TWI746220B - Laser cleaning apparatus and method - Google Patents
Laser cleaning apparatus and method Download PDFInfo
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- TWI746220B TWI746220B TW109136453A TW109136453A TWI746220B TW I746220 B TWI746220 B TW I746220B TW 109136453 A TW109136453 A TW 109136453A TW 109136453 A TW109136453 A TW 109136453A TW I746220 B TWI746220 B TW I746220B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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Abstract
Description
本揭露是關於一種清潔技術,特別是指一種用於清潔物件之雷射清潔裝置及方法。This disclosure relates to a cleaning technology, in particular to a laser cleaning device and method for cleaning objects.
晶圓針測機可判斷積體電路(IC)之品質優劣並節省封裝之成本,目前半導體公司主要以機械式研磨探針來恢復探針卡(試片)之電性,因探針卡之探針之間的高低差易有撞針風險,希望能導入雷射清潔之技術。The wafer probe tester can judge the quality of integrated circuits (IC) and save the cost of packaging. At present, semiconductor companies mainly use mechanical grinding probes to restore the electrical properties of the probe card (test strip). The height difference between the probes is prone to the risk of hitting the needle. Hopefully, laser cleaning technology can be introduced.
又,以雷射光束對探針卡進行清潔,清潔後會於探針卡之針尖產生氧化錫(SnO 2),氧化錫會影響探針卡之電性,仍需搭配機械磨針進行氧化錫之剝除。惟,接觸式機械研磨無法進行高密度(直徑<30μm)之探針卡清潔,且接觸式清潔方式不符合積體電路製程之需求。因此,期望能以雷射方式來清潔探針卡,以便消除因探針之間的高低差易有撞針風險之問題。 In addition, the probe card is cleaned with a laser beam. After cleaning, tin oxide (SnO 2 ) will be generated at the tip of the probe card. Tin oxide will affect the electrical properties of the probe card. It is still necessary to use a mechanical grinding pin for tin oxide The stripping. However, contact-type mechanical polishing cannot clean high-density (diameter <30μm) probe cards, and the contact-type cleaning method does not meet the requirements of the integrated circuit manufacturing process. Therefore, it is expected that the probe card can be cleaned by a laser method, so as to eliminate the risk of strikers due to the height difference between the probes.
另外,在積體電路製程之設備中,因探針卡保持固定不動,故需以雷射光束於積體電路製程之設備中傳導及進行飛行光路。但探針卡之探針與線路兩者皆位於載體之同一側,且探針彼此之間距(或探針與線路之間距)愈來愈小,故以雷射光束清潔探針卡之探針時,雷射光束容易清潔或傷害到探針卡之線路,導致探針卡之線路經雷射光束多次清潔後會被清除掉,從而影響探針卡之正常使用或線路之正常運作。In addition, in the equipment of the integrated circuit manufacturing process, because the probe card remains fixed, it is necessary to use the laser beam to conduct the flying light path in the equipment of the integrated circuit manufacturing process. However, both the probe and the circuit of the probe card are located on the same side of the carrier, and the distance between the probes (or the distance between the probe and the circuit) is getting smaller and smaller, so the laser beam is used to clean the probe of the probe card When the laser beam is easy to clean or damage the circuit of the probe card, the circuit of the probe card will be removed after being cleaned by the laser beam for many times, which will affect the normal use of the probe card or the normal operation of the circuit.
因此,如何提供一種創新之雷射清潔技術,以利於界定雷射光束投影至物件(如試片或探針卡等)上之圖案,或者能將雷射光束較精準地聚焦於物件之清潔部位(如試片或探針卡之探針等),抑或者能避免或降低傷害物件之非清潔部位(如試片或探針卡之線路或薄膜電阻等),實已成為本領域技術人員之一大課題。Therefore, how to provide an innovative laser cleaning technology to help define the pattern of the laser beam projected on the object (such as a test strip or probe card, etc.), or to accurately focus the laser beam on the cleaning part of the object (Such as test strip or probe card probe, etc.), or can avoid or reduce damage to the non-clean parts of the object (such as the test strip or probe card circuit or thin film resistance, etc.), has become a skilled person in the art A big subject.
本揭露提供一種雷射清潔裝置雷射清潔裝置及方法,能界定雷射光束投影至物件(如試片或探針卡等)上之圖案,或者能將雷射光束較精準地聚焦於物件之清潔部位(如試片或探針卡之探針等),抑或者能避免或降低傷害物件之非清潔部位(如試片或探針卡之線路或薄膜電阻等)。The present disclosure provides a laser cleaning device and a laser cleaning device and method, which can define the pattern of the laser beam projected on an object (such as a test strip or a probe card, etc.), or can focus the laser beam more accurately on the object Clean parts (such as test strips or probes of probe cards, etc.), or non-clean parts that can avoid or reduce damage to objects (such as test strips or probe card circuits or thin-film resistors, etc.).
本揭露之雷射清潔裝置包括:雷射模組,係提供一雷射光束;波長切換模組,係依據來自雷射模組之雷射光束輸出具有第一波長之第一雷射光束或具有不同於第一波長之第二波長之第二雷射光束;光罩模組,係具有至少一通孔,且光罩模組之至少一通孔用以界定具有第一波長之第一雷射光束或具有第二波長之第二雷射光束投影至物件上之圖案;以及鏡組切換模組,係具有第一鏡組與第二鏡組,且鏡組切換模組之第一鏡組與第二鏡組分別匹配於具有第一波長之第一雷射光束與具有第二波長之第二雷射光束,其中,具有第一波長之第一雷射光束通過光罩模組之至少一通孔與鏡組切換模組之第一鏡組而投影至物件上以清潔物件,且波長切換模組將具有第一波長之第一雷射光束切換成具有第二波長之第二雷射光束,進而將具有第二波長之第二雷射光束通過光罩模組之至少一通孔與鏡組切換模組之第二鏡組而投影至物件上以清潔物件。The laser cleaning device of the present disclosure includes: a laser module, which provides a laser beam; a wavelength switching module, which outputs a first laser beam with a first wavelength or has a A second laser beam with a second wavelength different from the first wavelength; the mask module has at least one through hole, and at least one through hole of the mask module is used to define the first laser beam with the first wavelength or A pattern projected on the object by a second laser beam with a second wavelength; and a lens group switching module having a first lens group and a second lens group, and the first lens group and the second lens group of the lens group switching module The mirror group is respectively matched with a first laser beam having a first wavelength and a second laser beam having a second wavelength, wherein the first laser beam having the first wavelength passes through at least one through hole and the mirror of the mask module The first lens group of the group switching module is projected onto the object to clean the object, and the wavelength switching module switches the first laser beam with the first wavelength to the second laser beam with the second wavelength, and then will have The second laser beam of the second wavelength passes through at least one through hole of the mask module and the second lens group of the lens group switching module to be projected onto the object to clean the object.
本揭露之雷射清潔方法包括:由雷射模組提供一雷射光束;由波長切換模組依據來自雷射模組之雷射光束輸出具有第一波長之第一雷射光束,以將具有第一波長之第一雷射光束通過光罩模組之至少一通孔與鏡組切換模組之第一鏡組而投影至物件上以清潔物件,其中,光罩模組之至少一通孔用以界定具有第一波長之第一雷射光束投影至物件上之圖案,且鏡組切換模組之第一鏡組匹配於具有第一波長之第一雷射光束;以及由波長切換模組將具有第一波長之第一雷射光束切換成具有不同於第一波長之第二波長之第二雷射光束,以將具有第二波長之第二雷射光束通過光罩模組之至少一通孔與鏡組切換模組之第二鏡組而投影至物件上以清潔物件,其中,光罩模組之至少一通孔用以界定具有第二波長之第二雷射光束投影至物件上之圖案,且鏡組切換模組之第二鏡組匹配於具有第二波長之第二雷射光束。The laser cleaning method of the present disclosure includes: a laser beam is provided by a laser module; the wavelength switching module outputs a first laser beam with a first wavelength according to the laser beam from the laser module, so that The first laser beam of the first wavelength passes through at least one through hole of the mask module and the first lens group of the lens group switching module to be projected onto the object to clean the object, wherein at least one through hole of the mask module is used for Define the pattern of the first laser beam with the first wavelength projected on the object, and the first lens group of the lens group switching module matches the first laser beam with the first wavelength; and the wavelength switching module will have The first laser beam with the first wavelength is switched to the second laser beam with a second wavelength different from the first wavelength to pass the second laser beam with the second wavelength through at least one through hole of the mask module and The second lens group of the lens group switching module is projected onto the object to clean the object, wherein at least one through hole of the mask module is used to define a pattern projected on the object by a second laser beam with a second wavelength, and The second lens group of the lens group switching module matches the second laser beam with the second wavelength.
為讓本揭露之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明。在以下描述內容中將部分闡述本揭露之額外特徵及優點,且此等特徵及優點將部分自所述描述內容顯而易見,或可藉由對本揭露之實踐習得。本揭露之特徵及優點借助於在申請專利範圍中特別指出的元件及組合來認識到並達到。應理解,前文一般描述與以下詳細描述兩者均僅為例示性及解釋性的,且不欲約束本揭露所主張之範圍。In order to make the above-mentioned features and advantages of the present disclosure more comprehensible, embodiments are specifically described below in conjunction with the accompanying drawings. In the following description, the additional features and advantages of the present disclosure will be partially explained, and these features and advantages will be partly obvious from the description, or can be learned through the practice of the present disclosure. The features and advantages of the present disclosure are realized and achieved by means of the elements and combinations specifically pointed out in the scope of the patent application. It should be understood that both the foregoing general description and the following detailed description are only illustrative and explanatory, and are not intended to limit the scope of the present disclosure.
以下藉由特定的具體實施形態說明本揭露之實施方式,熟悉此技術之人士可由本說明書所揭示之內容輕易地了解本揭露之其他優點與功效,亦可藉由其他不同的具體實施形態加以施行或應用。The following describes the implementation of the present disclosure through specific specific implementations. Those familiar with this technology can easily understand the other advantages and effects of the present disclosure from the content disclosed in this specification, and can also be implemented by other different specific implementations. Or apply.
圖1A與圖1B為本揭露之雷射清潔裝置1之實施例示意圖,圖2為本揭露圖1A或圖1B之雷射清潔裝置1中有關光罩模組40、第一鏡組(lens)51、第二鏡組52、吸嘴模組60與物件70等之放大示意圖。1A and 1B are schematic diagrams of an embodiment of the
如圖1A、圖1B與圖2所示,雷射清潔裝置1係至少包括雷射模組10、波長切換模組20、光罩模組40與鏡組切換模組50,亦可進一步包括光路傳導模組30、吸嘴模組60、控制模組80或移動模組90。光罩模組40可依序對應至鏡組切換模組50、吸嘴模組60與物件70,且鏡組切換模組50可位於光罩模組40與吸嘴模組60之間,但不以此為限。As shown in FIGS. 1A, 1B and 2, the
雷射模組10可為雷射產生器或雷射發射器等,如紫外光雷射器、綠光雷射器、近紅外光雷射器或遠紅外光雷射器。光路傳導模組30可為一個光學元件A3、多個光學元件A1-A3(如反光鏡之光學鏡片)、導光臂、光纖或其任意組合等。鏡組切換模組50(或稱為鏡片切換模組)可包含有第一鏡組51(或稱為第一鏡片)與第二鏡組52(或稱為第二鏡片),且第一鏡組51或第二鏡組52可為一個鏡片或由多個鏡片(如凸透鏡、凹透鏡)所組成。吸嘴模組60可為吸氣式吸嘴、吹氣式吸嘴、或吸氣加吹氣式吸嘴等。吸嘴模組60之開口61可為開孔或孔洞等。控制模組80可為控制器、控制晶片、處理器(如微處理器/中央處理器)、電腦、伺服器(如網路/雲端電腦)、控制軟體或其任意組合等。移動模組90可為移動平台、移動件或可移動之承載平台等。但是,本揭露並不以此為限。The
雷射模組10可提供(發射)一(如單一)雷射光束L,且波長切換模組20可依據來自雷射模組10之雷射光束L輸出具有第一波長之第一雷射光束L1或具有不同於第一波長之第二波長之第二雷射光束L2。例如,雷射光束L為具有波長1064nm(奈米)之紅外光雷射光束,具有第一波長之第一雷射光束L1為具有波長532nm(奈米)之綠光雷射光束,而具有第二波長之第二雷射光束L2為具有波長1064nm之紅外光雷射光束。The
光罩模組40可具有至少一或多個(如二、三或四個以上)通孔41,且光罩模組40之至少一通孔41用以界定或定義具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2投影至物件70上之圖案74(見圖4B)。鏡組切換模組50之第一鏡組51與第二鏡組52可分別對應(匹配)於具有第一波長之第一雷射光束L1與具有第二波長之第二雷射光束L2。光罩模組40之通孔41之形狀可配合物件70之清潔部位71之形狀,例如通孔41或清潔部位71之形狀為矩形、正方形、圓形、橢圓形、三角形、梯形、多邊形(如五邊形)、彎曲形(如C形、S形或L形)、漏斗形、規則形、不規則形等。物件70(如試片或探針卡)可以保持固定不動,並設置於吸嘴模組60及其開口61之上方。物件70可包含有清潔部位71(如試片或探針卡之多個探針等)、非清潔部位72(如試片或探針卡之電路或薄膜電阻等)與載體73(如基板、承載件、電路板等),清潔部位71與非清潔部位72相鄰(互相連接)並位於載體73之同一側(如下側)。The
具有第一波長之第一雷射光束L1可通過光罩模組40之至少一通孔41與鏡組切換模組50之第一鏡組51而投影至物件70上以(第一次)清潔物件70,且波長切換模組20可將具有第一波長之第一雷射光束L1切換成具有第二波長之第二雷射光束L2,進而將具有第二波長之第二雷射光束L2通過光罩模組40之至少一通孔41與鏡組切換模組50之第二鏡組52而投影至物件70上以(第二次或再次)清潔物件70。反之,具有第二波長之第二雷射光束L2亦可通過光罩模組40之至少一通孔41與鏡組切換模組50之第一鏡組51而投影至物件70上以(第一次)清潔物件70,且波長切換模組20可將具有第二波長之第二雷射光束L2切換成具有第一波長之第一雷射光束L1,進而將具有第一波長之第一雷射光束L1通過光罩模組40之至少一通孔41與鏡組切換模組50之第二鏡組52而投影至物件70上以(第二次或再次)清潔物件70。The first laser beam L1 with the first wavelength can pass through at least one through
物件70可為試片、探針卡或其它各種不同的物件,具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2可清潔物件70之清潔部位71。例如,具有第一波長之第一雷射光束L1可清潔試片或探針卡上之金屬髒污層(如錫Sn),且具有第二波長之第二雷射光束L2可清潔試片或探針卡上之氧化錫(SnO2),其中氧化錫(SnO2)可具有透明不導電之性質。The
波長切換模組20可至少具有一倍頻晶體23,以透過倍頻晶體23將雷射模組10所提供或發射之雷射光束L(如具有波長1064nm之紅外光光雷射光束)轉換成具有第一波長之第一雷射光束L1(如具有波長532nm之綠光雷射光束)。例如,波長切換模組20可依序具有反射鏡21、反射鏡22、倍頻晶體23、透鏡24、反射鏡25與反射鏡26,且雷射模組10所提供或發射之雷射光束L經由反射鏡21與反射鏡22至倍頻晶體23以產生具有第一波長之第一雷射光束L1,再將具有第一波長之第一雷射光束L1經由透鏡24之發散角補償後,接著依序經由反射鏡25與反射鏡26輸出具有第一波長之第一雷射光束L1至光學元件A1或光路傳導模組30。The
光罩模組40可具有多個相同或不同形狀之通孔41,光罩模組40之多個通孔41分別對應至物件70之多個清潔部位71(如試片或探針卡之多個探針),且一個通孔41可以對應至少一個清潔部位71。同時,具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2可通過光罩模組40之至少一通孔41以投影至物件70之清潔部位71,而未投影或減小投影至物件70之非清潔部位72(如試片或探針卡之線路或薄膜電阻)。The
鏡組切換模組50可透過平移器(如平移機構或水平移動器,圖未示)之平移方式或旋轉器(如旋轉機構或水平旋轉器,圖未示)之旋轉方式切換第一鏡組51與第二鏡組52,以將第一鏡組51或第二鏡組52調整至光罩模組40與物件70之間。The lens
鏡組切換模組50之第一鏡組51之波長可相同或匹配於第一雷射光束L1之第一波長,且鏡組切換模組50之第二鏡組51之波長可相同或匹配於第二雷射光束L2之第二波長。例如,鏡組切換模組50之第一鏡組51與第二鏡組52分別為具有波長532nm之鏡組與具有波長1064nm之鏡組,第一雷射光束L1之第一波長與第二雷射光束L2之第二波長分別波長532nm與波長1064nm。The wavelength of the
光路傳導模組30可將波長切換模組20所切換之具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2傳導至光罩模組40(通孔41),以使具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2依序通過光罩模組40(通孔41)、鏡組切換模組50(第一鏡組51或第二鏡組52)與吸嘴模組60而投影至物件70上。同時,吸嘴模組60可排除具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2在清潔物件70時所產生或落下之粉塵或碎屑。The optical
波長切換模組20可將具有第一波長之第一雷射光束L1切換成具有第二波長之第二雷射光束L2而產生切換訊號B,以由控制模組80依據波長切換模組20所產生之切換訊號B激發鏡組切換模組50,俾由鏡組切換模組50將位於光罩模組40與物件70之間的第一鏡組51切換成第二鏡組52。反之,波長切換模組20亦可將具有第二波長之第二雷射光束L2切換成具有第一波長之第一雷射光束L1而產生切換訊號B,以由控制模組80依據波長切換模組20所產生之切換訊號B激發鏡組切換模組50,俾由鏡組切換模組50將位於光罩模組40與物件70之間的第二鏡組52切換成第一鏡組51。The
光罩模組40、鏡組切換模組50與吸嘴模組60可依序位於移動模組90上(如上方)或連接移動模組90,以由移動模組90移動光罩模組40、鏡組切換模組50與吸嘴模組60,俾使具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2依序通過光罩模組40(通孔41)、鏡組切換模組50(第一鏡組51或第二鏡組52)、吸嘴模組60(開口61)而對應至物件70之清潔部位71(如試片或探針卡之探針)。The
圖3為本揭露之雷射清潔方法之流程示意圖,並參閱圖1A、圖1B與圖2予以說明。同時,此雷射清潔方法之主要內容如下,其餘內容相同於上述圖1A、圖1B與圖2之說明,於此不再重覆敘述。FIG. 3 is a schematic flow diagram of the laser cleaning method disclosed in the disclosure, and is described with reference to FIG. 1A, FIG. 1B and FIG. 2. At the same time, the main content of this laser cleaning method is as follows, and the rest of the content is the same as the above description of FIG. 1A, FIG. 1B and FIG. 2, and will not be repeated here.
如圖3之步驟S1與圖1A所示,由雷射模組10提供或發射一(如單一)雷射光束L(如具有波長1064nm之紅外光光雷射光束)。As shown in step S1 of FIG. 3 and FIG. 1A, the
如圖3之步驟S2與圖1A所示,由波長切換模組20依據來自雷射模組10之雷射光束L輸出具有第一波長之第一雷射光束L1(如具有波長532nm之綠光雷射光束),以將具有第一波長之第一雷射光束L1通過光罩模組40之至少一(如三個)通孔41與鏡組切換模組50之第一鏡組51而投影至物件70上以(第一次)清潔物件70。光罩模組40之至少一通孔41用以界定或定義具有第一波長之第一雷射光束L1投影至物件70上之圖案74(見圖4B),且鏡組切換模組50之第一鏡組51匹配(對應)於具有第一波長之第一雷射光束L1。As shown in step S2 of FIG. 3 and FIG. 1A, the
如圖3之步驟S3與圖1B所示,由波長切換模組20將反射鏡21由傾斜方向(如45度角)轉成水平方向,以將具有第一波長之第一雷射光束L1切換成具有不同於第一波長之第二波長之第二雷射光束L2(如具有波長1064nm之紅外光光雷射光束),俾將具有第二波長之第二雷射光束L2通過光罩模組40之至少一通孔41與鏡組切換模組50之第二鏡組52而投影至物件70上以(第二次或再次)清潔物件70。光罩模組40之至少一通孔41亦用以界定或定義具有第二波長之第二雷射光束L2投影至物件70上之圖案74(見圖4B),且鏡組切換模組50之第二鏡組52匹配或對應於具有第二波長之第二雷射光束L2。As shown in step S3 of FIG. 3 and FIG. 1B, the
雷射清潔方法可包括由波長切換模組20之倍頻晶體23將雷射模組10所提供或發射之雷射光束L轉換成具有第一波長之第一雷射光束L1,亦可包括由鏡組切換模組50透過平移方式或旋轉方式切換第一鏡組51與第二鏡組52,以將第一鏡組51或第二鏡組52調整至光罩模組40與物件70之間。The laser cleaning method may include converting the laser beam L provided or emitted by the
具有第一波長之第一雷射光束L1與具有第二波長之第二雷射光束L2可分別為具有波長532nm之綠光雷射光束與具有波長1064nm之紅外光雷射光束,且鏡組切換模組50(鏡片切換模組)之第一鏡組51(第一鏡片)與第二鏡組52(第二鏡片)可分別為具有波長532nm之鏡組(鏡片)與具有波長1064nm之鏡組(鏡片)。The first laser beam L1 with the first wavelength and the second laser beam L2 with the second wavelength can be a green laser beam with a wavelength of 532nm and an infrared laser beam with a wavelength of 1064nm, respectively, and the mirror group is switched The first lens group 51 (first lens) and the second lens group 52 (second lens) of the module 50 (lens switching module) can be a lens group (lens) with a wavelength of 532nm and a lens group with a wavelength of 1064nm, respectively (lens).
雷射清潔方法可包括由光路傳導模組30將波長切換模組20所切換之具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2傳導至光罩模組40(通孔41),以使具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2依序通過光罩模組40(通孔41)與鏡組切換模組50(第一鏡組51或第二鏡組52)而投影至物件70上。The laser cleaning method may include transmitting the first laser beam L1 with the first wavelength or the second laser beam L2 with the second wavelength switched by the
雷射清潔方法可包括由吸嘴模組60排除具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2在清潔物件70時所產生或落下之粉塵或碎屑。The laser cleaning method may include the
雷射清潔方法可包括由波長切換模組20將具有第一波長之第一雷射光束L1切換成具有第二波長之第二雷射光束L2而產生切換訊號B,以由控制模組80依據波長切換模組20所產生之切換訊號B激發鏡組切換模組50,俾由鏡組切換模組50將位於光罩模組40與物件70之間的第一鏡組51切換成第二鏡組52。The laser cleaning method may include the
光罩模組40與鏡組切換模組50可位於移動模組90上或連接移動模組90,以由移動模組90移動光罩模組40與鏡組切換模組50,俾使具有第一波長之第一雷射光束L1或具有第二波長之第二雷射光束L2通過光罩模組40與鏡組切換模組50而對應至物件70之清潔部位71。The
圖4A為本揭露中使用第一鏡組51分別搭配由波長切換模組20所切換之具有第一波長之第一雷射光束L1與具有第二波長之第二雷射光束L2時,第一雷射光束L1與第二雷射光束L2之誤差之示意圖,並參閱圖1A、圖1B與圖2予以說明。FIG. 4A shows that when the
如圖4A所示,當使用第一鏡組51(如具有波長532nm之鏡組)分別搭配具有第一波長之第一雷射光束L1(如具有波長532nm之綠光雷射光束)與具有第二波長之第二雷射光束L2(如具有波長1064nm之紅外光雷射光束)時,光罩模組40之通孔41之寬度W1與間距P1分別為例如1.2mm(釐米)及3.6mm,具有第一波長之第一雷射光束L1投影在物件70上之圖案74之寬度W2與間距P2分別為例如1.21mm及3.82mm,且具有第二波長之第二雷射光束L2投影在物件70上之圖案74之寬度W3與間距P3分別為例如1.24mm及4.24mm。因此,第一雷射光束L1所投影之圖案74之寬度W2與第二雷射光束L2所投影之圖案74之寬度W3兩者之誤差約為2.4%,且第一雷射光束L1所投影之圖案74之間距P2與第二雷射光束L2所投影之圖案74之間距P3兩者之誤差約為9.9%。As shown in FIG. 4A, when a first lens group 51 (such as a lens group with a wavelength of 532nm) is used to match a first laser beam L1 with a first wavelength (such as a green laser beam with a wavelength of 532nm) and a first laser beam L1 with a wavelength of 532nm, respectively When the second laser beam L2 with two wavelengths (for example, an infrared laser beam with a wavelength of 1064nm), the width W1 and the pitch P1 of the through
圖4B為本揭露中使用由鏡組切換模組50所切換之第一鏡組51與第二鏡組52分別搭配由波長切換模組20所切換之具有第一波長之第一雷射光束L1與具有第二波長之第二雷射光束L2時,第一雷射光束L1與第二雷射光束L2之誤差之示意圖,並參閱圖1A、圖1B與圖2予以說明。4B shows the use of the
如圖4B所示,當使用第一鏡組51(如具有波長532nm之鏡組)與第二鏡組52(如具有波長1064nm之鏡組)分別搭配具有第一波長之第一雷射光束L1(如具有波長532nm之綠光雷射光束)與具有第二波長之第二雷射光束L2(如具有波長1064nm之紅外光雷射光束)時,光罩模組40之通孔41之寬度W1與間距P1分別為例如1.2mm及3.6mm,具有第一波長之第一雷射光束L1投影在物件70上之圖案74之寬度W2與間距P2分別為例如1.21mm及3.82mm,且具有第二波長之第二雷射光束L2投影在物件70上之圖案74之寬度W3與間距P3分別為例如1.22mm及3.89mm。因此,第一雷射光束L1所投影之圖案74之寬度W2與第二雷射光束L2所投影之圖案74之寬度W3兩者之誤差約為0.82%,且第一雷射光束L1所投影之圖案74之間距P2與第二雷射光束L2所投影之圖案74之間距P3兩者之誤差約為1.8%。As shown in FIG. 4B, when the first lens group 51 (for example, a lens group with a wavelength of 532 nm) and a second lens group 52 (for example, a lens group with a wavelength of 1064 nm) are used to match the first laser beam L1 with the first wavelength, respectively (Such as a green laser beam with a wavelength of 532nm) and a second laser beam L2 with a second wavelength (such as an infrared laser beam with a wavelength of 1064nm), the width W1 of the through
可見,如圖4A所示,當使用第一鏡組51分別搭配具有第一波長之第一雷射光束L1與具有第二波長之第二雷射光束L2時,第一雷射光束L1所投影之圖案74之寬度W2與第二雷射光束L2所投影之圖案74之寬度W3兩者之誤差約為2.4%(小於3%),且第一雷射光束L1所投影之圖案74之間距P2與第二雷射光束L2所投影之圖案74之間距P3兩者之誤差約為9.9%(大於3%),故此種搭配方式會使得第一雷射光束L1所投影之圖案74之間距P2與第二雷射光束L2所投影之圖案74之間距P3兩者之誤差較大(如大於3%),因而非屬於較佳之搭配方式,亦容易造成第一雷射光束L1或第二雷射光束L2投影至物件70之非清潔部位72而加以清除或傷害。It can be seen that, as shown in FIG. 4A, when the
相對地,如圖4B所示,當使用第一鏡組51與第二鏡組52分別搭配具有第一波長之第一雷射光束L1與具有第二波長之第二雷射光束L2時,第一雷射光束L1所投影之圖案74之寬度W2與第二雷射光束L2所投影之圖案74之寬度W3兩者之誤差約為0.82%(小於3%),且第一雷射光束L1所投影之圖案74之間距P2與第二雷射光束L2所投影之圖案74之間距P3兩者之誤差約為1.8%(小於3%),故此種搭配方式會使得第一雷射光束L1所投影之圖案74之間距P2與第二雷射光束L2所投影之圖案74之間距P3兩者之誤差較小(如小於3%),因而屬於較佳之搭配方式,亦不易造成第一雷射光束L1或第二雷射光束L2投影至物件70之非清潔部位72而加以清除或傷害。In contrast, as shown in FIG. 4B, when the
圖5為本揭露中分別使用具有第一波長之第一雷射光束L1與具有第二波長之第二雷射光束L2清潔物件70(如試片或探針卡之探針)後所形成之影像圖,並參閱圖1A、圖1B與圖2予以說明。FIG. 5 is the result of cleaning an object 70 (such as a test strip or a probe of a probe card) using a first laser beam L1 having a first wavelength and a second laser beam L2 having a second wavelength in the disclosure. Image map, and refer to Fig. 1A, Fig. 1B and Fig. 2 for description.
如圖5之左側所示,物件70(如試片或探針卡之探針)之表面具有金屬髒污層(如錫Sn)。又,如圖5之中間所示,以具有第一波長之第一雷射光束L1第一次清潔物件70之表面上之金屬髒污層(如錫Sn)後,物件70之表面上形成有氧化錫(SnO
2)。然後,如圖5之右側所示,以具有第二波長之第二雷射光束L2第二次清潔物件70之後,物件之表面上之氧化錫(SnO
2)隨之下降。
As shown on the left side of FIG. 5, the surface of the object 70 (such as the test strip or the probe of the probe card) has a metal dirty layer (such as tin Sn). In addition, as shown in the middle of FIG. 5, after the first laser beam L1 with the first wavelength is used to clean the metal dirt layer (such as tin Sn) on the surface of the
綜上,本揭露之雷射清潔裝置及方法可至少具有下列特色、優點或技術功效。In summary, the laser cleaning device and method of the present disclosure can at least have the following features, advantages or technical effects.
一、本揭露之波長切換模組可依據雷射模組之雷射光束輸出具有第一波長之第一雷射光束或具有第二波長之第二雷射光束,且鏡組切換模組之第一鏡組與第二鏡組分別匹配或對應於第一雷射光束與第二雷射光束,故第一雷射光束或第二雷射光束通過光罩模組之通孔與第一鏡組(第二鏡組)來清潔物件時,光罩模組之通孔有利於界定或定義具有第一雷射光束或第二雷射光束投影至物件(如試片或探針卡等)上之圖案,且第一雷射光束或第二雷射光束亦能較精準地聚焦於物件之清潔部位(如試片或探針卡之探針)上。1. The wavelength switching module of the present disclosure can output the first laser beam with the first wavelength or the second laser beam with the second wavelength according to the laser beam of the laser module, and the second laser beam of the lens group switching module A lens group and a second lens group match or correspond to the first laser beam and the second laser beam, so the first laser beam or the second laser beam passes through the through hole of the mask module and the first lens group (Second lens group) When cleaning the object, the through hole of the mask module is helpful to define or define the first laser beam or the second laser beam projected onto the object (such as test strip or probe card, etc.) Patterns, and the first laser beam or the second laser beam can be more accurately focused on the clean part of the object (such as the test piece or the probe of the probe card).
二、本揭露中具有第一波長之第一雷射光束或具有第二波長之第二雷射光束可通過光罩模組之至少一或多個通孔以投影至物件之至少一或多個清潔部位(如試片或探針卡之探針),而未投影或減小投影至物件之非清潔部位(如試片或探針卡之線路或薄膜電阻),故能在清潔物件之清潔部位時,有利於避免或降低傷害物件之非清潔部位,使物件之非清潔部位能正常使用或運作。2. In the present disclosure, the first laser beam with the first wavelength or the second laser beam with the second wavelength can pass through at least one or more through holes of the mask module to project to at least one or more of the object Clean parts (such as the probe of the test strip or probe card), but not project or reduce the projection to the non-clean part of the object (such as the circuit or film resistance of the test strip or probe card), so it can be cleaned in the clean object It is helpful to avoid or reduce damage to the non-clean parts of the object, so that the non-clean parts of the object can be used or operated normally.
三、本揭露中使用由鏡組切換模組所切換之第一鏡組與第二鏡組分別搭配由波長切換鏡組所切換之具有第一波長之第一雷射光束與具有第二波長之第二雷射光束時,此種搭配方式會使得第一雷射光束所投影之圖案之間距與第二雷射光束所投影之圖案之間距兩者之誤差較小(如小於3%),因而屬於較佳之搭配方式,亦不易造成第一雷射光束或第二雷射光束投影至物件之非清潔部位而加以清除或傷害。3. In this disclosure, the first lens group and the second lens group switched by the lens group switching module are respectively matched with the first laser beam with the first wavelength and the laser beam with the second wavelength switched by the wavelength switching lens group. In the case of the second laser beam, this matching method will make the error between the distance between the patterns projected by the first laser beam and the distance between the patterns projected by the second laser beam smaller (for example, less than 3%). It is a better matching method, and it is not easy to cause the first laser beam or the second laser beam to be projected to the non-clean part of the object to be removed or damaged.
四、本揭露中具有第一波長之第一雷射光束能清潔物件之表面上之金屬髒污層(如錫Sn),且具有第二波長之第二雷射光束能清潔物件之表面上之氧化錫(SnO 2)。 4. In the present disclosure, the first laser beam with the first wavelength can clean the dirty metal layer (such as tin Sn) on the surface of the object, and the second laser beam with the second wavelength can clean the surface of the object Tin oxide (SnO 2 ).
五、本揭露之雷射清潔裝置及方法除能用於清潔試片或探針卡外,亦能用於清潔各種不同的物件,例如半導體裝置、積體電路、電路板、主機板或其它物件。5. The laser cleaning device and method disclosed in the present disclosure can be used to clean test strips or probe cards as well as various objects, such as semiconductor devices, integrated circuits, circuit boards, motherboards or other objects .
上述實施形態僅例示性說明本揭露之原理、特點及其功效,並非用以限制本揭露之可實施範疇,任何熟習此項技藝之人士均能在不違背本揭露之精神及範疇下,對上述實施形態進行修飾與改變。任何使用本揭露所揭示內容而完成之等效改變及修飾,均仍應為申請專利範圍所涵蓋。因此,本揭露之權利保護範圍,應如申請專利範圍所列。The above implementation forms are only illustrative of the principles, features and effects of this disclosure, and are not intended to limit the scope of implementation of this disclosure. Anyone who is familiar with this technique can deal with the above without violating the spirit and scope of this disclosure. Modifications and changes to the implementation form. Any equivalent changes and modifications made using the content disclosed in this disclosure should still be covered by the scope of the patent application. Therefore, the scope of protection of the rights disclosed in this disclosure should be as listed in the scope of the patent application.
1:雷射清潔裝置
10:雷射模組
20:波長切換模組
21、22、25、26:反射鏡
23:倍頻晶體
24:透鏡
30:光路傳導模組
40:光罩模組
41:通孔
50:鏡組切換模組
51:第一鏡組
52:第二鏡組
60:吸嘴模組
61:開口
70:物件
71:清潔部位
72:非清潔部位
73:載體
74:圖案
80:控制模組
90:移動模組
A1、A2、A3:光學元件
B:切換訊號
L:雷射光束
L1:第一雷射光束
L2:第二雷射光束
P1、P2、P3:間距
S1至S4:步驟
W1、W2、W3:寬度1: Laser cleaning device
10: Laser module
20:
圖1A與圖1B為本揭露之雷射清潔裝置之實施例示意圖; 圖2為本揭露圖1A或圖1B之雷射清潔裝置中有關光罩模組、第一/第二鏡組、吸嘴模組與物件等之放大示意圖; 圖3為本揭露之雷射清潔方法之流程示意圖; 圖4A為本揭露中使用第一鏡組分別搭配由波長切換鏡組所切換之具有第一波長之第一雷射光束與具有第二波長之第二雷射光束時,第一雷射光束與第二雷射光束之誤差之示意圖; 圖4B為本揭露中使用由鏡組切換模組所切換之第一鏡組與第二鏡組分別搭配由波長切換鏡組所切換之具有第一波長之第一雷射光束與具有第二波長之第二雷射光束時,第一雷射光束與第二雷射光束之誤差之示意圖;以及 圖5為本揭露中分別使用具有第一波長之第一雷射光束與具有第二波長之第二雷射光束清潔物件後所形成之影像圖。 1A and 1B are schematic diagrams of embodiments of the laser cleaning device disclosed in the disclosure; FIG. 2 is an enlarged schematic diagram showing the mask module, the first/second lens group, the nozzle module, and the object in the laser cleaning device of FIG. 1A or FIG. 1B; Figure 3 is a schematic flow diagram of the disclosed laser cleaning method; 4A shows the first laser beam with the first wavelength and the second laser beam with the second wavelength that are switched by the wavelength switching lens group in the first lens group in this disclosure, the first laser beam and Schematic diagram of the error of the second laser beam; FIG. 4B shows the first lens group and the second lens group switched by the lens group switching module used in the disclosure, respectively, with the first laser beam having the first wavelength and the second wavelength switched by the wavelength switching lens group. Schematic diagram of the error between the first laser beam and the second laser beam when the second laser beam is used; and FIG. 5 is an image diagram formed by using a first laser beam with a first wavelength and a second laser beam with a second wavelength to clean an object in the disclosure.
1:雷射清潔裝置 1: Laser cleaning device
10:雷射模組 10: Laser module
20:波長切換模組 20: Wavelength switching module
21、22、25、26:反射鏡 21, 22, 25, 26: mirror
23:倍頻晶體 23: Frequency doubling crystal
24:透鏡 24: lens
30:光路傳導模組 30: Optical path transmission module
40:光罩模組 40: Mask module
41:通孔 41: Through hole
50:鏡組切換模組 50: Mirror switch module
51:第一鏡組 51: The first mirror group
52:第二鏡組 52: Second lens group
60:吸嘴模組 60: Nozzle module
61:開口 61: opening
70:物件 70: Object
71:清潔部位 71: Clean parts
72:非清潔部位 72: non-clean parts
73:載體 73: Carrier
80:控制模組 80: control module
90:移動模組 90: mobile module
A1、A2、A3:光學元件 A1, A2, A3: optical components
B:切換訊號 B: Switch signal
L:雷射光束 L: Laser beam
L1:第一雷射光束 L1: The first laser beam
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TW201943486A (en) * | 2018-04-13 | 2019-11-16 | 財團法人工業技術研究院 | Laser cleaning apparatus and method |
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