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TWI775145B - Multi-chip package and manufacture method thereof - Google Patents

Multi-chip package and manufacture method thereof Download PDF

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Publication number
TWI775145B
TWI775145B TW109131057A TW109131057A TWI775145B TW I775145 B TWI775145 B TW I775145B TW 109131057 A TW109131057 A TW 109131057A TW 109131057 A TW109131057 A TW 109131057A TW I775145 B TWI775145 B TW I775145B
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Taiwan
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interposer
die
conductor
package
conductors
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TW109131057A
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Chinese (zh)
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TW202115858A (en
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林昂櫻
林育民
黃馨儀
吳昇財
羅元听
倪梓瑄
陳昭蓉
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財團法人工業技術研究院
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Priority to CN202011061287.0A priority Critical patent/CN112652608A/en
Priority to US17/065,521 priority patent/US11646270B2/en
Publication of TW202115858A publication Critical patent/TW202115858A/en
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Publication of TWI775145B publication Critical patent/TWI775145B/en

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Abstract

A multi-chip package and a manufacturing method thereof are provided. The multi-chip package includes: an interposer including a wiring structure and an interposer via electrically connected to the wiring structure; a plurality of semiconductor chips located on a first surface of the interposer and electrically connected to each other through the interposer; an encapsulant located on the first surface of the interposer and encapsulating at least a portion of the plurality of semiconductor chips; and a redistribution circuit structure located on a second surface of the interposer opposite to the first surface, wherein the plurality of semiconductor chips are electrically connected to the redistribution circuit structure through at least the interposer.

Description

多晶片封裝件及其製造方法Multichip package and method of making the same

本發明是有關於一種半導體封裝件及其製造方法,且特別是有關於一種多晶片封裝件及其製造方法。The present invention relates to a semiconductor package and a manufacturing method thereof, and more particularly, to a multi-chip package and a manufacturing method thereof.

為了使半導體封裝件同時具有輕薄體積以及高性能,目前的封裝技術已嘗試將多個半導體晶片整合於單一半導體封裝件中而形成多晶片封裝件或是以三維堆疊技術堆疊多個半導體封裝件而形成堆疊式封裝件(Package on package,PoP)或系統級封裝件(System in Package)。然而,現有的多晶片封裝件中的多個半導體晶片之間的訊號溝通速度受限,因此半導體封裝件的整體效能仍有待進一步的提升。In order to make the semiconductor package have both light and thin volume and high performance, the current packaging technology has tried to integrate a plurality of semiconductor chips into a single semiconductor package to form a multi-chip package or to stack a plurality of semiconductor packages with a three-dimensional stacking technology to form a multi-chip package. Form a package on package (PoP) or a system in package (System in Package). However, the speed of signal communication among the plurality of semiconductor chips in the existing multi-chip package is limited, so the overall performance of the semiconductor package still needs to be further improved.

本發明之目的係提供一種效能良好的多晶片封裝件。The object of the present invention is to provide a multi-chip package with good performance.

本發明提供一種多晶片封裝件,包括中介層、多個半導體晶片、包封體及重配置線路結構。所述中介層包括佈線結構與電性連接至所述佈線結構的中介通路。所述多個半導體晶片位於所述中介層的第一表面上且經由所述中介層而彼此電性連接。所述包封體位於所述中介層的所述第一表面上且包封所述多個半導體晶片的至少部分。所述重配置線路結構位於所述中介層的第二表面上,所述中介層的所述第二表面與所述中介層的所述第一表面相對。所述多個半導體晶片至少經由所述中介層電性連接至所述重配置線路結構。The invention provides a multi-chip package including an interposer, a plurality of semiconductor chips, an encapsulation body and a reconfigured circuit structure. The interposer includes a wiring structure and an interposer via electrically connected to the wiring structure. The plurality of semiconductor chips are located on the first surface of the interposer and are electrically connected to each other through the interposer. The encapsulant is on the first surface of the interposer and encapsulates at least a portion of the plurality of semiconductor wafers. The reconfiguration line structure is located on a second surface of the interposer, the second surface of the interposer being opposite the first surface of the interposer. The plurality of semiconductor chips are electrically connected to the reconfiguration line structure at least through the interposer.

本發明提供一種多晶片封裝件,包括中介層、多個半導體晶片及重配置線路結構。所述中介層包括:佈線結構、暴露出所述佈線結構的至少部分的開口以及位於所述開口中且電性連接至所述佈線結構的中介通路。所述多個半導體晶片位於所述中介層的第一表面上且經由所述中介層而彼此電性連接。所述重配置線路結構,位於所述中介層的第二表面上且與所述中介通路電性連接,所述中介層的所述第二表面與所述中介層的所述第一表面相對。所述多個半導體晶片至少經由所述中介層電性連接至所述重配置線路結構。The present invention provides a multi-chip package including an interposer, a plurality of semiconductor chips and a reconfigured circuit structure. The interposer includes a wiring structure, an opening exposing at least a portion of the wiring structure, and an interposer via located in the opening and electrically connected to the wiring structure. The plurality of semiconductor chips are located on the first surface of the interposer and are electrically connected to each other through the interposer. The reconfiguration circuit structure is located on a second surface of the interposer and is electrically connected to the interposer via, and the second surface of the interposer is opposite to the first surface of the interposer. The plurality of semiconductor chips are electrically connected to the reconfiguration line structure at least through the interposer.

本發明提供一種製造多晶片封裝件的方法,包括以下步驟。於中介層的第一表面上提供多個半導體晶片以使所述中介層的第一導體與所述多個半導體晶片的第二導體彼此接合。從中介層的與第一表面相對的第二表面形成開口,以暴露出所述中介層的佈線結構的至少部分。在所述中介層的所述開口中形成中介通路,所述中介通路連接到所述中介層的所述佈線結構。在所述中介層的所述第二表面上形成重配置線路結構,所述重配置線路結構電性連接至所述中介通路。The present invention provides a method of manufacturing a multi-chip package, comprising the following steps. A plurality of semiconductor wafers are provided on the first surface of the interposer such that the first conductors of the interposer and the second conductors of the plurality of semiconductor wafers are bonded to each other. An opening is formed from a second surface of the interposer opposite the first surface to expose at least a portion of the wiring structure of the interposer. An interposer via is formed in the opening of the interposer, the interposer via being connected to the wiring structure of the interposer. A reconfiguration line structure is formed on the second surface of the interposer, and the reconfiguration line structure is electrically connected to the interposer via.

基於上述,本發明的多晶片封裝件可提升多晶片封裝件的整體效能。Based on the above, the multi-chip package of the present invention can improve the overall performance of the multi-chip package.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following embodiments are given and described in detail with the accompanying drawings as follows.

下文列舉實施例並配合所附圖式來進行詳細地說明,但所提供之實施例並非用以限制本發明所涵蓋的範圍。此外,圖式僅以說明為目的,並未依照原尺寸作圖,且可能放大或縮小不同的膜層或區域來顯示於單一圖式中。而且,雖然文中使用如「第一」、「第二」等來描述不同的元件、區域及/或構件,但是這些元件、區域及/或構件不應當受限於這些用語。而是,這些用語僅用於區別一元件、區域或構件與另一元件、區域或構件。因此,以下所討論之第一元件、區域或構件可以被稱為第二元件、區域或構件而不違背實施例的教示。相同或相似之參考號碼表示相同或相似之元件,以下段落將不再一一贅述。The following examples are described in detail with the accompanying drawings, but the provided examples are not intended to limit the scope of the present invention. In addition, the drawings are for illustrative purposes only, and are not drawn in full scale, and different layers or regions may be enlarged or reduced to be shown in a single drawing. Furthermore, although "first", "second", etc. are used herein to describe various elements, regions and/or components, these elements, regions and/or components should not be limited by these terms. Rather, these terms are only used to distinguish one element, region or component from another element, region or component. Thus, a first element, region or component discussed below could be termed a second element, region or component without departing from the teachings of the embodiments. The same or similar reference numerals denote the same or similar elements, and the repeated descriptions will not be repeated in the following paragraphs.

在本文中,參照附圖定義諸如「上」及「下」的空間相對用語。因此,應該理解,用語「上表面」可與術語「下表面」互換使用,並且當諸如層或膜的元件被描述為配置在另一個元件上時,所述元件可直接放置在另一個元件上,或者在這兩個元件間可存在中介元件。另一方面,當一個元件被描述為直接配置在另一個元件上時,這兩個元件間之間沒有中介元件。類似地,當元件被描述為與另一個元件連接或接合時,所述元件可與另一個元件直接連接或直接接合,或者在這兩個元件間可存在中介元件。另一方面,當一個元件被描述為與另一個元件直接連接或直接接合時,這兩個元件間之間沒有中介元件。Herein, spatially relative terms such as "upper" and "lower" are defined with reference to the accompanying drawings. Thus, it should be understood that the term "upper surface" may be used interchangeably with the term "lower surface" and that when an element such as a layer or film is described as being disposed on another element, the element may be placed directly on the other element , or an intervening element may exist between the two elements. On the other hand, when one element is described as being disposed directly on another element, there are no intervening elements between the two elements. Similarly, when an element is described as being connected or engaged with another element, the element can be directly connected or engaged with the other element or intervening elements may be present between the two elements. On the other hand, when an element is described as being directly connected or engaged with another element, there are no intervening elements between the two elements.

圖1是繪示根據本發明的一實施例的多晶片封裝件的剖面示意圖。圖2是沿圖1的多晶片封裝件的剖線I-I’的平面示意圖。FIG. 1 is a schematic cross-sectional view illustrating a multi-chip package according to an embodiment of the present invention. FIG. 2 is a schematic plan view along line I-I' of the multi-die package of FIG. 1 .

參照圖1,根據本發明的一實施例的多晶片封裝件100包括中介層150、在中介層150的第一表面150A上的半導體晶片120以及在中介層150的與第一表面150A相對的第二表面150B上的重配置線路結構110。1 , a multi-die package 100 according to an embodiment of the present invention includes an interposer 150 , a semiconductor die 120 on a first surface 150A of the interposer 150 , and a first surface 150A of the interposer 150 opposite to the first surface 150A. Reconfigured line structures 110 on two surfaces 150B.

中介層150可用於將並排的半導體晶片120彼此連接以及將半導體晶片120連接至重配置線路結構110。中介層150在中介層150的主體中可包括佈線結構150W、暴露出佈線結構150W的開口150H以及位於開口150H中且連接至佈線結構150W的中介通路153,且在中介層150的第一表面150A上可包括連接至佈線結構150W的連接導體150P。佈線結構150W可用於在並排的半導體晶片120間傳輸訊號,尤其是高頻寬訊號。中介通路153可將佈線結構150W電性連接至重配置線路結構110。The interposer 150 may be used to connect the side-by-side semiconductor die 120 to each other and to the reconfiguration wiring structure 110 . The interposer 150 may include a wiring structure 150W in the body of the interposer 150 , an opening 150H exposing the wiring structure 150W, and an interposer via 153 in the opening 150H and connected to the wiring structure 150W, and on the first surface 150A of the interposer 150 A connection conductor 150P connected to the wiring structure 150W may be included. The wiring structure 150W can be used to transmit signals, especially high-bandwidth signals, between the side-by-side semiconductor chips 120 . The interposer 153 can electrically connect the wiring structure 150W to the reconfiguration wiring structure 110 .

在目前的系統級封裝件(System in Package)中,使用重配置線路結構傳輸並排的半導體晶片間的訊號。然而,隨著高效能運算應用的增加,對於高頻寬訊號的傳輸需求也在不斷提高。重配置線路結構受限於線寬線距與有機介電層曝光顯影能力,聯線用層數並不多,因此仍需要具有更高線路密度的連接結構以滿足例如高頻寬記憶體(High Bandwidth Memory,HBM)的頻寬要求。本發明的多晶片封裝件藉由使用相較於重配置佈線結構具有更高線路密度(即更小的線寬線距與更多層數)的佈線結構150W來傳輸半導體晶片120之間的訊號以實現更快的訊號傳輸。In current System in Packages, reconfigured wiring structures are used to transmit signals between side-by-side semiconductor chips. However, with the increase of high-performance computing applications, the demand for high-bandwidth signal transmission is also increasing. The reconfiguration circuit structure is limited by the line width and line spacing and the exposure and development capability of the organic dielectric layer, and the number of layers used for the connection is not large, so a connection structure with a higher circuit density is still required to meet the requirements of, for example, high bandwidth memory (High Bandwidth Memory). , HBM) bandwidth requirements. The multi-chip package of the present invention transmits signals between the semiconductor chips 120 by using the wiring structure 150W with higher wiring density (ie, smaller line width and line spacing and more layers) than the reconfigured wiring structure. for faster signal transmission.

舉例而言,在根據本發明的多晶片封裝件中,佈線結構150W的層數可為多層,例如4層或大於4層,且其線寬、線距與通路(via)大小可小於或等於10微米。由於本發明的多晶片封裝件中可具有線寬小於或等於10微米的佈線結構150W連接半導體晶片120,因此,可在半導體晶片120間進行高頻寬的訊號傳輸。For example, in the multi-chip package according to the present invention, the number of layers of the wiring structure 150W may be multiple layers, such as 4 layers or more, and the line width, line spacing and via size may be less than or equal to 10 microns. Since the multi-chip package of the present invention may have wiring structures 150W with a line width of less than or equal to 10 μm to connect the semiconductor chips 120 , high-bandwidth signal transmission can be performed between the semiconductor chips 120 .

此外,根據本發明的多晶片封裝件100可在中介層150的背側形成中介通路153以將佈線結構150W電性連接至重配置線路結構110。本發明的多晶片封裝件100中的中介通路153無需穿透中介層,也就是說,在中介層150中可不形成例如矽穿孔(through silicon via)或玻璃穿孔(through glass via)等穿孔結構,因此根據本發明的多晶片封裝件的中介層150可省去形成穿孔結構的製程而降低成本並提高良率。但本發明不限於此,視需要,在中介層150中也可形成穿孔結構。In addition, the multi-die package 100 according to the present invention may form the interposer via 153 on the backside of the interposer 150 to electrically connect the wiring structure 150W to the reconfiguration wiring structure 110 . The interposer via 153 in the multi-chip package 100 of the present invention does not need to penetrate the interposer, that is, no via structure such as through silicon via or through glass via may be formed in the interposer 150 . Therefore, the interposer 150 of the multi-chip package according to the present invention can save the process of forming the via structure, thereby reducing the cost and improving the yield. However, the present invention is not limited thereto, and a through hole structure may also be formed in the interposer 150 as needed.

中介層150的主體的材料可例如為矽(Si)、鍺(Ge)、砷化鎵(GaAs)等無機半導體材料或玻璃。佈線結構150W可形成於中介層150的主體中。佈線結構150W可用於在半導體晶片120間傳輸訊號,尤其是高頻寬訊號。佈線結構150W的材料可包括例如銅(Cu)、銀(Ag)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)、鎢(W)或其合金等導電材料或其他電特性優異的金屬或其合金。如上所述,佈線結構150W具有高線路密度。在一些實施例中,佈線結構150W的層數可為多層,例如4層或多於4層,且其線寬、線距與通路(via)大小可小於或等於10微米。舉例而言,佈線結構150W的線寬、線距與通路大小可各自為約1微米或小於1微米、約2微米或小於2微米、約3微米或小於3微米、約4微米或小於4微米、約5微米或小於5微米、約6微米或小於6微米、約7微米或小於7微米、約8微米或小於8微米或者約9微米或小於9微米。The material of the main body of the interposer 150 may be, for example, inorganic semiconductor materials such as silicon (Si), germanium (Ge), and gallium arsenide (GaAs), or glass. The wiring structure 150W may be formed in the body of the interposer 150 . The wiring structure 150W can be used to transmit signals, especially high-bandwidth signals, between the semiconductor chips 120 . The material of the wiring structure 150W may include, for example, copper (Cu), silver (Ag), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt), tungsten ( W) or its alloys and other conductive materials or other metals with excellent electrical properties or their alloys. As described above, the wiring structure 150W has a high wiring density. In some embodiments, the number of layers of the wiring structure 150W may be multiple layers, for example, 4 layers or more, and the line width, line spacing and via size may be less than or equal to 10 microns. For example, the line width, line spacing, and via size of the wiring structure 150W may each be about 1 micrometer or less, about 2 micrometers or less, about 3 micrometers or less, about 4 micrometers or less than 4 micrometers , about 5 microns or less, about 6 microns or less, about 7 microns or less, about 8 microns or less than 8 microns or about 9 microns or less.

參照圖2,中介層150可具有多個開口150H。所述多個開口150H可從所述中介層150的第二表面穿透中介層150的至少部分,但不貫穿中介層150。換句話說,所述多個開口150H不直接接觸所述中介層150的第一表面150A。所述多個開口150H可具有不同的深度,因此所述多個開口150H可分別暴露出不同層的佈線結構。參照圖1中的放大圖,開口150H的較靠近第二表面150B的一端的寬度WB 可大於較靠近第一表面150A的另一端的寬度WA 。也就是說,開口150H的傾斜側壁(tapered sidewalls)與第二表面150B間的夾角α可大於90°。換句話說,開口150H的寬度隨著與半導體晶片120的距離增大而增加。開口150H的側壁上配置有中介通路153。中介通路153的材料可包括銅(Cu)、銀(Ag)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)、鎢(W)或其合金等導電材料。中介通路153可用於使中介層150的佈線結構150W與重配置線路結構110的重配置佈線層116彼此電性連接。如圖1所示,中介通路153可共形地形成在開口150H的表面上,也就是以薄層的形式形成在開口150H的壁表面上。在其他實施例中,中介通路153也可填充整個開口150H。Referring to FIG. 2 , the interposer 150 may have a plurality of openings 150H. The plurality of openings 150H may penetrate at least a portion of the interposer 150 from the second surface of the interposer 150 but not penetrate the interposer 150 . In other words, the plurality of openings 150H do not directly contact the first surface 150A of the interposer 150 . The plurality of openings 150H may have different depths, so that the plurality of openings 150H may respectively expose wiring structures of different layers. Referring to the enlarged view in FIG. 1 , the width WB of one end of the opening 150H closer to the second surface 150B may be greater than the width WA of the other end closer to the first surface 150A. That is, the angle α between the tapered sidewalls of the opening 150H and the second surface 150B may be greater than 90°. In other words, the width of the opening 150H increases as the distance from the semiconductor wafer 120 increases. An intermediate via 153 is disposed on the sidewall of the opening 150H. The material of the interposer 153 may include copper (Cu), silver (Ag), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt), tungsten (W ) or its alloys and other conductive materials. The interposer via 153 may be used to electrically connect the wiring structure 150W of the interposer 150 and the reconfiguration wiring layer 116 of the reconfiguration wiring structure 110 to each other. As shown in FIG. 1 , the intervening via 153 may be conformally formed on the surface of the opening 150H, that is, formed in the form of a thin layer on the wall surface of the opening 150H. In other embodiments, the intervening via 153 may also fill the entire opening 150H.

在中介層150的第一表面150A上形成有中介層連接導體150P。中介層連接導體150P可用於將中介層150連接至其他裝置。中介層連接導體150P的材料可包括例如銅(Cu)、銀(Ag)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)、鎢(W)或其合金等導電材料或其他電特性優異的金屬或其合金。中介層連接導體150P的形狀可包括柱狀或圖釘狀凸塊(Stud bump)等各種形狀。中介層連接導體150P可具有不同的大小。舉例而言,中介層連接導體150P可包括大小較大的第一中介層連接導體150P1與大小較小的第二中介層連接導體150P2。也就是說,第一中介層連接導體150P1的寬度DA 大於第二中介層連接導體150P2的寬度DB 。在其他的實施例中,中介層連接導體150P可具有相同的大小。An interposer connection conductor 150P is formed on the first surface 150A of the interposer 150 . Interposer connection conductors 150P may be used to connect interposer 150 to other devices. The material of the interposer connection conductor 150P may include, for example, copper (Cu), silver (Ag), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt), Conductive materials such as tungsten (W) or its alloys, or other metals with excellent electrical properties or their alloys. The shape of the interposer connection conductor 150P may include various shapes such as a pillar shape or a stud bump. The interposer connection conductors 150P may have different sizes. For example, the interposer connection conductor 150P may include a first interposer connection conductor 150P1 with a larger size and a second interposer connection conductor 150P2 with a smaller size. That is, the width DA of the first interposer connection conductor 150P1 is greater than the width DB of the second interposer connection conductor 150P2 . In other embodiments, the interposer connection conductors 150P may have the same size.

半導體晶片120可為任何合適的積體電路(IC)晶片,例如記憶體晶片、邏輯晶片、數位晶片、類比晶片、感測器晶片(sensor chip)、人工智慧晶片(AI chip)、無線射頻晶片(wireless and radio frequency chip)或電壓調節器晶片等。其中感測器晶片可為影像感測器晶片,至少包括電荷耦合元件(CCD)或互補金氧半導體影像感測器(CMOS image sensor)。雖然在圖1的多晶片封裝件100中包括兩個半導體晶片120,但本發明不限於此。舉例而言,本發明的多晶片封裝件可包括三個或多於三個半導體晶片120。在一些實施例中,各個半導體晶片120之間的橫向距離可以維持固定(即半導體晶片120等距地排列於中介層150上)。在其他實施例中,各個半導體晶片120之間的橫向距離可以改變(即半導體晶片120非等距地排列於中介層150上)。各個半導體晶片120間可藉由下文將描述的包封體180彼此分隔開。The semiconductor chip 120 may be any suitable integrated circuit (IC) chip, such as a memory chip, a logic chip, a digital chip, an analog chip, a sensor chip, an AI chip, a radio frequency chip (wireless and radio frequency chip) or voltage regulator chip, etc. The sensor chip may be an image sensor chip, at least including a charge coupled device (CCD) or a CMOS image sensor. Although two semiconductor dies 120 are included in the multi-die package 100 of FIG. 1 , the present invention is not limited thereto. For example, the multi-die package of the present invention may include three or more than three semiconductor die 120 . In some embodiments, the lateral distance between the individual semiconductor wafers 120 may be maintained constant (ie, the semiconductor wafers 120 are arranged equidistantly on the interposer 150 ). In other embodiments, the lateral distance between the individual semiconductor wafers 120 may vary (ie, the semiconductor wafers 120 are arranged non-equidistantly on the interposer 150). The individual semiconductor wafers 120 may be separated from each other by an encapsulant 180 described below.

半導體晶片120在主動面上具有晶片連接導體120P。晶片連接導體120P的材料可包括例如銅(Cu)、銀(Ag)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)、鎢(W)或其合金等導電材料或其他電特性優異的金屬或其合金。晶片連接導體120P的形狀可包括柱狀或圖釘狀凸塊(Stud bump)等各種形狀。晶片連接導體120P可具有不同的大小。舉例而言,晶片連接導體120P可包括大小較大的第一晶片連接導體120P1與大小較小的第二晶片連接導體120P2。也就是說,第一晶片連接導體120P1的寬度D1 大於第二晶片連接導體120P2的寬度D2 。晶片連接導體120P與至少一部分的中介層連接導體150P彼此接合。在一些實施例中,彼此相應地接合的晶片連接導體120P與中介層連接導體150P可具有相應的大小。舉例來說,較大的第一晶片連接導體120P1可接合到較大的第一中介層連接導體150P1,較小的第二晶片連接導體120P2可接合到較小的第二中介層連接導體150P2。在這種情況下,較大的第一晶片連接導體120P1與第一中介層連接導體150P1可用於傳輸大電流(例如接地),而較小的第二晶片連接導體120P2與第二中介層連接導體150P2可用於傳輸高頻寬訊號。晶片連接導體120P與中介層連接導體150P的接合面可為無焊料接合面。由於中介層150與半導體晶片120是經由晶片連接導體120P與中介層連接導體150P而非重配置線路結構彼此連接,因此可縮短中介層150與半導體晶片120之間的電源及/或訊號的傳遞路徑,而提高電源及/或訊號的傳遞速度與品質。在一些實施例中,晶片連接導體120P與中介層連接導體150P之間可進一步包括凸塊(如圖4B所示)。The semiconductor wafer 120 has wafer connection conductors 120P on the active surface. The material of the die attach conductor 120P may include, for example, copper (Cu), silver (Ag), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt), tungsten (W) or its alloys or other conductive materials, or other metals with excellent electrical properties or their alloys. The shape of the die connecting conductor 120P may include various shapes such as a column shape or a stud bump. The die attach conductors 120P may have different sizes. For example, the die attach conductors 120P may include a first die attach conductor 120P1 having a larger size and a second die attach conductor 120P2 having a smaller size. That is, the width D 1 of the first die attach conductor 120P1 is greater than the width D 2 of the second die attach conductor 120P2. The die connection conductors 120P and at least a part of the interposer connection conductors 150P are joined to each other. In some embodiments, the die attach conductors 120P and the interposer attach conductors 150P, which are correspondingly bonded to each other, may have corresponding sizes. For example, the larger first die attach conductor 120P1 may be bonded to the larger first interposer attach conductor 150P1 and the smaller second die attach conductor 120P2 may be bonded to the smaller second interposer attach conductor 150P2. In this case, the larger first die attach conductor 120P1 and the first interposer attach conductor 150P1 may be used to carry large currents (eg, ground), while the smaller second die attach conductor 120P2 and the second interposer attach conductor 150P2 can be used to transmit high bandwidth signals. The bonding surfaces of the die attach conductors 120P and the interposer connection conductors 150P may be solderless bonding surfaces. Since the interposer 150 and the semiconductor chip 120 are connected to each other through the die connecting conductors 120P and the interposer connecting conductors 150P instead of the reconfigured wiring structure, the transmission paths of power and/or signals between the interposer 150 and the semiconductor chip 120 can be shortened , and improve the transmission speed and quality of power and/or signals. In some embodiments, bumps may be further included between the die attach conductors 120P and the interposer attach conductors 150P (as shown in FIG. 4B ).

另外,並排的半導體晶片120可經由中介層150中的佈線結構150W而彼此連接。如上所述,晶片間互連的高密度佈線結構150W可具有小於或等於10微米的線寬,佈線結構150W可在半導體晶片120之間進行高頻寬訊號的傳輸。另外,視所欲傳輸的訊號或電流而定,需要較快傳輸速度或頻寬較大的訊號可經由第二晶片連接導體120P2與第二中介層連接導體150P2傳輸,而電源或接地可經由第一晶片連接導體120P1與第一中介層連接導體150P1傳輸。也就是說,在本發明的多晶片封裝件100中,半導體晶片120間的訊號傳輸可視訊號的性質而定而經由不同的路徑傳輸。In addition, the side-by-side semiconductor wafers 120 may be connected to each other via the wiring structures 150W in the interposer 150 . As described above, the high-density wiring structure 150W of the inter-chip interconnection may have a line width of less than or equal to 10 μm, and the wiring structure 150W may transmit high-bandwidth signals between the semiconductor chips 120 . In addition, depending on the signal or current to be transmitted, a signal requiring a faster transmission speed or a larger bandwidth can be transmitted through the second chip connecting conductor 120P2 and the second interposer connecting conductor 150P2, while power or ground can be transmitted through the second chip connecting conductor 120P2 and the second interposer connecting conductor 150P2. A die attach conductor 120P1 communicates with the first interposer connection conductor 150P1. That is, in the multi-chip package 100 of the present invention, the signal transmission between the semiconductor chips 120 may be transmitted through different paths depending on the nature of the signal.

根據本發明的多晶片封裝件100在半導體晶片120與中介層150之間可包括底膠(Underfill)170。底膠170可填充半導體晶片120與中介層150之間的空間並包封中介層連接導體150P與晶片連接導體120P。底膠170具有傾斜側壁,且底膠170的上部寬度會小於底膠170的下部寬度。在一些實施例中,底膠170的寬度是漸變的,且底膠170的寬度從較靠近中介層150的一端朝著較靠近半導體晶片120的另一端逐漸縮減。底膠170的材料沒有特別限制,且例如可為環氧樹脂等絕緣材料。在其他實施例中,根據本發明的多晶片封裝件100在半導體晶片120與中介層150之間也可以保護層175取代底膠170(參見圖5B)。The multi-die package 100 according to the present invention may include an underfill 170 between the semiconductor die 120 and the interposer 150 . The primer 170 can fill the space between the semiconductor die 120 and the interposer 150 and encapsulate the interposer connecting conductor 150P and the die connecting conductor 120P. The primer 170 has inclined sidewalls, and the upper width of the primer 170 is smaller than the lower width of the primer 170 . In some embodiments, the width of the primer 170 is tapered, and the width of the primer 170 gradually decreases from one end closer to the interposer 150 toward the other end closer to the semiconductor wafer 120 . The material of the primer 170 is not particularly limited, and may be, for example, an insulating material such as epoxy resin. In other embodiments, the multi-die package 100 according to the present invention may also replace the primer 170 with a protective layer 175 between the semiconductor die 120 and the interposer 150 (see FIG. 5B ).

根據本發明的多晶片封裝件100在中介層150上可包括包封體(encapsulant)180以包封半導體晶片120與中介層150。包封體180可配置在半導體晶片120間以將半導體晶片120彼此分隔開。包封體180的材料可包括模塑化合物、模塑底部填料、樹脂或環氧模製化合物(epoxy molding compound,EMC)等。視需要,包封體180中可摻雜有無機填料。包封體180的側壁、中介層150的側壁與重配置線路結構110的側壁可彼此對準。The multi-die package 100 according to the present invention may include an encapsulant 180 on the interposer 150 to encapsulate the semiconductor die 120 and the interposer 150 . The encapsulant 180 may be disposed between the semiconductor wafers 120 to separate the semiconductor wafers 120 from each other. The material of the encapsulant 180 may include molding compound, molding underfill, resin or epoxy molding compound (EMC), and the like. Optionally, the encapsulation body 180 may be doped with inorganic fillers. The sidewalls of the encapsulation body 180 , the sidewalls of the interposer 150 , and the sidewalls of the reconfiguration wiring structure 110 may be aligned with each other.

重配置線路結構110位於中介層150的第二表面150B上且可用於將半導體晶片120的輸出輸入端子重佈線。舉例而言,重配置線路結構110可用於扇出(fan-out)半導體晶片120的輸出輸入端子以連接半導體晶片120與印刷線路板(PCB)(未繪示)。重配置線路結構110包括多個介電層114與多個嵌置於介電層114中的重配置佈線層116。介電層114的材料可包括聚醯亞胺、環氧樹脂、丙烯酸樹脂、酚醛樹脂、雙馬來醯亞胺-三氮雜苯樹脂(Bismaleimide-trazine resin,BT resin)或任何其他合適的聚合物系介電材料以及氧化矽層、氮化矽層、氮氧化矽層或其他合適的矽介電材料。在一些實施例中,介電層114的材料可包括感光性絕緣樹脂。重配置佈線層116的材料可包括銅(Cu)、銀(Ag)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)、鎢(W)或其合金等導電材料。The reconfiguration wiring structure 110 is located on the second surface 150B of the interposer 150 and can be used to reroute the input and output terminals of the semiconductor wafer 120 . For example, the reconfigured wiring structure 110 may be used to fan-out the input and output terminals of the semiconductor chip 120 to connect the semiconductor chip 120 and a printed circuit board (PCB) (not shown). The reconfiguration wiring structure 110 includes a plurality of dielectric layers 114 and a plurality of reconfiguration wiring layers 116 embedded in the dielectric layers 114 . The material of the dielectric layer 114 may include polyimide, epoxy, acrylic resin, phenolic resin, Bismaleimide-trazine resin (BT resin) or any other suitable polymer Dielectric materials and silicon oxide layers, silicon nitride layers, silicon oxynitride layers or other suitable silicon dielectric materials. In some embodiments, the material of the dielectric layer 114 may include a photosensitive insulating resin. The material of the reconfiguration wiring layer 116 may include copper (Cu), silver (Ag), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt), tungsten (W) or its alloys and other conductive materials.

重配置線路結構110可更包括重配置通路118,重配置通路118可用於連接位於不同層的重配置佈線層116。重配置通路118的材料可包括銅(Cu)、銀(Ag)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)、鎢(W)或其合金等導電材料。重配置通路118的上部寬度W1 可小於重配置通路118的下部寬度W2 。也就是說,重配置通路118的傾斜側壁與介電層114的下表面間的夾角β可大於90°。The reconfiguration wiring structure 110 may further include a reconfiguration via 118, and the reconfiguration via 118 may be used to connect the reconfiguration wiring layers 116 at different layers. The material of the reconfiguration via 118 may include copper (Cu), silver (Ag), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt), tungsten ( W) or its alloys and other conductive materials. The upper width W 1 of the reconfiguration via 118 may be smaller than the lower width W 2 of the reconfiguration via 118 . That is, the angle β between the sloped sidewalls of the reconfiguration vias 118 and the lower surface of the dielectric layer 114 may be greater than 90°.

雖然圖1中的重配置線路結構110繪示為包括三層介電層114與三層重配置佈線層116,但本發明不限於此。根據本發明的多晶片封裝件100可包括比圖中所示更多或更少層數的介電層114與重配置佈線層116。Although the reconfiguration wiring structure 110 in FIG. 1 is shown as including three layers of dielectric layers 114 and three layers of reconfiguration wiring layers 116 , the present invention is not limited thereto. The multi-die package 100 according to the present invention may include more or less dielectric layers 114 and reconfiguration wiring layers 116 than shown in the figures.

根據本發明的多晶片封裝件100可更包括導電端子190。導電端子190部分地嵌置於最下介電層114中以連接至最下重配置佈線層116。導電端子190可用於將多晶片封裝件100與例如印刷電路板等外部裝置連接。導電端子190可例如為焊球,但本發明不限於此。The multi-die package 100 according to the present invention may further include conductive terminals 190 . Conductive terminals 190 are partially embedded in the lowermost dielectric layer 114 to connect to the lowermost reconfiguration wiring layer 116 . The conductive terminals 190 may be used to connect the multi-die package 100 to external devices such as printed circuit boards. The conductive terminals 190 may be, for example, solder balls, but the present invention is not limited thereto.

在根據本發明的多晶片封裝件100中,並排的半導體晶片120可藉由具有高密度與高層數的佈線結構150W的中介層150彼此連接而實現高效率的訊號傳遞。同時,根據本發明的多晶片封裝件100可藉由重配置線路結構110對半導體晶片120重佈線而實現扇出型封裝。In the multi-chip package 100 according to the present invention, the side-by-side semiconductor chips 120 can be connected to each other through the interposer 150 having the high-density and high-layer-count wiring structure 150W to achieve high-efficiency signal transfer. Meanwhile, the multi-chip package 100 according to the present invention can realize a fan-out package by reconfiguring the wiring structure 110 to rewire the semiconductor chip 120 .

圖3A至圖3H是根據本發明的一實施例的製造多晶片封裝件的製造流程步驟的剖面示意圖。圖4A及圖4B是繪示根據本發明的一實施例的接合晶片的方法的剖面示意圖。圖5A及圖5B是繪示依照本發明的另一實施例的接合晶片的方法的剖面示意圖。3A to 3H are schematic cross-sectional views illustrating steps of a manufacturing process for manufacturing a multi-chip package according to an embodiment of the present invention. 4A and 4B are schematic cross-sectional views illustrating a method for bonding wafers according to an embodiment of the present invention. 5A and 5B are schematic cross-sectional views illustrating a method for bonding wafers according to another embodiment of the present invention.

參照圖3A,提供具有佈線結構150W的半導體基底15。半導體基底15可例如為矽基底。雖然在圖式中僅繪示使用半導體基底15形成一個多晶片封裝件的製程,但在一些實施例中,可使用具有大尺寸的半導體基底15以同時形成多個多晶片封裝件。舉例而言,可使用矽晶圓或面板級矽基底作為半導體基底15。半導體基底15在第一表面150A上具有中介層連接導體150P,中介層連接導體150P與佈線結構150W電性連接。中介層連接導體150P包括具有不同大小的第一中介層連接導體150P1與第二中介層連接導體150P2。也就是說,第一中介層連接導體150P1的寬度DA 可大於第二中介層連接導體150P2的寬度DB 。視需要,第一中介層連接導體150P1的寬度DA 與第二中介層連接導體150P2的寬度DB 可相同。3A, a semiconductor substrate 15 having a wiring structure 150W is provided. The semiconductor substrate 15 can be, for example, a silicon substrate. Although only the process of forming one multi-chip package using the semiconductor substrate 15 is shown in the figures, in some embodiments, a semiconductor substrate 15 having a large size may be used to form multiple multi-chip packages simultaneously. For example, a silicon wafer or a panel-level silicon substrate can be used as the semiconductor substrate 15 . The semiconductor substrate 15 has an interposer connection conductor 150P on the first surface 150A, and the interposer connection conductor 150P is electrically connected to the wiring structure 150W. The interposer connection conductor 150P includes a first interposer connection conductor 150P1 and a second interposer connection conductor 150P2 having different sizes. That is, the width DA of the first interposer connection conductor 150P1 may be greater than the width DB of the second interposer connection conductor 150P2 . Optionally, the width DA of the first interposer connection conductor 150P1 and the width DB of the second interposer connection conductor 150P2 may be the same.

參照圖3B,提供多個半導體晶片120至半導體基底15上以使晶片連接導體120P與中介層連接導體150P彼此對準並接合。晶片連接導體120P包括具有不同大小的第一晶片連接導體120P1與第二晶片連接導體120P2。也就是說,第一晶片連接導體120P1的寬度D1 可大於第二晶片連接導體120P2的寬度D2 。大小在一些實施例中,大小較大的第一晶片連接導體120P1與第一中介層連接導體150P1彼此接合,大小較小的第二晶片連接導體120P2與第二中介層連接導體150P2彼此接合。晶片連接導體120P與中介層連接導體150P的接合方法可例如為藉由加熱及/或壓力而直接接合。在晶片連接導體120P與中介層連接導體150P接合之後,可在無機半導體基底15上施加底膠170以包封晶片連接導體120P與中介層連接導體150P。3B, a plurality of semiconductor wafers 120 are provided on the semiconductor substrate 15 such that the wafer connection conductors 120P and the interposer connection conductors 150P are aligned and bonded to each other. The die attach conductor 120P includes a first die attach conductor 120P1 and a second die attach conductor 120P2 having different sizes. That is, the width D 1 of the first die attach conductor 120P1 may be greater than the width D 2 of the second die attach conductor 120P2 . Size In some embodiments, the larger size first die attach conductor 120P1 and the first interposer attach conductor 150P1 are bonded to each other, and the smaller size second die attach conductor 120P2 and the second interposer connection conductor 150P2 are bonded to each other. The bonding method of the die attach conductors 120P and the interposer connection conductors 150P may be, for example, direct bonding by heating and/or pressure. After the die attach conductors 120P and the interposer attach conductors 150P are bonded, a primer 170 may be applied on the inorganic semiconductor substrate 15 to encapsulate the die attach conductors 120P and the interposer attach conductors 150P.

在一些實施例中,晶片連接導體120P與中介層連接導體150P可藉由凸塊彼此接合。參見圖4A,可在中介層連接導體150P上形成第一凸塊155並在晶片連接導體120P上形成第二凸塊165。接著再利用熱能及/或壓力將第一凸塊155與第二凸塊165接合。第一凸塊155與第二凸塊165的材料可例如為焊錫合金(如Cu/Sn、Cu/Ni/Sn、Cu/Ni/SnBi)、銅、金、銀、銦、鈀、鈦、錳、鈷、或其合金(如Ni/Au、Cu/Ni/Au、Cu/Ni/In)等接合金屬。第一凸塊155與第二凸塊165的材料可彼此不同。舉例而言,第一凸塊155的材料可為經表面處理的純銅、Ni/Au合金、Cu/Ni/Au合金或Cu/Ni/In合金等且第二凸塊165的材料可為Cu/Sn、Cu/Ni/Sn或Cu/Ni/SnBi合金等。在一些實施例中,第一凸塊155與第二凸塊165的材料不含焊錫成分。在一些實施例中,第一凸塊155與第二凸塊165的材料可為熔點低於200℃的低溫接合金屬。舉例來說,低溫接合金屬可包括雙晶銅、雙晶銀或其他奈米雙晶材料、銦錫合金、錫鉍合金、多孔金或其組合。相對於傳統焊球或焊料所需回焊溫度多高於或等於250℃,使用低溫接合金屬可在相對較低的加熱溫度下(例如,在低於200℃或低於150℃的溫度下)使得連接結構達到穩定接合,且滿足電性連接要求的可靠度要求。在一些實施例中,可僅形成第一凸塊155與第二凸塊165中的一者。舉例來說,可僅在中介層連接導體150P上形成第一凸塊155並將第一凸塊155與晶片連接導體120P接合。In some embodiments, the die attach conductors 120P and the interposer attach conductors 150P may be bonded to each other through bumps. Referring to FIG. 4A , first bumps 155 may be formed on interposer attach conductors 150P and second bumps 165 may be formed on die attach conductors 120P. Then, the first bumps 155 and the second bumps 165 are bonded together using heat and/or pressure. The materials of the first bump 155 and the second bump 165 can be, for example, solder alloys (eg Cu/Sn, Cu/Ni/Sn, Cu/Ni/SnBi), copper, gold, silver, indium, palladium, titanium, manganese , cobalt, or its alloys (such as Ni/Au, Cu/Ni/Au, Cu/Ni/In) and other bonding metals. Materials of the first bump 155 and the second bump 165 may be different from each other. For example, the material of the first bump 155 may be surface-treated pure copper, Ni/Au alloy, Cu/Ni/Au alloy, or Cu/Ni/In alloy, and the material of the second bump 165 may be Cu/ Sn, Cu/Ni/Sn or Cu/Ni/SnBi alloy, etc. In some embodiments, the materials of the first bumps 155 and the second bumps 165 do not contain solder components. In some embodiments, the material of the first bump 155 and the second bump 165 may be a low temperature bonding metal with a melting point lower than 200°C. For example, the low temperature bonding metal may include twin-crystalline copper, twin-crystalline silver or other nano-twin materials, indium-tin alloys, tin-bismuth alloys, porous gold, or combinations thereof. Compared to conventional solder balls or solders that require reflow temperatures greater than or equal to 250°C, the use of low temperature bond metals can be used at relatively low heating temperatures (for example, at temperatures below 200°C or below 150°C) The connection structure achieves stable bonding and meets the reliability requirements of electrical connection requirements. In some embodiments, only one of the first bump 155 and the second bump 165 may be formed. For example, the first bumps 155 may be formed only on the interposer attach conductors 150P and bonded to the die attach conductors 120P.

接著參見圖4B,在第一凸塊155與第二凸塊165接合之後,可在半導體基底15上施加底膠170以包封晶片連接導體120P、中介層連接導體150P、第一凸塊155與第二凸塊165。底膠170可填充半導體晶片120與半導體基底15之間的空間並包封中介層連接導體150P、晶片連接導體120P、第一凸塊155與第二凸塊165。4B , after the first bumps 155 and the second bumps 165 are bonded, an underfill 170 may be applied on the semiconductor substrate 15 to encapsulate the die attach conductors 120P, the interposer connection conductors 150P, the first bumps 155 and the The second bump 165 . The underfill 170 can fill the space between the semiconductor chip 120 and the semiconductor substrate 15 and encapsulate the interposer connecting conductor 150P, the die connecting conductor 120P, the first bump 155 and the second bump 165 .

參照圖5A及圖5B,在一些實施例中,可在半導體晶片120上形成保護層175。保護層175的材料可為例如樹脂、非導電性膠膜、介電材料等有機材料。晶片連接導體120P的表面與半導體晶片120之間的保護層175的表面可共面。當晶片連接導體120P與中介層連接導體150P彼此接合時,由於晶片連接導體120P被保護層175包封而只有表面露出進行連接,因此可避免受到外力衝擊而受損,如此一來,可提高良率。Referring to FIGS. 5A and 5B , in some embodiments, a protective layer 175 may be formed on the semiconductor wafer 120 . The material of the protective layer 175 can be, for example, organic materials such as resin, non-conductive adhesive film, and dielectric materials. The surface of the die attach conductor 120P and the surface of the protective layer 175 between the semiconductor die 120 may be coplanar. When the die connecting conductor 120P and the interposer connecting conductor 150P are bonded to each other, since the die connecting conductor 120P is encapsulated by the protective layer 175 and only the surface is exposed for connection, it can be prevented from being damaged by external force impact. Rate.

返回參照圖3C,在半導體基底15上形成包封體180。形成包封體180的方法包括以下步驟。通過合適的製程(例如模塑製程或沉積製程)在半導體基底15之上形成覆蓋半導體基底15與半導體晶片120的包封材料層,此後,執行表面研磨拋光製程(grinding)或者表面平坦化製程(surface planarization)使得半導體晶片120的上表面暴露出來。Referring back to FIG. 3C , an encapsulant 180 is formed on the semiconductor substrate 15 . The method of forming the encapsulant 180 includes the following steps. An encapsulation material layer covering the semiconductor substrate 15 and the semiconductor wafer 120 is formed on the semiconductor substrate 15 through a suitable process (eg, a molding process or a deposition process), and thereafter, a surface grinding and polishing process (grinding) or a surface planarization process ( surface planarization) exposes the upper surface of the semiconductor wafer 120 .

接著共同參照圖3C與圖3D,將圖3C所得的結構上下倒置,並對半導體基底15的背面進行例如研磨製程或蝕刻製程等減薄製程以減小半導體基底15的厚度。使半導體基底15的厚度減小的目的在於使最終多晶片封裝件小型化及薄型化。此外,半導體基底15的厚度減小亦有助於接下來的開口150H的形成。視需要,可省略此步驟。減薄後的半導體基底15在下文中稱為中介層150。3C and 3D together, the structure obtained in FIG. 3C is turned upside down, and a thinning process such as a grinding process or an etching process is performed on the backside of the semiconductor substrate 15 to reduce the thickness of the semiconductor substrate 15 . The purpose of reducing the thickness of the semiconductor substrate 15 is to miniaturize and thin the final multi-chip package. In addition, the reduced thickness of the semiconductor substrate 15 also facilitates the formation of the following openings 150H. This step can be omitted if desired. The thinned semiconductor substrate 15 is hereinafter referred to as an interposer 150 .

參照圖3E,藉由例如蝕刻製程在中介層150中形成暴露出中介層150中的佈線結構150W的至少部分的多個開口150H。參照圖3E中的放大圖,在中介層150中所形成的開口150H靠近第二表面150B處的寬度WB 可大於靠近第一表面150A處的寬度WA 。也就是說,開口150H的傾斜側壁(tapered sidewalls)與第二表面150B間的夾角α可大於90°。換句話說,開口150H的寬度隨著與半導體晶片120的距離增大而增加。Referring to FIG. 3E , a plurality of openings 150H exposing at least a portion of the wiring structure 150W in the interposer 150 are formed in the interposer 150 by, for example, an etching process. Referring to the enlarged view in FIG. 3E , the width WB of the opening 150H formed in the interposer 150 near the second surface 150B may be greater than the width WA near the first surface 150A . That is, the angle α between the tapered sidewalls of the opening 150H and the second surface 150B may be greater than 90°. In other words, the width of the opening 150H increases as the distance from the semiconductor wafer 120 increases.

參照圖3F,在中介層150的第二表面150B與開口150H的表面上分別形成重配置佈線層116與中介通路153。重配置佈線層116與中介通路153可整合地形成。舉例而言,形成重配置佈線層116與中介通路153的製程包括以下步驟。首先在中介層150的第二表面150B與開口150H的表面上濺鍍或沉積晶種層,其中晶種層的材料可例如為鈦/銅等導電材料。接著,於晶種層上形成圖案化光阻層以暴露出晶種層。藉由電鍍製程於被圖案化光阻層所暴露出的晶種層上形成導電材料,所述導電材料可包括銅(Cu)、銀(Ag)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)、鎢(W)或其合金。接著,移除光阻層以及未被導電材料所覆蓋的部分晶種層而形成重配置佈線層116與中介通路153。Referring to FIG. 3F , a reconfiguration wiring layer 116 and an interposer via 153 are formed on the second surface 150B of the interposer 150 and the surfaces of the openings 150H, respectively. The reconfiguration wiring layer 116 and the interposer via 153 can be integrally formed. For example, the process of forming the reconfiguration wiring layer 116 and the interposer via 153 includes the following steps. First, a seed layer is sputtered or deposited on the second surface 150B of the interposer 150 and the surface of the opening 150H, where the material of the seed layer can be, for example, a conductive material such as titanium/copper. Next, a patterned photoresist layer is formed on the seed layer to expose the seed layer. A conductive material is formed on the seed layer exposed by the patterned photoresist layer through an electroplating process, and the conductive material may include copper (Cu), silver (Ag), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt), tungsten (W) or alloys thereof. Next, the photoresist layer and part of the seed layer not covered by the conductive material are removed to form the reconfiguration wiring layer 116 and the interposer 153 .

參照圖3G,可在重配置佈線層116上與中介通路153上形成介電層114,從而形成重配置線路結構(redistribution circuit structure)110。形成介電層114的方法可包括旋轉塗布、化學氣相沉積(chemical vapor deposition,CVD)、電漿增強型化學氣相沉積(plasma-enhanced chemical vapor deposition,PECVD)等。介電層114可填充開口150H中未被中介通路153佔據的空間。Referring to FIG. 3G , a dielectric layer 114 may be formed on the redistribution wiring layer 116 and on the interposer via 153 , thereby forming a redistribution circuit structure 110 . The method of forming the dielectric layer 114 may include spin coating, chemical vapor deposition (CVD), plasma-enhanced chemical vapor deposition (PECVD), and the like. The dielectric layer 114 may fill the space in the opening 150H that is not occupied by the interposer via 153 .

重配置線路結構110可包括多層或單層重配置佈線層116。當重配置線路結構110包括多層重配置佈線層116時,形成上層之重配置佈線層116的製程包括以下步驟。首先,在介電層114中形成通路孔洞以暴露出其下之重配置佈線層116,其中於介電層114中形成通路孔洞的方法可取決於介電層114的材料而採用不同的製程。當介電層114為包括感光性絕緣樹脂的感光性絕緣層時,介電層114可藉由微影製程進行圖案化以形成通路孔洞。當介電層114為非感光性絕緣層時,介電層114可藉由微影/蝕刻製程、雷射鑽孔製程或機械鑽孔製程進行圖案化以形成通路孔洞。接著以與上述形成重配置佈線層116的方法相同的方法形成上層之重配置佈線層116與填充通路孔洞的重配置通路118以連接到經由通路孔洞所暴露出的重配置佈線層116。雖然在圖式中,重配置線路結構110繪示為包括三層介電層114與三層重配置佈線層116,但本發明不以此為限,重配置線路結構110可包括較圖式更多層或更少層的介電層114與重配置佈線層116。The reconfiguration wiring structure 110 may include a multi-layer or a single-layer reconfiguration wiring layer 116 . When the reconfiguration wiring structure 110 includes multiple layers of reconfiguration wiring layers 116, the process of forming the upper layer reconfiguration wiring layer 116 includes the following steps. First, via holes are formed in the dielectric layer 114 to expose the underlying reconfiguration wiring layer 116 . The method of forming the via holes in the dielectric layer 114 may use different processes depending on the material of the dielectric layer 114 . When the dielectric layer 114 is a photosensitive insulating layer including a photosensitive insulating resin, the dielectric layer 114 can be patterned by a lithography process to form via holes. When the dielectric layer 114 is a non-photosensitive insulating layer, the dielectric layer 114 can be patterned by a lithography/etching process, a laser drilling process or a mechanical drilling process to form via holes. Next, in the same manner as described above for forming the reconfiguration wiring layer 116 , the upper layer reconfiguration wiring layer 116 and the reconfiguration vias 118 filling the via holes are formed to connect to the reconfiguration wiring layer 116 exposed through the via holes. Although in the drawings, the reconfiguration line structure 110 is shown as including three layers of dielectric layers 114 and three layers of reconfiguration wiring layers 116 , the invention is not limited to this, and the reconfiguration line structure 110 may include more Multiple or fewer dielectric layers 114 and reconfiguration wiring layers 116 .

參照圖3H,可在重配置線路結構110上形成多個導電端子190而完成本發明的多晶片封裝件100。可使用大尺寸的半導體基底15同時形成多個本發明的多晶片封裝件100,接著,再藉由切割等製程以分離個別多晶片封裝件100。因此本發明的多晶片封裝件100中的中介層150的側壁、包封體180的側壁可與重配置線路結構110的側壁對準。Referring to FIG. 3H , a plurality of conductive terminals 190 may be formed on the reconfigured wiring structure 110 to complete the multi-chip package 100 of the present invention. A plurality of multi-chip packages 100 of the present invention can be simultaneously formed using a large-sized semiconductor substrate 15 , and then the individual multi-chip packages 100 are separated by processes such as dicing. Therefore, the sidewalls of the interposer 150 and the sidewalls of the encapsulation body 180 in the multi-die package 100 of the present invention can be aligned with the sidewalls of the reconfiguration circuit structure 110 .

綜上所述,本發明提供一種多晶片封裝件及其製造方法。本發明的多晶片封裝件能夠縮短多晶片封裝件中的電源及/或訊號的傳遞路徑而提升多晶片封裝件的整體效能,同時本發明的多晶片封裝還具有重佈線結構而具有扇出型封裝的設計自由度。In summary, the present invention provides a multi-chip package and a method for manufacturing the same. The multi-chip package of the present invention can shorten the transmission paths of power and/or signals in the multi-chip package to improve the overall performance of the multi-chip package, and at the same time, the multi-chip package of the present invention also has a re-wiring structure and has a fan-out type Package design freedom.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed above by the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the scope of the appended patent application.

15:半導體基底 100:多晶片封裝件 110:重配置線路結構 114:介電層 116:重配置佈線層 118:重配置通路 120:半導體晶片 120P:晶片連接導體 120P1:第一晶片連接導體 120P2:第二晶片連接導體 150:中介層 150A:第一表面 150B:第二表面 150H:開口 150P:中介層連接導體 150P1:第一中介層連接導體 150P2:第二中介層連接導體 150W:佈線結構 153:中介通路 155:第一凸塊 165:第二凸塊 170:底膠 175:保護層 180:包封體 190:導電端子 I-I':剖線 D1 :寬度 D2 :寬度 DA :寬度 DB :寬度 W1 :寬度 W2 :寬度 WA :寬度 WB :寬度 α:夾角 β:夾角15: Semiconductor substrate 100: Multi-die package 110: Reconfigured wiring structure 114: Dielectric layer 116: Reconfigured wiring layer 118: Reconfigured via 120: Semiconductor die 120P: Die attach conductor 120P1: First die attach conductor 120P2: Second die attach conductor 150: Interposer 150A: First surface 150B: Second surface 150H: Opening 150P: Interposer attach conductor 150P1: First interposer attach conductor 150P2: Second interposer attach conductor 150W: Wiring structure 153: Intermediate via 155: First bump 165: Second bump 170: Underfill 175: Protective layer 180: Encapsulation body 190: Conductive terminal I-I': Section line D 1 : Width D 2 : Width D A : Width D B : Width W 1 : Width W 2 : Width W A : Width W B : Width α: Angle β: Angle

圖1是繪示根據本發明的一實施例的多晶片封裝件的剖面示意圖。 圖2是沿圖1的多晶片封裝件的剖線I-I’的平面示意圖。 圖3A至圖3H是根據本發明的一實施例的製造多晶片封裝件的製造流程步驟的剖面示意圖。 圖4A及圖4B是繪示根據本發明的一實施例的接合晶片的方法的剖面示意圖。 圖5A及圖5B是繪示根據本發明的另一實施例的接合晶片的方法的剖面示意圖。FIG. 1 is a schematic cross-sectional view illustrating a multi-chip package according to an embodiment of the present invention. FIG. 2 is a schematic plan view along line I-I' of the multi-die package of FIG. 1 . 3A to 3H are schematic cross-sectional views illustrating steps of a manufacturing process for manufacturing a multi-chip package according to an embodiment of the present invention. 4A and 4B are schematic cross-sectional views illustrating a method for bonding wafers according to an embodiment of the present invention. 5A and 5B are schematic cross-sectional views illustrating a method for bonding wafers according to another embodiment of the present invention.

100:多晶片封裝件100: Multi-die package

110:重配置線路結構110: Reconfigure the circuit structure

114:介電層114: Dielectric layer

116:重配置佈線層116: Reconfigure the wiring layer

118:重配置通路118: reconfiguration path

120:半導體晶片120: Semiconductor wafer

120P:晶片連接導體120P: Chip connection conductor

120P1:第一晶片連接導體120P1: First chip connection conductor

120P2:第二晶片連接導體120P2: Second chip connection conductor

150:中介層150:Intermediary Layer

150A:第一表面150A: First surface

150B:第二表面150B: Second Surface

150H:開口150H: Opening

150P:中介層連接導體150P: Interposer connection conductor

150P1:第一中介層連接導體150P1: First interposer connection conductor

150P2:第二中介層連接導體150P2: Second interposer connection conductor

150W:佈線結構150W: wiring structure

153:中介通路153: Mediation pathway

170:底膠170: Primer

180:包封體180: Encapsulation

190:導電端子190: Conductive terminal

I-I':剖線I-I': Section Line

D1 :寬度D 1 : width

D2 :寬度D 2 : width

DA :寬度D A : width

DB :寬度D B : width

W1 :寬度W 1 : width

W2 :寬度W 2 : width

WA :寬度W A : width

WB :寬度W B : width

α:夾角α: included angle

β:夾角β: included angle

Claims (19)

一種多晶片封裝件,包括:中介層,包括佈線結構與電性連接至所述佈線結構的中介通路;多個半導體晶片,位於所述中介層的第一表面上且經由所述中介層而彼此電性連接;包封體,位於所述中介層的所述第一表面上且包封所述多個半導體晶片的至少部分;以及重配置線路結構,位於所述中介層的第二表面上,所述中介層的所述第二表面與所述中介層的所述第一表面相對,其中所述多個半導體晶片至少經由所述中介層而電性連接至所述重配置線路結構,且其中所述中介層的所述第一表面上配置有中介層連接導體,所述多個半導體晶片的每一者的緊鄰所述中介層的表面上配置有晶片連接導體,所述中介層連接導體與所述晶片連接導體彼此接合。 A multi-die package comprising: an interposer including a wiring structure and intervening vias electrically connected to the wiring structure; a plurality of semiconductor dies on a first surface of the interposer and connected to each other via the interposer electrical connections; an encapsulant on the first surface of the interposer and encapsulating at least a portion of the plurality of semiconductor chips; and a reconfiguration circuit structure on the second surface of the interposer, the second surface of the interposer is opposite the first surface of the interposer, wherein the plurality of semiconductor chips are electrically connected to the reconfiguration line structure at least through the interposer, and wherein An interposer connecting conductor is disposed on the first surface of the interposer, and a die connecting conductor is disposed on a surface of each of the plurality of semiconductor wafers adjacent to the interposer, and the interposer connecting conductor is connected to the interposer. The die attach conductors are joined to each other. 如請求項1所述的多晶片封裝件,其中所述中介層連接導體與所述晶片連接導體之間的接合面為無焊料接合面。 The multi-die package of claim 1, wherein the bonding surface between the interposer connecting conductor and the die connecting conductor is a solderless bonding surface. 如請求項1所述的多晶片封裝件,其中所述中介層連接導體與所述晶片連接導體藉由熔點低於200℃的接合金屬接合。 The multi-die package of claim 1, wherein the interposer connection conductor and the die connection conductor are joined by a bonding metal having a melting point below 200°C. 如請求項1所述的多晶片封裝件,更包括位於所述中介層連接導體與所述晶片連接導體之間的第一凸塊。 The multi-die package of claim 1, further comprising a first bump located between the interposer connecting conductor and the die connecting conductor. 如請求項4所述的多晶片封裝件,更包括位於所述第一凸塊與所述晶片連接導體之間的第二凸塊。 The multi-die package of claim 4, further comprising a second bump located between the first bump and the die attach conductor. 如請求項1所述的多晶片封裝件,更包括:保護層,配置於所述中介層與所述多個半導體晶片之間且包封所述中介層連接導體與所述晶片連接導體。 The multi-chip package of claim 1, further comprising: a protective layer disposed between the interposer and the plurality of semiconductor chips and encapsulating the interposer connection conductors and the die connection conductors. 如請求項1所述的多晶片封裝件,其中所述中介層連接導體包括第一中介層連接導體與第二中介層連接導體,所述第一中介層連接導體的大小大於所述第二中介層連接導體的大小。 The multi-die package of claim 1, wherein the interposer connection conductor comprises a first interposer connection conductor and a second interposer connection conductor, the first interposer connection conductor having a larger size than the second interposer connection conductor The size of the layer connection conductors. 如請求項7所述的多晶片封裝件,其中所述晶片連接導體包括第一晶片連接導體與第二晶片連接導體,所述第一晶片連接導體的大小大於所述第二晶片連接導體的大小。 The multi-die package of claim 7, wherein the die attach conductors comprise first die attach conductors and second die attach conductors, the first die attach conductors being larger in size than the second die attach conductors . 如請求項8所述的多晶片封裝件,其中所述第一中介層連接導體與所述第一晶片連接導體彼此接合,且所述第二中介層連接導體與所述第二晶片連接導體彼此接合。 The multi-die package of claim 8, wherein the first interposer attach conductor and the first die attach conductor are bonded to each other, and the second interposer attach conductor and the second die attach conductor are attached to each other engage. 如請求項1所述的多晶片封裝件,其中所述中介層包括暴露出所述佈線結構的至少部分的開口,所述中介通路配置於所述開口中。 The multi-die package of claim 1, wherein the interposer includes an opening exposing at least a portion of the wiring structure, the interposer via being disposed in the opening. 如請求項10所述的多晶片封裝件,其中所述開口的寬度隨著與所述多個半導體晶片的距離增大而增加。 The multi-die package of claim 10, wherein a width of the opening increases with distance from the plurality of semiconductor dies. 如請求項10所述的多晶片封裝件,其中所述重配置線路結構包括介電層與重配置佈線層,且所述重配置佈線層與所述中介通路電性連接。 The multi-chip package of claim 10, wherein the reconfiguration wiring structure includes a dielectric layer and a reconfiguration wiring layer, and the reconfiguration wiring layer is electrically connected to the intermediate via. 如請求項12所述的多晶片封裝件,其中部分的所述介電層填充部分的所述開口。 The multi-die package of claim 12, wherein a portion of the dielectric layer fills a portion of the opening. 如請求項1所述的多晶片封裝件,其中所述包封體的側壁、所述中介層的側壁以及所述重配置線路結構的側壁彼此對準。 The multi-die package of claim 1, wherein sidewalls of the encapsulation body, sidewalls of the interposer, and sidewalls of the reconfiguration line structure are aligned with each other. 如請求項1所述的多晶片封裝件,其中所述中介層包括矽穿孔。 The multi-die package of claim 1, wherein the interposer comprises through silicon vias. 如請求項1所述的多晶片封裝件,其中所述中介層的主體的材料包括矽、鍺、砷化鎵(GaAs)或玻璃。 The multi-chip package of claim 1, wherein the material of the body of the interposer comprises silicon, germanium, gallium arsenide (GaAs) or glass. 如請求項1所述的多晶片封裝件,更包括:底膠,配置於所述中介層與所述多個半導體晶片之間,其中所述底膠的寬度隨著與所述多個半導體晶片的距離增大而增加。 The multi-chip package as claimed in claim 1, further comprising: a primer, disposed between the interposer and the plurality of semiconductor chips, wherein the width of the primer varies with the width of the plurality of semiconductor chips increases as the distance increases. 一種多晶片封裝件,包括:中介層,包括佈線結構、暴露出所述佈線結構的至少部分的開口以及位於所述開口中且電性連接至所述佈線結構的中介通路;多個半導體晶片,位於所述中介層的第一表面上且經由所述中介層而彼此電性連接;以及重配置線路結構,位於所述中介層的第二表面上且與所述中介通路電性連接,所述中介層的所述第二表面與所述中介層的所述第一表面相對,其中所述多個半導體晶片至少經由所述中介層電性連接至所 述重配置線路結構,且其中所述中介層的所述第一表面上配置有中介層連接導體,所述多個半導體晶片的每一者的緊鄰所述中介層的表面上配置有晶片連接導體,所述中介層連接導體與所述晶片連接導體彼此接合。 A multi-die package includes: an interposer including a wiring structure, an opening exposing at least a portion of the wiring structure, and an interposer via located in the opening and electrically connected to the wiring structure; a plurality of semiconductor chips, on a first surface of the interposer and electrically connected to each other through the interposer; and a reconfigured circuit structure on a second surface of the interposer and electrically connected with the interposer, the The second surface of the interposer is opposite the first surface of the interposer, wherein the plurality of semiconductor chips are electrically connected to the interposer at least via the interposer The reconfigured line structure, and wherein interposer connection conductors are configured on the first surface of the interposer, and die connection conductors are configured on a surface of each of the plurality of semiconductor wafers immediately adjacent to the interposer , the interposer connecting conductor and the die connecting conductor are bonded to each other. 一種製造多晶片封裝件的方法,包括:於中介層的第一表面上提供多個半導體晶片以使所述中介層的中介層連接導體與所述多個半導體晶片的晶片連接導體彼此接合;從所述中介層的與所述第一表面相對的第二表面形成開口,以暴露出所述中介層的佈線結構的至少部分;在所述中介層的所述開口中形成中介通路,所述中介通路連接至所述中介層的所述佈線結構;以及在所述中介層的所述第二表面上形成重配置線路結構,所述重配置線路結構電性連接至所述中介通路。 A method of fabricating a multi-die package comprising: providing a plurality of semiconductor dice on a first surface of an interposer such that interposer connection conductors of the interposer and die attach conductors of the plurality of semiconductor dice are bonded to each other; from A second surface of the interposer opposite to the first surface forms an opening to expose at least part of a wiring structure of the interposer; an interposer via is formed in the opening of the interposer, the interposer a via is connected to the wiring structure of the interposer; and a reconfiguration line structure is formed on the second surface of the interposer, the reconfiguration line structure is electrically connected to the interposer via.
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