TWI726806B - 水冷散熱裝置及其製造方法 - Google Patents
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Abstract
一種水冷散熱裝置包含一導熱座體、一蓋體及一金屬隔離件。導熱座體具有一流體容置空間、多個散熱鰭片。這些散熱鰭片位於流體容置空間,並凸出於流體容置空間一側的一壁面。任二相鄰之這些散熱鰭片間形成一流道。至少部分這些散熱鰭片遠離壁面之一側形成一遮蔽結構,該遮蔽結構遮閉至少部分流道。蓋體具有一入水口及一出水口。蓋體安裝於導熱座體,以令蓋體覆蓋流體容置空間,以及入水口與出水口透過流體容置空間相連通。金屬隔離件之一側焊接於遮蔽結構,以及金屬隔離件之另一側焊接於蓋體。
Description
本發明係關於一種散熱裝置及其製造方法,特別是一種水冷散熱裝置及其製造方法。
隨著電子設備計算效能日漸增強,其內部所設置之電子元件於運作時會產生大量熱量。為了避免電子元件的運作溫度超過所能承受的溫度上限,故電子元件上一般會設置散熱鰭片,以藉由熱散鰭片來帶走電子元件所產生之熱能。不過,由於散熱鰭片在單位時間內之散熱效率有限,故目前有廠商將散熱鰭片改成散熱效果較佳的水冷系統,以增強對電子元件的散熱效能。水冷系統一般是包含一水冷頭及一水冷排。水冷頭設有泵浦。水冷頭與水冷排相連通並共同構成一冷卻循環,並透過水冷頭驅使冷卻循環內之工作流體流動。水冷頭裝設於處理器等發熱源,並將吸收到之熱量透過流體傳遞至水冷排進行散熱。
水冷頭內部目前具有一吸熱腔體及一散熱鰭片。吸熱腔體熱接觸於熱源,以將熱源所產生之熱能傳遞至吸熱腔體內部的工作流體。散熱鰭片120位於吸熱腔體內,以提升熱能傳遞至吸熱腔體的導熱速率。此外,吸熱腔體內部會額外設置橡膠製之隔流墊,透過隔流墊之鏤空處之位置設計來設計出所需之冷卻流道。
此外,一般可將工作流體改為在工作溫度區域會產生相變化的冷媒,以透過相變化的潛熱來提高水冷系統的散熱效果。不過,由於水冷頭的內部壓力在相變化的過程會增加,原本採橡膠製之隔流墊的水冷頭難以抗衡,故如何提升水冷頭的結構強度,便成為設計上的一大課題。
本發明在於提供一種水冷散熱裝置及其製造方法,藉以提升水冷頭的結構強度。
本發明之一實施例所揭露之水冷散熱裝置包含一導熱座體、一蓋體及一金屬隔離件。導熱座體具有一流體容置空間及多個散熱鰭片。這些散熱鰭片位於流體容置空間,並凸出於流體容置空間一側的一壁面。任二相鄰之這些散熱鰭片間形成一流道。至少部分這些散熱鰭片遠離壁面之一側形成一遮蔽結構,遮蔽結構遮閉至少部分流道。蓋體具有一入水口及一出水口。蓋體安裝於導熱座體,以令蓋體覆蓋流體容置空間,以及入水口與出水口透過流體容置空間相連通。金屬隔離件之一側焊接於遮蔽結構,以及金屬隔離件之另一側焊接於蓋體。
本發明之另一實施例所揭露之水冷散熱裝置的製造方法包含下列步驟。於一導熱座體形成多個散熱鰭片。於這些散熱鰭片之一側形成一板件。板件遮閉這些散熱鰭片間之多個流道。將一金屬隔離件焊接於板件。
根據上述實施例之水冷散熱裝置及其製造方法,由於金屬隔離件之一側焊接於遮蔽結構,以及金屬隔離件之另一側焊接於蓋體,故可提升水冷散熱裝置的結構強度。此外,由於遮蔽結構封閉散熱鰭片間至少部分的流道,故金屬隔離件在焊接於遮蔽結構時,焊料不會流至流道。也就是說,若金屬隔離件直接焊接於散熱鰭片,則焊接金屬隔離件與遮蔽結構之焊料就有可能流入流道而有可能變成次級品,甚或是無法使用。
以上關於本發明內容的說明及以下實施方式的說明係用以示範與解釋本發明的原理,並且提供本發明的專利申請範圍更進一步的解釋。
請參閱圖1至圖4。圖1為根據本發明第一實施例所述之水冷散熱裝置的立體示意圖。圖2為圖1的分解示意圖。圖3為圖1之剖面示意圖。圖4為圖3之局部放大示意圖。
本實施例之水冷散熱裝置10例如為水冷頭或水冷板,且水冷散熱裝置10的材質例如為金、銀、銅、鋁。並熱耦合於一熱源(未繪示)。熱源(未繪示)例如為中央處理器或影像處理器。水冷散熱裝置10例如包含一導熱座體100、一蓋體200及一金屬隔離件300。
導熱座體100的材質例如為金、銀、銅、鋁等良導熱材質,並具有一流體容置空間110及多個散熱鰭片120。這些散熱鰭片120位於流體容置空間110,並凸出於流體容置空間110一側的一壁面111。任二相鄰之這些散熱鰭片120間形成一流道G。在本實施例中,這些散熱鰭片120例如為切削式散熱鰭片,但並不以此為限。在其他實施例中,這些散熱鰭片也可以改為鋁擠式散熱鰭片。
至少部分這些散熱鰭片120遠離壁面111之一側形成一遮蔽結構130。遮蔽結構130例如呈片狀結構,並遮閉至少部分流道G。
此外,其中導熱座體100具有一熱接觸面140。熱接觸面140背對壁面111,並用以熱耦合於熱源。
蓋體200的材質例如但並不以此為限為金、銀、銅等良導熱材質,並具有一入水口210及一出水口220。入水口210與出水口220分別用以透過流管連接水冷排(未繪示)之出水口與入水口,以令水冷散熱裝置10與水冷排共同構成冷卻循環。蓋體200安裝於導熱座體100,以令蓋體200覆蓋流體容置空間110,以及入水口210與出水口220透過流體容置空間110相連通。
金屬隔離件300之一側焊接於遮蔽結構130,以及金屬隔離件300之另一側焊接於蓋體200。
在本實施例中,金屬隔離件300具有一第一開槽310。遮蔽結構130圍繞出一流通區131。第一開槽310透過流通區131與這些流道G連通。入水口210依序透過第一開槽310及流通區131而與流體容置空間110中之這些流道G相連通。此外,金屬隔離件300還可以具有二第二開槽320與一第三開槽330。流道G透過第二開槽320及第三開槽330而與出水口220相連通。
在本實施例中,由於金屬隔離件300之一側焊接於遮蔽結構130,以及金屬隔離件300之另一側焊接於蓋體200,故可提升水冷散熱裝置10的結構強度。此外,由於遮蔽結構130封閉散熱鰭片120間至少部分的流道G,故金屬隔離件300在焊接於遮蔽結構130時,焊料不會流至流道G。也就是說,若金屬隔離件300直接焊接於散熱鰭片120,則焊接金屬隔離件300與遮蔽結構130之焊料就有可能流入流道G而讓成品有可能變成次級品,甚或是無法使用。
如圖2所示,在本實施例中,工作流體(未繪示)沿方向F先自入水口210流入,再透過第一開槽310與流通區131流入散熱鰭片120間之流道G,再流至散熱鰭片120相對兩側的空間,並透過第二開槽320與第三開槽330而自出水口220流出。
請參閱圖3至圖7。圖5至圖7為圖1之水冷散熱裝置的製造流程示意圖。如圖5所示,例如透過切削式製程於一導熱座體100形成多個散熱鰭片120。不過,透過切削式製程來形成散熱鰭片120並非用以限制本發明。在其他實施例中,亦可改為透過鋁擠製程來形成散熱鰭片。接著,如圖6所示,例如透過一擠壓製程於這些散熱鰭片120之一側形成一遮蔽結構130。遮蔽結構130遮閉這些散熱鰭片120間之多個流道G。接著,如圖7所示,將一金屬隔離件300焊接於遮蔽結構130。接著,如圖3與圖4所示,將一蓋體200焊接於金屬隔離件300遠離遮蔽結構130之一側,以製作出水冷散熱裝置10。
根據上述實施例之水冷散熱裝置及其製造方法,由於金屬隔離件之一側焊接於遮蔽結構,以及金屬隔離件之另一側焊接於蓋體,故可提升水冷散熱裝置的結構強度。此外,由於遮蔽結構封閉散熱鰭片間至少部分的流道,故金屬隔離件在焊接於遮蔽結構時,焊料不會流至流道。也就是說,若金屬隔離件直接焊接於散熱鰭片,則焊接金屬隔離件與遮蔽結構之焊料就有可能流入流道而有可能變成次級品,甚或是無法使用。
雖然本發明以前述之諸項實施例揭露如上,然其並非用以限定本發明,任何熟習相像技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之專利保護範圍須視本說明書所附之申請專利範圍所界定者為準。
10:水冷散熱裝置
100:導熱座體
110:流體容置空間
111:壁面
120:散熱鰭片
130:遮蔽結構
131:流通區
140:熱接觸面
200:蓋體
210:入水口
220:出水口
300:金屬隔離件
310:第一開槽
320:第二開槽
330:第三開槽
G:流道
圖1為根據本發明第一實施例所述之水冷散熱裝置的立體示意圖。
圖2為圖1的分解示意圖。
圖3為圖1之剖面示意圖。
圖4為圖3之局部放大示意圖。
圖5至圖7為圖1之水冷散熱裝置的製造流程示意圖。
10:水冷散熱裝置
100:導熱座體
110:流體容置空間
111:壁面
120:散熱鰭片
130:遮蔽結構
131:流通區
140:熱接觸面
200:蓋體
210:入水口
220:出水口
300:金屬隔離件
310:第一開槽
G:流道
Claims (8)
- 一種水冷散熱裝置,包含:一導熱座體,具有一流體容置空間及多個散熱鰭片,該些散熱鰭片位於該流體容置空間,並凸出於該流體容置空間一側的一壁面,任二相鄰之該些散熱鰭片間形成一流道,至少部分該些散熱鰭片遠離該壁面之一側形成有與至少部分該些散熱鰭片一體成形的一遮蔽結構,該遮蔽結構遮閉至少部分該流道;一蓋體,具有一入水口及一出水口,該蓋體安裝於該導熱座體,以令該蓋體覆蓋該流體容置空間,以及該入水口與該出水口透過該流體容置空間相連通;以及一金屬隔離件,該金屬隔離件之一側焊接於該遮蔽結構,以及該金屬隔離件之另一側焊接於該蓋體。
- 如請求項1所述之水冷散熱裝置,其中該些散熱鰭片為切削式散熱鰭片。
- 如請求項1所述之水冷散熱裝置,其中該金屬隔離件具有一第一開槽,該遮蔽結構圍繞出一流通區,該第一開槽透過該流通區與該些流道連通,該入水口透過該流體容置空間中之該些流道、該流通區及該第一開槽連通該出水口。
- 如請求項1所述之水冷散熱裝置,其中該導熱座體具有一熱接觸面,該熱接觸面背對該壁面。
- 一種水冷散熱裝置的製造方法,包含:於一導熱座體形成多個散熱鰭片; 於該些散熱鰭片之一側形成與該些散熱鰭片一體成形的一遮蔽結構,該遮蔽結構遮閉該些散熱鰭片間之多個流道;以及將一金屬隔離件焊接於該遮蔽結構。
- 如請求項5所述之水冷散熱裝置的製造方法,更包含將一蓋體焊接於該金屬隔離件遠離該遮蔽結構之一側。
- 如請求項5所述之水冷散熱裝置的製造方法,其中形成該些散熱鰭片的製程為切削式製程。
- 如請求項5所述之水冷散熱裝置的製造方法,其中形成該遮蔽結構的製程為一擠壓製程。
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US20230284414A1 (en) * | 2022-03-04 | 2023-09-07 | Aavid Thermalloy, Llc | Liquid cooled heat exchanger |
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