TWI667284B - Polycarbonate resin composition and molded product - Google Patents
Polycarbonate resin composition and molded product Download PDFInfo
- Publication number
- TWI667284B TWI667284B TW105103734A TW105103734A TWI667284B TW I667284 B TWI667284 B TW I667284B TW 105103734 A TW105103734 A TW 105103734A TW 105103734 A TW105103734 A TW 105103734A TW I667284 B TWI667284 B TW I667284B
- Authority
- TW
- Taiwan
- Prior art keywords
- polycarbonate resin
- weight
- resin composition
- phosphorus
- carbon atoms
- Prior art date
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- 239000004431 polycarbonate resin Substances 0.000 title claims abstract description 107
- 229920005668 polycarbonate resin Polymers 0.000 title claims abstract description 107
- 239000000203 mixture Substances 0.000 title claims abstract description 74
- 150000001875 compounds Chemical class 0.000 claims abstract description 49
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 46
- -1 fatty acid ester Chemical class 0.000 claims abstract description 46
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 46
- 239000011574 phosphorus Substances 0.000 claims abstract description 46
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 41
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 20
- 239000000194 fatty acid Substances 0.000 claims abstract description 20
- 229930195729 fatty acid Natural products 0.000 claims abstract description 20
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims abstract description 15
- 238000012360 testing method Methods 0.000 claims description 64
- 125000004432 carbon atom Chemical group C* 0.000 claims description 63
- 125000000217 alkyl group Chemical group 0.000 claims description 48
- 238000002834 transmittance Methods 0.000 claims description 37
- 230000003287 optical effect Effects 0.000 claims description 36
- 238000000465 moulding Methods 0.000 claims description 19
- 230000001186 cumulative effect Effects 0.000 claims description 15
- 125000003118 aryl group Chemical group 0.000 claims description 11
- 241000208340 Araliaceae Species 0.000 claims description 10
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 claims description 10
- 235000003140 Panax quinquefolius Nutrition 0.000 claims description 10
- 235000008434 ginseng Nutrition 0.000 claims description 10
- 230000007062 hydrolysis Effects 0.000 claims description 9
- 238000006460 hydrolysis reaction Methods 0.000 claims description 9
- 230000003595 spectral effect Effects 0.000 claims description 9
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 8
- FGHOOJSIEHYJFQ-UHFFFAOYSA-N (2,4-ditert-butylphenyl) dihydrogen phosphite Chemical compound CC(C)(C)C1=CC=C(OP(O)O)C(C(C)(C)C)=C1 FGHOOJSIEHYJFQ-UHFFFAOYSA-N 0.000 claims description 6
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 claims description 3
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims 5
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 abstract description 7
- 239000003795 chemical substances by application Substances 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 18
- 238000000034 method Methods 0.000 description 17
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 16
- 238000004383 yellowing Methods 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 14
- 238000001125 extrusion Methods 0.000 description 13
- 230000007774 longterm Effects 0.000 description 12
- 125000000753 cycloalkyl group Chemical group 0.000 description 11
- 230000000694 effects Effects 0.000 description 10
- 125000002947 alkylene group Chemical group 0.000 description 9
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 8
- 150000002148 esters Chemical class 0.000 description 8
- 238000001746 injection moulding Methods 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 5
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 5
- IYAZLDLPUNDVAG-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 IYAZLDLPUNDVAG-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 4
- 125000003545 alkoxy group Chemical group 0.000 description 4
- 125000003710 aryl alkyl group Chemical group 0.000 description 4
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 4
- 239000012964 benzotriazole Substances 0.000 description 4
- 238000011109 contamination Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 4
- 239000008187 granular material Substances 0.000 description 4
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 4
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 4
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000011342 resin composition Substances 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- 230000001629 suppression Effects 0.000 description 4
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 238000007792 addition Methods 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 125000005119 alkyl cycloalkyl group Chemical group 0.000 description 3
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 125000004434 sulfur atom Chemical group 0.000 description 3
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- RMSGQZDGSZOJMU-UHFFFAOYSA-N 1-butyl-2-phenylbenzene Chemical group CCCCC1=CC=CC=C1C1=CC=CC=C1 RMSGQZDGSZOJMU-UHFFFAOYSA-N 0.000 description 2
- IZHVBANLECCAGF-UHFFFAOYSA-N 2-hydroxy-3-(octadecanoyloxy)propyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)COC(=O)CCCCCCCCCCCCCCCCC IZHVBANLECCAGF-UHFFFAOYSA-N 0.000 description 2
- 235000021357 Behenic acid Nutrition 0.000 description 2
- 239000004429 Calibre Substances 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 2
- FSEJJKIPRNUIFL-UHFFFAOYSA-N [2,2-bis(hydroxymethyl)-3-octadecanoyloxypropyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)COC(=O)CCCCCCCCCCCCCCCCC FSEJJKIPRNUIFL-UHFFFAOYSA-N 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229940116226 behenic acid Drugs 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 150000001721 carbon Chemical group 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical group C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- NOPFSRXAKWQILS-UHFFFAOYSA-N docosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCO NOPFSRXAKWQILS-UHFFFAOYSA-N 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 125000005027 hydroxyaryl group Chemical group 0.000 description 2
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 2
- 239000001788 mono and diglycerides of fatty acids Substances 0.000 description 2
- 150000002763 monocarboxylic acids Chemical class 0.000 description 2
- YCWSUKQGVSGXJO-NTUHNPAUSA-N nifuroxazide Chemical group C1=CC(O)=CC=C1C(=O)N\N=C\C1=CC=C([N+]([O-])=O)O1 YCWSUKQGVSGXJO-NTUHNPAUSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- DCXXMTOCNZCJGO-UHFFFAOYSA-N tristearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 2
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 2
- 229940088594 vitamin Drugs 0.000 description 2
- 229930003231 vitamin Natural products 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- QIKKFTUQKYGBLZ-UHFFFAOYSA-N 1,1,3,3,3-pentafluoropropane-1,2,2-triol Chemical compound OC(F)(F)C(O)(O)C(F)(F)F QIKKFTUQKYGBLZ-UHFFFAOYSA-N 0.000 description 1
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 description 1
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 1
- QHZLMUACJMDIAE-SFHVURJKSA-N 1-hexadecanoyl-sn-glycerol Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@@H](O)CO QHZLMUACJMDIAE-SFHVURJKSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- WZUNUACWCJJERC-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CC)(CO)CO WZUNUACWCJJERC-UHFFFAOYSA-N 0.000 description 1
- 239000000263 2,3-dihydroxypropyl (Z)-octadec-9-enoate Substances 0.000 description 1
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- LDXJRKWFNNFDSA-UHFFFAOYSA-N 2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]ethanone Chemical compound C1CN(CC2=NNN=C21)CC(=O)N3CCN(CC3)C4=CN=C(N=C4)NCC5=CC(=CC=C5)OC(F)(F)F LDXJRKWFNNFDSA-UHFFFAOYSA-N 0.000 description 1
- LEVFXWNQQSSNAC-UHFFFAOYSA-N 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-hexoxyphenol Chemical compound OC1=CC(OCCCCCC)=CC=C1C1=NC(C=2C=CC=CC=2)=NC(C=2C=CC=CC=2)=N1 LEVFXWNQQSSNAC-UHFFFAOYSA-N 0.000 description 1
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- MQHZSBOMTFGHIH-UHFFFAOYSA-N 2-octyldodecyl docosanoate Chemical compound CCCCCCCCCCCCCCCCCCCCCC(=O)OCC(CCCCCCCC)CCCCCCCCCC MQHZSBOMTFGHIH-UHFFFAOYSA-N 0.000 description 1
- KTMNDTPAJZKQPF-UHFFFAOYSA-N 2-tert-butyl-4-[1-(3-tert-butyl-4-hydroxyphenyl)propyl]phenol Chemical compound C=1C=C(O)C(C(C)(C)C)=CC=1C(CC)C1=CC=C(O)C(C(C)(C)C)=C1 KTMNDTPAJZKQPF-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- CKNCVRMXCLUOJI-UHFFFAOYSA-N 3,3'-dibromobisphenol A Chemical compound C=1C=C(O)C(Br)=CC=1C(C)(C)C1=CC=C(O)C(Br)=C1 CKNCVRMXCLUOJI-UHFFFAOYSA-N 0.000 description 1
- SSADPHQCUURWSW-UHFFFAOYSA-N 3,9-bis(2,6-ditert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound CC(C)(C)C1=CC(C)=CC(C(C)(C)C)=C1OP1OCC2(COP(OC=3C(=CC(C)=CC=3C(C)(C)C)C(C)(C)C)OC2)CO1 SSADPHQCUURWSW-UHFFFAOYSA-N 0.000 description 1
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 1
- RZRNAYUHWVFMIP-GDCKJWNLSA-N 3-oleoyl-sn-glycerol Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@H](O)CO RZRNAYUHWVFMIP-GDCKJWNLSA-N 0.000 description 1
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 1
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 1
- RSSGMIIGVQRGDS-UHFFFAOYSA-N 4-[(4-hydroxyphenyl)-phenylmethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C1=CC=CC=C1 RSSGMIIGVQRGDS-UHFFFAOYSA-N 0.000 description 1
- BRPSWMCDEYMRPE-UHFFFAOYSA-N 4-[1,1-bis(4-hydroxyphenyl)ethyl]phenol Chemical compound C=1C=C(O)C=CC=1C(C=1C=CC(O)=CC=1)(C)C1=CC=C(O)C=C1 BRPSWMCDEYMRPE-UHFFFAOYSA-N 0.000 description 1
- OVVCSFQRAXVPGT-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)cyclopentyl]phenol Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCC1 OVVCSFQRAXVPGT-UHFFFAOYSA-N 0.000 description 1
- QHJPJZROUNGTRJ-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)octan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(CCCCCC)C1=CC=C(O)C=C1 QHJPJZROUNGTRJ-UHFFFAOYSA-N 0.000 description 1
- RQTDWDATSAVLOR-UHFFFAOYSA-N 4-[3,5-bis(4-hydroxyphenyl)phenyl]phenol Chemical compound C1=CC(O)=CC=C1C1=CC(C=2C=CC(O)=CC=2)=CC(C=2C=CC(O)=CC=2)=C1 RQTDWDATSAVLOR-UHFFFAOYSA-N 0.000 description 1
- XHDKBYRAWKLXGE-UHFFFAOYSA-N 4-[4,6-bis(4-hydroxyphenyl)-4,6-dimethylhept-1-en-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)CC(C)(C=1C=CC(O)=CC=1)CC(=C)C1=CC=C(O)C=C1 XHDKBYRAWKLXGE-UHFFFAOYSA-N 0.000 description 1
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- HTVITOHKHWFJKO-UHFFFAOYSA-N Bisphenol B Chemical compound C=1C=C(O)C=CC=1C(C)(CC)C1=CC=C(O)C=C1 HTVITOHKHWFJKO-UHFFFAOYSA-N 0.000 description 1
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- 239000007983 Tris buffer Substances 0.000 description 1
- FWCDLNRNBHJDQB-UHFFFAOYSA-N [2-(hydroxymethyl)-3-octadecanoyloxy-2-(octadecanoyloxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(COC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC FWCDLNRNBHJDQB-UHFFFAOYSA-N 0.000 description 1
- VURIDHCIBBJUDI-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] hexadecanoate Chemical compound CCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)CO VURIDHCIBBJUDI-UHFFFAOYSA-N 0.000 description 1
- OCKWAZCWKSMKNC-UHFFFAOYSA-N [3-octadecanoyloxy-2,2-bis(octadecanoyloxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(COC(=O)CCCCCCCCCCCCCCCCC)(COC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC OCKWAZCWKSMKNC-UHFFFAOYSA-N 0.000 description 1
- BEIOEBMXPVYLRY-UHFFFAOYSA-N [4-[4-bis(2,4-ditert-butylphenoxy)phosphanylphenyl]phenyl]-bis(2,4-ditert-butylphenoxy)phosphane Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(C=1C=CC(=CC=1)C=1C=CC(=CC=1)P(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C BEIOEBMXPVYLRY-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 125000002102 aryl alkyloxo group Chemical group 0.000 description 1
- 235000013871 bee wax Nutrition 0.000 description 1
- 239000012166 beeswax Substances 0.000 description 1
- 229940090958 behenyl behenate Drugs 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 125000000051 benzyloxy group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])O* 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- NYSLTPYBIZZNLR-UHFFFAOYSA-N bis(2,4-ditert-butylphenoxy)phosphane Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OPOC1=CC=C(C(C)(C)C)C=C1C(C)(C)C NYSLTPYBIZZNLR-UHFFFAOYSA-N 0.000 description 1
- 125000004106 butoxy group Chemical group [*]OC([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
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- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 150000001924 cycloalkanes Chemical class 0.000 description 1
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 125000000640 cyclooctyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 1
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- 229960000735 docosanol Drugs 0.000 description 1
- 238000007580 dry-mixing Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 229940074045 glyceryl distearate Drugs 0.000 description 1
- 229940075507 glyceryl monostearate Drugs 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- RZRNAYUHWVFMIP-UHFFFAOYSA-N monoelaidin Natural products CCCCCCCCC=CCCCCCCCC(=O)OCC(O)CO RZRNAYUHWVFMIP-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N o-biphenylenemethane Natural products C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- NKBWPOSQERPBFI-UHFFFAOYSA-N octadecyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCCCCCCCCCCCCCCCC NKBWPOSQERPBFI-UHFFFAOYSA-N 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000004115 pentoxy group Chemical group [*]OC([H])([H])C([H])([H])C([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical class [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 150000003628 tricarboxylic acids Chemical class 0.000 description 1
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 1
- 229940005605 valeric acid Drugs 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/524—Esters of phosphorous acids, e.g. of H3PO3
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/24—Light guides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/20—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by refractors, transparent cover plates, light guides or filters
- F21S43/235—Light guides
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Materials Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Arrangements Of Lighting Devices For Vehicle Interiors, Mounting And Supporting Thereof, Circuits Therefore (AREA)
Abstract
本發明係一種聚碳酸酯樹脂組成物及包含其之成形品,該聚碳酸酯樹脂組成物含有聚碳酸酯樹脂(A)、磷系抗氧化劑(B)、脂肪酸酯(C)及紫外線吸收劑(D),且磷系抗氧化劑(B)、脂肪酸酯(C)及紫外線吸收劑(D)之量相對於聚碳酸酯樹脂(A)100重量份分別為0.04~0.1重量份、0.03~0.5重量份及0~1重量份,磷系抗氧化劑(B)為至少2種化合物,其中1種為亞磷酸酯系化合物,亞磷酸酯系化合物之量為磷系抗氧化劑(B)總量之40~80重量%。 The present invention relates to a polycarbonate resin composition containing a polycarbonate resin (A), a phosphorus-based antioxidant (B), a fatty acid ester (C), and ultraviolet absorption, and a molded article containing the same. Agent (D), and the amounts of the phosphorus-based antioxidant (B), fatty acid ester (C), and ultraviolet absorber (D) are 0.04 to 0.1 parts by weight, and 0.03 parts with respect to 100 parts by weight of the polycarbonate resin (A). ~ 0.5 parts by weight and 0 ~ 1 parts by weight, the phosphorus-based antioxidant (B) is at least two compounds, of which one is a phosphite-based compound, and the amount of the phosphite-based compound is the total of the phosphorus-based antioxidant (B) 40 ~ 80% by weight.
Description
本發明係關於一種聚碳酸酯樹脂組成物及成形品。 The present invention relates to a polycarbonate resin composition and a molded article.
聚碳酸酯樹脂由於耐衝擊性、耐熱性、透明性等優異,故而自習知以來,例如用於導光板、各種透鏡、銘牌等成形品。 Polycarbonate resins are excellent in impact resistance, heat resistance, transparency, and the like, and have been used for a long time, for example, in molded products such as light guide plates, various lenses, and nameplates.
例如,於專利文獻1中揭示有一種導光板用芳香族聚碳酸酯樹脂組成物,其係於重量平均分子量與數量平均分子量之比被規定於特定範圍內之芳香族聚碳酸酯樹脂中調配穩定劑及脫模劑而成。 For example, Patent Document 1 discloses an aromatic polycarbonate resin composition for a light guide plate, which is formulated and stabilized in an aromatic polycarbonate resin whose ratio of weight average molecular weight to number average molecular weight is specified in a specific range. Agent and release agent.
於專利文獻2中,作為導光板用樹脂組成物,揭示有如下樹脂組成物:其包含聚碳酸酯、聚甲基丙烯酸甲酯、環狀烯烴共聚合體等具備較高之透光率及較低之雙折射性之熱塑性樹脂。 In Patent Document 2, as a resin composition for a light guide plate, a resin composition including a polycarbonate, a polymethyl methacrylate, a cyclic olefin copolymer, and the like is disclosed. The resin composition has a high light transmittance and a low light transmittance. Birefringent thermoplastic resin.
於專利文獻3中揭示有一種光學用成形品用聚碳酸酯樹脂組成物,其係於聚碳酸酯樹脂中調配聚苯乙烯及1種磷系抗氧化劑而成。 Patent Document 3 discloses a polycarbonate resin composition for an optical molded product, which is obtained by blending polystyrene and a phosphorus-based antioxidant in a polycarbonate resin.
於專利文獻4中揭示有一種導光構件用聚碳酸酯樹脂組成物,其係於具有特定之黏度平均分子量之芳香族聚碳酸酯樹脂中調配有2種亞磷酸酯系穩定劑及脂肪酸酯,且一種亞磷酸酯系穩定劑具有特定構造,且較另一種亞磷酸酯系穩定劑為少量。 Patent Document 4 discloses a polycarbonate resin composition for a light guide member, which is prepared by blending two types of phosphite stabilizers and fatty acid esters in an aromatic polycarbonate resin having a specific viscosity average molecular weight. Moreover, one type of phosphite-based stabilizer has a specific structure, and is smaller than the other type of phosphite-based stabilizer.
然而,近年來,對光學用成形品不僅要求透光率,亦要求兼具例如熱穩定性、機械強度、色調、亮度、擠出成形性、耐候性、長期可靠性等各種特性中與其用途對應之特性,專利文獻1~4所揭示之樹脂組成物無法充分地滿足上述要求。 However, in recent years, not only the light transmittance of optical molded products is required, but also various properties such as thermal stability, mechanical strength, hue, brightness, extrusion moldability, weather resistance, and long-term reliability are required for their use. For the characteristics, the resin compositions disclosed in Patent Documents 1 to 4 cannot sufficiently satisfy the above requirements.
[專利文獻1]日本專利特開2007-204737號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2007-204737
[專利文獻2]日本專利特開2007-214001號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2007-214001
[專利文獻3]日本專利特開2011-133647號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2011-133647
[專利文獻4]日本專利特開2013-234233號公報 [Patent Document 4] Japanese Patent Laid-Open No. 2013-234233
本發明提供一種根據成形品之用途可賦予優異之特性之聚碳酸酯樹脂組成物。又,本發明提供一種使該聚碳酸酯樹脂組成物成形而成,且適於各種用途之成形品。 The present invention provides a polycarbonate resin composition capable of imparting excellent characteristics depending on the use of a molded article. The present invention also provides a molded product obtained by molding the polycarbonate resin composition and suitable for various applications.
本發明中之聚碳酸酯樹脂組成物係含有聚碳酸酯樹脂(A)、磷系抗氧化劑(B)、脂肪酸酯(C)及紫外線吸收劑(D)而成,上述磷系抗氧化劑(B)之量係相對於上述聚碳酸酯樹脂(A)100重量份為0.04~0.1重量份,上述脂肪酸酯(C)之量係相對於上述聚碳酸酯樹脂(A)100重量份為0.03~0.5重量份,上述紫外線吸收劑(D)之量係相對於上述聚碳酸酯樹脂(A)100重量份為0~1重量份,上述磷系抗氧化劑(B)為至少2種化合物,該至少2種化合物中之1
種為通式(1)所表示之化合物,
(式中,R1表示碳數1~20之烷基,a表示0~3之整數) (Wherein R 1 represents an alkyl group having 1 to 20 carbon atoms, and a represents an integer of 0 to 3)
上述磷系抗氧化劑(B)之另一種為通式(2)~(4)中任一者所表示之化合物,
(式中,R2、R3、R5及R6分別獨立地表示氫原子、碳數1~8之烷基、碳數5~8之環烷基、碳數6~12之烷基環烷基、碳數7~12之芳烷基或苯基;R4表示氫原子或碳數1~8之烷基;X表示單鍵、硫原子或式:-CHR7-(此處,R7表示氫原子、碳數1~8之烷基或碳數5~8之環烷基)所表示之基;A表示碳數1~8之伸烷基或式:*-COR8-(此處,R8表示單鍵或碳數1~8之伸烷基,*表示為氧側之鍵結鍵)所表示之基;Y及Z係其中任一者表示羥基、碳數1~8之烷氧基或碳數7~12之芳烷氧基,另一者表示氫原子或碳數 1~8之烷基) (In the formula, R 2 , R 3 , R 5, and R 6 each independently represent a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, and an alkyl ring having 6 to 12 carbon atoms. Alkyl, aralkyl or phenyl having 7 to 12 carbons; R 4 represents a hydrogen atom or an alkyl having 1 to 8 carbons; X represents a single bond, a sulfur atom, or a formula: -CHR 7- (here, R 7 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms or a cycloalkyl group having 5 to 8 carbon atoms); A represents an alkylene group having 1 to 8 carbon atoms or the formula: * -COR 8- (this Where R 8 represents a single bond or an alkylene group having 1 to 8 carbon atoms, and * represents a group represented by an oxygen-side bond); Y and Z are each a hydroxyl group and a carbon atom having 1 to 8 carbon atoms. Alkoxy or aralkoxy having 7 to 12 carbons, the other representing a hydrogen atom or alkyl having 1 to 8 carbons)
(式中,R9及R10分別獨立地表示碳數1~20之烷基或可經烷基取代之芳基,b及c分別獨立地表示0~3之整數) (In the formula, R 9 and R 10 each independently represent an alkyl group having 1 to 20 carbon atoms or an aryl group which may be substituted by an alkyl group, and b and c each independently represent an integer of 0 to 3)
(式中,R11、R12、R13及R14分別獨立地表示碳數1~20之烷基或可經烷基取代之芳基) (Wherein R 11 , R 12 , R 13 and R 14 each independently represent an alkyl group having 1 to 20 carbon atoms or an aryl group which may be substituted by an alkyl group)
上述通式(1)所表示之化合物之量為磷系抗氧化劑(B)總量之40~80重量%。 The amount of the compound represented by the general formula (1) is 40 to 80% by weight based on the total amount of the phosphorus-based antioxidant (B).
本發明中之成形品係使上述聚碳酸酯樹脂組成物成形而成者。 The molded article in the present invention is obtained by molding the polycarbonate resin composition.
使本發明中之聚碳酸酯樹脂組成物成形而獲得之本發明中之成形品不僅具有較高之透光率,亦具有優異之熱穩定性、較高之機械強度、優異之色調、較高之亮度、優異之擠出成形性、優異之耐候性等,除此以外,即便於供於高溫高濕條件下後,透光率之降低亦較小,亦具有優異之長期可靠性。 The molded product of the present invention obtained by molding the polycarbonate resin composition of the present invention has not only high light transmittance, but also excellent thermal stability, high mechanical strength, excellent color tone, and high In addition to brightness, excellent extrusion moldability, excellent weather resistance, etc., even when exposed to high-temperature and high-humidity conditions, the decrease in light transmittance is small, and it has excellent long-term reliability.
以下,詳細地說明實施形態。但是,有省略不必要之詳細之說明之情形。例如,有省略已眾所周知之事項之詳細說明或對實質上相同構成之重複說明的情形。其原因在於避免以下之說明變得不必要地冗長,以便於熟悉本技藝者理解。 Hereinafter, embodiments will be described in detail. However, there is a case where unnecessary detailed explanation is omitted. For example, a detailed description of a well-known item may be omitted or a duplicate description of substantially the same configuration may be omitted. The reason is to prevent the following description from becoming unnecessarily lengthy so as to facilitate the understanding of those skilled in the art.
再者,發明者等人係為了熟悉本技藝者充分地理解本發明而提供以下之說明,並非意在藉由該等而限定申請專利範圍所記載之主題。 In addition, the inventors and others provide the following explanations in order for those skilled in the art to fully understand the present invention, and are not intended to limit the subject matter described in the scope of patent applications.
實施形態1之聚碳酸酯樹脂組成物係含有聚碳酸酯樹脂(A)、磷系抗氧化劑(B)、脂肪酸酯(C)及紫外線吸收劑(D)者。再者,本發明之聚碳酸酯樹脂組成物視需要可含有其他成分。 The polycarbonate resin composition of Embodiment 1 is a polycarbonate resin (A), a phosphorus-based antioxidant (B), a fatty acid ester (C), and an ultraviolet absorber (D). The polycarbonate resin composition of the present invention may contain other components as necessary.
聚碳酸酯樹脂(A)係藉由使各種二羥基二芳基化合物與碳醯氯進行反應之碳醯氯法、或使二羥基二芳基化合物與碳酸二苯酯等碳酸酯進行反應之酯交換法而獲得之聚合體。作為代表例,可列舉由2,2-雙(4-羥基苯基)丙烷(雙酚A)製造之聚碳酸酯樹脂。 Polycarbonate resin (A) is an ester obtained by reacting various dihydroxy diaryl compounds with carbochlorine or by reacting dihydroxy diaryl compounds with carbonates such as diphenyl carbonate. Aggregate obtained by exchange method. As a representative example, a polycarbonate resin produced from 2,2-bis (4-hydroxyphenyl) propane (bisphenol A) is mentioned.
作為上述二羥基二芳基化合物,除雙酚A以外,可舉例如:雙(4-羥基苯基)甲烷、1,1-雙(4-羥基苯基)乙烷、2,2-雙(4-羥基苯基)丁烷、2,2-雙(4-羥基苯基)辛烷、雙(4-羥基苯基)苯基甲烷、2,2-雙(4-羥基苯基-3-甲基苯基)丙烷、1,1-雙(4-羥基-3-第三丁基苯基)丙烷、2,2-雙(4-羥基-3-溴苯基)丙烷、2,2-雙(4-羥基-3,5-二溴苯基)丙烷、2,2-雙(4-羥基-3,5-二氯苯基)丙烷等雙(羥基芳基)烷烴 類;1,1-雙(4-羥基苯基)環戊烷、1,1-雙(4-羥基苯基)環己烷等雙(羥基芳基)環烷烴類;4,4'-二羥基二苯醚、4,4'-二羥基-3,3'-二甲基二苯醚等二羥基二芳基醚類;4,4'-二羥基二苯硫醚等二羥基二芳基硫醚類;4,4'-二羥基二苯基亞碸、4,4'-二羥基-3,3'-二甲基二苯基亞碸等二羥基二芳基亞碸類;4,4'-二羥基二苯基碸、4,4'-二羥基-3,3'-二甲基二苯基碸等二羥基二芳基碸類,該等係單獨使用或混合2種以上而使用。除該等以外,亦可混合使用哌、二哌啶基對苯二酚、間苯二酚、4,4'-二羥基聯苯等。 Examples of the dihydroxydiaryl compound other than bisphenol A include bis (4-hydroxyphenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, and 2,2-bis ( 4-hydroxyphenyl) butane, 2,2-bis (4-hydroxyphenyl) octane, bis (4-hydroxyphenyl) phenylmethane, 2,2-bis (4-hydroxyphenyl-3- (Methylphenyl) propane, 1,1-bis (4-hydroxy-3-tert-butylphenyl) propane, 2,2-bis (4-hydroxy-3-bromophenyl) propane, 2,2- Bis (hydroxyaryl) alkanes such as bis (4-hydroxy-3,5-dibromophenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane; 1,1 -Bis (hydroxyaryl) cycloalkanes such as bis (4-hydroxyphenyl) cyclopentane, 1,1-bis (4-hydroxyphenyl) cyclohexane; 4,4'-dihydroxydiphenyl ether, Dihydroxydiaryl ethers such as 4,4'-dihydroxy-3,3'-dimethyldiphenyl ether; Dihydroxydiaryl sulfides such as 4,4'-dihydroxydiphenyl sulfide; 4 2,4'-dihydroxydiphenylsulfene, 4,4'-dihydroxy-3,3'-dimethyldiphenylsulfene and other dihydroxydiarylfluorenes; 4,4'-dihydroxy Diphenyl difluorene, 4,4'-dihydroxy-3,3'-dimethyldiphenyl fluorene, and other dihydroxy diaryl hydrazones are used alone or in combination of two or more. In addition to these, you can also use pipe , Dipiperidinyl hydroquinone, resorcinol, 4,4'-dihydroxybiphenyl and the like.
進而,亦可混合使用上述二羥基二芳基化合物與例如以下所示之三價以上之酚化合物。 Furthermore, you may mix and use the said dihydroxy diaryl compound and the trivalent or more phenol compound shown below, for example.
作為上述三價以上之酚化合物,可舉例如:間苯三酚、4,6-二甲基-2,4,6-三-(4-羥基苯基)-庚烯、2,4,6-二甲基-2,4,6-三-(4-羥基苯基)-庚烷、1,3,5-三-(4-羥基苯基)-苯、1,1,1-三-(4-羥基苯基)-乙烷及2,2-雙-[4,4-(4,4'-二羥基二苯基)-環己基]-丙烷等。 Examples of the trivalent or higher phenol compounds include resorcinol, 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) -heptene, 2,4,6 -Dimethyl-2,4,6-tri- (4-hydroxyphenyl) -heptane, 1,3,5-tri- (4-hydroxyphenyl) -benzene, 1,1,1-tri- (4-hydroxyphenyl) -ethane and 2,2-bis- [4,4- (4,4'-dihydroxydiphenyl) -cyclohexyl] -propane and the like.
聚碳酸酯樹脂(A)之黏度平均分子量較佳為10000~100000,進而較佳為12000~30000。再者,於製造此種聚碳酸酯樹脂(A)時,可視需要使用分子量調節劑、觸媒等。 The viscosity average molecular weight of the polycarbonate resin (A) is preferably 10,000 to 100,000, and more preferably 12,000 to 30,000. When producing such a polycarbonate resin (A), a molecular weight regulator, a catalyst, and the like may be used as necessary.
磷系抗氧化劑(B)係提昇所獲得之聚碳酸酯樹脂組成物之熱穩定性及色調之成分。 The phosphorus-based antioxidant (B) is a component that improves the thermal stability and color tone of the obtained polycarbonate resin composition.
於本發明中之聚碳酸酯樹脂組成物中,含有至少2種化合物作為磷系抗氧化劑(B)。至少2種化合物中之1種為通式(1)所表示之化合物:[化5]
(式中,R1表示碳數1~20之烷基,a表示0~3之整數)。 (In the formula, R 1 represents an alkyl group having 1 to 20 carbon atoms, and a represents an integer of 0 to 3).
於上述通式(1)中,R1係碳數1~20之烷基,但進而較佳為碳數1~10之烷基。 In the general formula (1), R 1 is an alkyl group having 1 to 20 carbon atoms, but is more preferably an alkyl group having 1 to 10 carbon atoms.
作為通式(1)所表示之化合物,可舉例如:亞磷酸參苯酯、亞磷酸參甲苯酯、亞磷酸參(2,4-二-第三丁基苯基)酯、亞磷酸參壬基苯酯等。於該等中,尤佳為亞磷酸參(2,4-二-第三丁基苯基)酯,例如可商業性地取得BASF公司製造之Irgafos 168(「Irgafos」為BASF Societas Europaea之註冊商標)。 Examples of the compound represented by the general formula (1) include: phenyl phosphite, tolyl phosphite, (2,4-di-tert-butylphenyl) phosphite, and ginsenophosphite Phenyl esters, etc. Among these, particularly preferred is ginseng (2,4-di-tert-butylphenyl) phosphite, such as commercially available Irgafos 168 ("Irgafos" is a registered trademark of BASF Societas Europaea manufactured by BASF Corporation). ).
作為上述通式(1)所表示之化合物以外之磷系抗氧化劑(B),可舉例如通式(2)所表示之化合物:
(式中,R2、R3、R5及R6分別獨立地表示氫原子、碳數1~8之烷基、碳數5~8之環烷基、碳數6~12之烷基環烷基、碳數7~12之芳烷基或苯基;R4表示氫原子或碳數1~8之烷基;X表示 單鍵、硫原子或式:-CHR7-(此處,R7表示氫原子、碳數1~8之烷基或碳數5~8之環烷基)所表示之基;A表示碳數1~8之伸烷基或式:*-COR8-(此處,R8表示單鍵或碳數1~8之伸烷基,*表示為氧側之鍵結鍵)所表示之基;Y及Z係其中任一者表示羥基、碳數1~8之烷氧基或碳數7~12之芳烷氧基,另一者表示氫原子或碳數1~8之烷基)。 (In the formula, R 2 , R 3 , R 5, and R 6 each independently represent a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, and an alkyl ring having 6 to 12 carbon atoms. Alkyl, aralkyl or phenyl having 7 to 12 carbons; R 4 represents a hydrogen atom or an alkyl having 1 to 8 carbons; X represents a single bond, a sulfur atom, or a formula: -CHR 7- (here, R 7 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms or a cycloalkyl group having 5 to 8 carbon atoms); A represents an alkylene group having 1 to 8 carbon atoms or the formula: * -COR 8- (this Where R 8 represents a single bond or an alkylene group having 1 to 8 carbon atoms, and * represents a group represented by an oxygen-side bond); Y and Z are each a hydroxyl group and a carbon atom having 1 to 8 carbon atoms. An alkoxy group or an aralkyloxy group having 7 to 12 carbon atoms, and the other represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms).
於通式(2)中,R2、R3、R5及R6分別獨立地表示氫原子、碳數1~8之烷基、碳數5~8之環烷基、碳數6~12之烷基環烷基、碳數7~12之芳烷基或苯基。 In the general formula (2), R 2 , R 3 , R 5 and R 6 each independently represent a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms, and 6 to 12 carbon atoms. Alkylcycloalkyl, aralkyl or phenyl with 7 to 12 carbon atoms.
此處,作為碳數1~8之烷基,可舉例如:甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、第三戊基、異辛基、第三辛基、2-乙基己基等。作為碳數5~8之環烷基,可舉例如:環戊基、環己基、環庚基、環辛基等。作為碳數6~12之烷基環烷基,可舉例如:1-甲基環戊基、1-甲基環己基、1-甲基-4-異丙基環己基等。作為碳數7~12之芳烷基,可舉例如:苄基、α-甲基苄基、α,α-二甲基苄基等。 Here, examples of the alkyl group having 1 to 8 carbon atoms include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, second butyl, third butyl, and Tripentyl, isooctyl, third octyl, 2-ethylhexyl, and the like. Examples of the cycloalkyl group having 5 to 8 carbon atoms include cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl. Examples of the alkylcycloalkyl group having 6 to 12 carbon atoms include 1-methylcyclopentyl, 1-methylcyclohexyl, and 1-methyl-4-isopropylcyclohexyl. Examples of the aralkyl group having 7 to 12 carbon atoms include benzyl, α-methylbenzyl, α, α-dimethylbenzyl, and the like.
上述R2、R3及R5較佳為分別獨立地為碳數1~8之烷基、碳數5~8之環烷基或碳數6~12之烷基環烷基。尤佳為R2及R5分別獨立地為第三丁基、第三戊基、第三辛基等第三烷基、環己基或1-甲基環己基。尤其是R3較佳為甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、第三戊基等碳數1~5之烷基,進而較佳為甲基、第三丁基或第三戊基。 The aforementioned R 2 , R 3 and R 5 are each preferably an alkyl group having 1 to 8 carbon atoms, a cycloalkyl group having 5 to 8 carbon atoms or an alkyl cycloalkyl group having 6 to 12 carbon atoms. It is particularly preferred that R 2 and R 5 are each independently a third alkyl group such as a third butyl group, a third pentyl group, a third octyl group, a cyclohexyl group, or a 1-methylcyclohexyl group. In particular, R 3 is preferably a carbon number of 1 to 5 such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, second butyl, third butyl, and third pentyl. The alkyl group is more preferably a methyl group, a third butyl group, or a third pentyl group.
上述R6較佳為氫原子、碳數1~8之烷基或碳數5~8之環烷基,進而較佳為氫原子、甲基、乙基、正丙基、異丙基、正 丁基、異丁基、第二丁基、第三丁基、第三戊基等碳數1~5之烷基。 The aforementioned R 6 is preferably a hydrogen atom, an alkyl group having 1 to 8 carbon atoms or a cycloalkyl group having 5 to 8 carbon atoms, and further preferably a hydrogen atom, methyl, ethyl, n-propyl, isopropyl, or n- Alkyl groups having 1 to 5 carbon atoms such as butyl, isobutyl, second butyl, third butyl, and third pentyl.
於通式(2)中,R4表示氫原子或碳數1~8之烷基。作為碳數1~8之烷基,可舉例如上述R2、R3、R5及R6之說明中所例示之烷基。尤其是R4較佳為氫原子或碳數1~5之烷基,進而較佳為氫原子或甲基。 In the general formula (2), R 4 represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms. Examples of the alkyl group having 1 to 8 carbon atoms include the alkyl groups exemplified in the description of R 2 , R 3 , R 5, and R 6 described above. In particular, R 4 is preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, and more preferably a hydrogen atom or a methyl group.
於通式(2)中,X表示單鍵、硫原子或式:-CHR7-所表示之基。此處,式:-CHR7-中之R7表示氫原子、碳數1~8之烷基或碳數5~8之環烷基。作為碳數1~8之烷基及碳數5~8之環烷基,例如分別可列舉上述R2、R3、R5及R6之說明中所例示之烷基及環烷基。尤其是X較佳為單鍵、亞甲基、或羥甲基、乙基、正丙基、異丙基、正丁基、異丁基、第三丁基等取代之亞甲基,進而較佳為單鍵。 In the general formula (2), X represents a single bond, a sulfur atom, or a group represented by the formula: -CHR 7- . Here, R 7 in the formula: —CHR 7 — represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, or a cycloalkyl group having 5 to 8 carbon atoms. Examples of the alkyl group having 1 to 8 carbon atoms and the cycloalkyl group having 5 to 8 carbon atoms include the alkyl groups and cycloalkyl groups exemplified in the description of R 2 , R 3 , R 5, and R 6 . In particular, X is preferably a methylene group substituted with a single bond, methylene, or methylol, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, or tert-butyl group. Preferably a single key.
於通式(2)中,A表示碳數1~8之伸烷基或式:*-COR8-所表示之基。作為碳數1~8之伸烷基,可舉例如:亞甲基、伸乙基、伸丙基、伸丁基、五亞甲基、六亞甲基、八亞甲基、2,2-二甲基-1,3-伸丙基等,較佳為伸丙基。又,式:*-COR8-中之R8表示單鍵或碳數1~8之伸烷基。作為表示R8之碳數1~8之伸烷基,可舉例如上述A之說明中所例示之伸烷基。R8較佳為單鍵或伸乙基。又,式:*-COR8-中之*為氧側之鍵結鍵,表示羰基與亞磷酸酯基之氧原子鍵結之情況。 In the general formula (2), A represents an alkylene group having 1 to 8 carbon atoms or a formula: * -COR 8- . Examples of the alkylene group having 1 to 8 carbon atoms include methylene, ethylidene, propylidene, butylidene, pentamethylene, hexamethylene, octamethylene, and 2,2- Dimethyl-1,3-propene and the like are preferred. In addition, R 8 in the formula: * -COR 8 -represents a single bond or an alkylene group having 1 to 8 carbon atoms. Examples of the alkylene group having 1 to 8 carbon atoms representing R 8 include the alkylene groups exemplified in the description of A above. R 8 is preferably a single bond or ethylene. In addition, in the formula: * -COR 8- , * is an oxygen-side bond, and represents a case where a carbonyl group is bonded to an oxygen atom of a phosphite group.
於通式(2)中,Y及Z係其中任一者表示羥基、碳數1~8之烷氧基或碳數7~12之芳烷氧基,另一者表示氫原子或碳數1~8之烷基。作為碳數1~8之烷氧基,可舉例如:甲氧基、乙氧 基、丙氧基、第三丁氧基、戊氧基等。作為碳數7~12之芳烷氧基,可舉例如:苄氧基、α-甲基苄氧基、α,α-二甲基苄氧基等。作為碳數1~8之烷基,可舉例如上述R2、R3、R5及R6之說明中所例示之烷基。 In the general formula (2), one of Y and Z represents a hydroxyl group, an alkoxy group having 1 to 8 carbon atoms or an aralkoxy group having 7 to 12 carbon atoms, and the other represents a hydrogen atom or carbon number 1 ~ 8 alkyl. Examples of the alkoxy group having 1 to 8 carbon atoms include a methoxy group, an ethoxy group, a propoxy group, a third butoxy group, and a pentoxy group. Examples of the aralkoxy group having 7 to 12 carbon atoms include benzyloxy, α-methylbenzyloxy, α, α-dimethylbenzyloxy, and the like. Examples of the alkyl group having 1 to 8 carbon atoms include the alkyl groups exemplified in the description of R 2 , R 3 , R 5, and R 6 described above.
作為通式(2)所表示之化合物,可舉例如:2,4,8,10-四-第三丁基-6-[3-(3-甲基-4-羥基-5-第三丁基苯基)丙氧基]二苯并[d,f][1,3,2]二氧雜磷雜環庚烯、6-[3-(3,5-二-第三丁基-4-羥基苯基)丙氧基]-2,4,8,10-四-第三丁基二苯并[d,f][1,3,2]二氧雜磷雜環庚烯、6-[3-(3,5-二-第三丁基-4-羥基苯基)丙氧基]-4,8-二-第三丁基-2,10-二甲基-12H-二苯并[d,g][1,3,2]二氧雜磷雜八環、6-[3-(3,5-二-第三丁基-4-羥基苯基)丙醯氧基]-4,8-二-第三丁基-2,10-二甲基-12H-二苯并[d,g][1,3,2]二氧雜磷雜八環等。於該等中,尤其於要求光學特性之領域中,於使用所獲得之聚碳酸酯樹脂組成物之情形時,較佳為2,4,8,10-四-第三丁基-6-[3-(3-甲基-4-羥基-5-第三丁基苯基)丙氧基]二苯并[d,f][1,3,2]二氧雜磷雜環庚烯,例如,可商業性地取得住友化學股份有限公司製造之Sumilizer GPC「Sumilizer」為註冊商標)。 Examples of the compound represented by the general formula (2) include: 2,4,8,10-tetra-third-butyl-6- [3- (3-methyl-4-hydroxy-5-third-butyl) Phenyl) propoxy] dibenzo [d, f] [1,3,2] dioxaphosphacycloheptene, 6- [3- (3,5-di-third-butyl-4 -Hydroxyphenyl) propoxy] -2,4,8,10-tetra-tert-butyldibenzo [d, f] [1,3,2] dioxaphosphoheptene, 6- [3- (3,5-Di-third-butyl-4-hydroxyphenyl) propoxy] -4,8-di-third-butyl-2,10-dimethyl-12H-dibenzo [d, g] [1,3,2] Dioxaphosphatacyclo, 6- [3- (3,5-di-third-butyl-4-hydroxyphenyl) propanyloxy] -4 , 8-di-tert-butyl-2,10-dimethyl-12H-dibenzo [d, g] [1,3,2] dioxaphosphataoctacyclic and the like. Among these, especially in a field requiring optical characteristics, when the obtained polycarbonate resin composition is used, it is preferably 2,4,8,10-tetra-third-butyl-6- [ 3- (3-methyl-4-hydroxy-5-tert-butylphenyl) propoxy] dibenzo [d, f] [1,3,2] dioxaphosphacycloheptene, for example , Commercially available Sumilizer GPC "Sumilizer" (registered trademark) manufactured by Sumitomo Chemical Co., Ltd.).
進而,作為通式(1)所表示之化合物以外之磷系抗氧化劑(B),可舉例如通式(3)所表示之化合物:
(式中,R9及R10分別獨立地表示碳數1~20之烷基或可經烷基 取代之芳基,b及c分別獨立地表示0~3之整數)。 (In the formula, R 9 and R 10 each independently represent an alkyl group having 1 to 20 carbon atoms or an aryl group which may be substituted by an alkyl group, and b and c each independently represent an integer of 0 to 3).
於上述通式(3)中,R9及R10為碳數1~20之烷基或可經烷基取代之芳基,但進而較佳為碳數1~10之烷基或可經烷基取代之芳基。 In the general formula (3), R 9 and R 10 are an alkyl group having 1 to 20 carbon atoms or an aryl group which may be substituted by an alkyl group, but an alkyl group having 1 to 10 carbon atoms or an alkane group may be further preferred. Substituted aryl.
作為通式(3)所表示之化合物,可舉例如:3,9-雙(2,6-二-第三丁基-4-甲基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺[5,5]十一烷、3,9-雙(十八烷氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺[5,5]十一烷等,例如可商業性地取得ADEKA股份有限公司製造之Adekastab PEP-36A、Adekastab PEP-8(「Adekastab」為註冊商標)。於該等中,較佳為3,9-雙(2,6-二-第三丁基-4-甲基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺[5,5]十一烷。 Examples of the compound represented by the general formula (3) include 3,9-bis (2,6-di-third-butyl-4-methylphenoxy) -2,4,8,10-tetra Oxa-3,9-diphosphaspiro [5,5] undecane, 3,9-bis (octadecyloxy) -2,4,8,10-tetraoxa-3,9-di Phosphospiro [5,5] undecane and the like are commercially available as Adekastab PEP-36A, Adekastab PEP-8 ("Adekastab" is a registered trademark) manufactured by ADEKA Corporation. Among these, 3,9-bis (2,6-di-third-butyl-4-methylphenoxy) -2,4,8,10-tetraoxa-3,9- Diphosphospiro [5,5] undecane.
進而,作為通式(1)所表示之化合物以外之磷系抗氧化劑(B),可舉例如通式(4)所表示之化合物:
(式中,R11、R12、R13及R14分別獨立地表示碳數1~20之烷基或可經烷基取代之芳基)。 (In the formula, R 11 , R 12 , R 13 and R 14 each independently represent an alkyl group having 1 to 20 carbon atoms or an aryl group which may be substituted by an alkyl group).
作為通式(4)所表示之化合物,可舉例如[1,1'-聯苯]-4,4'-二基雙[雙(2,4-二-第三丁基苯氧基)膦]等,例如可商業性地取得Clariant Japan股份有限公司製造之Sandostab P-EPQ(商品名)。 Examples of the compound represented by the general formula (4) include [1,1'-biphenyl] -4,4'-diylbis [bis (2,4-di-tert-butylphenoxy) phosphine ], Etc. For example, Sandostab P-EPQ (trade name) manufactured by Clariant Japan Co., Ltd. is commercially available.
磷系抗氧化劑(B)之量係相對於聚碳酸酯樹脂(A)100重量份為0.04~0.1重量份,較佳為0.05~0.09重量份。於磷系抗 氧化劑(B)之量未滿0.04重量份之情形時,熱穩定性及色調之提昇效果不充分。反之於磷系抗氧化劑(B)之量超過0.1重量份之情形時,熱穩定性及色調之提昇效果亦變得不充分。 The amount of the phosphorus-based antioxidant (B) is 0.04 to 0.1 parts by weight, and preferably 0.05 to 0.09 parts by weight based on 100 parts by weight of the polycarbonate resin (A). Phosphorus resistance When the amount of the oxidizing agent (B) is less than 0.04 parts by weight, the effects of improving the thermal stability and color tone are insufficient. Conversely, when the amount of the phosphorus-based antioxidant (B) exceeds 0.1 parts by weight, the effect of improving the thermal stability and color tone becomes insufficient.
作為通式(1)所表示之化合物以外之磷系抗氧化劑(B),例如自上述通式(2)~(4)所表示之化合物等中適當選擇至少1種使用即可。 As the phosphorus-based antioxidant (B) other than the compound represented by the general formula (1), at least one kind may be appropriately selected from the compounds represented by the general formulae (2) to (4) and used.
於本發明中之聚碳酸酯樹脂組成物中,含有上述通式(1)所表示之化合物與其以外之化合物共計至少2種作為磷系抗氧化劑(B),通式(1)所表示之化合物之量為磷系抗氧化劑(B)總量之40~80重量%,較佳為42~70重量%。於通式(1)所表示之化合物之量未滿磷系抗氧化劑(B)總量之40重量%的情形時,尤其是熱穩定性之提昇效果並不充分,而由於高溫下之成形加工,黃變未得到抑制從而色調降低。反之於通式(1)所表示之化合物之量超過磷系抗氧化劑(B)總量之80重量%之情形時,亦尤其是熱穩定性之提昇效果並不充分,而由於高溫下之成形加工,黃變未得到抑制從而色調降低。 The polycarbonate resin composition of the present invention contains a compound represented by the general formula (1) and compounds other than the compound represented by the general formula (1) as a phosphorus-based antioxidant (B) and a compound represented by the general formula (1). The amount is 40 to 80% by weight, preferably 42 to 70% by weight, based on the total amount of the phosphorus-based antioxidant (B). In the case where the amount of the compound represented by the general formula (1) is less than 40% by weight of the total amount of the phosphorus-based antioxidant (B), especially the improvement effect of thermal stability is not sufficient. , Yellowing is not suppressed and the hue is reduced. Conversely, when the amount of the compound represented by the general formula (1) exceeds 80% by weight of the total amount of the phosphorus-based antioxidant (B), especially the improvement effect of thermal stability is not sufficient, and due to molding at high temperature, In processing, yellowing was not suppressed and the hue was reduced.
脂肪酸酯(C)係與上述磷系抗氧化劑(B)一併發揮作用,抑制所獲得之聚碳酸酯樹脂組成物之黃變,而提昇色調之成分。進而,脂肪酸酯(C)係向聚碳酸酯樹脂組成物賦予藉由擠出成形製造成形品時之擠出成形性之成分。 The fatty acid ester (C) is a component that functions together with the above-mentioned phosphorus-based antioxidant (B) to suppress yellowing of the obtained polycarbonate resin composition and improve color tone. Furthermore, the fatty acid ester (C) is a component that imparts extrusion moldability to a polycarbonate resin composition when a molded article is produced by extrusion molding.
作為脂肪酸酯(C),可使用通常之脂肪族羧酸與醇之縮合化合物。 As the fatty acid ester (C), a general condensation compound of an aliphatic carboxylic acid and an alcohol can be used.
作為上述脂肪族羧酸,可列舉:飽和或不飽和之單羧酸、二羧酸、三羧酸等。再者,該脂肪族羧酸亦包含脂環式羧酸。 於該等中,較佳為碳數6~36之單羧酸及二羧酸,進而較佳為碳數6~36之飽和單羧酸。 Examples of the aliphatic carboxylic acid include a saturated or unsaturated monocarboxylic acid, a dicarboxylic acid, and a tricarboxylic acid. The aliphatic carboxylic acid also includes an alicyclic carboxylic acid. Among these, monocarboxylic acids and dicarboxylic acids having 6 to 36 carbon atoms are preferred, and saturated monocarboxylic acids having 6 to 36 carbon atoms are more preferred.
作為上述脂肪族羧酸之具體例,可舉例如:棕櫚酸、硬脂酸、戊酸、己酸、癸酸、月桂酸、花生酸、山萮酸、二十四酸、蠟酸、蜜蠟酸、三十四酸、褐煤酸、戊二酸、己二酸、壬二酸等。 Specific examples of the aliphatic carboxylic acid include palmitic acid, stearic acid, valeric acid, caproic acid, capric acid, lauric acid, arachidic acid, behenic acid, behenic acid, wax acid, and beeswax. Acids, triconic acid, montanic acid, glutaric acid, adipic acid, azelaic acid, etc.
作為上述醇,可列舉飽和或不飽和之一元醇及多元醇,該等醇亦可具有氟原子、氯原子、溴原子、芳基等取代基。於該等中,較佳為碳數30以下之飽和醇,進而較佳為碳數30以下之脂肪族飽和一元醇及脂肪族飽和多元醇。再者,脂肪族醇亦包含脂環式醇。 Examples of the alcohol include saturated or unsaturated monohydric alcohols and polyhydric alcohols, and these alcohols may have substituents such as a fluorine atom, a chlorine atom, a bromine atom, and an aryl group. Among these, a saturated alcohol having a carbon number of 30 or less is preferred, and an aliphatic saturated monohydric alcohol and an aliphatic saturated polyol having a carbon number of 30 or less are more preferred. Furthermore, the aliphatic alcohol also includes an alicyclic alcohol.
作為上述醇之具體例,可舉例如:辛醇、癸醇、十二烷醇、十四烷醇、硬脂醇、山萮醇、乙二醇、二乙二醇、甘油、季戊四醇、2,2-二羥基全氟丙醇、新戊二醇、二-三羥甲基丙烷、二季戊四醇等。 Specific examples of the alcohol include octanol, decanol, dodecanol, tetradecanol, stearyl alcohol, behenyl alcohol, ethylene glycol, diethylene glycol, glycerol, pentaerythritol, 2, 2-dihydroxyperfluoropropanol, neopentyl glycol, di-trimethylolpropane, dipentaerythritol and the like.
作為脂肪酸酯(C)之具體例,可舉例如:山萮酸山萮酯、山萮酸辛基十二烷基酯、硬脂酸硬脂酯、甘油單棕櫚酸酯、甘油單硬脂酸酯、甘油單油酸酯、甘油二硬脂酸酯、甘油三硬脂酸酯、季戊四醇單棕櫚酸酯、季戊四醇單硬脂酸酯、季戊四醇二硬脂酸酯、季戊四醇三硬脂酸酯、季戊四醇四硬脂酸酯等,該等可單獨使用或組合2種以上而使用。於該等中,較佳為甘油單硬脂酸酯、季戊四醇二硬脂酸酯等硬脂酸酯,例如可商業性地取得理研維他命股份有限公司製造之Rikemal S-100A(商品名)或日油股份有限公司製造之Unistar H476DP(「Unistar」為註冊商標)。 Specific examples of the fatty acid ester (C) include behenyl behenate, octyldodecyl behenate, stearyl stearate, glyceryl monopalmitate, and glyceryl monostearate. Ester, glyceryl monooleate, glyceryl distearate, glyceryl tristearate, pentaerythritol monopalmitate, pentaerythritol monostearate, pentaerythritol distearate, pentaerythritol tristearate, pentaerythritol Tetrastearate and the like can be used alone or in combination of two or more kinds. Among these, stearates such as glycerol monostearate and pentaerythritol distearate are preferred. For example, Rikemal S-100A (trade name) manufactured by Riken Vitamin Co., Ltd. or Japan is commercially available. Unistar H476DP ("Unistar" is a registered trademark) manufactured by Oil Corporation.
上述脂肪酸酯(C)之量係相對於聚碳酸酯樹脂(A)100 重量份為0.03~0.5重量份,較佳為0.05~0.2重量份。於脂肪酸酯(C)之量未滿0.03重量份之情形時,抑制黃變而提昇色調之效果、或賦予擠出成形性之效果並不充分。反之於脂肪酸酯(C)之量超過0.5重量份之情形時,提昇色調之效果、或賦予擠出成形性之效果亦變得不充分。 The amount of the fatty acid ester (C) is based on 100 of the polycarbonate resin (A). The weight part is 0.03 to 0.5 weight part, and preferably 0.05 to 0.2 weight part. When the amount of the fatty acid ester (C) is less than 0.03 parts by weight, the effect of suppressing yellowing and improving hue, or the effect of imparting extrusion moldability are insufficient. Conversely, when the amount of the fatty acid ester (C) exceeds 0.5 parts by weight, the effect of improving the color tone or the effect of imparting extrusion moldability becomes insufficient.
紫外線吸收劑(D)係進一步提昇所獲得之聚碳酸酯樹脂組成物之耐候性之成分,可根據使聚碳酸酯樹脂組成物成形而獲得之成形品之用途而適當使用。如下所述,例如,於將成形品作為光學透鏡之情形時,藉由使用調配有該紫外線吸收劑(D)之聚碳酸酯樹脂組成物,即便於藉由太陽光或發光二極體(LED,Light Emitting Diode)照明等進行照射後,亦可維持為成形品之透光率較高之狀態。 The ultraviolet absorber (D) is a component that further improves the weather resistance of the obtained polycarbonate resin composition, and can be appropriately used according to the use of a molded article obtained by molding the polycarbonate resin composition. As described below, for example, when a molded article is used as an optical lens, by using a polycarbonate resin composition prepared by blending the ultraviolet absorber (D), it is possible to use even a sunlight or a light emitting diode (LED). (Light Emitting Diode) illumination can also be maintained in a state where the light transmittance of the molded product is high.
作為紫外線吸收劑(D),例如可將苯并三唑系化合物、三系化合物、草醯苯胺系化合物等通常調配於聚碳酸酯樹脂中之紫外線吸收劑單獨使用或組合2種以上而使用。 Examples of the ultraviolet absorber (D) include benzotriazole-based compounds, The ultraviolet absorber which is usually compounded into a polycarbonate resin, such as a system compound, a stilbene aniline compound, etc., is used individually or in combination of 2 or more types.
作為苯并三唑系化合物,可舉例如通式(5)所表示之化合物等:
(式中,R15及R16分別獨立地表示碳數1~20之烷基或可經烷基取代之芳基,d及e分別獨立地表示0~3之整數)。 (In the formula, R 15 and R 16 each independently represent an alkyl group having 1 to 20 carbon atoms or an aryl group which may be substituted by an alkyl group, and d and e each independently represent an integer of 0 to 3).
作為通式(5)所表示之化合物,可舉例如2-(2-羥基-5-第三辛基苯基)苯并三唑等,例如可商業性地取得BASF公司製造之TINUVIN 329(TINUVIN為註冊商標)、Shipro Kasei股份有限公司製造之Seesorb 709、Chemipro Kasei股份有限公司製造之Kemisorb 79等。 Examples of the compound represented by the general formula (5) include 2- (2-hydroxy-5-third octylphenyl) benzotriazole. For example, TINUVIN 329 (TINUVIN manufactured by BASF Corporation) is commercially available. (Registered trademark), Seesorb 709 manufactured by Shipro Kasei Co., Ltd., Kemisorb 79 manufactured by Chemipro Kasei Co., Ltd., and the like.
作為三系化合物,可舉例如2,4-二苯基-6-(2-羥基苯基-4-己氧基苯基)1,3,5-三等,例如可商業性地取得BASF公司製造之TINUVIN 1577等。 As three Compounds, for example, 2,4-diphenyl-6- (2-hydroxyphenyl-4-hexyloxyphenyl) 1,3,5-tris For example, TINUVIN 1577 manufactured by BASF is commercially available.
作為草醯苯胺系化合物,可舉例如式(6):
紫外線吸收劑(D)之量係相對於聚碳酸酯樹脂(A)100重量份為0~1重量份,較佳為0.05~0.5重量份。於紫外線吸收劑(D)之量超過1重量份之情形時,有所獲得之聚碳酸酯樹脂組成物之初始色調降低之虞。再者,於紫外線吸收劑(D)之量為0.1重量份以上之情形時,尤其充分發揮進一步提昇聚碳酸酯樹脂組成物之耐候性之效果。 The amount of the ultraviolet absorber (D) is 0 to 1 part by weight, and preferably 0.05 to 0.5 part by weight based on 100 parts by weight of the polycarbonate resin (A). When the amount of the ultraviolet absorbent (D) exceeds 1 part by weight, the initial color tone of the obtained polycarbonate resin composition may be reduced. When the amount of the ultraviolet absorber (D) is 0.1 parts by weight or more, the effect of further improving the weather resistance of the polycarbonate resin composition is particularly exerted sufficiently.
進而,於實施形態1之聚碳酸酯樹脂組成物中,可於 無損本發明中之效果之範圍內,例如適當調配抗氧化劑、著色劑、脫模劑、軟化劑、防靜電劑、衝擊性改良劑等各種添加劑、聚碳酸酯樹脂(A)以外之聚合體等。 Furthermore, in the polycarbonate resin composition of the first embodiment, As long as the effects in the present invention are not impaired, for example, various additives such as antioxidants, colorants, release agents, softeners, antistatic agents, impact modifiers, and polymers other than polycarbonate resin (A) are appropriately blended. .
聚碳酸酯樹脂組成物之製造方法並無特別限定,可列舉:針對聚碳酸酯樹脂(A)、磷系抗氧化劑(B)、脂肪酸酯(C)及紫外線吸收劑(D)、以及視需要之上述各種添加劑或聚碳酸酯樹脂(A)以外之聚合體等,適當調整各成分之種類及量,利用例如滾筒、帶式混合機等公知之混合機將該等進行混合之方法;或藉由擠出機進行熔融混練之方法。藉由該等方法,可容易地獲得聚碳酸酯樹脂組成物之顆粒。 The method for producing the polycarbonate resin composition is not particularly limited, and examples thereof include polycarbonate resin (A), phosphorus-based antioxidant (B), fatty acid ester (C), ultraviolet absorber (D), and The above-mentioned various additives or polymers other than the polycarbonate resin (A), etc., a method of appropriately adjusting the type and amount of each component, and mixing them with a known mixer such as a drum or a belt mixer; or A method of melt-kneading by an extruder. By these methods, particles of a polycarbonate resin composition can be easily obtained.
如上述般所獲得之聚碳酸酯樹脂組成物之顆粒之形狀及大小並無特別限定,只要為一般之樹脂顆粒所具有之形狀及大小即可。例如,作為顆粒之形狀,可列舉:橢圓柱狀、圓柱狀等。作為顆粒之大小,較佳為長度為2~8mm左右,於為橢圓柱狀之情形時,較佳為剖面橢圓之長徑為2~8mm左右,短徑為1~4mm左右,於為圓柱狀之情形時,較佳為剖面圓之直徑為1~6mm左右。再者,可所獲得之每一個顆粒為此種大小,亦可形成顆粒集合體之所有顆粒為此種大小,亦可顆粒集合體之平均值為此種大小,並無特別限定。 The shape and size of the particles of the polycarbonate resin composition obtained as described above are not particularly limited, as long as it is the shape and size of ordinary resin particles. Examples of the shape of the particles include an elliptical columnar shape and a cylindrical shape. As the size of the particles, the length is preferably about 2 to 8 mm. In the case of an elliptical column, the long diameter of the cross-section ellipse is about 2 to 8 mm, the short diameter is about 1 to 4 mm, and the shape is cylindrical. In this case, the diameter of the section circle is preferably about 1 to 6 mm. Furthermore, each particle that can be obtained is of such a size, and all particles that can form a particle aggregate are of such a size, and the average value of the particle aggregates is of such a size, and is not particularly limited.
如上所述,對作為本申請案中所揭示之技術之例示之實施形態1進行了說明。然而,本發明中之技術並不限定於此,亦可應用於適當進行過變更、置換、附加、省略等之實施形態。 As described above, the first embodiment is described as an example of the technology disclosed in this application. However, the technology in the present invention is not limited to this, and can also be applied to embodiments in which changes, substitutions, additions, omissions, and the like are appropriately performed.
實施形態2之成形品係使如上述般所獲得之實施形態1之聚碳酸酯樹脂組成物成形而獲得者。 The molded product of the second embodiment is obtained by molding the polycarbonate resin composition of the first embodiment obtained as described above.
上述成形品之製造方法並無特別限定,可舉例如藉由公知之射出成形法、壓縮成形法等使聚碳酸酯樹脂組成物成形之方法。 The manufacturing method of the said molded article is not specifically limited, For example, the method of shape | molding a polycarbonate resin composition by a well-known injection molding method, a compression molding method, etc. are mentioned.
作為本發明中之成形品,較佳地例示光學透鏡、車燈用導光件、導光薄膜、面發光體材料、銘牌等。 As a molded article in the present invention, an optical lens, a light guide for a vehicle lamp, a light guide film, a surface light emitting material, a name plate, and the like are preferably exemplified.
尤其於將成形品作為光學透鏡之情形時,使用調配有上述紫外線吸收劑(D)、且耐候性更優異之聚碳酸酯樹脂組成物,藉此即便於藉由太陽光或LED照明等進行照射後,亦可維持為成形品之透光率較高之狀態。 In particular, when a molded article is used as an optical lens, a polycarbonate resin composition prepared by blending the above-mentioned ultraviolet absorber (D) and having better weather resistance is used, so that even if it is irradiated by sunlight or LED lighting, etc. After that, it can be maintained in a state where the light transmittance of the molded product is high.
尤其於成形品為車燈用導光件之情形時,該車燈用導光件係熱穩定性優異,即便於在高溫下進行成形加工之情形時亦具有較高之透光率,充分抑制黃變而色調優異者,用作利用其附近所具備之LED等光源進行點燈,而發揮較高之觀視性之照明工具。因此,該車燈用導光件即便為厚度0.4mm左右之薄型,色調發生變化而外觀降低之情況、或經由高溫成形而樹脂本身劣化之情況亦較少,工業上之利用價值極高。 Especially when the molded product is a light guide for a vehicle lamp, the light guide for a vehicle lamp has excellent thermal stability, and has a high light transmittance even when the molding process is performed at a high temperature, which is sufficiently suppressed. Those who turn yellow and have excellent hue are used as lighting tools that use a light source such as an LED in the vicinity to light up and give high visibility. Therefore, even if the light guide for a vehicle lamp is a thin type having a thickness of about 0.4 mm, there are few cases where the color tone is changed and the appearance is reduced, or the resin itself is deteriorated by high temperature molding, and the industrial use value is extremely high.
再者,本發明中之車燈用導光件(日間導光件)係指頭燈等車輛前照燈、霧燈等輔助前照燈、日間行車燈等各種車輛用燈具附近所具備之日間點燈用導光件。 In addition, the light guide for daylight (daytime light guide) in the present invention refers to the daytime available near various vehicle lamps such as headlights, auxiliary headlights such as fog lights, and daytime running lights. Light guide for lighting.
尤其於成形品為導光薄膜之情形時,該導光薄膜係熱穩定性優異,即便於在高溫下進行成形加工之情形時亦具有較高之透光率,充分地抑制黃變而色調優異。因此,即便該導光薄膜為600 μm左右以下之厚度,色調發生變化而外觀降低之情況、或經由高溫成形而樹脂本身劣化之情況亦較少,亮度、透光率及色調穩定性之平衡性較為良好,並且擠出成形性亦優異,故而工業上之利用價值極高。 Especially when the molded product is a light-guiding film, the light-guiding film is excellent in thermal stability, and has high light transmittance even in the case of molding processing at a high temperature, which sufficiently suppresses yellowing and is excellent in color tone. . Therefore, even if the light guide film is 600 For thicknesses of less than about μm, there are fewer cases where the color tone changes and the appearance decreases, or the resin itself deteriorates through high-temperature molding. The balance of brightness, light transmittance, and color tone stability is good, and the extrusion moldability is also good. Excellent, so the industrial use value is extremely high.
再者,本發明中之導光薄膜係指例如智慧型手機等可攜式電腦之液晶顯示裝置等之各種顯示部所使用的較佳為厚度600μm以下、進而較佳為厚度400μm以下的薄膜。 In addition, the light guide film in the present invention refers to a film used in various display parts such as a liquid crystal display device of a portable computer such as a smart phone, preferably having a thickness of 600 μm or less, and more preferably 400 μm or less.
本發明中之導光薄膜係藉由將上述聚碳酸酯樹脂組成物之顆粒進行擠出成形等而獲得。導光薄膜之製造方法並無特別限定,例如可採用公知之T字模擠出成形法、壓延成形法等習知之成形法。又,亦可藉由公知之射出成形法、壓縮成形法等而獲得聚碳酸酯樹脂組成物之片狀成形品,並視需要藉由切削加工等自該片狀成形品加工為所需之厚度之薄膜。 The light-guiding film in the present invention is obtained by extruding the particles of the polycarbonate resin composition or the like. The manufacturing method of a light guide film is not specifically limited, For example, a well-known shaping | molding method, such as a well-known T-die extrusion molding method and a calender molding method, can be used. In addition, a sheet-shaped molded article of a polycarbonate resin composition can be obtained by a known injection molding method, compression molding method, and the like, and if necessary, processed from the sheet-shaped molded product to a desired thickness by cutting or the like. The film.
如上所述,對作為本申請案所揭示之技術之例示之實施形態2進行了說明。然而,本發明中之技術並不限定於此,亦可應用於適當進行變更、置換、附加、省略等之實施形態。 As described above, the second embodiment is described as an example of the technology disclosed in this application. However, the technology in the present invention is not limited to this, and can be applied to embodiments in which changes, substitutions, additions, and omissions are appropriately performed.
以下,藉由實施例具體地說明本發明,但本發明並不限制於該等實施例。再者,只要未特別事先說明,則「份」及「%」分別以重量為基準。 Hereinafter, the present invention will be specifically described by examples, but the present invention is not limited to these examples. In addition, "part" and "%" are based on weight unless otherwise specified in advance.
使用以下者作為原料。 Use the following as raw materials.
由雙酚A及碳醯氯合成之聚碳酸酯樹脂 Polycarbonate resin synthesized from bisphenol A and carbochloride
Calibre 200-30 Calibre 200-30
(商品名,Sumika Styron Polycarbonate股份有限公司製造,「Calibre」為Styron Europe GmbH之註冊商標,黏度平均分子量:18000,以下稱為「PC」) (Brand name, manufactured by Sumika Styron Polycarbonate Co., Ltd., "Calibre" is a registered trademark of Styron Europe GmbH, viscosity average molecular weight: 18000, hereinafter referred to as "PC")
Irgafos 168 Irgafos 168
(商品名,BASF公司製造,以下稱為「B1」) (Trade name, manufactured by BASF, hereinafter referred to as "B1")
Adekastab PEP-36 Adekastab PEP-36
(商品名,ADEKA股份有限公司製造,以下稱為「R2」) (Product name, manufactured by ADEKA Corporation, hereinafter referred to as "R2")
甘油單硬脂酸酯 Glycerol monostearate
Rikemal S-100A Rikemal S-100A
(商品名,理研維他命股份有限公司製造,以下稱為「GM」) (Product name, manufactured by Riken Vitamin Co., Ltd., hereinafter referred to as "GM")
2-(2-羥基-5-第三辛基苯基)苯并三唑 2- (2-hydroxy-5-third octylphenyl) benzotriazole
TINUVIN 329 TINUVIN 329
(商品名,BASF公司製造,以下稱為「UV」) (Trade name, manufactured by BASF, hereinafter referred to as "UV")
將上述各原料以表1所示之比例一次性地投入至滾筒中,乾式混合10分鐘後,使用雙軸擠出機(日本製鋼所股份有限公司製造,TEX30α),於熔融溫度240℃下進行熔融混練,獲得聚碳酸酯樹脂組成物之顆粒。 Each of the above raw materials was put into a drum at a ratio shown in Table 1 at one time, and after dry-mixing for 10 minutes, a biaxial extruder (manufactured by Japan Steel Manufacturing Co., Ltd., TEX30α) was used at a melting temperature of 240 ° C Melt-knead to obtain pellets of a polycarbonate resin composition.
再者,實施例1-1~1-3及比較例1-1~1-2中所獲得之顆粒均為大致橢圓柱狀,包含100個顆粒之集合體之尺寸(平均值(mm))分別如下所述。 In addition, the particles obtained in Examples 1-1 to 1-3 and Comparative Examples 1-1 to 1-2 are all approximately elliptic columns, and the size (average (mm)) of the aggregate containing 100 particles They are described below.
使用所獲得之顆粒,按照以下之方法進行各評價。將 其結果示於表1。 Using the obtained granules, each evaluation was performed by the following method. will The results are shown in Table 1.
將所獲得之顆粒於120℃下乾燥4小時以上後,使用射出成形機(Fanuc股份有限公司製造,ROBOSHOT S2000i100A),於成形溫度280℃、模具溫度80℃之條件下,製作JIS K 7139「塑膠-試片」所規定之A型多功能試片(全長168mm×厚度4mm)。切削該168mm長光程試片之端面,針對切削端面,使用樹脂板端面鏡面機(Megaro Technica股份有限公司製造,Pla-Beauty PB-500)進行鏡面加工。 After the obtained granules were dried at 120 ° C for 4 hours or more, using an injection molding machine (manufactured by Fanuc Co., Ltd., ROBOSHOT S2000i100A), the molding temperature was 280 ° C and the mold temperature was 80 ° C. JIS K 7139 "Plastic -Test piece "type A multifunctional test piece (length 168mm x thickness 4mm). The end surface of the 168mm long optical path test piece was cut, and the cut end surface was mirror-finished using a resin plate end surface mirror machine (manufactured by Megaro Technica Co., Ltd., Pla-Beauty PB-500).
於分光光度計(日立製作所股份有限公司製造,UH4150)設置長光程測定附屬裝置,使用50W鹵素燈作為光源,於使用光源前遮罩5.6mm×2.8mm、試樣前遮罩6.0mm×2.8mm之狀態下,於波長380~780nm之區域,針對全長方向,使用標準光源D65,以10度視野測定每1nm之試片之分光穿透率。根據測得之分光穿透率,求出各自之黃度,將其作為長度168mm之初始色調YI。再者,將YI為13以下設為良好(表中,以○表示),若超過13則設為不良(表中,以×表示)。 A spectrophotometer (manufactured by Hitachi, Ltd., UH4150) was equipped with a long-path measurement accessory device, using a 50W halogen lamp as a light source, and covering the front of the light source with 5.6mm × 2.8mm and the sample before covering 6.0mm × 2.8 In a state of mm, in a region of a wavelength of 380 to 780 nm, a standard light source D65 is used for the entire length direction, and the spectral transmittance of each 1 nm test piece is measured with a 10-degree field of view. Based on the measured spectral transmittance, the respective yellowness was determined and used as the initial hue YI with a length of 168 mm. In addition, a YI of 13 or less is regarded as good (in the table, indicated by ○), and a YI of more than 13 is regarded as defective (in the table, indicated by ×).
使熔融顆粒於上述(a)初始色調中所使用之射出成形機之汽缸內於280℃下滯留15分鐘後,以與上述(a)相同之方式製作168mm長光程試片。 After the molten particles were allowed to stand at 280 ° C. for 15 minutes in the cylinder of the injection molding machine used in the above-mentioned (a) initial color tone, a 168 mm long optical path test piece was produced in the same manner as in (a) above.
針對該試片,以與上述(a)相同之方式求出長度168 mm之YI,自所獲得之值減去(a)中所求出之值而算出ΔYI。再者,將ΔYI為11以下設為良好(表中,以○表示),若超過11則設為不良(表中,以×表示)。 For this test piece, the length 168 was obtained in the same manner as in (a) above. YI in mm is calculated by subtracting the value obtained in (a) from the obtained value to calculate ΔYI. In addition, ΔYI is 11 or less is considered good (indicated by ○ in the table), and more than 11 is considered poor (indicated by × in the table).
與上述(a)相同之方式製作168mm長光程試片。於分光光度計(日立製作所股份有限公司製造,UH4150)設置長光程測定附屬裝置,使用50W鹵素燈作為光源,於使用光源前遮罩5.6mm×2.8mm、試樣前遮罩6.0mm×2.8mm之狀態下,於波長380~780nm之區域,對全長方向測定每1nm之試片之分光穿透率。將測得之分光穿透率進行累計,將十位四捨五入,藉此求出試驗前累計穿透率。 A 168 mm long optical path test piece was produced in the same manner as in (a) above. A spectrophotometer (manufactured by Hitachi, Ltd., UH4150) was equipped with a long-path measurement accessory device, using a 50W halogen lamp as a light source, and covering the front of the light source with 5.6mm × 2.8mm and the sample before covering 6.0mm × 2.8 In the state of mm, the spectral transmittance of each 1 nm test piece is measured in the region of the wavelength of 380 to 780 nm in the entire length direction. The measured spectral transmittances are accumulated and the ten digits are rounded to obtain the cumulative transmittance before the test.
其次,將上述試片設置於恆溫恆濕槽(ADVANTEC公司製造,恆溫恆濕器AG-327)中,於溫度90℃、相對濕度90%之條件下進行水解試驗500小時。試驗結束後,以與上述相同之方式求出試片之試驗後累計穿透率,算出Δ累計穿透率(累計穿透率之差=試驗前累計穿透率-試驗後累計穿透率)。Δ累計穿透率表示試驗前後之累計穿透率之變化之程度,且表示如下情況,即Δ累計穿透率越小,則即便於供於高溫高濕條件下後,透光率之降低亦越小,長期可靠性越優異。再者,將Δ累計穿透率未滿5000設為良好(表中,以○表示),將5000以上設為不良(表中,以×表示)。 Next, the test piece was placed in a constant temperature and humidity tank (manufactured by ADVANTEC, constant temperature and humidity device AG-327), and the hydrolysis test was performed at a temperature of 90 ° C. and a relative humidity of 90% for 500 hours. After the test, calculate the cumulative transmittance of the test piece after the test in the same way as above, and calculate the Δ cumulative transmittance (the difference between the cumulative transmittance = the cumulative transmittance before the test-the cumulative transmittance after the test) . Δ Cumulative transmittance indicates the degree of change in the cumulative transmittance before and after the test, and indicates the situation that the smaller the Δ cumulative transmittance, the lower the transmittance even after being exposed to high temperature and humidity conditions. The smaller the better the long-term reliability. In addition, the Δ cumulative transmittance is less than 5000 (good in the table, indicated by ○), and 5000 or more is regarded as poor (in the table, indicated by x).
實施例1-1~1-3之聚碳酸酯樹脂組成物不僅調配2種化合物作為磷系抗氧化劑(B),亦將屬於通式(1)所表示之化合物之亞磷酸參(2,4-二-第三丁基苯基)酯之量調整為磷系抗氧化劑(B)總量之40~80重量%之範圍內。因此,自該等聚碳酸酯樹脂組成物成形而成之168mm長光程試片均不僅黃度較小,初始色調優異,而且即便為於280℃下滯留15分鐘後成形而成之168mm長光程試片,亦充分地抑制黃變,熱穩定性優異。而且,自該等聚碳酸酯樹脂組成物成形而成之168mm長光程試片即便於溫度90℃、相對濕度90%之條件下歷時500小時進行水解試驗後,透光率之降低亦非常小,長期可靠性亦優異。 The polycarbonate resin compositions of Examples 1-1 to 1-3 not only formulated two compounds as phosphorus-based antioxidants (B), but also phosphorous acid ginseng (2,4) which belongs to the compound represented by the general formula (1). The amount of the di-third butyl phenyl) ester is adjusted within a range of 40 to 80% by weight based on the total amount of the phosphorus-based antioxidant (B). Therefore, the 168mm long optical path test pieces formed from these polycarbonate resin compositions are not only less yellow, but also excellent in initial hue, but also 168mm long light formed after being left at 280 ° C for 15 minutes. Cheng test piece, also fully inhibited yellowing, excellent thermal stability. In addition, even if the 168mm long optical path test piece formed from these polycarbonate resin compositions is subjected to a hydrolysis test for 500 hours at a temperature of 90 ° C and a relative humidity of 90%, the decrease in light transmittance is very small. , Long-term reliability is also excellent.
相對於此,關於比較例1-1之聚碳酸酯樹脂組成物,磷系抗氧化劑(B)係相對於聚碳酸酯樹脂(A)100重量份之量超過0.1重量份,且亞磷酸參(2,4-二-第三丁基苯基)酯之量低於磷系抗氧化劑(B)總量之40重量%。因此,不僅自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片之黃度較大,初始色調較差,於280℃下滯留15分鐘後成形而成之168mm長光程試片亦未充分地抑制黃 變,熱穩定性較差。而且,自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片於在高溫高濕條件下歷時長時間進行水解試驗後,透光率之降低明顯,長期可靠性亦較差。 In contrast, regarding the polycarbonate resin composition of Comparative Example 1-1, the amount of the phosphorus-based antioxidant (B) based on 100 parts by weight of the polycarbonate resin (A) exceeded 0.1 part by weight, and the phosphorous acid ginseng ( The amount of 2,4-di-tert-butylphenyl) ester is less than 40% by weight of the total amount of the phosphorus-based antioxidant (B). Therefore, not only the 168mm long optical path test piece formed from the polycarbonate resin composition has a large yellowness, but the initial hue is poor, but also the 168mm long optical path test piece formed after being left at 280 ° C for 15 minutes. Insufficient suppression of yellow Change, the thermal stability is poor. In addition, after a 168 mm long optical path test piece formed from the polycarbonate resin composition was subjected to a hydrolysis test under high temperature and high humidity conditions for a long time, the transmittance was significantly reduced, and the long-term reliability was also poor.
關於比較例1-2之聚碳酸酯樹脂組成物,亞磷酸參(2,4-二-第三丁基苯基)酯之量超過磷系抗氧化劑(B)總量之80重量%。因此,不僅自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片之黃度較大,初始色調較差,於280℃下滯留15分鐘後成形而成之168mm長光程試片亦未充分地抑制黃變,熱穩定性較差。 Regarding the polycarbonate resin composition of Comparative Example 1-2, the amount of ginseng (2,4-di-tert-butylphenyl) phosphite exceeded 80% by weight of the total amount of the phosphorus-based antioxidant (B). Therefore, not only the 168mm long optical path test piece formed from the polycarbonate resin composition has a large yellowness, but the initial hue is poor, but also the 168mm long optical path test piece formed after being left at 280 ° C for 15 minutes. The yellowing was not sufficiently suppressed, and the thermal stability was poor.
將上述各原料以表2所示之比例一次性地投入至滾筒中,藉由與第1實施態樣相同之方法獲得聚碳酸酯樹脂組成物之顆粒。再者,實施例2-1~2-4及比較例2-1~2-2中所獲得之顆粒均為大致橢圓柱狀,包含100個顆粒之集合體之尺寸(平均值(mm))分別如下所述。 Each of the above raw materials was put into a drum at a ratio shown in Table 2 at one time, and pellets of a polycarbonate resin composition were obtained by the same method as in the first embodiment. In addition, the particles obtained in Examples 2-1 to 2-4 and Comparative Examples 2-1 to 2-2 were all approximately elliptic columns, and the size (average (mm)) of the aggregate containing 100 particles They are described below.
使用所獲得之顆粒,藉由與第1實施態樣相同之方法進行各評價。將其結果示於表2。 Using the obtained pellets, each evaluation was performed in the same manner as in the first embodiment. The results are shown in Table 2.
再者,於(a)初始色調之評價中,將YI為16以下設為良好(表中,以○表示),若超過16則設為不良(表中,以×表示)。 又,於(b)黃變抑制效果之評價中,將於射出成形機之汽缸內之滯留時間變更為10分鐘,將ΔYI為18以下設為良好(表中,以○表示),若超過18則設為不良(表中,以×表示)。 In the evaluation of (a) initial hue, a YI of 16 or less was regarded as good (indicated by ○ in the table), and a value of more than 16 was regarded as defective (indicated by × in the table). In the evaluation of the (b) yellowing suppression effect, the residence time in the cylinder of the injection molding machine was changed to 10 minutes, and ΔYI was 18 or less to be good (in the table, it is indicated by ○). It is set as bad (in the table, it is represented by x).
實施例2-1~2-4之聚碳酸酯樹脂組成物不僅調配有2種化合物作為磷系抗氧化劑(B),亦將作為通式(1)所表示之化合物之亞磷酸參(2,4-二-第三丁基苯基)酯之量調整於磷系抗氧化劑(B)總量之40~80重量%之範圍內。因此,不僅自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片黃度較小,初始色調優異,而且即便為於280℃下滯留10分鐘後成形而成之168mm長光程試片亦充分地抑制黃變,熱穩定性優異。而且,自該等聚碳酸酯樹脂組成物成形而成之168mm長光程試片即便於溫度90℃、相對濕度90%之條件下歷時500小時進行水解試驗後,透光率之降低亦非常小,長期可靠性亦優異。 The polycarbonate resin compositions of Examples 2-1 to 2-4 were blended with not only two compounds as phosphorus-based antioxidants (B), but also phosphorous acid ginseng (2, The amount of 4-di-tert-butylphenyl) ester is adjusted within a range of 40 to 80% by weight based on the total amount of the phosphorus-based antioxidant (B). Therefore, not only the 168mm long optical path test piece formed from the polycarbonate resin composition has a small yellowness and excellent initial hue, but also the 168mm long optical path test formed after being left at 280 ° C for 10 minutes. The sheet also sufficiently suppressed yellowing and was excellent in thermal stability. In addition, even if the 168mm long optical path test piece formed from these polycarbonate resin compositions is subjected to a hydrolysis test for 500 hours at a temperature of 90 ° C and a relative humidity of 90%, the decrease in light transmittance is very small. , Long-term reliability is also excellent.
相對於此,關於比較例2-1之聚碳酸酯樹脂組成物,紫外線吸收劑(D)係相對於聚碳酸酯樹脂(A)100重量份之量超過1 重量份。因此,自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片之黃度較大,初始色調較差。 On the other hand, regarding the polycarbonate resin composition of Comparative Example 2-1, the amount of the ultraviolet absorber (D) relative to 100 parts by weight of the polycarbonate resin (A) exceeds 1 Parts by weight. Therefore, the 168 mm long optical path test piece formed from the polycarbonate resin composition has a large yellowness and a poor initial hue.
關於比較例2-2之聚碳酸酯樹脂組成物,磷系抗氧化劑(B)係相對於聚碳酸酯樹脂(A)100重量份之量超過0.1重量份,且亞磷酸參(2,4-二-第三丁基苯基)酯之量低於磷系抗氧化劑(B)總量之40重量%。因此,不僅自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片之黃度較大,初始色調較差,於280℃下滯留10分鐘後成形而成之168mm長光程試片亦未充分地抑制黃變,熱穩定性較差。而且,自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片於在高溫高濕條件下歷時長時間進行水解試驗後,透光率之降低明顯,長期可靠性亦較差。 Regarding the polycarbonate resin composition of Comparative Example 2-2, the amount of the phosphorus-based antioxidant (B) based on 100 parts by weight of the polycarbonate resin (A) exceeded 0.1 part by weight, and the phosphorous acid ginseng (2,4- The amount of the di-third butylphenyl) ester is less than 40% by weight of the total amount of the phosphorus-based antioxidant (B). Therefore, not only the 168mm long pathlength test piece formed from the polycarbonate resin composition has a large yellowness and poor initial hue, but also the 168mm long pathlength test piece formed after being left at 280 ° C for 10 minutes. The yellowing was not sufficiently suppressed, and the thermal stability was poor. In addition, after a 168 mm long optical path test piece formed from the polycarbonate resin composition was subjected to a hydrolysis test under high temperature and high humidity conditions for a long time, the transmittance was significantly reduced, and the long-term reliability was also poor.
將上述各原料以表3所示之比例一次性地投入至滾筒中,藉由與第1實施態樣相同之方法獲得聚碳酸酯樹脂組成物之顆粒。再者,實施例3-1~3-4及比較例3-1~3-4中所獲得之顆粒均為大致橢圓柱狀,包含100個顆粒之集合體之尺寸(平均值(mm))分別如下所述。 Each of the above raw materials was put into a drum at a ratio shown in Table 3 at one time, and pellets of a polycarbonate resin composition were obtained by the same method as in the first embodiment. In addition, the particles obtained in Examples 3-1 to 3-4 and Comparative Examples 3-1 to 3-4 are all approximately elliptic columns, and the size (average (mm)) of the aggregate containing 100 particles They are described below.
使用所獲得之顆粒,按照以下之方法進行各評價。將其結果示於表3。 Using the obtained granules, each evaluation was performed by the following method. The results are shown in Table 3.
將所獲得之顆粒於120℃下乾燥4小時以上後,使用射出成形機(Fanuc股份有限公司製造,ROBOSHOT S2000i100A),於成形溫度280℃、模具溫度80℃之條件下,製作JIS K 7139「塑膠-試片」所規定之A型多功能試片(全長168mm×厚度4mm)。切削該168mm長光程試片之端面,針對切削端面,使用樹脂板端面鏡面機(Megaro Technica股份有限公司製造,Pla-Beauty PB-500)進行鏡面加工。 After the obtained granules were dried at 120 ° C for 4 hours or more, using an injection molding machine (manufactured by Fanuc Co., Ltd., ROBOSHOT S2000i100A), the molding temperature was 280 ° C and the mold temperature was 80 ° C. JIS K 7139 "Plastic -Test piece "type A multifunctional test piece (length 168mm x thickness 4mm). The end surface of the 168mm long optical path test piece was cut, and the cut end surface was mirror-finished using a resin plate end surface mirror machine (manufactured by Megaro Technica Co., Ltd., Pla-Beauty PB-500).
於分光光度計(日立製作所股份有限公司製造,UH4150)設置長光程測定附屬裝置,使用50W鹵素燈作為光源,於使用光源前遮罩5.6mm×2.8mm、試樣前遮罩6.0mm×2.8mm之狀態下,於波長380~780nm之區域中,針對全長方向,使用標準光源D65,以10度視野測定每1nm之試片之分光穿透率。基於所測得之分光穿透率,求出各黃度,將其作為長度168mm之初始色調YI。再者,將YI為13以下設為良好(表中,以○表示),若超過13則設為不良(表中,以×表示)。 A spectrophotometer (manufactured by Hitachi, Ltd., UH4150) was equipped with a long-path measurement accessory device, using a 50W halogen lamp as a light source, and covering the front of the light source with 5.6mm × 2.8mm and the sample before covering 6.0mm × 2.8 In a state of mm, in a region of a wavelength of 380 to 780 nm, using a standard light source D65 for the entire length direction, the spectral transmittance of each 1 nm test piece was measured with a 10-degree field of view. Based on the measured spectral transmittance, each yellowness was determined and used as the initial hue YI with a length of 168 mm. In addition, a YI of 13 or less is regarded as good (in the table, indicated by ○), and a YI of more than 13 is regarded as defective (in the table, indicated by ×).
使熔融顆粒於上述(a)初始色調中所使用之射出成形機之汽缸內於280℃下滯留15分鐘後,以與上述(a)相同之方式製作168mm長光程試片。 After the molten particles were allowed to stand at 280 ° C. for 15 minutes in the cylinder of the injection molding machine used in the above-mentioned (a) initial color tone, a 168 mm long optical path test piece was produced in the same manner as in (a) above.
針對該試片,以與上述(a)相同之方式求出長度168mm之YI,自所獲得之值減去(a)中所求出之值而算出ΔYI。再者,將ΔYI為11以下設為良好(表中,以○表示),若超過11則設為不良(表中,以×表示)。 For this test piece, YI having a length of 168 mm was obtained in the same manner as in (a) above, and ΔYI was calculated by subtracting the value obtained in (a) from the obtained value. In addition, ΔYI is 11 or less is considered good (indicated by ○ in the table), and more than 11 is considered poor (indicated by × in the table).
使用擠出片材成形機(Tanabe Plastics Machinery股份有限公司製造,單軸40mm片材擠出機),於螺桿轉數90rpm、熔融溫度260℃之條件下,自所獲得之顆粒成形寬度250mm、厚度0.5mm之片材。目測觀察所獲得之片材之外觀及由成形時之揮發成分引起的輥表面之污染,基於以下之評價基準進行評價。再者,若評價為優良或良好,則為實用上不存在問題之水準。 Using an extrusion sheet forming machine (manufactured by Tanabe Plastics Machinery Co., Ltd., a single-axis 40mm sheet extruder), under the conditions of a screw revolution of 90 rpm and a melting temperature of 260 ° C, the obtained pellets were formed into a width of 250 mm and a thickness of 0.5mm sheet. The appearance of the obtained sheet and the contamination of the roll surface caused by volatile components during molding were visually observed, and evaluated based on the following evaluation criteria. In addition, if the evaluation is excellent or good, it is a level where there is no practical problem.
優良(表中,以◎表示):片材表面完全不存在條紋狀之標記,亦不存在輥表面之污染。 Excellent (indicated by ◎ in the table): The surface of the sheet was completely free of streak marks, and there was no contamination of the roller surface.
良好(表中,以○表示):片材表面幾乎不存在條紋狀之標記,亦幾乎不存在輥表面之污染。 Good (indicated by ○ in the table): There are almost no stripe marks on the surface of the sheet, and there is almost no contamination on the surface of the roller.
普通(表中,以△表示):片材表面有條紋狀之標記,亦有輥表面之污染。 Normal (in the table, indicated by △): The surface of the sheet is marked with stripes, and the surface of the roller is also contaminated.
不良(表中,以×表示):於片材表面條紋狀之標記較多,輥表面之污染亦明顯。 Defective (indicated by x in the table): There are more stripes on the surface of the sheet, and the contamination on the surface of the roller is also obvious.
藉由與第1實施態樣相同之方法進行長期可靠性之評價。 Evaluation of long-term reliability was performed by the same method as in the first embodiment.
實施例3-1~3-4之聚碳酸酯樹脂組成物不僅調配2種化合物作為磷系抗氧化劑(B),亦將作為通式(1)所表示之化合物之亞磷酸參(2,4-二-第三丁基苯基)酯之量調整於磷系抗氧化劑(B)總量之40~80重量%之範圍內。因此,不僅自該等聚碳酸酯樹脂組成物成形而成之168mm長光程試片均為黃度較小,初始色調優異,而且即便為於280℃下滯留15分鐘後成形而成之168mm長光程試片亦充分地抑制黃變,熱穩定性優異。進而,該等聚碳酸酯樹脂組成物成形為片材時之擠出成形性優異。而且,自該等聚碳酸酯樹脂組成物成形而成之168mm長光程試片即便於溫度90℃、相對濕度90%之條件下進行水解試驗500小時後,透光率之降低亦非常小,長期可靠性亦優異。 The polycarbonate resin compositions of Examples 3-1 to 3-4 not only blended two compounds as phosphorus-based antioxidants (B), but also used phosphite (2,4) as a compound represented by the general formula (1). The amount of the di-third-butylphenyl) ester is adjusted within a range of 40 to 80% by weight based on the total amount of the phosphorus-based antioxidant (B). Therefore, not only the 168mm long optical path test pieces formed from these polycarbonate resin compositions are small in yellowness and excellent in initial hue, but also 168mm long formed after being left at 280 ° C for 15 minutes. The optical path test piece also sufficiently suppresses yellowing and is excellent in thermal stability. Furthermore, these polycarbonate resin compositions are excellent in extrusion moldability when molded into a sheet. In addition, even if a 168 mm long optical path test piece formed from these polycarbonate resin compositions is subjected to a hydrolysis test for 500 hours at a temperature of 90 ° C and a relative humidity of 90%, the decrease in light transmittance is very small. Long-term reliability is also excellent.
相對於此,關於比較例3-1之聚碳酸酯樹脂組成物,磷系抗氧化劑(B)係相對於聚碳酸酯樹脂(A)100重量份之量超過0.1重量份,且亞磷酸參(2,4-二-第三丁基苯基)酯之量低於磷系抗氧化 劑(B)總量之40重量%。因此,不僅自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片之黃度較大,初始色調較差,於280℃下滯留15分鐘後成形而成之168mm長光程試片亦未充分地抑制黃變,熱穩定性較差。而且,自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片於在高溫高濕條件下歷時長時間進行水解試驗後,透光率之降低較為明顯,長期可靠性亦較差。 In contrast, regarding the polycarbonate resin composition of Comparative Example 3-1, the amount of the phosphorus-based antioxidant (B) based on 100 parts by weight of the polycarbonate resin (A) exceeded 0.1 part by weight, and the phosphorous acid ginseng ( The amount of 2,4-di-tert-butylphenyl) ester is lower than that of phosphorus-based antioxidants 40% by weight of the total amount of the agent (B). Therefore, not only the 168mm long optical path test piece formed from the polycarbonate resin composition has a large yellowness, but the initial hue is poor, but also the 168mm long optical path test piece formed after being left at 280 ° C for 15 minutes. The yellowing was not sufficiently suppressed, and the thermal stability was poor. In addition, after a 168 mm long optical path test piece formed from the polycarbonate resin composition was subjected to a hydrolysis test under high temperature and high humidity conditions for a long time, the transmittance decreased significantly, and the long-term reliability was also poor.
關於比較例3-2之聚碳酸酯樹脂組成物,亞磷酸參(2,4-二-第三丁基苯基)酯之量超過磷系抗氧化劑(B)總量之80重量%。因此,不僅自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片之黃度較大,初始色調較差,於280℃下滯留15分鐘後成形而成之168mm長光程試片亦未充分地抑制黃變,熱穩定性較差。 Regarding the polycarbonate resin composition of Comparative Example 3-2, the amount of ginseng (2,4-di-tert-butylphenyl) phosphite exceeded 80% by weight of the total amount of the phosphorus-based antioxidant (B). Therefore, not only the 168mm long optical path test piece formed from the polycarbonate resin composition has a large yellowness, but the initial hue is poor, but also the 168mm long optical path test piece formed after being left at 280 ° C for 15 minutes. The yellowing was not sufficiently suppressed, and the thermal stability was poor.
關於比較例3-3之聚碳酸酯樹脂組成物,脂肪酸酯(C)相對於聚碳酸酯樹脂(A)100重量份之量未滿0.03重量份。因此,使該聚碳酸酯樹脂組成物於280℃下滯留15分鐘後進行成形而成之168mm長光程試片未充分地抑制黃變,熱穩定性較差。進而,該聚碳酸酯樹脂組成物成形為片材時之擠出成形性亦較差。 Regarding the polycarbonate resin composition of Comparative Example 3-3, the amount of the fatty acid ester (C) relative to 100 parts by weight of the polycarbonate resin (A) was less than 0.03 parts by weight. Therefore, a 168 mm long optical path test piece formed by allowing the polycarbonate resin composition to stand at 280 ° C. for 15 minutes did not sufficiently suppress yellowing and was inferior in thermal stability. Furthermore, the polycarbonate resin composition had poor extrusion moldability when it was formed into a sheet.
關於比較例3-4之聚碳酸酯樹脂組成物,脂肪酸酯(C)相對於聚碳酸酯樹脂(A)100重量份之量超過0.5重量份。因此,自該聚碳酸酯樹脂組成物成形而成之168mm長光程試片之黃度較大,初始色調較差。進而,該聚碳酸酯樹脂組成物成形為片材時之擠出成形性亦較差。 Regarding the polycarbonate resin composition of Comparative Example 3-4, the amount of the fatty acid ester (C) relative to 100 parts by weight of the polycarbonate resin (A) exceeded 0.5 parts by weight. Therefore, the 168 mm long optical path test piece formed from the polycarbonate resin composition has a large yellowness and a poor initial hue. Furthermore, the polycarbonate resin composition had poor extrusion moldability when it was formed into a sheet.
如上所述,對作為本發明中之技術之例示之實施形態進行了說明。為此,提供了詳細之說明。 As mentioned above, the embodiment which is an example of the technique in this invention was demonstrated. A detailed description is provided for this purpose.
因此,於詳細之說明中所記載之構成要素中,不僅可 包含為了解決問題而必需之構成要素,為了例示上述技術,亦可包含並非為了解決問題而必需之構成要素。因此,不應因將該等並非必需之構成要素記載於詳細之說明中,而直接認定該等並非必需之構成要素為必需。 Therefore, among the components described in the detailed description, not only Constituent elements necessary to solve the problem are included, and in order to illustrate the above-mentioned technology, constituent elements not necessary to solve the problem may be included. Therefore, it is not necessary to directly consider these non-essential components as necessary because they are described in the detailed description.
又,由於上述實施形態係用以例示本發明中之技術者,故而可於申請專利範圍或其均等之範圍內進行各種變更、置換、附加、省略等。 In addition, since the above-mentioned embodiment is exemplified by those skilled in the present invention, various changes, substitutions, additions, omissions, etc. can be made within the scope of the patent application or its equivalent scope.
本發明例如可較佳地用作光學透鏡、車燈用導光件、導光薄膜、面發光體材料、銘牌等成形品。 The present invention can be preferably used, for example, as a molded product such as an optical lens, a light guide for a vehicle lamp, a light guide film, a surface light emitting material, or a name plate.
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