TWI842546B - Light source module - Google Patents
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- TWI842546B TWI842546B TW112119922A TW112119922A TWI842546B TW I842546 B TWI842546 B TW I842546B TW 112119922 A TW112119922 A TW 112119922A TW 112119922 A TW112119922 A TW 112119922A TW I842546 B TWI842546 B TW I842546B
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Abstract
Description
本發明是有關於一種光源模組,且特別是有關於一種具有高準直導光板的光源模組。 The present invention relates to a light source module, and in particular to a light source module with a highly collimated light guide plate.
防窺顯示和高亮度顯示的需求帶動了高準直導光板的開發。一般來說,高準直導光板除了採用網點設計還會搭配頂角小於70度的逆稜鏡片來將光線導向需求的角度。如此特性也可應用在全反射式顯示面板。由於要作為前光源使用,導光板的網點無法設置在與全反射式顯示面板的貼合面上,而是必須改設置在外觀面上。為了避免網點被刮傷而無法產生折光的效果,須在外觀側額外設置蓋板進行保護,如此則勢必增加全反射式顯示裝置的整體厚度。 The demand for anti-obstruction display and high brightness display has driven the development of high-collimation light guide plates. Generally speaking, in addition to the dot design, high-collimation light guide plates are also equipped with reverse prisms with a top angle of less than 70 degrees to guide the light to the required angle. This feature can also be applied to fully reflective display panels. Since it is used as a front light source, the dots of the light guide plate cannot be set on the bonding surface with the fully reflective display panel, but must be set on the exterior surface instead. In order to prevent the dots from being scratched and unable to produce a refractive effect, an additional cover plate must be set on the exterior side for protection, which will inevitably increase the overall thickness of the fully reflective display device.
本發明提供一種光源模組,其具有較佳的出光準直性且適用於輕薄化的顯示裝置。 The present invention provides a light source module which has better light collimation and is suitable for thin and light display devices.
本發明的光源模組,包括導光板與光源。導光板具有入 光面以及連接入光面的出光面。光源設置在導光板的入光面的一側。導光板包括基板、第一光學微結構與第二光學微結構。基板設有出光面與入光面。第一光學微結構與第二光學微結構內嵌於基板,且沿著出光面的法線方向相互重疊。第一光學微結構與第二光學微結構各自的折射率不同於基板的折射率。第一光學微結構具有第一底面以及遠離第一底面的第一頂角。第二光學微結構具有第二底面以及遠離第二底面的第二頂角。第一光學微結構的第一底面與第二光學微結構的第二底面相背離。第一光學微結構的第一頂角與第二光學微結構的第二頂角彼此相向。第一頂角與第二頂角各自介於120度至145度的範圍內。 The light source module of the present invention comprises a light guide plate and a light source. The light guide plate has a light incident surface and a light emitting surface connected to the light incident surface. The light source is arranged on one side of the light incident surface of the light guide plate. The light guide plate comprises a substrate, a first optical microstructure and a second optical microstructure. The substrate is provided with a light emitting surface and a light incident surface. The first optical microstructure and the second optical microstructure are embedded in the substrate and overlap each other along the normal direction of the light emitting surface. The refractive index of each of the first optical microstructure and the second optical microstructure is different from the refractive index of the substrate. The first optical microstructure has a first bottom surface and a first top angle away from the first bottom surface. The second optical microstructure has a second bottom surface and a second top angle away from the second bottom surface. The first bottom surface of the first optical microstructure and the second bottom surface of the second optical microstructure are opposite to each other. The first top angle of the first optical microstructure and the second top angle of the second optical microstructure face each other. The first vertex angle and the second vertex angle are each within the range of 120 degrees to 145 degrees.
在本發明的一實施例中,上述的光源模組的第一光學微結構還具有第一斜面、第一弧面與第二斜面。第一弧面連接第一斜面與第二斜面。第二斜面位在第一弧面與入光面之間。第一斜面與第二斜面定義出第一頂角。第二光學微結構還具有第三斜面、第二弧面與第四斜面。第二弧面連接第三斜面與第四斜面。第三斜面位在第二弧面與入光面之間。第三斜面與第四斜面定義出第二頂角。第一光學微結構的第一弧面沿著導光板的出光面的法線方向重疊於第二光學微結構的第四斜面,且第二光學微結構的第二弧面沿著導光板的出光面的法線方向重疊於第一光學微結構的第二斜面。 In an embodiment of the present invention, the first optical microstructure of the light source module further comprises a first inclined plane, a first curved plane and a second inclined plane. The first curved plane connects the first inclined plane and the second inclined plane. The second curved plane is located between the first curved plane and the light incident surface. The first inclined plane and the second inclined plane define a first vertex angle. The second optical microstructure further comprises a third inclined plane, a second curved plane and a fourth inclined plane. The second curved plane connects the third inclined plane and the fourth inclined plane. The third curved plane is located between the second curved plane and the light incident surface. The third inclined plane and the fourth inclined plane define a second vertex angle. The first curved plane of the first optical microstructure overlaps the fourth inclined plane of the second optical microstructure along the normal direction of the light exit surface of the light guide plate, and the second curved plane of the second optical microstructure overlaps the second inclined plane of the first optical microstructure along the normal direction of the light exit surface of the light guide plate.
在本發明的一實施例中,上述的光源模組的第一光學微結構的第一斜面與第一底面之間的夾角以及第二光學微結構的第 三斜面與第二底面之間的夾角介於20度至45度的範圍內。 In one embodiment of the present invention, the angle between the first inclined surface and the first bottom surface of the first optical microstructure of the light source module and the angle between the third inclined surface and the second bottom surface of the second optical microstructure are in the range of 20 degrees to 45 degrees.
在本發明的一實施例中,上述的光源模組的第一光學微結構的第二斜面與第一底面之間的夾角以及第二光學微結構的第四斜面與第二底面之間的夾角介於15度至25度的範圍內。 In one embodiment of the present invention, the angle between the second inclined surface of the first optical microstructure of the light source module and the first bottom surface and the angle between the fourth inclined surface of the second optical microstructure and the second bottom surface are in the range of 15 degrees to 25 degrees.
在本發明的一實施例中,上述的光源模組的第一光學微結構還具有連接第二斜面的第五斜面。第二光學微結構還具有連接第四斜面的第六斜面。第一光學微結構的第五斜面與第一底面之間的夾角以及第二光學微結構的第六斜面與第二底面之間的夾角介於28度至38度的範圍內。 In one embodiment of the present invention, the first optical microstructure of the light source module further has a fifth inclined surface connected to the second inclined surface. The second optical microstructure further has a sixth inclined surface connected to the fourth inclined surface. The angle between the fifth inclined surface of the first optical microstructure and the first bottom surface and the angle between the sixth inclined surface of the second optical microstructure and the second bottom surface are in the range of 28 degrees to 38 degrees.
在本發明的一實施例中,上述的光源模組的導光板還具有連接入光面且背離出光面的表面。第一光學微結構的第一弧面與第二光學微結構的第二弧面之間設有間隙。導光板沿著出光面的法線方向具有厚度。間隙的幾何中心與出光面或表面沿著出光面的法線方向具有距離,且距離與厚度的比值介於0.25至0.5的範圍內。 In one embodiment of the present invention, the light guide plate of the light source module further has a surface connected to the light receiving surface and facing away from the light emitting surface. A gap is provided between the first curved surface of the first optical microstructure and the second curved surface of the second optical microstructure. The light guide plate has a thickness along the normal direction of the light emitting surface. The geometric center of the gap has a distance from the light emitting surface or the surface along the normal direction of the light emitting surface, and the ratio of the distance to the thickness is in the range of 0.25 to 0.5.
在本發明的一實施例中,上述的光源模組的間隙的幾何中心與出光面沿著出光面的法線方向的距離與厚度的比值介於0.25至0.5的範圍內,且第一光學微結構位在第二光學微結構與出光面之間。 In one embodiment of the present invention, the ratio of the distance between the geometric center of the gap of the light source module and the light emitting surface along the normal direction of the light emitting surface to the thickness is in the range of 0.25 to 0.5, and the first optical microstructure is located between the second optical microstructure and the light emitting surface.
在本發明的一實施例中,上述的光源模組的間隙的幾何中心與導光板的表面沿著出光面的法線方向的距離與厚度的比值介於0.25至0.5的範圍內,且第一光學微結構位在第二光學微結 構與導光板的表面之間。 In one embodiment of the present invention, the ratio of the distance between the geometric center of the gap of the light source module and the surface of the light guide plate along the normal direction of the light emitting surface to the thickness is in the range of 0.25 to 0.5, and the first optical microstructure is located between the second optical microstructure and the surface of the light guide plate.
在本發明的一實施例中,上述的光源模組的基板的折射率介於1.4至1.65的範圍內,且第一光學微結構與第二光學微結構各自的折射率介於1.69至1.81的範圍內。 In one embodiment of the present invention, the refractive index of the substrate of the light source module is in the range of 1.4 to 1.65, and the refractive index of the first optical microstructure and the second optical microstructure is in the range of 1.69 to 1.81.
在本發明的一實施例中,上述的光源模組的導光板還具有連接入光面且背離出光面的表面,且所述表面設有紋理結構。紋理結構包括多個第一微凸起與多個第二微凸起。這些第一微凸起延伸在第一方向上。這些第二微凸起延伸在第二方向上。第二方向與第一方向相交。這些第一微凸起與這些第二微凸起分別沿著第一方向和第二方向交替排列。各個第一微凸起沿著出光面的法線方向具有第一高度。各個第二微凸起沿著出光面的法線方向具有第二高度。第一高度不同於第二高度。 In one embodiment of the present invention, the light guide plate of the light source module further has a surface connected to the light receiving surface and away from the light emitting surface, and the surface is provided with a texture structure. The texture structure includes a plurality of first micro-protrusions and a plurality of second micro-protrusions. These first micro-protrusions extend in a first direction. These second micro-protrusions extend in a second direction. The second direction intersects with the first direction. These first micro-protrusions and these second micro-protrusions are arranged alternately along the first direction and the second direction, respectively. Each first micro-protrusion has a first height along the normal direction of the light emitting surface. Each second micro-protrusion has a second height along the normal direction of the light emitting surface. The first height is different from the second height.
在本發明的一實施例中,上述的光源模組的第一方向平行於入光面。第二方向垂直於入光面,且各個第一微凸起的第一高度對各個第二微凸起的第二高度的比值介於1.5至2.5的範圍內。 In one embodiment of the present invention, the first direction of the light source module is parallel to the light incident surface. The second direction is perpendicular to the light incident surface, and the ratio of the first height of each first micro-protrusion to the second height of each second micro-protrusion is in the range of 1.5 to 2.5.
在本發明的一實施例中,上述的光源模組的第一光學微結構與第二光學微結構之間設有空氣間隙。 In one embodiment of the present invention, an air gap is provided between the first optical microstructure and the second optical microstructure of the light source module.
基於上述,在本發明的一實施例的光源模組中,導光板內嵌有相重疊的第一光學微結構與第二光學微結構。這兩個光學微結構分別具有彼此相向且介於120度至145度的兩頂角以及相背離的兩底面。據此,除了能避免光學微結構裸露在導光板的表 面上因刮傷而無法使用,還能滿足高準直的出光需求。 Based on the above, in a light source module of an embodiment of the present invention, a first optical microstructure and a second optical microstructure are embedded in the light guide plate. The two optical microstructures have two top angles facing each other and between 120 and 145 degrees and two bottom surfaces facing each other. In this way, in addition to preventing the optical microstructure from being exposed on the surface of the light guide plate and being unusable due to scratches, the demand for highly collimated light can also be met.
1:顯示裝置 1: Display device
100、100A、100B:導光板 100, 100A, 100B: Light guide plate
100es:出光面 100es: bright surface
100is:入光面 100is: light-entering surface
100s、111s、112s:表面 100s, 111s, 112s: surface
110、110A:基板 110, 110A: Substrate
111、112、111A、112A:基材 111, 112, 111A, 112A: base material
115:黏合膠層 115: Adhesive layer
120:光源 120: Light source
210:畫素陣列基板 210: Pixel array substrate
220:彩色濾光基板 220: Color filter substrate
230:驅動電路板 230:Drive circuit board
AD:黏著膠層 AD: Adhesive layer
AG:空氣間隙 AG: Air gap
A1-1、A1-2、A2-1、A2-2、A3-1、A3-2:夾角 A1-1, A1-2, A2-1, A2-2, A3-1, A3-2: Angle
BS1:第一底面 BS1: First bottom surface
BS2:第二底面 BS2: Second bottom surface
CS1:第一弧面 CS1: First curved surface
CS2:第二弧面 CS2: Second curved surface
CV:腔室 CV: Chamber
d、d”:距離 d, d”: distance
DP:顯示面板 DP: Display Panel
DS:顯示面 DS: Display Surface
G:間隙 G: Gap
GC:幾何中心 GC: Geometry Center
H1:第一高度 H1: First height
H2:第二高度 H2: Second height
IP1:第一斜面 IP1: First slope
IP2:第二斜面 IP2: Second slope
IP3:第三斜面 IP3: Third slope
IP4:第四斜面 IP4: Fourth slope
IP5:第五斜面 IP5: Fifth slope
IP6:第六斜面 IP6: Sixth slope
LB:光線 LB: Light
LSM、LSM-A、LSM-B:光源模組 LSM, LSM-A, LSM-B: Light source module
MP1:第一微凸起 MP1: First micro protrusion
MP2:第二微凸起 MP2: Second micro protrusion
MS1、MS1-A:第一光學微結構 MS1, MS1-A: The first optical microstructure
MS2、MS2-A:第二光學微結構 MS2, MS2-A: Second optical microstructure
T、t1、t2、t1”、t2”:厚度 T, t1, t2, t1”, t2”: thickness
TS、TS”:紋理結構 TS, TS”: Texture structure
VA1:第一頂角 VA1: First vertex
VA2:第二頂角 VA2: Second top angle
X、Y、Z:方向 X, Y, Z: direction
I-I’:剖線 I-I’: section line
圖1是依照本發明的第一實施例的顯示裝置的剖視示意圖。 FIG1 is a schematic cross-sectional view of a display device according to the first embodiment of the present invention.
圖2是圖1的光源模組的剖視示意圖。 Figure 2 is a schematic cross-sectional view of the light source module of Figure 1.
圖3是圖2的導光板的局部區域的放大剖視圖。 FIG3 is an enlarged cross-sectional view of a local area of the light guide plate of FIG2.
圖4是圖3的第一光學微結構與第二光學微結構的立體示意圖。 Figure 4 is a three-dimensional schematic diagram of the first optical microstructure and the second optical microstructure of Figure 3.
圖5A至圖5C是圖2的導光板的製造流程的剖視示意圖。 Figures 5A to 5C are cross-sectional schematic diagrams of the manufacturing process of the light guide plate of Figure 2.
圖6A是圖2的導光板在背離出光面的表面上設置的紋理結構的俯視示意圖。 FIG6A is a top view schematic diagram of the texture structure provided on the surface of the light guide plate of FIG2 away from the light emitting surface.
圖6B是依照本發明的另一變形實施例的紋理結構的俯視示意圖。 FIG6B is a schematic top view of a texture structure according to another variant embodiment of the present invention.
圖7是圖6A的紋理結構的剖視示意圖。 FIG7 is a schematic cross-sectional view of the texture structure of FIG6A.
圖8A及圖8B是依照本發明的第二實施例的第一光學微結構與第二光學微結構的立體示意圖。 Figure 8A and Figure 8B are three-dimensional schematic diagrams of the first optical microstructure and the second optical microstructure according to the second embodiment of the present invention.
圖9是依照本發明的第三實施例的光源模組的剖視示意圖。 FIG9 is a schematic cross-sectional view of a light source module according to the third embodiment of the present invention.
圖10是依照本發明的第四實施例的光源模組的剖視示意圖。 FIG10 is a schematic cross-sectional view of a light source module according to the fourth embodiment of the present invention.
有關本發明之前述及其他技術內容、特點與功效,在以 下配合參考圖式之一較佳實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如:上、下、左、右、前或後等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明並非用來限制本發明。 The above-mentioned other technical contents, features and effects of the present invention will be clearly presented in the detailed description of the preferred embodiment with reference to the following drawings. The directional terms mentioned in the following embodiments, such as up, down, left, right, front or back, etc., are only referenced to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and are not used to limit the present invention.
圖1是依照本發明的第一實施例的顯示裝置的剖視示意圖。圖2是圖1的光源模組的剖視示意圖。圖3是圖2的導光板的局部區域的放大剖視圖。圖4是圖3的第一光學微結構與第二光學微結構的立體示意圖。圖5A至圖5C是圖2的導光板的製造流程的剖視示意圖。圖6A是圖2的導光板在背離出光面的表面上設置的紋理結構的俯視示意圖。圖6B是依照本發明的另一變形實施例的紋理結構的俯視示意圖。圖7是圖6A的紋理結構的剖視示意圖。圖7對應於圖6A的剖線I-I’。 FIG1 is a schematic cross-sectional view of a display device according to a first embodiment of the present invention. FIG2 is a schematic cross-sectional view of a light source module of FIG1. FIG3 is an enlarged cross-sectional view of a local area of a light guide plate of FIG2. FIG4 is a three-dimensional schematic view of a first optical microstructure and a second optical microstructure of FIG3. FIG5A to FIG5C are schematic cross-sectional views of a manufacturing process of a light guide plate of FIG2. FIG6A is a schematic top view of a texture structure provided on a surface of the light guide plate of FIG2 away from a light emitting surface. FIG6B is a schematic top view of a texture structure according to another variant embodiment of the present invention. FIG7 is a schematic cross-sectional view of a texture structure of FIG6A. FIG7 corresponds to section line I-I' of FIG6A.
請參照圖1,顯示裝置1包括顯示面板DP與光源模組LSM。在本實施例中,顯示面板DP例如是反射式液晶顯示面板,且具有顯示面DS。光源模組LSM設置在顯示面板DP的顯示面DS的一側,亦即光源模組LSM可作為顯示面板DP的前光源。在本實施例中,顯示面板DP可包括畫素陣列基板210、彩色濾光基板220、夾設在畫素陣列基板210與彩色濾光基板220之間的液晶層(未繪示)以及接合至畫素陣列基板210的驅動電路板230,但不以此為限。
Referring to FIG. 1 , the
舉例來說,畫素陣列基板210可設有多個畫素結構(未繪示)、電性連接這些畫素結構的多條訊號走線(例如資料線或掃
描線,未繪示)以及電性連接這些訊號走線的驅動電路(例如源極驅動電路或閘極驅動電路,未繪示)。彩色濾光基板220例如包括對應前述多個畫素結構設置的多個彩色濾光圖案(未繪示),這些彩色濾光圖案分別適於讓不同顏色(例如紅色、綠色與藍色,但不限於此)的光線通過,以達到彩色顯示的效果。
For example, the
另一方面,光源模組LSM包括導光板100與光源120。導光板100具有入光面100is以及連接入光面100is且彼此相背離的出光面100es與表面100s。光源120設置在導光板100的入光面100is的一側。導光板100的出光面100es朝向顯示面板DP的顯示面DS。舉例來說,在本實施例中,導光板100可藉由黏著膠層AD貼附在顯示面板DP的彩色濾光基板220上,其中黏著膠層AD可以是感壓膠(Pressure Sensitive Adhesive,PSA)、OCR(Optical Clear Resin)光學膠或液態光學膠(Liquid Optically Clear Adhesive,LOCA),但不限於此。
On the other hand, the light source module LSM includes a
請參照圖2及圖3,導光板100包括基板110、多個第一光學微結構MS1以及多個第二光學微結構MS2。特別注意的是,這些第一光學微結構MS1與這些第二光學微結構MS2是內嵌於基板110內,且沿著出光面100es的法線方向(例如方向Z)相互重疊。更具體地,這些第一光學微結構MS1與這些第二光學微結構MS2是設置在基板110內,且間隔於出光面100es與表面100s。
Referring to FIG. 2 and FIG. 3 , the
詳細而言,導光板100的基板110可包括基材111與基材112。第一光學微結構MS1設置在基材111朝向基材112的表
面111s上。第二光學微結構MS2設置在基材112朝向基材111的表面112s上。第一光學微結構MS1具有與基材111的表面111s相接觸的第一底面BS1以及遠離第一底面BS1的第一頂角VA1。第二光學微結構MS2具有與基材112的表面112s相接觸的第二底面BS2以及遠離第二底面BS2的第二頂角VA2。更具體地說,第一光學微結構MS1的第一底面BS1與第二光學微結構MS2的第二底面BS2相背離,且第一光學微結構MS1的第一頂角VA1與第二光學微結構MS2的第二頂角VA2彼此相向。
In detail, the
較佳地,第一光學微結構MS1的第一頂角VA1與第二光學微結構MS2的第二頂角VA2各自可介於120度至145度的範圍內。在本實施例中,第一頂角VA1與第二頂角VA2可選擇性地相同,但不限於此。在其他實施例中,第一光學微結構MS1的第一頂角VA1可不同於第二光學微結構MS2的第二頂角VA2。 Preferably, the first vertex angle VA1 of the first optical microstructure MS1 and the second vertex angle VA2 of the second optical microstructure MS2 may each be in the range of 120 degrees to 145 degrees. In this embodiment, the first vertex angle VA1 and the second vertex angle VA2 may be selectively the same, but are not limited thereto. In other embodiments, the first vertex angle VA1 of the first optical microstructure MS1 may be different from the second vertex angle VA2 of the second optical microstructure MS2.
從另一觀點來說,第一光學微結構MS1具有第一斜面IP1、第二斜面IP2與第一弧面CS1。第一弧面CS1連接第一斜面IP1與第二斜面IP2。第二斜面IP2位在第一弧面CS1與入光面100is之間。第一斜面IP1與第二斜面IP2可定義出第一頂角VA1。相似地,第二光學微結構MS2具有第三斜面IP3、第二弧面CS2與第四斜面IP4。第二弧面CS2連接第三斜面IP3與第四斜面IP4。第三斜面IP3位在第二弧面CS2與入光面100is之間。第三斜面IP3與第四斜面IP4可定義出第二頂角VA2。 From another point of view, the first optical microstructure MS1 has a first bevel IP1, a second bevel IP2 and a first curved surface CS1. The first curved surface CS1 connects the first bevel IP1 and the second bevel IP2. The second bevel IP2 is located between the first curved surface CS1 and the light incident surface 100is. The first bevel IP1 and the second bevel IP2 can define a first vertex angle VA1. Similarly, the second optical microstructure MS2 has a third bevel IP3, a second curved surface CS2 and a fourth bevel IP4. The second curved surface CS2 connects the third bevel IP3 and the fourth bevel IP4. The third bevel IP3 is located between the second curved surface CS2 and the light incident surface 100is. The third bevel IP3 and the fourth bevel IP4 can define a second vertex angle VA2.
較佳地,第一光學微結構MS1的第一斜面IP1與第一底 面BS1之間的夾角A1-1以及第二光學微結構MS2的第三斜面IP3與第二底面BS2之間的夾角A1-2可介於20度至45度的範圍內。第一光學微結構MS1的第二斜面IP2與第一底面BS1之間的夾角A2-1以及第二光學微結構MS2的第四斜面IP4與第二底面BS2之間的夾角A2-2可介於15度至25度的範圍內。 Preferably, the angle A1-1 between the first inclined surface IP1 of the first optical microstructure MS1 and the first bottom surface BS1 and the angle A1-2 between the third inclined surface IP3 of the second optical microstructure MS2 and the second bottom surface BS2 may be in the range of 20 degrees to 45 degrees. The angle A2-1 between the second inclined surface IP2 of the first optical microstructure MS1 and the first bottom surface BS1 and the angle A2-2 between the fourth inclined surface IP4 of the second optical microstructure MS2 and the second bottom surface BS2 may be in the range of 15 degrees to 25 degrees.
在本實施例中,第一光學微結構MS1還具有連接第二斜面IP2的第五斜面IP5,第二光學微結構MS2還具有連接第四斜面IP4的第六斜面IP6。較佳地,第一光學微結構MS1的第五斜面IP5與第一底面BS1之間的夾角A3-1以及第二光學微結構MS2的第六斜面IP6與第二底面BS2之間的夾角A3-2可介於28度至38度的範圍內。亦即,第一光學微結構MS1的第二斜面IP2與第五斜面IP5間會形成一折角,而第二光學微結構MS2的第四斜面IP4與第六斜面IP6間會形成一折角。 In this embodiment, the first optical microstructure MS1 further has a fifth inclined surface IP5 connected to the second inclined surface IP2, and the second optical microstructure MS2 further has a sixth inclined surface IP6 connected to the fourth inclined surface IP4. Preferably, the angle A3-1 between the fifth inclined surface IP5 of the first optical microstructure MS1 and the first bottom surface BS1 and the angle A3-2 between the sixth inclined surface IP6 of the second optical microstructure MS2 and the second bottom surface BS2 may be in the range of 28 degrees to 38 degrees. That is, a fold angle is formed between the second inclined surface IP2 and the fifth inclined surface IP5 of the first optical microstructure MS1, and a fold angle is formed between the fourth inclined surface IP4 and the sixth inclined surface IP6 of the second optical microstructure MS2.
在本實施例中,第一光學微結構MS1與第二光學微結構MS2可以是類半紡錘狀的外型(如圖4所示),但本發明不限於此。 In this embodiment, the first optical microstructure MS1 and the second optical microstructure MS2 may be of a semi-spun hammer-like shape (as shown in FIG. 4 ), but the present invention is not limited thereto.
應注意的是,第一光學微結構MS1與第二光學微結構MS2沿著出光面100es的法線方向(例如方向Z)雖然相互重疊,但第一光學微結構MS1的第一弧面CS1並不重疊於第二光學微結構MS2的第二弧面CS2。更具體地說,第一光學微結構MS1的第一弧面CS1沿著導光板100的出光面100es的法線方向重疊於第二光學微結構MS2的第四斜面IP4,且第二光學微結構MS2的第二弧面CS2沿著導光板100的出光面100es的法線方向重疊於第
一光學微結構MS1的第二斜面IP2。
It should be noted that, although the first optical microstructure MS1 and the second optical microstructure MS2 overlap each other along the normal direction (e.g., direction Z) of the light emitting surface 100es, the first curved surface CS1 of the first optical microstructure MS1 does not overlap the second curved surface CS2 of the second optical microstructure MS2. More specifically, the first curved surface CS1 of the first optical microstructure MS1 overlaps the fourth inclined surface IP4 of the second optical microstructure MS2 along the normal direction of the light emitting surface 100es of the
來自光源120且在基板110內傳遞的光線LB在入射第二光學微結構MS2後會經由第四斜面IP4的折射而離開第二光學微結構MS2,並且經由第一弧面CS1的折射進入第一光學微結構MS1。透過相重疊的兩個光學微結構的斜面與弧面的搭配設計,可有效將光線LB導向所需的出光角度上以避免光能的大量損失,進而大幅提升光源模組LSM對顯示面板的照明效率。
After the light LB from the
在本實施例中,這些第一光學微結構MS1與第二光學微結構MS2之間填充有黏合膠層115,且第一光學微結構MS1與第二光學微結構MS2各自的折射率不同於基板110與黏合膠層115各自的折射率。較佳地,第一光學微結構MS1與第二光學微結構MS2各自的折射率可介於1.69至1.81的範圍內,而基板110與黏合膠層115各自的折射率可介於1.4至1.65的範圍內。舉例來說,第一光學微結構MS1與第二光學微結構MS2的折射率可相同且例如是1.7,而基板110與黏合膠層115的折射率可相同且例如是1.56,但不以此為限。在其他實施例中,黏合膠層115的折射率可不同於基板110的折射率,或者是第一光學微結構MS1的折射率可不同於第二光學微結構MS2的折射率。
In the present embodiment, an
第一光學微結構MS1的第一弧面CS1與第二光學微結構MS2的第二弧面CS2之間設有間隙G。導光板100沿著出光面100es的法線方向具有厚度T,間隙G的幾何中心GC與出光面100es沿著出光面的法線方向具有距離d,且距離d與厚度T的比
值為0.25。也就是說,在本實施例中,第一光學微結構MS1與第二光學微結構MS2是設置在較靠近導光板100的出光面100es的一側,且第一光學微結構MS1位在第二光學微結構MS2與出光面100es之間,但不以此為限。
A gap G is provided between the first curved surface CS1 of the first optical microstructure MS1 and the second curved surface CS2 of the second optical microstructure MS2. The
在另一未繪示的實施例中,兩光學微結構的兩弧面之間的間隙的幾何中心與導光板的出光面的距離與導光板的厚度的比值也可大於0.25且小於或等於0.5。即,所述比值可介於0.25至0.5的範圍內。 In another embodiment not shown, the ratio of the distance between the geometric center of the gap between the two curved surfaces of the two optical microstructures and the light emitting surface of the light guide plate to the thickness of the light guide plate may also be greater than 0.25 and less than or equal to 0.5. That is, the ratio may be in the range of 0.25 to 0.5.
以下將針對本實施例的導光板100的製造流程進行示範性地說明。
The following is an exemplary description of the manufacturing process of the
首先,在基材111的表面111s上形成多個第一光學微結構MS1,並且在另一基材112的表面112s上形成多個第二光學微結構MS2,如圖5A及圖5B所示。特別注意的是,在本實施例中,基材111的厚度t1可明顯小於基材112的厚度t2。
First, a plurality of first optical microstructures MS1 are formed on the
請參照圖5C,接著,將基材112的表面112s面向基材111的表面111s擺放,使多個第二光學微結構MS2與多個第一光學微結構MS1相向設置,並進行基材111與基材112的組立。舉例來說,但不限於此,在組立前,基材111上的這些第一光學微結構MS1或基材112上的這些第二光學微結構MS2可先塗佈有一層黏合膠材。組立後,可對填充在這些第一光學微結構MS1與這些第二光學微結構MS2間的黏合膠材進行照光或熱固化製程以形成接合兩基材的黏合膠層115,如圖2所示。至此便完成本實施例
的導光板100的製作。
Please refer to FIG. 5C. Next, the
從另一觀點來說,組立後的導光板100,其第一光學微結構MS1和第二光學微結構MS2會被基材111與基材112所構成的基板110與黏合膠層115所包覆。也就是說,這些光學微結構並不會裸露在導光板100的出光面100es或表面100s上,因此可避免這些光學微結構被刮傷而無法使用,大大地增加了導光板100的耐用性。此外,由於本實施例的光學微結構是內嵌在基板110內,大幅增加了光源模組LSM的可應用範疇與設計彈性。
From another point of view, the first optical microstructure MS1 and the second optical microstructure MS2 of the assembled
舉例來說,本實施例的光源模組LSM也可作為穿透式液晶顯示面板的背光模組。亦即,光源模組LSM可設置在穿透式液晶顯示面板背離顯示面的一側,且導光板的出光面可以由前述的出光面100es或表面100s來定義,並不需要考量導光板的表面若設有光學微結構時,其與顯示面板或光學膜片間的搭配關係。
For example, the light source module LSM of this embodiment can also be used as a backlight module of a transmissive liquid crystal display panel. That is, the light source module LSM can be arranged on the side of the transmissive liquid crystal display panel away from the display surface, and the light emitting surface of the light guide plate can be defined by the aforementioned light emitting surface 100es or
進一步而言,為了讓圖1的顯示裝置1在光源模組LSM的導光板100的表面100s上具有類紙膜的效果(例如達到類似卡特紙的視效與觸感),導光板100的表面100s可設有紋理結構TS,如圖6A所示。舉例來說,紋理結構TS可包括延伸在方向X上的多個第一微凸起MP1以及延伸在方向Y上的多個第二微凸起MP2,其中方向X可選擇性地垂直於方向Y,但不以此為限。
Furthermore, in order to allow the
在本實施例中,多個第一微凸起MP1與多個第二微凸起MP2可分別沿著方向X與方向Y交替排列以形成平紋樣式的紋理結構TS。然而,本發明不限於此。請參照圖6B,在另一變形實施 例中,多個第一微凸起MP1與多個第二微凸起MP2還可分別沿著方向X與方向Y以不同的方式排列,例如:兩個第二微凸起MP2與一個第一微凸起MP1沿著方向X交替排列,且兩個第一微凸起MP1與一個第二微凸起MP2沿著方向Y交替排列,以形成斜紋樣式的紋理結構TS”。 In this embodiment, a plurality of first micro-protrusions MP1 and a plurality of second micro-protrusions MP2 may be arranged alternately along directions X and Y, respectively, to form a texture structure TS in a plain pattern. However, the present invention is not limited thereto. Referring to FIG. 6B , in another variant embodiment, a plurality of first micro-protrusions MP1 and a plurality of second micro-protrusions MP2 may also be arranged in different ways along directions X and Y, respectively, for example: two second micro-protrusions MP2 and one first micro-protrusion MP1 are arranged alternately along direction X, and two first micro-protrusions MP1 and one second micro-protrusion MP2 are arranged alternately along direction Y, to form a texture structure TS in a twill pattern."
請參照圖6A,在本實施例中,第一微凸起MP1的延伸方向可選擇性地平行於導光板100的入光面100is,而第二微凸起MP2的延伸方向可選擇性地垂直於導光板100的入光面100is,但不限於此。請參照圖7,第一微凸起MP1與第二微凸起MP2沿著表面100s的法線方向(例如方向Z)分別具有第一高度H1與第二高度H2,且第一高度H1不同於第二高度H2。
Please refer to FIG. 6A . In this embodiment, the extension direction of the first micro-protrusion MP1 may be selectively parallel to the light incident surface 100is of the
在本實施例中,第一微凸起MP1的第一高度H1可大於第二微凸起MP2的第二高度H2,且第一微凸起MP1的第一高度H1對第二微凸起MP2的第二高度H2的比值可介於1.5至2.5的範圍內。較佳地,第一微凸起MP1的第一高度H1對第二微凸起MP2的第二高度H2的比值可以是2。舉例來說,紋理結構TS的製作方式可以是壓印成型或者是射出成型,但不限於此。 In this embodiment, the first height H1 of the first micro protrusion MP1 may be greater than the second height H2 of the second micro protrusion MP2, and the ratio of the first height H1 of the first micro protrusion MP1 to the second height H2 of the second micro protrusion MP2 may be in the range of 1.5 to 2.5. Preferably, the ratio of the first height H1 of the first micro protrusion MP1 to the second height H2 of the second micro protrusion MP2 may be 2. For example, the texture structure TS may be manufactured by embossing or injection molding, but is not limited thereto.
值得一提的是,藉由形成上述的紋理結構TS,除了讓導光板100的表面100s具有類紙的觸感外,還能提升其對於特定方向光線的反射能力(即光澤度)。
It is worth mentioning that by forming the above-mentioned texture structure TS, in addition to making the
以下將列舉另一些實施例以詳細說明本揭露,其中相同的構件將標示相同的符號,並且省略相同技術內容的說明,省略 部分請參考前述實施例,以下不再贅述。 The following will list some other embodiments to illustrate the present disclosure in detail, wherein the same components will be marked with the same symbols, and the description of the same technical content will be omitted. For the omitted parts, please refer to the aforementioned embodiments, which will not be elaborated below.
圖8A及圖8B是依照本發明的第二實施例的第一光學微結構與第二光學微結構的立體示意圖。請參照圖8A及圖8B,不同於前述實施例的類半紡錘狀的光學微結構,本實施例的第一光學微結構MS1-A與第二光學微結構MS2-A可具有扇形的外觀(如圖8B所示)。由於本實施例的光學微結構的兩斜面各自與底面之間的夾角關係都相似於前述實施例,詳細說明可參考前述實施例的相關段落,於此便不再贅述。 FIG8A and FIG8B are three-dimensional schematic diagrams of the first optical microstructure and the second optical microstructure according to the second embodiment of the present invention. Please refer to FIG8A and FIG8B. Different from the semi-spun hammer-shaped optical microstructure of the aforementioned embodiment, the first optical microstructure MS1-A and the second optical microstructure MS2-A of this embodiment may have a fan-shaped appearance (as shown in FIG8B). Since the angle relationship between the two inclined surfaces of the optical microstructure of this embodiment and the bottom surface is similar to that of the aforementioned embodiment, the detailed description can refer to the relevant paragraphs of the aforementioned embodiment, and will not be repeated here.
圖9是依照本發明的第三實施例的光源模組的剖視示意圖。請參照圖9,本實施例的光源模組LSM-A與圖2的光源模組LSM的差異僅在於:光學微結構的設置位置不同。具體而言,光源模組LSM-A的第一光學微結構MS1的第一弧面CS1與第二光學微結構MS2的第二弧面CS2之間的間隙G的幾何中心GC與導光板100A的表面100s沿著表面100s的法線方向(例如方向Z)的距離d”與導光板100A的厚度T的比值為0.25。
FIG9 is a schematic cross-sectional view of a light source module according to the third embodiment of the present invention. Referring to FIG9 , the difference between the light source module LSM-A of the present embodiment and the light source module LSM of FIG2 is that the optical microstructure is set at a different position. Specifically, the ratio of the distance d" between the geometric center GC of the gap G between the first curved surface CS1 of the first optical microstructure MS1 of the light source module LSM-A and the second curved surface CS2 of the second optical microstructure MS2 and the
也就是說,在本實施例中,第一光學微結構MS1與第二光學微結構MS2是設置在較靠近導光板100A的表面100s的一側,且第一光學微結構MS1位在第二光學微結構MS2與表面100s之間。從另一觀點來說,在本實施例中,基板110A的基材112A的厚度t2”小於基材111A的厚度t1”。
That is, in this embodiment, the first optical microstructure MS1 and the second optical microstructure MS2 are disposed on a side closer to the
然而,本發明不限於此。在另一未繪示的實施例中,兩光學微結構的兩弧面之間的間隙的幾何中心與導光板的表面的距 離與導光板的厚度的比值也可大於0.25且小於或等於0.5。即,所述比值可介於0.25至0.5的範圍內。 However, the present invention is not limited thereto. In another embodiment not shown, the ratio of the distance between the geometric center of the gap between the two curved surfaces of the two optical microstructures and the surface of the light guide plate to the thickness of the light guide plate may also be greater than 0.25 and less than or equal to 0.5. That is, the ratio may be in the range of 0.25 to 0.5.
由於導光板100A的第一光學微結構MS1與第二光學微結構MS2的重疊關係以及對光線LB的作用都相似於圖2的導光板100的第一光學微結構MS1與第二光學微結構MS2,詳細說明請參見前述實施例的相關段落,於此便不再贅述。
Since the overlapping relationship between the first optical microstructure MS1 and the second optical microstructure MS2 of the
圖10是依照本發明的第四實施例的光源模組的剖視示意圖。請參照圖10,不同於圖2的光源模組LSM,本實施例的光源模組LSM-B的第一光學微結構MS1與第二光學微結構MS2之間並未填充有圖2中的黏合膠層115,而是改以空氣間隙AG取代。
FIG10 is a schematic cross-sectional view of a light source module according to the fourth embodiment of the present invention. Referring to FIG10 , unlike the light source module LSM in FIG2 , the light source module LSM-B in this embodiment does not have the
舉例來說,在本實施例中,導光板100B的基板110B可以是一體成形,且設有腔室CV。導光板100B的多個第一光學微結構MS1與多個第二光學微結構MS2設置在腔室CV內。由於空氣層的折射率小於第一光學微結構MS1與第二光學微結構MS2各自的折射率,第一光學微結構MS1與第二光學微結構MS2對來自光源120且在基板110B內傳遞的光線LB的折射效果相似於圖2的導光板100的第一光學微結構MS1與第二光學微結構MS2,詳細說明請參見前述實施例的相關段落,於此便不再贅述。
For example, in this embodiment, the
綜上所述,在本發明的一實施例的光源模組中,導光板內嵌有相重疊的第一光學微結構與第二光學微結構。這兩個光學微結構分別具有彼此相向且介於120度至145度的兩頂角以及相背離的兩底面。據此,除了能避免光學微結構裸露在導光板的表 面上因刮傷而無法使用,還能滿足高準直的出光需求。 In summary, in a light source module of an embodiment of the present invention, a first optical microstructure and a second optical microstructure are embedded in the light guide plate. The two optical microstructures have two top angles facing each other and between 120 and 145 degrees and two bottom surfaces facing each other. In this way, in addition to preventing the optical microstructure from being exposed on the surface of the light guide plate and being scratched and unusable, the demand for highly collimated light can also be met.
100:導光板 100: Light guide plate
100es:出光面 100es: bright surface
100is:入光面 100is: light-entering surface
100s、111s、112s:表面 100s, 111s, 112s: surface
110:基板 110: Substrate
111、112:基材 111, 112: Base material
115:黏合膠層 115: Adhesive layer
120:光源 120: Light source
BS1:第一底面 BS1: First bottom surface
BS2:第二底面 BS2: Second bottom surface
CS1:第一弧面 CS1: First curved surface
CS2:第二弧面 CS2: Second curved surface
d:距離 d: distance
G:間隙 G: Gap
GC:幾何中心 GC: Geometry Center
LB:光線 LB: Light
LSM:光源模組 LSM: Light Source Module
MS1:第一光學微結構 MS1: The first optical microstructure
MS2:第二光學微結構 MS2: Second optical microstructure
T:厚度 T:Thickness
VA1:第一頂角 VA1: First vertex
VA2:第二頂角 VA2: Second top angle
Z:方向 Z: Direction
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TW201239424A (en) * | 2011-03-30 | 2012-10-01 | Tpv Electronics Fujian Co Ltd | Light guiding plate and backlight module |
TWI521251B (en) * | 2013-08-20 | 2016-02-11 | 瑞儀光電股份有限公司 | Light guide plate and backlight module |
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TWI559038B (en) * | 2012-03-16 | 2016-11-21 | 瑞儀光電股份有限公司 | Light guide plate and light source module |
TWI574061B (en) * | 2014-05-27 | 2017-03-11 | 瑞儀光電股份有限公司 | Light guide plate, backlight module and display device |
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TW201239424A (en) * | 2011-03-30 | 2012-10-01 | Tpv Electronics Fujian Co Ltd | Light guiding plate and backlight module |
TWI559038B (en) * | 2012-03-16 | 2016-11-21 | 瑞儀光電股份有限公司 | Light guide plate and light source module |
TWI521251B (en) * | 2013-08-20 | 2016-02-11 | 瑞儀光電股份有限公司 | Light guide plate and backlight module |
TWI574061B (en) * | 2014-05-27 | 2017-03-11 | 瑞儀光電股份有限公司 | Light guide plate, backlight module and display device |
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