TWI733352B - Soft sheet material feeding equipment and feeding method thereof - Google Patents
Soft sheet material feeding equipment and feeding method thereof Download PDFInfo
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Abstract
一種軟質片材供料設備及其供料方法,該軟質片材供料設備具有一機體,該機體包含一入料區、一第一移載區、一第二移載區與一取料區,該軟質片材供料設備係用以將至少一疊軟質片材自該入料區進入該機體,且該疊軟質片材經過一入料裝置至該第一移載區,而後一第一移載裝置帶動該疊軟質片材移動於該第二移載區中,一第二移載裝置帶動該疊軟質片材進入該取料區,再,一取料裝置使該疊軟質片材以單片或多片軟質片材的方式離開該機體。此供料設備取代人工分裝,有助提升分裝效率、節省人力成本以及提高分裝過程的正確度。 A soft sheet material feeding device and a feeding method thereof. The soft sheet material feeding device has a machine body including a feeding zone, a first transfer zone, a second transfer zone, and a reclaiming zone , The soft sheet feeding equipment is used to feed at least one stack of soft sheets from the feeding zone into the body, and the stack of soft sheets passes through a feeding device to the first transfer zone, and then a first The transfer device drives the stack of soft sheets to move in the second transfer zone, a second transfer device drives the stack of soft sheets into the reclaiming zone, and a reclaim device makes the stack of soft sheets Single or multiple soft sheets leave the body. This feeding equipment replaces manual sub-assembly, which helps to improve the efficiency of sub-assembly, save labor costs and improve the accuracy of the sub-assembly process.
Description
本發明係與供料設備有關;特別是指一種應用於軟質片材供料的設備。 The present invention is related to feeding equipment; in particular, it refers to a device applied to feeding soft sheets.
現有的軟質片材生產過程會先進行材料的切割成型,再進行切割成品檢查,而後進入包裝流程。此以口罩為例,口罩於生產過程中,會先進入一材料切割機,於材料切割機中成型口罩本體,口罩本體再進入一耳帶機,於耳帶機中附加二耳帶即成型該口罩,完成此環節後,該些口罩將進行品質檢查。 The existing soft sheet production process will first cut and shape the material, then inspect the cut product, and then enter the packaging process. Take a mask as an example. During the production process, the mask will first enter a material cutting machine, and the mask body will be formed in the material cutting machine. The mask body will then enter an ear strap machine. Add two ear straps to the ear strap machine to form the Masks, after completing this link, these masks will undergo quality inspection.
已知具有特殊功能的口罩,例如活性碳口罩或是奈米口罩,該些類型的軟質片材除了整疊包裝販賣之外,亦有單片或多片包裝販賣。在現有技術中,該些類型的軟質片材進入包裝流程大多採取人工的分片,亦即,該些類型的軟質片材於製造流程以整疊的方式輸出後,至包裝流程會以人工的方式將整疊的軟質片材分成單片、或2至5片軟質片材後,再於包裝機構中進行單片或多片軟質片材的包裝。然而在此分裝流程,易造成龐大的人力成本,耗費時間,故效率無法提升。此外,由人工分片亦有可能有計算錯誤的情形。 Known masks with special functions, such as activated carbon masks or nano masks, these types of soft sheets are sold in single or multi-piece packages in addition to being sold in packages. In the prior art, most of these types of soft sheets enter the packaging process by manual slicing, that is, after these types of soft sheets are output in a stack in the manufacturing process, the packaging process will be manually After the whole stack of soft sheets is divided into single sheets, or 2 to 5 sheets of soft sheets, the single sheet or multiple sheets of soft sheets are packaged in the packaging mechanism. However, in this sub-assembly process, it is easy to cause huge labor costs and time-consuming, so the efficiency cannot be improved. In addition, manual sharding may also have calculation errors.
有鑑於此,本發明之目的在於提供一種軟質片材供料設備及其供料方法,可自動化將一疊軟質片材分成單片軟質片材。 In view of this, the purpose of the present invention is to provide a flexible sheet material feeding device and a feeding method thereof, which can automatically divide a stack of flexible sheets into individual flexible sheets.
緣以達成上述目的,本發明提供的一種軟質片材供料設備,包含一入料區、一第一移載區、一第二移載區與一取料區。 In order to achieve the above objective, the present invention provides a soft sheet material feeding device, which includes a feeding zone, a first transfer zone, a second transfer zone, and a reclaiming zone.
該軟質片材供料設備於該入料區包含一入料裝置,該入料裝置具有一入料空間、及一入口與一出口分別連通該入料空間,該入料空間供放置至少一疊軟質片材,該至少一疊軟質片材包括一第一疊軟質片材。該軟質片材供料設備於該第一移載區包含一第一移載裝置,該第一移載裝置包括一載台與一驅動模組,該驅動模組帶動該載台於一第一位置與一第二位置之間往復移動,該第一位置對應該出口,該驅動模組帶動該載台移至該第一位置承接該第一疊軟質片材,而後移至該第二位置。 The soft sheet material feeding equipment includes a feeding device in the feeding area, the feeding device having a feeding space, and an inlet and an outlet respectively communicating with the feeding space, and the feeding space is provided for placing at least one stack Soft sheets, the at least one stack of soft sheets includes a first stack of soft sheets. The flexible sheet material feeding equipment includes a first transfer device in the first transfer area. The first transfer device includes a carrier and a driving module. The driving module drives the carrier on a first It moves back and forth between a position and a second position. The first position corresponds to the exit. The drive module drives the carrier to move to the first position to receive the first stack of soft sheets, and then to the second position.
該軟質片材供料設備於該第二移載區包含一第二移載裝置,該第二移載裝置包括一第一載板與一第一驅動模組,該第一載板位於該第二位置的一側;在該載台位於該第二位置時,該第一驅動模組帶動該第一載板穿入該第一疊軟質片材與該載台之間,而後頂起該第一疊軟質片材並向上移動,使該第一疊軟質片材的頂部位於一取料位置。該軟質片材供料設備於該取料區包含一取料裝置,該取料裝置包括至少一取料件,該至少一取料件係可於該取料位置與一出料位置之間往復移動,該至少一取料件自該取料位置取得該第一疊軟質片材之頂部的一片軟質片材後移動至該出料位置,且於該出料位置釋放該片軟質片材。 The soft sheet material feeding equipment includes a second transfer device in the second transfer area, the second transfer device includes a first carrier board and a first drive module, and the first carrier board is located on the first carrier board. One side of the second position; when the carrier is in the second position, the first drive module drives the first carrier to penetrate between the first stack of soft sheets and the carrier, and then lifts the first carrier A stack of soft sheets is moved upward so that the top of the first stack of soft sheets is located at a picking position. The soft sheet material supply equipment includes a reclaiming device in the reclaiming area, the reclaiming device includes at least one reclaiming member, and the at least one reclaiming member can reciprocate between the reclaiming position and a discharging position Move, the at least one take-out member obtains a soft sheet on the top of the first stack of soft sheets from the take-off position, moves to the discharge position, and releases the soft sheet at the discharge position.
本發明提供的軟質片材供料設備的供料方法,包含下列步驟: 將該載台移動至對應該出口的一第一位置,並將該第一疊軟質片材自該入料裝置移至該載台上;將載有該第一疊軟質片材的該載台移動至一第二位置;將該第一載板穿入該第一疊軟質片材與該載台之間,而後頂起該第一疊軟質片材並向上移動,使該第一疊軟質片材的頂部位於一取料位置;將一取料件移動至該取料位置,以取得該第一疊軟質片材之頂部的一片軟質片材;將該取料件移動至一出料位置後釋放該片軟質片材。 The feeding method of the soft sheet feeding equipment provided by the present invention includes the following steps: Move the carrier to a first position corresponding to the exit, and move the first stack of soft sheets from the feeding device to the carrier; move the carrier carrying the first stack of soft sheets Move to a second position; penetrate the first carrier plate between the first stack of soft sheets and the carrier, and then lift the first stack of soft sheets and move upward to make the first stack of soft sheets The top of the material is located at a reclaiming position; move a reclaiming member to the reclaiming position to obtain a soft sheet on the top of the first stack of soft sheets; after moving the reclaiming member to a discharging position Release the soft sheet.
本發明之效果在於,可將放置於入料空間中整疊的軟質片材分成單片供料,達到自動化分片之目的,不僅可以降低人力成本,提高分片效率,相較於人工分裝亦可提高單片軟質片材包裝的正確率。 The effect of the present invention is that the stack of soft sheets placed in the feeding space can be divided into single pieces for feeding, achieving the purpose of automatic slicing, not only can reduce labor costs, and improve the efficiency of slicing, compared with manual packing It can also improve the accuracy of single-piece soft sheet packaging.
〔本發明〕 〔this invention〕
100:軟質片材供料設備 100: Soft sheet feeding equipment
10:機體 10: Body
11:支架 11: Bracket
12:入料區 12: Feeding area
14:第一移載區 14: The first transfer area
16:第二移載區 16: The second transfer area
18:取料區 18: Reclaiming area
20:入料裝置 20: Feeding device
22:殼體 22: shell
22a:入料空間 22a: Feeding space
22b:入口 22b: entrance
22c:出口 22c: Exit
22d:折板 22d: Folded board
22e:側開口 22e: side opening
24:隔板 24: partition
241:第一隔板 241: The first partition
241a:承載段 241a: bearer segment
241b:抵接段 241b: abutment section
241c:切槽 241c: Grooving
241d:定位孔 241d: positioning hole
242:第二隔板 242: second partition
26:供料件 26: supply parts
261:支撐臂 261: Support arm
262:定位銷 262: positioning pin
263:定位槽 263: positioning slot
28:供料驅動模組 28: Feeding drive module
29:阻擋組件 29: blocking component
291:擋件 291: Block
292:驅動件 292: Driver
30:第一移載裝置 30: The first transfer device
31:載台 31: Stage
31a:承載面 31a: bearing surface
311:凹槽 311: Groove
311a:開放端 311a: open end
311b:上槽段 311b: Upper slot section
311c:下槽段 311c: Lower slot section
32:驅動模組 32: drive module
33:防傾板 33: Anti-roll plate
40:排料件 40: discharge parts
42:推桿 42: putter
44:氣壓缸 44: pneumatic cylinder
50:第二移載裝置 50: Second transfer device
51:第一載板 51: The first carrier board
51a:水平段 51a: horizontal segment
51b:垂直段 51b: vertical segment
511:追料感測器 511: Tracking Sensor
53:第一驅動模組 53: The first drive module
531:第一驅動件 531: first drive
531a:馬達 531a: Motor
531b:線性位移單元 531b: Linear displacement unit
532:第二驅動件 532: second drive
55:第二載板 55: second carrier board
57:第二驅動模組 57: The second drive module
60:限位框 60: limit frame
60a:上開口 60a: upper opening
60b:下開口 60b: lower opening
60c:折板 60c: Folded board
60d:側開口 60d: side opening
70:取料裝置 70: Reclaimer
72,72’:取料件 72,72’: Reclaimer
721,721’:吸嘴 721,721’: Nozzle
74:取料驅動模組 74: Reclaiming drive module
741:第一驅動件 741: The first drive
742:第二驅動件 742: second drive
76:取料感測器 76: Reclaiming sensor
800:一疊軟質片材 800: a stack of soft sheets
801:第一疊軟質片材 801: The first stack of soft sheets
802:第二疊軟質片材 802: The second stack of soft sheets
900:控制裝置 900: control device
B:輸送帶 B: Conveyor belt
P0:初始位置 P0: initial position
P1:第一位置 P1: first position
P2:第二位置 P2: second position
Pa:阻擋位置 Pa: blocking position
Pb:釋放位置 Pb: release position
Pc:取料位置 Pc: Reclaiming position
Pd:出料位置 Pd: discharge position
A1:第一側 A1: First side
A2:第二側 A2: second side
A3:第三側 A3: Third side
A4:第四側 A4: Fourth side
W:寬度 W: width
H1:第一高度 H1: first height
H2:第二高度 H2: second height
S:步驟 S: Step
S1(S101~S104):入料步驟 S1 (S101~S104): Feeding step
S2(S201~S203):第一移載步驟 S2 (S201~S203): The first transfer step
S3(S301~S304):第二移載步驟 S3 (S301~S304): The second transfer step
S4(S401~S404):取料步驟 S4 (S401~S404): Reclaiming step
Z:第一軸 Z: first axis
X:第二軸 X: second axis
Y:第三軸 Y: third axis
圖1為本發明一較佳實施例之軟質片材供料設備的立體圖。 Fig. 1 is a perspective view of a flexible sheet feeding device according to a preferred embodiment of the present invention.
圖2為圖1的另一視角的立體圖。 Fig. 2 is a perspective view of Fig. 1 from another perspective.
圖3為圖2的部分分解圖。 Fig. 3 is a partial exploded view of Fig. 2.
圖4為上述較佳實施例之軟質片材供料設備的供料方法的流程圖。 Fig. 4 is a flow chart of the feeding method of the flexible sheet feeding device of the above preferred embodiment.
圖5為上述較佳實施例之軟質片材供料設備的上視圖。 Figure 5 is a top view of the flexible sheet feeding device of the above preferred embodiment.
圖6為上述較佳實施例之軟質片材供料設備的局部示意圖。 Fig. 6 is a partial schematic diagram of the flexible sheet feeding device of the above preferred embodiment.
圖7為圖6的局部分解圖。 Fig. 7 is a partial exploded view of Fig. 6.
圖8類同圖6,說明入料裝置與第一疊軟質片材的移動路徑。 Fig. 8 is similar to Fig. 6 and illustrates the movement path of the feeding device and the first stack of soft sheets.
圖9為圖5之9-9方向的局部剖視圖。 Fig. 9 is a partial cross-sectional view in the direction of 9-9 of Fig. 5;
圖10係一側視圖,說明第一疊軟質片材於第一移載區的移動路徑。 Fig. 10 is a side view illustrating the movement path of the first stack of soft sheets in the first transfer area.
圖11為上述較佳實施例之供料方法的入料步驟以及第一移載步驟。 FIG. 11 shows the feeding step and the first transfer step of the feeding method of the above preferred embodiment.
圖12為圖10之12-12方向的局部剖視圖,說明第一載板與第二載板皆位於初始位置。 Fig. 12 is a partial cross-sectional view in the direction 12-12 of Fig. 10, illustrating that the first carrier board and the second carrier board are both located in the initial position.
圖13為上述較佳實施例之供料方法的第二移載步驟。 Fig. 13 shows the second transfer step of the feeding method of the above preferred embodiment.
圖14類同圖12,說明第一載板位於凹槽內。 Figure 14 is similar to Figure 12, illustrating that the first carrier board is located in the groove.
圖15為一局部剖視圖,說明第一疊軟質片材的頂部位於取料位置,取料件向下移動至取料位置。 Fig. 15 is a partial cross-sectional view illustrating that the top of the first stack of soft sheets is located at the reclaiming position, and the reclaiming member moves down to the reclaiming position.
圖16類同圖15,說明取料件移動於取料位置上方與出料位置上方之間。 Fig. 16 is similar to Fig. 15 and illustrates that the reclaimer moves between the upper part of the reclaiming position and the upper part of the discharging position.
圖17類同圖15,揭示取料件向下移動至出料位置。 Figure 17 is similar to Figure 15, revealing that the reclaimer moves down to the discharge position.
圖18為上述較佳實施例之供料方法的取料步驟。 Fig. 18 shows the reclaiming step of the feeding method of the above preferred embodiment.
圖19類同圖14,說明第一載板帶動第一疊軟質片材向上移動,第二載板進入凹槽中且位於第二疊軟質片材的下方。 Figure 19 is similar to Figure 14, illustrating that the first carrier plate drives the first stack of soft sheets to move upward, and the second carrier plate enters the groove and is located below the second stack of soft sheets.
圖20類同圖14,揭示第一載板離開限位框內。 Fig. 20 is similar to Fig. 14 and reveals that the first carrier board leaves the limit frame.
為能更清楚地說明本發明,茲舉較佳實施例並配合圖式詳細說明如後。請參圖1至圖3所示,為本發明一較佳實施例之軟質片材供料設備100,該軟質片材供料設備100包括一機體10、一入料裝置20、一第一移載裝置30、一排料件40、一第二移載裝置50、一限位框60以及一取料裝置70,該機體10包含一入料區12、一第一移載區14、一第二移載
區16與一取料區18,該入料裝置20設置於該入料區12,該第一移載裝置30設置於該第一移載區14,該排料件40設置於該第一移載區14旁,該第二移載裝置50以及該限位框60設置於該第二移載區16,取料裝置70設置於該取料區18。
In order to explain the present invention more clearly, the preferred embodiments are described in detail in conjunction with the drawings as follows. Please refer to Figures 1 to 3, which is a preferred embodiment of the soft
該入料裝置20、該第一移載裝置30、該排料件40、該第二移載裝置50、該取料裝置70電性連接一控制裝置900,且受該控制裝置900控制以進行如圖4所示之供料方法,該供料方法包含一入料步驟S1、一第一移載步驟S2、一第二移載步驟S3及一取料步驟S4,其中:
The
該入料步驟S1:由該入料裝置20將位於入料區12的至少一疊軟質片材800以及一隔板24移動至第一移載區14,以傳遞給第一移載裝置30;由該排料件40將該隔板24排離第一移載裝置30。
The feeding step S1: the feeding
該第一移載步驟S2:由該第一移載裝置30將至少一疊軟質片材800移至第二移載區16,以傳遞給第二移載裝置50。
The first transfer step S2: the
該第二移載步驟S3:由該第二移載裝置50將至少一疊軟質片材800移動至限位框60內,且該至少一疊軟質片材800的頂部於取料區18中的一取料位置Pc(圖3參照)。
The second transfer step S3: the
該取料步驟S4:由該取料裝置70將位於取料區18的至少一疊軟質片材800逐片取出並放置到一出料位置Pd(圖3參照)。
The reclaiming step S4: the reclaiming
為便於說明,於後茲就本實施例的軟質片材供料設備100的結構及其供料方法的各步驟一併敘述。
For ease of description, the structure of the flexible
如圖3所示,該入料裝置20包括一殼體22、多數個隔板24、一供料件26、一供料驅動模組28、一阻擋組件29。其中,該殼體22具有一入料空間22a,並且該入料空間22a於相背的上下兩端具有一入口22b
與一出口22c,該入口22b與該出口22c連通該入料空間22a。入料空間22a中供放置多數疊軟質片材800以及該些隔板24,且該些隔板24與該些疊軟質片材800依序交錯置放且填滿該入料空間22a。此外,殼體22的兩側邊各具有二折板22d,該二折板22d之間形成一側開口22e。
As shown in FIG. 3, the
請配合參閱圖5至圖7所示,本實施例中該多數疊軟質片材800包括複數第一疊軟質片材801以及複數第二疊軟質片材802,該些隔板24包括複數個第一隔板241以及複數個第二隔板242,每一個第一隔板241承載一個第一疊軟質片材801,每一個第二隔板242承載一個第二疊軟質片材802且置於一個第一疊軟質片材801上(圖6參照)。該些隔板24的結構相同,以下以一個第一隔板241詳述,該第一隔板241具有一承載段241a、二抵接段241b以及二切槽241c(圖7參照),該承載段241a的兩端分別連接該二抵接段241b,各該切槽241c係自該承載段241a以及對應的該抵接段241b之連接處沿短軸向內縮形成,各該抵接段241b具有二定位孔241d。實務上亦可為至少一個定位孔241d。
Please refer to FIGS. 5-7. In this embodiment, the plurality of stacks of
當該第一隔板241由殼體22的入口22b向下置入該入料空間22a時,該第一隔板241的承載段241a位於入料空間22a中,各抵接段241b自殼體22的各側開口22e伸出於外。而殼體22的各側邊的二個折板22d分別伸入二個切槽241c,以導引第一隔板241穩定向下移動。接著,可將一個第一疊軟質片材801自殼體22的入口22b放入入料空間22a且置於該第一隔板241的承載段241a上。之後,可再自入口22b放入第二隔板242及第二疊軟質片材802,即可形成置於入料空間22a中的該多數疊軟質片材800。
When the
該入料裝置20的該供料件26包括二支撐臂261,該二支撐臂261供接抵於該第一隔板241的底部,各該支撐臂261具有二定位銷262,各該定位銷262對應於各該抵接段241b的定位孔241d。故,當各該支撐臂261接抵於該第一隔板241的各該抵接段241b時,各該定位銷262會位於各該定位孔241d中。各該二支撐臂261上設置有一定位槽263,各該定位槽263位於該二定位銷262之間,各該定位槽263的開口向上且連通各該支撐臂261的內側與外側。
The feeding
該供料驅動模組28連接該供料件26,該供料驅動模組28以一氣壓缸為例,該供料驅動模組28受控制裝置900控制而得以帶動該供料件26在第一軸Z上於該入料空間22a的出口22c與一第一位置P1之間移動(圖6與圖8參照),該第一位置P1對應該出口22c且位於該出口22c的下方。
The feeding
該阻擋組件29包含二擋件291以及二驅動件292,該二擋件291分別位於該出口22c的兩旁,該二驅動件292分別連接該二擋件291且頂部連接於該機體10,各該驅動件292以一氣壓缸為例,各驅動件292受控制裝置900控制而帶動該二擋件291在第二軸X上於一阻擋位置Pa(圖8參照)與一釋放位置Pb(圖6參照)之間移動,第二軸X垂直於第一軸Z。補充說明的是,如圖8所示,該二擋件291於該阻擋位置Pa表示該二擋件291伸入該第一隔板241的抵接段241b與該供料件26之間且位於定位槽263中;如圖6所示,該二擋件291於該釋放位置Pb表示該二擋件291離開該第一隔板241的抵接段241b與該供料件26之間且自定位槽263中抽離。
The blocking
請再配合圖7至圖10所示,該第一移載裝置30包括一載台31以及一驅動模組32,該載台31的頂部為一承載面31a,該載台31具有一凹槽311,該凹槽311係自該載台31的承載面31a凹入形成,且凹槽311的相對兩側分別為一開放端311a,該凹槽311具有一上槽段311b與一下槽段311c,該下槽段311c的槽寬小於該上槽段311b的槽寬。該驅動模組32以一氣壓缸為例且連接於該載台31的下側,該驅動模組32受控制裝置900控制而帶動該載台31在第三軸Y上於該第一位置P1與一第二位置P2之間往復移動,其中,第三軸Y垂直於該第一軸Z與該第二軸X。本實施例中,該第二位置P2位於該第二移載區16與該第一移載區14之交界處且位於該取料區18正下方。
As shown in FIGS. 7 to 10, the
該載台31於該第一位置P1往該第二位置P2的方向(即第三軸Y上)上依序具有相對的一第一側A1與一第二側A2,該載台31於第二軸X上具有相對的一第三側A3與一第四側A4,第三側A3位於該載台31於第三軸Y方向之右側,第四側A4位於該載台31於第三軸Y方向之左側,且該第三側A3與該第四側A4之間的距離為該載台31的一寬度W。該第一移載裝置30包括一防傾板33結合於該載台31的第一側A1且供接觸該第一疊軟質片材801。
The
該排料件40包含一推桿42及一氣壓缸44,該推桿42位於該氣壓缸44內,排料件40結合於該機體10且位於該第一位置P1的一側。當該載台31位於該第一位置P1時,該排料件40對應該凹槽311的其中一該開放端311a。本實施例中,該載台31於位於該第一位置P1時,該排料件40位於該載台31的第三側A3旁。該控制裝置900控制氣壓缸44帶動推桿42沿第二軸X伸出或縮回。
The discharging
請配合圖11,本實施例之供料方法的入料步驟S1包括下列步驟,在此係以第一疊軟質片材801及第一隔板241為例說明:
Please cooperate with FIG. 11, the feeding step S1 of the feeding method of this embodiment includes the following steps. Here, the first stack of
步驟S101:當該驅動模組32帶動該載台31移動至該第一位置P1時,該供料驅動模組28帶動該供料件26下移,以帶動各該第一隔板241、各該第一疊軟質片材801、各該第二隔板242及各該第二疊軟質片材802下移。於此同時,該二驅動件292帶動二擋件291移至該阻擋位置Pa(圖8參照)而位於該殼體22的出口22c下方,使該第二隔板242、其上方的該第二疊軟質片材802、其他隔板24及其他疊軟質片材800維持於該入料空間22a中;供料件26上的第一隔板241及第一疊軟質片材801隨供料件26下移。
Step S101: When the driving
步驟S102:由於該供料件26的二支撐臂261之間的距離大於該載台31的寬度W,因此,該供料件26的二支撐臂261可分別由該載台31的兩旁下降至於第一移載區14的第一位置P1,而該第一疊軟質片材801被置於該載台31的承載面31a上,第一隔板241則落入凹槽311中且抵靠於該凹槽311的上槽段311b之槽面,供料件26的定位銷262脫離第一隔板241的定位孔241d。
Step S102: Since the distance between the two supporting
步驟S103:排料件40將第一隔板241推離載台31。請配合圖9,該排料件40的推桿42由於該第三側A3的該開放端311a伸入該凹槽311的上槽段311b與下槽段311c的交接處,且推桿42將該第一隔板241自於該第四側A4的該開放端311a推離該載台31。
Step S103: the discharging
步驟S104:該供料驅動模組28帶動該供料件26上移回到該入料空間22a的出口22c處。供料件26上移後,該二支撐臂261抵於第
二隔板242的底部,並且該二驅動件292帶動該二擋件291回到該釋放位置Pb。
Step S104: The feeding
藉此完成一疊軟質片材的傳遞。上述步驟S101~S104是以傳遞第一隔板241及第一疊軟質片材801為例說明,傳遞第二隔板242及第二疊軟質片材802的方式相同。重覆進行步驟S101~S104即可將入料空間22a中的每一疊軟質片材800依序移到第一移載裝置30的載台31上。
This completes the transfer of a stack of soft sheets. The above steps S101 to S104 are described by taking the transfer of the
續參圖11,第一移載步驟S2係以第一疊軟質片材801為例說明,包括:該驅動模組32帶動承載該第一疊軟質片材801的該載台31由該第一位置P1移動至該第二位置P2(圖10參照)。由於防傾板33設置於載台31的第一側A1,可接觸該第一疊軟質片材801,避免該第一疊軟質片材801在移動過程中傾倒。
11, the first transfer step S2 is described by taking the first stack of
請參閱圖10以及圖12,該第二移載裝置50包括一第一載板51、一第一驅動模組53、一第二載板55與一第二驅動模組57。該第一載板51與該第二載板55分別連接該第一驅動模組53與該第二驅動模組57。該第一驅動模組53包括一第一驅動件531與一第二驅動件532,第一驅動件531固定於該機體10,第二驅動件532設置於第一驅動件531上,且第一驅動件531受控制裝置900控制而帶動第二驅動件532沿第一軸Z上下移動,該第一載板51是連接於第二驅動件532,且第二驅動件532受控制裝置900控制而帶動第一載板51沿第二軸X移動。本實施例中,該第一驅動件531具有一馬達531a及一線性位移單元531b,該馬達531a連接該線性位移單元531b,該線性位移單元531b是以單軸機器人(Single
Axis Robot)為例,但不以此為限,亦可採用導螺桿。該第二驅動件532是以氣壓缸為例。
Please refer to FIG. 10 and FIG. 12, the
該第一載板51呈倒L型,且具有一水平段51a以及一垂直段51b,該垂直段51b連接該第二驅動件532。第一載板51上設有一追料感測器511,本實施例中之追料感測器511為光電偵測器,追料感測器511設置於垂直段51b且連接至控制裝置900。該追料感測器511係用以偵測該第二疊軟質片材802是否位於水平段51a的底部,垂直段51b上開設對應該追料感測器511的穿孔(圖未示),讓偵測的光線可通過穿孔且由追料感測器511接收。
The
第二載板55結構與第一載板51相同,第二載板55同樣具有一水平段及一垂直段,第二載板55的垂直段也設有一追料感測器。第二驅動模組57結構與第一驅動模組53相同,第二驅動模組57同樣具有一第一驅動件與一第二驅動件。差別在於,該第二載板55與該第二驅動模組57及該第一載板51與該第一驅動模組53為對稱設置,於此容不再贅述。
The
該限位框60位於該第一載板51與該第二載板55沿第一軸Z的移動路徑上,該限位框60具有相對的一上開口60a與一下開口60b,該上開口60a面對取料區18的一取料位置Pc,該下開口60b面對該第二位置P2。限位框60在第二軸X上的兩相對之側邊各具有二折板60c,各側邊的二折板60c之間形成一側開口60d,該兩側邊的側開口60d分別供第一載板51及第二載板55通過,圖10中顯示一側邊的側開口60d。
The
該機體10的取料區18設置有一取料感測器76,該取料感測器76朝向該取料位置Pc,該取料感測器76連接至控制裝置900,本實
施例中之取料感測器76為光電偵測器,係用以偵測是否有軟質片材位於該取料位置Pc。
The reclaiming
請再配合圖13,本實施例之供料方法的第二移載步驟S3包括,下列步驟: With reference to FIG. 13, the second transfer step S3 of the feeding method of this embodiment includes the following steps:
步驟S301:第一驅動模組53與第二驅動模組57分別帶動第一載板51與第二載板55,使該第一載板51以及該第二載板55分別位於一初始位置P0(圖12參照),該二初始位置P0分別位於該第二位置P2的二側。當載台位於第二位置時,該第一載板51接近該載台31的第四側A4,該第二載板55接近該載台31的第三側A3。
Step S301: The
步驟S302:當該驅動模組32帶動該載台31移動至該第二位置P2時,第一驅動模組53帶動該第一載板51穿入該第一疊軟質片材801與該載台31之間(圖14參照),本實施例中是穿入凹槽311中,而後頂起該第一疊軟質片材801並向上移動。續參圖15,第一疊軟質片材801進入該限位框60中,且第一驅動模組53帶動第一載板51使該第一疊軟質片材801的頂部位於該取料位置Pc。該取料感測器76偵測到該第一疊軟質片材801的頂部位於取料位置Pc,該控制裝置900令該第一驅動模組53不再向上移動;取料感測器76未偵測到該第一疊軟質片材801的頂部(即位於取料位置Pc之單片軟質片材被取料裝置70取走),該控制裝置900令該第一驅動模組53帶動第一載板51向上移動至該第一疊軟質片材801的頂部再次位於該取料位置Pc,藉此,軟質片材可持續供應至取料位置Pc。
Step S302: When the driving
如圖15至圖17所示,該機體包含一支架11,該取料裝置70包括二取料件72,72’與一取料驅動模組74。該支架11架設於機體10的取
料區18。該取料驅動模組74包括一第一驅動件741與一第二驅動件742,該第一驅動件741設置於該支架11,該第二驅動件742設置於該第一驅動件741上,該第一驅動件741受控制裝置900控制而可帶動第二驅動件742沿第一軸Z上下移動。該二取料件72,72’分別連接於該取料驅動模組74的第二驅動件742且位於相對的兩側,其中一個取料件72位於取料位置Pc上方,另一個取料件72位於一出料位置Pd上方。該第二驅動件742可受控制裝置900控制而帶動該二取料件72,72’於該取料位置Pc與該出料位置Pd之間往復移動,該出料位置Pd位於該機體10外且於一輸送帶B上。本實施例中,該第一驅動件741為氣壓缸,該第二驅動件742為旋轉氣壓缸且帶動該二取料件72,72’在該取料位置Pc與該出料位置Pd之間往復旋轉移動。各該取料件72(72’)包括至少一吸嘴721,本實施例中各該取料件72(72’)為兩個吸嘴721(721’),控制裝置900可控制各取料件72(72’)的二個吸嘴721(721’)同時進行吸氣或洩氣。
As shown in Figs. 15-17, the body includes a
請配合圖18,本實施例之供料方法的取料步驟S4包括,下列步驟: Please cooperate with FIG. 18, the reclaiming step S4 of the feeding method of this embodiment includes the following steps:
步驟S401:如圖15所示,該取料感測器76偵測到一疊軟質片材(以該第一疊軟質片材801為例)的頂部位於取料位置Pc時,該取料驅動模組74的第一驅動件741帶動該二取料件72,72’下移至取料位置Pc以及出料位置Pd,於取料位置Pc的取料件72之二吸嘴721進行吸氣,以取得該第一疊軟質片材801之頂部的一片軟質片材。復如步驟302中所述,第一載板51會再將第一疊軟質片材801上移至取料位置Pc,以供後續取料。
Step S401: As shown in FIG. 15, when the reclaiming
步驟S402:如圖16所示,該取料驅動模組74帶動該二取料件72,72’上升,該取料驅動模組74的該第二驅動件742帶動該二取料件72,72’交換位置,步驟S401中於取料位置Pc上方的取料件72移動至出料位置Pd上方;另一取料件72’自出料位置Pd上方移動至取料位置Pc上方。
Step S402: As shown in FIG. 16, the reclaiming
步驟S403:如圖17所示,該取料驅動模組74帶動步驟S402中於出料位置Pd上方的取料件72下移至出料位置Pd,於取料位置Pc上方的另一取料件72’下移至取料位置Pc,並且於出料位置Pd的取料件72之二吸嘴721’進行洩氣,以釋放該片軟質片材,同時,於取料位置Pc的取料件72之二吸嘴721進行吸氣,以取得下一片軟質片材。
Step S403: As shown in FIG. 17, the reclaiming
再重覆進行步驟S402~S403即可自該取料區18將一疊軟質片材800以單片拿取的方式取離該機體10,而後置放於該輸送帶B上的出料位置Pd,達到將該些疊軟質片材800分成一片片軟質片材的目的。
Repeat steps S402 to S403 to remove a stack of
以上即為本實施例中將第一疊軟質片材800分片取出的步驟。當該第一載板51頂起該第一疊軟質片材801向上移動後,則再進行供料步驟S1及第一移載步驟S2,使載台31將第二疊軟置片材802移至第二位置P2。
The above is the step of taking out the first stack of
復如圖13,接著再說明第二移載步驟S3中將第二疊軟質片材802供給至取料區18的步驟:
As shown in Fig. 13, then the step of supplying the second stack of
步驟S303:如圖19所示,第二驅動模組57帶動該第二載板51穿入該第二疊軟質片材802與該載台31之間,本實施例中是穿入凹槽311中,而後頂起該第二疊軟質片材802並向上移動。使該第二疊軟質片
材802位於該第一載板51的水平段51a下方,且該第二驅動模組57帶動該第二載板55追隨該第一載板51向上移動。
Step S303: As shown in FIG. 19, the
步驟S304:如圖20所示,當該第一載板51、該第一載板51上方的該第一疊軟質片材801及該第一載板51下方的該第二疊軟質片材802部分進入該限位框60中時,該第一驅動模組53帶動該第一載板51在第二軸X上由該限位框60的側開口60d離開,且該第一疊軟質片材801與該第二疊軟質片材800維持於該限位框60中。再續由該第二驅動模組57帶動該第二載板55頂起該第一疊軟質片材801與該第二疊軟質片材802上移,並持續讓最上方的軟質片材位於該取料位置Pc。
Step S304: As shown in FIG. 20, when the
本實施例中,該第二疊軟質片材802剛被第二載板55頂起時具有一第一高度H1(圖19參照),該第二載板55頂起該第二疊軟質片材802並向上移動至該第二疊軟質片材802位於該第一載板51下方的過程中係分為一第一階段與一第二階段移動,於該第一階段時,該第二驅動模組57帶動該第二載板55之移動速度大於該第一驅動模組53帶動該第一載板51的移動速度。藉此,可讓第二疊軟質片材802加速移到該第一載板51的水平段51a底部,而在第一載板51上的追料感測器511感測到第二疊軟質片材802的頂部時,控制裝置900在一預定時間內續允許該第二驅動模組57以維持大於第一載板51的移動速度帶動該第二載板55移動,藉此,如圖20所示,該第二疊軟質片材802受該第二載板55與該第一載板51擠壓,而使該第二疊軟質片材802的高度被擠壓成略小於第一高度H1的一第二高度H2。
In this embodiment, the second stack of
之後,於第二階段,該第二驅動模組57帶動該第二載板55之移動速度與第一驅動模組53帶動該第一載板51的移動速度相同,且讓
該第二疊軟質片材802維持該第二高度H2(亦即讓第二疊軟質片材802維持被擠壓)。分為兩階段的目的在於,該第二載板55承載該第二疊軟質片材802向上移動的過程中,該第二疊軟質片材802受該第一載板51以及該第二載板55擠壓,可以讓運送過程中更穩定,不會因搖晃而散落。除此之外,在該第一載板51抽離限位框60後,第二疊軟質片材802的高度會蓬起,填補第一載板51之水平段51a離開後的空缺。
After that, in the second stage, the
以上為將第二疊軟質片材802供給至取料區18的步驟,在第一載板51離開限位框60後,該第一驅動模組53帶動該第一載板51再回到其初始位置P0,以重新進行第二移載步驟S3,將下一個第一疊軟質片材801再移到第二載板55的水平段下方,並追隨第二載板55向上移動。藉此,即可於該第二移載區16不斷進行該第一載板51以及該第二載板55輪流接應一疊軟質片材800,供應到取料位置Pc,直到沒有軟質片材為止。
The above is the step of supplying the second stack of
據上所述,本發明之軟質片材供料設備及供料方法,可將整疊的軟質片材分成單片供料,達到自動化分片之目的,有效提高升軟質片材分片效率。 According to the above, the flexible sheet material feeding equipment and the material feeding method of the present invention can divide the entire stack of flexible sheets into single pieces for feeding, achieve the purpose of automatic slicing, and effectively improve the slicing efficiency of the flexible sheet.
以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。 The above are only the preferred and feasible embodiments of the present invention. Any equivalent changes made by applying the specification of the present invention and the scope of the patent application should be included in the patent scope of the present invention.
100:軟質片材供料設備 100: Soft sheet feeding equipment
10:機體 10: Body
20:入料裝置 20: Feeding device
30:第一移載裝置 30: The first transfer device
40:排料件 40: discharge parts
50:第二移載裝置 50: Second transfer device
70:取料裝置 70: Reclaimer
76:取料感測器 76: Reclaiming sensor
900:控制裝置 900: control device
Z:第一軸 Z: first axis
X:第二軸 X: second axis
Y:第三軸 Y: third axis
Claims (17)
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Cited By (1)
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CN119117703A (en) * | 2024-11-13 | 2024-12-13 | 佛山市铝翼新型建材有限公司 | Automatic aluminum veneer separator |
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WO2002085765A1 (en) | 2001-04-25 | 2002-10-31 | A.B. Dick Company | Register device for a sheet pick-up system |
EP1489028A1 (en) * | 2002-03-15 | 2004-12-22 | F & F Limited | Sheet feeder and printer |
TWI270517B (en) * | 2004-09-17 | 2007-01-11 | Jin-Wen Chen | Wafer shipping box and method of wafer transportation |
CN110697355A (en) * | 2018-07-10 | 2020-01-17 | 苏州优纳医疗器械有限公司 | Rotary feeding device for slices |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2002085765A1 (en) | 2001-04-25 | 2002-10-31 | A.B. Dick Company | Register device for a sheet pick-up system |
EP1489028A1 (en) * | 2002-03-15 | 2004-12-22 | F & F Limited | Sheet feeder and printer |
TWI270517B (en) * | 2004-09-17 | 2007-01-11 | Jin-Wen Chen | Wafer shipping box and method of wafer transportation |
CN110697355A (en) * | 2018-07-10 | 2020-01-17 | 苏州优纳医疗器械有限公司 | Rotary feeding device for slices |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN119117703A (en) * | 2024-11-13 | 2024-12-13 | 佛山市铝翼新型建材有限公司 | Automatic aluminum veneer separator |
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