TWI854033B - Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element, polymer and compound - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element, polymer and compound Download PDFInfo
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- TWI854033B TWI854033B TW109132439A TW109132439A TWI854033B TW I854033 B TWI854033 B TW I854033B TW 109132439 A TW109132439 A TW 109132439A TW 109132439 A TW109132439 A TW 109132439A TW I854033 B TWI854033 B TW I854033B
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- liquid crystal
- polymer
- crystal alignment
- formula
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- 239000004973 liquid crystal related substance Substances 0.000 title claims abstract description 177
- 229920000642 polymer Polymers 0.000 title claims abstract description 144
- 150000001875 compounds Chemical class 0.000 title claims abstract description 115
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 73
- 239000000178 monomer Substances 0.000 claims abstract description 62
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 29
- 125000000962 organic group Chemical group 0.000 claims abstract description 27
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 13
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims abstract description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 12
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 claims abstract description 11
- 125000004433 nitrogen atom Chemical group N* 0.000 claims abstract description 9
- 239000003504 photosensitizing agent Substances 0.000 claims description 24
- 230000002165 photosensitisation Effects 0.000 claims description 18
- 239000000654 additive Substances 0.000 claims description 14
- 230000000996 additive effect Effects 0.000 claims description 12
- 229920005575 poly(amic acid) Polymers 0.000 claims description 12
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 10
- 150000002148 esters Chemical class 0.000 claims description 9
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- 150000004292 cyclic ethers Chemical group 0.000 claims description 7
- 229920001721 polyimide Polymers 0.000 claims description 7
- 150000005676 cyclic carbonates Chemical group 0.000 claims description 6
- 229920002396 Polyurea Polymers 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 230000001235 sensitizing effect Effects 0.000 claims 1
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- 239000000758 substrate Substances 0.000 description 40
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/36—Amides or imides
- C08F222/40—Imides, e.g. cyclic imides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F226/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
- C08F226/02—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a single or double bond to nitrogen
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F26/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L39/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Compositions of derivatives of such polymers
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/02—Polyamines
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K19/00—Liquid crystal materials
- C09K19/52—Liquid crystal materials characterised by components which are not liquid crystals, e.g. additives with special physical aspect: solvents, solid particles
- C09K19/54—Additives having no specific mesophase characterised by their chemical composition
- C09K19/56—Aligning agents
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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Abstract
本發明提供一種液晶配向劑,其可形成塗佈均勻性良好、且預傾角特性優異的液晶配向膜。使液晶配向劑含有聚合物(A),所述聚合物(A)具有源自選自由式(1)所表示的化合物及式(2)所表示的化合物所組成的群組中的至少一種單量體的結構單元。式中,R1 及R2 表示R1 及R2 中的一者為具有聚合性基的一價基、另一者為氫原子或一價有機基,或者R1 及R2 彼此結合而與R1 及R2 所鍵結的氮原子一起構成的環結構。其中,環結構具有聚合性碳-碳不飽和鍵。A1 為一價有機基,A2 為羥基或一價有機基。滿足0≦n1+n2≦8。 The present invention provides a liquid crystal alignment agent that can form a liquid crystal alignment film with good coating uniformity and excellent pre-tilt angle characteristics. The liquid crystal alignment agent contains a polymer (A), and the polymer (A) has a structural unit derived from at least one monomer selected from the group consisting of a compound represented by formula (1) and a compound represented by formula (2). In the formula, R1 and R2 represent that one of R1 and R2 is a monovalent group having a polymerizable group, and the other is a hydrogen atom or a monovalent organic group, or R1 and R2 are combined with each other to form a ring structure together with the nitrogen atom to which R1 and R2 are bonded. The ring structure has a polymerizable carbon-carbon unsaturated bond. A1 is a monovalent organic group, and A2 is a hydroxyl group or a monovalent organic group. Satisfies 0≦n1+n2≦8.
Description
本發明是有關於一種液晶配向劑、液晶配向膜及液晶元件。The present invention relates to a liquid crystal alignment agent, a liquid crystal alignment film and a liquid crystal element.
液晶元件包括使液晶分子於一定方向上配向的液晶配向膜。通常,液晶配向膜是藉由如下方式而形成:於基板上塗佈使聚合物成分溶解於有機溶媒中而成的液晶配向劑,且較佳為進行加熱。作為液晶配向劑的聚合物成分,就機械強度或液晶配向性、與液晶的親和性優異的方面而言,自以前起便使用聚醯胺酸或可溶性聚醯亞胺。The liquid crystal element includes a liquid crystal alignment film that aligns liquid crystal molecules in a certain direction. Generally, the liquid crystal alignment film is formed by coating a liquid crystal alignment agent made by dissolving a polymer component in an organic solvent on a substrate, and preferably heating the substrate. Polyamide or soluble polyimide has been used as a polymer component of the liquid crystal alignment agent in terms of excellent mechanical strength, liquid crystal alignment, and affinity with liquid crystal.
作為對由液晶配向劑形成的高分子薄膜賦予液晶配向能力的方法,提出有光配向法作為代替摩擦法的技術。光配向法為如下方法:藉由對基板上所形成的感放射線性有機薄膜照射偏光或非偏光的放射線而對膜賦予各向異性,藉此控制液晶的配向。As a method of imparting liquid crystal alignment ability to a polymer film formed by a liquid crystal alignment agent, a photoalignment method has been proposed as a technology to replace the rubbing method. The photoalignment method is a method of imparting anisotropy to a radiation-sensitive organic film formed on a substrate by irradiating the film with polarized or non-polarized radiation, thereby controlling the alignment of the liquid crystal.
作為用於藉由光配向法來形成液晶配向膜的液晶配向劑,提供有如下液晶配向劑,其含有包含與聚醯胺酸及可溶性聚醯亞胺不同的主骨架的聚合物(例如,參照專利文獻1或專利文獻2)。於專利文獻1中,揭示有一種光配向性組成物,其含有具有馬來酸酐結構的聚合物、與具有光配向性基的一級胺化合物的反應產物。於專利文獻2中,揭示有一種光配向性組成物,其包含將聚(馬來醯亞胺)、聚(馬來醯亞胺-苯乙烯)作為主鏈且於側鏈導入有感光性基的第一高分子、以及於側鏈具有長鏈烷基的第二高分子。 [現有技術文獻] [專利文獻]As a liquid crystal alignment agent for forming a liquid crystal alignment film by a photoalignment method, there is provided a liquid crystal alignment agent containing a polymer having a main skeleton different from polyamide and soluble polyimide (for example, refer to Patent Document 1 or Patent Document 2). Patent Document 1 discloses a photoalignment composition containing a polymer having a maleic anhydride structure and a reaction product of a primary amine compound having a photoalignment group. Patent Document 2 discloses a photoalignment composition containing a first polymer having poly(maleimide) or poly(maleimide-styrene) as a main chain and a photosensitive group introduced into a side chain, and a second polymer having a long-chain alkyl group in the side chain. [Prior Art Document] [Patent Document]
[專利文獻1]韓國公開專利第2015-138548號公報 [專利文獻2]日本專利第2962473號公報[Patent Document 1] Korean Patent Publication No. 2015-138548 [Patent Document 2] Japanese Patent Publication No. 2962473
[發明所欲解決之課題] 液晶分子的長軸與基板面所成的角度(預傾角)大幅影響液晶元件的顯示特性。本發明者等人進行了如下嘗試:以液晶分子的長軸相對於垂直方向按照適度的角度傾斜的方式(例如,預傾角為89度以下的方式)進行液晶的配向控制,藉此獲得較先前更高精細的液晶元件。但是,得知於使用專利文獻1或專利文獻2的配向膜材料形成液晶配向膜的情況下,無法使液晶分子的長軸相對於垂直方向充分地傾斜,預傾角高於所期望的角度。[Problems to be solved by the invention] The angle (pre-tilt angle) between the long axis of the liquid crystal molecules and the substrate surface greatly affects the display characteristics of the liquid crystal element. The inventors and others have made the following attempts: the liquid crystal alignment is controlled in such a way that the long axis of the liquid crystal molecules is tilted at an appropriate angle relative to the vertical direction (for example, the pre-tilt angle is 89 degrees or less) to obtain a liquid crystal element with higher precision than before. However, it was found that when the liquid crystal alignment film is formed using the alignment film material of Patent Document 1 or Patent Document 2, the long axis of the liquid crystal molecules cannot be sufficiently tilted relative to the vertical direction, and the pre-tilt angle is higher than the desired angle.
另外,近年來,於膜形成時的加熱步驟中,出於能夠進行低溫煆燒等目的,而有時要求使用低沸點溶劑作為液晶配向劑的溶劑成分。於聚合物成分並未均勻地溶解於溶劑中的情況下,有基板上所形成的液晶配向膜中產生塗佈不均而無法形成平坦的膜(塗佈均勻性差)的擔憂。該情況下,有製品良率降低、或對液晶配向性或電特性等顯示性能造成影響的擔憂。In recent years, in the heating step during film formation, it is sometimes required to use a low-boiling point solvent as a solvent component of the liquid crystal alignment agent for the purpose of being able to perform low-temperature calcination. If the polymer component is not uniformly dissolved in the solvent, there is a concern that the liquid crystal alignment film formed on the substrate will be unevenly coated and a flat film cannot be formed (poor coating uniformity). In this case, there is a concern that the product yield will be reduced or the display performance such as the liquid crystal alignment or electrical characteristics will be affected.
進而,於藉由低溫煆燒來形成液晶配向膜的情況下,液晶配向膜的預傾角有時會偏離先前的藉由高溫煆燒(例如,230℃~250℃左右的溫度下的加熱處理)而獲得的液晶配向膜的預傾角。此種由膜形成時的加熱溫度的差異而引起的預傾角的偏差(以下,亦稱為「後烘烤裕度」)會對液晶元件的顯示品質造成影響,因此期望儘可能小。Furthermore, when the liquid crystal alignment film is formed by low-temperature calcination, the pre-tilt angle of the liquid crystal alignment film may deviate from the pre-tilt angle of the liquid crystal alignment film obtained by high-temperature calcination (for example, heating treatment at a temperature of about 230°C to 250°C). This deviation of the pre-tilt angle caused by the difference in heating temperature during film formation (hereinafter also referred to as "post-baking margin") will affect the display quality of the liquid crystal element, so it is desired to be as small as possible.
本發明是鑑於所述狀況而成者,主要目的在於提供一種液晶配向劑,其可形成塗佈均勻性良好、且預傾角特性優異的液晶配向膜。 [解決課題之手段]The present invention is made in view of the above situation, and its main purpose is to provide a liquid crystal alignment agent that can form a liquid crystal alignment film with good coating uniformity and excellent pre-tilt angle characteristics. [Means for solving the problem]
本發明者等人為了解決所述課題,而使用具有特定環結構的聚合物作為液晶配向劑的聚合物成分,結果發現可解決所述課題。具體而言,根據本發明,提供以下手段。In order to solve the above-mentioned problem, the inventors of the present invention used a polymer having a specific ring structure as a polymer component of a liquid crystal alignment agent, and found that the above-mentioned problem can be solved. Specifically, according to the present invention, the following means are provided.
[1] 一種液晶配向劑,含有聚合物(A),所述聚合物(A)具有源自選自由下述式(1)所表示的化合物及下述式(2)所表示的化合物所組成的群組中的至少一種單量體的結構單元, [化1] (式(1)及式(2)中,R1 及R2 表示R1 及R2 中的一者為具有聚合性基的一價基、另一者為氫原子或一價有機基,或者R1 及R2 彼此結合而與R1 及R2 所鍵結的氮原子一起構成的環結構;其中,所述環結構具有聚合性碳-碳不飽和鍵;A1 為一價有機基,A2 為羥基或一價有機基;n1及n2分別獨立地為滿足0≦n1+n2≦8的整數)。 [2] 一種液晶配向膜,其是使用所述[1]的液晶配向劑而形成。 [3] 一種液晶元件,包括所述[2]的液晶配向膜。 [4] 一種聚合物,具有源自選自由所述式(1)所表示的化合物及所述式(2)所表示的化合物所組成的群組中的至少一種單量體的結構單元。 [5] 一種化合物,其由所述式(1)表示。 [6] 一種化合物,其由所述式(2)表示。 [發明的效果][1] A liquid crystal alignment agent comprising a polymer (A), wherein the polymer (A) has a structural unit derived from at least one monomer selected from the group consisting of a compound represented by the following formula (1) and a compound represented by the following formula (2), wherein: (In formula (1) and formula (2), R1 and R2 represent that one of R1 and R2 is a monovalent group having a polymerizable group and the other is a hydrogen atom or a monovalent organic group, or R1 and R2 are combined with each other to form a ring structure together with the nitrogen atom to which R1 and R2 are bonded; wherein the ring structure has a polymerizable carbon-carbon unsaturated bond; A1 is a monovalent organic group, A2 is a hydroxyl group or a monovalent organic group; n1 and n2 are each independently an integer satisfying 0≦n1+n2≦8). [2] A liquid crystal alignment film formed using the liquid crystal alignment agent of [1]. [3] A liquid crystal element comprising the liquid crystal alignment film of [2]. [4] A polymer having a structural unit derived from at least one monomer selected from the group consisting of a compound represented by the formula (1) and a compound represented by the formula (2). [5] A compound represented by the formula (1). [6] A compound represented by the formula (2). [Effects of the Invention]
藉由使液晶配向劑含有所述聚合物(A),可獲得塗佈均勻性良好的液晶配向劑。另外,藉由使用所述液晶配向劑形成液晶配向膜,可充分增大液晶分子相對於垂直方向的傾斜角度,並且可減小由膜形成時的加熱溫度的差異而引起的預傾角的偏差。即,根據所述液晶配向劑,可形成預傾角特性優異的液晶配向膜。By making the liquid crystal alignment agent contain the polymer (A), a liquid crystal alignment agent with good coating uniformity can be obtained. In addition, by using the liquid crystal alignment agent to form a liquid crystal alignment film, the tilt angle of the liquid crystal molecules relative to the vertical direction can be sufficiently increased, and the deviation of the pre-tilt angle caused by the difference in heating temperature during film formation can be reduced. That is, according to the liquid crystal alignment agent, a liquid crystal alignment film with excellent pre-tilt angle characteristics can be formed.
以下,對與本發明相關聯的事項進行詳細說明。 《液晶配向劑》 本揭示的液晶配向劑含有聚合物(A),所述聚合物(A)具有源自選自由下述式(1)所表示的化合物及下述式(2)所表示的化合物所組成的群組中的至少一種單量體(R1)的結構單元U1。 [化2] (式(1)及式(2)中,R1 及R2 表示R1 及R2 中的一者為氫原子或一價有機基、另一者為具有聚合性基的一價基,或者R1 及R2 彼此結合而與R1 及R2 所鍵結的氮原子一起構成的環結構;其中,所述環結構具有聚合性碳-碳不飽和鍵;A1 為一價有機基,A2 為羥基或一價有機基;n1及n2分別獨立地為滿足0≦n1+n2≦8的整數)The following is a detailed description of matters related to the present invention. Liquid crystal alignment agent The liquid crystal alignment agent disclosed herein contains a polymer (A) having a structural unit U1 derived from at least one monomer (R1) selected from the group consisting of a compound represented by the following formula (1) and a compound represented by the following formula (2). [Chemical 2] (In formula (1) and formula (2), R1 and R2 represent that one of R1 and R2 is a hydrogen atom or a monovalent organic group and the other is a monovalent group having a polymerizable group, or R1 and R2 are bonded to each other to form a ring structure together with the nitrogen atom to which R1 and R2 are bonded; wherein the ring structure has a polymerizable carbon-carbon unsaturated bond; A1 is a monovalent organic group, A2 is a hydroxyl group or a monovalent organic group; n1 and n2 are each independently an integer satisfying 0≦n1+n2≦8)
<聚合物(A)> (結構單元U1) 所述式(1)及式(2)中,作為A1 及A2 的一價有機基,可列舉:碳數1~40的一價烴基、該烴基的至少一個亞甲基經-O-、-CO-、-COO-、-NR10 -或-CONR10 -(其中,R10 為氫原子或一價烴基)取代的基(以下,亦稱為「基α」)、碳數1~40的一價烴基或基α的至少一個氫原子經氟原子或氰基取代的基。<Polymer (A)> (Structural unit U1) In the above formula (1) and formula (2), the monovalent organic group of A1 and A2 includes: a monovalent hydrocarbon group having 1 to 40 carbon atoms, a group in which at least one methylene group of the hydrocarbon group is substituted by -O-, -CO-, -COO-, -NR10- or -CONR10- (wherein R10 is a hydrogen atom or a monovalent hydrocarbon group) (hereinafter also referred to as "group α"), and a monovalent hydrocarbon group having 1 to 40 carbon atoms or a group in which at least one hydrogen atom of the group α is substituted by a fluorine atom or a cyano group.
此處,於本說明書中,「烴基」為包含鏈狀烴基、脂環式烴基及芳香族烴基的含義。所謂「鏈狀烴基」,是指於主鏈不含環狀結構而僅由鏈狀結構構成的直鏈狀烴基及分支狀烴基。其中,可為飽和亦可為不飽和。所謂「脂環式烴基」,是指僅包含脂環式烴的結構作為環結構,而不含芳香環結構的烴基。其中,無需僅由脂環式烴的結構構成,亦包含於其一部分中具有鏈狀結構者。所謂「芳香族烴基」,是指包含芳香環結構作為環結構的烴基。其中,無需僅由芳香環結構構成,亦可於其一部分中包含鏈狀結構或脂環式烴的結構。Here, in this specification, "alkyl" means chain alkyl, alicyclic alkyl and aromatic alkyl. The so-called "chain alkyl" refers to a straight chain alkyl and a branched alkyl that does not contain a ring structure in the main chain but consists only of a chain structure. Among them, it may be saturated or unsaturated. The so-called "alicyclic alkyl" refers to a alkyl that contains only alicyclic hydrocarbon structure as a ring structure and does not contain an aromatic ring structure. Among them, it is not necessary to be composed only of alicyclic hydrocarbon structure, and it also includes those having a chain structure in part. The term "aromatic hydrocarbon group" refers to a hydrocarbon group containing an aromatic ring structure as a ring structure. However, it is not necessary to be composed of only an aromatic ring structure, and a part of the aromatic ring structure may contain a chain structure or an alicyclic hydrocarbon structure.
於將本揭示的液晶配向劑製成用於形成光配向膜的聚合物組成物的情況下,所述式(1)中的A1 較佳為具有光配向性基的一價基。A1 所具有的光配向性基較佳為藉由利用光照射的光異構化反應、光二聚化反應、光致弗里斯重排(photo Fries rearrangement)反應、或光分解反應而對膜賦予各向異性的官能基。When the liquid crystal alignment agent disclosed herein is prepared as a polymer composition for forming a photoalignment film, A1 in the formula (1) is preferably a monovalent group having a photoalignment group. The photoalignment group possessed by A1 is preferably a functional group that imparts anisotropy to the film by photoisomerization reaction, photodimerization reaction, photo Fries rearrangement reaction, or photodecomposition reaction under light irradiation.
於A1 具有光配向性基的情況下,作為所述光配向性基的具體例,可列舉:包含偶氮苯或其衍生物作為基本骨架的含偶氮苯的基、包含肉桂酸或其衍生物(肉桂酸結構)作為基本骨架的含肉桂酸結構的基、包含查爾酮(chalcone)或其衍生物作為基本骨架的含查爾酮的基、包含二苯甲酮或其衍生物作為基本骨架的含二苯甲酮的基、包含香豆素或其衍生物作為基本骨架的含香豆素的基、包含苯基苯甲酸酯或其衍生物作為基本骨架的含苯基苯甲酸酯的基、包含環丁烷或其衍生物作為基本骨架的含環丁烷的結構等。就光感度高的方面而言,該些中,光配向性基較佳為含肉桂酸結構的基。具體而言,特佳為包含下述式(3)所表示的肉桂酸結構作為基本骨架的基。 [化3] (式(3)中,R11 及R12 分別獨立地為氫原子、氟原子、氰基、碳數1~3的烷基、或碳數1~3的氟烷基,R13 為可具有氟原子或氰基的碳數1~10的烷基、可具有氟原子或氰基的碳數1~10的烷氧基、氟原子、或氰基;a為0~4的整數;於a為2以上的情況下,多個R13 為相同的基或不同的基;「*」表示結合鍵)In the case where A1 has a photo-alignment group, specific examples of the photo-alignment group include: an azobenzene-containing group including azobenzene or its derivatives as a basic skeleton, a cinnamic acid structure-containing group including cinnamic acid or its derivatives (cinnamic acid structure) as a basic skeleton, a chalcone-containing group including chalcone or its derivatives as a basic skeleton, a benzophenone-containing group including benzophenone or its derivatives as a basic skeleton, a coumarin-containing group including coumarin or its derivatives as a basic skeleton, a phenylbenzoate-containing group including phenylbenzoate or its derivatives as a basic skeleton, a cyclobutane-containing structure including cyclobutane or its derivatives as a basic skeleton, etc. Among these, the photo-alignment group is preferably a cinnamic acid structure-containing group in terms of high photosensitivity. Specifically, a group containing a cinnamic acid structure represented by the following formula (3) as a basic skeleton is particularly preferred. (In formula (3), R 11 and R 12 are independently a hydrogen atom, a fluorine atom, a cyano group, an alkyl group having 1 to 3 carbon atoms, or a fluoroalkyl group having 1 to 3 carbon atoms; R 13 is an alkyl group having 1 to 10 carbon atoms which may have a fluorine atom or a cyano group, an alkoxy group having 1 to 10 carbon atoms which may have a fluorine atom or a cyano group, a fluorine atom, or a cyano group; a is an integer of 0 to 4; when a is 2 or more, a plurality of R 13 are the same group or different groups; "*" represents a bonding bond)
於所述式(3)所表示的結構中,就可進一步提高光反應性的方面而言,較佳為R11 及R12 均為氫原子,或者其中一者為氫原子、另一者(較佳為R12 )為碳數1~3的烷基。 R13 較佳為碳數1~5的烷基,更佳為碳數1~3的烷基。a較佳為0~2,更佳為0或1。In the structure represented by the formula (3), it is preferred that both R 11 and R 12 are hydrogen atoms, or one of them is a hydrogen atom and the other (preferably R 12 ) is an alkyl group having 1 to 3 carbon atoms, in order to further improve the photoreactivity. R 13 is preferably an alkyl group having 1 to 5 carbon atoms, more preferably an alkyl group having 1 to 3 carbon atoms. a is preferably 0 to 2, more preferably 0 or 1.
就可更適宜地進行所獲得的液晶元件的預傾角控制的方面而言,較佳為所述式(3)中的兩個結合鍵「*」中的其中一者鍵結於具有合計為一個以上的苯環及環己烷環的至少一者的基上,更佳為鍵結於具有合計為兩個以上的苯環及環己烷環的至少一者的基上。具體而言,較佳為所述式(3)中的兩個結合鍵「*」的其中一者為與下述式(4)所表示的基的結合鍵。 [化4] (式(4)中,X1 於鍵結於式(3)中的苯基的情況下,為單鍵、碳數1~3的烷二基、氧原子、硫原子、-CH=CH-、-NH-、-COO-或-OCO-,於鍵結於式(3)中的羰基的情況下,為單鍵、碳數1~3的烷二基、氧原子、硫原子或-NH-;R14 及R15 分別獨立地為經取代或未經取代的伸苯基、或者經取代或未經取代的伸環己基,R16 為苯基或環己基、或者苯基或環己基的至少一個氫原子經碳數1~10的烷基、碳數1~10的烷氧基、至少一個氫原子經氟原子或氰基取代的碳數1~10的取代烷基、至少一個氫原子由氟原子或氰基取代的碳數1~10的取代烷氧基、氟原子、或氰基取代的一價基;r為0~3的整數;於r為2以上的情況下,多個R15 為相同的基或不同的基;「*」表示結合鍵)In terms of being able to more appropriately control the pre-tilt angle of the obtained liquid crystal element, it is preferred that one of the two bonding bonds "*" in the formula (3) is bonded to a base having at least one benzene ring and cyclohexane ring in total, and it is more preferred that it is bonded to a base having at least two benzene rings and cyclohexane rings in total. Specifically, it is preferred that one of the two bonding bonds "*" in the formula (3) is a bonding bond to a base represented by the following formula (4). [Chemistry 4] (In formula (4), X1 , when bonded to the phenyl group in formula (3), is a single bond, an alkanediyl group having 1 to 3 carbon atoms, an oxygen atom, a sulfur atom, -CH=CH-, -NH-, -COO-, or -OCO-; when bonded to the carbonyl group in formula (3), is a single bond, an alkanediyl group having 1 to 3 carbon atoms, an oxygen atom, a sulfur atom, or -NH-; R14 and R15 are each independently a substituted or unsubstituted phenylene group, or a substituted or unsubstituted cyclohexylene group; R R 16 is phenyl or cyclohexyl, or a monovalent group in which at least one hydrogen atom of the phenyl or cyclohexyl group is replaced by an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a substituted alkyl group having 1 to 10 carbon atoms in which at least one hydrogen atom is replaced by a fluorine atom or a cyano group, a substituted alkoxy group having 1 to 10 carbon atoms in which at least one hydrogen atom is replaced by a fluorine atom or a cyano group, a fluorine atom, or a cyano group; r is an integer of 0 to 3; when r is 2 or more, multiple R 15 are the same group or different groups; "*" represents a bond)
所述式(4)中,伸苯基及伸環己基的環上所鍵結的取代基較佳為碳數1~3的烷基、氟原子或氰基。r較佳為0或1。R16 較佳為苯基或環己基的至少一個氫原子由經取代或未經取代的烷基或烷氧基取代的一價基。該情況下,經取代或未經取代的烷基或烷氧基較佳為碳數2以上,更佳為碳數3以上。In the formula (4), the substituent bonded to the ring of the phenylene group and the cyclohexylene group is preferably an alkyl group having 1 to 3 carbon atoms, a fluorine atom or a cyano group. r is preferably 0 or 1. R 16 is preferably a monovalent group in which at least one hydrogen atom of the phenyl group or the cyclohexyl group is substituted by a substituted or unsubstituted alkyl group or alkoxy group. In this case, the substituted or unsubstituted alkyl group or alkoxy group preferably has 2 or more carbon atoms, and more preferably has 3 or more carbon atoms.
就使聚合物(A)相對於溶劑的溶解性更良好的觀點而言,所述式(1)及式(2)中的A2 較佳為羥基或基「-OR17 」(其中,R17 為碳數1~10的一價烴基),更佳為羥基或碳數1~3的烷氧基,進而佳為羥基或甲氧基。From the viewpoint of improving the solubility of the polymer (A) in the solvent, A2 in the formula (1) and the formula (2) is preferably a hydroxyl group or a group " -OR17 " (wherein R17 is a monovalent hydrocarbon group having 1 to 10 carbon atoms), more preferably a hydroxyl group or an alkoxy group having 1 to 3 carbon atoms, and still more preferably a hydroxyl group or a methoxy group.
單量體(R1)具有包含-CO-N(A1 )-CO-的飽和雜環、或該飽和雜環開環而成的結構。所述式(1)及式(2)中的n1+n2較佳為1以上,更佳為1~6的整數。就可獲得相對於溶劑的溶解性更優異的聚合物的方面而言,單量體(R1)較佳為所述式(2)所表示的化合物、即所述式(1)所表示的化合物的開環體。The monomer (R1) has a saturated heterocyclic ring containing -CO-N( A1 )-CO-, or a structure formed by ring-opening the saturated heterocyclic ring. In the formula (1) and the formula (2), n1+n2 is preferably 1 or more, and more preferably an integer of 1 to 6. In terms of obtaining a polymer having better solubility in a solvent, the monomer (R1) is preferably a compound represented by the formula (2), that is, a ring-opened form of the compound represented by the formula (1).
所述式(1)及所述式(2)中,R1 及R2 表示R1 及R2 中的一者為具有聚合性基的一價基、另一者為氫原子或一價有機基,或者R1 及R2 彼此結合而與R1 及R2 所鍵結的氮原子一起構成的環結構(以下,亦稱為「環結構X」)。其中,環結構X於環內具有聚合性碳-碳不飽和鍵。R1 及R2 中的一者所具有的聚合性基、及環結構X所具有的聚合性碳-碳不飽和鍵可根據聚合物(A)的主骨架來選擇。聚合物(A)可為藉由單量體的加成聚合而生成的聚合物(以下,亦稱為「加成聚合物(A1)」),亦可為藉由單量體的縮聚而生成的聚合物(以下,亦稱為「縮聚物(A2)」)。In the formula (1) and the formula (2), R1 and R2 represent that one of R1 and R2 is a monovalent group having a polymerizable group, and the other is a hydrogen atom or a monovalent organic group, or R1 and R2 are bonded to each other to form a ring structure (hereinafter also referred to as "ring structure X") together with the nitrogen atom to which R1 and R2 are bonded. The ring structure X has a polymerizable carbon-carbon unsaturated bond in the ring. The polymerizable group possessed by one of R1 and R2 and the polymerizable carbon-carbon unsaturated bond possessed by the ring structure X can be selected according to the main skeleton of the polymer (A). The polymer (A) may be a polymer produced by addition polymerization of monomers (hereinafter, also referred to as "addition polymer (A1)") or a polymer produced by condensation polymerization of monomers (hereinafter, also referred to as "condensation polymer (A2)").
(加成聚合物) 加成聚合物(A1)只要為使用如下單量體而獲得的聚合物即可,其主骨架並無特別限定,所述單量體具有包含碳-碳不飽和鍵的基作為聚合性基。加成聚合物(A1)可藉由使用聚合性基為包含碳-碳不飽和鍵的基的單量體(R1)的加成聚合而獲得。(Addition polymer) The addition polymer (A1) may be a polymer obtained using a monomer having a group containing a carbon-carbon unsaturated bond as a polymerizable group, and its main skeleton is not particularly limited. The addition polymer (A1) can be obtained by addition polymerization of a monomer (R1) having a group containing a carbon-carbon unsaturated bond as a polymerizable group.
於加成聚合物(A1)的合成中所使用的單量體(R1)中,在R1 及R2 中的一者為具有聚合性基的一價基、另一者為氫原子或一價有機基的情況下,具有聚合性基的一價基較佳為下述式(5)所表示的基。 [化5] (式(5)中,Y1 為乙烯基苯基、(甲基)丙烯醯基氧基、(甲基)丙烯醯基胺基、乙烯基、乙烯基氧基、或馬來醯亞胺基,R18 為單鍵、碳數1~20的二價烴基,X2 為單鍵、-CO-、*1 -O-CO-、或*1 -NH-CO-(其中,「*1 」表示與R18 的結合鍵);「*」表示與式(1)或式(2)中的氮原子的結合鍵)In the monomer (R1) used in the synthesis of the addition polymer (A1), when one of R1 and R2 is a monovalent group having a polymerizable group and the other is a hydrogen atom or a monovalent organic group, the monovalent group having a polymerizable group is preferably a group represented by the following formula (5). (In formula (5), Y 1 is vinylphenyl, (meth)acryloxy, (meth)acrylamide, vinyl, vinyloxy, or maleimide; R 18 is a single bond or a divalent hydrocarbon group having 1 to 20 carbon atoms; X 2 is a single bond, -CO-, * 1 -O-CO-, or * 1 -NH-CO- (wherein "* 1 " represents a bond with R 18 ); "*" represents a bond with a nitrogen atom in formula (1) or (2))
於加成聚合物(A1)的合成中所使用的單量體(R1)中,在R1 及R2 彼此結合而構成環結構X的情況下,環結構X可為單環亦可為多環(包含縮合環及橋聯環)。環結構X較佳為碳數4~15,更佳為碳數4~12。In the monomer (R1) used in the synthesis of the addition polymer (A1), when R1 and R2 are bonded to each other to form a ring structure X, the ring structure X may be a monocyclic ring or a polycyclic ring (including a condensed ring and a bridged ring). The ring structure X preferably has 4 to 15 carbon atoms, more preferably 4 to 12 carbon atoms.
作為環結構X的較佳的具體例,可列舉:下述式(x1-1)~式(x1-4)分別所表示的單環結構;下述式(x2-1)~式(x2-8)分別所表示的多環結構等。 [化6] (式中,「*」表示結合鍵)Preferred specific examples of the ring structure X include: monocyclic structures represented by the following formulae (x1-1) to (x1-4); polycyclic structures represented by the following formulae (x2-1) to (x2-8); and the like. (Where “*” represents a bond)
作為加成聚合物(A1)的合成中所使用的單量體(R1)的具體例,所述式(1)所表示的化合物可列舉下述式(r1-1)~式(r1-29)分別所表示的化合物等;所述式(2)所表示的化合物例如可列舉下述式(r1-1)~式(r1-29)分別所表示的化合物所具有的琥珀醯亞胺環或戊二醯亞胺環開環而成的化合物(開環體)等。 [化7] [化8] [化9] [化10] [化11] [化12] [化13] (式(r1-1)~式(r1-29)中,R20 為碳數1~10的烷基、碳數1~10的烷氧基、至少一個氫原子經氟原子或氰基取代的碳數1~10的取代烷基、至少一個氫原子由氟原子或氰基取代的碳數1~10的取代烷氧基、氟原子、或氰基;R21 為氫原子或甲基;R22 為碳數1~10的烷二基)As specific examples of the monomer (R1) used in the synthesis of the addition polymer (A1), the compound represented by the formula (1) may include compounds represented by the following formulas (r1-1) to (r1-29), etc.; the compound represented by the formula (2) may include compounds (ring-opened forms) formed by ring-opening of the succinimide ring or glutarimide ring possessed by the compounds represented by the following formulas (r1-1) to (r1-29), etc. [Chemistry 7] [Chemistry 8] [Chemistry 9] [Chemistry 10] [Chemistry 11] [Chemistry 12] [Chemistry 13] (In formula (R1-1) to formula (R1-29), R20 is an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a substituted alkyl group having 1 to 10 carbon atoms in which at least one hydrogen atom is substituted by a fluorine atom or a cyano group, a substituted alkoxy group having 1 to 10 carbon atoms in which at least one hydrogen atom is substituted by a fluorine atom or a cyano group, a fluorine atom, or a cyano group; R21 is a hydrogen atom or a methyl group; R22 is an alkanediyl group having 1 to 10 carbon atoms)
單量體(R1)可依照有機化學的常規方法來合成。作為一例,可於原料中使用胺基烷烴二酸(例如,2-胺基丁酸、2-胺基戊二酸等)來合成下述式(R-1)所表示的化合物,進而使下述式(R-1)所表示的化合物與下述式(R-2)所表示的化合物進行反應,藉此獲得所述式(2)所表示的化合物。另外,視需要使所述式(2)所表示的化合物於觸媒(例如,氯化鋅、矽烷基化劑等)的存在下閉環,藉此可獲得所述式(1)所表示的化合物。其中,單量體(R1)的合成方法並不限定於所述方法。 [化14] (式(R-1)及式(R-2)中,R1 、R2 、A1 、n1及n2與所述式(1)及式(2)為相同含義)The monomer (R1) can be synthesized according to conventional methods of organic chemistry. As an example, an aminoalkane dioic acid (e.g., 2-aminobutyric acid, 2-aminoglutaric acid, etc.) can be used as a raw material to synthesize a compound represented by the following formula (R-1), and then the compound represented by the following formula (R-1) is reacted with a compound represented by the following formula (R-2) to obtain a compound represented by the above formula (2). In addition, if necessary, the compound represented by the above formula (2) is ring-closed in the presence of a catalyst (e.g., zinc chloride, a silylating agent, etc.), thereby obtaining a compound represented by the above formula (1). The method for synthesizing the monomer (R1) is not limited to the above method. [Chemistry 14] (In formula (R-1) and formula (R-2), R 1 , R 2 , A 1 , n1 and n2 have the same meanings as in formula (1) and formula (2))
就使預傾角特性(初期預傾角及後烘烤裕度)更良好的觀點而言,相對於加成聚合物(A1)所具有的所有單量體單元,加成聚合物(A1)中的結構單元U1的含有比例較佳為1莫耳%以上,更佳為2莫耳%以上,進而佳為5莫耳%以上。另外,相對於加成聚合物(A1)所具有的所有單量體單元,結構單元U1的含有比例可於100莫耳%以下的範圍內任意設定。於導入與結構單元U1不同的其他結構單元的情況下,相對於加成聚合物(A1)所具有的所有單量體單元,結構單元U1的含有比例較佳為90莫耳%以下,更佳為80莫耳%以下,進而佳為60莫耳%以下,特佳為50莫耳%以下。再者,加成聚合物(A1)所具有的結構單元U1可為一種,亦可為兩種以上。From the viewpoint of making the pre-tilt angle characteristics (initial pre-tilt angle and post-bake margin) better, the content ratio of the structural unit U1 in the addition polymer (A1) is preferably 1 mol% or more, more preferably 2 mol% or more, and further preferably 5 mol% or more relative to all the monomer units possessed by the addition polymer (A1). In addition, the content ratio of the structural unit U1 relative to all the monomer units possessed by the addition polymer (A1) can be arbitrarily set within the range of 100 mol% or less. When other structural units different from the structural unit U1 are introduced, the content ratio of the structural unit U1 relative to all the monomer units possessed by the addition polymer (A1) is preferably 90 mol% or less, more preferably 80 mol% or less, further preferably 60 mol% or less, and particularly preferably 50 mol% or less. The structural unit U1 contained in the addition polymer (A1) may be one type or two or more types.
(其他結構單元) 加成聚合物(A1)可僅具有結構單元U1,亦可具有結構單元U1、以及源自與單量體(R1)不同的單量體的結構單元(以下,亦稱為「其他結構單元」)。加成聚合物(A1)較佳為具有源自選自由含馬來醯亞胺結構的化合物、(甲基)丙烯酸化合物、含苯乙烯結構的化合物、含馬來酸酐結構的化合物、及環狀烯烴化合物所組成的群組中的至少一種的結構單元作為其他結構單元。(Other structural units) The addition polymer (A1) may have only the structural unit U1, or may have the structural unit U1 and a structural unit derived from a monomer different from the monomer (R1) (hereinafter also referred to as "other structural units"). The addition polymer (A1) preferably has a structural unit derived from at least one selected from the group consisting of a compound containing a maleimide structure, a (meth)acrylic acid compound, a compound containing a styrene structure, a compound containing a maleic anhydride structure, and a cyclic olefin compound as the other structural unit.
含馬來醯亞胺結構的化合物只要為具有馬來醯亞胺環的化合物或其開環體即可,並無特別限定。作為含馬來醯亞胺結構的化合物的具體例,可列舉下述式(z-1)所表示的化合物及下述式(z-2)所表示的化合物等。 [化15] (式(z-1)及式(z-2)中,R31 、R32 、R34 及R35 分別獨立地為氫原子或甲基;R33 及R36 分別獨立地為一價有機基;「*」表示結合鍵)The maleimide structure-containing compound is not particularly limited as long as it is a compound having a maleimide ring or a ring-opened form thereof. Specific examples of the maleimide structure-containing compound include a compound represented by the following formula (z-1) and a compound represented by the following formula (z-2). [Chemistry 15] (In formula (z-1) and formula (z-2), R 31 , R 32 , R 34 and R 35 are each independently a hydrogen atom or a methyl group; R 33 and R 36 are each independently a monovalent organic group; "*" represents a bonding bond)
所述式(z-1)及式(z-2)中,作為R33 及R36 的一價有機基,可列舉:碳數1~40的一價烴基、該烴基的至少一個亞甲基經-O-、-CO-、-COO-、-NR26 -或-CONR26 -(其中,R26 為氫原子或一價烴基)取代的基(以下,亦稱為「基β」)、碳數1~40的一價烴基或基β的至少一個氫原子由氟原子、氰基、羧基、環氧基、羥基或環狀碳酸酯基等取代基取代的基。R33 及R36 的一價有機基較佳為具有光配向性基的基、具有垂直配向性基的基、或具有交聯性基的基。於R33 及R36 的一價有機基為具有光配向性基的基的情況下,該具有光配向性基的基較佳為具有所述式(3)所表示的肉桂酸結構的基。In the above formula (z-1) and formula (z-2), the monovalent organic group of R 33 and R 36 includes a monovalent alkyl group having 1 to 40 carbon atoms, a group in which at least one methylene group of the alkyl group is substituted with -O-, -CO-, -COO-, -NR 26 - or -CONR 26 - (wherein R 26 is a hydrogen atom or a monovalent alkyl group) (hereinafter also referred to as "group β"), and a group in which at least one hydrogen atom of the monovalent alkyl group or group β having 1 to 40 carbon atoms is substituted with a substituent such as a fluorine atom, a cyano group, a carboxyl group, an epoxide group, a hydroxyl group or a cyclic carbonate group. The monovalent organic group of R 33 and R 36 is preferably a group having a photoalignment group, a group having a vertical alignment group, or a group having a crosslinking group. When the monovalent organic group of R 33 and R 36 is a group having a photo-alignment group, the group having a photo-alignment group is preferably a group having a cinnamic acid structure represented by the above formula (3).
此處,所謂「垂直配向性基」,是對使用液晶配向劑而形成的塗膜賦予使液晶分子誘發所期望的預傾角的功能的官能基。該垂直配向性基顯示出不依存於光照射而使液晶分子垂直配向的性質。作為垂直配向性基的具體例,可列舉:碳數4~40的烷基、碳數4~40的烷氧基、碳數4~40的氟烷基、具有兩個以上的環(較佳為1,4-伸苯基及1,4-伸環己基)經由單鍵或二價連結基(-O-、-COO-等)鍵結而成的結構的碳數12~50的基、具有類固醇(steroid)骨架的碳數17~51的基等。Here, the so-called "vertical alignment group" is a functional group that imparts the function of inducing the desired pre-tilt angle of the liquid crystal molecules to the coating formed using the liquid crystal alignment agent. The vertical alignment group exhibits the property of vertically aligning the liquid crystal molecules independently of light irradiation. Specific examples of the vertical alignment group include: an alkyl group having 4 to 40 carbon atoms, an alkoxy group having 4 to 40 carbon atoms, a fluoroalkyl group having 4 to 40 carbon atoms, a group having 12 to 50 carbon atoms in a structure having two or more rings (preferably 1,4-phenylene and 1,4-cyclohexylene) bonded via a single bond or a divalent linking group (-O-, -COO-, etc.), a group having 17 to 51 carbon atoms having a steroid skeleton, etc.
作為含馬來醯亞胺結構的化合物的一例,例如可列舉:N-甲基馬來醯亞胺、N-環己基馬來醯亞胺、N-苯基馬來醯亞胺、4-羧基苯基馬來醯亞胺、2-甲基苯基馬來醯亞胺、4-羥基苯基馬來醯亞胺、N-十二基馬來醯亞胺、N-膽甾烷基氧基羰基苯基馬來醯亞胺、及該些化合物的馬來醯亞胺環開環而成的化合物(開環體)等。Examples of compounds containing a maleimide structure include N-methylmaleimide, N-cyclohexylmaleimide, N-phenylmaleimide, 4-carboxyphenylmaleimide, 2-methylphenylmaleimide, 4-hydroxyphenylmaleimide, N-dodecylmaleimide, N-cholestanyloxycarbonylphenylmaleimide, and compounds obtained by ring-opening the maleimide ring of these compounds (ring-opened forms).
(甲基)丙烯酸化合物只要具有(甲基)丙烯醯基即可,其餘的結構並無特別限定。作為(甲基)丙烯酸化合物的具體例,可列舉:(甲基)丙烯酸、α-乙基丙烯酸、馬來酸、富馬酸、衣康酸、(甲基)丙烯酸烷基酯、(甲基)丙烯酸環烷基酯、(甲基)丙烯酸苄基酯、(甲基)丙烯酸-2-乙基己酯、(甲基)丙烯酸縮水甘油酯、α-乙基丙烯酸縮水甘油酯、α-正丙基丙烯酸縮水甘油酯、α-正丁基丙烯酸縮水甘油酯、(甲基)丙烯酸3,4-環氧丁酯、α-乙基丙烯酸3,4-環氧丁酯、(甲基)丙烯酸3,4-環氧環己基甲酯、(甲基)丙烯酸6,7-環氧庚酯、α-乙基丙烯酸6,7-環氧庚酯、丙烯酸4-羥基丁基縮水甘油醚、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)甲酯、碳酸伸丙酯(甲基)丙烯酸酯、(甲基)丙烯酸3-羥基-1-金剛烷基酯等。The (meth)acrylic acid compound only needs to have a (meth)acrylic acid group, and the rest of the structure is not particularly limited. Specific examples of the (meth)acrylic acid compound include: (meth)acrylic acid, α-ethylacrylic acid, maleic acid, fumaric acid, itaconic acid, alkyl (meth)acrylates, cycloalkyl (meth)acrylates, benzyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, glycidyl (meth)acrylate, α-ethylacrylate glycidyl, α-n-propylacrylate glycidyl, α-n-butylacrylate glycidyl, (meth)acrylate, ) 3,4-epoxybutyl acrylate, α-ethyl acrylate, 3,4-epoxybutyl (meth)acrylate, 6,7-epoxyheptyl (meth)acrylate, α-ethyl acrylate, 6,7-epoxyheptyl acrylate, 4-hydroxybutyl glycidyl acrylate, (3-ethyloxycyclobutane-3-yl)methyl (meth)acrylate, propylene carbonate (meth)acrylate, 3-hydroxy-1-adamantyl (meth)acrylate, and the like.
作為含苯乙烯結構的化合物,可列舉:苯乙烯、甲基苯乙烯、4-乙烯基-1-縮水甘油基氧基甲基苯、3-乙烯基-1-縮水甘油基氧基甲基苯、3-乙烯基苯甲酸、4-乙烯基苯甲酸等。作為含馬來酸酐結構的化合物,可列舉:馬來酸酐、檸康酸酐等。作為環狀烯烴化合物,可列舉:環丁烯、環戊炔、環己烯、雙環[2.2.1]庚-2-烯等。Examples of compounds containing a styrene structure include styrene, methylstyrene, 4-vinyl-1-glycidyloxymethylbenzene, 3-vinyl-1-glycidyloxymethylbenzene, 3-vinylbenzoic acid, and 4-vinylbenzoic acid. Examples of compounds containing a maleic anhydride structure include maleic anhydride and citric anhydride. Examples of cyclic olefin compounds include cyclobutene, cyclopentyne, cyclohexene, and bicyclo[2.2.1]hept-2-ene.
作為加成聚合物(A1)所具有的其他結構單元,除了所述以外,例如還可列舉:乙烯、乙烯基醇、(甲基)烯丙基醇、3-甲基-3-丁烯-1-醇等含乙烯基的化合物;1,3-丁二烯、2-甲基-1,3-丁二烯等共軛二烯化合物等。再者,加成聚合物(A1)可僅具有一種其他結構單元,亦可具有兩種以上的其他結構單元。Examples of other structural units possessed by the addition polymer (A1) include, in addition to the above, vinyl-containing compounds such as ethylene, vinyl alcohol, (meth)allyl alcohol, and 3-methyl-3-butene-1-ol; and covalent diene compounds such as 1,3-butadiene and 2-methyl-1,3-butadiene. The addition polymer (A1) may have only one other structural unit or may have two or more other structural units.
於結構單元U1中的A1 為具有光配向性基的一價基的情況下,就抑制藉由液晶配向膜而顯現出的預傾角過於變高的觀點而言,加成聚合物(A1)較佳為具有結構單元U1、以及源自為選自由含馬來醯亞胺結構的化合物、(甲基)丙烯酸化合物、含苯乙烯結構的化合物、含馬來酸酐結構的化合物、及環狀烯烴化合物所組成的群組中的至少一種且不具有光配向性基的單量體的結構單元(以下,亦稱為「結構單元U2」)。When A1 in the structural unit U1 is a monovalent group having a photo-alignment group, from the viewpoint of suppressing the pre-tilt angle manifested by the liquid crystal alignment film from becoming too high, the addition polymer (A1) is preferably a structural unit having the structural unit U1 and a monomer derived from at least one of the group consisting of a maleimide structure-containing compound, a (meth)acrylic compound, a styrene structure-containing compound, a maleic anhydride structure-containing compound, and a cyclic olefin compound and not having a photo-alignment group (hereinafter also referred to as "structural unit U2").
於A1 為具有光配向性基的一價基的情況下,相對於加成聚合物(A1)所具有的所有單量體單元,加成聚合物(A1)中的結構單元U2的含有比例較佳為50莫耳%以上,更佳為55莫耳%以上,進而佳為60莫耳%以上。另外,相對於加成聚合物(A1)所具有的所有單量體單元,結構單元U2的含有比例較佳為99莫耳%以下,更佳為97莫耳%以下,進而佳為95莫耳%以下。再者,加成聚合物(A1)所具有的結構單元U2可僅為一種,亦可為兩種以上。When A1 is a monovalent group having a photo-alignment group, the content ratio of the structural unit U2 in the addition polymer (A1) is preferably 50 mol% or more, more preferably 55 mol% or more, and further preferably 60 mol% or more relative to all monomer units possessed by the addition polymer (A1). In addition, the content ratio of the structural unit U2 is preferably 99 mol% or less, more preferably 97 mol% or less, and further preferably 95 mol% or less relative to all monomer units possessed by the addition polymer (A1). Furthermore, the structural unit U2 possessed by the addition polymer (A1) may be only one kind or may be two or more kinds.
(環狀醚結構及環狀碳酸酯結構) 就可進一步減小相對於膜形成時的加熱溫度(後烘烤溫度)的不同而言的預傾角的偏差(後烘烤裕度)的方面而言,加成聚合物(A1)較佳為具有源自如下單量體的結構單元(以下,亦稱為「結構單元U3」),所述單量體具有選自由環狀醚結構及環狀碳酸酯結構所組成的群組中的至少一種。作為環狀醚結構,例如可列舉:氧雜環丁烷環結構、氧雜環丙烷環結構等。作為環狀碳酸酯結構,例如可列舉碳酸伸乙酯結構、碳酸伸丙酯結構等。該些中,結構單元U3較佳為源自具有環狀醚結構的單量體的結構單元,更佳為源自具有氧雜環丁烷環結構或氧雜環丙烷環結構的單量體的結構單元。(Cyclic ether structure and cyclic carbonate structure) In order to further reduce the deviation of the pre-tilt angle (post-bake margin) relative to the difference in heating temperature (post-bake temperature) during film formation, the addition polymer (A1) preferably has a structural unit (hereinafter, also referred to as "structural unit U3") derived from the following monomer, wherein the monomer has at least one selected from the group consisting of a cyclic ether structure and a cyclic carbonate structure. Examples of the cyclic ether structure include: an oxycyclobutane ring structure, an oxycyclopropane ring structure, etc. Examples of the cyclic carbonate structure include: an ethyl carbonate structure, a propylene carbonate structure, etc. Among these, the structural unit U3 is preferably a structural unit derived from a monomer having a cyclic ether structure, and more preferably a structural unit derived from a monomer having an oxycyclobutane ring structure or an oxycyclopropane ring structure.
結構單元U3較佳為源自選自由(甲基)丙烯酸化合物、含馬來醯亞胺結構的化合物、及含苯乙烯結構的化合物所組成的群組中的至少一種的結構單元。該些中,就單體的選擇自由度高的方面而言,更佳為源自選自由(甲基)丙烯酸化合物及含苯乙烯結構的化合物所組成的群組中的至少一種的結構單元。The structural unit U3 is preferably a structural unit derived from at least one selected from the group consisting of a (meth)acrylic acid compound, a compound containing a maleimide structure, and a compound containing a styrene structure. Among these, in terms of high freedom of choice of monomers, a structural unit derived from at least one selected from the group consisting of a (meth)acrylic acid compound and a compound containing a styrene structure is more preferred.
於加成聚合物(A1)具有結構單元U3的情況下,相對於加成聚合物(A1)所具有的所有單量體單元,結構單元U3的比例較佳為5莫耳%以上,更佳為10莫耳%以上,進而佳為20莫耳%以上。另外,相對於加成聚合物(A1)所具有的所有單量體單元,結構單元U3的含有比例較佳為90莫耳%以下,更佳為85莫耳%以下,進而佳為70莫耳%以下。再者,加成聚合物(A1)所具有的結構單元U3可僅為一種,亦可為兩種以上。When the addition polymer (A1) has a structural unit U3, the ratio of the structural unit U3 is preferably 5 mol% or more, more preferably 10 mol% or more, and further preferably 20 mol% or more relative to all monomer units of the addition polymer (A1). In addition, the content ratio of the structural unit U3 is preferably 90 mol% or less, more preferably 85 mol% or less, and further preferably 70 mol% or less relative to all monomer units of the addition polymer (A1). Furthermore, the structural unit U3 of the addition polymer (A1) may be only one type, or may be two or more types.
(反應性官能基) 就進一步提高後烘烤裕度的改善效果的觀點而言,加成聚合物(A1)較佳為具有與環狀醚結構及環狀碳酸酯結構的至少一者反應的官能基(以下,亦稱為「反應性官能基」)。反應性官能基例如可列舉:羧基、羥基、異氰酸酯基及胺基、以及該些各基經保護基保護的基等。就保存穩定性良好、且基於加熱的反應性高的方面而言,其中,反應性官能基較佳為選自由羧基及經保護的羧基(以下,亦稱為「保護羧基」)所組成的群組中的至少一種。(Reactive functional group) From the perspective of further improving the effect of improving the post-bake margin, the addition polymer (A1) preferably has a functional group that reacts with at least one of the cyclic ether structure and the cyclic carbonate structure (hereinafter, also referred to as a "reactive functional group"). Examples of reactive functional groups include: carboxyl group, hydroxyl group, isocyanate group and amine group, and groups of these groups protected by protective groups. From the perspective of good storage stability and high reactivity based on heating, the reactive functional group is preferably at least one selected from the group consisting of a carboxyl group and a protected carboxyl group (hereinafter, also referred to as a "protected carboxyl group").
保護羧基只要是藉由熱而脫離並生成羧基者,則並無特別限定。作為保護羧基的較佳的具體例,可列舉下述式(6)所表示的結構、羧酸的縮醛酯結構、羧酸的縮酮酯結構等。 [化16] (式(6)中,R41 、R42 及R43 分別獨立地為碳數1~10的烷基或碳數3~20的一價脂環式烴基,或者表示R41 與R42 彼此結合而與R41 及R42 所鍵結的碳原子一起構成的碳數4~20的二價脂環式烴基或環狀醚基,且R43 為碳數1~10的烷基、碳數2~10的烯基或碳數6~20的芳基;「*」表示結合鍵)The protected carboxyl group is not particularly limited as long as it is heat-dissociated to generate a carboxyl group. Preferred specific examples of the protected carboxyl group include the structure represented by the following formula (6), the acetal ester structure of carboxylic acid, the ketal ester structure of carboxylic acid, and the like. [Chemistry 16] (In formula (6), R 41 , R 42 and R 43 are each independently an alkyl group having 1 to 10 carbon atoms or a monovalent alicyclic alkyl group having 3 to 20 carbon atoms, or represent a divalent alicyclic alkyl group having 4 to 20 carbon atoms or a cyclic ether group formed by R 41 and R 42 bonding to each other and the carbon atoms to which R 41 and R 42 bond, and R 43 is an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, or an aryl group having 6 to 20 carbon atoms; "*" represents a bonding bond)
具有反應性官能基的單量體較佳為選自由(甲基)丙烯酸化合物、含馬來醯亞胺結構的化合物、及含苯乙烯結構的化合物所組成的群組中的至少一種。該些中,就單體的選擇自由度高的方面而言,更佳為選自由(甲基)丙烯酸化合物及含苯乙烯結構的化合物所組成的群組中的至少一種。The monomer having a reactive functional group is preferably at least one selected from the group consisting of a (meth)acrylic acid compound, a compound containing a maleimide structure, and a compound containing a styrene structure. Among these, in terms of high freedom of selection of the monomer, at least one selected from the group consisting of a (meth)acrylic acid compound and a compound containing a styrene structure is more preferred.
於加成聚合物(A1)具有源自具有反應性官能基的單量體的結構單元(以下,亦稱為「結構單元U4」)的情況下,相對於加成聚合物(A1)所具有的所有單量體單元,結構單元U4的含有比例較佳為2莫耳%以上,更佳為5莫耳%以上,進而佳為10莫耳%以上。另外,相對於加成聚合物(A1)所具有的所有單量體單元,結構單元U4的含有比例較佳為70莫耳%以下,更佳為60莫耳%以下,進而佳為50莫耳%以下。再者,加成聚合物(A1)所具有的結構單元U4可僅為一種,亦可為兩種以上。When the addition polymer (A1) has a structural unit derived from a monomer having a reactive functional group (hereinafter, also referred to as a "structural unit U4"), the content ratio of the structural unit U4 is preferably 2 mol% or more, more preferably 5 mol% or more, and further preferably 10 mol% or more relative to all the monomer units possessed by the addition polymer (A1). In addition, the content ratio of the structural unit U4 is preferably 70 mol% or less, more preferably 60 mol% or less, and further preferably 50 mol% or less relative to all the monomer units possessed by the addition polymer (A1). Furthermore, the structural unit U4 possessed by the addition polymer (A1) may be only one type, or may be two or more types.
(光增感結構) 聚合物(A)亦可具有能夠顯現出藉由光照射而顯示出增感作用的光增感功能的部分結構(以下,亦稱為「光增感結構」)。於聚合物(A)具有光增感結構的情況下,可獲得由膜形成時的加熱溫度的差異而引起的預傾角的偏差更小的液晶配向膜,就該方面而言適宜。此處,所謂「光增感功能」,是指藉由光的照射而成為單重激發態(singlet excited state)後,快速地產生系間交叉(intersystem crossing)而躍遷至三重激發態的功能。若於該三重態下與其他分子碰撞,則使對方改變為激發態,且自身恢復為基礎狀態。(Photosensitizing structure) The polymer (A) may also have a partial structure (hereinafter, also referred to as a "photosensitizing structure") that can exhibit a photosensitizing function by irradiation with light. In the case where the polymer (A) has a photosensitizing structure, a liquid crystal alignment film with a smaller deviation in the pre-tilt angle caused by the difference in heating temperature during film formation can be obtained, which is suitable in this respect. Here, the so-called "photosensitizing function" refers to the function of rapidly generating intersystem crossing and jumping to a triplet excited state after becoming a singlet excited state by irradiation with light. If it collides with other molecules in the triplet state, it changes the other party to an excited state and restores itself to the basic state.
聚合物(A)所具有的光增感結構並無特別限定,例如可列舉:苯乙酮結構、二苯甲酮結構、蒽醌結構、聯苯基結構、三聯苯基結構、咔唑結構、硝基芳基結構(硝基苯結構、1,3-二硝基苯結構等)、萘結構、芴結構、蒽結構、9,10-二氫蒽結構、吖啶結構、吲哚結構、1,4-二氧代環己-2,5-二烯結構等。聚合物(A)較佳為於側鏈具有光增感結構。The photosensitizing structure of the polymer (A) is not particularly limited, and examples thereof include: acetophenone structure, benzophenone structure, anthraquinone structure, biphenyl structure, terphenyl structure, carbazole structure, nitroaryl structure (nitrobenzene structure, 1,3-dinitrobenzene structure, etc.), naphthalene structure, fluorene structure, anthracene structure, 9,10-dihydroanthracene structure, acridine structure, indole structure, 1,4-dioxocyclohexa-2,5-diene structure, etc. The polymer (A) preferably has a photosensitizing structure in the side chain.
於將加成聚合物(A1)設為具有光增感結構的聚合物的情況下,獲得該加成聚合物(A1)的方法並無特別限定,較佳為使用單量體(R1)、以及具有光增感結構的單量體進行聚合。作為具有光增感結構的單量體的具體例,可列舉下述式(9)所表示的化合物。 Y2 -L1 -Y3 …(9) (式(9)中,Y2 為乙烯基苯基、(甲基)丙烯醯基氧基、(甲基)丙烯醯基胺基、乙烯基、乙烯基氧基、或馬來醯亞胺基,L1 為單鍵或二價連結基,Y3 為具有光增感結構的基)When the addition polymer (A1) is a polymer having a photosensitizing structure, the method for obtaining the addition polymer (A1) is not particularly limited, and preferably, a monomer (R1) and a monomer having a photosensitizing structure are used for polymerization. As specific examples of the monomer having a photosensitizing structure, compounds represented by the following formula (9) can be cited. Y 2 -L 1 -Y 3 …(9) (In formula (9), Y 2 is a vinylphenyl group, a (meth)acryloxy group, a (meth)acrylamide group, a vinyl group, a vinyloxy group, or a maleimide group, L 1 is a single bond or a divalent linking group, and Y 3 is a group having a photosensitizing structure)
於所述式(9)中,就可提高單體的選擇自由度的方面而言,Y2 較佳為(甲基)丙烯醯基氧基或(甲基)丙烯醯基胺基,更佳為(甲基)丙烯醯基氧基。L1 的二價連結基較佳為碳數1~10的二價烴基或於該烴基的碳-碳鍵間具有-O-的基。Y3 較佳為苯乙酮結構、二苯甲酮結構、蒽醌結構、聯苯基結構、三聯苯基結構、咔唑結構、硝基芳基結構、萘結構、芴結構、蒽結構、9,10-二氫蒽結構、吖啶結構、吲哚結構、或1,4-二氧代環己-2,5-二烯結構。In the formula (9), Y2 is preferably a (meth)acryloyloxy group or a (meth)acryloylamino group, and more preferably a (meth)acryloyloxy group, from the perspective of increasing the degree of freedom in selecting the monomer. The divalent linking group of L1 is preferably a divalent hydrocarbon group having 1 to 10 carbon atoms or a group having -O- between the carbon-carbon bonds of the hydrocarbon group. Y3 is preferably an acetophenone structure, a benzophenone structure, an anthraquinone structure, a biphenyl structure, a terphenyl structure, a carbazole structure, a nitroaryl structure, a naphthalene structure, a fluorene structure, an anthracene structure, a 9,10-dihydroanthracene structure, an acridine structure, an indole structure, or a 1,4-dioxocyclohexa-2,5-diene structure.
於加成聚合物(A1)具有源自具有光增感結構的單量體的結構單元(以下,亦稱為「結構單元U5」)的情況下,相對於加成聚合物(A1)所具有的所有單量體單元,結構單元U5的比例較佳為1莫耳%以上,更佳為2莫耳%以上,進而佳為3莫耳%以上。另外,相對於加成聚合物(A1)所具有的所有單量體單元,結構單元U5的含有比例較佳為50莫耳%以下,更佳為40莫耳%以下,進而佳為30莫耳%以下。再者,加成聚合物(A1)所具有的結構單元U5可僅為一種,亦可為兩種以上。When the addition polymer (A1) has a structural unit derived from a monomer having a photosensitizing structure (hereinafter, also referred to as a "structural unit U5"), the ratio of the structural unit U5 is preferably 1 mol% or more, more preferably 2 mol% or more, and further preferably 3 mol% or more relative to all the monomer units possessed by the addition polymer (A1). In addition, the content ratio of the structural unit U5 is preferably 50 mol% or less, more preferably 40 mol% or less, and further preferably 30 mol% or less relative to all the monomer units possessed by the addition polymer (A1). Furthermore, the structural unit U5 possessed by the addition polymer (A1) may be only one type, or may be two or more types.
加成聚合物(A1)可藉由如下方式而獲得:較佳為於聚合起始劑的存在下、且於有機溶媒中使單量體(R1)及視需要使用的其他單量體進行聚合。作為使用的聚合起始劑,例如可列舉:2,2'-偶氮雙(異丁腈)、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)等偶氮化合物、鎳觸媒等。相對於反應中使用的所有單體100質量份,聚合起始劑的使用比例較佳為0.01質量份~30質量份。作為使用的有機溶媒,例如可列舉:醇、醚、酮、醯胺、酯、烴等。The addition polymer (A1) can be obtained by polymerizing the monomer (R1) and other monomers used as needed in an organic solvent, preferably in the presence of a polymerization initiator. Examples of the polymerization initiator include azo compounds such as 2,2'-azobis(isobutyronitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), and 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), and nickel catalysts. The polymerization initiator is preferably used in an amount of 0.01 to 30 parts by mass relative to 100 parts by mass of all monomers used in the reaction. Examples of the organic solvent include alcohols, ethers, ketones, amides, esters, hydrocarbons, and the like.
於所述聚合反應中,反應溫度較佳為30℃~120℃,反應時間較佳為1小時~36小時。有機溶媒的使用量(a)較佳為設為反應中使用的單體的合計量(b)相對於反應溶液的總體量(a+b)而成為0.1質量%~60質量%般的量。溶解聚合物而成的反應溶液例如可使用如下公知的分離方法將反應溶液中所含的加成聚合物(A1)分離後供於液晶配向劑的製備,所述分離方法為對將反應溶液注入至大量的不良溶媒中而獲得的析出物於減壓下進行乾燥的方法、利用蒸發器將反應溶液減壓餾去的方法等。In the polymerization reaction, the reaction temperature is preferably 30°C to 120°C, and the reaction time is preferably 1 hour to 36 hours. The amount of the organic solvent used (a) is preferably an amount such that the total amount (b) of the monomers used in the reaction is 0.1% by mass to 60% by mass relative to the total amount (a+b) of the reaction solution. The reaction solution in which the polymer is dissolved can be used for the preparation of a liquid crystal alignment agent after separating the addition polymer (A1) contained in the reaction solution using a known separation method, such as a method of drying a precipitate obtained by injecting the reaction solution into a large amount of a poor solvent under reduced pressure, a method of diluting the reaction solution under reduced pressure using an evaporator, etc.
加成聚合物(A1)的藉由凝膠滲透層析法(gel permeation chromatography,GPC)測定的聚苯乙烯換算的重量平均分子量(Mw)較佳為1,000~300,000,更佳為2,000~100,000。Mw與藉由GPC測定的聚苯乙烯換算的數量平均分子量(Mn)的比所表示的分子量分佈(Mw/Mn)較佳為7以下,更佳為5以下。再者,液晶配向劑的製備中使用的加成聚合物(A1)可僅為一種,亦可組合兩種以上。The weight average molecular weight (Mw) of the addition polymer (A1) measured by gel permeation chromatography (GPC) in terms of polystyrene is preferably 1,000 to 300,000, more preferably 2,000 to 100,000. The molecular weight distribution (Mw/Mn) represented by the ratio of Mw to the number average molecular weight (Mn) in terms of polystyrene measured by GPC is preferably 7 or less, more preferably 5 or less. The addition polymer (A1) used in the preparation of the liquid crystal alignment agent may be only one kind or a combination of two or more kinds.
(縮聚物) 縮聚物(A2)只要為使用如下單量體而獲得的聚合物即可,其主骨架並無特別限定,所述單量體具有能夠進行縮聚的基作為聚合性基。就所獲得的液晶配向膜的塗佈均勻性及預傾角特性的改善效果高的方面而言,縮聚物(A2)較佳為具有結構單元U1的聚有機矽氧烷(以下,亦稱為「聚有機矽氧烷(A)」)。聚有機矽氧烷(A)可藉由使用所述式(1)或所述式(2)所表示的水解性矽烷化合物(以下,亦稱為「特定矽烷化合物」)作為單量體(R1)的水解-縮合反應而獲得。(Condensation product) The condensation product (A2) may be a polymer obtained by using a monomer having a condensable group as a polymerizable group, and its main skeleton is not particularly limited. In terms of high improvement in coating uniformity and pre-tilt angle characteristics of the obtained liquid crystal alignment film, the condensation product (A2) is preferably a polyorganosiloxane having a structural unit U1 (hereinafter, also referred to as "polyorganosiloxane (A)"). The polyorganosiloxane (A) can be obtained by a hydrolysis-condensation reaction using a hydrolyzable silane compound represented by the formula (1) or the formula (2) (hereinafter, also referred to as "specific silane compound") as the monomer (R1).
關於特定矽烷化合物,所述式(1)及式(2)中的R1 及R2 中的一者為具有聚合性基的一價基,另一者為氫原子或一價有機基。該聚合性基較佳為烷氧基矽烷基。特定矽烷化合物較佳為選自由下述式(7)所表示的化合物及下述式(8)所表示的化合物所組成的群組中的至少一種。 [化17] (式(7)及式(8)中,R23 為碳數1~20的二價烴基,R24 及R25 分別獨立地為碳數1~10的一價烴基,R27 為氫原子或一價有機基;k為1~3的整數;A1 、n1及n2與所述式(1)及式(2)為相同含義)Regarding the specific silane compound, one of R1 and R2 in the formula (1) and the formula ( 2 ) is a monovalent group having a polymerizable group, and the other is a hydrogen atom or a monovalent organic group. The polymerizable group is preferably an alkoxysilyl group. The specific silane compound is preferably at least one selected from the group consisting of a compound represented by the following formula (7) and a compound represented by the following formula (8). [Chemical 17] (In formula (7) and formula (8), R23 is a divalent hydrocarbon group having 1 to 20 carbon atoms, R24 and R25 are each independently a monovalent hydrocarbon group having 1 to 10 carbon atoms, R27 is a hydrogen atom or a monovalent organic group; k is an integer of 1 to 3; A1 , n1 and n2 have the same meanings as in formula (1) and formula (2))
作為特定矽烷化合物的具體例,可列舉下述式(s1-1)~式(s1-10)分別所表示的化合物等。 [化18] [化19] (所述式(s1-1)~式(s1-10)中,R23 、R24 、R25 、R27 及k與所述式(7)為相同含義;R20 為碳數1~10的烷基、碳數1~10的烷氧基、至少一個氫原子經氟原子或氰基取代的碳數1~10的取代烷基、至少一個氫原子由氟原子或氰基取代的碳數1~10的取代烷氧基、氟原子、或氰基)Specific examples of the specific silane compound include compounds represented by the following formulae (s1-1) to (s1-10). [Chemistry 19] (In the above formulas (s1-1) to (s1-10), R 23 , R 24 , R 25 , R 27 and k have the same meanings as in the above formula (7); R 20 is an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a substituted alkyl group having 1 to 10 carbon atoms in which at least one hydrogen atom is substituted by a fluorine atom or a cyano group, a substituted alkoxy group having 1 to 10 carbon atoms in which at least one hydrogen atom is substituted by a fluorine atom or a cyano group, a fluorine atom, or a cyano group)
於聚有機矽氧烷(A)的合成時,作為水解性矽烷化合物,可僅使用特定矽烷化合物,亦可併用特定矽烷化合物以外的水解性矽烷化合物(以下,亦稱為「其他矽烷化合物」)。In the synthesis of the polyorganosiloxane (A), only the specific silane compound may be used as the hydrolyzable silane compound, or a hydrolyzable silane compound other than the specific silane compound (hereinafter also referred to as "other silane compound") may be used in combination.
其他矽烷化合物只要能夠與特定矽烷化合物縮聚,則並無特別限定,例如可列舉:四甲氧基矽烷、甲基三乙氧基矽烷、二甲基二乙氧基矽烷等四烷氧基矽烷化合物或烷基烷氧基矽烷化合物;環己基三甲氧基矽烷、環己基甲基二甲氧基矽烷等環烷基烷氧基矽烷化合物;苯基三甲氧基矽烷、苯基三乙氧基矽烷等芳基烷氧基矽烷化合物;3-巰基丙基三乙氧基矽烷、巰基甲基三乙氧基矽烷、3-胺基丙基三甲氧基矽烷、N-(3-環己基胺基)丙基三甲氧基矽烷等含氮-硫的烷氧基矽烷化合物;3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、2-(3,4-環氧環己基)乙基三乙氧基矽烷等含環氧基的矽烷化合物;3-(甲基)丙烯醯氧基丙基三甲氧基矽烷、3-(甲基)丙烯醯氧基丙基甲基二甲氧基矽烷、3-(甲基)丙烯醯氧基丙基甲基二乙氧基矽烷、乙烯基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷等含不飽和鍵的烷氧基矽烷化合物;三甲氧基矽烷基丙基琥珀酸酐等含酸酐基的矽烷化合物;3-異氰酸酯基丙基三甲氧基矽烷、3-異氰酸酯基丙基三乙氧基矽烷等含異氰酸酯基的矽烷化合物等。作為其他矽烷化合物,可單獨使用該些中的一種或將兩種以上組合使用。再者,「(甲基)丙烯醯」為包含「丙烯醯」及「甲基丙烯醯」的含義。Other silane compounds are not particularly limited as long as they can be condensed with the specific silane compound. Examples thereof include tetraalkoxysilane compounds or alkylalkoxysilane compounds such as tetramethoxysilane, methyltriethoxysilane, and dimethyldiethoxysilane; cycloalkylalkoxysilane compounds such as cyclohexyltrimethoxysilane and cyclohexylmethyldimethoxysilane; phenyltrimethoxysilane; alkoxysilane compounds such as aryl alkoxysilane, phenyltriethoxysilane, etc.; nitrogen-sulfur alkoxysilane compounds such as 3-butylpropyltriethoxysilane, butylmethyltriethoxysilane, 3-aminopropyltrimethoxysilane, N-(3-cyclohexylamino)propyltrimethoxysilane; 3-glycidyloxypropyltrimethoxysilane, 3-glycidyloxypropyltriethoxysilane, etc. Silane compounds containing epoxy groups such as 3-glycidyloxypropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltriethoxysilane; 3-(methyl)acryloyloxypropyltrimethoxysilane, 3-(methyl)acryloyloxypropylmethyldimethoxysilane, 3-(methyl)acryloyloxypropyltrimethoxysilane, ) alkoxysilane compounds containing unsaturated bonds such as acryloxypropylmethyldiethoxysilane, vinyltriethoxysilane, and p-phenylenetrimethoxysilane; silane compounds containing anhydride groups such as trimethoxysilylpropylsuccinic anhydride; silane compounds containing isocyanate groups such as 3-isocyanatepropyltrimethoxysilane and 3-isocyanatepropyltriethoxysilane. As other silane compounds, one of these may be used alone or two or more may be used in combination. In addition, "(meth)acryl" includes "acryl" and "methacryl".
就使預傾角特性(初期預傾角及後烘烤裕度)更良好的觀點而言,相對於聚有機矽氧烷(A)所具有的所有單量體單元,聚有機矽氧烷(A)中的結構單元U1的含有比例較佳為1莫耳%以上,更佳為2莫耳%以上,進而佳為5莫耳%以上。另外,相對於聚有機矽氧烷(A)所具有的所有單量體單元,結構單元U1的含有比例較佳為90莫耳%以下,更佳為80莫耳%以下,進而佳為60莫耳%以下。再者,聚有機矽氧烷(A)所具有的結構單元U1可為一種亦可為兩種以上。From the viewpoint of making the pre-tilt angle characteristics (initial pre-tilt angle and post-bake margin) better, the content ratio of the structural unit U1 in the polyorganosiloxane (A) is preferably 1 mol% or more, more preferably 2 mol% or more, and further preferably 5 mol% or more relative to all monomer units possessed by the polyorganosiloxane (A). In addition, the content ratio of the structural unit U1 relative to all monomer units possessed by the polyorganosiloxane (A) is preferably 90 mol% or less, more preferably 80 mol% or less, and further preferably 60 mol% or less. Furthermore, the structural unit U1 possessed by the polyorganosiloxane (A) may be one type or two or more types.
所述水解-縮合反應是藉由如下方式而進行:較佳為於適當的觸媒及有機溶媒的存在下使如所述般的水解性矽烷化合物的一種或兩種以上與水進行反應。反應時,相對於矽烷化合物(合計量)1莫耳,水的使用比例較佳為1莫耳~30莫耳。作為使用的觸媒,例如可列舉:酸、鹼金屬化合物、有機鹼、鈦化合物、鋯化合物等。觸媒的使用量根據觸媒的種類、溫度等反應條件等而不同,應適宜地設定,例如,相對於矽烷化合物的合計量,較佳為0.01倍莫耳~3倍莫耳。作為使用的有機溶媒,例如可列舉烴、酮、酯、醚、醇等,該些中,較佳為使用非水溶性或難水溶性的有機溶媒。相對於反應中使用的矽烷化合物的合計100質量份,有機溶媒的使用比例較佳為10質量份~10,000質量份。The hydrolysis-condensation reaction is carried out in the following manner: preferably, one or more of the hydrolyzable silane compounds described above are reacted with water in the presence of a suitable catalyst and an organic solvent. During the reaction, the water is preferably used in an amount of 1 to 30 mol relative to 1 mol of the silane compound (total amount). Examples of the catalyst used include acids, alkaline metal compounds, organic bases, titanium compounds, zirconium compounds, etc. The amount of the catalyst used varies depending on the type of catalyst, reaction conditions such as temperature, etc., and should be appropriately set. For example, it is preferably 0.01 to 3 times the total amount of the silane compound. Examples of the organic solvent include hydrocarbons, ketones, esters, ethers, and alcohols, among which water-insoluble or poorly water-soluble organic solvents are preferred. The organic solvent is preferably used in an amount of 10 to 10,000 parts by mass relative to 100 parts by mass of the total silane compound used in the reaction.
所述水解-縮合反應較佳為例如藉由油浴等進行加熱來實施。此時,加熱溫度較佳為設為130℃以下,加熱時間較佳為設為0.5小時~12小時。反應結束後,視需要利用乾燥劑對自反應液分取的有機溶媒層進行乾燥後,去除溶媒,藉此獲得目標聚有機矽氧烷。再者,聚有機矽氧烷的合成方法並不限於所述水解-縮合反應,例如亦可藉由如下方法等來進行:使水解性矽烷化合物於草酸及醇的存在下進行反應。The hydrolysis-condensation reaction is preferably carried out by heating, for example, in an oil bath. In this case, the heating temperature is preferably set to 130° C. or less, and the heating time is preferably set to 0.5 to 12 hours. After the reaction is completed, the organic solvent layer separated from the reaction solution is dried using a desiccant as needed, and the solvent is removed to obtain the target polyorganosiloxane. Furthermore, the synthesis method of polyorganosiloxane is not limited to the hydrolysis-condensation reaction, and can also be carried out by, for example, the following method: reacting a hydrolyzable silane compound in the presence of oxalic acid and alcohol.
關於聚有機矽氧烷(A),利用GPC測定的聚苯乙烯換算的重量平均分子量(Mw)較佳為處於100~50,000的範圍,更佳為處於200~10,000的範圍。The polyorganosiloxane (A) preferably has a polystyrene-equivalent weight average molecular weight (Mw) measured by GPC in the range of 100 to 50,000, more preferably 200 to 10,000.
於本揭示的液晶配向劑中,就充分提高對於基板的塗佈性、並且使預傾角特性(初期預傾角、後烘烤裕度)優異的觀點而言,相對於液晶配向劑中所含的所有聚合物,聚合物(A)的含有比例較佳為0.1質量%以上,更佳為0.5質量%以上,進而佳為1質量%以上。另外,聚合物(A)的含有比例可相對於液晶配向劑中所含的所有聚合物而於100質量%以下的範圍內適宜設定。根據聚合物(A),即便減少其使用量,亦可獲得塗佈均勻性及預傾角特性的改善效果。就實現液晶配向劑的成本減小、並且充分實現可靠性的改善的觀點而言,相對於液晶配向劑中所含的聚合物的總量,聚合物(A)的含有比例較佳為90質量%以下,更佳為70質量%以下,進而佳為50質量%以下。In the liquid crystal alignment agent disclosed herein, from the viewpoint of sufficiently improving the coating property on the substrate and making the pre-tilt angle characteristics (initial pre-tilt angle, post-baking margin) excellent, the content ratio of polymer (A) relative to all polymers contained in the liquid crystal alignment agent is preferably 0.1 mass % or more, more preferably 0.5 mass % or more, and further preferably 1 mass % or more. In addition, the content ratio of polymer (A) can be appropriately set within the range of 100 mass % or less relative to all polymers contained in the liquid crystal alignment agent. According to the polymer (A), even if the amount used is reduced, the effect of improving the coating uniformity and pre-tilt angle characteristics can be obtained. From the perspective of achieving cost reduction of the liquid crystal alignment agent and sufficient improvement in reliability, the content ratio of polymer (A) relative to the total amount of polymers contained in the liquid crystal alignment agent is preferably 90 mass % or less, more preferably 70 mass % or less, and even more preferably 50 mass % or less.
<其他成分> 本揭示的液晶配向劑視需要亦可含有聚合物(A)以外的其他成分。<Other components> The liquid crystal alignment agent disclosed herein may contain other components besides the polymer (A) as needed.
(其他聚合物) 於本揭示的液晶配向劑中,可含有聚合物(A)、以及不具有源自單量體(R1)的結構單元的聚合物(以下,亦稱為「其他聚合物」)作為聚合物成分。其他聚合物並無特別限定,可較佳地使用選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺及聚脲所組成的群組中的至少一種聚合物(以下,亦稱為「聚合物(B)」)。藉由將聚合物(B)與聚合物(A)併用,可保證所獲得的液晶元件的液晶配向性及電特性,就該方面而言較佳。聚合物(B)更佳為選自由聚醯胺酸、聚醯胺酸酯及聚醯亞胺所組成的群組中的至少一種。(Other polymers) The liquid crystal alignment agent disclosed herein may contain polymer (A) and polymers that do not have structural units derived from monomer (R1) (hereinafter, also referred to as "other polymers") as polymer components. The other polymers are not particularly limited, and at least one polymer selected from the group consisting of polyamic acid, polyamic acid ester, polyimide and polyurea (hereinafter, also referred to as "polymer (B)") can be preferably used. By using polymer (B) together with polymer (A), the liquid crystal alignment and electrical properties of the obtained liquid crystal element can be guaranteed, which is preferred in this regard. Polymer (B) is more preferably at least one selected from the group consisting of polyamic acid, polyamic acid ester and polyimide.
於聚合物(B)為聚醯胺酸的情況下,所述聚醯胺酸可藉由如下方式而獲得:使四羧酸二酐與二胺化合物進行反應。此時,作為四羧酸二酐及二胺化合物,可使用聚醯胺酸的合成中所使用的先前公知的化合物。聚醯胺酸酯例如可藉由如下方法等而獲得:使所述獲得的聚醯胺酸與酯化劑(例如,甲醇或乙醇、N,N-二甲基甲醯胺二乙基縮醛等)進行反應的方法;使四羧酸二酯與二胺化合物於適當的脫水觸媒的存在下進行反應的方法;使四羧酸二酯二鹵化物與二胺於適當的鹼的存在下進行反應的方法。聚醯亞胺例如可藉由如下方式而獲得:對所述獲得的聚醯胺酸進行脫水閉環且加以醯亞胺化。聚醯亞胺的醯亞胺化率較佳為20%~90%,更佳為30%~80%。When the polymer (B) is polyamic acid, the polyamic acid can be obtained by reacting tetracarboxylic dianhydride with a diamine compound. In this case, as tetracarboxylic dianhydride and diamine compound, previously known compounds used in the synthesis of polyamic acid can be used. Polyamic acid ester can be obtained, for example, by the following methods: a method of reacting the obtained polyamic acid with an esterifying agent (for example, methanol or ethanol, N,N-dimethylformamide diethyl acetal, etc.); a method of reacting a tetracarboxylic acid diester with a diamine compound in the presence of a suitable dehydration catalyst; a method of reacting a tetracarboxylic acid diester dihalide with a diamine in the presence of a suitable base. Polyimide can be obtained, for example, by dehydrating and ring-closing the obtained polyamic acid and performing imidization. The imidization rate of the polyimide is preferably 20% to 90%, more preferably 30% to 80%.
關於聚合物(B),藉由GPC測定的聚苯乙烯換算的重量平均分子量(Mw)較佳為1,000~500,000,更佳為2,000~300,000。分子量分佈(Mw/Mn)較佳為7以下,更佳為5以下。The polymer (B) preferably has a polystyrene-equivalent weight average molecular weight (Mw) of 1,000 to 500,000, more preferably 2,000 to 300,000, and a molecular weight distribution (Mw/Mn) of 7 or less, more preferably 5 or less, as measured by GPC.
於使液晶配向劑含有聚合物(A)以及聚合物(B)作為聚合物成分的情況下,就充分獲得調配聚合物(A)帶來的預傾角特性的改善效果、並且使液晶配向性良好的觀點而言,相對於液晶配向劑中的聚合物(A)100質量份,聚合物(B)的含有比例較佳為設為100質量份以上。聚合物(B)的含有比例更佳為100質量份~2000質量份,進而佳為200質量份~1500質量份。再者,作為聚合物(B),可單獨使用一種,亦可將兩種以上組合使用。When the liquid crystal alignment agent contains polymer (A) and polymer (B) as polymer components, from the viewpoint of fully obtaining the improvement effect of the pre-tilt angle characteristics brought about by the formulation of polymer (A) and making the liquid crystal alignment property good, the content ratio of polymer (B) is preferably set to 100 parts by mass or more relative to 100 parts by mass of polymer (A) in the liquid crystal alignment agent. The content ratio of polymer (B) is more preferably 100 parts by mass to 2000 parts by mass, and further preferably 200 parts by mass to 1500 parts by mass. In addition, as polymer (B), one kind may be used alone, or two or more kinds may be used in combination.
(光增感劑) 本揭示的液晶配向劑較佳為含有具有光增感結構的化合物(以下,亦稱為「光增感劑」)。光增感劑可為具有源自單量體(R1)的結構單元與光增感結構的聚合物(A),亦可為其他聚合物,亦可為獨立於聚合物成分而分開調配的添加劑成分(以下,亦稱為「添加劑(S)」)。另外,液晶配向劑亦可含有聚合物(A)及添加劑(S)兩者。添加劑(S)較佳為具有光增感結構的分子量1000以下的化合物。(Photosensitizer) The liquid crystal alignment agent disclosed herein preferably contains a compound having a photosensitizing structure (hereinafter, also referred to as a "photosensitizer"). The photosensitizer may be a polymer (A) having a structural unit derived from a monomer (R1) and a photosensitizing structure, or may be another polymer, or may be an additive component separately formulated from the polymer component (hereinafter, also referred to as an "additive (S)"). In addition, the liquid crystal alignment agent may also contain both a polymer (A) and an additive (S). The additive (S) is preferably a compound having a photosensitizing structure and a molecular weight of 1000 or less.
作為添加劑(S)的具體例,可列舉:苯乙酮、苯乙酮苄基縮酮、2,2-二甲氧基-2-苯基苯乙酮、3-甲基苯乙酮等含苯乙酮結構的化合物;二苯甲酮、4-二乙基胺基-2-羥基二苯甲酮、2-羥基二苯甲酮、4-甲基二苯甲酮、3-(4-苯甲醯基-苯氧基)丙基、4,4'-二甲氧基二苯甲酮、4,4'-二胺基二苯甲酮、4,4'-雙(二甲基胺基)二苯甲酮(米其勒酮(Michler's ketone))等含二苯甲酮結構的化合物;3,5-二硝基苯、4-甲基-3,5-二硝基苯、3-(3,5-二硝基苯氧基)丙基、2-甲基-3,5-二硝基苯等含硝基芳基結構的化合物;萘、蒽、聯苯、三聯苯、2,3-苯並芴、芘、苝、芴、蒽醌等烴類;9,10-二氧代-9,10-二氫蒽、3-(9,10-二氧代-9,10-二氫蒽-2-基)丙基、2-氧代-9,10-二氫蒽等蒽衍生物;三苯基胺、咔唑等含胺基的化合物;硫雜蒽酮、二乙基硫雜蒽酮、2-異丙基硫雜蒽酮、2-氯硫雜蒽酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙烷-1-酮等含硫的化合物;2,4,6-三甲基苯甲醯基二苯基氧化膦、雙-(2,6-二甲氧基苯甲醯基)-2,4,4-三甲基戊基氧化膦等含磷的化合物。再者,作為添加劑(S),可單獨使用一種,亦可將兩種以上組合使用。Specific examples of the additive (S) include: compounds containing an acetophenone structure, such as acetophenone benzyl ketone, 2,2-dimethoxy-2-phenylacetophenone, and 3-methylacetophenone; benzophenone, 4-diethylamino-2-hydroxybenzophenone, 2-hydroxybenzophenone, 4-methylbenzophenone, 3-(4-benzoyl-phenoxy)propyl, 4,4'-dimethoxybenzophenone, 4,4'-diaminobenzophenone, 4,4'-bis(dimethylamino)benzophenone (Michler's ketone); ketone) and other compounds containing benzophenone structure; 3,5-dinitrobenzene, 4-methyl-3,5-dinitrobenzene, 3-(3,5-dinitrophenoxy)propyl, 2-methyl-3,5-dinitrobenzene and other compounds containing nitroaryl structure; naphthalene, anthracene, biphenyl, terphenyl, 2,3-benzofluorene, pyrene, perylene, fluorene, anthraquinone and other hydrocarbons; 9,10-dioxo-9,10-dihydroanthracene, 3-(9,10-dioxo-9,10-dihydroanthracen-2-yl)propyl, Anthracene derivatives such as 2-oxo-9,10-dihydroanthracene; amino-containing compounds such as triphenylamine and carbazole; sulfur-containing compounds such as thioanthrone, diethylthioanthrone, 2-isopropylthioanthrone, 2-chlorothioanthrone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinyl-propane-1-one; phosphorus-containing compounds such as 2,4,6-trimethylbenzyldiphenylphosphine oxide and bis-(2,6-dimethoxybenzyl)-2,4,4-trimethylpentylphosphine oxide. In addition, as the additive (S), one kind may be used alone, or two or more kinds may be used in combination.
於使用添加劑(S)作為光增感劑的情況下,就進一步提高後烘烤裕度的減小效果的觀點而言,相對於液晶配向劑中的聚合物成分的總體量100質量份,液晶配向劑中的添加劑(S)的含有比例較佳為0.5質量份以上,更佳為1質量份以上。另外,就抑制因過量的添加而引起的性能降低的觀點而言,相對於聚合物成分的總體量100質量份,添加劑(S)的含有比例較佳為30質量份以下,更佳為20質量份以下。When the additive (S) is used as a photosensitizer, from the viewpoint of further improving the effect of reducing the post-bake margin, the content of the additive (S) in the liquid crystal alignment agent is preferably 0.5 parts by mass or more, and more preferably 1 part by mass or more, relative to 100 parts by mass of the total polymer component in the liquid crystal alignment agent. In addition, from the viewpoint of suppressing the performance degradation caused by excessive addition, the content of the additive (S) is preferably 30 parts by mass or less, and more preferably 20 parts by mass or less, relative to 100 parts by mass of the total polymer component.
(溶劑) 本揭示的液晶配向劑是以溶液狀組成物的形式而製備,所述溶液狀組成物是將聚合物成分及視需要任意調配的成分較佳為溶解於有機溶媒中而成。作為使用的有機溶媒,例如可列舉:非質子性極性溶媒、酚系溶媒、醇、酮、酯、醚、鹵化烴、烴等。溶劑成分可為該些的一種,亦可為兩種以上的混合溶媒。(Solvent) The liquid crystal alignment agent disclosed herein is prepared in the form of a solution composition, wherein the solution composition is preferably prepared by dissolving a polymer component and an optional component as needed in an organic solvent. Examples of the organic solvent used include: aprotic polar solvents, phenolic solvents, alcohols, ketones, esters, ethers, halogenated hydrocarbons, hydrocarbons, etc. The solvent component may be one of these or a mixed solvent of two or more.
作為液晶配向劑的溶劑成分,可較佳地使用為選自由下述式(D-1)所表示的化合物、下述式(D-2)所表示的化合物及下述式(D-3)所表示的化合物所組成的群組中的至少一種且1氣壓下的沸點為180℃以下的溶劑(以下,亦稱為「特定溶劑」)。藉由使用特定溶劑作為溶劑成分的至少一部分,即便於低溫(例如200℃以下)下進行膜形成時的加熱的情況下,亦可獲得液晶配向性及電特性優異的液晶元件,就該方面而言較佳。 [化20] (式(D-1)中,R1 為碳數1~4的烷基或CH3 CO-,R2 為碳數1~4的烷二基或-(CH2 CH2 O)n-CH2 CH2 -(其中,n為1~4的整數),R3 為氫原子或碳數1~4的烷基) [化21] (式(D-2)中,R4 為碳數1~3的烷二基) [化22] (式(D-3)中,R5 及R6 分別獨立地為碳數4~8的烷基)As a solvent component of the liquid crystal alignment agent, it is preferable to use at least one solvent selected from the group consisting of a compound represented by the following formula (D-1), a compound represented by the following formula (D-2), and a compound represented by the following formula (D-3) and having a boiling point of 180°C or less at 1 atmosphere (hereinafter also referred to as a "specific solvent"). By using a specific solvent as at least a part of the solvent component, a liquid crystal element having excellent liquid crystal alignment and electrical properties can be obtained even when heating is performed at a low temperature (e.g., below 200°C) during film formation, which is preferable in this respect. [Chemistry 20] (In formula (D-1), R1 is an alkyl group having 1 to 4 carbon atoms or CH3CO- , R2 is an alkanediyl group having 1 to 4 carbon atoms or -( CH2CH2O )n- CH2CH2- (wherein n is an integer of 1 to 4), and R3 is a hydrogen atom or an alkyl group having 1 to 4 carbon atoms) [Chemistry 21] (In formula (D-2), R4 is an alkanediyl group having 1 to 3 carbon atoms) [Chemical 22] (In formula (D-3), R5 and R6 are independently an alkyl group having 4 to 8 carbon atoms)
作為特定溶劑的具體例,所述式(D-1)所表示的化合物可列舉:丙二醇單甲醚、丙二醇單甲醚乙酸酯、二乙二醇甲基乙醚、3-甲氧基-1-丁醇、乙二醇單甲醚、乙二醇單乙醚、乙二醇單丙醚、乙二醇-正丁醚(丁基溶纖劑)、乙二醇二甲醚、乙二醇乙醚乙酸酯、二乙二醇二甲醚等; 所述式(D-2)所表示的化合物可列舉:環丁酮、環戊酮、環己酮; 所述式(D-3)所表示的化合物可列舉二異丁基酮等。再者,作為特定溶劑,可單獨使用一種,亦可將兩種以上組合使用。As specific examples of the specific solvent, the compound represented by the formula (D-1) may include propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, diethylene glycol methyl ethyl ether, 3-methoxy-1-butanol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol-n-butyl ether (butyl solvent), ethylene glycol dimethyl ether, ethylene glycol ethyl ether acetate, diethylene glycol dimethyl ether, etc.; The compound represented by the formula (D-2) may include cyclobutanone, cyclopentanone, cyclohexanone; The compound represented by the formula (D-3) may include diisobutyl ketone, etc. Furthermore, as the specific solvent, one kind may be used alone, or two or more kinds may be used in combination.
液晶配向劑的溶劑成分可僅包含特定溶劑,亦可為特定溶劑以外的其他溶劑與特定溶劑的混合溶媒。作為其他溶劑,例如可列舉:N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、1,2-二甲基-2-咪唑啶酮、γ-丁內酯、γ-丁內醯胺、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺等高極性溶劑;除此以外,亦可列舉: 4-羥基-4-甲基-2-戊酮、乳酸丁酯、乙酸丁酯、甲基甲氧基丙酸酯、乙基乙氧基丙酸酯、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、丙酸異戊酯、異丁酸異戊酯、二異戊醚、碳酸伸乙酯、碳酸伸丙酯、環己烷、辛醇、四氫呋喃等。該些可單獨使用一種或將兩種以上混合使用。The solvent component of the liquid crystal alignment agent may only contain a specific solvent, or may be a mixed solvent of other solvents other than the specific solvent and the specific solvent. As other solvents, for example, highly polar solvents such as N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, 1,2-dimethyl-2-imidazolidinone, γ-butyrolactone, γ-butyrolactamide, N,N-dimethylformamide, and N,N-dimethylacetamide can be listed; in addition, highly polar solvents such as 4-hydroxy-4-methyl-2-pentanone, butyl lactate, and 4-hydroxy-4-methyl-2-pentanone can be listed. Ester, butyl acetate, methyl methoxy propionate, ethyl ethoxy propionate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, isoamyl propionate, isoamyl isobutyrate, diisoamyl ether, ethyl carbonate, propyl carbonate, cyclohexane, octanol, tetrahydrofuran, etc. These may be used alone or in combination of two or more.
關於液晶配向劑中所含的溶劑成分,相對於液晶配向劑中所含的溶劑的總體量,特定溶劑的含有比例較佳為20質量%以上,更佳為40質量%以上,進而佳為50質量%以上。Regarding the solvent component contained in the liquid crystal alignment agent, the content ratio of the specific solvent relative to the total amount of the solvent contained in the liquid crystal alignment agent is preferably 20 mass % or more, more preferably 40 mass % or more, and further preferably 50 mass % or more.
作為液晶配向劑中所含的其他成分,除了所述成分以外,例如可列舉:官能性矽烷化合物、多官能(甲基)丙烯酸酯、抗氧化劑、金屬螯合物化合物、硬化促進劑、界面活性劑、填充劑、分散劑、光增感劑等。其他成分的調配比例可於無損本揭示的效果的範圍內,根據各化合物而適宜選擇。As other components contained in the liquid crystal alignment agent, in addition to the above components, for example, there can be listed: functional silane compounds, multifunctional (meth)acrylates, antioxidants, metal chelate compounds, hardening accelerators, surfactants, fillers, dispersants, photosensitizers, etc. The mixing ratio of other components can be appropriately selected according to each compound within the range that does not impair the effects of the present disclosure.
液晶配向劑中的固體成分濃度(液晶配向劑的溶媒以外的成分的合計質量於液晶配向劑的總質量中所佔的比例)可考慮到黏性、揮發性等而適宜選擇,較佳為1質量%~10質量%的範圍。於固體成分濃度為1質量%以上的情況下,可獲得膜厚充分的塗膜,容易獲得良好的液晶配向膜。另一方面,於固體成分濃度為10質量%以下的情況下,塗膜的膜厚不會過大,另外,可使液晶配向劑的黏性適度,可抑制塗佈性的降低,就該方面而言適宜。The solid component concentration in the liquid crystal alignment agent (the ratio of the total mass of the components other than the solvent of the liquid crystal alignment agent to the total mass of the liquid crystal alignment agent) can be appropriately selected in consideration of viscosity, volatility, etc., and is preferably in the range of 1 mass % to 10 mass %. When the solid component concentration is 1 mass % or more, a coating with sufficient film thickness can be obtained, and a good liquid crystal alignment film can be easily obtained. On the other hand, when the solid component concentration is 10 mass % or less, the film thickness of the coating will not be too large, and the viscosity of the liquid crystal alignment agent can be made moderate, which can suppress the reduction of coating properties, and is suitable in this respect.
《液晶配向膜及液晶元件》 本揭示的液晶配向膜是由如所述般製備的液晶配向劑形成。另外,本揭示的液晶元件包括使用所述說明的液晶配向劑而形成的液晶配向膜。液晶元件中的液晶的動作模式並無特別限定,例如可應用於扭轉向列(Twisted Nematic,TN)型、超扭轉向列(Super Twisted Nematic,STN)型、垂直配向(Vertical Alignment,VA)型(包括垂直配向-多域垂直配向(Vertical Alignment-Multi-domain Vertical Alignment,VA-MVA)型、垂直配向-圖案垂直配向(Vertical Alignment-Patterned Vertical Alignment,VA-PVA)型等)、共面切換(In-Plane Switching,IPS)型、邊緣場切換(Fringe Field Switching,FFS)型、光學補償彎曲(Optically Compensated Bend,OCB)型、聚合物穩定配向型(Polymer Sustained Alignment,PSA)等各種模式中。液晶元件例如可藉由包括以下的步驟1~步驟3的方法來製造。步驟1中,使用基板視所期望的動作模式而不同。步驟2及步驟3於各動作模式中共通。《Liquid crystal alignment film and liquid crystal element》 The liquid crystal alignment film disclosed herein is formed by a liquid crystal alignment agent prepared as described above. In addition, the liquid crystal element disclosed herein includes a liquid crystal alignment film formed using the liquid crystal alignment agent described above. The operation mode of the liquid crystal in the liquid crystal element is not particularly limited. For example, it can be applied to various modes such as twisted nematic (TN), super twisted nematic (STN), vertical alignment (VA) (including vertical alignment-multi-domain vertical alignment (VA-MVA), vertical alignment-patterned vertical alignment (VA-PVA), in-plane switching (IPS), fringe field switching (FFS), optically compensated bend (OCB), polymer stabilized alignment (PSA), etc. The liquid crystal element can be manufactured, for example, by a method including the following steps 1 to 3. In step 1, the substrate used varies depending on the desired operation mode. Steps 2 and 3 are common to all operation modes.
<步驟1:塗膜的形成> 首先,於基板上塗佈液晶配向劑,較佳為對塗佈面進行加熱,藉此於基板上形成塗膜。作為基板,例如可使用包含以下材料的透明基板:浮法玻璃、鈉玻璃等玻璃;聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚醚碸、聚碳酸酯、聚(脂環式烯烴)等塑膠。作為設置於基板的一面的透明導電膜,可使用:包含氧化錫(SnO2 )的奈塞(NESA)膜(美國PPG公司註冊商標)、包含氧化銦-氧化錫(In2 O3 -SnO2 )的氧化銦錫(Indium Tin Oxide,ITO)膜等。於製造TN型、STN型或VA型液晶元件的情況下,使用設置有經圖案化的透明導電膜的兩塊基板。另一方面,於製造IPS型或FFS型液晶元件的情況下,使用設置有經圖案化為梳齒型的電極的基板、與並未設置電極的相向基板。對基板塗佈液晶配向劑是於電極形成面上較佳為藉由平板印刷法、柔版印刷法、旋轉塗佈法、輥塗佈機法或噴墨印刷法進行。<Step 1: Formation of coating film> First, a liquid crystal alignment agent is coated on a substrate, and preferably the coated surface is heated to form a coating film on the substrate. As the substrate, for example, a transparent substrate comprising the following materials can be used: glass such as float glass and sodium glass; plastics such as polyethylene terephthalate, polybutylene terephthalate, polyether sulfone, polycarbonate, poly(aliphatic cycloolefin) and the like. As a transparent conductive film disposed on one side of the substrate, a NESA film (registered trademark of PPG, USA) comprising tin oxide (SnO 2 ), an indium tin oxide (ITO) film comprising indium oxide-tin oxide (In 2 O 3 -SnO 2 ), and the like can be used. In the case of manufacturing TN type, STN type or VA type liquid crystal elements, two substrates provided with patterned transparent conductive films are used. On the other hand, in the case of manufacturing IPS type or FFS type liquid crystal elements, a substrate provided with electrodes patterned into a comb shape and an opposing substrate without electrodes are used. The liquid crystal alignment agent is preferably applied to the substrate on the electrode formation surface by lithography, flexographic printing, rotary coating, roll coating or inkjet printing.
塗佈液晶配向劑後,出於防止所塗佈的液晶配向劑的滴液等目的,較佳為實施預加熱(預烘烤)。預烘烤溫度較佳為30℃~200℃,預烘烤時間較佳為0.25分鐘~10分鐘。其後,出於完全去除溶劑等目的而實施煆燒(後烘烤)步驟。此時的煆燒溫度(後烘烤溫度)較佳為80℃~250℃,更佳為80℃~200℃。後烘烤時間較佳為5分鐘~200分鐘。尤其是,於使用所述所製備的液晶配向劑的情況下,對於特定溶劑般的低沸點溶劑的溶解性良好,且即便於將後烘烤溫度設為例如200℃以下、較佳為180℃以下、更佳為160℃以下的情況下,亦可進一步減小因後烘烤溫度的差異而引起的預傾角的偏差,就該方面而言較佳。如此形成的膜的膜厚較佳為0.001 μm~1 μm。After applying the liquid crystal alignment agent, it is preferred to perform preheating (pre-baking) for the purpose of preventing the applied liquid crystal alignment agent from dripping. The pre-baking temperature is preferably 30°C to 200°C, and the pre-baking time is preferably 0.25 minutes to 10 minutes. Thereafter, a calcination (post-baking) step is performed for the purpose of completely removing the solvent. The calcination temperature (post-baking temperature) at this time is preferably 80°C to 250°C, and more preferably 80°C to 200°C. The post-baking time is preferably 5 minutes to 200 minutes. In particular, when the prepared liquid crystal alignment agent is used, the solubility in a low-boiling point solvent such as a specific solvent is good, and even when the post-baking temperature is set to, for example, 200°C or less, preferably 180°C or less, and more preferably 160°C or less, the deviation of the pre-tilt angle caused by the difference in the post-baking temperature can be further reduced, which is preferable in this respect. The film thickness of the film formed in this way is preferably 0.001 μm to 1 μm.
<步驟2:配向處理> 於製造TN型、STN型、IPS型或FFS型液晶元件的情況下,實施對所述步驟1中形成的塗膜賦予液晶配向能力的處理(配向處理)。藉此,對塗膜賦予液晶分子的配向能力而成為液晶配向膜。於製造垂直配向型液晶元件的情況下,可將所述步驟1中形成的塗膜直接用作液晶配向膜,但為了進一步提高液晶配向能力,亦可對該塗膜實施配向處理。作為配向處理,較佳為使用對基板上所形成的塗膜進行光照射而對塗膜賦予液晶配向能力的光配向處理。<Step 2: Alignment treatment> In the case of manufacturing TN type, STN type, IPS type or FFS type liquid crystal elements, a treatment (alignment treatment) is performed to impart liquid crystal alignment ability to the coating formed in the step 1. In this way, the coating is endowed with the alignment ability of liquid crystal molecules to form a liquid crystal alignment film. In the case of manufacturing a vertical alignment type liquid crystal element, the coating formed in the step 1 can be directly used as a liquid crystal alignment film, but in order to further improve the liquid crystal alignment ability, the coating can also be subjected to an alignment treatment. As the alignment treatment, it is preferable to use a light alignment treatment in which the coating formed on the substrate is irradiated with light to impart liquid crystal alignment ability to the coating.
用於光配向的光照射可藉由如下方法等而進行:對後烘烤步驟後的塗膜進行照射的方法、對預烘烤步驟後且後烘烤步驟前的塗膜進行照射的方法、於預烘烤步驟及後烘烤步驟的至少任一步驟中在塗膜的加熱過程中對塗膜進行照射的方法。作為照射至塗膜的放射線,例如可使用包含150 nm~800 nm的波長的光的紫外線及可見光線。較佳為包含200 nm~400 nm的波長的光的紫外線。於放射線為偏光的情況下,可為直線偏光亦可為部分偏光。於使用的放射線為直線偏光或部分偏光的情況下,照射可自垂直於基板面的方向進行,亦可自傾斜方向進行,或者亦可將該些方向組合來進行。非偏光的放射線的情況下的照射方向設為傾斜方向。Light irradiation for photo-alignment can be performed by the following methods, etc.: a method of irradiating the coating after the post-baking step, a method of irradiating the coating after the pre-baking step and before the post-baking step, and a method of irradiating the coating during the heating process of the coating in at least any one of the pre-baking step and the post-baking step. As radiation irradiated to the coating, for example, ultraviolet light and visible light containing a wavelength of 150 nm to 800 nm can be used. Preferably, ultraviolet light containing a wavelength of 200 nm to 400 nm is used. When the radiation is polarized light, it can be linearly polarized light or partially polarized light. When the radiation used is linearly polarized or partially polarized, the irradiation may be performed from a direction perpendicular to the substrate surface, from an oblique direction, or a combination of these directions. In the case of non-polarized radiation, the irradiation direction is set to an oblique direction.
作為使用的光源,例如可列舉:低壓水銀燈、高壓水銀燈、氘燈、金屬鹵化物燈、氬共振燈、氙燈、準分子雷射等。放射線的照射量較佳為400 J/m2 ~50,000 J/m2 ,更佳為1,000 J/m2 ~20,000 J/m2 。於用於賦予配向能力的光照射後,亦可進行對基板表面使用例如水、有機溶媒(例如,甲醇、異丙醇、1-甲氧基-2-丙醇乙酸酯、丁基溶纖劑、乳酸乙酯等)或該些的混合物進行清洗的處理、或對基板進行加熱的處理。As the light source used, for example, there can be listed: low-pressure mercury lamp, high-pressure mercury lamp, deuterium lamp, metal halide lamp, argon resonance lamp, xenon lamp, excimer laser, etc. The radiation exposure is preferably 400 J/m 2 to 50,000 J/m 2 , more preferably 1,000 J/m 2 to 20,000 J/m 2. After the light irradiation for imparting alignment ability, the substrate surface can be cleaned using water, an organic solvent (for example, methanol, isopropyl alcohol, 1-methoxy-2-propanol acetate, butyl solvent, ethyl lactate, etc.) or a mixture thereof, or the substrate can be heated.
<步驟3:液晶單元的構築> 準備兩塊以所述方式形成有液晶配向膜的基板,並將液晶配置於相向配置的兩塊基板間,藉此製造液晶單元。於製造液晶單元時,例如可列舉如下方法等:以液晶配向膜相向的方式隔著間隙將兩塊基板相向配置,使用密封劑將兩塊基板的周邊部貼合,於由基板表面與密封劑包圍的單元間隙內注入填充液晶並將注入孔密封的方法、利用液晶滴注(One Drop Fill,ODF)方式的方法。作為密封劑,例如可使用含有硬化劑及作為間隔物的氧化鋁球的環氧樹脂等。作為液晶,可列舉向列液晶及層列液晶,其中較佳為向列液晶。PSA模式中,於構築液晶單元後,於對一對基板所具有的導電膜間施加電壓的狀態下對液晶單元進行光照射處理。<Step 3: Construction of liquid crystal cell> Prepare two substrates with liquid crystal alignment films formed in the above manner, and arrange liquid crystal between the two substrates arranged opposite to each other, thereby manufacturing a liquid crystal cell. When manufacturing a liquid crystal cell, for example, the following methods can be listed: arrange the two substrates opposite to each other with a gap in between so that the liquid crystal alignment films face each other, use a sealant to bond the periphery of the two substrates, inject liquid crystal into the cell gap surrounded by the substrate surface and the sealant and seal the injection hole, and use a liquid crystal drop (One Drop Fill, ODF) method. As a sealant, for example, an epoxy resin containing a hardener and aluminum oxide balls as a spacer can be used. As a liquid crystal, nematic liquid crystal and lamellar liquid crystal can be listed, among which nematic liquid crystal is preferred. In the PSA mode, after a liquid crystal cell is constructed, the liquid crystal cell is subjected to light irradiation treatment while a voltage is applied between conductive films on a pair of substrates.
繼而,視需要於液晶單元的外側表面貼合偏光板,製成液晶元件。偏光板可列舉:利用乙酸纖維素保護膜夾持被稱為「H膜」的偏光膜而成的偏光板、或包含H膜其本身的偏光板,所述「H膜」是一邊使聚乙烯基醇延伸配向一邊使其吸收碘而成。Then, a polarizing plate is attached to the outer surface of the liquid crystal unit as needed to make a liquid crystal element. Examples of polarizing plates include: a polarizing plate formed by sandwiching a polarizing film called "H film" with a cellulose acetate protective film, or a polarizing plate containing the H film itself. The "H film" is formed by stretching and aligning polyvinyl alcohol while absorbing iodine.
本揭示的液晶元件可有效地應用於各種用途,例如可應用於鐘錶、可攜式遊戲機、文字處理器、筆記型個人電腦、汽車導航系統、攝錄像機、個人數位助理(Personal Digital Assistant,PDA)、數位相機、行動電話、智慧型手機、各種監視器、液晶電視、資訊顯示器等各種顯示裝置、或調光膜、相位差膜等中。 [實施例]The liquid crystal element disclosed herein can be effectively applied to various purposes, for example, it can be applied to various display devices such as clocks, portable game consoles, word processors, notebook personal computers, car navigation systems, video cameras, personal digital assistants (PDAs), digital cameras, mobile phones, smart phones, various monitors, liquid crystal televisions, information displays, or dimming films, phase difference films, etc. [Example]
以下,藉由實施例更具體地進行說明,但本發明不受該些實施例的限定。The present invention will be described in more detail below with reference to embodiments, but the present invention is not limited to these embodiments.
於以下的實施例及比較例中,利用以下方法來測定聚合物的重量平均分子量。 [聚合物的重量平均分子量] 重量平均分子量為藉由以下條件下的凝膠滲透層析法而測定的聚苯乙烯換算值。 管柱:東曹(股)製造、TSKgelGRCXLII 溶劑:四氫呋喃 溫度:40℃ 壓力:68 kgf/cm2 In the following examples and comparative examples, the weight average molecular weight of the polymer was measured by the following method. [Weight average molecular weight of polymer] The weight average molecular weight is a polystyrene conversion value measured by gel permeation chromatography under the following conditions. Column: TSKgelGRCXLII manufactured by Tosoh Co., Ltd. Solvent: Tetrahydrofuran Temperature: 40°C Pressure: 68 kgf/cm 2
以下示出本實施例中使用的化合物的結構式。再者,以下,為了方便,有時將「式(X)所表示的化合物」簡稱為「化合物(X)」。 [化23] [化24] [化25] [化26] The structural formula of the compound used in this example is shown below. In addition, for convenience, the "compound represented by formula (X)" is sometimes referred to as "compound (X)". [Chemical 23] [Chemistry 24] [Chemistry 25] [Chemistry 26]
<化合物的合成> [合成例1-1:化合物(MA-2)的合成] 依照下述流程來合成化合物(MA-2)。 [化27] <Synthesis of Compounds> [Synthesis Example 1-1: Synthesis of Compound (MA-2)] Compound (MA-2) was synthesized according to the following scheme. [Chemical 27]
於茄形燒瓶中加入天冬胺酸13.3 g與四氫呋喃(THF)200 ml,使其溶解。向其中加入馬來酸9.81 g,攪拌1小時後,利用蒸發器將溶媒餾去。於所獲得的固體中加入甲苯300 ml、六甲基二矽氮烷24.2 g、氯化鋅27.3 g,於80℃下使其反應4小時。反應後,對於反應溶液,利用鹽酸(1N)進行兩次分液精製,利用水進行兩次分液精製。繼而,利用蒸發器將有機層濃縮。利用THF/乙醇/水對所獲得的固體進行晶析,藉此獲得14.2 g的中間物1。 使中間物1溶解於THF中,進而加入所述式(CA)所表示的肉桂酸鹽胺(以下,稱為「化合物CA」)28.6 g,於50℃下使其反應1小時。反應後,將溶媒餾去,藉此獲得42.5 g的化合物(MA-2)。Add 13.3 g of aspartic acid and 200 ml of tetrahydrofuran (THF) to an eggplant-shaped flask and dissolve them. Add 9.81 g of maleic acid, stir for 1 hour, and distill off the solvent using an evaporator. Add 300 ml of toluene, 24.2 g of hexamethyldisilazane, and 27.3 g of zinc chloride to the obtained solid, and react at 80°C for 4 hours. After the reaction, the reaction solution was purified by liquid separation twice using hydrochloric acid (1N) and by liquid separation twice using water. Then, the organic layer was concentrated using an evaporator. The obtained solid was crystallized using THF/ethanol/water to obtain 14.2 g of intermediate 1. The intermediate 1 was dissolved in THF, and 28.6 g of amine cinnamate represented by the formula (CA) (hereinafter referred to as "Compound CA") was added and reacted at 50° C. for 1 hour. After the reaction, the solvent was distilled off to obtain 42.5 g of Compound (MA-2).
[合成例1-2:化合物(MA-1)的合成] 依照下述流程來合成化合物(MA-1)。 [化28] [Synthesis Example 1-2: Synthesis of Compound (MA-1)] Compound (MA-1) was synthesized according to the following scheme.
於化合物(MA-2)17.9 g中加入甲苯300 ml、六甲基二矽氮烷7.26 g、氯化鋅8.18 g,於80℃下使其反應4小時。反應後,對於反應溶液,利用鹽酸(1N)進行兩次分液精製,利用水進行兩次分液精製。繼而,利用蒸發器將有機層濃縮。利用THF/乙醇/水對所獲得的固體進行晶析,藉此獲得7.34 g的化合物(MA-1)。To 17.9 g of compound (MA-2), 300 ml of toluene, 7.26 g of hexamethyldisilazane, and 8.18 g of zinc chloride were added and reacted at 80°C for 4 hours. After the reaction, the reaction solution was purified by liquid separation twice using hydrochloric acid (1N) and by liquid separation twice using water. Then, the organic layer was concentrated by an evaporator. The obtained solid was crystallized by THF/ethanol/water to obtain 7.34 g of compound (MA-1).
[合成例1-3:化合物(MA-3)的合成] 除了將起始原料設為3-胺基戊二酸以外,利用與化合物(MA-2)相同的方法進行合成。[Synthesis Example 1-3: Synthesis of Compound (MA-3)] Synthesis was performed in the same manner as Compound (MA-2) except that the starting material was 3-aminoglutaric acid.
[合成例1-4:化合物(MA-4)的合成] 依照下述流程來合成化合物(MA-4)。 [化29] [Synthesis Example 1-4: Synthesis of Compound (MA-4)] Compound (MA-4) was synthesized according to the following scheme.
一邊於三口茄形燒瓶中流通氮氣,一邊向天冬胺酸13.3 g中加入脫水THF 200 ml,使其溶解。向其中加入「卡倫茲(Karenz)MOI」(昭和電工公司製造)15.5 g,於50℃下使其反應8小時,將溶媒餾去。繼而,加入甲苯300 ml、六甲基二矽氮烷24.2 g、氯化鋅27.3 g、二丁基羥基甲苯1 g,於50℃下使其反應8小時。反應後,對於反應溶液,利用鹽酸(1N)進行兩次分液精製,利用水進行兩次分液精製。繼而,利用蒸發器將有機層濃縮。利用THF/乙醇/水對所獲得的固體進行晶析,藉此獲得10.0 g的中間物2。 繼而,使中間物2溶解於THF中,進而加入化合物CA 14.5 g,於50℃下使其反應1小時。反應後,將溶媒餾去,藉此獲得22.9 g的化合物(MA-4)。While nitrogen is flowing in a three-necked eggplant-shaped flask, 200 ml of dehydrated THF is added to 13.3 g of aspartic acid to dissolve it. 15.5 g of "Karenz MOI" (manufactured by Showa Denko) is added thereto, and the mixture is reacted at 50°C for 8 hours, and the solvent is distilled off. Next, 300 ml of toluene, 24.2 g of hexamethyldisilazane, 27.3 g of zinc chloride, and 1 g of dibutylhydroxytoluene are added, and the mixture is reacted at 50°C for 8 hours. After the reaction, the reaction solution is purified by liquid separation twice using hydrochloric acid (1N) and by liquid separation twice using water. Next, the organic layer is concentrated using an evaporator. The obtained solid was crystallized using THF/ethanol/water to obtain 10.0 g of intermediate 2. Then, intermediate 2 was dissolved in THF, and 14.5 g of compound CA was added and reacted at 50°C for 1 hour. After the reaction, the solvent was distilled off to obtain 22.9 g of compound (MA-4).
[合成例1-5:化合物(MA-5)的合成] 除了將起始原料設為5-降冰片烯-2,3-二羧酸酐以外,利用與化合物(MA-4)相同的方法進行合成。[Synthesis Example 1-5: Synthesis of Compound (MA-5)] Synthesis was performed in the same manner as Compound (MA-4) except that the starting material was 5-norbornene-2,3-dicarboxylic anhydride.
[合成例1-6:化合物(MA-6)的合成] 依照下述流程來合成化合物(MA-6)。 [化30] [Synthesis Example 1-6: Synthesis of Compound (MA-6)] Compound (MA-6) was synthesized according to the following scheme.
於茄形燒瓶中加入天冬胺酸13.3 g與吡啶10 ml、脫水THF 150 ml,使其溶解並進行冰浴冷卻。向其中緩慢地滴加溶解於脫水THF 50 ml中而成的4-乙烯基苯甲酸氯化物,其後使其反應15小時。反應後,添加乙酸乙酯100 ml,利用鹽酸(1N)進行兩次分液精製,利用水進行兩次分液精製。繼而,利用蒸發器將有機層濃縮。利用THF/乙醇/水對所獲得的固體進行晶析,藉此獲得20.3 g的中間物3。 使中間物3溶解於THF中,進而加入化合物CA 32.4 g,於50℃下使其反應1小時。反應後,將溶媒餾去,藉此獲得51.6 g的化合物(MA-6)。Add 13.3 g of aspartic acid, 10 ml of pyridine, and 150 ml of dehydrated THF to an eggplant-shaped flask, dissolve them, and cool them in an ice bath. Slowly drop 4-vinylbenzoic acid chloride dissolved in 50 ml of dehydrated THF, and then react for 15 hours. After the reaction, add 100 ml of ethyl acetate, and perform liquid separation and purification twice with hydrochloric acid (1N) and water. Then, concentrate the organic layer with an evaporator. Crystallize the obtained solid with THF/ethanol/water to obtain 20.3 g of intermediate 3. Intermediate 3 was dissolved in THF, and 32.4 g of compound CA was added, and reacted at 50°C for 1 hour. After the reaction, the solvent was distilled off to obtain 51.6 g of a compound (MA-6).
[合成例1-7:化合物(MA-7)的合成] 依照下述流程來合成化合物(MA-7)。 [化31] [Synthesis Example 1-7: Synthesis of Compound (MA-7)] Compound (MA-7) was synthesized according to the following scheme.
於N-烯丙基天冬胺酸3.46 g中加入甲苯30 ml、六甲基二矽氮烷4.84 g、氯化鋅5.45 g,於80℃下使其反應4小時。反應後,對於反應溶液,利用鹽酸(1N)進行兩次分液精製,利用水進行兩次分液精製。繼而,利用蒸發器將有機層濃縮。利用THF/乙醇/水對所獲得的固體進行晶析,藉此獲得1.68 g的中間物4。 使所獲得的中間物4溶解於THF中,進而加入化合物CA 4.27 g,於50℃下使其反應1小時。反應後,將溶媒餾去,藉此獲得5.45 g的中間物5。 進而,使中間物5與0.01 M六氯鉑(IV)酸六水合物溶液300 μl於氮氣環境下溶解於THF 20 ml中。向其中緩慢滴加三甲氧基矽烷1.26 g,其後,於70℃下使其反應3天。反應後,將溶媒餾去,利用THF/乙醇進行晶析,藉此獲得3.71 g的化合物(MA-7)。To 3.46 g of N-allyl aspartic acid, 30 ml of toluene, 4.84 g of hexamethyldisilazane, and 5.45 g of zinc chloride were added, and the mixture was reacted at 80°C for 4 hours. After the reaction, the reaction solution was purified by liquid separation twice using hydrochloric acid (1N) and by liquid separation twice using water. Then, the organic layer was concentrated by an evaporator. The obtained solid was crystallized using THF/ethanol/water to obtain 1.68 g of intermediate 4. The obtained intermediate 4 was dissolved in THF, and 4.27 g of compound CA was added, and the mixture was reacted at 50°C for 1 hour. After the reaction, the solvent was distilled off to obtain 5.45 g of intermediate 5. Furthermore, the intermediate 5 and 300 μl of a 0.01 M hexachloroplatinum (IV) acid hexahydrate solution were dissolved in 20 ml of THF under a nitrogen atmosphere. 1.26 g of trimethoxysilane was slowly added dropwise thereto, and then the mixture was reacted at 70° C. for 3 days. After the reaction, the solvent was distilled off, and crystallization was performed using THF/ethanol to obtain 3.71 g of compound (MA-7).
<聚合物的合成> [合成例2-1] 於氮氣下,於100 mL二口燒瓶中加入作為聚合單體的化合物(MA-1)1.71 g(3.00 mmol)、化合物(MB-4)0.70 g(7.00 mmol)、作為自由基聚合起始劑的2,2'-偶氮雙(2,4-二甲基戊腈)0.10 g(0.41 mmol)、作為鏈轉移劑的2,4-二苯基-4-甲基-1-戊烯0.10 g(0.44 mmol)、以及作為溶媒的N-甲基-2-吡咯啶酮(NMP)15 ml,於70℃下進行6小時聚合。於甲醇中進行再沈澱後,對沈澱物進行過濾,於室溫下真空乾燥8小時,藉此獲得目標聚合物(P-1)。藉由基於GPC的聚苯乙烯換算而測定的重量平均分子量Mw為30000,分子量分佈Mw/Mn為2.8。<Synthesis of polymer> [Synthesis Example 2-1] In a 100 mL two-necked flask under nitrogen, 1.71 g (3.00 mmol) of compound (MA-1) as a polymerization monomer, 0.70 g (7.00 mmol) of compound (MB-4), 0.10 g (0.41 mmol) of 2,2'-azobis(2,4-dimethylvaleronitrile) as a free radical polymerization initiator, 0.10 g (0.44 mmol) of 2,4-diphenyl-4-methyl-1-pentene as a chain transfer agent, and 15 ml of N-methyl-2-pyrrolidone (NMP) as a solvent were added, and polymerization was carried out at 70°C for 6 hours. After reprecipitation in methanol, the precipitate was filtered and vacuum dried at room temperature for 8 hours to obtain the target polymer (P-1). The weight average molecular weight Mw measured by GPC in terms of polystyrene was 30,000, and the molecular weight distribution Mw/Mn was 2.8.
[合成例2-2~合成例2-5、合成例2-7及合成例2-8] 如下述表1中記載般變更使用的單體的種類及量,除了該方面以外,藉由與合成例2-1相同的方法來分別合成聚合物(P-2)~聚合物(P-5)、聚合物(P-7)、聚合物(P-8)。再者,表1中,單體組成的數值的單位為「莫耳份」。[Synthesis Example 2-2 to Synthesis Example 2-5, Synthesis Example 2-7 and Synthesis Example 2-8] Polymers (P-2) to (P-5), polymers (P-7) and polymers (P-8) were synthesized by the same method as Synthesis Example 2-1 except that the types and amounts of the monomers used were changed as described in Table 1 below. In Table 1, the units of the values of the monomer composition are "molar parts".
[表1]
[合成例2-6] 於包括攪拌機、溫度計、滴加漏斗及回流冷卻管的反應容器中,裝入化合物(MA-7)40莫耳份、化合物(MS-1)20莫耳份、及化合物(MS-2)40莫耳份、甲基異丁基酮50 g、及三乙胺5 g,於室溫下進行混合。繼而,利用滴加漏斗歷時30分鐘滴加去離子水35 g後,於回流下進行混合,同時於80℃下使其反應6小時。反應結束後,取出有機層,利用0.2質量%硝酸銨水溶液進行清洗直至清洗後的水成為中性為止,之後於減壓下將溶媒及水餾去,藉此以黏稠的透明液體的形式獲得作為聚有機矽氧烷的聚合物(P-6)。所獲得的聚合物(P-6)的重量平均分子量(Mw)為11000。[Synthesis Example 2-6] In a reaction container including a stirrer, a thermometer, a dropping funnel, and a reflux cooling tube, 40 mol parts of compound (MA-7), 20 mol parts of compound (MS-1), 40 mol parts of compound (MS-2), 50 g of methyl isobutyl ketone, and 5 g of triethylamine were placed and mixed at room temperature. Then, 35 g of deionized water was added dropwise using a dropping funnel over 30 minutes, and the mixture was mixed under reflux and reacted at 80°C for 6 hours. After the reaction was completed, the organic layer was taken out and washed with a 0.2 mass% ammonium nitrate aqueous solution until the washed water became neutral, and then the solvent and water were distilled off under reduced pressure to obtain a polymer (P-6) as a polyorganosiloxane in the form of a viscous transparent liquid. The weight average molecular weight (Mw) of the obtained polymer (P-6) was 11,000.
[合成例2-9] 將1,2,3,4-環丁烷四羧酸二酐100莫耳份、及2,2'-二甲基-4,4'-二胺基聯苯100莫耳份溶解於N-甲基-2-吡咯啶酮(NMP)中,於40℃下使其反應3小時,藉此獲得含有10質量%的作為聚醯胺酸的聚合物(P-9)的溶液。 [合成例2-10] 將2,3,5-三羧基環戊基乙酸二酐100莫耳份、3,5-二胺基苯甲酸20莫耳份、及2,2'-二甲基-4,4'-二胺基聯苯80莫耳份溶解於NMP中,於40℃下使其反應3小時,藉此獲得含有10質量%的作為聚醯胺酸的聚合物(P-10)的溶液。[Synthesis Example 2-9] 100 mol parts of 1,2,3,4-cyclobutanetetracarboxylic dianhydride and 100 mol parts of 2,2'-dimethyl-4,4'-diaminobiphenyl were dissolved in N-methyl-2-pyrrolidone (NMP), and the mixture was reacted at 40°C for 3 hours to obtain a solution containing 10% by mass of a polymer (P-9) as a polyamide. [Synthesis Example 2-10] 100 mol parts of 2,3,5-tricarboxycyclopentylacetic dianhydride, 20 mol parts of 3,5-diaminobenzoic acid, and 80 mol parts of 2,2'-dimethyl-4,4'-diaminobiphenyl were dissolved in NMP, and the mixture was reacted at 40°C for 3 hours to obtain a solution containing 10% by mass of a polymer (P-10) as a polyamide.
[合成例2-11] 依照韓國公開專利第2015-138548號公報中記載的製造例2的順序,合成具有查爾酮側鏈的馬來醯亞胺樹脂(將其設為「聚合物(P-11)」)。 [合成例2-12] 依照日本專利第2962473號公報中記載的實施例1的順序,合成側鏈具有肉桂醯基的馬來醯亞胺樹脂(將其設為「聚合物(P-12)」)。 [合成例2-13] 依照日本專利特開2015-152743號公報中記載的製造例1的順序,合成側鏈具有肉桂醯基的苯乙烯樹脂(將其設為「聚合物(P-13)」)。 [合成例2-14] 依照日本專利第5803915號公報中記載的實施例27的順序,使用1,2,3,4-環丁烷四羧酸二酐與丙烯酸(E)-3,5-二胺基苄基 3-(2-(4-丁氧基苯基)-1,3-二氧代異吲哚啉-5-基)酯來合成聚醯胺酸(將其設為「聚合物(P-14)」)。[Synthesis Example 2-11] According to the procedure of Preparation Example 2 described in Korean Patent Publication No. 2015-138548, a maleimide resin having a chalcone side chain was synthesized (hereinafter referred to as "polymer (P-11)"). [Synthesis Example 2-12] According to the procedure of Example 1 described in Japanese Patent Publication No. 2962473, a maleimide resin having a cinnamoyl group on the side chain was synthesized (hereinafter referred to as "polymer (P-12)"). [Synthesis Example 2-13] According to the procedure of Preparation Example 1 described in Japanese Patent Publication No. 2015-152743, a styrene resin having a cinnamoyl group on the side chain was synthesized (hereinafter referred to as "polymer (P-13)"). [Synthesis Example 2-14] According to the procedure of Example 27 described in Japanese Patent No. 5803915, 1,2,3,4-cyclobutanetetracarboxylic dianhydride and (E)-3,5-diaminobenzyl 3-(2-(4-butoxyphenyl)-1,3-dioxoisoindolin-5-yl)acrylate were used to synthesize polyamide (hereinafter referred to as "polymer (P-14)").
<液晶顯示裝置的製造及評價> [實施例1] (1)液晶配向劑的製備 於放入有合成例2-1中獲得的聚合物(P-1)100質量份的容器中,加入作為溶劑的環戊酮(CPN)及丁基溶纖劑(BC),製成溶媒組成為CPN/BC=70/30(質量比)、固體成分濃度為3.5質量%的溶液。利用孔徑為1 μm的過濾器對該溶液進行過濾,藉此製備液晶配向劑(AL-1)。<Manufacturing and evaluation of liquid crystal display device> [Example 1] (1) Preparation of liquid crystal alignment agent In a container containing 100 parts by mass of the polymer (P-1) obtained in Synthesis Example 2-1, cyclopentanone (CPN) and butyl cellulose (BC) as solvents were added to prepare a solution having a solvent composition of CPN/BC = 70/30 (mass ratio) and a solid content of 3.5 mass %. The solution was filtered using a filter with a pore size of 1 μm to prepare a liquid crystal alignment agent (AL-1).
(2)光垂直型液晶顯示元件的製造 藉由旋轉器將所述(1)中製備的液晶配向劑(AL-1)塗佈於包含ITO膜的帶透明電極的玻璃基板的透明電極面上,利用80℃的加熱板進行1分鐘預烘烤而形成膜厚0.08 μm的塗膜。繼而,使用Hg-Xe燈及格蘭-泰勒稜鏡(Glan-Taylor prism),從自基板法線傾斜40°的方向於室溫下對該塗膜表面照射包含313 nm的亮線的偏光紫外線200 J/m2 。繼而,於對庫內進行了氮氣置換的烘箱中,於160℃下進行40分鐘加熱(正式煆燒)而製成液晶配向膜。反覆進行相同的操作,製成一對(兩塊)形成有液晶配向膜的基板。 藉由網版印刷將放入有直徑3.5 μm的氧化鋁球的環氧樹脂接著劑塗佈於形成有液晶配向膜的兩塊基板中的一塊基板的具有液晶配向膜的面的外周,之後使一對基板的液晶配向膜面相向,以照射至各基板的紫外線的光軸於基板面上的投影方向成為逆平行的方式將一對基板壓接,於150℃下歷時1小時使接著劑熱硬化。繼而,自液晶注入口對基板間的間隙填充向列液晶(默克(Merck)公司製造,MLC-6608)後,利用環氧系接著劑將液晶注入口密封,獲得液晶單元。進而,為了去除液晶注入時的流動配向,而將液晶單元以150℃加熱後緩慢冷卻至室溫。其次,於液晶單元中的基板的外側兩面,以偏光板的偏光方向彼此正交且與液晶配向膜形成時照射的紫外線的光軸於基板面上的射影方向成45°角度的方式貼合偏光板。(2) Production of a vertical light type liquid crystal display element The liquid crystal alignment agent (AL-1) prepared in (1) was applied to the transparent electrode surface of a glass substrate with a transparent electrode including an ITO film by a rotator, and pre-baked for 1 minute using a hot plate at 80°C to form a coating with a thickness of 0.08 μm. Then, using a Hg-Xe lamp and a Glan-Taylor prism, the coating surface was irradiated with 200 J/m 2 of polarized ultraviolet light including a bright line of 313 nm at room temperature from a direction inclined by 40° from the substrate normal. Then, in an oven whose interior was replaced with nitrogen, it was heated at 160°C for 40 minutes (main calcination) to produce a liquid crystal alignment film. The same operation was repeated to produce a pair (two) of substrates with liquid crystal alignment films. An epoxy resin adhesive containing aluminum oxide balls with a diameter of 3.5 μm was applied to the periphery of the surface of one of the two substrates with the liquid crystal alignment film formed thereon by screen printing. The liquid crystal alignment film surfaces of the pair of substrates were then made to face each other, and the pair of substrates were pressed together in such a way that the projection direction of the optical axis of the ultraviolet light irradiated to each substrate on the substrate surface became antiparallel, and the adhesive was thermally cured at 150°C for 1 hour. Subsequently, the gap between the substrates was filled with nematic liquid crystal (MLC-6608 manufactured by Merck) from the liquid crystal injection port, and the liquid crystal injection port was sealed with an epoxy adhesive to obtain a liquid crystal unit. Furthermore, in order to remove the flow alignment when the liquid crystal is injected, the liquid crystal unit is heated to 150°C and then slowly cooled to room temperature. Secondly, polarizing plates are attached to the outer sides of the substrate in the liquid crystal unit in such a way that the polarization directions of the polarizing plates are orthogonal to each other and form a 45° angle with the projection direction of the optical axis of the ultraviolet light irradiated when the liquid crystal alignment film is formed on the substrate surface.
(3)預傾角的評價 關於所述(2)中製造的液晶顯示元件,依據非專利文獻(T.J.謝弗等人(T. J. Scheffer et. al.)「應用物理期刊(J. Appl. Phys.)」第19卷,第2013頁(vo. 19, p2013)(1980))中記載的方法,藉由使用He-Ne雷射光的結晶旋轉法來測定液晶分子相對於基板面的傾斜角的值,並將該值設為預傾角。此時,於預傾角小於89.0°的情況下設為「良好(○)」,於89.0°以上的情況下設為「不良(×)」。結果,該實施例中,預傾角為「良好(○)」的評價。(3) Evaluation of pre-tilt angle Regarding the liquid crystal display element manufactured in (2), according to the method described in the non-patent document (T. J. Scheffer et al., "Journal of Applied Physics (J. Appl. Phys.)", vol. 19, p2013 (1980)), the value of the tilt angle of the liquid crystal molecules relative to the substrate surface was measured by the crystal rotation method using He-Ne laser light, and the value was set as the pre-tilt angle. At this time, when the pre-tilt angle is less than 89.0°, it is set as "good (○)", and when it is greater than 89.0°, it is set as "bad (×)". As a result, in this embodiment, the pre-tilt angle is evaluated as "good (○)".
(4)塗佈均勻性的評價 使用旋轉器將所述(1)中製備的液晶配向劑(AL-1)塗佈於玻璃基板上,利用80℃的加熱板進行1分鐘預烘烤後,於對庫內進行了氮氣置換的200℃的烘箱中加熱(後烘烤)1小時,藉此形成平均膜厚0.1 μm的塗膜。藉由原子力顯微鏡(atomic force microscope,AFM)對所獲得的塗膜的表面進行觀察,測定中心平均粗糙度(Ra),藉此評價塗膜表面的均勻性。將Ra為5 nm以下的情況評價為塗佈均勻性「良好(○)」,將Ra大於5 nm且小於10 nm的情況評價為「可(△)」,將Ra為10 nm以上的情況評價為「不良(×)」。結果,該實施例中為「可(△)」的評價。(4) Evaluation of coating uniformity The liquid crystal alignment agent (AL-1) prepared in (1) was coated on a glass substrate using a spinner, pre-baked on a hot plate at 80°C for 1 minute, and then heated (post-baked) in a 200°C oven replaced with nitrogen for 1 hour to form a coating with an average film thickness of 0.1 μm. The surface of the obtained coating was observed using an atomic force microscope (AFM) and the center average roughness (Ra) was measured to evaluate the uniformity of the coating surface. The coating uniformity was evaluated as "good (○)" when Ra was 5 nm or less, "acceptable (△)" when Ra was greater than 5 nm and less than 10 nm, and "poor (×)" when Ra was greater than 10 nm. As a result, the coating uniformity was evaluated as "acceptable (△)" in this example.
(5)相對於後烘烤溫度的不同而言的預傾角的偏差特性(後烘烤裕度)的評價 依照所述(2)的方法,藉由不同的後烘烤溫度(150℃及200℃)來製作液晶配向膜,分別測定所獲得的兩個液晶顯示元件的預傾角。藉由將後烘烤溫度設為200℃的液晶顯示元件的預傾角的測定值θ200、與將後烘烤溫度設為150℃的液晶顯示元件的預傾角的測定值θ150的差Δθ(=|θ200-θ150|),評價相對於後烘烤溫度的差異而言的預傾角的偏差特性。可以說,Δθ越小,相對於後烘烤溫度的不同而言的預傾角的偏差越小而越優異。預傾角的測定中,依據非專利文獻(T.J.謝弗等人(T. J. Scheffer et. al.)「應用物理期刊(J. Appl. Phys.)」第19卷,第2013頁(vo. 19, p. 2013)(1980))中記載的方法,藉由使用He-Ne雷射光的結晶旋轉法來測定液晶分子相對於基板面的傾斜角的值,並將該值設為預傾角[°]。評價時,將Δθ為0.1°以下的情況設為「優良(◎)」,將Δθ大於0.1°且為0.2°以下的情況設為「良好(○)」,將Δθ大於0.2°且小於0.5°的情況設為「可(△)」,將Δθ為0.5°以上的情況設為「不良(×)」。結果,該實施例中為「可(△)」的評價。(5) Evaluation of the deviation characteristics of the pre-tilt angle relative to the difference in post-baking temperature (post-baking margin) According to the method of (2), a liquid crystal alignment film was prepared at different post-baking temperatures (150°C and 200°C), and the pre-tilt angles of the two obtained liquid crystal display elements were measured. The deviation characteristics of the pre-tilt angle relative to the difference in post-baking temperature were evaluated by taking the difference Δθ (=|θ200-θ150|) between the measured value θ200 of the pre-tilt angle of the liquid crystal display element with the post-baking temperature set to 200°C and the measured value θ150 of the pre-tilt angle of the liquid crystal display element with the post-baking temperature set to 150°C. It can be said that the smaller Δθ is, the smaller the deviation of the pre-tilt angle relative to the difference in post-baking temperature is, and the better it is. The pre-tilt angle is measured according to the method described in the non-patent literature (T. J. Scheffer et al., "Journal of Applied Physics (Vol. 19, p. 2013) (1980)), by using the crystal rotation method using He-Ne laser light to measure the value of the tilt angle of the liquid crystal molecules relative to the substrate surface, and this value is set as the pre-tilt angle [°]. When evaluating, a Δθ of 0.1° or less was rated as "excellent (◎)", a Δθ of more than 0.1° and less than 0.2° was rated as "good (○)", a Δθ of more than 0.2° and less than 0.5° was rated as "acceptable (△)", and a Δθ of more than 0.5° was rated as "poor (×)". As a result, the evaluation of this embodiment was "acceptable (△)".
[實施例2~實施例11、比較例1~比較例4] 如下述表2般變更液晶配向劑的調配處方,除了該方面以外,與實施例1同樣地分別製備液晶配向劑。另外,使用所製備的各液晶配向劑,與實施例1同樣地製造光垂直型液晶顯示裝置,並且與實施例1同樣地進行各種評價。將該些的結果示於下述表2中。再者,實施例3~實施例11及比較例1~比較例4中,調配有兩種聚合物。實施例11中,於液晶配向劑中調配有添加劑(光增感劑)。[Example 2 to Example 11, Comparative Example 1 to Comparative Example 4] The liquid crystal alignment agent formulation was changed as shown in Table 2 below. The liquid crystal alignment agents were prepared in the same manner as in Example 1 except for this aspect. In addition, a photovertical liquid crystal display device was manufactured in the same manner as in Example 1 using each prepared liquid crystal alignment agent, and various evaluations were performed in the same manner as in Example 1. The results are shown in Table 2 below. In addition, in Examples 3 to 11 and Comparative Examples 1 to 4, two polymers were formulated. In Example 11, an additive (photosensitizer) was formulated in the liquid crystal alignment agent.
[表2]
表2中,聚合物成分及添加劑欄的括號內的數值表示各化合物的調配比例(單位:質量份)。溶劑的簡稱為如下所述。 PGME:丙二醇單甲醚 EDM:二乙二醇甲基乙醚 CPN:環戊酮 MB:3-甲氧基-1-丁醇 NMP:N-甲基-2-吡咯啶酮 BC:γ-丁內酯In Table 2, the values in parentheses in the columns of polymer components and additives indicate the blending ratio of each compound (unit: mass parts). The abbreviations of solvents are as follows. PGME: Propylene glycol monomethyl ether EDM: Diethylene glycol methyl ethyl ether CPN: Cyclopentanone MB: 3-methoxy-1-butanol NMP: N-methyl-2-pyrrolidone BC: γ-butyrolactone
如表2所示般,於製成含有聚合物(A)的液晶配向劑的實施例1~實施例10中,預傾角小於89度,與不含聚合物(A)的比較例1~比較例4相比,可充分增大液晶分子相對於垂直方向的傾斜角度。另外,於實施例1~實施例11中,因後烘烤溫度的不同而引起的預傾角的偏差小。尤其是,於調配有具有光增感結構的聚合物的實施例8、實施例9以及調配有具有光增感結構的添加劑的實施例10中,後烘烤裕度的評價為「優良」,特別優異。進而,實施例1~實施例10的液晶配向劑的塗佈均勻性亦良好。另外,得知藉由使用開環體作為單量體(R1),可使塗佈均勻性更良好。 根據該些結果,得知藉由使用聚合物(A),可形成塗佈均勻性良好、且預傾角特性優異的液晶配向膜。As shown in Table 2, in Examples 1 to 10 in which the liquid crystal alignment agent containing polymer (A) is prepared, the pre-tilt angle is less than 89 degrees, and the tilt angle of the liquid crystal molecules relative to the vertical direction can be sufficiently increased compared with Comparative Examples 1 to 4 not containing polymer (A). In addition, in Examples 1 to 11, the deviation of the pre-tilt angle caused by the difference in post-baking temperature is small. In particular, in Examples 8 and 9 in which a polymer having a photosensitizing structure is formulated, and in Example 10 in which an additive having a photosensitizing structure is formulated, the evaluation of the post-baking margin is "excellent", which is particularly excellent. Furthermore, the coating uniformity of the liquid crystal alignment agents of Examples 1 to 10 is also good. In addition, it is known that by using a ring-opening body as a monomer (R1), the coating uniformity can be improved. Based on these results, it is known that by using a polymer (A), a liquid crystal alignment film with good coating uniformity and excellent pre-tilt angle characteristics can be formed.
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