TWI694104B - Antioxidant stabilizer for polymers and preparation method of stabilizer - Google Patents
Antioxidant stabilizer for polymers and preparation method of stabilizer Download PDFInfo
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Abstract
Description
本發明涉及組合物,該些組合物有益於穩定有機聚合物,特別是天然的或合成的橡膠及其它彈性體,防止其氧化降解及腐壞。本發明亦涉及製備這些組合物的水分散體的方法及其在穩定聚合物方面的應用。 The present invention relates to compositions that are beneficial for stabilizing organic polymers, especially natural or synthetic rubbers and other elastomers, to prevent their oxidative degradation and decay. The invention also relates to methods for preparing aqueous dispersions of these compositions and their use in stabilizing polymers.
合成橡膠是可以由一種水基製程製成的彈性體,在該製程中單體在有表面活性劑存在的情況下通過自由基乳液聚合方法而被聚合。所得乳液包含一種聚合物顆粒的水分散體。這些顆粒可被凝結、從水中分離然後乾燥以形成固態橡膠或被保持於其乳液形態以進行應用。基於包含不飽和的單體的天然及合成彈性體在本質上對氧化降解敏感,對其添加一種或更多種抗氧化劑是例行的做法。 Synthetic rubber is an elastomer that can be made by a water-based process in which monomers are polymerized by free radical emulsion polymerization in the presence of surfactants. The resulting emulsion contains an aqueous dispersion of polymer particles. These particles can be coagulated, separated from water and then dried to form a solid rubber or be kept in its emulsion form for application. Because natural and synthetic elastomers containing unsaturated monomers are inherently sensitive to oxidative degradation, it is routine to add one or more antioxidants to them.
有機聚合物或其硫化物的老化可導致各種性質的變化,例如該聚合物的硬度或脆度的增加。或者,可能發生軟化、彈性體性質減損或機械強度減損。可能觀察到開裂、表面變化或其它例如在電性上的變化。亦經常出現不希望出現的氣味及變色現象。 The aging of an organic polymer or its sulfide can cause changes in various properties, such as an increase in the hardness or brittleness of the polymer. Or, softening, loss of elastomer properties, or loss of mechanical strength may occur. Cracking, surface changes, or other changes such as electrical properties may be observed. Undesirable odors and discoloration often occur.
為防止或減緩該老化過程,已知的是添加抗氧化化合物。這些可被歸入四個主要類別:(i)單或低官能二級芳香胺;(ii)單或低官能取代酚;(iii)包含巰基基團的雜環化合物,及硫酯;以及(iv)亞磷酸酯 To prevent or slow down this aging process, it is known to add antioxidant compounds. These can be classified into four main categories: (i) mono- or low-functional secondary aromatic amines; (ii) mono- or low-functional substituted phenols; (iii) heterocyclic compounds containing mercapto groups, and thioesters; and ( iv) Phosphite
當要保護的聚合物或硫化物被曝於較高溫中,尤其是在一較長的時間時,防老化合物的效果通常會減緩。理想的是,該些防老化合物不具有著色效果,但對該橡膠或其硫化物提供良好的色彩穩定性並可與過氧化物或基於硫磺的硫化劑結合使用。一些已知的防老化合物具有毒性。除二苯胺外,酚類抗氧化劑亦具有毒性,例如Vulkanox® BKF就被歸類為H361f,並被懷疑會損害生育能力。 When the polymer or sulfide to be protected is exposed to higher temperatures, especially for a longer period of time, the effectiveness of the anti-aging compound is usually slowed down. Ideally, these anti-aging compounds do not have a coloring effect, but provide good color stability to the rubber or its sulfide and can be used in combination with peroxides or sulfur-based vulcanizing agents. Some known anti-aging compounds are toxic. In addition to diphenylamine, phenolic antioxidants are also toxic. For example, Vulkanox ® BKF is classified as H361f and is suspected of damaging fertility.
由於對橡膠及其硫化物在儲存及色彩穩定性方面,尤其是在曝於高溫中時的高度老化穩定性的需求的增長,為防止及減緩橡膠及硫化物的老化過程提供新穎的、改進的概念是一項持續的工作。這包括在不降低穩定效果的情況下將防老化合物的必要量減至最低。 Due to the increasing demand for storage stability and color stability of rubber and its sulfides, especially when exposed to high temperatures, it provides novel and improved methods for preventing and slowing down the aging process of rubber and sulfides The concept is a continuous task. This includes minimizing the necessary amount of anti-aging compounds without reducing the stabilizing effect.
可根據本發明被穩定的橡膠的範例為:NBR 如下文所更加詳細地定義的丁腈橡膠,HNBR 如下文所更加詳細地定義的部分或全部氫化丁腈橡膠,SBR 苯乙烯-丁二烯共聚物,包括其羧基化衍生物,CR 聚氯丁烯,BR 聚丁二烯, IIR 異丁烯-異戊二烯共聚物,按重量計算異戊二烯的含量較佳為0.5%至10%,BIIR 溴化異丁烯-異戊二烯共聚物,按重量計算溴的含量較佳為0.1%至10%,CIIR 氯化異丁烯-異戊二烯共聚物,按重量計算氯的含量較佳為0.1%至10%,ABR 丁二烯-C1-4-丙烯酸烷基酯共聚物,NIR 丙烯腈異戊二烯橡膠 Examples of rubbers that can be stabilized according to the invention are: NBR nitrile rubber as defined in more detail below, HNBR partially or fully hydrogenated nitrile rubber as defined in more detail below, SBR styrene-butadiene copolymerization Substances, including its carboxylated derivatives, CR polychloroprene, BR polybutadiene, IIR isobutene-isoprene copolymer, the content of isoprene by weight is preferably 0.5% to 10%, BIIR Brominated isobutylene-isoprene copolymer, the content of bromine by weight is preferably 0.1% to 10%, CIIR chlorinated isobutylene-isoprene copolymer, the content of chlorine by weight is preferably 0.1% to 10%, ABR butadiene-C 1-4 -alkyl acrylate copolymer, NIR acrylonitrile isoprene rubber
SIR 苯乙烯異戊二烯橡膠 SIR Styrene Isoprene Rubber
IR 聚異戊二烯橡膠,NR 天然橡膠 IR polyisoprene rubber, NR natural rubber
ENR 環氧化天然橡膠,或其混合物。 ENR Epoxidized natural rubber, or a mixture thereof.
例如丁腈橡膠、苯乙烯-丁二烯橡膠(“SBR”)或其它種類的橡膠的儲存和色彩穩定性都問題頻出。為本文目的,儲存穩定意味著在持久的儲存時間中,尤其是在高溫中,門尼黏度的變化盡可能小;而色彩穩定則意味著經過高溫中的儲存後,該橡膠所顯示出來的根據CIEDE 2000色差公式確定的△E的值盡可能小。 For example, storage and color stability of nitrile rubber, styrene-butadiene rubber ("SBR") or other types of rubber are frequent problems. For the purpose of this article, storage stability means that the change in Mooney viscosity is as small as possible during long-lasting storage, especially at high temperatures; and color stability means that the rubber shows the basis after storage at high temperatures The value of ΔE determined by the CIEDE 2000 color difference formula is as small as possible.
對於使用水基製程製造的彈性體,對該橡膠乳液添加抗氧化劑的水分散體是高度可取的。這是為保證最有效果及最有效率地將抗氧化劑摻入最終的聚合物中。當前使用的抗氧化劑系統包含單種酚類抗氧化劑或酚類抗氧化劑與硫酯類抗氧化劑的一種組合。一種常用的酚類抗氧化劑是通常被稱為L型抗氧化劑(商業上可見於Wingstay L、Lowinox CPL及Ionol LC商品名下)的對甲酚及雙環戊二烯的丁基化反應產物(CAS 68610-51-5),其或單獨或與例如硫代二丙酸二月桂酯(CAS 123-28-4)的硫酯結合,一向被用作一種分散體。此外,亦一向將通常被稱為抗氧化劑1520的4,6-二(辛硫甲基)鄰甲酚(CAS 110553-27-0)結合亞磷酸酯抗氧化劑,例如通常被稱為TNPP的三壬基苯基亞磷酸酯(CAS 26523-78-4)進行使用。另一種常用的抗氧化劑為2,2'-亞甲基雙(6-叔丁基-4-甲基苯酚)(CAS 119-47-1);通常被稱為抗氧化劑2246,其具有涉及胎兒健康(風險術語R61)的健康及安全隱患。 For elastomers manufactured using water-based processes, it is highly desirable to add an aqueous dispersion of antioxidants to the rubber emulsion. This is to ensure the most effective and efficient incorporation of antioxidants into the final polymer. The currently used antioxidant system contains a single phenolic antioxidant or a combination of a phenolic antioxidant and a thioester antioxidant. A commonly used phenolic antioxidant is commonly known as the L-type antioxidant (commercially available in Wingstay L, Lowinox CPL and Ionol LC under the trade name) of butylated reaction products of p-cresol and dicyclopentadiene (CAS 68610-51-5), either alone or with, for example, dilauryl thiodipropionate (CAS 123- The thioester combination of 28-4) has been used as a dispersion. In addition, 4,6-bis(octylthiomethyl)-o-cresol (CAS 110553-27-0), commonly known as antioxidant 1520, has also been combined with phosphite antioxidants, such as the three commonly known as TNPP Nonylphenyl phosphite (CAS 26523-78-4) was used. Another commonly used antioxidant is 2,2'-methylenebis(6-tert-butyl-4-methylphenol) (CAS 119-47-1); commonly referred to as antioxidant 2246, which has Health and safety hazards of health (risk term R61).
對於提高對這些聚合物的保護,防止其氧化降解有不間斷的需求,因為這退化對美觀及機械性能具有有害影響。亦有需要對涉及一些當前可得的抗氧化劑技術的健康及安全隱患進行應對。 There is an uninterrupted need to improve the protection of these polymers and prevent their oxidative degradation, because this degradation has a deleterious effect on aesthetics and mechanical properties. There is also a need to address health and safety hazards involving some currently available antioxidant technologies.
WO-A-2001/081458揭露了一種混合兩種空間位阻酚酯的穩定用混合物,其在被共同加熱後保持液態,這樣可以被使用於穩定固態橡膠。由於該抗氧化劑混合物與水性聚合物不完全相容,將這一種制劑用於穩定聚合物水分散體在本質上是效率低下的。 WO-A-2001/081458 discloses a stabilizing mixture for mixing two sterically hindered phenolic esters, which is kept in a liquid state after being heated together, so that it can be used to stabilize solid rubber. Because the antioxidant mixture is not fully compatible with aqueous polymers, the use of this formulation to stabilize aqueous polymer dispersions is inherently inefficient.
EP-A-0 488 550描述了穩定劑組合物,其包含1)具有一個或多個含硫基團-CH2-S-CH2-R的硫化物,其中R為C1-C20烷基或烷基鏈烷酸酯或2,4-雙(正辛硫基)-6-4'-羥基-3',5'-二叔丁基苯胺基)1,3,5-三嗪,以及至少兩種位阻酚(2)和(3),其中的一種(3)較另一種(2)空間位阻弱。此等組合物可被摻入聚合物以成為聚合物添加劑。這些聚合物添加劑可提供具有提升的物理及機械性能的聚合產物。它們以按重量計算為該聚合物的1%至4%的高濃度被使用,且焦點在於穩定基於丙烯酸酯的橡膠。 其使用顯示出一些協同效果,然而,既未顯示出該橡膠分子量的提升的穩定性,亦未揭露或教授如何減小該穩定系統的量。 EP-A-0 488 550 describes a stabilizer composition comprising 1) a sulfide having one or more sulfur-containing groups -CH 2 -S-CH 2 -R, where R is a C 1 -C 20 alkane Group or alkyl alkanoate or 2,4-bis(n-octylthio)-6-4'-hydroxy-3',5'-di-tert-butylanilinyl) 1,3,5-triazine, And at least two sterically hindered phenols (2) and (3), one of which (3) is less sterically hindered than the other (2). These compositions can be incorporated into polymers to become polymer additives. These polymer additives can provide polymer products with improved physical and mechanical properties. They are used at high concentrations of 1% to 4% by weight of the polymer, and the focus is on stabilizing acrylate-based rubbers. Its use shows some synergistic effects, however, neither shows the stability of the rubber molecular weight increase, nor does it disclose or teach how to reduce the amount of the stabilization system.
US-A-5,116,534揭露了(i)一種酚類抗氧化劑、(ii)一種硫代二丙酸酯及(iii)一種亞磷酸酯的一種組合。其强調了例如TNPP(三壬基苯基亞磷酸酯)的烷基取代的苯基亞磷酸酯。現今,鑒於其有毒副產物,尤其是壬基酚,這些亞磷酸酯被認為是有害的。US-A-5,116,534未揭露該些穩定劑是否適於增加聚合物的色彩穩定性。 US-A-5,116,534 discloses a combination of (i) a phenolic antioxidant, (ii) a thiodipropionate, and (iii) a phosphite. It emphasizes alkyl-substituted phenyl phosphites such as TNPP (trinonylphenyl phosphite). Nowadays, these phosphites are considered harmful in view of their toxic by-products, especially nonylphenol. US-A-5,116,534 does not disclose whether these stabilizers are suitable for increasing the color stability of polymers.
WO-A-2009/138342揭露了以下(a)和(b)的一種組合:a)含有至少一個下化學式 的硫基團的空間位阻酚,其中R1 為C8-C12烷基 WO-A-2009/138342 discloses a combination of the following (a) and (b): a) contains at least one of the following chemical formula Sterically hindered phenol of sulfur group, where R 1 is C 8 -C 12 alkyl
R2 為氫基、C1-C12烷基、環己基、1-甲基環己基、苄基、α-甲基苄基、α,α-二甲基苄基或-CH2-S-R1 R 2 is hydrogen, C 1 -C 12 alkyl, cyclohexyl, 1-methylcyclohexyl, benzyl, α-methylbenzyl, α,α-dimethylbenzyl or -CH 2 -SR 1
R3 為C1-C12烷基、苄基、α-甲基苄基、α,α-二甲基苄基或-CH2-S-R1,而R4 為氫基或甲基,以及b)下式的苯乙烯化二苯胺
其用於穩定乳液聚合物或橡膠膠乳。但,二苯胺具有毒性。 It is used to stabilize emulsion polymers or rubber latex. However, diphenylamine is toxic.
EP-A-0 439 427描述了水性乳液,其包含至少:(A)一種酚類抗氧化劑及/或(B)硫代二丙酸酯及/或(C)有機亞磷酸酯;一種表面活性劑,其為一種有機酸的一種鹽;以及一種醇。 EP-A-0 439 427 describes an aqueous emulsion which contains at least: (A) a phenolic antioxidant and/or (B) thiodipropionate and/or (C) an organic phosphite; a surface active Agent, which is a salt of an organic acid; and an alcohol.
WO2005/023886揭露了對a)甲基丙烯酸甲酯-丁二烯聚合物苯乙烯接枝聚合物的穩定方法,該方法使用b)一種空間位阻酚類抗氧化劑,其化學公式為式(I)、式(II)或式(III)或其混合物
WO-A-2002/14419揭露了用於穩定橡膠的空間位阻酚的鹽。這些穩定劑的特徵在於包含至少兩個酚羥基基團。較佳的空間位阻酚類化合物為下式的那些空間位阻酚類化合物
其中R1、R2及R3可相同或不同,R1、R2為C1-C12烷基或C5-C8環烷基而R3為氫基、C1-C8烷基或C5-C6環烷基。然而,並無通過組合使用具體的穩定劑使穩定效率得到提升相關內容的揭露。 Wherein R 1 , R 2 and R 3 may be the same or different, R 1 and R 2 are C 1 -C 12 alkyl or C 5 -C 8 cycloalkyl and R 3 is hydrogen, C 1 -C 8 alkyl Or C 5 -C 6 cycloalkyl. However, there is no disclosure related to the improvement of stabilization efficiency through the combination of specific stabilizers.
WO-A-2001/081458揭露了用於有機聚合物的液態穩定用混合物,其包含:a)一種屬於空間位阻酚的群組的液態化合物,其由具有通式(I)的酯或酯的混合物組成,其中R1及R2相同或不同,表示一種線性的或分枝的C1-C18烷基基團;R3表示一種線性的或分枝的C8-C18烷基基團或下述基團之一:CH3-(CH2)p-CH2-其中m和n各自為由0至11、包括0和11的整數、m+n為10或11,而p 為12或13;b)一種具有下式 的屬於空間位阻酚的群組的固態化合物, 其中n為一個在由0至10的範圍內、包括0和10的整數。 WO-A-2001/081458 discloses a mixture for liquid stabilization of organic polymers, which contains: a) a liquid compound belonging to the group of sterically hindered phenols, which has the general formula (I) The ester or mixture of esters, where R 1 and R 2 are the same or different, represent a linear or branched C 1 -C 18 alkyl group; R 3 represents a linear or branched C 8 -C 18 alkyl group or one of the following groups: CH 3 -(CH 2 ) p -CH 2 -where m and n are each an integer from 0 to 11, including 0 and 11, m+n is 10 or 11, and p is 12 or 13; b) one has the following formula Of solid compounds belonging to the group of sterically hindered phenols, where n is an integer ranging from 0 to 10, inclusive.
據稱該穩定用混合物為液態,並通過對該些成分共同加熱而製備。與此混合物相關聯的固有的問題是與聚合物水分散體的相容性不足。在WO-A-2001/81458中揭露道,此種混合物可結合更多的穩定劑進行使用,並列出許多種類的化合物。未揭露有任何可能具協同效應以提升對橡膠的穩定效果的具體的穩定劑組合。 The stabilizing mixture is said to be liquid and prepared by heating the ingredients together. The inherent problem associated with this mixture is insufficient compatibility with aqueous polymer dispersions. It is disclosed in WO-A-2001/81458 that such a mixture can be used in combination with more stabilizers and lists many types of compounds. There is no disclosure of any specific stabilizer combination that may have a synergistic effect to enhance the stabilizing effect on rubber.
歸結而言,可以說未見描述有使橡膠在門尼黏度穩定性上有所提升的無毒的穩定系統。 In summary, it can be said that there is no description of a non-toxic stabilizing system that improves the stability of Mooney viscosity of rubber.
因此,本發明的目的在於提供一種穩定劑,其賦予不飽和橡膠在門尼黏度及色彩穩定性方面的良好的儲存穩定性,不含有毒或危害環境的化合物,並且同時提供良好的硫化特性及有利的的機械特性。 Therefore, the object of the present invention is to provide a stabilizer that gives unsaturated rubber good storage stability in terms of Mooney viscosity and color stability, does not contain toxic or environmentally hazardous compounds, and at the same time provides good vulcanization characteristics and Favorable mechanical properties.
根據本發明的第一個方面,一種用於有機聚合體混合物的穩定劑包含一種或多種來自群組(a)的化合物、一種或多種來自群組(b)的化合物以及一種或多種來自群組(c)的化合物,其中(a)、(b)和(c)如下:(a)式I的對甲酚和雙環戊二烯共聚物;
其中n為一個在由1至10的範圍內的整數,(b)式II的一種空間位阻酚;以及
其中R1 為氫基;直鏈的或分枝的、飽和的或單元或多元不飽和的、未取代的或取代的烷基;飽和的或單元或多元不飽和的碳環基或雜環基;芳基;雜芳基、芳基烷基、雜芳基烷基、較佳為聚氧乙烯醚或聚氧丙烯醚或聚氧乙烯聚氧丙烯醚的聚氧化烯醚;以及R2 為相同的或不同的並代表直鏈的或分枝的C1-C6烷基或C5-C6環烷基;
以及(c)式III的一種烷基硫代甲基酚抗氧化劑:
R3 為直鏈的或分枝的C1-C14烷基;以及R4 為氫基、直鏈的或分枝的、飽和的或單元或多元不飽和的、未取代的或取代的烷基;飽和的或單元或多元不飽和的碳環基或雜環基;芳基;雜芳基、芳基烷基、雜芳基烷基、烷氧基、芳氧基、雜芳氧基、烷硫基或芳硫基。 R 3 is a linear or branched C 1 -C 14 alkyl group; and R 4 is a hydrogen group, a linear or branched, saturated or unit or polyunsaturated, unsubstituted or substituted alkane Group; saturated or unit or polyunsaturated carbocyclic or heterocyclic group; aryl; heteroaryl, arylalkyl, heteroarylalkyl, alkoxy, aryloxy, heteroaryloxy, Alkylthio or arylthio.
在較佳的配方中亞磷酸酯抗氧化劑(如存在)選自包括以下的群組(d):三(壬基苯基)亞磷酸酯;三(2,4-二叔丁基苯基)亞磷酸酯;其它烷基芳基亞磷酸酯及其混合物。 In a preferred formulation, the phosphite antioxidant (if present) is selected from the group consisting of (d): tri(nonylphenyl) phosphite; tri(2,4-di-tert-butylphenyl) Phosphite; other alkylaryl phosphites and their mixtures.
本發明提供抗氧化劑的水分散體及抗氧化劑的組合,與使用當前可得的技術所得的相比,其可提升聚合物的美觀及機械性能。 The present invention provides a combination of an antioxidant aqueous dispersion and an antioxidant, which can improve the aesthetic and mechanical properties of the polymer compared to those obtained using currently available technologies.
該穩定劑可包含由包括(a)、(b)及(c)的每個群組中各選出的一種化合物及由群組(d)選出的一種可選的化合物的一種混合物。 The stabilizer may comprise a mixture of a compound selected from each group including (a), (b) and (c) and an optional compound selected from group (d).
或者,可共同由(a)、(b)及(c)群組中的一個或多個中的各個選出兩種或多種化合物以及由其餘群組選出某單種化合物。 Alternatively, two or more compounds can be selected from each of one or more of the groups (a), (b), and (c) and a single compound can be selected from the remaining groups.
特別有利的穩定劑包含選自群組(a)、(b)及(c)的兩種或多種化合物。 Particularly advantageous stabilizers comprise two or more compounds selected from groups (a), (b) and (c).
在較佳的組合物中,(a):(b):(c)的重量比在1至100:30:1至100的範圍內。 In a preferred composition, the weight ratio of (a):(b):(c) is in the range of 1 to 100:30:1 to 100.
該比例較佳為5至30:5至30:5至30。 The ratio is preferably 5 to 30: 5 to 30: 5 to 30.
該比例更佳為5至30:10:5至30。 The ratio is more preferably 5 to 30:10:5 to 30.
該比例最佳為10:10:10。 The best ratio is 10:10:10.
另一最佳的比例為20:10:20。 Another optimal ratio is 20:10:20.
當存在化合物(d)時,其份量為抗氧化劑的總質量的1-50%,更佳為抗氧化劑的總質量的5-30%。 When compound (d) is present, the amount thereof is 1-50% of the total mass of the antioxidant, more preferably 5-30% of the total mass of the antioxidant.
根據本發明的第二個方面,一種用於有機聚合體混合物的穩定劑包含一種或多種選自如上定義的群組(a)的化合物及一種或多種選自如上定義的群組(c)的化合物的一種混合物。 According to a second aspect of the invention, a stabilizer for an organic polymer mixture comprises one or more compounds selected from group (a) as defined above and one or more compounds selected from group (c) as defined above A mixture of compounds.
在一項特別佳的實施例中,該穩定劑包含某單種選自群組(a)的化合物及某單種選自群組(c)的化合物。 In a particularly preferred embodiment, the stabilizer comprises a single compound selected from group (a) and a single compound selected from group (c).
根據該第二個方面的該穩定劑較佳包含選自群組(a)及(c)的化合物,意在沒有更多的抗氧化劑存在。 The stabilizer according to the second aspect preferably comprises a compound selected from groups (a) and (c), which is intended to be free of more antioxidants.
在一種較佳的組合物中,(a):(c)的重量比在約4:1至約1:1的範圍內,較佳為約3:1至約1:1,更佳為約2:1至約1:1。 In a preferred composition, the weight ratio of (a):(c) is in the range of about 4:1 to about 1:1, preferably about 3:1 to about 1:1, more preferably about 2:1 to about 1:1.
替代地,(a):(c)的範圍為3:2至2:4,較佳為3:2至2:3。一種特別有利的組合物具有1:1的比例。 Alternatively, the range of (a): (c) is 3:2 to 2:4, preferably 3:2 to 2:3. A particularly advantageous composition has a ratio of 1:1.
根據本發明的第三個方面,一種用於有機聚合體混合物的穩定劑包含一種或多種選自如上定義的群組(b)的化合物及一種或多種選自如上定義的群組(c)的化合物的一種混合物。 According to a third aspect of the invention, a stabilizer for an organic polymer mixture comprises one or more compounds selected from group (b) as defined above and one or more compounds selected from group (c) as defined above A mixture of compounds.
在一項特別佳的實施例中,該穩定劑包含選自群組(b)的某單種化合物及選自群組(c)的某單種化合物。 In a particularly preferred embodiment, the stabilizer comprises a single compound selected from group (b) and a single compound selected from group (c).
根據該第二個方面的該穩定劑較佳包含選自群組(b)及(c)的化合物,意在沒有更多的抗氧化劑存在。 The stabilizer according to the second aspect preferably comprises a compound selected from groups (b) and (c), which is intended to be free of more antioxidants.
在一種較佳的組合物中,(b):(c)的重量比在約4:1至約1:1的範圍內,較佳為約3:1至約1:1,更佳為約2:1至約1:1,尤其是約1:1。 In a preferred composition, the weight ratio of (b):(c) is in the range of about 4:1 to about 1:1, preferably about 3:1 to about 1:1, more preferably about 2:1 to about 1:1, especially about 1:1.
在較佳實施例中,使用了最小份量的成分(c)。 In the preferred embodiment, the smallest amount of component (c) is used.
根據本發明的該第二個及第三個方面的組合物具有使被穩定的橡膠顏色更白且被保存得更好的優點。 The composition according to the second and third aspects of the present invention has the advantage of making the stabilized rubber whiter and better preserved.
根據本發明的第四個方面,根據本發明的前述方面的穩定劑的製備方法包含以下步驟:對選自群組(a)、(b)、(c)及可選的群組(d)的該些化合物的一種混合物加熱至60℃以上的溫度以形成一種熔融混合物;向該熔融混合物添加一種表面活性劑;向該熔融混合物添加熱水;攪拌該水性混合物;以及可選擇添加一種或多種進一步的原料。 According to the fourth aspect of the present invention, the preparation method of the stabilizer according to the aforementioned aspect of the present invention comprises the following steps: For the group selected from group (a), (b), (c) and optional group (d) A mixture of the compounds is heated to a temperature above 60°C to form a molten mixture; adding a surfactant to the molten mixture; adding hot water to the molten mixture; stirring the aqueous mixture; and optionally adding one or more Further raw materials.
該成分(a)的一個具體範例通常被稱為L型抗氧化劑。此化合物具有CAS 68610-51-5。 A specific example of this ingredient (a) is commonly referred to as L-type antioxidant. This compound has CAS 68610-51-5.
一種特別佳的來自群組(b)的化合物為十八烷基-3-(3,5-二叔丁基-4-羥苯基)丙酸酯,其通常被稱為抗氧化劑1076。此化合物具有CAS 2082-79-3。 A particularly preferred compound from group (b) is octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, which is commonly referred to as antioxidant 1076. This compound has CAS 2082-79-3.
一種特別佳的化合物為2-甲基-4,6-二(辛硫甲基)-苯酚,其通常被 稱為抗氧化劑1520。此化合物具有CAS 110553-27-0。 A particularly preferred compound is 2-methyl-4,6-bis(octylthiomethyl)-phenol, which is usually Called antioxidant 1520. This compound has CAS 110553-27-0.
在本發明的有利的實施例中,該抗氧化劑為L型抗氧化劑、抗氧化劑1076及抗氧化劑1520的混合物。 In an advantageous embodiment of the invention, the antioxidant is a mixture of L-type antioxidant, antioxidant 1076 and antioxidant 1520.
在更進一步的實施例中,該抗氧化劑混合物亦可由這些抗氧化劑中的任何兩種及可選地由式IV的亞磷酸酯組成。 In a further embodiment, the antioxidant mixture may also consist of any two of these antioxidants and optionally a phosphite of formula IV.
在使用了兩種抗氧化劑的情況下,一種較佳的組合為成分(a)及成分(c)。 When two antioxidants are used, a preferred combination is component (a) and component (c).
更佳的是該些抗氧化劑之一為L型抗氧化劑,而最佳的是L型抗氧化劑結合抗氧化劑1520,加入或不加入進一步的抗氧化劑(b)及(d)進行使用。 More preferably, one of the antioxidants is an L-type antioxidant, and the best is that the L-type antioxidant is combined with antioxidant 1520, with or without the addition of further antioxidants (b) and (d).
該亞磷酸酯抗氧化劑(d)較佳包含一種或多種選自以下組成的群組的亞磷酸酯:三(壬基苯基)亞磷酸酯;(TNPP),三;三(2,4-二叔丁基苯基)亞磷酸酯;或以Weston 705商標(Addivant美國有限責任公司)銷售的一種亞磷酸酯 The phosphite antioxidant (d) preferably comprises one or more phosphites selected from the group consisting of: tri(nonylphenyl) phosphite; (TNPP), tri; tri(2,4- Di-tert-butylphenyl) phosphite; or a phosphite sold under the Weston 705 trademark (Addivant USA LLC)
該組合物可進一步包含一種或多種額外的抗氧化劑或增效劑。較佳的額外的抗氧化劑或增效劑選自由生育酚、酚醛、硫酯、磷酸酯、三嗪、胺、苯甲基化合物以及抗壞血酸的群組。其它添加劑,例如光穩定劑、催化劑及增白劑,亦可與這些抗氧化劑及增效劑混合。 The composition may further include one or more additional antioxidants or synergists. Preferred additional antioxidants or synergists are selected from the group consisting of tocopherols, phenolic aldehydes, thioesters, phosphates, triazines, amines, benzyl compounds and ascorbic acid. Other additives, such as light stabilizers, catalysts and brighteners, can also be mixed with these antioxidants and synergists.
在常規工業實踐中,使用上述組合物的水分散體以令相容性及摻入效率達至最高是理想的。分散體可被定義為懸於水中的有機物質的非均相混合物。為提供這些,可能需要更多的原料,該原料包含以下的一種或多種:水、 表面活性劑、增稠劑、防腐劑及例如防沫劑的輔助劑。 In conventional industrial practice, it is desirable to use an aqueous dispersion of the above composition to maximize compatibility and incorporation efficiency. A dispersion can be defined as a heterogeneous mixture of organic substances suspended in water. To provide these, more raw materials may be needed, the raw materials containing one or more of the following: water, Surfactants, thickeners, preservatives and adjuvants such as anti-foaming agents.
表面活性劑在性質上可為陰離子的、非離子的或陽離子的。一種較佳的表面活性劑可包含例如油酸的一種脂肪酸及例如氫氧化鉀水溶液的鹼的一種混合物。 Surfactants can be anionic, nonionic, or cationic in nature. A preferred surfactant may comprise a mixture of a fatty acid such as oleic acid and a base such as an aqueous solution of potassium hydroxide.
一種較佳的增稠劑可為一種水狀膠質,較佳為黃原膠。其被較佳以保證儲存及運輸期間的長期穩定性。 A preferred thickener may be an aqueous gum, preferably xanthan gum. It is better to ensure long-term stability during storage and transportation.
或者可使用這些混合物在水中或有機溶劑中的溶液。 Alternatively, solutions of these mixtures in water or organic solvents can be used.
本發明的一種穩定劑分散體可通過加熱並混合該些熔化的原料來製造。可添加一種表面活性劑。一種適合的表面活性劑可包含例如油酸的長鏈脂族酸及例如氫氧化鉀水溶液的鹼的一種混合物。所得混合物可被與熱水及例如黃原膠的一種水狀膠質一起攪拌以形成一種懸液,該懸液可以被冷卻。在包裝及儲存或分配之前可添加例如除生物劑的任何進一步的原料。 A stabilizer dispersion of the present invention can be produced by heating and mixing these molten raw materials. A surfactant can be added. A suitable surfactant may comprise a mixture of long-chain aliphatic acids such as oleic acid and bases such as aqueous potassium hydroxide. The resulting mixture can be stirred with hot water and an aqueous gum such as xanthan gum to form a suspension, which can be cooled. Any further raw materials such as biocides can be added before packaging and storage or distribution.
本發明的穩定劑可被用於穩定種類廣泛的橡膠及其它聚合物材料,包括:丁腈橡膠;部分或全部氫化的丁腈橡膠;苯乙烯-丁二烯共聚物,包括其羧基化的衍生物;聚氯丁烯;聚丁二烯;異丁烯-異戊二烯共聚物;溴化異丁烯-異戊二烯共聚物;氯化異丁烯-異戊二烯共聚物;丁二烯-C1-4-丙烯酸烷基酯共聚物;丙烯腈異戊二烯橡膠;苯乙烯異戊二烯橡膠;聚異戊二烯;天然橡膠;環氧化天然橡膠;以及其混合物。 The stabilizer of the present invention can be used to stabilize a wide range of rubbers and other polymer materials, including: nitrile rubber; partially or fully hydrogenated nitrile rubber; styrene-butadiene copolymer, including its carboxylated derivatives Polychloroprene; polybutadiene; isobutylene-isoprene copolymer; brominated isobutylene-isoprene copolymer; chlorinated isobutylene-isoprene copolymer; butadiene-C 1- 4 -alkyl acrylate copolymer; acrylonitrile isoprene rubber; styrene isoprene rubber; polyisoprene; natural rubber; epoxidized natural rubber; and mixtures thereof.
通過上述單體的聚合製備丁腈橡膠已為業內技術人員充分了解並在文獻中有全面描述。可為本發明之目的使用的丁腈橡膠亦可商購,例如來自Lanxess德國股份有限公司的Perbunan®及Krynac®級別的產品範圍的產品。 The preparation of nitrile rubber by the polymerization of the above monomers has been fully understood by those skilled in the art and described fully in the literature. Nitrile rubber that can be used for the purposes of the present invention is also commercially available, for example products from the product range of Perbunan® and Krynac® grades from Lanxess Germany GmbH.
帶有前面揭露的穩定劑的橡膠以及尤其是經穩定的丁腈橡膠意外 地展示出非常優秀的儲存及色彩穩定性、正面的加工表現以及不變的正面的機械及動力性能。 Rubber with stabilizer disclosed above and especially stabilized nitrile rubber accident It demonstrates very good storage and color stability, positive processing performance and constant positive mechanical and dynamic performance.
經過一段持久的時間,尤其是在較高溫度中,如果門尼黏度盡可能地穩定,則是提供了良好的橡膠儲存穩定性。 After a long period of time, especially at higher temperatures, if the Mooney viscosity is as stable as possible, it provides good rubber storage stability.
通常,通過將未硫化的橡膠在升高的溫度中儲存(亦被稱為熱空氣儲存)一段規定的時間並確定在此升高的溫度儲存前後的門尼黏度的差別來確定該儲存穩定性。由於在熱空氣儲存期間橡膠的門尼黏度通常會增加,該儲存穩定性表現為儲存後的門尼黏度減去儲存前的門尼黏度的差別。這將被展示於以下經穩定的丁腈橡膠的範例上: 該經穩定的橡膠可根據本發明通過將該穩定劑成分接觸該橡膠來製備。 Generally, the storage stability is determined by storing unvulcanized rubber at an elevated temperature (also known as hot air storage) for a specified period of time and determining the difference in Mooney viscosity before and after storage at this elevated temperature . Since the Mooney viscosity of rubber generally increases during hot air storage, the storage stability is expressed as the difference in Mooney viscosity after storage minus Mooney viscosity before storage. This will be demonstrated on the following examples of stabilized nitrile rubber: The stabilized rubber can be prepared according to the invention by contacting the stabilizer component with the rubber.
此摻入可在以下期間以多種方式達成:(1)在製備橡膠期間,包括該橡膠的聚合及整理期間,後者包含凝結和隔離,(2)在製備橡膠後的一個或多個進一步的化學轉化步驟中,例如複分解反應、加氫反應或例如接枝的同型聚合物反應,及/或(3)在基於該丁腈橡膠製備可硫化的混合物期間或在該丁腈橡膠受到一次或多次進一步的化學轉化後及交聯前。 This incorporation can be achieved in various ways during (1) during the preparation of the rubber, including the polymerization and finishing of the rubber, the latter including coagulation and segregation, (2) one or more further chemistry after the preparation of the rubber In the conversion step, such as a metathesis reaction, a hydrogenation reaction or a homogeneous polymer reaction such as a graft, and/or (3) during the preparation of a vulcanizable mixture based on the nitrile rubber or during the nitrile rubber one or more times After further chemical conversion and before crosslinking.
可通過不同途徑實現任何上述步驟中的成分添加:成分(a)、(b)、(c)及(d)可各自被分別添加。可將該三種成分的不同混合物組合。無論單獨或以任何類型的組合進行添加,該三種成分通常都以一種分散體或乳液使用。 The addition of ingredients in any of the above steps can be achieved by different means: ingredients (a), (b), (c) and (d) can be added separately. Different mixtures of the three ingredients can be combined. Whether added individually or in any type of combination, the three ingredients are usually used as a dispersion or emulsion.
除非另有表明,在本說明書中提述的百分比及其它量均按照重量計算。百分比選自任何引述的範圍以致總和達100%。 Unless otherwise indicated, the percentages and other amounts mentioned in this specification are calculated by weight. The percentage is selected from any quoted range so that the sum reaches 100%.
本發明通過範例被進一步描述,但其並不具有任何限定意義。 The present invention is further described by examples, but it does not have any limited meaning.
抗氧化劑1520(16.67% w/w)及抗氧化劑1076(16.67%w/w)被添加至一個容器並被高剪切攪拌加熱。當該混合物熔融,對甲酚和雙環戊二烯共聚物(16.67%w/w)被加入。該混合物被加熱至115℃並持續了15分鐘,然後被冷却至95℃。油酸(3.34%w/w)及50%濃度的氫氧化鉀水溶液(1.31%w/w)的混合物被加入,然後混合物被攪拌了5分鐘。80℃的熱水(45.07%)以6公升/分鐘的速率被加入。當剩餘要添加的水為總裝水量的0.15%時,黃原膠(0.08%)被撒在了該溶液上,然後剩餘的水被加入。該混合物被容許冷却至40℃,除生物劑(Acticide(MBL)0.20%)被攪拌加入,然後該混合物按要求被包裝以供使用或分配。 Antioxidant 1520 (16.67% w/w) and antioxidant 1076 (16.67% w/w) were added to a container and heated by high shear stirring. When the mixture melted, the p-cresol and dicyclopentadiene copolymer (16.67% w/w) was added. The mixture was heated to 115°C for 15 minutes and then cooled to 95°C. A mixture of oleic acid (3.34% w/w) and 50% strength aqueous potassium hydroxide solution (1.31% w/w) was added, and the mixture was stirred for 5 minutes. Hot water (45.07%) at 80°C was added at a rate of 6 liters/minute. When the remaining water to be added is 0.15% of the total water content, xanthan gum (0.08%) is sprinkled on the solution, and then the remaining water is added. The mixture was allowed to cool to 40°C, the biocide (Acticide (MBL) 0.20%) was added with stirring, and then the mixture was packaged for use or distribution as required.
所得抗氧化劑為一種水中固體懸液,具有250-450cP的黏度及9.0-11.5的pH值,顆粒尺寸d95%<3μm以及總固體含量為53-55%。 The obtained antioxidant is a solid suspension in water, having a viscosity of 250-450cP and a pH value of 9.0-11.5, a particle size of d95%<3μm and a total solid content of 53-55%.
抗氧化劑1520(25% w/w)被添加至一個容器並被高剪切攪拌加熱。在60℃時對甲酚和雙環戊二烯共聚物(25%w/w)被加入。該混合物被加熱至115℃並持續了30分鐘,然後被冷却至95℃。油酸(3.34%w/w)及50%濃度的氫氧化鉀水溶液(1.31%w/w)的混合物被加入,然後混合物被攪拌了5分鐘。80℃的熱水(45.07%)以6公升/分鐘的速率被加入。當剩餘要添加的水為總裝水量的0.15%時,黃原膠(0.08%)被撒在該溶液上,然後剩餘的水被加入。該混合物 被容許冷却至40℃,除生物劑(Acticide(MBL)0.20%)被攪拌加入,然後該混合物按要求被包裝以供使用或分配。 Antioxidant 1520 (25% w/w) was added to a container and heated with high shear stirring. The copolymer of p-cresol and dicyclopentadiene (25% w/w) was added at 60°C. The mixture was heated to 115°C for 30 minutes and then cooled to 95°C. A mixture of oleic acid (3.34% w/w) and 50% strength aqueous potassium hydroxide solution (1.31% w/w) was added, and the mixture was stirred for 5 minutes. Hot water (45.07%) at 80°C was added at a rate of 6 liters/minute. When the remaining water to be added is 0.15% of the total water content, xanthan gum (0.08%) is sprinkled on the solution, and then the remaining water is added. The mixture It was allowed to cool to 40°C, the biocide (Acticide (MBL) 0.20%) was added with stirring, and then the mixture was packaged for use or distribution as required.
所得抗氧化劑為一種水中固體懸液,具有400-600cP的黏度及9.0-11.5的pH值,顆粒尺寸d 95%<3μm以及總固體含量為53-55%。 The obtained antioxidant is a solid suspension in water, having a viscosity of 400-600 cP and a pH value of 9.0-11.5, a particle size d 95%<3 μm and a total solid content of 53-55%.
抗氧化劑1520(12.5% w/w)被添加至-個容器並被高剪切攪拌加熱。在60℃時抗氧化劑1076(37.5% w/w)被加入。該混合物被加熱至115℃並持續了30分鐘,然後被冷却至95℃。油酸(3.34%w/w)及50%濃度的氫氧化鉀水溶液(1.31%w/w)的混合物被加入,然後混合物被攪拌了5分鐘。80℃的熱水(45.07%)以6公升/分鐘的速率被加入。當剩餘要添加的水為總裝水量的0.15%時,黃原膠(0.08%)被撒在該溶液上,然後剩餘的水被加入。該混合物被容許冷却至40℃,除生物劑(Acticide(MBL)0.20%)被攪拌加入,然後該混合物按要求被包裝以使供用或分配。 Antioxidant 1520 (12.5% w/w) was added to a container and heated by high shear stirring. At 60°C antioxidant 1076 (37.5% w/w) was added. The mixture was heated to 115°C for 30 minutes and then cooled to 95°C. A mixture of oleic acid (3.34% w/w) and 50% strength aqueous potassium hydroxide solution (1.31% w/w) was added, and the mixture was stirred for 5 minutes. Hot water (45.07%) at 80°C was added at a rate of 6 liters/minute. When the remaining water to be added is 0.15% of the total water content, xanthan gum (0.08%) is sprinkled on the solution, and then the remaining water is added. The mixture was allowed to cool to 40°C, the biocide (Acticide (MBL) 0.20%) was added with stirring, and then the mixture was packaged as required for use or distribution.
所得抗氧化劑為一種水中固體懸液,具有200-500cP的黏度及9.5-11.0的pH值,顆粒尺寸d 95%<2μm以及總固體含量為53%至55%。 The resulting antioxidant is a solid suspension in water with a viscosity of 200-500 cP and a pH of 9.5-11.0, a particle size d 95%<2 μm and a total solids content of 53% to 55%.
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