TWI810165B - Polyamide resin and moldings - Google Patents
Polyamide resin and moldings Download PDFInfo
- Publication number
- TWI810165B TWI810165B TW106135382A TW106135382A TWI810165B TW I810165 B TWI810165 B TW I810165B TW 106135382 A TW106135382 A TW 106135382A TW 106135382 A TW106135382 A TW 106135382A TW I810165 B TWI810165 B TW I810165B
- Authority
- TW
- Taiwan
- Prior art keywords
- polyamide resin
- derived
- acid
- mol
- diamine
- Prior art date
Links
- 229920006122 polyamide resin Polymers 0.000 title claims abstract description 96
- 238000000465 moulding Methods 0.000 title claims description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical group OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims abstract description 48
- 239000000470 constituent Substances 0.000 claims abstract description 31
- -1 1,4-bis(aminomethyl)cyclohexyl Chemical group 0.000 claims abstract description 30
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 28
- 150000004985 diamines Chemical class 0.000 claims abstract description 28
- OXIKYYJDTWKERT-UHFFFAOYSA-N [4-(aminomethyl)cyclohexyl]methanamine Chemical compound NCC1CCC(CN)CC1 OXIKYYJDTWKERT-UHFFFAOYSA-N 0.000 claims abstract description 16
- DYLIWHYUXAJDOJ-OWOJBTEDSA-N (e)-4-(6-aminopurin-9-yl)but-2-en-1-ol Chemical compound NC1=NC=NC2=C1N=CN2C\C=C\CO DYLIWHYUXAJDOJ-OWOJBTEDSA-N 0.000 claims abstract description 9
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 27
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 12
- 230000009477 glass transition Effects 0.000 claims description 9
- 125000001931 aliphatic group Chemical group 0.000 claims description 7
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims 1
- 150000001412 amines Chemical class 0.000 claims 1
- 235000019253 formic acid Nutrition 0.000 claims 1
- 229920005989 resin Polymers 0.000 abstract description 18
- 239000011347 resin Substances 0.000 abstract description 18
- 150000001991 dicarboxylic acids Chemical class 0.000 abstract description 16
- 229920006020 amorphous polyamide Polymers 0.000 abstract description 5
- 238000003878 thermal aging Methods 0.000 abstract description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 abstract 2
- 150000001335 aliphatic alkanes Chemical class 0.000 abstract 1
- 238000000034 method Methods 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 230000032683 aging Effects 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 9
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 8
- 239000010410 layer Substances 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- 229920006127 amorphous resin Polymers 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 239000012783 reinforcing fiber Substances 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000000155 melt Substances 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 239000008188 pellet Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 229920005992 thermoplastic resin Polymers 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- 229910001382 calcium hypophosphite Inorganic materials 0.000 description 4
- 229940064002 calcium hypophosphite Drugs 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000006068 polycondensation reaction Methods 0.000 description 4
- 229920005672 polyolefin resin Polymers 0.000 description 4
- CNALVHVMBXLLIY-IUCAKERBSA-N tert-butyl n-[(3s,5s)-5-methylpiperidin-3-yl]carbamate Chemical compound C[C@@H]1CNC[C@@H](NC(=O)OC(C)(C)C)C1 CNALVHVMBXLLIY-IUCAKERBSA-N 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- 229920002292 Nylon 6 Polymers 0.000 description 3
- 229920002302 Nylon 6,6 Polymers 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- XZAHJRZBUWYCBM-UHFFFAOYSA-N [1-(aminomethyl)cyclohexyl]methanamine Chemical compound NCC1(CN)CCCCC1 XZAHJRZBUWYCBM-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 125000004437 phosphorous atom Chemical group 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 125000004202 aminomethyl group Chemical group [H]N([H])C([H])([H])* 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 229910001383 lithium hypophosphite Inorganic materials 0.000 description 2
- 229940018564 m-phenylenediamine Drugs 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 2
- 239000011342 resin composition Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 229910001379 sodium hypophosphite Inorganic materials 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- LWBHHRRTOZQPDM-UHFFFAOYSA-N undecanedioic acid Chemical compound OC(=O)CCCCCCCCCC(O)=O LWBHHRRTOZQPDM-UHFFFAOYSA-N 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- PWGJDPKCLMLPJW-UHFFFAOYSA-N 1,8-diaminooctane Chemical compound NCCCCCCCCN PWGJDPKCLMLPJW-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- GUOSQNAUYHMCRU-UHFFFAOYSA-N 11-Aminoundecanoic acid Chemical compound NCCCCCCCCCCC(O)=O GUOSQNAUYHMCRU-UHFFFAOYSA-N 0.000 description 1
- QUBNFZFTFXTLKH-UHFFFAOYSA-N 2-aminododecanoic acid Chemical compound CCCCCCCCCCC(N)C(O)=O QUBNFZFTFXTLKH-UHFFFAOYSA-N 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical class NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 101000576320 Homo sapiens Max-binding protein MNT Proteins 0.000 description 1
- 239000004609 Impact Modifier Substances 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920003189 Nylon 4,6 Polymers 0.000 description 1
- 229920000305 Nylon 6,10 Polymers 0.000 description 1
- 229920000572 Nylon 6/12 Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical compound OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 1
- 229920006121 Polyxylylene adipamide Polymers 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- QLBRROYTTDFLDX-UHFFFAOYSA-N [3-(aminomethyl)cyclohexyl]methanamine Chemical compound NCC1CCCC(CN)C1 QLBRROYTTDFLDX-UHFFFAOYSA-N 0.000 description 1
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- PAMVFMLMCGDWGU-UHFFFAOYSA-N [K].O[PH2]=O Chemical compound [K].O[PH2]=O PAMVFMLMCGDWGU-UHFFFAOYSA-N 0.000 description 1
- HLVGRHTXNNDPPI-UHFFFAOYSA-M [Li+].[O-]P(=O)c1ccccc1 Chemical compound [Li+].[O-]P(=O)c1ccccc1 HLVGRHTXNNDPPI-UHFFFAOYSA-M 0.000 description 1
- ZVQOOHYFBIDMTQ-UHFFFAOYSA-N [methyl(oxido){1-[6-(trifluoromethyl)pyridin-3-yl]ethyl}-lambda(6)-sulfanylidene]cyanamide Chemical compound N#CN=S(C)(=O)C(C)C1=CC=C(C(F)(F)F)N=C1 ZVQOOHYFBIDMTQ-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000007112 amidation reaction Methods 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 235000019445 benzyl alcohol Nutrition 0.000 description 1
- PHIBEYMUALDAQI-UHFFFAOYSA-N benzylphosphinic acid Chemical compound OP(=O)CC1=CC=CC=C1 PHIBEYMUALDAQI-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 239000002482 conductive additive Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920006038 crystalline resin Polymers 0.000 description 1
- XBZSBBLNHFMTEB-UHFFFAOYSA-N cyclohexane-1,3-dicarboxylic acid Chemical compound OC(=O)C1CCCC(C(O)=O)C1 XBZSBBLNHFMTEB-UHFFFAOYSA-N 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- VZEGPPPCKHRYGO-UHFFFAOYSA-N diethoxyphosphorylbenzene Chemical compound CCOP(=O)(OCC)C1=CC=CC=C1 VZEGPPPCKHRYGO-UHFFFAOYSA-N 0.000 description 1
- ZJIPHXXDPROMEF-UHFFFAOYSA-N dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O ZJIPHXXDPROMEF-UHFFFAOYSA-N 0.000 description 1
- DRXDBDATOLWSNZ-UHFFFAOYSA-L dilithium;dioxido-oxo-phenyl-$l^{5}-phosphane Chemical compound [Li+].[Li+].[O-]P([O-])(=O)C1=CC=CC=C1 DRXDBDATOLWSNZ-UHFFFAOYSA-L 0.000 description 1
- GOJNABIZVJCYFL-UHFFFAOYSA-N dimethylphosphinic acid Chemical compound CP(C)(O)=O GOJNABIZVJCYFL-UHFFFAOYSA-N 0.000 description 1
- CVFJNXQOIZKPMG-UHFFFAOYSA-L dipotassium;dioxido-oxo-phenyl-$l^{5}-phosphane Chemical compound [K+].[K+].[O-]P([O-])(=O)C1=CC=CC=C1 CVFJNXQOIZKPMG-UHFFFAOYSA-L 0.000 description 1
- WCPNHDCBQKJBDD-UHFFFAOYSA-L dipotassium;ethyl-dioxido-oxo-$l^{5}-phosphane Chemical compound [K+].[K+].CCP([O-])([O-])=O WCPNHDCBQKJBDD-UHFFFAOYSA-L 0.000 description 1
- JOQAMSDLZYQHMX-UHFFFAOYSA-L disodium;dioxido-oxo-phenyl-$l^{5}-phosphane Chemical compound [Na+].[Na+].[O-]P([O-])(=O)C1=CC=CC=C1 JOQAMSDLZYQHMX-UHFFFAOYSA-L 0.000 description 1
- ZRRLFMPOAYZELW-UHFFFAOYSA-N disodium;hydrogen phosphite Chemical compound [Na+].[Na+].OP([O-])[O-] ZRRLFMPOAYZELW-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- YJSXLGKPMXKZJR-UHFFFAOYSA-N ethoxy-oxo-phenylphosphanium Chemical compound CCO[P+](=O)C1=CC=CC=C1 YJSXLGKPMXKZJR-UHFFFAOYSA-N 0.000 description 1
- GATNOFPXSDHULC-UHFFFAOYSA-N ethylphosphonic acid Chemical compound CCP(O)(O)=O GATNOFPXSDHULC-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229940127554 medical product Drugs 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- SXJVFQLYZSNZBT-UHFFFAOYSA-N nonane-1,9-diamine Chemical compound NCCCCCCCCCN SXJVFQLYZSNZBT-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- PBLZLIFKVPJDCO-UHFFFAOYSA-N omega-Aminododecanoic acid Natural products NCCCCCCCCCCCC(O)=O PBLZLIFKVPJDCO-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- CGNKSELPNJJTSM-UHFFFAOYSA-N phenylphosphonous acid Chemical compound OP(O)C1=CC=CC=C1 CGNKSELPNJJTSM-UHFFFAOYSA-N 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229910001380 potassium hypophosphite Inorganic materials 0.000 description 1
- VENHOSDSAVICHW-UHFFFAOYSA-M potassium phenylphosphinate Chemical compound [K+].[O-]P(=O)C1=CC=CC=C1 VENHOSDSAVICHW-UHFFFAOYSA-M 0.000 description 1
- CRGPNLUFHHUKCM-UHFFFAOYSA-M potassium phosphinate Chemical compound [K+].[O-]P=O CRGPNLUFHHUKCM-UHFFFAOYSA-M 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- IYYIUOWKEMQYNV-UHFFFAOYSA-N sodium;ethoxy-oxido-oxophosphanium Chemical compound [Na+].CCO[P+]([O-])=O IYYIUOWKEMQYNV-UHFFFAOYSA-N 0.000 description 1
- HHJJPFYGIRKQOM-UHFFFAOYSA-N sodium;oxido-oxo-phenylphosphanium Chemical compound [Na+].[O-][P+](=O)C1=CC=CC=C1 HHJJPFYGIRKQOM-UHFFFAOYSA-N 0.000 description 1
- 125000005480 straight-chain fatty acid group Chemical group 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- SBUXRMKDJWEXRL-ZWKOTPCHSA-N trans-body Chemical compound O=C([C@@H]1N(C2=O)[C@H](C3=C(C4=CC=CC=C4N3)C1)CC)N2C1=CC=C(F)C=C1 SBUXRMKDJWEXRL-ZWKOTPCHSA-N 0.000 description 1
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 1
- NCPXQVVMIXIKTN-UHFFFAOYSA-N trisodium;phosphite Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])[O-] NCPXQVVMIXIKTN-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Polyamides (AREA)
- Organic Insulating Materials (AREA)
Abstract
本發明提供沙比衝擊強度以及耐熱老化性優良的非晶性聚醯胺樹脂,以及含有該聚醯胺樹脂的成形品。一種聚醯胺樹脂,含有來自二胺之構成單元與來自二羧酸之構成單元,該來自二胺之構成單元之70莫耳%以上為來自1,4-雙(胺基甲基)環己烷之構成單元,構成該來自二胺之構成單元之1,4-雙(胺基甲基)環己烷中,順式體與反式體之莫耳比率(順/反)為90/10~20/80,該來自二羧酸之構成單元中,含有來自間苯二甲酸之構成單元與來自碳數8~12之直鏈脂肪族二羧酸之構成單元,且實質上不含有來自對苯二甲酸之構成單元,為非晶性。The present invention provides an amorphous polyamide resin excellent in Sharpey impact strength and thermal aging resistance, and a molded article containing the polyamide resin. A polyamide resin containing structural units derived from diamine and structural units derived from dicarboxylic acid, wherein more than 70 mol% of the structural units derived from diamine are derived from 1,4-bis(aminomethyl)cyclohexyl The structural unit of alkane, in the 1,4-bis(aminomethyl)cyclohexane constituting the structural unit derived from diamine, the molar ratio (cis/trans) of the cis-isomer and trans-isomer is 90/10 ~20/80, the constituent units derived from dicarboxylic acids contain constituent units derived from isophthalic acid and constituent units derived from straight-chain aliphatic dicarboxylic acids with 8 to 12 carbons, and substantially no constituents derived from p- The constituent unit of phthalic acid is amorphous.
Description
本發明,係關於新的聚醯胺樹脂及成形品。特別是關於沙比衝擊強度及耐熱老化性優良的聚醯胺樹脂及其成形品。The present invention relates to novel polyamide resins and molded articles. In particular, polyamide resins and molded articles thereof are excellent in Sharpey impact strength and heat aging resistance.
自以往有人探討將雙(胺基甲基)環己烷與二羧酸聚縮合而成的聚醯胺樹脂。例如,專利文獻1中揭示由含有40莫耳%以上之雙(胺基甲基)環己烷之二胺成分與含有50莫耳%以上之間苯二甲酸及/或對苯二甲酸之二羧酸成分構成之耐熱性聚醯胺樹脂。然而,專利文獻1中,包含實施例等並未具體的揭示有關使用1,4-雙(胺基甲基)環己烷之聚合物作為雙(胺基甲基)環己烷。 [先前技術文獻] [專利文獻]A polyamide resin obtained by polycondensing bis(aminomethyl)cyclohexane and dicarboxylic acid has been discussed in the past. For example, Patent Document 1 discloses a diamine component containing more than 40 mol% of bis(aminomethyl)cyclohexane and a diamine component containing more than 50 mol% of isophthalic acid and/or terephthalic acid. Heat-resistant polyamide resin composed of carboxylic acid components. However, Patent Document 1 does not specifically disclose the use of a polymer of 1,4-bis(aminomethyl)cyclohexane as bis(aminomethyl)cyclohexane, including Examples and the like. [Prior Art Document] [Patent Document]
[專利文獻1]日本特開2010-285553號公報[Patent Document 1] Japanese Patent Laid-Open No. 2010-285553
[發明所欲解決之課題] 結晶性樹脂製成成形品時容易出現毛邊,但若是非晶性樹脂,有即使製作成為成形品也不容易出現毛邊之優點。因此,非晶性樹脂,直到現在都用於薄膜、太陽眼鏡等。然而,非晶性樹脂,就沙比衝擊強度、耐熱老化性這類的對於工程塑膠用途要求的性能不佳,故未使用於這樣的用途。本發明目的在於解決該課題,提供為非晶性樹脂且沙比衝擊強度以及耐熱老化性優良的聚醯胺樹脂,以及提供含有該聚醯胺樹脂之成形品。 [解決課題之手段][Problems to be Solved by the Invention] Crystalline resins are prone to burrs when molded, but amorphous resins have the advantage that burrs are less likely to occur even when molded. Therefore, amorphous resins have been used in films, sunglasses, etc. until now. However, amorphous resins are not used in such applications because they are not good in performance required for engineering plastic applications such as Sharpey impact strength and heat aging resistance. The object of the present invention is to solve this problem, and to provide a polyamide resin which is an amorphous resin and has excellent Sharpey impact strength and heat aging resistance, and to provide a molded article containing the polyamide resin. [Means to solve the problem]
基於該狀況,本發明人努力研究,結果發現:藉由使用來自1,4-雙(胺基甲基)環己烷之構成單元作為來自二胺之構成單元,使用來自間苯二甲酸之構成單元與來自碳數8~12之直鏈脂肪族二羧酸之構成單元作為來自二羧酸之構成單元,製作非晶性樹脂,且設1,4-雙(胺基甲基)環己烷之順式體與反式體之莫耳比率為預定之比率,可提供高沙比衝擊強度且耐熱老化性優良的樹脂。具體來說,找到依下列手段<1>,理想為依<2>~<8>能解決上述課題。 <1>一種聚醯胺樹脂,含有來自二胺的構成單元與來自二羧酸的構成單元,該來自二胺的構成單元之70莫耳%以上為來自1,4-雙(胺基甲基)環己烷之構成單元,構成該來自二胺的構成單元之1,4-雙(胺基甲基)環己烷中,順式體與反式體之莫耳比率(順/反)為90/10~20/80,該來自二羧酸的構成單元含有來自間苯二甲酸之構成單元與來自碳數8~12之直鏈脂肪族二羧酸之構成單元,且實質上不含有來自對苯二甲酸之構成單元,為非晶性。 <2>如<1>之聚醯胺樹脂,其中,該來自二羧酸的構成單元之10~90莫耳%來自間苯二甲酸,90~10莫耳%來自碳數8~12之直鏈脂肪族二羧酸。 <3>如<1>或<2>之聚醯胺樹脂,其中,碳數8~12之直鏈脂肪族二羧酸為癸二酸。 <4>如<1>至<3>中任一項之聚醯胺樹脂,其中,該聚醯胺樹脂之玻璃轉移溫度為100~190℃。 <5>如<1>至<4>中任一項之聚醯胺樹脂,其中,依據JIS K7111-1之無缺口沙比衝擊強度為150kJ/m2 以上。 <6><1>至<5>中任一項之聚醯胺樹脂,其中,該聚醯胺樹脂的數量平均分子量為8000~25000。 <7>如<1>至<6>中任一項之聚醯胺樹脂,其中,構成該來自二胺的構成單元之1,4-雙(胺基甲基)環己烷中,順式體與反式體之莫耳比率(順/反)為70/30~30/70。 <8>一種成形品,係將含有如<1>至<7>中任一項之聚醯胺樹脂之組成物予以成形而成。 [發明之效果]Based on this situation, the present inventors made intensive studies and found that by using a constituent unit derived from 1,4-bis(aminomethyl)cyclohexane as a constituent unit derived from diamine, a constituent unit derived from isophthalic acid was used. Units and structural units derived from straight-chain aliphatic dicarboxylic acids with 8 to 12 carbons are used as structural units derived from dicarboxylic acids to produce amorphous resins, and 1,4-bis(aminomethyl)cyclohexane The molar ratio of the cis-isomer and trans-isomer is a predetermined ratio, which can provide a resin with high sand ratio impact strength and excellent heat aging resistance. Specifically, find the following means <1>, ideally according to <2>-<8> can solve the above problems. <1> A polyamide resin comprising a structural unit derived from a diamine and a structural unit derived from a dicarboxylic acid, wherein 70 mol% or more of the structural unit derived from a diamine is derived from 1,4-bis(aminomethyl ) structural unit of cyclohexane, and in 1,4-bis(aminomethyl)cyclohexane constituting the structural unit derived from diamine, the molar ratio (cis/trans) between the cis-isomer and the trans-isomer is 90/10~20/80, the constituent units derived from dicarboxylic acids contain constituent units derived from isophthalic acid and constituent units derived from straight-chain aliphatic dicarboxylic acids with 8 to 12 carbons, and substantially do not contain constituent units derived from The constituent unit of terephthalic acid is amorphous. <2> The polyamide resin according to <1>, wherein 10 to 90 mole % of the structural units derived from dicarboxylic acid are derived from isophthalic acid, and 90 to 10 mole % are derived from straight dicarboxylic acid having 8 to 12 carbon atoms. chain aliphatic dicarboxylic acids. <3> The polyamide resin according to <1> or <2>, wherein the straight-chain aliphatic dicarboxylic acid having 8 to 12 carbon atoms is sebacic acid. <4> The polyamide resin according to any one of <1> to <3>, wherein the polyamide resin has a glass transition temperature of 100 to 190°C. <5> The polyamide resin according to any one of <1> to <4>, wherein the unnotched Sandpy impact strength according to JIS K7111-1 is 150 kJ/m 2 or more. <6> The polyamide resin according to any one of <1> to <5>, wherein the polyamide resin has a number average molecular weight of 8,000 to 25,000. <7> The polyamide resin according to any one of <1> to <6>, wherein, in the 1,4-bis(aminomethyl)cyclohexane constituting the structural unit derived from diamine, the The molar ratio (cis/trans) of the body to the trans body is 70/30~30/70. <8> A molded article formed by molding a composition containing the polyamide resin according to any one of <1> to <7>. [Effect of Invention]
根據本發明,可提供沙比衝擊強度及耐熱老化性優良的非晶性聚醯胺樹脂,及含有該聚醯胺樹脂之成形品。According to the present invention, an amorphous polyamide resin excellent in Sharpey impact strength and thermal aging resistance, and a molded article containing the polyamide resin can be provided.
以下詳細說明關於本發明之內容。又,本說明書中「~」係將其前後記載的數值作為下限值以及上限值且包含之意思使用。The content of the present invention will be described in detail below. In addition, "~" in this specification uses the numerical value described before and after that as a lower limit value and an upper limit value and is used in the meaning included.
本發明之聚醯胺樹脂中,含有來自二胺的構成單元與來自二羧酸的構成單元,該來自二胺的構成單元之70莫耳%以上為來自1,4-雙(胺基甲基)環己烷之構成單元,構成該來自二胺的構成單元之1,4-雙(胺基甲基)環己烷中,順式體與反式體之莫耳比率(順/反)為90/10~20/80,該來自二羧酸的構成單元含有來自間苯二甲酸之構成單元與來自碳數8~12之直鏈脂肪族二羧酸之構成單元,且實質上不含有來自對苯二甲酸之構成單元,為非晶性。 本發明中,藉由使用碳數8~12之直鏈脂肪族二羧酸作為與1,4-雙(胺基甲基)環己烷聚合之二羧酸成分,相較於使用碳數7以下之直鏈脂肪族二羧酸(例如,己二酸)時,能使耐熱老化性提升。又,藉由使用間苯二甲酸作為二羧酸成分,不會使耐熱老化性低落,成功地製得非晶性樹脂。特別是,就二羧酸成分而言,使用對苯二甲酸時,耐熱老化性特別低落,但藉由使用間苯二甲酸,能維持耐熱老化性,同時成功地製得非晶性樹脂。In the polyamide resin of the present invention, the structural unit derived from diamine and the structural unit derived from dicarboxylic acid are contained, and more than 70 mol% of the structural unit derived from diamine is derived from 1,4-bis(aminomethyl ) structural unit of cyclohexane, and in 1,4-bis(aminomethyl)cyclohexane constituting the structural unit derived from diamine, the molar ratio (cis/trans) between the cis-isomer and the trans-isomer is 90/10~20/80, the constituent units derived from dicarboxylic acids contain constituent units derived from isophthalic acid and constituent units derived from straight-chain aliphatic dicarboxylic acids with 8 to 12 carbons, and substantially do not contain constituent units derived from The constituent unit of terephthalic acid is amorphous. In the present invention, by using a straight-chain aliphatic dicarboxylic acid with 8 to 12 carbons as the dicarboxylic acid component polymerized with 1,4-bis(aminomethyl)cyclohexane, compared with the use of a carbon number 7 The following linear aliphatic dicarboxylic acids (for example, adipic acid) can improve heat aging resistance. In addition, by using isophthalic acid as the dicarboxylic acid component, an amorphous resin was successfully obtained without reducing the heat aging resistance. In particular, as a dicarboxylic acid component, when terephthalic acid was used, heat aging resistance was particularly low, but by using isophthalic acid, an amorphous resin was successfully obtained while maintaining heat aging resistance.
本發明中,來自二胺的構成單元之70莫耳%以上來自1,4-雙(胺基甲基)環己烷。本發明中,來自二胺的構成單元,理想為80莫耳%以上,更理想為90莫耳%以上,又更理想為95莫耳%以上,又再更理想為98莫耳%以上,又更加理想為99莫耳%以上係來自1,4-雙(胺基甲基)環己烷。 就1,4-雙(胺基甲基)環己烷以外之二胺而言,可例示1,3-雙(胺基甲基)環己烷、四亞甲基二胺、五亞甲基二胺、六亞甲基二胺、八亞甲基二胺、九亞甲基二胺等脂肪族二胺、對伸苯基二胺、間二甲苯二胺、對二甲苯二胺等芳香族二胺等。這些其他的二胺可只有1種也為2種以上。 本發明中,為聚醯胺樹脂之原料二胺之1,4-雙(胺基甲基)環己烷之順式體與反式體之莫耳比率(順/反)為90/10~20/80。藉由這樣的構成,可獲得沙比衝擊強度優良的非晶性聚醯胺樹脂。該順式體與反式體之莫耳比率(順/反),更理想為90/10~30/70,又更理想為70/30~30/70,又再更理想為65/35~35/65,進一步更理想為65/35~40/60,尤其更理想為65/35~51/49,特別更理想為60/40~55/45。In the present invention, 70 mol% or more of the structural units derived from diamine are derived from 1,4-bis(aminomethyl)cyclohexane. In the present invention, the constituent unit derived from diamine is preferably at least 80 mol%, more preferably at least 90 mol%, more preferably at least 95 mol%, still more preferably at least 98 mol%. More preferably, more than 99 mol% is derived from 1,4-bis(aminomethyl)cyclohexane. Examples of diamines other than 1,4-bis(aminomethyl)cyclohexane include 1,3-bis(aminomethyl)cyclohexane, tetramethylenediamine, pentamethylene Diamine, hexamethylenediamine, octamethylenediamine, nonamethylenediamine and other aliphatic diamines, p-phenylenediamine, m-xylylenediamine, p-xylylenediamine and other aromatics Diamine etc. These other diamines may be one kind or two or more kinds. In the present invention, the molar ratio (cis/trans) of the cis-form and trans-form of 1,4-bis(aminomethyl)cyclohexane, which is the raw material diamine of the polyamide resin, is 90/10~ 20/80. With such a configuration, an amorphous polyamide resin having excellent Sharpey impact strength can be obtained. The molar ratio (cis/trans) of the cis-isomer and trans-isomer is more preferably 90/10~30/70, more preferably 70/30~30/70, and more preferably 65/35~ 35/65, more preferably 65/35~40/60, especially more preferably 65/35~51/49, especially more preferably 60/40~55/45.
本發明中,來自二羧酸的構成單元之10~90莫耳%為來自間苯二甲酸,90~10莫耳%來自碳數8~12之直鏈脂肪族二羧酸,且實質上不含有來自對苯二甲酸之構成單元為理想。 這裡的實質上不含有對苯二甲酸,係例如構成來自二羧酸的構成單元之全部二羧酸之中,對苯二甲酸為5莫耳%以下,4莫耳%以下較理想,3莫耳%以下更理想,1莫耳%以下又更理想。下限值即使為0莫耳%也可。 構成該來自二羧酸的構成單元之全部二羧酸之中,間苯二甲酸之比例的下限值為20莫耳%以上更理想,30莫耳%以上又更理想,35莫耳%以上又再更理想,40莫耳%以上進一步更理想,即使45莫耳%以上也可。藉由調整間苯二甲酸之比例的下限值,可使本發明之聚醯胺樹脂成為非晶性。該間苯二甲酸之比例的上限值宜為80莫耳%以下更理想,70莫耳%以下又更理想,65莫耳%以下又再更理想,60莫耳%以下進一步更理想,即使55莫耳%以下也可。藉由調整間苯二甲酸之比例的上限值,可將玻璃轉移溫度(Tg)提高。In the present invention, 10 to 90 mol% of the structural units derived from dicarboxylic acid are derived from isophthalic acid, 90 to 10 mol% are derived from straight-chain aliphatic dicarboxylic acids with 8 to 12 carbon atoms, and substantially no It is desirable to contain a constituent unit derived from terephthalic acid. Here, terephthalic acid is not substantially contained. For example, among all dicarboxylic acids constituting structural units derived from dicarboxylic acids, terephthalic acid is 5 mol % or less, preferably 4 mol % or less, and 3 mol % or less. mol% or less is more desirable, and 1 mol% or less is more desirable. The lower limit may be 0 mol%. The lower limit of the ratio of isophthalic acid among all the dicarboxylic acids constituting the structural units derived from dicarboxylic acids is more preferably 20 mol % or more, more preferably 30 mol % or more, 35 mol % or more Still more preferably, 40 mol% or more is still more preferable, and even 45 mol% or more is acceptable. The polyamide resin of the present invention can be rendered amorphous by adjusting the lower limit of the ratio of isophthalic acid. The upper limit of the ratio of isophthalic acid is more preferably 80 mol % or less, more preferably 70 mol % or less, more preferably 65 mol % or less, and more preferably 60 mol % or less. 55 mol% or less is also acceptable. By adjusting the upper limit of the ratio of isophthalic acid, the glass transition temperature (Tg) can be increased.
構成該來自二羧酸的構成單元之全部二羧酸之中,碳數8~12之直鏈脂肪族二羧酸的比例的下限值宜為20莫耳%以上更理想,30莫耳%以上又更理想,35莫耳%以上又再更理想,40莫耳%以上進一步更理想,45莫耳%以上也可。該碳數8~12之直鏈脂肪族二羧酸的比例之上限值宜為80莫耳%以下更理想,70莫耳%以下又更理想,65莫耳%以下又再更理想,60莫耳%以下進一步更理想,進而,即使未達60莫耳%,58莫耳%以下、55莫耳%以下、53莫耳%以下也可。藉由在這樣的範圍內,聚醯胺樹脂之耐熱老化性有進一步提升之傾向,為理想。 就碳數8~12之直鏈脂肪族二羧酸而言,碳數8~12之α,ω-直鏈脂肪族二羧酸更理想,辛二酸、壬二酸、癸二酸、1,9-壬烷二羧酸、1,10-癸烷二羧酸又更理想,癸二酸則特別理想。碳數8~12之直鏈脂肪族二羧酸可為1種或2種以上。Among all the dicarboxylic acids constituting the structural units derived from dicarboxylic acids, the lower limit of the proportion of straight-chain aliphatic dicarboxylic acids with 8 to 12 carbon atoms is preferably 20 mole % or more, preferably 30 mole % The above is more desirable, 35 mol% or more is still more desirable, 40 mol% or more is further more desirable, and 45 mol% or more is also possible. The upper limit of the ratio of the straight-chain aliphatic dicarboxylic acid with 8 to 12 carbon atoms is preferably 80 mole % or less, more preferably 70 mole % or less, more preferably 65 mole % or less, and 60 mole % or less. Mole% or less is still more preferable, and even if it is less than 60 mol%, it may be 58 mol% or less, 55 mol% or less, or 53 mol% or less. Within such a range, the heat aging resistance of the polyamide resin tends to be further improved, which is ideal. As far as straight-chain aliphatic dicarboxylic acids with 8-12 carbons are concerned, α, ω-straight-chain aliphatic dicarboxylic acids with 8-12 carbons are more ideal, suberic acid, azelaic acid, sebacic acid, 1 ,9-nonanedicarboxylic acid and 1,10-decanedicarboxylic acid are more preferable, and sebacic acid is particularly preferable. One or more straight-chain aliphatic dicarboxylic acids having 8 to 12 carbon atoms may be used.
構成來自二羧酸的構成單元之全部二羧酸之中,間苯二甲酸與碳數8~12之直鏈脂肪族二羧酸之合計的比例宜為90莫耳%以上為理想,95莫耳%以上更理想,98莫耳%以上又更理想,100莫耳%也可。Among all the dicarboxylic acids constituting the structural units derived from dicarboxylic acids, the ratio of the total of isophthalic acid to straight-chain aliphatic dicarboxylic acids with 8 to 12 carbon atoms is preferably 90 mol % or more, ideally 95 mol % mol% or more is more desirable, 98 mol% or more is more desirable, and 100 mol% is also acceptable.
就間苯二甲酸與碳數8~12之直鏈脂肪族二羧酸以外的二羧酸而言,可例示碳數7以下之脂肪族二羧酸、碳數6~12之脂環式二羧酸等。就它們的具體例而言,可例示琥珀酸、戊二酸、己二酸、1,4-環己烷二羧酸、1,3-環己烷二羧酸等。For dicarboxylic acids other than isophthalic acid and straight-chain aliphatic dicarboxylic acids with 8 to 12 carbon atoms, aliphatic dicarboxylic acids with 7 or less carbon atoms, alicyclic dicarboxylic acids with 6 to 12 carbon atoms can be exemplified. Carboxylic acid etc. Specific examples thereof include succinic acid, glutaric acid, adipic acid, 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, and the like.
本發明中,作為來自二羧酸的構成單元之理想的實施形態,可例示30~70莫耳%來自間苯二甲酸,70~30莫耳%來自碳數8~12之直鏈脂肪族二羧酸之態樣。 本實施形態中,來自其他的二羧酸的構成單元,0~3莫耳%為理想。本實施形態之更理想的範圍係與上述理想的範圍相同。In the present invention, as an ideal embodiment of the constituent unit derived from dicarboxylic acid, 30 to 70 mol% is derived from isophthalic acid, and 70 to 30 mol% is derived from straight-chain aliphatic dicarboxylic acid having 8 to 12 carbon atoms. The form of carboxylic acid. In this embodiment, the constituent unit derived from other dicarboxylic acids is preferably 0 to 3 mol%. The more preferable range of this embodiment is the same as the said preferable range.
又,本發明之聚醯胺樹脂含有來自二羧酸的構成單元與來自二胺的構成單元,但也可含有來自二羧酸的構成單元以及來自二胺的構成單元以外的構成單元、末端基等其他的部位。就其他的構成單元而言,可例示來自ε-己內醯胺、戊內醯胺、十二內醯胺、十一內醯胺等內醯胺、11-胺基十一烷酸、12-胺基十二烷酸等胺基羧酸等構成單元,但不受限於此等。更進一步,本發明之聚醯胺樹脂有時可能含有合成用的添加劑等之微量成分。本發明中使用之聚醯胺樹脂,通常為95重量%以上,理想為98重量%以上,更理想為99重量%以上係來自二羧酸的構成單元或來自二胺的構成單元。In addition, the polyamide resin of the present invention contains a structural unit derived from a dicarboxylic acid and a structural unit derived from a diamine, but may also contain a structural unit other than a structural unit derived from a dicarboxylic acid and a structural unit derived from a diamine, and a terminal group. Wait for other parts. As for other constituent units, lactams derived from ε-caprolactam, valerolactamide, lauryl lactam, undecyl lactam, etc., 11-aminoundecanoic acid, 12- Structural units such as aminocarboxylic acids such as aminododecanoic acid, but are not limited thereto. Furthermore, the polyamide resin of the present invention may contain trace components such as additives for synthesis. The polyamide resin used in the present invention is usually at least 95% by weight, preferably at least 98% by weight, more preferably at least 99% by weight, of structural units derived from dicarboxylic acids or structural units derived from diamines.
本發明之聚醯胺樹脂係添加含有磷原子之化合物並利用熔融聚縮合(熔融聚合)法製造。熔融聚縮合法,係於熔融的原料二羧酸中邊滴加原料二胺,邊於加壓下升溫,邊將縮合水去除邊使其聚合之方法,或將由原料二胺與原料二羧酸構成的鹽於水的存在下,於加壓下升溫,邊將添加了的水以及縮合水去除,邊於熔融狀態使其聚合之方法為理想。The polyamide resin of the present invention is produced by adding a compound containing a phosphorus atom and utilizing a melt polycondensation (melt polymerization) method. The melt polycondensation method is a method in which the raw material diamine is added dropwise to the molten raw material dicarboxylic acid, the temperature is raised under pressure, and the condensation water is removed while polymerizing, or the raw material diamine and the raw material dicarboxylic acid are combined. In the presence of water, the formed salt is heated under pressure, and the method of polymerizing it in a molten state while removing added water and condensation water is ideal.
就於本發明之聚醯胺樹脂的聚縮合系內添加的含有磷原子之化合物而言,可列舉二甲基次膦酸、苯基甲基次膦酸、次磷酸、次磷酸鈉、次磷酸鉀、次磷酸鋰、次磷酸鈣、次磷酸乙酯、苯基亞膦酸、苯基亞膦酸鈉、苯基亞膦酸鉀、苯基亞膦酸鋰、苯基亞膦酸乙酯、苯基膦酸、乙基膦酸、苯基膦酸鈉、苯基膦酸鉀、苯基膦酸鋰、苯基膦酸二乙酯、乙基膦酸鈉、乙基膦酸鉀、亞磷酸、亞磷酸氫鈉、亞磷酸鈉、亞磷酸三乙酯、亞磷酸三苯酯、焦亞磷酸等,它們之中特別是次磷酸鈉、次磷酸鉀、次磷酸鋰、次磷酸鈣等次磷酸金屬鹽,促進醯胺化反應效果高,且著色防止效果優良,較為理想,特別是次磷酸鈣較理想。本發明中可使用的含有磷原子之化合物並不限定於這些化合物。The compounds containing phosphorus atoms added to the polycondensation system of the polyamide resin of the present invention include dimethylphosphinic acid, phenylmethylphosphinic acid, hypophosphorous acid, sodium hypophosphite, hypophosphorous acid Potassium, lithium hypophosphite, calcium hypophosphite, ethyl hypophosphite, phenylphosphonous acid, sodium phenylphosphinate, potassium phenylphosphinate, lithium phenylphosphinate, ethyl phenylphosphinate, Phenylphosphonic acid, ethylphosphonic acid, sodium phenylphosphonate, potassium phenylphosphonate, lithium phenylphosphonate, diethyl phenylphosphonate, sodium ethylphosphonate, potassium ethylphosphonate, phosphorous acid , sodium hydrogen phosphite, sodium phosphite, triethyl phosphite, triphenyl phosphite, pyrophosphorous acid, etc. Among them, hypophosphite such as sodium hypophosphite, potassium hypophosphite, lithium hypophosphite, calcium hypophosphite, etc. Metal salts are highly effective in accelerating the amidation reaction and are excellent in preventing coloration, and are ideal, especially calcium hypophosphite. The phosphorus atom-containing compound usable in the present invention is not limited to these compounds.
以熔融聚縮合得到的本發明之聚醯胺樹脂,宜先取出並造粒後,乾燥後使用為理想。The polyamide resin of the present invention obtained by melt polycondensation should be taken out first, granulated, and then dried before use.
本發明之聚醯胺樹脂,於剪切速度122sec-1 、280℃之熔融黏度宜為500Pa・s以上較理想,1000Pa・s以上更理想,1200Pa・s以上又更理想。又,該熔融黏度宜為5000Pa・s以下較理想,3500Pa・s以下更理想,3000Pa・s以下又更理想,更進一步,2800Pa・s以下也可,即使2500Pa・s以下、2000Pa・s以下、1800Pa・s以下、1600Pa・s也可。 熔融黏度之測定方法,係根據後述實施例中記載方法。實施例中採用的設備若因停產等而難以取得時,可使用其他的具同等之性能的設備。以下,關於其他的測定方法亦為相同。The melt viscosity of the polyamide resin of the present invention at a shear rate of 122sec -1 and 280°C is more preferably 500Pa·s or higher, more preferably 1000Pa·s or higher, and more preferably 1200Pa·s or higher. In addition, the melt viscosity is preferably not more than 5000Pa·s, more preferably not more than 3500Pa·s, more preferably not more than 3000Pa·s, and further, not more than 2800Pa·s, even if it is not more than 2500Pa·s, not more than 2000Pa·s, Below 1800Pa・s, 1600Pa・s is also acceptable. The method of measuring the melt viscosity is based on the method described in the examples described later. If the equipment used in the examples is difficult to obtain due to production suspension, etc., other equipment with equivalent performance can be used. Hereinafter, the same applies to other measurement methods.
本發明之聚醯胺樹脂,數量平均分子量之下限值宜為8000以上較理想,10000以上更理想,11000以上又更理想。該數量平均分子量之上限值25000以下為理想,20000以下更理想,即使17000以下也可。數量平均分子量之測定方法係根據後述實施例中記載的方法。For the polyamide resin of the present invention, the lower limit of the number average molecular weight is more preferably 8,000 or more, more preferably 10,000 or more, and more preferably 11,000 or more. The upper limit of the number average molecular weight is preferably 25,000 or less, more preferably 20,000 or less, and may be 17,000 or less. The measuring method of the number average molecular weight is based on the method described in the Example mentioned later.
本發明之聚醯胺樹脂,玻璃轉移溫度宜為100℃以上較理想,120℃以上更理想,125℃以上又更理想,128℃以上又再更理想,130℃以上進一步更理想,135℃以上又進一步更理想。於本發明可達如此高的Tg,因此有即使在高溫條件下物性仍不易低落之優點。玻璃轉移溫度之上限值雖未特別限定,例如,190℃以下為理想,即使在170℃以下、160℃以下、150℃以下也為充分實用的程度。 玻璃轉移溫度之測定方法係根據後述實施例中記載之方法。For the polyamide resin of the present invention, the glass transition temperature is more ideally above 100°C, more preferably above 120°C, more preferably above 125°C, more preferably above 128°C, more preferably above 130°C, and above 135°C Further more ideal. In the present invention, such a high Tg can be achieved, so there is an advantage that the physical properties are not easily reduced even under high temperature conditions. Although the upper limit of the glass transition temperature is not particularly limited, for example, it is preferably 190°C or lower, and even 170°C or lower, 160°C or lower, and 150°C or lower are sufficient for practical use. The method of measuring the glass transition temperature is based on the method described in the examples described later.
本發明之聚醯胺樹脂可作為非晶性之聚醯胺樹脂。於此,非晶性之聚醯胺樹脂係指沒有明確的熔點之樹脂,具體來說,係指結晶熔解焓(enthalpy)ΔHm未達5J/g,3J/g以下較理想,1J/g以下更理想。The polyamide resin of the present invention can be used as an amorphous polyamide resin. Here, the amorphous polyamide resin refers to a resin without a clear melting point. Specifically, it refers to a crystal melting enthalpy (enthalpy) ΔHm of less than 5 J/g, preferably less than 3 J/g, and less than 1 J/g more ideal.
本發明之聚醯胺樹脂,2mm厚之成形品的霧度(Haze)5.0%以下為理想,4.8%以下更理想,4.5%以下又更理想,4.3%以下又再更理想,進而,即使4.0%以下、3.4%以下、3.0%以下、2.5%以下也可。就霧度之下限值而言,0%為理想,但即使0.001%以上,也為無實用上問題的程度。本發明中之霧度,係根據後述實施例記載之方法測定之值。The polyamide resin of the present invention preferably has a haze of 5.0% or less, more preferably 4.8% or less, even more preferably 4.5% or less, and still more preferably 4.3% or less, and even 4.0% for a molded product with a thickness of 2 mm. % or less, 3.4% or less, 3.0% or less, or 2.5% or less are also acceptable. As for the lower limit of the haze, 0% is ideal, but even if it is 0.001% or more, there is no practical problem. The haze in the present invention is a value measured according to the method described in Examples described later.
本發明之聚醯胺樹脂係機械強度優良的聚醯胺樹脂。 本發明之聚醯胺樹脂,根據JIS K7111-1之無缺口沙比衝擊強度宜為150kJ/m2 以上較理想,180kJ/m2 以上更理想,200kJ/m2 以上又更理想,即使230kJ/m2 以上、250kJ/m2 以上也可。上限值希望為NB(非破壞),進而,即使400kJ/m2 以下、300kJ/m2 以下也為充分實用的程度。The polyamide resin of the present invention is a polyamide resin excellent in mechanical strength. For the polyamide resin of the present invention, according to JIS K7111-1, the unnotched sand specific impact strength should be more than 150kJ/ m2 , ideally above 180kJ/ m2 , more ideally above 200kJ/ m2 , even if 230kJ/m2 More than m 2 and 250kJ/m 2 or more are also acceptable. The upper limit is desirably NB (non-destructive), and even 400 kJ/m 2 or less and 300 kJ/m 2 or less are sufficient for practical use.
本發明之聚醯胺樹脂能以將含有本發明之聚醯胺樹脂的組成物成形而成的成形品的形式使用。該組成物可僅由本發明之聚醯胺樹脂1種或2種以上構成,也可含有其他成分。 就其他的成分而言,可因應所需添加本發明之聚醯胺樹脂以外的其他之聚醯胺樹脂、聚醯胺樹脂以外之熱塑性樹脂、填充劑、消光劑、耐熱安定劑、耐候安定劑、紫外線吸收劑、塑化劑、阻燃劑、抗靜電劑、著色防止劑、抗凝膠劑、耐衝擊改良劑、潤滑劑、著色劑、導電性添加劑等之添加劑。這些添加劑各別可為1種也可為2種以上。 就其他的聚醯胺樹脂而言,具體來說,可例示聚醯胺6、聚醯胺66、聚醯胺46、聚醯胺6/66(由聚醯胺6成分以及聚醯胺66成分構成的共聚物)、聚醯胺610、聚醯胺612、聚醯胺11、聚醯胺12、MXD6(聚己二醯間苯二胺)、MPXD6(聚己二醯間對苯二胺)、MXD10(聚癸二醯間苯二胺)、MPXD10(聚癸二醯間對苯二胺)以及PXD10(聚癸二醯對苯二胺)。此等其他的聚醯胺樹脂,各別可為1種,也可為2種以上。 就聚醯胺樹脂以外之熱塑性樹脂而言,可例示聚對苯二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯、聚萘二甲酸乙二醇酯、聚萘二甲酸丁二醇酯等聚酯樹脂。此等聚醯胺樹脂以外之熱塑性樹脂,各別可為1種類,也可為2種類以上。The polyamide resin of the present invention can be used in the form of a molded article obtained by molding a composition containing the polyamide resin of the present invention. The composition may consist of only one or two or more polyamide resins of the present invention, or may contain other components. In terms of other components, other polyamide resins other than the polyamide resin of the present invention, thermoplastic resins other than polyamide resins, fillers, matting agents, heat-resistant stabilizers, and weather-resistant stabilizers can be added as needed , UV absorbers, plasticizers, flame retardants, antistatic agents, anti-coloring agents, antigelling agents, impact modifiers, lubricants, colorants, conductive additives and other additives. These additives may each be 1 type or 2 or more types. As for other polyamide resins, specifically, polyamide 6, polyamide 66, polyamide 46, polyamide 6/66 (composed of polyamide 6 components and polyamide 66 components) can be exemplified. Copolymer), polyamide 610, polyamide 612, polyamide 11, polyamide 12, MXD6 (polyadipamide-m-phenylenediamine), MPXD6 (polyadipamide-m-phenylenediamine) . Each of these other polyamide resins may be one type, or two or more types. Examples of thermoplastic resins other than polyamide resins include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and polybutylene naphthalate. polyester resins such as esters. The thermoplastic resins other than these polyamide resins may be of one type or two or more types.
含有本發明之聚醯胺樹脂之組成物,可摻合強化纖維而製成纖維強化樹脂組成物。就強化纖維而言,可例示碳纖維以及玻璃纖維。就纖維強化樹脂組成物而言,可例示將含有本發明之聚醯胺樹脂與強化纖維之組成物熔融混練而成的丸粒、將本發明之聚醯胺樹脂含浸於強化纖維而得的預浸體(prepreg),就纖維成分而言,可例示包含含有本發明之聚醯胺樹脂的連續熱塑性樹脂纖維與連續強化纖維之混纖紗、編織繩或捻線繩、使用了含有本發明之聚醯胺樹脂之連續熱塑性樹脂纖維與連續強化纖維之織物或編物、以及由含有本發明之聚醯胺樹脂之熱塑性樹脂纖維與強化纖維構成的不織布等。The composition containing the polyamide resin of the present invention can be blended with reinforcing fibers to form a fiber-reinforced resin composition. Examples of reinforcing fibers include carbon fibers and glass fibers. Examples of the fiber-reinforced resin composition include pellets obtained by melt-kneading a composition containing the polyamide resin of the present invention and reinforcing fibers, and pellets obtained by impregnating the polyamide resin of the present invention into reinforcing fibers. In terms of fiber components, prepregs include mixed yarns, braided ropes or twisted yarns containing continuous thermoplastic resin fibers containing the polyamide resin of the present invention and continuous reinforcing fibers. Fabrics or braids of continuous thermoplastic resin fibers and continuous reinforcing fibers of polyamide resin, non-woven fabrics composed of thermoplastic resin fibers and reinforcing fibers containing polyamide resin of the present invention, etc.
含有本發明之聚醯胺樹脂的組成物,可藉由射出成形、吹塑成形、擠製成形、壓縮成形、延伸、真空成形等公知的成形方法進行成形。The composition containing the polyamide resin of the present invention can be molded by known molding methods such as injection molding, blow molding, extrusion molding, compression molding, stretching, and vacuum molding.
就將含有本發明之聚醯胺樹脂成形而成的成形品而言,可用於包括薄膜、膠片、薄壁成形品、中空成形品、纖維、軟管、管件等的各種成形品。作為本發明之成形品的實施形態的一例,可舉出包含由含有本發明之聚醯胺樹脂之組成物形成之層的單層或多層容器。作為該多層容器,可例示具有按以下順序的多層容器:由含有聚烯烴樹脂之組成物形成之層、由含有本發明之聚醯胺樹脂形成之層、以及由含有聚烯烴樹脂之組成物形成之層。就聚烯烴樹脂而言,可例示聚丙烯(PP)、環烯烴聚合物(COP)以及環烯烴共聚物(COC)。進而,由含有聚烯烴樹脂之組成物形成之層與由含有本發明之聚醯胺樹脂形成之層之間也可具有黏接層。這樣的多層容器,可適合作為食品、醫藥品之容器使用。就醫藥品之容器而言,可例示如安瓶(ampoule)、樣品瓶(vial)、真空採血管、預充式注射器(Prefilled syringe)。 又,含有本發明之聚醯胺樹脂之組成物適用於工程塑膠用途。就該成形品之利用領域而言,可列舉汽車等輸送機零件、一般機械零件、精密機械零件、電子.電氣機器零件、OA機器零件、建材.住宅設備關聯零件、醫療裝置、休閒運動用品、遊戲機、醫療品、食品包裝用薄膜等的日用品、防禦以及航太製品等。 [實施例]Molded products containing the polyamide resin of the present invention can be used for various molded products including films, films, thin-walled molded products, hollow molded products, fibers, hoses, pipe fittings, and the like. An example of an embodiment of the molded article of the present invention includes a single-layer or multi-layer container including a layer formed of a composition containing the polyamide resin of the present invention. As such a multilayer container, a multilayer container having the following order: a layer formed of a composition containing a polyolefin resin, a layer formed of a polyamide resin of the present invention, and a layer formed of a composition containing a polyolefin resin can be exemplified. layer. As polyolefin resin, polypropylene (PP), cycloolefin polymer (COP), and cycloolefin copolymer (COC) can be illustrated. Furthermore, an adhesive layer may be provided between the layer formed of the composition containing the polyolefin resin and the layer formed of the polyamide resin of the present invention. Such a multilayer container can be suitably used as a container for food and medicine. Examples of containers for pharmaceuticals include ampoules, vials, vacuum blood collection tubes, and prefilled syringes. Also, the composition containing the polyamide resin of the present invention is suitable for engineering plastics. In terms of the application field of the molded product, there are conveyor parts such as automobiles, general machine parts, precision machine parts, electronics, etc. Electrical machine parts, OA machine parts, building materials. Household equipment-related parts, medical equipment, leisure sports goods, game machines, medical products, daily necessities such as films for food packaging, defense and aerospace products, etc. [Example]
以下舉出實施例進一步具體地說明本發明。以下之實施例中所示材料、使用量、比例、處理內容、處理流程等,在不脫離本發明之宗旨範圍,可適當變更。因此,本發明的範圍並不限於以下所示具體例。The following examples are given to further specifically describe the present invention. The materials, usage amounts, ratios, processing contents, processing flow, etc. shown in the following examples can be appropriately changed without departing from the scope of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below.
實施例1 <樹脂A之合成> 備有攪拌機、部分冷凝器、全冷凝器、壓力調整器、溫度計、滴加槽以及幫浦、抽氣機(aspirator)、氮氣導入管、桶底閥、拉絲模頭之內容積50L之耐壓反應容器中,將精秤的癸二酸(伊藤精油公司製)7000g(34.61mol)、間苯二甲酸(A・G・International・Chemical(AGIC)公司製)5750g(34.61mol)、次磷酸鈣(關東化學公司製)3.3g(0.019mol)、醋酸鈉(關東化學公司製)1.4g(0.018mol)放入,充分地置換氮氣後,將反應容器內密閉,且將容器內保持在0.4MPa並同時在攪拌下升溫至200℃。到達200℃後,對於反應容器內之原料,開始滴加貯存在滴加槽中之1,4-雙(胺基甲基)環己烷(順式/反式(莫耳比):60/40)(三菱瓦斯化學公司製)9847g(69.22mol),將容器內保持在0.4MPa並同時將生成之縮合水排除至系外並同時將反應槽內升溫至295℃。1,4-BAC之滴加結束後,將反應容器內緩慢地回到常壓,然後使用抽氣機(aspirator)將反應槽內減壓至80kPa,去除縮合水。於減壓中觀察攪拌機之攪拌扭矩,於到達設定之扭矩之時間點停止攪拌,以氮氣將反應槽加壓,並打開桶底閥,自拉絲模頭將聚合物抽出,於股線化後冷卻,並藉由切粒機予以丸粒化,得到聚醯胺樹脂。關於得到的聚醯胺樹脂,進行了以下的評價。結果示於表1。Example 1 <Synthesis of Resin A> Equipped with a stirrer, a partial condenser, a total condenser, a pressure regulator, a thermometer, a drip tank, a pump, an aspirator, a nitrogen inlet pipe, a tank bottom valve, and a wire drawing In a pressure-resistant reaction vessel with an internal volume of 50 L in the die head, 7000 g (34.61 mol) of sebacic acid (manufactured by Ito Essential Oil Co., Ltd.) and isophthalic acid (manufactured by A・G・International・Chemical (AGIC) Co., Ltd.) 5750g (34.61mol), calcium hypophosphite (manufactured by Kanto Chemical Co., Ltd.) 3.3g (0.019mol), sodium acetate (manufactured by Kanto Chemical Co., Ltd.) 1.4g (0.018mol) were put in, and after nitrogen was fully replaced, the reaction vessel was sealed. , and while maintaining the inside of the container at 0.4 MPa, the temperature was raised to 200° C. under stirring. After reaching 200°C, for the raw materials in the reaction vessel, start to drop 1,4-bis(aminomethyl)cyclohexane (cis/trans (molar ratio): 60/ 40) (manufactured by Mitsubishi Gas Chemical Co., Ltd.) 9847 g (69.22 mol), while maintaining the inside of the container at 0.4 MPa while removing the generated condensation water to the outside of the system, and simultaneously raising the temperature inside the reaction tank to 295°C. After the dropwise addition of 1,4-BAC was completed, the inside of the reaction vessel was slowly returned to normal pressure, and then the inside of the reaction tank was decompressed to 80 kPa using an aspirator to remove condensation water. Observe the stirring torque of the mixer under decompression, stop stirring when it reaches the set torque, pressurize the reaction tank with nitrogen, and open the bottom valve of the barrel, draw the polymer from the wire drawing die, and cool after stranding , and be pelletized by a pelletizer to obtain a polyamide resin. The following evaluations were performed on the obtained polyamide resin. The results are shown in Table 1.
<熔融黏度之測定> 聚醯胺樹脂之熔融黏度,使用CAPPILOGRAPH,使用直徑1mm×10mm長之模頭,於表觀之剪切速度122sec-1 、測定溫度280℃、保持時間6分鐘,於樣品含水量1000重量ppm以下之條件測定。本實施例中,CAPPILOGRAPH使用東洋精機(股)製之CAPPILOGRAPHD-1。<Measurement of Melt Viscosity> The melt viscosity of polyamide resin is measured by CAPPILOGRAPH, using a die head with a diameter of 1mm x 10mm, at an apparent shear rate of 122sec -1 , at a measurement temperature of 280°C, and for a holding time of 6 minutes. Measured under conditions with a water content of 1000 ppm by weight or less. In this example, CAPPILOGRAPH-1 manufactured by Toyo Seiki Co., Ltd. was used for CAPPILOGRAPH.
<玻璃轉移溫度(Tg)之測定> 玻璃轉移溫度,使用示差掃描熱量計(DSC),氮氣氣流中,以10℃/分升溫速度自室溫加熱至250℃後,立即冷卻至室溫以下,測定再次以升溫速度10℃/分從室溫加熱至250時的玻璃轉移溫度。本實施例中,示差掃描熱量計使用島津製作所(股)製之DSC-60。 又,根據JIS K7121及K7122,測定升溫過程中聚醯胺樹脂之結晶熔解焓ΔHm。<Measurement of glass transition temperature (Tg)> Glass transition temperature is measured by using a differential scanning calorimeter (DSC), heating from room temperature to 250 °C at a heating rate of 10 °C/min in a nitrogen stream, and immediately cooling to below room temperature. Again, the glass transition temperature was heated from room temperature to 250 ℃ at a heating rate of 10° C./min. In this example, DSC-60 manufactured by Shimadzu Corporation was used as a differential scanning calorimeter. In addition, according to JIS K7121 and K7122, the crystal melting enthalpy ΔHm of the polyamide resin during the heating process was measured.
<數量平均分子量(Mn)之測定> 將聚醯胺樹脂0.3g投入至苯酚/乙醇=4/1(體積比)之混合溶劑中,於20~30℃攪拌,完全溶解後,攪拌同時以甲醇5mL沖洗容器內壁,以0.01mol/L鹽酸水溶液中和滴定,求出末端胺基濃度[NH2 ]。又,將聚醯胺樹脂0.3g於氮氣氣流下,於160~180℃在苯甲醇中攪拌,完全溶解後,氮氣氣流下冷卻至80℃以下,攪拌同時以甲醇10mL沖洗容器內壁,以0.01mol/L氫氧化鈉水溶液中和滴定,求出末端羧基濃度[COOH]。自測定之末端胺基濃度[NH2 ](單元:μ當量/g)以及末端羧基濃度[COOH](單元:μ當量/g),依下式求得數量平均分子量。 數量平均分子量(Mn)=2,000,000/([COOH]+[NH2 ])<Determination of Number Average Molecular Weight (Mn)> Put 0.3g of polyamide resin into a mixed solvent of phenol/ethanol=4/1 (volume ratio), stir at 20~30°C, after completely dissolved, add methanol while stirring Rinse the inner wall of the container with 5mL, neutralize and titrate with 0.01mol/L hydrochloric acid aqueous solution, and obtain the terminal amino group concentration [NH 2 ]. Also, stir 0.3g of polyamide resin in benzyl alcohol at 160~180°C under nitrogen flow, and after it is completely dissolved, cool to below 80°C under nitrogen flow, wash the inner wall of the container with 10mL of methanol while stirring, mol/L sodium hydroxide aqueous solution to neutralize and titrate to obtain the terminal carboxyl group concentration [COOH]. From the measured terminal amino group concentration [NH 2 ] (unit: μ equivalent/g) and terminal carboxyl group concentration [COOH] (unit: μ equivalent/g), the number average molecular weight was obtained according to the following formula. Number average molecular weight (Mn) = 2,000,000/([COOH]+[NH 2 ])
<霧度(Haze)之測定> 將得到的聚醯胺樹脂丸粒於120℃(露點-40℃)真空乾燥24小時,將乾燥之丸粒以射出成形機(住友重機械工業(股)、SE130DU-HP),於模具溫度100℃、缸筒溫度280℃之條件,製作厚度2mm厚的試片。使用霧度測定裝置,依透過法測定霧度值。本實施例中,霧度測定裝置使用日本電色工業(股)製,型式:COH-300A。<Measurement of Haze> The obtained polyamide resin pellets were vacuum-dried at 120°C (dew point -40°C) for 24 hours, and the dried pellets were injected into an injection molding machine (Sumitomo Heavy Industries Co., Ltd., SE130DU-HP), under the conditions of mold temperature 100°C and cylinder temperature 280°C, a test piece with a thickness of 2mm was produced. The haze value was measured by the transmission method using a haze measuring device. In the present example, the haze measuring device was manufactured by Nippon Denshoku Kogyo Co., Ltd., model: COH-300A.
<耐熱老化性之評價(120℃)> 將得到的聚醯胺樹脂丸粒,於120℃(露點-40℃)真空乾燥24小時後,以射出成形機(住友重機械工業(股)、SE130DU-HP),於模具溫度100℃、缸筒溫度280℃之條件,製作4mm×10mm×80mm之試片。將該試片藉由熱風乾燥機(YAMATO科學(股)製、DF611),於內部溫度120℃之條件,將試片加熱。經過60天後取出,依ISO178以AUTOGRAPH(東洋精機(股)製、BENDGRAPH),於23℃50%RH環境下測定彎曲強度(MPa),求出自初始值之強度保持率(%),評價方式如下。 A:彎曲強度保持率80%以上 B:彎曲強度保持率50%以上未達80% C:彎曲強度保持率未達50%<Evaluation of Heat Aging Resistance (120°C)> The obtained polyamide resin pellets were vacuum-dried at 120°C (dew point -40°C) for 24 hours, and then molded on an injection molding machine (Sumitomo Heavy Industries Co., Ltd., SE130DU) -HP), under the conditions of mold temperature 100°C and cylinder temperature 280°C, a test piece of 4mm×10mm×80mm was produced. The test piece was heated at an internal temperature of 120° C. with a hot air dryer (manufactured by Yamato Science Co., Ltd., DF611). After 60 days, take it out, measure the flexural strength (MPa) in accordance with ISO178 with AUTOGRAPH (manufactured by Toyo Seiki Co., Ltd., BENDGRAPH) at 23°C and 50%RH, and obtain the strength retention rate (%) from the initial value, and evaluate The way is as follows. A: The bending strength retention rate is more than 80% B: The bending strength retention rate is more than 50% but less than 80% C: The bending strength retention rate is less than 50%
<沙比衝擊強度> 將得到的聚醯胺樹脂丸粒,於120℃(露點-40℃)真空乾燥24小時後,以射出成形機(住友重機械工業(股)、SE130DU-HP),於模具溫度100℃、缸筒溫度280℃之條件,製作4mm×10mm×80mm之試片。 依JIS K7111-1,測定無缺口沙比衝擊強度。<Sharpy impact strength> The obtained polyamide resin pellets were vacuum-dried at 120°C (dew point -40°C) for 24 hours, and then molded on an injection molding machine (Sumitomo Heavy Industries Co., Ltd., SE130DU-HP) Under the conditions of mold temperature 100°C and cylinder temperature 280°C, test pieces of 4mm×10mm×80mm were produced. The unnotched Sharpey impact strength was measured according to JIS K7111-1.
實施例2 <樹脂B之合成> 實施例1中,設1,4-BAC之順式體/反式體之莫耳比為40/60,此外以同樣方式進行,得到聚醯胺樹脂。得到的聚醯胺樹脂稱為樹脂B。 <各種性能評價> 實施例1中,將聚醯胺樹脂變更為樹脂B,其他以同樣方式進行。Example 2 <Synthesis of Resin B> In Example 1, the molar ratio of the cis-isomer/trans-isomer of 1,4-BAC was set to 40/60, and a polyamide resin was obtained in the same manner. The resulting polyamide resin is referred to as Resin B. <Various performance evaluations> In Example 1, the polyamide resin was changed to resin B, and the others were performed in the same manner.
比較例1 <樹脂C之合成> 實施例1中,設1,4-BAC之順式體/反式體之莫耳比為15/85,此外以同樣方式進行,得到聚醯胺樹脂。將得到的聚醯胺樹脂稱為樹脂C。 <各種性能評價> 實施例1中,將聚醯胺樹脂變更為樹脂C,此外以同樣方式進行。Comparative Example 1 <Synthesis of Resin C> In Example 1, the molar ratio of the cis-isomer/trans-isomer of 1,4-BAC was set to 15/85, and a polyamide resin was obtained in the same manner. The obtained polyamide resin is called resin C. <Various performance evaluations> In Example 1, the polyamide resin was changed to resin C, and it performed in the same manner except that.
比較例2 <樹脂D之合成> 實施例1中,使用等莫耳數之己二酸來替換癸二酸,此外以同樣方式進行,得到聚醯胺樹脂。得到的聚醯胺樹脂稱為樹脂D。 <各種性能評價> 實施例1中,將聚醯胺樹脂變更為樹脂D,此外以同樣方式進行。Comparative Example 2 <Synthesis of Resin D> In Example 1, the polyamide resin was obtained in the same manner as in Example 1, except that adipic acid was used instead of sebacic acid. The resulting polyamide resin is referred to as Resin D. <Various performance evaluations> In Example 1, the polyamide resin was changed to resin D, and it performed in the same manner except that.
比較例3 <樹脂E之合成> 實施例1中,設癸二酸與間苯二甲酸與對苯二甲酸之莫耳比為50:44:6,此外以同樣方式進行,得到聚醯胺樹脂。得到的聚醯胺樹脂稱為樹脂E。 <各種性能評價> 實施例1中,將聚醯胺樹脂變更為樹脂E,此外以同樣方式進行。Comparative Example 3 <Synthesis of Resin E> In Example 1, the molar ratio of sebacic acid, isophthalic acid, and terephthalic acid was 50:44:6, and the polyamide resin was obtained in the same manner. . The obtained polyamide resin is referred to as resin E. <Various performance evaluations> In Example 1, the polyamide resin was changed to resin E, and it performed in the same manner except that.
比較例4 <樹脂F之合成> 實施例1中,使用等莫耳數之對苯二甲酸來替換間苯二甲酸,此外以同樣方式進行,但無法合成。Comparative Example 4 <Synthesis of Resin F> In Example 1, an equimolar number of terephthalic acid was used instead of isophthalic acid. In addition, it was performed in the same manner, but it could not be synthesized.
實施例3 <樹脂G之合成> 實施例1中,設1,4-BAC之順式體/反式體之莫耳比為60/40,癸二酸與間苯二甲酸之莫耳比為40:60,此外以同樣方式進行,得到聚醯胺樹脂。得到的聚醯胺樹脂稱為樹脂G。 <各種性能評價> 實施例1中,將聚醯胺樹脂變更為樹脂G,此外以同樣方式進行。Example 3 <Synthesis of Resin G> In Example 1, the molar ratio of the cis-isomer/trans-isomer of 1,4-BAC was set to 60/40, and the molar ratio of sebacic acid to isophthalic acid was 40:60, in addition, proceed in the same manner to obtain a polyamide resin. The resulting polyamide resin is referred to as Resin G. <Various performance evaluations> In Example 1, the polyamide resin was changed to resin G, and it performed in the same manner except that.
結果示於下表1。 【表1】
如該結果明確可知,本發明之聚醯胺樹脂,耐熱老化性優良,且沙比衝擊強度高(實施例1~3)。進而也知透明性優良(霧度低)。 反觀就1,4-雙(胺基甲基)環己烷而言使用反式莫耳比率超過80莫耳%而得到的聚醯胺樹脂(比較例1),沙比衝擊強度不良。又,可知來自二羧酸的構成單元除了來自碳數7以下之直鏈脂肪族二羧酸與間苯二甲酸之聚醯胺樹脂(比較例2)以及來自碳數8~12之直鏈脂肪族二羧酸與間苯二甲酸之構成單元之外更含有來自對苯二甲酸之構成單元之聚醯胺樹脂(比較例3),耐熱老化性不佳。 可知來自二羧酸的構成單元為來自碳數8~12以下之直鏈脂肪族二羧酸與對苯二甲酸之聚醯胺樹脂(比較例4),以本製法無法合成。 又,可知實施例1~3以及比較例1~3之樹脂,於升溫過程之結晶熔解焓ΔHm幾乎為0J/g,為非晶性。As is clear from the results, the polyamide resin of the present invention is excellent in heat aging resistance and has a high Sandpy impact strength (Examples 1 to 3). Furthermore, it is also known that the transparency is excellent (haze is low). In contrast, the polyamide resin (Comparative Example 1) obtained by using a trans molar ratio of more than 80 mol% for 1,4-bis(aminomethyl)cyclohexane had poor Sharpey impact strength. In addition, it can be seen that the constituent units derived from dicarboxylic acids are derived from polyamide resins (comparative example 2) derived from straight-chain aliphatic dicarboxylic acids with 7 or less carbon atoms and isophthalic acid and straight-chain fatty acids with 8 to 12 carbon atoms. The polyamide resin (Comparative Example 3) which contains structural units derived from terephthalic acid in addition to structural units of tricarboxylic dicarboxylic acid and isophthalic acid has poor heat aging resistance. It can be seen that the structural unit derived from dicarboxylic acid is a polyamide resin derived from linear aliphatic dicarboxylic acid having 8 to 12 carbon atoms and terephthalic acid (comparative example 4), which cannot be synthesized by this production method. Also, it can be seen that the resins of Examples 1 to 3 and Comparative Examples 1 to 3 have a crystal melting enthalpy ΔHm of almost 0 J/g in the heating process and are amorphous.
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JP6825562B2 (en) | 2015-06-22 | 2021-02-03 | 三菱瓦斯化学株式会社 | Polyamide resin and molded products |
CN107001657B (en) | 2015-08-27 | 2018-11-16 | 三菱瓦斯化学株式会社 | Continuous fiber reinforced composite material and molded product |
JP6066028B1 (en) | 2015-08-27 | 2017-01-25 | 三菱瓦斯化学株式会社 | Long fiber reinforced composite materials and molded products |
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CN102858848A (en) * | 2010-04-20 | 2013-01-02 | 三菱瓦斯化学株式会社 | Polyamide compound |
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WO2018074234A1 (en) | 2018-04-26 |
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