TWI846466B - Method for producing pixel pattern, color filter and method for producing the same, and liquid crystal display device - Google Patents
Method for producing pixel pattern, color filter and method for producing the same, and liquid crystal display device Download PDFInfo
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- TWI846466B TWI846466B TW112117807A TW112117807A TWI846466B TW I846466 B TWI846466 B TW I846466B TW 112117807 A TW112117807 A TW 112117807A TW 112117807 A TW112117807 A TW 112117807A TW I846466 B TWI846466 B TW I846466B
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- carbon atoms
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- 239000004973 liquid crystal related substance Substances 0.000 title claims abstract description 20
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- 125000000217 alkyl group Chemical group 0.000 claims description 86
- 238000000034 method Methods 0.000 claims description 61
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 38
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- 238000000576 coating method Methods 0.000 claims description 33
- 239000011248 coating agent Substances 0.000 claims description 32
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- 125000003118 aryl group Chemical group 0.000 claims description 15
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- 125000003545 alkoxy group Chemical group 0.000 claims description 12
- 125000001624 naphthyl group Chemical group 0.000 claims description 12
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- 125000000753 cycloalkyl group Chemical group 0.000 claims description 11
- 238000005286 illumination Methods 0.000 claims description 6
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- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- 125000004434 sulfur atom Chemical group 0.000 claims description 3
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- FHLPGTXWCFQMIU-UHFFFAOYSA-N [4-[2-(4-prop-2-enoyloxyphenyl)propan-2-yl]phenyl] prop-2-enoate Chemical class C=1C=C(OC(=O)C=C)C=CC=1C(C)(C)C1=CC=C(OC(=O)C=C)C=C1 FHLPGTXWCFQMIU-UHFFFAOYSA-N 0.000 description 4
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- BHXIWUJLHYHGSJ-UHFFFAOYSA-N ethyl 3-ethoxypropanoate Chemical compound CCOCCC(=O)OCC BHXIWUJLHYHGSJ-UHFFFAOYSA-N 0.000 description 4
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- YSBPNMOAQMQEHE-UHFFFAOYSA-N (2-methyloxiran-2-yl)methyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1(C)CO1 YSBPNMOAQMQEHE-UHFFFAOYSA-N 0.000 description 3
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
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- 238000012546 transfer Methods 0.000 description 1
- DWWMSEANWMWMCB-UHFFFAOYSA-N tribromomethylsulfonylbenzene Chemical compound BrC(Br)(Br)S(=O)(=O)C1=CC=CC=C1 DWWMSEANWMWMCB-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0005—Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
- G03F7/0007—Filters, e.g. additive colour filters; Components for display devices
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133514—Colour filters
- G02F1/133516—Methods for their manufacture, e.g. printing, electro-deposition or photolithography
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2002—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
- G03F7/2004—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image characterised by the use of a particular light source, e.g. fluorescent lamps or deep UV light
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Abstract
Description
本發明提供一種梯度角佳的感光性樹脂組成物、及其畫素圖案與彩色濾光片的製作方法。The present invention provides a photosensitive resin composition with good gradient angle, and a method for preparing a pixel pattern and a color filter.
層間絕緣膜、保護膜、間隔物或彩色濾光片等具有微細圖案的固化膜之習知製作方法,係將分散有顏料的感光性樹脂組成物塗佈於基材上,形成塗膜,並利用光遮罩對該塗膜照射(曝光)放射線後,藉由顯影獲得固化膜。A known method for producing a cured film having a fine pattern such as an interlayer insulating film, a protective film, a spacer or a color filter is to apply a photosensitive resin composition in which a pigment is dispersed on a substrate to form a coating film, and then irradiate (expose) the coating film with radiation using a photomask, and then obtain a cured film by developing.
然而,在上述之曝光製程中,當使用傳統的高壓汞燈或金屬鹵化物燈作為紫外光源時,將造成感光性樹脂組成物中所含之光聚合起始劑的昇華,且此些昇華物將附著在光遮罩上,導致無法形成預期圖案形狀之缺陷。另外,當昇華物附著在光遮罩時,須暫時停止固化膜的生產線,以利清洗遮罩,故將降低生產效率。However, in the above exposure process, when using a conventional high-pressure mercury lamp or a metal halide lamp as a UV light source, the photopolymerization initiator contained in the photosensitive resin composition will be sublimated, and these sublimates will adhere to the photomask, resulting in the defect that the expected pattern shape cannot be formed. In addition, when the sublimates adhere to the photomask, the production line of the cured film must be temporarily stopped to facilitate the cleaning of the mask, which will reduce production efficiency.
曝光製程中,光聚合起始劑之昇華是由於使用習知的紫外光源時,此光源將發出紅外線光和紫外線光,其中紅外線光對光聚合起始劑提供熱量,故導致光聚合起始劑的昇華。During the exposure process, the sublimation of the photopolymerization initiator is caused by the use of a conventional ultraviolet light source, which emits infrared light and ultraviolet light, wherein the infrared light provides heat to the photopolymerization initiator, thereby causing the sublimation of the photopolymerization initiator.
為了避免前述光聚合起始劑之昇華缺陷,日本特開專利JP 2008-224964已揭示解決方法,惟其仍無法有效抑制光聚合起始劑之昇華缺陷。另外,習知之高壓汞燈的壽命短且須頻繁更換,故其成本亦較差。In order to avoid the above-mentioned sublimation defects of the photopolymerization initiator, Japanese Patent JP 2008-224964 has disclosed a solution, but it still cannot effectively suppress the sublimation defects of the photopolymerization initiator. In addition, the conventional high-pressure mercury lamp has a short life and needs to be replaced frequently, so its cost is also relatively poor.
其次,另一種習知方法係揭露一種UV固化樹脂組成物(參見國際公開專利WO 2010/071171和日本特開專利JP 2010-126542),其係利用不發射紅外線光的紫外線發光二極體來作為光源。然而,使用此紫外線 LED 作為曝光光源時,由於照射光的能量較低,即使固化膜之表面固化性良好,但在膜深部仍具有固化性差的問題。Secondly, another known method discloses a UV curing resin composition (see International Publication WO 2010/071171 and Japanese Patent JP 2010-126542), which uses a UV light emitting diode that does not emit infrared light as a light source. However, when using this UV LED as an exposure light source, due to the low energy of the irradiated light, even if the surface curing of the cured film is good, there is still a problem of poor curing in the deep part of the film.
有鑑於此,期望一種固化膜形成方法,即使在利用紫外光發光二極體的紫外光固化裝置時,可抑制光聚合起始劑的昇華,並同時維持固化膜表面及深部之固化性,亦即形成具有優異的梯度角的固化膜。再者,由於所使用之紫外光發光二極體僅須於欲曝光時點燈,故相較於傳統的高壓汞燈或金屬鹵化物燈須持續點亮的能量損耗,該固化膜形成方法所使用之紫外光發光二極體具有較佳之使用壽命,且可提供更佳之節能表現。In view of this, a method for forming a cured film is desired, which can suppress the sublimation of a photopolymerization initiator and maintain the curability of the surface and deep part of the cured film even when using an ultraviolet light curing device using an ultraviolet light emitting diode, that is, form a cured film with an excellent gradient angle. Furthermore, since the ultraviolet light emitting diode used only needs to be lit when exposure is desired, compared with the energy loss of conventional high-pressure mercury lamps or metal halide lamps that need to be continuously lit, the ultraviolet light emitting diode used in the method for forming a cured film has a better service life and can provide better energy saving performance.
有鑑於此,本發明之一態樣是在提供一種畫素圖案的製作方法,其利用梯度角佳的感光性樹脂組成物來形成塗膜,以曝光形成畫素圖案。其中,感光性樹脂組成物包含顏料(A)、鹼可溶性樹脂(B)、含乙烯性不飽和基之化合物(C)、光起始劑(D)與溶劑(E)。In view of this, one aspect of the present invention is to provide a method for producing a pixel pattern, which uses a photosensitive resin composition with a good gradient angle to form a coating film to form a pixel pattern by exposure. The photosensitive resin composition includes a pigment (A), an alkali-soluble resin (B), a compound containing an ethylenically unsaturated group (C), a photoinitiator (D) and a solvent (E).
本發明之另一態樣是在提供一種彩色濾光片的製作方法,其係利用上述的感光性樹脂組成物來形成畫素圖案層。Another aspect of the present invention is to provide a method for manufacturing a color filter, which utilizes the above-mentioned photosensitive resin composition to form a pixel pattern layer.
本發明之又一態樣是在提供一種彩色濾光片,其係利用前述的製作方法所形成。Another aspect of the present invention is to provide a color filter, which is formed by the above-mentioned manufacturing method.
本發明之又一態樣是在提供一種液晶顯示裝置,其包含前述之彩色濾光片。Another aspect of the present invention is to provide a liquid crystal display device, which includes the aforementioned color filter.
根據本發明之上述態樣,提出一種畫素圖案的製作方法,其使用感光性樹脂組成物形成塗膜於基板上,並對此塗膜進行曝光製程。其中,曝光製程係利用紫外光發光二極體來照射塗膜,紫外光發光二極體之峰值波長係不小於300 nm,且曝光製程之照度為50 mW/cm 2至95 mW/cm 2。所述之感光性樹脂組成物包含顏料(A)、鹼可溶性樹脂(B)、含乙烯性不飽和基之化合物(C)、光起始劑(D)與溶劑(E)。 According to the above aspect of the present invention, a method for producing a pixel pattern is proposed, wherein a photosensitive resin composition is used to form a coating on a substrate, and the coating is subjected to an exposure process. The exposure process utilizes an ultraviolet light emitting diode to irradiate the coating, the peak wavelength of the ultraviolet light emitting diode is not less than 300 nm, and the illumination of the exposure process is 50 mW/cm 2 to 95 mW/cm 2. The photosensitive resin composition comprises a pigment (A), an alkali-soluble resin (B), a compound containing an ethylenically unsaturated group (C), a photoinitiator (D), and a solvent (E).
畫素圖案的製作方法How to create pixel patterns
首先,準備基板。基板可使用例如:硼矽酸玻璃、硼鋁矽酸玻璃、無鹼玻璃、石英玻璃、合成石英玻璃、鈉玻璃或純剛玉(white sapphire)等透明的玻璃基板。並且,亦可使用聚甲基丙烯酸甲酯等之丙烯酸、聚醯胺、聚縮醛、聚對苯二甲酸丁二酯、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、三乙醯纖維素、間規聚苯乙烯、聚苯硫醚、聚醚酮、聚醚醚酮、氟樹脂、聚醚腈、聚碳酸酯、改質聚苯醚、聚環己烯、聚降莰烯系樹脂、聚碸、聚醚碸、聚芳酯、聚醯胺醯亞胺、聚醚醯亞胺或熱塑性聚醯亞胺等透明樹脂薄膜。特別地,由於無鹼玻璃是熱膨脹係數小的材料,且尺寸穩定性和高溫熱處理特性優異,故優選使用無鹼玻璃。First, prepare a substrate. The substrate may be a transparent glass substrate such as borosilicate glass, borosilicate glass, alkali-free glass, quartz glass, synthetic quartz glass, sodium glass or white sapphire. In addition, transparent resin films such as acrylic acid such as polymethyl methacrylate, polyamide, polyacetal, polybutylene terephthalate, polyethylene terephthalate, polyethylene naphthalate, triacetyl cellulose, syndiotactic polystyrene, polyphenylene sulfide, polyether ketone, polyether ether ketone, fluororesin, polyether nitrile, polycarbonate, modified polyphenylene ether, polycyclohexene, polynorbornene resin, polysulfone, polyethersulfone, polyarylate, polyamide imide, polyether imide or thermoplastic polyimide may also be used. In particular, alkali-free glass is preferably used because it is a material with a small thermal expansion coefficient and is excellent in dimensional stability and high-temperature heat treatment characteristics.
依據需求,基板除了經矽烷偶合劑等藥品處理或電漿處理之外,亦可預先進行利用離子鍍法、濺鍍法、氣相反應法或真空蒸鍍法等適當方法形成二氧化矽膜的前處理。According to the requirements, in addition to being treated with chemicals such as silane coupling agents or plasma, the substrate may also be pre-treated in advance to form a silicon dioxide film using an appropriate method such as ion plating, sputtering, gas phase reaction or vacuum evaporation.
接著,在基板上形成遮光層(黑色矩陣),以分隔形成為像素的部分。例如:利用光蝕刻法將利用濺鍍或氣相沉積所形成之金屬(鉻金屬)薄膜加工為所需之圖案。或者,將包含黑色著色劑之感光性組成物塗佈在基板上,並利用光蝕刻法來形成所需之圖案。由金屬薄膜構成之遮光層的膜厚一般較佳為0.1 μm至0.2 μm。其次,使用黑色感光性組成物所形成之遮光膜的膜厚較佳為約1 μm。另外,亦有不需遮光層的情形,且在此情形下可省略遮光層之形成步驟。Next, a light-shielding layer (black matrix) is formed on the substrate to separate the parts that form pixels. For example, a metal (chromium metal) film formed by sputtering or vapor deposition is processed into the desired pattern using photoetching. Alternatively, a photosensitive composition containing a black colorant is applied to the substrate, and the desired pattern is formed using photoetching. The film thickness of the light-shielding layer composed of the metal film is generally preferably 0.1 μm to 0.2 μm. Secondly, the film thickness of the light-shielding film formed using the black photosensitive composition is preferably about 1 μm. In addition, there are also situations where a light-shielding layer is not required, and in this case, the step of forming the light-shielding layer can be omitted.
然後,在前述之基板上塗佈著色感光性組成物,再進行預烤,以蒸發溶劑,並形成塗膜。Then, a colored photosensitive composition is coated on the aforementioned substrate, and then pre-baked to evaporate the solvent and form a coating film.
將著色感光性組成物塗佈在基板時,可適當地選擇噴塗法、輥塗法、旋塗法(旋轉塗佈法(spin coating))、縫模塗佈法(slot-die coating)或棒塗法等。基於獲得具有均勻膜厚之塗膜的觀點,較佳係採用旋塗法或縫模塗佈法。When the colored photosensitive composition is applied to the substrate, a spray coating method, a roller coating method, a spin coating method (spin coating method), a slot-die coating method, or a rod coating method can be appropriately selected. From the viewpoint of obtaining a coating having a uniform film thickness, the spin coating method or the slot-die coating method is preferably used.
預烤通常結合減壓乾燥與加熱乾燥來進行。減壓乾燥一般係壓力低至50 Pa至200 Pa進行。加熱乾燥之條件一般係使用加熱板在70℃至110℃之溫度下進行約1分鐘至10分鐘左右。經塗佈之塗膜厚度作為乾燥後的膜厚一般為0.6 μm至8.0 μm,且較佳為1.2 μm至5.0 μm。Pre-baking is usually performed in combination with reduced pressure drying and heat drying. Reduced pressure drying is generally performed at a pressure as low as 50 Pa to 200 Pa. Heat drying conditions are generally performed at a temperature of 70°C to 110°C using a heating plate for about 1 minute to 10 minutes. The thickness of the applied coating is generally 0.6 μm to 8.0 μm as the film thickness after drying, and preferably 1.2 μm to 5.0 μm.
另外,在基板上形成著色感光性組成物之塗膜的其它例亦可列舉如日本特開專利JP 平7-318723號公報及/或日本特開專利JP 2000-310706號公報等所揭示之使用噴墨方式的方法。在該方法中,首先在基板之表面上形成兼具遮光機能之隔層。然後,於該隔層中,例如以噴墨裝置噴出著色感光性組成物。接著,進行預烤,以蒸發溶劑。預烤之方法及條件係相同於前述之實施例。In addition, other examples of forming a coating of a colored photosensitive composition on a substrate include methods using an inkjet method disclosed in Japanese Patent Publication No. JP 7-318723 and/or Japanese Patent Publication No. JP 2000-310706. In this method, a barrier layer having a light-shielding function is first formed on the surface of the substrate. Then, a colored photosensitive composition is sprayed in the barrier layer, for example, using an inkjet device. Then, a pre-bake is performed to evaporate the solvent. The method and conditions of the pre-bake are the same as those in the aforementioned embodiment.
前述之隔層不僅具有遮光功能,亦具有避免噴至劃分區域內之各色著色感光性組成物混色的功效。因此,相較於前述實施例所使用之遮光層(黑色矩陣),隔層之膜厚較厚。隔層一般係使用黑色之感光性組成物所形成。此外,在基板上形成著色感光性組成物之塗膜的其他實施例亦可列舉如:日本特開專利JP 平9-5991號公報所揭示之乾膜法。於該方法中,塗佈著色感光性組成物於薄膜狀之支撐體上,並進行預烤,以蒸發溶劑,而形成含有著色感光性組成物之乾膜在支撐體上。然後,使用積層機將形成有著色感光性組成物層之支撐體積層於用以形成彩色濾光片的基板上。接著,從支撐體上剝離著色感光性組成物層,以轉印著色感光性組成物層至基板上。在支撐體上塗佈著色感光性組成物之方法、預烤之方法及條件可相同於前述之實施例。The aforementioned interlayer not only has a light-shielding function, but also has the effect of preventing the various colored photosensitive compositions sprayed into the divided areas from mixing. Therefore, compared with the light-shielding layer (black matrix) used in the aforementioned embodiment, the interlayer has a thicker film thickness. The interlayer is generally formed using a black photosensitive composition. In addition, other embodiments of forming a coating of a colored photosensitive composition on a substrate can also be cited, such as the dry film method disclosed in Japanese Patent Publication No. JP Hei 9-5991. In this method, a colored photosensitive composition is coated on a thin film support, and pre-baked to evaporate the solvent, thereby forming a dry film containing the colored photosensitive composition on the support. Then, a lamination machine is used to laminate the support body with the colored photosensitive composition layer formed thereon on the substrate for forming the color filter. Then, the colored photosensitive composition layer is peeled off from the support body to transfer the colored photosensitive composition layer to the substrate. The method of coating the colored photosensitive composition on the support body, the method and conditions of pre-baking can be the same as those in the above-mentioned embodiment.
曝光製程Exposure process
於前述之形成塗膜的步驟後,所形成之塗膜的至少一部分係隔著具有規定圖案之光罩來進行曝光。本發明之特徵在於所利用之曝光光源為紫外光發光二極體。紫外光發光二極體係發出紫外光的發光二極體。對於可利用之紫外光發光二極體而言,若所發出之紫外光可被後述之光聚合起始劑所感光,則無特別之限定,惟為得到色度特性較優異之彩色濾光片,以所發出之紫外光的峰值波長為300 nm以上之紫外光發光二極體為佳,特別是峰值波長為350 nm至400 nm之範圍的紫外光發光二極體。在本發明中,藉由使用具有前述發光特性之紫外光發光二極體作為曝光光源,可抑制於曝光步驟時之染料分解。所述之「峰值波長」係指於發光光譜中,最大發光強度時之波長,且其可使用市售之分光光度計來測量。After the aforementioned step of forming the coating, at least a portion of the formed coating is exposed through a photomask having a prescribed pattern. The present invention is characterized in that the exposure light source utilized is an ultraviolet light emitting diode. An ultraviolet light emitting diode is a light emitting diode that emits ultraviolet light. There is no particular limitation on the ultraviolet light emitting diode that can be utilized, provided that the ultraviolet light emitted can be photosensitized by the photopolymerization initiator described later. However, in order to obtain a color filter having superior chromaticity characteristics, an ultraviolet light emitting diode having a peak wavelength of the emitted ultraviolet light of 300 nm or more is preferred, particularly an ultraviolet light emitting diode having a peak wavelength in the range of 350 nm to 400 nm. In the present invention, by using an ultraviolet light emitting diode having the above-mentioned luminescent characteristics as an exposure light source, the decomposition of the dye during the exposure step can be suppressed. The "peak wavelength" mentioned above refers to the wavelength at the maximum luminescent intensity in the luminescent spectrum, and it can be measured using a commercially available spectrophotometer.
本發明之像素圖案的形成方法中之曝光量一般為10 J/m 2至10,000 J/m 2,而曝光製程的照度可為50 mW/cm 2至95 mW/cm 2。當曝光製程的照度不為前述之範圍時,所形成之畫素圖案具有較差的梯度角。紫外光發光二極體之照射裝置可例如為國際電工(股)所販售之產品。 The exposure amount in the method for forming the pixel pattern of the present invention is generally 10 J/m 2 to 10,000 J/m 2 , and the illumination of the exposure process can be 50 mW/cm 2 to 95 mW/cm 2. When the illumination of the exposure process is not within the aforementioned range, the formed pixel pattern has a poor gradient angle. The irradiation device of the ultraviolet light emitting diode can be, for example, a product sold by International Electric Co., Ltd.
在上述曝光製程之後,可應需求進行:對曝光後之塗膜進行顯影的工序(以下亦稱為「顯影製程」);及/或對塗膜進行後烤的工序。After the exposure process, the following steps may be performed as needed: a process of developing the exposed coating (hereinafter also referred to as “developing process”); and/or a process of post-baking the coating.
顯影製程Development process
在顯影製程之後,以顯影液顯影,以溶解去除塗膜之未曝光部分。顯影液較佳為鹼性顯影液,可例如:碳酸鈉、氫氧化鈉、氫氧化鉀、氫氧化四甲基銨、膽鹼、1,8-二氮雜雙環[5.4.0]-7-十一烯、1,5-二氮雜雙環[4.3.0]-5-壬烷等之水溶液。亦可在鹼顯影液中適量地添加如甲醇或乙醇等之水溶性有機溶劑,或者界面活性劑等。其次,於鹼顯影處理後,一般係進行水洗。After the development process, the coating is developed with a developer to dissolve and remove the unexposed part of the coating. The developer is preferably an alkaline developer, such as an aqueous solution of sodium carbonate, sodium hydroxide, potassium hydroxide, tetramethylammonium hydroxide, choline, 1,8-diazabicyclo[5.4.0]-7-undecene, 1,5-diazabicyclo[4.3.0]-5-nonane, etc. A water-soluble organic solvent such as methanol or ethanol, or a surfactant, etc. can also be added to the alkaline developer in an appropriate amount. Secondly, after the alkaline development treatment, water washing is generally performed.
顯影處理方法可例如:噴淋顯影法、噴霧顯影法、浸漬(dipping)顯影法或浸置式(puddle)顯影法等。顯影條件可例如為在常溫下進行5秒至300秒。另外,藉由前述之噴墨方式形成著色感光性組成物的塗膜時,無須進行顯影步驟,故可省略。The developing method may be, for example, a spray developing method, a mist developing method, a dipping developing method, or a puddle developing method. The developing conditions may be, for example, 5 seconds to 300 seconds at room temperature. In addition, when the coating of the colored photosensitive composition is formed by the aforementioned inkjet method, the developing step is not required and can be omitted.
對塗膜進行後烤之步驟Post-baking step for the coating
在進行顯影製程之後,或者利用前述之噴墨方式形成塗膜且進行曝光製程後,基於提高硬化性之觀點,較佳係對圖案化之塗膜進行後烤。當使用熱風加熱爐時,後烤之條件可例如設定為在150℃至250℃下進行約20分鐘至40分鐘。After the development process, or after the coating is formed by the inkjet method and the exposure process is performed, it is preferred to post-bake the patterned coating from the viewpoint of improving the curability. When a hot air heating furnace is used, the post-bake conditions can be set at 150°C to 250°C for about 20 minutes to 40 minutes.
藉由前述操作,即可形成像素圖案且以預定配置排列的像素陣列。詳細言之,在同一片基板上分別以含有紅色著色劑、綠色著色劑或藍色著色劑之感光性組成物反覆進行前述之步驟,即可製得紅色、綠色及藍色之三原色的像素圖案且以預定配置排列的彩色濾光片。然而,在本發明之實施例中,在基板上形成各色之像素圖案的順序並不限於上述之例示順序。各色之像素圖案的形成順序可適當地變更。By the aforementioned operation, a pixel pattern can be formed and a pixel array arranged in a predetermined configuration can be formed. In detail, by repeatedly performing the aforementioned steps on the same substrate with a photosensitive composition containing a red colorant, a green colorant or a blue colorant, a color filter with a pixel pattern of the three primary colors of red, green and blue and arranged in a predetermined configuration can be produced. However, in the embodiment of the present invention, the order of forming the pixel patterns of each color on the substrate is not limited to the above-mentioned exemplary order. The order of forming the pixel patterns of each color can be appropriately changed.
經上述操作所形成之像素圖案的膜厚一般為0.5 μm至5.0 μm,且較佳為1.0 μm至3.0 μm。The film thickness of the pixel pattern formed by the above operation is generally 0.5 μm to 5.0 μm, and preferably 1.0 μm to 3.0 μm.
另外,在本發明中,構成彩色濾光片之像素圖案並不限於紅色、綠色及藍色,其亦可為將黃色、洋紅色及青色作為三原色之像素圖案。其次,除了三原色之像素所對應之著色圖案,亦可形成第四種或第五種顏色的著色圖案。舉例而言,日本特表專利JP 2005-523465號公報所揭示之內容,除了紅色、綠色及藍色等三原色之像素所對應的著色圖案外,可配置用以擴大顏色表現範圍的第四像素(黃色像素)或第五像素(青色像素)。In addition, in the present invention, the pixel pattern constituting the color filter is not limited to red, green and blue, and it can also be a pixel pattern using yellow, magenta and cyan as the three primary colors. Secondly, in addition to the coloring pattern corresponding to the pixels of the three primary colors, a coloring pattern of a fourth or fifth color can also be formed. For example, the content disclosed in the Japanese Patent Publication No. JP 2005-523465, in addition to the coloring pattern corresponding to the pixels of the three primary colors such as red, green and blue, can be configured with a fourth pixel (yellow pixel) or a fifth pixel (cyan pixel) for expanding the color expression range.
在利用前述操作所形成之像素圖案中,進一步設置保護膜,以提高顯示元件之顯示特性。保護膜可列舉為由硬化性組成物所形成之有機膜或有機-無機之混成膜,或者如SiN x膜及SiO x膜等之無機膜。在本案之實施例中,較佳為使用硬化性組成物來形成保護膜。 In the pixel pattern formed by the above operation, a protective film is further provided to improve the display characteristics of the display element. The protective film can be an organic film or an organic-inorganic hybrid film formed by a curable composition, or an inorganic film such as a SiNx film and a SiOx film. In the embodiment of the present case, it is preferred to use a curable composition to form the protective film.
使用硬化性樹脂組成物來形成保護膜之方法可例如採用日本特開專利JP 平4-53879號公報或日本特開專利JP 平6-192389號公報等所揭示之方法。The method of forming the protective film using the curable resin composition may be, for example, the method disclosed in Japanese Patent Application Laid-Open No. JP-4-53879 or Japanese Patent Application Laid-Open No. JP-6-192389.
形成保護膜所使用的硬化性樹脂組成物可例如為日本特開專利JP 平3-188153號公報或日本特開專利JP 平4-53879號公報等所揭示之熱硬化性樹脂組成物;日本特開專利JP 平6-192389號公報或日本特開專利JP 平8-183819號公報等所揭示之感光性樹脂組成物;或者日本特開專利JP 2006-195420號公報或日本特開專利JP 2008-208342號公報等所揭示之含聚有機矽氧烷的硬化性組成物等。The curable resin composition used to form the protective film may be, for example, a thermosetting resin composition disclosed in Japanese Patent Publication No. JP Hei 3-188153 or Japanese Patent Publication No. JP Hei 4-53879; a photosensitive resin composition disclosed in Japanese Patent Publication No. JP Hei 6-192389 or Japanese Patent Publication No. JP Hei 8-183819; or a curable composition containing polyorganosiloxane disclosed in Japanese Patent Publication No. JP 2006-195420 or Japanese Patent Publication No. JP 2008-208342.
依據本發明之像素圖案的形成方法,染料和色澱顏料的優異色度特性可無損地表現出來,換言之,可獲得在CIE色系中具有高色純度和高亮度刺激值(Y)的彩色濾光片。因此,藉由使用本發明之像素圖案的形成方法,可製得具有優異色度特性的彩色濾光片。本發明之像素圖案的形成方法可例如適用於製作彩色液晶顯示裝置用的彩色濾光片、固態攝像裝置之色分解用彩色濾光片、有機電致發光顯示裝置用的彩色濾光片,或電子紙用的彩色濾光片等之各種彩色濾光片,且特別是適用於製作應用大型基板之彩色液晶顯示裝置所使用的彩色濾光片。According to the pixel pattern forming method of the present invention, the excellent chromaticity characteristics of dyes and colorants can be expressed without loss. In other words, a color filter with high color purity and high brightness stimulation value (Y) in the CIE color system can be obtained. Therefore, by using the pixel pattern forming method of the present invention, a color filter with excellent chromaticity characteristics can be produced. The pixel pattern forming method of the present invention can be used, for example, to produce various color filters such as color filters for color liquid crystal display devices, color filters for color separation of solid-state imaging devices, color filters for organic electroluminescent display devices, or color filters for electronic paper, and is particularly suitable for producing color filters used in color liquid crystal display devices using large substrates.
顏料(A)Pigment (A)
本發明之顏料(A)可為無機顏料、有機顏料或上述之組合。The pigment (A) of the present invention can be an inorganic pigment, an organic pigment or a combination thereof.
該無機顏料可為金屬氧化物、金屬錯鹽等金屬化合物,其可選自於鐵、鈷、鋁、鎘、鉛、銅、鈦、鎂、鉻、亞鉛、銻等金屬的氧化物、前述金屬的複合氧化物以及金屬錯鹽。The inorganic pigment may be a metal compound such as a metal oxide or a metal salt, and may be selected from oxides of metals such as iron, cobalt, aluminum, cadmium, lead, copper, titanium, magnesium, chromium, lead, antimony, composite oxides of the aforementioned metals, and metal salts.
該有機顏料可選自於C.I.顏料黃1、3、11、12、13、14、15、16、17、20、24、31、53、55、60、61、65、71、73、74、81、83、93、95、97、98、99、100、101、104、106、108、109、110、113、114、116、117、119、120、126、127、128、129、138、139、150、151、152、153、154、155、156、166、167、168、175;C.I.顏料橙1、5、13、14、16、17、24、34、36、38、40、43、46、49、51、61、63、64、71、73;C.I.顏料紅1、2、3、4、5、6、7、8、9、10、11、12、14、15、16、17、18、19、21、22、23、30、31、32、37、38、40、41、42、48:1、48:2、48:3、48:4、49:1、49:2、50:1、52:1、53:1、57、57:1、57:2、58:2、58:4、60:1、63:1、63:2、64:1、81:1、83、88、90:1、97、101、102、104、105、106、108、112、113、114、122、123、144、146、149、150、151、155、166、168、170、171、172、174、175、176、177、178、179、180、185、187、188、190、193、194、202、206、207、208、209、215、216、220、224、226、242、243、245、254、255、264、265;C.I.顏料紫1、14、19、23、29、32、33、36、37、38、39、40、50;C.I.顏料藍1、2、15、15:1、15:2、15:3、15:4、15:5、15:6、16、21、22、60、61、64、66;C.I.顏料綠7、36、37、42、58;C.I.顏料棕23、25、28;以及C.I.顏料黑1、7。上述之有機顏料可單獨一種或混合複數種使用。The organic pigment can be selected from C.I. Pigment Yellow 1, 3, 11, 12, 13, 14, 15, 16, 17, 20, 24, 31, 53, 55, 60, 61, 65, 71, 73, 74, 81, 83, 93, 95, 97, 98, 99, 100, 101, 104, 106, 108, 109, 110, 113, 114, 116, 117, 119, 120, 126, 127, 128, 129, 138, 139, 150, 151, 152, 153, 154, 155, 156, 166, 167, 168 , 175; C.I. pigment orange 1, 5, 13, 14, 16, 17, 24, 34, 36, 38, 40, 43, 46, 49, 51, 61, 63, 64, 71, 73; C.I. pigment red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 14, 15, 16, 17, 18, 19, 21, 22, 23, 30, 31, 32, 37, 38, 40, 41, 42, 48:1, 48:2, 48:3, 48:4, 49:1, 49:2, 50:1, 52:1, 53:1, 57, 57:1, 57 :2、58:2、58:4、60:1、63:1、63:2、64:1、81:1、83、88、90:1、97、101、102、104、105、106、108、112、113、114、122、123、144、146、149、150、151、155、166、168、170、171、172、174、175、176、177、178、179、180、185、187、188、190、193、194、202、206、207、208、20 9, 215, 216, 220, 224, 226, 242, 243, 245, 254, 255, 264, 265; C.I. Pigment Violet 1, 14, 19, 23, 29, 32, 33, 36, 37, 38, 39, 40, 50; C.I. Pigment Blue 1, 2, 15, 15:1, 15:2, 15:3, 15:4, 15:5, 15:6, 16, 21, 22, 60, 61, 64, 66; C.I. Pigment Green 7, 36, 37, 42, 58; C.I. Pigment Brown 23, 25, 28; and C.I. Pigment Black 1, 7. The above organic pigments may be used alone or in combination.
該顏料(A)之平均粒子徑較佳為10nm至200nm,更佳為20nm至150nm,且尤佳為30nm至130nm。The average particle size of the pigment (A) is preferably 10 nm to 200 nm, more preferably 20 nm to 150 nm, and particularly preferably 30 nm to 130 nm.
基於該鹼可溶性樹脂(B)之總使用量為100重量份,該顏料(A)之使用量為5至300重量份,較佳為10至250重量份,且更佳為15至200重量份。Based on 100 parts by weight of the total usage of the alkali-soluble resin (B), the usage of the pigment (A) is 5 to 300 parts by weight, preferably 10 to 250 parts by weight, and more preferably 15 to 200 parts by weight.
必要時,該顏料(A)也能選擇性地使用分散劑,例如:陽離子系、陰離子系、非離子系、兩性、聚矽氧烷系或氟系等之界面活性劑。If necessary, the pigment (A) can also selectively use a dispersant, such as a cationic, anionic, non-ionic, amphoteric, polysiloxane or fluorine-based surfactant.
前述之界面活性劑可包含但不限於聚環氧乙烷十二烷基醚、聚環氧乙烷硬脂醯醚、聚環氧乙烷油醚等之聚環氧乙烷烷基醚類;聚環氧乙烷辛基苯醚、聚環氧乙烷壬基苯醚等之聚環氧乙烷烷基苯醚類界面活性劑;聚乙二醇二月桂酸酯、聚乙二醇二硬脂酸酯等之聚乙二醇二酯類界面活性劑;山梨糖醇酐脂肪酸酯類界面活性劑;脂肪酸改質的聚酯類界面活性劑;三級胺改質的聚胺基甲酸酯類界面活性劑;信越化學工業製造,型號為KP之商品;Toray Dow Corning Silicon製造,型號為SF-8427之商品;共榮社油脂化學工業製造,型號為Polyflow之商品;得克姆公司(Tochem Products Co., Ltd.)製造,型號為F-Top之商品;大日本印墨化學工業製造,型號為Megafac之產品;住友3M製造,型號為Fluorad之產品;旭硝子製造,型號為Asahi Guard及Surflon之商品。前述之界面活性劑可單獨一種或混合複數種使用。The aforementioned surfactants may include but are not limited to polyethylene oxide alkyl ethers such as polyethylene oxide lauryl ether, polyethylene oxide stearyl ether, and polyethylene oxide oleyl ether; polyethylene oxide alkyl phenyl ether surfactants such as polyethylene oxide octyl phenyl ether and polyethylene oxide nonyl phenyl ether; polyethylene glycol diester surfactants such as polyethylene glycol dilaurate and polyethylene glycol distearate; sorbitan fatty acid ester surfactants; fatty acid-modified polyester surfactants; tertiary amine-modified polyurethane surfactants; Shin-Etsu Chemical Co., Ltd., product model KP; Toray Dow Corning Silicon, product model SF-8427; Kyoeisha Oil and Fat Chemical Co., Ltd., product model Polyflow; Tochem Products Co., Ltd.) under the model F-Top; Dainippon Ink Chemicals under the model Megafac; Sumitomo 3M under the model Fluorad; Asahi Glass under the model Asahi Guard and Surflon. The aforementioned surfactants may be used alone or in combination.
鹼可溶性樹脂(B)Alkaline soluble resin (B)
本發明之鹼可溶性樹脂(B)係由具有一個或一個以上羧酸或羧酸酐之乙烯性不飽和單體(B-1)、具有環氧基之乙烯性不飽和單體(B-2)及其他可共聚合之乙烯性不飽和單體(B-3)所反應而得。The alkali-soluble resin (B) of the present invention is obtained by reacting an ethylenically unsaturated monomer (B-1) having one or more carboxylic acids or carboxylic anhydrides, an ethylenically unsaturated monomer (B-2) having an epoxy group, and other copolymerizable ethylenically unsaturated monomers (B-3).
於前述具有一個或一個以上羧酸或羧酸酐之乙烯性不飽和單體(B-1)中,該具有一個或一個以上羧酸之乙烯性不飽和單體可包含但不限於不飽和單羧酸化合物、不飽和多羧酸化合物、具有不飽和基及一個羧酸基之多環化合物,或具有不飽和基及多個羧酸基之多環化合物。In the aforementioned ethylenically unsaturated monomer (B-1) having one or more carboxylic acids or carboxylic anhydrides, the ethylenically unsaturated monomer having one or more carboxylic acids may include but is not limited to unsaturated monocarboxylic acid compounds, unsaturated polycarboxylic acid compounds, polycyclic compounds having an unsaturated group and one carboxylic acid group, or polycyclic compounds having an unsaturated group and multiple carboxylic acid groups.
前述不飽和單羧酸化合物可包含但不限於(甲基)丙烯酸、丁烯酸、α-氯丙烯酸、乙基丙烯酸、肉桂酸、2-(甲基)丙烯醯乙氧基丁二酸酯(2-(meth)acryloyloxy ethyl succinate monoester)、2-(甲基)丙烯醯乙氧基六氫化苯二甲酸酯、2-(甲基)丙烯醯乙氧基苯二甲酸酯或omega-羧酸基聚己內酯多元醇單丙烯酸酯等。該omega-羧酸基聚己內酯多元醇單丙烯酸酯可為東亞合成製造,且型號為ARONIX M-5300之商品。The unsaturated monocarboxylic acid compound may include but is not limited to (meth) acrylic acid, crotonic acid, α-chloroacrylic acid, ethyl acrylic acid, cinnamic acid, 2-(meth)acryloyloxy ethyl succinate monoester, 2-(meth)acryloyloxy ethyl succinate monoester, 2-(meth)acryloyloxy hexahydrophthalate, 2-(meth)acryloyloxy phthalate or omega-carboxylic acid-based polycaprolactone polyol monoacrylate, etc. The omega-carboxylic acid-based polycaprolactone polyol monoacrylate may be manufactured by East Asia Synthetics and is a product of model ARONIX M-5300.
前述不飽和多羧酸化合物可包含但不限於馬來酸、富馬酸、甲基富馬酸、衣康酸或檸康酸等。The unsaturated polycarboxylic acid compound may include but is not limited to maleic acid, fumaric acid, methyl fumaric acid, itaconic acid or leuconic acid.
前述具有不飽和基及一個羧酸基之多環化合物可包含但不限於5-羧酸基雙環[2.2.1]庚-2-烯、5-羧酸基-5-甲基雙環[2.2.1]庚-2-烯、5-羧酸基-5-乙基雙環[2.2.1]庚-2-烯、5-羧酸基-6-甲基雙環[2.2.1]庚-2-烯或5-羧酸基-6-乙基雙環[2.2.1]庚-2-烯等。The aforementioned polycyclic compound having an unsaturated group and a carboxylic acid group may include but is not limited to 5-carboxylic acid bicyclo[2.2.1]hept-2-ene, 5-carboxylic acid-5-methylbicyclo[2.2.1]hept-2-ene, 5-carboxylic acid-5-ethylbicyclo[2.2.1]hept-2-ene, 5-carboxylic acid-6-methylbicyclo[2.2.1]hept-2-ene or 5-carboxylic acid-6-ethylbicyclo[2.2.1]hept-2-ene.
前述具有不飽和基及多個羧酸基的多環化合物可包含5,6-二羧酸基二環[2.2.1]庚-2-烯等。The polycyclic compound having an unsaturated group and a plurality of carboxylic acid groups may include 5,6-dicarboxylic acid bicyclo[2.2.1]hept-2-ene and the like.
較佳地,前述具有一個或一個以上羧酸之乙烯性不飽和單體是選自於丙烯酸、甲基丙烯酸、2-甲基丙烯醯乙氧基丁二酸酯、2-甲基丙烯醯基乙氧基六氫化苯二甲酸酯,或上述化合物之任意組合。Preferably, the aforementioned ethylenically unsaturated monomer having one or more carboxylic acids is selected from acrylic acid, methacrylic acid, 2-methacryloylethoxysuccinate, 2-methacryloylethoxyhexahydrophthalate, or any combination thereof.
於前述具有一個或一個以上羧酸或羧酸酐之乙烯性不飽和單體(B-1)中,具有一個或一個以上羧酸酐之乙烯性不飽和單體可包含但不限於不飽和羧酸酐化合物或具有不飽和基與羧酸酐的多環化合物。In the aforementioned ethylenically unsaturated monomer having one or more carboxylic acids or carboxylic anhydrides (B-1), the ethylenically unsaturated monomer having one or more carboxylic anhydrides may include but is not limited to unsaturated carboxylic anhydride compounds or polycyclic compounds having an unsaturated group and a carboxylic anhydride.
前述不飽和羧酸酐化合物可包含但不限於馬來酸酐、富馬酸酐、甲基富馬酸酐、衣康酸酐或檸康酸酐等。前述具有不飽和基及羧酸酐的多環化合物可包含但不限於5,6-二羧酸酐二環[2.2.1]庚-2-烯等。The unsaturated carboxylic anhydride compound may include but is not limited to maleic anhydride, fumaric anhydride, methylfumaric anhydride, itaconic anhydride or citric anhydride, etc. The polycyclic compound having an unsaturated group and a carboxylic anhydride may include but is not limited to 5,6-dicarboxylic anhydride bicyclo[2.2.1]hept-2-ene, etc.
較佳地,具有一個或一個以上羧酸酐之乙烯性不飽和單體為馬來酸酐。Preferably, the ethylenically unsaturated monomer having one or more carboxylic anhydride groups is maleic anhydride.
前述具有一個或一個以上羧酸或羧酸酐之乙烯性不飽和單體(B-1)可單獨一種或混合複數種使用。The aforementioned ethylenically unsaturated monomer (B-1) having one or more carboxylic acids or carboxylic anhydrides may be used alone or in combination of plural types.
於本發明之具體例中,基於該具有一個或一個以上羧酸或羧酸酐之乙烯性不飽和單體(B-1)、該具有環氧基之乙烯性不飽和單體(B-2)及該其他可共聚合之乙烯性不飽和單體(B-3)等共聚合用單體之總使用量為100重量份,該具有一個或一個以上羧酸或羧酸酐之乙烯性不飽和單體(B-1)之使用量為10重量份至60重量份,較佳為15重量份至55重量份,且更佳為20重量份至50重量份。In a specific example of the present invention, based on the total usage of 100 parts by weight of the copolymerization monomers such as the ethylenically unsaturated monomer having one or more carboxylic acids or carboxylic anhydrides (B-1), the ethylenically unsaturated monomer having an epoxy group (B-2) and the other copolymerizable ethylenically unsaturated monomers (B-3), the usage of the ethylenically unsaturated monomer having one or more carboxylic acids or carboxylic anhydrides (B-1) is 10 to 60 parts by weight, preferably 15 to 55 parts by weight, and more preferably 20 to 50 parts by weight.
該具有環氧基之乙烯性不飽和單體(B-2)可包含但不限於具有環氧基的(甲基)丙烯酸酯化合物、具有環氧基的α-烷基丙烯酸酯化合物或環氧丙醚化合物等。The ethylenically unsaturated monomer (B-2) having an epoxy group may include, but is not limited to, a (meth)acrylate compound having an epoxy group, an α-alkylacrylate compound having an epoxy group, or a glycidyl ether compound.
前述具有環氧基的(甲基)丙烯酸酯化合物可包含但不限於(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸2-甲基環氧丙酯、(甲基)丙烯酸3,4-環氧丁酯、(甲基)丙烯酸6,7-環氧庚酯、(甲基)丙烯酸3,4-環氧環己酯或(甲基)丙烯酸3,4-環氧環己基甲酯等。The aforementioned (meth)acrylate compound having an epoxy group may include but is not limited to epoxypropyl (meth)acrylate, 2-methyl epoxypropyl (meth)acrylate, 3,4-epoxybutyl (meth)acrylate, 6,7-epoxyheptyl (meth)acrylate, 3,4-epoxyhexyl (meth)acrylate or 3,4-epoxyhexylmethyl (meth)acrylate.
前述具有環氧基的α-烷基丙烯酸酯化合物可包含但不限於α-乙基丙烯酸環氧丙酯、α-正丙基丙烯酸環氧丙酯、α-正丁基丙烯酸環氧丙酯或α-乙基丙烯酸-6,7-環氧庚酯等。The aforementioned α-alkyl acrylate compound having an epoxy group may include but is not limited to α-ethyl glycidyl acrylate, α-n-propyl glycidyl acrylate, α-n-butyl glycidyl acrylate, or α-ethyl acrylate-6,7-epoxyheptyl.
前述環氧丙醚化合物可包含但不限於鄰-乙烯基苯甲基環氧丙醚(o-vinylbenzylglycidylether)、間-乙烯基苯甲基環氧丙醚(m-vinylbenzylglycidylether)或對-乙烯基苯甲基環氧丙醚(p-vinylbenzylglycidylether)等。The aforementioned glycidyl ether compound may include but is not limited to o-vinylbenzylglycidyl ether, m-vinylbenzylglycidyl ether, p-vinylbenzylglycidyl ether, and the like.
該具有環氧基之乙烯性不飽和單體(B-2)可單獨一種或混合複數種使用。The ethylenically unsaturated monomer (B-2) having an epoxy group may be used alone or in combination of two or more.
較佳地,前述具有環氧基之乙烯性不飽和單體(B-2)是選自於甲基丙烯酸環氧丙酯、甲基丙烯酸2-甲基環氧丙酯、甲基丙烯酸3,4-環氧環己基甲酯、甲基丙烯酸6,7-環氧庚酯、鄰-乙烯基苯甲基環氧丙醚、間-乙烯基苯甲基環氧丙醚、對-乙烯基苯甲基環氧丙醚或上述化合物之任意組合。Preferably, the aforementioned ethylenically unsaturated monomer having an epoxy group (B-2) is selected from glycidyl methacrylate, 2-methylglycidyl methacrylate, 3,4-epoxyhexylmethyl methacrylate, 6,7-epoxyheptyl methacrylate, o-vinylbenzyl glycidyl ether, m-vinylbenzyl glycidyl ether, p-vinylbenzyl glycidyl ether or any combination thereof.
於本發明之具體例中,基於該具有一個或一個以上羧酸或羧酸酐之乙烯性不飽和單體(B-1)、該具有環氧基之乙烯性不飽和單體(B-2)及該其他可共聚合之乙烯性不飽和單體(B-3)等共聚合用單體之總使用量為100重量份,該具有環氧基之乙烯性不飽和單體(B-2)之使用量為1重量份至50重量份,較佳為3重量份至45重量份,且更佳為5重量份至40重量份。In a specific example of the present invention, based on the total usage of 100 parts by weight of the copolymerization monomers such as the ethylenically unsaturated monomer (B-1) having one or more carboxylic acids or carboxylic anhydrides, the ethylenically unsaturated monomer (B-2) having an epoxy group, and the other copolymerizable ethylenically unsaturated monomer (B-3), the usage of the ethylenically unsaturated monomer (B-2) having an epoxy group is 1 to 50 parts by weight, preferably 3 to 45 parts by weight, and more preferably 5 to 40 parts by weight.
前述其他可共聚合之乙烯性不飽和單體(B-3)可包含但不限於(甲基)丙烯酸烷基酯、(甲基)丙烯酸脂環族酯、(甲基)丙烯酸芳基酯、不飽和二羧酸酯、(甲基)丙烯酸羥烷酯、具有(甲基)丙烯酸酯基的聚醚、苯乙烯化合物或上述化合物以外的不飽和化合物。The aforementioned other copolymerizable ethylenically unsaturated monomers (B-3) may include but are not limited to alkyl (meth)acrylates, cycloaliphatic (meth)acrylates, aryl (meth)acrylates, unsaturated dicarboxylates, hydroxyalkyl (meth)acrylates, polyethers having (meth)acrylate groups, styrene compounds, or unsaturated compounds other than the above compounds.
上述之(甲基)丙烯酸烷基酯可包含但不限於(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁基酯或(甲基)丙烯酸第三丁基酯等。The alkyl (meth)acrylate mentioned above may include but is not limited to methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, sec-butyl (meth)acrylate or t-butyl (meth)acrylate.
上述之(甲基)丙烯酸脂環族酯可包含但不限於(甲基)丙烯酸環己酯、(甲基)丙烯酸-2-甲基環己酯、(甲基)丙烯酸雙環戊酯(或稱之為三環[5.2.1.0 2,6]癸-8-基(甲基)丙烯酸酯)、(甲基)丙烯酸二環戊氧基乙酯、(甲基)丙烯酸異冰片酯或(甲基)丙烯酸四氫呋喃酯等。 The above-mentioned cyclo(meth)acrylate may include but is not limited to cyclohexyl(meth)acrylate, 2-methylcyclohexyl(meth)acrylate, dicyclopentyl(meth)acrylate (or tricyclo[5.2.1.0 2,6 ]dec-8-yl(meth)acrylate), dicyclopentyloxyethyl(meth)acrylate, isobornyl(meth)acrylate or tetrahydrofuran(meth)acrylate.
上述(甲基)丙烯酸芳基酯可包含但不限於(甲基)丙烯酸苯基酯或甲基丙烯酸苯甲酯等。The aryl (meth)acrylate may include but is not limited to phenyl (meth)acrylate or benzyl methacrylate.
前述不飽和二羧酸酯可包含但不限於馬來酸二乙酯、富馬酸二乙酯或衣康酸二乙酯等。The unsaturated dicarboxylic acid ester may include but is not limited to diethyl maleate, diethyl fumarate or diethyl itaconate.
前述(甲基)丙烯酸羥烷酯可包含但不限於(甲基)丙烯酸-2-羥基乙酯或(甲基)丙烯酸-2-羥基丙酯等。The aforementioned hydroxyalkyl (meth)acrylate may include but is not limited to 2-hydroxyethyl (meth)acrylate or 2-hydroxypropyl (meth)acrylate.
前述具有(甲基)丙烯酸酯基的聚醚可包含但不限於聚乙二醇單(甲基)丙烯酸酯或聚丙二醇單(甲基)丙烯酸酯等。The aforementioned polyether having a (meth)acrylate group may include but is not limited to polyethylene glycol mono(meth)acrylate or polypropylene glycol mono(meth)acrylate.
前述苯乙烯系化合物可包含但不限於苯乙烯、α-甲基苯乙烯、間-甲基苯乙烯、對-甲基苯乙烯或對-甲氧基苯乙烯等。The aforementioned styrene-based compounds may include but are not limited to styrene, α-methylstyrene, m-methylstyrene, p-methylstyrene or p-methoxystyrene.
上述化合物以外之不飽和化合物可包含但不限於丙烯腈、甲基丙烯腈、氯乙烯、偏二氯乙烯、丙烯醯胺、甲基丙烯醯胺、乙烯乙酯、1,3-丁二烯、異戊二烯、2,3-二甲基1,3-丁二烯、N-丁二醯亞胺基-3-馬來醯亞胺苯甲酸酯、N-丁二醯亞胺基-4-馬來醯亞胺丁酸酯、N-丁二醯亞胺基-6-馬來醯亞胺己酸酯、N-丁二醯亞胺基-3-馬來醯亞胺丙酸酯、N-(9-吖啶基)馬來醯亞胺、N-辛基馬來醯亞胺(N-octylmaleimide)、N-環己基馬來醯亞胺(N-cyclohexylmaleimide)或N-苯基馬來醯亞胺(N-phenylmaleimide)等。Unsaturated compounds other than the above compounds may include but are not limited to acrylonitrile, methacrylonitrile, vinyl chloride, vinylidene chloride, acrylamide, methacrylamide, vinyl ethyl ester, 1,3-butadiene, isoprene, 2,3-dimethyl 1,3-butadiene, N-succinimidyl-3-maleimidobenzoate, N-succinimidyl-4-maleimidobutyrate, N-succinimidyl-6- -maleimido hexanoate, N-succinimidyl-3-maleimido propionate, N-(9-acridinyl)maleimide, N-octylmaleimide, N-cyclohexylmaleimide or N-phenylmaleimide, etc.
前述其他可共聚合之乙烯性不飽和單體(B-3)可單獨一種或混合複數種使用。The above-mentioned other copolymerizable ethylenically unsaturated monomers (B-3) may be used alone or in combination of plural kinds.
較佳地,前述其他可共聚合之乙烯性不飽和單體(B-3)是選自於(甲基)丙烯酸甲酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸第三丁基酯、(甲基)丙烯酸苯甲酯、(甲基)丙烯酸雙環戊酯、甲基丙烯酸異冰片酯、(甲基)丙烯酸二環戊氧基乙酯、苯乙烯、對-甲氧基苯乙烯或上述化合物之任意組合。Preferably, the other copolymerizable ethylenically unsaturated monomer (B-3) is selected from methyl (meth)acrylate, butyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, tert-butyl (meth)acrylate, benzyl (meth)acrylate, dicyclopentyl (meth)acrylate, isobornyl methacrylate, dicyclopentyloxyethyl (meth)acrylate, styrene, p-methoxystyrene or any combination thereof.
於本發明之具體例中,基於該具有一個或一個以上羧酸或羧酸酐之乙烯性不飽和單體(B-1)、該具有環氧基之乙烯性不飽和單體(B-2)及該其他可共聚合之乙烯性不飽和單體(B-3)等共聚合用單體之總使用量為100重量份,該其他可共聚合之乙烯性不飽和單體(B-3)之使用量為10重量份至90重量份,較佳為15重量份至85重量份,且更佳為20重量份至80重量份。In a specific example of the present invention, based on the total usage of the copolymerization monomers such as the ethylenically unsaturated monomer (B-1) having one or more carboxylic acids or carboxylic anhydrides, the ethylenically unsaturated monomer (B-2) having an epoxy group and the other copolymerizable ethylenically unsaturated monomer (B-3) being 100 parts by weight, the usage of the other copolymerizable ethylenically unsaturated monomer (B-3) is 10 to 90 parts by weight, preferably 15 to 85 parts by weight, and more preferably 20 to 80 parts by weight.
於製備鹼可溶性樹脂(B)時,可使用溶劑,溶劑可單獨一種或混合複數種使用,且溶劑包含但不限於乙二醇甲醚、乙二醇乙醚、二乙二醇甲醚、二乙二醇乙醚、二乙二醇正丙醚、二乙二醇正丁醚、三乙二醇甲醚、三乙二醇乙醚、丙二醇甲醚、丙二醇乙醚、一縮二丙二醇甲醚、一縮二丙二醇乙醚、一縮二丙二醇正丙醚、一縮二丙二醇正丁醚、二縮三丙二醇甲醚、二縮三丙二醇乙醚等之(聚)亞烷基二醇單烷醚類;乙二醇甲醚醋酸酯、乙二醇乙醚醋酸酯、丙二醇甲醚醋酸酯(propylene glycol methyl ether acetate;PGMEA)、丙二醇乙醚醋酸酯等之(聚)亞烷基二醇單烷醚醋酸酯類;二乙二醇二甲醚、二乙二醇甲乙醚、二乙二醇二乙醚、四氫呋喃等之其他醚類;甲乙烷酮、環己酮、2-庚酮、3-庚酮等之酮類;2-羥基丙酸甲酯、2-羥基丙酸乙酯等之乳酸烷酯類;2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯(ethyl 3-ethoxypropionate;EEP)、乙氧基乙酸乙酯、羥基乙酸乙酯、2-羥基-3-甲基丁酸甲酯、3-甲基-3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基丙酸酯、乙酸乙酯、乙酸正丙酯、乙酸異丙酯、乙酸正丁酯、乙酸異丁酯、乙酸正戊酯、乙酸異戊酯、丙酸正丁酯、丁酸乙酯、丁酸正丙酯、丁酸異丙酯、丁酸正丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸正丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-甲氧基丁酸乙酯等之其他酯類;甲苯、二甲苯等之芳香族碳氫化合物類;氮-甲基吡咯烷酮(NMP)、氮,氮-二甲基甲醯胺(DMF)、或氮,氮-二甲基乙醯胺(DMAC)等醯胺類等。較佳地,溶劑是選自丙二醇甲醚醋酸酯、3-乙氧基丙酸乙酯、或此等組合。(聚)亞烷基二醇單烷醚類是指亞烷基二醇單烷醚類或聚亞烷基二醇單烷醚類。(聚)亞烷基二醇單烷醚醋酸酯類是指亞烷基二醇單烷醚醋酸酯類或聚亞烷基二醇單烷醚醋酸酯類。When preparing the alkali-soluble resin (B), a solvent may be used. The solvent may be used alone or in combination. The solvent includes but is not limited to (poly)alkylene glycol monoalkyl ethers such as ethylene glycol methyl ether, ethylene glycol ethyl ether, diethylene glycol methyl ether, diethylene glycol ethyl ether, diethylene glycol n-propyl ether, diethylene glycol n-butyl ether, triethylene glycol methyl ether, triethylene glycol ethyl ether, propylene glycol methyl ether, propylene glycol ethyl ether, dipropylene glycol methyl ether, dipropylene glycol ethyl ether, dipropylene glycol n-propyl ether, dipropylene glycol n-butyl ether, tripropylene glycol methyl ether, tripropylene glycol ethyl ether; ethylene glycol methyl ether acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether acetate; acetate; PGMEA), propylene glycol ethyl ether acetate, etc.; other ethers such as diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, tetrahydrofuran, etc.; ketones such as methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone, etc.; alkyl lactates such as methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, etc.; methyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-2-methylpropionate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate (ethyl 3-ethoxypropionate; EEP), ethyl ethoxylate, ethyl hydroxylate, methyl 2-hydroxy-3-methylbutyrate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl propionate, ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, n-amyl acetate, isoamyl acetate, n-butyl propionate, ethyl butyrate, n-propyl butyrate, isopropyl butyrate, n-butyl butyrate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, ethyl 2-methoxybutyrate and other esters; aromatic hydrocarbons such as toluene and xylene; amides such as nitrogen-methylpyrrolidone (NMP), nitrogen, nitrogen-dimethylformamide (DMF), or nitrogen, nitrogen-dimethylacetamide (DMAC), etc. Preferably, the solvent is selected from propylene glycol methyl ether acetate, 3-ethoxyethyl propionate, or a combination thereof. (Poly) alkylene glycol monoalkyl ethers refer to alkylene glycol monoalkyl ethers or polyalkylene glycol monoalkyl ethers. (Poly) alkylene glycol monoalkyl ether acetates refer to alkylene glycol monoalkyl ether acetates or polyalkylene glycol monoalkyl ether acetates.
鹼可溶性樹脂(B)製備時所使用之起始劑一般為自由基型聚合起始劑,具體例如:2,2'-偶氮雙異丁腈、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)、2,2'-偶氮雙-2-甲基丁腈(2,2'-azobis-2-methyl butyronitrile;AMBN)等之偶氮(azo)化合物;過氧化二苯甲醯等之過氧化合物。The initiator used in the preparation of the alkali-soluble resin (B) is generally a free radical polymerization initiator, for example: azo compounds such as 2,2'-azobisisobutyronitrile, 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis-2-methylbutyronitrile (AMBN); peroxide compounds such as dibenzoyl peroxide.
另外,上述鹼可溶性樹脂(B)藉由膠體滲透層析儀(Gel Permeation Chromatography;GPC)測定之聚苯乙烯換算的重量平均分子量一般為1,000至35,000,較佳為3,000至30,000,且更佳為5,000至25,000。In addition, the weight average molecular weight of the alkali-soluble resin (B) measured by gel permeation chromatography (GPC) in terms of polystyrene is generally 1,000 to 35,000, preferably 3,000 to 30,000, and more preferably 5,000 to 25,000.
含乙烯性不飽和基的化合物(C)Compounds containing ethylenically unsaturated groups (C)
本發明之含乙烯性不飽和基的化合物(C)可包含具有至少一個乙烯性不飽和基之不飽和化合物及具有至少二個乙烯性不飽和基之不飽和化合物。The ethylenically unsaturated group-containing compound (C) of the present invention may include an unsaturated compound having at least one ethylenically unsaturated group and an unsaturated compound having at least two ethylenically unsaturated groups.
前述具有至少一個乙烯性不飽和基之不飽和化合物的具體例可包含但不限於丙烯醯胺、丙烯醯嗎啉、甲基丙烯醯嗎啉、丙烯酸-7-胺基-3,7-二甲基辛酯、甲基丙烯酸-7-胺基-3,7-二甲基辛酯、異丁氧基甲基丙烯醯胺、異丁氧基甲基甲基丙烯醯胺、丙烯酸異冰片基氧乙酯、甲基丙烯酸異冰片基氧乙酯、丙烯酸異冰片酯、甲基丙烯酸異冰片酯、丙烯酸-2-乙基己酯、甲基丙烯酸-2-乙基己酯、乙基二甘醇丙烯酸酯、乙基二甘醇甲基丙烯酸酯、第三辛基丙烯醯胺、第三辛基甲基丙烯醯胺、二丙酮丙烯醯胺、二丙酮甲基丙烯醯胺、丙烯酸二甲胺基酯、甲基丙烯酸二甲胺基酯、丙烯酸十二烷基酯、甲基丙烯酸十二烷基酯、丙烯酸二環戊烯氧乙酯、甲基丙烯酸二環戊烯氧乙酯、丙烯酸二環戊烯酯、甲基丙烯酸二環戊烯酯、N,N-二甲基丙烯醯胺、N,N-二甲基甲基丙烯醯胺、丙烯酸四氯苯酯、甲基丙烯酸四氯苯酯、丙烯酸-2-四氯苯氧基乙酯、甲基丙烯酸-2-四氯苯氧基乙酯、丙烯酸四氫糠酯、甲基丙烯酸四氫糠酯、丙烯酸四溴苯酯、甲基丙烯酸四溴苯酯、丙烯酸-2-四溴苯氧基乙酯、甲基丙烯酸-2-四溴苯氧基乙酯、丙烯酸-2-三氯苯氧基乙酯、甲基丙烯酸-2-三氯苯氧基乙酯、丙烯酸三溴苯酯、甲基丙烯酸三溴苯酯、丙烯酸-2-三溴苯氧基乙酯、甲基丙烯酸-2-三溴苯氧基乙酯、丙烯酸-2-羥乙酯、甲基丙烯酸-2-羥乙酯、丙烯酸-2-羥丙酯、甲基丙烯酸-2-羥丙酯、乙烯基己內醯胺、N-乙烯基皮酪烷酮、丙烯酸苯氧基乙酯、甲基丙烯酸苯氧基乙酯、丙烯酸五氯苯酯、甲基丙烯酸五氯苯酯、丙烯酸五溴苯酯、甲基丙烯酸五溴苯酯、聚單丙烯酸乙二醇酯、聚單甲基丙烯酸乙二醇酯、聚單丙烯酸丙二醇酯、聚單甲基丙烯酸丙二醇酯、丙烯酸冰片酯,或甲基丙烯酸冰片酯等。其中,該具有至少一個乙烯性不飽和基之不飽和化合物可單獨一種使用或混合複數種使用。Specific examples of the unsaturated compound having at least one ethylenically unsaturated group include, but are not limited to, acrylamide, acrylamide morpholine, methacrylamidoline, 7-amino-3,7-dimethyloctyl acrylate, 7-amino-3,7-dimethyloctyl methacrylate, isobutoxymethylacrylamide, isobutoxymethylmethacrylamide, isobornyloxyethyl acrylate, isobornyloxyethyl methacrylate, isobornyl acrylate, isobornyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, and 1,2-dimethylhexyl acrylate. , ethyl diglycol acrylate, ethyl diglycol methacrylate, tert-octyl acrylamide, tert-octyl methacrylamide, diacetone acrylamide, diacetone methacrylamide, dimethylamino acrylate, dimethylamino methacrylate, dodecyl acrylate, dodecyl methacrylate, dicyclopentenyloxyethyl acrylate, dicyclopentenyloxyethyl methacrylate, dicyclopentenyl acrylate, dicyclopentenyl methacrylate, N,N-dimethylacrylamide, N,N-dimethylmethacrylamide, tetrachlorophenyl acrylate, methyl Tetrachlorophenyl acrylate, 2-tetrachlorophenoxyethyl acrylate, 2-tetrachlorophenoxyethyl methacrylate, tetrahydrofurfuryl acrylate, tetrahydrofurfuryl methacrylate, tetrabromophenyl acrylate, tetrabromophenyl methacrylate, 2-tetrabromophenoxyethyl acrylate, 2-tetrabromophenoxyethyl methacrylate, 2-trichlorophenoxyethyl acrylate, 2-trichlorophenoxyethyl methacrylate, tribromophenyl acrylate, tribromophenyl methacrylate, 2-tribromophenoxyethyl acrylate, 2-tribromophenoxyethyl methacrylate , 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, vinyl caprolactam, N-vinyl pyroxanone, phenoxyethyl acrylate, phenoxyethyl methacrylate, pentachlorophenyl acrylate, pentachlorophenyl methacrylate, pentabromophenyl acrylate, pentabromophenyl methacrylate, polyethylene glycol monoacrylate, polyethylene glycol monomethacrylate, polypropylene glycol monoacrylate, polypropylene glycol monomethacrylate, bornyl acrylate, or bornyl methacrylate. The unsaturated compound having at least one ethylenically unsaturated group may be used alone or in combination of a plurality of them.
上述具有至少二個乙烯性不飽和基之不飽和化合物的具體例可包含但不限於乙二醇二丙烯酸酯、乙二醇二甲基丙烯酸酯、二丙烯酸二環戊烯酯、二甲基丙烯酸二環戊烯酯、三甘醇二丙烯酸酯、四甘醇二丙烯酸酯、四甘醇二甲基丙烯酸酯、三(2-羥乙基)異氰酸酯二丙烯酸酯、三(2-羥乙基)異氰酸酯二甲基丙烯酸酯、三(2-羥乙基)異氰酸酯三丙烯酸酯、三(2-羥乙基)異氰酸酯三甲基丙烯酸酯、己內酯改質之三(2-羥乙基)異氰酸酯三丙烯酸酯、己內酯改質之三(2-羥乙基)異氰酸酯三甲基丙烯酸酯、三丙烯酸三羥甲基丙酯、三甲基丙烯酸三羥甲基丙酯、環氧乙烷(以下簡稱EO)改質之三丙烯酸三羥甲基丙酯、EO改質之三甲基丙烯酸三羥甲基丙酯、環氧丙烷(以下簡稱PO)改質之三丙烯酸三羥甲基丙酯、PO改質之三甲基丙烯酸三羥甲基丙酯、三甘醇二丙烯酸酯、三甘醇二甲基丙烯酸酯、新戊二醇二丙烯酸酯、新戊二醇二甲基丙烯酸酯、1,4-丁二醇二丙烯酸酯、1,4-丁二醇二甲基丙烯酸酯、1,6-己二醇二丙烯酸酯、1,6-己二醇二甲基丙烯酸酯、季戊四醇三丙烯酸酯、季戊四醇三甲基丙烯酸酯、季戊四醇四丙烯酸酯、季戊四醇四甲基丙烯酸酯、聚酯二丙烯酸酯、聚酯二甲基丙烯酸酯、聚乙二醇二丙烯酸酯、聚乙二醇二甲基丙烯酸酯、二季戊四醇六丙烯酸酯(dipentaerythritol hexaacrylate;DPHA)、二季戊四醇六甲基丙烯酸酯、二季戊四醇五丙烯酸酯、二季戊四醇五甲基丙烯酸酯、二季戊四醇四丙烯酸酯、二季戊四醇四甲基丙烯酸酯、己內酯改質之二季戊四醇六丙烯酸酯、己內酯改質之二季戊四醇六甲基丙烯酸酯、己內酯改質之二季戊四醇五丙烯酸酯、己內酯改質之二季戊四醇五甲基丙烯酸酯、四丙烯酸二三羥甲基丙酯、四甲基丙烯酸二三羥甲基丙酯、EO改質之雙酚A二丙烯酸酯、EO改質之雙酚A二甲基丙烯酸酯、PO改質之雙酚A二丙烯酸酯、PO改質之雙酚A二甲基丙烯酸酯、EO改質之氫化雙酚A二丙烯酸酯、EO改質之氫化雙酚A二甲基丙烯酸酯、PO改質之氫化雙酚A二丙烯酸酯、PO改質之氫化雙酚A二甲基丙烯酸酯、PO改質之甘油三丙酸酯、EO改質之雙酚F二丙烯酸酯、EO改質之雙酚F二甲基丙烯酸酯、酚醛聚縮水甘油醚丙烯酸酯、酚醛聚縮水甘油醚甲基丙烯酸酯、日本東亞合成株式會社製造且型號為TO-1382之商品,或者由日本化藥股份有限公司製造且其型號為KAYARAD DPCA-12、KAYARAD DPCA-20、KAYARAD DPCA-30、KAYARAD DPCA-60或KAYARAD DPCA-120之商品等。其中,該具有至少二個乙烯性不飽和基之不飽和化合物可單獨一種使用或混合複數種使用。Specific examples of the unsaturated compound having at least two ethylenically unsaturated groups may include, but are not limited to, ethylene glycol diacrylate, ethylene glycol dimethacrylate, dicyclopentenyl diacrylate, dicyclopentenyl dimethacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, tetraethylene glycol dimethacrylate, tris(2-hydroxyethyl)isocyanate diacrylate, tris(2-hydroxyethyl)isocyanate dimethacrylate, and tris(2-hydroxyethyl)isocyanate dimethacrylate. acrylate, tris(2-hydroxyethyl) isocyanate triacrylate, tris(2-hydroxyethyl) isocyanate trimethacrylate, caprolactone-modified tris(2-hydroxyethyl) isocyanate triacrylate, caprolactone-modified tris(2-hydroxyethyl) isocyanate trimethacrylate, trihydroxymethylpropyl triacrylate, trihydroxymethylpropyl trimethacrylate, ethylene oxide (hereinafter referred to as EO)-modified trihydroxymethyl propylene oxide (hereinafter referred to as PO) modified trimethacrylate trihydroxymethylpropyl, EO modified trimethacrylate trihydroxymethylpropyl, PO modified trimethacrylate trihydroxymethylpropyl, triethylene glycol diacrylate, triethylene glycol dimethacrylate, neopentyl glycol diacrylate, neopentyl glycol dimethacrylate, 1,4-butanediol diacrylate, 1,4-butanediol dimethacrylate, 1,6-hexanediol diacrylate, 1,6-hexanediol dimethacrylate, pentaerythritol triacrylate, pentaerythritol trimethacrylate, pentaerythritol tetraacrylate, pentaerythritol tetramethacrylate, polyester diacrylate, polyester dimethacrylate, polyethylene glycol diacrylate, polyethylene glycol dimethacrylate, dipentaerythritol hexaacrylate (dipentaerythritol hexaacrylate; DPHA), dipentaerythritol hexamethacrylate, dipentaerythritol pentaacrylate, dipentaerythritol pentamethacrylate, dipentaerythritol tetraacrylate, dipentaerythritol tetramethacrylate, caprolactone-modified dipentaerythritol hexaacrylate, caprolactone-modified dipentaerythritol hexamethacrylate, caprolactone-modified dipentaerythritol pentaacrylate, caprolactone-modified dipentaerythritol pentamethacrylate, tetraacrylate ditrihydroxymethylpropyl, tetramethacrylate ditrihydroxymethylpropyl, EO-modified bisphenol A diacrylate, EO-modified bisphenol A dimethacrylate, PO-modified bisphenol A diacrylate, PO-modified bisphenol A dimethacrylate, EO-modified hydrogenated bisphenol A diacrylate, EO-modified hydrogenated bisphenol A dimethacrylate, PO-modified hydrogenated bisphenol A diacrylate, PO-modified hydrogenated bisphenol A dimethacrylate, PO-modified glycerol tripropionate, EO-modified bisphenol F diacrylate, EO-modified bisphenol F dimethacrylate, phenolic polyglycidyl ether acrylate, phenolic polyglycidyl ether methacrylate, the product of model TO-1382 manufactured by Toagosei Co., Ltd., or the product of model KAYARAD DPCA-12, KAYARAD DPCA-20, KAYARAD DPCA-30, KAYARAD DPCA-60 or KAYARAD DPCA-120 manufactured by Nippon Kayaku Co., Ltd., etc. The unsaturated compound having at least two ethylenically unsaturated groups may be used alone or in combination of two or more.
較佳地,該含乙烯性不飽和基的化合物(C)是選自於三丙烯酸三羥甲基丙酯、EO改質之三丙烯酸三羥甲基丙酯、PO改質之三丙烯酸三羥甲基丙酯、季戊四醇三丙烯酸酯、季戊四醇四丙烯酸酯、二季戊四醇六丙烯酸酯、二季戊四醇五丙烯酸酯、二季戊四醇四丙烯酸酯、己內酯改質之二季戊四醇六丙烯酸酯、四丙烯酸二三羥甲基丙酯、PO改質之甘油三丙酸酯、KAYARAD DPCA-12、KAYARAD DPCA-20、KAYARAD DPCA-30、KAYARAD DPCA-60或KAYARAD DPCA-120或上述化合物之任意組合。Preferably, the ethylenically unsaturated group-containing compound (C) is selected from trihydroxymethylpropyl triacrylate, EO-modified trihydroxymethylpropyl triacrylate, PO-modified trihydroxymethylpropyl triacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol hexaacrylate, dipentaerythritol pentaacrylate, dipentaerythritol tetraacrylate, caprolactone-modified dipentaerythritol hexaacrylate, ditrihydroxymethylpropyl tetraacrylate, PO-modified glycerol tripropionate, KAYARAD DPCA-12, KAYARAD DPCA-20, KAYARAD DPCA-30, KAYARAD DPCA-60 or KAYARAD DPCA-120 or any combination thereof.
上述含乙烯性不飽和基的化合物(C)可單獨一種使用或混合複數種使用。The above-mentioned ethylenically unsaturated group-containing compound (C) may be used alone or in combination of plural kinds.
基於鹼可溶性樹脂(B)之總使用量為100重量份,該含乙烯性不飽和基的化合物(C)之使用量為20重量份至200重量份,較佳為30重量份至180重量份,且更佳為50重量份至150重量份。Based on 100 parts by weight of the total amount of the alkali-soluble resin (B), the amount of the ethylenically unsaturated group-containing compound (C) is 20 to 200 parts by weight, preferably 30 to 180 parts by weight, and more preferably 50 to 150 parts by weight.
光起始劑(D)Photoinitiator (D)
本發明之光起始劑(D)可例如包含但不限於如下式(I)所示之肟酯類化合物(D-1)、如下式(II)所示之肟酯類化合物(D-2)、如下式(III)所示之肟酯類化合物(D-3)與其他光起始劑(D-4)。The photoinitiator (D) of the present invention may include, for example, but is not limited to, an oxime ester compound (D-1) represented by the following formula (I), an oxime ester compound (D-2) represented by the following formula (II), an oxime ester compound (D-3) represented by the following formula (III), and other photoinitiators (D-4).
式(I)所示之肟酯類化合物(D-1)Oxime ester compound (D-1) represented by formula (I)
光起始劑(D)可包含如下式(I)所示的肟酯類化合物(D-1)。如式(I)所示之肟酯類化合物(D-1)通常可藉由光照而產生自由基,且其對於圖案化時用以作為光源的i射線具有高感度。 (I) The photoinitiator (D) may include an oxime ester compound (D-1) as shown in the following formula (I). The oxime ester compound (D-1) as shown in the following formula (I) can usually generate free radicals by light irradiation, and has high sensitivity to i-rays used as a light source during patterning. (I)
於式(I)中,Y 1代表如下式(I-1)所示的有機基團;Y 2代表氫原子或碳數為1至10的烷基;Y 3代表碳數為1至3的烷基、碳數為1至3的烷氧基或碳數為6至10的芳基。 (I-1) In formula (I), Y1 represents an organic group as shown in the following formula (I-1); Y2 represents a hydrogen atom or an alkyl group having 1 to 10 carbon atoms; Y3 represents an alkyl group having 1 to 3 carbon atoms, an alkoxy group having 1 to 3 carbon atoms, or an aryl group having 6 to 10 carbon atoms. (I-1)
於式(I-1)中,Y 4代表一價有機基;X 1代表氧原子、硫原子或羰基;且a代表0至5的整數。 In formula (I-1), Y 4 represents a monovalent organic group; X 1 represents an oxygen atom, a sulfur atom or a carbonyl group; and a represents an integer from 0 to 5.
於式(I)中,Y 2較佳代表碳數為1至10(更佳為1至8)的烷基,且尤佳代表甲基或己基。Y 3較佳代表碳數為1至3的烷基或碳數為6至10的芳基,且更佳代表甲基或苯基。於式(I-1)中,X 1較佳代表硫原子;Y 4較佳代表碳數為1至4的羥基烷氧基;而a較佳為0或1。其次,式(I-1)亦可例如為下式(I'-1)所示的有機基團,其中X 1與Y 4之定義如前所述,在此不另贅述。 (I'-1) In formula (I), Y2 preferably represents an alkyl group having 1 to 10 carbon atoms (more preferably 1 to 8 carbon atoms), and more preferably represents a methyl group or a hexyl group. Y3 preferably represents an alkyl group having 1 to 3 carbon atoms or an aryl group having 6 to 10 carbon atoms, and more preferably represents a methyl group or a phenyl group. In formula (I-1), X1 preferably represents a sulfur atom; Y4 preferably represents a hydroxyalkoxy group having 1 to 4 carbon atoms; and a is preferably 0 or 1. Secondly, formula (I-1) may also be, for example, an organic group represented by the following formula (I'-1), wherein X1 and Y4 are as defined above and are not further described here. (I'-1)
在一些具體例中,如式(I)所示之肟酯類化合物(D-1)可包含但不限於如下式(I-2)與式(I-3)所示之化合物。 (I-2) (I-3) In some specific examples, the oxime ester compound (D-1) represented by formula (I) may include but is not limited to the compounds represented by the following formula (I-2) and formula (I-3). (I-2) (I-3)
基於鹼可溶性樹脂(B)的總使用量為100重量份,如式(I)所示之肟酯類化合物(D-1)的使用量可為1重量份至100重量份,較佳為5重量份至90重量份,且更佳為10重量份至80重量份。Based on the total usage of the alkali-soluble resin (B) being 100 parts by weight, the usage of the oxime ester compound (D-1) represented by formula (I) can be 1 to 100 parts by weight, preferably 5 to 90 parts by weight, and more preferably 10 to 80 parts by weight.
當本發明之感光性樹脂組成物包含如式(I)所示之肟酯類化合物(D-1)時,所形成之畫素圖案具有較佳之梯度角。When the photosensitive resin composition of the present invention comprises the oxime ester compound (D-1) as shown in formula (I), the formed pixel pattern has a better gradient angle.
式(II)所示之肟酯類化合物(D-2)Oxime ester compound (D-2) represented by formula (II)
光起始劑(D)可包含如下式(II)所示之肟酯類化合物(D-2)。 (II) The photoinitiator (D) may include an oxime ester compound (D-2) represented by the following formula (II). (II)
於式(II)中,Z 1代表碳數為1至12的烷基、碳數為1至12的烷氧基、碳數為4至10的環烷基、苯基和甲苯基;Z 2代表碳數為1至12的烷基、碳數為4至10的環烷基或經取代或未取代的苯基;Z 3代表經取代或未取代的芴基或經取代或未取代的咔唑基。 In formula (II), Z1 represents an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, a cycloalkyl group having 4 to 10 carbon atoms, a phenyl group, and a tolyl group; Z2 represents an alkyl group having 1 to 12 carbon atoms, a cycloalkyl group having 4 to 10 carbon atoms, or a substituted or unsubstituted phenyl group; and Z3 represents a substituted or unsubstituted fluorenyl group or a substituted or unsubstituted carbazolyl group.
前述苯基、芴基和咔唑基的取代基可包含碳數為1至12(較佳係碳數為1至4)的烷基、碳數為1至12(較佳係碳數為1至4)的烷氧基、硝基,或芐基等。其中,烷基和烷氧基可任選地被氟取代,而芐基可被碳數為1至4之烷基所取代。另外,芴基和咔唑基的苯環可與另一個苯環稠合。具例而言,其可為苯並咔唑基。The substituents of the aforementioned phenyl, fluorenyl and carbazolyl groups may include an alkyl group having 1 to 12 carbon atoms (preferably 1 to 4 carbon atoms), an alkoxy group having 1 to 12 carbon atoms (preferably 1 to 4 carbon atoms), a nitro group, or a benzyl group. Among them, the alkyl group and the alkoxy group may be optionally substituted by fluorine, and the benzyl group may be substituted by an alkyl group having 1 to 4 carbon atoms. In addition, the benzene ring of the fluorenyl and carbazolyl groups may be fused with another benzene ring. For example, it may be a benzocarbazolyl group.
基於提高光固化性的觀點,如式(II)所示之肟酯類化合物(D-2)較佳可為如下式(II-1)所示之化合物。 (II-1) From the viewpoint of improving photocurability, the oxime ester compound (D-2) represented by formula (II) is preferably a compound represented by the following formula (II-1). (II-1)
於式(II-1)中,Z 1和Z 2之定義如前所述。Z 4代表碳數為1至6之烷基,且較佳為乙基;Z 5代表碳數為1至12之烷基或具有縮醛鍵的有機基團,且較佳為甲基或如下式(II-1-2)所示之化合物中,對應於Z 5之取代基;b代表1至3的整數,且較佳為1或2。 In formula (II-1), Z1 and Z2 are as defined above. Z4 represents an alkyl group having 1 to 6 carbon atoms, and is preferably an ethyl group; Z5 represents an alkyl group having 1 to 12 carbon atoms or an organic group having an acetal bond, and is preferably a methyl group or a substituent corresponding to Z5 in the compound shown in formula (II-1-2); b represents an integer from 1 to 3, and is preferably 1 or 2.
在一些具體例中,上式(II)所示之肟酯類化合物(D-2)可包含但不限於如下式(II-1-1)或(II-1-2)所示的化合物,且其分別是BASF公司製作,且型號為IRGACURE OXE-02之產品,以及ADEKA公司製作,且型號為Optomer N-1919之產品。 (II-1-1) (II-1-2) In some specific examples, the oxime ester compound (D-2) represented by the above formula (II) may include but is not limited to the compounds represented by the following formula (II-1-1) or (II-1-2), which are respectively manufactured by BASF and have the model number IRGACURE OXE-02, and manufactured by ADEKA and have the model number Optomer N-1919. (II-1-1) (II-1-2)
較佳地,如式(II)所示之肟酯類化合物(D-2)可包含但不限於如下式(II-1-3)所示的化合物。 (II-1-3) Preferably, the oxime ester compound (D-2) represented by formula (II) may include but is not limited to the compound represented by the following formula (II-1-3). (II-1-3)
基於鹼可溶性樹脂(B)之總使用量為100重量份,如式(II)所示之肟酯類化合物(D-2)的使用量為1重量份至100重量份,較佳為5重量份至90重量份,且更佳為10重量份至80重量份。Based on the total usage of the alkali-soluble resin (B) being 100 parts by weight, the usage of the oxime ester compound (D-2) represented by formula (II) is 1 to 100 parts by weight, preferably 5 to 90 parts by weight, and more preferably 10 to 80 parts by weight.
當本發明之感光性樹脂組成物包含如式(II)所示之肟酯類化合物(D-2)時,所形成之畫素圖案具有較佳之梯度角。When the photosensitive resin composition of the present invention comprises an oxime ester compound (D-2) as represented by formula (II), the formed pixel pattern has a better gradient angle.
式(III)所示之肟酯類化合物(D-3)Oxime ester compound (D-3) represented by formula (III)
光起始劑(D)可包含如下式(III)所示的肟酯類化合物(D-3)。 (III) 於式(III)中,R 1、R 2、R 3、R 4、R 5、R 6、R 7及R 8彼此獨立地代表氫原子、碳數為1至20的烷基、COR 16、如下式(III'-1)所示的基團; (III'-1) 或R 1及R 2、R 2及R 3、R 3及R 4、R 5及R 6、R 6及R 7或R 7及R 8彼此獨立地共同代表如下式(III'-2)所示的基團; (III'-2) 但條件為R 1及R 2、R 2及R 3、R 3及R 4、R 5及R 6、R 6及R 7或R 7及R 8中之至少一對是如式(III'-2)所示的基團, R 9、R 10、R 11及R 12彼此獨立地代表氫原子或碳數為1至20的烷基,其中碳數為1至20的烷基是未經取代或經一或多個以下基團取代:鹵素或苯基; 或R 9、R 10、R 11及R 12彼此獨立地代表未經取代之苯基或經一或多個以下基團取代之苯基:碳數為1至6的烷基或鹵素; X 2代表CO或單鍵; R 13代表碳數為1至20的烷基,其未經取代或經一或多個以下基團取代:鹵素、R 17、COOR 17或OR 17; 或R 13代表碳數為2至20的烷基,其間雜有一或多個O或CO,其中經間雜之碳數為2至20的烷基是未經取代或經一或多個鹵素取代; 或R 13代表苯基或萘基,其各為未經取代或經一或多個以下基團取代:碳數為1至20的烷基或碳數為1至4的鹵代烷基; R 14代表氫原子、碳數為1至20的烷氧基或碳數為1至20的烷基; R 15代表碳數為6至20的芳基,其各是未經取代或經一或多個以下基團取代:鹵素、碳數為1至4的鹵代烷基、OR 17、間雜有一或多個O之碳數為2至20的烷基;或其各經碳數為1至20的烷基取代,碳數為1至20的烷基是未經取代或經一或多個以下基團取代:鹵素、COOR 17、苯基或OR 17; 或R 15代表氫原子、碳數為3至8的環烷基;或R 15代表碳數為1至20的烷基,其是未經取代或經一或多個以下基團取代:鹵素或碳數為3至8的環烷基; R 16代表碳數為6至20的芳基,其各是未經取代或經一或多個以下基團取代:鹵素、碳數為1至4的鹵代烷基、OR 17;或其各經一或多個碳數為1至20的烷基取代,碳數為1至20的烷基是未經取代或經一或多個以下基團取代:鹵素或OR 17; R 17代表氫原子、碳數為1至20的烷基,其是未經取代或經一或多個以下基團取代:鹵素或間雜有一或多個O且碳數為3至20的環烷基; 或R 17代表碳數為2至20的烷基,其間雜有一或多個O; 或R 17代表苯基,其各是未經取代或經一或多個以下基團取代:鹵素、碳數為1至12的烷基、碳數為1至12的烷氧基; 但條件為在式(III)中存在至少一個如式(III'-1)所示的基團。 The photoinitiator (D) may include an oxime ester compound (D-3) represented by the following formula (III). (III) In formula (III), R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 and R 8 independently represent a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, COR 16 , or a group represented by the following formula (III'-1); (III'-1) or R 1 and R 2 , R 2 and R 3 , R 3 and R 4 , R 5 and R 6 , R 6 and R 7 or R 7 and R 8 independently and collectively represent a group represented by the following formula (III'-2); (III'-2) with the proviso that at least one pair of R1 and R2 , R2 and R3 , R3 and R4 , R5 and R6 , R6 and R7 or R7 and R8 is a group as represented by formula (III'-2), R9 , R10 , R11 and R12 are independently a hydrogen atom or an alkyl group having 1 to 20 carbon atoms, wherein the alkyl group having 1 to 20 carbon atoms is unsubstituted or substituted by one or more of the following groups: a halogen or a phenyl group; or R9 , R10 , R11 and R12 are independently an unsubstituted phenyl group or a phenyl group substituted by one or more of the following groups: an alkyl group having 1 to 6 carbon atoms or a halogen group; X2 is CO or a single bond; R R 13 represents an alkyl group having 1 to 20 carbon atoms, which is unsubstituted or substituted by one or more of the following groups: halogen, R 17 , COOR 17 or OR 17 ; or R 13 represents an alkyl group having 2 to 20 carbon atoms, which is doped with one or more O or CO, wherein the doped alkyl group having 2 to 20 carbon atoms is unsubstituted or substituted by one or more halogens; or R 13 represents a phenyl group or a naphthyl group, each of which is unsubstituted or substituted by one or more of the following groups: an alkyl group having 1 to 20 carbon atoms or a halogenated alkyl group having 1 to 4 carbon atoms; R 14 represents a hydrogen atom, an alkoxy group having 1 to 20 carbon atoms or an alkyl group having 1 to 20 carbon atoms; R R 15 represents an aryl group having 6 to 20 carbon atoms, each of which is unsubstituted or substituted by one or more of the following groups: halogen, halogenated alkyl group having 1 to 4 carbon atoms, OR 17 , alkyl group having 2 to 20 carbon atoms doped with one or more O; or each of which is substituted by an alkyl group having 1 to 20 carbon atoms, the alkyl group having 1 to 20 carbon atoms being unsubstituted or substituted by one or more of the following groups: halogen, COOR 17 , phenyl or OR 17 ; or R 15 represents a hydrogen atom, a cycloalkyl group having 3 to 8 carbon atoms; or R 15 represents an alkyl group having 1 to 20 carbon atoms, which is unsubstituted or substituted by one or more of the following groups: halogen or cycloalkyl group having 3 to 8 carbon atoms; R R 16 represents an aryl group having 6 to 20 carbon atoms, each of which is unsubstituted or substituted by one or more of the following groups: halogen, halogenated alkyl group having 1 to 4 carbon atoms, OR 17 ; or each of which is substituted by one or more alkyl group having 1 to 20 carbon atoms, the alkyl group having 1 to 20 carbon atoms being unsubstituted or substituted by one or more of the following groups: halogen or OR 17 ; R 17 represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, which is unsubstituted or substituted by one or more of the following groups: halogen or cycloalkyl group having 3 to 20 carbon atoms doped with one or more O groups; or R 17 represents an alkyl group having 2 to 20 carbon atoms doped with one or more O groups; or R 17 represents a phenyl group, each of which is unsubstituted or substituted by one or more of the following groups: halogen, an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms; provided that at least one group represented by formula (III'-1) is present in formula (III).
如式(III)所示化合物之特徵在於其在咔唑部分上包含一或多個成環(annelated)不飽和環。換言之,R 1及R 2、R 2及R 3、R 3及R 4、R 5及R 6、R 6及R 7或R 7及R 8中之至少一對是由如式(III'-2)所示的基團。 The compound of formula (III) is characterized in that it contains one or more annelated unsaturated rings on the carbazole portion. In other words, at least one pair of R1 and R2 , R2 and R3 , R3 and R4 , R5 and R6 , R6 and R7 , or R7 and R8 is a group represented by formula (III'-2).
前述碳數為1至20之烷基可為直鏈烷基或支鏈烷基。在一些具體例中,碳數為1至20之烷基可包含但不限於甲基、乙基、丙基、異丙基、正丁基、第二丁基、異丁基、第三丁基、戊基、己基、庚基、2,4,4-三甲基戊基、2-乙基己基、辛基、壬基、癸基、十二基、十四基、十五基、十六基、十八基、二十基,或其他適當之烷基。The aforementioned alkyl group with a carbon number of 1 to 20 may be a linear alkyl group or a branched alkyl group. In some specific examples, the alkyl group with a carbon number of 1 to 20 may include but is not limited to methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl, isobutyl, tert-butyl, pentyl, hexyl, heptyl, 2,4,4-trimethylpentyl, 2-ethylhexyl, octyl, nonyl, decyl, dodecyl, tetradecyl, pentadecyl, hexadecyl, octadecyl, eicosyl, or other appropriate alkyl groups.
前述碳數為1至4的鹵代烷基可為下述所定義之經鹵素取代的前述碳數為1至4的烷基。該鹵代烷基可例如為單鹵化或多鹵化,直至所有氫原子被取代為鹵素。其結構可例如為C zH xHal y,其中x+y=2z+1,且Hal代表鹵素(較佳可為F)。舉例而言,碳數為1至4的鹵代烷基可包含但不限於氯甲基、三氯甲基、三氟甲基、2-溴丙基,或其他適當之鹵代烷基,且較佳可為三氟甲基或三氯甲基。 The aforementioned halogenated alkyl group having 1 to 4 carbon atoms may be the aforementioned alkyl group having 1 to 4 carbon atoms substituted with a halogen as defined below. The halogenated alkyl group may be, for example, monohalogenated or polyhalogenated until all hydrogen atoms are substituted with halogens. Its structure may be, for example, CzHxHaly , wherein x+y=2z+1, and Hal represents a halogen (preferably F). For example, the halogenated alkyl group having 1 to 4 carbon atoms may include but is not limited to chloromethyl, trichloromethyl, trifluoromethyl, 2-bromopropyl, or other suitable halogenated alkyl groups, and may preferably be trifluoromethyl or trichloromethyl.
前述間雜有一或多個O之碳數為2至20的烷基可例如係經O間雜1次至9次、1次至5次、1次至3次、1次或2次。兩個間雜之O原子可由至少一個亞甲基隔開,且較佳由至少兩個亞甲基(即伸乙基)隔開。該等烷基是直鏈或支鏈。舉例而言,間雜有一或多個O之碳數為2至20的烷基可具有下列之結構單元:-CH 2-CH 2-O-CH 2CH 3、-(CH 2CH 2O) d-CH 3(其中d代表l至9)、-(CH 2-CH 2O) 7-CH 2CH 3、-CH 2-CH(CH 3)-O-CH 2-CH 2CH 3,或-CH 2-CH(CH 3)-O-CH 2-CH 3。 The aforementioned alkyl group with 2 to 20 carbon atoms doped with one or more O atoms may be doped with O 1 to 9 times, 1 to 5 times, 1 to 3 times, 1 time or 2 times, for example. Two doped O atoms may be separated by at least one methylene group, and preferably by at least two methylene groups (i.e., ethylene groups). The alkyl groups are straight chain or branched chain. For example, an alkyl group having 2 to 20 carbon atoms which is doped with one or more O atoms may have the following structural units: -CH2 - CH2 -O-CH2CH3, -(CH2CH2O)d-CH3 (wherein d represents 1 to 9), -(CH2-CH2O ) 7 - CH2CH3 , -CH2 - CH ( CH3 ) -O - CH2 - CH2CH3 , or -CH2 -CH( CH3 )-O- CH2 - CH3 .
所述碳數為1至12的烷氧基是經一個O原子取代之碳數為1至12的烷基。The alkoxy group having 1 to 12 carbon atoms is an alkyl group having 1 to 12 carbon atoms substituted by one O atom.
在一些具體例中,前述碳數為6至20的芳基可例如為苯基、萘基、蒽基、菲基、芘基、䓛屈基、並四苯基、聯伸三苯基,或其他適當之芳基,尤其為苯基或萘基,且較佳為苯基。萘基可為1-萘基或2-萘基。In some specific examples, the aforementioned aryl group having 6 to 20 carbon atoms may be, for example, phenyl, naphthyl, anthracenyl, phenanthrenyl, pyrenyl, chrysene, tetraphenyl, triphenyl, or other suitable aryl groups, especially phenyl or naphthyl, and preferably phenyl. The naphthyl group may be 1-naphthyl or 2-naphthyl.
所述經取代之芳基(如苯基、萘基或碳數為6至20的芳基)可分別經1次至7次、1次至6次或1次至4次取代,尤其係經1次、2次或3次取代。顯而易見,所定義之芳基不能具有比芳基環處之自由位置更多的取代基。The substituted aryl groups (e.g. phenyl, naphthyl or aryl groups with 6 to 20 carbon atoms) may be substituted 1 to 7 times, 1 to 6 times or 1 to 4 times, respectively, in particular 1, 2 or 3 times. Obviously, the aryl groups as defined cannot have more substituents than the free positions at the aryl ring.
苯基環上之取代基較佳在苯基環上之位置4中,或呈3,4-、3,4,5-、2,6-、2,4-或2,4,6-的鍵結組態。The substituent on the phenyl ring is preferably in position 4 on the phenyl ring, or in a 3,4-, 3,4,5-, 2,6-, 2,4- or 2,4,6-bonding configuration.
間雜1次或多次之經間雜的基團可例如間雜1次至19次、1次至15次、1次至12次、1次至9次、1次至7次、1次至5次、1次至4次、1次至3次、1次,或2次。顯而易見,間雜原子數取決於擬間雜之基團的碳原子數)。經1次或多次取代之經取代的基團可例如具有1個至7個、1個至5個、1個至4個、1個至3個、1個,或2個相同或不同取代基。An interrupted group which is doped once or more may, for example, be doped 1 to 19 times, 1 to 15 times, 1 to 12 times, 1 to 9 times, 1 to 7 times, 1 to 5 times, 1 to 4 times, 1 to 3 times, 1 time, or 2 times. Obviously, the number of intervening atoms depends on the number of carbon atoms of the group to be interrupted). A substituted group which is substituted once or more may, for example, have 1 to 7, 1 to 5, 1 to 4, 1 to 3, 1, or 2 identical or different substituents.
經一或多個定義之取代基所取代的基團意欲具有一個取代基或多個如所給出相同或不同定義之取代基。鹵素可為氟、氯、溴或碘,尤其為氟、氯或溴,且較佳為氟或氯。若式(III)之R 1及R 2、R 2及R 3、R 3及R 4或R 5及R 6、R 6及R 7,和R 7及R 8彼此獨立地共同為如式(III'-2)所示的基團,如式(III)所示之肟酯類化合物(D-3)可例如具有如下式(III-a)至式(III-i)所示之結構。 (III-a) (III-b) (III-c) (III-d) (III-e) (III-f) (III-g) (III-h) (III-i) A radical substituted by one or more defined substituents is intended to have one substituent or multiple substituents that are the same or different as defined. Halogen can be fluorine, chlorine, bromine or iodine, especially fluorine, chlorine or bromine, and preferably fluorine or chlorine. If R 1 and R 2 , R 2 and R 3 , R 3 and R 4 or R 5 and R 6 , R 6 and R 7 , and R 7 and R 8 of formula (III) are independently and jointly a radical as shown in formula (III'-2), the oxime ester compound (D-3) shown in formula (III) can, for example, have a structure as shown in the following formulas (III-a) to (III-i). (III-a) (III-b) (III-c) (III-d) (III-e) (III-f) (III-g) (III-h) (III-i)
較佳地,如式(III)所示之肟酯類化合物(D-3)可具有如式(III-a)、式(III-b)或式(III-c)所示之結構,更佳具有如式(III-a)或式(III-c)所示之結構,或者式(III-a)、式(III-c)或式(III-d)所示之結構,且尤佳為如式(III-a)所示之結構。Preferably, the oxime ester compound (D-3) represented by formula (III) may have a structure represented by formula (III-a), formula (III-b) or formula (III-c), more preferably a structure represented by formula (III-a) or formula (III-c), or a structure represented by formula (III-a), formula (III-c) or formula (III-d), and particularly preferably a structure represented by formula (III-a).
舉例而言,R 15可表示氫原子、苯基或萘基,其中苯基或萘基分別未經取代或經碳數為1至8的烷基或OR 17所取代;或者R 15代表碳數為1至20的烷基;或者R 15代表碳數為2至20的烷基,且其間雜有一或多個O。 For example, R 15 may represent a hydrogen atom, a phenyl group or a naphthyl group, wherein the phenyl group or the naphthyl group is unsubstituted or substituted by an alkyl group having 1 to 8 carbon atoms or OR 17 , respectively; or R 15 represents an alkyl group having 1 to 20 carbon atoms; or R 15 represents an alkyl group having 2 to 20 carbon atoms, and one or more O are mixed therein.
舉例而言,R 16代表碳數為6至20的芳基(較佳為苯基或萘基,且更佳為苯基),其各未經取代或經一或多個以下基團所取代:鹵素、碳數為1至4的鹵代烷基,或OR 17;或其各經一或多個碳數為1至20的烷基所取代,該碳數為1至20的烷基未經取代或經一或多個以下基團所取代:鹵素或OR 17。 For example, R 16 represents an aryl group having 6 to 20 carbon atoms (preferably phenyl or naphthyl, and more preferably phenyl), each of which is unsubstituted or substituted with one or more of the following groups: halogen, halogenated alkyl group having 1 to 4 carbon atoms, or OR 17 ; or each of which is substituted with one or more alkyl group having 1 to 20 carbon atoms, and the alkyl group having 1 to 20 carbon atoms is unsubstituted or substituted with one or more of the following groups: halogen or OR 17 .
此外,R 16可例如代表苯基或萘基,較佳為苯基或咔唑,其中苯基或萘基分別未經取代或經一或多個以下基團所取代:鹵素、碳數為1至4的鹵代烷基、OR 17或碳數為1至20的烷基。 Furthermore, R 16 may represent, for example, phenyl or naphthyl, preferably phenyl or carbazole, wherein phenyl or naphthyl is unsubstituted or substituted by one or more of the following groups: halogen, halogenated alkyl having 1 to 4 carbon atoms, OR 17 or alkyl having 1 to 20 carbon atoms.
R 16可例如代表苯基或萘基,較佳為苯基,其各未經取代或經一或多個以下基團取代:鹵素、OR 17或碳數為1至20的烷基。 R 16 may, for example, represent phenyl or naphthyl, preferably phenyl, each of which is unsubstituted or substituted by one or more of the following groups: halogen, OR 17 or alkyl having 1 to 20 carbon atoms.
較佳地,R 16為苯基,且其經一或多個碳數為1至20的烷基所取代。 Preferably, R 16 is a phenyl group, which is substituted with one or more alkyl groups having 1 to 20 carbon atoms.
R 17可例如代表氫原子、碳數為1至20的烷基,其中碳數為1至20的烷基未經取代或經一或多個以下基團所取代:鹵素或間雜有一或多個O之碳數為3至20的環烷基;或R 17表示苯基,其各未經取代或經一或多個以下基團取代:鹵素、碳數為1至12的烷基或碳數為1至12的烷氧基。 R 17 may, for example, represent a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, wherein the alkyl group having 1 to 20 carbon atoms is unsubstituted or substituted by one or more of the following groups: a halogen or a cycloalkyl group having 3 to 20 carbon atoms which is doped with one or more O groups; or R 17 represents a phenyl group, each of which is unsubstituted or substituted by one or more of the following groups: a halogen, an alkyl group having 1 to 12 carbon atoms or an alkoxy group having 1 to 12 carbon atoms.
在一些具體例中,如式(III)所示之肟酯類化合物(D-3)可包含但不限於如下式(III-1)至式(III-22)所示之化合物。 (III-1) (III-2) (III-3) (III-4) (III-5) (III-6) (III-7) (III-8) (III-9) (III-10) (III-11) (III-12) (III-13) (III-14) (III-15) (III-16) (III-17) (III-18) (III-19) (III-20) (III-21) (III-22) In some specific examples, the oxime ester compound (D-3) represented by formula (III) may include but is not limited to compounds represented by the following formulas (III-1) to (III-22). (III-1) (III-2) (III-3) (III-4) (III-5) (III-6) (III-7) (III-8) (III-9) (III-10) (III-11) (III-12) (III-13) (III-14) (III-15) (III-16) (III-17) (III-18) (III-19) (III-20) (III-21) (III-22)
前述之肟酯類化合物(D-3)可單獨一種或混合複數種使用。The aforementioned oxime ester compounds (D-3) may be used alone or in combination of two or more.
基於鹼可溶性樹脂(B)之總使用量為100重量份,如式(III)所示之肟酯類化合物(D-3)的使用量可為1重量份至100重量份,較佳為5重量份至90重量份,且更佳為10重量份至80重量份。Based on the total usage of the alkali-soluble resin (B) being 100 parts by weight, the usage of the oxime ester compound (D-3) represented by formula (III) can be 1 to 100 parts by weight, preferably 5 to 90 parts by weight, and more preferably 10 to 80 parts by weight.
當感光性樹脂組成物包含如式(III)所示之肟酯類化合物(D-3)時,所形成之畫素圖案具有較佳之梯度角。When the photosensitive resin composition includes the oxime ester compound (D-3) represented by formula (III), the formed pixel pattern has a better gradient angle.
其他光起始劑(D-4)Other photoinitiators (D-4)
本發明之光起始劑(D)可選擇性包含其他光起始劑(D-4)。The photoinitiator (D) of the present invention may optionally contain other photoinitiators (D-4).
該其它光起始劑(D-4)可選自於苯乙酮系化合物(acetophenone)、二咪唑系化合物(biimidazole)或此些化合物之組合。The other photoinitiator (D-4) can be selected from acetophenone compounds, biimidazole compounds or a combination of these compounds.
上述的苯乙酮系化合物可選自於對二甲胺苯乙酮(p-dimethylamino-acetophenone)、α,α'-二甲氧基氧化偶氮苯乙酮(α,α'-dimethoxyazoxy- acetophenone)、2,2'-二甲基-2-苯基苯乙酮(2,2'-dimethyl-2-phenyl-acetophenone)、對甲氧基苯乙酮(p-methoxy-acetophenone)、2-甲基-1-(4-甲基硫代苯基)-2-嗎啉代-1-丙酮(2-methyl-1-(4- methylthiophenyl)-2-morpholino-1-propanone),或者2-苄基-2-氮,氮-二甲胺-1-(4-嗎啉代苯基)-1-丁酮(2-benzyl-2-N,N-di-methylamino-1-(4- morpholinophenyl)-1-butanone)。The acetophenone compound can be selected from p-dimethylamino-acetophenone, α,α'-dimethoxyazoxy-acetophenone, 2,2'-dimethyl-2-phenyl-acetophenone, p-methoxy-acetophenone, 2-methyl-1-(4-methylthiophenyl)-2-morpholino-1-propanone, or 2-benzyl-2-N,N-di-methylamino-1-(4-morpholinophenyl)-1-butanone.
上述的二咪唑系化合物可選自於2,2'-雙(鄰-氯苯基)-4,4',5,5'-四苯基二咪唑(2,2'-bis(o-chloro phenyl)-4,4',5,5'-tetraphenyl-biimidazole)、2,2'-雙(鄰-氟苯基)-4,4,5,5'-四苯基二咪唑(2,2'- bis(o-fluorophenyl)-4,4',5,5'-tetraphenyl- biimidazole)、2,2'-雙(鄰-甲基苯基)-4,4',5,5'-四苯基二咪唑(2,2'-bis(o-methylphenyl)-4,4',5,5'- tetraphenyl-biimidazole)、2,2'-雙(鄰-甲氧基苯基)-4,4',5,5'-四苯基二咪唑(2,2'-bis(o-methoxy phenyl)-4,4',5,5'-tetraphenyl-biimidazole)、2,2'-雙(鄰-乙基苯基)-4,4',5,5'-四苯基二咪唑(2,2'-bis(o-ethylphenyl)-4,4',5,5'-tetraphenyl-biimidazole)、2,2'-雙(對甲氧基苯基)-4,4',5,5'-四苯基二咪唑(2,2'-bis(p-methoxyphenyl)-4,4',5, 5'-tetraphenyl-biimidazole)、2,2'-雙(2,2',4,4'-四甲氧基苯基)-4,4',5,5'-四苯基二咪唑(2,2'-bis (2,2',4,4'-tetramethoxyphenyl)-4,4',5,5'-tetraphenyl-biimidazole)、2,2'-雙(2-氯苯基)-4,4', 5,5'-四苯基二咪唑(2,2'-bis(2-chlorophenyl)- 4,4',5,5'-tetraphenyl-biimidazole),或者2,2'-雙(2,4-二氯苯基)-4,4',5,5'-四苯基二咪唑(2,2'-bis(2,4-dichlorophenyl)-4,4',5,5'-tetra phenyl-biimidazole)。The above-mentioned diimidazole compound can be selected from 2,2'-bis(o-chlorophenyl)-4,4',5,5'-tetraphenyl-biimidazole, 2,2'-bis(o-fluorophenyl)-4,4',5,5'-tetraphenyl-biimidazole, 2,2'-bis(o-methylphenyl)-4,4',5,5'-tetraphenyl-biimidazole, tetraphenyl-biimidazole), 2,2'-bis(o-methoxy phenyl)-4,4',5,5'-tetraphenyl-biimidazole), 2,2'-bis(o-ethylphenyl)-4,4',5,5'-tetraphenyl-biimidazole), 2,2'-bis(p-methoxyphenyl)-4,4',5,5'-tetraphenyl-biimidazole, 5'-tetraphenyl-biimidazole), 2,2'-bis (2,2',4,4'-tetramethoxyphenyl)-4,4',5,5'-tetraphenyl-biimidazole), 2,2'-bis(2-chlorophenyl)- 4,4',5,5'-tetraphenyl-biimidazole, or 2,2'-bis(2,4-dichlorophenyl)-4,4',5,5'-tetra phenyl-biimidazole.
較佳地,該其它光起始劑(D-4)可為2-甲基-1-(4-甲基硫代苯基)-2-嗎啉代-1-丙酮、2-苄基-2-氮,氮-二甲胺-1-(4-嗎啉代苯基)-1-丁酮、2,2'-雙(鄰-氯苯基)-4,4',5,5'-四苯基二咪唑,或此些化合物之組合。Preferably, the other photoinitiator (D-4) can be 2-methyl-1-(4-methylthiophenyl)-2-morpholino-1-propanone, 2-benzyl-2-nitrogen-dimethylamine-1-(4-morpholinophenyl)-1-butanone, 2,2'-bis(o-chlorophenyl)-4,4',5,5'-tetraphenyldiimidazole, or a combination of these compounds.
本發明之其它光起始劑(D-4)可進一步添加下列之化合物:噻噸酮(thioxanthone)、2,4-二乙基噻噸酮(2,4-diethyl-thioxanthanone)、噻噸酮-4-碸(thioxanthone-4-sulfone)、二苯甲酮(benzophenone)、4,4'-雙(二甲胺)二苯甲酮(4,4'-bis(dimethylamino)benzophenone),或4,4'-雙(二乙胺)二苯甲酮(4,4'-bis(diethylamino) benzophenone)等之二苯甲酮(benzophenone)類化合物;苯偶醯(benzil)或乙醯基(acetyl)等之α-二酮(α-diketone)類化合物;二苯乙醇酮(benzoin)等之酮醇(acyloin)類化合物;二苯乙醇酮甲醚(benzoin methylether)、二苯乙醇酮乙醚(benzoin ethylether)或二苯乙醇酮異丙醚(benzoin isopropyl ether)等之酮醇醚(acyloin ether)類化合物;2,4,6-三甲基苯醯二苯基膦氧化物(2,4,6-trimethyl-benzoyl-diphenyl- phosphineoxide),或雙-(2,6-二甲氧基苯醯)-2,4,4-三甲基苯基膦氧化物(bis-(2,6-dimethoxy- benzoyl)-2,4,4-trimethyl-benzyl-phosphine oxide)等之醯膦氧化物(acylphosphineoxide)類化合物;蒽醌(anthraquinone)或1,4-萘醌(1,4-naphthoquinone)等之醌(quinone)類化合物;苯醯甲基氯(phenacyl chloride)、三溴甲基苯碸(tribromomethyl-phenylsulfone)或三(三氯甲基)-s-三嗪(tris(trichloromethyl)-s-triazine)等之鹵化物;以及雙-第三丁基過氧化物(di-tertbutylperoxide)等之過氧化物。其中,以二苯甲酮(benzophenone)類化合物較佳,且以4,4'-雙(二乙胺)二苯甲酮為最佳。The other photoinitiator (D-4) of the present invention may be further added with the following compounds: benzophenone compounds such as thioxanthone, 2,4-diethyl-thioxanthanone, thioxanthone-4-sulfone, benzophenone, 4,4'-bis(dimethylamino)benzophenone, or 4,4'-bis(diethylamino)benzophenone; α-diketone compounds such as benzil or acetyl; acyloin compounds such as benzoin; benzoin methyl ether; acyloin ether compounds such as benzoin methyl ether, benzoin ethyl ether or benzoin isopropyl ether; acylphosphineoxide compounds such as 2,4,6-trimethylbenzoyl-diphenyl-phosphineoxide or bis-(2,6-dimethoxy-benzoyl)-2,4,4-trimethyl-benzyl-phosphine oxide; quinone compounds such as anthraquinone or 1,4-naphthoquinone; phenacyl chloride Halides such as tribromomethyl-phenylsulfone, tris(trichloromethyl)-s-triazine, and peroxides such as di-tertbutylperoxide. Among them, benzophenone compounds are preferred, and 4,4'-bis(diethylamino)benzophenone is the best.
上述之其它光起始劑(D-4)可單獨一種或混合複數種使用。The above-mentioned other photoinitiators (D-4) may be used alone or in combination of two or more.
基於鹼可溶性樹脂(B)之總使用量為100重量份,其它光起始劑(D-4)之使用量可為0重量份至99重量份,較佳為5重量份至95重量份,且更佳為10重量份至90重量份。Based on 100 parts by weight of the total usage of the alkali-soluble resin (B), the usage of the other photoinitiator (D-4) may be 0 to 99 parts by weight, preferably 5 to 95 parts by weight, and more preferably 10 to 90 parts by weight.
基於鹼可溶性樹脂(B)之總使用量為100重量份,光起始劑(D)之使用量可為10重量份至100重量份,較佳為15重量份至90重量份,且更佳為20重量份至80重量份。Based on 100 parts by weight of the total usage of the alkali-soluble resin (B), the usage of the photoinitiator (D) may be 10 to 100 parts by weight, preferably 15 to 90 parts by weight, and more preferably 20 to 80 parts by weight.
溶劑(E)Solvent (E)
本發明之感光性樹脂組成物的製備,通常是先將該顏料(A)以外的各成份溶解於溶劑(E)中,調製成液狀組成物,再加入顏料(A)均勻混合。溶劑(E)需選擇可溶解鹼可溶性樹脂(B)、含乙烯性不飽和基之化合物(C)與光起始劑(D),且須不與該等成份相互反應並具有適當揮發性者。The preparation of the photosensitive resin composition of the present invention is usually to dissolve the components other than the pigment (A) in a solvent (E) to prepare a liquid composition, and then add the pigment (A) and mix them evenly. The solvent (E) should be selected to dissolve the alkali-soluble resin (B), the compound containing ethylenically unsaturated groups (C) and the photoinitiator (D), and should not react with these components and have appropriate volatility.
此外,溶劑(E)可與前述製備鹼可溶性樹脂(B)所使用的溶劑相同,在此不另贅述。較佳地,該溶劑(E)是選自於丙二醇甲醚醋酸酯、環己酮或3-乙氧基丙酸乙酯。該溶劑(E)可單獨一種或混合複數種使用。In addition, the solvent (E) may be the same as the solvent used in preparing the alkali-soluble resin (B) and will not be described in detail herein. Preferably, the solvent (E) is selected from propylene glycol methyl ether acetate, cyclohexanone or ethyl 3-ethoxypropionate. The solvent (E) may be used alone or in combination of multiple solvents.
基於該鹼可溶性樹脂(B)之總使用量為100重量份,該溶劑(E)之使用量為500重量份至5000重量份,較佳為800重量份至4500重量份,且更佳為1000重量份至4000重量份。Based on the total usage of the alkali-soluble resin (B) being 100 parts by weight, the usage of the solvent (E) is 500 parts by weight to 5000 parts by weight, preferably 800 parts by weight to 4500 parts by weight, and more preferably 1000 parts by weight to 4000 parts by weight.
添加劑(F)Additive(F)
於本發明之較佳具體例中,該感光性樹脂組成物可選擇性地包含添加劑(F),例如:填充劑、鹼可溶性樹脂(B)以外的高分子化合物、密著促進劑、抗氧化劑、紫外線吸收劑,及/或防凝集劑等。In a preferred embodiment of the present invention, the photosensitive resin composition may optionally contain additives (F), such as fillers, polymer compounds other than the alkali-soluble resin (B), adhesion promoters, antioxidants, ultraviolet absorbers, and/or anti-agglomeration agents.
該添加劑(F)可單獨一種或混合複數種使用,且該添加劑(F)可包含但不限於玻璃或鋁等填充劑;聚乙烯醇、聚乙二醇單烷基醚或聚氟丙烯酸烷酯等鹼可溶性樹脂(B)以外的高分子化合物;乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧乙氧基)矽烷、氮-(2-胺 基乙基)-3-胺基丙基甲基二甲氧基矽烷、氮-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-環氧丙醇丙基三甲氧基矽烷、3-環氧丙醇丙基甲基二甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙烯氧基丙基三甲氧基矽烷,或3-硫醇基丙基三甲氧基矽烷等密著促進劑;2,2-硫代雙(4-甲基-6-第三丁基苯酚)、2,6-二-第三丁基苯酚等抗氧化劑;2-(3-第三丁基-5-甲基-2-羥基苯基)-5-氯苯基疊氮,或烷氧基苯酮等紫外線吸收劑;以及/或者聚丙烯酸鈉等之防凝集劑。The additive (F) may be used alone or in combination, and may include but is not limited to fillers such as glass or aluminum; polymer compounds other than alkali-soluble resins (B) such as polyvinyl alcohol, polyethylene glycol monoalkyl ether or polyfluoroacrylate; vinyl trimethoxysilane, vinyl triethoxysilane, vinyl tri(2-methoxyethoxy)silane, nitrogen-(2-amine 2-(3,4-epoxycyclohexyl)ethyl trimethoxysilane, 3-chloropropyl methyl dimethoxysilane, 3-chloropropyl trimethoxysilane, 3-(2-aminoethyl)-3-aminopropyl trimethoxysilane, 3-aminopropyl triethoxysilane, 3-(2-(3,4-epoxycyclohexyl)ethyl)trimethoxysilane, 3-chloropropyl methyl dimethoxysilane, 3-(2-aminoethyl)-3-aminopropyl trimethoxysilane, 3-(2-aminoethyl)-3-aminopropyl triethoxysilane, 3-(2-(3,4-epoxycyclohexyl)ethyl)trimethoxysilane, 3-chloropropyl methyl dimethoxysilane, 3- Adhesion promoters such as methacryloxypropyltrimethoxysilane or 3-thiolpropyltrimethoxysilane; antioxidants such as 2,2-thiobis(4-methyl-6-tert-butylphenol) and 2,6-di-tert-butylphenol; UV absorbers such as 2-(3-tert-butyl-5-methyl-2-hydroxyphenyl)-5-chlorophenylazide or alkoxybenzophenone; and/or anti-agglomeration agents such as sodium polyacrylate.
基於該鹼可溶性樹脂(B)之總使用量為100重量份,該添加劑(F)之使用量為0.1重量份至10重量份,較佳為0.3重量份至7重量份,且更佳為0.5重量份至4重量份。Based on the total usage of the alkali-soluble resin (B) being 100 parts by weight, the usage of the additive (F) is 0.1 to 10 parts by weight, preferably 0.3 to 7 parts by weight, and more preferably 0.5 to 4 parts by weight.
液晶顯示裝置的製作方法Method for manufacturing liquid crystal display device
本發明之液晶顯示裝置係具備以前述方法所製得之彩色濾光片者。以液晶顯示裝置的具體例而言,其可列舉如彩色液晶顯示裝置、有機EL顯示裝置或電子紙等。The liquid crystal display device of the present invention is equipped with the color filter produced by the above method. Specific examples of the liquid crystal display device include color liquid crystal display devices, organic EL display devices, or electronic paper.
具備以本發明之方法所製得之彩色濾光片的彩色液晶顯示裝置係例如:可作成使配置有薄膜電晶體(Thin Film Transistor;TFT)之驅動用基板、與設有本發明之彩色濾光片的其它基板隔著液晶層呈面對面之構造。或者,彩色液晶顯示裝置亦可使在配置有薄膜電晶體(TFT)之驅動用基板的表面上形成本發明之彩色濾光片的基板、與形成銦錫氧化物(Indium Tin Oxide;ITO)電極之基板隔著液晶層呈面對面之構造。後者之構造可使開口率進一步改善,具有可得到光亮且精密度高之液晶顯示裝置的優點。A color liquid crystal display device having a color filter produced by the method of the present invention can be, for example, constructed such that a driving substrate equipped with a thin film transistor (TFT) and another substrate equipped with the color filter of the present invention face each other through a liquid crystal layer. Alternatively, the color liquid crystal display device can also be constructed such that a substrate having the color filter of the present invention formed on the surface of a driving substrate equipped with a thin film transistor (TFT) and a substrate having an indium tin oxide (ITO) electrode face each other through a liquid crystal layer. The latter structure can further improve the aperture ratio, and has the advantage of obtaining a bright and high-precision liquid crystal display device.
彩色液晶顯示裝置具備背光模組。以背光模組而言,可使用例如:組合有冷陰極螢光燈(Cold Cathode Fluorescent Lamp;CCFL)等螢光燈、與散射板之構造者。並且,亦可使用以白色發光二極體(Light Emitting Diode;LED)作成光源之背光模組。以白色LED而言,可列舉例如:將紅色LED、綠色LED與藍色LED組合混色而得白色光之白色LED;將藍色LED、紅色LED與綠色發光螢光體組合混色而得白色光之白色LED;將藍色LED、紅色發光螢光體與綠色發光螢光體組合混色而得白色光之白色LED;經藍色LED與YAG系螢光體之混色而得白色光之白色LED;將藍色LED、橙色發光螢光體與綠色發光螢光體組合混色而得白色光之白色LED;或者將紫外線LED、紅色發光螢光體、綠色發光螢光體與藍色發光螢光體組合混色而得白色光之白色LED等。The color liquid crystal display device has a backlight module. For example, the backlight module may be a combination of a fluorescent lamp such as a cold cathode fluorescent lamp (CCFL) and a diffusion plate. In addition, a backlight module using a white light emitting diode (LED) as a light source may also be used. For example, white LEDs include: a white LED that emits white light by mixing a red LED, a green LED, and a blue LED; a white LED that emits white light by mixing a blue LED, a red LED, and a green luminescent fluorescent body; a white LED that emits white light by mixing a blue LED, a red luminescent fluorescent body, and a green luminescent fluorescent body; a white LED that emits white light by mixing a blue LED and a YAG-based fluorescent body; a white LED that emits white light by mixing a blue LED, an orange luminescent fluorescent body, and a green luminescent fluorescent body; or a white LED that emits white light by mixing an ultraviolet LED, a red luminescent fluorescent body, a green luminescent fluorescent body, and a blue luminescent fluorescent body.
在具有以本發明之方法所製得之彩色濾光片的彩色液晶顯示裝置中,可適用扭轉向列(Twisted Nematic;TN)型、超扭轉向列(Super Twisted Nematic;STN)型、平面轉換(In-Planes Switching;IPS)型、垂直配向(Vertical Alignment;VA)型,或光學補償雙折射(Optically Compensated Birefringence;OCB)型等之適當的液晶模組。In a color liquid crystal display device having a color filter produced by the method of the present invention, a suitable liquid crystal module of a twisted nematic (TN) type, a super twisted nematic (STN) type, an in-plane switching (IPS) type, a vertical alignment (VA) type, or an optically compensated birefringence (OCB) type can be used.
具有以本發明之方法所製得之彩色濾光片的有機EL顯示元件可採用適當的構造,可列舉例如:日本特開專利JP 平11-307242號公報所揭示之構造。The organic EL display element having the color filter produced by the method of the present invention can adopt an appropriate structure, for example, the structure disclosed in Japanese Laid-Open Patent Publication No. JP-11-307242.
具有以本發明之方法所製得之彩色濾光片的電子紙可採用適當的構造,可列舉例如:日本特開專利JP 2007-41169號公報所揭示之構造。The electronic paper having the color filter produced by the method of the present invention may adopt an appropriate structure, for example, the structure disclosed in Japanese Patent Publication No. JP 2007-41169.
以下利用實施例以說明本發明之應用,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。The following embodiments are used to illustrate the application of the present invention, but they are not used to limit the present invention. Anyone skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention.
製備鹼可溶性樹脂(B)Preparation of alkali soluble resin (B)
合成例B-1Synthesis Example B-1
在一四頸錐瓶上設置攪拌器、溫度計、冷凝管及氮氣入口,並導入氮氣。然後,加入100重量份之丙二醇甲醚醋酸酯(簡稱為PGMEA),並將溫度升溫至100℃。接著,將10重量份之甲基丙烯酸(簡稱為MAA)、20重量份之甲基丙烯酸3,4-環氧環己基甲酯(EC-MMA)、10重量份之甲基丙烯酸2-甲基環氧丙酯(MGMA)、20重量份之N-苯基馬來醯亞胺(簡稱為N-PMI)、40重量份之甲基丙烯酸2-羥基乙酯(簡稱為HEMA),以及4.5重量份之2,2'-偶氮雙-2-甲基丁腈(簡稱為AMBN)溶於100重量份之丙二醇甲醚醋酸酯中,以獲得混合溶液,並將此混合溶液於2小時內逐滴滴入上述四頸錐瓶中。於100℃反應6.5小時後,即可製得合成例B-1之鹼可溶性樹脂(B-1)。A stirrer, a thermometer, a condenser and a nitrogen inlet were installed on a four-necked conical flask, and nitrogen was introduced. Then, 100 parts by weight of propylene glycol methyl ether acetate (abbreviated as PGMEA) was added, and the temperature was raised to 100°C. Next, 10 parts by weight of methacrylic acid (MAA), 20 parts by weight of 3,4-epoxyhexylmethyl methacrylate (EC-MMA), 10 parts by weight of 2-methylglycidyl methacrylate (MGMA), 20 parts by weight of N-phenylmaleimide (N-PMI), 40 parts by weight of 2-hydroxyethyl methacrylate (HEMA), and 4.5 parts by weight of 2,2'-azobis-2-methylbutyronitrile (AMBN) were dissolved in 100 parts by weight of propylene glycol methyl ether acetate to obtain a mixed solution, and the mixed solution was dripped into the above-mentioned four-necked conical flask dropwise over 2 hours. After reacting at 100°C for 6.5 hours, the alkali-soluble resin (B-1) of Synthesis Example B-1 was obtained.
合成例B-2至合成例B-6Synthesis Example B-2 to Synthesis Example B-6
合成例B-2至合成例B-6係使用與合成例B-1之鹼可溶性樹脂(B-1)的製作方法相同之製備方法,不同之處在於合成例B-2至合成例B-6係改變鹼可溶性樹脂中原料的種類與使用量及反應條件。其配方與反應參數分別如第1表所示,在此不另贅述。Synthesis Examples B-2 to B-6 use the same preparation method as the preparation method of the alkali-soluble resin (B-1) of Synthesis Example B-1, except that the types and amounts of raw materials in the alkali-soluble resin and the reaction conditions are changed in Synthesis Examples B-2 to B-6. The formulas and reaction parameters are shown in Table 1, and are not described here.
製備感光性樹脂組成物Preparation of photosensitive resin composition
實施例1Embodiment 1
將前述合成例B-1所得之100重量份的鹼可溶性樹脂(B-1)、5重量份的C.I.顏料紅254(以下簡稱A-1)、20重量份的EO改質之三甲基丙烯酸三羥甲基丙酯(以下簡稱C-1)及10重量份之2-甲基-1-(4-甲基硫代苯基)-2-嗎啉代-1-丙酮(以下簡稱D-4-1),加入500重量份的丙二醇甲醚醋酸酯(以下簡稱E-1)後,以搖動式攪拌器,加以溶解混合,即可調製而得實施例1之感光性樹脂組成物,該感光性樹脂組成物以下述之評價方式進行評價,所得結果如第2表所示。100 parts by weight of the alkali-soluble resin (B-1) obtained in the above-mentioned Synthesis Example B-1, 5 parts by weight of C.I. Pigment Red 254 (hereinafter referred to as A-1), 20 parts by weight of EO-modified trihydroxymethylpropyl trimethacrylate (hereinafter referred to as C-1) and 10 parts by weight of 2-methyl-1-(4-methylthiophenyl)-2-morpholino-1-propanone (hereinafter referred to as D-4-1) were added with 500 parts by weight of propylene glycol methyl ether acetate (hereinafter referred to as E-1), and the mixture was dissolved and mixed with a shaking stirrer to prepare the photosensitive resin composition of Example 1. The photosensitive resin composition was evaluated by the following evaluation method, and the results are shown in Table 2.
實施例2至實施例24與比較例1至比較例3Examples 2 to 24 and Comparative Examples 1 to 3
實施例2至實施例24與比較例1至比較例3係使用與實施例1之感光性樹脂組成物相同之製備方法,不同之處在於實施例2至實施例24與比較例1至比較例3係改變感光性樹脂組成物中原料的種類及使用量,其配方及評價結果分別如第2表所示,在此不另贅述。其中,比較例3係使用相似於實施例1至實施例24與比較例1至比較例2之下述評價方式來評價梯度角,惟比較例3係使用高壓汞燈取代紫外光發光二極體,以作為曝光裝置的光源。Examples 2 to 24 and Comparative Examples 1 to 3 use the same preparation method as the photosensitive resin composition of Example 1. The difference is that Examples 2 to 24 and Comparative Examples 1 to 3 change the types and usage amounts of the raw materials in the photosensitive resin composition. The formulas and evaluation results are shown in Table 2, respectively, and are not described here. Comparative Example 3 uses the following evaluation method similar to that of Examples 1 to 24 and Comparative Examples 1 to 2 to evaluate the gradient angle, but Comparative Example 3 uses a high-pressure mercury lamp instead of an ultraviolet light-emitting diode as the light source of the exposure device.
評價方式Evaluation method
梯度角Gradient Angle
將實施例1至實施例24與比較例1至比較例3所製得之感光性樹脂組成物以旋轉塗佈的方式塗佈在100 mm×100 mm的玻璃基板上。然後,於約100毫米汞柱(mmHg)的壓力下進行減壓乾燥約30秒鐘。接著,將上述的玻璃基板置於80℃下預烤2分鐘,以形成膜厚為2.5 μm的預烤塗膜。之後,使用可發出波長為365 nm之單峰紫外光的紫外光發光二極體來作為實施例1至實施例24與比較例1至比較例2之預烤塗膜的曝光裝置光源,並使用高壓汞燈作為比較例3之預烤塗膜的曝光裝置光源。以100 mJ/cm 2的曝光量照射該預烤塗膜後,將曝光後之該預烤塗膜浸漬於23℃的顯影劑(0.04%氫氧化鉀)中60秒,以去除該預烤塗膜未經紫外光照射的部分。接著,以純水洗淨後,於烘箱中以235℃進行後烤處理30分鐘,即可得到畫素圖案。以掃描式電子顯微鏡(Hitachi製,且型號為S-3000N)觀察各實施例與比較例之畫素圖案的梯度角(玻璃基板及圖案之夾角),並依據以下基準進行評價,其評價結果如第2表所示。 ◎:55∘<梯度角≦70∘; ○:45∘<梯度角≦55∘; △:35∘<梯度角≦45∘; ╳:梯度角≦35∘,或者梯度角>70∘。 The photosensitive resin compositions prepared in Examples 1 to 24 and Comparative Examples 1 to 3 were coated on a 100 mm×100 mm glass substrate by spin coating. Then, the coating was dried under reduced pressure for about 30 seconds at a pressure of about 100 mmHg. Next, the glass substrate was pre-baked at 80°C for 2 minutes to form a pre-baked coating film with a film thickness of 2.5 μm. Afterwards, an ultraviolet light emitting diode that can emit single-peak ultraviolet light with a wavelength of 365 nm is used as the light source of the exposure device for the pre-baked coating of Examples 1 to 24 and Comparative Examples 1 to 2, and a high-pressure mercury lamp is used as the light source of the exposure device for the pre-baked coating of Comparative Example 3. After irradiating the pre-baked coating with an exposure amount of 100 mJ/ cm2 , the exposed pre-baked coating is immersed in a developer (0.04% potassium hydroxide) at 23°C for 60 seconds to remove the part of the pre-baked coating that is not irradiated with ultraviolet light. Then, after washing with pure water, post-baking treatment is performed in an oven at 235°C for 30 minutes to obtain a pixel pattern. The gradient angle (angle between the glass substrate and the pattern) of the pixel pattern of each embodiment and comparative example was observed using a scanning electron microscope (manufactured by Hitachi, model S-3000N), and evaluated according to the following criteria. The evaluation results are shown in Table 2. ◎: 55∘< gradient angle ≦70∘; ○: 45∘< gradient angle ≦55∘; △: 35∘< gradient angle ≦45∘; ╳: gradient angle ≦35∘, or gradient angle >70∘.
由第2表之結果可知,若曝光製程之照度不為50 mW/cm 2至95 mW/cm 2時,所製得之畫素圖案具有較差的梯度角。其次,當感光性樹脂組成物之光起始劑(D)包含如式(I)所示之肟酯類化合物(D-1)、如式(II)所示之肟酯類化合物(D-2)或如式(III)所示之肟酯類化合物(D-3)的至少一者時,所製得之畫素圖案具有較佳的梯度角。 From the results in Table 2, it can be seen that if the illumination of the exposure process is not 50 mW/cm 2 to 95 mW/cm 2 , the pixel pattern obtained has a poor gradient angle. Secondly, when the photoinitiator (D) of the photosensitive resin composition includes at least one of the oxime ester compound (D-1) represented by formula (I), the oxime ester compound (D-2) represented by formula (II), or the oxime ester compound (D-3) represented by formula (III), the pixel pattern obtained has a better gradient angle.
需補充的是,本發明雖以特定的化合物、組成、反應條件、製程、分析方法或特定儀器作為例示,說明本發明之畫素圖案的製作方法、彩色濾光片與其製作方法及液晶顯示裝置,惟本發明所屬技術領域中任何具有通常知識者可知,本發明並不限於此,在不脫離本發明之精神和範圍內,本發明之畫素圖案的製作方法、彩色濾光片與其製作方法及液晶顯示裝置亦可使用其他的化合物、組成、反應條件、製程、分析方法或儀器進行。It should be added that, although the present invention uses specific compounds, compositions, reaction conditions, processes, analysis methods or specific instruments as examples to illustrate the pixel pattern production method, color filter and its production method, and liquid crystal display device of the present invention, anyone with common knowledge in the technical field to which the present invention belongs can know that the present invention is not limited to these. Without departing from the spirit and scope of the present invention, the pixel pattern production method, color filter and its production method, and liquid crystal display device of the present invention can also use other compounds, compositions, reaction conditions, processes, analysis methods or instruments.
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field to which the present invention belongs can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be defined by the scope of the attached patent application.
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