TWI783049B - Polyimide film and metal-clad laminate - Google Patents
Polyimide film and metal-clad laminate Download PDFInfo
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- TWI783049B TWI783049B TW107134211A TW107134211A TWI783049B TW I783049 B TWI783049 B TW I783049B TW 107134211 A TW107134211 A TW 107134211A TW 107134211 A TW107134211 A TW 107134211A TW I783049 B TWI783049 B TW I783049B
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- Taiwan
- Prior art keywords
- birefringence
- polyimide
- thickness
- polyimide film
- film
- Prior art date
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- 229920001721 polyimide Polymers 0.000 title claims abstract description 131
- 239000004642 Polyimide Substances 0.000 claims abstract description 56
- 239000010410 layer Substances 0.000 claims abstract description 53
- 239000002356 single layer Substances 0.000 claims abstract description 4
- 125000004427 diamine group Chemical group 0.000 claims description 36
- -1 diamine compounds Chemical class 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 150000000000 tetracarboxylic acids Chemical group 0.000 claims description 14
- 125000005647 linker group Chemical group 0.000 claims description 12
- 238000005259 measurement Methods 0.000 claims description 11
- 125000003342 alkenyl group Chemical group 0.000 claims description 10
- 125000003545 alkoxy group Chemical group 0.000 claims description 10
- 125000005010 perfluoroalkyl group Chemical group 0.000 claims description 5
- 238000011156 evaluation Methods 0.000 claims description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 238000000691 measurement method Methods 0.000 claims 1
- 230000037303 wrinkles Effects 0.000 abstract description 4
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 35
- 239000010408 film Substances 0.000 description 31
- 239000000243 solution Substances 0.000 description 21
- 229920005575 poly(amic acid) Polymers 0.000 description 20
- 238000010438 heat treatment Methods 0.000 description 17
- 239000000758 substrate Substances 0.000 description 16
- 239000002253 acid Substances 0.000 description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 12
- 239000004952 Polyamide Substances 0.000 description 12
- 229920002647 polyamide Polymers 0.000 description 12
- 229910052802 copper Inorganic materials 0.000 description 11
- 239000010949 copper Substances 0.000 description 11
- 239000011888 foil Substances 0.000 description 11
- 125000005843 halogen group Chemical group 0.000 description 11
- 125000000217 alkyl group Chemical group 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 229910001374 Invar Inorganic materials 0.000 description 7
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 7
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 7
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 108010025899 gelatin film Proteins 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 125000001424 substituent group Chemical group 0.000 description 6
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 5
- 238000005452 bending Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- QYIMZXITLDTULQ-UHFFFAOYSA-N 4-(4-amino-2-methylphenyl)-3-methylaniline Chemical group CC1=CC(N)=CC=C1C1=CC=C(N)C=C1C QYIMZXITLDTULQ-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 150000004985 diamines Chemical class 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 125000005462 imide group Chemical group 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 3
- XUSNPFGLKGCWGN-UHFFFAOYSA-N 3-[4-(3-aminopropyl)piperazin-1-yl]propan-1-amine Chemical compound NCCCN1CCN(CCCN)CC1 XUSNPFGLKGCWGN-UHFFFAOYSA-N 0.000 description 3
- WUPRYUDHUFLKFL-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(OC=2C=CC(N)=CC=2)=C1 WUPRYUDHUFLKFL-UHFFFAOYSA-N 0.000 description 3
- NVKGJHAQGWCWDI-UHFFFAOYSA-N 4-[4-amino-2-(trifluoromethyl)phenyl]-3-(trifluoromethyl)aniline Chemical group FC(F)(F)C1=CC(N)=CC=C1C1=CC=C(N)C=C1C(F)(F)F NVKGJHAQGWCWDI-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 150000003949 imides Chemical class 0.000 description 3
- 229920002120 photoresistant polymer Polymers 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- GWHLJVMSZRKEAQ-UHFFFAOYSA-N 3-(2,3-dicarboxyphenyl)phthalic acid Chemical compound OC(=O)C1=CC=CC(C=2C(=C(C(O)=O)C=CC=2)C(O)=O)=C1C(O)=O GWHLJVMSZRKEAQ-UHFFFAOYSA-N 0.000 description 2
- QGYPADVOHRLQJM-UHFFFAOYSA-N 4-(4-amino-2-ethenylphenyl)-3-ethenylaniline Chemical group C=CC1=CC(N)=CC=C1C1=CC=C(N)C=C1C=C QGYPADVOHRLQJM-UHFFFAOYSA-N 0.000 description 2
- JPHCYDSESBJECU-UHFFFAOYSA-N 4-(4-amino-2-ethoxyphenyl)-3-ethoxyaniline Chemical group CCOC1=CC(N)=CC=C1C1=CC=C(N)C=C1OCC JPHCYDSESBJECU-UHFFFAOYSA-N 0.000 description 2
- GPQSJXRIHLUAKX-UHFFFAOYSA-N 4-(4-amino-2-ethylphenyl)-3-ethylaniline Chemical group CCC1=CC(N)=CC=C1C1=CC=C(N)C=C1CC GPQSJXRIHLUAKX-UHFFFAOYSA-N 0.000 description 2
- NFQBTSSEKRSELB-UHFFFAOYSA-N 4-(4-amino-2-propoxyphenyl)-3-propoxyaniline Chemical group CCCOC1=CC(N)=CC=C1C1=CC=C(N)C=C1OCCC NFQBTSSEKRSELB-UHFFFAOYSA-N 0.000 description 2
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 2
- OWCLDJPNXSDFKU-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)-2,5-ditert-butylphenoxy]aniline Chemical compound NC1=CC=C(OC=2C(=C(C=C(C=2)C(C)(C)C)OC2=CC=C(C=C2)N)C(C)(C)C)C=C1 OWCLDJPNXSDFKU-UHFFFAOYSA-N 0.000 description 2
- JCRRFJIVUPSNTA-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1 JCRRFJIVUPSNTA-UHFFFAOYSA-N 0.000 description 2
- HYDATEKARGDBKU-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenyl]phenoxy]aniline Chemical group C1=CC(N)=CC=C1OC1=CC=C(C=2C=CC(OC=3C=CC(N)=CC=3)=CC=2)C=C1 HYDATEKARGDBKU-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 229910018487 Ni—Cr Inorganic materials 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- PLONVRHHBOFRHD-UHFFFAOYSA-N [4,4-bis(4-aminophenoxy)cyclohexa-1,5-dien-1-yl]-phenylmethanone Chemical compound C1=CC(N)=CC=C1OC1(OC=2C=CC(N)=CC=2)C=CC(C(=O)C=2C=CC=CC=2)=CC1 PLONVRHHBOFRHD-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- UBGIFSWRDUBQIC-UHFFFAOYSA-N perylene-2,3,8,9-tetracarboxylic acid Chemical compound C1=CC2=C(C(O)=O)C(C(=O)O)=CC(C=3C4=C5C=C(C(C(O)=O)=C4C=CC=3)C(O)=O)=C2C5=C1 UBGIFSWRDUBQIC-UHFFFAOYSA-N 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229920006259 thermoplastic polyimide Polymers 0.000 description 2
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 2
- YKNMIGJJXKBHJE-UHFFFAOYSA-N (3-aminophenyl)-(4-aminophenyl)methanone Chemical compound C1=CC(N)=CC=C1C(=O)C1=CC=CC(N)=C1 YKNMIGJJXKBHJE-UHFFFAOYSA-N 0.000 description 1
- YTCGLFCOUJIOQH-UHFFFAOYSA-N 1,3,4-oxadiazole-2,5-diamine Chemical compound NC1=NN=C(N)O1 YTCGLFCOUJIOQH-UHFFFAOYSA-N 0.000 description 1
- RILDMGJCBFBPGH-UHFFFAOYSA-N 1,4,5,8-tetrachloronaphthalene-2,3,6,7-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C(Cl)=C2C(Cl)=C(C(O)=O)C(C(=O)O)=C(Cl)C2=C1Cl RILDMGJCBFBPGH-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- IRPGOXJVTQTAAN-UHFFFAOYSA-N 2,2,3,3,3-pentafluoropropanal Chemical compound FC(F)(F)C(F)(F)C=O IRPGOXJVTQTAAN-UHFFFAOYSA-N 0.000 description 1
- XMXCPDQUXVZBGQ-UHFFFAOYSA-N 2,3,6,7-tetrachloronaphthalene-1,4,5,8-tetracarboxylic acid Chemical compound ClC1=C(Cl)C(C(O)=O)=C2C(C(=O)O)=C(Cl)C(Cl)=C(C(O)=O)C2=C1C(O)=O XMXCPDQUXVZBGQ-UHFFFAOYSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N 2,4-diaminotoluene Chemical compound CC1=CC=C(N)C=C1N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- BWAPJIHJXDYDPW-UHFFFAOYSA-N 2,5-dimethyl-p-phenylenediamine Chemical compound CC1=CC(N)=C(C)C=C1N BWAPJIHJXDYDPW-UHFFFAOYSA-N 0.000 description 1
- SDWGBHZZXPDKDZ-UHFFFAOYSA-N 2,6-dichloronaphthalene-1,4,5,8-tetracarboxylic acid Chemical compound C1=C(Cl)C(C(O)=O)=C2C(C(=O)O)=CC(Cl)=C(C(O)=O)C2=C1C(O)=O SDWGBHZZXPDKDZ-UHFFFAOYSA-N 0.000 description 1
- MJAVQHPPPBDYAN-UHFFFAOYSA-N 2,6-dimethylbenzene-1,4-diamine Chemical compound CC1=CC(N)=CC(C)=C1N MJAVQHPPPBDYAN-UHFFFAOYSA-N 0.000 description 1
- JZWGLBCZWLGCDT-UHFFFAOYSA-N 2,7-dichloronaphthalene-1,4,5,8-tetracarboxylic acid Chemical compound ClC1=CC(C(O)=O)=C2C(C(=O)O)=CC(Cl)=C(C(O)=O)C2=C1C(O)=O JZWGLBCZWLGCDT-UHFFFAOYSA-N 0.000 description 1
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 1
- FRWYFWZENXDZMU-UHFFFAOYSA-N 2-iodoquinoline Chemical compound C1=CC=CC2=NC(I)=CC=C21 FRWYFWZENXDZMU-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- JRBJSXQPQWSCCF-UHFFFAOYSA-N 3,3'-Dimethoxybenzidine Chemical compound C1=C(N)C(OC)=CC(C=2C=C(OC)C(N)=CC=2)=C1 JRBJSXQPQWSCCF-UHFFFAOYSA-N 0.000 description 1
- NUIURNJTPRWVAP-UHFFFAOYSA-N 3,3'-Dimethylbenzidine Chemical group C1=C(N)C(C)=CC(C=2C=C(C)C(N)=CC=2)=C1 NUIURNJTPRWVAP-UHFFFAOYSA-N 0.000 description 1
- SMDGQEQWSSYZKX-UHFFFAOYSA-N 3-(2,3-dicarboxyphenoxy)phthalic acid Chemical compound OC(=O)C1=CC=CC(OC=2C(=C(C(O)=O)C=CC=2)C(O)=O)=C1C(O)=O SMDGQEQWSSYZKX-UHFFFAOYSA-N 0.000 description 1
- NBAUUNCGSMAPFM-UHFFFAOYSA-N 3-(3,4-dicarboxyphenyl)phthalic acid Chemical compound C1=C(C(O)=O)C(C(=O)O)=CC=C1C1=CC=CC(C(O)=O)=C1C(O)=O NBAUUNCGSMAPFM-UHFFFAOYSA-N 0.000 description 1
- LXJLFVRAWOOQDR-UHFFFAOYSA-N 3-(3-aminophenoxy)aniline Chemical compound NC1=CC=CC(OC=2C=C(N)C=CC=2)=C1 LXJLFVRAWOOQDR-UHFFFAOYSA-N 0.000 description 1
- NDXGRHCEHPFUSU-UHFFFAOYSA-N 3-(3-aminophenyl)aniline Chemical group NC1=CC=CC(C=2C=C(N)C=CC=2)=C1 NDXGRHCEHPFUSU-UHFFFAOYSA-N 0.000 description 1
- ZBMISJGHVWNWTE-UHFFFAOYSA-N 3-(4-aminophenoxy)aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(N)=C1 ZBMISJGHVWNWTE-UHFFFAOYSA-N 0.000 description 1
- TYKLCAKICHXQNE-UHFFFAOYSA-N 3-[(2,3-dicarboxyphenyl)methyl]phthalic acid Chemical compound OC(=O)C1=CC=CC(CC=2C(=C(C(O)=O)C=CC=2)C(O)=O)=C1C(O)=O TYKLCAKICHXQNE-UHFFFAOYSA-N 0.000 description 1
- CKOFBUUFHALZGK-UHFFFAOYSA-N 3-[(3-aminophenyl)methyl]aniline Chemical compound NC1=CC=CC(CC=2C=C(N)C=CC=2)=C1 CKOFBUUFHALZGK-UHFFFAOYSA-N 0.000 description 1
- FGWQCROGAHMWSU-UHFFFAOYSA-N 3-[(4-aminophenyl)methyl]aniline Chemical compound C1=CC(N)=CC=C1CC1=CC=CC(N)=C1 FGWQCROGAHMWSU-UHFFFAOYSA-N 0.000 description 1
- GWSWYVZETPPMRP-UHFFFAOYSA-N 3-[2-(2,3-dicarboxyphenyl)phenyl]phthalic acid Chemical compound OC(=O)C1=CC=CC(C=2C(=CC=CC=2)C=2C(=C(C(O)=O)C=CC=2)C(O)=O)=C1C(O)=O GWSWYVZETPPMRP-UHFFFAOYSA-N 0.000 description 1
- PAHZZOIHRHCHTH-UHFFFAOYSA-N 3-[2-(2,3-dicarboxyphenyl)propan-2-yl]phthalic acid Chemical compound C=1C=CC(C(O)=O)=C(C(O)=O)C=1C(C)(C)C1=CC=CC(C(O)=O)=C1C(O)=O PAHZZOIHRHCHTH-UHFFFAOYSA-N 0.000 description 1
- POXPSTWTPRGRDO-UHFFFAOYSA-N 3-[4-(3-aminophenyl)phenyl]aniline Chemical group NC1=CC=CC(C=2C=CC(=CC=2)C=2C=C(N)C=CC=2)=C1 POXPSTWTPRGRDO-UHFFFAOYSA-N 0.000 description 1
- MFTFTIALAXXIMU-UHFFFAOYSA-N 3-[4-[2-[4-(3-aminophenoxy)phenyl]-1,1,1,3,3,3-hexafluoropropan-2-yl]phenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=CC(=CC=2)C(C=2C=CC(OC=3C=C(N)C=CC=3)=CC=2)(C(F)(F)F)C(F)(F)F)=C1 MFTFTIALAXXIMU-UHFFFAOYSA-N 0.000 description 1
- NYRFBMFAUFUULG-UHFFFAOYSA-N 3-[4-[2-[4-(3-aminophenoxy)phenyl]propan-2-yl]phenoxy]aniline Chemical compound C=1C=C(OC=2C=C(N)C=CC=2)C=CC=1C(C)(C)C(C=C1)=CC=C1OC1=CC=CC(N)=C1 NYRFBMFAUFUULG-UHFFFAOYSA-N 0.000 description 1
- NQZOFDAHZVLQJO-UHFFFAOYSA-N 3-[4-[4-(3-aminophenoxy)phenoxy]phenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=CC(OC=3C=CC(OC=4C=C(N)C=CC=4)=CC=3)=CC=2)=C1 NQZOFDAHZVLQJO-UHFFFAOYSA-N 0.000 description 1
- YSMXOEWEUZTWAK-UHFFFAOYSA-N 3-[4-[[4-(3-aminophenoxy)phenyl]methyl]phenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=CC(CC=3C=CC(OC=4C=C(N)C=CC=4)=CC=3)=CC=2)=C1 YSMXOEWEUZTWAK-UHFFFAOYSA-N 0.000 description 1
- WECDUOXQLAIPQW-UHFFFAOYSA-N 4,4'-Methylene bis(2-methylaniline) Chemical compound C1=C(N)C(C)=CC(CC=2C=C(C)C(N)=CC=2)=C1 WECDUOXQLAIPQW-UHFFFAOYSA-N 0.000 description 1
- ICNFHJVPAJKPHW-UHFFFAOYSA-N 4,4'-Thiodianiline Chemical compound C1=CC(N)=CC=C1SC1=CC=C(N)C=C1 ICNFHJVPAJKPHW-UHFFFAOYSA-N 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- QGRZMPCVIHBQOE-UHFFFAOYSA-N 4,8-dimethyl-1,2,3,5,6,7-hexahydronaphthalene-1,2,5,6-tetracarboxylic acid Chemical compound OC(=O)C1C(C(O)=O)CC(C)=C2C(C(O)=O)C(C(O)=O)CC(C)=C21 QGRZMPCVIHBQOE-UHFFFAOYSA-N 0.000 description 1
- IWXCYYWDGDDPAC-UHFFFAOYSA-N 4-[(3,4-dicarboxyphenyl)methyl]phthalic acid Chemical compound C1=C(C(O)=O)C(C(=O)O)=CC=C1CC1=CC=C(C(O)=O)C(C(O)=O)=C1 IWXCYYWDGDDPAC-UHFFFAOYSA-N 0.000 description 1
- DZIHTWJGPDVSGE-UHFFFAOYSA-N 4-[(4-aminocyclohexyl)methyl]cyclohexan-1-amine Chemical compound C1CC(N)CCC1CC1CCC(N)CC1 DZIHTWJGPDVSGE-UHFFFAOYSA-N 0.000 description 1
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- 238000003860 storage Methods 0.000 description 1
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
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- C—CHEMISTRY; METALLURGY
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Abstract
本發明提供一種具備高尺寸精度及尺寸穩定性、進而抑 制了捲曲或微細加工後的褶皺等的發生的聚醯亞胺膜及覆金屬積層體。一種聚醯亞胺膜,包括單層或多層的聚醯亞胺層,且滿足:(i)厚度為3μm~10μm的範圍內;(ii)在厚度方向上,以聚醯亞胺膜的一個面為基點的中央部方向上1.0±0.2μm的點中的雙折射率(△na)、與以另一個面為基點的中央部方向上1.0±0.2μm的點中的雙折射率(△nb)的差(△na-△nb)為±0.015以下;(iii)與△na及△nb以及以厚度方向的中央部為基點的±0.2μm的點中的雙折射率(△nc)的合計(△na+△nb+△nc)的平均值(△nv)的差在△na及△nb的任一者中均為±0.015以下;(iv)熱膨脹係數(CTE)為15ppm/K以下;(v)面內雙折射率(△n)為0.01以下。 The present invention provides a kind of having high dimensional accuracy and dimensional stability, thereby suppressing Produced polyimide films and metal-clad laminates with curls and wrinkles after microfabrication. A kind of polyimide film, comprises the polyimide layer of monolayer or multi-layer, and satisfies: (i) thickness is in the range of 3 μ m~10 μ m; (ii) in thickness direction, with a polyimide film The birefringence (△na) at a point 1.0±0.2 μm in the direction of the central part based on a plane, and the birefringence (△nb ) difference (△na-△nb) is ±0.015 or less; (iii) the sum of birefringence (△nc) at a point of ±0.2 μm based on △na and △nb and the central part in the thickness direction The difference between the average value (Δnv) of (Δna+Δnb+Δnc) is ±0.015 or less in any of Δna and Δnb; (iv) The coefficient of thermal expansion (CTE) is 15 ppm/K or less; (v ) in-plane birefringence (Δn) is 0.01 or less.
Description
本發明是有關於一種聚醯亞胺膜及覆金屬積層體,特別是有關於一種可適當用於電子零件的構件、輔助材料等中的聚醯亞胺膜及覆金屬積層體。 The present invention relates to a polyimide film and a metal-clad laminate, and more particularly to a polyimide film and a metal-clad laminate that can be suitably used for components and auxiliary materials of electronic components.
近年來,由聚醯亞胺及其組成物與金屬箔所構成的覆金屬積層體在各種電子設備所使用的柔性印刷佈線板(Flexible Printed Circuits,FPC)、柔性太陽電池、鋰離子電池的負極材、硬碟驅動器的懸架(suspension)、液晶顯示器(Liquid Crystal Display,LCD)的材料、有機電致發光(electroluminescent,EL)顯示器的構件、輔助材料等中被廣泛研究,且在各種用途中的採用正在擴大。 In recent years, metal-clad laminates composed of polyimide and its composition and metal foil have been used in flexible printed circuit boards (Flexible Printed Circuits, FPC) used in various electronic devices, flexible solar cells, and negative electrodes of lithium-ion batteries. It has been extensively researched in materials, suspensions of hard disk drives, materials of Liquid Crystal Display (LCD), components of organic electroluminescent (EL) displays, auxiliary materials, etc., and is used in various applications. Adoption is expanding.
另外,伴隨電子設備的小型化、輕量化、省空間化的發展,對於覆金屬積層體,除了作為現有要求的耐熱性或黏接性,還要求薄且輕量、或金屬箔的精細圖案化、聚醯亞胺的微細加工性、更高的尺寸穩定性等。 In addition, with the development of miniaturization, weight reduction, and space saving of electronic equipment, metal-clad laminates are required to be thin and lightweight, or finely patterned with metal foil, in addition to the heat resistance and adhesiveness that are currently required. , micro-processability of polyimide, higher dimensional stability, etc.
另一方面,聚醯亞胺膜在耐熱性、耐寒性、耐化學品性、電絕緣性、機械強度等方面具有優異的特性,因此廣泛用於各種 領域。尤其利用具有優異的耐熱性與高剛性這一特性,而被廣泛用作用於製造FPC或帶式自動接合(tape automated bonding,TAB)用載帶(carrier tape)等的基材膜。例如,在TAB用途或覆晶薄膜(Chip-on-Flex,COF)用途中,要求高密度圖案化或安裝半導體時的對準的精度。 On the other hand, polyimide films have excellent characteristics in heat resistance, cold resistance, chemical resistance, electrical insulation, mechanical strength, etc., and thus are widely used in various field. In particular, it is widely used as a base film for manufacturing FPCs, carrier tapes for tape automated bonding (TAB), etc., by utilizing the characteristics of excellent heat resistance and high rigidity. For example, in TAB applications and chip-on-flex (COF) applications, high-density patterning and alignment accuracy when mounting semiconductors are required.
專利文獻1中提出一種為了抑制由加熱所致的捲曲的發生而對表背面的表面面配向度進行了控制的聚醯亞胺膜。 Patent Document 1 proposes a polyimide film in which the degree of surface alignment of the front and back surfaces is controlled in order to suppress the occurrence of curl due to heating.
另外,由於安裝技術的進步而佈線的高密度化、FPC的多層化發展,伴隨與此,還要求高耐彎曲性。作為對FPC的耐彎曲性提升及小型化而言有效的手段之一,研究了聚醯亞胺的薄膜化。 In addition, high-density wiring and multi-layer FPC have been developed due to progress in mounting technology, and along with this, high bending resistance is also required. Thinning of polyimide has been studied as one of effective means for improving the bending resistance and miniaturization of FPC.
專利文獻2中提出一種將聚醯亞胺膜加以薄膜化,並且為了抑制破裂或褶皺而對撕裂傳播阻力及超聲波傳播速度以及單面伸長率進行控制的方法。 Patent Document 2 proposes a method of thinning a polyimide film and controlling tear propagation resistance, ultrasonic propagation speed, and elongation on one side in order to suppress cracking or wrinkling.
另外,本申請者獲得如下見解:通過控制聚醯亞胺膜的面內延遲(retardation)而獲得尺寸穩定性優異的聚醯亞胺膜,從而預先進行了申請(日本專利特願2016-089514)。 In addition, the present applicant obtained the knowledge that a polyimide film excellent in dimensional stability can be obtained by controlling the in-plane retardation (retardation) of the polyimide film, and filed an application in advance (Japanese Patent Application No. 2016-089514) .
[專利文獻1] 日本專利特開2014-201632號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2014-201632
[專利文獻2] 日本專利特開2014-196467號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2014-196467
本發明的目的在於提供一種具備在專利文獻1及專利文獻2的聚醯亞胺膜中未能解決的高尺寸精度及尺寸穩定性、進而抑制了捲曲或微細加工後的褶皺等的發生的聚醯亞胺膜及覆金屬積層體。 The object of the present invention is to provide a polyimide film that has high dimensional accuracy and dimensional stability that cannot be solved in the polyimide films of Patent Document 1 and Patent Document 2, and further suppresses the occurrence of curling or wrinkles after microfabrication. Imide film and metal-clad laminate.
本發明人等人著眼於捲曲或微細加工後的褶皺等的發生是由聚醯亞胺膜中的厚度方向的分子的物性差所致,發現通過控制尤其是聚醯亞胺膜的厚度方向上的特定區域的分子配向的分佈,可抑制捲曲量,保證高尺寸穩定性,從而完成了本發明。 The inventors of the present invention have paid attention to the fact that curling or wrinkles after microfabrication are caused by the poor physical properties of molecules in the thickness direction of the polyimide film, and found that by controlling the polyimide film especially in the thickness direction The distribution of molecular alignment in a specific region can suppress the amount of curling and ensure high dimensional stability, thereby completing the present invention.
即,本發明的聚醯亞胺膜包括單層或多層的聚醯亞胺層,且所述聚醯亞胺膜的特徵在於滿足下述條件(i)~條件(v): That is, the polyimide film of the present invention comprises the polyimide layer of monolayer or multilayer, and described polyimide film is characterized in that satisfying following condition (i)~condition (v):
(i)厚度為3μm~10μm的範圍內。 (i) The thickness is within the range of 3 μm to 10 μm.
(ii)在厚度方向上,以聚醯亞胺膜的一個面為基點的中央部方向上1.0±0.2μm的點中的雙折射率(△na)、與以另一個面為基點的中央部方向上1.0±0.2μm的點中的雙折射率(△nb)的差(△na-△nb)為±0.015以下。 (ii) In the thickness direction, the birefringence (Δna) at a point of 1.0±0.2 μm in the direction of the central portion based on one surface of the polyimide film, and the central portion based on the other surface The difference (Δna-Δnb) in the birefringence (Δnb) at a point of 1.0±0.2 μm in the direction is ±0.015 or less.
(iii)與所述△na及所述△nb以及以厚度方向的中央部為基點的±0.2μm的點中的雙折射率(△nc)的合計(△na+△nb+△nc)的平均值(△nv)的差在所述△na及△nb的任一者中均為±0.015以下。 (iii) The average value of the sum (Δna+Δnb+Δnc) of the birefringence (Δnc) at the point of ±0.2 μm from the central part in the thickness direction of the above-mentioned Δna and the above-mentioned Δnb The difference of (Δnv) is ±0.015 or less in either of the above-mentioned Δna and Δnb.
(iv)熱膨脹係數(Coefficient of Thermal Expansion,CTE) 為15ppm/K以下。 (iv) Coefficient of Thermal Expansion (CTE) 15ppm/K or less.
(v)面內雙折射率(△n)為0.01以下。 (v) In-plane birefringence (Δn) is 0.01 or less.
本發明的聚醯亞胺膜可為,所述聚醯亞胺層包含含有四羧酸殘基及二胺殘基的聚醯亞胺,且相對於所述二胺殘基的總量,含有50莫耳%以上的由下述通式(A1)所表示的二胺化合物所衍生的二胺殘基。 The polyimide film of the present invention may be that the polyimide layer contains polyimide containing tetracarboxylic acid residues and diamine residues, and contains 50 mol% or more of diamine residues derived from a diamine compound represented by the following general formula (A1).
式(A1)中,連結基X0表示單鍵,Y獨立地表示可經鹵素原子或苯基取代的碳數1~3的一價烴基、或碳數1~3的烷氧基、或碳數1~3的全氟烷基、或烯基,n1表示0~2的整數,p及q獨立地表示0~4的整數。 In the formula (A1), the linking group X0 represents a single bond, and Y independently represents a monovalent hydrocarbon group with 1 to 3 carbons, or an alkoxy group with 1 to 3 carbons, or a carbon A perfluoroalkyl or alkenyl group having a number of 1 to 3, n 1 represents an integer of 0 to 2, and p and q independently represent an integer of 0 to 4.
本發明的覆金屬積層體包括絕緣層及位於所述絕緣層的至少一個面上的金屬層,且所述覆金屬積層體的特徵在於:所述絕緣層包含所述聚醯亞胺膜。 The metal-clad laminate of the present invention includes an insulating layer and a metal layer on at least one surface of the insulating layer, and the metal-clad laminate is characterized in that the insulating layer includes the polyimide film.
本發明的聚醯亞胺膜及覆金屬積層體具備優異的尺寸精度與尺寸穩定性,進而抑制了捲曲或微細加工後的褶皺等的發生。因此,本發明的聚醯亞胺膜及覆金屬積層體例如在柔性印刷佈線板(FPC)、柔性太陽電池、鋰離子電池的負極材、硬碟驅動 器的懸架、LCD的材料、有機EL顯示器的構件、輔助材料等廣泛用途中有用,有助於提升使用這些構件或材料等的電子設備、電氣製品等的可靠性。 The polyimide film and the metal-clad laminate of the present invention have excellent dimensional accuracy and dimensional stability, and further suppress the occurrence of curling or wrinkles after microfabrication. Therefore, the polyimide film and metal-clad laminate of the present invention are used, for example, in flexible printed circuit boards (FPC), flexible solar cells, negative electrode materials for lithium-ion batteries, and hard disk drives. It is useful in a wide range of applications such as suspensions of devices, materials of LCDs, components of organic EL displays, and auxiliary materials, and contributes to improving the reliability of electronic equipment and electrical products using these components or materials.
接下來,對本發明的實施方式進行說明。 Next, embodiments of the present invention will be described.
聚醯亞胺膜 Polyimide membrane
本發明的一實施方式的聚醯亞胺膜為包括單層或多層的聚醯亞胺層的聚醯亞胺膜,且滿足下述條件(i)~條件(v)。 The polyimide film according to one embodiment of the present invention is a polyimide film including a polyimide layer of a single layer or a multilayer, and satisfies the following conditions (i) to (v).
(i)厚度處於3μm~10μm的範圍內。 (i) The thickness is in the range of 3 μm to 10 μm.
為了膜的低剛性或在聚醯亞胺上形成微細加工,本實施方式的聚醯亞胺膜的厚度以3μm~10μm的範圍內、較佳為3μm~7μm的範圍內、更較佳為4μm~6μm的範圍內為宜。本實施方式的聚醯亞胺膜的厚度若小於3μm,則存在加工時膜斷裂的情況,若超過10μm,則有CTE控制變得困難,並發生膜捲曲的傾向。 The polyimide film of this embodiment has a thickness in the range of 3 μm to 10 μm, preferably in the range of 3 μm to 7 μm, more preferably 4 μm, for the purpose of low rigidity of the film or formation of microfabrication on the polyimide. The range of ~6μm is suitable. If the thickness of the polyimide film of this embodiment is less than 3 μm, the film may be broken during processing, and if it exceeds 10 μm, CTE control becomes difficult and the film tends to curl.
(ii)在厚度方向上,以聚醯亞胺膜的一個面為基點的中央部方向上1.0±0.2μm的點中的雙折射率(△na)、與以另一個面為基點的中央部方向上1.0±0.2μm的點中的雙折射率(△nb)的差(△na-△nb)為±0.015以下。 (ii) In the thickness direction, the birefringence (Δna) at a point of 1.0±0.2 μm in the direction of the central portion based on one surface of the polyimide film, and the central portion based on the other surface The difference (Δna-Δnb) in the birefringence (Δnb) at a point of 1.0±0.2 μm in the direction is ±0.015 or less.
為了控制膜捲曲,本實施方式的聚醯亞胺膜的厚度方向的雙折射率差(△na-△nb)以±0.015以下、較佳為±0.01以下為宜。若 厚度方向的雙折射率差(△na-△nb)超過±0.015,則膜捲曲變大,加工時的操作變得困難。另外,在膜上形成金屬圖案時,有在膜的上表面、下表面,尺寸精度產生差異的傾向。 In order to control film curl, the polyimide film according to this embodiment preferably has a birefringence difference (Δna-Δnb) in the thickness direction of ±0.015 or less, preferably ±0.01 or less. like When the birefringence difference (Δna-Δnb) in the thickness direction exceeds ±0.015, the curl of the film becomes large, and handling during processing becomes difficult. In addition, when a metal pattern is formed on a film, a difference in dimensional accuracy tends to occur between the upper surface and the lower surface of the film.
(iii)與所述△na及所述△nb以及以厚度方向的中央部為基點的±0.2μm的點中的雙折射率(△nc)的合計(△na+△nb+△nc)的平均值(△nv)的差在所述△na及△nb的任一者中均為±0.015以下。 (iii) The average value of the sum (Δna+Δnb+Δnc) of the birefringence (Δnc) at the point of ±0.2 μm from the central part in the thickness direction of the above-mentioned Δna and the above-mentioned Δnb The difference of (Δnv) is ±0.015 or less in either of the above-mentioned Δna and Δnb.
本實施方式的聚醯亞胺膜的△na及△nb的任一者中,與厚度方向的雙折射率的合計(△na+△nb+△nc)的平均值(△nv)的差以±0.015以下、較佳為±0.01以下為宜。 In any one of Δna and Δnb of the polyimide film of this embodiment, the difference from the average value (Δnv) of the sum of the birefringence in the thickness direction (Δna+Δnb+Δnc) is within ±0.015 Less than, preferably less than ±0.01.
本實施方式中,聚醯亞胺膜的△na及△nb的任一者中,與厚度方向的雙折射率的合計(△na+△nb+△nc)的平均值(△nv)的差若超過±0.015,則在聚醯亞胺膜上形成通孔(through hole)時有因配向差而容易發生裂紋的傾向。 In this embodiment, if the difference between any one of Δna and Δnb of the polyimide film and the average value (Δnv) of the total birefringence in the thickness direction (Δna+Δnb+Δnc) exceeds ±0.015, when a through hole (through hole) is formed on the polyimide film, cracks tend to easily occur due to poor alignment.
(iv)熱膨脹係數(CTE)為15ppm/K以下。 (iv) The coefficient of thermal expansion (CTE) is 15 ppm/K or less.
本實施方式的聚醯亞胺膜的CTE以15ppm/K以下、較佳為-5ppm/K~10ppm/K的範圍內、更較佳為-3ppm/K~5ppm/K的範圍內為宜。 The CTE of the polyimide film of this embodiment is preferably 15 ppm/K or less, preferably in the range of -5 ppm/K to 10 ppm/K, more preferably in the range of -3 ppm/K to 5 ppm/K.
若本實施方式的聚醯亞胺膜的CTE超過15ppm/K,則有如下傾向:通過在安裝電子零件時施加熱,而電子零件與形成於膜上的金屬膜之間容易發生偏移。另外,當在CTE為15ppm/K以下的金屬上形成聚醯亞胺時,有因金屬層與聚醯亞胺層間的CTE差而 容易產生內部應力的傾向。 When the CTE of the polyimide film of this embodiment exceeds 15 ppm/K, misalignment tends to occur between the electronic component and the metal film formed on the film by applying heat when mounting the electronic component. In addition, when polyimide is formed on a metal with a CTE of 15ppm/K or less, there may be problems due to the difference in CTE between the metal layer and the polyimide layer. Tendency to generate internal stress easily.
(v)面內雙折射率(△n)為0.01以下。 (v) In-plane birefringence (Δn) is 0.01 or less.
本實施方式的聚醯亞胺膜的面內雙折射率(△n)以0.01以下、較佳為0.005以下、更較佳為0.003以下為宜。 The in-plane birefringence (Δn) of the polyimide film of this embodiment is preferably 0.01 or less, preferably 0.005 or less, more preferably 0.003 or less.
若本實施方式的聚醯亞胺膜的面內雙折射率(△n)超過0.01,則有如下傾向:聚醯亞胺膜的長度(縱向(Machine Direction,MD))方向與寬度(橫向(Transverse Direction,TD))方向上的加熱時的尺寸變化容易產生差,在聚醯亞胺上形成金屬圖案時或者對聚醯亞胺進行微細加工時,加工圖案容易產生偏差。 If the in-plane birefringence (Δn) of the polyimide film of the present embodiment exceeds 0.01, there is a tendency that the length (Machine Direction, MD) direction and the width (lateral direction (Machine Direction, MD)) direction of the polyimide film tend to be different. Transverse Direction, TD)) Dimensional change during heating in the direction tends to be poor, and when forming a metal pattern on polyimide or performing microfabrication of polyimide, the processed pattern is prone to deviation.
<聚醯亞胺的形態> <Form of polyimide>
本實施方式的聚醯亞胺膜如上所述,只要滿足條件(i)至條件(v)則並無特別限定,可為膜(片),也可為層疊於銅箔、玻璃板、聚醯亞胺系膜、聚醯胺系膜、聚脂系膜等樹脂片等基材上的狀態的膜。 The polyimide film of this embodiment is not particularly limited as long as it satisfies the conditions (i) to (v) as described above, and may be a film (sheet), or may be laminated on copper foil, glass plate, polyimide film, etc. A film in the state of being on a substrate such as a resin sheet such as an imide film, a polyamide film, or a polyester film.
<填料> <filler>
本實施方式的聚醯亞胺膜視需要也可含有無機填料。具體來說,例如可列舉:二氧化矽、氧化鋁、氧化鎂、氧化鈹、氮化硼、氮化鋁、氮化矽、氟化鋁、氟化鈣等。這些可使用一種或混合使用兩種以上。 The polyimide film of this embodiment may contain an inorganic filler as needed. Specifically, examples thereof include silicon dioxide, aluminum oxide, magnesium oxide, beryllium oxide, boron nitride, aluminum nitride, silicon nitride, aluminum fluoride, calcium fluoride, and the like. These can be used alone or in combination of two or more.
<聚醯亞胺> <Polyimide>
本實施方式的聚醯亞胺膜具有包含聚醯亞胺的聚醯亞胺層,構成聚醯亞胺層的聚醯亞胺是將使四羧酸二酐與二胺反應所得的 聚醯胺酸加以醯亞胺化而獲得者。因此,本實施方式的聚醯亞胺膜中,構成聚醯亞胺層的聚醯亞胺包含由四羧酸二酐所衍生的四羧酸殘基及由二胺所衍生的二胺殘基。此外,本發明中,所謂四羧酸殘基,表示由四羧酸二酐所衍生的四價基,所謂二胺殘基,表示由二胺化合物所衍生的二甲基。 The polyimide film of this embodiment has a polyimide layer containing polyimide, and the polyimide constituting the polyimide layer is obtained by reacting tetracarboxylic dianhydride and diamine. It is obtained by imidizing polyamide acid. Therefore, in the polyimide film of the present embodiment, the polyimide constituting the polyimide layer includes a tetracarboxylic acid residue derived from tetracarboxylic dianhydride and a diamine residue derived from diamine. . Moreover, in this invention, a tetracarboxylic-acid residue shows the tetravalent group derived from tetracarboxylic dianhydride, and a diamine residue shows the dimethyl group derived from a diamine compound.
以下,通過對酸酐與二胺進行說明來理解本實施方式中所使用的聚醯亞胺的具體例。 Hereinafter, specific examples of polyimides used in the present embodiment will be understood by describing acid anhydrides and diamines.
聚醯亞胺所含的四羧酸殘基例如可較佳為地列舉:由3,3',4,4'-聯苯四羧酸二酐(3,3',4,4'-biphenyl tetracarboxylic dianhydride,s-BPDA)、2,2',3,3'-聯苯四羧酸二酐(2,2',3,3'-biphenyl tetracarboxylic dianhydride,i-BPDA)等所衍生的四羧酸殘基。所述之中,由s-BPDA所衍生的四羧酸殘基(以下也稱為s-BPDA殘基)容易形成秩序結構,且可減小高溫環境下的面內雙折射率(△n)的變化量,因此尤其較佳為。另外,s-BPDA殘基雖可賦予作為聚醯亞胺前體的聚醯胺酸的凝膠膜的自支撐性,但有使醯亞胺化後的CTE增大的傾向。從這種觀點來看,s-BPDA殘基相對於聚醯亞胺所含的所有四羧酸殘基,以較佳為10莫耳%~70莫耳%的範圍內、更較佳為10莫耳%~50莫耳%的範圍內為宜。 The tetracarboxylic acid residues contained in polyimide are preferably exemplified by: 3,3',4,4'-biphenyl tetracarboxylic dianhydride Tetracarboxylic dianhydride, s-BPDA), 2,2',3,3'-biphenyl tetracarboxylic dianhydride (2,2',3,3'-biphenyl tetracarboxylic dianhydride, i-BPDA), etc. acid residues. Among them, tetracarboxylic acid residues derived from s-BPDA (hereinafter also referred to as s-BPDA residues) tend to form ordered structures, and can reduce the in-plane birefringence (Δn) in high temperature environments. The amount of change is therefore especially preferred. In addition, although the s-BPDA residue can impart self-supporting properties to the gel film of polyamic acid which is a precursor of polyimide, it tends to increase the CTE after imidization. From this point of view, the s-BPDA residue is preferably in the range of 10 mol % to 70 mol %, more preferably 10 mol %, relative to all the tetracarboxylic acid residues contained in polyimide. It is suitable to be within the range of mol%~50 mol%.
聚醯亞胺所含的所述s-BPDA殘基以外的四羧酸殘基可較佳為地列舉:由均苯四甲酸二酐(pyromellitic dianhydride,PMDA)所衍生的四羧酸殘基(以下也稱為PMDA殘基)。PMDA殘基相對於聚醯亞胺所含的所有四羧酸殘基,以較佳為30莫耳%~90莫耳 %的範圍內、更較佳為50莫耳%~90莫耳%的範圍內為宜。PMDA殘基為任意,但為發揮控制熱膨脹係數及控制玻璃化轉變溫度的作用的殘基。 Tetracarboxylic acid residues other than the s-BPDA residue contained in polyimide can be preferably enumerated: tetracarboxylic acid residues derived from pyromellitic dianhydride (pyromellitic dianhydride, PMDA) ( Hereinafter also referred to as PMDA residues). The PMDA residue is preferably 30 mol % ~ 90 mol with respect to all tetracarboxylic acid residues contained in polyimide %, more preferably within the range of 50 mol% to 90 mol%. The PMDA residue is optional, but it is a residue that functions to control the thermal expansion coefficient and control the glass transition temperature.
其他四羧酸殘基例如可列舉由以下的芳香族四羧酸二酐所衍生的四羧酸殘基:3,3',4,4'-二苯基碸四羧酸二酐、4,4'-氧雙鄰苯二甲酸酐、2,3',3,4'-聯苯四羧酸二酐、2,2',3,3'-二苯甲酮四羧酸二酐、2,3,3',4'-二苯甲酮四羧酸二酐或3,3',4,4'-二苯甲酮四羧酸二酐、2,3',3,4'-二苯基醚四羧酸二酐、雙(2,3-二羧基苯基)醚二酐、3,3",4,4"-對三聯苯四羧酸二酐、2,3,3",4"-對三聯苯四羧酸二酐或2,2",3,3"-對三聯苯四羧酸二酐、2,2-雙(2,3-二羧基苯基)-丙烷二酐或2,2-雙(3,4-二羧基苯基)-丙烷二酐、雙(2,3-二羧基苯基)甲烷二酐或雙(3,4-二羧基苯基)甲烷二酐、雙(2,3-二羧基苯基)碸二酐或雙(3,4-二羧基苯基)碸二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐或1,1-雙(3,4-二羧基苯基)乙烷二酐、1,2,7,8-菲-四羧酸二酐、1,2,6,7-菲-四羧酸二酐或1,2,9,10-菲-四羧酸二酐、2,3,6,7-蒽四羧酸二酐、2,2-雙(3,4-二羧基苯基)四氟丙烷二酐、2,3,5,6-環己烷二酐、1,2,5,6-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、2,3,6,7-萘四羧酸二酐、4,8-二甲基-1,2,3,5,6,7-六氫萘-1,2,5,6-四羧酸二酐、2,6-二氯萘-1,4,5,8-四羧酸二酐或2,7-二氯萘-1,4,5,8-四羧酸二酐、2,3,6,7-四氯萘-1,4,5,8-四羧酸二酐或1,4,5,8-四氯萘-2,3,6,7-四羧酸二酐、2,3,8,9-苝-四羧酸二酐、3,4,9,10-苝-四羧酸二酐、4,5,10,11-苝-四羧酸二酐或5,6,11,12-苝-四羧酸二酐、環戊烷-1,2,3,4-四羧酸二酐、吡嗪 -2,3,5,6-四羧酸二酐、吡咯烷-2,3,4,5-四羧酸二酐、噻吩-2,3,4,5-四羧酸二酐、4,4'-雙(2,3-二羧基苯氧基)二苯基甲烷二酐等。 Other tetracarboxylic acid residues include, for example, tetracarboxylic acid residues derived from the following aromatic tetracarboxylic dianhydrides: 3,3',4,4'-diphenylenetetracarboxylic dianhydride, 4, 4'-oxydiphthalic anhydride, 2,3',3,4'-biphenyl tetracarboxylic dianhydride, 2,2',3,3'-benzophenone tetracarboxylic dianhydride, 2 ,3,3',4'-benzophenone tetracarboxylic dianhydride or 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 2,3',3,4'-di Phenyl ether tetracarboxylic dianhydride, bis(2,3-dicarboxyphenyl) ether dianhydride, 3,3",4,4"-p-terphenyl tetracarboxylic dianhydride, 2,3,3", 4"-terphenyltetracarboxylic dianhydride or 2,2",3,3"-terphenyltetracarboxylic dianhydride, 2,2-bis(2,3-dicarboxyphenyl)-propane dianhydride or 2,2-bis(3,4-dicarboxyphenyl)-propane dianhydride, bis(2,3-dicarboxyphenyl)methane dianhydride or bis(3,4-dicarboxyphenyl)methane dianhydride , bis(2,3-dicarboxyphenyl) anhydride or bis(3,4-dicarboxyphenyl) anhydride, 1,1-bis(2,3-dicarboxyphenyl)ethanedianhydride Or 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, 1,2,7,8-phenanthrene-tetracarboxylic dianhydride, 1,2,6,7-phenanthrene-tetracarboxylic acid Dianhydride or 1,2,9,10-phenanthrene-tetracarboxylic dianhydride, 2,3,6,7-anthracene tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl) tetra Fluoropropane dianhydride, 2,3,5,6-cyclohexane dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, 2 ,3,6,7-naphthalene tetracarboxylic dianhydride, 4,8-dimethyl-1,2,3,5,6,7-hexahydronaphthalene-1,2,5,6-tetracarboxylic acid di anhydride, 2,6-dichloronaphthalene-1,4,5,8-tetracarboxylic dianhydride or 2,7-dichloronaphthalene-1,4,5,8-tetracarboxylic dianhydride, 2,3, 6,7-tetrachloronaphthalene-1,4,5,8-tetracarboxylic dianhydride or 1,4,5,8-tetrachloronaphthalene-2,3,6,7-tetracarboxylic dianhydride, 2, 3,8,9-perylene-tetracarboxylic dianhydride, 3,4,9,10-perylene-tetracarboxylic dianhydride, 4,5,10,11-perylene-tetracarboxylic dianhydride or 5,6, 11,12-perylene-tetracarboxylic dianhydride, cyclopentane-1,2,3,4-tetracarboxylic dianhydride, pyrazine -2,3,5,6-tetracarboxylic dianhydride, pyrrolidine-2,3,4,5-tetracarboxylic dianhydride, thiophene-2,3,4,5-tetracarboxylic dianhydride, 4, 4'-bis(2,3-dicarboxyphenoxy)diphenylmethane dianhydride, etc.
本實施方式的聚醯亞胺膜中,聚醯亞胺所含的二胺殘基可較佳為地列舉例如由下述通式(A1)所表示的二胺化合物所衍生的二胺殘基。 In the polyimide film of the present embodiment, the diamine residue contained in the polyimide preferably includes, for example, a diamine residue derived from a diamine compound represented by the following general formula (A1). .
所述式(A1)中,連結基X0表示單鍵,Y獨立地表示可經鹵素原子或苯基取代的碳數1~3的一價烴基、或碳數1~3的烷氧基、或碳數1~3的全氟烷基、或烯基,n1表示0~2的整數,p及q獨立地表示0~4的整數。這裡,所謂「獨立地」,是指所述式(A1)中,多個取代基Y、整數p、整數q可相同,也可不同。 In the formula (A1), the linking group X0 represents a single bond, and Y independently represents a monovalent hydrocarbon group with 1 to 3 carbons, or an alkoxy group with 1 to 3 carbons, which may be substituted by a halogen atom or a phenyl group, or a perfluoroalkyl group or alkenyl group having 1 to 3 carbon atoms, n 1 represents an integer of 0 to 2, and p and q independently represent an integer of 0 to 4. Here, "independently" means that in the formula (A1), a plurality of substituents Y, integer p, and integer q may be the same or different.
由通式(A1)所表示的二胺化合物所衍生的二胺殘基由於具有剛直結構,因此可表現出低CTE化。從這種觀點來看,通式(A1)所表示的二胺殘基相對於聚醯亞胺所含的所有二胺殘基,以較佳為50莫耳%以上、更較佳為60莫耳%以上、進而較佳為60莫耳%~100莫耳%的範圍內為宜。 Since the diamine residue derived from the diamine compound represented by general formula (A1) has a rigid structure, it can express low CTE. From this point of view, the diamine residue represented by the general formula (A1) is preferably 50 mol % or more, more preferably 60 mol %, relative to all the diamine residues contained in polyimide. mol% or more, more preferably within the range of 60 mol% to 100 mol%.
另外,由通式(A1)所表示的二胺化合物所衍生的二胺殘基,例如可較佳為地列舉下述通式(1)所表示的二胺殘基。 Moreover, the diamine residue derived from the diamine compound represented by general formula (A1), for example, the diamine residue represented by following general formula (1) is mentioned preferably.
所述式(1)中,R1、R2獨立地表示可經鹵素原子或苯基取代的碳數1~3的烷基、或碳數1~3的全氟烷基、或碳數1~3的烷氧基、或碳數2~3的烯基。 In the formula (1), R 1 and R 2 independently represent an alkyl group with 1 to 3 carbons that may be substituted by a halogen atom or a phenyl group, or a perfluoroalkyl group with 1 to 3 carbons, or a perfluoroalkyl group with 1 to 3 carbons. ~3 alkoxy, or alkenyl with 2~3 carbons.
通式(1)所表示的二胺殘基容易形成秩序結構,可有利地抑制尤其是高溫環境下的面內雙折射率(△n)的變化量。從這種觀點來看,通式(1)所表示的二胺殘基相對於聚醯亞胺所含的所有二胺殘基,以較佳為50莫耳%以上、更較佳為60莫耳%以上、進而較佳為60莫耳%~90莫耳%的範圍內為宜。 The diamine residue represented by the general formula (1) tends to form an ordered structure, and can advantageously suppress the amount of change in the in-plane birefringence (Δn) especially in a high-temperature environment. From this point of view, the diamine residue represented by the general formula (1) is preferably 50 mol % or more, more preferably 60 mol %, relative to all the diamine residues contained in polyimide. Mole% or more, and more preferably within the range of 60 mol% to 90 mol%.
通式(1)所表示的二胺殘基的較佳為具體例可列舉由以下的二胺化合物所衍生的二胺殘基:2,2'-二甲基-4,4'-二氨基聯苯(2,2'-dimethyl-4,4'-diaminobiphenyl,m-TB)、2,2'-二乙基-4,4'-二氨基聯苯(2,2'-diethyl-4,4'-diaminobiphenyl,m-EB)、2,2'-二乙氧基-4,4'-二氨基聯苯(2,2'-diethoxy-4,4'-diaminobiphenyl,m-EOB)、2,2'-二丙氧基-4,4'-二氨基聯苯(2,2'-dipropoxy-4,4'-diaminobiphenyl,m-POB)、2,2'-正丙基-4,4'-二氨基聯苯(2,2'-n-propyl-4,4'-diaminobiphenyl,m-NPB)、2,2'-二乙烯基-4,4'-二氨基聯苯(2,2'-divinyl-4,4'-diaminobiphenyl,VAB)、4,4'-二氨基 聯苯、4,4'-二氨基-2,2'-雙(三氟甲基)聯苯(4,4'-diamino-2,2'-bis(trifluoromethyl)biphenyl,TFMB)等。這些二胺化合物中,尤其是2,2'-二甲基-4,4'-二氨基聯苯(m-TB)容易形成秩序結構,可減小高溫環境下的面內雙折射率(△n)的變化量,因此尤其較佳為。 Preferred specific examples of the diamine residue represented by the general formula (1) include diamine residues derived from the following diamine compounds: 2,2'-dimethyl-4,4'-diamino Biphenyl (2,2'-dimethyl-4,4'-diaminobiphenyl, m-TB), 2,2'-diethyl-4,4'-diaminobiphenyl (2,2'-diethyl-4, 4'-diaminobiphenyl, m-EB), 2,2'-diethoxy-4,4'-diaminobiphenyl (2,2'-diethoxy-4,4'-diaminobiphenyl, m-EOB), 2 ,2'-dipropoxy-4,4'-diaminobiphenyl (2,2'-dipropoxy-4,4'-diaminobiphenyl, m-POB), 2,2'-n-propyl-4,4 '-Diaminobiphenyl (2,2'-n-propyl-4,4'-diaminobiphenyl, m-NPB), 2,2'-divinyl-4,4'-diaminobiphenyl (2,2 '-divinyl-4,4'-diaminobiphenyl, VAB), 4,4'-diamino Biphenyl, 4,4'-diamino-2,2'-bis(trifluoromethyl)biphenyl (4,4'-diamino-2,2'-bis(trifluoromethyl)biphenyl, TFMB) and the like. Among these diamine compounds, especially 2,2'-dimethyl-4,4'-diaminobiphenyl (m-TB) is easy to form an ordered structure, which can reduce the in-plane birefringence (△ n) is therefore particularly preferred.
此外,本說明書中,關於「二胺化合物」,末端的兩個氨基中的氫原子可經取代,例如可為-NR3R4(這裡,R3、R4獨立地表示烷基等任意的取代基)。 In addition, in this specification, regarding a "diamine compound", the hydrogen atoms in the two terminal amino groups may be substituted, for example, -NR 3 R 4 (here, R 3 and R 4 independently represent any arbitrary group such as an alkyl group). substituent).
另外,為了提升製成聚醯亞胺膜的情況下的伸長率及耐彎折性等,較佳為的是聚醯亞胺包含選自由下述通式(2)~通式(4)所表示的二胺殘基所組成的群組中的至少一種二胺殘基。 In addition, in order to improve elongation and bending resistance when made into a polyimide film, it is preferable that the polyimide contains a compound selected from the following general formula (2) to general formula (4). At least one diamine residue in the group consisting of the indicated diamine residues.
所述式(2)中,R5及R6分別獨立地表示鹵素原子、或者碳數1~4的可經鹵素原子取代的烷基或烷氧基、或烯基,X獨立地表示選自-O-、-S-、-CH2-、-CH(CH3)-、-C(CH3)2-、-CO-、-COO-、-SO2-、-NH-或-NHCO-中的二價基,m及n獨立地表示0~4的整數。 In the formula ( 2 ), R5 and R6 independently represent a halogen atom, or an alkyl or alkoxy group or an alkenyl group with 1 to 4 carbon atoms that may be substituted by a halogen atom, and X independently represents a group selected from -O-, -S-, -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -CO-, -COO-, -SO 2 -, -NH- or -NHCO- In the divalent group, m and n independently represent an integer of 0-4.
[化5]
所述式(3)中,R5、R6及R7分別獨立地表示鹵素原子、或者碳數1~4的可經鹵素原子取代的烷基或烷氧基、或烯基,X獨立地表示選自-O-、-S-、-CH2-、-CH(CH3)-、-C(CH3)2-、-CO-、-COO-、-SO2-、-NH-或-NHCO-中的二價基,m、n及o獨立地表示0~4的整數。 In the formula (3), R 5 , R 6 and R 7 independently represent a halogen atom, or an alkyl or alkoxy group or an alkenyl group with 1 to 4 carbon atoms that may be substituted by a halogen atom, and X independently means selected from -O-, -S-, -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -CO-, -COO-, -SO 2 -, -NH- or In the divalent group in -NHCO-, m, n, and o independently represent an integer of 0-4.
所述式(4)中,R5、R6、R7及R8分別獨立地表示鹵素原子、或者碳數1~4的可經鹵素原子取代的烷基或烷氧基、或烯基,X1及X2分別獨立地表示單鍵、選自-O-、-S-、-CH2-、-CH(CH3)-、-C(CH3)2-、-CO-、-COO-、-SO2-、-NH-或-NHCO-中的二價基,但將X1及X2兩者為單鍵的情況除外,m、n、o及p獨立地表示0~4的整數。 In the formula (4), R 5 , R 6 , R 7 and R 8 each independently represent a halogen atom, or an alkyl or alkoxy group with 1 to 4 carbons that may be substituted by a halogen atom, or an alkenyl group, X 1 and X 2 each independently represent a single bond selected from -O-, -S-, -CH 2 -, -CH(CH 3 )-, -C(CH 3 ) 2 -, -CO-, -COO Divalent groups in -, -SO 2 -, -NH- or -NHCO-, except when both X 1 and X 2 are single bonds, m, n, o and p independently represent 0~4 integer.
此外,所謂「獨立地」,是指所述式(2)至式(4)中的一者中、或者式(2)至式(4)中,多個連結基X、連結基X1、連結基X2、多個取代基R5、取代基R6、取代基R7、取代基R8、進而整數m、整數n、整數o、整數p可相同,也可不同。 In addition, the so-called "independently" means that in one of the formulas (2) to (4), or in the formulas (2) to (4), a plurality of linking groups X, linking groups X 1 , Linking group X 2 , multiple substituents R 5 , substituent R 6 , substituent R 7 , substituent R 8 , and integer m, integer n, integer o, and integer p may be the same or different.
通式(2)~通式(4)所表示的二胺殘基由於具有彎曲 性的部位,因此可對聚醯亞胺膜賦予柔軟性。這裡,通式(3)及通式(4)所表示的二胺殘基由於苯環為3個或4個,因此為了抑制熱膨脹係數(CTE)的增加,較佳為的是將鍵結於苯環的末端基設為對(para)位。另外,從對聚醯亞胺膜賦予柔軟性並且抑制熱膨脹係數(CTE)的增加的觀點來看,通式(2)~通式(4)所表示的二胺殘基以合計量計,相對於聚醯亞胺所含的所有二胺殘基而以較佳為10莫耳%~50莫耳%的範圍內、更較佳為10莫耳%~30莫耳%的範圍內為宜。若通式(2)~通式(4)所表示的二胺殘基的合計量小於10莫耳%,則製成膜的情況下的伸長率降低,並產生耐彎折性等的降低。另一方面,若超過50莫耳%,則分子的配向性降低,低CTE化變得困難。 The diamine residues represented by general formula (2)~general formula (4) have curved Because of this, it is possible to impart flexibility to the polyimide film. Here, since the diamine residues represented by the general formula (3) and the general formula (4) have three or four benzene rings, in order to suppress an increase in the coefficient of thermal expansion (CTE), it is preferable to bind to The terminal group of the benzene ring is at the para position. In addition, from the viewpoint of imparting flexibility to the polyimide film and suppressing an increase in the coefficient of thermal expansion (CTE), the total amount of diamine residues represented by general formula (2) to general formula (4) is relatively All the diamine residues contained in the polyimide are preferably in the range of 10 mol % to 50 mol %, more preferably in the range of 10 mol % to 30 mol %. When the total amount of the diamine residues represented by general formula (2) to general formula (4) is less than 10 mol %, the elongation in the case of forming a film decreases, resulting in a decrease in bending resistance and the like. On the other hand, if it exceeds 50 mol%, the alignment of molecules will decrease, making it difficult to lower the CTE.
通式(2)中,基R5及基R6的較佳為例可列舉:氫原子或碳數1~4的可經鹵素原子取代的烷基、或碳數1~3的烷氧基、或烯基。另外,通式(2)中,連結基X的較佳為例可列舉:-O-、-S-、-CH2-、-CH(CH3)-、-SO2-或-CO-。通式(2)所表示的二胺殘基的較佳為具體例可列舉由以下的二胺化合物所衍生的二胺殘基:4,4'-二氨基二苯基醚(4,4'-diamino diphenyl ether,4,4'-DAPE)、3,3'-二氨基二苯基醚、3,4'-二氨基二苯基醚、4,4'-二氨基二苯基甲烷、3,3'-二氨基二苯基甲烷、3,4'-二氨基二苯基甲烷、4,4'-二氨基二苯基丙烷、3,3'-二氨基二苯基丙烷、3,4'-二氨基二苯基丙烷、4,4'-二氨基二苯基硫醚、3,3'-二氨基二苯基硫醚、3,4'-二氨基二苯基硫醚、4,4'-二氨基二苯基碸、3,3'-二氨基二苯基碸、4,4'-二氨基二苯 甲酮、3,4'-二氨基二苯甲酮、3,3'-二氨基二苯甲酮等。 In the general formula ( 2 ), preferred examples of the base R and the base R can include: a hydrogen atom or an alkyl group with 1 to 4 carbons that can be substituted by a halogen atom, or an alkoxy group with 1 to 3 carbons , or alkenyl. In addition, in the general formula (2), preferred examples of the linking group X include -O-, -S-, -CH 2 -, -CH(CH 3 )-, -SO 2 -, or -CO-. Preferred specific examples of the diamine residue represented by the general formula (2) include diamine residues derived from the following diamine compounds: 4,4'-diaminodiphenyl ether (4,4' -diamino diphenyl ether, 4,4'-DAPE), 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 3 ,3'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylpropane, 3,3'-diaminodiphenylpropane, 3,4 '-Diaminodiphenylpropane, 4,4'-diaminodiphenylsulfide, 3,3'-diaminodiphenylsulfide, 3,4'-diaminodiphenylsulfide, 4, 4'-diaminodiphenylphenone, 3,3'-diaminodiphenylphenone, 4,4'-diaminobenzophenone, 3,4'-diaminobenzophenone, 3,3' - Diaminobenzophenone and the like.
通式(3)中,基R5、基R6及基R7的較佳為例可列舉:氫原子或碳數1~4的可經鹵素原子取代的烷基、或碳數1~3的烷氧基、或烯基。另外,通式(3)中,連結基X的較佳為例可列舉:-O-、-S-、-CH2-、-CH(CH3)-、-SO2-或-CO-。通式(3)所表示的二胺殘基的較佳為具體例可列舉由以下的二胺化合物所衍生的二胺殘基:1,3-雙(4-氨基苯氧基)苯(1,3-bis(4-aminophenoxy)benzene,TPE-R)、1,4-雙(4-氨基苯氧基)苯(1,4-bis(4-aminophenoxy)benzene,TPE-Q)、雙(4-氨基苯氧基)-2,5-二-第三丁基苯(bis(4-aminophenoxy)-2,5-di-tert-butyl benzene,DTBAB)、4,4-雙(4-氨基苯氧基)二苯甲酮(4,4-bis(4-aminophenoxy)benzophenone,BAPK)、1,3-雙[2-(4-氨基苯基)-2-丙基]苯、1,4-雙[2-(4-氨基苯基)-2-丙基]苯等。 In the general formula (3), preferred examples of the base R 5 , the base R 6 and the base R 7 include: a hydrogen atom or an alkyl group with 1 to 4 carbons that may be substituted by a halogen atom, or an alkyl group with 1 to 3 carbons Alkoxy, or alkenyl. In addition, in the general formula (3), preferred examples of the linking group X include -O-, -S-, -CH 2 -, -CH(CH 3 )-, -SO 2 -, or -CO-. Preferred specific examples of the diamine residue represented by the general formula (3) include diamine residues derived from the following diamine compounds: 1,3-bis(4-aminophenoxy)benzene (1 ,3-bis(4-aminophenoxy)benzene, TPE-R), 1,4-bis(4-aminophenoxy)benzene (1,4-bis(4-aminophenoxy)benzene, TPE-Q), bis( 4-aminophenoxy)-2,5-di-tert-butylbenzene (bis(4-aminophenoxy)-2,5-di-tert-butylbenzene, DTBAB), 4,4-bis(4-amino Phenoxy)benzophenone (4,4-bis(4-aminophenoxy)benzophenone, BAPK), 1,3-bis[2-(4-aminophenyl)-2-propyl]benzene, 1,4 - bis[2-(4-aminophenyl)-2-propyl]benzene and the like.
通式(4)中,基R5、基R6、基R7及基R8的較佳為例可列舉:氫原子或碳數1~4的可經鹵素原子取代的烷基、或碳數1~3的烷氧基、或烯基。另外,通式(4)中,連結基X1及連結基X2的較佳為例可列舉:單鍵、-O-、-S-、-CH2-、-CH(CH3)-、-SO2-或-CO-。其中,從賦予彎曲部位的觀點來看,將連結基X1及連結基X2兩者為單鍵的情況除外。通式(4)所表示的二胺殘基的較佳為具體例可列舉由以下的二胺化合物所衍生的二胺殘基:4,4'-雙(4-氨基苯氧基)聯苯(4,4'-bis(4-aminophenoxy)biphenyl,BAPB)、2,2'-雙[4-(4-氨基苯氧基)苯基]丙烷(BAPP)、2,2'-雙[4-(4-氨基苯氧基) 苯基]醚(2,2'-bis[4-(4-aminophenoxy)phenyl]ether,BAPE)、雙[4-(4-氨基苯氧基)苯基]碸等。 In the general formula (4), preferred examples of the group R 5 , R 6 , R 7 and R 8 include: a hydrogen atom or an alkyl group with 1 to 4 carbons that may be substituted by a halogen atom, or a carbon Alkoxy or alkenyl with a number of 1 to 3. In addition, in the general formula (4), preferred examples of the linking group X 1 and the linking group X 2 include: single bond, -O-, -S-, -CH 2 -, -CH(CH 3 )-, -SO2- or -CO-. However, the case where both the linking group X1 and the linking group X2 are single bonds is excluded from the viewpoint of imparting a bending site. Preferred specific examples of the diamine residue represented by the general formula (4) include diamine residues derived from the following diamine compounds: 4,4'-bis(4-aminophenoxy)biphenyl (4,4'-bis(4-aminophenoxy)biphenyl, BAPB), 2,2'-bis[4-(4-aminophenoxy)phenyl]propane (BAPP), 2,2'-bis[4 -(4-aminophenoxy)phenyl]ether (2,2'-bis[4-(4-aminophenoxy)phenyl]ether, BAPE), bis[4-(4-aminophenoxy)phenyl] Qi and so on.
其他二胺殘基例如可列舉由以下的芳香族二胺化合物所衍生的二胺殘基:2,2-雙-[4-(3-氨基苯氧基)苯基]丙烷、雙[4-(3-氨基苯氧基)苯基]碸、雙[4-(3-氨基苯氧基)]聯苯、雙[1-(3-氨基苯氧基)]聯苯、雙[4-(3-氨基苯氧基)苯基]甲烷、雙[4-(3-氨基苯氧基)苯基]醚、雙[4-(3-氨基苯氧基)]二苯甲酮、9,9-雙[4-(3-氨基苯氧基)苯基]茀、2,2-雙-[4-(4-氨基苯氧基)苯基]六氟丙烷、2,2-雙-[4-(3-氨基苯氧基)苯基]六氟丙烷、3,3'-二甲基-4,4'-二氨基聯苯、4,4'-亞甲基二-鄰甲苯胺、4,4'-亞甲基二-2,6-二甲苯胺、4,4'-亞甲基-2,6-二乙基苯胺、3,3'-二氨基二苯基乙烷、3,3'-二氨基聯苯、3,3'-二甲氧基聯苯胺、3,3"-二氨基-對三聯苯、4,4'-[1,4-伸苯基雙(1-甲基亞乙基)]雙苯胺、4,4'-[1,3-伸苯基雙(1-甲基亞乙基)]雙苯胺、雙(對氨基環己基)甲烷、雙(對β-氨基-第三丁基苯基)醚、雙(對β-甲基-δ-氨基戊基)苯、對雙(2-甲基-4-氨基戊基)苯、對雙(1,1-二甲基-5-氨基戊基)苯、1,5-二氨基萘、2,6-二氨基萘、2,4-雙(β-氨基-第三丁基)甲苯、2,4-二氨基甲苯、間二甲苯-2,5-二胺、對二甲苯-2,5-二胺、間苯二甲胺、對苯二甲胺、2,6-二氨基吡啶、2,5-二氨基吡啶、2,5-二氨基-1,3,4-噁二唑、呱嗪等。 Other diamine residues include, for example, diamine residues derived from the following aromatic diamine compounds: 2,2-bis-[4-(3-aminophenoxy)phenyl]propane, bis[4- (3-aminophenoxy)phenyl]biphenyl, bis[4-(3-aminophenoxy)]biphenyl, bis[1-(3-aminophenoxy)]biphenyl, bis[4-( 3-aminophenoxy)phenyl]methane, bis[4-(3-aminophenoxy)phenyl]ether, bis[4-(3-aminophenoxy)]benzophenone, 9,9 -bis[4-(3-aminophenoxy)phenyl] terpene, 2,2-bis-[4-(4-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis-[4 -(3-aminophenoxy)phenyl]hexafluoropropane, 3,3'-dimethyl-4,4'-diaminobiphenyl, 4,4'-methylenedi-o-toluidine, 4 ,4'-methylenedi-2,6-xylaniline, 4,4'-methylene-2,6-diethylaniline, 3,3'-diaminodiphenylethane, 3, 3'-diaminobiphenyl, 3,3'-dimethoxybenzidine, 3,3"-diamino-p-terphenyl, 4,4'-[1,4-phenylene bis(1-methyl ethylene)]bisaniline, 4,4'-[1,3-phenylenebis(1-methylethylene)]bisaniline, bis(p-aminocyclohexyl)methane, bis(p-β- Amino-tert-butylphenyl) ether, bis(p-β-methyl-δ-aminopentyl)benzene, p-bis(2-methyl-4-aminopentyl)benzene, p-bis(1,1- Dimethyl-5-aminopentyl)benzene, 1,5-diaminonaphthalene, 2,6-diaminonaphthalene, 2,4-bis(β-amino-tert-butyl)toluene, 2,4-bis Aminotoluene, m-xylene-2,5-diamine, p-xylene-2,5-diamine, m-xylylenediamine, p-xylylenediamine, 2,6-diaminopyridine, 2,5-di Aminopyridine, 2,5-diamino-1,3,4-oxadiazole, piperazine, etc.
聚醯亞胺中,通過選定所述四羧酸殘基及二胺殘基的種類、或應用兩種以上的四羧酸殘基或二胺殘基的情況下的各自的莫耳比,可控制熱膨脹係數、儲存彈性係數、拉伸彈性係數等。 另外,在非熱塑性聚醯亞胺中具有多個聚醯亞胺的結構單元的情況下,能以嵌段的形式存在,也可無規地存在,從抑制面內雙折射率(△n)的偏差的觀點來看,較佳為的是無規地存在。 In polyimide, by selecting the types of the tetracarboxylic acid residues and diamine residues, or the respective molar ratios when two or more kinds of tetracarboxylic acid residues or diamine residues are used, it is possible to Control thermal expansion coefficient, storage elastic coefficient, tensile elastic coefficient, etc. In addition, in the case of non-thermoplastic polyimide having a plurality of structural units of polyimide, it can exist in the form of blocks or randomly, from suppressing the in-plane birefringence (Δn) From the viewpoint of deviation, it is preferable to exist randomly.
<聚醯亞胺膜的製造方法> <Manufacturing method of polyimide film>
本實施方式的聚醯亞胺膜的製造方法的方式例如有:[1]在支撐基材上塗布聚醯胺酸的溶液並進行乾燥後,加以醯亞胺化而製造聚醯亞胺膜的方法;[2]在支撐基材上塗布聚醯胺酸的溶液並進行乾燥後,將聚醯胺酸的凝膠膜從支撐基材剝離,加以醯亞胺化而製造聚醯亞胺膜的方法。另外,本實施方式的聚醯亞胺膜為包含多層聚醯亞胺層的聚醯亞胺膜,因此其製造方法的方式例如可列舉:[3]在支撐基材上重複進行多次聚醯胺酸的溶液的塗布且乾燥後,進行醯亞胺化的方法(澆鑄法);[4]通過多層擠出而同時將聚醯胺酸以多層地層疊的狀態進行塗布且乾燥後,進行醯亞胺化的方法(多層擠出法)等。 The mode of the manufacturing method of the polyimide film of this embodiment includes, for example: [1] Coating and drying a solution of polyamic acid on a support substrate, followed by imidization to manufacture a polyimide film Method; [2] After coating a solution of polyamic acid on a support substrate and drying it, the gel film of polyamic acid is peeled off from the support substrate, and imidized to manufacture a polyimide film method. In addition, since the polyimide film of the present embodiment is a polyimide film comprising a multilayer polyimide layer, examples of its production method include: A method (casting method) of applying and drying a solution of amine acid, and performing imidization; The method of imidization (multi-layer extrusion method), etc.
所述[1]方法例如可包括以下的步驟1a~步驟1c:(1a)在支撐基材上塗布聚醯胺酸的溶液,並加以乾燥的步驟;(1b)在支撐基材上對聚醯胺酸進行熱處理而醯亞胺化,藉此形成聚醯亞胺層的步驟;以及(1c)將支撐基材與聚醯亞胺層分離,藉此獲得聚醯亞胺膜的步驟。 The method [1] may include, for example, the following steps 1a to 1c: (1a) coating a solution of polyamide acid on a support substrate and drying it; (1b) applying a solution of polyamide acid to a support substrate A step of heat-treating amine acid to imidize, thereby forming a polyimide layer; and (1c) separating the support substrate from the polyimide layer, thereby obtaining a polyimide membrane.
所述[2]方法例如可包括以下的步驟2a~步驟2c: (2a)在支撐基材上塗布聚醯胺酸的溶液,並加以乾燥的步驟;(2b)將支撐基材與聚醯胺酸的凝膠膜分離的步驟;以及(2c)對聚醯胺酸的凝膠膜進行熱處理而醯亞胺化,藉此獲得聚醯亞胺膜的步驟。 The method [2] may include, for example, the following steps 2a to 2c: (2a) a step of coating a solution of polyamic acid on a support substrate and drying it; (2b) a step of separating the support substrate from the gel film of polyamide acid; A step of obtaining a polyimide film by heat-treating the acid gel film to imidize it.
所述[3]方法是在所述[1]方法或[2]方法中重複進行多次步驟1a或步驟2a,在支撐基材上形成聚醯胺酸的層疊結構體,除此以外,可與所述[1]方法或[2]方法同樣地實施。 The method [3] is to repeat step 1a or step 2a multiple times in the method [1] or method [2] to form a laminated structure of polyamic acid on the supporting substrate. In addition, it can be It is carried out in the same manner as the above-mentioned method [1] or method [2].
所述[4]方法是在所述[1]方法的步驟1a或[2]方法的步驟2a中,通過多層擠出而同時塗布聚醯胺酸的層疊結構體並進行乾燥,除此以外,可與所述[1]方法或[2]方法同樣地實施。 In the method [4], in the step 1a of the method [1] or the step 2a of the method [2], the polyamic acid laminated structure is simultaneously coated and dried by multilayer extrusion, and It can be carried out in the same manner as the above [1] method or [2] method.
本發明中製造的聚醯亞胺膜較佳為的是在支撐基材上完成聚醯胺酸的醯亞胺化。由於在將聚醯胺酸的樹脂層固定於支撐基材上的狀態下進行醯亞胺化,因此可抑制醯亞胺化過程中的聚醯亞胺層的伸縮變化,並維持聚醯亞胺膜的厚度或尺寸精度。 The polyimide film produced in the present invention preferably completes imidization of polyamic acid on a support substrate. Since the imidization is performed with the polyamic acid resin layer fixed on the supporting substrate, the stretching and contraction of the polyimide layer during imidization can be suppressed and the polyimide can be maintained. Film thickness or dimensional accuracy.
另外,也可通過以下方法來控制面內雙折射率(△n):將支撐基材上的聚醯胺酸的凝膠膜分離,將聚醯胺酸的凝膠膜單軸延伸或雙軸延伸,同時或連續地進行醯亞胺化。此時,為了更精密地控制△n,較佳為的是適當調整延伸操作及醯亞胺化時的升溫速度、醯亞胺化的完成溫度、負重等條件。 In addition, the in-plane birefringence (Δn) can also be controlled by separating the gel film of polyamic acid on the support substrate, stretching the gel film of polyamide acid uniaxially or biaxially Elongation, imidization is carried out simultaneously or sequentially. At this time, in order to control Δn more precisely, it is preferable to appropriately adjust conditions such as the temperature rise rate during the stretching operation and imidization, the completion temperature of imidization, and the load.
<聚醯亞胺的合成> <Synthesis of polyimide>
通常,聚醯亞胺可通過以下方式製造:使四羧酸二酐與二胺 化合物在溶劑中反應,生成聚醯胺酸後進行加熱閉環。例如,使四羧酸二酐與二胺化合物以大致等莫耳溶解在有機溶劑中,在0℃~100℃的範圍內的溫度下攪拌30分鐘~24小時而進行聚合反應,藉此獲得作為聚醯亞胺的前體的聚醯胺酸。反應時,以所生成的前體在有機溶劑中成為5重量%~30重量%的範圍內、較佳為10重量%~20重量%的範圍內的方式將反應成分溶解。聚合反應中所使用的有機溶劑例如可列舉:N,N-二甲基甲醯胺(N,N-dimethyl formamide,DMF)、N,N-二甲基乙醯胺(N,N-dimethyl acetamide,DMAc)、N,N-二乙基乙醯胺、N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)、2-丁酮、二甲基亞碸(dimethyl sulfoxide,DMSO)、六甲基磷醯胺、N-甲基己內醯胺、硫酸二甲酯、環己酮、二噁烷、四氫呋喃、二乙二醇二甲醚(diglyme)、三乙二醇二甲醚(triglyme)、甲酚等。還可將這些溶劑併用兩種以上來使用,進而還能夠併用二甲苯、甲苯那樣的芳香族烴。另外,這種有機溶劑的使用量並無特別限制,較佳為的是調整為通過聚合反應而獲得的聚醯胺酸溶液的濃度成為5重量%~30重量%左右那樣的使用量而使用。 Generally, polyimides can be produced by combining tetracarboxylic dianhydride with diamine The compound reacts in a solvent to generate polyamic acid, and then heats up to close the ring. For example, a tetracarboxylic dianhydride and a diamine compound are dissolved in an organic solvent in an approximately equimolar manner, stirred at a temperature in the range of 0° C. to 100° C. for 30 minutes to 24 hours to perform a polymerization reaction, thereby obtaining the Polyamide acid, the precursor of polyimide. During the reaction, the reaction components are dissolved so that the produced precursor is within the range of 5% by weight to 30% by weight, preferably within the range of 10% by weight to 20% by weight, in the organic solvent. Examples of organic solvents used in the polymerization reaction include: N,N-dimethylformamide (N,N-dimethyl formamide, DMF), N,N-dimethylacetamide (N,N-dimethyl acetamide , DMAc), N,N-diethylacetamide, N-methyl-2-pyrrolidone (N-methyl-2-pyrrolidone, NMP), 2-butanone, dimethylsulfoxide (DMSO ), hexamethylphosphamide, N-methylcaprolactam, dimethyl sulfate, cyclohexanone, dioxane, tetrahydrofuran, diglyme, triethylene glycol dimethyl Ether (triglyme), cresol, etc. These solvents can also be used in combination of two or more kinds, and further aromatic hydrocarbons such as xylene and toluene can also be used in combination. In addition, the usage amount of such an organic solvent is not particularly limited, and it is preferable to adjust the usage amount so that the concentration of the polyamic acid solution obtained by the polymerization reaction becomes about 5% by weight to 30% by weight.
所合成的聚醯胺酸通常有利的是以反應溶劑溶液的形式使用,視需要可進行濃縮、稀釋或置換為其他有機溶劑。另外,聚醯胺酸通常溶劑可溶性優異,因此可有利地使用。聚醯胺酸的溶液的黏度較佳為500cps~100,000cps的範圍內。若偏離所述範圍,則利用塗布機等進行塗敷操作時,膜中容易產生厚度不均、 條紋等不良。使聚醯胺酸加以醯亞胺化的方法並無特別限制,例如適宜採用在所述溶劑中在80℃~400℃的範圍內的溫度條件下花1小時~24小時進行加熱那樣的熱處理。另外,較佳為的是在120℃~160℃的範圍內的溫度下進行超過30秒的熱處理,更較佳為的是以超過30秒且10分鐘以下的時間進行熱處理。若120℃~160℃的範圍內的溫度下的熱處理時間為30秒以下,則容易產生厚度方向的配向差,另外,低CTE化變得困難。 The synthesized polyamic acid is usually advantageously used in the form of a reaction solvent solution, and can be concentrated, diluted or replaced with other organic solvents as necessary. In addition, polyamic acid is generally excellent in solvent solubility, and thus can be advantageously used. The viscosity of the solution of polyamide acid is preferably in the range of 500 cps to 100,000 cps. If it deviates from the above range, when the coating operation is performed with a coater or the like, uneven thickness is likely to occur in the film, Defects such as stripes. The method of imidizing polyamic acid is not particularly limited, and for example, heat treatment such as heating in the solvent at a temperature in the range of 80° C. to 400° C. for 1 hour to 24 hours is suitably used. In addition, it is preferable to perform the heat treatment at a temperature in the range of 120° C. to 160° C. for more than 30 seconds, and it is more preferable to perform the heat treatment for more than 30 seconds to 10 minutes or less. When the heat treatment time at a temperature in the range of 120° C. to 160° C. is 30 seconds or less, poor alignment in the thickness direction tends to occur, and it becomes difficult to lower the CTE.
<覆金屬積層體> <Metal-clad laminate>
本實施方式的覆金屬積層體中的金屬層的材質並無特別限制,例如可列舉:銅、不鏽鋼、鐵、鎳、鈹、鋁、鋅、銦、銀、金、錫、鋯、鉭、鈦、鉛、鎂、錳、及它們的合金等。其中,從低熱膨脹的觀點來看,較佳為鋁、鐵、鎳、不鏽鋼、及它們的合金。 The material of the metal layer in the metal-clad laminate of this embodiment is not particularly limited, and examples thereof include copper, stainless steel, iron, nickel, beryllium, aluminum, zinc, indium, silver, gold, tin, zirconium, tantalum, and titanium. , lead, magnesium, manganese, and their alloys. Among these, aluminum, iron, nickel, stainless steel, and alloys thereof are preferable from the viewpoint of low thermal expansion.
金屬層的厚度並無特別限定,例如在使用鋁作為金屬層的情況下,以較佳為100μm以下、更較佳為10μm~50μm的範圍內為宜。就生產穩定性及操作性的觀點來看,較佳為的是將金屬層的厚度的下限值設為5μm。 The thickness of the metal layer is not particularly limited. For example, when aluminum is used as the metal layer, it is preferably 100 μm or less, more preferably within a range of 10 μm to 50 μm. From the viewpoint of production stability and operability, it is preferable to set the lower limit of the thickness of the metal layer to 5 μm.
關於本實施方式的覆金屬積層體,為了提高聚醯亞胺膜與金屬層的黏接性,也可對聚醯亞胺膜的表面例如實施電漿處理等改質處理。另外,聚醯亞胺膜中的與金屬層接觸的層例如也可將熱塑性聚醯亞胺層層疊。本實施方式的覆金屬積層體可為單面覆金屬積層體,也可為雙面覆金屬積層體。 In the metal-clad laminate according to this embodiment, in order to improve the adhesiveness between the polyimide film and the metal layer, the surface of the polyimide film may be subjected to a modification treatment such as plasma treatment, for example. In addition, for the layer in contact with the metal layer in the polyimide film, for example, a thermoplastic polyimide layer may be laminated. The metal-clad laminate of this embodiment may be a single-sided metal-clad laminate or a double-sided metal-clad laminate.
關於本實施方式的覆金屬積層體,例如也可準備包含本實施方式的聚醯亞胺膜而構成的樹脂膜,並對其濺鍍金屬而形成種子層(seed layer)後,例如通過鍍銅而形成銅層。 Regarding the metal-clad laminate of this embodiment, for example, a resin film including the polyimide film of this embodiment may be prepared, and a seed layer may be formed by sputtering metal thereon, and then, for example, copper plating may be performed. to form a copper layer.
另外,覆金屬積層體也可通過以下方式製備:準備包含本實施方式的聚醯亞胺膜而構成的樹脂膜,並利用熱壓接等方法對其層壓金屬箔。 In addition, the metal-clad laminate can also be produced by preparing a resin film including the polyimide film of the present embodiment and laminating a metal foil thereon by thermocompression bonding or the like.
實施例 Example
以下示出實施例,對本發明的特徵進行更具體的說明。但本發明的範圍不限定於實施例。此外,以下的實施例中,只要無特別說明,則各種測定、評價是利用下述方法。 Examples are shown below to describe the features of the present invention more specifically. However, the scope of the present invention is not limited to the Examples. In addition, in the following examples, unless otherwise specified, various measurements and evaluations were performed by the following methods.
黏度的測定 Determination of viscosity
關於黏度的測定,使用E型黏度計(博勒飛(Brookfield)公司製造的商品名:DV-II+Pro)測定25℃下的黏度。以扭矩(torque)成為10%~90%的方式設定轉速,開始測定起經過2分鐘後,讀取黏度穩定時的值。 Regarding the measurement of the viscosity, the viscosity at 25° C. was measured using an E-type viscometer (trade name: DV-II+Pro manufactured by Brookfield). Set the rotation speed so that the torque (torque) becomes 10% to 90%, and read the value when the viscosity is stable after 2 minutes from the start of the measurement.
翹曲的測定 Determination of Warpage
對50mm×50mm的尺寸的聚醯亞胺膜在23℃、50%相對濕度(Relative Humidity,RH)下調濕24小時後,將捲曲的方向設為上表面,並設置於平滑的臺上。對此時的捲曲量使用遊標卡尺進行測定。此時,將膜朝基材蝕刻面側捲曲的情況記載為正(plus),將朝相反面捲曲的情況記載為負(minus),將膜的四角的測定值的平均設為捲曲量。 After conditioning the polyimide film with a size of 50 mm×50 mm at 23° C. and 50% relative humidity (RH) for 24 hours, the direction of curling was defined as the upper surface, and set on a smooth table. The curl amount at this time was measured using a vernier caliper. At this time, the case where the film curled toward the substrate etching side was described as plus (plus), and the case where the film curled toward the opposite side was described as minus (minus), and the average value of the measured values at the four corners of the film was defined as the amount of curl.
面內延遲(RO)及面內雙折射率(△n)的測定 Measurement of in-plane retardation (RO) and in-plane birefringence (△n)
使用雙折射率計(光子晶格(Photonic-Lattice)公司製造的商品名:寬範圍(wide range)雙折射評價系統WPA-100,測定區域:MD:200mm×TD:150mm),求出既定樣品的面內方向的延遲(retardation)。此外,入射角為0°,測定波長為543nm。 Using a birefringence meter (trade name: wide range birefringence evaluation system WPA-100 manufactured by Photonic-Lattice, measurement area: MD: 200 mm × TD: 150 mm), a predetermined sample is determined The retardation in the in-plane direction of . In addition, the incident angle was 0°, and the measurement wavelength was 543 nm.
另外,將面內延遲(RO)的測定值除以評價用樣品的厚度所得的值設為「面內雙折射率(△n)」。 In addition, the value obtained by dividing the measured value of in-plane retardation (RO) by the thickness of the sample for evaluation was referred to as "in-plane birefringence (Δn)".
厚度方向的延遲及雙折射率的測定 Retardation in thickness direction and measurement of birefringence
針對聚醯亞胺層,利用超薄切片法實施厚度0.5μm的薄膜切片的製作,並實施厚度方向的延遲測定。此時,使用雙折射率計(光子晶格(Photonic-Lattice)公司製造的商品名:顯微鏡安裝用雙折射分佈觀察照相機PI-微型(micro))。此外,測定波長為520nm,入射角為0°。 For the polyimide layer, thin film slices with a thickness of 0.5 μm were produced by the ultramicrotomy method, and retardation in the thickness direction was measured. At this time, a birefringence meter (trade name: Birefringence Distribution Observation Camera for Microscope Mounting PI-Micro, manufactured by Photonic-Lattice Co., Ltd.) was used. In addition, the measurement wavelength was 520 nm, and the incident angle was 0°.
所謂ReA,為以聚醯亞胺層(膜)的一個面為基點的中央部方向上1.0±0.2μm的點中的延遲的值。 ReA is the value of the retardation at a point of 1.0±0.2 μm in the direction of the center based on one surface of the polyimide layer (film).
所謂ReB,為以聚醯亞胺層(膜)的另一個面為基點的中央部方向上1.0±0.2μm的點中的延遲的值。 ReB is the value of the retardation at a point of 1.0±0.2 μm in the direction of the central portion based on the other surface of the polyimide layer (film).
所謂Rev,為ReA、ReB、及以聚醯亞胺層(膜)的厚度方向的中央部為基點的±0.2μm的點中的延遲的值(ReC)的合計(ReA+ReB+ReC)的平均值。 Rev is the sum (ReA+ReB+ReC) of ReA, ReB, and the retardation value (ReC) at a point of ±0.2 μm based on the central part of the polyimide layer (film) in the thickness direction. average value.
另外,將ReA除以薄膜切片的厚度(0.5μm)所得的值設為「雙折射率(△na)」,將ReB除以薄膜切片的厚度(0.5μm)所 得的值設為「雙折射率(△nb)」,將ReC除以薄膜切片的厚度(0.5μm)所得的值設為「雙折射率(△nc)」。 In addition, the value obtained by dividing ReA by the thickness (0.5 μm) of the film slice was defined as “birefringence (Δna)”, and the value obtained by dividing ReB by the thickness (0.5 μm) of the film slice was The obtained value was referred to as "birefringence (Δnb)", and the value obtained by dividing ReC by the thickness (0.5 μm) of the film slice was referred to as "birefringence (Δnc)".
△nv為△na、△nb及△nc的合計(△na+△nb+△nc)的平均值。 Δnv is the average value of the total (Δna+Δnb+Δnc) of Δna, Δnb, and Δnc.
熱膨脹係數(CTE)的測定 Determination of Coefficient of Thermal Expansion (CTE)
利用熱機械分析(Thermal Mechanical Analyzer,TMA:裝置名TMA/SS6100)裝置,對3mm×15mm的尺寸的聚醯亞胺層一面施加5.0g的負重,一面以一定的升溫速度(10℃/分鐘)在30℃至280℃的溫度範圍內進行升溫與降溫而進行拉伸試驗,根據相對於從100℃向30℃的溫度變化的聚醯亞胺層的伸長量的變化來測定熱膨脹係數(ppm/K)。 Using a thermomechanical analyzer (Thermal Mechanical Analyzer, TMA: device name TMA/SS6100) device, a 5.0g load is applied to a polyimide layer with a size of 3mm×15mm on one side, and a certain heating rate (10°C/min) is applied on one side. Tensile tests were performed by heating and cooling in the temperature range from 30°C to 280°C, and the coefficient of thermal expansion (ppm/ K).
醯亞胺基濃度的計算 Calculation of imide group concentration
醯亞胺基濃度是指通過對聚醯胺酸進行加熱處理並醯亞胺化而獲得的聚醯亞胺中的醯亞胺基部(-(CO)2-N-)的分子量除以聚醯亞胺的結構整體的分子量所得的值。 The imide group concentration refers to the molecular weight of the imide group (-(CO) 2 -N-) in the polyimide obtained by heat-treating and imidizing polyamide acid divided by the molecular weight of the polyamide The value obtained from the molecular weight of the imine structure as a whole.
剝離強度的測定 Determination of Peel Strength
使用騰喜龍測試儀(Tensilon tester)(東洋精機製作所製造的商品名:斯特羅格拉夫(Strograph)VE-1D),利用雙面膠帶將測定樣品的樹脂面固定於鋁板上,將金屬箔朝90°方向以50mm/分鐘的速度剝離,求出將金屬箔從樹脂層剝離10mm時的中央值強度。 Using a Tensilon tester (trade name: Strograph VE-1D manufactured by Toyo Seiki Seisakusho Co., Ltd.), the resin side of the measurement sample was fixed on an aluminum plate with double-sided tape, and the metal foil faced The 90° direction was peeled at a speed of 50 mm/min, and the median strength when the metal foil was peeled from the resin layer by 10 mm was obtained.
實施例及比較例中使用的略號表示以下的化合物。 The abbreviations used in Examples and Comparative Examples represent the following compounds.
PMDA:均苯四甲酸二酐 PMDA: pyromellitic dianhydride
s-BPDA:3,3',4,4'-聯苯四羧酸二酐 s-BPDA: 3,3',4,4'-Biphenyltetracarboxylic dianhydride
m-TB:2,2'-二甲基-4,4'-二氨基聯苯 m-TB: 2,2'-dimethyl-4,4'-diaminobiphenyl
TPE-R:1,3-雙(4-氨基苯氧基)苯 TPE-R: 1,3-bis(4-aminophenoxy)benzene
BAPP:2,2-雙[4-(4-氨基苯氧基)苯基]丙烷 BAPP: 2,2-bis[4-(4-aminophenoxy)phenyl]propane
DMAc:N,N-二甲基乙醯胺 DMAc: N,N-Dimethylacetamide
(合成例1) (Synthesis Example 1)
在氮氣流下,向反應槽中投入30.390g的m-TB(0.1432莫耳)及5.978g的TPE-R(0.0205莫耳)以及聚合後的固體成分濃度成為15重量%的量的DMAc,在室溫下攪拌而加以溶解。接著,添加24.480g的PMDA(0.1122莫耳)及14.152g的s-BPDA(0.0481莫耳)後,在室溫下繼續攪拌3小時而進行聚合反應,製備聚醯胺酸溶液1(醯亞胺基濃度32.8重量%)。聚醯胺酸溶液1的溶液黏度為18,400cps。 Under nitrogen flow, 30.390 g of m-TB (0.1432 moles) and 5.978 g of TPE-R (0.0205 moles) and DMAc in an amount of 15% by weight after polymerization were charged into the reaction tank, and Stir at room temperature to dissolve. Then, after adding 24.480g of PMDA (0.1122 mol) and 14.152g of s-BPDA (0.0481 mol), continue to stir at room temperature for 3 hours and carry out polymerization reaction, prepare polyamic acid solution 1 (imide base concentration of 32.8% by weight). The solution viscosity of polyamide acid solution 1 is 18,400 cps.
(合成例2) (Synthesis Example 2)
在氮氣流下,向反應槽中投入38.979g的BAPP(0.0950莫耳)以及聚合後的固體成分濃度成為12重量%的量的DMAc,在室溫下攪拌而加以溶解。接著,添加21.022g的PMDA(0.0964莫耳)後,在室溫下繼續攪拌3小時而進行聚合反應,製備聚醯胺酸溶液2(醯亞胺基濃度23.6重量%)。聚醯胺酸溶液2的溶液黏度為28,500cps。 Under nitrogen flow, 38.979 g of BAPP (0.0950 mol) and DMAc in an amount to have a solid concentration after polymerization of 12% by weight were charged into the reaction tank, and stirred and dissolved at room temperature. Next, after adding 21.022 g of PMDA (0.0964 mol), stirring was continued at room temperature for 3 hours to perform a polymerization reaction to prepare a polyamic acid solution 2 (imide group concentration: 23.6% by weight). The solution viscosity of polyamide acid solution 2 is 28,500 cps.
實施例1 Example 1
在厚度100μm的因瓦(Invar)箔的單面上,以固化後的厚 度成為約6μm的方式均勻地塗布聚醯胺酸溶液1後,在120℃下加熱乾燥而將溶劑去除。進而,進行60分鐘從120℃到160℃之間的熱處理,進而,在60分鐘以內進行從160℃到360℃的階段性的熱處理,藉此完成醯亞胺化,製備覆金屬積層體1。 On one side of an Invar foil with a thickness of 100 μm, the cured thickness After the polyamic acid solution 1 was uniformly applied so that the thickness became about 6 μm, it was heated and dried at 120° C. to remove the solvent. Furthermore, a heat treatment from 120°C to 160°C was performed for 60 minutes, and further, a stepwise heat treatment was performed from 160°C to 360°C within 60 minutes to complete the imidization, and the metal-clad laminate 1 was prepared.
針對所製備的覆金屬積層體1,使用氯化鐵水溶液將因瓦箔蝕刻去除,製備聚醯亞胺膜1(厚度:6.3μm)。聚醯亞胺膜1的物性如下。 For the prepared metal-clad laminate 1 , the invar foil was etched away using an aqueous solution of ferric chloride to prepare a polyimide film 1 (thickness: 6.3 μm). The physical properties of the polyimide film 1 are as follows.
CTE:-1.1ppm/K、捲曲量:未發生(0mm)、剝離強度:>1.0kN/m、|ReA-ReB|:0.6nm、|Rev-ReA|:0.3nm、|Rev-ReB|:0.1nm、面內延遲:6nm、|△na-△nb|:1.2×10-3、|△nv-△na|:0.6×10-3、|△nv-△nb|:0.2×10-3、面內雙折射率:0.95×10-3。 CTE: -1.1ppm/K, curl amount: no occurrence (0mm), peel strength: >1.0kN/m, |ReA-ReB|: 0.6nm, |Rev-ReA|: 0.3nm, |Rev-ReB|: 0.1nm, in-plane retardation: 6nm, |△na-△nb|: 1.2×10 -3 , |△nv-△na|: 0.6×10 -3 , |△nv-△nb|: 0.2×10 -3 , In-plane birefringence: 0.95×10 -3 .
實施例2 Example 2
除進行10分鐘從120℃到160℃之間的熱處理以外,與實施例1同樣地製備覆金屬積層體2。 A metal-clad laminate 2 was produced in the same manner as in Example 1, except that the heat treatment was performed from 120° C. to 160° C. for 10 minutes.
針對所製備的覆金屬積層體2,與實施例1同樣地,使用氯化鐵水溶液將因瓦箔蝕刻去除,製備聚醯亞胺膜2(厚度:6.1μm)。聚醯亞胺膜2的物性如下。 The prepared metal-clad laminate 2 was etched and removed using an aqueous ferric chloride solution in the same manner as in Example 1 to prepare a polyimide film 2 (thickness: 6.1 μm). The physical properties of the polyimide film 2 are as follows.
CTE:2.0ppm/K、捲曲量:0.9mm、剝離強度:>1.0kN/m、|ReA-ReB|:3.6nm、|Rev-ReA|:3.4nm、|Rev-ReB|:0.2nm、面內延遲:8nm、|△na-△nb|:7.2×10-3、|△nv-△na|:6.8×10-3、|△nv-△nb|:0.4×10-3、面內雙折射率:1.31×10-3。 CTE: 2.0ppm/K, curl amount: 0.9mm, peel strength: >1.0kN/m, |ReA-ReB|: 3.6nm, |Rev-ReA|: 3.4nm, |Rev-ReB|: 0.2nm, surface Internal retardation: 8nm, |△na-△nb|: 7.2×10 -3 , |△nv-△na|: 6.8×10 -3 , |△nv-△nb|: 0.4×10 -3 , in-plane double Refractive index: 1.31×10 -3 .
<電路基板的製備> <Preparation of Circuit Board>
在覆金屬積層體2的因瓦箔表面層壓乾膜(dry film),對乾膜抗蝕劑進行圖案化(patterning),沿著所述圖案蝕刻因瓦箔而形成因瓦電路,製備電路基板2'。 A dry film is laminated on the surface of the Invar foil of the metal-clad laminate 2, a dry film resist is patterned, and the Invar foil is etched along the pattern to form an Invar circuit to prepare a circuit Substrate 2'.
使用濺鍍裝置,以厚度20nm將Ni-Cr合金(Cr:20重量%)形成於電路基板2'的與電路形成側為相反側的表面,進而在其表面形成厚度200nm的銅薄膜層。然後,在銅薄膜層上形成光阻劑層,對光阻劑層進行選擇曝光及顯影處理,藉此獲得20μm間距的佈線狀圖案。將其作為鍍覆掩膜,通過電鍍而在種子層上形成12μm厚度的銅佈線,將光阻劑層去除後,利用齊平蝕刻(flush etching)液將銅薄膜層及Ni-Cr合金層去除,藉此製備電路基板2。 A Ni—Cr alloy (Cr: 20% by weight) was formed to a thickness of 20 nm on the surface of the circuit board 2 ′ opposite to the circuit formation side using a sputtering device, and a copper thin film layer with a thickness of 200 nm was formed on the surface. Then, a photoresist layer was formed on the copper thin film layer, and selective exposure and development were performed on the photoresist layer to obtain a wiring pattern with a pitch of 20 μm. Using this as a plating mask, form copper wiring with a thickness of 12 μm on the seed layer by electroplating, remove the photoresist layer, and remove the copper thin film layer and Ni-Cr alloy layer with a flush etching solution , whereby the circuit substrate 2 is prepared.
<積體電路(Integrated Circuit,IC)晶片安裝> <Integrated Circuit (IC) Chip Mounting>
在400℃下,通過0.5秒的接合處理將IC晶片安裝於電路基板2的銅佈線側,不存在銅佈線與IC晶片的位置偏移,未發生不良狀況。 At 400° C., the IC chip was mounted on the copper wiring side of the circuit board 2 by the bonding process for 0.5 seconds, and there was no misalignment between the copper wiring and the IC chip, and no defect occurred.
實施例3 Example 3
除進行1分鐘30秒從120℃到160℃之間的熱處理以外,與實施例1同樣地製備覆金屬積層體3。 A metal-clad laminate 3 was prepared in the same manner as in Example 1 except that heat treatment was performed from 120° C. to 160° C. for 1 minute and 30 seconds.
針對所製備的覆金屬積層體3,與實施例1同樣地使用氯化鐵水溶液將因瓦箔蝕刻去除,製備聚醯亞胺膜3(厚度:6.4μm)。聚醯亞胺膜3的物性如下。 The prepared metal-clad laminate 3 was etched and removed in the same manner as in Example 1 using an aqueous ferric chloride solution to prepare a polyimide film 3 (thickness: 6.4 μm). The physical properties of the polyimide film 3 are as follows.
CTE:2.3ppm/K、捲曲量:.2.3mm、剝離強度:>1.0kN/m、|ReA-ReB|:4.5nm、|Rev-ReA|:0.6nm、|Rev-ReB|:3.9nm、面內 延遲:9nm、|△na-△nb|:9×10-3、|△nv-△na|:1.2×10-3、|△nv-△nb|:7.8×10-3、面內雙折射率:1.41×10-3。 CTE: 2.3ppm/K, curl amount: .2.3mm, peel strength: >1.0kN/m, |ReA-ReB|: 4.5nm, |Rev-ReA|: 0.6nm, |Rev-ReB|: 3.9nm, In-plane retardation: 9nm, |△na-△nb|: 9×10 -3 , |△nv-△na|: 1.2×10 -3 , |△nv-△nb|: 7.8×10 -3 , in-plane Birefringence: 1.41×10 -3 .
實施例4 Example 4
在厚度100μm的因瓦箔的單面上,以固化後的厚度成為約0.5μm的方式均勻地塗布聚醯胺酸溶液2後,在120℃下加熱乾燥而將溶劑去除。接著,在其上以固化後的厚度成為約5.5μm的方式均勻地塗布聚醯胺酸溶液1,在120℃下加熱乾燥而將溶劑去除。進而,進行60分鐘從120℃到160℃之間的熱處理,進而,在60分鐘以內進行從160℃到360℃的階段性的熱處理,藉此完成醯亞胺化,製備覆金屬積層體4。 After the polyamic acid solution 2 was uniformly coated on one side of an invar foil having a thickness of 100 μm so that the thickness after curing was about 0.5 μm, it was heated and dried at 120° C. to remove the solvent. Next, the polyamic acid solution 1 was uniformly applied thereon so that the thickness after curing was about 5.5 μm, and the solvent was removed by heating and drying at 120° C. Furthermore, a heat treatment from 120°C to 160°C was performed for 60 minutes, and further, a stepwise heat treatment was performed from 160°C to 360°C within 60 minutes to complete the imidization and prepare the metal-clad laminate 4 .
針對所製備的覆金屬積層體4,使用氯化鐵水溶液將因瓦箔蝕刻去除,製備聚醯亞胺膜4(厚度:6.2μm)。聚醯亞胺膜4的物性如下。 The prepared metal-clad laminate 4 was etched and removed using an aqueous solution of ferric chloride to prepare a polyimide film 4 (thickness: 6.2 μm). The physical properties of the polyimide film 4 are as follows.
CTE:3.6ppm/K、捲曲量:4.9mm、剝離強度:>1.0kN/m、|ReA-ReB|:0.8nm、|Rev-ReA|:0.2nm、|Rev-ReB|:0.2nm、面內延遲:8nm、|△na-△nb|:1.6×10-3、|△nv-△na|:0.4×10-3、|△nv-△nb|:0.4×10-3、面內雙折射率:1.29×10-3。 CTE: 3.6ppm/K, curl amount: 4.9mm, peel strength: >1.0kN/m, |ReA-ReB|: 0.8nm, |Rev-ReA|: 0.2nm, |Rev-ReB|: 0.2nm, surface Internal retardation: 8nm, |△na-△nb|: 1.6×10 -3 , |△nv-△na|: 0.4×10 -3 , |△nv-△nb|: 0.4×10 -3 , in-plane double Refractive index: 1.29×10 -3 .
(比較例1) (comparative example 1)
除進行30秒從120℃到160℃之間的熱處理以外,與實施例1同樣地製備覆金屬積層體5。 A metal-clad laminate 5 was produced in the same manner as in Example 1 except that heat treatment was performed from 120° C. to 160° C. for 30 seconds.
針對所製備的覆金屬積層體5,與實施例1同樣地使用氯化鐵水溶液將因瓦箔蝕刻去除,製備聚醯亞胺膜5(厚度:6.1 μm)。聚醯亞胺膜5的物性如下。 For the prepared metal-clad laminate 5, the Invar foil was etched and removed using an aqueous solution of ferric chloride in the same manner as in Example 1 to prepare a polyimide film 5 (thickness: 6.1 μm). The physical properties of the polyimide film 5 are as follows.
CTE:3.1ppm/K、捲曲量:4.6mm、|ReA-ReB|:8.4nm、|Rev-ReA|:2.4nm、|Rev-ReB|:6.0nm、面內延遲:7nm、|△na-△nb|:16.8×10-3、|△nv-△na|:4.8×10-3、|△nv-△nb|:12×10-3、面內雙折射率:1.15×10-3。 CTE: 3.1ppm/K, curl amount: 4.6mm, |ReA-ReB|: 8.4nm, |Rev-ReA|: 2.4nm, |Rev-ReB|: 6.0nm, in-plane retardation: 7nm, |△na- △nb|: 16.8×10 -3 , |△nv-△na|: 4.8×10 -3 , |△nv-△nb|: 12×10 -3 , in-plane birefringence: 1.15×10 -3 .
(比較例2) (comparative example 2)
針對覆金屬積層體5,與實施例2中的「電路基板的製備」同樣地製備電路基板,在400℃下,通過0.5秒的接合處理將IC晶片安裝於所製備的電路基板的銅佈線側,結果,銅佈線與IC晶片之間發生了偏移。 For metal-clad laminate 5, a circuit board was prepared in the same manner as in "Preparation of circuit board" in Example 2, and an IC chip was mounted on the copper wiring side of the prepared circuit board by bonding at 400°C for 0.5 seconds. , as a result, an offset occurs between the copper wiring and the IC wafer.
對於實施例1~實施例4及比較例1中的聚醯亞胺層的厚度方向的延遲測定,將測定部位示於表1。 Table 1 shows the measured locations for the measurement of retardation in the thickness direction of the polyimide layer in Examples 1 to 4 and Comparative Example 1.
以上,以例示的目的對本發明的實施方式進行了詳細說明,但本發明並不受所述實施方式制約。 As mentioned above, although the embodiment of this invention was described in detail for the purpose of illustration, this invention is not limited by the said embodiment.
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