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TWI859806B - Laminated body, image display device using the same, and method for manufacturing the laminated body - Google Patents

Laminated body, image display device using the same, and method for manufacturing the laminated body Download PDF

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Publication number
TWI859806B
TWI859806B TW112113244A TW112113244A TWI859806B TW I859806 B TWI859806 B TW I859806B TW 112113244 A TW112113244 A TW 112113244A TW 112113244 A TW112113244 A TW 112113244A TW I859806 B TWI859806 B TW I859806B
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layer
weight
resin
resin layer
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TW112113244A
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TW202343105A (en
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三田聰司
藤彰宏
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日商日東電工股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • B32B27/325Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/721Two or more polyisocyanates not provided for in one single group C08G18/73 - C08G18/80
    • C08G18/724Combination of aromatic polyisocyanates with (cyclo)aliphatic polyisocyanates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/73Polyisocyanates or polyisothiocyanates acyclic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/202LCD, i.e. liquid crystal displays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/206Organic displays, e.g. OLED

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polarising Elements (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Liquid Crystal (AREA)
  • Electroluminescent Light Sources (AREA)
  • Adhesive Tapes (AREA)
  • Display Devices Of Pinball Game Machines (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)

Abstract

本案課題提供一種薄且構件間之接著力優異的積層體。 This project provides a thin laminate with excellent bonding strength between components.

其解決手段為:本發明實施形態之積層體具有:含偏光件的偏光板、機能層、樹脂層及接著劑層;前述樹脂層與前述接著劑層係鄰接而配置;前述樹脂層包含玻璃轉移溫度為85℃以上並且重量平均分子量Mw為50000以上小於500000的樹脂、與異氰酸酯化合物;前述異氰酸酯化合物包含選自二異氰酸甲苯酯、二苯甲烷二異氰酸酯、伸茬基二異氰酸酯及其等衍生物中之至少1者;前述樹脂層中之前述樹脂的含量為50重量%以上且90重量%以下,前述樹脂層中之前述異氰酸酯化合物的含量為10重量%以上且50重量%以下;前述接著劑層係以接著劑組成物的硬化物層構成,藉由前述接著劑組成物中所含單體成分之莫耳分率的加權平均算出的辛醇/水分配係數logPow為1.5以上且4.0以下。 The solution is as follows: the laminated body of the embodiment of the present invention comprises: a polarizing plate including a polarizer, a functional layer, a resin layer and an adhesive layer; the resin layer and the adhesive layer are arranged adjacent to each other; the resin layer comprises a resin having a glass transition temperature of 85°C or higher and a weight average molecular weight Mw of 50,000 or higher and less than 500,000, and an isocyanate compound; the isocyanate compound comprises a compound selected from toluene diisocyanate, diphenylmethane diisocyanate, stubyl diisocyanate, and stubyl diisocyanate. and at least one of its derivatives; the content of the aforementioned resin in the aforementioned resin layer is 50% by weight or more and 90% by weight or less, and the content of the aforementioned isocyanate compound in the aforementioned resin layer is 10% by weight or more and 50% by weight or less; the aforementioned adhesive layer is composed of a cured layer of the adhesive composition, and the octanol/water partition coefficient logPow calculated by the weighted average of the molar fractions of the monomer components contained in the aforementioned adhesive composition is 1.5 or more and 4.0 or less.

Description

積層體及使用其的影像顯示裝置、以及積層體的製造方法 Laminated body and image display device using the same, and method for manufacturing the laminated body

本發明涉及積層體及使用其的影像顯示裝置。 The present invention relates to a multilayer body and an image display device using the same.

近年,由液晶顯示裝置及電致發光(EL)顯示裝置(例如,有機EL顯示裝置、無機EL顯示裝置)所代表的影像顯示裝置正在迅速普及。搭載於影像顯示裝置的影像顯示面板中通常係使用偏光板。代表上,係廣泛使用將偏光板與相位差層等機能層一體化而成的積層體(例如,專利文獻1)。最近,對影像顯示裝置的薄型化之要求變得更強,從而也強烈要求上述積層體的薄型化。 In recent years, image display devices represented by liquid crystal display devices and electroluminescent (EL) display devices (e.g., organic EL display devices, inorganic EL display devices) are rapidly becoming popular. Polarizing plates are usually used in image display panels mounted on image display devices. Typically, laminates that integrate polarizing plates with functional layers such as phase difference layers are widely used (e.g., Patent Document 1). Recently, the demand for thinner image display devices has become stronger, and thus the thinning of the above-mentioned laminates has also been strongly demanded.

現有技術文獻 Existing technical literature 專利文獻 Patent Literature

專利文獻1:日本專利第3325560號公報 Patent document 1: Japanese Patent No. 3325560

隨著上述積層體的薄型化,有時無法充分確保構成積層體的構件間的接著性。 As the above-mentioned laminated bodies become thinner, the adhesion between the components constituting the laminated bodies may not be sufficiently ensured.

本發明是鑒於上述情況而作出,其主要目的在於提供一種薄且構件間之接著性優異的積層體。 The present invention is made in view of the above situation, and its main purpose is to provide a thin multilayer body with excellent adhesion between components.

1.本發明實施形態之積層體具有:含偏光件的偏光板、機能層、配置在前述偏光板與前述機能層之間的樹脂層及接著劑層;前述樹脂層與前述接著劑層係鄰接而配置;前述樹脂層包含:玻璃轉移溫度為85℃以上並且重量平均分子量 Mw為50000以上且小於500000的樹脂、與異氰酸酯化合物;前述異氰酸酯化合物包含選自二異氰酸甲苯酯、二苯甲烷二異氰酸酯、伸茬基二異氰酸酯及其等衍生物中之至少1者;前述樹脂層中之前述樹脂的含量為50重量%以上且90重量%以下,前述樹脂層中之前述異氰酸酯化合物的含量為10重量%以上且50重量%以下;前述接著劑層係以接著劑組成物的硬化物層構成,藉由前述接著劑組成物中所含單體成分之莫耳分率的加權平均算出之辛醇/水分配係數logPow為1.5以上且4.0以下。 1. The laminate of the embodiment of the present invention comprises: a polarizing plate including a polarizer, a functional layer, a resin layer and an adhesive layer disposed between the polarizing plate and the functional layer; the resin layer and the adhesive layer are disposed adjacent to each other; the resin layer comprises: a resin having a glass transition temperature of 85°C or higher and a weight average molecular weight Mw of 50,000 or higher and less than 500,000, and an isocyanate compound; the isocyanate compound comprises toluene diisocyanate, diphenylmethane diisocyanate, At least one of stubyl diisocyanate and its derivatives; the content of the aforementioned resin in the aforementioned resin layer is 50% by weight or more and 90% by weight or less, and the content of the aforementioned isocyanate compound in the aforementioned resin layer is 10% by weight or more and 50% by weight or less; the aforementioned adhesive layer is composed of a cured layer of the adhesive composition, and the octanol/water partition coefficient logPow calculated by the weighted average of the molar fractions of the monomer components contained in the aforementioned adhesive composition is 1.5 or more and 4.0 or less.

2.如上述1之積層體中,相對於上述接著劑組成物中所含單體成分100重量份,辛醇/水分配係數logPow為0.0以下之單體成分的含量亦可為30重量份以下。 2. In the laminate as described in 1 above, the content of the monomer component having an octanol/water partition coefficient logPow of 0.0 or less may be 30 parts by weight or less relative to 100 parts by weight of the monomer component contained in the adhesive composition.

3.如上述1或2之積層體中,上述樹脂層更可包含六亞甲基二異氰酸酯或其衍生物中之至少一者作為上述異氰酸酯化合物。 3. In the laminate of 1 or 2 above, the resin layer may further contain at least one of hexamethylene diisocyanate or its derivatives as the isocyanate compound.

4.如上述1至3中任一項之積層體中,上述接著劑層的厚度亦可為3μm以下。 4. In any of the laminates in 1 to 3 above, the thickness of the adhesive layer may be less than 3 μm.

5.如上述1至4中任一項之積層體中,上述樹脂層的厚度亦可為1μm以下。 5. In any of the laminates in 1 to 4 above, the thickness of the resin layer may be less than 1 μm.

6.如上述1至5中任一項之積層體中,上述樹脂層亦可與上述偏光件鄰接而配置。 6. In the laminated body of any one of 1 to 5 above, the resin layer can also be arranged adjacent to the polarizer.

7.如上述1至6中任一項之積層體中,上述機能層亦可為相位差層。 7. In any of the above-mentioned laminates 1 to 6, the functional layer may also be a phase difference layer.

8.本發明實施形態之影像顯示裝置具備如上述1至7中任一項之積層體。 8. The image display device of the embodiment of the present invention has a multilayer body as described in any one of 1 to 7 above.

9.本發明實施形態之積層體的製造方法包含以下步驟:在含偏光件的偏光板或機能層塗佈含樹脂及異氰酸酯化合物的有機溶劑溶液而形成樹脂層;及,透過接著劑組成物,將前述機能層或前述偏光板貼合於前述樹脂層;前述樹脂的玻璃轉移溫度為85℃以上並且重量平均分子量Mw為50000以上且小於500000;前述異氰酸酯化合物包含選自二異氰酸甲苯酯、二苯甲烷二異氰酸酯、伸茬基二異氰酸酯及其等衍生物中的至少1者;前述樹脂層中之前述樹脂的含量為50重量%以上且90重量%以下,前述樹脂層中之前述異氰酸酯化合物的含量為10重量%以上 且50重量%以下,藉由前述接著劑組成物中所含單體成分之莫耳分率的加權平均算出之辛醇/水分配係數logPow為1.5以上且4.0以下。 9. The method for manufacturing the laminate of the embodiment of the present invention comprises the following steps: coating a polarizing plate or a functional layer containing a polarizer with an organic solvent solution containing a resin and an isocyanate compound to form a resin layer; and bonding the functional layer or the polarizing plate to the resin layer through an adhesive composition; the glass transition temperature of the resin is above 85°C and the weight average molecular weight Mw is above 50,000 and less than 500,000; the isocyanate compound comprises a diisocyanate selected from At least one of toluene ester, diphenylmethane diisocyanate, stubyl diisocyanate and their derivatives; the content of the aforementioned resin in the aforementioned resin layer is 50% by weight or more and 90% by weight or less, the content of the aforementioned isocyanate compound in the aforementioned resin layer is 10% by weight or more and 50% by weight or less, and the octanol/water partition coefficient logPow calculated by the weighted average of the molar fractions of the monomer components contained in the aforementioned adhesive composition is 1.5 or more and 4.0 or less.

根據本發明實施形態,可獲得一種薄且構件間之接著性優異的積層體。 According to the implementation form of the present invention, a thin multilayer body with excellent adhesion between components can be obtained.

10:偏光板 10: Polarizing plate

11:偏光件 11: Polarizer

11a:第一主面 11a: First main surface

11b:第二主面 11b: Second main surface

12:保護層 12: Protective layer

20:樹脂層 20: Resin layer

30:接著劑層 30: Next is the agent layer

40:機能層 40: Functional layer

70:有機EL面板本體 70: Organic EL panel body

71:基板 71: Substrate

72:上部結構層 72: Upper structure layer

100:積層體 100: Layered body

200:影像顯示面板(有機EL面板) 200: Image display panel (organic EL panel)

圖1為示意顯示本發明一實施形態之積層體的概略構成的剖面圖。 Figure 1 is a cross-sectional view schematically showing the general structure of a laminated body in one embodiment of the present invention.

圖2為示意顯示本發明一實施形態之影像顯示面板的概略構成的剖面圖。 FIG2 is a cross-sectional view schematically showing the general structure of an image display panel in an embodiment of the present invention.

圖3為實施例1的剖面SEM觀察照片。 Figure 3 is a cross-sectional SEM observation photograph of Example 1.

圖4為比較例1的剖面SEM觀察照片。 Figure 4 is a cross-sectional SEM observation photograph of Comparative Example 1.

以下,參照附圖對本發明實施形態進行說明,但本發明不限定於該等實施形態。又,附圖是為了使說明更明確,因此與實施形態相比,有時對各部的寬度、厚度、形狀等進行示意性表示,僅為一例,並不限定本發明的解釋。 Hereinafter, the embodiments of the present invention will be described with reference to the attached drawings, but the present invention is not limited to such embodiments. In addition, the attached drawings are for the purpose of making the description clearer, so sometimes the width, thickness, shape, etc. of each part are schematically shown compared with the embodiments, which is only an example and does not limit the interpretation of the present invention.

(術語及符號的定義) (Definition of terms and symbols)

本說明書中的術語及符號的定義如下。 The definitions of terms and symbols in this manual are as follows.

(1)折射率(nx、ny、nz) (1) Refractive index (nx, ny, nz)

「nx」是面內的折射率達最大的方向(即,慢軸方向)的折射率,「ny」是在面內與慢軸正交的方向(即,快軸方向)的折射率,「nz」是厚度方向的折射率。 "nx" is the refractive index in the direction where the refractive index in the plane reaches the maximum (i.e., the slow axis direction), "ny" is the refractive index in the direction orthogonal to the slow axis in the plane (i.e., the fast axis direction), and "nz" is the refractive index in the thickness direction.

(2)面內相位差(Re) (2) In-plane phase difference (Re)

「Re(λ)」為在23℃下利用波長λnm的光測定的面內相位差。例如,「Re(550)」為在23℃下利用波長550nm的光測定的面內相位差。對於Re(λ),將層(薄膜)的厚度設為d(nm)時,藉由式:Re(λ)=(nx-ny)×d來求出。 "Re(λ)" is the in-plane phase difference measured at 23°C using light of wavelength λnm. For example, "Re(550)" is the in-plane phase difference measured at 23°C using light of wavelength 550nm. For Re(λ), when the thickness of the layer (film) is set to d(nm), it is calculated by the formula: Re(λ)=(nx-ny)×d.

(3)厚度方向的相位差(Rth) (3) Phase difference in thickness direction (Rth)

「Rth(λ)」為在23℃下利用波長λnm的光測定的厚度方向的相位差。例如,「Rth(550)」為在23℃下利用波長550nm的光測定的厚度方向的相位差。對於Rth(λ),將層(薄膜)的厚度設為d(nm)時,藉由式:Rth(λ)=(nx-nz)×d來求出。 "Rth(λ)" is the phase difference in the thickness direction measured at 23°C using light with a wavelength of λnm. For example, "Rth(550)" is the phase difference in the thickness direction measured at 23°C using light with a wavelength of 550nm. For Rth(λ), when the thickness of the layer (film) is set to d(nm), it is calculated using the formula: Rth(λ)=(nx-nz)×d.

(4)Nz係數 (4) Nz coefficient

Nz係數係藉由Nz=Rth/Re來求出。 The Nz coefficient is calculated by Nz=Rth/Re.

(5)角度 (5) Angle

本說明書中提及角度時,該角度包含相對於基準方向往順時針方向及往逆時針方向兩分向。因此,例如「45°」是指±45°。 When an angle is mentioned in this manual, the angle includes two components: clockwise and counterclockwise relative to the reference direction. Therefore, for example, "45°" means ±45°.

A.積層體 A. Laminated body

圖1為示意顯示本發明一實施形態之積層體的概略構成的剖面圖。積層體100自圖1上側起依序具有:偏光板10、樹脂層20、接著劑層30及機能層40。 FIG1 is a cross-sectional view schematically showing the general structure of a laminate of an embodiment of the present invention. The laminate 100 has, from the top side of FIG1 , a polarizing plate 10, a resin layer 20, an adhesive layer 30, and a functional layer 40.

偏光板10包含具有彼此相對向的第一主面11a及第二主面11b的偏光件11,且更包含配置於偏光件11之第一主面11a側的保護層12。圖式例中,在偏光件11與樹脂層20之間未配置保護層,樹脂層20係與偏光件11鄰接而配置。藉由省略保護層,可有助於積層體的薄型化。積層體100代表上在影像顯示裝置中係配置成使偏光件11較樹脂層20更靠視辨側。 The polarizing plate 10 includes a polarizer 11 having a first main surface 11a and a second main surface 11b facing each other, and further includes a protective layer 12 disposed on the first main surface 11a side of the polarizer 11. In the example of the figure, no protective layer is disposed between the polarizer 11 and the resin layer 20, and the resin layer 20 is disposed adjacent to the polarizer 11. By omitting the protective layer, it is possible to help thin the laminate. The laminate 100 is generally disposed in an image display device so that the polarizer 11 is closer to the visual recognition side than the resin layer 20.

圖式例中,偏光板10包含有偏光件11與配置於偏光件11的第一主面11a側的保護層12,亦可更包含有配置於偏光件11的第二主面11b側的第二保護層。又,偏光板10包含有偏光件11與保護層12,但亦可省略保護層12。 In the example of the figure, the polarizing plate 10 includes a polarizing element 11 and a protective layer 12 disposed on the first main surface 11a side of the polarizing element 11, and may further include a second protective layer disposed on the second main surface 11b side of the polarizing element 11. In addition, the polarizing plate 10 includes the polarizing element 11 and the protective layer 12, but the protective layer 12 may also be omitted.

圖式例中,偏光板10、樹脂層20、接著劑層30及機能層40係依序配置,但亦可與圖式例不同,接著劑層30可配置於偏光板10側,樹脂層20可配置於機能層40側。 In the example of the diagram, the polarizing plate 10, the resin layer 20, the adhesive layer 30 and the functional layer 40 are arranged in sequence, but it can also be different from the example of the diagram. The adhesive layer 30 can be arranged on the side of the polarizing plate 10, and the resin layer 20 can be arranged on the side of the functional layer 40.

樹脂層20與接著劑層30係鄰接而配置。宜在樹脂層20與接著劑層 30之間確認到界面。或者宜未於樹脂層20與接著劑層30之間形成包含源自樹脂層20的成分及源自接著劑層的成分的中間層。中間層例如可藉由在形成接著劑層時,樹脂層的一部分溶解(相溶)於形成接著劑層的接著劑組成物中而形成。藉由採用形成有界面(未形成中間層)的狀態,可在不損害樹脂層所具有之功能的狀態下獲得對樹脂層優異的接著性。上述界面或中間層的確認例如可藉由掃描型電子顯微鏡(SEM)觀察進行。 The resin layer 20 and the adhesive layer 30 are arranged adjacent to each other. It is preferable that an interface is confirmed between the resin layer 20 and the adhesive layer 30. Alternatively, it is preferable that an intermediate layer including components derived from the resin layer 20 and components derived from the adhesive layer is not formed between the resin layer 20 and the adhesive layer 30. The intermediate layer can be formed, for example, by dissolving (miscible) a part of the resin layer in the adhesive composition forming the adhesive layer when the adhesive layer is formed. By adopting a state in which an interface is formed (no intermediate layer is formed), excellent adhesion to the resin layer can be obtained without damaging the function of the resin layer. The above-mentioned interface or intermediate layer can be confirmed, for example, by observation using a scanning electron microscope (SEM).

機能層40可以任意適當的光學構件構成。代表上,機能層40可作為相位差層發揮功能。此時,有時將積層體100稱為附相位差層之偏光板。藉由在樹脂層與機能層或偏光板的積層中使用接著劑層,可使樹脂層與機能層或偏光板之間的接著層的厚度非常薄(例如小於5μm),而可大大有助於積層體的薄型化。又,所得積層體的彎曲性也優異。 The functional layer 40 can be composed of any appropriate optical component. Typically, the functional layer 40 can function as a phase difference layer. At this time, the laminate 100 is sometimes referred to as a polarizing plate with a phase difference layer. By using an adhesive layer in the lamination of the resin layer and the functional layer or the polarizing plate, the thickness of the adhesive layer between the resin layer and the functional layer or the polarizing plate can be made very thin (for example, less than 5 μm), which can greatly contribute to the thinning of the laminate. In addition, the obtained laminate also has excellent bendability.

雖然未圖示,但積層體(附相位差層之偏光板)亦可更具有其他機能層。積層體可具有之其他機能層的種類、特性、數量、組合、配置等可視目的來適當設定。例如,樹脂層20可降低偏光件11會給其他構件帶來的影響,積層體亦可更具有所述樹脂層。又,例如附相位差層之偏光板亦可更具有導電層或附導電層之各向同性基材。具有導電層或附導電層之各向同性基材的附相位差層之偏光板例如適用於在影像顯示面板內部組入有觸控感測器之所謂內觸控面板型輸入顯示裝置。又舉另一例,附相位差層之偏光板亦可更具有其他相位差層。其他相位差層的光學特性(例如,折射率特性、面內相位差、Nz係數、光彈性係數)、厚度、配置等可視目的來適當設定。作為具體例,可在偏光件的視辨側設置用於改善在透過偏光太陽眼鏡視辨時之視辨性的其他相位差層(代表上為賦予(橢)圓偏光機能的層、賦予超高相位差的層)。藉由具有所述層,即使是在透過偏光太陽眼鏡等偏光透鏡視辨顯示畫面的情況下,仍可實現優異的視辨性,且亦可適宜應用於可在室外使用的影像顯示裝置。 Although not shown, the laminate (polarizing plate with phase difference layer) may also have other functional layers. The type, characteristics, quantity, combination, configuration, etc. of other functional layers that the laminate may have may be appropriately set according to the purpose. For example, the resin layer 20 can reduce the impact of the polarizer 11 on other components, and the laminate may also have the resin layer. In addition, for example, the polarizing plate with phase difference layer may also have a conductive layer or an isotropic substrate with a conductive layer. The polarizing plate with phase difference layer having a conductive layer or an isotropic substrate with a conductive layer is suitable for, for example, a so-called internal touch panel type input display device in which a touch sensor is integrated inside the image display panel. As another example, the polarizing plate with phase difference layer can also have other phase difference layers. The optical properties (e.g., refractive index properties, in-plane phase difference, Nz coefficient, photoelastic coefficient), thickness, configuration, etc. of other phase difference layers can be appropriately set for visual purposes. As a specific example, other phase difference layers (representatively, layers that impart (elliptical) circular polarization function and layers that impart ultra-high phase difference) can be set on the viewing side of the polarizer to improve visibility when viewing through polarized sunglasses. By having the above layers, even when viewing the display screen through polarized lenses such as polarized sunglasses, excellent visibility can still be achieved, and it can also be appropriately applied to image display devices that can be used outdoors.

構成積層體的各構件可透過任意適當的接著層而積層。作為接著層的具體例,可舉出接著劑層、黏著劑層。例如,保護層12係透過接著劑層(宜使用活性能量線硬化型接著劑)貼合於偏光件11。接著劑層的厚度例如為0.05μm以上,宜為0.4μm~3.0μm,較宜為0.6μm~2.2μm。 Each component constituting the laminate can be laminated through any appropriate adhesive layer. As specific examples of the adhesive layer, an adhesive layer and an adhesive layer can be cited. For example, the protective layer 12 is bonded to the polarizer 11 through an adhesive layer (preferably an active energy ray curing adhesive). The thickness of the adhesive layer is, for example, greater than 0.05 μm, preferably 0.4 μm to 3.0 μm, and more preferably 0.6 μm to 2.2 μm.

雖然未圖示,但亦可在機能層40之未配置偏光板10側設置黏著劑層,利用該黏著劑層,例如積層體100可貼附於影像顯示裝置中所含之影像顯示面板。黏著劑層的厚度宜為10μm~20μm。 Although not shown, an adhesive layer may be provided on the side of the functional layer 40 where the polarizing plate 10 is not provided. By using the adhesive layer, for example, the laminate 100 may be attached to an image display panel contained in an image display device. The thickness of the adhesive layer is preferably 10μm to 20μm.

積層體可為單片狀,亦可為長條狀。本說明書中「長條狀」是指相對於寬度而言長度充分長的細長形狀,例如,包括相對於寬度而言長度為10倍以上、宜為20倍以上的細長形狀。長條狀積層體亦可捲繞成卷狀。 The laminate can be in the form of a single sheet or a strip. In this specification, "strip" refers to a long and thin shape that is sufficiently long relative to its width, for example, including a long and thin shape that is more than 10 times, preferably more than 20 times, the length relative to its width. The strip-shaped laminate can also be rolled into a roll.

B.偏光板 B. Polarizing plate

上述偏光板包含具有彼此相對的第一主面及第二主面的偏光件,亦可更包含有配置於第一主面側的保護層及/或配置於第二主面側的第二保護層。 The polarizing plate includes a polarizing element having a first main surface and a second main surface facing each other, and may further include a protective layer disposed on the first main surface side and/or a second protective layer disposed on the second main surface side.

B-1.偏光件 B-1. Polarizer

上述偏光件代表上係以含二色性物質的聚乙烯醇(PVA)系樹脂薄膜構成。偏光件的厚度宜為1μm~8μm,較宜為1μm~7μm,更宜為2μm~5μm。利用所述厚度,例如可大大有助於積層體的薄型化。 The polarizer is typically made of a polyvinyl alcohol (PVA) resin film containing a dichroic substance. The thickness of the polarizer is preferably 1μm~8μm, more preferably 1μm~7μm, and more preferably 2μm~5μm. The above thickness can greatly help to reduce the thickness of the laminate, for example.

偏光件的硼酸含量宜為10重量%以上,較宜為13重量%~25重量%。偏光件的硼酸含量若在所述範圍內,藉由與後述碘含量的加乘效果,可良好地維持貼合時捲曲調整的容易性,且良好地抑制加熱時的捲曲,並且可改善加熱時的外觀耐久性。硼酸含量例如可根據中和法使用下式,以每單位重量的偏光件中所含之硼酸量的形式算出。 The boric acid content of the polarizer is preferably 10% by weight or more, preferably 13% by weight to 25% by weight. If the boric acid content of the polarizer is within the above range, the ease of curling adjustment during lamination can be well maintained by the multiplication effect with the iodine content described later, and the curling during heating can be well suppressed, and the appearance durability during heating can be improved. The boric acid content can be calculated, for example, by the neutralization method using the following formula in the form of the amount of boric acid contained in the polarizer per unit weight.

[數學式1]

Figure 112113244-A0305-02-0009-1
[Mathematical formula 1]
Figure 112113244-A0305-02-0009-1

偏光件的碘含量宜為2重量%以上,較宜為2重量%~10重量%。偏光件的碘含量若在所述範圍內,藉由與上述硼酸含量的加乘效果,可良好地維持貼合時捲曲調整的容易性,且良好地抑制加熱時的捲曲,並且可改善加熱時的外觀耐久性。本說明書中「碘含量」是指偏光件(PVA系樹脂薄膜)中所含之全部碘的量。更具體而言,在偏光件中碘係以碘離子(I-)、碘分子(I2)、多碘離子(I3 -、I5 -)等形態存在,而本說明書中的碘含量是指包含全部該等形態的碘的量。碘含量例如可藉由X射線螢光分析的檢量曲線法來算出。此外,多碘離子在偏光件中係以形成PVA-碘錯合物的狀態存在。藉由形成所述錯合物,可在可見光的波長範圍內表現吸收二色性。具體而言,PVA與三碘化物離子的錯合物(PVA‧I3 -)在470nm附近具有吸光峰,PVA與五碘化物離子的錯合物(PVA‧I5 -)在600nm附近具有吸光峰。結果,多碘離子可根據其形態在可見光的寬廣範圍內吸收光。另一方面,碘離子(I-)在230nm附近具有吸光峰,實質上不干預可見光的吸收。因此,以與PVA的錯合物的狀態存在的多碘離子主要可干預偏光件的吸收性能。 The iodine content of the polarizer is preferably 2% by weight or more, more preferably 2% by weight to 10% by weight. If the iodine content of the polarizer is within the above range, the easiness of curling adjustment during lamination can be well maintained, curling during heating can be well suppressed, and the appearance durability during heating can be improved. In this specification, "iodine content" refers to the amount of all iodine contained in the polarizer (PVA-based resin film). More specifically, iodine exists in the form of iodine ions ( I- ), iodine molecules ( I2 ), polyiodine ions ( I3- , I5- ) and the like in the polarizer, and the iodine content in this specification refers to the amount of iodine including all of these forms. The iodine content can be calculated, for example, by the calibration curve method of X-ray fluorescence analysis. In addition, polyiodine ions exist in the polarizer in the form of a PVA-iodine complex. By forming the complex, absorption dichroism can be exhibited in the wavelength range of visible light. Specifically, the complex of PVA and triiodide ions (PVA‧I 3 - ) has an absorption peak near 470nm, and the complex of PVA and pentaiodide ions (PVA‧I 5 - ) has an absorption peak near 600nm. As a result, polyiodine ions can absorb light in a wide range of visible light depending on their morphology. On the other hand, iodine ions (I - ) have an absorption peak near 230nm and do not substantially interfere with the absorption of visible light. Therefore, polyiodine ions that exist in the form of a complex with PVA can mainly interfere with the absorption performance of the polarizer.

偏光件宜在波長380nm~780nm中的任意波長下顯示吸收二色性。偏光件的單體透射率Ts宜為40%~48%,較宜為41%~46%。偏光件的偏光度P宜為97.0%以上,較宜為99.0%以上,更宜為99.9%以上。單體透射率代表上係使用紫外可見分光光度計進行測定並進行視感度校正後的Y值。偏光度代表上係使用紫外可見分光光度計進行測定並進行視感度校正後,基於所得平行透射率Tp及正交透射率Tc,藉由下式求出。 The polarizer should preferably show absorption dichroism at any wavelength between 380nm and 780nm. The single transmittance Ts of the polarizer should be 40% to 48%, preferably 41% to 46%. The polarization degree P of the polarizer should be above 97.0%, preferably above 99.0%, and more preferably above 99.9%. The single transmittance is represented by the Y value after measurement and sensitivity correction using an ultraviolet-visible spectrophotometer. The polarization degree is represented by the parallel transmittance Tp and the orthogonal transmittance Tc obtained after measurement and sensitivity correction using an ultraviolet-visible spectrophotometer, and is obtained by the following formula.

偏光度(%)={(Tp-Tc)/(Tp+Tc)}1/2×100 Polarization degree (%) = {(Tp-Tc)/(Tp+Tc)} 1/2 × 100

偏光件代表上可使用兩層以上的積層體來製作。作為使用積層體 而得之偏光件的具體例,可舉出使用樹脂基材與塗佈形成於該樹脂基材的PVA系樹脂層的積層體而得之偏光件。使用樹脂基材與塗佈形成於該樹脂基材的PVA系樹脂層的積層體而得之偏光件例如可如下來製作:將PVA系樹脂溶液塗佈於樹脂基材,使其乾燥而在樹脂基材上形成PVA系樹脂層,獲得樹脂基材與PVA系樹脂層的積層體;對該積層體進行延伸及染色,將PVA系樹脂層製成偏光件。延伸代表上包含使積層體浸漬於硼酸水溶液中並延伸。進而,延伸視需要亦可更包含在硼酸水溶液中的延伸前將積層體在高溫(例如,95℃以上)下進行空中延伸。所得樹脂基材/偏光件的積層體可直接使用(即,可將樹脂基材作為偏光件的保護層),亦可從樹脂基材/偏光件的積層體將樹脂基材剝離,並在該剝離面積層符合目的之任意適當的保護層而使用。所述偏光件的製造方法的詳細內容例如記載於日本專利特開2012-73580號公報、日本專利第6470455號中。本說明書中係援用該等公報全體的記載作為參考。 A polarizer can be typically produced using a laminate of two or more layers. As a specific example of a polarizer obtained using a laminate, there can be cited a polarizer obtained using a laminate of a resin substrate and a PVA-based resin layer coated on the resin substrate. A polarizer obtained by using a laminate of a resin substrate and a PVA-based resin layer coated on the resin substrate can be produced, for example, as follows: a PVA-based resin solution is coated on the resin substrate, and the PVA-based resin layer is formed on the resin substrate by drying, thereby obtaining a laminate of the resin substrate and the PVA-based resin layer; the laminate is stretched and dyed to make the PVA-based resin layer into a polarizer. Stretching typically includes immersing the laminate in a boric acid aqueous solution and stretching it. Furthermore, stretching may also include stretching the laminate in the air at a high temperature (for example, above 95° C.) before stretching in the boric acid aqueous solution, if necessary. The obtained resin substrate/polarizer laminate can be used directly (i.e., the resin substrate can be used as a protective layer for the polarizer), or the resin substrate can be peeled off from the resin substrate/polarizer laminate and any appropriate protective layer that meets the purpose can be used on the peeled area layer. The details of the manufacturing method of the polarizer are described in, for example, Japanese Patent Publication No. 2012-73580 and Japanese Patent No. 6470455. The entire contents of these publications are cited in this specification as reference.

偏光件的製造方法代表上包括:在長條狀熱塑性樹脂基材的單側形成含鹵化物與聚乙烯醇系樹脂的聚乙烯醇系樹脂層而製成積層體;及,對上述積層體依序實施:空中輔助延伸處理、染色處理、水中延伸處理及乾燥收縮處理,前述乾燥收縮處理為一邊沿長度方向輸送積層體一邊進行加熱藉此使其在寬度方向收縮2%以上。藉此,可提供一種非常薄型且具有優異光學特性、並且已抑制住光學特性之偏差的偏光件。即,藉由導入輔助延伸,即使是在將PVA塗佈於熱塑性樹脂上的情況下,仍可提高PVA的結晶性,而可實現高光學特性。又,同時事先提高PVA的定向性,藉此在後面的染色步驟、延伸步驟中浸漬於水中時,可防止PVA的定向性降低或溶解等問題,而可實現高光學特性。進而,在將PVA系樹脂層浸漬於液體的情況下,與PVA系樹脂層不含鹵化物的情況相比,可抑制聚乙烯醇分子的定向紊亂及定向性降低。藉此,經過染色處理及水中延伸處理等將積層體浸漬於液體而進行的處理步驟而得之偏光件 的光學特性會提高。進而,藉由利用乾燥收縮處理使積層體在寬度方向收縮,可提高光學特性。 The manufacturing method of the polarizer typically includes: forming a polyvinyl alcohol resin layer containing a halogenated substance and a polyvinyl alcohol resin on one side of a long thermoplastic resin substrate to form a laminate; and sequentially performing: an air-assisted stretching treatment, a dyeing treatment, an underwater stretching treatment, and a drying and shrinking treatment on the laminate, wherein the drying and shrinking treatment is to heat the laminate while conveying the laminate in the length direction so as to shrink the laminate in the width direction by more than 2%. Thus, a very thin polarizer with excellent optical properties and suppressed optical property deviation can be provided. That is, by introducing auxiliary stretching, even when PVA is coated on a thermoplastic resin, the crystallinity of PVA can be improved, and high optical properties can be achieved. In addition, the orientation of PVA can be improved in advance, so that when immersed in water in the subsequent dyeing step and stretching step, the problems such as reduction in orientation or dissolution of PVA can be prevented, and high optical properties can be achieved. Furthermore, when the PVA-based resin layer is immersed in liquid, the orientation disorder and reduction in orientation of the polyvinyl alcohol molecules can be suppressed compared to the case where the PVA-based resin layer does not contain halides. Thereby, the optical properties of the polarizer obtained by the treatment steps of immersing the laminate in liquid such as dyeing treatment and underwater stretching treatment will be improved. Furthermore, by using a dry shrinking process to shrink the laminate in the width direction, the optical properties can be improved.

B-2.保護層 B-2. Protective layer

保護層12及未圖示的第二保護層分別係以可用作偏光件之保護層的任意適當的薄膜形成。作為該薄膜的主成分之材料的具體例,可舉出三醋酸纖維素(TAC)等纖維素系樹脂、或聚酯系、聚乙烯醇系、聚碳酸酯系、聚醯胺系、聚醯亞胺系、聚醚碸系、聚碸系、聚苯乙烯系、環狀烯烴系(例如,聚降

Figure 112113244-A0305-02-0011-10
烯系)、聚烯烴系、(甲基)丙烯酸系、乙酸酯系等透明樹脂等。又,也可舉出(甲基)丙烯酸系、胺甲酸乙酯系、(甲基)丙烯酸系胺甲酸乙酯系、環氧系、聚矽氧系等熱硬化型樹脂或紫外線硬化型樹脂等。此外,例如也可舉出矽氧烷系聚合物等玻璃質系聚合物。又,亦可使用日本專利特開2001-343529號公報(WO01/37007)中記載的聚合物薄膜。作為該薄膜的材料,例如可使用含有在側鏈具有取代或未取代的醯亞胺基的熱塑性樹脂與在側鏈具有取代或未取代的苯基以及腈基的熱塑性樹脂的樹脂組成物,例如可舉出具有由異丁烯與N-甲基馬來醯亞胺構成之交替共聚物及丙烯腈‧苯乙烯共聚物的樹脂組成物。該聚合物薄膜例如可為上述樹脂組成物的擠製成形物。 The protective layer 12 and the second protective layer (not shown) are each formed of any appropriate film that can be used as a protective layer of the polarizer. Specific examples of the material of the main component of the film include cellulose resins such as triacetate cellulose (TAC), polyesters, polyvinyl alcohols, polycarbonates, polyamides, polyimides, polyether sulfones, polysulfones, polystyrenes, cyclic olefins (e.g., polydecene), and the like.
Figure 112113244-A0305-02-0011-10
Examples of the present invention include transparent resins such as olefin resins, polyolefin resins, (meth) acrylic resins, and acetate resins. Examples of the present invention include thermosetting resins such as (meth) acrylic resins, urethane resins, (meth) acrylic urethane resins, epoxy resins, and polysilicone resins, or ultraviolet curing resins. Examples of the present invention include glassy polymers such as silicone polymers. Examples of the polymer films described in Japanese Patent Laid-Open No. 2001-343529 (WO01/37007) may also be used. As the material of the film, for example, a resin composition containing a thermoplastic resin having a substituted or unsubstituted imide group in the side chain and a thermoplastic resin having a substituted or unsubstituted phenyl group and a nitrile group in the side chain can be used, for example, a resin composition containing an alternating copolymer composed of isobutylene and N-methylmaleimide and an acrylonitrile-styrene copolymer can be cited. The polymer film can be, for example, an extruded product of the above resin composition.

本發明實施形態之的積層體代表上係配置於影像顯示裝置的視辨側,保護層12係配置於視辨側。因此,可視需要對保護層12實施硬塗(HC)處理、抗反射處理、抗黏處理、防眩處理等表面處理。進而/或者,可視需要對保護層12實施改善透過偏光太陽眼鏡視辨時之視辨性的處理(代表上賦予(橢)圓偏光機能、賦予超高相位差)。藉由實施所述處理,即使在透過偏光太陽眼鏡等偏光透鏡視辨顯示畫面的情況下,仍可實現優異的視辨性,且亦可適合應用於可在室外使用的影像顯示裝置。 The laminated body of the embodiment of the present invention is typically configured on the visual side of the image display device, and the protective layer 12 is configured on the visual side. Therefore, the protective layer 12 can be subjected to surface treatments such as hard coating (HC), anti-reflection, anti-sticking, and anti-glare treatments as needed. Furthermore/or, the protective layer 12 can be subjected to treatments to improve visibility when viewed through polarized sunglasses as needed (typically, (elliptical) circular polarization function and ultra-high phase difference are given). By implementing the above treatment, excellent visibility can be achieved even when viewing the display screen through polarized lenses such as polarized sunglasses, and it can also be suitable for application in image display devices that can be used outdoors.

保護層的厚度宜為10μm~50μm,較宜為10μm~30μm。此外,進 行了表面處理時,保護層的厚度為包括表面處理層的厚度在內的厚度。 The thickness of the protective layer is preferably 10μm~50μm, preferably 10μm~30μm. In addition, when surface treatment is performed, the thickness of the protective layer is the thickness including the thickness of the surface treatment layer.

第二保護層在一實施形態中宜為光學各向同性。本說明書中,「光學各向同性」是指面內相位差Re(550)為0nm~10nm,厚度方向的相位差Rth(550)為-10nm~+10nm。 In one embodiment, the second protective layer is preferably optically isotropic. In this specification, "optically isotropic" means that the in-plane phase difference Re(550) is 0nm~10nm, and the phase difference Rth(550) in the thickness direction is -10nm~+10nm.

C.樹脂層 C. Resin layer

樹脂層可降低偏光件可能給其他構件帶來的影響(可具有阻隔功能)。例如,可抑制偏光件中可包含之碘的移動,而在將積層體搭載於影像顯示裝置時,可可顯著抑制影像顯示裝置的金屬構件腐蝕。樹脂層代表上為樹脂的有機溶劑溶液的塗佈膜的固化物或熱硬化物。為所述構成時,可使厚度非常薄(例如為10μm以下)。樹脂層的厚度宜為5μm以下,較宜為1μm以下,更宜為0.7μm以下。另一方面,樹脂層的厚度宜為0.05μm以上,較宜為0.08μm以上,更宜為0.1μm以上,特別宜為0.2μm以上。進而,為所述構成時,可在不透過接著層的狀態下在偏光板(偏光件)或機能層上直接形成樹脂層。所述樹脂層例如與水溶液或水分散體這種水系塗佈膜的固化物相比吸濕性及透濕性小,因此有加濕耐久性優異的優點。結果,可獲得一種即使在高溫高濕環境下仍可維持光學特性且耐久性優異的積層體。又,所述樹脂層例如與紫外線硬化性樹脂的硬化物相比,可抑制由紫外線照射引起之對偏光板(偏光件)的不良影響。樹脂層宜為樹脂的有機溶劑溶液的塗佈膜的固化物。固化物與硬化物相比,薄膜成形時的收縮小及不含殘存單體等,因此可抑制薄膜自身的劣化,且可抑制由殘存單體等引起之對偏光板(偏光件)或機能層的不良影響。 The resin layer can reduce the impact that the polarizer may have on other components (it can have a barrier function). For example, the movement of iodine that may be contained in the polarizer can be suppressed, and when the laminate is mounted on an image display device, the corrosion of the metal components of the image display device can be significantly suppressed. The resin layer represents a solidified or thermosetting material of a coating film of an organic solvent solution with a resin on top. When it is configured as described above, the thickness can be made very thin (for example, less than 10 μm). The thickness of the resin layer is preferably less than 5 μm, more preferably less than 1 μm, and more preferably less than 0.7 μm. On the other hand, the thickness of the resin layer is preferably greater than 0.05 μm, more preferably greater than 0.08 μm, more preferably greater than 0.1 μm, and particularly preferably greater than 0.2 μm. Furthermore, in the case of the above-mentioned structure, a resin layer can be directly formed on the polarizing plate (polarizer) or the functional layer without passing through the bonding layer. The resin layer has lower moisture absorption and moisture permeability than a cured product of a water-based coating film such as an aqueous solution or a water dispersion, and therefore has the advantage of excellent humidification durability. As a result, a laminate can be obtained that can maintain optical properties and has excellent durability even in a high temperature and high humidity environment. In addition, the resin layer can suppress the adverse effects on the polarizing plate (polarizer) caused by ultraviolet irradiation, for example, compared with a cured product of an ultraviolet-curing resin. The resin layer is preferably a cured product of a coating film of an organic solvent solution of a resin. Compared with cured products, solidified products shrink less during film forming and do not contain residual monomers, etc., so the degradation of the film itself can be suppressed, and the adverse effects on the polarizing plate (polarizer) or functional layer caused by residual monomers can be suppressed.

構成樹脂層的樹脂的玻璃轉移溫度(Tg)為85℃以上,且重量平均分子量(Mw)為50000以上。Tg及Mw若在所述範圍內,藉由與以樹脂的有機溶劑溶液的塗佈膜的固化物或熱硬化物構成樹脂層所帶來之效果的加乘效果,不僅非常薄,且可顯著抑制偏光件中可含之碘的移動。構成樹脂層的樹脂的Tg宜 為90℃以上,較宜為100℃以上,更宜為110℃以上,特別宜為120℃以上。Tg的上限例如可為200℃。又,構成樹脂層的樹脂的Mw宜為60000以上,較宜為70000以上,更宜為80000以上。另一方面,Mw宜小於500000,宜為400000以下,更宜為300000以下。 The glass transition temperature (Tg) of the resin constituting the resin layer is 85°C or higher, and the weight average molecular weight (Mw) is 50,000 or higher. If Tg and Mw are within the above range, the resin layer is formed by a cured product or a thermosetting product of an organic solvent solution of the resin, and the migration of iodine that may be contained in the polarizer can be significantly suppressed. The Tg of the resin constituting the resin layer is preferably 90°C or higher, more preferably 100°C or higher, more preferably 110°C or higher, and particularly preferably 120°C or higher. The upper limit of Tg can be, for example, 200°C. In addition, the Mw of the resin constituting the resin layer is preferably 60,000 or more, more preferably 70,000 or more, and more preferably 80,000 or more. On the other hand, the Mw is preferably less than 500,000, preferably 400,000 or less, and more preferably 300,000 or less.

樹脂層除了上述樹脂外還包含異氰酸酯化合物。具體上,作為異氰酸酯化合物,可使用二異氰酸甲苯酯、二苯甲烷二異氰酸酯、伸茬基二異氰酸酯、該等之衍生物(例如,改質物、加成物)。該等可單獨使用,亦可組合使用。藉由使用所述異氰酸酯化合物,可實現對偏光板(偏光件)優異的密著性。作為異氰酸酯化合物,除了上述以外,還宜使用六亞甲基二異氰酸酯或其衍生物中之至少一者。利用所述構成,與後述接著劑層之接著性便更優異。 The resin layer contains an isocyanate compound in addition to the above-mentioned resin. Specifically, as the isocyanate compound, toluene diisocyanate, diphenylmethane diisocyanate, stubyl diisocyanate, and their derivatives (e.g., modified products, adducts) can be used. These can be used alone or in combination. By using the isocyanate compound, excellent adhesion to the polarizing plate (polarizer) can be achieved. As the isocyanate compound, in addition to the above, at least one of hexamethylene diisocyanate or its derivatives is preferably used. With the above-mentioned structure, the adhesion with the adhesive layer described later is more excellent.

樹脂層中之樹脂的含量例如為50重量%以上,可為55重量%以上,亦可為60重量%以上。另一方面,樹脂層中之樹脂的含量例如為90重量%以下,可為85重量%以下,亦可為80重量%以下。樹脂層中之異氰酸酯化合物的含量例如為10重量%以上,可為15重量%以上,亦可為20重量%以上。另一方面,樹脂層中之異氰酸酯化合物的含量例如為50重量%以下,可為45重量%以下,亦可為40重量%以下。相對於異氰酸酯化合物100重量份,六亞甲基二異氰酸酯及其衍生物的用量宜為10重量份~40重量份。 The content of the resin in the resin layer is, for example, 50% by weight or more, 55% by weight or more, or 60% by weight or more. On the other hand, the content of the resin in the resin layer is, for example, 90% by weight or less, 85% by weight or less, or 80% by weight or less. The content of the isocyanate compound in the resin layer is, for example, 10% by weight or more, 15% by weight or more, or 20% by weight or more. On the other hand, the content of the isocyanate compound in the resin layer is, for example, 50% by weight or less, 45% by weight or less, or 40% by weight or less. Relative to 100 parts by weight of the isocyanate compound, the amount of hexamethylene diisocyanate and its derivatives is preferably 10 to 40 parts by weight.

作為構成樹脂層的樹脂,只要可形成有機溶劑溶液的塗佈膜的固化物或熱硬化物且具有如上述之Tg及Mw,便可使用任意適當的熱塑性樹脂或熱硬化性樹脂。宜為熱塑性樹脂。作為熱塑性樹脂,例如可舉出環氧系樹脂、丙烯酸系樹脂。亦可將環氧系樹脂與丙烯酸系樹脂組合來使用。以下,對可用於樹脂層的環氧系樹脂及丙烯酸系樹脂的代表例進行說明。 As the resin constituting the resin layer, any appropriate thermoplastic resin or thermosetting resin can be used as long as it can form a cured product or a thermosetting product of a coating film of an organic solvent solution and has the Tg and Mw as described above. A thermoplastic resin is preferred. Examples of thermoplastic resins include epoxy resins and acrylic resins. Epoxy resins and acrylic resins can also be used in combination. Representative examples of epoxy resins and acrylic resins that can be used for the resin layer are described below.

<環氧樹脂> <Epoxy resin>

作為環氧樹脂,宜可使用具有芳香族環的環氧樹脂。藉由使用具有芳香族環 的環氧樹脂作為環氧樹脂,可實現對偏光板(偏光件)優異的密著性。作為具有芳香族環的環氧樹脂,例如,可舉出雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂等雙酚型環氧樹脂;苯酚酚醛清漆環氧樹脂、甲酚酚醛清漆環氧樹脂、羥苯甲醛苯酚酚醛清漆環氧樹脂等酚醛清漆型環氧樹脂;四羥基苯甲烷的環氧丙基醚、四羥基二苯基酮的環氧丙基醚、環氧化聚乙烯基苯酚等多官能型環氧樹脂、萘酚型環氧樹脂、萘型環氧樹脂、聯苯型環氧樹脂等。宜可使用雙酚A型環氧樹脂、聯苯型環氧樹脂、雙酚F型環氧樹脂。環氧樹脂可僅使用1種,亦可組合2種以上來使用。 As the epoxy resin, an epoxy resin having an aromatic epoxy group can be preferably used. By using an epoxy resin having an aromatic epoxy group as the epoxy resin, excellent adhesion to the polarizing plate (polarizer) can be achieved. Examples of the epoxy resin having an aromatic ring include bisphenol-type epoxy resins such as bisphenol A-type epoxy resin, bisphenol F-type epoxy resin, and bisphenol S-type epoxy resin; novolac-type epoxy resins such as phenol novolac epoxy resin, cresol novolac epoxy resin, and hydroxybenzaldehyde phenol novolac epoxy resin; polyfunctional epoxy resins such as glyoxypropyl ether of tetrahydroxybenzylmethane, glyoxypropyl ether of tetrahydroxydiphenyl ketone, and epoxidized polyethylene phenol; naphthol-type epoxy resins, naphthalene-type epoxy resins, and biphenyl-type epoxy resins. Bisphenol A type epoxy resin, biphenyl type epoxy resin, and bisphenol F type epoxy resin can be preferably used. Only one type of epoxy resin can be used, or two or more types can be used in combination.

<丙烯酸系樹脂> <Acrylic resin>

丙烯酸系樹脂代表上含有源自具有直鏈或支鏈結構的(甲基)丙烯酸酯系單體的重複單元作為主成分。本說明書中,(甲基)丙烯酸是指丙烯酸及/或甲基丙烯酸。丙烯酸系樹脂可含有源自符合目的之任意適當的共聚單體的重複單元。作為共聚單體(comonomer),例如可舉出含羧基單體、含羥基單體、含醯胺基單體、含芳香環(甲基)丙烯酸酯、含雜環的乙烯基系單體。藉由適當設定單體單元的種類、數量、組合及共聚比等,可獲得具有上述預定之Tg及Mw的丙烯酸系樹脂。 Acrylic resins typically contain repeating units derived from (meth)acrylate monomers having a linear or branched structure as the main component. In this specification, (meth)acrylic acid refers to acrylic acid and/or methacrylic acid. Acrylic resins may contain repeating units derived from any appropriate copolymer monomer that meets the purpose. Examples of copolymer monomers include carboxyl-containing monomers, hydroxyl-containing monomers, amide-containing monomers, aromatic ring-containing (meth)acrylates, and heterocyclic vinyl monomers. By appropriately setting the type, amount, combination, and copolymerization ratio of the monomer units, an acrylic resin having the above-mentioned predetermined Tg and Mw can be obtained.

<含硼丙烯酸系樹脂> <Boron-containing acrylic resin>

丙烯酸系樹脂在一實施形態中包含藉由使包含大於50重量份的(甲基)丙烯酸系單體與大於0重量份且小於50重量份之式(1)所示單體(以下有時稱為共聚單體)的單體混合物聚合而得的共聚物(以下有時稱為含硼丙烯酸系樹脂):

Figure 112113244-A0305-02-0014-2
In one embodiment, the acrylic resin includes a copolymer (hereinafter sometimes referred to as a boron-containing acrylic resin) obtained by polymerizing a monomer mixture including more than 50 parts by weight of a (meth)acrylic monomer and more than 0 parts by weight and less than 50 parts by weight of a monomer represented by formula (1) (hereinafter sometimes referred to as a copolymer monomer):
Figure 112113244-A0305-02-0014-2

(式中,X表示包含選自於由乙烯基、(甲基)丙烯醯基、苯乙烯基、(甲基)丙烯醯胺基、乙烯基醚基、環氧基、氧雜環丁烷基、羥基、胺基、醛基及羧基所構 成群組中之至少1種反應性基的官能基,R1及R2各自獨立表示氫原子、可具有取代基的脂肪族烴基、可具有取代基的芳基、或可具有取代基的雜環基,R1及R2可彼此連接形成環)。 (wherein, X represents a functional group comprising at least one reactive group selected from the group consisting of vinyl, (meth)acryl, styryl, (meth)acrylamide, vinyl ether, epoxy, cyclohexane, hydroxy, amino, aldehyde and carboxyl groups; R1 and R2 each independently represent a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group which may have a substituent, or a heterocyclic group which may have a substituent; and R1 and R2 may be linked to each other to form a ring).

含硼丙烯酸系樹脂代表上具有下式所示的重複單元。藉由使包含式(1)所示的共聚單體與(甲基)丙烯酸系單體的單體混合物聚合,則含硼丙烯酸系樹脂在側鏈具有含硼的取代基(例如,下述式中k的重複單元)。藉此,可實現對偏光板(偏光件)優異的密著性。該含硼的取代基在含硼丙烯酸系樹脂中可連續(即,以嵌段狀)包含,亦可無規包含。 The boron-containing acrylic resin is represented by the repeating unit shown in the following formula. By polymerizing a monomer mixture containing a copolymer monomer shown in formula (1) and a (meth) acrylic monomer, the boron-containing acrylic resin has a boron-containing substituent in the side chain (for example, the repeating unit of k in the following formula). Thereby, excellent adhesion to the polarizing plate (polarizer) can be achieved. The boron-containing substituent can be included in the boron-containing acrylic resin continuously (that is, in a block form) or randomly.

Figure 112113244-A0305-02-0015-3
Figure 112113244-A0305-02-0015-3

(式中,R6表示任意官能基,j及k表示1以上的整數)。 (wherein, R 6 represents an arbitrary functional group, and j and k represent integers greater than 1).

<(甲基)丙烯酸系單體> <(Meth)acrylic acid monomer>

作為(甲基)丙烯酸系單體,可使用任意適當的(甲基)丙烯酸系單體。例如,可舉出具有直鏈或支鏈結構的(甲基)丙烯酸酯系單體及具有環狀結構的(甲基)丙烯酸酯系單體。 As the (meth)acrylic acid-based monomer, any appropriate (meth)acrylic acid-based monomer can be used. For example, (meth)acrylic acid ester monomers having a linear or branched chain structure and (meth)acrylic acid ester monomers having a ring structure can be cited.

作為具有直鏈或支鏈結構的(甲基)丙烯酸酯系單體,例如可舉出(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸甲基2-乙基己酯、(甲基)丙烯酸2-羥乙酯等。宜可使用(甲基)丙烯酸甲酯。(甲基)丙烯酸酯系單體可僅使用1種,亦可組合2種以上來使用。 Examples of (meth)acrylate monomers having a linear or branched structure include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tertiary butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, and 2-hydroxyethyl (meth)acrylate. Methyl (meth)acrylate is preferably used. Only one (meth)acrylate monomer may be used, or two or more may be used in combination.

作為具有環狀結構的(甲基)丙烯酸酯系單體,例如可舉出(甲基)丙烯酸環己酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸異

Figure 112113244-A0305-02-0016-11
酯、(甲基)丙烯酸1-金剛烷基酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯基氧基乙酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸聯苯酯、(甲基)丙烯酸鄰聯苯氧基乙酯、(甲基)丙烯酸鄰聯苯氧基乙氧基乙基酯、丙烯酸間聯苯氧基乙酯、(甲基)丙烯酸對聯苯氧基乙酯、(甲基)丙烯酸鄰聯苯氧基-2-羥丙酯、(甲基)丙烯酸對聯苯氧基-2-羥丙酯、(甲基)丙烯酸間聯苯氧基-2-羥丙酯、N-(甲基)丙烯醯基氧基乙基-鄰聯苯=胺甲酸酯、N-(甲基)丙烯醯基氧基乙基-對聯苯=胺甲酸酯、N-(甲基)丙烯醯基氧基乙基-間聯苯=胺甲酸酯、鄰苯基苯酚環氧丙基醚丙烯酸酯等含聯苯基單體、(甲基)丙烯酸聯三苯酯、(甲基)丙烯酸鄰聯三苯氧基乙酯等。宜可使用(甲基)丙烯酸1-金剛烷基酯、(甲基)丙烯酸二環戊酯。藉由使用該等單體,可獲得玻璃轉移溫度高的聚合物。該等單體可僅使用1種,亦可組合2種以上來使用。 Examples of the (meth)acrylate monomer having a ring structure include cyclohexyl (meth)acrylate, benzyl (meth)acrylate, isobutyl (meth)acrylate, and
Figure 112113244-A0305-02-0016-11
Ester, 1-adamantyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, dicyclopentyl (meth)acrylate, biphenyl (meth)acrylate, o-biphenyloxyethyl (meth)acrylate, o-biphenyloxyethoxyethyl (meth)acrylate, m-biphenyloxyethyl acrylate, p-biphenyloxyethyl (meth)acrylate, o-biphenyloxy-2-hydroxypropyl (meth)acrylate, Biphenyl monomers such as p-biphenyloxy-2-hydroxypropyl (meth)acrylate, m-biphenyloxy-2-hydroxypropyl (meth)acrylate, N-(meth)acryloyloxyethyl-o-biphenyl=carbamate, N-(meth)acryloyloxyethyl-p-biphenyl=carbamate, N-(meth)acryloyloxyethyl-m-biphenyl=carbamate, o-phenylphenol epoxypropyl ether acrylate, triphenyl (meth)acrylate, o-triphenoxyethyl (meth)acrylate, etc. can be preferably used. 1-Adamantyl (meth)acrylate and dicyclopentyl (meth)acrylate can be used. By using these monomers, a polymer with a high glass transition temperature can be obtained. These monomers can be used alone or in combination of two or more.

又,除了上述(甲基)丙烯酸酯系單體外,還可使用具有(甲基)丙烯醯基的矽倍半氧烷化合物。藉由使用矽倍半氧烷化合物,可獲得玻璃轉移溫度高的丙烯酸系聚合物。已知矽倍半氧烷化合物具有各種骨架結構,例如籠型結構、梯型結構、無規結構等骨架。矽倍半氧烷化合物可僅具有1種該等結構,亦可具有2種以上。矽倍半氧烷化合物可僅使用1種,亦可組合2種以上來使用。 In addition to the above-mentioned (meth)acrylate monomers, silsesquioxane compounds having (meth)acryloyl groups can also be used. By using silsesquioxane compounds, acrylic polymers with high glass transition temperatures can be obtained. Silsesquioxane compounds are known to have various skeleton structures, such as cage structures, ladder structures, random structures, etc. Silsesquioxane compounds may have only one of these structures, or may have two or more. Silsesquioxane compounds may be used alone, or in combination of two or more.

作為含有(甲基)丙烯醯基的矽倍半氧烷化合物,例如可使用東亞合成股份公司SQ系列的MAC級及AC級。MAC級為含有甲基丙烯醯基的矽倍半氧烷化合物,具體而言,例如可舉出MAC-SQ TM-100、MAC-SQ SI-20、MAC-SQ HDM等。AC級為含有丙烯醯基的矽倍半氧烷化合物,具體而言,例如可舉出AC-SQ TA-100、AC-SQ SI-20等。 As silsesquioxane compounds containing (meth)acryl groups, for example, MAC grade and AC grade of the SQ series of Toagosei Co., Ltd. can be used. MAC grade is a silsesquioxane compound containing a methacryl group, and specifically, for example, MAC-SQ TM-100, MAC-SQ SI-20, MAC-SQ HDM, etc. AC grade is a silsesquioxane compound containing an acryl group, and specifically, for example, AC-SQ TA-100, AC-SQ SI-20, etc. can be cited.

相對於單體混合物100重量份,使用大於50重量份的(甲基)丙烯酸 系單體。 Use more than 50 parts by weight of (meth)acrylic acid monomers relative to 100 parts by weight of the monomer mixture.

<共聚單體> <Comonomer>

作為共聚單體,可使用上述式(1)所示的單體。藉由使用所述共聚單體,而於所得聚合物的側鏈導入含硼的取代基。共聚單體可僅使用1種,亦可組合2種以上來使用。 As a comonomer, the monomer represented by the above formula (1) can be used. By using the comonomer, a boron-containing substituent is introduced into the side chain of the obtained polymer. The comonomer can be used alone or in combination of two or more.

作為上述式(1)中的脂肪族烴基,可舉出可具有取代基的碳數1~20的直鏈或支鏈烷基、可具有取代基的碳數3~20的環狀烷基、碳數2~20的烯基。作為上述芳基,可舉出可具有取代基的碳數6~20的苯基、可具有取代基的碳數10~20的萘基等。作為雜環基,可舉出可具有取代基之包含至少1個雜原子的5員環基或6員環基。此外,R1及R2可彼此連接形成環。R1及R2宜為氫原子、或碳數1~3的直鏈或支鏈烷基,較宜為氫原子。 As the aliphatic alkyl group in the above formula (1), there can be mentioned a linear or branched alkyl group having 1 to 20 carbon atoms which may have a substituent, a cyclic alkyl group having 3 to 20 carbon atoms which may have a substituent, and an alkenyl group having 2 to 20 carbon atoms. As the above aryl group, there can be mentioned a phenyl group having 6 to 20 carbon atoms which may have a substituent, a naphthyl group having 10 to 20 carbon atoms which may have a substituent, and the like. As the heterocyclic group, there can be mentioned a 5-membered cyclic group or a 6-membered cyclic group containing at least one heteroatom which may have a substituent. In addition, R1 and R2 may be linked to each other to form a ring. R1 and R2 are preferably hydrogen atoms or linear or branched alkyl groups having 1 to 3 carbon atoms, and are more preferably hydrogen atoms.

X所示官能基所含之反應性基為選自於由乙烯基、(甲基)丙烯醯基、苯乙烯基、(甲基)丙烯醯胺基、乙烯基醚基、環氧基、氧雜環丁烷基、羥基、胺基、醛基及羧基所構成群組中之至少1種。理想上反應性基為(甲基)丙烯醯基及/或(甲基)丙烯醯胺基。藉由具有該等反應性基,可實現對偏光板(偏光件)優異的密著性。 The reactive group contained in the functional group represented by X is at least one selected from the group consisting of vinyl, (meth)acryl, styryl, (meth)acrylamide, vinyl ether, epoxy, cyclobutylene, hydroxyl, amine, aldehyde and carboxyl. Ideally, the reactive group is (meth)acryl and/or (meth)acrylamide. By having such reactive groups, excellent adhesion to the polarizing plate (polarizer) can be achieved.

一實施形態中,X所示官能基宜為Z-Y-所示之官能基。在此,Z表示包含選自於由乙烯基、(甲基)丙烯醯基、苯乙烯基、(甲基)丙烯醯胺基、乙烯基醚基、環氧基、氧雜環丁烷基、羥基、胺基、醛基及羧基所構成群組中之至少1種反應性基的官能基,Y表示伸苯基或伸烷基。 In one embodiment, the functional group represented by X is preferably a functional group represented by Z-Y-. Here, Z represents a functional group including at least one reactive group selected from the group consisting of vinyl, (meth)acryl, styryl, (meth)acrylamide, vinyl ether, epoxy, cyclohexane, hydroxy, amino, aldehyde and carboxyl, and Y represents a phenyl group or an alkyl group.

作為共聚單體,具體上可使用以下之化合物。 Specifically, the following compounds can be used as copolymer monomers.

Figure 112113244-A0305-02-0018-4
Figure 112113244-A0305-02-0018-4

Figure 112113244-A0305-02-0018-5
Figure 112113244-A0305-02-0018-5

共聚單體係相對於單體混合物100重量份以大於0重量份且小於50重量份的含量使用。宜為0.01重量份以上且小於50重量份,較宜為0.05重量份~20重量份,更宜為0.1重量份~10重量份,特別宜為0.5重量份~5重量份。 The copolymer monomer is used in an amount greater than 0 weight part and less than 50 weight parts relative to 100 weight parts of the monomer mixture. It is preferably greater than 0.01 weight part and less than 50 weight parts, more preferably 0.05 weight part to 20 weight parts, more preferably 0.1 weight part to 10 weight parts, and particularly preferably 0.5 weight part to 5 weight parts.

<含內酯環等的丙烯酸系樹脂> <Acrylic resin containing lactone ring, etc.>

丙烯酸系樹脂在另一實施形態中具有選自內酯環單元、戊二酸酐單元、戊二醯亞胺單元、馬來酸酐單元及馬來醯亞胺(N-取代馬來醯亞胺)單元中之含環結構的重複單元。含環結構的重複單元可在丙烯酸系樹脂的重複單元中僅包含1種,亦可包含2種以上。 In another embodiment, the acrylic resin has a repeating unit containing a ring structure selected from a lactone ring unit, a glutaric anhydride unit, a glutarimide unit, a maleic anhydride unit, and a maleimide (N-substituted maleimide) unit. The repeating unit containing a ring structure may contain only one type in the repeating unit of the acrylic resin, or may contain two or more types.

內酯環單元宜以下述通式(2)表示:

Figure 112113244-A0305-02-0019-6
The lactone ring unit is preferably represented by the following general formula (2):
Figure 112113244-A0305-02-0019-6

通式(2)中,R2、R3及R4各自獨立表示氫原子或碳數1~20的有機殘基。此外,有機殘基亦可包含氧原子。丙烯酸系樹脂中可僅包含單一的內酯環單元,亦可包含上述通式(2)中的R2、R3及R4各異的複數種內酯環單元。具有內酯環單元的丙烯酸系樹脂例如記載於日本專利特開2008-181078號公報中,本說明書中係援用該公報之記載作為參考。 In the general formula (2), R 2 , R 3 and R 4 each independently represent a hydrogen atom or an organic residue having 1 to 20 carbon atoms. In addition, the organic residue may also contain an oxygen atom. The acrylic resin may contain only a single lactone ring unit, or may contain a plurality of lactone ring units in which R 2 , R 3 and R 4 in the general formula (2) are different. Acrylic resins having lactone ring units are described in, for example, Japanese Patent Publication No. 2008-181078, and the description of the publication is cited in this specification as a reference.

戊二醯亞胺單元宜以下述通式(3)表示:

Figure 112113244-A0305-02-0019-7
The glutarimide unit is preferably represented by the following general formula (3):
Figure 112113244-A0305-02-0019-7

通式(3)中,R11及R12各自獨立表示氫或碳數1~8的烷基,R13表示碳數1~18的烷基、碳數3~12的環烷基或碳數6~10的芳基。通式(3)中,宜為R11 及R12各自獨立為氫或甲基,R13為氫、甲基、丁基或環己基。較宜為R11為甲基,R12為氫,R13為甲基。丙烯酸系樹脂中可僅包含單一的戊二醯亞胺單元,亦可包含上述通式(3)中的R11、R12及R13各異的複數種戊二醯亞胺單元。具有戊二醯亞胺單元的丙烯酸系樹脂例如記載於日本專利特開2006-309033號公報、日本專利特開2006-317560號公報、日本專利特開2006-328334號公報、日本專利特開2006-337491號公報、日本專利特開2006-337492號公報、日本專利特開2006-337493號公報、日本專利特開2006-337569號公報中,本說明書中係援用該公報之記載作為參考。此外,關於戊二酸酐單元,除了上述通式(3)中被R13取代的氮原子為氧原子外,其餘應用上述與戊二醯亞胺單元相關的說明。 In the general formula (3), R 11 and R 12 each independently represent hydrogen or an alkyl group having 1 to 8 carbon atoms, and R 13 represents an alkyl group having 1 to 18 carbon atoms, a cycloalkyl group having 3 to 12 carbon atoms, or an aryl group having 6 to 10 carbon atoms. In the general formula (3), preferably, R 11 and R 12 each independently represent hydrogen or a methyl group, and R 13 represents hydrogen, a methyl group, a butyl group, or a cyclohexyl group. More preferably, R 11 represents a methyl group, R 12 represents hydrogen, and R 13 represents a methyl group. The acrylic resin may contain only a single pentylimide unit, or may contain a plurality of pentylimide units in which R 11 , R 12 , and R 13 in the general formula (3) are different. Acrylic resins having a glutarimide unit are described, for example, in Japanese Patent Laid-Open Nos. 2006-309033, 2006-317560, 2006-328334, 2006-337491, 2006-337492, 2006-337493, and 2006-337569, and the descriptions of these publications are incorporated herein by reference. In addition, regarding the glutaric anhydride unit, the above description regarding the glutarimide unit applies except that the nitrogen atom substituted by R in the above general formula (3) is an oxygen atom.

關於馬來酸酐單元及馬來醯亞胺(N-取代馬來醯亞胺)單元,係根據名稱確定結構,因此省略具體說明。 Regarding maleic anhydride units and maleimide (N-substituted maleimide) units, their structures are determined by their names, so detailed descriptions are omitted.

丙烯酸系樹脂中含環結構的重複單元的含有比率宜為1莫耳%~50莫耳%,較宜為10莫耳%~40莫耳%,更宜為20莫耳%~30莫耳%。此外,丙烯酸系樹脂包含源自上述(甲基)丙烯酸系單體的重複單元作為主要的重複單元。 The content ratio of the repeating unit containing a ring structure in the acrylic resin is preferably 1 mol% to 50 mol%, more preferably 10 mol% to 40 mol%, and more preferably 20 mol% to 30 mol%. In addition, the acrylic resin contains the repeating unit derived from the above-mentioned (meth) acrylic monomer as the main repeating unit.

樹脂層代表上係藉由塗佈上述樹脂的有機溶劑溶液而形成塗佈膜並對所得塗佈膜進行固化或熱硬化來形成。作為有機溶劑,可使用可將上述樹脂溶解或均勻分散之任意適當的有機溶劑。作為有機溶劑的具體例,可舉出乙酸乙酯、甲苯、甲基乙基酮(MEK)、甲基異丁基酮(MIBK)、環戊酮、環己酮。溶液的樹脂濃度相對於溶劑100重量份宜為3重量份~20重量份。若為所述樹脂濃度,可形成均勻的塗佈膜。 The resin layer is typically formed by applying an organic solvent solution of the above-mentioned resin to form a coating film and curing or heat-curing the obtained coating film. As an organic solvent, any appropriate organic solvent that can dissolve or evenly disperse the above-mentioned resin can be used. Specific examples of organic solvents include ethyl acetate, toluene, methyl ethyl ketone (MEK), methyl isobutyl ketone (MIBK), cyclopentanone, and cyclohexanone. The resin concentration of the solution is preferably 3 parts by weight to 20 parts by weight relative to 100 parts by weight of the solvent. If it is the above-mentioned resin concentration, a uniform coating film can be formed.

溶液可塗佈於任意適當的基材上,宜塗佈於偏光板(偏光件)或機能層上。將溶液塗佈於基材時,代表上係將形成於基材上的樹脂層轉印至偏光板(偏光件)或機能層。轉印代表上係透過接著層而進行,因此可藉由將溶液塗佈於偏光板(偏光件)或機能層來直接形成樹脂層,而可省略接著層。作為溶液 的塗佈方法,可採用任意適當的方法。作為具體例,可舉出輥塗法、旋塗法、線棒塗佈法、浸塗法、模塗法、簾式塗佈法、噴塗法、刮刀塗佈(knife coat)法(缺角輪塗佈(comma coating)法等)。 The solution can be applied to any suitable substrate, preferably to a polarizing plate (polarizer) or a functional layer. When the solution is applied to the substrate, it means that the resin layer formed on the substrate is transferred to the polarizing plate (polarizer) or the functional layer. The transfer is performed through a bonding layer, so the resin layer can be directly formed by applying the solution to the polarizing plate (polarizer) or the functional layer, and the bonding layer can be omitted. As a method for applying the solution, any suitable method can be adopted. As specific examples, there are roller coating, spin coating, wire rod coating, dip coating, die coating, curtain coating, spray coating, knife coating (comma coating, etc.).

上述塗佈膜的固化或熱硬化的加熱溫度宜為100℃以下,較宜為50℃~70℃。加熱溫度若在所述範圍內,便可防止對偏光件的不良影響。加熱時間例如可為1分鐘~10分鐘。 The heating temperature for curing or heat curing of the above-mentioned coating film is preferably below 100°C, preferably 50°C to 70°C. If the heating temperature is within the above range, adverse effects on the polarizer can be prevented. The heating time can be, for example, 1 minute to 10 minutes.

樹脂層(實質上為上述樹脂的有機溶劑溶液)視目的可包含任意適當的添加劑。作為添加劑的具體例,可舉出紫外線吸收劑;調平劑;受阻酚系、磷系、硫系等抗氧化劑;耐光穩定劑、耐候穩定劑、熱穩定劑等穩定劑;玻璃纖維、碳纖維等加強材料;近紅外線吸收劑;磷酸參(二溴丙基)酯、磷酸三烯丙基酯、氧化銻等阻燃劑;陰離子系、陽離子系、非離子系表面活性劑等抗靜電劑;無機顏料、有機顏料、染料等著色劑;有機填料或無機填料;樹脂改質劑;有機填充劑或無機填充劑;增塑劑;滑劑;抗靜電劑;阻燃劑等。添加劑的種類、數量、組合、添加量等可視目的適當設定。 The resin layer (substantially an organic solvent solution of the above resin) may contain any appropriate additives depending on the purpose. Specific examples of additives include ultraviolet absorbers; levelers; antioxidants such as hindered phenol, phosphorus, and sulfur; stabilizers such as light stabilizers, weather stabilizers, and heat stabilizers; reinforcing materials such as glass fibers and carbon fibers; near-infrared absorbers; tris(dibromopropyl) phosphate, tris(ene) phosphate, and the like. Flame retardants such as propyl ester and antimony oxide; antistatic agents such as anionic, cationic and nonionic surfactants; colorants such as inorganic pigments, organic pigments and dyes; organic fillers or inorganic fillers; resin modifiers; organic fillers or inorganic fillers; plasticizers; lubricants; antistatic agents; flame retardants, etc. The type, quantity, combination and addition amount of additives can be appropriately set according to the purpose.

D.接著劑層 D. Then the agent layer

上述接著劑層宜以接著劑組成物的硬化物構成。具體而言,宜以電子束硬化性、紫外線硬化性、可見光線硬化性等活性能量線硬化型接著劑組成物(自由基聚合硬化型接著劑組成物)的硬化物構成。接著劑層的厚度宜為3μm以下,較宜為2μm以下。利用所述厚度,可大大有助於積層體的薄型化。又,可減小由接著劑組成物形成接著劑層時會發生之收縮所帶來之對其他構件的影響。例如,由獲得優異接著性之觀點出發,接著劑層的厚度宜為0.05μm以上,較宜為0.5μm以上,更宜為1μm以上。 The above-mentioned adhesive layer is preferably composed of a cured adhesive composition. Specifically, it is preferably composed of a cured adhesive composition (radical polymerization curing adhesive composition) such as electron beam curing, ultraviolet curing, and visible light curing. The thickness of the adhesive layer is preferably 3μm or less, and preferably 2μm or less. The use of the above thickness can greatly contribute to the thinning of the laminate. In addition, the impact on other components caused by the shrinkage that occurs when the adhesive layer is formed by the adhesive composition can be reduced. For example, from the perspective of obtaining excellent adhesion, the thickness of the adhesive layer is preferably 0.05μm or more, preferably 0.5μm or more, and more preferably 1μm or more.

作為構成自由基聚合硬化型接著劑組成物的單體成分,例如可舉出具有(甲基)丙烯醯基、乙烯基等碳-碳雙鍵的自由基聚合性官能基的化合物。 該等單體成分可使用單官能自由基聚合性化合物或具有2個以上聚合性官能基的多官能自由基聚合性化合物中之任一者。又,該等自由基聚合性化合物可單獨使用或組合2種以上來使用。此外,本發明中,(甲基)丙烯醯基是指丙烯醯基及/或甲基丙烯醯基。 As monomer components constituting the radical polymerization curable adhesive composition, for example, compounds having radical polymerizable functional groups with carbon-carbon double bonds such as (meth)acryl and vinyl can be cited. Such monomer components can use any of monofunctional radical polymerizable compounds or polyfunctional radical polymerizable compounds having two or more polymerizable functional groups. Moreover, such radical polymerizable compounds can be used alone or in combination of two or more. In addition, in the present invention, (meth)acryl refers to acryl and/or methacryl.

藉由上述接著劑組成物中所含單體成分之莫耳分率的加權平均算出之辛醇/水分配係數logPow例如為1.0以上且4.0以下,宜為1.5以上,可為2.0以上,亦可為2.5以上。藉由使用所述接著劑組成物,可獲得對樹脂層優異之接著性。而且,可保持樹脂層所具有的功能(例如,阻隔功能)。藉由使用所述接著劑組成物,可抑制形成上述中間層(相溶層)。在此,辛醇/水分配係數(logPow)為表示物質的親油性的指標,是指辛醇/水的分配係數的對數值。logPow高可意味為親油性。logPow亦可進行測定(例如,藉由JIS-Z-7260記載的燒瓶滲透法),但亦可藉由計算來算出。本說明書中,辛醇/水分配係數(logPow)是指利用CambridgeSoft公司製的Chem Draw Ultra計算的值。對可為樹脂的有機溶劑溶液的塗佈膜的固化物或熱硬化物的樹脂層,使用疏水性高的接著劑組成物,可抑制形成上述中間層,而可獲得優異的接著性,此乃無法預期之優異效果。 The octanol/water partition coefficient logPow calculated by the weighted average of the molar fraction of the monomer components contained in the above-mentioned adhesive composition is, for example, greater than 1.0 and less than 4.0, preferably greater than 1.5, may be greater than 2.0, and may be greater than 2.5. By using the adhesive composition, excellent adhesion to the resin layer can be obtained. Moreover, the functions (e.g., barrier function) of the resin layer can be maintained. By using the adhesive composition, the formation of the above-mentioned intermediate layer (miscible layer) can be suppressed. Here, the octanol/water partition coefficient (logPow) is an indicator of the lipophilicity of a substance, and refers to the logarithmic value of the octanol/water partition coefficient. A high logPow can mean lipophilicity. logPow can be measured (for example, by the flask penetration method described in JIS-Z-7260), but can also be calculated. In this manual, the octanol/water partition coefficient (logPow) refers to the value calculated using Chem Draw Ultra manufactured by CambridgeSoft. For the resin layer of the cured or thermosetting material of the coating film of the organic solvent solution of the resin, the use of a highly hydrophobic adhesive composition can inhibit the formation of the above-mentioned intermediate layer and obtain excellent adhesion, which is an unexpected excellent effect.

以下列示出自由基聚合性化合物的logPow。例如,可舉出:羥乙基丙烯醯胺(商品名「HEAA」,興人社製,LogPow;-0.56)、二乙基丙烯醯胺(商品名「DEAA」,KJ Chemicals Corporation製,LogPow;1.69)、不飽和脂肪酸羥基烷基酯改質ε-己內酯(商品名「PLACCEL FA1DDM」,Daicel Corporation製,LogPow;1.06)、N-乙烯基甲醯胺(商品名「BEAMSET 770」,荒川化學公司製,LogPow;-0.25)、丙烯醯基嗎福林(商品名「ACMO」,興人社製,LogPow;-0.20)、γ-丁內酯丙烯酸酯(商品名「GBLA」,大阪有機化學工業公司製,LogPow;0.19)、丙烯酸二聚物(商品名「β-CEA」,Daicel Corporation製,LogPow;0.2)、N-乙烯基吡咯啶酮(商品名「NVP」,日本觸媒公司製, LogPow;0.24)、甲基丙烯酸乙醯乙醯氧基乙酯(商品名「AAEM,日本合成化學公司製,LogPow;0.27)、丙烯酸2-羥乙酯(商品名「HEA」,大阪有機化學工業公司製,LogPow;0.28)、甲基丙烯酸環氧丙酯(商品名「Light Ester G」,共榮社化學製,LogPow;0.57)、二甲基丙烯醯胺(商品名「DMAA」,興人社製,LogPow;0.58)、四氫糠醇丙烯酸多聚物酯(商品名「VISCOAT#150D」,大阪有機化學工業公司製,LogPow;0.60)、丙烯酸4-羥丁酯(商品名「4-HBA」,大阪有機化學工業公司製,LogPow;0.68)、丙烯酸(商品名「丙烯酸」,三菱化學公司製,LogPow;0.69)、三乙二醇二丙烯酸酯(商品名「LIGHT ACRYLATE 3EG-A」,共榮社化學公司製,LogPow;0.72)、PEG400#二丙烯酸酯(商品名「LIGHT ACRYLATE 9EG-A」,共榮社化學公司製,LogPow;-0.1)、聚丙二醇二丙烯酸酯(商品名「ARONIX M-220」,東亞合成公司製,LogPow;1.68)、丙烯酸二環戊烯酯(商品名「FANCRYL FA-511AS」,日立化成公司製,LogPow;2.26)、丙烯酸丁酯(商品名「丙烯酸丁酯」,三菱化學公司製,LogPow;2.35)、1,6-己二醇二丙烯酸酯(商品名「LIGHT ACRYLATE 1.6HX-A,共榮社化學公司製,LogPow;2.43)、丙烯酸二環戊酯(商品名「FANCRYL FA-513AS」,日立化成公司製,LogPow;2.58)、二羥甲基-三環癸烷二丙烯酸酯(商品名「LIGHT ACRYLATE DCP-A」,共榮社化學公司製,LogPow;305)、丙烯酸異

Figure 112113244-A0305-02-0023-12
酯(商品名「LIGHT ACRYLATE IB-XA」,共榮社化學公司製,LogPow;3.27)、羥基三甲基乙酸新戊二醇丙烯酸酯加成物(商品名「LIGHT ACRYLATE HPP-A」,共榮社化學公司製,LogPow;3.35)、1,9-壬二醇二丙烯酸酯(商品名「LIGHT ACRYLATE 1,9ND-A」,共榮社化學公司製,LogPow;3.68)、鄰苯基苯酚EO改質丙烯酸酯(商品名「FANCRYL FA-301A」,日立化成公司製,LogPow;3.98)、2-乙基己基氧雜環丁烷(商品名「Aron Oxetane OXT-212」,東亞合成公司製,LogPow;4.24)、雙酚-A-二環氧丙基醚(商品名「JER828」,三菱化學公司 製,LogPow;4.76)、雙酚A EO 6莫耳改質二丙烯酸酯(商品名「FA-326A」,日立化成公司製,LogPow;4.84)、雙酚A EO 4莫耳改質二丙烯酸酯(商品名「FA-324A」,日立化成公司製,LogPow;5.15)、雙酚A PO 2莫耳改質二丙烯酸酯(商品名「FA-P320A」,日立化成公司製,LogPow;6.10)、雙酚A PO 3莫耳改質二丙烯酸酯(商品名「FA-P323A」,日立化成公司製,LogPow;6.26)、雙酚A PO 4莫耳改質二丙烯酸酯(商品名「FA-P324A」,日立化成公司製,LogPow;6.43)、丙烯酸月桂酯(商品名「LIGHT ACRYLATE L-A」,共榮社化學公司製,LogPow;6)、丙烯酸異硬脂酯(商品名「ISTA」),大阪有機化學工業公司製;LogPow;7.46)、苯氧基二乙二醇丙烯酸酯(商品名「P2HA」,共榮社化學公司製,LogPow;2.15)、丙烯酸2-羥基-3-苯氧丙酯(商品名「ARONIX M-5700」,東亞合成公司製,LogPow;1.17)。 The logPow of the radical polymerizable compound is shown below. For example, hydroxyethyl acrylamide (trade name "HEAA", manufactured by Kojin Co., Ltd., LogPow: -0.56), diethyl acrylamide (trade name "DEAA", manufactured by KJ Chemicals Corporation, LogPow: 1.69), unsaturated fatty acid hydroxy alkyl ester modified ε-caprolactone (trade name "PLACCEL FA1DDM", manufactured by Daicel Corporation, LogPow: 1.06), N-vinyl formamide (trade name "BEAMSET 770", manufactured by Arakawa Chemicals Co., Ltd., LogPow: -0.25), acrylamide isoflurane (trade name "ACMO", manufactured by Kojin Co., Ltd., LogPow: -0.20), γ-butyrolactone acrylate (trade name "GBLA", manufactured by Osaka Organic Chemical Industry Co., Ltd., LogPow: 0.19), acrylic acid dimer (trade name "β-CEA", manufactured by Daicel Corporation, LogPow: 0.19), and 1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1,2-dimethoxy-1 Corporation, LogPow; 0.2), N-vinyl pyrrolidone (trade name "NVP", manufactured by Nippon Catalyst Co., Ltd., LogPow; 0.24), acetyl acetoxyethyl methacrylate (trade name "AAEM", manufactured by Nippon Synthetic Chemical Co., Ltd., LogPow; 0.27), 2-hydroxyethyl acrylate (trade name "HEA", manufactured by Osaka Organic Chemical Industry Co., Ltd., LogPow; 0.28), glycidyl methacrylate (trade name "Light Ester G", manufactured by Kyoeisha Chemicals, LogPow; 0.57), dimethyl acrylamide (trade name "DMAA", manufactured by Kojin Co., LogPow; 0.58), tetrahydrofurfuryl alcohol acrylate polymer (trade name "VISCOAT#150D", manufactured by Osaka Organic Chemicals, LogPow; 0.60), 4-hydroxybutyl acrylate (trade name "4-HBA", manufactured by Osaka Organic Chemicals, LogPow; 0.68), acrylic acid (trade name "acrylic acid", manufactured by Mitsubishi Chemical, LogPow; 0.69), triethylene glycol diacrylate (trade name "LIGHT ACRYLATE 3EG-A", manufactured by Kyoeisha Chemicals, LogPow; 0.72), PEG400# diacrylate (trade name "LIGHT ACRYLATE 9EG-A", manufactured by Kyoeisha Chemical Co., Ltd., LogPow: -0.1), polypropylene glycol diacrylate (trade name "ARONIX M-220", manufactured by Toagosei Co., Ltd., LogPow: 1.68), dicyclopentenyl acrylate (trade name "FANCRYL FA-511AS", manufactured by Hitachi Chemical Co., Ltd., LogPow: 2.26), butyl acrylate (trade name "butyl acrylate", manufactured by Mitsubishi Chemical Co., Ltd., LogPow: 2.35), 1,6-hexanediol diacrylate (trade name "LIGHT ACRYLATE 1.6HX-A", manufactured by Kyoeisha Chemical Co., Ltd., LogPow: 2.43), dicyclopentanyl acrylate (trade name "FANCRYL FA-513AS", manufactured by Hitachi Chemical Co., Ltd., LogPow: 2.58), dihydroxymethyl-tricyclodecane diacrylate (trade name "LIGHT ACRYLATE DCP-A", manufactured by Kyoeisha Chemical Co., Ltd., LogPow; 305), acrylic acid
Figure 112113244-A0305-02-0023-12
Ester (trade name "LIGHT ACRYLATE IB-XA", manufactured by Kyoeisha Chemical Co., Ltd., LogPow: 3.27), hydroxytrimethylacetate neopentyl glycol acrylate adduct (trade name "LIGHT ACRYLATE HPP-A", manufactured by Kyoeisha Chemical Co., Ltd., LogPow: 3.35), 1,9-nonanediol diacrylate (trade name "LIGHT ACRYLATE 1,9ND-A", manufactured by Kyoeisha Chemical Co., Ltd., LogPow: 3.68), o-phenylphenol EO modified acrylate (trade name "FANCRYL FA-301A", manufactured by Hitachi Chemical Co., Ltd., LogPow: 3.98), 2-ethylhexyloxycyclobutane (trade name "Aron Oxetane OXT-212", manufactured by Toagosei Co., Ltd., LogPow; 4.24), bisphenol-A-diepoxypropyl ether (trade name "JER828", manufactured by Mitsubishi Chemical Co., Ltd., LogPow; 4.76), bisphenol A EO 6 mol modified diacrylate (trade name "FA-326A", manufactured by Hitachi Chemical Co., Ltd., LogPow; 4.84), bisphenol A EO 4 mol modified diacrylate (trade name "FA-324A", manufactured by Hitachi Chemical Co., Ltd., LogPow; 5.15), bisphenol A PO 2 mol modified diacrylate (trade name "FA-P320A", manufactured by Hitachi Chemical Co., Ltd., LogPow; 6.10), bisphenol A PO 3 mol modified diacrylate (trade name "FA-P323A", manufactured by Hitachi Chemical Co., Ltd., LogPow; 6.26), bisphenol A PO 4 mol modified diacrylate (trade name "FA-P324A", manufactured by Hitachi Chemical Co., Ltd., LogPow; 6.43), lauryl acrylate (trade name "LIGHT ACRYLATE LA", manufactured by Kyoeisha Chemical Co., Ltd., LogPow; 6), isostearyl acrylate (trade name "ISTA"), manufactured by Osaka Organic Chemical Co., Ltd.; LogPow; 7.46), phenoxydiethylene glycol acrylate (trade name "P2HA", manufactured by Kyoeisha Chemical Co., Ltd., LogPow; 2.15), 2-hydroxy-3-phenoxypropyl acrylate (trade name "ARONIX M-5700", manufactured by Toagosei Co., Ltd., LogPow; 1.17).

將接著劑組成物中所含單體成分的總量設為100重量份時,辛醇/水分配係數logPow為0.0以下之單體成分的含量亦可為30重量份以下。將接著劑組成物中所含單體成分的總量設為100重量份時,辛醇/水分配係數logPow為2.0以上之單體成分的含量亦可為40重量份以上。 When the total amount of monomer components contained in the adhesive composition is set to 100 parts by weight, the content of monomer components with an octanol/water partition coefficient logPow of 0.0 or less may also be 30 parts by weight or less. When the total amount of monomer components contained in the adhesive composition is set to 100 parts by weight, the content of monomer components with an octanol/water partition coefficient logPow of 2.0 or more may also be 40 parts by weight or more.

關於硬化時可使用之聚合引發劑的摻混量,將接著劑組成物的總量設為100重量%時,例如為0.05重量%~10重量%。 Regarding the amount of polymerization initiator that can be used during curing, when the total amount of the adhesive composition is set to 100% by weight, it is, for example, 0.05% by weight to 10% by weight.

接著劑組成物的硬化例如係藉由對接著劑組成物的塗佈膜照射活性能量線(例如,可見光線、紫外線、電子束)來進行。 The adhesive composition is hardened, for example, by irradiating the coating film of the adhesive composition with active energy rays (e.g., visible light, ultraviolet light, electron beam).

E.相位差層 E. Phase difference layer

上述相位差層可為單一層,亦可具有兩層以上的積層結構。相位差層亦可以任意適當的材料構成。具體而言,相位差層可為液晶化合物的定向固化層,可為延伸薄膜(樹脂薄膜),亦可為該等組合。相位差層的厚度例如為1μm以上且50μm以下。一實施形態中,相位差層的厚度宜為10μm以下,較宜為8μm以下,更宜為 6μm以下。根據本發明實施形態,即使在使用所述極薄之相位差層的情況下,例如將積層體搭載於影像顯示裝置的情況下,也可顯著抑制影像顯示裝置的金屬構件腐蝕。此外,相位差層具有積層結構時,「相位差層的厚度」是指各相位差層的厚度的合計。具體而言,「相位差層的厚度」不包括接著層的厚度。 The above-mentioned phase difference layer can be a single layer or can have a laminated structure of two or more layers. The phase difference layer can also be composed of any appropriate material. Specifically, the phase difference layer can be a directional solidification layer of a liquid crystal compound, can be a stretched film (resin film), or can be a combination of these. The thickness of the phase difference layer is, for example, greater than 1 μm and less than 50 μm. In one embodiment, the thickness of the phase difference layer is preferably less than 10 μm, more preferably less than 8 μm, and more preferably less than 6 μm. According to the embodiment of the present invention, even when the extremely thin phase difference layer is used, for example, when the laminate is mounted on an image display device, the corrosion of the metal components of the image display device can be significantly suppressed. In addition, when the phase difference layer has a layered structure, the "thickness of the phase difference layer" refers to the total thickness of each phase difference layer. Specifically, the "thickness of the phase difference layer" does not include the thickness of the connecting layer.

作為上述相位差層,例如可使用液晶化合物的定向固化層(液晶定向固化層)。藉由使用液晶化合物,而與非液晶材料相比,例如可顯著增大所得相位差層的nx與ny的差,因此可顯著減小用以獲得所期望之面內相位差的相位差層的厚度。因此,可實現附相位差層之偏光板顯著的薄型化。本說明書中「定向固化層」是指液晶化合物在層內沿預定方向進行定向且其定向狀態已固定的層。此外,「定向固化層」為包含如後述使液晶單體硬化而得之定向硬化層的概念。在相位差層中,代表上棒狀液晶化合物以在相位差層的慢軸方向排列之狀態進行定向(沿面定向)。 As the above-mentioned phase difference layer, for example, an oriented solidified layer of a liquid crystal compound (liquid crystal oriented solidified layer) can be used. By using a liquid crystal compound, for example, the difference between nx and ny of the obtained phase difference layer can be significantly increased compared to non-liquid crystal materials, so the thickness of the phase difference layer used to obtain the desired in-plane phase difference can be significantly reduced. Therefore, a significant thinning of the polarizing plate with a phase difference layer can be achieved. In this specification, "oriented solidified layer" refers to a layer in which the liquid crystal compound is oriented along a predetermined direction in the layer and its oriented state is fixed. In addition, "oriented solidified layer" is a concept that includes an oriented solidified layer obtained by curing a liquid crystal monomer as described later. In the phase difference layer, the rod-shaped liquid crystal compound on the representative is oriented in a state of being arranged in the slow axis direction of the phase difference layer (oriented along the plane).

上述液晶定向固化層可依以下方式來形成:對預定基材的表面實施定向處理,並在該表面塗敷含液晶化合物的塗敷液,使該液晶化合物在與上述定向處理對應的方向進行定向,固定該定向狀態。作為定向處理,可採用任意適當的定向處理。具體而言,可舉出機械定向處理、物理定向處理、化學定向處理。作為機械定向處理的具體例,可舉出摩擦處理、延伸處理。作為物理定向處理的具體例,可舉出磁場定向處理、電場定向處理。作為化學定向處理的具體例,可舉出斜向蒸鍍法、光定向處理。各種定向處理的處理條件可視目的採用任意適當的條件。 The above-mentioned liquid crystal orientation solidification layer can be formed in the following manner: an orientation treatment is performed on the surface of a predetermined substrate, and a coating liquid containing a liquid crystal compound is applied to the surface to orient the liquid crystal compound in a direction corresponding to the above-mentioned orientation treatment, and the orientation state is fixed. As an orientation treatment, any appropriate orientation treatment can be adopted. Specifically, mechanical orientation treatment, physical orientation treatment, and chemical orientation treatment can be cited. As a specific example of mechanical orientation treatment, friction treatment and stretching treatment can be cited. As a specific example of physical orientation treatment, magnetic field orientation treatment and electric field orientation treatment can be cited. As a specific example of chemical orientation treatment, oblique evaporation method and light orientation treatment can be cited. The processing conditions of various orientation treatments can adopt any appropriate conditions depending on the purpose.

液晶化合物的定向係根據液晶化合物的種類藉由在顯示液晶相的溫度下進行處理。藉由進行所述溫度處理,液晶化合物成為液晶狀態,而該液晶化合物根據基材表面的定向處理方向而定向。 The orientation of the liquid crystal compound is carried out by treating it at a temperature that exhibits a liquid crystal phase according to the type of the liquid crystal compound. By carrying out the temperature treatment, the liquid crystal compound becomes a liquid crystal state, and the liquid crystal compound is oriented according to the orientation treatment direction of the substrate surface.

對於定向狀態的固定,在一實施形態中,係藉由對如上述進行了 定向的液晶化合物進行冷卻來進行。液晶化合物為聚合性單體或交聯性單體時,定向狀態的固定係藉由對如上述進行了定向的液晶化合物實施聚合處理或交聯處理來進行。 In one embodiment, the fixation of the orientation state is performed by cooling the liquid crystal compound that has been oriented as described above. When the liquid crystal compound is a polymerizable monomer or a crosslinking monomer, the fixation of the orientation state is performed by subjecting the liquid crystal compound that has been oriented as described above to a polymerization treatment or a crosslinking treatment.

液晶化合物的具體例及定向固化層的形成方法的詳細內容記載於日本專利特開2006-163343號公報中。本說明書中係援用該公報之記載作為參考。 Specific examples of liquid crystal compounds and details of the method for forming an oriented solidified layer are described in Japanese Patent Publication No. 2006-163343. This specification uses the description of the publication as a reference.

相位差層為單一層時在一實施形態中,相位差層可作為λ/4板發揮功能。具體而言,相位差層的Re(550)宜為100nm~180nm,較宜為110nm~170nm,更宜為110nm~160nm。相位差層的厚度可調整成可獲得λ/4板所期望之面內相位差。相位差層為上述液晶定向固化層時,其厚度例如為1.0μm~2.5μm。本實施形態中,相位差層的慢軸與偏光件的吸收軸構成的角度宜為40°~50°,較宜為42°~48°,更宜為44°~46°。又,相位差層宜顯示相位差值根據測定光的波長而變大的逆色散波長特性。 When the phase difference layer is a single layer, in one embodiment, the phase difference layer can function as a λ/4 plate. Specifically, the Re(550) of the phase difference layer is preferably 100nm~180nm, more preferably 110nm~170nm, and more preferably 110nm~160nm. The thickness of the phase difference layer can be adjusted to obtain the desired in-plane phase difference of the λ/4 plate. When the phase difference layer is the above-mentioned liquid crystal directional solidification layer, its thickness is, for example, 1.0μm~2.5μm. In this embodiment, the angle formed by the slow axis of the phase difference layer and the absorption axis of the polarizer is preferably 40°~50°, more preferably 42°~48°, and more preferably 44°~46°. Furthermore, the phase difference layer should preferably exhibit an inverse dispersion wavelength characteristic in which the phase difference value increases according to the wavelength of the measured light.

相位差層為單一層時在另一實施形態中,相位差層可作為λ/2板發揮功能。具體而言,相位差層的Re(550)宜為200nm~300nm,較宜為230nm~290nm,更宜為230nm~280nm。相位差層的厚度可調整成可獲得λ/2板所期望之面內相位差。相位差層為上述液晶定向固化層時,其厚度例如為2.0μm~4.0μm。本實施形態中,相位差層的慢軸與偏光件的吸收軸構成的角度宜為10°~20°,較宜為12°~18°,更宜為12°~16°。 When the phase difference layer is a single layer, in another embodiment, the phase difference layer can function as a λ/2 plate. Specifically, the Re(550) of the phase difference layer is preferably 200nm~300nm, preferably 230nm~290nm, and more preferably 230nm~280nm. The thickness of the phase difference layer can be adjusted to obtain the desired in-plane phase difference of the λ/2 plate. When the phase difference layer is the above-mentioned liquid crystal directional solidification layer, its thickness is, for example, 2.0μm~4.0μm. In this embodiment, the angle formed by the slow axis of the phase difference layer and the absorption axis of the polarizer is preferably 10°~20°, preferably 12°~18°, and more preferably 12°~16°.

相位差層具有積層結構時在一實施形態中,相位差層具有自偏光件側起依序配置有第一相位差層(H層)與第二相位差層(Q層)這兩層的積層結構。H層代表上可作為λ/2板發揮功能,Q層代表上可作為λ/4板發揮功能。具體而言,H層的Re(550)宜為200nm~300nm,較宜為220nm~290nm,更宜為230nm~280nm;Q層的Re(550)宜為100nm~180nm,較宜為110nm~170nm,更宜 為110nm~150nm。H層的厚度可調整成可獲得λ/2板所期望之面內相位差。H層為上述液晶定向固化層時,其厚度例如為2.0μm~4.0μm。Q層的厚度可調整成可獲得λ/4板所期望之面內相位差。Q層為上述液晶定向固化層時,其厚度例如為1.0μm~2.5μm。本實施形態中,H層的慢軸與偏光件的吸收軸構成的角度宜為10°~20°,較宜為12°~18°,更宜為12°~16°;Q層的慢軸與偏光件的吸收軸構成的角度宜為70°~80°,較宜為72°~78°,更宜為72°~76°。此外,H層及Q層的配置順序可相反,H層的慢軸與偏光件的吸收軸構成的角度及Q層的慢軸與偏光件的吸收軸構成的角度亦可相反。又,各層(例如,H層及Q層)可顯示相位差值根據測定光的波長而變大的逆色散波長特性,可顯示相位差值根據測定光的波長而變小的正常波長色散特性,亦可顯示相位差值基本不根據測定光的波長而變化的平坦波長色散特性。 When the phase difference layer has a laminated structure, in one embodiment, the phase difference layer has a laminated structure in which a first phase difference layer (H layer) and a second phase difference layer (Q layer) are sequentially arranged from the polarizer side. The H layer can function as a λ/2 plate, and the Q layer can function as a λ/4 plate. Specifically, the Re (550) of the H layer is preferably 200nm~300nm, preferably 220nm~290nm, and more preferably 230nm~280nm; the Re (550) of the Q layer is preferably 100nm~180nm, preferably 110nm~170nm, and more preferably 110nm~150nm. The thickness of the H layer can be adjusted to obtain the desired in-plane phase difference of the λ/2 plate. When the H layer is the above-mentioned liquid crystal directional solidification layer, its thickness is, for example, 2.0μm~4.0μm. The thickness of the Q layer can be adjusted to obtain the desired in-plane phase difference of the λ/4 plate. When the Q layer is the above-mentioned liquid crystal directional solidification layer, its thickness is, for example, 1.0μm~2.5μm. In this embodiment, the angle formed by the slow axis of the H layer and the absorption axis of the polarizer is preferably 10°~20°, preferably 12°~18°, and more preferably 12°~16°; the angle formed by the slow axis of the Q layer and the absorption axis of the polarizer is preferably 70°~80°, preferably 72°~78°, and more preferably 72°~76°. In addition, the arrangement order of the H layer and the Q layer can be opposite, and the angle formed by the slow axis of the H layer and the absorption axis of the polarizer and the angle formed by the slow axis of the Q layer and the absorption axis of the polarizer can also be opposite. In addition, each layer (for example, the H layer and the Q layer) can display the reverse dispersion wavelength characteristics in which the phase difference value increases according to the wavelength of the measured light, can display the normal wavelength dispersion characteristics in which the phase difference value decreases according to the wavelength of the measured light, and can also display the flat wavelength dispersion characteristics in which the phase difference value does not basically change according to the wavelength of the measured light.

相位差層(具有積層結構時為至少一個層)代表上折射率特性顯示nx>ny=nz的關係。此外,「ny=nz」不僅包含ny與nz完全相等的情況,還包含實質上相等的情況。因此,在不損害本發明效果的範圍內有成為ny>nz或ny<nz的情況。相位差層的Nz係數宜為0.9~1.5,較宜為0.9~1.3。 The refractive index characteristics of the phase difference layer (at least one layer when having a layered structure) represent the relationship of nx>ny=nz. In addition, "ny=nz" includes not only the case where ny and nz are completely equal, but also the case where they are substantially equal. Therefore, there are cases where ny>nz or ny<nz within the range that does not impair the effect of the present invention. The Nz coefficient of the phase difference layer is preferably 0.9~1.5, and more preferably 0.9~1.3.

如上述,相位差層宜為液晶定向固化層。作為上述液晶化合物,例如可舉出液晶相為向列相的液晶化合物(向列液晶)。作為所述液晶化合物,例如可使用液晶聚合物或液晶單體。液晶化合物的液晶性的表現機制可為溶致亦可為熱致。液晶聚合物及液晶單體各自可單獨使用,亦可組合使用。 As mentioned above, the phase difference layer is preferably a liquid crystal oriented solidification layer. As the above-mentioned liquid crystal compound, for example, a liquid crystal compound whose liquid crystal phase is a nematic phase (nematic liquid crystal) can be cited. As the above-mentioned liquid crystal compound, for example, a liquid crystal polymer or a liquid crystal monomer can be used. The liquid crystal performance mechanism of the liquid crystal compound can be lyotropic or thermotropic. The liquid crystal polymer and the liquid crystal monomer can be used alone or in combination.

液晶化合物為液晶單體時,該液晶單體宜為聚合性單體及交聯性單體。其係因藉由使液晶單體聚合或交聯(即,硬化),可固定液晶單體的定向狀態。若在使液晶單體定向後例如使液晶單體彼此聚合或交聯,則藉此可固定上述定向狀態。在此,藉由聚合形成聚合物,並藉由交聯形成三維網絡結構,而該等為非液晶性。因此,所形成的相位差層不會發生例如液晶性化合物特有 的因溫度變化造成轉變成向液晶相、玻璃相、結晶相。結果,相位差層成為不受溫度變化影響之穩定性極其優異的相位差層。 When the liquid crystal compound is a liquid crystal monomer, the liquid crystal monomer is preferably a polymerizable monomer and a crosslinking monomer. This is because the orientation state of the liquid crystal monomer can be fixed by polymerizing or crosslinking (i.e., curing) the liquid crystal monomer. If the liquid crystal monomers are polymerized or crosslinked with each other after being oriented, the above-mentioned orientation state can be fixed. Here, a polymer is formed by polymerization, and a three-dimensional network structure is formed by crosslinking, and these are non-liquid crystal. Therefore, the phase difference layer formed will not undergo the transformation into a liquid crystal phase, a glass phase, or a crystalline phase due to temperature changes, which is unique to liquid crystal compounds. As a result, the phase difference layer becomes a phase difference layer with extremely excellent stability that is not affected by temperature changes.

液晶單體顯示液晶性的溫度範圍會根據其種類而不同。具體而言,該溫度範圍宜為40℃~120℃,更宜為50℃~100℃,最宜為60℃~90℃。 The temperature range in which a liquid crystal monomer exhibits liquid crystallinity varies depending on its type. Specifically, the temperature range is preferably 40°C to 120°C, more preferably 50°C to 100°C, and most preferably 60°C to 90°C.

作為上述液晶單體,可採用任意適當的液晶單體。例如,可使用日本專利特表2002-533742(WO00/37585)、EP358208(US5211877)、EP66137(US4388453)、WO93/22397、EP0261712、DE19504224、DE4408171及GB2280445等中記載的聚合性液晶原化合物等。作為所述聚合性液晶原化合物的具體例,例如可舉出BASF公司的商品名LC242、Merck公司的商品名E7、Wacker-Chem公司的商品名LC-Sillicon-CC3767。作為液晶單體,宜為向列性液晶單體。 As the above-mentioned liquid crystal monomer, any appropriate liquid crystal monomer can be used. For example, polymerizable liquid crystal original compounds described in Japanese Patent Table 2002-533742 (WO00/37585), EP358208 (US5211877), EP66137 (US4388453), WO93/22397, EP0261712, DE19504224, DE4408171 and GB2280445 can be used. As specific examples of the polymerizable liquid crystal original compounds, for example, BASF's trade name LC242, Merck's trade name E7, and Wacker-Chem's trade name LC-Sillicon-CC3767 can be cited. As a liquid crystal monomer, a nematic liquid crystal monomer is preferred.

另一實施形態中,相位差層自偏光件側起具有可作為λ/4板發揮功能的第一相位差層與折射率特性顯示nz>nx=ny關係的第二相位差層(所謂正C板)的積層結構。關於λ/4板的詳細內容如上述。本實施形態中,第一相位差層的慢軸與偏光件的吸收軸構成的角度宜為40°~50°,較宜為42°~48°,更宜為44°~46°。另外,第一相位差層宜顯示相位差值根據測定光的波長而變大的逆色散波長特性。 In another embodiment, the phase difference layer has a layered structure of a first phase difference layer that can function as a λ/4 plate and a second phase difference layer (so-called positive C plate) whose refractive index characteristics show the relationship nz>nx=ny from the polarizer side. The details of the λ/4 plate are as described above. In this embodiment, the angle formed by the slow axis of the first phase difference layer and the absorption axis of the polarizer is preferably 40°~50°, preferably 42°~48°, and more preferably 44°~46°. In addition, the first phase difference layer preferably shows an inverse dispersion wavelength characteristic in which the phase difference value increases according to the wavelength of the measured light.

上述正C板的厚度方向的相位差Rth(550)宜為-50nm~-300nm,較宜為-70nm~-250nm,更宜為-90nm~-200nm,特別宜為-100nm~-180nm。在此,「nx=ny」不僅包含nx與ny嚴格相等的情況,還包含nx與ny實質上相等的情況。正C板的面內相位差Re(550)例如小於10nm。 The phase difference Rth(550) in the thickness direction of the positive C plate is preferably -50nm~-300nm, more preferably -70nm~-250nm, more preferably -90nm~-200nm, and particularly preferably -100nm~-180nm. Here, "nx=ny" includes not only the case where nx and ny are strictly equal, but also the case where nx and ny are substantially equal. The in-plane phase difference Re(550) of the positive C plate is, for example, less than 10nm.

具有nz>nx=ny的折射率特性的第二相位差層可以任意適當的材料形成,宜以含固定為垂面排列定向的液晶材料的薄膜形成。可進行垂面排列定向的液晶材料(液晶化合物)可為液晶單體,亦可為液晶聚合物。作為該液晶化 合物及該相位差層的形成方法的具體例,可舉出日本專利特開2002-333642號公報的[0020]~[0028]中記載的液晶化合物及該相位差層的形成方法。此時,第二相位差層的厚度宜為0.5μm~5μm。 The second phase difference layer having the refractive index characteristic of nz>nx=ny can be formed by any appropriate material, preferably by a film containing a liquid crystal material fixed to a homeotropic alignment. The liquid crystal material (liquid crystal compound) capable of homeotropic alignment can be a liquid crystal monomer or a liquid crystal polymer. As a specific example of the liquid crystal compound and the method for forming the phase difference layer, the liquid crystal compound and the method for forming the phase difference layer described in [0020] to [0028] of Japanese Patent Publication No. 2002-333642 can be cited. At this time, the thickness of the second phase difference layer is preferably 0.5μm to 5μm.

F.影像顯示裝置 F. Image display device

上述積層體可應用於影像顯示裝置。因此,本發明實施形態之影像顯示裝置具備上述積層體。作為影像顯示裝置的代表例,可舉出液晶顯示裝置、電致發光(EL)顯示裝置(例如,有機EL顯示裝置、無機EL顯示裝置)。 The above-mentioned multilayer body can be applied to an image display device. Therefore, the image display device of the embodiment of the present invention has the above-mentioned multilayer body. As representative examples of image display devices, liquid crystal display devices and electroluminescent (EL) display devices (for example, organic EL display devices, inorganic EL display devices) can be cited.

圖2係以有機EL顯示裝置為例,示意顯示本發明一實施形態之影像顯示裝置中所含之影像顯示面板的概略構成的剖面圖。影像顯示面板(有機EL面板)200具有:有機面板本體70與配置於其視辨側的積層體100。積層體100係配置成使樹脂層20較偏光件11更靠有機EL面板本體70側。代表上係利用黏著劑層(未圖示)將積層體100貼附於有機EL面板本體70。 FIG2 is a cross-sectional view schematically showing the general structure of an image display panel included in an image display device of an embodiment of the present invention, taking an organic EL display device as an example. The image display panel (organic EL panel) 200 has: an organic panel body 70 and a laminate 100 arranged on its viewing side. The laminate 100 is arranged so that the resin layer 20 is closer to the organic EL panel body 70 than the polarizer 11. The laminate 100 is attached to the organic EL panel body 70 by means of an adhesive layer (not shown).

有機EL面板本體70具有基板71與上部結構層72,前述上部結構層72包含:含薄膜電晶體(TFT)等的電路層、有機發光二極體(OLED)、對OLED進行密封的密封膜等。上部結構層72可包含金屬構件(例如,電極、感測器、配線、金屬層)。例如,使用可撓性基板(例如,樹脂基板)作為基板71時,所得有機EL顯示裝置可實現彎曲、撓曲、彎折、捲曲等。本發明實施形態之積層體可具有優異的可撓性及彎折耐久性,因此亦可適宜用於所述影像顯示裝置。 The organic EL panel body 70 has a substrate 71 and an upper structural layer 72. The upper structural layer 72 includes: a circuit layer including a thin film transistor (TFT), an organic light emitting diode (OLED), a sealing film for sealing the OLED, etc. The upper structural layer 72 may include metal components (e.g., electrodes, sensors, wiring, metal layers). For example, when a flexible substrate (e.g., a resin substrate) is used as the substrate 71, the resulting organic EL display device can be bent, flexed, bent, rolled, etc. The multilayer body of the embodiment of the present invention can have excellent flexibility and bending durability, and therefore can also be suitably used in the image display device.

實施例 Implementation example

以下,藉由實施例具體地對本發明進行說明,但本發明不受該等實施例限定。厚度、Tg及Mw的測定方法如下。此外,只要沒有特別說明,則實施例及比較例中的「份」及「%」為重量基準。 The present invention is described in detail below by way of examples, but the present invention is not limited to these examples. The measurement methods of thickness, Tg and Mw are as follows. In addition, unless otherwise specified, the "parts" and "%" in the examples and comparative examples are based on weight.

(1)厚度 (1)Thickness

10μm以下的厚度係使用干涉膜厚計(大塚電子公司製,製品名「MCPD-3000」)進行測定。大於10μm的厚度使用係使用數位測微器(Anritsu公司製,製品名「KC-351C」)來測定。 The thickness below 10μm is measured using an interferometer film thickness meter (manufactured by Otsuka Electronics Co., Ltd., product name "MCPD-3000"). The thickness greater than 10μm is measured using a digital micrometer (manufactured by Anritsu Co., Ltd., product name "KC-351C").

(2)玻璃轉移溫度(Tg) (2) Glass transition temperature (Tg)

依以下方式求出:採取試樣(聚合物)約5mg,在以下條件下進行DSC測定,根據所得測定結果算出中間點玻璃轉移溫度。 Calculate it as follows: Take about 5 mg of the sample (polymer), perform DSC measurement under the following conditions, and calculate the midpoint glass transition temperature based on the measurement results.

‧測定裝置:TA Instruments公司製,製品名:Q-2000 ‧Measurement device: manufactured by TA Instruments, product name: Q-2000

‧溫度過程:使其以0℃→150℃→0℃→150℃變化 ‧Temperature process: change the temperature from 0℃→150℃→0℃→150℃

‧環境氣體:N2(50mL/分鐘) ‧Ambient gas: N 2 (50mL/min)

‧測定速度:10℃/分鐘 ‧Measurement speed: 10℃/min

(3)重量平均分子量(Mw) (3) Weight average molecular weight (Mw)

藉由凝膠滲透層析儀(GPC)進行測定,以標準聚苯乙烯換算的值求出。 Measured by gel permeation chromatography (GPC), the value is calculated using standard polystyrene conversion.

‧分析裝置:東曹(Tosoh)公司製,HLC-8120GPC ‧Analysis device: Tosoh, HLC-8120GPC

‧管柱:東曹(Tosoh)公司製,G7000HXL+GMHXL+GMHXL ‧Pipeline: Made by Tosoh, G7000HXL+GMHXL+GMHXL

‧管柱尺寸:各7.8mmφ×30cm,合計90cm ‧Column size: 7.8mmφ×30cm each, total 90cm

‧管柱溫度:40℃ ‧Column temperature: 40℃

‧流量:0.8ml/分鐘 ‧Flow rate: 0.8ml/min

‧注入量:100μl ‧Injection volume: 100μl

‧溶析液:四氫呋喃 ‧Solvent: Tetrahydrofuran

‧檢測器:示差折射計(RI) ‧Detector: Differential refractometer (RI)

‧標準試樣:聚苯乙烯 ‧Standard sample: polystyrene

[實施例1] [Implementation Example 1]

(偏光件的製作) (Production of polarizers)

作為熱塑性樹脂基材,係使用長條狀、吸水率0.75%、Tg為約75℃之非晶質 間苯二甲酸共聚聚對苯二甲酸乙二酯薄膜(厚度:100μm)。對樹脂基材的單面實施電暈處理。 As the thermoplastic resin substrate, a long strip of amorphous isophthalic acid copolymer polyethylene terephthalate film (thickness: 100μm) with a water absorption rate of 0.75% and a Tg of about 75°C was used. Corona treatment was applied to one side of the resin substrate.

在將聚乙烯醇(聚合度4200、皂化度99.2莫耳%)及乙醯乙醯基改質PVA(日本合成化學工業公司製,商品名「GOHSEFIME Z410」)以9:1混合而成的PVA系樹脂100重量份中添加碘化鉀13重量份,並將所得者溶於水,調製出PVA水溶液(塗佈液)。 13 parts by weight of potassium iodide was added to 100 parts by weight of a PVA resin prepared by mixing polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mol%) and acetyl acetyl modified PVA (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "GOHSEFIME Z410") at a ratio of 9:1, and the mixture was dissolved in water to prepare a PVA aqueous solution (coating liquid).

在樹脂基材的電暈處理面塗佈上述PVA水溶液並在60℃下進行乾燥,藉此形成厚度13μm的PVA系樹脂層,製出積層體。 The above-mentioned PVA aqueous solution was applied to the corona-treated surface of the resin substrate and dried at 60°C to form a PVA-based resin layer with a thickness of 13μm to produce a laminate.

將所得積層體在130℃的烘箱內在周速不同的輥間往縱向(長邊方向)進行自由端單軸延伸至2.4倍(空中輔助延伸處理)。 The obtained laminate was subjected to free-end uniaxial stretching to 2.4 times in the longitudinal direction (long side direction) between rollers of different circumferential speeds in an oven at 130°C (air-assisted stretching treatment).

接著,使積層體在液溫40℃的不溶解浴(相對於水100重量份摻混4重量份硼酸而得的硼酸水溶液)中浸漬30秒鐘(不溶解處理)。 Next, the laminate was immersed in an insolubilizing bath (boric acid aqueous solution obtained by mixing 4 parts by weight of boric acid with 100 parts by weight of water) at a liquid temperature of 40°C for 30 seconds (insolubilizing treatment).

接著,在液溫30℃的染色浴(相對於水100重量份以1:7的重量比摻混碘與碘化鉀而得的碘水溶液)中調整濃度並使其浸漬60秒鐘,以使最終所得偏光件的單體透射率(Ts)成為43.0%以上(染色處理)。 Then, the concentration was adjusted in a dyeing bath (an iodine aqueous solution obtained by mixing iodine and potassium iodide at a weight ratio of 1:7 relative to 100 parts by weight of water) at a liquid temperature of 30°C and immersed for 60 seconds so that the single unit transmittance (Ts) of the final polarizer became 43.0% or more (dyeing treatment).

接著,在液溫40℃的交聯浴(相對於水100重量份,摻混3重量份碘化鉀並摻混5重量份硼酸而得的硼酸水溶液)中浸漬30秒鐘(交聯處理)。 Next, immerse in a crosslinking bath (boric acid aqueous solution obtained by mixing 3 parts by weight of potassium iodide and 5 parts by weight of boric acid with 100 parts by weight of water) at a liquid temperature of 40°C for 30 seconds (crosslinking treatment).

其後,使積層體浸漬在液溫70℃的硼酸水溶液(硼酸濃度4.0重量%、碘化鉀濃度5重量%)中,並在周速不同的輥間往縱向(長度方向)單軸延伸,使總延伸倍率達5.5倍(水中延伸處理)。 Afterwards, the laminate was immersed in a boric acid aqueous solution (boric acid concentration 4.0 wt%, potassium iodide concentration 5 wt%) at a liquid temperature of 70°C, and uniaxially stretched in the longitudinal direction (length direction) between rollers of different circumferential speeds, with a total stretching ratio of 5.5 times (underwater stretching treatment).

其後,使積層體浸漬在液溫20℃的洗淨浴(相對於水100重量份,摻混4重量份碘化鉀而得的水溶液)中(洗淨處理)。 Thereafter, the laminate was immersed in a cleaning bath (an aqueous solution obtained by mixing 4 parts by weight of potassium iodide with 100 parts by weight of water) at a liquid temperature of 20°C (cleaning treatment).

其後,在保持為90℃的烘箱中乾燥,並與表面溫度保持為75℃的SUS製加熱輥接觸約2秒(乾燥收縮處理)。積層體進行乾燥收縮處理所得寬度方向的收縮率 為5.2%。 After that, it was dried in an oven maintained at 90°C and contacted with a SUS heating roller maintained at 75°C for about 2 seconds (drying and shrinking treatment). The shrinkage rate in the width direction of the laminate after the drying and shrinking treatment was 5.2%.

依上述方式,在樹脂基材上形成厚度5μm的偏光件。 According to the above method, a polarizer with a thickness of 5μm is formed on the resin substrate.

(偏光板的製作) (Production of polarizing plates)

在上述所得偏光件的表面(與樹脂基材相反側的面),透過紫外線硬化型接著劑貼合HC-COP薄膜作為保護層。具體而言,以使硬化後之厚度成為1.0μm的方式塗敷紫外線硬化型接著劑,並使用輥壓機貼合。其後,從HC-COP薄膜側照射UV光線使接著劑硬化。此外,HC-COP薄膜為在環烯烴(COP)薄膜(Zeon Corporation製,商品名「ZF12」,厚度25μm)上形成有硬塗(HC)層(厚度2μm)的薄膜,其係使COP薄膜在偏光件側來貼合。接著,從偏光件將樹脂基材剝離,而獲得具有保護層(HC-COP薄膜)/接著劑層/偏光件之構成的偏光板。 On the surface of the polarizer obtained above (the surface opposite to the resin substrate), an HC-COP film is bonded as a protective layer through a UV-curable adhesive. Specifically, the UV-curable adhesive is applied so that the thickness after curing becomes 1.0 μm, and a roller press is used to bond. Thereafter, UV light is irradiated from the HC-COP film side to cure the adhesive. In addition, the HC-COP film is a film having a hard coating (HC) layer (thickness 2 μm) formed on a cycloolefin (COP) film (manufactured by Zeon Corporation, trade name "ZF12", thickness 25 μm), which is bonded to the COP film on the polarizer side. Next, the resin substrate is peeled off from the polarizer to obtain a polarizing plate having a structure of a protective layer (HC-COP film)/adhesive layer/polarizer.

(樹脂層的形成) (Formation of resin layer)

將甲基丙烯酸甲酯(MMA,FUJIFILM Wako Pure Chemical Corporation製,商品名:甲基丙烯酸甲酯單體)99.0重量份、通式(1e)的單體1.0重量份、聚合引發劑(FUJIFILM Wako Pure Chemical Corporation製,商品名:2,2’-偶氮雙(異丁腈))0.2重量份溶解於甲苯100重量份中。接著,在氮氣環境下加熱至70℃並進行5.5小時聚合反應,而獲得共聚物1(固體成分濃度:50重量%)。共聚物1的Tg為105℃,Mw為85000。 99.0 parts by weight of methyl methacrylate (MMA, manufactured by FUJIFILM Wako Pure Chemical Corporation, trade name: methyl methacrylate monomer), 1.0 parts by weight of the monomer of the general formula (1e), and 0.2 parts by weight of a polymerization initiator (manufactured by FUJIFILM Wako Pure Chemical Corporation, trade name: 2,2'-azobis(isobutyronitrile)) were dissolved in 100 parts by weight of toluene. Then, the mixture was heated to 70°C in a nitrogen environment and polymerized for 5.5 hours to obtain copolymer 1 (solid content concentration: 50% by weight). The Tg of copolymer 1 was 105°C and the Mw was 85,000.

對所得共聚物1(含硼丙烯酸系樹脂)70份(以固體成分換算),加入以固體成分換算計為22.5份的二異氰酸甲苯酯的三羥甲丙烷加成物(東曹(Tosoh)公司製,商品名「CORONATE L」)及以固體成分換算計為7.5份的六亞甲基二異氰酸酯的三羥甲丙烷加成物(三井化學公司製,商品名「TAKENATE D160N」)作為異氰酸酯化合物,而獲得混合物。使該混合物溶解於乙酸乙酯/環戊酮(70/30)的混合溶劑80份中,而獲得樹脂溶液(20%)。使用線棒將該樹脂溶液塗佈於上述所得偏光板的偏光件側的表面,並將塗佈膜在60℃下進行5分鐘乾 燥,而形成以樹脂的有機溶劑溶液的塗佈膜的固化物的形式構成之樹脂層(厚度0.4μm)。 To 70 parts (in terms of solid content) of the obtained copolymer 1 (boron-containing acrylic resin), 22.5 parts (in terms of solid content) of a trihydroxymethylpropane adduct of toluene diisocyanate (manufactured by Tosoh Corporation, trade name "CORONATE L") and 7.5 parts (in terms of solid content) of a trihydroxymethylpropane adduct of hexamethylene diisocyanate (manufactured by Mitsui Chemicals, trade name "TAKENATE D160N") were added as isocyanate compounds to obtain a mixture. The mixture was dissolved in 80 parts of a mixed solvent of ethyl acetate/cyclopentanone (70/30) to obtain a resin solution (20%). The resin solution was applied to the surface of the polarizer side of the polarizing plate obtained above using a wire rod, and the applied film was dried at 60°C for 5 minutes to form a resin layer (thickness 0.4μm) in the form of a cured product of the applied film of the resin organic solvent solution.

(接著劑組成物的調製) (Then the preparation of the drug composition)

按表1所示摻混比率混合各單體成分,進而獲得含聚合引發劑(BASF公司製,商品名「Irgacure907」)3重量%的接著劑組成物。此外,表1所示單體相當於上述商品名。 The monomer components were mixed at the blending ratio shown in Table 1 to obtain an adhesive composition containing 3% by weight of a polymerization initiator (manufactured by BASF, trade name "Irgacure 907"). In addition, the monomers shown in Table 1 are equivalent to the above-mentioned trade names.

(相位差層的製作) (Production of phase difference layer)

將顯示向列液晶相的聚合性液晶(BASF公司製,商品名「Paliocolor LC242」,以下述式表示)10g與對該聚合性液晶化合物的光聚合引發劑(BASF公司製:商品名「Irgacure907」)3g溶解於甲苯40g中,調製出液晶組成物(塗佈液)。 10 g of polymerizable liquid crystal (manufactured by BASF, trade name "Paliocolor LC242", represented by the following formula) showing a nematic liquid crystal phase and 3 g of a photopolymerization initiator for the polymerizable liquid crystal compound (manufactured by BASF, trade name "Irgacure907") were dissolved in 40 g of toluene to prepare a liquid crystal composition (coating liquid).

Figure 112113244-A0305-02-0033-8
Figure 112113244-A0305-02-0033-8

使用摩擦布對聚對苯二甲酸乙二酯(PET)薄膜(厚度38μm)表面進行摩擦,實施定向處理。定向處理的方向為:在貼合於偏光板時從視辨側觀看,相對於偏光件的吸收軸的方向呈15°的方向。利用棒塗機將上述液晶塗敷液塗敷於該定向處理表面,以90℃進行2分鐘加熱乾燥,藉此使液晶化合物定向。使用金屬鹵化物燈,對依上述方式形成的液晶層照射1mJ/cm2的光,使該液晶層硬化,藉此在PET薄膜上形成液晶定向固化層A(H層)。液晶定向固化層A的厚度為2.5μm,面內相位差Re(550)為270nm。並且,液晶定向固化層A顯示nx>ny=nz的折射率特性。 The surface of the polyethylene terephthalate (PET) film (thickness 38μm) is rubbed with a rubbing cloth to perform an orientation treatment. The direction of the orientation treatment is: when attached to the polarizing plate, it is viewed from the viewing side, and is 15° relative to the direction of the absorption axis of the polarizer. The above-mentioned liquid crystal coating liquid is applied to the orientation-treated surface using a rod coater, and heated and dried at 90°C for 2 minutes to orient the liquid crystal compound. Using a metal halide lamp, the liquid crystal layer formed in the above manner is irradiated with 1mJ/ cm2 of light to harden the liquid crystal layer, thereby forming a liquid crystal orientation solidified layer A (H layer) on the PET film. The thickness of the liquid crystal orientation solidified layer A is 2.5μm, and the in-plane phase difference Re(550) is 270nm. In addition, the liquid crystal orientation solidified layer A exhibits a refractive index characteristic of nx>ny=nz.

改變塗佈厚度,及,使定向處理方向為從視辨側看相對於偏光件的吸收軸的方向呈75°的方向,除此之外以與上述相同方式操作,而在PET薄膜 上形成液晶定向固化層B(Q層)。液晶定向固化層B的厚度為1.5μm,面內相位差Re(550)為140nm。並且,液晶定向固化層B顯示nx>ny=nz的折射率特性。 The coating thickness is changed, and the orientation treatment direction is made 75° relative to the absorption axis of the polarizer when viewed from the viewing side. The same operation as above is performed to form a liquid crystal orientation solidification layer B (Q layer) on the PET film. The thickness of the liquid crystal orientation solidification layer B is 1.5μm, and the in-plane phase difference Re (550) is 140nm. In addition, the liquid crystal orientation solidification layer B shows a refractive index characteristic of nx>ny=nz.

(積層體的製作) (Production of laminated bodies)

使用上述接著劑組成物,以使硬化後形成的接著劑層的厚度成為1.5μm的方式,將液晶定向固化層A轉印至形成有樹脂層之偏光板的樹脂層表面。此時,使偏光件的吸收軸與液晶定向固化層A的慢軸構成的角度呈15°並進行轉印(貼合)。又,接著劑組成物的硬化係藉由在氮氣環境下以使累積光量成為900mJ/cm2的方式照射紫外線來進行。 The above-mentioned adhesive composition is used to transfer the liquid crystal oriented solidified layer A to the resin layer surface of the polarizing plate formed with a resin layer in such a manner that the thickness of the adhesive layer formed after curing becomes 1.5 μm. At this time, the transfer (bonding) is performed so that the angle formed by the absorption axis of the polarizer and the slow axis of the liquid crystal oriented solidified layer A is 15°. In addition, the curing of the adhesive composition is performed by irradiating ultraviolet rays in a nitrogen environment in such a manner that the accumulated light amount becomes 900 mJ/ cm2 .

接著,使用紫外線硬化型接著劑(硬化後的厚度1μm),將液晶定向固化層B轉印至液晶定向固化層A表面。此時,使偏光件的吸收軸與液晶定向固化層B的慢軸構成的角度呈75°並進行轉印(貼合)。又,接著劑組成物的硬化係藉由照射紫外線來進行。 Next, use a UV-curable adhesive (1μm thickness after curing) to transfer the liquid crystal oriented solidified layer B to the surface of the liquid crystal oriented solidified layer A. At this time, the angle between the absorption axis of the polarizer and the slow axis of the liquid crystal oriented solidified layer B is 75° and the transfer (bonding) is performed. In addition, the curing of the adhesive composition is carried out by irradiating ultraviolet rays.

此外,係邊進行輥輸送邊進行各自的轉印。 In addition, each transfer is performed while the rollers are transporting.

[實施例2及實施例4] [Example 2 and Example 4]

除了按下述表1所示變更接著劑組成物中所含之單體成分外,以與實施例1相同方式操作,而獲得積層體。 Except for changing the monomer components contained in the adhesive composition as shown in Table 1 below, the same operation as Example 1 is performed to obtain a laminate.

[實施例3] [Implementation Example 3]

除了在形成樹脂層時,使用Tg為110℃、Mw為350000的聚(甲基丙烯酸甲酯)(Merck公司製)來代替共聚物1外,以與實施例2相同方式操作,而獲得積層體。 The laminate was obtained by operating in the same manner as in Example 2 except that poly(methyl methacrylate) (manufactured by Merck) having a Tg of 110°C and a Mw of 350,000 was used instead of copolymer 1 when forming the resin layer.

[實施例5] [Implementation Example 5]

除了在形成樹脂層時,按表1所示變更異氰酸酯化合物外,以與實施例4相同方式操作,而獲得積層體。 The laminate was obtained by operating in the same manner as in Example 4 except that the isocyanate compound was changed as shown in Table 1 when forming the resin layer.

[比較例1、比較例2及比較例3] [Comparative Example 1, Comparative Example 2 and Comparative Example 3]

除了按下述表1所示變更接著劑組成物中所含之單體成分外,以與實施例1 相同方式操作,而獲得積層體。 Except for changing the monomer components contained in the adhesive composition as shown in Table 1 below, the same operation as in Example 1 was performed to obtain a laminate.

[比較例4] [Comparison Example 4]

除了在形成樹脂層時,使用Tg為115℃、Mw為1000000的聚(甲基丙烯酸甲酯)(Merck公司製)來代替共聚物1外,以與實施例4相同方式操作,而獲得積層體。 The same operation as in Example 4 was performed, except that poly(methyl methacrylate) (manufactured by Merck) with a Tg of 115°C and a Mw of 1,000,000 was used instead of copolymer 1 when forming the resin layer, to obtain a laminate.

[比較例5] [Comparison Example 5]

除了在形成樹脂層時不使用異氰酸酯化合物外,以與實施例4相同方式操作而獲得積層體。 The laminate was obtained by operating in the same manner as in Example 4 except that no isocyanate compound was used when forming the resin layer.

對實施例及比較例進行下述評估。將評估結果與各種值一起彙集於表1。 The following evaluations were performed on the embodiments and comparative examples. The evaluation results are summarized in Table 1 together with various values.

<評估> <Evaluation>

1.剖面觀察 1. Cross-section observation

使用掃描型電子顯微鏡觀察所得積層體的剖面(倍率:3萬倍),確認是否形成樹脂層與接著劑層的相溶層。 The cross section of the obtained laminate was observed using a scanning electron microscope (magnification: 30,000 times) to confirm whether a compatible layer between the resin layer and the adhesive layer was formed.

[評估基準] [Evaluation Criteria]

良好:在樹脂層與接著劑層之間存在明確的界面,未確認到相溶層 Good: There is a clear interface between the resin layer and the adhesive layer, and no miscible layer is confirmed

不良:在樹脂層與接著劑層之間不存在明確的界面,確認到相溶層 Bad: There is no clear interface between the resin layer and the adhesive layer, and a compatible layer is confirmed.

2.剝離性 2. Separation

用黏著劑將從所得積層體裁切出長度方向(偏光件的延伸方向)200mm、寬度方向15mm尺寸的試樣貼合於玻璃板後,用切割刀在樹脂層與接著劑層間附近切縫,並利用Tensilon萬能試驗機RTC(A&D Company,Limited製)將偏光板往90度方向以剝離速度1000mm/分鐘在長度方向上進行剝離,測定此時的剝離力(N/15mm)。具體而言,係測定接著劑層(接著劑層及相位差層的積層部分)對樹脂層的剝離力(接著力)。此外,測定係在23℃、50%RH的環境下進行。 After cutting out a sample of 200 mm in the length direction (extending direction of the polarizer) and 15 mm in the width direction from the obtained laminate with an adhesive and pasting it on a glass plate, a cutter was used to cut near the resin layer and the adhesive layer, and the polarizer was peeled off in the length direction at a peeling speed of 1000 mm/min at 90 degrees using a Tensilon universal testing machine RTC (manufactured by A&D Company, Limited), and the peeling force (N/15mm) at this time was measured. Specifically, the peeling force (adhesion force) of the adhesive layer (laminated portion of the adhesive layer and the phase difference layer) on the resin layer was measured. In addition, the measurement was performed in an environment of 23°C and 50%RH.

[表1]

Figure 112113244-A0305-02-0036-9
[Table 1]
Figure 112113244-A0305-02-0036-9

各實施例中確認到優異的接著力。如圖3所示,各實施例中未確認到樹脂層與接著劑層的相溶層。在圖3中,可確認到厚度0.4μm的樹脂層與厚度1.5μm的接著劑層的界面。另一方面,比較例1、比較例2及比較例3中,如圖4所示確認到相溶層。在圖4中,在偏光件(上側)與相位差層(下側)間不存在明確的界面,可確認到厚度1.9μm的相溶層。 Excellent adhesion was confirmed in each embodiment. As shown in FIG3, the compatible layer between the resin layer and the adhesive layer was not confirmed in each embodiment. In FIG3, the interface between the resin layer with a thickness of 0.4 μm and the adhesive layer with a thickness of 1.5 μm can be confirmed. On the other hand, in Comparative Examples 1, 2, and 3, the compatible layer was confirmed as shown in FIG4. In FIG4, there was no clear interface between the polarizer (upper side) and the phase difference layer (lower side), and a compatible layer with a thickness of 1.9 μm was confirmed.

產業上的可利用性 Industrial availability

本發明實施形態之積層體例如可用於影像顯示裝置。作為影像顯示裝置,代表上可舉出液晶顯示裝置、有機EL顯示裝置、無機EL顯示裝置。 The multilayer body of the embodiment of the present invention can be used, for example, in an image display device. Representative examples of image display devices include liquid crystal display devices, organic EL display devices, and inorganic EL display devices.

10:偏光板 10: Polarizing plate

11:偏光件 11: Polarizer

11a:第一主面 11a: First main surface

11b:第二主面 11b: Second main surface

12:保護層 12: Protective layer

20:樹脂層 20: Resin layer

30:接著劑層 30: Next is the agent layer

40:機能層 40: Functional layer

100:積層體 100: Layered body

Claims (9)

一種積層體,具有:含偏光件的偏光板、機能層、配置在前述偏光板與前述機能層之間的樹脂層及接著劑層; 前述樹脂層與前述接著劑層係鄰接而配置; 前述樹脂層包含:玻璃轉移溫度為85℃以上並且重量平均分子量Mw為50000以上且小於500000的樹脂、與異氰酸酯化合物;前述異氰酸酯化合物包含選自二異氰酸甲苯酯、二苯甲烷二異氰酸酯、伸茬基二異氰酸酯及其等衍生物中之至少1者;前述樹脂層中之前述樹脂的含量為50重量%以上且90重量%以下,前述樹脂層中之前述異氰酸酯化合物的含量為10重量%以上且50重量%以下; 前述接著劑層係以接著劑組成物的硬化物層構成,藉由前述接著劑組成物中所含單體成分之莫耳分率的加權平均算出之辛醇/水分配係數logPow為1.5以上且4.0以下。 A laminated body comprises: a polarizing plate including a polarizer, a functional layer, a resin layer and an adhesive layer disposed between the polarizing plate and the functional layer; The resin layer and the adhesive layer are disposed adjacent to each other; The resin layer comprises: a resin having a glass transition temperature of 85°C or higher and a weight average molecular weight Mw of 50,000 or higher and less than 500,000, and an isocyanate compound; the isocyanate compound comprises at least one selected from toluene diisocyanate, diphenylmethane diisocyanate, stubyl diisocyanate and their derivatives; the content of the resin in the resin layer is 50% by weight or higher and 90% by weight or lower, and the content of the isocyanate compound in the resin layer is 10% by weight or higher and 50% by weight or lower; The aforementioned adhesive layer is composed of a cured layer of an adhesive composition, and the octanol/water partition coefficient logPow calculated by weighted average of the molar fractions of the monomer components contained in the aforementioned adhesive composition is greater than 1.5 and less than 4.0. 如請求項1之積層體,其中相對於前述接著劑組成物中所含單體成分100重量份,辛醇/水分配係數logPow為0.0以下之單體成分的含量為30重量份以下。The laminate of claim 1, wherein the content of the monomer component having an octanol/water partition coefficient logPow of 0.0 or less is 30 parts by weight or less relative to 100 parts by weight of the monomer component contained in the adhesive composition. 如請求項1之積層體,其中前述樹脂層更包含六亞甲基二異氰酸酯或其衍生物中之至少一者作為前述異氰酸酯化合物。The laminate of claim 1, wherein the resin layer further comprises at least one of hexamethylene diisocyanate or its derivatives as the isocyanate compound. 如請求項1之積層體,其中前述接著劑層的厚度為3μm以下。The laminate of claim 1, wherein the thickness of the adhesive layer is less than 3 μm. 如請求項1之積層體,其中前述樹脂層的厚度為1μm以下。The laminate of claim 1, wherein the thickness of the resin layer is less than 1 μm. 如請求項1之積層體,其中前述樹脂層與前述偏光件係鄰接而配置。The laminate of claim 1, wherein the resin layer and the polarizer are disposed adjacent to each other. 如請求項1之積層體,其中前述機能層為相位差層。The multilayer structure of claim 1, wherein the functional layer is a phase difference layer. 一種影像顯示裝置,具備如請求項1至7中任一項之積層體。An image display device comprises a layered volume as described in any one of claims 1 to 7. 一種積層體的製造方法,包含以下步驟: 於含偏光件的偏光板或機能層塗佈含樹脂及異氰酸酯化合物的有機溶劑溶液而形成樹脂層;及 透過接著劑組成物,將前述機能層或前述偏光板貼合於前述樹脂層; 前述樹脂的玻璃轉移溫度為85℃以上並且重量平均分子量Mw為50000以上且小於500000; 前述異氰酸酯化合物包含選自二異氰酸甲苯酯、二苯甲烷二異氰酸酯、伸茬基二異氰酸酯及其等衍生物中之至少1者; 前述樹脂層中之前述樹脂的含量為50重量%以上且90重量%以下,前述樹脂層中之前述異氰酸酯化合物的含量為10重量%以上且50重量%以下; 藉由前述接著劑組成物中所含單體成分之莫耳分率的加權平均算出之辛醇/水分配係數logPow為1.5以上且4.0以下。 A method for manufacturing a laminate, comprising the following steps: Coating an organic solvent solution containing a resin and an isocyanate compound on a polarizing plate or a functional layer containing a polarizer to form a resin layer; and Bonding the functional layer or the polarizing plate to the resin layer through an adhesive composition; The glass transition temperature of the resin is above 85°C and the weight average molecular weight Mw is above 50,000 and less than 500,000; The isocyanate compound comprises at least one selected from toluene diisocyanate, diphenylmethane diisocyanate, stubyl diisocyanate and their derivatives; The content of the aforementioned resin in the aforementioned resin layer is 50% by weight or more and 90% by weight or less, and the content of the aforementioned isocyanate compound in the aforementioned resin layer is 10% by weight or more and 50% by weight or less; The octanol/water partition coefficient logPow calculated by the weighted average of the molar fractions of the monomer components contained in the aforementioned adhesive composition is 1.5 or more and 4.0 or less.
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