TWI681720B - Method for fabricating ice product - Google Patents
Method for fabricating ice product Download PDFInfo
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- TWI681720B TWI681720B TW107134707A TW107134707A TWI681720B TW I681720 B TWI681720 B TW I681720B TW 107134707 A TW107134707 A TW 107134707A TW 107134707 A TW107134707 A TW 107134707A TW I681720 B TWI681720 B TW I681720B
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Abstract
Description
本發明係關於一種食品的製法,特別是關於一種冰品的製造方法。 The invention relates to a method for preparing food, in particular to a method for manufacturing ice products.
在炎熱的夏日裡,冰品或冰涼飲品是能夠消除暑氣的食物之一,例如市售的冰涼飲料或冰棒等。為了增添口味或口感變化,例如可在冰棒中放入各種內餡,以產生各種口味的冰棒。 On a hot summer day, ice or cold drinks are one of the foods that can eliminate the heat, such as commercially available cold drinks or popsicles. In order to increase the taste or taste change, for example, various fillings can be placed in the popsicle to produce popsicles of various flavors.
然而,就現有的冰棒製法,主要是通過去除冰棒內層以形成凹槽後,再將內餡放入凹槽中。此種方式可能因為去除過程中器具的接觸產生微生物的污染問題。 However, in the existing popsicle manufacturing method, the inner layer of the popsicle is mainly removed to form a groove, and then the filling is put into the groove. This method may cause microbial contamination due to the contact of the appliance during the removal process.
故,有必要提供一種冰品的製造方法,以解決習用技術所存在的問題。 Therefore, it is necessary to provide a method for manufacturing ice products in order to solve the problems in conventional technology.
本發明之一目的在於提供一種冰品的製造方法,其係利用第一材料與第二材料的比重不同,進而使做為內餡的第二材料可以沉入未凍結內層,以使內餡可以均勻的放置於冰品的內部,進而增加口味或口感變化,並且可增添美觀性。另外,還可以避免或降低微生物污染的問題。 An object of the present invention is to provide a method for manufacturing ice products, which uses the different specific gravity of the first material and the second material, so that the second material used as the filling can sink into the unfrozen inner layer to make the filling It can be evenly placed inside the ice product, thereby increasing the change in taste or mouthfeel, and adding aesthetics. In addition, the problem of microbial contamination can be avoided or reduced.
為達上述之目的,本發明提供一種冰品的製造方法,其包含步驟:添加一第一材料至一模具的一容置空間中;對該模具進行一第一冷凍步驟,以使該第一材料形成一凍結外層及一未凍結內層,其中該凍結外層環繞該未凍結內層,其中該第一冷凍步驟的一第一冷凍溫度係介於-35至-20℃之間及一第一冷凍時間係介於0.5至3分之間;添加一第二材料至該第一材料中,以 使該第二材料在30秒至7分內沉入於該未凍結內層內,其中該第二材料的比重係大於該第一材料的比重,以及該第二材料與該第一材料的一比重差係介於0.07至0.3克/立方公分之間;以及對該模具進行一第二冷凍步驟,以使該第一材料與該第二材料凍結並形成該冰品,其中該第二冷凍步驟的一第二冷凍溫度係介於-35至-25℃之間及一第二冷凍時間係介於3至100分之間。 To achieve the above purpose, the present invention provides a method for manufacturing an ice product, which includes the steps of: adding a first material to an accommodating space of a mold; performing a first freezing step on the mold to make the first The material forms a frozen outer layer and an unfrozen inner layer, wherein the frozen outer layer surrounds the unfrozen inner layer, wherein a first freezing temperature of the first freezing step is between -35 to -20°C and a first The freezing time is between 0.5 and 3 minutes; add a second material to the first material to Sink the second material into the unfrozen inner layer within 30 seconds to 7 minutes, wherein the specific gravity of the second material is greater than the specific gravity of the first material, and one of the second material and the first material The difference in specific gravity is between 0.07 and 0.3 g/cm3; and a second freezing step is performed on the mold to freeze the first material and the second material and form the ice product, wherein the second freezing step A second freezing temperature is between -35 and -25°C and a second freezing time is between 3 and 100 minutes.
在本發明之一實施例中,以該第一材料的總重為100wt%,該第一材料包含:60.4至68.4wt%的溶劑;2至19wt%的糖類;以及15.7至33.2wt%的添加物。 In an embodiment of the present invention, with the total weight of the first material being 100 wt%, the first material includes: 60.4 to 68.4 wt% solvent; 2 to 19 wt% sugars; and 15.7 to 33.2 wt% addition Thing.
在本發明之一實施例中,該溶劑包含水、奶、茶及果汁中的至少一種。 In one embodiment of the present invention, the solvent includes at least one of water, milk, tea, and fruit juice.
在本發明之一實施例中,該糖類包含麥芽糖、蔗糖、葡萄糖、二砂糖、黑糖、果糖及乳糖中的至少一種。 In one embodiment of the present invention, the sugar includes at least one of maltose, sucrose, glucose, disulose, brown sugar, fructose, and lactose.
在本發明之一實施例中,該添加物包含香料、乳化劑、調味劑、食用油及乳粉中的至少一種。 In one embodiment of the present invention, the additive contains at least one of flavor, emulsifier, flavoring agent, edible oil and milk powder.
在本發明之一實施例中,以該第二材料的總重為100wt%,該第二材料包含:16.8至41.6wt%的溶劑;50至65wt%的糖類;以及8.4至33.2wt%的添加物。 In an embodiment of the present invention, with the total weight of the second material being 100 wt%, the second material includes: 16.8 to 41.6 wt% solvent; 50 to 65 wt% sugar; and 8.4 to 33.2 wt% addition Thing.
在本發明之一實施例中,該溶劑包含水、奶、茶及果汁中的至少一種。 In one embodiment of the present invention, the solvent includes at least one of water, milk, tea, and fruit juice.
在本發明之一實施例中,該糖類包含麥芽糖、蔗糖、葡萄糖、二砂糖、黑糖、果糖及乳糖中的至少一種。 In one embodiment of the present invention, the sugar includes at least one of maltose, sucrose, glucose, disulose, brown sugar, fructose, and lactose.
在本發明之一實施例中,該添加物包含水果、香料、乳化劑、調味劑、食用膠、食用油及乳粉中的至少一種。 In one embodiment of the present invention, the additive contains at least one of fruit, flavor, emulsifier, flavoring agent, edible gum, edible oil, and milk powder.
在本發明之一實施例中,該第二材料的布里糖度係介於55至80布里度之間。 In an embodiment of the present invention, the brix degree of the second material is between 55 and 80 brix degrees.
10‧‧‧方法 10‧‧‧Method
11~14‧‧‧步驟 11~14‧‧‧Step
第1圖:本發明一實施例之冰品的製造方法之流程方塊圖。 Fig. 1: Flow chart of the method for manufacturing ice products according to an embodiment of the invention.
為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本發明較佳實施例,並配合所附圖式,作詳細說明如下。再者,本發明所提到的方向用語,例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本發明,而非用以限制本發明。 In order to make the above and other objects, features, and advantages of the present invention more comprehensible, the preferred embodiments of the present invention will be specifically described below in conjunction with the accompanying drawings, which will be described in detail below. Furthermore, the terms of direction mentioned in the present invention, such as up, down, top, bottom, front, back, left, right, inner, outer, side, surrounding, center, horizontal, horizontal, vertical, longitudinal, axial, The radial direction, the uppermost layer or the lowermost layer, etc., are only the directions referring to the attached drawings. Therefore, the directional terminology is used to illustrate and understand the present invention, not to limit the present invention.
請參照第1圖所示,本發明一實施例之冰品的製造方法10主要包含下列步驟11至14:添加一第一材料至一模具的一容置空間中(步驟11);對該模具進行一第一冷凍步驟,以使該第一材料形成一凍結外層及一未凍結內層,其中該凍結外層環繞該未凍結內層,其中該第一冷凍步驟的一第一冷凍溫度係介於-35至-20℃之間及一第一冷凍時間係介於0.5至3分之間(步驟12);添加一第二材料至該第一材料中,以使該第二材料在30秒至7分內沉入於該未凍結內層內,其中該第二材料的比重係大於該第一材料的比重,以及該第二材料與該第一材料的一比重差係介於0.07至0.3克/立方公分之間(步驟13);以及對該模具進行一第二冷凍步驟,以使該第一材料與該第二材料凍結並形成該冰品,其中該第二冷凍步驟的一第二冷凍溫度係介於-35至-20℃之間及一第二冷凍時間係介於3至100分之間(步驟14)。本發明將於下文逐一詳細說明實施例之上述各步驟的實施細節及其原理。
Please refer to FIG. 1, an
請參照第1圖所示,本發明一實施例之冰品的製造方法10首先係步驟11:添加一第一材料至一模具的一容置空間中。在本步驟11中,該第一材料可作為冰品的主要基質,例如可以是以奶類製品所形成的冰體,在一實施例中,以該第一材料的總重為100wt%,該第一材料可包含:60.4至68.4wt%的溶劑;2至19wt%的糖類;以及15.7至33.2wt%的添加物。在一範例中,該溶劑可包含水、奶、茶及果汁(例如柳丁汁、西瓜汁、木瓜汁、
南瓜汁、蘋果汁、牛奶、綠茶、紅茶、烏龍茶及/或鳳梨汁等)中的至少一種。在另一範例中,該糖類可包含麥芽糖、蔗糖、葡萄糖、二砂糖、黑糖、果糖及乳糖中的至少一種。在又一範例中,該添加物可包含香料、乳化劑、調味劑(例如可可粉、抹茶粉、起司粉、紅茶粉或草莓醬)、食用油(例如椰子油或鮮奶油)及乳粉(例如脫脂乳粉或全脂乳粉)中的至少一種。這邊要提到的是,上述的溶劑、糖類及添加物可以通過市售產品獲得。另一方面,該模具的容置空間可根據欲形成的冰品的外觀來設計。例如,該容置空間可以是大致呈具有圓角的四方體。在一實施例中,該模具的材質可以選用導熱較快的材質,例如金屬材質,以在後續步驟達到快速冷凍的效果。
Please refer to FIG. 1, an
本發明一實施例之冰品的製造方法10接著係步驟12:對該模具進行一第一冷凍步驟,以使該第一材料形成一凍結外層及一未凍結內層,其中該凍結外層環繞該未凍結內層,其中該第一冷凍步驟的一第一冷凍溫度係介於-35至-20℃之間及一第一冷凍時間係介於0.5至3分之間。在本步驟12中,該第一冷凍步驟主要是為了使第一材料形成分層結構,包含該凍結外層及該未凍結內層。該凍結外層主要作為一界線,以使該未凍結內層被該凍結外層所環繞,在一實施例中,該凍結外層為一固體狀態,而該未凍結內層為一流體狀態或者一未完全的固體狀態。在另一實施例中,該第一冷凍步驟可通過滷水接觸並冷卻該模具的外部,以使模具內該第一材料產生分層效果(即外層為凍結狀態,內層為未凍結狀態)。
An
本發明一實施例之冰品的製造方法10接著係步驟13:添加一第二材料至該第一材料中,以使該第二材料在30秒至7分內沉入於該未凍結內層內,其中該第二材料的比重係大於該第一材料的比重,以及該第二材料與該第一材料的一比重差係介於0.07至0.3克/立方公分之間。在本步驟13中,該第二材料主要是作為冰品的內餡,並且通過該第二材料與該第一材料之間的比重
差,而使該第二材料可完全的沉入該第一材料的未凍結內層中,進而增加口味或口感變化,並且可增添美觀性。另外,由於此種方式不需使用其他器具接觸該第一材料,而是通過該第二材料自發性的沉入該第一材料的未凍結內層中,故可以避免或降低微生物污染的問題。在一實施例中,該第二材料的黏度例如介於200厘泊(cps)至9000厘泊。在另一實施例中,以該第二材料的總重為100wt%,該第二材料包含:16.8至41.6wt%的溶劑;50至65wt%的糖類;以及8.4至33.2wt%的添加物。在一範例中,該溶劑包含水、奶、茶及果汁(例如柳丁汁、西瓜汁、木瓜汁、南瓜汁、蘋果汁、牛奶、綠茶、紅茶、烏龍茶及/或鳳梨汁等)中的至少一種。在另一範例中,該糖類包含麥芽糖、蔗糖、葡萄糖、二砂糖、黑糖、果糖及乳糖中的至少一種。在又一範例中,該添加物包含水果(例如冷凍草莓)、香料、乳化劑、調味劑(例如可可粉、抹茶粉、紅茶粉、起司粉、草莓醬)、食用膠(例如玉米糖膠)、食用油(例如椰子油或鮮奶油)及乳粉(例如脫脂乳粉或全脂乳粉)中的至少一種。值得一提的是,可通過調整該第二材料中的布里糖度來調整該第二材料的比重,以使該第二材料的比重大於該第一材料的比重。例如,該第二材料的布里糖度係介於55至80布里度(°Brix),當布里糖度越高,則該第二材料的比重越大。另一方面,亦可通過調整第一材料的布里糖度來調整該第一材料的比重,以使該第一材料的比重低於該第二材料,例如該第一材料的布里糖度係介於30至50布里度。具體而言,若是單純僅調整第一材料或第二材料的糖度,則可能使冰品整體的嗜口性不佳(例如太甜或甜度不足),故可按照實際需求適當調整該第一材料與該第二材料的糖度。
The
本發明一實施例之冰品的製造方法10最後係步驟14:對該模具進行一第二冷凍步驟,以使該第一材料與該第二材料凍結並形成該冰品,其中該第二冷凍步驟的一第二冷凍溫度係介於-35至-20℃之間及一第二冷凍時間係介於3至100分之間。在本步驟14中,該第二冷凍步驟主要是用於使該第一材料與該第
二材料皆凍結,進而形成該冰品。在一實施例中,在添加該第二材料的步驟之後及進行該第二冷凍步驟之前,可插入一握持件至該第一材料的未凍結內層中(或者未凍結內層與該第二材料的混合物之中),該握持件可在形成該冰品後作為使用者的握持部位。在一範例中,該握持件可以是一條狀件或一棒狀件。
The
在一實施例中,該第二材料中所含的糖類例如可以如下表1所示(表1中所列的wt%是以該第二材料的總重為100wt%為基準)。 In an embodiment, the saccharides contained in the second material may be as shown in Table 1 below (the wt% listed in Table 1 is based on the total weight of the second material being 100 wt%).
在一實施例中,該第一材料的各個成分例如可以是如下表2所述。(表2中所列的wt%是以該第一材料的總重為100wt%為基準) In an embodiment, each component of the first material may be as described in Table 2 below. (The wt% listed in Table 2 is based on the total weight of the first material being 100wt%)
在一實施例中,該第二材料的各個成分例如可以是 如下表3所述。(表3中所列的wt%是以該第二材料的總重為100wt%為基準) In an embodiment, each component of the second material may be, for example As described in Table 3 below. (The wt% listed in Table 3 is based on the total weight of the second material being 100wt%)
雖然本發明已以較佳實施例揭露,然其並非用以限制本發明,任何熟習此項技藝之人士,在不脫離本發明之精神和範圍內,當可作各種更動與修飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with this skill can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall be as defined in the scope of the attached patent application.
10‧‧‧方法 10‧‧‧Method
11~14‧‧‧步驟 11~14‧‧‧Step
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