TWI747222B - Processing mechanism for circular parts of disc knitting machine - Google Patents
Processing mechanism for circular parts of disc knitting machine Download PDFInfo
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- TWI747222B TWI747222B TW109111107A TW109111107A TWI747222B TW I747222 B TWI747222 B TW I747222B TW 109111107 A TW109111107 A TW 109111107A TW 109111107 A TW109111107 A TW 109111107A TW I747222 B TWI747222 B TW I747222B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 52
- 238000009940 knitting Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000005553 drilling Methods 0.000 description 12
- 238000003801 milling Methods 0.000 description 11
- 238000003754 machining Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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Abstract
本發明係提供一種圓盤針織機環形零件之加工機構,主要係將一圓盤針織機之一環形零件安裝於一加工設備,先利用該加工設備對環形零件之內、外側或端面進行加工,再對該環形零件進行具有傾斜角度的加工,且視加工之類別控制該環形零件之轉動狀態,而不需更換加工設備。 The present invention provides a processing mechanism for circular parts of a disc knitting machine. It mainly installs one of the circular parts of a circular knitting machine on a processing equipment, and first uses the processing equipment to process the inner, outer or end surfaces of the circular parts. Then the ring part is processed with an inclination angle, and the rotation state of the ring part is controlled according to the type of processing, without the need to replace the processing equipment.
Description
本發明係與圓盤針織機環形零件之加工技術有關,更詳而言之是指一種甚具經濟效益之圓盤針織機環形零件之加工機構者。 The present invention is related to the processing technology of the circular parts of the disc knitting machine, and more specifically refers to a very economical mechanism for processing the circular parts of the disc knitting machine.
按,如中華民國發明第I331637號『傾斜式雙面圓盤針織機』所示,習知圓盤針織機中包含有多數相同型式之零件,例如圓盤之內、外針筒座或內、外凸輪調整件等零件,此等零件之加工方式,基於加工效率之考量,通常是將一環形零件安裝於一加工機之工作台,先於該加工機將環形零件之內、外側或端面進行銑削或/及鑽孔等加工,再將環形零件拆下、安裝於另一加工機,此加工機之工作台上已預先設置有可將環形零件傾斜預定角度之固定座,再進行傾斜加工(加工機之刀具仍是垂直工作台,由於環形零件傾斜預定角度,因此刀具係對環形零件進行傾斜加工),加工後再將環形零件進行切割,供作為圓盤針織機之零件之用。 Press, as shown in the Republic of China Invention No. I331637 "Tilt Double-sided Disc Knitting Machine", the conventional disc knitting machine contains most parts of the same type, such as the inner disc, outer needle cylinder seat or inner, Outer cam adjustment parts and other parts. The processing method of these parts is based on the consideration of processing efficiency. Usually, a ring part is installed on the worktable of a processing machine, and the inner, outer or end surface of the ring part is processed before the processing machine. Milling or/and drilling and other processing, and then remove the ring part and install it on another processing machine. The worktable of this processing machine is pre-installed with a fixed seat that can tilt the ring part at a predetermined angle, and then perform tilt processing ( The cutting tool of the processing machine is still a vertical worktable. Because the ring part is inclined at a predetermined angle, the cutting tool is used to process the ring part. After processing, the ring part is cut for use as a part of the disc knitting machine.
由上可知,習知於不同機台進行之圓盤針織機環形零件加工(當然亦可於同一機台上進行,惟進行環形零件之傾斜加工後需拆卸固定座,重複安裝、拆卸固定座顯然 更為費時、沒效率),會產生環形零件之拆解、移動與安裝之不便及工時增加等缺點。 It can be seen from the above that the ring parts of circular knitting machines are conventionally processed on different machines (of course it can also be done on the same machine, but the fixing seat needs to be disassembled after the inclined processing of the ring parts, and it is obvious to repeat the installation and disassembly of the fixing seat. It is more time-consuming and inefficient), which will cause disadvantages such as disassembly of the ring parts, inconvenience in moving and installation, and increased man-hours.
當然,習知部分高階加工設備具有可同時旋轉與傾斜之兩軸頭主軸,可供進行工件之旋轉與傾斜加工,惟,此等兩軸頭主軸價格昂貴,會提高製造成本,顯然不具經濟效益,且部分兩軸頭主軸的體積較大,無法置入環形零件內加工內側,空間、使用範圍有所限制。 Of course, some of the conventional high-end processing equipment has two-axis spindles that can rotate and tilt at the same time, which can be used for rotating and tilting workpieces. However, these two-axis spindles are expensive, which will increase the manufacturing cost and obviously have no economic benefits. , And some of the two-axis spindles are large in size and cannot be placed in the inner side of the ring part to be processed, and the space and use range are limited.
本發明之主要目的即在提供一種圓盤針織機環形零件之加工機構,其可將圓盤針織機環形零件之內、外側環形加工與外側傾斜加工整合在同一加工機上進行,解決習知環形零件之加工需於不同機台進行所產生之拆解、移動與安裝之不便與工時增加等缺點,甚具經濟性、實用價值者。 The main purpose of the present invention is to provide a processing mechanism for circular parts of a circular knitting machine, which can integrate the inner and outer circular processing and the outer oblique processing of circular knitting machine circular parts on the same processing machine to solve the problem of conventional circular parts. The processing of parts needs to be carried out on different machines, such as the inconvenience of disassembly, movement and installation, and the increase of working hours, etc., which are economical and practical.
緣是,為達成前述之目的,本發明係提供一種圓盤針織機環形零件之加工製法,主要係將一圓盤針織機之一環形零件安裝於一加工機,先利用該加工機對環形零件之內、外側或端面進行加工,再對該環形零件進行具有傾斜角度的加工,且視加工之類別控制該環形零件之轉動狀態。 The reason is that, in order to achieve the foregoing objective, the present invention provides a method for processing ring parts of a disc knitting machine. The inner, outer or end faces are processed, and then the ring part is processed with an inclination angle, and the rotation state of the ring part is controlled according to the type of processing.
較佳地,係將該環形零件傾斜預定角度後,再對該環形零件進行具有傾斜角度的加工。 Preferably, after the annular part is inclined at a predetermined angle, the annular part is processed with an inclination angle.
較佳地,該加工機之一工作台上設置有一旋轉式工作台,該環形零件係安裝於旋轉式工作台上,該旋轉式 工作台可帶動環形零件轉動或旋轉任意角度。 Preferably, a rotating worktable is provided on a worktable of the processing machine, and the annular part is installed on the rotating worktable, and the rotating The worktable can drive the ring parts to rotate or rotate at any angle.
較佳地,該旋轉式工作台與工作台之間設置有一傾斜機構,該傾斜機構係可促使旋轉式工作台相對工作台傾斜預定角度。 Preferably, a tilting mechanism is provided between the rotating worktable and the worktable, and the tilting mechanism can cause the rotating worktable to tilt at a predetermined angle relative to the worktable.
較佳地,該環形零件之內、外側或端面係利用加工機所設之一附加頭之刀具進行加工,該附加頭係可拆卸地設置於加工機之一主軸底端,該環形零件之傾斜角度加工係拆下附加頭後係將一刀具安裝於主軸,再對該環形零件進行具有傾斜角度的加工。 Preferably, the inner, outer side or end surface of the ring part is processed by a tool of an additional head set in the processing machine, and the additional head is detachably arranged at the bottom end of a main shaft of the processing machine. The tilt of the ring part In the angle processing system, after removing the additional head, a tool is installed on the main shaft, and then the ring part is processed with an oblique angle.
較佳地,該環形零件之內、外側或端面及傾斜角度的加工係利用加工機所設之一附加頭進行加工,該附加頭係可拆卸地設置於加工機之一主軸底端,係習知包含水平、垂直與傾斜三加工方向之立臥頭。 Preferably, the processing of the inner, outer or end surface and the inclination angle of the ring part is processed by an additional head provided in the processing machine, and the additional head is detachably arranged at the bottom end of a main shaft of the processing machine. Know the vertical and horizontal heads that include horizontal, vertical and inclined machining directions.
此外,本發明更提供一種圓盤針織機環形零件之加工機構,係包含有一傾斜機構、一旋轉式工作台、一附加頭與若干刀具,該傾斜機構係設置於一加工機之一工作台上,並位於該加工機之一頭部本體下方,該頭部本體底端係設有一主軸,該旋轉式工作台係設置於傾斜機構上,可供安裝一環形零件,用以可帶動該環形零件旋轉任意角度,該傾斜機構係可將旋轉式工作台傾斜任意角度,該附加頭係可拆卸地設置於主軸底端,預定刀具係可裝設於附加頭或附加頭拆下後裝設於主軸;藉此,該附加頭可對該環形零件之內、 外側或端面進行加工,利用該傾斜機構將旋轉式工作台傾斜預定角度,並拆下該附加頭、將預定刀具裝設於主軸,即可對該環形零件進行具有傾斜角度的加工。 In addition, the present invention further provides a processing mechanism for circular parts of a circular knitting machine, which includes a tilting mechanism, a rotating worktable, an additional head, and a plurality of knives. The tilting mechanism is set on a worktable of a processing machine. , And located below a head body of the processing machine, the bottom end of the head body is equipped with a spindle, the rotary table is arranged on the tilt mechanism, and can be installed with a ring part to drive the ring part Rotate at any angle. The tilt mechanism can tilt the rotary table at any angle. The additional head is detachably installed at the bottom of the spindle. The predetermined tool can be installed on the additional head or installed on the spindle after the additional head is removed. ; With this, the additional head can be inside the ring part, The outer side or end surface is processed, the rotating worktable is tilted at a predetermined angle by the tilt mechanism, the additional head is removed, and the predetermined tool is installed on the main shaft, then the ring part can be processed with an inclination angle.
較佳地,該傾斜機構係包含一底座,該底座係設置於工作台,一承載台,可傾斜移動地設置於該底座上,該旋轉式工作台係設置於承載台上。 Preferably, the tilting mechanism includes a base, the base is arranged on a workbench, a bearing platform is arranged on the base so as to be tiltable, and the rotating workbench is arranged on the bearing platform.
較佳地,該承載台之一端係樞接底座、另一端可受一驅動機構驅動而相對底座傾斜預定角度。 Preferably, one end of the bearing platform is pivotally connected to the base, and the other end can be driven by a driving mechanism to incline a predetermined angle with respect to the base.
再者,本發明更提供一種圓盤針織機環形零件之加工機構,係包含有一旋轉式工作台、一附加頭與若干刀具,該旋轉式工作台係設置於一加工機之一工作台上,並位於該加工機之一頭部本體下方,可供安裝一環形零件,用以可帶動該環形零件旋轉任意角度,該頭部本體底端係設有一主軸,該附加頭係可拆卸地設置於主軸底端,係習知包含水平、垂直與傾斜三加工方向之立臥頭,可供裝設不同加工方向之刀具;藉此,該附加頭可對該環形零件之內、外側或端面及具有傾斜角度的三方向加工。 Furthermore, the present invention further provides a processing mechanism for circular parts of a circular knitting machine, which includes a rotary table, an additional head and a plurality of cutters, the rotary table is set on a table of a processing machine, It is located under a head body of the processing machine, and can be installed with a ring part to drive the ring part to rotate at any angle. The bottom end of the head body is equipped with a main shaft, and the additional head is detachably installed The bottom end of the spindle is a conventional vertical and horizontal head that includes horizontal, vertical and oblique machining directions, which can be equipped with tools in different machining directions; by this, the additional head can be used for the inner, outer or end face of the ring part. Three-direction processing of inclination angle.
10:加工機構 10: Processing mechanism
1:環形零件 1: Ring parts
2:加工機 2: Processing machine
3:工作台 3: workbench
4:頭部本體 4: Head body
5:主軸 5: Spindle
12:傾斜機構 12: Tilt mechanism
14:旋轉式工作台 14: Rotating table
16:附加頭 16: additional header
18:刀具 18: Tool
22:底座 22: Base
24:承載台 24: bearing platform
26:油壓缸 26: Hydraulic cylinder
30:加工機構 30: Processing mechanism
32:附加頭 32: additional header
第一圖係本發明一較佳實施例加工機構之立體圖,並顯示對環形零件之內側進行加工之狀態。 The first figure is a perspective view of a processing mechanism of a preferred embodiment of the present invention, and shows the state of processing the inner side of the ring part.
第二圖係本發明一較佳實施例加工機構中傾斜機構、旋 轉式工作台與環形零件之相對關係圖。 The second figure is the tilting mechanism and rotating mechanism in the processing mechanism of a preferred embodiment of the present invention. Diagram of the relative relationship between the rotary table and the ring parts.
第三圖係本發明一較佳實施例加工機構對環形零件進行具有傾斜角度加工之狀態圖。 The third figure is a state diagram of a preferred embodiment of the present invention when the machining mechanism processes the annular part with an oblique angle.
第四圖係本發明另一較佳實施例加工機構之立體圖,並顯示對環形零件之內側進行加工之狀態。 The fourth figure is a perspective view of the processing mechanism of another preferred embodiment of the present invention, and shows the state of processing the inner side of the ring part.
第五圖係本發明另一較佳實施例加工機構對環形零件進行具有傾斜角度加工之狀態圖。 The fifth figure is a state diagram of the processing mechanism of another preferred embodiment of the present invention processing a ring part with an oblique angle.
以下,茲舉本發明數個較佳實施例,並配合圖式做進一步之詳細說明如後:如第一圖至第三圖所示,本發明一較佳實施例圓盤針織機環形零件之加工製法與加工機構10,主要係將一圓盤針織機之一環形零件1安裝於一加工機2,先利用該加工機2對概呈圓筒狀之環形零件1之內、外側或端面進行銑削或/及鑽孔等加工,再利用該加工機2對環形零件1進行具有傾斜角度的銑削或/及鑽孔等加工,且視加工之類別控制該環形零件1之轉動狀態,可獲得不需更換加工機即可進行加工之效果。
Hereinafter, several preferred embodiments of the present invention are cited, and further detailed descriptions are made in conjunction with the drawings as follows: As shown in the first to third figures, a preferred embodiment of the present invention is a circular part of a circular knitting machine The processing method and the
詳言之,該環形零件1加工後係進行切割,供作為圓盤針織機之零件之用,例如圓盤之內、外針筒座或內、外凸輪調整件等零件。該加工機2係習知包含一工作台3、一頭部本體4與一主軸5等機構,可供對工件進行銑削與鑽孔等
加工程序之加工設備,此處不予贅述該加工機2之詳細構成與運作方式,該工作台3上係預先設置一傾斜機構12與一旋轉式工作台14,另備置一附加頭16與數刀具18,該傾斜機構12係設置於工作台3上而位於頭部本體4下方,該主軸5係設於頭部本體4底端,該旋轉式工作台14係習知旋轉式工作台,可受馬達驅動而轉動預定角度或旋轉,設置於該傾斜機構12上,可供安裝該環形零件1,該傾斜機構12係可將旋轉式工作台14傾斜任意角度,該附加頭16係習知加工設備之附加頭,可拆卸地設置於該主軸5底端,各該刀具18係銑刀與鑽孔刀等刀具,可裝設於該附加頭16或附加頭16拆下後裝設於主軸5。
In detail, the
對該加工機2對環形零件1之內、外側或端面進行銑削或/及鑽孔等加工時,該傾斜機構12係未作動,該環形零件1呈水平狀態(開口上、下延伸),俾可利用安裝於該主軸5底端之附加頭16對環形零件1進行銑削或/及鑽孔加工,如第一圖所示。進行銑削加工時,該附加頭16係安裝銑刀,該旋轉式工作台14係間歇旋轉,使該附加頭16可對環形零件1進行銑削,而進行鑽孔加工時,該旋轉式工作台14則間斷地轉動預定角度,供該附加頭16安裝之鑽孔刀進行鑽孔,該旋轉式工作台14之間斷轉動角度則可由馬達控制。
When the
而對該環形零件1進行具有傾斜角度的銑削或/及鑽孔等加工時,該傾斜機構12係受驅動而可使旋轉式工作
台14相對工作台3傾斜預定角度(視環形零件1需進行之加工角度而定),使該環形零件1亦呈傾斜狀態,此時,係拆下該附加頭16,直接將各該刀具18安裝於主軸5底端,如此一來,即可利用安裝於該主軸5底端之刀具18對傾斜之環形零件1進行銑削或/及鑽孔加工,如第三圖所示。進行銑削加工時,該刀具18係銑刀,該旋轉式工作台14係持續旋轉,使該刀具18可對環形零件1進行銑削,而進行鑽孔加工時,該刀具18係鑽孔刀,該旋轉式工作台14則間斷地轉動預定角度,供該刀具18可進行鑽孔。
When milling or/and drilling with an inclination angle is performed on the
此外,該頭部本體4係可帶動主軸5與附加頭16移動,該工作台3係移動式工作台,可帶動該傾斜機構12、旋轉式工作台14與環形零件1移動,而該附加頭16可與頭部本體4固鎖與卸除,以達到改變刀具加工方向,以上係屬習知技術。
In addition, the
其次,該傾斜機構12係包含一底座22,該底座22係設置於工作台3上,一承載台24,可傾斜移動地設置於該底座22上,係以一端樞接該底座22、另一端可受一驅動機構驅動而相對底座22傾斜預定角度,該旋轉式工作台14係設置於承載台24上。該驅動機構可為習知油壓、氣壓或其他驅動設備,本實施例係包含二油壓缸26與油壓供應、控制機構之油壓設備(圖中未示)。
Secondly, the
此外,如第四圖與第五圖所示,係本發明實施
圓盤針織機環形零件之加工製法之另一加工機構30,其構成大體上與該加工機構10相同,相同元件沿用相同的元件符號,不同處在於:其不需使用該傾斜機構12,且其附加頭32係包含水平、垂直與傾斜(相對主軸5而言)三加工方向之習知立臥頭(本實施例係90度與45度二加工方向),可供裝設不同加工方向之刀具18。藉此,該加工機構30仍利用該旋轉式工作台14帶動環形零件1旋轉或轉動預定角度,先利用該附加頭32上水平垂直方向之刀具18對該環形零件1之內、外側或端面加工,接著,不需拆下該附加頭32,再利用該附加頭32上傾斜方向之刀具對環形零件1進行具有傾斜角度的加工。
In addition, as shown in Figures 4 and 5, the implementation of the present invention
The
由上可知,本發明圓盤針織機環形零件之加工機構,其透過各該旋轉式工作台與附加頭、刀具或/及傾斜機構之配合,可將該環形零件之內、外側環形加工與外側傾斜加工整合在同一加工機上進行,解決習知環形零件之加工需於不同機台進行所產生之拆解、移動與安裝之不便與工時增加等缺點,甚具實用價值。 It can be seen from the above that the machining mechanism of the circular part of the circular knitting machine of the present invention can process the inner and outer circular parts of the circular part through the cooperation of the rotary table and the additional head, the cutter or/and the tilting mechanism. Tilting processing is integrated on the same processing machine, which solves the disadvantages of dismantling, moving and installing inconveniences and increased man-hours caused by the processing of conventional ring parts on different machines, which is of practical value.
必須一提的是,雖然習知部分高階加工設備之兩軸頭主軸或許可同時旋轉與調整傾斜角度,而供進行工件之傾斜加工,惟,此等兩軸頭主軸價格高昂,且部分兩軸頭主軸的體積較大,無法置入環形零件內側進行加工,空間、使用範圍有所限制,本發明不需使用此等價格高昂之主軸即 可獲致前述功效,更顯得本發明具經濟效益,且無體積較大之兩軸頭主軸空間、使用範圍受到限制的缺點。 It must be mentioned that although the two-axis spindles of some of the conventional high-end processing equipment may be allowed to rotate and adjust the inclination angle at the same time for the tilt processing of the workpiece, these two-axis spindles are expensive, and some two-axis spindles The head spindle has a relatively large volume and cannot be placed inside the ring part for processing. The space and use range are limited. The present invention does not need to use these expensive spindles. The aforementioned effects can be obtained, and it is even more obvious that the present invention has economic benefits, and does not have the disadvantages of the large-volume two-axis head spindle space and the limited use range.
以上所述僅為本發明的二較佳實施例而已,並非用以限制本發明,任何所屬技術領域中具通常知識者,在不脫離本發明之精神和範圍內,當可作些許之修改、更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The above are only two preferred embodiments of the present invention, and are not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field can make some modifications without departing from the spirit and scope of the present invention. Modifications and modifications, therefore, the scope of protection of the present invention shall be subject to the scope of the attached patent application.
10:加工機構 10: Processing mechanism
1:環形零件 1: Ring parts
2:加工機 2: Processing machine
3:工作台 3: workbench
4:頭部本體 4: Head body
12:傾斜機構 12: Tilt mechanism
14:旋轉式工作台 14: Rotating table
16:附加頭 16: additional header
18:刀具 18: Tool
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TW109111107A TWI747222B (en) | 2020-03-31 | 2020-03-31 | Processing mechanism for circular parts of disc knitting machine |
CN202010392663.8A CN113458789A (en) | 2020-03-31 | 2020-05-11 | Processing method and processing mechanism for circular parts of circular knitting machine |
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TW109111107A TWI747222B (en) | 2020-03-31 | 2020-03-31 | Processing mechanism for circular parts of disc knitting machine |
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US8887361B2 (en) * | 2009-10-29 | 2014-11-18 | Dalian Kede Numerical Control Co., Ltd | Vertical turning-milling complex machining center |
EP2708312B1 (en) * | 2012-06-15 | 2014-12-17 | Yamazaki Mazak Corporation | Machining center |
CN208147322U (en) * | 2017-12-29 | 2018-11-27 | 山东豪迈机械科技股份有限公司 | Multi-functional compound gantry machining center and system |
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EP1534456B1 (en) * | 2002-09-03 | 2013-04-10 | Kennametal Inc. | Toolholder |
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CN204818798U (en) * | 2015-07-28 | 2015-12-02 | 巨力精密设备制造(东莞)有限公司 | Multi-angle processing fixture |
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US8887361B2 (en) * | 2009-10-29 | 2014-11-18 | Dalian Kede Numerical Control Co., Ltd | Vertical turning-milling complex machining center |
EP2708312B1 (en) * | 2012-06-15 | 2014-12-17 | Yamazaki Mazak Corporation | Machining center |
CN208147322U (en) * | 2017-12-29 | 2018-11-27 | 山东豪迈机械科技股份有限公司 | Multi-functional compound gantry machining center and system |
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