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TWI820578B - Ultrafine powder particle aggregation cooling tube structure and method for forming ulterfine powder particle - Google Patents

Ultrafine powder particle aggregation cooling tube structure and method for forming ulterfine powder particle Download PDF

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Publication number
TWI820578B
TWI820578B TW111102252A TW111102252A TWI820578B TW I820578 B TWI820578 B TW I820578B TW 111102252 A TW111102252 A TW 111102252A TW 111102252 A TW111102252 A TW 111102252A TW I820578 B TWI820578 B TW I820578B
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ultrafine powder
cooling
particles
channel
powder particle
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TW111102252A
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TW202228830A (en
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鐘筆
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鐘筆
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Priority claimed from CN202110097700.7A external-priority patent/CN112891967A/en
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Publication of TW202228830A publication Critical patent/TW202228830A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D5/00Condensation of vapours; Recovering volatile solvents by condensation
    • B01D5/0057Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes
    • B01D5/006Condensation of vapours; Recovering volatile solvents by condensation in combination with other processes with evaporation or distillation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • B01D1/30Accessories for evaporators ; Constructional details thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D5/00Condensation of vapours; Recovering volatile solvents by condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/06Solidifying liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00Other cooling or freezing apparatus

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  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
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  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
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Abstract

The invention relates to an ultrafine powder particle aggregation cooling tube structure and method for forming ultrafine powder particle. The structure includes an air outlet and return structure sequentially connected with a particle forming control structure, a first jet cooling structure, and an elbow pipe direction-changing distribution structure; the front end of the air outlet and return structure connected to a front high temperature evaporator, and the rear end of the elbow pipe direction-changing distribution structure connected to a rear collection and cooling structure. The invention accurately controls each stage of the ultrafine powder particles forming process, including temperature field control, velocity field control, and the control of the connection between each structure, so that the vapor circulating inside uniformly passes through each controlled part, providing stable and controllable conditions for forming ultrafine powder particles as well as obtaining formed particles with uniform particle size, stable morphology and good dispersion.

Description

超微粉粒子聚集冷卻管式結構及超微粉粒子成形方法Ultrafine powder particle aggregation cooling tube structure and ultrafine powder particle forming method

本發明屬於超微粉粒子製備技術領域,特別是指一種超微粉粒子聚集冷卻管式結構及超微粉粒子成形方法。The invention belongs to the technical field of ultrafine powder particle preparation, and in particular refers to an ultrafine powder particle aggregation cooling tube structure and an ultrafine powder particle forming method.

在使用蒸發冷凝氣相法製備超微粉粒子的成形與冷卻技術時,是將所需製備的物質先經過高溫加熱氣化後,再由氣態經液態後固化成形的過程,因為所需製備的超微粉粒子為微觀材料,多為奈米級、亞微米級或微米級粉末,成形的粒子尺寸較小,形成速度非常快,溫度非常高,成形的技術原理雖然簡單,但是實際運用卻非常困難。如需製備出可以批量使用的粒徑均勻、形貌穩定,分散良好的粉末粒子,難度更大。When using the evaporation and condensation gas phase method to prepare ultrafine powder particles, the material to be prepared is first heated and vaporized at high temperature, and then solidified from the gas state to the liquid state. Because the ultrafine powder particles to be prepared are Micropowder particles are microscopic materials, mostly nano-level, sub-micron or micron-level powders. The size of the formed particles is small, the formation speed is very fast, and the temperature is very high. Although the technical principle of forming is simple, the actual application is very difficult. It is even more difficult to prepare powder particles with uniform particle size, stable morphology, and good dispersion that can be used in batches.

常用方法包括擴口結構,讓蒸氣流動速度放慢然後去控制粒子成形;或是吹氣冷卻結構,讓蒸氣快速冷卻,這兩種方法不是氣流內外層溫度不均勻,就是吹氣進氣內層導致內部流態不均勻,都會導致大量超小與超大顆粒的出現,影響粉末的後續使用。Commonly used methods include an expansion structure to slow down the flow of steam and control particle formation; or a blowing cooling structure to quickly cool the steam. These two methods either have uneven temperatures in the inner and outer layers of the airflow, or blow air into the inner layer. The uneven internal flow pattern will lead to the emergence of a large number of ultra-small and ultra-large particles, which will affect the subsequent use of the powder.

本發明的目的是提供一種超微粉粒子聚集冷卻管式結構及超微粉粒子成形方法,以解決現技術會導致大量超小與超大顆粒的出現,影響粉末後續使用的問題。The purpose of the present invention is to provide an ultrafine powder particle aggregation cooling tube structure and an ultrafine powder particle forming method to solve the problem that the current technology will lead to the emergence of a large number of ultra-small and ultra-large particles, affecting the subsequent use of the powder.

本發明是通過以下技術內容實現的:The present invention is achieved through the following technical contents:

一種超微粉粒子聚集冷卻管式結構,設置於超微粉粒子製備系統中,包括依次連接的出氣與回流結構、垃圾回流結構或垃圾收集結構及粒子成形控制結構。An ultrafine powder particle aggregation cooling tube structure is provided in an ultrafine powder particle preparation system and includes a sequentially connected air outlet and return structure, a garbage return structure or a garbage collection structure, and a particle forming control structure.

所述出氣與回流結構的前端與前置的高溫蒸發器連接,粒子成形控制結構的後端與後置的收集或冷卻結構連接。The front end of the gas outlet and return flow structure is connected to the front high-temperature evaporator, and the rear end of the particle forming control structure is connected to the rear collection or cooling structure.

所述超微粉粒子製備系統還包括設置於高溫蒸發器內提供熱源的加熱系統,向高溫蒸發器內提供原料的加料系統、提供冷卻的循環冷卻系統、提供載流和冷卻的氣源或循環氣系統、提供壓力平衡控制的壓力平衡系統、第一噴氣冷卻結構及彎管變向分料結構。The ultrafine powder particle preparation system also includes a heating system provided in the high-temperature evaporator to provide a heat source, a feeding system that provides raw materials to the high-temperature evaporator, a circulating cooling system that provides cooling, and a gas source or circulating gas that provides current carrying and cooling. system, a pressure balance system that provides pressure balance control, a first jet cooling structure and an elbow change direction material distribution structure.

可選的,所述出氣與回流結構的前端與高溫蒸發器的出氣口連接,所述出氣與回流結構的內部至少包括一高溫蒸氣進入的第一通道,第一通道的外側設置有保溫或加溫裝置。Optionally, the front end of the air outlet and return structure is connected to the air outlet of the high-temperature evaporator. The interior of the air outlet and return structure at least includes a first channel for high-temperature steam to enter. A heat preservation or heating device is provided outside the first channel. temperature device.

可選的,所述垃圾回流結構或垃圾收集結構的內部至少包括一第二通道,所述第二通道的前端與第一通道連接、後端與粒子成形控制結構的內腔連接,第二通道的外側設置有保溫或加溫裝置。Optionally, the interior of the garbage return structure or garbage collection structure at least includes a second channel, the front end of the second channel is connected to the first channel, and the rear end is connected to the inner cavity of the particle forming control structure. The second channel There is an insulation or heating device on the outside.

可選的,所述粒子成形控制結構的內腔前端與第二通道連接、內腔後端與收集或冷卻結構連接,所述粒子成形控制結構的內部設置有超微粉粒子成形區域,在所述粒子成形控制結構的內部設置有保溫或加溫或冷卻結構,通過熱傳導或熱輻射間接控制超微粉粒子成形區域的溫度,通過載流氣速度與超微粉粒子成形區域的截面尺寸控制粒子隨載流氣通過超微粉粒子成形區域的速度。Optionally, the front end of the inner cavity of the particle forming control structure is connected to the second channel, and the rear end of the inner cavity is connected to the collection or cooling structure. An ultrafine powder particle forming area is provided inside the particle forming control structure. The particle forming control structure is equipped with an insulation, heating or cooling structure inside, which indirectly controls the temperature of the ultrafine powder particle forming area through heat conduction or thermal radiation, and controls the passage of particles with the carrier gas through the carrier gas velocity and the cross-sectional size of the ultrafine powder particle forming area. The speed of ultrafine powder particle forming area.

可選的,在粒子成形控制結構的後端還包括有第一噴氣冷卻結構及彎管變向分料結構;所述第一噴氣冷卻結構至少包括內部的第三通道,所述粒子成形控制結構的前端與超微粉粒子成形區域連通、後端與彎管變向分料結構連接,在所述第三通道外設置有多孔內層板,由周邊向第三通道內均勻噴入冷卻氣體。Optionally, the rear end of the particle forming control structure also includes a first jet cooling structure and an elbow changing direction material distribution structure; the first jet cooling structure at least includes an internal third channel, and the particle forming control structure The front end is connected to the ultrafine powder particle forming area, and the rear end is connected to the bending pipe distribution structure. A porous inner layer plate is provided outside the third channel, and cooling gas is evenly sprayed into the third channel from the periphery.

可選的,所述彎管變向分料結構包括變向腔體,在所述變向腔體上連接有進氣管道和出氣管道,其中進氣管道與第三通道連接,出氣管道與收集或冷卻結構連接。Optionally, the elbow direction changing material distribution structure includes a direction changing cavity, and an air inlet pipe and an air outlet pipe are connected to the direction changing cavity, wherein the air inlet pipe is connected to the third channel, and the air outlet pipe is connected to the collection or cooling structure connection.

所述進氣管道的軸向中線與出氣管道的軸向中線的夾角為30º至150º。The angle between the axial centerline of the air inlet pipe and the axial centerline of the air outlet pipe is 30º to 150º.

可選的,與出氣管道相連接的冷卻結構為第二噴氣冷卻結構,所述第二噴氣冷卻結構至少包括內部的第四通道,所述第四通道的前端與彎管變向分料結構的出氣管道連接,後端與收集冷卻結構連接。Optionally, the cooling structure connected to the air outlet pipe is a second jet cooling structure. The second jet cooling structure at least includes an internal fourth channel. The front end of the fourth channel is connected to the bend of the bending pipe to change the material distribution structure. The air outlet pipe is connected, and the rear end is connected to the collection cooling structure.

在所述第四通道內設置有1至12個5至50 mm的噴氣孔用於向第四通道中心區域噴氣冷卻。There are 1 to 12 jet holes of 5 to 50 mm in the fourth channel for jet cooling to the central area of the fourth channel.

或者,所述第四通道的軸向中心線處設置多孔噴氣管。Alternatively, a porous jet pipe is provided at the axial centerline of the fourth channel.

本發明還提供了一種超微粉粒子聚集冷卻管式結構成形方法,使用本發明的超微粉粒子聚集冷卻管道結構,包括以下步驟:The invention also provides a method for forming an ultrafine powder particle aggregation cooling pipe structure. Using the ultrafine powder particle aggregation cooling pipe structure of the invention includes the following steps:

S1、待製備超微粉粒子的材料加入到高溫蒸發器內,經過加熱蒸發的材料蒸氣與載流氣混合成混合氣後從高溫蒸發器的出氣口進入出氣與回流結構,通過保溫或加溫控制出氣與回流結構內部溫度高於所需要製備材料的熔點。S1. The material to be prepared as ultrafine powder particles is added to the high-temperature evaporator. The heated and evaporated material vapor is mixed with the carrier gas to form a mixed gas, and then enters the air outlet and return flow structure from the air outlet of the high-temperature evaporator. The air outlet is controlled by insulation or heating. The internal temperature of the reflow structure is higher than the melting point of the material to be prepared.

S2、所述混合氣在通過出氣與回流結構、垃圾回流結構或垃圾收集結構後,進入粒子成形控制結構,在粒子成形控制結構內的超微粉粒子成形區域,通過保溫結構或加溫結構或冷卻結構,通過熱傳導或熱輻射間接控制超微粉粒子成形區域各部分的溫度,通過載流氣速度與管道截面尺寸控制粒子隨著載流氣通過內部各區域的速度,為粒子成形提供穩定可控條件,讓需製備的物質由氣態變為液態,液態變為固態,氣態相互碰接凝結為較小液核,較小液核相互碰撞接成為較大液滴或氣態與較小液核碰撞結為較大液滴,較大液滴繼續相互碰撞長大或固化為固態顆粒,較小液核與固態顆粒結合為較大固態顆粒或成為核殼結構,氣態與固態顆粒結合為較大固態顆粒或成為核殼結構,固態顆粒繼續冷卻,從而製備出期望達到的粒徑和形貌的粒子。S2. After passing through the gas outlet and return flow structure, the garbage return flow structure or the garbage collection structure, the mixed gas enters the particle forming control structure. In the ultrafine powder particle forming area within the particle forming control structure, it passes through the insulation structure or heating structure or cooling structure. The structure indirectly controls the temperature of each part of the ultrafine powder particle forming area through heat conduction or thermal radiation, and controls the speed of particles passing through various internal areas with the carrier gas through the carrier gas velocity and pipeline cross-sectional size, providing stable and controllable conditions for particle forming, allowing The substance to be prepared changes from gaseous state to liquid state, liquid state to solid state, gaseous states collide with each other and condense into smaller liquid nuclei, smaller liquid nuclei collide with each other and form larger droplets, or gaseous state collides with smaller liquid nuclei to form larger ones. Liquid droplets, larger droplets continue to collide with each other and grow up or solidify into solid particles. Smaller liquid cores combine with solid particles to form larger solid particles or become core-shell structures. Gas and solid particles combine to form larger solid particles or become core-shell structures. Structure, solid particles continue to cool, thereby preparing particles with the desired particle size and morphology.

S3、步驟S2製備的期望達到的粒徑和形貌的粒子在載流氣的攜帶下,進入第一噴氣冷卻結構內部,通過多孔內層板由周邊向內部通道內均勻噴入冷卻氣體,與進入的高溫氣體及已經成形的粒子混合和冷卻。S3. The particles with the desired particle size and morphology prepared in step S2 are carried by the carrier gas into the first jet cooling structure, and the cooling gas is evenly sprayed from the periphery into the internal channel through the porous inner layer plate, and the cooling gas is sprayed into the inner channel through the porous inner layer plate, and the The high-temperature gas and the formed particles are mixed and cooled.

S4、冷卻後的粒子在載流氣的攜帶下進入彎管變向分料結構,對粒子中的不良品粒子與良品粒子分離,其中良品粒子在載流氣的攜帶下向下一工序移動,不良品粒子向垃圾回流結構或垃圾收集結構匯聚。S4. The cooled particles are carried by the carrier gas and enter the bending tube distribution structure to separate the defective particles from the good particles. The good particles are carried by the carrier gas and move to the next process. The defective particles are The particles converge towards the garbage return structure or the garbage collection structure.

S5、良品粒子在載流氣的攜帶下進入收集結構內,成形的超微粉粒子與載流氣分離,其中超微粉粒子被收集為產品,載流氣被排出或循環使用。S5. The good particles are carried by the carrier gas into the collection structure, and the formed ultrafine powder particles are separated from the carrier gas. The ultrafine powder particles are collected as products, and the carrier gas is discharged or recycled.

可選,在步驟S4後還包括步驟S41,良品粒子在載流氣的攜帶下,進入第二噴氣冷卻結構內部,通過設置於第二噴氣冷卻結構內部的冷卻氣噴口或設置於第二噴氣冷卻結構的軸向中線處的噴氣管向第二噴氣冷卻結構內部的通道的中心區域進行噴氣冷卻。Optionally, step S4 is also included after step S4. The good particles are carried by the carrier gas and enter the second jet cooling structure, passing through the cooling air nozzle provided inside the second jet cooling structure or provided in the second jet cooling structure. The jet pipe at the axial centerline performs jet cooling to the central area of the channel inside the second jet cooling structure.

本發明的有益效果是:The beneficial effects of the present invention are:

本發明通過特定的結構對超微粉粒子成形過程中的各個階段進行精準控制,包括溫度場控制,速度場控制,各結構之間連接的控制,使用其內部流通而過的蒸氣均勻地經過各受控部位,為超微粉粒子成形提供穩定可控條件,成形的粒子粒徑均勻、形貌穩定,分散良好。The invention uses a specific structure to precisely control each stage of the ultrafine powder particle forming process, including temperature field control, velocity field control, and control of the connections between each structure. The steam flowing through the structure is used to uniformly pass through each subject. The controlled position provides stable and controllable conditions for the formation of ultrafine powder particles. The formed particles have uniform particle size, stable morphology, and good dispersion.

以下通過實施例對本發明的技術內容進行詳細的說明,以下的實施例僅是示例性的,僅能用來解釋和說明本發明的技術內容,而不能解釋為是對本發明技術內容的限制。The technical content of the present invention will be described in detail through examples below. The following examples are only exemplary and can only be used to explain and illustrate the technical content of the present invention, but cannot be interpreted as limiting the technical content of the present invention.

在本發明的描述中,需要說明的是,術語「中心」、「上」、「下」、「左」、「右」、「前」、「後」、「豎直」、「水平」、「內」、「外」等指示方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為是對本發明的限制,此外,術語「第一」、「第二」、「第三」僅用於描述目的,而不能理解為指示或暗示相對重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", The directions or positional relationships indicated by "inside", "outside", etc. are based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have specific characteristics. orientation, construction and operation in a specific orientation, and therefore cannot be construed as limiting the invention. In addition, the terms "first", "second" and "third" are only used for descriptive purposes and cannot be construed as indicating or indicating implies relative importance.

在本發明的描述中,需要說明的是,除非另有明確的規定和限定,術語「安裝」、「相連」、「連接」應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或一體地連接;可以是機械連接,也可以是電性連接; 可以是直接相連,也可以通過中間媒介間接相連,也可以是兩個元件內部的連通。對於本領域的普通技術人員而言,可以根據具體情況理解上述術語在本發明中的具體含義。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediary, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

本結構用於製備超微粉粒子,包括但不限於金屬超微粉粒子。在以下的實施例中,以製備金屬超微粉粒子為例進行說明,但不是限定本結構僅能用於金屬超微粉粒子的製備。This structure is used to prepare ultrafine powder particles, including but not limited to metal ultrafine powder particles. In the following examples, the preparation of metal ultrafine powder particles is taken as an example for explanation, but this structure is not limited to be only used for the preparation of metal ultrafine powder particles.

在使用蒸發冷凝氣相法製備奈米級、亞微米級或微米級微觀粒子粉末時,使用粒子聚集冷卻管式結構與粒子成形方法。粒子聚集冷卻管道結構為一通道,通道內設計各接口連接方式,將各部位連通,通過特定的結構對粒子成形過程中的各個階段進行精準控制,包括溫度場控制,速度場控制,各結構之間連接的控制,使用其內部流通而過的蒸氣均勻地經過各受控部位,為粒子成形提供穩定可控條件,為微觀粒子成形營造條件。讓需製備的物質由氣態變為液態,液態變為固態,氣態相互碰接凝結為較小液核,較小液核相互碰接成為較大液滴或氣態與較小液核碰撞結為較大液滴,較大液滴繼續相互碰撞長大或固化為固態顆粒,較小液核與固態顆粒結合為較大固態顆粒或成為核殼結構,氣態與固態顆粒結合為較大固態顆粒或成為核殼結構,固態顆粒繼續冷卻,從而製備出期望達到的粒徑和形貌的粒子。成形的粒子粒徑均勻、形貌穩定、分散良好。When using the evaporation and condensation gas phase method to prepare nanoscale, submicron or micron level microscopic particle powders, a particle aggregation cooling tube structure and particle forming method are used. The structure of the particle aggregation cooling pipe is a channel. Each interface connection mode is designed in the channel to connect various parts. Each stage of the particle forming process is accurately controlled through a specific structure, including temperature field control, velocity field control, and the control of each structure. The internal connection is controlled by using the steam flowing through it to evenly pass through each controlled part, providing stable and controllable conditions for particle forming and creating conditions for microscopic particle forming. Let the substance to be prepared change from gaseous state to liquid state, liquid state to solid state, gaseous states collide with each other and condense into smaller liquid nuclei, smaller liquid nuclei collide with each other to become larger droplets, or gaseous state collides with smaller liquid nuclei to form larger ones. Large droplets, larger droplets continue to collide with each other and grow up or solidify into solid particles. Smaller liquid cores combine with solid particles to form larger solid particles or become core-shell structures. Gas and solid particles combine to form larger solid particles or become nuclei. Shell structure, solid particles continue to cool, thereby preparing particles with the desired particle size and morphology. The formed particles have uniform particle size, stable morphology and good dispersion.

如圖1所示,本發明提供一種超微粉粒子聚集冷卻管式結構,設置於超微粉粒子製備系統中,在本發明中的超微粉粒子製備系統中,還包括設置於高溫蒸發器內提供熱源的加熱系統,向高溫蒸發器內提供原料的加料系統、提供冷卻的循環冷卻系統、提供載流和冷卻的氣源或循環氣系統及提供壓力平衡控制的壓力平衡系統。上述的這些部分均為現有技術,其連接關係或結構在本發明中沒有改良。因此,在本發明中不進行詳細的說明,此處通過在先的專利文獻均能獲得。As shown in Figure 1, the present invention provides an ultrafine powder particle aggregation cooling tube structure, which is provided in an ultrafine powder particle preparation system. In the ultrafine powder particle preparation system of the present invention, it also includes a heat source provided in a high-temperature evaporator. A heating system, a feeding system that provides raw materials to the high-temperature evaporator, a circulating cooling system that provides cooling, an air source or circulating air system that provides current carrying and cooling, and a pressure balance system that provides pressure balance control. The above-mentioned parts are all existing technologies, and their connection relationships or structures are not improved in the present invention. Therefore, detailed description is not provided in the present invention, and it can be obtained through prior patent documents.

同時,本發明還提供一種超微粉粒子聚集冷卻管式結構內部的各功能段,各功能段的截面形狀、口徑尺寸等可以根據需要設置為相同、或相似、或變形、或變徑等,只要能夠實現各個功能段連接均可以根據需要進行設計。同時,各功能段的長度可按需要選用,並不影響本發明技術內容的實現。各功能段也可以是多段拼接或整體結構中的各個部分,具體根據實際需要(比如場地、生產量等)進行調整,不作為對本發明技術內容的限制或改良。At the same time, the present invention also provides functional sections inside a superfine powder particle agglomeration cooling tube structure. The cross-sectional shape, diameter size, etc. of each functional section can be set to the same, similar, deformed, or variable diameter as needed, as long as The connection of each functional segment can be designed according to needs. At the same time, the length of each functional segment can be selected as needed and does not affect the implementation of the technical content of the present invention. Each functional segment can also be a multi-segment splicing or each part of the overall structure, which can be adjusted according to actual needs (such as site, production volume, etc.) and is not intended to limit or improve the technical content of the present invention.

本發明的重點為設置於高溫蒸發器與收集結構之間的聚集冷卻管式結構,包括依次連接的出氣與回流結構1、垃圾回流結構或垃圾收集結構2、粒子成形控制結構3、第一噴氣冷卻結構4、彎管變向分料結構5及第二噴氣冷卻結構6。The focus of the present invention is the collective cooling pipe structure provided between the high-temperature evaporator and the collection structure, including a sequentially connected air outlet and return structure 1, a garbage return structure or a garbage collection structure 2, a particle forming control structure 3, and a first jet Cooling structure 4, bend pipe direction changing material distribution structure 5 and second jet cooling structure 6.

其中,出氣與回流結構1的前端與前置的高溫蒸發器內的內腔7的出氣口連接,第二噴氣冷卻結構6與收集結構8連接。Among them, the front end of the air outlet and return structure 1 is connected to the air outlet of the inner cavity 7 in the front high-temperature evaporator, and the second jet cooling structure 6 is connected to the collection structure 8 .

出氣與回流結構1的內部至少包括高溫蒸氣進入的第一通道,在第一通道外側設置有出氣與回流結構1的外殼。在第一通道與出氣與回流結構1的外殼之間設置有保溫結構,在第一通道外側設置有加固結構或加熱設備,其中出氣與回流結構1的外殼為夾套結構,夾套結構內部通過循環冷卻液。其中第一通道由不與待製備的材料發生物理或/和化學反應的材料製成。通過保溫或加溫控制出氣與回流結構1內部的溫度高於所需要製備的超微粉粒子材料的熔點。The interior of the gas outlet and return flow structure 1 at least includes a first channel for high-temperature steam to enter, and a shell of the gas outlet and return flow structure 1 is provided outside the first channel. An insulation structure is provided between the first channel and the outer shell of the air outlet and return flow structure 1, and a reinforcement structure or heating equipment is provided outside the first channel. The outer shell of the air outlet and return flow structure 1 is a jacket structure, and the inside of the jacket structure passes through Circulating coolant. The first channel is made of a material that does not react physically or/and chemically with the material to be prepared. The temperature inside the gas outlet and reflow structure 1 is controlled by thermal insulation or heating to be higher than the melting point of the ultrafine powder particle material to be prepared.

垃圾回流結構或垃圾收集結構2,所述垃圾回流結構或垃圾收集結構2的內部至少包括一第二通道。所述第二通道的前端與第一通道連接,後端與粒子成形控制結構3的內腔連接。在保證氣體通過的同時,將上方管道或通道內的垃圾融化成液體後回流,或是將上方管道或通道內的垃圾收集進垃圾留置存放桶內,防止阻礙通道內氣體的通過。第二通道的外側設置有保溫或加溫裝置,通過保溫或加溫裝置控制垃圾回流結構2內部的溫度高於所需製備材料的熔點,或垃圾收集結構2的通氣通道內的溫度高於所需製備材料的熔點,垃圾留置存放桶內的溫度低於所需製備材料的熔點。The garbage return structure or garbage collection structure 2 includes at least a second channel inside. The front end of the second channel is connected to the first channel, and the rear end is connected to the inner cavity of the particle forming control structure 3 . While ensuring the passage of gas, the garbage in the upper pipes or channels is melted into liquid and then refluxed, or the garbage in the upper pipes or channels is collected into a garbage storage bucket to prevent obstruction of the passage of gas in the channel. An insulation or heating device is provided on the outside of the second channel. The insulation or heating device controls the temperature inside the garbage return structure 2 to be higher than the melting point of the required preparation material, or the temperature in the ventilation channel of the garbage collection structure 2 to be higher than the required temperature. The melting point of the material to be prepared should be lower than the temperature in the garbage storage bin.

所述粒子成形控制結構3的內腔前端與第二通道連接、內腔後端與第一噴氣冷卻結構4連接,其內部設置有超微粉粒子成形區域。超微粉粒子成形區域為一通道結構,是粒子成形控制的主要場所。在所述粒子成形控制結構3的內部設置有保溫或加溫或冷卻結構,通過熱傳導或熱輻射間接控制超微粉粒子成形區域的溫度。通過載流氣速度與超微粉粒子成形區域的截面尺寸控制粒子隨載流氣通過超微粉粒子成形區域的速度,為粒子成形提供穩定可控條件。The front end of the inner cavity of the particle forming control structure 3 is connected to the second channel, the rear end of the inner cavity is connected to the first jet cooling structure 4, and an ultrafine powder particle forming area is provided inside. The ultrafine powder particle forming area is a channel structure, which is the main place for particle forming control. A thermal insulation, heating or cooling structure is provided inside the particle forming control structure 3 to indirectly control the temperature of the ultrafine powder particle forming area through heat conduction or heat radiation. The speed of the particles passing through the ultrafine particle forming area with the carrier gas is controlled by the carrier gas velocity and the cross-sectional size of the ultrafine powder particle forming area, providing stable and controllable conditions for particle forming.

粒子成形控制結構3包括外層殼體結構、中間保溫層及內層熱傳導層。The particle forming control structure 3 includes an outer shell structure, a middle insulation layer and an inner heat conduction layer.

所述外層殼體結構為夾套結構,夾套結構內用於流通冷卻。The outer shell structure is a jacket structure, and the jacket structure is used for circulation cooling.

所述中間保溫層為單層或多層結構。The middle insulation layer has a single-layer or multi-layer structure.

所述內層熱傳導層,形成經過保溫處理的通道,即超微粉粒子成形區域,用於將通道內流通的物質的溫度通過熱傳導或熱輻射方式進行間接控制。The inner thermal conductive layer forms a thermally insulated channel, that is, the ultrafine powder particle forming area, and is used to indirectly control the temperature of the material circulating in the channel through thermal conduction or thermal radiation.

通過粒子成形控制結構3,將需製備的物質由氣態變為液態,液態變為固態,氣態相互碰接凝結為較小液核,較小液核相互碰接成為較大液滴或氣態與較小液核碰撞結為較大液滴,較大液滴繼續相互碰撞長大或固化為固態顆粒,較小液核與固態顆粒結合為較大固態顆粒或成為核殼結構,氣態與固態顆粒結合為較大固態顆粒或成為核殼結構,固態顆粒繼續冷卻,從而製備出期望達到的粒徑和形貌的粒子。Through the particle forming control structure 3, the substance to be prepared is changed from gaseous state to liquid state, and liquid state to solid state. The gaseous states collide with each other and condense into smaller liquid nuclei, and the smaller liquid nuclei collide with each other to form larger liquid droplets or gaseous and larger droplets. Small liquid nuclei collide and form larger droplets. Larger droplets continue to collide with each other and grow up or solidify into solid particles. Smaller liquid nuclei combine with solid particles to form larger solid particles or form a core-shell structure. Gas and solid particles combine to form Larger solid particles may become core-shell structures, and the solid particles continue to cool, thereby preparing particles with the desired particle size and morphology.

所述第一噴氣冷卻結構4至少包括內部的第三通道,第一噴氣冷卻結構4的前端與超微粉粒子成形區域連通、後端與彎管變向分料結構5連接。在所述第三通道內設置有多孔內層板,由周邊向第三通道內均勻噴入冷卻氣體,防止成形的粒子因為溫度較高而發生團聚(agglomeration)。The first air jet cooling structure 4 at least includes an internal third channel. The front end of the first air jet cooling structure 4 is connected to the ultrafine powder particle forming area, and the rear end is connected to the elbow diverting material distribution structure 5 . A porous inner layer plate is provided in the third channel, and cooling gas is evenly sprayed into the third channel from the periphery to prevent the formed particles from agglomeration due to high temperature.

所述彎管變向分料結構5包括變向腔體,在所述變向腔體上連接有進氣管道和出氣管道,其中進氣管道與第三通道連接,出氣管道與收集或冷卻結構連接。所述進氣管道的軸向中線與出氣管道的軸向中線的夾角為30º至150º。The bent tube direction changing material distribution structure 5 includes a direction changing cavity, and an air inlet pipe and an air outlet pipe are connected to the direction changing cavity, where the air inlet pipe is connected to the third channel, and the air outlet pipe is connected to the collection or cooling structure connection. The angle between the axial centerline of the air inlet pipe and the axial centerline of the air outlet pipe is 30º to 150º.

與出氣管道相連接的冷卻結構為第二噴氣冷卻結構6,所述第二噴氣冷卻結構6至少包括內部的第四通道。所述第四通道的前端與彎管變向分料結構5的出氣管道連接,後端與收集結構8連接。The cooling structure connected to the air outlet pipe is a second jet cooling structure 6, and the second jet cooling structure 6 at least includes an internal fourth channel. The front end of the fourth channel is connected to the air outlet pipe of the elbow bending material distribution structure 5 , and the rear end is connected to the collection structure 8 .

在所述第四通道內設置有1至12個5至50 mm的噴氣孔用於向第四通道的中心區域噴氣冷卻。或者,所述第四通道的軸向中心線處設置多孔噴氣管。There are 1 to 12 blow holes of 5 to 50 mm in the fourth channel for blow cooling to the central area of the fourth channel. Alternatively, a porous jet pipe is provided at the axial centerline of the fourth channel.

本發明還提供一種超微粉粒子成形方法,使用上述任一項的超微粉粒子聚集冷卻管式結構,包括以下步驟:The present invention also provides a method for forming ultrafine powder particles, using any of the above ultrafine powder particle aggregation cooling tube structures, including the following steps:

S1、待製備超微粉粒子的材料加入到高溫蒸發器內,經過加熱蒸發的材料蒸氣與載流氣混合成混合氣後從高溫蒸發器的出氣口進入出氣與回流結構,通過保溫或加溫控制出氣與回流結構的內部溫度高於所需要製備材料的熔點。S1. The material to be prepared as ultrafine powder particles is added to the high-temperature evaporator. The heated and evaporated material vapor is mixed with the carrier gas to form a mixed gas, and then enters the air outlet and return flow structure from the air outlet of the high-temperature evaporator. The air outlet is controlled by insulation or heating. The internal temperature of the reflow structure is higher than the melting point of the material to be prepared.

S2、所述混合氣在通過出氣與回流結構、垃圾回流結構或垃圾收集結構後,進入粒子成形控制結構,在粒子成形控制結構內的超微粉粒子成形區域,通過保溫結構或加溫結構或冷卻結構,通過熱傳導或熱輻射間接控制超微粉粒子成形區域各部分的溫度,通過載流氣速度與管道截面尺寸控制粒子隨著載流氣通過內部各區域的速度,為粒子成形提供穩定可控條件。讓需製備的物質由氣態變為液態,液態變為固態,氣態相互碰接凝結為較小液核,較小液核相互碰撞接成為較大液滴或氣態與較小液核碰撞結為較大液滴,較大液滴繼續相互碰撞長大或固化為固態顆粒,較小液核與固態顆粒結合為較大固態顆粒或成為核殼結構,氣態與固態顆粒結合為較大固態顆粒或成為核殼結構,固態顆粒繼續冷卻,從而製備出期望達到的粒徑和形貌的粒子。S2. After passing through the gas outlet and return flow structure, the garbage return flow structure or the garbage collection structure, the mixed gas enters the particle forming control structure. In the ultrafine powder particle forming area within the particle forming control structure, it passes through the insulation structure or heating structure or cooling structure. The structure indirectly controls the temperature of each part of the ultrafine powder particle forming area through heat conduction or thermal radiation, and controls the speed of particles passing through various internal areas with the carrier gas through the carrier gas velocity and pipeline cross-sectional size, providing stable and controllable conditions for particle forming. Let the substance to be prepared change from gaseous state to liquid state, liquid state to solid state, gaseous states collide with each other and condense into smaller liquid nuclei, smaller liquid nuclei collide with each other and form larger droplets, or gaseous state collides with smaller liquid nuclei and form larger droplets. Large droplets, larger droplets continue to collide with each other and grow up or solidify into solid particles. Smaller liquid cores combine with solid particles to form larger solid particles or become core-shell structures. Gas and solid particles combine to form larger solid particles or become nuclei. Shell structure, solid particles continue to cool, thereby preparing particles with the desired particle size and morphology.

在本發明的技術內容中,較小液核僅是指相對概念,並不是指具體尺寸,同樣,較大液滴也同樣僅是相對概念,並不是指具體尺寸。因此,不需要明確具體多少尺寸的液核為較小液核,多少尺寸的液滴為較大液滴。In the technical content of the present invention, a smaller liquid core is only a relative concept and does not refer to a specific size. Similarly, a larger droplet is also a relative concept and does not refer to a specific size. Therefore, it is not necessary to specify the specific size of the liquid core as the smaller liquid core and the specific size of the droplet as the larger droplet.

S3、步驟S2製備的期望達到的粒徑和形貌的粒子在載流氣的攜帶下,進入第一噴氣冷卻結構內部,通過多孔內層板由周邊向內部通道內均勻噴入冷卻氣體,與進入的高溫氣體及已經成形的粒子混合和冷卻。S3. The particles with the desired particle size and morphology prepared in step S2 are carried by the carrier gas into the first jet cooling structure, and the cooling gas is evenly sprayed from the periphery into the internal channel through the porous inner layer plate, and the cooling gas is sprayed into the inner channel through the porous inner layer plate, and the The high-temperature gas and the formed particles are mixed and cooled.

S4、冷卻後的粒子在載流氣的攜帶下進入彎管變向分料結構,對粒子中的不良品粒子與良品粒子分離,其中良品粒子在載流氣的攜帶下向下一工序移動,不良品粒子向垃圾回流結構或垃圾收集結構匯聚。S4. The cooled particles are carried by the carrier gas and enter the bending tube distribution structure to separate the defective particles from the good particles. The good particles are carried by the carrier gas and move to the next process. The defective particles are The particles converge towards the garbage return structure or the garbage collection structure.

S41、良品粒子在載流氣的攜帶下,進入第二噴氣冷卻結構的內部,通過設置於第二噴氣冷卻結構內部的冷卻氣噴口或設置於第二噴氣冷卻結構的軸向中線處的噴氣管向第二噴氣冷卻結構內部的通道的中心區域進行噴氣冷卻。S41. The good particles are carried by the carrier gas and enter the interior of the second jet cooling structure, passing through the cooling air nozzle provided inside the second jet cooling structure or the jet tube provided at the axial centerline of the second jet cooling structure. Jet cooling is performed to the central area of the channel inside the second jet cooling structure.

S5、良品粒子在載流氣的攜帶下進入收集結構內,成形的超微粉粒子與載流氣分離,其中超微粉粒子被收集為產品,載流氣被排出或循環使用。S5. The good particles are carried by the carrier gas into the collection structure, and the formed ultrafine powder particles are separated from the carrier gas. The ultrafine powder particles are collected as products, and the carrier gas is discharged or recycled.

所聚集冷卻成形的粒子被收集成為產品,載流氣被排出或循環使用。The collected, cooled and formed particles are collected into products, and the carrier gas is discharged or recycled.

通過以上所述各結構配合與連接,與前置的高溫蒸發器,後置的收集及冷卻結構,高溫蒸發器內提供熱源的加熱系統,高溫蒸發器前置的提供原料的加料系統、提供冷卻的循環冷卻系統、提供載流和冷卻的氣源或循環氣系統以及提供壓力平衡控制的壓力平衡系統共同配合,完成粒子聚集冷卻成形連續循環工業化生產過程,製備出粒徑均勻、形貌穩定、分散良好的奈米級、亞微米級或微米級的粉末。Through the cooperation and connection of the above-mentioned structures, the front high-temperature evaporator, the rear collection and cooling structure, the heating system that provides heat sources in the high-temperature evaporator, the feeding system that provides raw materials in front of the high-temperature evaporator, and provides cooling The circulating cooling system, the air source or circulating air system that provides current carrying and cooling, and the pressure balance system that provides pressure balance control work together to complete the continuous cycle industrial production process of particle aggregation, cooling and shaping, and prepare particles with uniform particle size, stable morphology, Well-dispersed nano, sub-micron or micron-sized powders.

儘管已經示出和描述了本發明的實施例,對於本領域的普通技術人員而言,可以理解在不脫離本發明的原理和精神的情況下可以對這些實施例進行多種變化、修改、替換和變形,本發明的範圍由所附請求項及其等同限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, substitutions and changes can be made to these embodiments without departing from the principles and spirit of the invention. Variations, the scope of the present invention is defined by the appended claims and their equivalents.

1:出氣與回流結構 2:垃圾回流結構或垃圾收集結構 3:粒子成形控制結構 4:第一噴氣冷卻結構 5:彎管變向分料結構 6:第二噴氣冷卻結構 7:高溫蒸發器內的內腔 8:收集結構 1: Air outlet and return structure 2: Garbage return structure or garbage collection structure 3: Particle forming control structure 4: First jet cooling structure 5: Elbow pipe direction changing material distribution structure 6: Second jet cooling structure 7: Inner cavity in high temperature evaporator 8: Collection structure

圖1為本發明超微粉粒子聚集冷卻管式結構的結構示意圖。Figure 1 is a schematic structural diagram of the ultrafine powder particle aggregation cooling tube structure of the present invention.

無。without.

1:出氣與回流結構 1: Air outlet and return structure

2:垃圾回流結構或垃圾收集結構 2: Garbage return structure or garbage collection structure

3:粒子成形控制結構 3: Particle forming control structure

4:第一噴氣冷卻結構 4: First jet cooling structure

5:彎管變向分料結構 5: Elbow pipe direction changing material distribution structure

6:第二噴氣冷卻結構 6: Second jet cooling structure

7:高溫蒸發器內的內腔 7: Inner cavity in high temperature evaporator

8:收集結構 8: Collection structure

Claims (9)

一種超微粉粒子聚集冷卻管式結構,設置於一超微粉粒子製備系統中,包括依次連接的一出氣與回流結構、一垃圾回流結構或垃圾收集結構及一粒子成形控制結構;該出氣與回流結構的前端與前置的一高溫蒸發器連接,該粒子成形控制結構的後端與後置的一收集或冷卻結構連接,該粒子成形控制結構的內部設置有一超微粉粒子成形區域,在該粒子成形控制結構的內部設置有一保溫或加溫或冷卻結構,通過熱傳導或熱輻射間接控制該超微粉粒子成形區域的溫度,通過載流氣速度與該超微粉粒子成形區域的截面尺寸控制粒子隨載流氣通過該超微粉粒子成形區域的速度;該超微粉粒子製備系統還包括設置於該高溫蒸發器內提供熱源的一加熱系統,向該高溫蒸發器內提供原料的一加料系統、提供冷卻的一循環冷卻系統、提供載流和冷卻的一氣源或循環氣系統、提供壓力平衡控制的一壓力平衡系統、一第一噴氣冷卻結構及一彎管變向分料結構。 An ultrafine powder particle aggregation cooling tube structure is provided in an ultrafine powder particle preparation system and includes an air outlet and return flow structure, a garbage return flow structure or garbage collection structure and a particle forming control structure connected in sequence; the air outlet and return flow structure The front end of the particle forming control structure is connected to a high-temperature evaporator, and the rear end of the particle forming control structure is connected to a collection or cooling structure. An ultrafine powder particle forming area is provided inside the particle forming control structure. There is an insulation, heating or cooling structure inside the control structure, which indirectly controls the temperature of the ultrafine powder particle forming area through heat conduction or thermal radiation, and controls the passage of the particles with the carrier gas through the carrier gas velocity and the cross-sectional size of the ultrafine powder particle forming area. The speed of the ultrafine powder particle forming area; the ultrafine powder particle preparation system also includes a heating system provided in the high-temperature evaporator to provide a heat source, a feeding system to provide raw materials to the high-temperature evaporator, and a cooling cycle to provide cooling system, an air source or circulating air system that provides current carrying and cooling, a pressure balance system that provides pressure balance control, a first jet cooling structure and an elbow change direction material distribution structure. 如請求項1之超微粉粒子聚集冷卻管式結構,其中,該出氣與回流結構的前端與該高溫蒸發器的出氣口連接,該出氣與回流結構的內部至少包括一高溫蒸氣進入的一第一通道,該第一通道的外側設置有一保溫或加溫裝置。 The ultrafine powder particle agglomeration cooling tube structure of claim 1, wherein the front end of the air outlet and return flow structure is connected to the air outlet of the high-temperature evaporator, and the interior of the air outlet and return flow structure at least includes a first outlet for high-temperature steam to enter. channel, and a heat preservation or heating device is provided on the outside of the first channel. 如請求項2之超微粉粒子聚集冷卻管式結構,其中,該垃圾回流結構或垃圾收集結構的內部至少包括一第二通道,該第二通道的前端與該第一通道連接、後端與該粒子成形控制結構的內腔連接,該第二通道的外側設置有一保溫或加溫裝置。 The ultrafine powder particle aggregation cooling tube structure of claim 2, wherein the interior of the garbage return structure or garbage collection structure includes at least a second channel, the front end of the second channel is connected to the first channel, and the rear end is connected to the first channel. The inner cavity of the particle forming control structure is connected, and a heat preservation or heating device is provided on the outside of the second channel. 如請求項3之超微粉粒子聚集冷卻管式結構,其中,該粒子成形控制結構的內腔前端與該第二通道連接、內腔後端與該收集或冷卻結構連接。 Such as the ultrafine powder particle aggregation cooling tube structure of claim 3, wherein the front end of the inner cavity of the particle forming control structure is connected to the second channel, and the rear end of the inner cavity is connected to the collection or cooling structure. 如請求項4之超微粉粒子聚集冷卻管式結構,其中,在該粒子成形控制結構的後端還包括有該第一噴氣冷卻結構及該彎管變向分料結構;該第一噴氣冷卻結構至少包括內部的一第三通道、前端與該超微粉粒子成形區域連通、後端與該彎管變向分料結構連接,在該第三通道外設置有一多孔內層板,由周邊向該第三通道內均勻噴入冷卻氣體。 The ultrafine powder particle aggregation cooling tube structure of claim 4, wherein the rear end of the particle forming control structure also includes the first jet cooling structure and the elbow change direction material distribution structure; the first jet cooling structure It includes at least an internal third channel, the front end of which is connected to the ultrafine powder particle forming area, and the rear end of which is connected to the elbow direction changing material distribution structure. A porous inner layer plate is provided outside the third channel, from the periphery to the third channel. Cooling gas is sprayed evenly into the three channels. 如請求項5之超微粉粒子聚集冷卻管式結構,其中,該彎管變向分料結構包括一變向腔體,在該變向腔體上連接有一進氣管道和一出氣管道,其中該進氣管道與該第三通道連接,該出氣管道與該收集或冷卻結構連接;該進氣管道的軸向中線與該出氣管道的軸向中線的夾角為30°至150°。 Such as the ultrafine powder particle aggregation cooling tube structure of claim 5, wherein the bending tube direction changing material distribution structure includes a direction changing cavity, and an air inlet duct and an air outlet duct are connected to the direction changing cavity, wherein the The air inlet pipe is connected to the third channel, and the air outlet pipe is connected to the collection or cooling structure; the angle between the axial center line of the air inlet pipe and the axial center line of the air outlet pipe is 30° to 150°. 如請求項6之超微粉粒子聚集冷卻管式結構,其中,與該出氣管道相連接的該冷卻結構為第二噴氣冷卻結構,該第二噴氣冷卻結構至少包括內部的一第四通道,該第四通道的前端與該彎管變向分料結構的出氣管道連接、後端與該收集或冷卻結構連接;在該第四通道內設置有1至12個5至50mm的噴氣孔用於向該第四通道中心區域噴氣冷卻;或者,該第四通道的軸向中心線處設置一多孔噴氣管。 The ultrafine powder particle aggregation cooling tube structure of claim 6, wherein the cooling structure connected to the air outlet pipe is a second jet cooling structure, and the second jet cooling structure at least includes an internal fourth channel, and the third jet cooling structure The front end of the four channels is connected to the air outlet pipe of the elbow-changing material distribution structure, and the rear end is connected to the collection or cooling structure; 1 to 12 5 to 50 mm jet holes are provided in the fourth channel for injecting air into the fourth channel. The central area of the fourth channel is air-jet cooled; or, a porous air-jet pipe is provided at the axial centerline of the fourth channel. 一種超微粉粒子成形方法,使用如請求項1至7中任一項的超微粉粒子聚集冷卻管道結構,包括以下步驟:S1、待製備超微粉粒子的材料加入到一高溫蒸發器內,經過加熱蒸發的材料蒸氣與載流氣混合成混合氣後從該高溫蒸發器的出氣口進入一出氣與回流結構,通過保溫或加溫控制該出氣與回流結構內部溫度高於所需要製備材料的熔點;S2、所述混合氣在通過該出氣與回流結構、一垃圾回流結構或垃圾收集結構後,進入一粒子成形控制結構,在該粒子成形控制結構內的一超微粉粒子成形 區域,通過一保溫結構或一加溫結構或一冷卻結構,通過熱傳導或熱輻射間接控制該超微粉粒子成形區域各部分的溫度,通過載流氣速度與管道截面尺寸控制粒子隨著載流氣通過內部各區域的速度,為粒子成形提供穩定可控條件,讓需製備的物質由氣態變為液態,液態變為固態,氣態相互碰接凝結為較小液核,較小液核相互碰撞接成為較大液滴或氣態與較小液核碰撞結為較大液滴,較大液滴繼續相互碰撞長大或固化為固態顆粒,較小液核與固態顆粒結合為較大固態顆粒或成為核殼結構,氣態與固態顆粒結合為較大固態顆粒或成為核殼結構,固態顆粒繼續冷卻,從而製備出期望達到的粒徑和形貌的粒子;S3、步驟S2製備的期望達到的粒徑和形貌的粒子在載流氣的攜帶下,進入一第一噴氣冷卻結構內部,通過一多孔內層板由周邊向該第一噴氣冷卻結構之內部通道內均勻噴入冷卻氣體,與進入的高溫氣體及已經成形的粒子混合和冷卻;S4、冷卻後的粒子在載流氣的攜帶下進入一彎管變向分料結構,對粒子中的不良品粒子與良品粒子分離,其中良品粒子在載流氣的攜帶下向下一工序移動,不良品粒子向該垃圾回流結構或垃圾收集結構匯聚;S5、良品粒子在載流氣的攜帶下進入一收集結構內,成形的超微粉粒子與載流氣分離,其中超微粉粒子被收集為產品,載流氣被排出或循環使用。 A method for forming ultrafine powder particles, using an ultrafine powder particle aggregation cooling pipe structure as in any one of claims 1 to 7, including the following steps: S1. The material to be prepared for ultrafine powder particles is added into a high-temperature evaporator, and heated The evaporated material vapor is mixed with the carrier gas to form a mixed gas and enters a gas outlet and reflux structure from the outlet of the high-temperature evaporator. The internal temperature of the gas outlet and reflux structure is controlled to be higher than the melting point of the material to be prepared through insulation or heating; S2 . After the mixed gas passes through the gas outlet and return structure, a garbage return structure or a garbage collection structure, it enters a particle forming control structure, and an ultrafine powder particle is formed in the particle forming control structure. area, through an insulation structure or a heating structure or a cooling structure, the temperature of each part of the ultrafine powder particle forming area is indirectly controlled through heat conduction or thermal radiation, and the particles are controlled to pass through the interior with the carrier gas through the carrier gas speed and pipeline cross-sectional size. The speed of each region provides stable and controllable conditions for particle formation, allowing the material to be prepared to change from gaseous to liquid, liquid to solid, gases collide with each other and condense into smaller liquid nuclei, and smaller liquid nuclei collide with each other to form larger particles. Large liquid droplets or gases collide with smaller liquid nuclei to form larger droplets. Larger droplets continue to collide with each other and grow up or solidify into solid particles. Smaller liquid nuclei combine with solid particles to form larger solid particles or form a core-shell structure. , the gaseous and solid particles combine to form larger solid particles or form a core-shell structure, and the solid particles continue to cool, thereby preparing particles with the desired particle size and morphology; S3, the desired particle size and morphology prepared in step S2 The particles are carried by the carrier gas and enter the interior of a first jet cooling structure. The cooling gas is evenly sprayed from the periphery into the internal channel of the first jet cooling structure through a porous inner layer plate, and the incoming high-temperature gas and The formed particles are mixed and cooled; S4. The cooled particles are carried by the carrier gas and enter an elbow-changing material distribution structure to separate the defective particles from the good particles. The good particles are carried by the carrier gas. Move downward to the next process, and the defective particles converge toward the garbage return structure or the garbage collection structure; S5, the good particles enter a collection structure under the carrier gas, and the formed ultrafine powder particles are separated from the carrier gas, in which the ultrafine powder The particles are collected as product and the carrier gas is discharged or recycled. 如請求項8之超微粉粒子成形方法,其中,在步驟S4後還包括步驟S41,良品粒子在載流氣的攜帶下,進入一第二噴氣冷卻結構內部,通過設置於該第二噴氣冷卻結構內部的一冷卻氣噴口或設置於該第二噴氣冷卻結構的軸向中線處的一噴氣管向該第二噴氣冷卻結構內部通道的中心區域進行噴氣冷卻。The ultrafine powder particle forming method of claim 8, wherein after step S4, it also includes step S41, in which the good particles are carried by the carrier gas into a second jet cooling structure, and are disposed inside the second jet cooling structure. A cooling air nozzle or a jet pipe arranged at the axial centerline of the second jet cooling structure performs jet cooling to the central area of the internal channel of the second jet cooling structure.
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