TWI715330B - Two-stage compressor - Google Patents
Two-stage compressor Download PDFInfo
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- TWI715330B TWI715330B TW108144258A TW108144258A TWI715330B TW I715330 B TWI715330 B TW I715330B TW 108144258 A TW108144258 A TW 108144258A TW 108144258 A TW108144258 A TW 108144258A TW I715330 B TWI715330 B TW I715330B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/005—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of dissimilar working principle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C28/00—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
- F04C28/02—Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids specially adapted for several pumps connected in series or in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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Abstract
Description
本發明是有關於一種雙級壓縮機。The present invention relates to a two-stage compressor.
在現今生活中,冷凍系統隨著使用需求而不斷地擴增,其中雙級壓縮機之主要原理是通過多級壓縮來提高冷凍系統的製冷循環效率,並進而達到節能係果。一般而言,雙級壓縮機內部主要裝設有二個不同壓縮模組,例如螺桿壓縮模組與渦卷壓縮模組。In today's life, the refrigeration system is continuously expanded with the demand for use. The main principle of the two-stage compressor is to improve the refrigeration cycle efficiency of the refrigeration system through multi-stage compression, and thereby achieve energy-saving results. Generally speaking, a two-stage compressor is mainly equipped with two different compression modules, such as a screw compression module and a scroll compression module.
然,冷凍系統在實際使用上並非處於隨時需要全負載的狀態,且常需視環境溫度、製冷劑壓縮前後形成的壓縮比等條件而有所不同,因此對於雙級壓縮機而言,其也非需讓不同壓縮模組處於全時作動的狀態。據此,如何讓雙級壓縮機能依據不同工況而提供對應的運轉狀態,以更進一步地提高其運轉效率與適用性,實為相關技術人員所需思考並解決的課題。However, in actual use, the refrigeration system is not in a state that requires full load at any time, and often needs to be different depending on the ambient temperature, the compression ratio formed before and after the refrigerant is compressed, so for the two-stage compressor, it is also It is not necessary to keep different compression modules in full-time active state. According to this, how to make the two-stage compressor provide corresponding operating conditions according to different working conditions, so as to further improve its operating efficiency and applicability, is a problem that relevant technicians need to think and solve.
本發明提供一種雙級壓縮機,其能依據使用工況而提供對應的運轉狀態,以提昇雙級壓縮機的運轉效率與適用性。The present invention provides a two-stage compressor, which can provide corresponding operating states according to operating conditions, so as to improve the operating efficiency and applicability of the two-stage compressor.
本發明的雙級壓縮機,包括機體、第一壓縮模組、第二壓縮模組、洩壓模組以及控制模組。機體具有第一腔室、第二腔室與第三腔室。第一壓縮模組設置於機體,第二壓縮模組設置於機體且連通於第一腔室與第二腔室之間,第一腔室連通於第一壓縮模組與第二壓縮模組之間,且第二壓縮模組連通於第一腔室與第三腔室之間。第二壓縮模組包括一對渦卷,彼此相向且沿一軸可動地套接在一起,第一腔室與第三腔室分別位於渦卷的相對兩側。洩壓模組連通於第一腔室、第二腔室與第三腔室之間。控制模組用以驅動洩壓模組、第一壓縮模組與第二壓縮模組。在第一狀態時,控制模組驅動第一壓縮模組壓縮並傳送流體至第一腔室,且控制模組驅動第二壓縮模組的渦卷再將流體從第一腔室壓縮並傳送至第二腔室與第三腔室。控制模組還驅動洩壓模組阻隔第一腔室與第三腔室,且使洩壓模組阻隔第一腔室與第二腔室,其中第三腔室的流體壓力大於第一腔室的流體壓力以使渦卷彼此抵接,以壓縮行經第二壓縮模組的流體。在第二狀態時,控制模組驅動洩壓模組連通第一腔室與第三腔室,以使第一腔室與第二腔室彼此連通,其中第一腔室的流體壓力與第三腔室的流體壓力一致而使渦卷彼此局部脫離,以停止壓縮行經第二壓縮模組的流體。The two-stage compressor of the present invention includes a body, a first compression module, a second compression module, a pressure relief module, and a control module. The body has a first chamber, a second chamber and a third chamber. The first compression module is disposed on the body, the second compression module is disposed on the body and communicated between the first chamber and the second chamber, and the first chamber is connected between the first compression module and the second compression module The second compression module is connected between the first chamber and the third chamber. The second compression module includes a pair of scrolls, which are opposite to each other and movably sleeved together along an axis. The first chamber and the third chamber are respectively located on opposite sides of the scroll. The pressure relief module is connected between the first chamber, the second chamber and the third chamber. The control module is used for driving the pressure relief module, the first compression module and the second compression module. In the first state, the control module drives the first compression module to compress and transfer fluid to the first chamber, and the control module drives the scroll of the second compression module to compress and transfer the fluid from the first chamber to the The second chamber and the third chamber. The control module also drives the pressure relief module to block the first chamber and the third chamber, and makes the pressure relief module block the first chamber and the second chamber, wherein the fluid pressure of the third chamber is greater than that of the first chamber The pressure of the fluid causes the scrolls to abut against each other to compress the fluid passing through the second compression module. In the second state, the control module drives the pressure relief module to connect the first chamber and the third chamber, so that the first chamber and the second chamber communicate with each other, wherein the fluid pressure of the first chamber is The fluid pressures of the chambers are consistent to cause the scrolls to be partially separated from each other to stop compressing the fluid passing through the second compression module.
在本發明的一實施例中,上述的第二壓縮模組包括第一渦卷與第二渦卷,第一渦卷沿該軸可移動地設置於機體內,第二渦卷沿該軸可轉動地耦接於第一渦卷,第三腔室位於第一渦卷的背側。在第一狀態時,傳送至第三腔室的流體壓力大於位在第一腔室的流體壓力,以驅動第一渦卷抵接第二渦卷而壓縮行經渦卷的流體。在第二狀態時,第三腔室的流體壓力與第一腔室的流體壓力一致,以驅動第一渦卷局部脫離第二渦卷而不壓縮行經渦卷的流體。In an embodiment of the present invention, the above-mentioned second compression module includes a first scroll and a second scroll. The first scroll is movably disposed in the body along the shaft, and the second scroll is movable along the shaft. It is rotatably coupled to the first scroll, and the third chamber is located on the back side of the first scroll. In the first state, the pressure of the fluid delivered to the third chamber is greater than the pressure of the fluid located in the first chamber to drive the first scroll to abut the second scroll to compress the fluid passing through the scroll. In the second state, the fluid pressure of the third chamber is consistent with the fluid pressure of the first chamber to drive the first scroll to partially separate from the second scroll without compressing the fluid passing through the scroll.
在本發明的一實施例中,上述的雙級壓縮機還包括馬達,連接第一壓縮模組與第二渦卷。馬達沿該軸驅動第二渦卷相對於第一渦卷轉動,控制模組電性連接馬達。In an embodiment of the present invention, the aforementioned two-stage compressor further includes a motor connected to the first compression module and the second scroll. The motor drives the second scroll to rotate relative to the first scroll along the shaft, and the control module is electrically connected to the motor.
在本發明的一實施例中,冷凝器連通於上述的機體,膨脹閥連通於冷凝器,且蒸發器連通於該膨脹閥與上述的雙級壓縮機,雙級壓縮機、冷凝器、膨脹閥與蒸發器共同形成流體循環系統。In an embodiment of the present invention, the condenser is connected to the aforementioned body, the expansion valve is connected to the condenser, and the evaporator is connected to the expansion valve and the aforementioned two-stage compressor, two-stage compressor, condenser, and expansion valve Together with the evaporator, it forms a fluid circulation system.
在本發明的一實施例中,上述的控制模組依據流體循環系統的負載電流而使雙級壓縮機轉換至第一狀態或第二狀態。當負載電流大於或等於預設電流時,控制模組轉換雙級壓縮機至第二狀態。當負載電流小於預設電流時,控制模組轉換雙級壓縮機至第一狀態。In an embodiment of the present invention, the aforementioned control module switches the two-stage compressor to the first state or the second state according to the load current of the fluid circulation system. When the load current is greater than or equal to the preset current, the control module switches the two-stage compressor to the second state. When the load current is less than the preset current, the control module switches the two-stage compressor to the first state.
在本發明的一實施例中,上述的控制模組依據蒸發器的流體壓力而使雙級壓縮機轉換至第一狀態或第二狀態。當蒸發器的流體壓力大於或等於預設壓力時,控制模組轉換雙級壓縮機至第二狀態。當蒸發器的流體壓力小於預設壓力時,控制模組轉換雙級壓縮機至第一狀態。In an embodiment of the present invention, the aforementioned control module switches the two-stage compressor to the first state or the second state according to the fluid pressure of the evaporator. When the fluid pressure of the evaporator is greater than or equal to the preset pressure, the control module switches the two-stage compressor to the second state. When the fluid pressure of the evaporator is less than the preset pressure, the control module switches the two-stage compressor to the first state.
在本發明的一實施例中,上述的控制模組依據流體循環系統的壓縮比而使雙級壓縮機轉換至第一狀態或第二狀態。當壓縮比大於或等於預設壓縮比時,控制模組轉換雙級壓縮機至第二狀態。當壓縮比小於預設壓縮比時,控制模組轉換雙級壓縮機至第一狀態。In an embodiment of the present invention, the above-mentioned control module switches the two-stage compressor to the first state or the second state according to the compression ratio of the fluid circulation system. When the compression ratio is greater than or equal to the preset compression ratio, the control module switches the two-stage compressor to the second state. When the compression ratio is less than the preset compression ratio, the control module switches the two-stage compressor to the first state.
在本發明的一實施例中,上述的洩壓模組包括缸體、活塞以及電磁閥。缸體具有第一開口、第二開口、第三開口與第四開口,其中第一開口經由第一管路連通第三腔室,第二開口經由第二管路連通第一腔室,第三開口連通第二腔室,第四開口連通第一腔室。活塞可移動地設置於缸體內,以連通或阻隔第三開口與第四開口。電磁閥設置於第二管路。在第一狀態時,控制模組驅動電磁閥以關閉第二管路,第三腔體的流體經由第一管路與第一開口流入缸體,以抵推活塞阻隔第三開口與第四開口。在第二狀態時,控制模組驅動電磁閥以開啟第二管路,以使第三腔室、第一管路、缸體、第二管路與第一腔室彼此連通而使流體壓力一致,並使活塞連通第三開口與第四開口而讓第一腔室、缸體與第二腔室彼此連通。In an embodiment of the present invention, the aforementioned pressure relief module includes a cylinder, a piston, and a solenoid valve. The cylinder has a first opening, a second opening, a third opening, and a fourth opening. The first opening communicates with the third chamber through the first pipeline, the second opening communicates with the first chamber through the second pipeline, and the third The opening communicates with the second chamber, and the fourth opening communicates with the first chamber. The piston is movably arranged in the cylinder to communicate with or block the third opening and the fourth opening. The solenoid valve is arranged in the second pipeline. In the first state, the control module drives the solenoid valve to close the second pipeline, and the fluid in the third cavity flows into the cylinder through the first pipeline and the first opening to block the third opening and the fourth opening by pushing the piston . In the second state, the control module drives the solenoid valve to open the second pipeline, so that the third chamber, the first pipeline, the cylinder, the second pipeline, and the first chamber communicate with each other to make the fluid pressure consistent , And make the piston communicate with the third opening and the fourth opening, so that the first chamber, the cylinder and the second chamber communicate with each other.
在本發明的一實施例中,缸體具有第一內部空間、第二內部空間與擋部,第一內部空間經由第一開口連接第一管路,第一內部空間經由第二開口連接第二管路,擋部位於第一內部空間與第二內部空間之間。在第一狀態時,第三腔室的流體經由第一管路與第一開口而流入第一內部空間,以抵推活塞遠離擋部而阻隔第三開口與第四開口。In an embodiment of the present invention, the cylinder has a first internal space, a second internal space, and a block, the first internal space is connected to the first pipeline through the first opening, and the first internal space is connected to the second internal space through the second opening. For the pipeline, the block is located between the first internal space and the second internal space. In the first state, the fluid in the third chamber flows into the first internal space through the first pipe and the first opening, so as to push the piston away from the blocking portion to block the third opening and the fourth opening.
在本發明的一實施例中,上述的洩壓模組還包括彈性件,連接在活塞與缸體之間。在第一狀態時,流體抵推活塞以變形彈性件。在第二狀態時,彈性件驅動活塞抵接至擋部,以使第三開口與第四開口經由第二內部空間而彼此連通。In an embodiment of the present invention, the aforementioned pressure relief module further includes an elastic member connected between the piston and the cylinder. In the first state, the fluid pushes against the piston to deform the elastic member. In the second state, the elastic element drives the piston to abut against the blocking portion, so that the third opening and the fourth opening are communicated with each other through the second internal space.
在本發明的一實施例中,在第二狀態時,位在第一腔室的流體的大部分經由第四開口、第二內部空間與第三開口傳送至第二腔室,位在第一腔室的流體的小部分經由第一壓縮模組傳送至第二腔室。In an embodiment of the present invention, in the second state, most of the fluid located in the first chamber is transferred to the second chamber through the fourth opening, the second internal space and the third opening, and the fluid located in the first chamber is A small part of the fluid in the chamber is transferred to the second chamber through the first compression module.
在本發明的一實施例中,上述的第一壓縮模組為螺桿式壓縮模組、活塞式壓縮模組或離心式壓縮模組。In an embodiment of the present invention, the aforementioned first compression module is a screw compression module, a piston compression module, or a centrifugal compression module.
在本發明的一實施例中,上述的洩壓模組包括缸體、活塞、管路以及電磁閥。缸體具有第一開口、第二開口與第三開口。活塞可移動地設置於缸體內,以連通或阻隔第二開口與第三開口。管路連接第三腔室、第一開口與第一腔室之間。電磁閥設置於管路且電性連接控制模組。在第一狀態時,控制模組驅動電磁閥以阻斷流體經由管路流向第一腔室,第三腔室的流體經由管路、第一開口流入缸體,以抵推活塞阻隔第二開口與第三開口。在第二狀態時,控制模組驅動電磁閥以連通第三腔室與第一腔室,以使第三腔室、管路與缸體內部的流體壓力一致,並使活塞連通第二開口與第三開口而讓第一腔室經由缸體連通該第二腔室。In an embodiment of the present invention, the aforementioned pressure relief module includes a cylinder, a piston, a pipeline, and a solenoid valve. The cylinder has a first opening, a second opening and a third opening. The piston is movably arranged in the cylinder to communicate with or block the second opening and the third opening. The pipeline connects the third chamber, the first opening and the first chamber. The solenoid valve is arranged in the pipeline and electrically connected to the control module. In the first state, the control module drives the solenoid valve to block the fluid from flowing to the first chamber through the pipeline, and the fluid in the third chamber flows into the cylinder through the pipeline and the first opening to block the second opening from the piston. With the third opening. In the second state, the control module drives the solenoid valve to connect the third chamber with the first chamber, so that the third chamber, the pipeline, and the fluid pressure inside the cylinder are consistent, and the piston connects the second opening with The third opening allows the first chamber to communicate with the second chamber via the cylinder.
在本發明的一實明的一實施例中,上述的管路具有第一流徑與第二流徑,第一流徑連通第三腔室與第一開口,第二流徑連通第三腔室與第一腔室,電磁閥位於第二流徑。In a practical embodiment of the present invention, the aforementioned pipeline has a first flow path and a second flow path, the first flow path communicates with the third chamber and the first opening, and the second flow path communicates with the third chamber and In the first chamber, the solenoid valve is located in the second flow path.
在本發明的一實明的一實施例中,上述的雙級壓縮機還包括彈性件,連接在活塞與缸體之間。在第一狀態時,流體抵推活塞以變形彈性件。在第二狀態時,彈性件驅動活塞以使第二開口與第三開口經由缸體而彼此連通。In a practical embodiment of the present invention, the aforementioned two-stage compressor further includes an elastic member connected between the piston and the cylinder. In the first state, the fluid pushes against the piston to deform the elastic member. In the second state, the elastic member drives the piston to make the second opening and the third opening communicate with each other via the cylinder.
基於上述,在雙級壓縮機的路線設置中,洩壓模組是連通於機體的第一腔室、第二腔室與第三腔室之間,第二壓縮模組用以將第一腔室的流體壓縮並傳送至第二腔室與第三腔室。再者,第二壓縮模組的渦卷是採浮動設置,並使第一腔室與第三腔室分別位在渦卷的相對兩側。據此,在第一狀態時,控制模組藉由洩壓模組阻隔第一腔室與第三腔室,且因此阻隔第一腔室與第二腔室,因而第三腔室會存在已被壓縮的流體,如此便能因第一腔室、第三腔室的流體壓力差而驅動渦卷相互抵接,以讓保持抵接狀態的渦卷能持續地對行經的流體進行壓縮,一旦需對第二壓縮模組進行卸載,則控制模組驅動洩壓模組連通第一腔室與第三腔室,進而使洩壓模組連通第一腔室與第二腔室,如此,第一腔室、第二腔室與第三腔室處於相互連通狀態,而渦卷將因第三腔室的流體壓力與第一腔室的流體壓力一致而呈現局部脫離狀態,而不再對行經的流體進行壓縮。Based on the above, in the route setting of the two-stage compressor, the pressure relief module is connected between the first chamber, the second chamber and the third chamber of the machine body, and the second compression module is used to connect the first chamber The fluid in the chamber is compressed and transferred to the second chamber and the third chamber. Furthermore, the scroll of the second compression module is arranged floating, and the first chamber and the third chamber are located on opposite sides of the scroll respectively. According to this, in the first state, the control module uses the pressure relief module to block the first chamber and the third chamber, and therefore block the first chamber and the second chamber, so that the third chamber will have The compressed fluid can drive the scrolls to abut against each other due to the fluid pressure difference between the first chamber and the third chamber, so that the scrolls that remain in contact can continuously compress the passing fluid. If the second compression module needs to be unloaded, the control module drives the pressure relief module to communicate with the first chamber and the third chamber, so that the pressure relief module communicates with the first chamber and the second chamber. The first chamber, the second chamber, and the third chamber are in a state of communication with each other, and the scroll will be partially separated because the fluid pressure in the third chamber is consistent with the fluid pressure in the first chamber, and will no longer be aligned The fluid is compressed.
如此一來,雙級壓縮機便能藉由控制模組依據特定條件而對應操控洩壓模組,據以造成上述兩種狀態,讓雙級壓縮機能在第一、第二壓縮模組皆作動的雙級壓縮狀態與僅第一壓縮模組作動的單級壓縮狀態之間切換,進而有效地提升效能與適用性,同時達到進一步節能的效果。In this way, the two-stage compressor can control the pressure relief module according to specific conditions by the control module, thereby creating the above two states, so that the two-stage compressor can operate in both the first and second compression modules Switch between the two-stage compression state and the single-stage compression state in which only the first compression module is activated, thereby effectively improving performance and applicability, while achieving further energy-saving effects.
圖1是依據本發明一實施例的雙級壓縮機的系統示意圖。圖2是圖1的雙級壓縮機部分構件的關係示意圖,其中構件之間的實線連接代表電性連接關係,而構件之間的虛線連接代表結構上的直接或間接連接關係。請同時參考圖1與圖2,在本實施例中,雙級壓縮機100,例如是用於冷凍系統的壓縮裝置,其包括機體150、第一壓縮模組110、第二壓縮模組120、洩壓模組130、控制模組140以及馬達160。機體150具有第一腔室151、第二腔室152、第三腔室153與第四腔室154。第一壓縮模組110,例如是螺桿式壓縮模組、活塞式壓縮模組或離心式壓縮模組,其設置於機體150內且位於第四腔室154,並用以將流體(製冷劑,在此未繪示)從第四腔室154予以壓縮並傳送至第一腔室151。本實施例以螺桿式壓縮模組為例,其包括彼此嚙合驅動的第一螺桿111與第二螺桿112,其中馬達160連接至第一螺桿111以驅動第一螺桿111沿軸C1旋轉且同時帶動第二螺桿112。Fig. 1 is a system schematic diagram of a two-stage compressor according to an embodiment of the present invention. Fig. 2 is a schematic diagram of the relationship of some components of the two-stage compressor of Fig. 1, wherein the solid line connection between the components represents the electrical connection relationship, and the dashed line connection between the components represents the direct or indirect connection relationship on the structure. 1 and 2 at the same time, in this embodiment, the two-
再者,第二壓縮模組120設置於機體150內,連通於第一腔室151與第二腔室152之間,且連通於第一腔室151與第三腔室153之間,第一腔室151位在第一壓縮模組110與第二壓縮模組120之間。在本實施例中,第二壓縮模組120包括一對渦卷,在此以第一渦卷121與第二渦卷122為例,彼此相向且沿軸C1可動地套接在一起。更進一步地說,第一渦卷121沿軸C1可移動地設置於機體150內,而第二渦卷122沿軸C1可轉動地耦接於第一渦卷121,前述馬達160除連接並驅動第一螺桿111之外,馬達160的傳動軸也連接至第二渦卷122,以驅動第二渦卷122沿軸C1相對於第一渦卷121旋轉且沿軸C1存在浮動的狀態。同時,第一腔室151與第三腔室153分別位於第一渦卷121、第二渦卷122的相對兩側,如圖1所示,第三腔室153與第二腔室152位於同一側,被第一渦卷121與第二渦卷122壓縮過的流體除流入第二腔室152外,還會流入第一渦卷121之背側的第三腔室153。Furthermore, the
正如上述第一渦卷121可被視為沿軸C1的浮動狀態,因此其相對於第二渦卷122便存在完全抵接與否的不同狀態並對行經的流體造成不同效果。在本實施例中,當第一渦卷121抵接至第二渦卷122時,第二壓縮模組120處於壓縮狀態,其能對行經的流體進行壓縮,也就是將第一腔室151的流體進行壓縮並傳送至第二腔室152且排出機體150,即,流體F1是經過第一壓縮模組110與第二壓縮模組120的壓縮。相對地,當第一渦卷121局部脫離第二渦卷122時,則兩者處於釋放狀態,此時第二壓縮模組120無法對行經的流體進行壓縮。在此,相關腔室的流體壓力將是造成渦卷間不同狀態的原因,後續會有進一步的對應說明。Just as the above-mentioned
另一方面,機體150的第三腔室153是位在第一渦卷121的背側而遠離第二渦卷122,而洩壓模組130連通於第一腔室151、第二腔室152與第三腔室153之間。控制模組140電性連接洩壓模組130與馬達160,並藉由馬達160達到驅動第一壓縮模組110與第二壓縮模組120的目的。On the other hand, the
詳細而言,本實施例的洩壓模組130包括缸體131、活塞132、彈性件133以及電磁閥134,如圖1所示,缸體131具有第一開口E1、第二開口E2、第三開口E3與第四開口E4,其中第一開口E1經由第一管路L1連通第三腔室153,第二開口E2經由第二管路L2連通第一腔室151,第三開口E3連通第二腔室152,第四開口E4連通第一腔室151。活塞132可移動地設置於缸體131內,以連通或阻隔第三開口E3與第四開口E4。電磁閥134設置於第二管路L2且其開關S電性連接控制模組140。彈性件133連接在活塞132與缸體131之間。In detail, the
圖3是圖1的雙級壓縮機於另一狀態的局部放大圖。請同時參考圖1與圖3,在本實施例中,缸體131還具有第一內部空間131a、第二內部空間131b與擋部135,第一內部空間131a經由第一開口E1連接第一管路L1,第一內部空間131a也經由第二開口E2連接第二管路L2,而擋部135位於第一內部空間131a與第二內部空間131b之間。當雙級壓縮機100處於第一狀態時,如圖1所示,控制模組140驅動第一壓縮模組110壓縮並傳送流體至第一腔室151,且控制模組140驅動第二壓縮模組120再將流體從第一腔室151壓縮並傳送至第二腔室152與第三腔室153。再者,對於洩壓模組130而言,在第一狀態時,控制模組140經由開關S而驅動電磁閥134以阻斷第二管路L2。據此,第三腔室153內已被壓縮的流體將僅經由第一管路L1與第一開口E1而流入第一內部空間131a而不會經由第二管路L2流入第一腔室151,且進入第一內部空間131a的流體還能進一步地抵推活塞132,使其如圖1所示右移而阻隔第三開口E3與第四開口E4,且同時變形彈性件133,以達到洩壓模組130阻隔第一腔室151與第二腔室152的效果。同時,第三腔室153內已被壓縮的流體也因其壓力大於第一腔室151的流體壓力。如此一來,位在第三腔室153的流體壓力便成為使第一渦卷121抵接且密合於第二渦卷122的驅動力,且能支撐兩者保持在能對行經第二壓縮模組120的流體進行壓縮的相對位置。Fig. 3 is a partial enlarged view of the two-stage compressor of Fig. 1 in another state. 1 and 3 at the same time, in this embodiment, the
相對地,當欲對第二壓縮模組120進行洩壓時,控制模組140經由開關S而驅動電磁閥134以連通第二管路L2,此舉將產生從第三腔室153、第一管路L1、第一開口E1、第一內部空間131a、第二開口E2、第二管路L2以至第一腔室151進行傳送的流體F2,進而使上述這些區域的流體壓力逐漸一致。對於活塞132而言,第一內部空間131a與第一腔室151的流體壓力一致將導致原本驅動活塞132右移的力量消失,因而彈性件133便能以其彈力驅動活塞132左移,直至活塞132抵接至擋部135,且使活塞132不再阻隔第三開口E3與第四開口E4,也就是讓第三開口E3與第四開口E4經由第二內部空間131b而連通。據此,位於第一腔室151的流體的大部分將經由第四開口E4、第二內部空間131b與第三開口E3流入第二腔室152以至從機體150的左側出口流出。On the other hand, when the pressure of the
在此同時,對於第二壓縮模組120的第一渦卷121而言,隨著第三腔室153的流體壓力逐漸與第一腔室151的流體壓力一致,則代表第一渦卷121無法保持上述能對流體進行壓縮的位置,而會沿軸C1從第二渦卷122處局部脫離而使二者不再密合。在此,當第三腔室153的流體壓力降低的瞬間,第一渦卷121與第二渦卷122之間仍存被壓縮的流體,因此使第一渦卷121與第二渦卷122之間的流體壓力是大於第三腔室153,故能順利地驅動第一渦卷121脫離第二渦卷122的效果。如此,即是對第二壓縮模組120造成卸載的效果,亦即在此狀態(定義為第二狀態)下,第二壓縮模組120不再對行經的流體進行壓縮動作,也就是雙級壓縮機100處於僅由第一壓縮模組110來對流體進行壓縮的單級壓縮狀態。At the same time, for the
如此一來,在第二狀態時,從第二腔室152經由圖3所示左側出口而被排出機體150的流體F3僅受到第一壓縮模組110的壓縮。換句話說,基於上述的流路配置並藉由浮動的渦卷結構,控制模組140便能有效地藉由開關S操控電磁閥134而對第二壓縮模組120造成卸載與否的效果。當欲再從第二狀態轉換至第一狀態時,控制模組140藉由開關S驅動電磁閥134以阻斷第二管路L2,此時第三腔室153、第一管路L1以至第一內部空間131a便會逐漸蓄積流體,進而造而流體壓力逐漸增加,而當蓄積的流體壓力逐漸大於彈性件133的彈力時,便能順利地將活塞132從圖3所示位置抵推回圖1所示位置,進而讓活塞132再次阻隔在第三開口E3與第四開口E4之間,以切斷第一腔室151與第二腔室152的連通關係。同時,第三腔室153蓄積流體後還能進一步地驅動第一渦卷121再次抵接且密合至第二渦卷122,而讓第二壓縮模組120再次恢復運作。屆此,即完成讓雙級壓縮機100恢復至第一狀態。In this way, in the second state, the fluid F3 discharged from the
如圖1所示,在本實施例中,雙級壓縮機100的機體150還會與油分離器12、冷凝器14、膨脹閥16與蒸發器18依序連通而共同形成流體循環系統1,以讓壓縮後的流體F1經過而在冷凝器14、蒸發器18處進行所需的相變化及熱交換動作,之後再由機體150右側所示入口流入而再次被壓縮,其中油分離器12、冷凝器14、膨脹閥16與蒸發器18之作用原理係為習知技藝之人所熟知,故在此不再贅述。As shown in Fig. 1, in this embodiment, the
在此並未限制對第二壓縮模組120進行卸載的時機,其可依據雙級壓縮機100的使用環境、需求以及流體條件而予以適當地調整。在一實施例中,控制模組140能依據流體循環系統1的負載電流而使雙級壓縮機100轉換至第一狀態或第二狀態。當系統負載電流大於或等於預設電流時,代表此時會對雙級壓縮機100造成的負載較大,因而有卸載的需求,故控制模組140轉換雙級壓縮機100至第二狀態,以對第二壓縮模組120進行洩壓而不再進行壓縮動作。反過來說,當系統負載電流小於預設電流時,則表示此時尚在雙級壓縮機100的負載範圍而無超載疑慮,因此控制模組140轉換雙級壓縮機100至第一狀態,讓第一壓縮模組110與第二壓縮模組120皆維持運作狀態。The timing of unloading the
在本實施例中,控制模組140還能依據蒸發器18的流體壓力而使雙級壓縮機100轉換至第一狀態或第二狀態。當蒸發器18的流體壓力大於或等於預設壓力時,控制模組140轉換雙級壓縮機100至第二狀態。當蒸發器18的流體壓力小於預設壓力時,控制模組140轉換雙級壓縮機100至第一狀態。In this embodiment, the
類似地,在另一實施例中,控制模組140還能依據流體循環系統1的壓縮比而使雙級壓縮機100轉換至第一狀態或第二狀態。當壓縮比大於或等於預設壓縮比時,控制模組140轉換雙級壓縮機100至第二狀態。當壓縮比小於預設壓縮比時,控制模組140轉換雙級壓縮機100至第一狀態。在此處,流體循環系統1的壓縮比為流體循環系統1內高壓處的流體壓力與低壓處的流體壓力之比例;具體而言,流體循環系統1的壓縮比可為冷凝器14的流體壓力與蒸發器18的流體壓力之比例,或是機體150入口的流體壓力與出口的流體壓力之比例。Similarly, in another embodiment, the
需說明的是,上述預設負載電流、預設壓力或預設壓縮比皆能視條件而予以適當地變更。It should be noted that the aforementioned preset load current, preset pressure, or preset compression ratio can be appropriately changed depending on conditions.
圖4是圖1的雙級壓縮機的實體示意圖。圖5是圖4的雙級壓縮機的局部剖視圖。圖6是圖4的雙級壓縮機的局部側視圖。請同時參考圖4至圖6,經實體化圖1所示系統後的雙級壓縮機100,洩壓模組130的缸體131形成為機體150的一部分,且其內設有多條通道以形成如圖1與圖2所示的管路。請參考圖6並對照圖1即能得知,第一狀態下的活塞132,其在缸體131內的位置形成第一內部空間131a,且第一內部空間131a實質上連通在第一管路L1與第二管路L2之間,而電磁閥134則設置在第二管路L2而據以控制第一內部空間131a的流體是否會流入第一腔室151。Fig. 4 is a physical schematic diagram of the two-stage compressor of Fig. 1. Fig. 5 is a partial cross-sectional view of the two-stage compressor of Fig. 4. Fig. 6 is a partial side view of the two-stage compressor of Fig. 4. Please refer to FIGS. 4 to 6 at the same time. After the two-
圖7是圖4的雙級壓縮機於另一狀態的局部剖視圖。在此,圖5與圖7的實體結構即分別對應前述圖1與圖3的系統狀態。請同時參考圖3、圖5與圖7,在圖5所示的第一狀態下,活塞132在缸體131內的位置而讓缸體131形成第一內部空間131a,且如圖3所示,活塞132阻隔在第三開口E3與第四開口E4之間,而在圖7所示的第二狀態下,活塞132在缸體131內移動並抵接擋部135(繪示於圖3),而讓缸體131形成第二內部空間131b,以達到圖3所示第三開口E3與第四開口E4能經由第二內部空間131b而彼此連通,同時也使第一渦卷121局部移離第二渦卷122而使兩者之間存在間隙G1,不再對行經的流體進行壓縮。Fig. 7 is a partial cross-sectional view of the two-stage compressor of Fig. 4 in another state. Here, the physical structures of FIGS. 5 and 7 correspond to the system states of FIGS. 1 and 3, respectively. Please refer to FIGS. 3, 5 and 7 at the same time. In the first state shown in FIG. 5, the position of the
圖8是本發明另一實施例的雙級壓縮機的局部系統示意圖,在此僅就不同處予以繪示及描述,與前述實施例相同處僅以相同標號標示,在此便不再贅述。請參考圖8,在本實施例中,洩壓模組230包括缸體231、活塞132、管路L3、彈性件133與電磁閥134,其中缸體231具有第一開口E11、第二開口E21與第三開口E31,活塞132可移動地設置於缸體231內,以連通或阻隔第二開口E21與第三開口E31。管路L3連接第三腔室153、第一開口E11與第一腔室151之間,且管路L3進一步地區分為第一流徑L31與第二流徑L32,第一流徑L31連通第三腔室153與第一開口E11,第二流徑L32連通第三腔室153與第一腔室151,而電磁閥134位於第二流徑L32。再者,本實施例同樣以控制模組140(繪示於圖2)電性連接並驅動洩壓模組230。Fig. 8 is a partial system schematic diagram of a two-stage compressor according to another embodiment of the present invention. Only the differences are shown and described here, and the same parts as those in the previous embodiment are only marked with the same reference numerals, and will not be repeated here. Please refer to FIG. 8, in this embodiment, the
基於上述配置,在第一狀態時,控制模組140驅動電磁閥134以阻斷流體經由管路L3的第二流徑L32流向第一腔室151,而僅讓第三腔室153的流體經由管路L3的第一流徑L31、第一開口E11流入缸體231,以抵推活塞132阻隔第二開口E21與第三開口E31,同時流體抵推活塞132造成彈性件133變形。在第二狀態時,控制模組140驅動電磁閥134以連通第三腔室153與第一腔室151,以使第三腔室153、管路L3與缸體231內部的流體壓力一致,此時活塞132相對兩側的壓力逐漸達到平衡,因而彈性件133得以驅動活塞132移動以使第二開口E21與第三開口E33經由缸體231的內部空間而彼此連通,而第一腔室151經由缸體231的內部空間連通第二腔室152。據此,本實施例所示洩壓模組230亦能達到與前述實施例的洩壓模組130相同之功效。Based on the above configuration, in the first state, the
綜上所述,在本發明的上述實施例中,雙級壓縮機的第二壓縮機是由浮動的渦卷構成,且據以將受其壓縮的流體部分導引至渦卷的背側以作為驅使渦卷相互抵接的推力,同時,再搭配洩壓模組與相關的流路配置,進而讓控制模組僅需藉由啟閉洩壓模組的電磁閥,即能依據上述結構與流路而完成對第二壓縮模組的卸載動作。In summary, in the above-mentioned embodiment of the present invention, the second compressor of the two-stage compressor is composed of a floating scroll, and accordingly the compressed fluid is guided to the back side of the scroll. As the thrust to drive the scrolls against each other, at the same time, it is matched with the pressure relief module and related flow path configuration, so that the control module only needs to open and close the solenoid valve of the pressure relief module, which can be based on the above structure and The flow path completes the unloading action of the second compression module.
進一步地說,在第一狀態時,藉由洩壓模組而將第一管路以至第一內部空間蓄積的壓縮流體充滿第三腔室,便能據以驅動渦卷相互抵接而對行經的流體進行壓縮,一旦需對第二壓縮模組進行卸載,則洩壓模組改以將第一腔室、第二腔室與第三腔室處於相互連通狀態,而使第三腔室的流體壓力與第一腔室的流體壓力一致,以導致渦卷局部脫離而不再對行經的流體進行壓縮。Furthermore, in the first state, the third chamber is filled with the compressed fluid accumulated in the first pipeline and the first internal space by the pressure relief module, and the scrolls can be driven to abut against each other and pass through. Once the second compression module needs to be unloaded, the pressure relief module is changed to connect the first chamber, the second chamber and the third chamber to each other, so that the third chamber The fluid pressure is consistent with the fluid pressure in the first chamber to cause the scroll to be partially detached and no longer compress the passing fluid.
如此一來,雙級壓縮機便能藉由控制模組依據特定條件而對應操控洩壓模組,據以造成上述兩種狀態,讓雙級壓縮機能在第一、第二壓縮模組皆作動的雙級壓縮狀態與僅第一壓縮模組作動的單級壓縮狀態之間切換,進而有效地提升效能與適用性,同時達到進一步節能的效果。In this way, the two-stage compressor can control the pressure relief module according to specific conditions by the control module, thereby creating the above two states, so that the two-stage compressor can operate in both the first and second compression modules Switch between the two-stage compression state and the single-stage compression state in which only the first compression module is activated, thereby effectively improving performance and applicability, while achieving further energy-saving effects.
1:流體循環系統
12:油分離器
14:冷凝器
16:膨脹閥
18:蒸發器
100:雙級壓縮機
110:第一壓縮模組
111:第一螺桿
112:第二螺桿
120:第二壓縮模組
121:第一渦卷
122:第二渦卷
130、230:洩壓模組
131、231:缸體
131a、131b:內部空間
132:活塞
133:彈性件
134:電磁閥
135:擋部
140:控制模組
150:機體
151:第一腔室
152:第二腔室
153:第三腔室
154:第四腔室
160:馬達
C1:軸
E1、E11:第一開口
E2、E21:第二開口
E3、E31:第三開口
E4:第四開口
F1、F2、F3:流體
G1:間隙
L1:第一管路
L2:第二管路
L3:管路
L31:第一流徑
L32:第二流徑
S:開關
1: Fluid circulation system
12: Oil separator
14: Condenser
16: Expansion valve
18: Evaporator
100: Two-stage compressor
110: The first compression module
111: first screw
112: second screw
120: The second compression module
121: The First Scroll
122: The
圖1是依據本發明一實施例的雙級壓縮機的系統示意圖。 圖2是圖1的雙級壓縮機部分構件的關係示意圖。 圖3是圖1的雙級壓縮機於另一狀態的局部放大圖。 圖4是圖1的雙級壓縮機的實體示意圖。 圖5是圖4的雙級壓縮機的局部剖視圖。 圖6是圖4的雙級壓縮機的局部側視圖。 圖7是圖4的雙級壓縮機於另一狀態的局部剖視圖。 圖8是本發明另一實施例的雙級壓縮機的局部系統示意圖。 Fig. 1 is a system schematic diagram of a two-stage compressor according to an embodiment of the present invention. Fig. 2 is a schematic diagram of the relationship between some components of the two-stage compressor of Fig. 1. Fig. 3 is a partial enlarged view of the two-stage compressor of Fig. 1 in another state. Fig. 4 is a physical schematic diagram of the two-stage compressor of Fig. 1. Fig. 5 is a partial cross-sectional view of the two-stage compressor of Fig. 4. Fig. 6 is a partial side view of the two-stage compressor of Fig. 4. Fig. 7 is a partial cross-sectional view of the two-stage compressor of Fig. 4 in another state. Fig. 8 is a partial system diagram of a two-stage compressor according to another embodiment of the present invention.
1:流體循環系統 1: Fluid circulation system
12:油分離器 12: Oil separator
14:冷凝器 14: Condenser
16:膨脹閥 16: Expansion valve
18:蒸發器 18: Evaporator
100:雙級壓縮機 100: Two-stage compressor
110:第一壓縮模組 110: The first compression module
111:第一螺桿 111: first screw
112:第二螺桿 112: second screw
120:第二壓縮模組 120: The second compression module
121:第一渦卷 121: The First Scroll
122:第二渦卷 122: The Second Scroll
130:洩壓模組 130: Pressure relief module
131:缸體 131: Cylinder
131a:內部空間 131a: internal space
132:活塞 132: Piston
133:彈性件 133: Elastic
134:電磁閥 134: Solenoid valve
135:擋部 135: Block
150:機體 150: body
151:第一腔室 151: first chamber
152:第二腔室 152: The second chamber
153:第三腔室 153: Third Chamber
154:第四腔室 154: The fourth chamber
160:馬達 160: Motor
C1:軸 C1: axis
E1:第一開口 E1: first opening
E2:第二開口 E2: second opening
E3:第三開口 E3: Third opening
E4:第四開口 E4: Fourth opening
F1、F2:流體 F1, F2: fluid
L1:第一管路 L1: The first pipeline
L2:第二管路 L2: Second line
S:開關 S: switch
Claims (14)
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Citations (4)
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TW200833951A (en) * | 2007-02-07 | 2008-08-16 | qi-liang Lai | A spiral structure of the spiral compressor |
CN202947373U (en) * | 2012-11-15 | 2013-05-22 | 福建雪人压缩机科技有限公司 | Screw rod expansion vortex type compressor |
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CN108531410A (en) * | 2018-04-16 | 2018-09-14 | 南京工业大学 | Method for modifying cell surface based on oxidative autopolymerization of plant polyphenol tannic acid |
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US4678406A (en) * | 1986-04-25 | 1987-07-07 | Frick Company | Variable volume ratio screw compressor with step control |
US5741120A (en) * | 1995-06-07 | 1998-04-21 | Copeland Corporation | Capacity modulated scroll machine |
TW547566U (en) * | 2002-12-24 | 2003-08-11 | Ind Tech Res Inst | Load regulating apparatus for scroll type compressor |
CN2675905Y (en) * | 2003-12-31 | 2005-02-02 | 财团法人工业技术研究院 | Scroll compressor with backstop mechanism |
CN105402124B (en) * | 2015-11-25 | 2018-10-23 | 珠海格力节能环保制冷技术研究中心有限公司 | A kind of compound compressor and air-conditioning system |
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TW200833951A (en) * | 2007-02-07 | 2008-08-16 | qi-liang Lai | A spiral structure of the spiral compressor |
CN202947373U (en) * | 2012-11-15 | 2013-05-22 | 福建雪人压缩机科技有限公司 | Screw rod expansion vortex type compressor |
TW201736787A (en) * | 2016-04-13 | 2017-10-16 | 復盛股份有限公司 | Compressor apparatus |
CN108531410A (en) * | 2018-04-16 | 2018-09-14 | 南京工业大学 | Method for modifying cell surface based on oxidative autopolymerization of plant polyphenol tannic acid |
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