TWI711396B - Method for making waterproof and moisture-permeable seamless shoe-body - Google Patents
Method for making waterproof and moisture-permeable seamless shoe-body Download PDFInfo
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Abstract
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本發明係為一種無接縫防水透濕鞋面的製法,尤指一種可用於製成各種防水透濕襪鞋之具有防水透濕功能之一體成形無接縫複合式鞋面的製法。 The present invention is a method for making seamless waterproof and moisture-permeable shoe uppers, in particular to a method for forming seamless composite shoe uppers with waterproof and moisture-permeable functions that can be used to make various waterproof and moisture-permeable socks and shoes.
目前市面上常見的一體成形無接縫複合式鞋面結構,如台灣發明專利第I616149號「具挺性之立體襪鞋的製造方法」,該具挺性之立體襪鞋的製造方法,包含下列步驟:(A)備料作業:準備一鞋楦、一鞋底、一內裡襪體、一防水套、一外層襪體,及一種黏著劑;(B)利用鞋楦塑形作業:將該步驟(A)中的該內裡襪體套入該鞋楦,接著將該黏著劑第一次覆蓋地設置於該內裡襪體的外表面,以初步對該內裡襪體塑形;(C)防水與外觀定型作業:將該步驟(B)中的該防水套套入該內裡襪體,然後將該黏著劑第二次覆蓋地設置於該防水套的外表面,接著再將該外層襪體套入該防水套後,以形成一外觀被定型的立體襪雛型;(D)烘乾結合作業:將該步驟(C)中的該立體襪雛型與該鞋楦一併烘乾,位於該內裡襪體與該防水套之間的該黏著劑會受熱而固化成一塑形接合層,位於該防水套 與該外層襪體之間的該黏著劑會受熱而固化成一定型接合層,藉此使該內裡襪體、該防水套與該外層襪體彼此三合一地緊密結合,以形成一界定一足部三維空間且不會向內塌縮並具防水性的一立體襪;(E)組配作業:將該步驟(D)中的該立體襪的一襪底部貼合於該鞋底後,以形成一立體襪鞋;及(F)立體襪鞋與鞋楦分離作業:將該步驟(E)中的該立體襪鞋與該鞋楦分離,即能得到該具挺性之立體襪鞋。 At present, the common integrated jointless composite shoe upper structure on the market, such as Taiwan Invention Patent No. I616149 "Method for Manufacturing Stiff Three-dimensional Socks", the method of manufacturing the stiff three-dimensional Socks includes the following Steps: (A) Preparation work: prepare a shoe last, a sole, an inner sock body, a waterproof cover, an outer sock body, and an adhesive; (B) use the shoe last to shape the operation: this step (A The inner sock body in) is sleeved into the shoe last, and then the adhesive is placed on the outer surface of the inner sock body for the first time to cover the inner sock body to initially shape the inner sock body; (C) Waterproof and appearance shaping Work: Put the waterproof cover in step (B) into the inner sock body, then set the adhesive on the outer surface of the waterproof cover for a second time, and then put the outer sock body into the waterproof cover Then, a stereo sock prototype with a shaped appearance is formed; (D) drying combined operation: the stereo sock prototype in step (C) is dried together with the shoe last, and the sock body and the inner sock body are dried together. The adhesive between the waterproof jackets will be heated and cured into a plastic bonding layer, located in the waterproof jacket The adhesive between the outer sock body and the outer sock body will be heated to solidify into a certain type of bonding layer, so that the inner sock body, the waterproof jacket and the outer sock body are tightly combined with each other in a three-in-one manner to form a defined foot A three-dimensional sock that has a three-dimensional space that does not collapse inward and is waterproof; (E) Assembling: the bottom of a sock of the three-dimensional sock in step (D) is attached to the sole to form A three-dimensional sock shoe; and (F) a three-dimensional sock shoe and a shoe last separation operation: the three-dimensional sock shoe in the step (E) is separated from the shoe last to obtain the rigid three-dimensional sock shoe.
然而,前述具挺性之立體襪鞋的製造方法係具有許多問題: However, the manufacturing method of the aforementioned three-dimensional socks and shoes with stiffness has many problems:
第一,前述立體襪鞋之製造方法及程序過於複雜,且步驟B與步驟C的製程相當費工耗時,每一個鞋楦都必須完成套上內裡襪體、內裡襪體覆蓋黏著劑、內裡襪體初步塑形、套上防水套、防水套覆蓋黏著劑、套上外層襪體、烘乾結合與組配作業等多道工序後,才可將立體襪鞋與鞋楦分離並繼續製造下一支立體襪鞋,如此將導致每一鞋楦必須耗費非常多的時間在生產一支鞋上,使得生產效率降低並大大地增加製造成本。 First, the manufacturing methods and procedures of the aforementioned three-dimensional sock shoes are too complicated, and the processes of steps B and C are quite labor-intensive and time-consuming. Each shoe last must be put on the inner sock body, the inner sock body is covered with adhesive, and the inner lining. After the sock body is initially shaped, the waterproof cover is put on, the waterproof cover is covered with adhesive, the outer sock body is put on, the drying combination and assembly operations, etc., can the three-dimensional sock shoe and the shoe last be separated and continue to be manufactured. A three-dimensional sock shoe will cause each shoe last to spend a lot of time on producing a shoe, which reduces the production efficiency and greatly increases the manufacturing cost.
第二,該立體襪鞋為了達到具挺性與防水之功效,因此刻意在內裡襪體上與防水套上分別完全覆蓋一層黏著劑,利用兩層黏著劑以增加襪鞋的挺性,並利用兩層黏著劑與防水套的阻隔效果,以提升其防水功能。但是,此種全覆蓋式黏著劑層會完全阻隔其襪鞋內部之防水套的透濕功能,導致使用著在穿戴時易感到悶熱濕黏的不適感,且皮膚會容易過敏或發生香港腳、腳臭的問題。因此,該習知立體襪鞋的做法明顯本末倒置,其顯然是為了突顯襪鞋的挺性而放棄了其襪鞋之透濕功能。 Second, in order to achieve stiffness and waterproof effect, the three-dimensional sock shoes are deliberately covered with a layer of adhesive on the inner sock body and the waterproof cover. Two layers of adhesive are used to increase the stiffness of the sock and use The barrier effect of the two-layer adhesive and the waterproof case enhances its waterproof function. However, this kind of full-covering adhesive layer will completely block the moisture permeability of the waterproof jacket inside the socks and shoes, resulting in the uncomfortable feeling of sultry and stickiness when wearing, and the skin will be prone to allergies or skin Foot odor problem. Therefore, the practice of the conventional three-dimensional socks and shoes is obviously turning the cart before the horse, which is obviously to highlight the stiffness of the socks and shoes and give up the moisture permeability function of the socks and shoes.
第三,前述立體襪鞋在烘乾後係利用位於內裡襪體與該防水套之間的黏著劑受熱而固化成一塑形接合層,及位於防水套與該外層襪體之間的黏 著劑受熱而固化成一定型接合層,藉此使該內裡襪體、該防水套與該外層襪體彼此三合一地緊密結合,以形成一界定一足部三維空間且不會向內塌縮並具防水性的一立體襪。但是,在發明人經過測試後發現,若僅靠黏著劑的物理化學性質是很難將內裡襪體、防水套與外層襪體之三層結構彼此緊密地結合,這容易導致立體襪鞋在足弓、腳踝兩側的內凹結構處於烘乾後的冷卻過程中發生變形或分離的瑕疵。 Third, the aforementioned three-dimensional sock shoes are dried by using the adhesive located between the inner sock body and the waterproof sleeve to heat and solidify into a shaped bonding layer, and the adhesive between the waterproof sleeve and the outer sock body The adhesive is heated and solidified into a certain type of bonding layer, so that the inner sock body, the waterproof cover and the outer sock body are tightly combined with each other in a three-in-one manner to form a three-dimensional space that defines a foot and does not collapse inward And a three-dimensional socks with waterproof. However, after the inventor has tested it, it is difficult to tightly integrate the three-layer structure of the inner sock body, the waterproof jacket and the outer sock body with each other only by the physical and chemical properties of the adhesive. The concave structure on both sides of the arch and ankle is deformed or separated during the cooling process after drying.
為此,本案發明人,特針對前述習知襪鞋之缺點及不足之處加以研究,而發明本案。 For this reason, the inventor of this case specially studied the shortcomings and deficiencies of the aforementioned conventional socks and shoes, and invented this case.
本發明之目的,係提供一種可製成各種防水透濕襪鞋之具有防水透濕功能之一體成形無接縫複合式鞋面,利用創新的鞋面結構設計,可將各層結構快速的製成一無接縫防水透濕鞋面,且透過創新的熱熔膠接著技術與平板印刷塗膠技術,將一呈網孔狀不連續分佈之熱熔膠層用於接著各層結構,使防水透濕套之防水透濕功能可充分的發揮,讓使用者在穿戴此鞋面製成之防水透濕襪鞋時可保持腳部乾爽、保溫,更兼具有良好的結構強度與功能性。此外,本發明之無接縫防水透濕鞋面之各層結構皆可預先分開加工完成,且鞋面之製造程序簡易快速,完全無須任何複雜且高成本的針車車縫加工或是高週波作業的拼接加工,如此在製造鞋面或防水透濕襪鞋時即可縮短製程,並顯著地減少製造時間、降低製造成本、提升生產效率、減少瑕疵、提升鞋面耐用性。 The purpose of the present invention is to provide a one-body forming seamless composite shoe upper with waterproof and moisture-permeable functions that can be made into various waterproof and moisture-permeable socks and shoes. Using innovative shoe upper structure design, each layer structure can be quickly made A seamless waterproof and moisture-permeable upper, and through innovative hot-melt adhesive bonding technology and offset printing technology, a mesh-shaped discontinuously distributed hot-melt adhesive layer is used to bond each layer structure to make it waterproof and moisture-permeable The waterproof and moisture-permeable function of the cover can be fully exerted, allowing users to keep their feet dry and warm when wearing the waterproof and moisture-permeable socks made of the upper, and it also has good structural strength and functionality. In addition, each layer structure of the seamless waterproof and moisture-permeable upper of the present invention can be processed separately in advance, and the manufacturing procedure of the upper is simple and fast, without any complicated and costly stitching or high-frequency operations. The splicing process can shorten the manufacturing process when manufacturing shoe uppers or waterproof and moisture-permeable socks, and significantly reduce manufacturing time, reduce manufacturing costs, improve production efficiency, reduce defects, and improve upper durability.
為達前述目的,本發明之無接縫防水透濕鞋面,至少包含一鞋面,其由外向內係分別設置一鞋面襪、一防水透濕套與一內裡襪,並於前述鞋面襪 與防水透濕套之間、防水透濕套與內裡襪之間分別設置一呈網孔狀不連續分佈之熱熔膠層。 In order to achieve the aforementioned purpose, the seamless waterproof and moisture-permeable shoe upper of the present invention includes at least one shoe upper. A shoe upper socks, a waterproof and moisture-permeable cover and an inner sock are respectively arranged from the outside to the inside, and are placed on the upper Socks A hot melt adhesive layer discontinuously distributed in a mesh shape is respectively arranged between the waterproof breathable sleeve and between the waterproof breathable sleeve and the inner sock.
本發明之無接縫防水透濕鞋面,其中前述鞋面之製法係包括四個步驟。第一步驟,係預先設置一鞋面襪、一防水透濕套、一內裡襪、一足型平面固定板與一鞋楦。第二步驟,係於前述鞋面襪與防水透濕套之間、防水透濕套與內裡襪之間分別設置一呈網孔狀不連續分佈之熱熔膠層,該位於前述鞋面襪與防水透濕套之間的熱熔膠層得設置在前述鞋面襪的內側或是防水透濕套的外側,且該位於前述防水透濕套與內裡襪之間的熱熔膠層得設置在前述防水透濕套的內側或是內裡襪的外側;前述熱熔膠層之上膠方式係將前述鞋面襪、防水透濕套或內裡襪之一待上膠面向外,再將其撐開套在前述足型平面固定板上,使其變成一足型平面板形狀,再將其兩面以印刷塗膠方式上熱熔膠後,即可在該待上膠面完成一呈網孔狀不連續分佈之熱熔膠層。第三步驟,係依序將前述內裡襪、防水透濕套與鞋面襪套設在前述鞋楦上,再將鞋楦送入烘箱進行高溫烘烤數分鐘,使前述呈網孔狀不連續分佈之熱熔膠層因受熱而將相鄰之內裡襪、防水透濕套與鞋面襪彼此緊密的黏著貼合。第四步驟,係將鞋楦自烘箱取出,並透過外部加壓方式使鞋面在鞋楦上完成貼合及塑型,待鞋面冷卻後即可完成鞋面之製造。 In the seamless waterproof and moisture-permeable shoe upper of the present invention, the method for manufacturing the shoe upper includes four steps. The first step is to set up a shoe upper socks, a waterproof and moisture-permeable cover, an inner socks, a foot-shaped plane fixing plate and a shoe last in advance. The second step is to set a discontinuously distributed hot melt adhesive layer between the upper socks and the waterproof breathable cover, and between the waterproof breathable cover and the inner socks, respectively, which are located in the upper socks and the inner socks. The hot-melt adhesive layer between the waterproof and moisture-permeable sleeves should be set on the inner side of the upper socks or the outer side of the waterproof and moisture-permeable sleeves, and the hot-melt adhesive layer between the waterproof and moisture-permeable sleeves and the inner socks should be set on The inner side of the waterproof breathable cover or the outer side of the inner sock; the hot-melt adhesive layer is to apply one of the upper socks, the waterproof breathable cover or the inner sock to the outside, and then stretch it Put it on the aforementioned foot-shaped flat fixing plate to make it into a foot-shaped flat plate shape, and then apply hot melt glue on both sides of it by printing and gluing, then a mesh-like discontinuity can be completed on the surface to be glued Distribution of hot melt adhesive layer. In the third step, the inner socks, the waterproof breathable cover and the upper socks are arranged on the shoe last in sequence, and then the shoe last is sent to the oven for high-temperature baking for a few minutes, so that the aforementioned mesh is discontinuously distributed The hot melt adhesive layer closely adheres the adjacent inner socks, waterproof and moisture-permeable cover and upper socks due to heat. In the fourth step, the shoe last is taken out of the oven, and the shoe upper is fitted and shaped on the shoe last through external pressure. After the shoe upper is cooled, the manufacture of the shoe upper can be completed.
本發明之無接縫防水透濕鞋面,其中前述鞋面得不設置內裡襪,且前述防水透濕套得為一由含有聚乙二醇結構之聚氨酯原料一體成型製成之防水透濕聚氨酯薄膜套;或是一防水透濕聚氨酯複合套,該防水透濕聚氨酯複合套係設置一內套體與一PU包覆層,前述內套體係為具有複數網孔之套體,前述PU包覆層係由含有聚乙二醇結構之聚氨酯原料一體成型包覆在前述套體1之全
部或部分之內表面及外表面,利用聚乙二醇具有親水透濕的特性,及無孔薄膜結構所具備之防水功能,使該防水透濕套可確實達到防水透濕之功效。
In the seamless waterproof and moisture-permeable shoe upper of the present invention, the shoe upper needs no inner sock, and the waterproof and moisture-permeable cover is a waterproof and moisture-permeable polyurethane integrally molded from a polyurethane material containing a polyethylene glycol structure Film sleeve; or a waterproof and moisture-permeable polyurethane composite sleeve, the waterproof and moisture-permeable polyurethane composite sleeve is provided with an inner sleeve body and a PU coating layer, the aforementioned inner sleeve system is a sleeve body with plural meshes, the aforementioned PU coating The layer is integrally molded with polyurethane raw materials containing polyethylene glycol structure to cover the whole of the
本發明之無接縫防水透濕鞋面,其中前述呈網孔狀不連續分佈之熱熔膠層係添加高溫熱反應型異氰酸酯硬化劑,其可透過化學鍵結力以提供熱熔膠額外的接著力,且前述鞋面烘烤時的烘烤溫度約為110℃~160℃時可促使高溫熱反應型異氰酸酯架橋劑進行反應並產生化學鍵結力。 In the seamless waterproof and moisture-permeable upper of the present invention, the hot-melt adhesive layer discontinuously distributed in a mesh shape is added with a high-temperature heat-reactive isocyanate hardener, which can provide additional hot-melt adhesive through chemical bonding force Adhesive force, and the baking temperature during the baking of the shoe upper is about 110°C to 160°C, which can promote the high temperature thermally reactive isocyanate bridging agent to react and generate chemical bonding force.
本發明之無接縫防水透濕鞋面,其中前述印刷塗膠方式得為凹版印刷塗膠方式,該凹版印刷塗膠方式係將凹版塗膠機上呈網孔狀不連續分佈之熱熔膠直接轉印在前述待上膠面上,以快速的完成上膠作業;前述印刷塗膠方式亦得為網板印刷塗膠方式,其係預先設置一具有複數孔洞的網版,再將該具有複數孔洞的網版直接放置在前述待上膠面上方,再以噴塗、刷塗或刀塗的方式將呈網孔狀不連續分佈之熱熔膠塗佈在待上膠面上,以完成上膠作業。 In the seamless waterproof and moisture-permeable shoe upper of the present invention, the aforementioned printing gluing method is a gravure printing gluing method, and the gravure gluing method is a mesh-like discontinuously distributed hot melt adhesive on the gravure gluing machine Direct transfer on the aforementioned surface to be glued to quickly complete the gluing operation; the aforementioned printing and gluing method can also be a screen printing gluing method, which is pre-set with a screen with multiple holes, and then The screen with multiple holes is placed directly above the surface to be glued, and then the discontinuously distributed hot melt adhesive in the form of a mesh is coated on the surface to be glued by spraying, brushing or knife coating to complete the application. Glue job.
1:鞋面 1: upper
10:鞋面襪 10: upper socks
100:對目縫線 100: Matching stitches
11:防水透濕套 11: Waterproof and breathable cover
110:內套體 110: inner sleeve body
111:PU包覆層 111: PU coating
12:內裡襪 12: inner socks
120:對目縫線 120: eye stitch
13:熱熔膠層 13: Hot melt adhesive layer
2:足型平面固定板 2: Foot-shaped plane fixed plate
3:鞋楦 3: shoe last
4:具有複數孔洞的網版 4: Screen plate with plural holes
A:鞋組件 A: shoe components
圖1是本發明之無接縫防水透濕鞋面做成一襪鞋之應用例。 Figure 1 is an application example of the seamless waterproof and moisture-permeable upper of the present invention made into a sock shoe.
圖2是本發明之無接縫防水透濕鞋面之一實施例之部分剖視圖。 Fig. 2 is a partial cross-sectional view of an embodiment of the seamless waterproof and moisture-permeable upper of the present invention.
圖3是本發明之足型平面固定板之示意圖。 Fig. 3 is a schematic diagram of the foot-shaped plane fixing plate of the present invention.
圖4是圖3之足型平面固定板套上一鞋面襪或一內裡襪之示意圖。 Fig. 4 is a schematic diagram of a shoe upper socks or an inner sock on the foot-shaped plane fixing plate of Fig. 3.
圖5是圖4進行網板印刷塗膠之示意圖。 Fig. 5 is a schematic diagram of the screen printing and glue application of Fig. 4.
圖6是圖4完成塗佈一呈網孔狀不連續分佈之熱熔膠層之示意圖。 Fig. 6 is a schematic diagram of Fig. 4 after coating a discontinuously distributed hot melt adhesive layer in a mesh shape.
圖7是一內裡襪套設在鞋楦上之示意圖。 Figure 7 is a schematic diagram of an inner sock set on a shoe last.
圖8是圖7之鞋楦上再套設一層防水透濕套之示意圖。 Fig. 8 is a schematic diagram of a waterproof and moisture-permeable cover on the shoe last of Fig. 7.
圖9是圖8之鞋楦上再套設一層鞋面襪之示意圖。 Fig. 9 is a schematic diagram of the shoe last of Fig. 8 with a layer of upper socks.
為了更進一步了解本發明,該最佳之無接縫防水透濕鞋面之實施方式如圖1~11所示,至少包含:一鞋面1,該鞋面1得透過黏貼設置鞋組件A(包括鞋底、鞋墊、束緊元件、支撐元件、補強元件、造形裝飾元件、聲光元件、記步器、無線裝置等等),以形成一襪鞋。前述鞋面1由外向內係分別設置一鞋面襪10、一防水透濕套11與一內裡襪12,並於前述鞋面襪10與防水透濕套11之間、防水透濕套11與內裡襪12之間分別設置一呈網孔狀不連續分佈之熱熔膠層13。或如圖所示,前述鞋面1得不設置內裡襪12,且僅於前述鞋面襪10與防水透濕套11之間設置一呈網孔狀不連續分佈之熱熔膠層13,端視使用需求而定,均無不可。
In order to further understand the present invention, the best seamless waterproof and moisture-permeable shoe upper is shown in Figures 1 to 11, and at least includes: a shoe upper 1. The shoe upper 1 has a shoe component A ( Including soles, insoles, tightening elements, supporting elements, reinforcing elements, shaping decoration elements, sound and light elements, pedometers, wireless devices, etc.) to form a sock shoe. The shoe upper 1 is provided with a shoe
如圖4、5、6、7、9所示,前述鞋面襪10與內裡襪12之前端的對目縫線100、120係向下設置,以避免鞋面1因鞋面襪10與內裡襪12之前端對目縫線向上突出而形成不平整痕跡的瑕疵(一般襪子之前端的對目縫線皆係向上設置,以避免使用者在穿戴踩踏時會有異物感,本發明係為一種鞋面,由於該鞋面製成襪鞋後會在鞋面內放置一鞋墊,故下方的對目縫線會被鞋墊隔開,而不會讓使用者感受到異物感)。前述鞋面襪10係預先浸洗、乾燥一防潑水劑,以大幅增強鞋面1之防潑水性(此即為鞋面襪10之通氣性防撥水功能)。
As shown in Figures 4, 5, 6, 7, and 9, the
前述防水透濕套11得為一由含有聚乙二醇(PEG)結構之聚氨酯(PU)原料一體成型製成之防水透濕聚氨酯薄膜套,利用聚乙二醇具有親水透
濕的特性(即透過吸濕、擴散、脫濕來達到透濕的效果),及無孔薄膜結構所具備之防水功能,使該防水透濕套11可確實達到防水透濕之功效(此即為不透氣性防水透濕功能)。
The aforementioned waterproof and moisture-
前述防水透濕套11亦得為一防水透濕聚氨酯複合套,該防水透濕聚氨酯複合套係設置一內套體110與一PU包覆層111,前述內套體110係為具有複數網孔之套體,例如由人造化學纖維、天然纖維、金屬纖維、陶瓷纖維、玻璃纖維等材料編織而成之套體,或可為穿設有複數網孔之塑膠、橡膠套體,均無不可,如此即可使內套體110具有最佳的強韌度、鋼性、挺性、彈性、隔熱、導電性等特性,且利用具有挺性之內套體110可提升鞋面1之支撐力,讓鞋面之外觀更為穩固且不易塌陷變形。前述PU包覆層111係由含有聚乙二醇(PEG)結構之聚氨酯(PU)原料一體成型包覆在前述套體1之全部或部分之內表面及外表面,利用聚乙二醇具有親水透濕的特性(即透過吸濕、擴散、脫濕來達到透濕的效果),及無孔薄膜結構所具備之防水功能,使該防水透濕套11可確實達到防水透濕之功效(此即為不透氣性防水透濕功能),並可同時保持聚氨酯材料之良好的拉伸、抗撕裂、彈性等特性,使該PU包覆層111可搭配各種內套體110使用,增強鞋面1之功能性。
The aforementioned waterproof and moisture-
前述呈網孔狀不連續分佈之熱熔膠層13係為一非面狀覆蓋之熱熔膠結構,其得為複數點狀網孔分佈之熱熔膠層、複數線狀網孔分佈之熱熔膠層、複數交叉線網孔分佈之熱熔膠層或是複合式點線網孔分佈之熱熔膠層,只要是非面狀覆蓋之結構,均無不可。如此,透過前述呈網孔狀不連續分佈之熱熔膠層13即可使前述鞋面襪10與防水透濕套11之間、防水透濕套11與內裡襪12之間具有非常多的孔隙,前述防水透濕套11即可在不受熱熔膠阻隔的情況下
順利的發揮其透濕之功效。此外,前述呈網孔狀不連續分佈之熱熔膠層13可透過調整熱熔膠的排列方式、尺寸大小、形狀及數量,確保鞋面襪10、防水透濕套11與內裡襪12之間具有足夠的接著強度,並可精準控制熱熔膠的塗佈量,以節省熱熔膠成本。
The aforementioned discontinuously distributed hot-
前述呈網孔狀不連續分佈之熱熔膠層13係添加高溫熱反應型異氰酸酯硬化劑,該高溫熱反應型異氰酸酯硬化劑係為一種架橋劑,其可透過化學鍵結力以提供熱熔膠額外的接著力。如此,當前述呈網孔狀不連續分佈之熱熔膠層13經由高溫烘烤後,利用熱熔膠本身的黏性可對各層結構之間提供物理性質的接著力,再輔以高溫熱反應型異氰酸酯硬化劑所額外提供的化學鍵結力,即可使呈網孔狀不連續分佈之熱熔膠層13具有更佳的接著強度,避免鞋面結構發生脫膠分離的問題。
The aforementioned hot melt
前述鞋面1之製法,第一步驟,係預先設置一鞋面襪10、一防水透濕套11、一內裡襪12(可省略)、一足型平面固定板2(如圖3所)與一鞋楦3。
In the manufacturing method of the aforementioned shoe upper 1, the first step is to pre-set a shoe
第二步驟,如圖3~6所示,係於前述鞋面襪10與防水透濕套11之間、防水透濕套11與內裡襪12之間分別設置一呈網孔狀不連續分佈之熱熔膠層13,該位於前述鞋面襪10與防水透濕套11之間的熱熔膠層13得設置在前述鞋面襪10的內側或是防水透濕套11的外側,且該位於前述防水透濕套11與內裡襪12之間的熱熔膠層13得設置在前述防水透濕套11的內側或是內裡襪12的外側。前述熱熔膠層13之上膠方式係將前述鞋面襪10、防水透濕套11或內裡襪12之一待上膠面向外,再將其撐開套在前述足型平面固定板2上,使其變成一足型平面板形狀,再將其兩面上熱熔膠後,即可在該待上膠面完成一呈網
孔狀不連續分佈之熱熔膠層13。例如,將前述鞋面襪10的內側向外翻摺,並將翻摺後的鞋面襪10撐開套在前述足型平面固定板2上,使鞋面襪10變成一足型平面板形狀,再將前述鞋面襪10之兩面上熱熔膠後,即可在鞋面襪10之內側完成一呈網孔狀不連續分佈之熱熔膠層13;或是直接將內裡襪12之外側朝外,並將內裡襪12撐開套在前述足型平面固定板2上,使內裡襪12變成一足型平面板形狀,再將前述內裡襪12之兩面上熱熔膠後,即可在內裡襪12之外側完成一呈網孔狀不連續分佈之熱熔膠層13。
The second step, as shown in Figures 3 to 6, is to set a mesh discontinuously distributed between the
前述熱熔膠塗佈上膠的方式係使用印刷塗膠方式,其得採用速度最快的凹版印刷塗膠方式(圖中未示),直接將凹版塗膠機上呈網孔狀不連續分佈之熱熔膠轉印在前述待上膠面上,以快速的完成上膠作業;前述熱熔膠塗佈上膠的方式亦得採用成本較低的網板印刷塗膠方式(如圖5所示),其係預先設置一具有複數孔洞的網版4,再將該具有複數孔洞的網版4直接放置在前述待上膠面上方,再以噴塗、刷塗或刀塗的方式將呈網孔狀不連續分佈之熱熔膠塗佈在待上膠面上,以完成上膠作業。
The above-mentioned hot melt adhesive coating and gluing method is to use the printing gluing method, which has to adopt the fastest gravure printing gluing method (not shown in the figure), directly distributing mesh-like discontinuous distribution on the gravure gluing machine The hot melt adhesive is transferred on the aforementioned surface to be glued to quickly complete the gluing operation; the aforementioned hot melt glue coating and gluing method must also use a lower cost screen printing gluing method (as shown in Figure 5 Show), which is to set a
前述足型平面固定板2之使用可使前述鞋面襪10、防水透濕套11或內裡襪12瞬間由3D立體結構轉換成2D平面結構,如此在上膠的過程中即可簡化操作流程,且無須煩腦立體結構上膠困難及立體結構上膠不均勻的問題,更可解決本發明特殊的呈網孔狀不連續分佈之熱熔膠層13難以進行立體結構上膠之問題。經發明人實際測試發現,前述足型平面固定板2之使用確實可讓鞋面襪10、防水透濕套11及內裡襪12快速且均勻的完成一呈網孔狀不連續分佈之熱熔膠層13之上膠作業,且上膠方式可依照成本及生產效率之考量變得更多元化。
The use of the aforementioned foot-shaped
第三步驟,如圖7~9所示,係依序將前述內裡襪12(可省略)、防水透濕套11與鞋面襪10套設在前述鞋楦3上,再將鞋楦3送入烘箱進行高溫烘烤數分鐘(烘烤溫度約110℃~160℃時可促使高溫熱反應型異氰酸酯架橋劑進行反應並產生化學鍵結力),使呈網孔狀不連續分佈之熱熔膠層13因受熱而將相鄰之內裡襪12、防水透濕套11與鞋面襪10彼此緊密的黏著貼合。
The third step, as shown in Figures 7-9, is to set the aforementioned inner socks 12 (can be omitted), waterproof and moisture-
第四步驟,係將鞋楦3自烘箱取出,並透過外部加壓方式使鞋面1在鞋楦3上完成貼合及塑型,待鞋面1冷卻後即可完成鞋面1之製造。前述外部加壓方式得採用真空加壓方式或模具加壓方式來完成,前述真空加壓方式係將從烘箱取出之鞋楦3裝入一軟質密封袋中,再進行真空抽氣操作,將軟質密封袋中的空氣抽出,此時軟質密封袋會因為大氣壓力往內壓縮,達到將鞋楦3上之鞋面1緊密貼合加壓之目的,如此,鞋楦3表面之所有凹陷處(例如足弓、兩踝側邊)皆會受到加壓,使得鞋面1之各部位皆可完全與鞋楦3服貼在一起,達到鞋面1塑型之目的。 In the fourth step, the shoe last 3 is taken out of the oven, and the shoe upper 1 is laminated and shaped on the shoe last 3 through external pressure. After the shoe upper 1 is cooled, the manufacture of the shoe upper 1 can be completed. The aforementioned external pressurization method must be completed by vacuum pressurization or mold pressurization. The aforementioned vacuum pressurization method is to put the shoe last 3 taken out of the oven into a soft airtight bag, and then perform a vacuum pumping operation to remove the soft The air in the sealed bag is drawn out. At this time, the soft sealed bag will be compressed inward due to atmospheric pressure to achieve the purpose of tightly pressing the upper 1 on the shoe last 3, so that all the depressions on the surface of the shoe last 3 (such as The arch of the foot and the sides of the two ankles will be pressurized, so that all parts of the upper 1 can be completely attached to the last 3 to achieve the purpose of shaping the upper 1.
當然,使用者可依照其需求直接將製成的鞋面1存放備用,之後再依照各種鞋子的設計將該鞋面1貼合各種鞋組件以製成一防水透濕襪鞋;或可在鞋面1製造完成後直接在鞋面1上貼合各種鞋組件以製成一防水透濕襪鞋,端視需求而定,均無不可。
Of course, the user can directly store the finished shoe upper 1 for future use according to his needs, and then fit the shoe upper 1 to various shoe components according to various shoe designs to make a waterproof and moisture-permeable sock shoe; or After the
是以,本發明之無接縫防水透濕鞋面,利用創新的鞋面結構設計,將鞋面襪、防水透濕套與內裡襪快速的製成一無接縫防水透濕鞋面,且透過創新的熱熔膠接著技術,將一呈網孔狀不連續分佈之熱熔膠層用於接著鞋面襪、防水透濕套與內裡襪,使防水透濕套之防水透濕功能可充分的發揮,讓使 用者在穿戴此鞋面製成之防水透濕襪鞋時可保持腳部乾爽、保溫,更兼具有良好的結構強度與功能性。 Therefore, the jointless waterproof and moisture-permeable upper of the present invention utilizes an innovative upper structure design to quickly form a seamless waterproof and moisture-permeable shoe upper socks, waterproof and moisture-permeable cover and inner socks, and Through innovative hot-melt adhesive bonding technology, a discontinuously distributed hot-melt adhesive layer in a mesh shape is used to bond shoe upper socks, waterproof moisture-permeable sleeves and inner socks, so that the waterproof and moisture-permeable function of the waterproof moisture-permeable sleeve can be fully Play, let make When the user wears the waterproof and moisture-permeable socks and shoes made of the upper, it can keep the feet dry and warm, and has good structural strength and functionality.
再者,本發明利用創新的平板印刷塗膠技術可解決該呈網孔狀不連續分佈之熱熔膠層難以進行立體結構上膠之問題,且在鞋面烘烤完成後所使用的外部加壓技術與創新的熱熔膠配方可使鞋面順利完成貼合及塑型,實現本發明之無接縫防水透濕鞋面。 Furthermore, the present invention utilizes innovative offset printing technology to solve the problem that the discontinuously distributed hot-melt adhesive layer is difficult to glue on the three-dimensional structure, and the external application used after the upper is baked The pressing technology and the innovative hot-melt adhesive formula can smoothly complete the fitting and shaping of the shoe upper, and realize the seamless waterproof and moisture-permeable shoe upper of the present invention.
此外,本發明之無接縫防水透濕鞋面之各層結構皆可預先分開加工完成,且鞋面之製造程序簡易快速,完全無須任何複雜且高成本的針車車縫加工或是高週波作業的拼接加工,如此在製造鞋面或防水透濕襪鞋時即可縮短製程,並顯著地減少製造時間、降低製造成本、提升生產效率、減少瑕疵、提升鞋面耐用性,具有最佳的實用性及經濟效益,為本案之組成。 In addition, each layer structure of the seamless waterproof and moisture-permeable upper of the present invention can be processed separately in advance, and the manufacturing procedure of the upper is simple and fast, without any complicated and costly stitching or high-frequency operations. The splicing process can shorten the manufacturing process when manufacturing shoe uppers or waterproof and moisture-permeable socks and shoes, and significantly reduce manufacturing time, reduce manufacturing costs, improve production efficiency, reduce defects, and improve upper durability, which has the best practicality The nature and economic benefits are part of this case.
前述之實施例或圖式並非限定本發明之態樣或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本發明之專利範疇。 The foregoing embodiments or drawings do not limit the aspect or usage of the present invention. Any appropriate changes or modifications by those with ordinary knowledge in the relevant technical field should be regarded as not departing from the patent scope of the present invention.
1:鞋面 1: upper
10:鞋面襪 10: upper socks
11:防水透濕套 11: Waterproof and breathable cover
110:內套體 110: inner sleeve body
111:PU包覆層 111: PU coating
12:內裡襪 12: inner socks
13:熱熔膠層 13: Hot melt adhesive layer
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CN201700501U (en) * | 2010-05-14 | 2011-01-12 | 北京康尔健野旅游用品有限公司 | Air circulation system of waterproof shoe |
CN208769009U (en) * | 2018-06-15 | 2019-04-23 | 浙江科曼奇生物科技股份有限公司 | Upper waterproof and breathable opanken |
Cited By (2)
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TWI757160B (en) * | 2021-04-23 | 2022-03-01 | 張中豪 | Moisture-permeable and waterproof shoe-making method with wearability |
CN114347577A (en) * | 2022-01-19 | 2022-04-15 | 福建瑞虹贾卡实业有限公司 | A kind of three-dimensional molding torsion-resistant waterproof and moisture-permeable shoe upper and preparation method thereof |
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