TWI811886B - Low temperature food molding device - Google Patents
Low temperature food molding device Download PDFInfo
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- TWI811886B TWI811886B TW110146600A TW110146600A TWI811886B TW I811886 B TWI811886 B TW I811886B TW 110146600 A TW110146600 A TW 110146600A TW 110146600 A TW110146600 A TW 110146600A TW I811886 B TWI811886 B TW I811886B
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- 235000013305 food Nutrition 0.000 title claims abstract description 28
- 238000000465 moulding Methods 0.000 title abstract description 7
- 235000021581 juice product Nutrition 0.000 claims description 131
- 238000000605 extraction Methods 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 12
- 238000004381 surface treatment Methods 0.000 claims description 5
- 230000002209 hydrophobic effect Effects 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 238000012986 modification Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 2
- 230000001737 promoting effect Effects 0.000 claims 1
- 235000015243 ice cream Nutrition 0.000 abstract description 15
- 239000002994 raw material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 241000220645 Leonotis nepetifolia Species 0.000 description 1
- 241000533950 Leucojum Species 0.000 description 1
- 241000557119 Platystemon Species 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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- Confectionery (AREA)
- Frying-Pans Or Fryers (AREA)
- General Preparation And Processing Of Foods (AREA)
Abstract
Description
本發明是有關於一種食品製作裝置,特別是有關於一種食品低溫成形裝置。 The present invention relates to a food production device, and in particular to a food low-temperature forming device.
現有的冰品自動販賣機,只能將預先製作的冰品以冰品杯的形式冰凍存放於販賣機中,等消費者選擇口味之後,投幣按下選擇,再由自動販賣系統將選擇口味的冰品杯投入出貨位置,提供消費者取用,無法滿足目前消費者所需求的新鮮、現作及造型等消費需求。 Existing ice vending machines can only store pre-made ice products in the form of ice cups in the vending machine. After the consumer selects a flavor, he inserts a coin and presses the button to select, and then the vending system will select the flavor. The ice cream cups are placed in the shipping position for consumers to take, which cannot meet the current consumer demands for freshness, freshness, and styling.
已知之技術如我國新型專利公告153215號「冰淇淋自動販賣機」,其主要揭露一種冰淇淋自動販賣機,其係包括在販賣機機體內設有一儲杯桶裝置、一單一控制器裝置、一杯子控制裝置、一冰淇淋原料控制裝置以及多數用於自動控制之微動開關與控制閥等組件而構成者;藉由機體上投幣開關啟動各該裝置連續動作,使冰淇淋能定量自動承載於杯子內,並於出口端供使用者取用。 Known technologies such as my country's New Patent Announcement No. 153215 "Ice Cream Vending Machine" mainly discloses an ice cream vending machine, which includes a cup storage bucket device, a single controller device, and a cup control device inside the vending machine body. It is composed of a device, an ice cream raw material control device, and most components such as micro switches and control valves for automatic control; the coin-operated switch on the machine body starts the continuous action of each device, so that the ice cream can be automatically loaded into the cup in a quantitative manner, and Available for users at the exit.
然而,現有的冰淇淋冰品販賣機所製作出來的冰淇淋冰品造型都大致相同,例如呈現捲曲形狀或是呈現無特定形狀的一坨,無法提供其他造型。 However, the shapes of the ice creams produced by existing ice cream vending machines are generally the same, such as a curled shape or a lump with no specific shape, and other shapes cannot be provided.
有鑑於此,本發明之一目的就是在提供一種食品低溫成形裝置,以解決上述習知技藝之問題。 In view of this, one object of the present invention is to provide a food low-temperature forming device to solve the above-mentioned problems of the conventional technology.
為達前述目的,本發明提出一種食品低溫成形裝置一冰品供應裝置,包含一容槽及一攪拌器設於該容槽中,用以於該容槽中製作出一冰品,該容槽之底部具有一冰品出口;至少一分離式模具,包含一第一半模具、一第二半模具、一第一底板及一第二底板,其中該第一半模具及該第二半模具之頂側分別具有一冰品入口,該第一半模具及該第二半模具之底側分別具有一倒出口,其中該第一底板及該第二底板係分別具有一凸塊活動式限位於該第一半模具及該第二半模具之一限位槽中;至少一移動元件,用以驅使該第一底板及該第二底板朝著彼此靠近之方向移動,藉以使得間接驅使該第一半模具及該第二半模具由一開啟模式轉換成一閉合模式,且使得該第一底板及該第二底板閉合該倒出口,以便共同圍繞出一成形區,該分離式模具之該成形區具有一立體造型,其中該分離式模具之該冰品入口在該閉合模式係貼合該冰品供應裝置之該冰品出口;以及一推擠元件,設於該冰品供應裝置之該容槽中,用以推擠該容槽中之該冰品,且使得該冰品經由該冰品出口與該冰品入口填入該分離式模具之該成形區中,以便使得該冰品具有該成形區之該立體造型。 In order to achieve the aforementioned object, the present invention proposes a food low-temperature forming device and an ice product supply device, which includes a container and a stirrer located in the container for producing an ice product in the container. The bottom has an ice product outlet; at least one separate mold includes a first half mold, a second half mold, a first bottom plate and a second bottom plate, wherein the first half mold and the second half mold The top side has an ice product inlet respectively, and the bottom side of the first half mold and the second half mold respectively has a pouring outlet, wherein the first bottom plate and the second bottom plate respectively have a protrusion movablely limited to the In a limiting groove of the first half mold and the second half mold; at least one moving element is used to drive the first bottom plate and the second bottom plate to move in the direction of approaching each other, thereby indirectly driving the first half The mold and the second half mold are converted from an open mode to a closed mode, and the first bottom plate and the second bottom plate close the pouring opening so as to jointly surround a forming area. The forming area of the separate mold has a a three-dimensional shape, wherein the ice product inlet of the separate mold is in contact with the ice product outlet of the ice product supply device in the closed mode; and a pushing element is provided in the receptacle of the ice product supply device, It is used to push the ice product in the container and fill the ice product into the forming area of the separate mold through the ice product outlet and the ice product inlet, so that the ice product has the shape of the forming area. The three-dimensional shape.
其中,更包含一抽氣裝置連通該分離式模具之該第一半模具及第二半模具,當該分離式模具呈該閉合模式時,該抽氣裝置將該分離式模具之該成形區中之空氣抽出,藉由產生一負壓以便將該容槽中的該冰品吸入該成形區中,其中該負壓之大小係反比於該冰品之可推動性。 It further includes an air extraction device connected to the first half mold and the second half mold of the separable mold. When the separable mold is in the closed mode, the air extraction device removes the air from the forming area of the separable mold. The air is extracted to create a negative pressure to suck the ice product in the container into the forming area, where the magnitude of the negative pressure is inversely proportional to the pushability of the ice product.
其中,更包含一冷卻元件設於該分離式模具之上,用以冷卻該分離式模具以防止該冰品融化而崩塌。 It further includes a cooling element disposed on the separate mold for cooling the separate mold to prevent the ice product from melting and collapsing.
其中,更包含一振動元件設於該分離式模具上,用以於該推擠元件及該抽氣裝置運作時,同時振動該分離式模具,藉以使得該分離式模具之該成形區中之該冰品符合該成形區之該立體造型,其中該振動元件所產生之振幅之大小係對應於該成形區之輪廓精細度。 It further includes a vibration element disposed on the separate mold for vibrating the separate mold at the same time when the pushing element and the air extraction device are operating, so as to make the mold in the forming area of the separate mold The ice product conforms to the three-dimensional shape of the forming area, and the amplitude of the vibration generated by the vibrating element corresponds to the contour fineness of the forming area.
其中,當該分離式模具之該成形區中之該冰品具有該立體造型後,該移動元件係進一步驅使該第一底板及該第二底板朝著彼此遠離之方向移動,先使得該第一底板及該第二底板開啟該倒出口,再間接驅使該第一半模具及該第二半模具由該閉合模式轉換成該開啟模式,以便經由該倒出口倒出該冰品。 Wherein, when the ice product in the forming area of the separate mold has the three-dimensional shape, the moving element further drives the first bottom plate and the second bottom plate to move in a direction away from each other, first making the first bottom plate move away from each other. The bottom plate and the second bottom plate open the pouring outlet, and then indirectly drive the first half mold and the second half mold to convert from the closed mode to the open mode, so that the ice product can be poured out through the pouring outlet.
其中,該振動元件於該第一半模具及該第二半模具由該閉合模式轉換成該開啟模式時,同時振動該分離式模具,有助於使得該冰品脫離該分離式模具,其中該振動元件所產生之振幅之大小係對應於該成形區之輪廓精細度。 Wherein, when the first half mold and the second half mold are converted from the closed mode to the open mode, the vibration element simultaneously vibrates the separate mold, which helps to separate the ice product from the separate mold, wherein the The magnitude of the amplitude generated by the vibrating element corresponds to the contour fineness of the forming zone.
其中,該分離式模具之該成形區係經過一表面處理以減少該冰品沾黏該分離式模具。 Wherein, the forming area of the separate mold undergoes a surface treatment to reduce the ice product from sticking to the separate mold.
其中,該表面處理係以表面改質方式使得該分離式模具之該成形區之一表面具有疏水性,或是以拋光方式使得該分離式模具之該成形區之該表面之粗糙度變小,或是以鍍膜方法使得該分離式模具之該成形區之該表面上形成抗沾黏之離型層。 Wherein, the surface treatment is a surface modification method to make a surface of the forming area of the separable mold hydrophobic, or a polishing method to make the surface roughness of the forming area of the separable mold smaller, Or a coating method is used to form an anti-stick release layer on the surface of the forming area of the separate mold.
其中,該移動元件係橫向推移該第一底板及該第二底板,以便使得該第一半模具及該第二半模具由該開啟模式轉換成該閉合模式,該推擠元件係縱向推擠該冰品以便將該冰品擠入該分離式模具之該成形區中。 Wherein, the moving element moves the first bottom plate and the second bottom plate laterally, so as to convert the first half mold and the second half mold from the open mode to the closed mode, and the pushing element longitudinally pushes the The ice product is squeezed into the forming area of the separate mold.
其中,該推擠元件係具有一活塞桿之一驅動缸,該活塞桿上具有一推板,用以將該冰品供應裝置所製作之該冰品推入至該分離式模具之該成形區中。 Wherein, the pushing element is a driving cylinder with a piston rod, and the piston rod is provided with a push plate for pushing the ice products produced by the ice product supply device into the forming area of the separate mold middle.
承上所述,本發明之食品低溫成形裝置,具有以下優點:(1)藉由利用分離式模具可快速形成立體冰品造型,且係採用一體塑形而非堆疊成形方式,因此可適合快速製作且不容易導致成品變形。(2)具有移動元件可橫向推移分離式模具之第一半模具及第二半模具,且該推擠元件可縱向推擠冰品,以將冰品擠入分離式模具之成形區中。(3)具有抽氣裝置可產生負壓有助於將冰品吸入成形區中。(4)具有振動元件可依據成形區之輪廓精細度產生振動使得冰品更符合分離式模具之成形區之立體造型。(5)具有冷卻元件可將分離式模具之成形區之表面冷卻至接近(甚至相同於)冰品之溫度以避免冰品因溫差而產生融化崩塌現象。(6)先打開倒出口,再使第一底板及第二底板分離,即可輕易倒出冰品,避免冰品因受推板之推擠壓力而黏著在第一底板及第二底板上的問題。 Based on the above, the food low-temperature forming device of the present invention has the following advantages: (1) It can quickly form three-dimensional ice product shapes by using separate molds, and adopts integrated molding instead of stacked molding, so it can be suitable for rapid It is easy to make and will not cause deformation of the finished product. (2) Having a moving element that can laterally push the first half mold and the second half mold of the separate mold, and the pushing element can push the ice product longitudinally to squeeze the ice product into the forming area of the separate mold. (3) It has an air extraction device that can generate negative pressure to help suck the ice products into the forming area. (4) It has a vibration element that can generate vibration according to the fineness of the contour of the forming area, making the ice products more consistent with the three-dimensional shape of the forming area of the separate mold. (5) The cooling element can cool the surface of the forming area of the separate mold to a temperature close to (or even the same as) the ice product to prevent the ice product from melting and collapsing due to temperature differences. (6) Open the pouring outlet first, and then separate the first bottom plate and the second bottom plate to easily pour out the ice products and avoid the ice products from sticking to the first and second bottom plates due to the pushing pressure of the push plate. problem.
茲為使鈞審對本發明的技術特徵及所能達到的技術功效有更進一步的瞭解與認識,謹佐以較佳的實施例及配合詳細的說明如後。 In order to enable Jun Shen to have a further understanding of the technical features and technical effects of the present invention, preferred embodiments and accompanying detailed descriptions are provided below.
10:冰品供應裝置 10:Ice product supply device
12:攪拌器 12: Blender
12a:葉片 12a: blade
12b:馬達 12b: Motor
14:容槽 14: Container
14a:冰品出口 14a: Ice product export
14b:控制閥門 14b: Control valve
15:桌面 15:Desktop
16:定位區 16: Positioning area
20:分離式模具 20:Separate mold
20a:第一半模具 20a: First half of the mold
20b:第二半模具 20b: Second half of the mold
20c:第一底板 20c: First base plate
20d:第二底板 20d: Second base plate
21:成形區 21: Forming area
22a:冰品入口 22a: Ice cream entrance
22b:倒出口 22b: pouring spout
24:排氣口 24:Exhaust port
27:凸塊 27: Bump
28:限位槽 28:Limit slot
30:移動元件 30:Moving components
32:活塞桿 32:piston rod
34:驅動缸 34:Driving cylinder
40:推擠元件 40:Push element
42:活塞桿 42:piston rod
44:驅動缸 44:Driving cylinder
46:推板 46:Push board
50:振動元件 50:Vibration element
60:冷卻元件 60: Cooling element
80:抽氣裝置 80: Air extraction device
82:進氣管 82:Intake pipe
100:承載容器 100:Container
200:冰品 200:Ice products
圖1為本發明之食品低溫成形裝置之剖面示意圖,其中移動元件尚未推移第一半模具及第二半模具。 Figure 1 is a schematic cross-sectional view of the food low-temperature forming device of the present invention, in which the moving element has not yet moved the first half mold and the second half mold.
圖2為本發明之食品低溫成形裝置之剖面示意圖,其中移動元件逐漸推移第一半模具及第二半模具。 Figure 2 is a schematic cross-sectional view of the food low-temperature forming device of the present invention, in which the moving element gradually moves the first half mold and the second half mold.
圖3為本發明之食品低溫成形裝置之剖面示意圖,其中分離式模具處於閉合模式且冰品供應裝置製作出冰品。 Figure 3 is a schematic cross-sectional view of the food low-temperature forming device of the present invention, in which the separate mold is in a closed mode and the ice product supply device produces ice products.
圖4為本發明之食品低溫成形裝置之剖面示意圖,其中推擠元件將冰品擠入分離式模具之成形區中。 Figure 4 is a schematic cross-sectional view of the food low-temperature forming device of the present invention, in which the pushing element squeezes the ice product into the forming area of the separate mold.
圖5為本發明之食品低溫成形裝置之剖面示意圖,其中分離式模具處於開啟模式。 Figure 5 is a schematic cross-sectional view of the food low-temperature forming device of the present invention, in which the separate mold is in an open mode.
圖6為本發明之食品低溫成形裝置之側視示意圖,其中分離式模具處於開啟模式。 Figure 6 is a schematic side view of the food low-temperature forming device of the present invention, in which the separate mold is in an open mode.
為利瞭解本創作之技術特徵、內容與優點及其所能達成之功效,茲將本創作配合圖式,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本創作實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本創作於實際實施上的權利範圍。此外,為使便於理解,下述實施例中的相同元件係以相同的符號標示來說明。 In order to facilitate understanding of the technical features, content and advantages of this invention and the effects it can achieve, this invention is described in detail below with diagrams and in the form of expressions of embodiments. The purpose of the diagrams used is only They are for illustration and auxiliary instructions, and may not represent the true proportions and precise configurations of the creation after its implementation. Therefore, the proportions and configurations of the attached drawings should not be interpreted to limit the scope of rights in the actual implementation of this creation. In addition, to facilitate understanding, the same elements in the following embodiments are labeled with the same symbols for explanation.
另外,在全篇說明書與申請專利範圍所使用的用詞,除有特別註明外,通常具有每個用詞使用在此領域中、在此揭露的內容中與特殊內容中的平常意義。某些用以描述本創作的用詞將於下或在此說明書的別處討論,以提供本領域技術人員在有關本創作的描述上額外的引導。 In addition, unless otherwise noted, the terms used throughout the specification and patent application generally have the ordinary meanings of each term used in the field, the content disclosed herein, and the specific content. Certain terms used to describe the invention are discussed below or elsewhere in this specification to provide those skilled in the art with additional guidance in describing the invention.
關於本文中如使用“第一”、“第二”、“第三”等,並非特別指稱次序或順位的意思,亦非用以限定本創作,其僅僅是為了區別以相同技術用語描述的組件或操作而已。 The use of "first", "second", "third", etc. in this article does not specifically refer to the order or sequence, nor is it used to limit the present invention. It is only used to distinguish components described by the same technical terms. Or just an operation.
其次,在本文中如使用用詞“包含”、“包括”、“具有”、“含有”等,其均為開放性的用語,即意指包含但不限於。 Secondly, if the words "include", "includes", "have", "contains", etc. are used in this article, they are all open terms, which means including but not limited to.
請參閱圖1至圖6,本發明之食品低溫成形裝置包含冰品供應裝置10、至少一分離式模具20、至少一移動元件30以及推擠元件40。冰品供應裝置10係用以製作出冰品200,移動元件30係用以使得分離式模具20由一開啟模式轉換成一閉合模式,推擠元件40則是用以將冰品200擠入分離式模具20之成形區21中,使得冰品200形成預定的立體形狀。舉例而言,冰品供應裝置10包含容槽14以及攪拌器12。冰品供應裝置10之設置位置距離桌面15一段高度。攪拌器12設於容槽14中,攪拌器12包含葉片12a及馬達12b,葉片12a係藉由馬達12b之運轉而轉動,進而在容槽14中製作出一冰品200,其中容槽14之底部具有一冰品出口14a。此外,冰品供應裝置10還可包含一控制閥門14b設於容槽14之冰品出口14a,用以控制冰品出口14a之開啟或關閉。當攪拌器12攪拌冰品原料或未擠出冰品200時,冰品出口14a為處於關閉狀態,然而當使用者欲擠出冰品200時,則上述之冰品出口14a為處於開啟狀態。舉例而言,如圖3所示,使用者可將承載容器100放置在桌面15之定位區16上,此定位區16係位於容槽14之冰品出口14a之下方。當使用者將冰品原料放入冰品供應裝置10之容槽14中並以攪拌器12進行攪拌時,可使得冰品原料形成冰品200,此冰品200可例如為低可推動性(低流動性)之冰淇淋,且亦可為雪花冰或綿綿冰等。其中攪拌器12之攪拌轉速之範圍,例如但不限於,為約20轉/分至約150轉/分。本發明所指稱之食品雖以冰品為例, 但不限於此,只要其結構類似於冰品,皆可適用於本發明。而且,承載容器100不限於任何形式,其可為杯狀或盤狀容器,例如塑膠材質或餅乾材質之杯子或盤子等。 Referring to FIGS. 1 to 6 , the food low-temperature forming device of the present invention includes an ice product supply device 10 , at least one separate mold 20 , at least one moving element 30 and a pushing element 40 . The ice product supply device 10 is used to produce the ice product 200, the moving component 30 is used to convert the separate mold 20 from an open mode to a closed mode, and the pushing component 40 is used to squeeze the ice product 200 into the separate mold. In the forming area 21 of the mold 20, the ice product 200 is formed into a predetermined three-dimensional shape. For example, the ice product supply device 10 includes a container 14 and a stirrer 12 . The ice product supply device 10 is positioned at a certain height from the desktop 15 . The agitator 12 is disposed in the container 14. The agitator 12 includes a blade 12a and a motor 12b. The blade 12a is rotated by the operation of the motor 12b, thereby producing an ice product 200 in the container 14, in which the The bottom has an ice product outlet 14a. In addition, the ice product supply device 10 may also include a control valve 14b located at the ice product outlet 14a of the container 14 for controlling the opening or closing of the ice product outlet 14a. When the blender 12 mixes the ice product raw materials or the ice product 200 is not squeezed out, the ice product outlet 14a is in a closed state. However, when the user wants to squeeze out the ice product 200, the ice product outlet 14a is in an open state. For example, as shown in FIG. 3 , the user can place the carrying container 100 on the positioning area 16 of the tabletop 15 , and the positioning area 16 is located below the ice product outlet 14 a of the container 14 . When the user puts the ice product raw materials into the container 14 of the ice product supply device 10 and stirs it with the stirrer 12, the ice product raw materials can be formed into the ice product 200. The ice product 200 can be, for example, low pushability ( (low fluidity) ice cream, and can also be snowflake ice or continuous ice, etc. The range of the stirring speed of the stirrer 12 is, for example, but not limited to, about 20 rpm to about 150 rpm. Although the food referred to in the present invention takes ice products as an example, But it is not limited to this, as long as its structure is similar to the ice product, it can be applied to the present invention. Moreover, the carrying container 100 is not limited to any form, and may be a cup-shaped or plate-shaped container, such as a cup or plate made of plastic material or biscuit material.
如圖1及圖2所示,本發明之分離式模具20包含第一半模具20a、第二半模具20b、第一底板20c及第二底板20d,其中第一半模具20a及第二半模具20b之頂側分別具有冰品入口22a,第一半模具20a及第二半模具20b之底側分別具有倒出口22b,其中第一底板20c及第二底板20d之頂側係分別具有凸塊27,這些凸塊27係活動式限位於第一半模具20a及第二半模具20b之底側之限位槽28中。 As shown in Figures 1 and 2, the separate mold 20 of the present invention includes a first half mold 20a, a second half mold 20b, a first bottom plate 20c and a second bottom plate 20d, wherein the first half mold 20a and the second half mold The top side of 20b has an ice product inlet 22a respectively, the bottom sides of the first half mold 20a and the second half mold 20b respectively have a pouring outlet 22b, and the top sides of the first bottom plate 20c and the second bottom plate 20d respectively have projections 27 , these bumps 27 are movably limited in the limiting grooves 28 on the bottom sides of the first half mold 20a and the second half mold 20b.
移動元件30之數量例如為兩個,且分別例如為具有活塞桿32之氣壓缸或液壓缸等驅動缸34,其可例如架設在桌面15上,且移動元件30之活塞桿32之端部係連接第一底板20c及第二底板20d。移動元件30可藉由橫向伸長活塞桿32先驅使第一底板20c及第二底板20d朝著彼此靠近之方向移動,藉由凸塊27在限位槽28中移動並推動第一半模具20a及第二半模具20b,即可間接驅使第一半模具20a及第二半模具20b由一開啟模式轉換成一閉合模式,且使得第一底板20c及第二底板20d閉合上述之倒出口22b。因此,第一半模具20a、第二半模具20b、第一底板20c及第二底板20d在閉合模式時可共同圍繞出一成形區21,此成形區21具有一立體造型。其中分離式模具20之冰品入口22a在上述之閉合模式時係對準並緊密接合冰品供應裝置10之容槽14之冰品出口14a。分離式模具20之一側為冰品入口22a,分離式模具20之另一側為排氣口24。此分離式模具20之成形區21具有一立體(3D)造型,例如動物頭部造型、卡通人物頭部造型或其他立體造型等。分離式模具20之數量可為一個或多個,若為多個分離式模具,則可例如以連通管路彼此串聯式連通成形區21。為簡化圖式以便清楚解釋,本發明係單 一分離式模具20舉例,且以成形區21具有球形造型為例,亦即第一半模具20a及第二半模具20b分別具有半球形內凹區,此兩半球形內凹區共同構成上述之成形區21。移動元件30之用途係橫向移動分離式模具20之第一半模具20a及第二半模具20b使得分離式模具20由開啟模式轉換成閉合模式。 The number of the moving elements 30 is, for example, two, and each of them is, for example, a driving cylinder 34 such as a pneumatic cylinder or a hydraulic cylinder with a piston rod 32, which can be set up on the desktop 15, for example, and the end of the piston rod 32 of the moving element 30 is The first base plate 20c and the second base plate 20d are connected. The moving element 30 can first move the first bottom plate 20c and the second bottom plate 20d in the direction of approaching each other by laterally extending the piston rod 32, and by using the protrusion 27 to move in the limiting groove 28 and push the first half mold 20a and The second half mold 20b can indirectly drive the first half mold 20a and the second half mold 20b to switch from an open mode to a closed mode, and make the first bottom plate 20c and the second bottom plate 20d close the above-mentioned pouring outlet 22b. Therefore, the first half mold 20a, the second half mold 20b, the first bottom plate 20c and the second bottom plate 20d can collectively surround a forming area 21 in the closed mode, and the forming area 21 has a three-dimensional shape. The ice product inlet 22a of the separate mold 20 is aligned with and tightly coupled with the ice product outlet 14a of the receiving groove 14 of the ice product supply device 10 in the above-mentioned closed mode. One side of the separable mold 20 is an ice product inlet 22a, and the other side of the separable mold 20 is an exhaust port 24. The forming area 21 of the separate mold 20 has a three-dimensional (3D) shape, such as an animal head shape, a cartoon character head shape or other three-dimensional shapes. The number of the separate molds 20 may be one or more. If there are multiple separate molds, the forming areas 21 may be connected in series with each other through connecting pipes, for example. In order to simplify the drawings for clear explanation, the present invention is based on a single A separate mold 20 is taken as an example, and the forming area 21 has a spherical shape as an example, that is, the first half mold 20a and the second half mold 20b respectively have hemispherical concave areas, and these two hemispherical concave areas together constitute the above-mentioned Forming area 21. The purpose of the moving element 30 is to laterally move the first half mold 20a and the second half mold 20b of the split mold 20 so that the split mold 20 switches from the open mode to the closed mode.
如圖4所示,此外,上述之推擠元件40之用途係將圖3所完成之冰品200推擠至分離式模具20之成形區21中,推擠元件40係例如為具有活塞桿42之氣壓缸或液壓缸等驅動缸44,其活塞桿42之頂端係具有推板46,且可例如縱向活動式設在冰品供應裝置10之容槽14中,推擠元件40可藉由縱向伸長活塞桿42,利用推板46將容槽14中之冰品200擠入分離式模具20之成形區21中,藉以使得成形區21中之冰品200形成上述之立體造型。除此之外,推擠元件40也可往復縱向移動推板46,例如先縱向伸長活塞桿42,然後收縮活塞桿42後,接著再次伸長活塞桿42,藉以利用推板46將冰品200充分地擠入分離式模具20之成形區21中,且使得分離式模具20內的冰品200具有成形區21之立體造型。 As shown in Figure 4, in addition, the purpose of the above-mentioned pushing element 40 is to push the ice product 200 completed in Figure 3 into the forming area 21 of the separate mold 20. The pushing element 40 has, for example, a piston rod 42. The driving cylinder 44 of a pneumatic cylinder or a hydraulic cylinder has a push plate 46 at the top of its piston rod 42, and can be movable longitudinally in the receptacle 14 of the ice product supply device 10. The pushing element 40 can be longitudinally movable. Extend the piston rod 42 and use the push plate 46 to push the ice product 200 in the container 14 into the forming area 21 of the separate mold 20, so that the ice product 200 in the forming area 21 forms the above-mentioned three-dimensional shape. In addition, the pushing element 40 can also reciprocate and longitudinally move the push plate 46, for example, first extend the piston rod 42 longitudinally, then retract the piston rod 42, and then extend the piston rod 42 again, so as to use the push plate 46 to fully push the ice product 200. The ice product 200 in the separate mold 20 has the three-dimensional shape of the forming area 21.
如圖5所示,當分離式模具20內的冰品200具有成形區21之立體造型後,移動元件30可進一步橫向縮回活塞桿32以驅使第一底板20c及第二底板20d朝著彼此遠離之方向移動,藉由凸塊27在限位槽28中移動並推動第一半模具20a及第二半模具20b朝著彼此遠離之方向移動,即先使得第一底板20c及第二底板20d開啟第一半模具20a及第二半模具20b之倒出口22b,再間接驅使第一半模具20a及第二半模具20b由一閉合模式轉換成一開啟模式,以便經由上述之倒出口22b倒出具有上述立體造型之冰品200。亦即,本發明可先打開倒出口22b,再使第一底板20c及第二底板20d分離,即可輕易倒出冰品200,避免冰品200因受推板46之推擠壓力而黏著在第一底板20c及第二底板20d上的問題。 As shown in FIG. 5 , after the ice product 200 in the separate mold 20 has the three-dimensional shape of the forming area 21 , the moving element 30 can further laterally retract the piston rod 32 to drive the first bottom plate 20 c and the second bottom plate 20 d toward each other. To move away from each other, the protrusions 27 move in the limiting grooves 28 and push the first half mold 20a and the second half mold 20b to move away from each other, that is, first make the first bottom plate 20c and the second bottom plate 20d Opening the pouring openings 22b of the first half mold 20a and the second half mold 20b indirectly drives the first half mold 20a and the second half mold 20b to switch from a closed mode to an open mode, so that the contents can be poured out through the pouring openings 22b. 200 ice products of the above three-dimensional shape. That is, the present invention can first open the pouring outlet 22b, and then separate the first bottom plate 20c and the second bottom plate 20d, so that the ice product 200 can be easily poured out, and the ice product 200 can be prevented from sticking due to the pushing pressure of the push plate 46. Problems with the first base plate 20c and the second base plate 20d.
而且,本發明之分離式模具20之表面較佳為經過表面處理,藉以避免分離式模具20脫離(脫模)過程中冰品200沾黏在分離式模具20之成形區21之表面。上述之表面處理可例如為以表面改質方式使得分離式模具20之成形區21之表面具有疏水性,或是以拋光方式使得分離式模具20之成形區21之表面粗糙度變小,或是以鍍膜方法在分離式模具20之成形區21之表面上形成抗沾黏之離型層。 Moreover, the surface of the separable mold 20 of the present invention is preferably surface-treated to prevent the ice product 200 from sticking to the surface of the forming area 21 of the separable mold 20 during the de-moulding process. The above-mentioned surface treatment may be, for example, surface modification to make the surface of the forming area 21 of the separable mold 20 hydrophobic, or polishing to make the surface roughness of the forming area 21 of the separable mold 20 smaller, or An anti-stick release layer is formed on the surface of the forming area 21 of the separate mold 20 by a coating method.
除此之外,為了使得上述之冰品200更貼合分離式模具20之成形區21之表面,本發明之食品低溫成形裝置可選擇性更包含一抽氣裝置80,抽氣裝置80之進氣管82係連通分離式模具20之排氣口24。抽氣裝置80例如為抽氣幫浦,當分離式模具20呈閉合模式時,推擠元件40可將冰品200擠入分離式模具20之成形區21中,同時,抽氣裝置80可將分離式模具20之成形區21中的空氣抽出,藉以產生負壓,因此有助於將冰品200吸入成形區21中。其中,上述之負壓之大小可選擇性與冰品之可推動性呈反比,亦即可推動性低,則抽氣裝置產生較大之負壓。 In addition, in order to make the above-mentioned ice product 200 better fit the surface of the forming area 21 of the separate mold 20, the food low-temperature forming device of the present invention can optionally further include an air extraction device 80. The air pipe 82 is connected to the exhaust port 24 of the separate mold 20 . The air extraction device 80 is, for example, an air pump. When the separable mold 20 is in the closed mode, the pushing element 40 can squeeze the ice product 200 into the forming area 21 of the separable mold 20. At the same time, the air extraction device 80 can push the ice product 200 into the forming area 21 of the separable mold 20. The air in the forming area 21 of the separate mold 20 is extracted to generate negative pressure, thus helping to suck the ice product 200 into the forming area 21 . Among them, the size of the above-mentioned negative pressure is selectable and is inversely proportional to the pushability of the ice product. That is, if the pushability is low, the air extraction device will generate a larger negative pressure.
為了適用於具有更精細立體造型之成形區21之分離式模具20,本發明之食品低溫成形裝置還可選擇性更包含振動元件50設於分離式模具20上,用以振動分離式模具20使得分離式模具20之成形區21中之冰品200符合成形區21之立體造型。其中,振動元件50可例如為振盪器,當抽氣裝置80及推擠元件40運作時,同時藉由振動元件50短暫晃動分離式模具20,可使得成形區21中的冰品200更貼合成形區21之立體造型。舉例而言,振動元件50可在抽氣裝置80及推擠元件40運作的過程中,短時間晃動分離式模具20約1秒至10秒,較佳為約5秒,且振動頻率之範圍可例如為1Hz/s~100Hz/s,振幅之範圍可例如為0.01 mm~5mm。振動元件50所產生之振幅之大小可選擇性與分離式模具20之成形區21之輪廓精細度呈反比,亦即越精細則振幅越小,輪廓精細度越低則振幅越大。振動頻率則與成形區21之輪廓精細度無特別對應關係。例如,若成形區21僅為精細度低(粗曠)的光頭頭型,則振幅可較大,惟若成形區21為具有精細度較高的頭髮輪廓的頭型,則振幅需較小。此外,振動元件50之運作時機不限於上述,振動元件50也可例如額外在分離式模具20脫離承載容器100的過程中同時進行上述之振動運作,有助於避免分離式模具20脫離(脫模)過程中冰品200沾黏在分離式模具20之成形區21之表面,亦即有助於使得冰品200脫離分離式模具20,而掉落至承載容器100上。其中,本發明可例如藉由控制器調整振動元件50所產生之振幅及頻率以及抽氣裝置80之負壓大小,且控制器可例如採用查詢對應表之方式進行上述之調整步驟。 In order to be suitable for the separate mold 20 with a more fine three-dimensional shape of the forming area 21, the food low-temperature forming device of the present invention can optionally further include a vibration element 50 disposed on the separate mold 20 to vibrate the separate mold 20 so that The ice product 200 in the forming area 21 of the separate mold 20 conforms to the three-dimensional shape of the forming area 21 . The vibration element 50 can be, for example, an oscillator. When the air extraction device 80 and the pushing element 40 are operating, the vibration element 50 briefly shakes the separate mold 20 at the same time, so that the ice product 200 in the forming area 21 can fit more closely. The three-dimensional shape of the forming area 21. For example, during the operation of the air extraction device 80 and the pushing element 40, the vibration element 50 can shake the separate mold 20 for a short period of time from about 1 second to 10 seconds, preferably about 5 seconds, and the vibration frequency range can be For example, it is 1Hz/s~100Hz/s, and the amplitude range can be, for example, 0.01 mm~5mm. The magnitude of the amplitude generated by the vibrating element 50 is selectively inversely proportional to the contour fineness of the forming area 21 of the separate mold 20 , that is, the finer the contour, the smaller the amplitude, and the lower the contour fineness, the larger the amplitude. The vibration frequency has no special correspondence with the contour fineness of the forming area 21 . For example, if the forming area 21 is only a bald head shape with low fineness (roughness), the amplitude can be larger. However, if the forming area 21 is a head shape with a higher fineness of hair outline, the amplitude needs to be smaller. In addition, the operating timing of the vibrating element 50 is not limited to the above. The vibrating element 50 can also perform the above-mentioned vibrating operation simultaneously, for example, when the separable mold 20 is separated from the carrying container 100, which helps to avoid the separation of the separable mold 20 (demoulding). ) process, the ice product 200 sticks to the surface of the forming area 21 of the separate mold 20 , which helps the ice product 200 break away from the separate mold 20 and fall onto the carrying container 100 . Among them, the present invention can, for example, adjust the amplitude and frequency generated by the vibration element 50 and the negative pressure of the air extraction device 80 through the controller, and the controller can perform the above adjustment steps, for example, by querying a correspondence table.
此外,低溫的冰品200遇到溫度較高的物體會因為溫差而產生融化現象,若分離式模具20與冰品200之間的溫度差距過大,冰品200接觸分離式模具20時,將會融化塌陷而無法貼合分離式模具20的成形區21的表面,導致冰品200與分離式模具20的成形區21的表面之間具有程度不一的間距,亦即使得冰品200之外型不同於成形區21的立體造型。為了解決此問題,本發明可在分離式模具20上增設冷卻元件60,其中此冷卻元件60可例如為使用液態氮或冷凝劑之冷凝管等,由於分離式模具20為不鏽鋼、鎳或合金等金屬材質,因此冷卻元件60可將分離式模具20之表面冷卻至接近(甚至相同或低於)冰品200之溫度,且較佳為冷卻至低於攝氏0度。 In addition, when the low-temperature ice product 200 encounters an object with a higher temperature, it will melt due to the temperature difference. If the temperature difference between the separate mold 20 and the ice product 200 is too large, when the ice product 200 contacts the separate mold 20, it will The melted and collapsed surface of the forming area 21 of the separable mold 20 is unable to fit, resulting in varying degrees of spacing between the ice product 200 and the surface of the forming area 21 of the separable mold 20, which results in the appearance of the ice product 200. It is different from the three-dimensional shape of the forming area 21. In order to solve this problem, the present invention can add a cooling element 60 to the separable mold 20, where the cooling element 60 can be, for example, a condensation tube using liquid nitrogen or a refrigerant, because the separable mold 20 is made of stainless steel, nickel or alloy, etc. The cooling element 60 is made of metal, so the cooling element 60 can cool the surface of the separate mold 20 to a temperature close to (or even the same as or lower than) the ice product 200 , and preferably to a temperature lower than 0 degrees Celsius.
綜上所述,本發明之食品低溫成形裝置,具有以下優點:(1)藉由利用分離式模具可快速形成立體冰品造型,且係採用一體塑形而非堆疊成形方 式,因此可適合快速製作且不容易導致成品變形。(2)具有移動元件可橫向推移分離式模具之第一半模具及第二半模具,且該推擠元件可縱向推擠冰品,以將冰品擠入分離式模具之成形區中。(3)具有抽氣裝置可產生負壓有助於將冰品吸入成形區中。(4)具有振動元件可依據成形區之輪廓精細度產生振動使得冰品更符合分離式模具之成形區之立體造型。(5)具有冷卻元件可將分離式模具之成形區之表面冷卻至接近(甚至相同或低於)冰品之溫度以避免冰品因溫差而產生融化崩塌現象。(6)先打開倒出口,再使第一底板及第二底板分離,即可輕易倒出冰品,避免冰品因受推板之推擠壓力而黏著在第一底板及第二底板上的問題。 To sum up, the food low-temperature forming device of the present invention has the following advantages: (1) It can quickly form three-dimensional ice product shapes by using separate molds, and adopts integrated molding instead of stacked molding. formula, so it is suitable for rapid production and does not easily cause deformation of the finished product. (2) Having a moving element that can laterally push the first half mold and the second half mold of the separate mold, and the pushing element can push the ice product longitudinally to squeeze the ice product into the forming area of the separate mold. (3) It has an air extraction device that can generate negative pressure to help suck the ice products into the forming area. (4) It has a vibration element that can generate vibration according to the fineness of the contour of the forming area, making the ice products more consistent with the three-dimensional shape of the forming area of the separate mold. (5) Having a cooling element can cool the surface of the forming area of the separate mold to a temperature close to (or even the same as or lower than) the ice product to avoid melting and collapse of the ice product due to temperature differences. (6) Open the pouring outlet first, and then separate the first bottom plate and the second bottom plate to easily pour out the ice products and avoid the ice products from sticking to the first and second bottom plates due to the pushing pressure of the push plate. problem.
以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。 The above is only illustrative and not restrictive. Any equivalent modifications or changes that do not depart from the spirit and scope of the present invention shall be included in the appended patent scope.
10:冰品供應裝置 12:攪拌器 12a:葉片 12b:馬達 14:容槽 14a:冰品出口 14b:控制閥門 15:桌面 16:定位區 20:分離式模具 20a:第一半模具 20b:第二半模具 20c:第一底板 20d:第二底板 21:成形區 22a:冰品入口 22b:倒出口 24:排氣口 27:凸塊 28:限位槽 30:移動元件 32:活塞桿 34:驅動缸 40:推擠元件 42:活塞桿 44:驅動缸 46:推板 80: 抽氣裝置 82:進氣管 50:振動元件 60:冷卻元件 100:承載容器 10: Ice product supply device 12: Blender 12a: blade 12b: Motor 14: Container 14a: Ice product export 14b: Control valve 15: Desktop 16: Positioning area 20: Separate mold 20a: First half of the mold 20b: Second half of the mold 20c: First base plate 20d: Second base plate 21: Forming area 22a: Ice cream entrance 22b: pouring spout 24: Exhaust port 27: Bump 28: Limit slot 30: Moving components 32: Piston rod 34: Drive cylinder 40: Push element 42: Piston rod 44: Drive cylinder 46: push plate 80: Air extraction device 82: Intake pipe 50: Vibrating element 60: Cooling element 100: Bearing container
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