TWI821025B - Pickleball racket structure capable of controlling the time the ball stays on the racket surface when hitting the ball and its manufacturing method - Google Patents
Pickleball racket structure capable of controlling the time the ball stays on the racket surface when hitting the ball and its manufacturing method Download PDFInfo
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- TWI821025B TWI821025B TW111144024A TW111144024A TWI821025B TW I821025 B TWI821025 B TW I821025B TW 111144024 A TW111144024 A TW 111144024A TW 111144024 A TW111144024 A TW 111144024A TW I821025 B TWI821025 B TW I821025B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000005452 bending Methods 0.000 claims abstract description 7
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 5
- 239000004917 carbon fiber Substances 0.000 claims abstract description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000011347 resin Substances 0.000 claims abstract description 5
- 229920005989 resin Polymers 0.000 claims abstract description 5
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 5
- 229920001971 elastomer Polymers 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 6
- 229920006264 polyurethane film Polymers 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 238000007731 hot pressing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 9
- 239000011162 core material Substances 0.000 description 7
- 239000007787 solid Substances 0.000 description 6
- 230000007704 transition Effects 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000006260 foam Chemical group 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- -1 injection molding Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
- Purses, Travelling Bags, Baskets, Or Suitcases (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
本發明主要係有關一種具有可控制擊球狀態下球停留在拍面時間的匹克球球拍結構及其製造方法,主要係藉由熱壓成型一球拍本體及形成於該球拍本體預定位置的一彈性喉部,該球拍本體具有碳纖維材質的球拍面,該球拍本體內部係加壓充填一熱固性樹脂,以有效控制球拍本體之該彈性喉部之長度、寬度及深度的形狀變化,以便增進球拍本體的局部強度、局部彎曲力矩及局部扭轉力矩,使擊球狀態下球停留在拍面時間加長,待蓄積能量後加以擊出,進而令本發明達到球拍結構品質的提升之實用進步性者。The present invention mainly relates to a pickleball racket structure that can control the time the ball stays on the racket surface in a hitting state and a manufacturing method thereof. The throat portion of the racket body has a racket surface made of carbon fiber. The inside of the racket body is filled with a thermosetting resin under pressure to effectively control the shape changes of the length, width and depth of the elastic throat of the racket body, so as to enhance the strength of the racket body. The local strength, local bending moment and local torsion moment make the ball stay on the racket surface for a longer time when hitting the ball, and then it can be hit after accumulating energy, thereby making the present invention achieve the practical improvement of the structural quality of the racket.
Description
本發明係有關一種藉由熱壓成型一球拍本體及形成於該球拍本體預定位置的一彈性喉部,該球拍本體具有碳纖維材質的球拍面,該球拍本體內部係加壓充填一熱固性樹脂,以有效控制球拍本體之該彈性喉部之長度、寬度及深度的形狀變化,以便增進球拍本體的局部強度、局部彎曲力矩及局部扭轉力矩之結構設計者。 The invention relates to a racket body formed by hot pressing and an elastic throat formed at a predetermined position of the racket body. The racket body has a racket surface made of carbon fiber. The inside of the racket body is pressurized and filled with a thermosetting resin. Structural designers who can effectively control the shape changes of the length, width and depth of the elastic throat of the racket body in order to increase the local strength, local bending moment and local torsion moment of the racket body.
按,傳統運動球拍的拍框係由木頭製成,球拍則由鋁芯、發泡芯、蜂窩芯與復合材料製成,在更傳統的木質或鋁製結構中,拍板完全使用這些材料製成,並被切割成所需的成品形狀。為了完成拍板則使用額外的木材、鋁或其它材料建造握柄,以增加其周長。但這個製程會限制重量強度比以及客製化的重量、平衡等。傳統的拍板由實木、射出成型或帶有蜂窩窩芯的複合纖維製成。由於製造方法,材料及技術的限制,所有這些球拍結構都存在缺點。如今球拍需依賴這些限制重量設置與整體重量的均質結構,使它們的功效及優點受限。此外,具有蜂窩窩芯改良的球拍,也會受面板切割方式的限制,使得窩芯邊緣露出頂部及底部表層之間的間隙中。由於該間隙容易破壞拍板,因此通常會在邊緣周圍添加塑膠蓋,進從而在邊緣周圍形成階部,導致不均勻的擊球表面。若球在邊緣附近被拍擊,將會改變其方向。習知球拍的另一個問題是握柄,握柄係由 表面不同材料堆疊而成,因此需要額外的處理程序,各構件組裝後無法產生美觀。堅固的運動球拍結構的另一個問題是拍擊時產生的聲音。球芯通常由完全剛性的材料製成,在拍擊時會發出響亮噪音,由於重量限製或製造困難,因此未添加窩芯或其它阻尼材料。實心擊球區域通常由木材及鋁合金材料製成。由於這些結構容易製造,實木或鋁結構已被應用於生產低價、低技術及大量生產的球拍。但這些實心結構具有許多限制,主要是製造這些結構的材料會受限。無法操縱拍框及實心結構來增加強度、剛度或改變所述結構的形狀。 Press, the frame of a traditional sports racket is made of wood, while the racket is made of aluminum core, foam core, honeycomb core and composite materials. In a more traditional wooden or aluminum structure, the racket board is entirely made of these materials. , and cut into the desired finished shape. To complete the clapper, additional wood, aluminum or other materials are used to build the handle to increase its girth. However, this process will limit the weight-to-strength ratio and customized weight, balance, etc. Traditional clapperboards are made from solid wood, injection molding, or composite fiber with a honeycomb core. All these racket structures have shortcomings due to limitations in manufacturing methods, materials and technology. Today's racquets rely on these homogeneous structures that limit weight placement and overall weight, limiting their effectiveness and benefits. In addition, rackets with improved honeycomb cores will also be limited by the cutting method of the panels, causing the edges of the core to be exposed in the gap between the top and bottom surfaces. Because this gap can easily damage the clapper, a plastic cover is often added around the edge, creating a step around the edge, resulting in an uneven hitting surface. If the ball is hit near the edge, it will change its direction. Another problem with conventional rackets is the grip, which is made of The surface is made of different materials stacked up, so additional processing is required, and the assembly of each component cannot produce a beautiful appearance. Another problem with solid sports racket construction is the sound produced when the ball is struck. The core is usually made of a completely rigid material that makes a loud noise when struck, without the addition of a core or other damping material due to weight restrictions or manufacturing difficulties. Solid hitting areas are usually made of wood and aluminum alloy materials. Because these structures are easy to manufacture, solid wood or aluminum structures have been used to produce low-priced, low-tech, and mass-produced rackets. But these solid structures come with a number of limitations, primarily the materials from which they are made. The frame and solid structure cannot be manipulated to increase strength, stiffness or change the shape of the structure.
是以,針對上述習知結構所存在之問題點,如何開發一種更具理想實用性之創新結構,實使用消費者所殷切企盼,亦係相關業者須努力研發突破之目標及方向;有鑑於此,創作人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。 Therefore, in view of the problems existing in the above-mentioned conventional structures, how to develop an innovative structure that is more ideal and practical and can meet the ardent expectations of consumers is also the goal and direction that relevant industries must work hard to develop and break through; in view of this , the creator has many years of experience in the manufacturing, development and design of related products. After detailed design and careful evaluation based on the above goals, he finally arrived at a truly practical invention.
即,本發明之主要目的,係在提供一種具有可控制擊球狀態下球停留在拍面時間的匹克球球拍結構;其所欲解決之問題點,係針對習知結構具有許多限制,主要是製造這些結構的材料會受限,無法控制球拍結構來增加強度、剛度或改變所述結構的形狀的問題點加以突破;本發明主要係藉由包含:一球拍本體,具有一頭部及一握柄,該頭部具有兩側表面分別界定為一第一球拍面及一第二球拍面,該第一球拍面表面具有一擊球表面,該頭部及該握柄之間設有一彈性喉部,該彈性喉部可增加或減少預定球體及球拍面之間的停留時間,同時令球拍本體具有更多的擊球力量、控制擊球旋轉與運動耐用性;藉此,本發明藉由熱壓成型一球拍本體及形成於該球拍本體預定 位置的一彈性喉部,該球拍本體具有碳纖維材質的球拍面,該球拍本體內部係加壓充填一熱固性樹脂,以有效控制球拍本體之該彈性喉部之長度、寬度及深度的形狀變化,以便增進球拍本體的局部強度、局部彎曲力矩及局部扭轉力矩。 That is, the main purpose of the present invention is to provide a pickleball racket structure that can control the time the ball stays on the racket surface in the hitting state; the problem it intends to solve is that the conventional structure has many limitations, mainly: The materials for manufacturing these structures will be limited, and the problem of being unable to control the racket structure to increase strength, stiffness or change the shape of the structure is overcome; the present invention mainly consists of: a racket body, having a head and a grip The handle has two side surfaces respectively defined as a first racket surface and a second racket surface. The first racket surface has a hitting surface. An elastic throat is provided between the head and the handle. , the elastic throat can increase or reduce the residence time between the predetermined ball and the racket surface, while allowing the racket body to have more hitting power, control the hitting rotation and sports durability; thereby, the present invention uses heat pressing Molding a racket body and forming a predetermined schedule on the racket body There is an elastic throat in the racket body. The racket body has a racket surface made of carbon fiber. The inside of the racket body is pressurized and filled with a thermosetting resin to effectively control the shape changes of the length, width and depth of the elastic throat of the racket body. In order to increase the local strength, local bending moment and local torsion moment of the racket body.
100:球拍本體 100: racket body
110:彈性喉部 110: Elastic throat
120:擊球表面 120: hitting surface
130:握柄 130: Grip
140:連接管狀件 140: Connecting tubular parts
150:頭部 150:Head
160:開口 160:Open your mouth
170:第一球拍面 170: First racket surface
180:狹槽 180:Slot
190:側部 190: Side
200:第二球拍面 200: Second racket surface
210:球拍本體 210: racket body
220:彈性喉部 220: Elastic throat
230:過渡區域 230: Transition area
170a:球拍面 170a: racket face
240:球拍本體 240: racket body
250:彈性喉部 250: Elastic throat
130b:握柄 130b:grip
170b:球拍面 170b: racket face
250a:橡膠套 250a: Rubber sleeve
270:球拍本體 270: racket body
280:第一拍件 280:First lot
290:第二拍件 290: The second lot
300a:凹槽 300a: Groove
300b:連接部 300b:Connection part
300c:彈性喉部 300c: Elastic throat
310:橡膠膜層 310:Rubber membrane layer
130c:握柄 130c:grip
320:球拍本體 320: racket body
330:開放槽 330:Open slot
340:彈性喉部 340: Elastic throat
360:連續部 360: Continuity Department
370:縱槽 370:Longitudinal groove
380:聚氨酯膜 380:Polyurethane film
170d:第一球拍面 170d: First racket surface
200d:第二球拍面 200d: Second racket surface
130d:握柄 130d:grip
400:球拍本體 400: racket body
410:狹縫 410:Slit
420:側貫孔 420: Side through hole
430:過渡區域 430:Transition area
440:彈性喉部 440: Elastic throat
170e:第一球拍面 170e: First racket surface
200e:第二球拍面 200e: Second racket surface
130e:握柄 130e:grip
第1A、1B圖:係本發明具有彈性喉部的實施例前視圖及側視圖。 Figures 1A and 1B are front and side views of an embodiment with an elastic throat according to the present invention.
第2A、2B圖:係本發明具有彈性喉部的另一實施例前視圖及側視圖。 Figures 2A and 2B are front and side views of another embodiment of the present invention with an elastic throat.
第3A、3B圖:係本發明具有彈性喉部的又一實施例前視圖及後視圖。 Figures 3A and 3B are front and rear views of another embodiment of the present invention with an elastic throat.
第4圖:係本發明具有彈性喉部的再一實施例分解示意圖。 Figure 4: is an exploded schematic diagram of yet another embodiment of the present invention with an elastic throat.
第5A、5B圖:係本發明具有彈性喉部的另一實施例前視圖及側視圖。 Figures 5A and 5B are front and side views of another embodiment of the present invention with an elastic throat.
第6A、6B圖:係本發明具有彈性喉部的又一實施例前視圖及側視圖。 Figures 6A and 6B are front and side views of another embodiment of the present invention with an elastic throat.
第7圖:係本發明之製造方法流程方塊圖。 Figure 7: is a block diagram of the manufacturing method of the present invention.
請參閱第1A~1B圖所示,係本發明具有可控制擊球狀態下球停留在拍面時間的匹克球球拍結構之較佳實施例,惟此等實施例僅供說明之用,在專利申請上並不受此結構之限制;其係包括:一球拍本體100,具有一頭部150及一握柄130,該頭部150具有兩側表面分別界定為一第一球拍面170及一第二球拍面200,該第一球拍面170表面具有一擊球表面120,該頭部150及該握柄130之間設有一彈性喉部110,該彈性喉部110可增加或減少預定球體及第一球拍面170之間的停留時間,同時令球拍本體100具有更多的擊球力量、控制擊球旋轉與運動耐用性。其中該彈性喉部110可為對應該第一球拍面170及該第二球拍面200相對表面位置貫設一開口160,該開口
160兩側分設一側部190,各該側部190對應底緣處設一狹槽180,該握柄130相對該第一球拍面170及該第二球拍面200間設具有兩連接管狀件140,連接管狀件140可形成不同的直徑、形狀與長度,以便產生所需的彈性與力矩,進而在球與球拍撞擊時,管理停留時間。與使用蜂窩切割結構製造匹克球球拍的習用結構相比,習用結構製造成型球拍是不可行的,因為該習用結構之蜂窩結構的強度不夠,本發明通過彈性喉部110,可包含蜂窩面或纖維圖肋結構,以便使球拍本體100的穿線表面通過一對連接管狀表面140,將球拍本體100的頭部150連接至握柄130。同樣地,在製造彈性喉部110並實現改善彎曲與扭力增強時,可以沿著靠近球拍球拍本體100的彈性喉部110之中心線在與第一球拍面170相同的平面上形成開口160,開口160能形成更靈活的彈性喉部110的彈性伸展區域,以增加彈性與扭力,改善停留時間,進而改進控制與旋轉。
Please refer to Figures 1A to 1B, which are preferred embodiments of the pickleball racket structure of the present invention that can control the time the ball stays on the racket surface when hitting the ball. However, these embodiments are for illustration only and are not disclosed in the patent. The application is not limited by this structure; it includes: a
請參閱第2A~2B圖所示,其係本發明之另一實施例,其中該彈性喉部220可為對應該兩側球拍面170a相對表面位置凹設一凹陷區域之變化結構。本實施例包括:厚度減小的彈性喉部220,其係位於與球拍本體210的球拍面170a相同的平面中。該結構與球拍本體210的球拍面170a在同一平面上,且/或包括垂直於球拍本體210之球拍面170a的握柄130之過渡區域230會變窄。因此,產生較窄的過渡區域230將提高彈性喉部220的彈性,並因此使球拍本體210吸收球的部分能量來改進停留,進從而改善控制。為了產生更強大或更剛硬的球拍本體210,我們可沿著球球拍面170a的平面方向,增加彈性喉部220處的厚度,以便將球拍本體210的整體彈性最小化,並因此將更多的能量賦予匹克球,進從產生更大的擊球力。
Please refer to Figures 2A-2B, which is another embodiment of the present invention, in which the
請參閱第3A~3B圖所示,其係本發明之又一實施例,其中該彈性
喉部250可為對應球拍面170b相對側邊位置呈內凹形態。其中本實施包括:垂直球拍的彈性喉部250到球拍本體240的球拍面170b所減少的厚度。在彈性喉部250的減少或較薄的部分將有助於在握柄130b與彈性喉部250附近產生彈力效果,以提高球拍面170b在擊球方向上的彈性。使球拍面170b在擊球方向上彎曲,提高球在球拍面170b上的停留時間,因此,可增加球拍面170b上的停留時間,球停留在拍面170b上的時間,將有助於改善控制球的方向,並作更顯著的旋轉。如第3B圖中該彈性喉部250可外部套覆一橡膠套250a,除可增加局部緩衝力外,該橡膠套250a表面亦可印製圖騰或文字標記。
Please refer to Figures 3A~3B, which is another embodiment of the present invention, in which the elasticity
The
請參閱第4圖所示,其係本發明之再一實施例,其中該彈性喉部300c可為分離組件形態之變化設計,令該球拍本體270自該彈性喉部300c位置分設成一第一拍件280及一第二拍件290,其中該第一拍件280一端設一連接部300b,該第二拍件290對應該連接部300b設一凹槽300a,該凹槽300a內部覆上一層橡膠膜層310,令該連接部300b對接膠合固定凹槽300a時,該彈性喉部300c透過該橡膠膜層310而產生一局部彈性緩衝作用力。在這種設計中,可延展材料厚度、剛性與類型變化,以實現不同的彎曲尺寸。兩獨立球拍部的另一個優點是,可利用吸振材料來抑制球撞擊時的振動頻率。
Please refer to Figure 4, which is another embodiment of the present invention, in which the
請參閱第5A~5B圖所示,其係本發明之另一實施例,其中該彈性喉部340可為對應該第一球拍面170d及該第二球拍面200d相對側邊位置呈L形狹縫形態,以使該彈性喉部340包含有一橫向的開放槽330及一連接於該開放槽330另端的縱槽370,該開放槽330一端係開放狀對應該第一球拍面170d,而該第二球拍面200d對應該彈性喉部340係呈封閉狀並界定為一連續部360,令該縱槽370內埋設一聚氨酯膜380,該彈性喉部340透過該聚氨酯膜380而產生一局部彈性緩衝
作用力。
Please refer to Figures 5A-5B, which is another embodiment of the present invention, in which the
請參閱第6A~6B圖所示,其係本發明之又一實施例,其中該彈性喉部440可為對應該第一球拍面170e及該第二球拍面200e相對側邊位置呈I形狹縫形態,以使該彈性喉部440包含有一狹縫410及一延伸於該狹縫410兩端的側貫孔420,該彈性喉部440透過該狹縫410而產生一局部彈性緩衝作用力以蓄積能量後再作擊出。狹縫410與側貫孔420的這種組合,有助於在擊球時使球拍本體400更具彈性及靈活度。第一球拍面170e與握柄130e的彈性喉部440中的過渡區域430可改進球的停留時間,並因此改進控制及旋轉。
Please refer to Figures 6A-6B, which is another embodiment of the present invention, in which the
請參閱第7圖所示,本發明更揭露一種具有可控制擊球狀態下球停留在拍面時間的匹克球球拍製造方法,其方法係藉由熱壓成型一球拍本體及形成於該球拍本體預定位置的一彈性喉部,該球拍本體具有碳纖維材質的球拍面,該球拍本體內部係加壓充填一熱固性樹脂,以有效控制球拍本體之該彈性喉部之長度、寬度及深度的形狀變化,以便增進球拍本體的局部強度、局部彎曲力矩及局部扭轉力矩。 Please refer to Figure 7. The present invention further discloses a pickleball racket manufacturing method that can control the time the ball stays on the racket surface in the hitting state. The method is to form a racket body by hot pressing and form on the racket body. An elastic throat at a predetermined position. The racket body has a racket surface made of carbon fiber. The inside of the racket body is pressurized and filled with a thermosetting resin to effectively control the shape changes of the length, width and depth of the elastic throat of the racket body. , in order to increase the local strength, local bending moment and local torsion moment of the racket body.
100:球拍本體 100: racket body
110:彈性喉部 110: Elastic throat
120:擊球表面 120: hitting surface
130:握柄 130: Grip
140:連接管狀件 140: Connecting tubular parts
150:頭部 150:Head
160:開口 160:Open your mouth
170:第一球拍面 170: First racket surface
180:狹槽 180:Slot
190:側部 190: Side
200:第二球拍面 200: Second racket surface
Claims (8)
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1990009213A1 (en) * | 1989-01-27 | 1990-08-23 | Ferrari Importing Company, Inc. | Racket frame having holes for frame stiffness |
TW200810901A (en) * | 2006-08-25 | 2008-03-01 | cheng-zong Zhang | Method for joining and forming a metal racket frame and the throat yoke |
CN203677882U (en) * | 2014-02-17 | 2014-07-02 | 江西科技学院 | Novel tennis racket |
CN211383700U (en) * | 2019-11-23 | 2020-09-01 | 厦门鼎立祥复材科技有限公司 | Flexible racket capable of reducing wind resistance |
CN115155026A (en) * | 2022-07-22 | 2022-10-11 | 东莞康源复合材料科技有限公司 | A kind of pick racket and preparation method thereof |
-
2022
- 2022-11-17 TW TW111144024A patent/TWI821025B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1990009213A1 (en) * | 1989-01-27 | 1990-08-23 | Ferrari Importing Company, Inc. | Racket frame having holes for frame stiffness |
TW200810901A (en) * | 2006-08-25 | 2008-03-01 | cheng-zong Zhang | Method for joining and forming a metal racket frame and the throat yoke |
CN203677882U (en) * | 2014-02-17 | 2014-07-02 | 江西科技学院 | Novel tennis racket |
CN211383700U (en) * | 2019-11-23 | 2020-09-01 | 厦门鼎立祥复材科技有限公司 | Flexible racket capable of reducing wind resistance |
CN115155026A (en) * | 2022-07-22 | 2022-10-11 | 东莞康源复合材料科技有限公司 | A kind of pick racket and preparation method thereof |
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