機身之前視圖。 圖4B為圖4A剖開部分機身外殼之前視示意圖。 圖5為本發明上述較佳實施例之側視圖 圖6為圖5之6-6方向剖視示意圖。 Figure 1 is a three-dimensional diagram of a preferred embodiment of the present invention. Figure 2 is a side view schematic diagram of the head and the body of the preferred embodiment of the present invention separated. Figure 3 is a rear view of the head of the preferred embodiment of the present invention. Figure 4A is a front view of the body of the preferred embodiment of the present invention. Figure 4B is a front view schematic diagram of Figure 4A with a portion of the body shell cut away. Figure 5 is a side view of the preferred embodiment of the present invention. Figure 6 is a schematic cross-sectional view of Figure 5 in the direction 6-6.
100:馬達直連工具頭的電動工具 10:機身 12:機身外殼 121:銜接部 14:控制鈕 20:工具頭 22:工具頭外殼 28:作用部 100: Electric tool with motor directly connected to tool head 10: Machine body 12: Machine body housing 121: Joint 14: Control button 20: Tool head 22: Tool head housing 28: Action part
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2023
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWM330892U (en) * | 2007-09-11 | 2008-04-21 | Mobiletron Electronics Co Ltd | Electric tool |
US20170000491A1 (en) * | 2012-12-17 | 2017-01-05 | Ethicon Endo-Surgery, Llc | Circular stapler with selectable motorized and manual control, including a control ring |
CN105538241A (en) * | 2014-10-24 | 2016-05-04 | 盖多·瓦伦蒂尼 | Handheld and/or Manual Power Tools |
CN109310427A (en) * | 2016-04-18 | 2019-02-05 | 伊西康有限责任公司 | Methods for operating surgical instruments |
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