TWI844012B - Environmentally friendly and energy-saving method for producing recycled elastic sheet, rubber leather, plant leather, natural leather produced by the method, and closed recycled elastic material processing equipment using the method - Google Patents
Environmentally friendly and energy-saving method for producing recycled elastic sheet, rubber leather, plant leather, natural leather produced by the method, and closed recycled elastic material processing equipment using the method Download PDFInfo
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- 239000013013 elastic material Substances 0.000 title claims abstract description 71
- 238000012545 processing Methods 0.000 title claims abstract description 16
- 239000010985 leather Substances 0.000 title abstract description 47
- 238000000034 method Methods 0.000 title abstract description 26
- 229920001971 elastomer Polymers 0.000 title abstract description 22
- 238000004519 manufacturing process Methods 0.000 title abstract description 16
- 239000002699 waste material Substances 0.000 claims abstract description 57
- 239000000463 material Substances 0.000 claims abstract description 36
- 239000002671 adjuvant Substances 0.000 claims abstract description 24
- 238000005187 foaming Methods 0.000 claims abstract description 16
- 239000000843 powder Substances 0.000 claims abstract description 14
- 239000006261 foam material Substances 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 5
- 230000001172 regenerating effect Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 4
- 241000196324 Embryophyta Species 0.000 description 20
- 239000002657 fibrous material Substances 0.000 description 15
- 239000004033 plastic Substances 0.000 description 11
- 244000144730 Amygdalus persica Species 0.000 description 10
- 235000006040 Prunus persica var persica Nutrition 0.000 description 10
- 238000000227 grinding Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 8
- 235000011613 Pinus brutia Nutrition 0.000 description 8
- 241000018646 Pinus brutia Species 0.000 description 8
- 239000002154 agricultural waste Substances 0.000 description 8
- 239000000835 fiber Substances 0.000 description 8
- 244000043261 Hevea brasiliensis Species 0.000 description 7
- 229920003052 natural elastomer Polymers 0.000 description 7
- 229920001194 natural rubber Polymers 0.000 description 7
- 238000004064 recycling Methods 0.000 description 7
- 239000010410 layer Substances 0.000 description 6
- 230000008929 regeneration Effects 0.000 description 6
- 238000011069 regeneration method Methods 0.000 description 6
- 239000002344 surface layer Substances 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000010819 recyclable waste Substances 0.000 description 3
- 238000001723 curing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000004073 vulcanization Methods 0.000 description 1
- 239000010920 waste tyre Substances 0.000 description 1
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Abstract
本發明係提供一種再生彈性片材之環保節能製法及運用該製法製成之橡膠皮革、植物皮革、天然皮革以及該製法運用之密閉式再生彈性材料處理設備，主要係將回收廢棄物與彈性發泡材料及佐劑置於一密閉之空間內，透過重複碾壓與推擠之方式將回收廢棄物研磨成粉狀並與彈性發泡材料、佐劑均勻混合，以製備一再生彈性材料，再將該再生彈性材料與一貼合片貼合、熟成，以獲致橡膠皮革、植物皮革、天然皮革等再生彈性片材。 The present invention provides an environmentally friendly and energy-saving method for producing recycled elastic sheets, rubber leather, plant leather, natural leather produced by the method, and a closed recycled elastic material processing device used by the method. The method mainly places recycled waste, elastic foaming material, and adjuvants in a closed space, grinds the recycled waste into powder by repeated rolling and pushing, and evenly mixes it with the elastic foaming material and adjuvant to prepare a recycled elastic material, and then bonds and matures the recycled elastic material with a bonding sheet to obtain recycled elastic sheets such as rubber leather, plant leather, and natural leather.
Description
本發明係與運用回收廢棄物製備彈性片材之技術領域有關，更詳而言之是指一種再生彈性片材之環保節能製法及運用該製法製成之橡膠皮革、植物皮革、天然皮革以及該製法運用之密閉式再生彈性材料處理設備者。 This invention is related to the technical field of using recycled waste to prepare elastic sheets. More specifically, it refers to an environmentally friendly and energy-saving method for producing recycled elastic sheets, rubber leather, plant leather, natural leather produced by the method, and a closed recycled elastic material processing device used by the method.
按，習知利用廢棄物製作彈性墊體之流程，大體上是將廢棄物投入一破碎設備進行破碎，廢棄物破碎至適當程度後取出，先依據材質之差異進行初步之分離，再將欲使用之破碎廢棄物投入一磨粉設備進行研磨，研磨至適當程度後，再進行一次分離以取出不需使用的材料粉末，然後將新的彈性材料(如天然橡膠等)與發泡劑等化學藥劑添加入適當粒徑之廢棄物粉末中予以混合，再添加配方及染色顏料等佐劑，以製作出未熟成之彈性材料，最後，再進行成型、熟成步驟以製作出彈性墊體。 According to the common knowledge, the process of making elastic pads from waste is generally to put the waste into a crushing device for crushing, and then take out the waste after it is crushed to an appropriate degree. First, perform a preliminary separation based on the difference in material, and then put the crushed waste to be used into a grinding device for grinding. After grinding to an appropriate degree, perform another separation to take out the unused material powder, and then add new elastic materials (such as natural rubber, etc.) and chemical agents such as foaming agents to the waste powder of appropriate particle size and mix them, and then add formulas and dyeing pigments and other adjuvants to make immature elastic materials. Finally, perform molding and maturation steps to make elastic pads.
由上可知，習知利用廢棄物製作彈性墊體之製程步驟甚多，且需運用到破碎與磨粉等設備，不僅碳排量不 少，開放式的製程進行中也會對周遭環境產生汙染，在日益重視碳排放等環保概念之如今，顯然有待改善。 From the above, we can see that the process of making elastic pads from waste materials involves many steps and requires the use of equipment such as crushing and grinding. Not only does it emit a lot of carbon, but the open process will also pollute the surrounding environment. At a time when environmental protection concepts such as carbon emissions are becoming increasingly important, there is obviously room for improvement.
緣是，發明人乃基於多年從事利用廢棄物製造彈性材料之研發經驗，發明出本『再生彈性片材之環保節能製法及運用該製法製成之橡膠皮革、植物皮革、天然皮革以及該製法運用之密閉式再生彈性材料處理設備』。 The inventor, based on his many years of experience in the research and development of elastic materials made from waste, invented the "Environmentally friendly and energy-saving method for producing recycled elastic sheets, rubber leather, plant leather, natural leather produced by the method, and closed recycled elastic material processing equipment used by the method".
本發明之主要目的即在提供一種再生彈性片材之環保節能製法及運用該製法製成之橡膠皮革、植物皮革、天然皮革以及該製法運用之密閉式再生彈性材料處理設備，其在密閉環境中製備運用回收廢棄物之再生彈性材料，進而製作出橡膠皮革、植物皮革或天然皮革等再生彈性片材，不僅製程少、具節能減碳效果，且可減少對於周遭環境之汙染，甚具環保與實用價值。 The main purpose of the present invention is to provide an environmentally friendly and energy-saving method for producing recycled elastic sheets, rubber leather, plant leather, natural leather produced by the method, and a closed recycled elastic material processing device used by the method. The recycled elastic material using recycled waste is prepared in a closed environment to produce recycled elastic sheets such as rubber leather, plant leather or natural leather. Not only does it have fewer processes and energy-saving and carbon-reducing effects, but it can also reduce pollution to the surrounding environment, and is very environmentally friendly and practical.
緣是，為達成前述之目的，本發明係提供一種再生彈性片材之環保節能製法，其步驟至少包含有：再生處理：將回收廢棄物與彈性發泡材料及佐劑置於一密閉之空間內，透過重複碾壓與推擠之方式將回收廢棄物研磨成粉狀並與彈性發泡材料、佐劑均勻混合，以製備一再生彈性材料；貼合成型：將該再生彈性材料壓合於一貼合片上再熟成，以獲致一再生彈性片材。 Therefore, in order to achieve the above-mentioned purpose, the present invention provides an environmentally friendly and energy-saving method for producing a recycled elastic sheet, the steps of which at least include: recycling treatment: placing recycled waste, elastic foaming material and adjuvant in a closed space, grinding the recycled waste into powder by repeated rolling and pushing, and uniformly mixing with the elastic foaming material and adjuvant to prepare a recycled elastic material; bonding molding: pressing the recycled elastic material on a bonding sheet and then maturing it to obtain a recycled elastic sheet.
較佳地，該密閉之空間係一密閉之缸體內，該 碾壓之方式係利用相對旋轉之二作用件，將重複通過該二作用件之間的回收廢棄物粉碎並研磨成粉狀，該推擠之方式係利用移動方向不同之至少二擠壓件往復地將回收廢棄物與彈性發泡材料及佐劑推向二作用件。 Preferably, the enclosed space is in a closed cylinder, the crushing method is to use two relatively rotating working members to crush and grind the recycled waste repeatedly passing between the two working members into powder, and the pushing method is to use at least two extruding members with different moving directions to reciprocately push the recycled waste, elastic foaming material and adjuvant to the two working members.
較佳地，該回收廢棄物係包含彈性材料、彈性材料與纖維材料之複合材料或/及纖維材料之廢棄物，該彈性材料係橡膠或/及塑膠材料，該彈性發泡材料係天然橡膠或/及塑膠材料。 Preferably, the recycled waste includes elastic materials, composite materials of elastic materials and fiber materials, or/and fiber material waste, the elastic material is rubber or/and plastic material, and the elastic foam material is natural rubber or/and plastic material.
較佳地，該再生處理之步驟係可製備含較多彈性材料或含較多纖維材料之再生彈性材料，若該回收廢棄物係以彈性材料為主之廢棄物，則該再生彈性材料包含較多之彈性材料，若該回收廢棄物係以纖維材料為主之廢棄物，則該再生彈性材料包含較多之纖維材料。 Preferably, the recycling step can prepare a recycled elastic material containing more elastic material or more fiber material. If the recycled waste is waste mainly composed of elastic material, the recycled elastic material contains more elastic material. If the recycled waste is waste mainly composed of fiber material, the recycled elastic material contains more fiber material.
較佳地，該再生彈性材料係包含較多彈性材料，該貼合片係以包含較多纖維材料之再生彈性材料壓片而成，該佐劑係發泡劑。 Preferably, the regenerated elastic material comprises a relatively high-elastic material, the adhesive sheet is formed by pressing the regenerated elastic material comprising a relatively high-fiber material, and the adjuvant is a foaming agent.
此外，本發明更提供一種運用前述製法製成之橡膠皮革，其中，該再生彈性片材即橡膠皮革，該再生彈性材料係成型為表層、貼合片係成型為底層，且，該再生彈性材料中橡膠材料之含量比例係佔80%、塑膠材料係佔20%，該貼合片中纖維材料之含量比例係佔80%、橡膠與塑膠材料係分別佔10%。 In addition, the present invention further provides a rubber leather made by the aforementioned manufacturing method, wherein the recycled elastic sheet is the rubber leather, the recycled elastic material is formed as the surface layer, and the bonding sheet is formed as the bottom layer, and the rubber material content ratio in the recycled elastic material is 80%, and the plastic material content ratio is 20%, and the fiber material content ratio in the bonding sheet is 80%, and the rubber and plastic materials account for 10% respectively.
再者，本發明亦更提供一種運用前述製法製成之植物皮革，其中，該再生彈性材料即植物皮革，該再生彈性材料係成型為表層、貼合片係成型為底層，且，該再生彈性材料中的回收廢棄物係包含農業廢棄物與植物纖維，該佐劑係烤膠粉，且，該再生彈性材料中更包含有桃膠與松膠，該農業廢棄物、佐劑、桃膠、松膠及彈性發泡材料之含量比例係佔再生彈性材料80%、植物纖維係佔20%，該貼合片中植物纖維係佔80%，該農業廢棄物、佐劑、桃膠、松膠及彈性發泡材料係佔20%，該彈性發泡材料係天然橡膠。 Furthermore, the present invention also provides a plant leather made by the above-mentioned method, wherein the regenerated elastic material is plant leather, the regenerated elastic material is formed into a surface layer, the bonding sheet is formed into a bottom layer, and the recycled waste in the regenerated elastic material includes agricultural waste and plant fiber, the adjuvant is baked rubber powder, and the regenerated elastic material further Contains peach gum and pine gum. The content ratio of the agricultural waste, adjuvant, peach gum, pine gum and elastic foam material is 80% of the recycled elastic material and 20% of the plant fiber. The bonding sheet contains 80% of the plant fiber and 20% of the agricultural waste, adjuvant, peach gum, pine gum and elastic foam material. The elastic foam material is natural rubber.
又，本發明更提供一種運用前述製法製成之天然皮革，其中，該再生彈性材料即天然皮革，該再生彈性材料係成型為表層、貼合片係成型為底層，且，該再生彈性材料中的回收廢棄物係植物纖維，且，該再生彈性材料中更包含有桃膠與松膠，該彈性發泡材料、佐劑及桃膠之含量比例係佔再生彈性材料80%、農業廢棄物佔20%，該貼合片係動物之真皮，該彈性發泡材料係天然橡膠。 In addition, the present invention further provides a natural leather made by the above-mentioned method, wherein the regenerated elastic material is natural leather, the regenerated elastic material is formed into a surface layer, and the bonding sheet is formed into a bottom layer, and the recycled waste in the regenerated elastic material is plant fiber, and the regenerated elastic material further contains peach gum and pine gum, and the content ratio of the elastic foaming material, adjuvant and peach gum is 80% of the regenerated elastic material and 20% of agricultural waste, the bonding sheet is animal leather, and the elastic foaming material is natural rubber.
再者，本發明亦提供一種前述製法運用之密閉式再生彈性材料處理設備，包含有該缸體，供容納該回收廢棄物與彈性發泡材料及佐劑；該二作用件，可旋轉地相對設置於該缸體內，係可將通過二者之間的回收廢棄物粉碎或撕裂、研磨為粉末，並促進該回收廢棄物與彈性發泡材料混合；至少一第一擠壓件與至少一第二擠壓件，可往復移動地 設置於該缸體之二側，該第一擠壓件之移動方向係對應二作用件之間，該第二擠壓件之移動方向係對應其中一作用件之一側，係可對該回收廢棄物與彈性發泡材料進行往復推擠之動作，使介於各該擠壓件與作用件之間的回收廢棄物與彈性發泡材料重複受到施壓及釋放壓力，促進該回收廢棄物之粉末與彈性發泡材料均勻混合。 Furthermore, the present invention also provides a closed type recycled elastic material processing equipment used in the above-mentioned manufacturing method, comprising a cylinder body for containing the recycled waste, the elastic foam material and the adjuvant; the two working members are rotatably arranged in the cylinder body to crush or tear the recycled waste passing therebetween, grind it into powder, and promote the mixing of the recycled waste and the elastic foam material; at least one first extruding member and at least one second extruding member can be reciprocated to The moving parts are arranged on the two sides of the cylinder body. The moving direction of the first extruding part corresponds to the two working parts, and the moving direction of the second extruding part corresponds to one side of one of the working parts. The recyclable waste and the elastic foam material can be reciprocated to make the recyclable waste and the elastic foam material between the extruding parts and the working parts repeatedly pressurized and released, so as to promote the uniform mixing of the powder of the recyclable waste and the elastic foam material.
較佳地，該二作用件係可調整間隙地相對設置於該缸體內，分別包含一軸桿及設於軸桿之一作用部，該第二擠壓件之移動方向係垂直作用件之軸桿延伸方向。 Preferably, the two acting members are arranged relative to each other in the cylinder body with an adjustable gap, and each includes a shaft and an acting part arranged on the shaft, and the moving direction of the second extruding member is perpendicular to the extending direction of the shaft of the acting member.
100:環保節能製法 100: Environmentally friendly and energy-saving production method
110:再生處理 110: Regeneration treatment
120:貼合成型 120: Bonding molding
10:密閉式再生彈性材料處理設備 10: Closed recycled elastic material processing equipment
12:缸體 12: Cylinder body
13、14:作用件 13, 14: Function parts
16:第一擠壓件 16: First extrusion piece
18:第一擠壓件 18: First extrusion piece
22:軸桿 22: Shaft
24:作用部 24: Function part
26:滑槽 26: Chute
第一圖係本發明製法一較佳實施例之流程圖。 The first figure is a flow chart of a preferred embodiment of the manufacturing method of the present invention.
第二圖係本發明處理設備一較佳實施例之示意圖。 The second figure is a schematic diagram of a preferred embodiment of the processing equipment of the present invention.
第三圖係本發明處理設備另一較佳實施例之示意圖。 The third figure is a schematic diagram of another preferred embodiment of the processing equipment of the present invention.
以下，茲舉本發明數個較佳實施例，並配合圖式做進一步之詳細說明如後： Below, several preferred embodiments of the present invention are listed, and further detailed descriptions are given with the help of drawings:
首先，請參閱第一圖至第三圖所示，本發明一較佳實施例之再生彈性片材之環保節能製法100，其第一步驟係再生處理110：係將回收廢棄物與彈性發泡材料及佐劑置於一密閉之空間內，透過重複碾壓與推擠之方式將回收廢棄物研磨成粉狀並與彈性發泡材料、佐劑均勻混合，以製備一再生彈性材料。詳言之，該再生處理110之步驟係運用一
密閉式再生彈性材料處理設備10來實施，該密閉式再生彈性材料處理設備10係包含有一缸體12、二作用件13、14與一第一擠壓件16、一第一擠壓件18。
First, please refer to the first to third figures, which show an environmentally friendly and energy-saving
該缸體12，具有密閉之空間，供容納該回收廢棄物(例如鞋子、地毯、袋子、包包、傢俱、汽車座椅與內裝、廢輪胎等彈性材料、彈性材料與纖維材料之複合材料或/及纖維材料之廢棄物，該彈性材料係橡膠或/及塑膠材料，塑膠材料包含熱固型或熱可塑型塑膠)與彈性發泡材料(例如天然橡膠或/及塑膠材料，塑膠材料包含熱固型或熱可塑型塑膠)、佐劑(例如發泡劑、顏料、配方等)。 The cylinder 12 has a sealed space for accommodating the recycled waste (e.g. shoes, carpets, bags, furniture, car seats and interiors, waste tires and other elastic materials, composite materials of elastic materials and fiber materials or/and waste fiber materials, the elastic material is rubber or/and plastic material, the plastic material includes thermosetting or thermoplastic plastic) and elastic foam material (e.g. natural rubber or/and plastic material, the plastic material includes thermosetting or thermoplastic plastic), adjuvants (e.g. foaming agent, pigment, formula, etc.).
該二作用件13、14，係可旋轉地(旋轉方向相同或相反均可，視該回收廢棄物之材質特性或粉碎、研磨難易程度而定)相對設置於該缸體12內，分別由一軸桿22及一作用部24所組成，各該軸桿22之二端係架設於缸體12二側所設之二滑槽26，而可供調整該二作用件13、14之間隙以調整該回收廢棄物之粉碎程度，各該軸桿22之一端並連接一動力驅動設備(如馬達等，圖中未示)，用以可受該動力驅動設備驅動而旋轉，各該作用部24之二端係遮閉各滑槽26，係表面設有刀片、齒狀、針型或其他型式之粉碎、研磨裝置(視該回收廢棄物之材質特性選用，例如，當該回收廢棄物之組成材質係以布料為主時可選用針型之作用部24)，進而可利用各該作用部24將缸體12內之回收廢棄物粉碎、研磨呈粉狀。 The two acting members 13 and 14 are rotatably disposed in the cylinder body 12 (rotation directions may be the same or opposite, depending on the material characteristics of the recycled waste or the degree of crushing and grinding difficulty), and are respectively composed of a shaft 22 and an acting part 24. The two ends of each shaft 22 are mounted on two slide grooves 26 provided on the two sides of the cylinder body 12, and the gap between the two acting members 13 and 14 can be adjusted to adjust the degree of crushing of the recycled waste. One end of each shaft 22 is connected to a power drive. The two ends of each action part 24 cover each slide 26, and the surface is provided with a blade, tooth, needle or other type of crushing and grinding device (selected according to the material characteristics of the recycled waste, for example, when the composition material of the recycled waste is mainly cloth, a needle-shaped action part 24 can be selected), and then each action part 24 can be used to crush and grind the recycled waste in the cylinder 12 into powder.
該第一擠壓件16與第二擠壓件18，呈活塞型式，係受油壓缸或氣壓缸驅動而可往復移動地設置於該缸體 12之頂側與右側(移動之行程可調整，以不觸及二作用件13、14為限)，該第一擠壓件16係上下移動並對應二作用件13、14之間隙位置，該第二擠壓件18係左右移動並對應作用件14之一側(垂直作用件14之軸桿22延伸方向)，且，該第一擠壓件16與第二擠壓件18對應二作用件13、14之一側係設為弧狀，用以可對該缸體12內之回收廢棄物與彈性發泡材料進行不同方向之往復推擠，使介於該第一、第二擠壓件16、18與二作用件13、14之間的回收廢棄物與彈性發泡材料重複受到施壓及釋放壓力(第一、第二擠壓件16、18未擠壓時)而翻動，促進該回收廢棄物被破碎、研磨為粉末並與彈性發泡材料均勻混合。 The first extruding member 16 and the second extruding member 18 are piston-shaped and are driven by a hydraulic cylinder or a pneumatic cylinder to be reciprocally disposed on the top and right sides of the cylinder body 12 (the travel of movement can be adjusted so as not to touch the two acting members 13 and 14). The first extruding member 16 moves up and down and corresponds to the gap position between the two acting members 13 and 14, and the second extruding member 18 moves left and right and corresponds to one side of the acting member 14 (vertical to the extension direction of the shaft 22 of the acting member 14). In addition, the first extruding member 16 and One side of the second extruding member 18 corresponding to the two acting members 13 and 14 is designed to be arc-shaped, so as to reciprocate and push the recycled waste and elastic foam material in the cylinder 12 in different directions, so that the recycled waste and elastic foam material between the first and second extruding members 16 and 18 and the two acting members 13 and 14 are repeatedly pressed and released (when the first and second extruding members 16 and 18 are not extruding) and turned over, so as to promote the recycled waste to be crushed, ground into powder and evenly mixed with the elastic foam material.
當然，該密閉式再生彈性材料處理設備10之擠壓件並不限於前述之第一擠壓件16與第二擠壓件18，該缸體12之底側或/及左側亦可增設與第一、第二擠壓件16、18相同之擠壓件，藉以可增進該回收廢棄物被破碎、研磨及與彈性發泡材料混合之效果，如第三圖所示。又，該缸體12之底側亦可增設出料口(圖中未示)，以便供取出該再生彈性材料。 Of course, the extruder of the closed recycled elastic material processing equipment 10 is not limited to the first extruder 16 and the second extruder 18 mentioned above. The bottom side or/and the left side of the cylinder 12 can also be equipped with an extruder that is the same as the first and second extruders 16 and 18, so as to enhance the effect of crushing, grinding and mixing the recycled waste with the elastic foaming material, as shown in the third figure. In addition, a discharge port (not shown in the figure) can also be added to the bottom side of the cylinder 12 to facilitate the removal of the recycled elastic material.
其次，該再生處理110之步驟係可製備含較多彈性材料或含較多纖維材料之再生彈性材料，例如，當該回收廢棄物係以彈性材料為主之廢棄物時(如瑜珈墊等)，則該再生彈性材料會包含較多之彈性材料，若該回收廢棄物係以纖維材料為主之廢棄物(如布鞋等)，則該再生彈性材料包含較多之纖維材料。
Secondly, the step of the
換言之，該再生處理110之步驟可將習知利用廢棄物製作彈性墊體之流程中的廢棄物破碎->分離->磨粉->分離->添加新彈性材料->混合->添加配方與佐劑等多個步驟整合為一個步驟完成。
In other words, the
本發明之第二步驟係貼合成型120：將該再生彈性材料壓合於一貼合片上(利用習知滾軋設備等)再熟成(硫化、架橋貼合或發泡無膠貼合等熟成方式，該佐劑視不同之熟成方式選用)，以獲致一再生彈性片材。 The second step of the present invention is bonding and forming 120: the regenerated elastic material is pressed onto a bonding sheet (using conventional rolling equipment, etc.) and then cured (curing methods such as vulcanization, bridge bonding or foaming glue-free bonding, and the adjuvant is selected according to different curing methods) to obtain a regenerated elastic sheet.
當該再生彈性材料係包含較多彈性材料時(例如，橡膠材料之含量比例佔80%、塑膠材料佔20%，或橡膠材料佔80%、塑膠材料佔10%、纖維材料佔10%)，該貼合片可為包含較多纖維材料之再生彈性材料(例如，纖維材料之含量比例佔80%、橡膠與塑膠材料分別佔10%)壓片而成，則本發明製法製成之該再生彈性片材即為橡膠皮革，此時，該再生彈性材料係成型為橡膠皮革之表層、貼合片係成型為底層。 When the recycled elastic material contains more elastic materials (for example, the content ratio of rubber material is 80%, plastic material is 20%, or rubber material is 80%, plastic material is 10%, and fiber material is 10%), the bonding sheet can be formed by pressing the recycled elastic material containing more fiber materials (for example, the content ratio of fiber material is 80%, rubber and plastic materials are 10% respectively), then the recycled elastic sheet made by the manufacturing method of the present invention is rubber leather. At this time, the recycled elastic material is formed into the surface layer of the rubber leather, and the bonding sheet is formed into the bottom layer.
藉此，本發明該環保節能製法100係利用再生處理110之步驟在密閉之空間(缸體12內)將回收廢棄物與彈性發泡材料及佐劑同步進行粉碎、研磨與混合之動作，相較於習知利用廢棄物製作彈性墊體之流程，明顯具有減少製程、節能減碳以及藉由密閉環境減少周遭環境汙染之效果。
Thus, the environmentally friendly and energy-saving
其次，本發明製成之該再生彈性片材亦可為植物皮革，此時，該再生彈性材料係成型為植物皮革之表層、貼合片係成型為底層。當然，該再生彈性材料中的回收廢棄 物與前述橡膠皮革不同，此植物皮革所採用之回收廢棄物係包含農業廢棄物(例如廢棄之蔬菜、水果等)與植物纖維，該佐劑係烤膠粉，且，該植物皮革之再生彈性材料中更包含有桃膠與松膠，該農業廢棄物、佐劑、桃膠、松膠及彈性發泡材料之含量比例係佔再生彈性材料80%、植物纖維係佔20%，而該植物皮革之貼合片中植物纖維係佔80%，該農業廢棄物、佐劑、桃膠、松膠及彈性發泡材料係佔20%，該彈性發泡材料係天然橡膠。 Secondly, the regenerated elastic sheet material made by the present invention can also be plant leather. In this case, the regenerated elastic material is formed into the surface layer of the plant leather, and the bonding sheet is formed into the bottom layer. Of course, the recycled waste in the regenerated elastic material is different from the aforementioned rubber leather. The recycled waste used in this plant leather includes agricultural waste (such as discarded vegetables, fruits, etc.) and plant fiber. The adjuvant is baked rubber powder. In addition, the regenerated elastic material of the plant leather further includes peach gum and pine gum. The agricultural waste The content ratio of the recycled elastic material, adjuvant, peach gum, pine gum and elastic foam material is 80% and the plant fiber is 20%. The plant fiber in the plant leather bonding sheet is 80%, the agricultural waste, adjuvant, peach gum, pine gum and elastic foam material are 20%, and the elastic foam material is natural rubber.
此外，本發明製成之該再生彈性片材亦可為天然皮革，此時，該再生彈性材料係成型為天然皮革之表層、貼合片係成型為底層，且，該天然皮革之再生彈性材料中的回收廢棄物係植物纖維，更包含有桃膠與松膠，該彈性發泡材料、佐劑及桃膠之含量比例係佔再生彈性材料80%、農業廢棄物佔20%，而該天然皮革之貼合片係動物之真皮(例如二郎皮、二層皮或三層皮等)，該彈性發泡材料係天然橡膠。 In addition, the regenerated elastic sheet material made by the present invention can also be natural leather. In this case, the regenerated elastic material is formed into the surface layer of natural leather, and the bonding sheet is formed into the bottom layer. Moreover, the recycled waste in the regenerated elastic material of natural leather is plant fiber, and further includes peach gum and pine gum. The content ratio of the elastic foaming material, adjuvant and peach gum is 80% of the regenerated elastic material and 20% of agricultural waste. The bonding sheet of natural leather is animal leather (such as second leather, second leather or third leather, etc.), and the elastic foaming material is natural rubber.
綜上所述，本發明所提供之環保節能製法及運用之密閉式再生彈性材料處理設備，其利用在該缸體之密閉空間內將回收廢棄物與彈性發泡材料及佐劑同步粉碎、研磨與混合之再生處理動作，可製備出該再生彈性材料而與貼合片貼合為橡膠皮革、植物皮革或天然皮革等再生彈性片材，不僅可減少製程而產生節能減碳效果，且密閉環境製備該再生彈性材料可減少對於周遭環境之汙染，甚具環保與實用價值；緣是，本發明確實符合發明專利之要件，爰依法提出申請。 In summary, the environmentally friendly and energy-saving manufacturing method and the enclosed recycled elastic material processing equipment provided by the present invention utilize the recycling processing action of simultaneously crushing, grinding and mixing the recycled waste, elastic foaming material and adjuvant in the enclosed space of the cylinder body to prepare the recycled elastic material and bond it with the bonding sheet to form recycled elastic sheets such as rubber leather, plant leather or natural leather. Not only can the manufacturing process be reduced to produce energy-saving and carbon-reducing effects, but the preparation of the recycled elastic material in a closed environment can reduce the pollution to the surrounding environment, which is very environmentally friendly and practical. Therefore, the present invention does meet the requirements of the invention patent, and the application is filed in accordance with the law.
以上所述僅為本發明的若干較佳實施例而已，並非用以限制本發明，任何所屬技術領域中具通常知識者，在不脫離本發明之精神和範圍內，當可作些許之修改、更動與潤飾，因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The above are only some preferred embodiments of the present invention and are not intended to limit the present invention. Anyone with common knowledge in the relevant technical field may make some modifications, changes and embellishments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of the attached patent application.
100:環保節能製法 100: Environmentally friendly and energy-saving production method
110:再生處理 110: Regeneration
120:貼合成型 120: Bonding molding
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| CN1830646A (en) * | 2004-10-09 | 2006-09-13 | 陈民铎 | Regeneration method of waste elastic body |
| TWI584931B (en) * | 2016-04-08 | 2017-06-01 | Elastic pad method for the use of recycled waste resin |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1830646A (en) * | 2004-10-09 | 2006-09-13 | 陈民铎 | Regeneration method of waste elastic body |
| TWI584931B (en) * | 2016-04-08 | 2017-06-01 | Elastic pad method for the use of recycled waste resin |
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