TWI817105B - Polyester composition and method for preparing the same, product and application - Google Patents
Polyester composition and method for preparing the same, product and application Download PDFInfo
- Publication number
- TWI817105B TWI817105B TW110113326A TW110113326A TWI817105B TW I817105 B TWI817105 B TW I817105B TW 110113326 A TW110113326 A TW 110113326A TW 110113326 A TW110113326 A TW 110113326A TW I817105 B TWI817105 B TW I817105B
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- Taiwan
- Prior art keywords
- acid
- zirconium
- ppm
- polyester composition
- titanium
- Prior art date
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- 229920000728 polyester Polymers 0.000 title claims abstract description 100
- 239000000203 mixture Substances 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title claims abstract description 42
- 239000010936 titanium Substances 0.000 claims abstract description 87
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 78
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 71
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 62
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 61
- 239000002253 acid Substances 0.000 claims abstract description 31
- 229920003232 aliphatic polyester Polymers 0.000 claims abstract description 13
- 239000003054 catalyst Substances 0.000 claims description 46
- 150000001875 compounds Chemical class 0.000 claims description 39
- 239000000155 melt Substances 0.000 claims description 29
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 26
- 125000001931 aliphatic group Chemical group 0.000 claims description 26
- -1 titanium series compound Chemical class 0.000 claims description 26
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 22
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 21
- 238000006116 polymerization reaction Methods 0.000 claims description 20
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 16
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 14
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 12
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 claims description 12
- 238000005886 esterification reaction Methods 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 11
- 230000032050 esterification Effects 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 9
- XJMMNTGIMDZPMU-UHFFFAOYSA-N 3-methylglutaric acid Chemical compound OC(=O)CC(C)CC(O)=O XJMMNTGIMDZPMU-UHFFFAOYSA-N 0.000 claims description 8
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 8
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 claims description 8
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 claims description 8
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 8
- LWBHHRRTOZQPDM-UHFFFAOYSA-N undecanedioic acid Chemical compound OC(=O)CCCCCCCCCC(O)=O LWBHHRRTOZQPDM-UHFFFAOYSA-N 0.000 claims description 8
- 239000001361 adipic acid Substances 0.000 claims description 7
- 235000011037 adipic acid Nutrition 0.000 claims description 7
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 7
- 229910052845 zircon Inorganic materials 0.000 claims description 7
- IVORCBKUUYGUOL-UHFFFAOYSA-N 1-ethynyl-2,4-dimethoxybenzene Chemical compound COC1=CC=C(C#C)C(OC)=C1 IVORCBKUUYGUOL-UHFFFAOYSA-N 0.000 claims description 6
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 6
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 6
- 150000003609 titanium compounds Chemical class 0.000 claims description 6
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 6
- XJUNLJFOHNHSAR-UHFFFAOYSA-J zirconium(4+);dicarbonate Chemical compound [Zr+4].[O-]C([O-])=O.[O-]C([O-])=O XJUNLJFOHNHSAR-UHFFFAOYSA-J 0.000 claims description 6
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 6
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 5
- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 claims description 5
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 4
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims description 4
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 4
- WVUYYXUATWMVIT-UHFFFAOYSA-N 1-bromo-4-ethoxybenzene Chemical compound CCOC1=CC=C(Br)C=C1 WVUYYXUATWMVIT-UHFFFAOYSA-N 0.000 claims description 4
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 claims description 4
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 claims description 4
- GZZLQUBMUXEOBE-UHFFFAOYSA-N 2,2,4-trimethylhexane-1,6-diol Chemical compound OCCC(C)CC(C)(C)CO GZZLQUBMUXEOBE-UHFFFAOYSA-N 0.000 claims description 4
- BTUDGPVTCYNYLK-UHFFFAOYSA-N 2,2-dimethylglutaric acid Chemical compound OC(=O)C(C)(C)CCC(O)=O BTUDGPVTCYNYLK-UHFFFAOYSA-N 0.000 claims description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 4
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 claims description 4
- BUYHVRZQBLVJOO-UHFFFAOYSA-N 2-ethyl-2,4-dimethylhexane-1,3-diol Chemical compound CCC(C)C(O)C(C)(CC)CO BUYHVRZQBLVJOO-UHFFFAOYSA-N 0.000 claims description 4
- QNKRHLZUPSSIPN-UHFFFAOYSA-N 2-ethyl-2-(2-methylpropyl)propane-1,3-diol Chemical compound CCC(CO)(CO)CC(C)C QNKRHLZUPSSIPN-UHFFFAOYSA-N 0.000 claims description 4
- DUHQIGLHYXLKAE-UHFFFAOYSA-N 3,3-dimethylglutaric acid Chemical compound OC(=O)CC(C)(C)CC(O)=O DUHQIGLHYXLKAE-UHFFFAOYSA-N 0.000 claims description 4
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 claims description 4
- XDODWINGEHBYRT-UHFFFAOYSA-N [2-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCCCC1CO XDODWINGEHBYRT-UHFFFAOYSA-N 0.000 claims description 4
- LUSFFPXRDZKBMF-UHFFFAOYSA-N [3-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCCC(CO)C1 LUSFFPXRDZKBMF-UHFFFAOYSA-N 0.000 claims description 4
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims description 4
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 claims description 4
- XBZSBBLNHFMTEB-UHFFFAOYSA-N cyclohexane-1,3-dicarboxylic acid Chemical compound OC(=O)C1CCCC(C(O)=O)C1 XBZSBBLNHFMTEB-UHFFFAOYSA-N 0.000 claims description 4
- UYDJAHJCGZTTHB-UHFFFAOYSA-N cyclopentane-1,1-diol Chemical compound OC1(O)CCCC1 UYDJAHJCGZTTHB-UHFFFAOYSA-N 0.000 claims description 4
- LNGJOYPCXLOTKL-UHFFFAOYSA-N cyclopentane-1,3-dicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)C1 LNGJOYPCXLOTKL-UHFFFAOYSA-N 0.000 claims description 4
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 4
- 239000000539 dimer Substances 0.000 claims description 4
- 239000000194 fatty acid Substances 0.000 claims description 4
- 229930195729 fatty acid Natural products 0.000 claims description 4
- 150000004665 fatty acids Chemical class 0.000 claims description 4
- 239000001530 fumaric acid Substances 0.000 claims description 4
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 4
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 4
- 239000011976 maleic acid Substances 0.000 claims description 4
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 4
- 235000006408 oxalic acid Nutrition 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 4
- 235000013772 propylene glycol Nutrition 0.000 claims description 4
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 3
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 claims description 3
- FQXGHZNSUOHCLO-UHFFFAOYSA-N 2,2,4,4-tetramethyl-1,3-cyclobutanediol Chemical compound CC1(C)C(O)C(C)(C)C1O FQXGHZNSUOHCLO-UHFFFAOYSA-N 0.000 claims description 3
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 claims description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 3
- 150000003608 titanium Chemical class 0.000 claims description 3
- QEVGZEDELICMKH-UHFFFAOYSA-N Diglycolic acid Chemical compound OC(=O)COCC(O)=O QEVGZEDELICMKH-UHFFFAOYSA-N 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- 229940035437 1,3-propanediol Drugs 0.000 claims 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 claims 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims 1
- 150000005622 tetraalkylammonium hydroxides Chemical class 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 description 53
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 40
- 238000003756 stirring Methods 0.000 description 29
- 238000009833 condensation Methods 0.000 description 22
- 230000005494 condensation Effects 0.000 description 22
- 229910052757 nitrogen Inorganic materials 0.000 description 20
- 230000035484 reaction time Effects 0.000 description 20
- 238000012360 testing method Methods 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 17
- 238000006068 polycondensation reaction Methods 0.000 description 17
- 239000001384 succinic acid Substances 0.000 description 8
- 230000007423 decrease Effects 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 238000009616 inductively coupled plasma Methods 0.000 description 7
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 6
- 230000006837 decompression Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000004970 Chain extender Substances 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 5
- 238000006297 dehydration reaction Methods 0.000 description 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 4
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 4
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 4
- 150000002910 rare earth metals Chemical class 0.000 description 4
- 238000005464 sample preparation method Methods 0.000 description 4
- HQHCYKULIHKCEB-UHFFFAOYSA-N tetradecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCC(O)=O HQHCYKULIHKCEB-UHFFFAOYSA-N 0.000 description 4
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 3
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 3
- 238000006555 catalytic reaction Methods 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 238000000120 microwave digestion Methods 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 238000004448 titration Methods 0.000 description 3
- 150000003755 zirconium compounds Chemical class 0.000 description 3
- KKKKCPPTESQGQH-UHFFFAOYSA-N 2-(4,5-dihydro-1,3-oxazol-2-yl)-4,5-dihydro-1,3-oxazole Chemical compound O1CCN=C1C1=NCCO1 KKKKCPPTESQGQH-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 238000006065 biodegradation reaction Methods 0.000 description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 2
- 238000004737 colorimetric analysis Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- 150000003754 zirconium Chemical class 0.000 description 2
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- DFPJRUKWEPYFJT-UHFFFAOYSA-N 1,5-diisocyanatopentane Chemical compound O=C=NCCCCCN=C=O DFPJRUKWEPYFJT-UHFFFAOYSA-N 0.000 description 1
- QEEZSWGDNCHFKC-UHFFFAOYSA-N 2-(4,5-dihydro-1,3-oxazol-2-ylmethyl)-4,5-dihydro-1,3-oxazole Chemical compound N=1CCOC=1CC1=NCCO1 QEEZSWGDNCHFKC-UHFFFAOYSA-N 0.000 description 1
- KMJHEUHUGMDAIY-UHFFFAOYSA-N 2-[10-(4,5-dihydro-1,3-oxazol-2-yl)decyl]-4,5-dihydro-1,3-oxazole Chemical compound N=1CCOC=1CCCCCCCCCCC1=NCCO1 KMJHEUHUGMDAIY-UHFFFAOYSA-N 0.000 description 1
- VOGDKZZTBPDRBD-UHFFFAOYSA-N 2-[2-(4,5-dihydro-1,3-oxazol-2-yl)phenyl]-4,5-dihydro-1,3-oxazole Chemical compound O1CCN=C1C1=CC=CC=C1C1=NCCO1 VOGDKZZTBPDRBD-UHFFFAOYSA-N 0.000 description 1
- HMOZDINWBHMBSQ-UHFFFAOYSA-N 2-[3-(4,5-dihydro-1,3-oxazol-2-yl)phenyl]-4,5-dihydro-1,3-oxazole Chemical compound O1CCN=C1C1=CC=CC(C=2OCCN=2)=C1 HMOZDINWBHMBSQ-UHFFFAOYSA-N 0.000 description 1
- XRMPKRMBDKCXII-UHFFFAOYSA-N 2-[3-(4,5-dihydro-1,3-oxazol-2-yl)propyl]-4,5-dihydro-1,3-oxazole Chemical compound N=1CCOC=1CCCC1=NCCO1 XRMPKRMBDKCXII-UHFFFAOYSA-N 0.000 description 1
- SKIIKRJAQOSWFT-UHFFFAOYSA-N 2-[3-[1-(2,2-difluoroethyl)piperidin-4-yl]oxy-4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]pyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound FC(CN1CCC(CC1)OC1=NN(C=C1C=1C=NC(=NC=1)NC1CC2=CC=CC=C2C1)CC(=O)N1CC2=C(CC1)NN=N2)F SKIIKRJAQOSWFT-UHFFFAOYSA-N 0.000 description 1
- UMWUESWLHCAWKP-UHFFFAOYSA-N 2-[4-(4,4-dimethyl-5h-1,3-oxazol-2-yl)butyl]-4,4-dimethyl-5h-1,3-oxazole Chemical compound CC1(C)COC(CCCCC=2OCC(C)(C)N=2)=N1 UMWUESWLHCAWKP-UHFFFAOYSA-N 0.000 description 1
- GATDZUUWVARTOQ-UHFFFAOYSA-N 2-[4-(4,4-dimethyl-5h-1,3-oxazol-2-yl)phenyl]-4,4-dimethyl-5h-1,3-oxazole Chemical compound CC1(C)COC(C=2C=CC(=CC=2)C=2OCC(C)(C)N=2)=N1 GATDZUUWVARTOQ-UHFFFAOYSA-N 0.000 description 1
- GZQKJQLFIGBEIE-UHFFFAOYSA-N 2-[4-(4,5-dihydro-1,3-oxazol-2-yl)butyl]-4,5-dihydro-1,3-oxazole Chemical compound N=1CCOC=1CCCCC1=NCCO1 GZQKJQLFIGBEIE-UHFFFAOYSA-N 0.000 description 1
- ZDNUPMSZKVCETJ-UHFFFAOYSA-N 2-[4-(4,5-dihydro-1,3-oxazol-2-yl)phenyl]-4,5-dihydro-1,3-oxazole Chemical compound O1CCN=C1C1=CC=C(C=2OCCN=2)C=C1 ZDNUPMSZKVCETJ-UHFFFAOYSA-N 0.000 description 1
- LDXQWLJXDIZULP-UHFFFAOYSA-N 2-[6-(4,5-dihydro-1,3-oxazol-2-yl)hexyl]-4,5-dihydro-1,3-oxazole Chemical compound N=1CCOC=1CCCCCCC1=NCCO1 LDXQWLJXDIZULP-UHFFFAOYSA-N 0.000 description 1
- MPPNPBNSYXFIBF-UHFFFAOYSA-N 2-[8-(4,5-dihydro-1,3-oxazol-2-yl)octyl]-4,5-dihydro-1,3-oxazole Chemical compound N=1CCOC=1CCCCCCCCC1=NCCO1 MPPNPBNSYXFIBF-UHFFFAOYSA-N 0.000 description 1
- GUXJXWKCUUWCLX-UHFFFAOYSA-N 2-methyl-2-oxazoline Chemical compound CC1=NCCO1 GUXJXWKCUUWCLX-UHFFFAOYSA-N 0.000 description 1
- RWGLROKEYRSHME-UHFFFAOYSA-N 4-benzyl-4,5-dihydro-1,3-oxazole Chemical compound C=1C=CC=CC=1CC1COC=N1 RWGLROKEYRSHME-UHFFFAOYSA-N 0.000 description 1
- VITTZDWCUGTYIB-UHFFFAOYSA-N 4-butyl-4,5-dihydro-1,3-oxazole Chemical compound CCCCC1COC=N1 VITTZDWCUGTYIB-UHFFFAOYSA-N 0.000 description 1
- CJFNLGVLNYZLEA-UHFFFAOYSA-N 4-cyclohexyl-4,5-dihydro-1,3-oxazole Chemical compound C1OC=NC1C1CCCCC1 CJFNLGVLNYZLEA-UHFFFAOYSA-N 0.000 description 1
- RWMKXFCUXJWKBU-UHFFFAOYSA-N 4-ethyl-4,5-dihydro-1,3-oxazole Chemical compound CCC1COC=N1 RWMKXFCUXJWKBU-UHFFFAOYSA-N 0.000 description 1
- YTDWINDMGUQTBS-UHFFFAOYSA-N 4-hexyl-4,5-dihydro-1,3-oxazole Chemical compound CCCCCCC1COC=N1 YTDWINDMGUQTBS-UHFFFAOYSA-N 0.000 description 1
- WSGMRMBWRVIQRG-UHFFFAOYSA-N 4-methyl-2-[2-(4-methyl-4,5-dihydro-1,3-oxazol-2-yl)ethyl]-4,5-dihydro-1,3-oxazole Chemical compound CC1COC(CCC=2OCC(C)N=2)=N1 WSGMRMBWRVIQRG-UHFFFAOYSA-N 0.000 description 1
- RSCVPGQKACSLBP-UHFFFAOYSA-N 4-methyl-2-[3-(4-methyl-4,5-dihydro-1,3-oxazol-2-yl)phenyl]-4,5-dihydro-1,3-oxazole Chemical compound CC1COC(C=2C=C(C=CC=2)C=2OCC(C)N=2)=N1 RSCVPGQKACSLBP-UHFFFAOYSA-N 0.000 description 1
- FYQUELMPDYVBFY-UHFFFAOYSA-N 4-methyl-2-[4-(4-methyl-4,5-dihydro-1,3-oxazol-2-yl)phenyl]-4,5-dihydro-1,3-oxazole Chemical compound CC1COC(C=2C=CC(=CC=2)C=2OCC(C)N=2)=N1 FYQUELMPDYVBFY-UHFFFAOYSA-N 0.000 description 1
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- FYIBPWZEZWVDQB-UHFFFAOYSA-N dicyclohexyl carbonate Chemical compound C1CCCCC1OC(=O)OC1CCCCC1 FYIBPWZEZWVDQB-UHFFFAOYSA-N 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
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- 239000001301 oxygen Substances 0.000 description 1
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- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920002961 polybutylene succinate Polymers 0.000 description 1
- 239000004631 polybutylene succinate Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
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- 238000003918 potentiometric titration Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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- VSZWPYCFIRKVQL-UHFFFAOYSA-N selanylidenegallium;selenium Chemical compound [Se].[Se]=[Ga].[Se]=[Ga] VSZWPYCFIRKVQL-UHFFFAOYSA-N 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
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- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- DXNCZXXFRKPEPY-UHFFFAOYSA-N tridecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCC(O)=O DXNCZXXFRKPEPY-UHFFFAOYSA-N 0.000 description 1
- PGAANEHXBMZPPR-UHFFFAOYSA-N tridecanedioic acid Chemical compound OC(=O)CCCCCCCCCCCC(O)=O.OC(=O)CCCCCCCCCCCC(O)=O PGAANEHXBMZPPR-UHFFFAOYSA-N 0.000 description 1
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Landscapes
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- Biological Depolymerization Polymers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本發明係關於一種聚酯組合物及該聚酯組合物的製備方法,以及包含該聚酯組合物之製品及其應用,特別係該聚酯組合物具有特定鈦/鋯之重量比值。The present invention relates to a polyester composition and a preparation method of the polyester composition, as well as products containing the polyester composition and applications thereof. In particular, the polyester composition has a specific titanium/zirconium weight ratio.
聚丁二酸丁二醇酯(Poly(butylene succinate),PBS)主要由丁二酸及丁二醇熔融聚合反應所得,可藉由土壤中微生物分解為二氧化碳及水,具有可生物分解(本文中亦稱為生分解)的特性。Poly(butylene succinate) (PBS) is mainly obtained from the melt polymerization reaction of succinic acid and butylene glycol. It can be decomposed into carbon dioxide and water by microorganisms in the soil, and is biodegradable (hereinafter referred to in this article Also known as biodegradation) characteristics.
發明人發現,目前聚丁二酸丁二醇酯單獨使用鈦酸四丁酯(TBT)作為催化劑進行聚合,無法在較短時間得到目標黏度及低酸價成品。The inventor found that the current polymerization of polybutylene succinate using tetrabutyl titanate (TBT) alone as a catalyst cannot obtain the target viscosity and low acid value finished product in a short time.
有鑑於習知 的聚酯成品無法達到預期黏度、酸價高、聚合反應時間長,本領域對於減少製程時間、獲得較低酸價之可生物分解組合物有持續性的需求。In view of the fact that conventional polyester finished products cannot achieve the expected viscosity, have high acid values, and require long polymerization reaction times, there is a continuous need in this field for biodegradable compositions that reduce process times and obtain lower acid values.
本發明係關於一種聚酯組合物,包含脂肪族聚酯、鈦及鋯,其中鈦/鋯之重量比值大於0.05。在一些較佳實施例中,該聚酯組合物係為一可生物分解之組合物。在本發明的其他方面,提供由如前所述之聚酯組合物之製備方法。The invention relates to a polyester composition comprising aliphatic polyester, titanium and zirconium, wherein the weight ratio of titanium/zirconium is greater than 0.05. In some preferred embodiments, the polyester composition is a biodegradable composition. In other aspects of the invention, a method for preparing the polyester composition as described above is provided.
根據至少一實施例,該脂肪族聚酯係由C2~12脂肪族二羧酸與C2~12脂肪族二元醇經酯化聚合而成。According to at least one embodiment, the aliphatic polyester is produced by esterification polymerization of C2~12 aliphatic dicarboxylic acid and C2~12 aliphatic diol.
根據至少一實施例,該C2~12脂肪族二羧酸係選自由丙二酸、乙二酸、丁二酸、戊二酸、2-甲基戊二酸、3-甲基戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十一烷二酸、十二烷二酸、十三烷二酸(brassylic acid)、十四烷二酸、3,3-二甲基戊二酸、富馬酸、2,2-二甲基戊二酸、辛二酸、脂肪酸二聚體、1,3-環戊烷二羧酸、1,4-環己烷二羧酸、1,3-環己烷二羧酸、二乙醇酸、衣康酸(itaconic acid)及馬來酸所組成之群組。According to at least one embodiment, the C2~12 aliphatic dicarboxylic acid is selected from malonic acid, oxalic acid, succinic acid, glutaric acid, 2-methylglutaric acid, 3-methylglutaric acid, Adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, tridecanedioic acid (brassylic acid), tetradecanedioic acid, 3, 3-Dimethylglutaric acid, fumaric acid, 2,2-dimethylglutaric acid, suberic acid, fatty acid dimer, 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexane A group consisting of alkanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, diglycolic acid, itaconic acid and maleic acid.
根據至少一實施例,該C2~12脂肪族二元醇係選自由乙二醇、1,2-丙二醇、1,3-丙二醇、1,2-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、2,4-二甲基-2-乙基己烷-1,3-二醇、2,2-二甲基-1,3-丙二醇、2-乙基-2-丁基-1,3-丙二醇、2-乙基-2-異丁基-1,3-丙二醇、2,2,4-三甲基-1,6-己二醇、環戊二醇、1,4-環己二醇、1,2-環己烷二甲醇、1,3-環己烷二甲醇、1,4-環己烷二甲醇及2,2,4,4-四甲基-1,3-環丁二醇所組成之群組。According to at least one embodiment, the C2~12 aliphatic diol is selected from the group consisting of ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2,4-dimethyl-2-ethylhexane-1,3-diol, 2,2-dimethyl-1,3- Propylene glycol, 2-ethyl-2-butyl-1,3-propanediol, 2-ethyl-2-isobutyl-1,3-propanediol, 2,2,4-trimethyl-1,6-hexane Diol, cyclopentanediol, 1,4-cyclohexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol and 2,2 , a group composed of 4,4-tetramethyl-1,3-cyclobutanediol.
根據至少一實施例,該鈦含量為15~130ppm。在一些較佳實施例中,該鈦係源自於一鈦系化合物,該鈦系化合物為Ti(OR) 4,其中R為C1~C6的烷基。 According to at least one embodiment, the titanium content is 15 to 130 ppm. In some preferred embodiments, the titanium series is derived from a titanium series compound, and the titanium series compound is Ti(OR) 4 , wherein R is a C1 to C6 alkyl group.
根據至少一實施例,該鋯含量為2~250ppm。在一些較佳實施例中,該鋯係源自於一鋯系化合物,該鋯系化合物係選自由氧化鋯、氫氧化鋯、辛酸鋯、 碳酸鋯、鋯酸鹼土類鹽、鋯酸稀土類鹽及鋯石(zircon)所組成之群組。According to at least one embodiment, the zirconium content is 2 to 250 ppm. In some preferred embodiments, the zirconium series is derived from a zirconium series compound, and the zirconium series compound is selected from the group consisting of zirconium oxide, zirconium hydroxide, zirconium octoate, zirconium carbonate, alkaline earth zirconate salts, and rare earth zirconate salts. A group composed of salt and zircon.
此外,根據至少一實施例,該聚酯組合物具有一酸價小於20 meqKOH/g。在某些情況下,該聚酯組合物具有一色度(YI)小於55。在一些較佳實施例中,該聚酯組合物具有一色度小於30。在某些情況下,該聚酯組合物具有一熔融指數(MI)為約1~30。在某些較佳實施例中,該聚酯組合物具有一熔融指數(MI)為1~15。Additionally, according to at least one embodiment, the polyester composition has an acid value less than 20 meqKOH/g. In some cases, the polyester composition has a colorimetric (YI) less than 55. In some preferred embodiments, the polyester composition has a color less than 30. In some cases, the polyester composition has a melt index (MI) of about 1 to 30. In some preferred embodiments, the polyester composition has a melt index (MI) of 1 to 15.
根據至少一實施例,該聚酯組合物之製備方法包含:(1) 將一C2~12脂肪族二羧酸與一C2~12脂肪族二元醇進行酯化反應;以及(2) 以鋯系化合物及鈦系化合物做為催化劑,進行預縮聚反應,得到該聚酯組合物;其中,該催化劑中鈦/鋯之重量比值大於0.05。According to at least one embodiment, the preparation method of the polyester composition includes: (1) esterifying a C2~12 aliphatic dicarboxylic acid and a C2~12 aliphatic diol; and (2) using zirconium The polyester compound and the titanium compound are used as catalysts to perform a precondensation polymerization reaction to obtain the polyester composition; wherein the weight ratio of titanium/zirconium in the catalyst is greater than 0.05.
此外/或者,本發明亦關於一種製品,其包含如前所述之聚酯組合物。另一方面,本發明提供一種聚酯組合物之應用,其係將如前所述之製品應用至包裝領域、一次性器具領域、農用領域及/或醫用領域。Additionally/or alternatively, the present invention also relates to an article comprising the polyester composition as described above. On the other hand, the present invention provides an application of a polyester composition, which is to apply the aforementioned products to the packaging field, disposable utensil field, agricultural field and/or medical field.
發明人相信,藉由控制聚酯組合物中鈦和鋯重量比的範圍,例如使鈦/鋯之重量比值大於0.05,可以有效地減少聚酯組合物的製程時間,並且可以獲得較低酸價之生分解組合物。The inventor believes that by controlling the range of the weight ratio of titanium and zirconium in the polyester composition, for example, making the weight ratio of titanium/zirconium greater than 0.05, the processing time of the polyester composition can be effectively reduced, and a lower acid value can be obtained The raw decomposition composition.
本發明提供一種聚酯組合物,較佳係為一可生物分解之組合物,具體而言,該聚酯組合物係包含脂肪族聚酯、鈦及鋯,其中鈦/鋯之重量比值較佳係大於0.05。於一較佳實施例中,該聚酯組合物係包含脂肪族聚酯、鈦及鋯,其中鈦/鋯之重量比值大於0.05,而鈦元素含量為15-130ppm,且鋯元素含量為2-250ppm。此外/或者,本發明亦提供一種聚酯組合物之製備方法。對於前述鈦/鋯之重量比值,例如但不限於:大於0.05、大於0.10、大於0.15、大於0.20、大於0.25、大於0.30、大於0.35、大於0.40、大於0.45、大於0.50、大於0.55、大於0.60、大於0.65、大於0.70、大於0.75、大於0.80、大於0.85、大於0.90、大於0.95、大於1、大於2、大於3、大於4、大於5、大於10、大於15、大於20、大於25或大於30。The present invention provides a polyester composition, preferably a biodegradable composition. Specifically, the polyester composition contains aliphatic polyester, titanium and zirconium, wherein the weight ratio of titanium/zirconium is preferably is greater than 0.05. In a preferred embodiment, the polyester composition includes aliphatic polyester, titanium and zirconium, wherein the weight ratio of titanium/zirconium is greater than 0.05, the titanium element content is 15-130 ppm, and the zirconium element content is 2- 250ppm. In addition/or, the present invention also provides a method for preparing a polyester composition. For the aforementioned titanium/zirconium weight ratio, for example, but not limited to: greater than 0.05, greater than 0.10, greater than 0.15, greater than 0.20, greater than 0.25, greater than 0.30, greater than 0.35, greater than 0.40, greater than 0.45, greater than 0.50, greater than 0.55, greater than 0.60, Greater than 0.65, greater than 0.70, greater than 0.75, greater than 0.80, greater than 0.85, greater than 0.90, greater than 0.95, greater than 1, greater than 2, greater than 3, greater than 4, greater than 5, greater than 10, greater than 15, greater than 20, greater than 25 or greater than 30 .
於一些情況下,該脂肪族聚酯係由C2~12脂肪族二羧酸與C2~12脂肪族二元醇經酯化聚合而成,其中該C2~12脂肪族二羧酸可以係選自由丙二酸、乙二酸、丁二酸、戊二酸、2-甲基戊二酸、3-甲基戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十一烷二酸、十二烷二酸、十三烷二酸(brassylic acid)、十四烷二酸、3,3-二甲基戊二酸、富馬酸、2,2-二甲基戊二酸、辛二酸、脂肪酸二聚體、1,3-環戊烷二羧酸、1,4-環己烷二羧酸、1,3-環己烷二羧酸、二乙醇酸、衣康酸(itaconic acid)及馬來酸所組成之群組。In some cases, the aliphatic polyester is formed by esterification polymerization of C2~12 aliphatic dicarboxylic acid and C2~12 aliphatic diol, wherein the C2~12 aliphatic dicarboxylic acid can be selected from the group consisting of: Malonic acid, oxalic acid, succinic acid, glutaric acid, 2-methylglutaric acid, 3-methylglutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid Acid, undecanedioic acid, dodecanedioic acid, brassylic acid, tetradecanedioic acid, 3,3-dimethylglutaric acid, fumaric acid, 2,2-di Methylglutaric acid, suberic acid, fatty acid dimer, 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, diethanol acid, itaconic acid and maleic acid.
於一些情況下,該脂肪族聚酯係由C2~12脂肪族二羧酸與C2~12脂肪族二元醇經酯化聚合而成,其中該C2~12脂肪族二元醇可以係選自由乙二醇、1,2-丙二醇、1,3-丙二醇、1,2-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、2,4-二甲基-2-乙基己烷-1,3-二醇、2,2-二甲基-1,3-丙二醇、2-乙基-2-丁基-1,3-丙二醇、2-乙基-2-異丁基-1,3-丙二醇、2,2,4-三甲基-1,6-己二醇、環戊二醇、1,4-環己二醇、1,2-環己烷二甲醇、1,3-環己烷二甲醇、1,4-環己烷二甲醇及2,2,4,4-四甲基-1,3-環丁二醇所組成之群組。In some cases, the aliphatic polyester is formed by esterification polymerization of C2~12 aliphatic dicarboxylic acid and C2~12 aliphatic diol, wherein the C2~12 aliphatic diol can be selected from Ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 2, 4-Dimethyl-2-ethylhexane-1,3-diol, 2,2-dimethyl-1,3-propanediol, 2-ethyl-2-butyl-1,3-propanediol, 2-Ethyl-2-isobutyl-1,3-propanediol, 2,2,4-trimethyl-1,6-hexanediol, cyclopentanediol, 1,4-cyclohexanediol, 1 ,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol and 2,2,4,4-tetramethyl-1,3-cyclobutanediol The group formed.
於一較佳實施例中,該脂肪族聚酯係由琥珀酸與丁二醇經酯化聚合而成。於另一較佳實施例中,該脂肪族聚酯係由琥珀酸、己二酸與丁二醇經酯化聚合而成。於另一較佳實施例中,該脂肪族聚酯係由己二酸與丁二醇經酯化聚合而成。In a preferred embodiment, the aliphatic polyester is produced by esterification polymerization of succinic acid and butylene glycol. In another preferred embodiment, the aliphatic polyester is produced by esterification polymerization of succinic acid, adipic acid and butylene glycol. In another preferred embodiment, the aliphatic polyester is produced by esterification polymerization of adipic acid and butanediol.
本文所稱之「鈦(Titanium,Ti)」,係以鈦原子含量計,例如可以藉由感應耦合電漿原子放射光譜儀分析儀(ICP-OES)進行鈦原子含量分析獲得。該鈦係源自於一鈦系化合物,該鈦系化合物為Ti(OR) 4,其中R為C1~C6的烷基。於一較佳實施例中,該鈦系化合物為鈦酸四丁酯。該鈦含量較佳為15~130 ppm,例如但不限於:15~130 ppm、15~115 ppm、15~100 ppm、15~85 ppm、15~70 ppm、15~55 ppm、15~40 ppm、15~25 ppm、20~130 ppm、20~115 ppm、20~100 ppm、20~85 ppm、20~70 ppm、20~55 ppm、20~40 ppm、20~25 ppm、30~130 ppm、30~115 ppm、30~100 ppm、30~85 ppm、30~70 ppm、30~55 ppm、40~130 ppm、40~115 ppm、40~100 ppm、40~85 ppm、40~70 ppm、40~55 ppm、50~130 ppm、50~115 ppm、50~100 ppm、50~85 ppm、50~70 ppm、60~130 ppm、60~115 ppm、60~100 ppm、60~85 ppm、60~70 ppm、70~130 ppm、70~115 ppm、70~100 ppm、70~85 ppm、80~130 ppm、80~115 ppm、80~100 ppm、90~130 ppm、90~115 ppm、90~100 ppm、100~130 ppm或100~115 ppm。 The term "Titanium (Ti)" referred to herein is based on the titanium atomic content, which can be obtained by analyzing the titanium atomic content with an inductively coupled plasma atomic emission spectrometer (ICP-OES), for example. The titanium series is derived from a titanium series compound, and the titanium series compound is Ti(OR) 4 , in which R is a C1 to C6 alkyl group. In a preferred embodiment, the titanium compound is tetrabutyl titanate. The titanium content is preferably 15~130 ppm, such as but not limited to: 15~130 ppm, 15~115 ppm, 15~100 ppm, 15~85 ppm, 15~70 ppm, 15~55 ppm, 15~40 ppm , 15~25 ppm, 20~130 ppm, 20~115 ppm, 20~100 ppm, 20~85 ppm, 20~70 ppm, 20~55 ppm, 20~40 ppm, 20~25 ppm, 30~130 ppm , 30~115 ppm, 30~100 ppm, 30~85 ppm, 30~70 ppm, 30~55 ppm, 40~130 ppm, 40~115 ppm, 40~100 ppm, 40~85 ppm, 40~70 ppm , 40~55 ppm, 50~130 ppm, 50~115 ppm, 50~100 ppm, 50~85 ppm, 50~70 ppm, 60~130 ppm, 60~115 ppm, 60~100 ppm, 60~85 ppm , 60~70 ppm, 70~130 ppm, 70~115 ppm, 70~100 ppm, 70~85 ppm, 80~130 ppm, 80~115 ppm, 80~100 ppm, 90~130 ppm, 90~115 ppm , 90~100 ppm, 100~130 ppm or 100~115 ppm.
本文所稱之「鋯(Zirconium,Zr)」,係以鋯原子含量計,例如可以藉由感應耦合電漿原子放射光譜分析儀進行鋯原子含量分析獲得。該鋯係源自於一鋯系化合物,該鋯系化合物係選自由氧化鋯、氫氧化鋯、辛酸鋯、 碳酸鋯、鋯酸鹼土類鹽、鋯酸稀土類鹽及鋯石(zircon)所組成之群組。於某些實施例中,該鋯係源自於一鋯系化合物,該鋯系化合物係選自由氧化鋯、氫氧化鋯、辛酸鋯、 碳酸鋯、鋯酸鹼土類鹽、鋯酸稀土類鹽及鋯石所組成之群組之其中一種。於另一實施例中,該鋯係源自於一鋯系化合物,該鋯系化合物係選自由氧化鋯、氫氧化鋯、辛酸鋯、 碳酸鋯、鋯酸鹼土類鹽、鋯酸稀土類鹽及鋯石所組成之群組之兩種以上。於一較佳實施例中,該鋯系化合物為辛酸鋯。該鋯含量較佳為2~250 ppm,例如但不限於:2~250 ppm、2~230 ppm、2~210 ppm、2~190 ppm、2~170 ppm、2~150 ppm、2~130 ppm、2~110 ppm、2~90 ppm、2~70 ppm、2~50 ppm、2~30 ppm、2~10 ppm、5~250 ppm、5~230 ppm、5~210 ppm、5~190 ppm、5~170 ppm、5~150 ppm、5~130 ppm、5~110 ppm、5~90 ppm、5~70 ppm、5~50 ppm、5~30 ppm、5~10 ppm、10~250 ppm、10~230 ppm、10~210 ppm、10~190 ppm、10~170 ppm、10~150 ppm、10~130 ppm、10~110 ppm、10~90 ppm、10~70 ppm、10~50 ppm、10~30 ppm、30~250 ppm、30~230 ppm、30~210 ppm、30~190 ppm、30~170 ppm、30~150 ppm、30~130 ppm、30~110 ppm、30~90 ppm、30~70 ppm、30~50 ppm、50~250 ppm、50~230 ppm、50~210 ppm、50~190 ppm、50~170 ppm、50~150 ppm、50~130 ppm、50~110 ppm、50~90 ppm、50~70 ppm、70~250 ppm、70~230 ppm、70~210 ppm、70~190 ppm、70~170 ppm、70~150 ppm、70~130 ppm、70~110 ppm、70~90 ppm、90~250 ppm、90~230 ppm、90~210 ppm、90~190 ppm、90~170 ppm、90~150 ppm、90~130 ppm、90~110 ppm、110~250 ppm、110~230 ppm、110~210 ppm、110~190 ppm、110~170 ppm、110~150 ppm、110~130 ppm、130~250 ppm、130~230 ppm、130~210 ppm、130~190 ppm、130~170 ppm、130~150 ppm、150~250 ppm、150~230 ppm、150~210 ppm、150~190 ppm、150~170 ppm、170~250 ppm、170~230 ppm、170~210 ppm、170~190 ppm、190~250 ppm、190~230 ppm、190~210 ppm、210~250 ppm、210~230 ppm或230~250 ppm。"Zirconium (Zr)" as referred to herein is measured in terms of zirconium atomic content, which can be obtained, for example, by analyzing the zirconium atomic content with an inductively coupled plasma atomic emission spectrometer. The zirconium series is derived from a zirconium series compound, and the zirconium series compound is selected from the group consisting of zirconium oxide, zirconium hydroxide, zirconium octoate, zirconium carbonate, alkaline earth zirconate salts, rare earth zirconate salts and zircon (zircon). The group formed. In some embodiments, the zirconium system is derived from a zirconium series compound, and the zirconium series compound is selected from the group consisting of zirconium oxide, zirconium hydroxide, zirconium octoate, zirconium carbonate, alkaline earth zirconate salts, and rare earth zirconate salts. and one of the groups composed of zircons. In another embodiment, the zirconium system is derived from a zirconium series compound, and the zirconium series compound is selected from the group consisting of zirconium oxide, zirconium hydroxide, zirconium octoate, zirconium carbonate, alkaline earth zirconate salts, and rare earth zirconate salts. and more than two types of groups composed of zircons. In a preferred embodiment, the zirconium-based compound is zirconium octoate. The zirconium content is preferably 2~250 ppm, such as but not limited to: 2~250 ppm, 2~230 ppm, 2~210 ppm, 2~190 ppm, 2~170 ppm, 2~150 ppm, 2~130 ppm , 2~110 ppm, 2~90 ppm, 2~70 ppm, 2~50 ppm, 2~30 ppm, 2~10 ppm, 5~250 ppm, 5~230 ppm, 5~210 ppm, 5~190 ppm , 5~170 ppm, 5~150 ppm, 5~130 ppm, 5~110 ppm, 5~90 ppm, 5~70 ppm, 5~50 ppm, 5~30 ppm, 5~10 ppm, 10~250 ppm , 10~230 ppm, 10~210 ppm, 10~190 ppm, 10~170 ppm, 10~150 ppm, 10~130 ppm, 10~110 ppm, 10~90 ppm, 10~70 ppm, 10~50 ppm , 10~30 ppm, 30~250 ppm, 30~230 ppm, 30~210 ppm, 30~190 ppm, 30~170 ppm, 30~150 ppm, 30~130 ppm, 30~110 ppm, 30~90 ppm , 30~70 ppm, 30~50 ppm, 50~250 ppm, 50~230 ppm, 50~210 ppm, 50~190 ppm, 50~170 ppm, 50~150 ppm, 50~130 ppm, 50~110 ppm , 50~90 ppm, 50~70 ppm, 70~250 ppm, 70~230 ppm, 70~210 ppm, 70~190 ppm, 70~170 ppm, 70~150 ppm, 70~130 ppm, 70~110 ppm , 70~90 ppm, 90~250 ppm, 90~230 ppm, 90~210 ppm, 90~190 ppm, 90~170 ppm, 90~150 ppm, 90~130 ppm, 90~110 ppm, 110~250 ppm , 110~230 ppm, 110~210 ppm, 110~190 ppm, 110~170 ppm, 110~150 ppm, 110~130 ppm, 130~250 ppm, 130~230 ppm, 130~210 ppm, 130~190 ppm , 130~170 ppm, 130~150 ppm, 150~250 ppm, 150~230 ppm, 150~210 ppm, 150~190 ppm, 150~170 ppm, 170~250 ppm, 170~230 ppm, 170~210 ppm , 170~190 ppm, 190~250 ppm, 190~230 ppm, 190~210 ppm, 210~250 ppm, 210~230 ppm or 230~250 ppm.
所述之聚酯組合物較佳係具有較低酸價(Acid Value)。該聚酯組合物的酸價可藉由酸價測試來評估。於一些情況下,前述聚酯組合物具有一酸價,該酸價較佳係小於20 meqKOH/g,可以係例如:19 meqKOH/g、18 meqKOH/g、17 meqKOH/g、16 meqKOH/g、15 meqKOH/g、14 meqKOH/g、13 meqKOH/g、12 meqKOH/g、11 meqKOH/g、10 meqKOH/g、9 meqKOH/g、8 meqKOH/g、7 meqKOH/g、6 meqKOH/g、5 meqKOH/g、4 meqKOH/g、3 meqKOH/g、2 meqKOH/g或1 meqKOH/g。The polyester composition preferably has a lower acid value. The acid value of the polyester composition can be evaluated by an acid value test. In some cases, the aforementioned polyester composition has an acid value, and the acid value is preferably less than 20 meqKOH/g, which can be, for example: 19 meqKOH/g, 18 meqKOH/g, 17 meqKOH/g, 16 meqKOH/g , 15 meqKOH/g, 14 meqKOH/g, 13 meqKOH/g, 12 meqKOH/g, 11 meqKOH/g, 10 meqKOH/g, 9 meqKOH/g, 8 meqKOH/g, 7 meqKOH/g, 6 meqKOH/g , 5 meqKOH/g, 4 meqKOH/g, 3 meqKOH/g, 2 meqKOH/g or 1 meqKOH/g.
所述之聚酯組合物較佳係具有較低色度(YI)。該聚酯組合物的色度可藉由色度測試來評估。於一些情況下,前述聚酯組合物具有一色度,該色度較佳係小於55,可以係例如:小於55、小於50、小於45、小於40、小於35、小於30、小於25、小於20、小於15、小於10、小於5或小於3。於一較佳實施例中,該聚酯組合物具有色度小於30。The polyester composition preferably has a lower color (YI). The color of the polyester composition can be evaluated by colorimetry testing. In some cases, the aforementioned polyester composition has a chromaticity, and the chromaticity is preferably less than 55, which can be, for example: less than 55, less than 50, less than 45, less than 40, less than 35, less than 30, less than 25, less than 20 , less than 15, less than 10, less than 5 or less than 3. In a preferred embodiment, the polyester composition has a color less than 30.
所述之聚酯組合物較佳係具有預期黏度。該聚酯組合物的黏度可藉由熔融指數(MI)測試來評估。一般而言,熔融指數愈大,表示流動性愈佳;反之則表示流動性愈差。於一些情況下,前述聚酯組合物具有一熔融指數,該熔融指數較佳係約1~30,可以係例如:1~30、1~25、1~20、1~15、1~10、1~5、2~30、2~25、2~20、2~15、2~10、2~5、3~30、3~25、3~20、3~15、3~10、3~5、4~30、4~25、4~20、4~15、4~10、5~30、5~25、5~20、5~15、5~10、10~30、10~25、10~20或10~15。於一較佳實施例中,該聚酯組合物具有一熔融指數為1~15。The polyester composition preferably has a desired viscosity. The viscosity of the polyester composition can be evaluated by melt index (MI) testing. Generally speaking, the larger the melt index, the better the fluidity; otherwise, the worse the fluidity. In some cases, the aforementioned polyester composition has a melt index, and the melt index is preferably about 1 to 30, which can be, for example: 1 to 30, 1 to 25, 1 to 20, 1 to 15, 1 to 10, 1~5, 2~30, 2~25, 2~20, 2~15, 2~10, 2~5, 3~30, 3~25, 3~20, 3~15, 3~10, 3~ 5, 4~30, 4~25, 4~20, 4~15, 4~10, 5~30, 5~25, 5~20, 5~15, 5~10, 10~30, 10~25, 10~20 or 10~15. In a preferred embodiment, the polyester composition has a melt index of 1 to 15.
前述聚酯組合物之製備方法,於一較佳實施例中,係包含以下步驟:(1) 將該C2~12脂肪族二羧酸與該C2~12脂肪族二元醇進行酯化反應;以及(2) 以該鋯系化合物及該鈦系化合物做為一催化劑,進行預縮聚反應,得到該聚酯組合物;其中,該催化劑中鈦/鋯之重量比值大於0.05。製備前述聚酯組合物的適當方法和設備可包括本領域一般技術人員所容易理解的方法和設備。The preparation method of the aforementioned polyester composition, in a preferred embodiment, includes the following steps: (1) esterifying the C2~12 aliphatic dicarboxylic acid and the C2~12 aliphatic diol; and (2) using the zirconium-based compound and the titanium-based compound as a catalyst to perform a precondensation polymerization reaction to obtain the polyester composition; wherein the weight ratio of titanium/zirconium in the catalyst is greater than 0.05. Suitable methods and equipment for preparing the aforementioned polyester compositions may include methods and equipment readily understood by those of ordinary skill in the art.
另一方面,本發明提供一種聚酯組成物,其係由包含以下步驟所製成:(1) 將該C2~12脂肪族二羧酸與該C2~12脂肪族二元醇進行酯化反應;以及(2) 以該鋯系化合物及該鈦系化合物做為一催化劑,進行預縮聚反應,得到該聚酯組合物;其中,該聚酯組合物中鈦/鋯之重量比值大於0.05,而鈦元素含量為15-130ppm,且鋯元素含量為2-250ppm。On the other hand, the present invention provides a polyester composition, which is made by comprising the following steps: (1) esterifying the C2~12 aliphatic dicarboxylic acid and the C2~12 aliphatic diol ; and (2) using the zirconium-based compound and the titanium-based compound as a catalyst to perform a precondensation polymerization reaction to obtain the polyester composition; wherein the weight ratio of titanium/zirconium in the polyester composition is greater than 0.05, and The titanium element content is 15-130ppm, and the zirconium element content is 2-250ppm.
此外/或者,該聚酯組合物之製備方法在某些情況下還可包括以下步驟:(3) 添加擴鏈劑(或稱鏈延長劑)進行擴鏈反應。根據本發明的方法,可以在不使用擴鏈劑的情況下實現預定的聚合度,但是本領域技術人員亦可視需求使用擴鏈劑。前述擴鏈劑可以係二異氰酸酯化合物,碳酸酯化合物或二噁唑啉化合物等,較佳為二異氰酸酯化合物。In addition/or alternatively, the preparation method of the polyester composition may also include the following steps in some cases: (3) adding a chain extender (or chain extender) to perform a chain extension reaction. According to the method of the present invention, a predetermined degree of polymerization can be achieved without using a chain extender, but those skilled in the art can also use a chain extender as needed. The aforementioned chain extender may be a diisocyanate compound, a carbonate compound or a dioxazoline compound, and is preferably a diisocyanate compound.
前述二異氰酸酯化合物例如但不限於:甲苯2,4-二異氰酸酯、甲苯2,6- 二異氰酸酯、二苯基甲烷4,4’-和2,4’-二異氰酸酯、萘1,5-二異氰酸酯、 二甲苯二異氰酸酯、六亞甲基二異氰酸酯、五亞甲基二異氰酸酯、異佛爾酮二異氰酸酯和亞甲基二(4-異氰酸根合環己烷)的二異氰酸酯。較佳為六亞甲基二異氰酸酯。The aforementioned diisocyanate compounds include, but are not limited to, toluene 2,4-diisocyanate, toluene 2,6-diisocyanate, diphenylmethane 4,4'- and 2,4'-diisocyanate, and naphthalene 1,5-diisocyanate. , xylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, isophorone diisocyanate and methylene di(4-isocyanatocyclohexane) diisocyanate. Preferred is hexamethylene diisocyanate.
前述碳酸酯化合物例如但不限於:碳酸二苯酯、碳酸二甲苯酯、 碳酸二(氯代苯酯)、碳酸間甲苯酯、碳酸二萘酯、碳酸二甲酯、碳酸二乙酯、碳酸二丁酯、碳酸亞乙酯、碳酸二戊酯、碳酸二環己酯。另外,還可以使用由酚類、醇類這樣的羥基化合物衍生的同類或不同類的羥基化合物得到的碳酸酯化合物。 The aforementioned carbonate compounds include, but are not limited to: diphenyl carbonate, xylene carbonate, Di(chlorophenyl carbonate), m-creyl carbonate, dinaphthyl carbonate, dimethyl carbonate, diethyl carbonate, dibutyl carbonate, ethylene carbonate, dipyl carbonate, dicyclohexyl carbonate. In addition, carbonate compounds derived from hydroxyl compounds of the same type or different types such as phenols and alcohols can also be used.
前述二噁唑啉化合物例如但不限於:2,2′-二(2-噁唑啉)、二(2-噁唑啉基)甲烷、1,2-二(2- 噁唑啉基)乙烷、1,3-二(2-噁唑啉基)丙烷或1,4-二(2-噁唑啉基) 丁烷,特別是1,4-二(2-噁唑啉基)苯、1,2-二(2-噁唑啉基)苯或1,3- 二(2-噁唑啉基)苯。其它實例有:2,2′-二(2-噁唑啉)、2,2′-二(4- 甲基-2-噁唑啉)、2,2’-二(4,4′-二甲基-2-噁唑啉)、2,2’-二(4- 乙基-2-噁唑啉),2,2′-二(4,4’-二乙基-2-噁唑啉),2,2′-二(4- 丙基-2-噁唑啉)、2,2′-二(4-丁基-2-噁唑啉)、2,2′-二(4-己基-2- 噁唑啉)、2,2′-二(4-苯基-2-噁唑啉)、2,2′-二(4-環己基-2-噁唑 啉)、2,2′-二(4-苯甲基-2-噁唑啉)、2,2′-對-亞苯基二(4-甲基-2- 噁唑啉)、2,2′-對-亞苯基二(4,4′-二甲基-2-噁唑啉)、2,2′-間-亞苯基二(4-甲基-2-噁唑啉)、2,2’-間-亞苯基二(4,4′-二甲基-2-噁 唑啉)、2,2′-六亞甲基二(2-噁唑啉)、2,2′-八亞甲基二(2-噁唑啉)、 2,2′-十亞甲基二(2-噁唑啉)、2,2′-亞乙基二(4-甲基-2-噁唑啉)、 2,2′-四亞甲基二(4,4′-二甲基-2-噁唑啉)、2,2’-9,9′-二苯氧基乙 烷二(2-噁唑啉)、2,2’-亞環己基二(2-噁唑啉)和2,2′-二亞苯基 (2-噁唑啉)。The aforementioned dioxazoline compounds include, but are not limited to: 2,2′-bis(2-oxazoline), bis(2-oxazolinyl)methane, 1,2-bis(2-oxazolinyl)ethane alkane, 1,3-bis(2-oxazolinyl)propane or 1,4-bis(2-oxazolinyl)butane, especially 1,4-bis(2-oxazolinyl)benzene, 1,2-bis(2-oxazolinyl)benzene or 1,3-bis(2-oxazolinyl)benzene. Other examples are: 2,2'-bis(2-oxazoline), 2,2'-bis(4-methyl-2-oxazoline), 2,2'-bis(4,4'-bis Methyl-2-oxazoline), 2,2'-bis(4-ethyl-2-oxazoline), 2,2'-bis(4,4'-diethyl-2-oxazoline) ), 2,2′-bis(4-propyl-2-oxazoline), 2,2′-bis(4-butyl-2-oxazoline), 2,2′-bis(4-hexyl -2-oxazoline), 2,2′-bis(4-phenyl-2-oxazoline), 2,2′-bis(4-cyclohexyl-2-oxazoline), 2,2′ -Bis(4-phenylmethyl-2-oxazoline), 2,2′-p-phenylene bis(4-methyl-2-oxazoline), 2,2′-p-phenylene Bis(4,4'-dimethyl-2-oxazoline), 2,2'-m-phenylene bis(4-methyl-2-oxazoline), 2,2'-m-phenylene Phenylbis(4,4′-dimethyl-2-oxazoline), 2,2′-hexamethylenebis(2-oxazoline), 2,2′-octamethylenebis(2 -oxazoline), 2,2′-decamethylene bis(2-oxazoline), 2,2′-ethylene bis(4-methyl-2-oxazoline), 2,2′ -Tetramethylene bis(4,4'-dimethyl-2-oxazoline), 2,2'-9,9'-diphenoxyethane bis(2-oxazoline), 2, 2'-cyclohexylene bis(2-oxazoline) and 2,2'-diphenylene(2-oxazoline).
另一方面,本發明提供一種製品,其包含如前所述之聚酯組合物。此外,本發明亦提供一種聚酯組合物之應用,其係將如前所述之製品應用至包裝領域、一次性器具領域、農用領域及/或醫用領域等。In another aspect, the present invention provides an article comprising the polyester composition as described above. In addition, the present invention also provides an application of the polyester composition, which is to apply the aforementioned products to the packaging field, disposable equipment field, agricultural field and/or medical field, etc.
前述應用係指將包含該聚酯組合物之製品應用於如:包裝領域(例如:包裝薄膜、袋、盒、化妝品瓶及藥品瓶、電子器件等包裝)、一次性器具領域(例如:一次性餐飲用具,一次性醫療用品等)、農用領域(例如:農用薄膜、農藥級化肥緩釋材料等)以及醫用領域(例如:生物醫用高分子材料)等的基礎材料。The aforementioned applications refer to the application of products containing the polyester composition in the field of packaging (for example: packaging films, bags, boxes, cosmetic and pharmaceutical bottles, electronic devices, etc.), the field of disposable appliances (for example: disposable Catering utensils, disposable medical supplies, etc.), agricultural fields (such as agricultural films, pesticide-grade fertilizer slow-release materials, etc.) and medical fields (such as biomedical polymer materials).
儘管不受任何特定理論所限制,發明人相信,只要控制預縮聚反應使催化劑的鈦及鋯重量比在期望範圍內及/或所得到之該聚酯組合物中的鈦及鋯重量比在期望範圍內,即可使製程時間減少(例如:< 600分鐘),並且所得到之該聚酯組合物不僅為生分解組合物,亦具有較低的酸價及/或預期黏度及/或較低色度。 實施例 Although not limited to any particular theory, the inventors believe that as long as the precondensation polymerization reaction is controlled so that the weight ratio of titanium and zirconium in the catalyst is within the desired range and/or the weight ratio of titanium and zirconium in the resulting polyester composition is within the desired range. Within the range, the process time can be reduced (for example: <600 minutes), and the obtained polyester composition is not only a biodegradable composition, but also has a lower acid value and/or expected viscosity and/or lower Chroma. Example
提供以下本發明各方面的非限制性實施例主要是為了闡明本發明的各方面及其所達到的效益。The following non-limiting examples of aspects of the invention are provided primarily to illustrate the aspects of the invention and the benefits achieved therewith.
以下提供聚酯組合物的非限制性製備方法。根據與以下揭示的方法相似的方法,製備14種非限制性實施例聚酯組合物(實施例1-14)及3種比較例聚酯組合物(比較例1-3)。然而,製備實施例1-14及比較例1-3的具體方法通常會與以下揭示的方法在一個或多個方面有所不同。 聚酯製備流程 Non-limiting methods of preparing polyester compositions are provided below. Fourteen non-limiting example polyester compositions (Examples 1-14) and three comparative example polyester compositions (Comparative Examples 1-3) were prepared according to methods similar to those disclosed below. However, the specific methods for preparing Examples 1-14 and Comparative Examples 1-3 will generally differ from the methods disclosed below in one or more aspects. Polyester preparation process
酯化反應:將脂肪族二元酸(例如:琥珀酸)與脂肪族二元醇(例如:丁二醇),在溫度180-220 ℃下進行酯化反應,壓力50-100 kPa,反應2-3小時。Esterification reaction: perform esterification reaction between aliphatic dibasic acid (for example: succinic acid) and aliphatic dihydric alcohol (for example: butylene glycol) at a temperature of 180-220°C, a pressure of 50-100 kPa, reaction 2 -3 hours.
預縮聚反應:將步驟(1)酯化物轉移至預縮合釜中反應,預縮合釜反應溫度為200-260℃,反應時間4.5-6小時,壓力小於0.1 kPa。在預縮聚反應過程中添加適量的催化劑進行催化反應 ,此類催化劑為鋯系化合物和鈦系化合物。Precondensation polymerization reaction: transfer the esterified product of step (1) to the precondensation kettle for reaction. The reaction temperature of the precondensation kettle is 200-260°C, the reaction time is 4.5-6 hours, and the pressure is less than 0.1 kPa. During the precondensation polymerization reaction, an appropriate amount of catalyst is added to carry out the catalytic reaction. Such catalysts are zirconium-based compounds and titanium-based compounds.
擴鏈反應(此為選擇性步驟):預縮聚反應後,在180-220℃下將六亞甲基二異氰酸酯(HDI)加入預聚物中。均勻攪拌,並滯留0.5-1小時。Chain extension reaction (this is an optional step): After the precondensation polymerization reaction, hexamethylene diisocyanate (HDI) is added to the prepolymer at 180-220°C. Stir evenly and leave for 0.5-1 hour.
成品收集:最後,經由造粒過程,所得脂肪族聚酯(例如:PBS)的熔融指數約為1-30 。 實施例 1 Collection of finished products: Finally, after the granulation process, the melt index of the aliphatic polyester (for example: PBS) obtained is about 1-30. Example 1
步驟(1):在具有攪拌裝置、通氮氣入口、加熱裝置、溫度偵測器及減壓用排氣口之反應釜投入以下原料:脂肪族二元酸(例如:琥珀酸50重量份)與脂肪族二元醇(例如:丁二醇49.8重量份),進行減壓除氧,並利用氮氣恢復大氣壓,重覆操作3次,使系統內充滿氮氣。Step (1): Put the following raw materials into a reaction kettle equipped with a stirring device, a nitrogen inlet, a heating device, a temperature detector and a decompression exhaust port: aliphatic dibasic acid (for example: 50 parts by weight of succinic acid) and Aliphatic glycol (for example: 49.8 parts by weight of butanediol) is decompressed and deoxygenated, and nitrogen is used to restore atmospheric pressure. Repeat the operation three times to fill the system with nitrogen.
步驟(2):接著,於氮氣、68 rpm攪拌條件下將系統升溫至180-220℃,並於該溫度下反應2小時進行脫水反應。Step (2): Next, heat the system to 180-220°C under nitrogen and stirring at 68 rpm, and react at this temperature for 2 hours to perform a dehydration reaction.
步驟(3):將步驟(2)之酯化物轉移至縮合釜中反應,縮合釜反應溫度為200-260℃,反應時間485分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:250ppm)和鈦系化合物(Ti原子含量:16.5ppm)。Step (3): Transfer the esterified product of step (2) to the condensation kettle for reaction. The reaction temperature of the condensation kettle is 200-260°C, the reaction time is 485 minutes, and the pressure is less than 0.1 kPa. As the viscosity climbs, the speed of the stirring device decreases to 68 rpm, 52 rpm, 32 rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to carry out the catalytic reaction. These catalysts are zirconium compounds (Zr atomic content: 250ppm) and titanium compounds (Ti atomic content: 16.5ppm).
步驟(4):於200-260℃下從反應釜底部以條狀形式抽出得到聚酯,將其浸入10℃水中,並利用切粒裝置進行造粒,得到最終粒狀聚酯,該聚酯的熔融指數約為1.19。 實施例 2 Step (4): Pull out the polyester in strip form from the bottom of the reaction kettle at 200-260°C, immerse it in water at 10°C, and use a granulating device to granulate to obtain the final granular polyester. The polyester The melt index is approximately 1.19. Example 2
使用與實施例1相似的製程,製備實施例2。然而,製備實施例2之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間330分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:225ppm)和鈦系化合物(Ti原子含量:40ppm)。該聚酯的熔融指數約為1.75。 實施例 3 Using a similar process to Example 1, Example 2 was prepared. However, when preparing step (3) of Example 2, the reaction temperature of the condensation tank is 200-260°C, the reaction time is 330 minutes, and the pressure is less than 0.1 kPa. As the viscosity climbs, the rotation speed of the stirring device decreases to 68 rpm, 52 rpm, 32 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 225ppm) and titanium-based compounds (Ti atomic content: 40ppm). The polyester has a melt index of approximately 1.75. Example 3
使用與實施例1相似的製程,製備實施例3。然而,製備實施例3之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間305分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:225ppm)和鈦系化合物(Ti原子含量:70ppm)。該聚酯的熔融指數約為1.53。 實施例 4 Using a similar process to Example 1, Example 3 was prepared. However, when preparing step (3) of Example 3, the reaction temperature of the condensation tank is 200-260°C, the reaction time is 305 minutes, and the pressure is less than 0.1 kPa. As the viscosity climbs, the rotation speed of the stirring device decreases to 68 rpm, 52 rpm, 32 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 225ppm) and titanium-based compounds (Ti atomic content: 70ppm). The polyester has a melt index of approximately 1.53. Example 4
使用與實施例1相似的製程,製備實施例4。然而,製備實施例4之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間320分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:120ppm)和鈦系化合物(Ti原子含量:40ppm)。該聚酯的熔融指數約為2.21。 實施例 5 Using a similar process to Example 1, Example 4 was prepared. However, when preparing step (3) of Example 4, the reaction temperature of the condensation tank is 200-260°C, the reaction time is 320 minutes, and the pressure is less than 0.1 kPa. As the viscosity climbs, the rotation speed of the stirring device decreases to 68 rpm, 52 rpm, 32 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 120ppm) and titanium-based compounds (Ti atomic content: 40ppm). The polyester has a melt index of approximately 2.21. Example 5
使用與實施例1相似的製程,製備實施例5。然而,製備實施例5之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間300分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:120ppm)和鈦系化合物(Ti原子含量:70ppm)。該聚酯的熔融指數約為3.1。 實施例 6 Using a similar process to Example 1, Example 5 was prepared. However, when preparing step (3) of Example 5, the reaction temperature of the condensation tank is 200-260°C, the reaction time is 300 minutes, and the pressure is less than 0.1 kPa. As the viscosity climbs, the rotating speed of the stirring device decreases to 68 rpm, 52 rpm, 32 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 120ppm) and titanium-based compounds (Ti atomic content: 70ppm). The polyester has a melt index of approximately 3.1. Example 6
使用與實施例1相似的製程,製備實施例6。然而,製備實施例6之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間480分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:120ppm)和鈦系化合物(Ti原子含量:25ppm)。該聚酯的熔融指數約為1.5。 實施例 7 Using a similar process to Example 1, Example 6 was prepared. However, when preparing step (3) of Example 6, the reaction temperature of the condensation tank is 200-260°C, the reaction time is 480 minutes, and the pressure is less than 0.1 kPa. As the viscosity climbs, the rotation speed of the stirring device decreases to 68 rpm, 52 rpm, 32 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 120ppm) and titanium-based compounds (Ti atomic content: 25ppm). The polyester has a melt index of approximately 1.5. Example 7
使用與實施例1相似的製程,製備實施例7。然而,製備實施例7之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間540分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:50ppm)和鈦系化合物(Ti原子含量:25ppm)。該聚酯的熔融指數約為4.54。 實施例 8 Using a similar process to Example 1, Example 7 was prepared. However, when preparing step (3) of Example 7, the reaction temperature of the condensation tank was 200-260°C, the reaction time was 540 minutes, and the pressure was less than 0.1 kPa. As the viscosity climbed, the rotating speed of the stirring device decreased to 68 rpm, 52 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 50ppm) and titanium-based compounds (Ti atomic content: 25ppm). The polyester has a melt index of approximately 4.54. Example 8
使用與實施例1相似的製程,製備實施例8。然而,製備實施例8之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間305分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:100ppm)和鈦系化合物(Ti原子含量:100ppm)。該聚酯的熔融指數約為2.87。 實施例 9 Using a similar process to Example 1, Example 8 was prepared. However, when preparing step (3) of Example 8, the reaction temperature of the condensation tank was 200-260°C, the reaction time was 305 minutes, and the pressure was less than 0.1 kPa. As the viscosity climbed, the rotating speed of the stirring device dropped to 68 rpm, 52 rpm, 32 rpm rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 100ppm) and titanium-based compounds (Ti atomic content: 100ppm). The polyester has a melt index of approximately 2.87. Example 9
使用與實施例1相似的製程,製備實施例9。然而,製備實施例9之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間320分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:50ppm)和鈦系化合物(Ti原子含量:100ppm)。該聚酯的熔融指數約為4.82。 實施例 10 Using a similar process to Example 1, Example 9 was prepared. However, when preparing step (3) of Example 9, the reaction temperature of the condensation tank is 200-260°C, the reaction time is 320 minutes, and the pressure is less than 0.1 kPa. As the viscosity climbs, the rotation speed of the stirring device decreases to 68 rpm, 52 rpm, 32 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 50ppm) and titanium-based compounds (Ti atomic content: 100ppm). The polyester has a melt index of approximately 4.82. Example 10
使用與實施例1相似的製程,製備實施例10。然而,製備實施例10之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間365分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:20ppm)和鈦系化合物(Ti原子含量:100ppm)。該聚酯的熔融指數約為3.59。 實施例 11 Using a similar process to Example 1, Example 10 was prepared. However, when preparing step (3) of Example 10, the reaction temperature of the condensation tank was 200-260°C, the reaction time was 365 minutes, and the pressure was less than 0.1 kPa. As the viscosity climbed, the rotating speed of the stirring device decreased to 68 rpm, 52 rpm, 32 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 20ppm) and titanium-based compounds (Ti atomic content: 100ppm). The polyester has a melt index of approximately 3.59. Example 11
使用與實施例1相似的製程,製備實施例11。然而,製備實施例11之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間470分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:10ppm)和鈦系化合物(Ti原子含量:100ppm)。該聚酯的熔融指數約為4.31。 實施例 12 Using a similar process to Example 1, Example 11 was prepared. However, when preparing step (3) of Example 11, the reaction temperature of the condensation tank was 200-260°C, the reaction time was 470 minutes, and the pressure was less than 0.1 kPa. As the viscosity climbed, the rotating speed of the stirring device decreased to 68 rpm, 52 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 10ppm) and titanium-based compounds (Ti atomic content: 100ppm). The polyester has a melt index of approximately 4.31. Example 12
使用與實施例1相似的製程,製備實施例12。然而,製備實施例12之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間345分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:5ppm)和鈦系化合物(Ti原子含量:125ppm)。該聚酯的熔融指數約為4.85。 實施例 13 Using a similar process to Example 1, Example 12 was prepared. However, when preparing step (3) of Example 12, the reaction temperature of the condensation tank was 200-260°C, the reaction time was 345 minutes, and the pressure was less than 0.1 kPa. As the viscosity climbed, the rotating speed of the stirring device decreased to 68 rpm, 52 rpm, 32 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 5ppm) and titanium-based compounds (Ti atomic content: 125ppm). The polyester has a melt index of approximately 4.85. Example 13
使用與實施例1相似的製程,製備實施例13。然而,製備實施例13之步驟(3)時,縮合釜反應溫度為200-260℃,反應時間315分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:2ppm)和鈦系化合物(Ti原子含量:90ppm)。該聚酯的熔融指數約為4.39。 實施例 14 Using a similar process to Example 1, Example 13 was prepared. However, when preparing step (3) of Example 13, the reaction temperature of the condensation tank was 200-260°C, the reaction time was 315 minutes, and the pressure was less than 0.1 kPa. As the viscosity climbed, the rotating speed of the stirring device decreased to 68 rpm, 52 rpm, 32 rpm, and 32 rpm. rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium-based compounds (Zr atomic content: 2ppm) and titanium-based compounds (Ti atomic content: 90ppm). The polyester has a melt index of approximately 4.39. Example 14
步驟(1):在具有攪拌裝置、通氮氣入口、加熱裝置、溫度偵測器及減壓用排氣口之反應釜投入以下原料:脂肪族二元酸(例如:己二酸55.36重量份)與脂肪族二元醇(例如:丁二醇44.37重量份),進行減壓除氧,並利用氮氣恢復大氣壓,重覆操作3次,使系統內充滿氮氣。Step (1): Put the following raw materials into a reaction kettle equipped with a stirring device, a nitrogen inlet, a heating device, a temperature detector and a decompression exhaust port: aliphatic dibasic acid (for example: 55.36 parts by weight of adipic acid) With an aliphatic glycol (for example: 44.37 parts by weight of butanediol), perform decompression and oxygen removal, and use nitrogen to restore atmospheric pressure. Repeat the operation three times to fill the system with nitrogen.
步驟(2):接著,於氮氣、68 rpm攪拌條件下將系統升溫至180-220℃,並於該溫度下反應2小時進行脫水反應。Step (2): Next, heat the system to 180-220°C under nitrogen and stirring at 68 rpm, and react at this temperature for 2 hours to perform a dehydration reaction.
步驟(3):將步驟(2)酯化物轉移至縮合釜中反應,縮合釜反應溫度為200-260℃,反應時間475分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:100 ppm)和鈦系化合物(Ti原子含量: 100 ppm)。Step (3): Transfer the esterified product of step (2) to the condensation kettle for reaction. The reaction temperature of the condensation kettle is 200-260°C, the reaction time is 475 minutes, and the pressure is less than 0.1 kPa. As the viscosity climbs, the rotation speed of the stirring device is reduced to 68 rpm, 52 rpm, 32 rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium compounds (Zr atomic content: 100 ppm) and titanium compounds (Ti atomic content: 100 ppm).
步驟(4):於200-260℃下從反應釜底部以條狀形式抽出得到聚酯,將其浸入10℃水中,並利用切粒裝置進行造粒,得到最終粒狀聚酯,該聚酯的熔融指數約為14.2。 比較例 1 Step (4): Pull out the polyester in strip form from the bottom of the reaction kettle at 200-260°C, immerse it in water at 10°C, and use a granulating device to granulate to obtain the final granular polyester. The polyester The melt index is approximately 14.2. Comparative example 1
步驟(1):在具有攪拌裝置、通氮氣入口、加熱裝置、溫度偵測器及減壓用排氣口之反應釜投入以下原料:脂肪族二元酸(例如:琥珀酸50重量份)與脂肪族二元醇(例如:丁二醇49.8重量份),進行減壓除氧,並利用氮氣恢復大氣壓,重覆操作3次,使系統內充滿氮氣。Step (1): Put the following raw materials into a reaction kettle equipped with a stirring device, a nitrogen inlet, a heating device, a temperature detector and a decompression exhaust port: aliphatic dibasic acid (for example: 50 parts by weight of succinic acid) and Aliphatic glycol (for example: 49.8 parts by weight of butanediol) is decompressed and deoxygenated, and nitrogen is used to restore atmospheric pressure. Repeat the operation three times to fill the system with nitrogen.
步驟(2):接著,於氮氣、68 rpm攪拌條件下將系統升溫至180-220℃,並於該溫度下反應2小時進行脫水反應。Step (2): Next, heat the system to 180-220°C under nitrogen and stirring at 68 rpm, and react at this temperature for 2 hours to perform a dehydration reaction.
步驟(3):將步驟(2)酯化物轉移至縮合釜中反應,縮合釜反應溫度為200-260℃,反應時間540分鐘,壓力小於0.1 kPa,隨黏度爬升,攪拌裝置的轉速降為68 rpm、52 rpm、32 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:300 ppm)。Step (3): Transfer the esterified product of step (2) to the condensation kettle for reaction. The reaction temperature of the condensation kettle is 200-260°C, the reaction time is 540 minutes, and the pressure is less than 0.1 kPa. As the viscosity climbs, the rotation speed of the stirring device is reduced to 68 rpm, 52 rpm, 32 rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. This type of catalyst is a zirconium-based compound (Zr atomic content: 300 ppm).
步驟(4):於200-260℃下從反應釜底部以條狀形式抽出得到聚酯,將其浸入10℃水中,並利用切粒裝置進行造粒,得到最終粒狀聚酯,該聚酯的熔融指數約為4.45。 比較例 2 Step (4): Pull out the polyester in strip form from the bottom of the reaction kettle at 200-260°C, immerse it in water at 10°C, and use a granulating device to granulate to obtain the final granular polyester. The polyester The melt index is approximately 4.45. Comparative example 2
步驟(1):在具有攪拌裝置、通氮氣入口、加熱裝置、溫度偵測器及減壓用排氣口之反應釜投入以下原料:脂肪族二元酸(例如:琥珀酸50重量份)與脂肪族二元醇(例如:丁二醇49.8重量份),進行減壓除氧,並利用氮氣恢復大氣壓,重覆操作3次,使系統內充滿氮氣。Step (1): Put the following raw materials into a reaction kettle equipped with a stirring device, a nitrogen inlet, a heating device, a temperature detector and a decompression exhaust port: aliphatic dibasic acid (for example: 50 parts by weight of succinic acid) and Aliphatic glycol (for example: 49.8 parts by weight of butanediol) is decompressed and deoxygenated, and nitrogen is used to restore atmospheric pressure. Repeat the operation three times to fill the system with nitrogen.
步驟(2):接著,於氮氣、68 rpm攪拌條件下將系統升溫至180-220℃,並於該溫度下反應2小時進行脫水反應。Step (2): Next, heat the system to 180-220°C under nitrogen and stirring at 68 rpm, and react at this temperature for 2 hours to perform a dehydration reaction.
步驟(3):將步驟(2)酯化物轉移至縮合釜中反應,縮合釜反應溫度為200-260℃,反應時間600分鐘,壓力小於0.1 kPa,攪拌裝置的轉速降為68 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鈦系化合物(Ti原子含量:100ppm)。無法於600分鐘內得到高黏度成品。Step (3): Transfer the esterification product of step (2) to the condensation kettle for reaction. The reaction temperature of the condensation kettle is 200-260°C, the reaction time is 600 minutes, the pressure is less than 0.1 kPa, and the rotation speed of the stirring device is reduced to 68 rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to carry out the catalytic reaction. This type of catalyst is a titanium-based compound (Ti atom content: 100ppm). High viscosity finished product cannot be obtained within 600 minutes.
步驟(4):於200-260℃下從反應釜底部排出,並浸入10℃水中冷卻取得樣品。 比較例 3 Step (4): Discharge from the bottom of the reaction kettle at 200-260°C, and immerse in 10°C water to cool down to obtain a sample. Comparative example 3
步驟(1):在具有攪拌裝置、通氮氣入口、加熱裝置、溫度偵測器及減壓用排氣口之反應釜投入以下原料:脂肪族二元酸(例如:琥珀酸50重量份)與脂肪族二元醇(例如:丁二醇49.8重量份),進行減壓除氧,並利用氮氣恢復大氣壓,重覆操作3次,使系統內充滿氮氣。Step (1): Put the following raw materials into a reaction kettle equipped with a stirring device, a nitrogen inlet, a heating device, a temperature detector and a decompression exhaust port: aliphatic dibasic acid (for example: 50 parts by weight of succinic acid) and Aliphatic glycol (for example: 49.8 parts by weight of butanediol) is decompressed and deoxygenated, and nitrogen is used to restore atmospheric pressure. Repeat the operation three times to fill the system with nitrogen.
步驟(2):接著,於氮氣、68 rpm攪拌條件下將系統升溫至180-220℃,並於該溫度下反應2小時進行脫水反應。Step (2): Next, heat the system to 180-220°C under nitrogen and stirring at 68 rpm, and react at this temperature for 2 hours to perform a dehydration reaction.
步驟(3):將步驟(2)酯化物轉移至縮合釜中反應,縮合釜反應溫度為200-260℃,反應時間600分鐘,壓力小於0.1 kPa,攪拌裝置的轉速降為68 rpm。在縮聚反應過程中添加適量的催化劑進行催化反應 ,這類催化劑為鋯系化合物(Zr原子含量:250 ppm)和鈦系化合物(Ti原子含量:5 ppm)。無法於600分鐘內得到高黏度成品。Step (3): Transfer the esterification product of step (2) to the condensation kettle for reaction. The reaction temperature of the condensation kettle is 200-260°C, the reaction time is 600 minutes, the pressure is less than 0.1 kPa, and the rotation speed of the stirring device is reduced to 68 rpm. During the polycondensation reaction, an appropriate amount of catalyst is added to catalyze the reaction. Such catalysts are zirconium compounds (Zr atomic content: 250 ppm) and titanium compounds (Ti atomic content: 5 ppm). High viscosity finished product cannot be obtained within 600 minutes.
步驟(4):於200-260℃下從反應釜底部排出,並浸入10℃水中冷卻取得樣品。 結果 Step (4): Discharge from the bottom of the reaction kettle at 200-260°C, and immerse in 10°C water to cool down to obtain a sample. result
評估實施例1-14和比較例1-3,以判斷這些聚酯組合物的性質。如上所述,根據與上述實施例1中描述的類似方法製備實施例2-14及比較例1-3。然而,在製程反應時間、C2~12脂肪族二羧酸種類、鋯原子含量、鈦原子含量及鈦/鋯之重量比值方面對於製備的聚酯組合物有所不同。Examples 1-14 and Comparative Examples 1-3 were evaluated to determine the properties of these polyester compositions. As described above, Examples 2-14 and Comparative Examples 1-3 were prepared according to a method similar to that described in Example 1 above. However, the prepared polyester compositions are different in terms of process reaction time, type of C2~12 aliphatic dicarboxylic acid, zirconium atom content, titanium atom content and titanium/zirconium weight ratio.
進一步對聚酯組合物評估熔融指數、酸價、色度、鋯原子含量、鈦原子含量及鈦/鋯之重量比值之分析。表1提供實施例1-14和比較例1-3的製程條件及一些物性檢測數據。Further analysis of the polyester composition was conducted to evaluate the melt index, acid value, color, zirconium atom content, titanium atom content and titanium/zirconium weight ratio. Table 1 provides the process conditions and some physical property detection data of Examples 1-14 and Comparative Examples 1-3.
表1
表1 (續)
為了評估實施例1-14和比較例1-3的熔融指數(MI),進行熔融指數測試,說明如下: 1. 儀器及其廠牌:融熔指數分析儀,型號LMI5000。 2. 樣品製備方法:樣品放置於熱風循環式烘箱內(80 ± 2℃* 4hrs),確保無水份附著於待測樣品內。 3. 測試標準:依據ISO 1133-1:2011(E)。 4. 測試條件:溫度(190 ± 2℃)與總荷重(含壓縮棒)重量2.16kg。 5. 測試流程:將已烘過的待測樣品4~8 g置入190 ℃加熱管中,待預熱完後加上砝碼,開始進行待測樣品的熔融指數測試,計時10分鐘取樣秤重,每個樣品測試2次,計算其平均值。 In order to evaluate the melt index (MI) of Examples 1-14 and Comparative Examples 1-3, a melt index test was performed and the instructions are as follows: 1. The instrument and its brand: Melt Index Analyzer, model LMI5000. 2. Sample preparation method: Place the sample in a hot air circulation oven (80 ± 2℃* 4hrs) to ensure that no moisture adheres to the sample to be tested. 3. Test standard: based on ISO 1133-1:2011(E). 4. Test conditions: temperature (190 ± 2℃) and total load (including compression rod) weight 2.16kg. 5. Test process: Place 4~8 g of the baked sample to be tested into a 190°C heating tube. After preheating, add weights and start the melt index test of the sample to be tested. Time the sampling scale for 10 minutes. Each sample is tested twice and the average value is calculated.
實施例1-14和比較例1-3的酸價(Acid Value,AV),以酸價測試進行評估,說明如下: 1. 儀器及其廠牌:METROHM 725 DOSIMAT。 2. 樣品製備方法:取約0.4-0.6 g待測樣品放置於預先乾燥100 c.c.樣品瓶中,加入30-50 ml鄰-甲酚;將樣品瓶置於加熱攪拌器上,110 ± 5℃加熱攪拌至完全溶解,大約30分鐘;將溶液冷卻至室溫,準備滴定。 3. 測試條件:以0.03N KOH對溶於待測之試樣做電位滴定。 4. 測試流程:加3 ml 0.01N KCl於待測液中攪拌約1分鐘,確認滴定液濃度、空白值及滴定參數並設定於儀器中,之後將電極浸入待測液中,按下開始滴定。滴定器結果以meqKOH/g表示。 The acid value (AV) of Examples 1-14 and Comparative Examples 1-3 was evaluated using the acid value test. The description is as follows: 1. The instrument and its brand: METROHM 725 DOSIMAT. 2. Sample preparation method: Place about 0.4-0.6 g of the sample to be tested in a pre-dried 100 c.c. sample bottle, add 30-50 ml o-cresol; place the sample bottle on a heating stirrer, and heat at 110 ± 5°C Stir until completely dissolved, about 30 minutes; cool the solution to room temperature and prepare for titration. 3. Test conditions: Use 0.03N KOH to perform potentiometric titration on the sample to be tested. 4. Test process: Add 3 ml 0.01N KCl into the liquid to be tested and stir for about 1 minute. Confirm the titrant concentration, blank value and titration parameters and set them in the instrument. Then immerse the electrode into the liquid to be tested and press to start titration. . Titrator results are expressed in meqKOH/g.
實施例1-14和比較例1-3的色度(YI),以色度測試進行評估,說明如下: 1. 儀器及其廠牌:NIPPON DENSHOKU 300a、ZE-2000。 2. 樣品製備方法:取約20-40 g待測樣品粉體/粒子裝入方形石英比色槽(Quartz Cell)中或使用已製備完成之適用色板。 3. 測試流程:選擇''EZMQC''分析軟體先進行白板及標準色板校正,在將樣品置於反射光測試區測口處,固定完成後進行測試,並重複三次,待測試完成即可將視窗內讀值(L*,a*,b*,YI)進行平均及紀錄。 The colorimetric (YI) of Examples 1-14 and Comparative Examples 1-3 were evaluated using the colorimetric test. The description is as follows: 1. The instrument and its brand: NIPPON DENSHOKU 300a, ZE-2000. 2. Sample preparation method: Take about 20-40 g of sample powder/particles to be tested and put them into a square quartz colorimetric cell (Quartz Cell) or use a prepared suitable color plate. 3. Test process: Select the ''EZMQC'' analysis software to calibrate the white plate and standard color plate first, place the sample at the test port of the reflected light test area, perform the test after fixation, and repeat three times until the test is completed. Average and record the readings (L*, a*, b*, YI) in the window.
對於實施例1-14和比較例1-3的鈦及鋯含量,進行鈦及鋯之原子含量分析,說明如下: 1. 儀器及其廠牌:感應耦合電漿原子放射光譜分析儀(ICP-OES),型號CEM - MARS 6。 2. 樣品製備方法:稱取 0.2 g所述生分解組合物,加入9 mL硝酸/3 mL鹽酸,密封於微波消化瓶中,30分鐘由室溫升溫至210℃,持溫微波消化30分鐘,冷卻至60℃後,加入超純水稀釋至30 mL,使用孔徑11um,厚度0.18mm之濾紙過濾。 3. 測試流程:配置檢測元素鋯及鈦的標準溶液,並建立元素檢量線;將微波消化後之待測樣品,經ICP-OES測試。 For the titanium and zirconium contents in Examples 1-14 and Comparative Examples 1-3, the atomic contents of titanium and zirconium were analyzed, and the description is as follows: 1. Instrument and its brand: Inductively coupled plasma atomic emission spectrometer (ICP-OES), model CEM-MARS 6. 2. Sample preparation method: Weigh 0.2 g of the biodegradation composition, add 9 mL nitric acid/3 mL hydrochloric acid, seal it in a microwave digestion bottle, raise the temperature from room temperature to 210°C for 30 minutes, and maintain the temperature for microwave digestion for 30 minutes. After cooling to 60°C, add ultrapure water to dilute to 30 mL, and filter using filter paper with a pore size of 11um and a thickness of 0.18mm. 3. Testing process: Configure standard solutions for detecting elements zirconium and titanium, and establish element calibration lines; test the samples to be tested after microwave digestion through ICP-OES.
結果顯示,實施例1-14具有鈦/鋯之重量比值大於0.05,實施例1-14之製程時間皆小於600分鐘,且酸價皆低於20 meqKOH/g。顯示無論二酸種類和鈦含量、鋯含量如何變動,只要確保聚酯組合物中鈦/鋯之重量比值大於0.05即可達到期許之功效。The results show that Examples 1-14 have a titanium/zirconium weight ratio greater than 0.05, the process times of Examples 1-14 are all less than 600 minutes, and the acid values are all less than 20 meqKOH/g. It shows that no matter how the diacid type, titanium content, and zirconium content change, as long as the titanium/zirconium weight ratio in the polyester composition is greater than 0.05, the desired effect can be achieved.
相較之下,比較例1只含有鋯,而不含有鈦,其製程時間雖小於600分鐘,但酸價高達20.55 meqKOH/g。比較例2只含有鈦,而不含有鋯,其製程時間超過600分鐘,無法得到期望之高黏度成品。比較例3雖含有鈦及鋯,但鈦/鋯之重量比值並未大於0.05,其製程時間超過600分鐘,亦無法得到目標黏度成品。In comparison, Comparative Example 1 only contains zirconium but not titanium. Although the process time is less than 600 minutes, the acid value is as high as 20.55 meqKOH/g. Comparative Example 2 only contains titanium but not zirconium. The process time exceeds 600 minutes and the expected high viscosity finished product cannot be obtained. Although Comparative Example 3 contains titanium and zirconium, the weight ratio of titanium/zirconium is not greater than 0.05, the process time exceeds 600 minutes, and the target viscosity finished product cannot be obtained.
此外,實施例1-14之聚酯組合物還具有期望的黏度(熔融指數1~30),以及優良的色度(小於55)。In addition, the polyester compositions of Examples 1 to 14 also have desired viscosity (melt index 1 to 30) and excellent color (less than 55).
綜上所述,儘管不受任何特定理論所限制,發明人相信,只要控制預縮聚反應使催化劑的鈦及鋯重量比在期望範圍內及/或所得到之該聚酯組合物中的鈦及鋯重量比在期望範圍內,即可使製程時間減少(例如:< 600分鐘),並且所得到之該聚酯組合物不僅為生分解組合物,亦具有較低的酸價及/或預期黏度及/或較低色度。In summary, although not limited to any particular theory, the inventor believes that as long as the precondensation polymerization reaction is controlled so that the weight ratio of titanium and zirconium in the catalyst is within the desired range and/or the titanium and zirconium in the resulting polyester composition are When the zirconium weight ratio is within the desired range, the process time can be reduced (for example: <600 minutes), and the resulting polyester composition is not only a biodegradable composition, but also has a lower acid value and/or expected viscosity. and/or lower chroma.
本文中,所提供的所有範圍旨在包括在給定之範圍內的每個特定範圍以及在該給定範圍之間的子範圍的組合。此外,除非另有說明,否則本文提供的所有範圍皆包括所述範圍的端點。從而,範圍1-5具體包括1、2、3、4和5,以及諸如2-5、3-5、2-3、2-4、1-4等子範圍。All ranges provided herein are intended to include each specific range within the given range and every combination of subranges between the given ranges. Furthermore, unless otherwise indicated, all ranges provided herein include the endpoints of the ranges. Thus, the range 1-5 specifically includes 1, 2, 3, 4, and 5, as well as subranges such as 2-5, 3-5, 2-3, 2-4, 1-4, and the like.
在本說明書中引用的所有刊物和專利申請案皆透過引用併入本文,並且出於任何及所有目的,每一個別刊物或專利申請案皆明確且個別地指出以透過引用併入本文。在本文與透過引用併入本文的任何刊物或專利申請案之間存在不一致的情況下,以本文為準。All publications and patent applications cited in this specification are hereby incorporated by reference, and each individual publication or patent application is expressly and individually indicated to be incorporated by reference for any and all purposes. In the event of any inconsistency between this document and any publication or patent application incorporated by reference, this document shall control.
本文所用之術語「包括」、「具有」和「包含」具有開放、非限制性的意義。術語「一」和「該」應理解為涵蓋複數及單數。術語「一個或多個」係指「至少一個」,因此可包括單一特徵或混合物/組合特徵。The terms "includes," "has," and "includes" are used herein in an open, non-limiting sense. The terms "a" and "the" shall be understood to cover both the plural and the singular. The term "one or more" means "at least one" and thus may include a single feature or a mixture/combination of features.
除了在操作實施例中或在另外指出的地方,所有表示成分及/或反應條件的量的數字在所有情況下皆可使用術語「約」修飾,意指在所指示的數字的±5%以內。本文所用之術語「基本上不含」或「實質上不含」係指少於約2%的特定特徵。在申請專利範圍中可否定地排除本文中肯定地闡述的所有要素或特徵。Except in the Operating Examples or where otherwise indicated, all numbers expressing quantities of ingredients and/or reaction conditions may in all cases be modified by the term "about" meaning within ±5% of the indicated number. . As used herein, the terms "substantially free" or "substantially free" mean less than about 2% of a specified characteristic. All elements or features affirmatively set forth herein are negligibly excluded from the scope of the claim.
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