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TWI719887B - Method for producing ammonium magnesium phosphate hexahydrate by using livestock manure - Google Patents

Method for producing ammonium magnesium phosphate hexahydrate by using livestock manure Download PDF

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TWI719887B
TWI719887B TW109112391A TW109112391A TWI719887B TW I719887 B TWI719887 B TW I719887B TW 109112391 A TW109112391 A TW 109112391A TW 109112391 A TW109112391 A TW 109112391A TW I719887 B TWI719887 B TW I719887B
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magnesium
aqueous solution
digestion
anaerobic digestion
digestive juice
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TW202138337A (en
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王尚禮
羅凱尹
張浩誠
周秉滽
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國立臺灣大學
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Abstract

The present invention relates to a method for producing ammonium magnesium phosphate hexahydrate by using livestock manure, including steps of: (1) anaerobic digestion for nutrient release, (2) solid-liquid separation, (3) adjustment of element ratio of digestive effluent, (4) decalcification and (5) magnesium ammonium phosphate precipitate. The method of the invention provides high element dissolution rate, appropriate ratio of synthesizable ammonium phosphate and removes crystal interference factors, which maximize the efficiency of recovering nutrients in livestock manure by the ammonium magnesium phosphate precipitation.

Description

一種利用禽畜糞生產磷酸銨鎂六水合物之方法Method for producing magnesium ammonium phosphate hexahydrate by using poultry and livestock manure

本發明係關於一種利用禽畜糞生產磷酸銨鎂六水合物之方法,特別係使用厭氧消化法搭配磷酸銨鎂沉澱之方法。The present invention relates to a method for producing magnesium ammonium phosphate hexahydrate by using poultry and livestock manure, especially a method using anaerobic digestion and precipitation of magnesium ammonium phosphate.

回收禽畜廢棄物固體(如:糞便、墊料)中的磷係透過主動手段將磷酸鹽由固體部分轉移到液體部分(例如將難溶型磷酸鹽溶解、或使有機磷礦化並保持在溶液中),溶解於液體中的磷酸鹽可透過添加化學品,使其產生磷酸鹽結晶物或透過噬磷微生物的同化作用予以回收。回收的固體中,沼渣可做為土壤改良劑,而磷酸鹽結晶可作為磷肥回歸農地施用,低磷殘留的沼液排放至環境中較不會有優養化的風險,減少過量的磷酸鹽對環境的影響。然而,如何有效地從禽畜糞中將磷回收使用,於現有的技術上一直有不同問題。Recovery of phosphorus in solids (such as manure, litter) in livestock wastes transfers phosphates from the solid part to the liquid part through active means (for example, dissolving insoluble phosphates, or mineralizing organophosphates and keeping them in In solution), the phosphate dissolved in the liquid can be recovered by adding chemicals to produce phosphate crystals or through the assimilation of phosphate phagocytic microorganisms. Among the recovered solids, the biogas residue can be used as a soil amendment, and the phosphate crystals can be used as phosphate fertilizer to return to agricultural land. The low-phosphorus residual biogas slurry is discharged into the environment and there is no risk of eutrophication, reducing excessive phosphate the effect on the environment. However, how to effectively recover phosphorus from poultry and livestock manure for use has always had different problems in the existing technology.

堆肥法時,由於堆肥的過程中,微生物會導致部分的氮以氣體的形式揮失,而無法被有效的回收再利用。且由於糞肥的營養元素濃度較低,在施肥時需較高的施用量,氮磷鉀(NPK)比例無法因應農作物的營養需求調整,有氮不足而磷卻過多的問題;部分的磷會形成難溶性磷鹽而被固定於土壤中,部分的磷則因淋洗作用散佈到環境造成優養化。此外,堆肥過程中常有惡臭、蚊蟲孳生、腐熟時間過久、需要較大的土地面積等問題。而造粒法及免堆法係將糞便加熱乾燥或是輔以酵素處理,其等雖能降低病媒源殘留的風險及改善臭味問題,但恐有營養元素礦化程度不足的疑慮,且重金屬殘留的問題仍然無法解決。In the composting process, microorganisms will cause part of the nitrogen to be volatilized in the form of gas during the composting process, which cannot be effectively recycled and reused. Moreover, due to the low concentration of nutrients in manure, a higher application rate is required during fertilization. The ratio of nitrogen, phosphorus and potassium (NPK) cannot be adjusted to the nutritional requirements of crops. There is a problem of insufficient nitrogen but excessive phosphorus; part of the phosphorus will be formed. The insoluble phosphorus salt is fixed in the soil, and part of the phosphorus is scattered to the environment due to leaching, resulting in eutrophication. In addition, the composting process often has problems such as foul smell, breeding of mosquitoes, too long maturity, and the need for larger land area. While the granulation method and the heap-free method are heating and drying the feces or treating them with enzymes. Although they can reduce the risk of residual disease vectors and improve the odor problem, there is a concern that the degree of mineralization of nutrient elements is insufficient, and The problem of heavy metal residues still cannot be solved.

厭氧消化生產天然氣時,特定糞源(如:雞糞)會產生過高的銨濃度,抑制甲烷菌生長而限制沼氣產量。此外,過高的磷銨鎂會形成管壁積垢,必須付出額外的設備維護成本。近年,共消化逐漸為研究廢棄物處理及天然氣生產的顯學,然而,共消化條件若控制不當,容易造成消化環境的過度酸化而限制甲烷生產。When anaerobic digestion produces natural gas, certain manure sources (such as chicken manure) will produce excessively high ammonium concentration, which inhibits the growth of methane bacteria and limits the production of biogas. In addition, excessively high magnesium ammonium phosphate will cause fouling on the pipe wall, and additional equipment maintenance costs must be paid. In recent years, co-digestion has gradually become a significant study of waste treatment and natural gas production. However, if co-digestion conditions are not properly controlled, it is easy to cause excessive acidification of the digestion environment and limit methane production.

使用磷酸銨鎂沉澱法回收蛋雞糞便中的營養元素時,厭氧消化過程中磷溶出率低,多數磷仍保存在固體中,致使磷回收效率不佳。這是因為蛋雞糞便中的磷物種主要為難溶性的鈣磷,這不僅限制了磷溶出率,也限制了殘餘沼渣的的磷可利用性。不同來源的廢棄物所溶出磷、銨、鎂比例也不一樣,故限制了回收磷酸銨鎂(即鳥糞石)的效率,為解決此問題,許多技術是藉由額外補充磷、銨、鎂以獲得適當的劑量比例,最大化磷酸銨鎂六水合物的結晶效率。然而,額外補充磷、銨、鎂的方式會提高回收成本。厭氧消化流出液中的複雜組成會干擾磷酸銨鎂的結晶反應,降低結晶的純度,甚至形成非磷酸銨鎂的沉澱物。When the magnesium ammonium phosphate precipitation method is used to recover the nutrient elements in the manure of laying hens, the dissolution rate of phosphorus is low during the anaerobic digestion process, and most of the phosphorus is still stored in the solid, resulting in poor phosphorus recovery efficiency. This is because the phosphorus species in layer manure is mainly insoluble calcium and phosphorus, which not only limits the phosphorus dissolution rate, but also limits the availability of phosphorus in the residual biogas residue. The proportions of phosphorus, ammonium, and magnesium dissolved in wastes from different sources are different, which limits the efficiency of recovering magnesium ammonium phosphate (ie struvite). To solve this problem, many technologies are supplemented by additional phosphorus, ammonium, and magnesium. In order to obtain an appropriate dosage ratio, maximize the crystallization efficiency of magnesium ammonium phosphate hexahydrate. However, additional phosphorus, ammonium, and magnesium supplementation will increase recycling costs. The complex composition in the effluent of anaerobic digestion will interfere with the crystallization reaction of magnesium ammonium phosphate, reduce the purity of the crystal, and even form a precipitate of non-magnesium ammonium phosphate.

鑒於上開技術之缺陷,現有技術必須開發出一種高效率、高元素溶出率、提供適當磷銨鎂合成比例及去除結晶干擾因子之方法,以供最大化磷酸銨鎂生成,回收禽畜糞中的營養元素。In view of the shortcomings of the above-mentioned technology, the existing technology must develop a method of high efficiency, high element dissolution rate, appropriate synthesis ratio of magnesium ammonium phosphate and removal of crystallization interference factors, so as to maximize the production of magnesium ammonium phosphate and recover poultry manure. Of nutrients.

是以,本發明為提供一種利用禽畜糞生產磷酸銨鎂六水合物之方法,其步驟包含:(1) 厭氧消化:將禽畜糞與一有機碳源於第一水溶液進行厭氧消化,及將禽畜糞於第二水溶液且於50℃~70℃下進行厭氧消化;(2) 固液分離:將步驟(1)厭氧消化之該第一水溶液及該第二水溶液進行固液分離,分別獲得沼渣、第一消化液及第二消化液;(3)消化液元素比例調整:混合該第一消化液及該第二消化液獲得混合消化液,並確認該混合消化液中之氮/磷之莫耳比>1及鎂/氮之莫耳比

Figure 109112391-A0305-02-0005-2
1.5;(4)脫鈣:添加有機酸至該混合消化液,使脫鈣後之該混合消化液的鈣/鎂之莫耳比
Figure 109112391-A0305-02-0005-3
0.25;及(5)磷酸銨鎂沉澱:將該脫鈣後之該混合消化液,調整pH值至8.0~10.0,回收沉澱物,得到磷酸銨鎂六水合物。 Therefore, the present invention provides a method for producing magnesium ammonium phosphate hexahydrate using poultry manure. The steps include: (1) Anaerobic digestion: anaerobic digestion of poultry manure and an organic carbon source from the first aqueous solution , And carry out anaerobic digestion of poultry manure in the second aqueous solution at 50℃~70℃; (2) solid-liquid separation: solidify the first aqueous solution and the second aqueous solution of step (1) anaerobic digestion Liquid separation to obtain biogas residue, first digestion juice and second digestion juice respectively; (3) Digestion juice element ratio adjustment: mix the first digestion juice and the second digestion juice to obtain a mixed digestion juice, and confirm the mixed digestion juice The molar ratio of nitrogen/phosphorus>1 and the molar ratio of magnesium/nitrogen
Figure 109112391-A0305-02-0005-2
1.5; (4) Decalcification: add organic acid to the mixed digestive juice to make the molar ratio of calcium/magnesium in the mixed digestive juice after decalcification
Figure 109112391-A0305-02-0005-3
0.25; and (5) Magnesium ammonium phosphate precipitation: adjust the pH value of the mixed digestive solution after decalcification to 8.0~10.0, and recover the precipitate to obtain magnesium ammonium phosphate hexahydrate.

於較佳實施例中,該有機碳源係選自由稻草、菇包、稻穀、生廚餘、糖蜜、甘油、蔗糖、葡萄糖及果糖所組成之群組。 In a preferred embodiment, the organic carbon source is selected from the group consisting of straw, mushroom buns, rice, raw food waste, molasses, glycerin, sucrose, glucose and fructose.

於較佳實施例中,該步驟(1)的該第一水溶液係於20℃~50℃進行厭氧消化。 In a preferred embodiment, the first aqueous solution in the step (1) is subjected to anaerobic digestion at 20°C to 50°C.

於較佳實施例中,該步驟(1)之該禽畜糞之重量分別於該第一水溶液及該第二水溶液之重量比例為0.5wt%~20wt%。 In a preferred embodiment, the weight ratio of the poultry manure in the step (1) to the weight of the first aqueous solution and the second aqueous solution is 0.5wt%-20wt%.

於較佳實施例中,該有機碳源重量/該禽畜糞重量的比為1~5。 In a preferred embodiment, the ratio of the weight of the organic carbon source to the weight of the livestock manure is 1-5.

於較佳實施例中,該步驟(2)係以重力沉降、濾帶式脫水、板式壓濾脫水或螺軸擠壓式脫水進行固液分離。 In a preferred embodiment, this step (2) is to perform solid-liquid separation by gravity sedimentation, belt filter dehydration, plate filter press dehydration, or screw extrusion dehydration.

於較佳實施例中,該步驟(2)獲得之沼渣係進一步以高於60~75℃乾燥及造粒,形成土壤調整資材。 In a preferred embodiment, the biogas residue obtained in this step (2) is further dried and granulated at a temperature higher than 60-75°C to form soil conditioning materials.

於較佳實施例中,該沼渣係進一步添加高溫酵素或殖入耐高溫菌種。 In a preferred embodiment, the biogas residue is further added with thermophilic enzymes or colonized with thermostable bacteria.

於較佳實施例中,該步驟(4)之有機酸係選自由琥珀酸、蘋果酸、延胡索酸、檸檬酸、乳酸和草酸之含羧基有機酸所組成之群組。 In a preferred embodiment, the organic acid in this step (4) is selected from the group consisting of carboxyl-containing organic acids of succinic acid, malic acid, fumaric acid, citric acid, lactic acid and oxalic acid.

於較佳實施例中,該步驟(5)完成後之殘餘消化液係進一步通入一厭氧消化槽以生產沼氣。 In a preferred embodiment, the residual digestion solution after the completion of step (5) is further passed into an anaerobic digestion tank to produce biogas.

於較佳實施例中,該有機酸的添加量係透過監控電導度(EC)加以控制。 In a preferred embodiment, the addition amount of the organic acid is controlled by monitoring the electrical conductivity (EC).

本發明之利用禽畜糞生產磷酸銨鎂六水合物之方法,具有高效率、高元素溶出率、適當可合成磷銨鎂之比例及去除結晶干擾因子之方法,能以最大化磷酸銨鎂結晶法回收禽畜糞中營養元素的效率;同時,能提高剩餘沼渣的磷可用率,以利沼渣回歸農地施用而作為替代性磷源,讓廢棄物可循環再利用。而低磷、銨、鎂及中性偏鹼的殘餘沼液可進一步做為甲烷化步驟的營養源,降低管壁積垢風險,並改善天然氣的產量及品質。 The method for producing magnesium ammonium phosphate hexahydrate by using poultry and livestock manure of the present invention has high efficiency, high element dissolution rate, proper synthesis of magnesium ammonium phosphate and a method for removing crystallization interference factors, which can maximize the crystallization of magnesium ammonium phosphate The method can recover the efficiency of nutrient elements in poultry and livestock manure; at the same time, it can increase the phosphorus availability rate of the remaining biogas residue, so that the biogas residue can be used as an alternative source of phosphorus in agricultural land, so that the waste can be recycled and reused. The residual biogas slurry with low phosphorus, ammonium, magnesium and neutral partial alkali can be further used as a nutrient source for the methanation step, reducing the risk of tube wall fouling, and improving the yield and quality of natural gas.

以下實施方式不應視為過度地限制本發明。本發明所屬技術領域中具有通常知識者可在不背離本發明之精神或範疇的情況下對本文所討論之實施例進行修改及變化,而仍屬於本發明之範圍。 The following embodiments should not be regarded as excessively limiting the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can modify and change the embodiments discussed herein without departing from the spirit or scope of the present invention, and still fall within the scope of the present invention.

本文中術語「一」及「一種」代表於本文中之語法對象有一個或多於一個(即至少一個)。 The terms "one" and "one" in this article represent one or more than one (ie at least one) grammatical objects in this article.

本文中,所述的磷酸銨鎂六水合物(MgNH4PO4.6H2O)係磷酸銨鎂結晶物,簡稱磷酸銨鎂(Magnesium ammonium phosphate,MAP)俗稱鳥糞石(struvite)。 In this article, the magnesium ammonium phosphate hexahydrate (MgNH 4 PO 4 .6H 2 O) is a crystal of magnesium ammonium phosphate, referred to as Magnesium ammonium phosphate (MAP), commonly known as struvite.

請參閱圖1,本發明之利用禽畜糞生產磷酸銨鎂六水合物之方法,其步驟包含:(1)厭氧消化S1:將禽畜糞1與一有機碳源2於第一水溶液3進行厭氧消化,及將禽畜糞1於第二水溶液4且於50℃~70℃下進行厭氧消化;(2)固液分離S2:將步驟(1)厭氧消化之該第一水溶液3及該第二水溶液4進行固液分離,分別獲得沼渣5、第一消化液(圖中未示)及第二消化液(圖中未示);(3)消化液元素比例調整S3:混合該第一消化液及第二消化液獲得混合消化液,並確認該混合消化液中之氮/磷之莫耳比>1及鎂/氮之莫耳比

Figure 109112391-A0305-02-0007-5
1.5;(4)脫鈣S4:添加有機酸6至該混合消化液,使脫鈣後之該混合消化液的鈣/鎂之莫耳比
Figure 109112391-A0305-02-0007-6
0.25, 有機酸會與脫出的鈣形成有機酸鈣7;及(5)磷酸銨鎂沉澱S5:將該脫鈣後之該混合消化液,使用pH調整液8調整pH值至8.0~10.0,回收沉澱物,得到磷酸銨鎂六水合物9。進一步地,本發明之方法可包含步驟(6)厭氧消化S6:將該步驟(5)完成後之殘餘消化液(圖中未示)通入一厭氧消化槽以生產沼氣10。 Please refer to Figure 1. The method for producing magnesium ammonium phosphate hexahydrate from livestock manure of the present invention includes: (1) Anaerobic digestion S1: Poultry manure 1 and an organic carbon source 2 are combined in the first aqueous solution 3 Carry out anaerobic digestion, and carry out anaerobic digestion of poultry manure 1 in the second aqueous solution 4 at 50℃~70℃; (2) solid-liquid separation S2: the first aqueous solution of step (1) anaerobic digestion 3 and the second aqueous solution 4 undergo solid-liquid separation to obtain biogas residue 5, a first digestion liquid (not shown in the figure) and a second digestion liquid (not shown in the figure) respectively; (3) Digestion liquid element ratio adjustment S3: Mix the first digestive juice and the second digestive juice to obtain a mixed digestive juice, and confirm that the molar ratio of nitrogen/phosphorus in the mixed digestive juice>1 and the molar ratio of magnesium/nitrogen in the mixed digestive juice
Figure 109112391-A0305-02-0007-5
1.5; (4) Decalcification S4: Add organic acid 6 to the mixed digestive juice to make the calcium/magnesium molar ratio of the mixed digestive juice after decalcification
Figure 109112391-A0305-02-0007-6
0.25, the organic acid will form organic acid calcium 7 with the desorbed calcium; and (5) magnesium ammonium phosphate precipitation S5: use the pH adjustment solution 8 to adjust the pH value to 8.0~10.0 for the mixed digestion solution after decalcification, The precipitate was recovered, and magnesium ammonium phosphate hexahydrate 9 was obtained. Further, the method of the present invention may include step (6) anaerobic digestion S6: the residual digestion solution (not shown in the figure) after the step (5) is passed into an anaerobic digestion tank to produce biogas 10.

於該步驟(1)厭氧消化S1中,該禽畜糞1之重量分別於該第一水溶液3及該第二水溶液4之重量比例為0.5wt%~20wt%,較佳為2.5~10wt%,更佳為10wt%,例如0.5wt%、1wt%、1.5wt%、2wt%、2.5wt%、3wt%、3.5wt%、4wt%、5wt%、6wt%、7wt%、8wt%、9wt%、10wt%、11wt%、12wt%、13wt%、14wt%、15wt%、16wt%、17wt%、18wt%、19wt%或20wt%,且本發明並不限於此等,而於該第二水溶液4中,提高禽畜糞含量,可顯著提高銨態氮產量。本文中之禽畜糞1,可選用任何種類之禽畜糞便來源,例如豬糞、牛糞、羊糞、雞糞、鴨糞等,且可採用已經過造粒處理的糞便,例如但不限於造粒雞糞。厭氧消化S1的時間可為8~25天,較佳為8~15天,更佳為10天。 In the step (1) anaerobic digestion S1, the weight ratio of the poultry manure 1 to the first aqueous solution 3 and the second aqueous solution 4 is 0.5wt%-20wt%, preferably 2.5-10wt% , More preferably 10wt%, such as 0.5wt%, 1wt%, 1.5wt%, 2wt%, 2.5wt%, 3wt%, 3.5wt%, 4wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt% , 10wt%, 11wt%, 12wt%, 13wt%, 14wt%, 15wt%, 16wt%, 17wt%, 18wt%, 19wt% or 20wt%, and the present invention is not limited to these, but the second aqueous solution 4 In, increasing the content of poultry and livestock manure can significantly increase the yield of ammonium nitrogen. The poultry manure 1 in this article can be any source of poultry manure, such as pig manure, cow manure, sheep manure, chicken manure, duck manure, etc., and the manure that has been pelletized can be used, such as but not limited to Chicken manure. The time of anaerobic digestion S1 may be 8-25 days, preferably 8-15 days, more preferably 10 days.

所述的第一水溶液3係用以生成主要元素為磷、鎂及鈣的第一消化液,其包含磷酸根離子(PO4 3-)、鈣離子(Ca2+)及鎂離子(Mg2+);該第一消化液係將該第一水溶液3經固液分離去除該沼渣5後所獲得。於該步驟(1)厭氧消化S1中,該第一水溶液3係在有添加有機碳源2及溫度20℃~50℃下進行厭氧消化,且較佳為35~40℃,更佳為37℃,具體例如30℃、33℃、35℃、37℃、40℃、43℃、45℃、47℃或50℃,且本發明並不限此等;但當溫度過高或過低時,會限制磷溶出的效率。 The first aqueous solution 3 is used to generate a first digestive solution whose main elements are phosphorus, magnesium, and calcium, and it contains phosphate ions (PO 4 3- ), calcium ions (Ca 2+ ), and magnesium ions (Mg 2 + ); The first digestion liquid is obtained by removing the biogas residue 5 from the first aqueous solution 3 through solid-liquid separation. In this step (1) anaerobic digestion S1, the first aqueous solution 3 is subjected to anaerobic digestion with the addition of an organic carbon source 2 and a temperature of 20°C to 50°C, and preferably 35 to 40°C, more preferably 37°C, specifically for example 30°C, 33°C, 35°C, 37°C, 40°C, 43°C, 45°C, 47°C or 50°C, and the present invention is not limited to these; but when the temperature is too high or too low , Will limit the efficiency of phosphorus dissolution.

所述的有機碳源2係選自由稻草、菇包、稻穀、生廚餘、糖蜜、甘油、蔗糖、葡萄糖及果糖所組成之群組,且本發明並不限於此等。該有機碳源2 進行共消化可達到生物酸化效果,進而提高該第一水溶液3中的磷、鎂及鈣的溶出率,簡單有機碳源(例如:糖蜜、甘油、蔗糖、葡萄糖及果糖)相較於複雜有機碳源(例如:稻草、菇包、稻穀、生廚餘)促進鈣的溶出效果比較顯著,且以蔗糖及果糖溶出效果最佳,然而,基於醣類成本及廢棄物回收再利用,應優先選用稻草、菇包、稻穀、生廚餘等高含碳廢棄物。該有機碳源2重量/該禽畜糞1便重量為1~5,例如1、2、3、4或5,且本發明並不限於此等。 The organic carbon source 2 is selected from the group consisting of straw, mushroom buns, rice, raw food waste, molasses, glycerin, sucrose, glucose and fructose, and the present invention is not limited to these. The organic carbon source 2 Co-digestion can achieve the effect of biological acidification, thereby increasing the dissolution rate of phosphorus, magnesium and calcium in the first aqueous solution 3. Simple organic carbon sources (such as molasses, glycerol, sucrose, glucose and fructose) are compared to complex organic carbon Sources (such as rice straw, mushroom buns, rice, raw kitchen waste) have a significant effect on the dissolution of calcium, and sucrose and fructose have the best dissolution effect. However, due to the cost of sugar and waste recycling, straw should be preferred , Mushroom buns, rice, raw kitchen waste and other high-carbon wastes. The weight of the organic carbon source 2/the weight of the poultry manure 1 feces is 1 to 5, such as 1, 2, 3, 4, or 5, and the present invention is not limited to these.

所述的第二水溶液4係用以生成主要成分為氮的第二消化液,其包含銨態氮(NH4 +-N);該第二消化液係將該第二水溶液4經固液分離去除該沼渣5後所獲得。於該步驟(1)厭氧消化S1中,該第二水溶液4係於50℃~70℃進行厭氧消化,且較佳為50~60℃,更佳為55℃,具體例如50℃、53℃、55℃、58℃、60℃、63℃、65℃、68℃或70℃,且本發明並不限此等。 The second aqueous solution 4 is used to generate a second digestive solution whose main component is nitrogen, which contains ammonium nitrogen (NH 4 + -N); the second digestive solution is a solid-liquid separation of the second aqueous solution 4 Obtained after removing the biogas residue 5. In this step (1) anaerobic digestion S1, the second aqueous solution 4 is subjected to anaerobic digestion at 50°C to 70°C, and preferably 50 to 60°C, more preferably 55°C, for example, 50°C, 53°C °C, 55 °C, 58 °C, 60 °C, 63 °C, 65 °C, 68 °C or 70 °C, and the present invention is not limited to these.

於該步驟(2)固液分離S2中,該固液分離係欲將該步驟(1)厭氧消化S1完成的固體及液體分離,以進行後續的回收再利用程序;該固體為該沼渣5,該液體為該第一消化液及該第二消化液。該固液分離之方式包含重力沉降、濾帶式脫水、板式壓濾脫水或螺軸擠壓式脫水等,且本發明並不限於此等。 In the step (2) solid-liquid separation S2, the solid-liquid separation system intends to separate the solid and liquid completed in the step (1) anaerobic digestion S1 for subsequent recovery and reuse procedures; the solid is the biogas residue 5. The liquid is the first digestive juice and the second digestive juice. The solid-liquid separation method includes gravity sedimentation, belt-type dehydration, plate-type filter press dehydration, or screw extrusion type dehydration, etc., and the present invention is not limited to these.

於該步驟(2)固液分離S2後,該沼渣5可透過高溫乾燥及造粒後(步驟S21),做為土壤調整資材11;該高溫乾燥之溫度為60~75℃,較佳為70℃,且本發明不限於此等。高溫乾燥的目的係在於使病原體失去活性及降低水分含量,並輔以施加高溫酵素或耐高溫菌種(例如但不限於枯草桿菌屬之菌種),以增加除臭、礦化及促進作物生長等效果。該沼渣5可在pH於5.5~4.0的環境下形成易溶解型鈣磷(磷酸二鈣),提高該沼渣5的磷可利用率。 After the step (2) solid-liquid separation S2, the biogas residue 5 can be dried at high temperature and granulated (step S21) as the soil conditioning material 11; the temperature of the high temperature drying is 60~75°C, preferably 70°C, and the present invention is not limited to this. The purpose of high temperature drying is to inactivate pathogens and reduce moisture content, and supplemented with high temperature enzymes or high temperature resistant bacteria (such as but not limited to Bacillus subtilis) to increase deodorization, mineralization and promote crop growth And other effects. The biogas residue 5 can form easily soluble calcium and phosphorus (dicalcium phosphate) in an environment with a pH of 5.5 to 4.0, thereby improving the phosphorus availability of the biogas residue 5.

於該步驟(3)消化液元素比例調整S3中,係將所述的第一消化液與第二消化液混合,使消化液中之氮/磷之莫耳比>1及鎂/氮之莫耳比

Figure 109112391-A0305-02-0010-7
1.5;此係因經過發明人以純系統驗證組成比例,對於磷酸銨鎂結晶合成的影響,找出邊界條件,顯示在pH值至8.0~10.0下,此比例足以形成磷酸銨鎂結晶;及,以純系統證實鈣含量過高(Ca/Mg之莫耳比>0.5)會干擾磷酸銨鎂結晶,形成無定型化合物。 In this step (3) the element ratio adjustment S3 of the digestive juice, the first digestive juice and the second digestive juice are mixed so that the molar ratio of nitrogen/phosphorus in the digestive juice>1 and the molar ratio of magnesium/nitrogen in the digestive juice Ear ratio
Figure 109112391-A0305-02-0010-7
1.5; This is because the inventor has verified the composition ratio with a pure system, and found out the boundary conditions for the influence of the synthesis of magnesium ammonium phosphate crystals. It shows that at a pH value of 8.0~10.0, this ratio is sufficient to form magnesium ammonium phosphate crystals; and, with pure The system confirmed that too high calcium content (Ca/Mg molar ratio>0.5) will interfere with the crystallization of magnesium ammonium phosphate and form amorphous compounds.

於該步驟(4)脫鈣S4中,所述的有機酸6係選自由琥珀酸、蘋果酸、延胡索酸、檸檬酸、乳酸和草酸之含羧基有機酸所組成之群組,且本發明並不限於此等;其中,較佳為草酸,因草酸對於鈣的專一性較高,而不會影響鎂的濃度。該有機酸6添加量可透過監控電導度(EC)加以控制。本發明之方法中,該步驟(4)脫鈣S4係為了去除過多的鈣離子,因多餘的鈣離子會影響該步驟(5)磷酸銨鎂沉澱S5的結晶反應;當鈣離子量過多時,該混合消化液中的磷酸根易與鈣離子反應生成磷酸鈣,即減少該磷酸銨鎂六水合物9的生成。 In this step (4) decalcification S4, the organic acid 6 is selected from the group consisting of carboxyl-containing organic acids of succinic acid, malic acid, fumaric acid, citric acid, lactic acid and oxalic acid, and the present invention does not Limited to these; among them, oxalic acid is preferred, because oxalic acid has a higher specificity for calcium and does not affect the concentration of magnesium. The amount of organic acid 6 added can be controlled by monitoring the electrical conductivity (EC). In the method of the present invention, the step (4) decalcification S4 is to remove excess calcium ions, because the excess calcium ions will affect the step (5) the crystallization reaction of magnesium ammonium phosphate precipitation S5; when the amount of calcium ions is too much, The phosphate in the mixed digestion liquid easily reacts with calcium ions to generate calcium phosphate, that is, the generation of the magnesium ammonium phosphate hexahydrate 9 is reduced.

於該步驟(5)磷酸銨鎂沉澱S5中,該混合消化液調整pH值至8.0~10.0後,可使用上流式結晶床進行沉澱反應,且本發明並不限於此等。於此步驟中,該pH調整液8可使用鹼液,例如氫氧化鈉溶液,但不限於此。 In this step (5) magnesium ammonium phosphate precipitation S5, after the mixed digestion solution is adjusted to pH 8.0~10.0, an upflow crystallization bed can be used for precipitation reaction, and the present invention is not limited to this. In this step, the pH adjustment liquid 8 can use an alkaline solution, such as sodium hydroxide solution, but is not limited thereto.

不同禽畜由於飲食習慣、飼養方式及生產目的差異,其飼料配方也有所不同,即不同禽畜所排出的糞便中,其元素比例差異也大為不同,故進而導致習知技術在回收禽畜糞以生產磷酸銨鎂六水合物時,需要添加額外的磷、鎂或氮源才能獲得適當的元素比例,以反應生成磷酸銨鎂六水合物。然而,不同於習知技術,本發明之方法係透過該步驟(1)厭氧消化S1產出具有高濃度之磷鈣鎂的第一消化液、及具有高濃度之銨態氮的第二消化液,其透過混合的方式,調整使該混合消化液即具有接近合成磷酸銨鎂六水合物的適當元素比例,可有效降低額外添加磷、鎂或氮源的成本,本發明之混合消化液僅需於該步驟(4)及步驟(5)後,經脫鈣及調整pH完成即可反應沉澱生成磷酸銨鎂六水合物9。Due to the differences in dietary habits, feeding methods and production purposes of different animals, their feed formulas are also different, that is, the difference in the ratio of elements in the manure discharged by different animals is also very different, which has led to the conventional technology in the recovery of livestock. When manure is used to produce magnesium ammonium phosphate hexahydrate, additional sources of phosphorus, magnesium or nitrogen need to be added to obtain an appropriate element ratio to react to form magnesium ammonium phosphate hexahydrate. However, unlike the conventional technology, the method of the present invention produces a first digestion solution with a high concentration of phosphorus, calcium and magnesium through this step (1) anaerobic digestion S1, and a second digestion solution with a high concentration of ammonium nitrogen The mixing method is used to adjust the mixed digestive liquid to have an appropriate element ratio close to the synthetic magnesium ammonium phosphate hexahydrate, which can effectively reduce the cost of additional phosphorus, magnesium or nitrogen sources. The mixed digestive liquid of the present invention only After this step (4) and step (5), after decalcification and pH adjustment are completed, the reaction precipitates to generate magnesium ammonium phosphate hexahydrate 9.

於該步驟(6)厭氧消化S6中,所述的殘餘消化液的鈣、磷、鎂及銨態氮的濃度低,即可避免發生槽內的壁積垢的生成(壁積垢的組成分為磷酸銨鎂或磷酸鈣),以減少維護成本。另外,由於銨態氮的濃度低,於該沼氣10生成時,甲烷古菌也不會受到銨態氮抑制生長,即可提高甲烷產率。因此,本發明可利於併入習知的汙染處理體系中,降低成本並創造額外的附加價值。In this step (6) anaerobic digestion S6, the concentration of calcium, phosphorus, magnesium, and ammonium nitrogen in the residual digestion solution is low, which can avoid the generation of wall fouling in the tank (the composition of wall fouling) Divided into magnesium ammonium phosphate or calcium phosphate) to reduce maintenance costs. In addition, due to the low concentration of ammonium nitrogen, when the biogas 10 is generated, the growth of methane archaea will not be inhibited by ammonium nitrogen, which can increase the methane yield. Therefore, the present invention can be incorporated into the conventional pollution treatment system to reduce costs and create additional added value.

[[ 具體實施例Specific embodiment ]]

在下文中,將進一步以詳細說明與實施例描述本發明。然而,應理解這些實施例僅用於幫助可更加容易理解本發明而非用於限制本發明之範圍。Hereinafter, the present invention will be further described with detailed description and examples. However, it should be understood that these examples are only used to help make the present invention easier to understand and not to limit the scope of the present invention.

實施例Example 1.1. 第一水溶液中,稻草In the first aqueous solution, straw (RS)(RS) 添加量對磷、鎂、鈣溶出率及Adding amount to the dissolution rate of phosphorus, magnesium, calcium and pHpH 的影響Impact

使用22.5 g造粒雞糞添加至900 mL去離子水配製2.5%的雞糞水溶液(chicken manure,CM),分別添加0g、22.5g、45g、67.5g及90 g的稻草,以分別獲得含有0%、2.5%、5%、7.5%、10%濃度之稻草的2.5%雞糞水溶液;各組分別為2.5%CM、2.5%CM + 2.5% RS 、2.5%CM + 5% RS、2.5%CM + 7.5% RS及2.5%CM +10% RS。隨後,於37℃下進行厭氧消化反應25天,經固液分離後,得到第一消化液。Use 22.5 g pelleted chicken manure to 900 mL deionized water to prepare a 2.5% chicken manure aqueous solution (CM), add 0 g, 22.5 g, 45 g, 67.5 g and 90 g of rice straw to obtain the content of 0 g respectively. %, 2.5%, 5%, 7.5%, 10% concentration of rice straw 2.5% chicken manure aqueous solution; each group is 2.5% CM, 2.5% CM + 2.5% RS, 2.5% CM + 5% RS, 2.5% CM + 7.5% RS and 2.5% CM +10% RS. Subsequently, the anaerobic digestion reaction was carried out at 37°C for 25 days, and the first digestion liquid was obtained after solid-liquid separation.

測試結果分別如圖2至4所示:於厭氧消化第10天時,如圖2所示,磷濃度分別為138 mg/L、189 mg/L、234 mg/L、299 mg/L及305 mg/L;如圖3所示,鈣濃度分別為163 mg/L、533 mg/L、614 mg/L、901 mg/L及861 mg/L;如圖4所示,鎂濃度分別為162 mg/L、227 mg/L、249 mg/L、297 mg/L及310 mg/L。當稻草(RS)添加量提高至4倍時可將磷、鈣及鎂的溶出量提高約2.2、5.3及1.9倍,即,當添加有機碳源時,可提高厭氧消化後的磷、鈣及鎂的溶出量。The test results are shown in Figures 2 to 4: On the 10th day of anaerobic digestion, as shown in Figure 2, the phosphorus concentrations were 138 mg/L, 189 mg/L, 234 mg/L, 299 mg/L and 305 mg/L; as shown in Figure 3, the calcium concentrations are 163 mg/L, 533 mg/L, 614 mg/L, 901 mg/L and 861 mg/L; as shown in Figure 4, the magnesium concentrations are 162 mg/L, 227 mg/L, 249 mg/L, 297 mg/L and 310 mg/L. When the amount of rice straw (RS) added is increased to 4 times, the dissolution of phosphorus, calcium and magnesium can be increased by about 2.2, 5.3 and 1.9 times. That is, when organic carbon source is added, the phosphorus and calcium after anaerobic digestion can be increased. And the dissolution of magnesium.

此外,如圖5所示,隨稻草(RS)添加量增加,pH在厭氧消化反應第5天後也隨之降低。In addition, as shown in Figure 5, as the amount of rice straw (RS) added increases, the pH also decreases after the fifth day of the anaerobic digestion reaction.

實施例Example 2.2. 第一水溶液中,不同有機碳源對磷、鎂、鈣溶出率的影響The influence of different organic carbon sources on the dissolution rate of phosphorus, magnesium and calcium in the first aqueous solution

使用22.5 g造粒雞糞添加至900 mL去離子水配製2.5%的雞糞水溶液(chicken manure,CM),並分別添加前述之有機碳源,各組分別為1倍蔗糖S1、2倍蔗糖S2、1倍葡萄糖G1、2倍葡萄糖G2、1倍果糖F1、2倍果糖F2、以及一般厭氧消化處理(未添加碳源)後之廢液1至3、及豬糞污泥(Pig sludge, PS);以及,未添加有機碳源之對照組con。隨後,於37℃下進行厭氧消化反應25天,經固液分離後,得到第一消化液。Use 22.5 g pelletized chicken manure to 900 mL deionized water to prepare a 2.5% chicken manure aqueous solution (chicken manure, CM), and add the aforementioned organic carbon source, each group is 1 times sucrose S1, 2 times sucrose S2 , 1 times glucose G1, 2 times glucose G2, 1 times fructose F1, 2 times fructose F2, and waste liquids 1 to 3 after general anaerobic digestion treatment (no carbon source added), and pig manure sludge (Pig sludge, PS); And, the control group con without adding organic carbon source. Subsequently, the anaerobic digestion reaction was carried out at 37°C for 25 days, and the first digestion liquid was obtained after solid-liquid separation.

測試結果分別如圖6至7所示:相較於對照組con,1倍蔗糖S1及2倍蔗糖S2的磷溶出增加3.4及7.8倍,鎂溶出增加1.7及1.8倍,鈣溶出增加54.9及78.5倍。相較於對照組con,1倍葡萄糖G1、2倍葡萄糖G2,磷溶出增加3.5及3.8倍,鎂溶出增加1.2及1.6倍,鈣溶出增加42.9及73.3倍;相較於對照組(con),1倍果糖F1及2倍果糖F2的磷溶出增加3.3及10.1倍,鎂溶出增加1.3及2.0倍,鈣溶出增加46.4及100.8倍。而厭氧消化處理後之廢液1至3、及豬糞污泥PS的鈣、磷及鎂溶出率則與對照組落差不大。The test results are shown in Figures 6 to 7 respectively: Compared with the control con, the phosphorus dissolution of 1x sucrose S1 and 2x sucrose S2 increased by 3.4 and 7.8 times, the magnesium dissolution increased by 1.7 and 1.8 times, and the calcium dissolution increased by 54.9 and 78.5. Times. Compared with the control group con, 1 times glucose G1, 2 times glucose G2, phosphorus dissolution increased by 3.5 and 3.8 times, magnesium dissolution increased by 1.2 and 1.6 times, and calcium dissolution increased by 42.9 and 73.3 times; compared to the control group (con), The phosphorus dissolution of 1 times fructose F1 and 2 times fructose F2 increased by 3.3 and 10.1 times, magnesium dissolution increased by 1.3 and 2.0 times, and calcium dissolution increased by 46.4 and 100.8 times. The dissolution rates of calcium, phosphorus, and magnesium in the waste liquids 1 to 3 and the pig manure sludge PS after anaerobic digestion treatment are not much different from those of the control group.

實施例Example 3.3. 第二水溶液中,溫度對銨態氮出率的影響In the second aqueous solution, the effect of temperature on the yield of ammonium nitrogen

使用90g造粒雞糞添加至900mL去離子水,分別在25、37及55℃下進行批次厭氧消化,經固液分離後得到第二消化液。測試結果如圖8所示,厭氧消化至第10天可達最高的銨態氮產率;25、37及55℃下消化液的銨濃度分別為624、873及1006mg/L,即高溫消化(55℃)相較於低溫消化(25℃)可提高將近兩倍的銨態氮產量。即,當溫度提高時可顯著提高銨態氮產率。 Add 90g of pelletized chicken manure to 900mL of deionized water, perform batch anaerobic digestion at 25, 37, and 55°C respectively, and obtain a second digestion solution after solid-liquid separation. The test results are shown in Figure 8. The anaerobic digestion can reach the highest ammonium nitrogen yield on the 10th day; the ammonium concentration of the digestion solution at 25, 37, and 55°C is 624, 873, and 1006 mg/L respectively, that is, high temperature digestion. (55℃) Compared with low temperature digestion (25℃), it can increase the yield of ammonium nitrogen nearly twice. That is, when the temperature is increased, the yield of ammonium nitrogen can be significantly increased.

實施例4. 第二水溶液中,禽畜糞含量對銨態氮出率的影響Example 4. In the second aqueous solution, the influence of poultry manure content on the yield of ammonium nitrogen

分別使用22.5g及90g造粒雞糞添加至900mL去離子水,以配製出2.5%及10%的雞糞水溶液(分別為2.5%GCM及10%GCM),並於37℃下進行厭氧消化,經固液分離後,得到不同條件下的第二消化液。測試結果如圖9所示,2.5%GCM及10%GCM在第10天銨態氮濃度分別為129及873mg/L。即,當禽畜糞含量增加時可顯著提高銨態氮產量。 22.5g and 90g of pelletized chicken manure were added to 900mL of deionized water to prepare 2.5% and 10% chicken manure aqueous solutions (2.5% GCM and 10% GCM, respectively), and perform anaerobic digestion at 37°C , After solid-liquid separation, the second digestion liquid under different conditions is obtained. The test results are shown in Figure 9. The ammonium nitrogen concentrations of 2.5% GCM and 10% GCM on the 10th day were 129 and 873 mg/L, respectively. That is, when the content of livestock manure increases, the yield of ammonium nitrogen can be significantly increased.

實施例5. 混合消化液Example 5. Mixed digestive juice

將上述實施例2兩倍果糖(F2)所得之第一消化液及上述實施例3所得之高銨態氮的第二消化液(1)以1:1的比例混合後,如表1所示,產出之混合消化液其氮/磷之莫耳比為1.1,鎂/氮之莫耳比為1.2,鈣/鎂之莫耳比為5.8;除鈣/鎂之莫耳比外,氮/磷之莫耳比和鎂/氮之莫耳比皆為合成磷酸銨鎂六水合物(MAP)的安全範圍(氮/磷之莫耳比>1及鎂/氮之莫耳比

Figure 109112391-A0305-02-0013-8
1.5)。 After mixing the first digestion solution obtained by double fructose (F2) in the above Example 2 and the second digestion solution (1) with high ammonium nitrogen obtained in the above Example 3 in a ratio of 1:1, as shown in Table 1 , The mixed digestive juice produced has a molar ratio of nitrogen/phosphorus of 1.1, a molar ratio of magnesium/nitrogen of 1.2, and a molar ratio of calcium/magnesium of 5.8; except for the molar ratio of calcium/magnesium, nitrogen/ Both the molar ratio of phosphorus and the molar ratio of magnesium/nitrogen are the safe ranges for the synthesis of magnesium ammonium phosphate hexahydrate (MAP) (the molar ratio of nitrogen/phosphorus>1 and the molar ratio of magnesium/nitrogen)
Figure 109112391-A0305-02-0013-8
1.5).

Figure 109112391-A0305-02-0014-1
Figure 109112391-A0305-02-0014-1

實施例6. 脫鈣及調整pH對磷酸銨鎂沉澱的影響Example 6. The effect of decalcification and pH adjustment on precipitation of magnesium ammonium phosphate

使用X光粉末繞射儀(XRD)分析本發明之混合消化液在(A)無脫鈣有調整pH、(B)脫鈣後調整pH、及(C)有脫鈣但無調整pH之三種情況下,經磷酸銨鎂沉澱反應後所獲得之沉澱物,使用之pH調整液為3N氫氧化鈉溶液,調整混合消化液之pH值至9。如圖10所示:(A)無脫鈣有調整pH所獲得之沉澱物並無明顯波峰,推測其沉澱物應為無定型磷酸鈣,此結果顯示在鈣含量過高的情況下並無法有效生成磷酸銨鎂六水合物,此可解釋習知的技術由於並無脫鈣步驟,即回收再利用的產物多為磷酸鈣,而非磷酸銨鎂六水合物;(B)脫鈣後調整pH之沉澱物具有明確的波峰,且經比對該波峰譜為磷酸銨鎂六水合物,證實成功生成磷酸銨鎂六水合物;(C)有脫鈣但無調整pH具有明確波峰,然而該等波峰經比對並非磷酸銨鎂六水合物,而是其他有機酸鈣結晶。即,在進行磷酸銨鎂沉澱之前,應將該混合消化液進行脫鈣及調整pH於適當範圍,才可獲得磷酸銨鎂六水合物。 Use X-ray powder diffraction (XRD) to analyze the three types of mixed digestive juice of the present invention: (A) without decalcification, pH adjustment, (B) pH adjustment after decalcification, and (C) decalcification but no pH adjustment In this case, the pH adjustment solution of the precipitate obtained after the precipitation reaction of magnesium ammonium phosphate is 3N sodium hydroxide solution, and the pH value of the mixed digestion solution is adjusted to 9. As shown in Figure 10: (A) The precipitate obtained by adjusting the pH without decalcification has no obvious peak. It is speculated that the precipitate should be amorphous calcium phosphate. This result shows that it is not effective if the calcium content is too high. The formation of magnesium ammonium phosphate hexahydrate can explain the fact that the conventional technology does not have a decalcification step, that is, the product recovered and reused is mostly calcium phosphate instead of magnesium ammonium phosphate hexahydrate; (B) adjust pH after decalcification The precipitate has a clear peak, and compared to the peak spectrum of magnesium ammonium phosphate hexahydrate, it is confirmed that magnesium ammonium phosphate hexahydrate is successfully formed; (C) There is decalcification but no pH adjustment has a clear peak, but these The peak comparison is not magnesium ammonium phosphate hexahydrate, but other organic acid calcium crystals. That is, before the precipitation of magnesium ammonium phosphate, the mixed digestion solution should be decalcified and adjusted to a proper pH range to obtain magnesium ammonium phosphate hexahydrate.

實施例Example 7.7. 草酸脫鈣Oxalate decalcification (( 草酸電導度滴定法Oxalic acid conductivity titration ))

以0.5M草酸溶液添加至本發明之混合消化液,分析草酸添加量對該混合消化液中鈣鎂濃度的影響。如圖11所示,當草酸添加量增加,該混合消化液中的鈣濃度隨之下降,對鎂離子濃度則無影響。同時亦伴隨電導度的下降,且電導度下降之趨勢在該混合消化液中的鈣離子耗盡時趨緩,可判定為溶液中的鈣離子已被完全脫除。此結果說明脫鈣所需之草酸添加量可透過監測電導度加以控制。本結果證明草酸可有效去除該混合消化液中的鈣,達到脫鈣的效果;另外,隨著草酸添加量增加,鎂的濃度仍然維持定量,即草酸並不影響該混合消化液中的鎂濃度。由此可證,草酸能夠有效去除該混合消化液中的鈣離子,且不影響到鎂離子;進而,使用草酸脫鈣可不影響到後續合成磷酸銨鎂六水合物(MAP)的生成效果。A 0.5M oxalic acid solution was added to the mixed digestive juice of the present invention, and the influence of the added amount of oxalic acid on the concentration of calcium and magnesium in the mixed digestive juice was analyzed. As shown in Figure 11, when the amount of oxalic acid added increases, the calcium concentration in the mixed digestive juice decreases, and it has no effect on the magnesium ion concentration. At the same time, it is also accompanied by a decrease in electrical conductivity, and the trend of decrease in electrical conductivity slows down when the calcium ions in the mixed digestive juice are exhausted, and it can be determined that the calcium ions in the solution have been completely removed. This result shows that the amount of oxalic acid required for decalcification can be controlled by monitoring the conductivity. This result proves that oxalic acid can effectively remove the calcium in the mixed digestive juice to achieve the effect of decalcification; in addition, as the amount of oxalic acid added increases, the magnesium concentration remains quantitative, that is, oxalic acid does not affect the magnesium concentration in the mixed digestive juice . It can be proved that oxalic acid can effectively remove calcium ions in the mixed digestive juice without affecting magnesium ions; furthermore, the use of oxalic acid for decalcification does not affect the subsequent synthesis of magnesium ammonium phosphate hexahydrate (MAP).

綜上所述,本發明之利用禽畜糞生產磷酸銨鎂六水合物之方法,具有高效率、高元素溶出率、適當可合成磷酸銨鎂六水合物之比例及去除結晶干擾因子之方法,以最大化磷酸銨鎂結晶法回收禽畜糞中營養元素的效率;同時,能提高剩餘沼渣的磷可用率,以利沼渣回歸農地施用而作為替代性磷源,讓廢棄物可循環再利用。而低磷、銨、鎂及中性偏鹼的殘餘沼液可進一步做為甲烷化步驟的營養源,降低管壁積垢風險,並改善天然氣的產量及品質。In summary, the method for producing magnesium ammonium phosphate hexahydrate by using poultry and livestock manure of the present invention has high efficiency, high element dissolution rate, a suitable ratio for synthesizing magnesium ammonium phosphate hexahydrate, and a method for removing crystallization interference factors. To maximize the efficiency of reclaiming nutrients in poultry manure by the magnesium ammonium phosphate crystallization method; at the same time, it can increase the phosphorus availability of the remaining biogas residue, so that the biogas residue can be used as an alternative source of phosphorus in agricultural land, so that the waste can be recycled. use. The residual biogas slurry with low phosphorus, ammonium, magnesium and neutral partial alkali can be further used as a nutrient source for the methanation step, reducing the risk of tube wall fouling, and improving the yield and quality of natural gas.

S1:步驟(1)厭氧消化 S2:步驟(2)固液分離 S21:乾燥及造粒 S3:步驟(3)消化液元素比例調整 S4:步驟(4)脫鈣 S5:步驟(5)磷酸銨鎂沉澱 S6:步驟(6)厭氧消化 1:禽畜糞 2:有機碳源 3:第一水溶液 4:第二水溶液 5:沼渣 6:有機酸 7:有機酸鈣 8:pH調整液 9:磷酸銨鎂六水合物 10:沼氣 11:土壤調整資材 S1: Step (1) Anaerobic digestion S2: Step (2) solid-liquid separation S21: Drying and granulation S3: Step (3) Adjust the ratio of digestive juice elements S4: step (4) decalcification S5: Step (5) Precipitation of magnesium ammonium phosphate S6: step (6) anaerobic digestion 1: Livestock manure 2: Organic carbon source 3: The first aqueous solution 4: The second aqueous solution 5: Biogas residue 6: Organic acid 7: Calcium organic acid 8: pH adjustment solution 9: Magnesium ammonium phosphate hexahydrate 10: Biogas 11: Soil adjustment materials

圖1為本發明之利用禽畜糞生產磷酸銨鎂六水合物之方法的流程圖。 Fig. 1 is a flow chart of the method for producing magnesium ammonium phosphate hexahydrate by using poultry and livestock manure according to the present invention.

圖2為實施例1稻草(RS)添加量對磷溶出率之曲線圖。 Figure 2 is a graph of the amount of rice straw (RS) added in Example 1 versus the phosphorus dissolution rate.

圖3為實施例1稻草(RS)添加量對鈣溶出率之曲線圖。 Figure 3 is a graph showing the amount of rice straw (RS) added in Example 1 versus the calcium dissolution rate.

圖4為實施例1稻草(RS)添加量對鎂溶出率之曲線圖。 Figure 4 is a graph of the amount of rice straw (RS) added in Example 1 versus the magnesium dissolution rate.

圖5為實施例1稻草(RS)添加量對pH之曲線圖。 Figure 5 is a graph showing the amount of rice straw (RS) added in Example 1 versus pH.

圖6為實施例2不同有機碳源對氮、磷、鎂溶出率之直條圖。 Fig. 6 is a bar graph of the dissolution rate of nitrogen, phosphorus, and magnesium by different organic carbon sources in Example 2.

圖7為實施例2不同有機碳源對鈣溶出率之直條圖。 Fig. 7 is a bar graph showing the effect of different organic carbon sources on the dissolution rate of calcium in Example 2.

圖8為實施例3溫度對銨態氮溶出率之曲線圖。 Fig. 8 is a graph showing the temperature vs. the dissolution rate of ammonium nitrogen in Example 3.

圖9為實施例4禽畜糞含量對銨態氮溶出率之曲線圖。 Fig. 9 is a graph showing the content of poultry manure versus the dissolution rate of ammonium nitrogen in Example 4.

圖10為實施例6中,混合消化液在(A)無脫鈣有調整pH、(B)脫鈣後調整pH、及(C)有脫鈣但無調整pH之三種情況下所獲得之沉澱物的X光粉末繞射儀(XRD)圖譜。 Figure 10 shows the precipitation of the mixed digestive solution in Example 6 under three conditions of (A) without decalcification with pH adjustment, (B) with pH adjustment after decalcification, and (C) with decalcification but without pH adjustment. X-ray powder diffraction (XRD) spectrum of the object.

圖11為實施例7使用草酸脫鈣(草酸電導度滴定法)對混合消化液中的鈣、鎂濃度影響之曲線圖。 Fig. 11 is a graph showing the influence of oxalic acid decalcification (oxalic acid conductivity titration) on the concentration of calcium and magnesium in the mixed digestive juice in Example 7.

S1:步驟(1)厭氧消化 S1: Step (1) Anaerobic digestion

S2:步驟(2)固液分離 S2: Step (2) solid-liquid separation

S21:乾燥及造粒 S21: Drying and granulation

S3:步驟(3)消化液元素比例調整 S3: Step (3) Adjust the ratio of digestive juice elements

S4:步驟(4)脫鈣 S4: step (4) decalcification

S5:步驟(5)磷酸銨鎂沉澱 S5: Step (5) Precipitation of magnesium ammonium phosphate

S6:步驟(6)厭氧消化 S6: step (6) anaerobic digestion

1:禽畜糞 1: Livestock manure

2:有機碳源 2: Organic carbon source

3:第一水溶液 3: The first aqueous solution

4:第二水溶液 4: The second aqueous solution

5:沼渣 5: Biogas residue

6:有機酸 6: Organic acid

7:有機酸鈣 7: Calcium organic acid

8:pH調整液 8: pH adjustment solution

9:磷酸銨鎂六水合物 9: Magnesium ammonium phosphate hexahydrate

10:沼氣 10: Biogas

11:土壤調整資材 11: Soil adjustment materials

Claims (10)

一種利用禽畜糞生產磷酸銨鎂六水合物之方法,其步驟包含:(1)8~25天之厭氧消化:將禽畜糞與一有機碳源於第一水溶液於20℃~50℃下進行厭氧消化,其中該有機碳源重量/該禽畜糞便重量的比為1~5;及,將禽畜糞於第二水溶液且於50℃~70℃下進行厭氧消化;(2)固液分離:將步驟(1)厭氧消化之該第一水溶液及該第二水溶液進行固液分離,分別獲得沼渣、第一消化液及第二消化液;(3)消化液元素比例調整:混合該第一消化液及該第二消化液獲得混合消化液,並確認該混合消化液中之氮/磷之莫耳比>1及鎂/氮之莫耳比
Figure 109112391-A0305-02-0017-9
1.5;(4)脫鈣:添加有機酸至該混合消化液,使脫鈣後之該混合消化液的鈣/鎂之莫耳比
Figure 109112391-A0305-02-0017-11
0.25;及(5)磷酸銨鎂沉澱:將該脫鈣後之該混合消化液,調整pH值至8.0~10.0,回收沉澱物,得到磷酸銨鎂六水合物,經回收後移除該沉澱物之該混合消化液為殘餘消化液。
A method for producing magnesium ammonium phosphate hexahydrate by using livestock manure, the steps include: (1) 8-25 days of anaerobic digestion: poultry manure and an organic carbon are derived from the first aqueous solution at 20°C-50°C Anaerobic digestion is carried out under conditions, wherein the ratio of the weight of the organic carbon source to the weight of the livestock manure is 1 to 5; and, the livestock manure is subjected to anaerobic digestion at 50°C to 70°C in the second aqueous solution; (2) ) Solid-liquid separation: perform solid-liquid separation of the first aqueous solution and the second aqueous solution of step (1) anaerobic digestion to obtain biogas residue, first digestive liquid and second digestive liquid; (3) digestion liquid element ratio Adjustment: mix the first digestive juice and the second digestive juice to obtain a mixed digestive juice, and confirm that the molar ratio of nitrogen/phosphorus in the mixed digestive juice>1 and the molar ratio of magnesium/nitrogen
Figure 109112391-A0305-02-0017-9
1.5; (4) Decalcification: add organic acid to the mixed digestive juice to make the molar ratio of calcium/magnesium in the mixed digestive juice after decalcification
Figure 109112391-A0305-02-0017-11
0.25; and (5) Magnesium ammonium phosphate precipitation: adjust the pH value of the mixed digestion solution after decalcification to 8.0~10.0, recover the precipitate to obtain magnesium ammonium phosphate hexahydrate, and remove the precipitate after recovery The mixed digestive juice is the residual digestive juice.
如請求項1之方法,其中該有機碳源係選自由稻草、菇包、稻穀、生廚餘、糖蜜、甘油、蔗糖、葡萄糖及果糖所組成之群組。 The method of claim 1, wherein the organic carbon source is selected from the group consisting of straw, mushroom buns, rice, raw food waste, molasses, glycerin, sucrose, glucose and fructose. 如請求項1之方法,其中該步驟(1)的該第一水溶液係20℃~50℃下進行厭氧消化。 According to the method of claim 1, wherein the first aqueous solution in the step (1) is subjected to anaerobic digestion at 20°C to 50°C. 如請求項1之方法,其中該步驟(1)之該禽畜糞之重量分別於該第一水溶液及該第二水溶液之重量比例為0.5wt%~20wt%。 The method of claim 1, wherein the weight ratio of the poultry manure in the step (1) to the weight of the first aqueous solution and the second aqueous solution is 0.5 wt% to 20 wt%. 如請求項1之方法,其中該步驟(2)係以重力沉降、濾帶式脫水、板式壓濾脫水或螺軸擠壓式脫水進行固液分離。 Such as the method of claim 1, wherein the step (2) is solid-liquid separation by gravity sedimentation, belt-type dehydration, plate-type filter press dehydration or screw extrusion type dehydration. 如請求項1之方法,其中該步驟(2)獲得之沼渣係進一步以高於60~75℃乾燥及造粒,形成土壤調整資材。 Such as the method of claim 1, wherein the biogas residue obtained in step (2) is further dried and granulated at a temperature higher than 60~75°C to form a soil conditioning material. 如請求項6之方法,其中該沼渣係進一步添加高溫酵素或殖入耐高溫菌種。 Such as the method of claim 6, wherein the biogas residue is further added with thermophilic enzymes or colonized with thermostable bacteria. 如請求項1之方法,其中該步驟(4)之有機酸係選自由琥珀酸、蘋果酸、延胡索酸、檸檬酸、乳酸和草酸之含羧基有機酸所組成之群組。 The method of claim 1, wherein the organic acid in step (4) is selected from the group consisting of carboxyl-containing organic acids of succinic acid, malic acid, fumaric acid, citric acid, lactic acid, and oxalic acid. 如請求項1之方法,其中該步驟(5)完成後之該殘餘消化液係進一步通入一厭氧消化槽以生產沼氣。 According to the method of claim 1, wherein the residual digestion liquid after completion of step (5) is further passed into an anaerobic digestion tank to produce biogas. 如請求項1之方法,其中該有機酸的添加量係透過監控電導度(EC)加以控制。 Such as the method of claim 1, wherein the addition amount of the organic acid is controlled by monitoring the electrical conductivity (EC).
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