TWI727761B - Memory device and method of fabricating the same - Google Patents
Memory device and method of fabricating the same Download PDFInfo
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本發明是有關於一種記憶元件及其製造方法。The invention relates to a memory element and a manufacturing method thereof.
隨著科技日新月異,電子元件的進步增加了對更大儲存能力的需要。為了滿足高儲存密度(high storage density)的需求,記憶體元件尺寸變得更小而且積集度更高。因此,記憶體元件的型態已從平面型閘極(planar gate)結構的二維記憶體元件(2D memory device)發展到具有垂直通道(vertical channel,VC)結構的三維記憶體元件(3D memory device)。然而,具有垂直通道結構的三維記憶元件仍需面臨許多挑戰。As technology changes with each passing day, advances in electronic components have increased the need for greater storage capacity. In order to meet the demand for high storage density, the size of memory components has become smaller and more integrated. Therefore, the type of memory device has evolved from a two-dimensional memory device (2D memory device) with a planar gate structure to a three-dimensional memory device (3D memory device) with a vertical channel (VC) structure. device). However, a three-dimensional memory device with a vertical channel structure still needs to face many challenges.
本發明提供一種記憶元件及其製造方法,可以在單位面積內具有縱向疊置的多個記憶單元,以有效利用基底的面積,並且,可與現有製程相容。The present invention provides a memory element and a manufacturing method thereof, which can have a plurality of memory cells stacked vertically in a unit area, so as to effectively utilize the area of the substrate, and is compatible with existing manufacturing processes.
本發明實施例提出一種記憶元件,包括:至少一半導體層,位於介電層上方;第一位元線與第二位元線,其中所述第一位元線位於所述介電層上,所述第二位元線位於第一位元線上方;第一字元線與第二字元線,位於所述第一位元線與所述第二位元線之間;源極線,位於所述第一字元線與所述第二字元線之間;通道柱,貫穿所述第一字元線、所述源極線與所述第二字元線,且與所述第一位元線、所述源極線及所述第二位元線連接; 第一電荷儲存結構,環繞所述第一字元線的頂面與底面,並介於所述第一字元線的側壁與所述通道柱的側壁的下部之間;以及第二電荷儲存結構,環繞所述第二字元線的頂面與底面,並介於所述第二字元線的側壁與所述通道柱的所述側壁的上部之間。所述第一字元線、所述第一電荷儲存結構與所述通道柱形成第一記憶單元;所述第二字元線、所述第二電荷儲存結構與所述通道柱形成第二記憶單元。 An embodiment of the present invention provides a memory device, including: at least one semiconductor layer located above a dielectric layer; a first bit line and a second bit line, wherein the first bit line is located on the dielectric layer, The second bit line is located above the first bit line; the first word line and the second word line are located between the first bit line and the second bit line; the source line, Located between the first character line and the second character line; the channel pillar penetrates the first character line, the source line and the second character line, and is connected to the first character line A bit line, the source line and the second bit line are connected; A first charge storage structure surrounding the top and bottom surfaces of the first word line and between the sidewall of the first word line and the lower part of the sidewall of the channel pillar; and a second charge storage structure , Surrounding the top surface and the bottom surface of the second character line, and between the side wall of the second character line and the upper part of the side wall of the channel column. The first word line, the first charge storage structure and the channel pillar form a first memory cell; the second word line, the second charge storage structure and the channel pillar form a second memory unit.
本發明實施例還提出一種記憶元件的製造方法,包括:在介電層上形成第一位元線;以及至少一循環製程。所述至少一循環製程包括以下步驟。在所述第一位元線與所述介電層上形成第一堆疊結構、導體層及第二堆疊結構,其中所述第一堆疊結構與所述第二堆疊結構各自分別包括由下而上的第一絕緣層、犧牲層與第二絕緣層,所述導體層做為源極線;形成穿過所述第二堆疊結構、所述導體層及所述第一堆疊結構的孔;在所述孔中形成通道柱,所述導通柱連接所述第一位元線;在所述所述第二堆疊結構、所述導體層以及至少一部分所述第一堆疊結構中形成凹縫;移除所述凹縫所裸露的所述第二堆疊結構及所述第一堆疊結構的所述犧牲層,以形成第一字元線溝渠與第二字元線溝渠,所述第一字元線溝渠與第二字元線溝渠裸露出所述通道柱的側壁;形成第一電荷儲存結構以覆蓋所述第一字元線溝渠的頂面與底面以及所述通道層的側壁,並形成第二電荷儲存結構以覆蓋所述第二字元線溝渠的頂面與底面以及所述通道層的所述側壁;在所述第一字元線溝渠中形成第一字元線,並在所述第二字元線溝渠中形成第二字元線;在所述凹縫中填入絕緣材料;以及在所述第二堆疊結構上方形成第二位元線,所述第二位元線與所述通道柱電性連接。所述第一字元線、所述第一電荷儲存結構與所述通道柱形成第一記憶單元;所述第二字元線、所述第二電荷儲存結構與所述通道柱形成第二記憶單元。An embodiment of the present invention also provides a method for manufacturing a memory device, including: forming a first bit line on a dielectric layer; and at least one cycle process. The at least one cycle process includes the following steps. A first stacked structure, a conductive layer, and a second stacked structure are formed on the first bit line and the dielectric layer, wherein the first stacked structure and the second stacked structure each include bottom-up The first insulating layer, the sacrificial layer, and the second insulating layer of, the conductor layer is used as a source line; a hole is formed through the second stacked structure, the conductor layer, and the first stacked structure; A channel pillar is formed in the hole, and the conductive pillar is connected to the first bit line; a recess is formed in the second stacked structure, the conductor layer, and at least a portion of the first stacked structure; removed The second stack structure and the sacrificial layer of the first stack structure exposed by the recesses to form a first character line trench and a second character line trench, the first character line trench The sidewalls of the channel pillars are exposed with the second character line trench; a first charge storage structure is formed to cover the top and bottom surfaces of the first character line trench and the sidewalls of the channel layer, and form a second charge A storage structure to cover the top and bottom surfaces of the second character line trench and the sidewalls of the channel layer; a first character line is formed in the first character line trench, and a first character line is formed in the second character line trench A second character line is formed in the character line trench; an insulating material is filled in the recess; and a second bit line is formed above the second stack structure, the second bit line and the channel The column is electrically connected. The first word line, the first charge storage structure and the channel pillar form a first memory cell; the second word line, the second charge storage structure and the channel pillar form a second memory unit.
本發明之三維記憶元件在單位面積內可以包括縱向疊置的多個記憶單元,可以有效利用基底的面積。並且,本發明之三維記憶元件的製程可與現有製程相容。The three-dimensional memory element of the present invention may include a plurality of memory cells stacked vertically in a unit area, and the area of the substrate can be effectively used. Moreover, the manufacturing process of the three-dimensional memory device of the present invention is compatible with existing manufacturing processes.
請參照圖1A,本發明實施例之記憶元件10是一種三維NOR快閃記憶元件,其設置在基底100上。基底100包括以多個絕緣牆St分隔開的多個區塊(Block)BLK。在圖1A中多個區塊(Block)BLK以兩個區塊BLK0與區塊BLK1來表示,但不以此為限。區塊BLK0與區塊BLK1是以絕緣牆(或稱絕緣縫)St0、St1、St2分隔開。記憶元件10包括多個記憶單元組MCt位於各區塊BLK的第一區R1中。第一區R1又可稱為記憶單元區。在各區塊BLK中的多個記憶單元組MCt可以分別排列成多行與多列所形成的陣列。相鄰兩列的記憶單元組MCt可以對齊或是相錯開。舉例來說,區塊BLK0中的記憶單元組MCt0排列成多行與多列所形成的陣列,且相鄰兩列的記憶單元組MCt0可以彼此相錯(如圖1A所示),或彼此對齊(未示出)。區塊BLK1中的記憶單元組MCt1亦排列成多行與多列所形成的陣列,且相鄰兩列的記憶單元組MCt1可以彼此相錯(如圖1A所示),或彼此對齊(未示出)。此外,區塊BLK0中的奇數列的記憶單元組MCt0與區塊BLK1中的奇數列的記憶單元組MCt1彼此在第一方向d1上對齊。區塊BLK0中的偶數列的記憶單元組MCt0與區塊BLK1中的偶數列的記憶單元組MCt1彼此彼此在第一方向d1上對齊。1A, the
請參照圖1B,每一個記憶單元組MCt包括在第三方向d3上兩個疊置的第一記憶單元M_B與第二記憶單元M_T。舉例來說,在圖2中,區塊BLK0中具有第一記憶單元M0 11_B、M0 12_B、M0 13_B與第二記憶單元M0 11_T、M0 12_T、M0 13_T。第二記憶單元M0 11_T、M0 12_T、M0 13_T分別設置在第一記憶單元M0 11_B、M0 12_B、M0 13_B上方,且分別形成一個記憶單元組MCt0。同樣地,區塊BLK1中具有第一記憶單元M1 11_B、M1 12_B、M1 13_B與第二記憶單元M1 11_T、M1 12_T、M1 13_T。第二記憶單元M1 11_T、M1 12_T、M1 13_T分別設置在第一記憶單元M1 11_B、M1 12_B、M1 13_B上方,且分別形成一個記憶單元組MCt1。 1B, each memory cell group MCt includes two superimposed first memory cells M_B and second memory cells M_T in the third direction d3. For example, in FIG. 2, the block BLK0 has first memory cells M0 11 _B, M0 12 _B, M0 13 _B, and second memory cells M0 11 _T, M0 12 _T, and M0 13 _T. The second memory units M0 11 _T, M0 12 _T, and M0 13 _T are respectively arranged above the first memory units M0 11 _B, M0 12 _B, and M0 13 _B, and respectively form a memory cell group MCt0. Similarly, the block BLK1 has first memory cells M1 11 _B, M1 12 _B, M1 13 _B and second memory cells M1 11 _T, M1 12 _T, and M1 13 _T. The second memory units M1 11 _T, M1 12 _T, and M1 13 _T are respectively disposed above the first memory units M1 11 _B, M1 12 _B, and M1 13 _B, and respectively form a memory cell group MCt1.
請參照圖1A與圖2,記憶元件10還包括在第一方向d1延伸的位元線BL_B與位元線BL_T。位元線BL_T對應設置在位元線BL_B上方。位元線BL_B例如是包括BL0_B、BL1_B、…BL9_B,或更多的位元線。位元線BL_T例如是包括BL0_T、BL1_T、…BL9_T,或更多的位元線。每一位元線BL_B與位元線BL_T可以串接不同區塊BLK中的第一記憶單元的汲極以及第二記憶單元的汲極。舉例來說,位元線BL0_B可以串接區塊BLK0中的第一記憶單元M0
11_B的汲極與區塊BLK1中的第一記憶單元M1
11_B的汲極。位元線BL0_T可以串接區塊BLK0中的第二記憶單元M0
11_T的汲極與區塊BLK1中的第二記憶單元M1
11_T的汲極。
1A and FIG. 2, the
請參照圖1A與圖2,記憶元件10還包括多條源極線SL,以連接同一區塊BLK中同一列的多個第一記憶單元與多個第二記憶單元的共用源極。舉例來說,記憶元件10還包括源極線SL0與SL1。源極線SL0可以串接區塊BLK0中的第一記憶單元M0
11_B與第二記憶單元M0
11_T的共用源極、第一記憶單元M0
12_B與第二記憶單元M0
12_T的共用源極以及第一記憶單元M0
13_B與第二記憶單元M0
13_T的共用源極。同樣地,源極線SL1可以串接區塊BLK1中的第一記憶單元M1
11_B與第二記憶單元M1
11_T的共用源極、第一記憶單元M1
12_B與第二記憶單元M1
12_T的共用源極以及第一記憶單元M1
13_B與第二記憶單元M1
13_T的共用源極。
1A and FIG. 2, the
請參照圖1A與圖2,記憶元件10還包括多條字元線WL,以連接同一區塊BLK中同一列的多個第一記憶單元的閘極或同一列的多個第二記憶單元的閘極。舉例來說,字元線WL00連接區塊BLK0中同一列(第一列)的第一記憶單元M0
11_B、M0
12_B、M0
13_B的閘極。字元線WL01連接區塊BLK0中同一列(第二列)的第二記憶單元M0
11_T、M0
12_T、M0
13_T的閘極。字元線WL10連接區塊BLK1中同一列(第一列)的第一記憶單元M1
11_B、M1
12_B、M1
13_B的閘極。字元線WL11連接區塊BLK1中同一列(第二列)的第二記憶單元M1
11_T、M1
12_T、M1
13_T的閘極。
1A and 2, the
請參照圖1B,在本實施例中,在區塊BLK0中的記憶單元組MCt0包括第一記憶單元M0
11_B與第二記憶單元M0
11_T。第一記憶單元M0
11_B包括閘極G0(即字元線WL00)、電荷儲存結構140B、通道柱CP、位元線BL0_B(汲極D0)與源極線SL0(源極S,或稱共用源極)。第二記憶單元M0
11_T設置在第一記憶單元M0
11_B上方。第二記憶單元M0
11_T包括閘極G1(即字元線WL01)、電荷儲存結構140T、通道柱CP、位元線BL0_T(汲極D1)與與源極線SL0(源極S,或稱共用源極)。閘極G0與閘極G1設置在位元線BL0_B(汲極D0)與位元線BL0_T(汲極D1)之間。
1B, in this embodiment, the memory cell group MCt0 in the block BLK0 includes a first memory cell M0 11 _B and a second memory cell M0 11 _T. The first memory cell M0 11 _B includes a gate G0 (that is, a word line WL00), a
電荷儲存結構140B與電荷儲存結構140T彼此分離,且形成電荷儲存結構140。電荷儲存結構140T位於電荷儲存結構140B的上方。電荷儲存結構140B覆蓋並物理性接觸閘極G0的頂面與底面,並且位於閘極G0的側壁與通道柱CP的外側壁的下部之間並與其彼此接觸。電荷儲存結構140T覆蓋並物理性接觸閘極G1的頂面與底面,並且位於閘極G1的側壁與通道柱CP的外側壁的上部之間並與其彼此接觸。源極線SL0(源極S)設置在閘極G0與閘極G1之間。源極線SL0(源極S)為連續層,其與通道柱CP的外側壁的中部物理性接觸。位元線BL0_B(汲極D0)與通道柱CP的底面物理性接觸。位元線BL0_T(汲極D1)經由介層窗V1與通道柱CP的頂面電性連接。The
請參照圖1A與1C,字元線WL00的末端經由字元線接觸窗WLC0與金屬層ML連接。字元線WL01的末端經由字元線接觸窗WLC1與金屬層ML連接。源極線SL0的末端經由源極線接觸窗SLC與金屬層ML連接。字元線WL00的末端、源極線SL0的末端、字元線WL01的末端設置在區塊BLK0的第二區R2。字元線WL00的末端、源極線SL0的末端、字元線WL01的末端可以呈階梯狀,因此第二區R2又可稱為階梯區。1A and 1C, the end of the word line WL00 is connected to the metal layer ML through the word line contact window WLC0. The end of the word line WL01 is connected to the metal layer ML through the word line contact WLC1. The end of the source line SL0 is connected to the metal layer ML via the source line contact SLC. The end of the word line WL00, the end of the source line SL0, and the end of the word line WL01 are arranged in the second region R2 of the block BLK0. The end of the word line WL00, the end of the source line SL0, and the end of the word line WL01 can be stepped, so the second region R2 can also be called a stepped region.
請參照圖1A與1B,在一些實施例中,在第二區R2中還包括多個虛設柱(dummy pillar)DP。虛設柱DP是用來提供製程中結構的支撐性,以避免層或結構的塌陷。虛設柱DP可以是在形成記憶孔(或稱通道孔)以及通道柱CP時同時形成。虛設柱DP的結構可以與通道柱CP的結構相同,但尺寸可以與記憶孔(或稱通道孔)的尺寸相同或相似。以設置在區塊BLK0的通道柱CP與虛設柱DP來說,通道柱CP下方會有第一位元線BL0_B且與位元線BL0_B電性連接,而虛設柱DP下方則不會有位元線BL0_B且與位元線BL0_B電性不連接。通道柱CP上方會形成介層窗,例如是介層窗V1,以與位元線BL0_T電性連接,而虛設柱DP上方則不會形成介層窗,因此虛設柱DP與位元線BL0_T電性不連接。虛設柱DP的側壁周圍會有閘極G0、源極線SL0、閘極G1或電荷儲存結構140與其接觸。1A and 1B, in some embodiments, the second region R2 further includes a plurality of dummy pillars DP. The dummy post DP is used to provide support for the structure in the process to avoid collapse of the layer or structure. The dummy pillar DP may be formed at the same time when the memory hole (or channel hole) and the channel pillar CP are formed. The structure of the dummy pillar DP may be the same as the structure of the channel pillar CP, but the size may be the same or similar to the size of the memory hole (or channel hole). Taking the channel column CP and the dummy column DP arranged in the block BLK0 as an example, there is a first bit line BL0_B under the channel column CP and electrically connected to the bit line BL0_B, and there is no bit under the dummy column DP The line BL0_B is electrically disconnected from the bit line BL0_B. An interlayer window is formed above the channel pillar CP, such as a via window V1, to be electrically connected to the bit line BL0_T, and a via window is not formed above the dummy pillar DP. Therefore, the dummy pillar DP and the bit line BL0_T are electrically connected to each other. Sex is not connected. There are gate G0, source line SL0, gate G1 or
請參照圖3A,本發明實施例的記憶元件10(如圖1A所示)的製造方法如下。以下的實施例是以形成單一記憶單元組MCt來說明,然而,藉由以下所述的製程可以形成多數個記憶單元組MCt。首先,提供基底(未示出)。基底包括半導體基底,例如是矽基底。於基底上形成介電層102。介電層102的材料例如是化學氣相沉積法形成的氧化矽。在所述介電層102上形成位元線BL_B。位元線BL_B又可稱為汲極(D0)。在一些實施例中,位元線BL_B的形成方法例如是利用化學氣相沉積法形成摻雜的多晶矽,然後再經由微影與蝕刻製程進行圖案化。然後,形成另一介電層(未示出),然後執行諸如化學機械研磨製程的平坦化製程,以去除位線BL_B上的所述另一介電層。在替代實施例中,在形成位元線BL_B之前,先形成所述另一介電層,然後對所述另一介電層進行圖案化以形成位元線溝渠。此後,在所述另一介電層上及位線溝渠形成並填入摻雜的多晶矽層,然後執行諸如化學機械研磨製程的平坦化製程以去除所述另一介電層上的摻雜的多晶矽層,從而形成位線BL_B。Referring to FIG. 3A, the manufacturing method of the memory device 10 (as shown in FIG. 1A) of the embodiment of the present invention is as follows. The following embodiments are described by forming a single memory cell group MCt. However, a plurality of memory cell groups MCt can be formed by the following process. First, a substrate (not shown) is provided. The substrate includes a semiconductor substrate, such as a silicon substrate. A
接著,在位元線BL_B與介電層102上形成第一堆疊結構110、導體層120及第二堆疊結構130。第一堆疊結構110包括由下而上堆疊的第一絕緣層112、犧牲層114與第二絕緣層116。第一絕緣層112、第二絕緣層116的材料例如是化學氣相沉積法形成的氧化矽。犧牲層114的材料與第一絕緣層112及第二絕緣層116的材料不同,例如是化學氣相沉積法形成的氮化矽。第一絕緣層112、犧牲層114與第二絕緣層116的厚度可以相同或相異。Next, a first
導體層120例如是化學氣相沉積法形成的摻雜的多晶矽層。導體層120做為源極線SL(源極S)。第二堆疊結構130包括由下而上堆疊的第一絕緣層132、犧牲層134與第二絕緣層136。第一絕緣層132、第二絕緣層136的材料例如是化學氣相沉積法形成的氧化矽。犧牲層134的材料與第一絕緣層132及第二絕緣層136的材料不同,例如是化學氣相沉積法形成的氮化矽。第一絕緣層132、犧牲層134與第二絕緣層136的厚度可以相同或相異。舉例來說,第二絕緣層136的厚度可以大於第一絕緣層132與犧牲層134的厚度。The
請參照圖3B,藉由微影與蝕刻製程進行圖案化製程,以在第二堆疊結構130、導體層120及第一堆疊結構110中形成孔138。孔138又可稱為記憶孔(memory hole)或通道孔(channel hole)。孔138裸露出位元線BL_B。從圖1A所示的上視圖中觀之,孔138的形狀可以是圓形、橢圓形等。在一些實施例中,亦在基底的階梯區(未示出)的第二堆疊結構130、導體層120及第一堆疊結構110中形成多個孔(未示出),孔的下方並無位元線BL_B。這些孔是用來形成虛設柱(如圖1A所示),以在後續製程中支撐半導體元件的結構,以避免層或結構的塌陷。Referring to FIG. 3B, a patterning process is performed by lithography and etching processes to form
請參照圖3C至3E,進行在孔138中形成通道柱(channel pillar)CP的製程。在一些實施例中,通道柱CP的形成方法包括以下步驟。首先,在第二堆疊結構130上以及孔138中形成通道層150A與絕緣材料152A,如圖3C所示。通道層150A共形地覆蓋第二堆疊結構130、孔138的側壁以及位元線BL_B的頂面,並且與位元線BL_B電性連接。通道層150A包括摻雜的半導體材料、未摻雜的半導體材料或其組合。舉例來說,通道層150A可以是先經由化學氣相沉積製程或是物理氣相形成未摻雜的多晶矽層,然後再經由回火製程來形成。絕緣材料152A覆蓋在通道層150A上,並且填滿孔138。絕緣材料152A例如是以化學氣相沉積法形成的氧化矽、氮化矽、氮氧化矽、其他合適的介電材料或其組合。Referring to FIGS. 3C to 3E, a process of forming a channel pillar CP in the
請參照圖3D,移除部分絕緣材料152A,以在孔138中形成絕緣芯152。移除的製程可以採用單一階段蝕刻製程、兩階段蝕刻製程、多階段蝕刻製程、化學機械研磨製程或其組合。蝕刻製程可以例如是非等向性蝕刻、等向性蝕刻或其組合等方法。絕緣芯152的頂面低於第二堆疊結構130的頂面,因此,在絕緣芯152的頂面上具有凹槽(未示出)。接著,在第二堆疊結構130的頂面上以及絕緣芯152上方的凹槽中形成導電層154A。導電層154A例如是經由化學氣相沉積製程或是物理氣相沉積製程形成的摻雜的多晶矽、鎢、鉑或其組合。Referring to FIG. 3D, part of the insulating
請參照圖3E,進行回蝕刻或是化學機械研磨製程,以移除第二堆疊結構130的頂面上的導電材料層154A,以在凹槽中形成導電插塞154,以完成通道柱CP的製作。通道柱CP包括絕緣芯152、導電插塞154以及通道層150。絕緣芯152位於孔138中。導電插塞154位於絕緣芯152上,並且與通道層150電性連接。通道層150為一共形層,其環繞絕緣芯152與導電插塞154的側壁,並且包覆絕緣芯152的底部,與導電插塞154、位元線BL_B以及導體層120電性連接。導體層120做為源極線SL,或源極S。在一些實施例中,與絕緣芯152、導電插塞154以及通道層150相似的結構亦形成在基底的階梯區的多個孔(未示出)中,以形成虛設柱。虛設柱的下方無位元線BL_B,且虛設柱與位元線BL_B電性不連接。3E, an etch-back or chemical mechanical polishing process is performed to remove the
請參照圖3F,在第二堆疊結構130上形成停止層162。停止層162的材料包括以CVD形成的氧化矽、氮化矽、氮氧化矽、碳化矽或其組合。在一些實施例中,停止層162包括與最頂層的第二絕緣層136的材料不同的材料。接著,在停止層162、第二堆疊結構130、導體層120以及第一堆疊結構110中形成凹縫164。在一些實例中,凹縫164的深度至少延伸穿過犧牲層114,使凹縫164的底部裸露出第一絕緣層112。Referring to FIG. 3F, a
請參照圖3F,進行蝕刻製程,移除犧牲層114與134,以形成閘極溝渠172與174。蝕刻的方法可以採用乾式蝕刻、濕式蝕刻或其組合。在犧牲層114與134為氮化矽的實施例中,可以採用磷酸做為蝕刻劑。在進行此階段製程時,在基底的階梯區的虛設柱可以提供製程中結構的支撐性,以避免層或結構的塌陷。Referring to FIG. 3F, an etching process is performed to remove the
請參照圖3G,在閘極溝渠172與174所裸露的表面以及凹縫164的側壁形成電荷儲存結構140A以及導體層170。在一實施例中,電荷儲存結構140A可以包括穿隧層142、電荷儲存層144、阻擋層(blocking layer)146。穿隧層142/電荷儲存層144/阻擋層146例如是氧化物/氮化物/氧化物(ONO)的複合層,或其他材料所形成的複合層。電荷儲存結構140A也可以例如是氧化物/氮化物/氧化物/氮化物/氧化物(ONONO)的複合層、矽/氧化物/氮化物/氧化物/矽(SONOS)、氧化鋁/氧化物/氮化物/氧化物(Al
2O
3/O/N/O)或是其他合適的複合層。電荷儲存結構140A可以藉由化學氣相沉積、熱氧化、氮化、蝕刻等製程來形成。導體層170例如是經由化學氣相沉積製程或是物理氣相沉積製程形成導體材料,例如摻雜的多晶矽、非晶矽、鎢(W)、鈷(Co)、鋁(Al)、矽化鎢(WSi
x)或矽化鈷(CoSi
x)。
Referring to FIG. 3G, a
請參照圖3H,進行非等向性蝕刻製程,將覆蓋在停止層162的頂面上以及填入於凹縫164之中的導體層170以及電荷儲存結構140A移除,以形成電荷儲存結構140以及閘極G0與閘極G1。電荷儲存結構140包括彼此分隔的電荷儲存結構140B與電荷儲存結構140T。Referring to FIG. 3H, an anisotropic etching process is performed to remove the
電荷儲存結構140B與閘極G0形成在閘極溝渠172之中。電荷儲存結構140B覆蓋閘極G0的頂面與底面,並且位於閘極G0的側壁與通道柱CP的外側壁的下部之間。電荷儲存結構140T與閘極G1形成在閘極溝渠174之中。電荷儲存結構140T覆蓋閘極G1的頂面與底面,並且位於閘極G1的側壁與通道柱CP的外側壁的上部之間。The
請參照圖3I,在凹縫164之中形成絕緣牆St。絕緣牆St的形成方法例如是以化學氣相沉積法或是旋塗法在停止層162上形成絕緣材料層,例如是氧化矽、旋塗式玻璃等。之後,再以停止層162為研磨停止層或是蝕刻停止層,進行回蝕刻製程或是化學機械研磨製程,以移除停止層162上的絕緣材料層。Referring to FIG. 3I, an insulating wall St is formed in the
請參照圖3J,在停止層162中形成介層窗(via)V1。介層窗V1的形成方法例如是以微影蝕刻法在停止層162中形成介層窗孔(via hole)。之後,經由化學氣相沉積製程或是物理氣相沉積製程在停止層162上形成導體材料,例如摻雜的多晶矽、非晶矽、鎢(W)、鈷(Co)、鋁(Al)、矽化鎢(WSi
x)或矽化鈷(CoSi
x)。其後,進行回蝕刻製程或是化學機械研磨製程,將覆蓋在停止層162的表面上的導體材料移除。
Referring to FIG. 3J, a via V1 is formed in the
之後,在停止層162上形成位元線BL_T(汲極D1)。位元線BL_T的形成方法例如是利用化學氣相沉積法形成摻雜的多晶矽,然後再經由微影與蝕刻製程進行圖案化。位元線BL_T經由介層窗V1與通道柱CP的電性連接。After that, a bit line BL_T (drain D1) is formed on the
閘極G0、電荷儲存結構140B、通道柱CP的下部、汲極D0與源極S形成第一記憶單元M_B。閘極G1、電荷儲存結構140T、通道柱CP的上部、汲極D1與源極S形成第二記憶單元M_T。第二記憶單元M_T疊置在第一記憶單元M_B上。此外,電荷儲存結構140B和電荷儲存結構140T彼此分離且未與源極S物理性接觸。電荷儲存結構140B與源極S之間以第一絕緣層116分隔;電荷儲存結構140T與源極S之間以第一絕緣層132分隔。The gate electrode G0, the
在上述的實施例中,通道柱CP包括絕緣芯152、導電插塞154以及通道層150,然而,本發明實施例不以此為限。在其他的實施例中,通道柱CP可以是由實心的摻雜的半導體柱150B所構成,如圖4A與圖4B所示。請參照圖3C與圖4A,摻雜的半導體柱150B的形成方法例如是在第二堆疊結構130上形成摻雜的半導體層,且摻雜的半導體層還填滿孔138。摻雜的半導體層例如是摻雜的磊晶矽。其後,進行回蝕刻製程或是化學機械研磨製程,將覆蓋在停止層162的表面上的導體材料移除。以此種具有實心的摻雜的半導體柱150B做為通道柱CP的記憶元件如圖4B所示。請參照圖4B,通道柱CP為實心的摻雜的半導體柱150B,其與位元線BL_B(汲極D0)直接接觸且電性連接,並且與介層窗V1直接接觸且直接經由介層窗V1與位元線BL_T電性連接,而無需再經由導電插塞。在階梯區的虛設柱DP的結構可以與通道柱CP的組合結構相同,但尺寸可以與記憶孔(或稱通道孔)的尺寸相同或相似。In the foregoing embodiment, the channel pillar CP includes the insulating
此外,請參照圖1A,在一些實施例中,每一個通道柱CP的上、下方可以被單一條位元線BL_B以及單一條位元線BL_T跨過。例如,記憶單元組MCt0的通道柱CP被單一位元線BL0_B以及單一條位元線BL0_T跨過。在另一些實施例中,每一個通道柱CP的上、下方可以被兩條位元線BL_T及其下方的兩條位元線BL_B(未示出)跨過,如圖5所示。In addition, referring to FIG. 1A, in some embodiments, the upper and lower sides of each channel pillar CP may be crossed by a single bit line BL_B and a single bit line BL_T. For example, the channel column CP of the memory cell group MCt0 is crossed by a single bit line BL0_B and a single bit line BL0_T. In other embodiments, the upper and lower sides of each channel column CP may be crossed by two bit lines BL_T and two bit lines BL_B (not shown) below them, as shown in FIG. 5.
請參照圖5,記憶元件包括位元線BL_B(未示出)與位元線BL_T。位元線BL_B包括BL0_B、BL1_B……... BL19_B(未示出)。位元線BL_T包括BL0_T、BL1_T…….. BL19_T。位元線BL0_T、BL1_T均跨過同一行的通道柱CP1與CP3,且在通道柱CP1所定義的寬度W1與通道柱CP3所定義的寬度W3之內。位元線BL0_T與通道柱CP1電性連接;而與通道柱CP3電性不連接。位元線BL1_T與通道柱CP1電性不連接,但與通道柱CP3電性連接。位元線BL2_T、BL3_T均跨過同一行的通道柱CP2與CP4,且在通道柱CP2所定義的寬度W2與通道柱CP4所定義的寬度W4之內。位元線BL2_T與通道柱CP2電性連接,但與通道柱CP4電性不連接。位元線BL3_T與通道柱CP4電性不連接;而與通道柱CP4電性連接。換言之,同一行的通道柱CP(例如CP1與CP3)上方的介層窗V(例如V1與V3),在第一方向d1上是相錯開的,而並未對齊。而在同一列的通道柱CP(例如CP1與CP5)上方的介層窗V(例如V1與V5),在第二方向d2上可以對齊或是相錯開的。Please refer to FIG. 5, the memory element includes a bit line BL_B (not shown) and a bit line BL_T. The bit line BL_B includes BL0_B, BL1_B... BL19_B (not shown). The bit line BL_T includes BL0_T, BL1_T... BL19_T. The bit lines BL0_T and BL1_T both cross the channel pillars CP1 and CP3 in the same row, and are within the width W1 defined by the channel pillar CP1 and the width W3 defined by the channel pillar CP3. The bit line BL0_T is electrically connected to the channel column CP1, but is not electrically connected to the channel column CP3. The bit line BL1_T is not electrically connected to the channel column CP1, but is electrically connected to the channel column CP3. The bit lines BL2_T and BL3_T both cross the channel pillars CP2 and CP4 in the same row, and are within the width W2 defined by the channel pillar CP2 and the width W4 defined by the channel pillar CP4. The bit line BL2_T is electrically connected to the channel column CP2, but is not electrically connected to the channel column CP4. The bit line BL3_T is not electrically connected to the channel column CP4; it is electrically connected to the channel column CP4. In other words, the vias V (such as V1 and V3) above the channel pillars CP (such as CP1 and CP3) in the same row are staggered in the first direction d1, but not aligned. The vias V (such as V1 and V5) above the channel pillars CP (such as CP1 and CP5) in the same row can be aligned or staggered in the second direction d2.
在另一些實施例中,上述的記憶元件也可以藉由堆疊而製作成三維記憶元件。In other embodiments, the above-mentioned memory devices can also be made into three-dimensional memory devices by stacking.
請參照圖6A、6B與6C,三維記憶元件10’包括多層半導體層T。在圖6B與6C中以兩層(tier)半導體層T1與T2來說明,然而,本發明不以此為限,三維記憶元件10’可以包含更多層半導體層。例如,三維記憶元件10’可以包括2至12層半導體層T。半導體層T1與上述記憶元件10具有相似的結構。然,為簡要起見,在圖6A、6B與6C中僅繪出兩個絕緣牆St’(例如St0、St1)以及單一個區塊BLK’(例如BLK0’)。6A, 6B, and 6C, the three-dimensional memory device 10' includes a multi-layer semiconductor layer T. In FIGS. 6B and 6C, two tier semiconductor layers T1 and T2 are used for illustration. However, the present invention is not limited to this, and the three-dimensional memory device 10' may include more semiconductor layers. For example, the three-dimensional memory element 10' may include 2 to 12 semiconductor layers T. The semiconductor layer T1 has a similar structure to the
請參照圖6A與6B,半導體層T2與半導體層T1具有相似的結構。半導體層T2包括以多個絕緣牆St’(例如St0’、St1’)分隔開的多個在各區塊BLK’(例如BLK0’)中的多個記憶單元組MCt’(例如MCt0’)的結構與排列方式可與各區塊BLK中的多個記憶單元組MCt的結構與排列方式相同或相似。半導體層T2包括多個記憶單元組MCt’。每一個記憶單元組MCt’包括在第三方向d3上兩個疊置的第三記憶單元M_B’與第四記憶單元M_T’。6A and 6B, the semiconductor layer T2 and the semiconductor layer T1 have a similar structure. The semiconductor layer T2 includes a plurality of memory cell groups MCt' (such as MCt0') in each block BLK' (such as BLK0') separated by a plurality of insulating walls St' (such as St0', St1') The structure and arrangement of M can be the same as or similar to the structure and arrangement of the multiple memory cell groups MCt in each block BLK. The semiconductor layer T2 includes a plurality of memory cell groups MCt'. Each memory cell group MCt' includes two superimposed third memory cells M_B' and fourth memory cells M_T' in the third direction d3.
請參照圖6A,半導體層T2還包括在第一方向d1延伸的多條位元線BL_B’與多條位元線BL_T’。位元線BL_B’例如是包括BL0_B’、BL1_B’、BL2_B’、BL3_B’、BL4_B’,或更多的位元線。位元線BL_T’例如是包括BL0_T’、BL1_T’、BL2_T’、BL3_T’、BL4_T’,或更多的位元線。半導體層T2的每一位元線BL_B’位於半導體層T1的位元線BL_T上,半導體層T2的每一位元線BL_T’位於位元線BL_B’上。半導體層T1的位元線BL_B、BL_T與半導體層T2的BL_B’、BL_T’的末端可以呈階梯狀。位元線BL_B經由位元線接觸窗BLC0與金屬層ML連接。在本實施例中,位元線BL_T、BL_B’可以共用,其可經由位元線接觸窗BLC2與金屬層ML連接。位元線BL_T’經由位元線接觸窗BLC3與金屬層ML連接。6A, the semiconductor layer T2 further includes a plurality of bit lines BL_B' and a plurality of bit lines BL_T' extending in the first direction d1. The bit line BL_B' is, for example, a bit line including BL0_B', BL1_B', BL2_B', BL3_B', BL4_B', or more. The bit line BL_T' is, for example, a bit line including BL0_T', BL1_T', BL2_T', BL3_T', BL4_T', or more. Each bit line BL_B' of the semiconductor layer T2 is located on the bit line BL_T of the semiconductor layer T1, and each bit line BL_T' of the semiconductor layer T2 is located on the bit line BL_B'. The ends of the bit lines BL_B and BL_T of the semiconductor layer T1 and the ends of the BL_B' and BL_T' of the semiconductor layer T2 may be stepped. The bit line BL_B is connected to the metal layer ML through the bit line contact BLC0. In this embodiment, the bit lines BL_T and BL_B' can be shared, and they can be connected to the metal layer ML via the bit line contact window BLC2. The bit line BL_T' is connected to the metal layer ML through the bit line contact BLC3.
請參照圖6A與圖6C,半導體層T2還包括在第二方向d2延伸的字元線WL00’與字元線WL01’以及源極線SL0’。在第二區R2中,半導體層T1的字元線WL00的末端經由字元線接觸窗WLC0與金屬層ML連接。字元線WL01的末端經由字元線接觸窗WLC1與金屬層ML連接。源極線SL0的末端經由源極線接觸窗SLC與金屬層ML連接。半導體層T2的字元線WL00’的末端經由字元線接觸窗WLC0’與金屬層ML連接。字元線WL01’的末端經由字元線接觸窗WLC1’與金屬層ML連接。源極線SL0’的末端經由源極線接觸窗SLC’與金屬層ML連接。6A and 6C, the semiconductor layer T2 further includes a word line WL00', a word line WL01' and a source line SL0' extending in the second direction d2. In the second region R2, the end of the word line WL00 of the semiconductor layer T1 is connected to the metal layer ML via the word line contact WLC0. The end of the word line WL01 is connected to the metal layer ML through the word line contact WLC1. The end of the source line SL0 is connected to the metal layer ML via the source line contact SLC. The end of the word line WL00' of the semiconductor layer T2 is connected to the metal layer ML via the word line contact WLC0'. The end of the word line WL01' is connected to the metal layer ML via the word line contact WLC1'. The end of the source line SL0' is connected to the metal layer ML via the source line contact SLC'.
字元線WL00的末端、源極線SL0的末端、字元線WL01的末端、字元線WL00’的末端、源極線SL0’的末端、字元線WL01’的末端設置在區塊BLK0的第二區R2,且可以呈階梯狀。此外,在第二區R2中還可包括多個虛設柱DP’,以提供製程中結構的支撐性,避免層或結構的塌陷。虛設柱DP’的結構可與虛設柱DP相似。The end of the word line WL00, the end of the source line SL0, the end of the word line WL01, the end of the word line WL00', the end of the source line SL0', and the end of the word line WL01' are set in the block BLK0 The second area R2 may be stepped. In addition, a plurality of dummy pillars DP' may be included in the second region R2 to provide structural support during the manufacturing process and avoid collapse of the layer or structure. The structure of the dummy post DP' may be similar to that of the dummy post DP.
圖7繪示出圖6C的等效電路圖。請參照圖6C與圖7,記憶單元M_B包括閘極G0、源極S、汲極D0、電荷儲存結構140B以及通道柱CP。記憶單元M_T包括閘極G1、源極S、汲極D1、電荷儲存結構140T以及通道柱CP。記憶單元M_B’包括閘極G0’、源極S’、汲極D0’、電荷儲存結構140B’以及通道柱CP’。記憶單元M_T’包括閘極G1’、源極S’、汲極D1’、電荷儲存結構140T’以及通道柱CP’。記憶單元M_B’與憶單元M_T’共用源極S’。記憶單元M_B’的汲極D0’與記憶單元M_T的汲極D1共用。電荷儲存結構140B’和電荷儲存結構140T’彼此分離,其合稱為電荷儲存結構140’。FIG. 7 illustrates the equivalent circuit diagram of FIG. 6C. 6C and FIG. 7, the memory cell M_B includes a gate G0, a source S, a drain D0, a
三維記憶元件10’的製造方法可以依照上述方法形成半導體元件10完成第一半導體層T1的製作。之後,進行循環製程即可完成第二半導體層T2的製作。所述至少一循環製程包括重複圖3A中形成第一堆疊結構110、導體層120以及第二堆疊結構130之步驟至圖3J之形成多條位元線BL_T,及/或依據圖4A與圖4B。The method for manufacturing the three-dimensional memory element 10' can form the
綜上所述,本發明之NOR快閃記憶元件在單位面積內包括縱向疊置的兩個記憶單元,可以有效利用基底的面積。本發明之三維NOR快閃記憶元件在單位面積內可以包括縱向疊置的多個個記憶單元,可以有效利用基底的面積。此外,本發明之NOR快閃記憶元件以及三維NOR快閃記憶元件的製程可與現有製程相容。In summary, the NOR flash memory device of the present invention includes two memory cells stacked vertically in a unit area, which can effectively utilize the area of the substrate. The three-dimensional NOR flash memory device of the present invention may include a plurality of memory cells stacked vertically in a unit area, which can effectively utilize the area of the substrate. In addition, the manufacturing process of the NOR flash memory device and the three-dimensional NOR flash memory device of the present invention can be compatible with existing manufacturing processes.
10:記憶元件 10’:三維記憶元件 146:阻擋層 100:基底 102:介電層 110:第一堆疊結構 112、132:第一絕緣層 114、134:犧牲層 116、136:第二絕緣層 120:導體層 170:導體層 130:第二堆疊結構 138:孔 140、140A、140’、140B、140T、140B’、140T’:電荷儲存結構 142:穿隧層 144:電荷儲存層 146:阻擋層 150、150A:通道層 150B:半導體柱 152:絕緣芯 152A:絕緣材料 154:導電插塞 154A:導電層 162:停止層 164、164S:凹縫 168:源極線溝渠 172、174:閘極溝渠 BL_B、BL0_B、BL1_B、BL2_B、BL3_B、BL4_B、BL5_B、BL6_B、BL7_B、BL8_B、BL9_B、BL_B’、BL0_B’、BL1_B’、BL2_B’、BL3_B’、BL4_B’、BL_T、BL0_T、BL1_T、BL2_T、BL3_T、BL4_T、BL5_T、BL6_T、BL7_T、BL8_T、BL9_T、BL_T’、BL0_T’、BL1_T’、BL2_T’、BL3_T’、BL4_T’:位元線 BLK、BLK0、BLK1、BLK’、BLK0’:區塊 CP、CP1、CP2、CP3、CP4、CP5:通道柱 d1:第一方向 d2:第二方向 d3:第三方向 D0、D1、D0’、D1’:汲極 DP、DP’:虛設柱 G0、G0’、G1、G1’:閘極 ML:金屬層 M_B、M0 11_B、M0 12_B、M0 13_B、M1 11_B、M1 12_B、M1 13_B、M_B’:第一記憶單元 M_T、M0 11_T、M0 12_T、M0 13_T、M1 11_T、M1 12_T、M1 13_T、M_T’:第二記憶單元 MCt、MCt0、MCt1、MCt’、MCt0’:記憶單元組 R1:第一區 R2:第二區 S、S’:源極 SL0、SL1、SL0’:源極線 SLC、SLC’:源極線接觸窗 St、St0、St1、St2、St’、St0’、St1’:絕緣牆 T、T1、T2:半導體層 V1、V2、V3、V4、V5、V1’、V2’:介層窗 WL、WL00、WL01、WL10、WL11、WL’、WL00’、WL01’:字元線 WLC0、WLC1、WLC0’、WLC1’:字元線接觸窗 W1、W2、W3、W4:寬度 10: memory element 10': three-dimensional memory element 146: barrier layer 100: substrate 102: dielectric layer 110: first stacked structure 112, 132: first insulating layer 114, 134: sacrificial layer 116, 136: second insulating layer 120: Conductor layer 170: Conductor layer 130: Second stack structure 138: Hole 140, 140A, 140', 140B, 140T, 140B', 140T': Charge storage structure 142: Tunneling layer 144: Charge storage layer 146: Blocking Layers 150, 150A: channel layer 150B: semiconductor pillar 152: insulating core 152A: insulating material 154: conductive plug 154A: conductive layer 162: stop layer 164, 164S: recess 168: source line trench 172, 174: gate Ditch BL_B, BL0_B, BL1_B, BL2_B, BL3_B, BL4_B, BL5_B, BL6_B, BL7_B, BL8_B, BL9_B, BL_B', BL0_B', BL1_B', BL2_B', BL3_B', BL4_B', BL3_B', BL4_B', BL3_B', BL4_B', BL3_B', BL4_B', BL3_B', , BL4_T, BL5_T, BL6_T, BL7_T, BL8_T, BL9_T, BL_T', BL0_T', BL1_T', BL2_T', BL3_T', BL4_T': bit lines BLK, BLK0, BLK1, BLK', BLK0': block CP, CP1, CP2, CP3, CP4, CP5: channel column d1: first direction d2: second direction d3: third direction D0, D1, D0', D1': drain DP, DP': dummy column G0, G0' , G1, G1': gate ML: metal layer M_B, M0 11 _B, M0 12 _B, M0 13 _B, M1 11 _B, M1 12 _B, M1 13 _B, M_B': first memory cell M_T, M0 11 _T , M0 12 _T, M0 13 _T, M1 11 _T, M1 12 _T, M1 13 _T, M_T': second memory unit MCt, MCt0, MCt1, MCt', MCt0': memory unit group R1: first area R2: The second area S, S': source SL0, SL1, SL0': source line SLC, SLC': source line contact window St, St0, St1, St2, St', St0', St1': insulating wall T , T1, T2: semiconductor layer V1, V2, V3, V4, V5, V1', V2': via WL, WL00, WL01, WL10, WL11, WL', WL00', WL01': word line WLC0, WLC1, WLC0', WLC1': character line contact window W1, W2, W3, W4: width
圖1A是依照本發明的實施例的記憶元件的上視圖。 圖1B是圖1A的線B-B’的剖面圖。 圖1C是圖1A的線C-C’的剖面圖。 圖2是圖1A的局部等效電路圖。 圖3A至圖3J是依照本發明的實施例的記憶元件的製造流程的剖面示意圖。 圖4A至圖4B是依照本發明的又一實施例的記憶元件的局部製造流程的剖面示意圖。 圖5是依照本發明的其他實施例的記憶元件的上視圖。 圖6A是依照本發明的實施例的三維記憶元件的上視圖。 圖6B是圖6A的線B-B’的剖面圖。 圖6C是圖6A的線C-C’的剖面圖。 圖7是圖6C的等效電路圖。 FIG. 1A is a top view of a memory device according to an embodiment of the invention. Fig. 1B is a cross-sectional view taken along the line B-B' of Fig. 1A. Fig. 1C is a cross-sectional view taken along the line C-C' of Fig. 1A. Fig. 2 is a partial equivalent circuit diagram of Fig. 1A. 3A to 3J are schematic cross-sectional views of a manufacturing process of a memory device according to an embodiment of the invention. 4A to 4B are schematic cross-sectional views of a partial manufacturing process of a memory device according to another embodiment of the present invention. Fig. 5 is a top view of a memory device according to other embodiments of the present invention. Fig. 6A is a top view of a three-dimensional memory device according to an embodiment of the present invention. Fig. 6B is a cross-sectional view taken along the line B-B' of Fig. 6A. Fig. 6C is a cross-sectional view taken along the line C-C' of Fig. 6A. Fig. 7 is an equivalent circuit diagram of Fig. 6C.
102:介電層 102: Dielectric layer
140、140B、140T:電荷儲存結構 140, 140B, 140T: charge storage structure
BL_B、BL0_B:第一位元線 BL_B, BL0_B: the first bit line
BL_T、BL0_T:第二位元線 BL_T, BL0_T: the second bit line
D0、D1:汲極 D0, D1: drain
CP:通道柱 CP: Channel column
G0:閘極 G0: Gate
G1:閘極 G1: Gate
M_B、M011_B:第一記憶單元 M_B, M0 11 _B: the first memory unit
M_T、M011_T:第二記憶單元 M_T, M0 11 _T: the second memory unit
MCt、MCt0:記憶單元組 MCt, MCt0: memory cell group
S:源極 S: source
SL0:源極線 SL0: source line
St0:絕緣牆 St0: insulated wall
V1:介層窗 V1: Interlayer window
WL00、WL01:字元線 WL00, WL01: Character line
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