TWI776557B - Active polyester, curable resin composition and cured resin - Google Patents
Active polyester, curable resin composition and cured resin Download PDFInfo
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- TWI776557B TWI776557B TW110122591A TW110122591A TWI776557B TW I776557 B TWI776557 B TW I776557B TW 110122591 A TW110122591 A TW 110122591A TW 110122591 A TW110122591 A TW 110122591A TW I776557 B TWI776557 B TW I776557B
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- 229920000728 polyester Polymers 0.000 title claims abstract description 55
- 229920005989 resin Polymers 0.000 title claims description 35
- 239000011347 resin Substances 0.000 title claims description 35
- 239000011342 resin composition Substances 0.000 title claims description 29
- 239000003822 epoxy resin Substances 0.000 claims abstract description 50
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 50
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 12
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims abstract description 9
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims abstract description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 19
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-Dimethylaminopyridine Chemical compound CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 claims description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 9
- 125000004185 ester group Chemical group 0.000 claims description 6
- 239000004843 novolac epoxy resin Substances 0.000 claims description 6
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims description 6
- 150000001412 amines Chemical class 0.000 claims description 5
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 claims description 4
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 4
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 4
- 125000003700 epoxy group Chemical group 0.000 claims description 4
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims description 4
- 125000001624 naphthyl group Chemical group 0.000 claims description 4
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 239000011574 phosphorus Substances 0.000 claims description 4
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims description 4
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 claims description 3
- RIAHASMJDOMQER-UHFFFAOYSA-N 5-ethyl-2-methyl-1h-imidazole Chemical compound CCC1=CN=C(C)N1 RIAHASMJDOMQER-UHFFFAOYSA-N 0.000 claims description 3
- 239000004841 bisphenol A epoxy resin Substances 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 150000002367 halogens Chemical class 0.000 claims description 3
- 229920001225 polyester resin Polymers 0.000 claims description 3
- 239000004645 polyester resin Substances 0.000 claims description 3
- 125000002883 imidazolyl group Chemical group 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 abstract description 16
- 125000003118 aryl group Chemical group 0.000 abstract description 5
- 125000005843 halogen group Chemical group 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 16
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 150000002148 esters Chemical class 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- 238000003786 synthesis reaction Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 7
- 229930185605 Bisphenol Natural products 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- -1 bisphenol compound Chemical class 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 238000002411 thermogravimetry Methods 0.000 description 6
- 239000000571 coke Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 150000001805 chlorine compounds Chemical class 0.000 description 4
- 230000009477 glass transition Effects 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- AIYUHDOJVYHVIT-UHFFFAOYSA-M caesium chloride Chemical compound [Cl-].[Cs+] AIYUHDOJVYHVIT-UHFFFAOYSA-M 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000004643 cyanate ester Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 229920003192 poly(bis maleimide) Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 2
- 150000003333 secondary alcohols Chemical class 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000000930 thermomechanical effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000021736 acetylation Effects 0.000 description 1
- 238000006640 acetylation reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- FDQSRULYDNDXQB-UHFFFAOYSA-N benzene-1,3-dicarbonyl chloride Chemical compound ClC(=O)C1=CC=CC(C(Cl)=O)=C1 FDQSRULYDNDXQB-UHFFFAOYSA-N 0.000 description 1
- 238000005574 benzylation reaction Methods 0.000 description 1
- 125000002619 bicyclic group Chemical group 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000005001 laminate film Substances 0.000 description 1
- 229940087305 limonene Drugs 0.000 description 1
- 235000001510 limonene Nutrition 0.000 description 1
- 125000000396 limonene group Chemical group 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000000655 nuclear magnetic resonance spectrum Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
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- Macromonomer-Based Addition Polymer (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
本揭露係關於一種聚酯固化劑、固化性樹脂組成物及樹脂固化物,更具體係關於一種具有活性酯基之聚酯固化劑、使用其之固化性樹脂組成物及樹脂固化物。 The present disclosure relates to a polyester curing agent, a curable resin composition and a cured resin product, and more particularly to a polyester curing agent having an active ester group, a curable resin composition and a cured resin product using the same.
在高分子材料中,環氧樹脂材料的發展悠久。環氧樹脂具有優異的耐溶劑佳及容易加工的特性,且可挑選合適的固化劑形成固化性環氧樹脂組成物及環氧樹脂固化物,由於環氧樹脂固化物顯現優異的耐熱性及絕緣性,故廣泛用於半導體或多層印刷線路基板(PCB)等電子零件用途中。隨著訊號通訊設備的高性能化以及網絡化,為了高速傳輸及處理大量訊號,操作訊號朝向高速化以及高頻化發展。為了達成上述目的,訊號通訊設備中印刷線路基板的材料需具有良好的介電能力(例如低介電常數(dielectric constant,Dk)以及低損耗正切(dissipation factor,Df))以滿足訊號高頻傳輸的需求,並且還需要具有良好的耐熱性及機械加工性來滿足印刷線路基板的可靠性。 Among polymer materials, epoxy resin materials have a long development. Epoxy resin has excellent solvent resistance and easy processing characteristics, and suitable curing agent can be selected to form curable epoxy resin composition and epoxy resin cured product, because epoxy resin cured product exhibits excellent heat resistance and insulation Therefore, it is widely used in electronic parts such as semiconductors or multilayer printed circuit boards (PCBs). With the high performance and networking of signal communication equipment, in order to transmit and process a large number of signals at high speed, the operation signal is developing towards high speed and high frequency. In order to achieve the above purpose, the material of the printed circuit substrate in the signal communication equipment needs to have good dielectric properties (such as low dielectric constant (Dk) and low loss tangent (Df)) to meet the high frequency transmission of signals It also needs to have good heat resistance and machinability to meet the reliability of printed circuit boards.
現有用於印刷線路基板的固化性環氧樹脂組成物,在固化過程中會產生高極性的二級醇,其具有高吸濕性,從而導致較高的損耗正切,介電能 力不理想,而且耐熱性亦下降。因此,業界遂開發活性酯以作為環氧樹脂之固化劑,其可避免傳統酚型或胺型固化劑在固化時產生高極性的二級醇的缺點。樹脂固化劑之中,雙環戊二烯(Dicyclopentadiene,DCPD)之結構因沸點較高、易於分離出高純度產品及成本相對較低等特性,而且,雙環戊二烯亦具有高化學抗性、抗紫外光性、良好的電氣性,機械性等性質,使得其於樹脂固化劑中有極大的潛力。 Existing curable epoxy resin compositions for printed circuit substrates will produce highly polar secondary alcohols during the curing process, which have high hygroscopicity, resulting in high loss tangent, dielectric energy The force is not ideal, and the heat resistance is also reduced. Therefore, active esters have been developed in the industry as curing agents for epoxy resins, which can avoid the disadvantages of traditional phenolic or amine curing agents that produce highly polar secondary alcohols during curing. Among the resin curing agents, the structure of Dicyclopentadiene (DCPD) has the characteristics of high boiling point, easy separation of high-purity products and relatively low cost. Ultraviolet light, good electrical properties, mechanical properties and other properties make it a great potential for resin curing agents.
舉例而言,2006年,Hwang學者等人(Polymer,55[7]1666-1673,(2014)),合成含有雙環戊二烯及檸烯(Dipentene)結構的雙馬來醯亞胺(bismaleimide),並使其固化物與含有芳香族結構的雙馬來醯亞胺的固化物相比較,發現DCPDBMI、DPBMI及DDMBMI在1MHz下介電常數分別為3.01、3.03及4.03,顯示在結構中導入雙環戊二烯之非極性脂肪族結構,能有效降地材料的介電常數。 For example, in 2006, Hwang scholars et al. (Polymer, 55 [7] 1666-1673, (2014)), synthesized bismaleimide containing dicyclopentadiene and limonene (Dipentene) structures , and compared the cured product with the cured product of bismaleimide containing aromatic structure, it was found that the dielectric constants of DCPDBMI, DPBMI and DDMBMI were 3.01, 3.03 and 4.03 at 1MHz, respectively, indicating that the bicyclic ring was introduced into the structure. The non-polar aliphatic structure of pentadiene can effectively reduce the dielectric constant of the material.
TW I579332使用含有雙環戊二烯結構的活性酯硬化劑(商品名EPICLON HPC-8000-65T),其與環氧樹脂及氰酸酯反應得到介電損失約8 mU的固化物。 TW I579332 uses an active ester hardener containing a dicyclopentadiene structure (trade name EPICLON HPC-8000-65T), which reacts with epoxy resin and cyanate ester to obtain a cured product with a dielectric loss of about 8 mU.
TW I565750揭露一種對於多種溶劑的溶解性優異、硬化物的介電常數及損耗正切(loss tangent)均低、且在低吸濕性方面亦優異,的新穎活性酯樹脂、將此作為硬化劑的環氧樹脂組成物、其硬化物、半導體密封材料、預浸體、電路基板以及積層膜。上述活性酯樹脂具有下述結構式所表示的分子結構,在結構式中,X為苯環或萘環;R1各自獨立為甲基或氫原子;k為0或1;n為1或2;l為1或2;m為重複單元的平均,即0.25~1.5。 TW I565750 discloses a novel active ester resin with excellent solubility in various solvents, low dielectric constant and loss tangent of hardened products, and excellent low hygroscopicity. An epoxy resin composition, its cured product, a semiconductor sealing material, a prepreg, a circuit board, and a laminate film. The above-mentioned active ester resin has a molecular structure represented by the following structural formula. In the structural formula, X is a benzene ring or a naphthalene ring; R1 is each independently a methyl group or a hydrogen atom; k is 0 or 1; n is 1 or 2; l is 1 or 2; m is the average of repeating units, ie 0.25~1.5.
TW I565750使用環氧樹脂、氰酸酯樹脂、活性酯及硬化促進劑進行固化反應,得到具有低介電正切且與經加速環境試驗後之導體之接著強度優異之樹脂組成物。其使用的活性酯如:EXB9460-65T(即迪愛生公司DIC商品EPICLON HPC-8000-65T,活性基當量223)、DC808(酚醛清漆乙醯化產物,日本環氧樹脂製,活性基當量149)、YLH1026(酚醛清漆苯甲醯化產物,日本環氧樹脂製,活性基當量200)等。 TW I565750 uses epoxy resin, cyanate ester resin, active ester and hardening accelerator for curing reaction to obtain a resin composition with low dielectric tangent and excellent adhesion strength to conductors after accelerated environmental test. The active esters used are such as: EXB9460-65T (ie DIC product EPICLON HPC-8000-65T of Diaisheng Company, active group equivalent 223), DC808 (novolac acetylation product, Japanese epoxy resin system, active group equivalent 149) , YLH1026 (benzylation product of novolac, Japan epoxy resin system, active group equivalent 200) and so on.
TW I532784使用雙環戊二烯型苯并噁嗪樹脂、環氧樹脂與活性酯(HPC-8000-65T)製備低介電正切的固化物,然而其缺點在於衍生出的環氧固化物熱安定性、耐熱性不足夠,且無法達到高阻燃性要求。 TW I532784 uses dicyclopentadiene benzoxazine resin, epoxy resin and active ester (HPC-8000-65T) to prepare low dielectric tangent cured products, but its disadvantage lies in the thermal stability of the derived epoxy cured products , Insufficient heat resistance, and can not meet the requirements of high flame retardancy.
TW I658060揭露一種由含有雙環戊二烯的雙酚化合物和二醯氯進行反應所獲得之高分子型聚酯,其結構如下:
該聚酯為活性聚酯且可與環氧樹酯進行交聯反應,然而該專利之缺點亦在於衍生的環氧樹脂固化物的介電能力受限,且無法達到高阻燃性的要求。 The polyester is a reactive polyester and can undergo a cross-linking reaction with epoxy resin. However, the disadvantage of this patent is that the dielectric capacity of the derived epoxy resin cured product is limited and cannot meet the requirement of high flame retardancy.
由上述文獻可知高分子環氧樹脂固化劑具有改善樹脂固化物性能的潛力,藉由使固化劑具有雙環戊二烯結構,可令樹脂固化物的電氣性質獲得 改善並且可提升加工性。由於開發具有高溶劑性、高耐熱性、良好介電能力、高韌性及機械強度與阻燃性的環氧樹脂固化物是目前亟需努力的目標,故希冀以具有雙環戊二烯結構之環氧樹脂固化劑達成上述目的。 It can be seen from the above literature that the polymer epoxy resin curing agent has the potential to improve the properties of the cured resin. By making the curing agent have a dicyclopentadiene structure, the electrical properties of the cured resin can be obtained. Improves and can enhance processability. Since the development of epoxy resin cured products with high solvent resistance, high heat resistance, good dielectric ability, high toughness, mechanical strength and flame retardancy is an urgent goal at present, it is hoped that a ring with a dicyclopentadiene structure will be used. Oxygen resin curing agent achieves the above objects.
為使產品具有優異的高加工性、高耐熱性、良好介電能力、高韌性以及阻燃性,本揭露提供一種活性聚酯,具有如式(I)所示之結構:
式(1)中,R1及R2係氫原子、經取代或未經取代之C1至C6烷基或苯基,Ar係二價芳香族基團,n係5至200之正整數,以及R3係選自由下式所組成之群組:、、及,其中,R4係氫原子、鹵素或C1-C6烷基。 In formula (1), R 1 and R 2 are hydrogen atoms, substituted or unsubstituted C1 to C6 alkyl groups or phenyl groups, Ar is a divalent aromatic group, n is a positive integer from 5 to 200, and R3 is selected from the group consisting of: , , and , wherein R 4 is a hydrogen atom, halogen or C1-C6 alkyl group.
於至少一具體實施例中,式(1)中之Ar係選自由下式所組成之群組: In at least one embodiment, Ar in formula (1) is selected from the group consisting of:
、、及 , , and
,其中,X係單鍵、亞甲基、氧原子、羰基、磺醯基、-C(CH3)2-或-C(CF3)2-。 , wherein X is a single bond, a methylene group, an oxygen atom, a carbonyl group, a sulfonyl group, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.
於至少一具體實施例中,式(1)中之R1及R2係氫原子或甲基,且Ar係1,4-伸苯基或1,3-伸苯基。於至少一具體實施例中,式(1)中之R1及R2係甲基,且Ar係1,4-伸苯基或1,3-伸苯基。於至少一具體實施例中,R1及R2係經至少一個鹵原子取代的C1至C6烷基,例如-CF3。 In at least one embodiment, R 1 and R 2 in formula (1) are hydrogen atoms or methyl groups, and Ar is 1,4-phenylene or 1,3-phenylene. In at least one embodiment, R 1 and R 2 in formula (1) are methyl groups, and Ar is 1,4-phenylene or 1,3-phenylene. In at least one embodiment, R 1 and R 2 are C1 to C6 alkyl substituted with at least one halogen atom, such as -CF 3 .
於至少一具體實施例中,該活性聚酯具有如式(II)所示之結構: In at least one embodiment, the reactive polyester has the structure shown in formula (II):
如請求項1所述之活性聚酯,其具有如式(III)所示之結構:
The reactive polyester according to
本揭露復提供一種固化性樹脂組成物,包括所述之活性聚酯及環氧樹脂。 The present disclosure further provides a curable resin composition comprising the reactive polyester and the epoxy resin.
於至少一具體實施例中,該環氧樹脂之環氧基當量數與該活性聚酯之活性酯基當量數之比係介於0.8至1.2之間。 In at least one embodiment, the ratio of the equivalents of epoxy groups of the epoxy resin to the equivalents of active ester groups of the reactive polyester is between 0.8 and 1.2.
於至少一具體實施例中,該環氧樹脂係選自由雙酚A型環氧樹脂、酚醛環氧樹脂、甲基酚醛環氧樹脂、雙環戊二烯-酚環氧樹脂及含萘環結構之環氧樹脂所組成群組之至少一者。 In at least one embodiment, the epoxy resin is selected from the group consisting of bisphenol A epoxy resin, novolac epoxy resin, methyl novolac epoxy resin, dicyclopentadiene-phenol epoxy resin and naphthalene ring-containing structure. At least one of the group consisting of epoxy resins.
於至少一具體實施例中,該固化性樹脂組成物復包括固化促進劑。 In at least one embodiment, the curable resin composition further includes a curing accelerator.
於至少一具體實施例中,該固化促進劑係選自由咪唑系固化促進劑、胺系固化促進劑及有機磷系固化促進劑所組成群組之至少一者。 In at least one embodiment, the curing accelerator is at least one selected from the group consisting of imidazole-based curing accelerators, amine-based curing accelerators and organic phosphorus-based curing accelerators.
於至少一具體實施例中,該固化促進劑以環氧樹脂的總重量計,係佔0.1重量%至1.0重量%。 In at least one embodiment, the curing accelerator accounts for 0.1 wt % to 1.0 wt % based on the total weight of the epoxy resin.
於至少一具體實施例中,該固化促進劑係選自由咪唑、2-甲基咪唑、2-甲基-4-乙基咪唑、4-二甲基胺基吡啶及三苯基膦所組成群組之至少一者。 In at least one embodiment, the curing accelerator is selected from the group consisting of imidazole, 2-methylimidazole, 2-methyl-4-ethylimidazole, 4-dimethylaminopyridine and triphenylphosphine at least one of the groups.
本揭露還提供一種樹脂固化物,其係由所述之固化性樹脂組成物固化而得。 The present disclosure also provides a cured resin, which is obtained by curing the curable resin composition.
於至少一具體實施例中,該固化溫度係介於140℃至240℃之間。 In at least one embodiment, the curing temperature is between 140°C and 240°C.
於至少一具體實施例中,該固化係以階段性升溫固化的方式達成,且每階段固化為1小時以上。 In at least one specific embodiment, the curing is achieved by stepwise heating and curing, and the curing time of each step is more than 1 hour.
本揭露之活性聚酯可作為固化性樹脂組成物中之固化劑,所使用之樹脂可為環氧樹脂。由於活性聚酯具有活性酯基,該活性聚酯除了可與環氧樹脂進行交聯反應外,亦可將反應過程中所產生之羥基封鎖,因此可令樹脂固化物之介電常數及損耗正切有效地降低,並可提升樹脂固化物的耐熱性。此 外,由該固化性樹脂組成物所製備而得的樹脂固化物具有高加工性、高耐熱性、良好介電能力、高韌性以及阻燃性。 The reactive polyester of the present disclosure can be used as a curing agent in the curable resin composition, and the resin used can be epoxy resin. Since the reactive polyester has an active ester group, in addition to the cross-linking reaction with the epoxy resin, the reactive polyester can also block the hydroxyl group generated during the reaction, so the dielectric constant and loss tangent of the cured resin can be improved. Effectively reduce and improve the heat resistance of resin cured products. this In addition, the resin cured product prepared from the curable resin composition has high processability, high heat resistance, good dielectric ability, high toughness and flame retardancy.
圖1係合成實例1活性聚酯之1H核磁共振(1H NMR)光譜圖。 Fig. 1 shows the 1H nuclear magnetic resonance (1H NMR) spectrum of the reactive polyester of Synthesis Example 1.
圖2係合成實例2活性聚酯之1H核磁共振光譜圖。 Figure 2 is a 1H nuclear magnetic resonance spectrum of the reactive polyester in Synthesis Example 2.
圖3係實施例1及2與比較例1及2之熱機械分析(Thermomechanical analysis,TMA)結果。 3 shows the results of thermomechanical analysis (TMA) of Examples 1 and 2 and Comparative Examples 1 and 2.
圖4實施例1及2與比較例1及2之動態機械分析(Dynamic mechanical analysis,DMA)結果。 FIG. 4 shows the results of dynamic mechanical analysis (DMA) of Examples 1 and 2 and Comparative Examples 1 and 2.
圖5實施例1及2與比較例1及2之熱重分析(Thermogravimetric analysis,TGA)結果。 FIG. 5 shows the results of thermogravimetric analysis (TGA) of Examples 1 and 2 and Comparative Examples 1 and 2.
以下藉由特定的具體實施例說明本揭露的實施方式,本揭露所屬技術領域中具有通常知識者可根據本文所記載的內容輕易地瞭解本揭露的範圍及功效。然而,本文所記載的具體實施例並非用以限定本揭露,所列舉的各技術特徵或方案可彼此組合,本揭露亦可藉由其它不同的實施方式加以實現或應用,本文所記載的各項細節亦可根據不同的觀點與應用,在不悖離本揭露下賦予不同的變化或修飾。 The embodiments of the present disclosure will be described below through specific specific embodiments, and those with ordinary knowledge in the technical field of the present disclosure can easily understand the scope and effect of the present disclosure based on the contents described herein. However, the specific embodiments described herein are not intended to limit the present disclosure. The listed technical features or solutions can be combined with each other. The present disclosure can also be implemented or applied through other different embodiments. The details can also be given different changes or modifications according to different viewpoints and applications without departing from the present disclosure.
本文中所述的「包括」、「包含」或「具有」特定要件時,除非另有說明,否則可另包含其他元件、組成分、結構、區域、部位、裝置、系統、步驟或連接關係等要件,而非排除該等其他要件。 When "comprising", "comprising" or "having" a specific element described herein, unless otherwise specified, other elements, components, structures, regions, parts, devices, systems, steps or connection relationships, etc. may be further included requirements, but not the exclusion of such other requirements.
除非本文中另有明確說明,否則本文中所述的單數形式「一」及「該」亦包含複數形式,且本文中所述的「或」與「及/或」可互換使用。 Unless the context clearly dictates otherwise, the singular forms "a" and "the" mentioned herein also include the plural forms, and "or" and "and/or" are used interchangeably herein.
本文中所述的數值範圍是包含且可合併的,落在本文所述數值範圍內的任何數值皆可作為最大值或最小值以導出其次範圍;舉例而言,「0.8至1.2」的數值範圍應可理解為包含最小值0.8及最大值1.2之間的任何次範圍,例如:0.8至1.1、0.9至1.2、及0.9至1.1等次範圍;此外,若一數值落在本文所述的各範圍內(如最大值與最小值之間),即應視作包括在本揭露的範圍內。 Numerical ranges recited herein are inclusive and combinable, and any number falling within a numeric range recited herein may be taken as the maximum or minimum value to derive the following range; for example, a numerical range of "0.8 to 1.2" It should be understood to include any sub-range between a minimum value of 0.8 and a maximum value of 1.2, such as: 0.8 to 1.1, 0.9 to 1.2, and 0.9 to 1.1, etc. sub-ranges; furthermore, if a value falls within each range described herein (eg, between the maximum value and the minimum value), shall be deemed to be included in the scope of the present disclosure.
活性聚酯reactive polyester
本揭露之活性聚酯具體係一種包含雙環戊二烯重複單元的活性聚酯,其可具有如式(I)所示之結構: The reactive polyester of the present disclosure is specifically a reactive polyester comprising dicyclopentadiene repeating units, which can have a structure as shown in formula (I):
式(I)中,R1及R2係氫原子、經取代或未經取代之C1至C6烷基或苯基, In formula (I), R 1 and R 2 are hydrogen atoms, substituted or unsubstituted C1 to C6 alkyl groups or phenyl groups,
Ar係二價芳香族基團, Ar is a divalent aromatic group,
n係5至200之正整數,以及 n is a positive integer from 5 to 200, and
R3係選自由下式所組成之群組: R3 is selected from the group consisting of:
、、及,其中,R4係氫原子、鹵素或C1-C6烷基。 , , and , wherein R 4 is a hydrogen atom, halogen or C1-C6 alkyl group.
於至少一具體實施例中,R1及R2係氫原子、甲基或-CF3。於至少一具體實施例中,Ar係自由下式所組成之群組: In at least one embodiment, R 1 and R 2 are hydrogen atoms, methyl or -CF 3 . In at least one embodiment, Ar is the group consisting of the following formula:
於至少一具體實施例中,本揭露之活性聚酯具有如式(II)或式(III)所示之結構: In at least one specific embodiment, the reactive polyester of the present disclosure has the structure shown in formula (II) or formula (III):
活性聚酯之製備方法Preparation method of reactive polyester
本揭露之活性聚酯可由多種方法製備而成,以下提供一例示性製備方法。 The reactive polyesters of the present disclosure can be prepared by various methods, and an exemplary preparation method is provided below.
首先,提供包含雙環戊二烯結構的雙酚化合物,其具有如式(a)所示之結構: First, a bisphenol compound comprising a dicyclopentadiene structure is provided, which has the structure shown in formula (a):
通式(a)中,R1及R2係如式(I)所定義,即氫原子、經取代或未經取代之C1至C6烷基或苯基。 In the general formula (a), R 1 and R 2 are as defined in the formula (I), ie, a hydrogen atom, a substituted or unsubstituted C1 to C6 alkyl group or a phenyl group.
接著,將上述雙酚化合物與含芳香環結構之二醯氯化合物混合並進行反應,以得到本揭露之活性聚酯。 Next, the above-mentioned bisphenol compound and the diacyl chloride compound containing an aromatic ring structure are mixed and reacted to obtain the reactive polyester of the present disclosure.
於至少一具體實施例中,該二醯氯化合物與該雙酚化合物之莫耳比係介於0.7至1.3之間,例如0.7、0.75、0.8、0.85、0.9、0.95、1.0、1.05、1.1、1.15、1.2、1.25或1.3。 In at least one embodiment, the molar ratio of the diacyl chloride compound to the bisphenol compound is between 0.7 and 1.3, such as 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1.0, 1.05, 1.1, 1.15, 1.2, 1.25 or 1.3.
於至少一具體實施例中,該二醯氯化合物例如包括以下式(b-1)至式(b-4)所示之結構: In at least one specific embodiment, the diacyl chloride compound includes, for example, the structures represented by the following formulae (b-1) to (b-4):
於至少一具體實施例中,該雙酚化合物與該二醯氯化合物的反應是在鹼觸媒的存在下進行,該鹼觸媒例如選自由CsF、KF、CsCl、KCl、K2CO3、Na2CO3、KOH及NaOH所組成群組之至少一者。於至少一具體實施例中,該鹼觸媒與該雙酚化合物之莫耳比係介於0.5至1.5之間,例如0.5、0.55、 0.6、0.65、0.7、0.75、0.8、0.85、0.9、0.95、1.0、1.05、1.1、1.15、1.2、1.25、1.3、1.35、1.4、1.45或1.5。 In at least one specific embodiment, the reaction of the bisphenol compound and the diacyl chloride compound is carried out in the presence of an alkali catalyst, for example, the alkali catalyst is selected from CsF, KF, CsCl, KCl, K 2 CO 3 , At least one of the group consisting of Na 2 CO 3 , KOH and NaOH. In at least one embodiment, the molar ratio of the base catalyst to the bisphenol compound is between 0.5 and 1.5, such as 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95 , 1.0, 1.05, 1.1, 1.15, 1.2, 1.25, 1.3, 1.35, 1.4, 1.45, or 1.5.
於至少一具體實施例中,該活性聚酯的酯當量重為重複單元分子量的一半。 In at least one embodiment, the ester equivalent weight of the reactive polyester is half of the molecular weight of the repeating unit.
固化性樹脂組成物及樹脂固化物Curable resin composition and resin cured product
本揭露之固化性樹脂組成物係包括如前所述之活性聚酯以及環氧樹脂。 The curable resin composition of the present disclosure includes the aforementioned reactive polyester and epoxy resin.
於至少一具體實施例中,該環氧樹脂之環氧基當量數與該活性聚酯之活性酯基當量數之比係介於0.8至1.2之間,例如0.8、0.85、0.9、0.95、1.0、1.05、1.1、1.15或1.2。此配比範圍可令該活性聚酯(作為環氧樹脂固化劑)有效增進該固化性樹脂組成物的加工性、耐熱性、介電能力、韌性與阻燃性。 In at least one embodiment, the ratio of the epoxy group equivalents of the epoxy resin to the reactive ester equivalents of the reactive polyester is between 0.8 and 1.2, such as 0.8, 0.85, 0.9, 0.95, 1.0 , 1.05, 1.1, 1.15 or 1.2. This ratio range can enable the reactive polyester (as epoxy resin curing agent) to effectively improve the processability, heat resistance, dielectric ability, toughness and flame retardancy of the curable resin composition.
於至少一具體實施例中,該環氧樹脂係選自由雙酚A型環氧樹脂、酚醛環氧樹脂、甲基酚醛環氧樹脂、雙環戊二烯-酚環氧樹脂及含萘環結構之環氧樹脂所組成群組之至少一者。 In at least one embodiment, the epoxy resin is selected from the group consisting of bisphenol A epoxy resin, novolac epoxy resin, methyl novolac epoxy resin, dicyclopentadiene-phenol epoxy resin and naphthalene ring-containing structure. At least one of the group consisting of epoxy resins.
於至少一具體實施例中,本揭露之固化性樹脂組成物除了包括前述之活性聚酯及環氧樹脂外,復包括固化促進劑。於至少一具體實施例中,該固化促進劑以環氧樹脂的總重量計,係佔0.1重量%至1.0重量%,例如0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8、0.9或1.0重量%。 In at least one embodiment, the curable resin composition of the present disclosure further includes a curing accelerator in addition to the aforementioned reactive polyester and epoxy resin. In at least one embodiment, the curing accelerator accounts for 0.1 wt % to 1.0 wt % based on the total weight of the epoxy resin, such as 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9 or 1.0% by weight.
於至少一具體實施例中,該固化促進劑係選自由咪唑系固化促進劑、胺系固化促進劑及有機磷系固化促進劑所組成群組之至少一者,且於至少一具體實施例中,該咪唑系固化促進劑例如係咪唑(imidazole)、2-甲基咪唑(2-methylimidazole)、2-甲基-4-乙基咪唑(2-methyl-4-ethylimidazole),該 胺系固化促進劑例如係4-二甲基胺基吡啶(4-dimethylaminopyridine,DMAP),該有機磷系固化促進劑例如係三苯基膦(triphenylphosphine)。 In at least one embodiment, the curing accelerator is at least one selected from the group consisting of imidazole-based curing accelerators, amine-based curing accelerators and organic phosphorus-based curing accelerators, and in at least one embodiment , the imidazole-based curing accelerator is such as imidazole, 2-methylimidazole, 2-methyl-4-ethylimidazole, the The amine-based curing accelerator is, for example, 4-dimethylaminopyridine (DMAP), and the organic phosphorus-based curing accelerator is, for example, triphenylphosphine.
本揭露之樹脂固化物,係由如前所述之固化性樹脂組成物固化而得,該固化溫度例如係加熱至介於140℃至240℃之間,如140、150、160、170、180、190、200、210、220、230或240℃,可加熱升溫至一固定溫度後進行固化,或者亦可以階段升溫的方式進行固化,例如以階段升溫至180、200、220℃時進行固化,且每階段固化時間為1或2小時以上,例如1、1.5、2、2.5、3、3.5、4小時。 The resin cured product of the present disclosure is obtained by curing the above-mentioned curable resin composition. , 190, 200, 210, 220, 230 or 240 ℃, can be heated to a fixed temperature and then cured, or can also be cured in a step-by-step manner, such as curing at 180, 200, 220 ℃ in stages, And the curing time of each stage is more than 1 or 2 hours, such as 1, 1.5, 2, 2.5, 3, 3.5, 4 hours.
實施例Example
合成實例1:活性聚酯1的合成
Synthesis Example 1: Synthesis of
取2.4674g(0.0197×0.665mol)的化合物DCPD-2,6-DP(分子量為376.69g/mol)、0.9514g(0.0197×0.335mol)的1-萘酚以及2.99g(0.0197×1.5mol)的三乙胺以及50mL的甲苯置於100毫升三頸反應器中。架設冷凝管並連接含NaOH水溶液之通氣瓶,在氮氣環境、0℃下以磁石攪拌並反應0.5小時。接著,加入2g(0.0197mol)的間苯二醯氯反應6小時,反應完成後過濾鹽類,再以酸及去離子水萃取直到中性。利用減壓濃縮機去除溶劑並在60℃下烘乾,以得到土黃色固體的活性聚酯1,其具有如式(II)所示之結構,其中,n為5至200之正整數。活性聚酯1之1H-核磁共振光譜圖如圖1所示。
Take 2.4674g (0.0197×0.665mol) of compound DCPD-2,6-DP (molecular weight is 376.69g/mol), 0.9514g (0.0197×0.335mol) of 1-naphthol and 2.99g (0.0197×1.5mol) of Triethylamine and 50 mL of toluene were placed in a 100 mL three-neck reactor. A condenser tube was set up and a vent bottle containing an aqueous NaOH solution was connected, and the reaction was stirred and reacted with a magnet at 0° C. in a nitrogen atmosphere for 0.5 hours. Next, 2 g (0.0197 mol) of isophthalic chloride was added to react for 6 hours. After the reaction was completed, the salts were filtered, and then extracted with acid and deionized water until neutral. The solvent was removed by a vacuum concentrator and dried at 60° C. to obtain a khaki-yellow solid
合成實例2:活性聚酯2的合成
Synthesis Example 2: Synthesis of
使用如合成實例1所揭示之方法,惟以2.312g(0.0197*0.335mol)的Dopo-AP取代1-萘酚,得到土黃色固體的活性聚酯2,其具有如式(III)所示之結構,其中,n為5至200之正整數。活性聚酯2之1H-核磁共振光譜圖如圖2所示。
Using the method as disclosed in Synthesis Example 1, except that 2.312 g (0.0197*0.335 mol) of Dopo-AP was used in place of 1-naphthol,
活性聚酯溶解度測試 Reactive Polyester Solubility Test
分別取5mg上述活性聚酯1、活性聚酯2、迪愛生公司DIC之產品HPC-8000-65T以及先前技術(TW I658060)之聚酯DCPD-2,6-DP-ICl加入至不同的溶劑中,以測試各者於不同溶劑中的溶解度,結果如以下表1所示。
5mg of the above
[表1]
表1中,DMAc表示二甲基乙醯胺、Toluene表示甲苯、NMP表示N-甲基吡咯烷酮、THF表示四氫呋喃、CHCl3表示氯仿、Xylene表示二甲苯、而+表示在室溫下可溶解。 In Table 1, DMAc represents dimethylacetamide, Toluene represents toluene, NMP represents N-methylpyrrolidone, THF represents tetrahydrofuran, CHCl3 represents chloroform, Xylene represents xylene, and + represents soluble at room temperature.
由上可知,活性聚酯1及活性聚酯2之溶解度與目前市售及先前技術之產品相當,可溶於大部分常見的溶劑,具有高溶劑性,有利於在銅箔基板製程上的各種應用。
It can be seen from the above that the solubility of
實施例1:固化性樹脂組成物及樹脂固化物 Example 1: Curable resin composition and resin cured product
首先,將合成實例1所得的活性聚酯1以及環氧樹脂(迪愛生公司DIC之產品,HP7200,環氧當量為260g/eq)溶解於甲苯中,並以活性聚酯1的活性酯基當量數與環氧樹脂的環氧基當量數為1:1的比例調配,得到的固含量為20重量%的混合溶液。
First, the
以環氧樹脂的總重量計,加入0.5重量%的DMAP至混合溶液中並使其完全溶解,得到固化性樹脂組成物1。
Based on the total weight of the epoxy resin, 0.5% by weight of DMAP was added to the mixed solution and completely dissolved to obtain a
然後,將固化性樹脂組成物1以刮刀塗佈機塗佈於玻璃基板上,並放入循環烘箱中,在80℃下烘乾12小時,以去除大部份溶劑。之後,再以階段升溫的方式依序升至120℃、180℃、200℃、220℃(各二小時)以進行固化。最後,將玻璃基板置於水中脫模,以得到樹脂固化物1。
Then, the
實施例2:固化性樹脂組成物及樹脂固化物 Example 2: Curable resin composition and resin cured product
使用如實施例1所揭示之方法,惟以合成實例2所得的活性聚酯2取代活性聚酯1,得到固化性樹脂組成物2以及樹脂固化物2。
Using the method disclosed in Example 1, except that the
比較例1 Comparative Example 1
使用如實施例1所揭示之方法,惟以迪愛生公司DIC之產品EPICLON HPC-8000-65T取代活性聚酯1,得到固化性樹脂組成物以及樹脂固化物。
The method as disclosed in Example 1 was used, except that the
比較例2 Comparative Example 2
使用如實施例1所揭示之方法,惟以先前技術(TW I658060)之聚酯DCPD-2,6-DP-ICl取代活性聚酯1,得到固化性樹脂組成物以及樹脂固化物。
Using the method disclosed in Example 1, except that the polyester DCPD-2,6-DP-IC1 of the prior art (TW I658060) was used instead of the
樹脂固化物的熱性質、介電能力與阻燃性評估 Evaluation of thermal properties, dielectric properties and flame retardancy of resin cured products
將實施例1、實施例2、比較例1及比較例2之樹脂固化物藉由下述方法評估熱性質及介電能力,結果列於下表2;阻燃性結果則列於表3。 The thermal properties and dielectric properties of the cured resins of Example 1, Example 2, Comparative Example 1 and Comparative Example 2 were evaluated by the following methods, and the results are listed in Table 2 below; the results of flame retardancy are listed in Table 3.
(1)玻璃轉化溫度Tg、熱膨脹係數CTE (1) Glass transition temperature Tg, thermal expansion coefficient CTE
使用動態機械分析法(Dynamic mechanical analysis,DMA)來測量樣品的玻璃轉化溫度Tg,結果如圖4所示。測試條件為在5℃/min的加熱速率下,使用動態機械分析儀(型號Perkin-Elmer Pyris Diamond)測量樣品的玻璃轉化溫度Tg。另使用熱機械分析法(Thermomechanical analysis,TMA)測量樣品熱膨脹係數CTE,結果如圖3所示。 The glass transition temperature Tg of the samples was measured using dynamic mechanical analysis (DMA), and the results are shown in Figure 4. The test conditions were to measure the glass transition temperature Tg of the sample using a dynamic mechanical analyzer (model Perkin-Elmer Pyris Diamond) at a heating rate of 5°C/min. In addition, thermomechanical analysis (TMA) was used to measure the thermal expansion coefficient CTE of the sample, and the results are shown in FIG. 3 .
(2)5%熱重損失溫度Td5%及焦炭殘餘率(Char yield) (2) 5% thermogravimetric loss temperature T d5% and coke residual rate (Char yield)
使用熱重分析法(thermo-gravimetric analysis,TGA)來測量樣品的5%熱重損失溫度及800℃的焦炭殘餘率,結果如圖5所示。測試條件為在氮氣氣氛、20℃/min的加熱速率下,使用熱重分析儀(型號:Thermo Cahn VersaTherm)測量樣品的重量變化。5%熱重損失溫度係指樣品的重量損失達5%時的溫度,若5%熱重損失溫度愈高,表示樣品的熱穩定性愈佳;而800℃的焦炭殘餘率係指加熱溫度達800℃時的樣品殘餘重量比率,若800℃時的殘餘重量比率愈高,表示樣品的熱穩定性愈佳。 Thermo-gravimetric analysis (TGA) was used to measure the 5% thermogravimetric loss temperature and the coke residual rate at 800° C. of the samples, and the results are shown in FIG. 5 . The test conditions were to measure the weight change of the sample using a thermogravimetric analyzer (model: Thermo Cahn VersaTherm) under a nitrogen atmosphere at a heating rate of 20°C/min. The 5% TGA loss temperature refers to the temperature at which the weight loss of the sample reaches 5%. The higher the 5% TGA loss temperature, the better the thermal stability of the sample; and the coke residual rate of 800℃ refers to the heating temperature reaching The residual weight ratio of the sample at 800 °C, the higher the residual weight ratio at 800 °C, the better the thermal stability of the sample.
(3)介電常數Dk及損耗正切Df (3) Dielectric constant D k and loss tangent D f
在25℃、10GHz下,使用台灣羅德史瓦茲/鋼製/ZNB20測量樣品的介電常數以及損耗正切。 The dielectric constant and loss tangent of the samples were measured at 25°C and 10GHz using Taiwan Rohde Schwarz/Steel/ZNB20.
(4)阻燃性 (4) Flame retardancy
5 in×0.5 in的樹脂固化物薄膜樣品,依UL-94測試標準,以垂直擺放的方式使火源由下往上燃燒樣品10秒,移開火源後觀察其持續燃燒時間,並觀察有無垂滴滴入下方脫脂棉及該垂滴是否燃燒。 5 in × 0.5 in resin cured film sample, according to the UL-94 test standard, in a vertical position, let the fire source burn the sample from bottom to top for 10 seconds, remove the fire source and observe its continuous burning time, and observe Whether there is dripping dripping into the absorbent cotton below and whether the dripping is burning.
[表2]
[表3]
表3中,阻燃性V2代表垂直擺放的樣本30秒內停止燃燒,且滴下燃燒的垂滴;阻燃性V1代表垂直擺放的樣本30秒內停止燃燒,且滴下不燃燒的垂滴;而阻燃性V0代表垂直擺放的樣本10秒內停止燃燒,且滴下不燃燒的垂滴。 In Table 3, flame retardancy V2 means that the vertically placed sample stops burning within 30 seconds, and dripping dripping drops; flame retardancy V1 means that the vertically placed sample stops burning within 30 seconds, and drips non-burning dripping ; And the flame retardancy V0 represents that the vertically placed sample stops burning within 10 seconds, and drips droplets that do not burn.
由表2可知,本揭露實施例1及2樹脂固化物的熱膨脹係數CTE、玻璃轉化溫度Tg及5%熱重損失溫度Td5%均維持在與比較例1及2相同的水準,符合業界需求。而在800℃焦炭殘餘率方面,比較例1明顯居於劣勢,僅為6.2%,而比較例2可達到14.1%;相較之下,實施例1及實施例2之800℃焦炭殘餘率更高於比較例2,分別為14.9%及16.9%,顯示本揭露樹脂固化物之熱安定性、耐熱性更佳。 It can be seen from Table 2 that the thermal expansion coefficient CTE, glass transition temperature Tg and 5% thermogravimetric loss temperature T d5% of the resin cured products of Examples 1 and 2 of the present disclosure are maintained at the same level as those of Comparative Examples 1 and 2, which meet the needs of the industry. . In terms of coke residual rate at 800°C, Comparative Example 1 is obviously at a disadvantage, only 6.2%, while Comparative Example 2 can reach 14.1%; in contrast, the 800°C coke residual rate of Example 1 and Example 2 is higher In Comparative Example 2, the ratios are 14.9% and 16.9%, respectively, indicating that the thermal stability and heat resistance of the cured resin product of the present disclosure are better.
其次,在介電能力評估當中,雖然比較例2的熱相關性質優於比較例1,但因具有羥基,導致其介電能力反而較差,損耗正切為0.017 U,高於比較例1的0.015 U。至於本揭露實施例1及2樹脂固化物,其介電常數為2.5 U與2.6 U,與比較例1及2在相同水準,而損耗正切為0.012 U與0.015U,介於比較例1與2之間。由此可見,本揭露樹脂固化物除了具較佳的熱性質外,亦能封鎖羥基而呈現不錯的介電能力,改善了習知因羥基而造成的介電能力低落的問題。 Secondly, in the evaluation of dielectric capability, although the thermal-related properties of Comparative Example 2 are better than those of Comparative Example 1, due to the presence of hydroxyl groups, the dielectric capability of Comparative Example 2 is relatively poor. . As for the resin cured products of Examples 1 and 2 of the present disclosure, the dielectric constants are 2.5 U and 2.6 U, which are at the same level as those of Comparative Examples 1 and 2, and the loss tangents are 0.012 U and 0.015 U, which are between Comparative Examples 1 and 2 between. It can be seen that, in addition to better thermal properties, the cured resin product of the present disclosure can also block hydroxyl groups and exhibit good dielectric properties, thereby improving the conventional problem of low dielectric properties caused by hydroxyl groups.
此外,表3之結果顯示實施例2樹脂固化物在阻燃性測試中顯著優於其他,阻燃性可達到V0等級。 In addition, the results in Table 3 show that the cured resin of Example 2 is significantly better than others in the flame retardancy test, and the flame retardancy can reach the V0 level.
綜上所述,上述實施例所製備的活性聚酯可作為環氧樹脂組成物的固化劑,且由於活性聚酯具有活性酯基,其除了可與環氧樹脂產生交聯反應外,亦可將反應過程中所產生的羥基封鎖,因此可有效改善習知環氧樹脂固化物因羥基的高吸濕性所導致的不理想介電常數及損耗正切的問題,以及還可提升環氧樹脂固化物的耐熱性及阻燃性。因此,藉由使用本揭露之活性聚酯固化劑,可獲得具有高加工性、高耐熱性、良好介電能力、高韌性與阻燃性的環氧樹脂固化物。 To sum up, the reactive polyesters prepared in the above examples can be used as curing agents for epoxy resin compositions, and since reactive polyesters have reactive ester groups, in addition to cross-linking reaction with epoxy resins, they can also be used as curing agents for epoxy resin compositions. The hydroxyl groups generated in the reaction process are blocked, so it can effectively improve the problems of unsatisfactory dielectric constant and loss tangent caused by the high hygroscopicity of hydroxyl groups in the conventional epoxy resin cured products, and can also improve the epoxy resin cured products. Heat resistance and flame retardancy. Therefore, by using the reactive polyester curing agent of the present disclosure, an epoxy resin cured product with high processability, high heat resistance, good dielectric property, high toughness and flame retardancy can be obtained.
Claims (12)
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TW201516087A (en) * | 2013-07-04 | 2015-05-01 | 味之素股份有限公司 | Photosensitive resin composition |
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