TWI624138B - Stacked inverter - Google Patents
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Abstract
一種堆疊式逆變器,用於將一直流電源輸出的直流電轉換為交流電以輸出至一馬達,該堆疊式逆變器包含兩個呈上下疊置的電力模組、一電流輸入傳導單元及一電流輸出傳導單元。每一電力模組包括一輸入電極單元及一輸出電極單元,該輸出電極單元與該輸入電極單元相間隔。電流輸入傳導單元電連接於該直流電源及該等電力模組的該等輸入電極單元之間。電流輸出傳導單元電連接於該等輸出電極單元及該馬達之間。A stacked inverter for converting direct current output from a direct current power source into alternating current for output to a motor, the stacked inverter comprising two power modules stacked one on top of the other, a current input conducting unit and a Current output conduction unit. Each power module includes an input electrode unit and an output electrode unit, and the output electrode unit is spaced apart from the input electrode unit. The current input conducting unit is electrically connected between the DC power source and the input electrode units of the power modules. A current output conducting unit is electrically connected between the output electrode units and the motor.
Description
本發明是有關於一種逆變器,特別是指一種堆疊式逆變器。The present invention relates to an inverter, and more particularly to a stacked inverter.
一般車用的逆變器,是使用絕緣柵雙極電晶體(Insulated Gate Bipolar Transistor, 簡稱IGBT)模組將直流電變換為交流電輸出以供其他電器元件使用,例如馬達。然而當欲加大逆變器可輸出的功率時,將受限於單一個IGBT模組可輸出的最大電流值,無法滿足市場的需求。現有的做法為並聯兩組相同規格的IGBT模組,即可提高逆變器的輸出電流及功率,然而卻衍生出其他的問題,像是用於冷卻IGBT模組的水路結構將複雜化,並聯電路的電阻值差異將使兩組IGBT模組的輸入及輸出電流有所差異,且因並聯兩組IGBT模組造成逆變器整體的體積增大,使得車輛內部元件配置的困難度提升。因此,現有使用IGBT模組的逆變器尚有許多待改進的地方。In general inverters for vehicles, an Insulated Gate Bipolar Transistor (IGBT) module is used to convert DC power into AC power for use in other electrical components, such as motors. However, when it is desired to increase the power that the inverter can output, it will be limited by the maximum current value that can be output by a single IGBT module, which cannot meet the market demand. The existing method is to parallel two sets of IGBT modules of the same specification, which can improve the output current and power of the inverter, but other problems arise, such as the water circuit structure for cooling the IGBT module will be complicated, parallel The difference in the resistance value of the circuit will make the input and output currents of the two sets of IGBT modules different, and the overall size of the inverter increases due to the parallel two sets of IGBT modules, which makes the difficulty of the internal component arrangement of the vehicle increase. Therefore, there are still many areas for improvement of existing inverters using IGBT modules.
因此,本發明之目的,即在提供一種高空間利用率的堆疊式逆變器。Accordingly, it is an object of the present invention to provide a stacked inverter of high space utilization.
本發明堆疊式逆變器用於將一直流電源輸出的直流電轉換為交流電以輸出至一馬達,該堆疊式逆變器包含兩個電力模組,呈上下疊置,每一電力模組包括一輸入電極單元,及一輸出電極單元,與該輸入電極單元相間隔;一電流輸入傳導單元,電連接於該直流電源及該等電力模組的該等輸入電極單元之間;及一電流輸出傳導單元,電連接於該等輸出電極單元及該馬達之間。The stacked inverter of the present invention is used for converting direct current outputted from a direct current power source into alternating current for output to a motor. The stacked inverter includes two power modules stacked one on top of the other, each power module including an input. An electrode unit and an output electrode unit are spaced apart from the input electrode unit; a current input conducting unit electrically connected between the DC power source and the input electrode units of the power modules; and a current output conducting unit Electrically connected between the output electrode units and the motor.
在一些實施態樣中,該輸出電極單元包括一第一輸出電極、一第二輸出電極及一第三輸出電極,該兩電力模組的該第一輸出電極的位置相對應,該兩電力模組的該第二輸出電極的位置相對應,該兩電力模組的該第三輸出電極的位置相對應。In some implementations, the output electrode unit includes a first output electrode, a second output electrode, and a third output electrode. The positions of the first output electrodes of the two power modules correspond to the two power modes. The positions of the second output electrodes of the group correspond to the positions of the third output electrodes of the two power modules.
在一些實施態樣中,每一電力模組還包括一本體,該本體具有一第一面及一相反於該第一面的第二面,該輸出電極單元及該輸入電極單元設置於該第一面,該等第二面彼此相對。In some embodiments, each power module further includes a body having a first surface and a second surface opposite to the first surface, the output electrode unit and the input electrode unit being disposed on the first surface On one side, the second faces are opposite each other.
在一些實施態樣中,還包含一設置於該等電力模組的該第二面之間的連接架,每一電力模組還包括一設置於該第二面的散熱件。In some implementations, the connector further includes a connector disposed between the second faces of the power modules, and each power module further includes a heat sink disposed on the second surface.
在一些實施態樣中,該電流輸出傳導單元包括一電連接於各該電力模組的該第一輸出電極之間的第一匯流條、一電連接於各該電力模組的該第二輸出電極之間的第二匯流條,及一電連接於各該電力模組的該第三輸出電極之間的第三匯流條。In some implementations, the current output conducting unit includes a first bus bar electrically connected between the first output electrodes of each power module, and a second output electrically connected to each of the power modules. a second bus bar between the electrodes, and a third bus bar electrically connected between the third output electrodes of each of the power modules.
在一些實施態樣中,該第一匯流條具有一電連接於各該電力模組的該第一輸出電極之間的第一連接段,及一連接該第一連接段並電連接該馬達的第一輸出段,該第一輸出段連接於該第一連接段中間處,該第二匯流條具有一電連接於各該電力模組的該第二輸出電極之間的第二連接段,及一連接該第二連接段中間處並電連接該馬達的第二輸出段,該第三匯流條具有一電連接於各該電力模組的該第三輸出電極之間的第三連接段,及一連接該第三連接段並電連接該馬達的第三輸出段,該第三輸出段連接於該第三連接段中間處。In some implementations, the first bus bar has a first connection segment electrically connected between the first output electrodes of each power module, and a first connection segment connected to the motor and electrically connected to the motor a first output segment, the first output segment is connected to the middle of the first connection segment, the second bus bar has a second connection segment electrically connected between the second output electrodes of each power module, and a second output section connected to the middle of the second connecting section and electrically connected to the motor, the third bus bar having a third connecting section electrically connected between the third output electrodes of each power module, and A third output section is connected to the third connecting section and electrically connected to the motor, and the third output section is connected to the middle of the third connecting section.
在一些實施態樣中,該第一連接段具有兩個分別電連接各該電力模組的該第一輸出電極的第一橫板部,及一連接於該兩第一橫板部之間的第一立板部,該第一輸出段連接於該第一立板部,該第一輸出段分別與該兩第一橫板部相間隔的距離相同,該第二連接段具有兩個分別電連接該等電力模組的該第二輸出電極的第二橫板部,及一連接於該兩第二橫板部之間的第二立板部,該第二輸出段連接於該第二立板部,該第二輸出段分別與該兩第二橫板部相間隔的距離相同,該第三連接段具有兩個分別電連接該等電力模組的該第三輸出電極的第三橫板部,及一連接於該兩第三橫板部之間的第三立板部,該第三輸出段連接於該第三立板部,該第三輸出段分別與該兩第三橫板部相間隔的距離相同。In some implementations, the first connecting segment has two first horizontal plate portions electrically connecting the first output electrodes of the power modules, and a first connecting portion between the two first horizontal plates. a first vertical plate portion, the first output segment is connected to the first vertical plate portion, the first output segment is respectively spaced apart from the two first horizontal plate portions by a distance, and the second connecting segment has two separate electrical segments a second horizontal plate portion connecting the second output electrodes of the power modules, and a second vertical plate portion connected between the two second horizontal plate portions, the second output portion being connected to the second vertical plate a second output section having the same distance from the two second horizontal sections, the third connection section having two third horizontal plates electrically connecting the third output electrodes of the power modules And a third vertical plate portion connected between the two third horizontal plate portions, the third output portion is connected to the third vertical plate portion, and the third output portion and the two third horizontal plate portions respectively The distances are the same.
在一些實施態樣中,該輸入電極單元包括一第一正極、一第一負極、一第二正極、一第二負極、一第三正極及一第三負極,該第一正極、該第二正極及該第三正極彼此相間隔,該第一負極、該第二負極及該第三負極彼此相間隔,該第一正極及該第一負極彼此相鄰,該第二正極及該第二負極彼此相鄰,該第三正極及該第三負極彼此相鄰,其中一個電力模組的該輸入電極單元的該第一正極、該第二正極及該第三正極分別與另一個電力模組的該第一負極、該第二負極及該第三負極位置相對應,該電流輸入傳導單元包括一電連接於各該電力模組的該第一正極之間的第一正極匯流條、一電連接於各該電力模組的該第一負極之間的第一負極匯流條、一電連接於各該電力模組的該第二正極之間的第二正極匯流條、一電連接於各該電力模組的該第二負極之間的第二負極匯流條、一電連接於各該電力模組的該第三正極之間的第三正極匯流條及一電連接於各該電力模組的該第三負極之間的第三負極匯流條,該第一正極匯流條具有一電連接於各該電力模組的該第一正極之間的第一正極連接段,及一連接該第一正極連接段並電連接該直流電源的第一正極輸入段,該第一負極匯流條具有一電連接於各該電力模組的該第一負極之間的第一負極連接段,及一連接該第一負極連接段並電連接該直流電源的第一負極輸入段,該第二正極匯流條具有一電連接於各該電力模組的該第二正極之間的第二正極連接段,及一連接該第二正極連接段並電連接該直流電源的第二正極輸入段,該第二負極匯流條具有一電連接於各該電力模組的該第二負極之間的第二負極連接段,及一連接該第二負極連接段並電連接該直流電源的第二負極輸入段,該第三正極匯流條具有一電連接於各該電力模組的該第三正極之間的第三正極連接段,及一連接該第三正極連接段並電連接該直流電源的第三正極輸入段,該第三負極匯流條具有一電連接於各該電力模組的該第三負極之間的第三負極連接段,及一連接該第三負極連接段並電連接該直流電源的第三負極輸入段。In some implementations, the input electrode unit includes a first positive electrode, a first negative electrode, a second positive electrode, a second negative electrode, a third positive electrode, and a third negative electrode. The first positive electrode and the second negative electrode The positive electrode and the third positive electrode are spaced apart from each other, the first negative electrode, the second negative electrode and the third negative electrode are spaced apart from each other, the first positive electrode and the first negative electrode are adjacent to each other, and the second positive electrode and the second negative electrode are adjacent to each other Adjacent to each other, the third positive electrode and the third negative electrode are adjacent to each other, wherein the first positive electrode, the second positive electrode, and the third positive electrode of the input electrode unit of one power module are respectively connected to another power module The first negative electrode, the second negative electrode and the third negative electrode corresponding to each other, the current input conducting unit comprises a first positive bus bar electrically connected to the first positive electrode of each power module, and an electrical connection a first negative bus bar between the first negative electrodes of each power module, a second positive bus bar electrically connected between the second positive electrodes of each power module, and one electrically connected to each of the electric power a second between the second negative electrodes of the module a third bus bar, a third positive bus bar electrically connected between the third positive electrodes of each power module, and a third negative bus bar electrically connected between the third negative electrodes of the power modules, The first positive bus bar has a first positive connection portion electrically connected between the first positive electrodes of each power module, and a first positive input connected to the first positive connection portion and electrically connected to the DC power supply The first negative bus bar has a first negative connection portion electrically connected between the first negative electrodes of each power module, and a first connection to the first negative connection portion and electrically connected to the DC power supply a second positive electrode bus bar having a second positive electrode connecting portion electrically connected to the second positive electrode of each power module, and a second positive electrode connecting portion connected to the second positive electrode connecting portion and electrically connected to the DC power source a second positive input section, the second negative bus bar has a second negative connection section electrically connected between the second negative electrodes of the power modules, and a second negative connection section is connected and electrically connected to the DC Second negative input section of the power supply The third positive bus bar has a third positive connection portion electrically connected between the third positive electrodes of each power module, and a third positive input connected to the third positive connection portion and electrically connected to the DC power supply The third negative bus bar has a third negative connection portion electrically connected between the third negative electrodes of each power module, and a third connection connecting the third negative connection portion and electrically connecting the DC power supply Negative input section.
本發明至少具有以下功效:透過該等電力模組上下疊置,且藉由該電流輸入傳導單元及該電流輸出傳導單元兩該等電力模組並聯,即可將自該直流電源輸入的直流電變換為交流電輸出供該馬達使用,不但有效提升了逆變器的輸出功率,比起習知並聯電力模組的方式,其結構較複雜占用較大的體積,本發明具有更高的空間利用率,使車內元件配置上更有彈性。The present invention has at least the following effects: the power modules are stacked one on top of the other, and the DC input of the DC power input can be converted by the parallel connection of the current input conducting unit and the current output conducting unit. For the AC output to be used by the motor, not only the output power of the inverter is effectively improved, but the structure is more complicated and takes up a larger volume than the conventional parallel power module, and the invention has higher space utilization. Make the components in the car more flexible.
參閱圖1及圖2,本發明堆疊式逆變器之一實施例,設置於一電動車(圖未示),用於將一直流電源輸出的直流電轉換為交流電以輸出至一馬達(圖未示),直流電源包含一薄膜電容20,薄膜電容20具有一第一輸入正極201、一第一輸入負極202、一第二輸入正極203、一第二輸入負極204、一第三輸入正極205及一第三輸入負極206,該堆疊式逆變器10包含一連接座1、兩個電力模組2、一電流輸入傳導單元3及一電流輸出傳導單元4。Referring to FIG. 1 and FIG. 2, an embodiment of the stacked inverter of the present invention is disposed in an electric vehicle (not shown) for converting direct current output from the direct current power source into alternating current to output to a motor (not shown). The DC power supply includes a film capacitor 20 having a first input positive electrode 201, a first input negative electrode 202, a second input positive electrode 203, a second input negative electrode 204, and a third input positive electrode 205. A third input negative electrode 206 includes a connection base 1, two power modules 2, a current input conduction unit 3, and a current output conduction unit 4.
參閱圖1及圖3,連接座1大致呈一長方形筒狀,其開設有兩個位置上下對應並在連接座1的長度方向上延伸且呈方形的開口13,連接座1還具有位於一端的一進水口11及一位於進水口11相反端的出水口12,其內部界定出一與進水口11、出水口12及該等開口13連通的散熱空間S,連接座1的功用將於後詳述。Referring to FIG. 1 and FIG. 3, the connecting base 1 is substantially in the shape of a rectangular cylinder, and is provided with two openings 13 correspondingly up and down and extending in the longitudinal direction of the connecting seat 1 and having a square shape. The connecting base 1 also has an end portion. A water inlet 11 and a water outlet 12 at the opposite end of the water inlet 11 define a heat dissipation space S communicating with the water inlet 11, the water outlet 12 and the openings 13. The function of the connection seat 1 will be detailed later. .
參閱圖3至圖5,兩個電力模組2呈上下疊置並分別裝設於連接座1上下兩側且對應於該等開口13,每一電力模組2包括一本體21、一輸入電極單元22、一輸出電極單元23及一散熱件24。本體21具有一第一面211及一相反於該第一面211的第二面212,該輸出電極單元23及該輸入電極單元22設置於該第一面211,該等第二面212彼此相對。輸入電極單元22設置於該第一面211,包括一第一正極221、一第一負極222、一第二正極223、一第二負極224、一第三正極225及一第三負極226,該第一正極221、該第二正極223及該第三正極225彼此相間隔,該第一負極222、該第二負極224及該第三負極226彼此相間隔,該第一正極221及該第一負極222彼此相鄰,該第二正極223及該第二負極224彼此相鄰,該第三正極225及該第三負極226彼此相鄰,其中一個電力模組2的該輸入電極單元22的該第一正極221、該第二正極223及該第三正極225分別與另一個電力模組2的該第一負極222、該第二負極224及該第三負極226位置上下相對應。輸出電極單元23設置於該第一面211並相對於輸入電極單元22位在第一面211的另一側,其包括一第一輸出電極231、一第二輸出電極232及一第三輸出電極233,其分別代表了三相電流中的U、V、W極,該兩電力模組2的該第一輸出電極231的位置上下相對應,該兩電力模組2的該第二輸出電極232的位置上下相對應,該兩電力模組2的該第三輸出電極233的位置上下相對應,需要說明的是,其中一個電力模組2是透過其內部以程式設定的方式,使得兩個電力模組2的第一輸出電極231、第二輸出電極232及第三輸出電極233是上下對應的,若未經設定,兩個電力模組2的第一輸出電極231將會與第三輸出電極233位置上下相對應。散熱件24設置於第二面212並伸入連接座1的散熱空間S內,使得兩個電力模組2的散熱件24彼此相對,散熱件24在本實施例為多個散熱柱的態樣,但不以此為限,也可為散熱鰭片等其他的形式。Referring to FIG. 3 to FIG. 5 , the two power modules 2 are stacked on top of each other and are respectively disposed on the upper and lower sides of the connecting base 1 and corresponding to the openings 13 . Each power module 2 includes a body 21 and an input electrode. The unit 22, an output electrode unit 23 and a heat sink 24. The body 21 has a first surface 211 and a second surface 212 opposite to the first surface 211. The output electrode unit 23 and the input electrode unit 22 are disposed on the first surface 211, and the second surfaces 212 are opposite to each other. . The input electrode unit 22 is disposed on the first surface 211, and includes a first positive electrode 221, a first negative electrode 222, a second positive electrode 223, a second negative electrode 224, a third positive electrode 225, and a third negative electrode 226. The first positive electrode 221, the second positive electrode 223 and the third positive electrode 225 are spaced apart from each other, and the first negative electrode 222, the second negative electrode 224 and the third negative electrode 226 are spaced apart from each other, and the first positive electrode 221 and the first electrode The anodes 222 are adjacent to each other, the second cathodes 223 and the second anodes 224 are adjacent to each other, and the third cathodes 225 and the third anodes 226 are adjacent to each other, and the input electrode unit 22 of one of the power modules 2 The first positive electrode 221 , the second positive electrode 223 , and the third positive electrode 225 respectively correspond to the positions of the first negative electrode 222 , the second negative electrode 224 , and the third negative electrode 226 of the other power module 2 . The output electrode unit 23 is disposed on the first surface 211 and is located on the other side of the first surface 211 with respect to the input electrode unit 22, and includes a first output electrode 231, a second output electrode 232, and a third output electrode. 233, which represents the U, V, and W poles of the three-phase current, wherein the positions of the first output electrodes 231 of the two power modules 2 correspond to each other, and the second output electrodes 232 of the two power modules 2 The position of the third output electrode 233 of the two power modules 2 corresponds to the upper and lower positions. It should be noted that one of the power modules 2 is programmed through the interior thereof so that the two powers are The first output electrode 231, the second output electrode 232, and the third output electrode 233 of the module 2 are vertically connected. If not set, the first output electrode 231 of the two power modules 2 will be connected to the third output electrode. The 233 position corresponds to the upper and lower. The heat dissipating member 24 is disposed on the second surface 212 and extends into the heat dissipating space S of the connecting base 1 such that the heat dissipating members 24 of the two power modules 2 are opposite to each other, and the heat dissipating member 24 is in the embodiment of the plurality of heat dissipating columns. However, it is not limited to this, but it can also be other forms such as heat sink fins.
參閱圖3及圖6,電流輸入傳導單元3電連接於直流電源的薄膜電容20及該等電力模組2的該等輸入電極單元22之間,其包括一電連接於各該電力模組2的該第一正極221之間的第一正極匯流條31、一電連接於各該電力模組2的該第一負極222之間的第一負極匯流條32、一電連接於各該電力模組2的該第二正極223之間的第二正極匯流條33、一電連接於各該電力模組2的該第二負極224之間的第二負極匯流條34、一電連接於各該電力模組2的該第三正極225之間的第三正極匯流條35及一電連接於各該電力模組2的該第三負極226之間的第三負極匯流條36,該第一正極匯流條31具有一電連接於各該電力模組2的該第一正極221之間的第一正極連接段311,及一連接該第一正極連接段311並電連接薄膜電容20的第一輸入正極201的第一正極輸入段312,該第一負極匯流條32具有一電連接於各該電力模組2的該第一負極222之間的第一負極連接段321,及一連接該第一負極連接段321並電連接薄膜電容20的第一輸入負極202的第一負極輸入段322,該第二正極匯流條33具有一電連接於各該電力模組2的該第二正極223之間的第二正極連接段331,及一連接該第二正極連接段331並電連接薄膜電容20的第二輸入正極203的第二正極輸入段332,該第二負極匯流條34具有一電連接於各該電力模組2的該第二負極224之間的第二負極連接段341,及一連接該第二負極連接段341並電連接薄膜電容20的第二輸入負極204的第二負極輸入段342,該第三正極匯流條35具有一電連接於各該電力模組2的該第三正極225之間的第三正極連接段351,及一連接該第三正極連接段351並電連接薄膜電容20的第三輸入正極205的第三正極輸入段352,該第三負極匯流條36具有一電連接於各該電力模組2的該第三負極226之間的第三負極連接段361,及一連接該第三負極連接段361並電連接薄膜電容20的第三輸入負極206的第三負極輸入段362。Referring to FIG. 3 and FIG. 6 , the current input and conduction unit 3 is electrically connected between the film capacitor 20 of the DC power source and the input electrode units 22 of the power modules 2 , and includes an electrical connection to each of the power modules 2 . The first positive bus bar 31 between the first positive electrode 221 and the first negative bus bar 32 electrically connected to the first negative electrode 222 of each power module 2 are electrically connected to each of the power modes. a second positive bus bar 33 between the second positive electrodes 223 of the group 2, a second negative current bus bar 34 electrically connected between the second negative electrodes 224 of each of the power modules 2, and one electrically connected to each a third positive bus bar 35 between the third positive electrode 225 of the power module 2 and a third negative bus bar 36 electrically connected between the third negative electrode 226 of each power module 2, the first positive electrode The bus bar 31 has a first positive connection portion 311 electrically connected to the first positive electrode 221 of each power module 2, and a first input connected to the first positive connection portion 311 and electrically connected to the film capacitor 20. a first positive input section 312 of the positive electrode 201, the first negative current bus bar 32 has an electrical connection to each of the power modes a first negative connection section 321 between the first negative electrodes 222, and a first negative input section 322 connected to the first negative connection section 321 and electrically connected to the first input negative electrode 202 of the film capacitor 20, the second The positive bus bar 33 has a second positive connecting portion 331 electrically connected to the second positive electrode 223 of each power module 2, and a second connecting the second positive connecting portion 331 and electrically connecting the thin film capacitor 20 The second positive input section 332 of the positive electrode 203 is connected to the second negative electrode connecting section 341 electrically connected to the second negative electrode 224 of each power module 2, and a connection The second negative electrode connecting portion 341 is electrically connected to the second negative input portion 342 of the second input negative electrode 204 of the film capacitor 20 , and the third positive electrode bus bar 35 has a third positive electrode 225 electrically connected to each of the power modules 2 . a third positive connection section 351, and a third positive input section 352 connected to the third positive connection section 351 and electrically connected to the third input positive electrode 205 of the film capacitor 20, the third negative bus bar 36 has an electrical connection Between the third negative electrodes 226 of each of the power modules 2 The third section 361 connected to the negative electrode, negative electrode and the third connector 361 and a connector section electrically connected to the thin film capacitor 20 of the third input of the third negative electrode 206 negative electrode 362 of the input section.
需要說明的是,第一至第三正極匯流條31、33、35及第一至第三負極匯流條32、34、36實際上為銅排,彼此間皆相互前後間隔,並且因為其中一個電力模組2的該輸入電極單元22的該第一正極221、該第二正極223及該第三正極225分別與另一個電力模組2的該第一負極222、該第二負極224及該第三負極226位置上下相對應,第一至第三正極匯流條31、33、35及第一至第三負極匯流條32、34、36皆呈「ㄣ」字型,以並聯兩個電力模組2的輸入電極單元22。其中,第一正極匯流條31的第一正極輸入段312與第一正極連接段311的連接處沿著第一正極連接段311到兩個電力模組2的兩個第一正極221的距離大致相同,其餘的匯流條32、33、34、35、36也是同樣的設計以此類推,不再贅述。這樣的設計能有效減少輸入兩個電力模組2的電流差異值,因為匯流條的電阻與其長度成正比。It should be noted that the first to third positive bus bars 31, 33, 35 and the first to third negative bus bars 32, 34, 36 are actually copper rows, which are spaced apart from each other, and because one of the electric powers The first positive electrode 221, the second positive electrode 223, and the third positive electrode 225 of the input electrode unit 22 of the module 2 are respectively associated with the first negative electrode 222, the second negative electrode 224, and the second power module 2 The positions of the three negative electrodes 226 are correspondingly upper and lower, and the first to third positive electrode bus bars 31, 33, 35 and the first to third negative electrode bus bars 32, 34, 36 are all in a "ㄣ" shape to connect two power modules in parallel. Input electrode unit 22 of 2. The distance between the first positive input section 312 of the first positive bus bar 31 and the first positive connecting section 311 is substantially along the distance from the first positive connecting section 311 to the two first positive poles 221 of the two power modules 2 Similarly, the remaining bus bars 32, 33, 34, 35, 36 are also the same design and so on, and will not be described again. Such a design can effectively reduce the current difference value input to the two power modules 2 because the resistance of the bus bar is proportional to its length.
參閱圖3及圖5,電流輸出傳導單元4電連接於該等輸出電極單元23及該馬達(圖未示)之間,其包括一電連接於各該電力模組2的該第一輸出電極231之間的第一匯流條41、一電連接於各該電力模組2的該第二輸出電極232之間的第二匯流條42,及一電連接於各該電力模組2的該第三輸出電極233之間的第三匯流條43。該第一匯流條41具有一電連接於各該電力模組2的該第一輸出電極231之間的第一連接段411,及一連接該第一連接段411並電連接該馬達的第一輸出段412,該第一輸出段412連接於該第一連接段411中間處,該第二匯流條42具有一電連接於各該電力模組2的該第二輸出電極232之間的第二連接段421,及一連接該第二連接段421中間處並電連接該馬達的第二輸出段422,該第三匯流條43具有一電連接於各該電力模組2的該第三輸出電極233之間的第三連接段431,及一連接該第三連接段431並電連接該馬達的第三輸出段432,該第三輸出段432連接於該第三連接段431中間處。該第一連接段411具有兩個分別電連接各該電力模組2的該第一輸出電極231的第一橫板部411a,及一連接於該兩第一橫板部411a之間的第一立板部411b,該第一輸出段412連接於該第一立板部411b,該第一輸出段412分別與該兩第一橫板部411a相間隔的距離相同,該第二連接段421具有兩個分別電連接該等電力模組2的該第二輸出電極232的第二橫板部421a,及一連接於該兩第二橫板部421a之間的第二立板部421b,該第二輸出段422連接於該第二立板部421b,該第二輸出段422分別與該兩第二橫板部421a相間隔的距離相同,該第三連接段431具有兩個分別電連接該等電力模組2的該第三輸出電極233的第三橫板部431a,及一連接於該兩第三橫板部431a之間的第三立板部431b,該第三輸出段432連接於該第三立板部431b,該第三輸出段432分別與該兩第三橫板部431a相間隔的距離相同。Referring to FIG. 3 and FIG. 5 , the current output conducting unit 4 is electrically connected between the output electrode unit 23 and the motor (not shown), and includes a first output electrode electrically connected to each of the power modules 2 . a first bus bar 41 between 231, a second bus bar 42 electrically connected between the second output electrodes 232 of each power module 2, and a second electrically connected to each of the power modules 2 A third bus bar 43 between the three output electrodes 233. The first bus bar 41 has a first connecting segment 411 electrically connected between the first output electrodes 231 of each power module 2, and a first connecting the first connecting segment 411 and electrically connecting the motor. An output section 412, the first output section 412 is connected to the middle of the first connection section 411, and the second bus bar 42 has a second electrically connected between the second output electrodes 232 of each power module 2 a connecting portion 421, and a second output portion 422 connected to the middle of the second connecting portion 421 and electrically connected to the motor, the third bus bar 43 has a third output electrode electrically connected to each of the power modules 2 A third connecting section 431 between 233, and a third output section 432 connected to the third connecting section 431 and electrically connected to the motor, the third output section 432 is connected to the middle of the third connecting section 431. The first connecting portion 411 has two first horizontal plate portions 411a electrically connected to the first output electrodes 231 of the power modules 2, and a first connecting between the two first horizontal plate portions 411a. a first plate segment 411b, the first output segment 412 is connected to the first vertical plate portion 411b, the first output segment 412 is respectively spaced apart from the two first transverse plate portions 411a by a distance, and the second connecting segment 421 has Two second horizontal plate portions 421a electrically connecting the second output electrodes 232 of the power modules 2, and a second vertical plate portion 421b connected between the two second horizontal plate portions 421a. The second output section 422 is connected to the second vertical plate portion 421b, and the second output segment 422 is respectively spaced apart from the two second horizontal plate portions 421a by a distance. The third connection segment 431 has two electrical connections respectively. a third horizontal plate portion 431a of the third output electrode 233 of the power module 2, and a third vertical plate portion 431b connected between the two third horizontal plate portions 431a, the third output portion 432 is connected to the third output plate 431a The third vertical plate portion 431b has the same distance from the third horizontal plate portion 431a.
需要說明的是,第一至第三匯流條41、42、43實際上為銅排,且第一匯流條41的第一輸出段412分別與該兩第一橫板部411a相間隔的距離相同,其餘的匯流條42、43也是同樣的設計以此類推,不再贅述。這樣的設計能有效減少兩個電力模組2輸出的三相電流差異值,因為匯流條的電阻與其長度成正比。其中,本實施例的第一輸出段412及第三輸出段432分別呈倒「L」字型,與第二輸出段422呈「I」字型有些微差異,這樣的設計僅為示意,並不以此為限,第一至第三輸出段412、422、432也可皆為相同態樣。It should be noted that the first to third bus bars 41, 42, 43 are actually copper bars, and the first output segments 412 of the first bus bar 41 are respectively spaced apart from the two first horizontal plate portions 411a by the same distance. The rest of the bus bars 42, 43 are also the same design and so on, and will not be described again. Such a design can effectively reduce the three-phase current difference value of the two power modules 2 output, because the resistance of the bus bar is proportional to its length. The first output segment 412 and the third output segment 432 of the embodiment are respectively inverted "L"-shaped, and the second output segment 422 is slightly different from the "I" shape. Without limitation, the first to third output segments 412, 422, and 432 may all be in the same state.
參閱圖1、圖3及圖5,以下介紹本發明堆疊式逆變器10的運作流程,首先薄膜電容20先由第一至第三輸入正極201、203、205與第一至第三輸入負極202、204、206透過電流輸入傳導單元3將直流電傳輸至該等電力模組2的第一至第三正極221、223、225與第一至第三負極222、224、226,透過該等電力模組2將直流電轉換為三相交流電後再透過電流輸出傳導單元4將三相交流電輸出至該馬達。在此過程中,兩個電力模組2的溫度將逐漸升高,此時可由連接座1的進水口11加入冷卻水,即可同時使兩個電力模組2降溫,因為兩個電力模組2的散熱件24皆位於連接座1的散熱空間S內,且如此一來兩個電力模組2的降溫程度將趨於一致,有效降低兩個電力模組2的溫度差異值,使電流輸出的穩定度提高。Referring to FIG. 1 , FIG. 3 and FIG. 5 , the following describes the operation flow of the stacked inverter 10 of the present invention. First, the film capacitor 20 firstly passes through the first to third input positive electrodes 201 , 203 , 205 and the first to third input negative electrodes. 202, 204, 206 transmit DC power to the first to third positive electrodes 221, 223, 225 and the first to third negative electrodes 222, 224, 226 of the power module 2 through the current input conducting unit 3, and transmit the power through the power The module 2 converts the direct current into three-phase alternating current, and then outputs the three-phase alternating current to the motor through the current output conducting unit 4. During this process, the temperature of the two power modules 2 will gradually increase. At this time, the cooling water can be added from the water inlet 11 of the connecting base 1 to simultaneously cool the two power modules 2 because the two power modules The heat dissipating members 24 of the two are located in the heat dissipating space S of the connecting base 1, and thus the cooling degree of the two power modules 2 will tend to be consistent, thereby effectively reducing the temperature difference between the two power modules 2, so that the current output The stability is improved.
綜上所述,本發明堆疊式逆變器10透過該等電力模組2上下疊置,且藉由該電流輸入傳導單元3及該電流輸出傳導單元4兩該等電力模組2並聯,即可將自該直流電源輸入的直流電變換為交流電輸出供該馬達使用,不但有效提升了逆變器的輸出功率,比起習知並聯電力模組2的方式,其結構較複雜占用較大的體積,本發明具有更高的空間利用率,使車內元件配置上更有彈性。再者,藉由該等電力模組2分別裝設於連接座1的上下兩側,使得冷卻水可以同時對該等電力模組2降溫,有效降低兩個電力模組2的溫度差異值,使三相電流輸出的穩定度提高。並且透過電流輸出傳導單元4的對稱設計:第一匯流條41的第一輸出段412分別與該兩第一橫板部411a相間隔的距離相同,能有效減少兩個電力模組2輸出的三相電流差異值,故確實能達成本發明之目的。其中,本案的技術手段也可以用在其他領域,並不限於車用。In summary, the stacked inverters 10 of the present invention are stacked on top of each other through the power modules 2, and the power modules 2 and the current output conducting units 4 are connected in parallel by the power modules 2, that is, The DC power input from the DC power source can be converted into an AC power output for use by the motor, which not only effectively improves the output power of the inverter, but also has a complicated structure and takes up a larger volume than the conventional parallel power module 2. The invention has higher space utilization and makes the components in the vehicle more flexible in configuration. Furthermore, the power modules 2 are respectively installed on the upper and lower sides of the connecting base 1 so that the cooling water can simultaneously cool the power modules 2, thereby effectively reducing the temperature difference between the two power modules 2. Improve the stability of the three-phase current output. And the symmetrical design of the current output conduction unit 4: the first output section 412 of the first bus bar 41 is spaced apart from the two first horizontal plate portions 411a by the same distance, and can effectively reduce the output of the two power modules 2 The phase current difference value is indeed the object of the present invention. Among them, the technical means of this case can also be used in other fields, not limited to vehicles.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.
10‧‧‧堆疊式逆變器
20‧‧‧薄膜電容
201‧‧‧第一輸入正極
202‧‧‧第一輸入負極
203‧‧‧第二輸入正極
204‧‧‧第二輸入負極
205‧‧‧第三輸入正極
206‧‧‧第三輸入負極
1‧‧‧連接座
11‧‧‧進水口
12‧‧‧出水口
13‧‧‧開口
2‧‧‧電力模組
21‧‧‧本體
211‧‧‧第一面
212‧‧‧第二面
22‧‧‧輸入電極單元
221‧‧‧第一正極
222‧‧‧第一負極
223‧‧‧第二正極
224‧‧‧第二負極
225‧‧‧第三正極
226‧‧‧第三負極
23‧‧‧輸出電極單元
231‧‧‧第一輸出電極
232‧‧‧第二輸出電極
233‧‧‧第三輸出電極
24‧‧‧散熱件
3‧‧‧電流輸入傳導單元
31‧‧‧第一正極匯流條
311‧‧‧第一正極連接段
312‧‧‧第一正極輸入段
32‧‧‧第一負極匯流條
321‧‧‧第一負極連接段
322‧‧‧第一負極輸入段
33‧‧‧第二正極匯流條
331‧‧‧第二正極連接段
332‧‧‧第二正極輸入段
34‧‧‧第二負極匯流條
341‧‧‧第二負極連接段
342‧‧‧第二負極輸入段
35‧‧‧第三正極匯流條
351‧‧‧第三正極連接段
352‧‧‧第三正極輸入段
36‧‧‧第三負極匯流條
361‧‧‧第三負極連接段
362‧‧‧第三負極輸入段
4‧‧‧電流輸出傳導單元
41‧‧‧第一匯流條
411‧‧‧第一連接段
411a‧‧‧第一橫板部
411b‧‧‧第一立板部
412‧‧‧第一輸出段
42‧‧‧第二匯流條
421‧‧‧第二連接段
421a‧‧‧第二橫板部
421b‧‧‧第二立板部
422‧‧‧第二輸出段
43‧‧‧第三匯流條
431‧‧‧第三連接段
431a‧‧‧第三橫板部
431b‧‧‧第三立板部
432‧‧‧第三輸出段
S‧‧‧散熱空間10‧‧‧Stacked inverter
20‧‧‧ Film Capacitance
201‧‧‧First input positive
202‧‧‧First input negative
203‧‧‧Second input positive
204‧‧‧Second input negative
205‧‧‧ third input positive
206‧‧‧ third input negative
1‧‧‧Connector
11‧‧‧ Inlet
12‧‧‧Water outlet
13‧‧‧ openings
2‧‧‧Power Module
21‧‧‧ body
211‧‧‧ first side
212‧‧‧ second side
22‧‧‧Input electrode unit
221‧‧‧First positive electrode
222‧‧‧ first negative
223‧‧‧second positive
224‧‧‧second negative
225‧‧‧ Third positive electrode
226‧‧‧ third negative
23‧‧‧Output electrode unit
231‧‧‧First output electrode
232‧‧‧second output electrode
233‧‧‧ third output electrode
24‧‧‧ Heat sink
3‧‧‧Current input conduction unit
31‧‧‧First positive bus bar
311‧‧‧First positive connection
312‧‧‧First positive input section
32‧‧‧First negative bus bar
321‧‧‧First negative connection section
322‧‧‧First negative input section
33‧‧‧Second positive bus bar
331‧‧‧second positive connection
332‧‧‧Second positive input section
34‧‧‧Second negative bus bar
341‧‧‧Second negative connection section
342‧‧‧Second negative input section
35‧‧‧ Third positive bus bar
351‧‧‧third positive connection
352‧‧‧ Third positive input section
36‧‧‧ Third negative bus bar
361‧‧‧ Third negative connection section
362‧‧‧ Third negative input section
4‧‧‧Current output conduction unit
41‧‧‧First bus bar
411‧‧‧First connection segment
411a‧‧‧First horizontal plate
411b‧‧‧First Board Department
412‧‧‧First output segment
42‧‧‧Second bus bar
421‧‧‧Second connection
421a‧‧‧Second horizontal plate
421b‧‧‧Second Board
422‧‧‧second output section
43‧‧‧ Third Bus Bar
431‧‧‧ third connection
431a‧‧‧ Third horizontal board
431b‧‧‧The third vertical board department
432‧‧‧ third output segment
S‧‧‧heating space
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本發明堆疊式逆變器的一實施例與一薄膜電容電連接的一立體圖; 圖2是該薄膜電容的一立體圖; 圖3是該實施例之一立體分解圖; 圖4是該實施例之一側視圖; 圖5是該實施例之一立體圖;及 圖6是圖5的另一視角。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a perspective view of an embodiment of a stacked inverter of the present invention electrically connected to a film capacitor; Figure 3 is a perspective exploded view of the embodiment; Figure 4 is a side view of the embodiment; Figure 5 is a perspective view of the embodiment; and Figure 6 is another perspective of Figure 5 Perspective.
Claims (8)
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TW106109636A TWI624138B (en) | 2017-03-23 | 2017-03-23 | Stacked inverter |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5965921A (en) * | 1995-07-24 | 1999-10-12 | Seiko Instruments Inc. | High voltage inverter circuit |
TWM459627U (en) * | 2013-04-03 | 2013-08-11 | Mttek Co Ltd | Improved power inverter apparatus |
CN105763083A (en) * | 2014-12-30 | 2016-07-13 | 易安迪机车公司 | Head end power module having two inverters |
TWM532117U (en) * | 2015-08-31 | 2016-11-11 | 法拉第未來股份有限公司 | Inverter assembly |
TWM547785U (en) * | 2017-03-23 | 2017-08-21 | Shanghai Edrive Co Ltd | Stacked type inverter |
-
2017
- 2017-03-23 TW TW106109636A patent/TWI624138B/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5965921A (en) * | 1995-07-24 | 1999-10-12 | Seiko Instruments Inc. | High voltage inverter circuit |
TWM459627U (en) * | 2013-04-03 | 2013-08-11 | Mttek Co Ltd | Improved power inverter apparatus |
CN105763083A (en) * | 2014-12-30 | 2016-07-13 | 易安迪机车公司 | Head end power module having two inverters |
TWM532117U (en) * | 2015-08-31 | 2016-11-11 | 法拉第未來股份有限公司 | Inverter assembly |
TWM547785U (en) * | 2017-03-23 | 2017-08-21 | Shanghai Edrive Co Ltd | Stacked type inverter |
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