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TWI605109B - Wet etching surface treatment method and the method of preparing a porous silicon wafer - Google Patents

Wet etching surface treatment method and the method of preparing a porous silicon wafer Download PDF

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TWI605109B
TWI605109B TW106105845A TW106105845A TWI605109B TW I605109 B TWI605109 B TW I605109B TW 106105845 A TW106105845 A TW 106105845A TW 106105845 A TW106105845 A TW 106105845A TW I605109 B TWI605109 B TW I605109B
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acid
weight
etching
silicon wafer
water
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TW201829742A (en
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ming-ru Yu
yan-jun Huang
Bo-Wei Xie
yao-bo Chen
Geng-Min Lin
fang-yi Zhou
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Utech Solar Corp
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濕蝕刻表面處理法及其方法製得的微孔矽晶片 Microporous germanium wafer prepared by wet etching surface treatment method and method thereof

本發明是有關於一種蝕刻液,特別是指一種濕蝕刻(wet etching)表面處理法及其方法製得的微孔矽晶片。 The present invention relates to an etching solution, and more particularly to a microetched wafer obtained by a wet etching surface treatment method and a method thereof.

有鑑於能源危機的問題日趨嚴重,綠能產業不斷地尋求多種替代石油的再生能源以因應能源危機的問題,其最為常見者則非太陽能電池莫屬。以太陽能電池相關產業中,又以多晶矽(Si)太陽能電池因製程相對單晶矽太陽能電池簡化,且光電轉換效率(photon-to-current conversion efficiency;以下簡稱PCE)佳而廣受業界所重視。為太陽能電池相關產業的技術人員所週知的是,唯有降低太陽能電池之收光面的反射率,才有利於提升其收光面的光線吸收量,並可藉此提升太陽能電池的PCE。 In view of the growing problem of the energy crisis, the green energy industry is constantly seeking a variety of alternative energy sources to replace the oil in order to cope with the energy crisis. The most common ones are non-solar batteries. In the solar cell-related industries, polycrystalline germanium (Si) solar cells have been widely recognized by the industry because of their simplicity in process compared to single crystal germanium solar cells and good photo-to-current conversion efficiency (PCE). It is well known to those skilled in the solar cell related industry that only reducing the reflectance of the light-receiving surface of the solar cell is advantageous for increasing the light absorption of the light-receiving surface, and thereby improving the PCE of the solar cell.

參閱圖1,中華民國第I538986證書號發明專利案(以下稱前案1)公開有一種表面粗化的方法,其依序包括一步驟S11、一步驟S12、一步驟S13,及一步驟S14。 Referring to FIG. 1, the invention patent case No. I538986 of the Republic of China (hereinafter referred to as the first case 1) discloses a method of surface roughening, which comprises a step S11, a step S12, a step S13, and a step S14 in sequence.

該步驟S11是提供一經鑽石線切割所取得的矽基板,前 述鑽石線切割亦稱為固定砥粒切割(fixed abrasive grains cut)。詳細地來說,前案1的該步驟S11是使用一由一鋼線及一塗覆於該鋼線表面的鑽石顆粒層的鑽石切割線橫向切割一矽晶磚(Si brick);其中,前述矽晶磚是經縱向切割(squaring)一矽晶錠(Si ingot)所取得。然而,經鑽石線橫向切片所取得矽基板表面粗糙度較低,特別是矽基板表面留有多數條狀切痕,此等條狀切痕屬於平滑的表面,其無法有效地降低該矽基板收光面的反射率。因此,需進一步地實施該步驟S12。 The step S11 is to provide a tantalum substrate obtained by cutting a diamond wire, before The diamond wire cut is also referred to as a fixed abrasive grain cut. In detail, the step S11 of the first case 1 is to cut a silicon brick by using a diamond wire and a diamond cutting line coated on the surface of the steel wire to cut a silicon brick (Si brick); The twinned bricks are obtained by squaring a squaring ingot (Si ingot). However, the surface roughness of the tantalum substrate obtained by the transverse sectioning of the diamond line is low, in particular, the strip surface has a plurality of strip-shaped incisions, and the strip-shaped incisions belong to a smooth surface, which cannot effectively reduce the tantalum substrate. The reflectivity of the glossy surface. Therefore, this step S12 needs to be further implemented.

該步驟S12是使用一蝕刻劑對該矽基板酸蝕刻;其中,該酸蝕刻是實施小於等於5秒的時間,與小於等於15℃的溫度,且該蝕刻劑含有氫氟酸(HF)、硝酸(HNO3)、硫酸(H2SO4)與水(H2O)。以該蝕刻劑的重量百分比計(wt%),10<HF17;35<HNO3 40;0<H2SO4 10;65<H2O70。 The step S12 is an acid etching of the germanium substrate by using an etchant; wherein the acid etching is performed for a time of 5 seconds or less, and a temperature of 15 ° C or less, and the etchant contains hydrofluoric acid (HF) and nitric acid. (HNO 3 ), sulfuric acid (H 2 SO 4 ) and water (H 2 O). In terms of weight percent of the etchant (wt%), 10<HF 17;35<HNO 3 40;0<H 2 SO 4 10;65<H 2 O 70.

該步驟S13是使用去離子水沖洗經酸蝕刻的矽基板以終止蝕刻反應。最後,該步驟S14是乾燥該矽基板。 This step S13 is to rinse the acid-etched tantalum substrate with deionized water to terminate the etching reaction. Finally, the step S14 is to dry the crucible substrate.

由前案1的分析數據顯示,雖然前案1所公開的表面粗化的方法可以消除矽基板收光面的條狀切痕,以提升收光面的粗糙度。然而,前案1的方法所能為其矽基板的收光面帶來的反射率為何,卻未見於前案1。 The analysis data of the foregoing case 1 shows that although the method of roughening the surface disclosed in the first case 1 can eliminate the strip-shaped cut marks of the light-receiving surface of the substrate, the roughness of the light-receiving surface can be improved. However, the reflectivity of the method of the first case for the light-receiving surface of the substrate is not found in the previous case 1.

經上述說明可知,改良酸蝕刻劑之組成配比以令其應用 於多晶矽片的表面處理,並藉此降低經表面處理後之多晶矽片之收光面的反射率,是此技術領域的相關技術人員所待突破的課題。 According to the above description, the composition ratio of the modified acid etchant is applied to make it apply. The surface treatment of the polycrystalline silicon wafer, and thereby reducing the reflectance of the surface of the polycrystalline silicon wafer after the surface treatment, is a subject to be solved by those skilled in the art.

因此,本發明之目的,即在提供一種能降低多晶矽片之收光面的反射率的酸蝕刻液。 Accordingly, it is an object of the present invention to provide an acid etching solution capable of reducing the reflectance of the light-receiving surface of a polycrystalline silicon wafer.

本發明之另一目的,即在提供一種前述酸蝕刻液之濕蝕刻表面處理法。 Another object of the present invention is to provide a wet etching surface treatment method for the aforementioned acid etching solution.

本發明之又一目的,即在提供一種由上述方法所製得之微孔矽晶片。 It is still another object of the present invention to provide a microporous wafer produced by the above method.

於是,本發明酸蝕刻液,以重量百分比計(wt%)含有氫氟酸、硝酸、緩衝劑,及水。氫氟酸介於35wt%至60wt%間;硝酸介於20wt%至30wt%間;緩衝劑大於0wt%且小於等於5wt%;水介於20wt%至40wt%間。 Thus, the acid etching solution of the present invention contains hydrofluoric acid, nitric acid, a buffer, and water in weight percent (wt%). Hydrofluoric acid is between 35 wt% and 60 wt%; nitric acid is between 20 wt% and 30 wt%; buffer is greater than 0 wt% and less than or equal to 5 wt%; water is between 20 wt% and 40 wt%.

此外,本發明濕蝕刻表面處理法,包含一酸蝕刻步驟、一鹼蝕刻步驟、一酸洗步驟,及一乾燥步驟。該酸蝕刻步驟是使用一如前所述之酸蝕刻液對一經固定砥粒切割所取得的多晶矽片施予酸蝕刻,以令該多晶矽片之一收光面形成有複數微孔。該鹼蝕刻步驟是使用一鹼蝕刻液對經該酸蝕刻步驟後的該多晶矽片施予鹼蝕刻,以自該收光面移除該酸蝕刻步驟時之反應未完全的副產物及殘留的酸蝕刻液,該鹼蝕刻液含有氫氧化鉀、氧化劑,與水。該酸 洗步驟是使用一以水為主的酸洗液對經該鹼蝕刻步驟後的該多晶矽片施予酸洗,以自該收光面移除該鹼蝕刻步驟時所產生的氧化矽。該乾燥步驟是乾燥經該酸洗步驟後的該多晶矽片。 In addition, the wet etching surface treatment method of the present invention comprises an acid etching step, an alkali etching step, a pickling step, and a drying step. The acid etching step is to apply an acid etching to the polycrystalline silicon wafer obtained by cutting a fixed particle by using an acid etching solution as described above, so that a light-receiving surface of the polycrystalline silicon wafer is formed with a plurality of micropores. The alkali etching step is performed by applying an alkali etching solution to the polycrystalline germanium sheet after the acid etching step to remove incomplete by-products and residual acid from the acid etching step. An etching solution containing potassium hydroxide, an oxidizing agent, and water. The acid The washing step is to pickle the polycrystalline tantalum sheet after the alkali etching step using a water-based acid pickling solution to remove the cerium oxide generated in the alkali etching step from the light collecting surface. The drying step is drying the polycrystalline crucible after the pickling step.

又,本發明微孔矽晶片,包含一如上所述之濕蝕刻表面處理法所製得的多晶矽片,包括一多晶矽本體與一連接該多晶矽本體的收光面。該收光面形成有複數朝該多晶矽本體凹陷的微孔,該等微孔的一寬度(W)皆是介於0.571μm至1.638μm間,且該等微孔的一深度(H)皆是介於0.165μm至0.49μm間。 Further, the microporous germanium wafer of the present invention comprises a polycrystalline germanium sheet prepared by the wet etching surface treatment method as described above, comprising a polycrystalline germanium body and a light collecting surface connecting the polycrystalline germanium body. The light-receiving surface is formed with a plurality of micro-holes recessed toward the polycrystalline body, and a width (W) of the micro-holes is between 0.571 μm and 1.638 μm, and a depth (H) of the micro-holes is Between 0.165μm and 0.49μm.

本發明的功效在於:改良酸蝕刻液的組成配比,使其酸蝕刻液含有低含量之HNO3與高含量之HF,令多晶矽片收光面上的微孔尺寸能控制在深次微米(<0.25μm)至次微米(~1μm)間,以降低其收光面的平均反射率。 The utility model has the advantages that the composition ratio of the acid etching solution is improved, and the acid etching solution contains a low content of HNO 3 and a high content of HF, so that the pore size on the light receiving surface of the polycrystalline silicon sheet can be controlled in the deep submicron ( <0.25 μm) to sub-micron (~1 μm) to reduce the average reflectance of the light-receiving surface.

S20‧‧‧水洗步驟 S20‧‧‧Washing steps

S21‧‧‧酸蝕刻步驟 S21‧‧‧ Acid etching step

S22‧‧‧鹼蝕刻步驟 S22‧‧‧ Alkali etching step

S23‧‧‧酸洗步驟 S23‧‧‧ pickling step

S24‧‧‧乾燥步驟 S24‧‧‧ drying step

本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一流程圖,說明中華民國第I538986證書號發明專利案所公開之表面粗化的方法;圖2是一流程圖,說明本發明濕蝕刻表面處理法的一實施例;圖3是一低倍率掃描式電子顯微鏡(scanning electron microscope;以下簡稱SEM)表面影像,說明本發明濕蝕刻表面處理法之一具體例2(E2)在實施一酸蝕刻步驟前所取得的一多晶矽片的表面形貌;圖4是一低倍率SEM表面影像,說明本發明該具體例2(E2)於實施完該濕蝕刻表面處理法後的表面形貌;圖5是一高倍率SEM表面影像,說明本發明該具體例2(E2)於實施完該濕蝕刻表面處理法後的表面形貌;圖6是一高倍率SEM表面影像,說明本發明該具體例2(E2)於實施完該濕蝕刻表面處理法後的表面形貌;圖7是一高倍率SEM截面影像,說明本發明該具體例2(E2)於實施完該濕蝕刻表面處理法後的截面形貌;圖8是一高倍率SEM截面影像,說明本發明該具體例2(E2)於實施完該濕蝕刻表面處理法後的截面形貌;圖9是一反射率(reflectance)對波長曲線圖,說明經本發明濕蝕刻表面處理法之一比較例1(CE1)、一具體例1(E1)、該具體例2(E2)、一具體例3(E3)及一比較例2(CE2)所製得的微孔矽晶片的反射率;及圖10是一反射率對波長曲線圖,說明經本發明濕蝕刻表面處理法之一比較例3(CE3)與該具體例2(E2)所製得的微孔矽晶片的反射率。 Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a flow chart illustrating a method of surface roughening disclosed in the Patent No. I538986 of the Republic of China; 2 is a flow chart illustrating an embodiment of the wet etching surface treatment method of the present invention; and FIG. 3 is a low magnification scanning electron microscope (scanning electron microscope) Microscope (hereinafter referred to as SEM) surface image, which illustrates the surface topography of a polycrystalline silicon wafer obtained by one of the wet etching surface treatment methods of the present invention (E2) before the acid etching step is performed; FIG. 4 is a low magnification SEM. The surface image shows the surface topography of the specific example 2 (E2) of the present invention after the wet etching surface treatment method is completed; and FIG. 5 is a high-magnification SEM surface image, illustrating the specific example 2 (E2) of the present invention. The surface topography after the wet etching surface treatment method; FIG. 6 is a high-magnification SEM surface image, illustrating the surface topography of the specific example 2 (E2) of the present invention after the wet etching surface treatment method is completed; Is a high-magnification SEM cross-sectional image, illustrating the cross-sectional morphology of the specific example 2 (E2) of the present invention after the wet etching surface treatment method is completed; FIG. 8 is a high-magnification SEM cross-sectional image, illustrating the specific example 2 of the present invention. (E2) a cross-sectional morphology after the wet etching surface treatment method is performed; FIG. 9 is a reflectance versus wavelength graph, illustrating a comparative example 1 (CE1) and a wet etching surface treatment method of the present invention. Specific Example 1 (E1), Specific Example 2 (E2), and Specific Example 3 (E3) a reflectance of a microporous germanium wafer prepared in Comparative Example 2 (CE2); and FIG. 10 is a reflectance versus wavelength graph illustrating a comparative example 3 (CE3) of the wet etching surface treatment method of the present invention and the specific The reflectance of the microporous germanium wafer prepared in Example 2 (E2).

在本發明被詳細描述的前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

<發明詳細說明> <Detailed Description of the Invention>

本發明酸蝕刻液之一實施例,其以重量百分比計(wt%)含有氫氟酸、硝酸、緩衝劑,及水。氫氟酸介於35wt%至60wt%間;硝酸介於20wt%至30wt%間;緩衝劑大於0wt%且小於等於5wt%;水介於20wt%至40wt%間。 An embodiment of the acid etchant of the present invention contains hydrofluoric acid, nitric acid, a buffer, and water in weight percent (wt%). Hydrofluoric acid is between 35 wt% and 60 wt%; nitric acid is between 20 wt% and 30 wt%; buffer is greater than 0 wt% and less than or equal to 5 wt%; water is between 20 wt% and 40 wt%.

較佳地,緩衝劑含有水、界面活性劑,與酸類。該酸類是一選自下列所構成之群組:磷酸(H3PO4)、硫酸、醋酸(CH3COOH),及前述酸類的組合;界面活性劑是一選自下列所構成之群組的有機溶劑:多元醇(polyalcohols)、醛類(aldehydes)、酮類(ketones)、酯類(esters),及前述有機溶劑之組合。更佳地,以緩衝劑之重量百分比計,水的含量是介於93wt%至98wt%間;界面活性劑的含量是介於0.5wt%至2wt%間;該酸類的含量是介於1.5wt%至5wt%間。 Preferably, the buffer contains water, a surfactant, and an acid. The acid is a group selected from the group consisting of phosphoric acid (H 3 PO 4 ), sulfuric acid, acetic acid (CH 3 COOH), and a combination of the foregoing acids; the surfactant is a group selected from the group consisting of Organic solvents: polyalcohols, aldehydes, ketones, esters, and combinations of the foregoing organic solvents. More preferably, the content of water is between 93% by weight and 98% by weight based on the weight percent of the buffer; the content of the surfactant is between 0.5% and 2% by weight; the content of the acid is between 1.5% by weight Between % and 5 wt%.

關於本發明酸蝕刻液之組成範圍的關聯性,容後說明。 The correlation of the composition range of the acid etching liquid of the present invention will be described later.

如圖2所示,本發明濕蝕刻表面處理法之一實施例,包含一酸蝕刻步驟S21、一鹼蝕刻步驟S22、一酸洗步驟S23,及一乾 燥步驟S24。 As shown in FIG. 2, an embodiment of the wet etching surface treatment method of the present invention comprises an acid etching step S21, an alkali etching step S22, a pickling step S23, and a dry Drying step S24.

該酸蝕刻步驟S21是使用一如前所述之酸蝕刻液之實施例對一經固定砥粒切割所取得的多晶矽片施予酸蝕刻,以令該多晶矽片之一收光面形成有複數微孔。較佳地,該酸蝕刻步驟S21具有一處理溫度(TS21)與一處理時間(tS21)。在本發明濕蝕刻表面處理法之實施例中,TS21 32℃,且tS21 90秒。 The acid etching step S21 is an acid etching of a polycrystalline silicon wafer obtained by cutting a fixed particle by using an acid etching solution as described above, so that a light-receiving surface of the polycrystalline silicon wafer is formed with a plurality of micropores. . Preferably, the acid etching step S21 has a processing temperature (T S21 ) and a processing time (t S21 ). In an embodiment of the wet etching surface treatment method of the present invention, T S21 32 ° C, and t S21 90 seconds.

該鹼蝕刻步驟S22是使用一鹼蝕刻液對經該酸蝕刻步驟S21後的該多晶矽片施予鹼蝕刻,以自該收光面移除該酸蝕刻步驟時之反應未完全的副產物及殘留的酸蝕刻液。該鹼蝕刻液含有氫氧化鉀(KOH)、氧化劑,與水。較佳地,該鹼蝕刻步驟S22之鹼蝕刻液中的氧化劑是過氧化氫(H2O2);該鹼蝕刻步驟S22具有一處理溫度(TS22)與一處理時間(tS22)。更佳地,以該鹼蝕刻液之重量百分比計,氫氧化鉀的含量是介於10wt%至70wt%間,過氧化氫的含量是大於0wt%且小於等於10wt%,且水的含量是介於30wt%至90wt%間。在本發明濕蝕刻表面處理法之實施例中,TS22 50℃,且tS22 60秒。 The alkali etching step S22 is performed by using an alkali etching solution to apply alkali etching to the polycrystalline silicon wafer after the acid etching step S21 to remove incomplete by-products and residues from the acid etching step when the acid etching step is removed. Acid etchant. The alkali etching solution contains potassium hydroxide (KOH), an oxidizing agent, and water. Preferably, the oxidant in the alkali etching solution of the alkali etching step S22 is hydrogen peroxide (H 2 O 2 ); the alkali etching step S22 has a processing temperature (T S22 ) and a processing time (t S22 ). More preferably, the content of potassium hydroxide is between 10% by weight and 70% by weight, the content of hydrogen peroxide is more than 0% by weight and less than or equal to 10% by weight, and the water content is Between 30 wt% and 90 wt%. In an embodiment of the wet etch surface treatment method of the present invention, T S22 50 ° C, and t S22 60 seconds.

該酸洗步驟S23是使用一以水為主的酸洗液對經該鹼蝕刻步驟S22後的該多晶矽片施予酸洗,以自該收光面移除該鹼蝕刻步驟S23時所產生的氧化矽。較佳地,該酸洗步驟S23之酸洗液含有氫氟酸、鹽酸(HCl),及水;該酸洗步驟S23具有一處理溫度 (TS23)與一處理時間(tS23)。更佳地,以該酸洗液之重量百分比計,氫氟酸的含量是介於1wt%至10wt%間,鹽酸的含量是介於1wt%至10wt%間,及水的含量是介於80wt%至98wt%間。在本發明濕蝕刻表面處理法之實施例中,TS23 25℃,且tS23 300秒。 The pickling step S23 is performed by pickling the polycrystalline silicon wafer after the alkali etching step S22 with a water-based acid pickling liquid to remove the alkali etching step S23 from the light collecting surface. Yttrium oxide. Preferably, the acid washing liquid of the pickling step S23 contains hydrofluoric acid, hydrochloric acid (HCl), and water; the pickling step S23 has a processing temperature (T S23 ) and a processing time (t S23 ). More preferably, the content of hydrofluoric acid is between 1% by weight and 10% by weight, the content of hydrochloric acid is between 1% by weight and 10% by weight, and the water content is between 80% by weight. Between % and 98% by weight. In an embodiment of the wet etch surface treatment method of the present invention, T S23 25 ° C, and t S23 300 seconds.

該乾燥步驟S24是乾燥經該酸洗步驟S23後的該多晶矽片。 The drying step S24 is to dry the polycrystalline silicon wafer after the pickling step S23.

較佳地,本發明濕蝕刻表面處理法之實施例於該酸蝕刻步驟S21、該鹼蝕刻步驟S22及該酸洗步驟S23後,還各包含一水洗步驟S20。 Preferably, the embodiment of the wet etching surface treatment method of the present invention further comprises a water washing step S20 after the acid etching step S21, the alkali etching step S22 and the pickling step S23.

本發明之微孔矽晶片之一實施例,包含一如上所述之濕蝕刻表面處理法之實施例所製得的多晶矽片,其包括一多晶矽本體,與一連接該多晶矽本體的收光面。該收光面形成有複數朝該多晶矽本體凹陷的微孔。該等微孔的一寬度(W)皆是介於0.571μm至1.638μm間,且該等微孔的一深度(H)皆是介於0.165μm至0.49μm間。 An embodiment of the microporous wafer of the present invention comprises a polycrystalline tantalum sheet prepared by the embodiment of the wet etching surface treatment method as described above, comprising a polycrystalline germanium body and a light collecting surface connecting the polycrystalline germanium body. The light-receiving surface is formed with a plurality of micro-holes recessed toward the polycrystalline body. A width (W) of the micropores is between 0.571 μm and 1.638 μm, and a depth (H) of the micropores is between 0.165 μm and 0.49 μm.

較佳地,該等微孔具有一介於0.10至0.86間的深寬比(H/D),以致於一介於400nm至1000nm波段間的光源入射至該微孔矽晶片後的一平均反射率是小於等於26%。 Preferably, the micropores have an aspect ratio (H/D) of between 0.10 and 0.86 such that an average reflectance of a source between 400 nm and 1000 nm incident on the microporous wafer is Less than or equal to 26%.

此處需補充說明的是,該酸蝕刻步驟S21之酸蝕刻液中的HNO3目的在於,將該多晶矽片之收光面的矽原子氧化成二氧化 矽(SiO2)分子;該酸蝕刻步驟S21之酸蝕刻液中的HF目的在於,將該多晶矽片之收光面所生成的SiO2分子反應成六氟矽酸(H2SiF6),令其收光面的SiO2分子被移除掉以形成該等微孔;該酸蝕刻步驟S21之酸蝕刻液中的緩衝劑目的在於,控制蝕刻矽晶表面反應速率、透過帶有碳氫鍵的親水(hydrophilic)基與帶有氫氧鍵的疏水(hydrophobic)基令酸蝕刻液易於接觸多晶矽片表面以達均勻蝕刻的效果,及在該酸蝕刻步驟S21中達到消泡作用。 It should be noted that the HNO 3 in the acid etching solution of the acid etching step S21 is for oxidizing the germanium atoms on the light-receiving surface of the polycrystalline germanium sheet into cerium oxide (SiO 2 ) molecules; the acid etching step The purpose of the HF in the acid etching solution of S21 is to react the SiO 2 molecules formed on the light-receiving surface of the polycrystalline silicon wafer into hexafluoroantimonic acid (H 2 SiF 6 ), so that the SiO 2 molecules on the light-receiving surface are removed. Dropping to form the micropores; the buffer in the acid etching solution of the acid etching step S21 is for controlling the etching reaction rate of the twinned surface, permeating a hydrophilic group having a carbon-hydrogen bond, and having a hydrogen-oxygen bond The hydrophobic base acid etchant easily contacts the surface of the polycrystalline silicon wafer to achieve a uniform etching effect, and defoaming is achieved in the acid etching step S21.

基於上段說明,當該酸蝕刻步驟S21之酸蝕刻液中的HNO3配比小於20wt%時,矽原子反應成SiO2的反應速率降低,無法在該酸蝕刻步驟S21之處理時間(tS21;90秒)內完成反應;當該酸蝕刻步驟S21之酸蝕刻液中的HNO3配比大於30wt%時,將導致該等微孔的寬化,無法降低其收光面的反射率。當該酸蝕刻步驟S21之酸蝕刻液中的HF配比小於35wt%時,SiO2反應成H2SiF6的反應速率降低,無法在該酸蝕刻步驟S21之處理時間(tS21;90秒)內完成反應,當該酸蝕刻步驟S21之酸蝕刻液中的HF配比大於60wt%時,將於該酸蝕刻步驟S21中形成更小的微孔,此雖可有效降低其收光面的反射率,但在下游的電池製程中的化學氣相沉積(CVD)所形成的氮化矽(SiN)層的鈍化效果不佳,導致電性下降因而使太陽能電池的PCE降低。此外,當該酸蝕刻步驟S21之酸蝕刻液中的緩衝劑配比大於5wt%時,反而會降低HF於該酸蝕刻液中 的濃度,影響酸蝕刻的反應速率。 Based on the above description, when the HNO 3 ratio in the acid etching solution of the acid etching step S21 is less than 20% by weight, the reaction rate of the deuterium atom to SiO 2 is lowered, and the processing time of the acid etching step S21 cannot be performed (t S21 ; The reaction is completed in 90 seconds. When the HNO 3 ratio in the acid etching solution of the acid etching step S21 is more than 30% by weight, the micropores are widened, and the reflectance of the light-receiving surface cannot be lowered. When the HF ratio in the acid etching solution of the acid etching step S21 is less than 35 wt%, the reaction rate of SiO 2 to H 2 SiF 6 is lowered, and the processing time of the acid etching step S21 cannot be performed (t S21 ; 90 seconds). When the reaction is completed, when the HF ratio in the acid etching solution of the acid etching step S21 is more than 60% by weight, smaller pores are formed in the acid etching step S21, which can effectively reduce the reflection of the light-receiving surface thereof. However, the passivation effect of the tantalum nitride (SiN) layer formed by chemical vapor deposition (CVD) in the downstream battery process is not good, resulting in a decrease in electrical properties and thus a decrease in the PCE of the solar cell. In addition, when the buffer ratio in the acid etching solution of the acid etching step S21 is more than 5% by weight, the concentration of HF in the acid etching solution is lowered, which affects the reaction rate of the acid etching.

此處需額外補充說明的是,該鹼蝕刻步驟S22的目的在於,移除其收光面未完全反應的副產物與殘留的酸蝕刻液。 It should be additionally noted here that the purpose of the alkali etching step S22 is to remove by-products whose residual light-receiving surface is not completely reacted with residual acid etching liquid.

當該鹼蝕刻步驟S22之鹼蝕刻液中的KOH配比小於10wt%時,其反應速率降低,無法在該鹼蝕刻步驟S22之處理時間(tS22;60秒)內完成反應,導致其收光面殘留有未完全反應的副產物與酸蝕刻液,因而影響其在下游電池廠所完成之太陽能電池的開路電壓(open circuit voltage;簡稱Voc)與短路電流(short circuit current;簡稱Isc);當該鹼蝕刻步驟S22之鹼蝕刻液中的KOH配比大於70wt%時,難以有效地控制其處理時間(tS22),因而破壞該酸蝕刻步驟S21所形成的微孔結構,且殘留在其收光面的鹼蝕刻液亦將延長該鹼蝕刻步驟S22後的水洗步驟S20所需耗費的時間。此外,當該鹼蝕刻步驟S22之鹼蝕刻液中未含有H2O2時,無法提高反應活性以增加反應速率,難以有效地移除其收光面所殘留的酸蝕刻液,當該鹼蝕刻步驟S22之鹼蝕刻液中的H2O2配比大於10wt%時,將導致反應活性過高且反應速率過快,因而不易控制鹼蝕刻反應,以致於破壞該酸蝕刻步驟S21所形成的微孔結構並提升其收光面的反射率。 When the KOH ratio in the alkali etching solution of the alkali etching step S22 is less than 10% by weight, the reaction rate is lowered, and the reaction cannot be completed within the treatment time (t S22 ; 60 seconds) of the alkali etching step S22, resulting in the light collection thereof. The surface remains with incompletely reacted by-products and acid etching solution, thus affecting the open circuit voltage (Voc) and short circuit current (Isc) of the solar cell completed by the downstream battery factory; When the KOH ratio in the alkali etching solution of the alkali etching step S22 is more than 70% by weight, it is difficult to effectively control the treatment time (t S22 ), thereby destroying the microporous structure formed by the acid etching step S21, and remaining in the collection. The smooth alkali etchant will also lengthen the time required for the water washing step S20 after the alkali etching step S22. In addition, when the alkali etching solution of the alkali etching step S22 does not contain H 2 O 2 , the reaction activity cannot be increased to increase the reaction rate, and it is difficult to effectively remove the acid etching liquid remaining on the light-receiving surface thereof, when the alkali etching When the ratio of H 2 O 2 in the alkali etching solution of step S22 is more than 10% by weight, the reaction activity is too high and the reaction rate is too fast, so that it is difficult to control the alkali etching reaction, so that the micro-formation formed by the acid etching step S21 is broken. The pore structure increases the reflectivity of its light-receiving surface.

最後需補充說明的是,該酸洗步驟S23之酸洗液中的HF目的在於,移除其收光面在該鹼蝕刻步驟S22中所產生的SiO2;該 酸洗步驟S23之酸洗液中的HCl目的在於,去除該多晶矽片在固定砥粒切割時殘留於其收光面的金屬雜質。 Finally, it should be additionally noted that the HF in the pickling liquid of the pickling step S23 is for removing the SiO 2 generated by the light-receiving surface in the alkali etching step S22; the pickling liquid of the pickling step S23 The purpose of the HCl is to remove the metal impurities remaining on the light-receiving surface of the polycrystalline silicon crucible when the fixed crucible is cut.

當該酸洗步驟S23之酸洗液中的HF配比小於1wt%時,無法有效地移除該鹼蝕刻步驟S22所生成的SiO2,因而需延長該酸洗步驟S23之處理時間(tS23);當該酸洗步驟S23之酸洗液中的HF配比大於10wt%時,雖可加速移除該鹼蝕刻步驟S22所生成的SiO2,但過快的反應速率將不利於該酸洗步驟S23之設備控制。當該酸洗步驟S23之酸洗液中的HCl配比小於1wt%時,無法有效地移除其收光面所殘留的金屬雜質,因而該酸洗步驟S23之處理時間(tS23)需相對延長,當該酸洗步驟S23之酸洗液中的HCl配比大於10wt%時,雖可加速移除其收光面所殘留的金屬雜質,但過快的反應速率同樣不利於該酸洗步驟S23之設備控制。 When the HF ratio in the pickling liquid of the pickling step S23 is less than 1% by weight, the SiO 2 generated by the alkali etching step S22 cannot be effectively removed, and thus the processing time of the pickling step S23 needs to be extended (t S23 When the HF ratio in the pickling liquid of the pickling step S23 is more than 10% by weight, although the removal of the SiO 2 generated by the alkali etching step S22 can be accelerated, an excessively fast reaction rate is disadvantageous to the pickling. The device control of step S23. When the HCl ratio in the pickling liquid of the pickling step S23 is less than 1% by weight, the metal impurities remaining on the light-receiving surface cannot be effectively removed, and thus the processing time (t S23 ) of the pickling step S23 needs to be relatively When the HCl ratio in the pickling liquid of the pickling step S23 is more than 10% by weight, the metal impurities remaining on the light-receiving surface can be accelerated, but the excessively fast reaction rate is also unfavorable to the pickling step. S23 device control.

<比較例1(CE1)> <Comparative Example 1 (CE1)>

本發明之酸蝕刻液、其濕蝕刻表面處理法及其方法所製得之微孔矽晶片的一比較例1(CE1),是簡單說明於下。 A comparative example 1 (CE1) of the microporous wafer obtained by the acid etching solution of the present invention, the wet etching surface treatment method and the method thereof is briefly described below.

首先,使用一含有61wt%的HF、25wt%的HNO3、1wt%的緩衝劑與13wt%的去離子水之酸蝕刻液,對一經固定砥粒切割所取得的多晶矽片施予一30℃且維持30秒的酸蝕刻處理,以於該多晶矽片的一收光面形成複數微孔。在本發明該比較例1(CE1)中,該緩衝劑是使用構自GP Solar GmbH所產之品名為 MULTI-TEX的添加劑,其含有約3%的CH3COOH。於該酸蝕刻處理後,對該多晶矽片施予一水洗處理。 First, a polycrystalline tantalum piece obtained by cutting a fixed granule is subjected to a 30 ° C using an acid etching solution containing 61 wt% of HF, 25 wt% of HNO 3 , 1 wt% of a buffering agent and 13 wt% of deionized water. A 30 second acid etching treatment is maintained to form a plurality of micropores on a light-receiving surface of the polycrystalline silicon wafer. In Comparative Example 1 (CE1) of the present invention, the buffer was an additive having a product name of MULTI-TEX manufactured by GP Solar GmbH, which contained about 3% of CH 3 COOH. After the acid etching treatment, the polycrystalline silicon wafer is subjected to a water washing treatment.

接著,使用一含有67wt%的KOH、3wt%的H2O2與30wt%的去離子水之鹼蝕刻液,對該經酸蝕刻處理的多晶矽片施予一30℃且維持10秒的鹼蝕刻處理。於該鹼蝕刻處理後,對該多晶矽片施予一水洗處理。 Next, using an alkali etching solution containing 67 wt% of KOH, 3 wt% of H 2 O 2 and 30 wt% of deionized water, the acid-etched polycrystalline crucible was subjected to an alkali etching at 30 ° C for 10 seconds. deal with. After the alkali etching treatment, the polycrystalline silicon wafer is subjected to a water washing treatment.

後續,使用一含有7wt%的HF、9wt%的HCl與84wt%的去離子水之酸洗液,對該經鹼蝕刻處理的多晶矽片施予一25℃且維持60秒的酸洗處理。於該酸洗處理後,同樣對該多晶矽片施予一水洗處理。最後,乾燥該經酸洗處理後的多晶矽片。 Subsequently, the alkali-etched polycrystalline tantalum sheet was subjected to a pickling treatment at 25 ° C for 60 seconds using an acid pickling solution containing 7 wt% of HF, 9 wt% of HCl and 84 wt% of deionized water. After the pickling treatment, the polycrystalline tantalum sheet was also subjected to a water washing treatment. Finally, the pickled polycrystalline tantalum sheet is dried.

<具體例1(E1)> <Specific Example 1 (E1)>

本發明之酸蝕刻液、其濕蝕刻表面處理法及其方法所製得之微孔矽晶片的一具體例1(E1)大致上是相同於比較例1(CE1),其不同處是在於,該具體例1(E1)於實施一酸蝕刻處理時所使用的一酸蝕刻液內的HF與去離子水的含量分別為60wt%與14wt%。 A specific example 1 (E1) of the microporous germanium wafer obtained by the acid etching liquid of the present invention, the wet etching surface treatment method thereof, and the method thereof is substantially the same as Comparative Example 1 (CE1), and the difference is that The content of HF and deionized water in the acid etching solution used in the specific example 1 (E1) for performing the acid etching treatment was 60% by weight and 14% by weight, respectively.

<具體例2(E2)> <Specific example 2 (E2)>

本發明之酸蝕刻液、其濕蝕刻表面處理法及其方法所製得之微孔矽晶片的一具體例2(E2)大致上是相同於比較例1(CE1),其不同處是在於,該具體例2(E2)於實施一酸蝕刻處理時 所使用的一酸蝕刻液內的HF與去離子水的含量分別為44wt%與20wt%。 A specific example 2 (E2) of the microporous germanium wafer obtained by the acid etching liquid of the present invention, the wet etching surface treatment method and the method thereof is substantially the same as the comparative example 1 (CE1), and the difference is that This specific example 2 (E2) is subjected to an acid etching treatment The content of HF and deionized water in the monoacid etching solution used was 44% by weight and 20% by weight, respectively.

<具體例3(E3)> <Specific example 3 (E3)>

本發明之酸蝕刻液、其濕蝕刻表面處理法及其方法所製得之微孔矽晶片的一具體例3(E3)大致上是相同於比較例1(CE1),其不同處是在於,該具體例3(E3)於實施一酸蝕刻處理時所使用的一酸蝕刻液內的HF與去離子水的含量分別為35wt%與39wt%。 A specific example 3 (E3) of the microporous germanium wafer obtained by the acid etching liquid of the present invention, the wet etching surface treatment method and the method thereof is substantially the same as that of the comparative example 1 (CE1), and the difference is that The content of HF and deionized water in the acid etching solution used in the specific example 3 (E3) for performing the acid etching treatment was 35 wt% and 39 wt%, respectively.

<比較例2(CE2)> <Comparative Example 2 (CE2)>

本發明之酸蝕刻液、其濕蝕刻表面處理法及其方法所製得之微孔矽晶片的一比較例2(CE2)大致上是相同於比較例1(CE1),其不同處是在於,該比較例2(CE2)於實施一酸蝕刻處理時所使用的一酸蝕刻液內的HF與去離子水的含量分別為34wt%與40wt%。 A comparative example 2 (CE2) of the microporous germanium wafer obtained by the acid etching liquid of the present invention, the wet etching surface treatment method thereof, and the method thereof is substantially the same as Comparative Example 1 (CE1), and the difference is that The content of HF and deionized water in the acid etching liquid used in Comparative Example 2 (CE2) for performing an acid etching treatment was 34% by weight and 40% by weight, respectively.

<比較例3(CE3)> <Comparative Example 3 (CE3)>

本發明之酸蝕刻液、其濕蝕刻表面處理法及其方法所製得之微孔矽晶片的一比較例3(CE3)大致上是相同於比較例1(CE1),其不同處是在於,該比較例3(CE3)於實施一酸蝕刻處理時所使用的一酸蝕刻液含有17wt%的HF、36wt%的HNO3、1wt%的緩衝劑與65wt%的去離子水。在本發明該比較例3(CE3)中,該 緩衝劑是H2SO4。換句話說,該比較例3(CE3)於實施該酸蝕刻處理時所使用該酸蝕刻液的組成,是使用前案1的組成。 A comparative example 3 (CE3) of the microporous germanium wafer obtained by the acid etching liquid of the present invention, the wet etching surface treatment method and the method thereof is substantially the same as the comparative example 1 (CE1), and the difference is that The acid etching solution used in Comparative Example 3 (CE3) for performing an acid etching treatment contained 17 wt% of HF, 36 wt% of HNO 3 , 1 wt% of a buffer, and 65 wt% of deionized water. In the comparative example 3 (CE3) of the present invention, the buffer is H 2 SO 4 . In other words, the composition of the acid etching solution used in the comparative example 3 (CE3) when the acid etching treatment was carried out was the composition of the first case.

關於本發明該等比較例(CE1、CE2、CE3)與該等具體例(E1、E2、E3)於實施其酸蝕刻處理時所使用之酸蝕刻液的組成及其所對應的反射率相關分析數據,是簡單地彙整於下列表1.中。 The composition of the acid etching solution used in the comparative examples (CE1, CE2, CE3) and the specific examples (E1, E2, E3) of the present invention for performing the acid etching treatment thereof and the corresponding reflectance correlation analysis thereof The data is simply summarized in the following list 1.

<分析數據> <Analysis data>

a 緩衝劑含有3%的CH3COOH。 The buffer contains 3% CH 3 COOH.

b 緩衝劑為H2SO4 b Buffer is H 2 SO 4 .

c 酸蝕刻液組成為前案1。 The composition of the acid etching solution is the first case.

由圖3所顯示之低倍率SEM表面影像可知,本發明該具體例2(E2)於實施該酸蝕刻處理前所取得的多晶矽片之一收光面,因固定砥粒切割而留下有條狀切痕。進一步地由圖4所顯示之放大倍率高於圖3的低倍率SEM表面影像並同時比較圖3可知,本發明該具體例2(E2)之多晶矽片經實施完該濕蝕刻表面處理法後,其收光面的表面形貌是沿著條狀切痕的輪廓繼續朝向其多晶矽本體蝕刻並移除因固定砥粒切割所留下的條狀切痕,從而令其收光面達到 粗化的效果。 It can be seen from the low-magnification SEM surface image shown in FIG. 3 that the light-receiving surface of the polycrystalline silicon wafer obtained by the specific example 2 (E2) of the present invention before the acid etching treatment is performed, and the strip is cut by the fixed tantalum. Shaped cuts. Further, the magnification shown in FIG. 4 is higher than that of the low-magnification SEM surface image of FIG. 3, and at the same time, FIG. 3, the polycrystalline silicon wafer of the specific example 2 (E2) of the present invention is subjected to the wet etching surface treatment method. The surface topography of the light-receiving surface continues along the contour of the strip-shaped incision and etches toward the polycrystalline body and removes the strip-shaped incisions left by the cutting of the fixed niobium, thereby allowing the light-receiving surface to reach The effect of roughening.

再由圖5與圖6所顯示之高倍率SEM表面影像可知,本發明該具體例2(E2)之多晶矽片經實施完該濕蝕刻表面處理法後,其收光面的複數微孔寬度是介於0.517μm至1.638μm間。此外,由圖7與圖8所顯示之高倍率SEM截面影像可知,本發明該具體例2(E2)之多晶矽片經實施完該濕蝕刻表面處理法後,其收光面的該等微孔深度是介於0.165μm至0.49μm間。 The high-magnification SEM surface image shown in FIG. 5 and FIG. 6 shows that the polycrystalline silicon wafer of the specific example 2 (E2) of the present invention has a complex micropore width of the light-receiving surface after the wet etching surface treatment method is completed. It is between 0.517μm and 1.638μm. In addition, the high-magnification SEM cross-sectional image shown in FIG. 7 and FIG. 8 shows that the microporous film of the specific example 2 (E2) of the present invention has the micropores on the light-receiving surface after the wet etching surface treatment method is completed. The depth is between 0.165 μm and 0.49 μm.

由上述SEM相關分析數據顯示可知,本發明經使用該酸蝕刻液、該鹼蝕刻液與該酸洗液以實施該濕蝕刻表面處理法後,形成於該多晶矽片收光面上的微孔寬度是介於次半微米(<0.5μm)至次微米(~1μm)間,且微孔深度是介於深次微米(<0.25μm)至次半微米(<0.5μm)間,並未存在有提升反射率之微米等級的微孔。初步推測,當一介於400nm至1000nm波段間的光源在入射至經本發明濕蝕刻表面處理法所製得之多晶矽片的收光面後,其反射率可被有效地降低。 According to the SEM-related analysis data, the micropore width formed on the light-receiving surface of the polycrystalline silicon wafer after the wet etching surface treatment method is performed by using the acid etching solution, the alkali etching solution and the pickling liquid. It is between the second half micron (<0.5μm) and the submicron (~1μm), and the micropore depth is between the deep submicron (<0.25μm) and the second half micron (<0.5μm). Micron-sized micropores that increase reflectivity. It is presumed that when a light source between 400 nm and 1000 nm is incident on the light-receiving surface of the polycrystalline silicon wafer prepared by the wet etching surface treatment method of the present invention, the reflectance can be effectively reduced.

由圖9所顯示之反射率對波長曲線圖可知(亦可同時參閱上方表1.),本發明該等具體例(E1、E2、E3)因使用低HNO3含量(20wt%~30wt%)與高HF含量(35wt%~60wt%)的酸蝕刻液,而令其多晶矽片在與酸蝕刻液反應生成SiO2分子與H2SiF6分子以形成微孔時,能使微孔寬度落在所需的次半微米(<0.5μm)至次微 米(~1μm)間,不致於因高HNO3含量的酸蝕刻液而導致微孔結構產生寬化問題以使反射率提升。因此,證實本發明該等具體例(E1、E2、E3)的平均反射率皆低於26%,有利於提升其多晶矽片收光面的入光量,並增加其後續製作成太陽能電池後的PCE。 The reflectance versus wavelength plots shown in Figure 9 are known (see also Table 1 above). These specific examples (E1, E2, E3) of the present invention use low HNO 3 content (20 wt% to 30 wt%). With an acid etchant with a high HF content (35wt%~60wt%), the polycrystalline ruthenium can react with the acid etch solution to form SiO 2 molecules and H 2 SiF 6 molecules to form micropores, which can make the micropore width fall. The required half-micron (<0.5 μm) to sub-micron (~1 μm) does not cause a problem of widening the microporous structure due to the high HNO 3 content of the acid etchant to increase the reflectance. Therefore, it is confirmed that the average reflectances of the specific examples (E1, E2, E3) of the present invention are all lower than 26%, which is advantageous for increasing the amount of light entering the polycrystalline silicon wafer receiving surface and increasing the PCE after subsequent fabrication into a solar cell. .

進一步地由圖10所顯示之反射率對波長曲線圖可知(亦可同時參閱上方表1.),本發明該具體例2(E2)之平均反射率已降低至24.0%。反觀該比較例3(CE3),因使用高HNO3含量(36wt%)與低HF含量(17wt%)的酸蝕刻液,以致於其多晶矽片在與該比較例3(CE3)之酸蝕刻液反應生成SiO2分子與H2SiF6分子以形成微孔時,導致微孔結構寬化且平均反射率高達27.5%。 Further, from the reflectance versus wavelength graph shown in Fig. 10 (see also Table 1 above), the average reflectance of this specific example 2 (E2) of the present invention has been lowered to 24.0%. In contrast, Comparative Example 3 (CE3) was used because of the use of an acid etchant having a high HNO 3 content (36 wt%) and a low HF content (17 wt%), so that its polycrystalline ruthenium was in an acid etchant with Comparative Example 3 (CE3). When the reaction forms SiO 2 molecules and H 2 SiF 6 molecules to form micropores, the microporous structure is broadened and the average reflectance is as high as 27.5%.

由本發明該等具體例(E1、E2、E3)與該比較例3(CE3)所製得之微孔矽晶片,後續更分別進一步地製成一太陽能電池,且各太陽能電池透過電性分析結果顯示(見以下表2.),該等具體例(E1~E3)基於其平均反射率僅介於24.4%至25.4%間,因而開路電壓(Voc)與短路電流(Isc)之最高值分別達0.6329V與9.0253mA,且填充因子(fill factor;簡稱FF)與平均光電轉換效率(PCE)則是分別介於79.904至79.251間與介於18.557至18.375間。反觀該比較例3(CE3),因其平均反射率高達27.5%,以致於其開路電壓(Voc)與短路電流(Isc)分別僅為0.6034V與8.7311mA,且填充因子(FF)與平均光電轉換效率(PCE)更分別降低至77.653與 16.655%。 The microporous germanium wafers prepared by the specific examples (E1, E2, E3) and the comparative example 3 (CE3) of the present invention are further separately fabricated into a solar cell, and the solar cells are subjected to electrical analysis results. Display (see Table 2. below). These specific examples (E1~E3) are based on their average reflectance only between 24.4% and 25.4%, so the maximum values of open circuit voltage (Voc) and short circuit current (Isc) are respectively 0.6329V and 9.0253mA, and the fill factor (FF) and average photoelectric conversion efficiency (PCE) are between 79.904 and 79.251 and between 18.557 and 18.375, respectively. In contrast, Comparative Example 3 (CE3) has an average reflectance of 27.5%, so that its open circuit voltage (Voc) and short circuit current (Isc) are only 0.6034V and 8.7311mA, respectively, and the fill factor (FF) and average photoelectricity. Conversion efficiency (PCE) is reduced to 77.653 and 16.655%.

c 酸蝕刻液組成為前案1。 The composition of the acid etching solution is the first case.

由上述各段分析說明可知,採用本發明之低HNO3含量與高HF含量的酸蝕刻液及其濕蝕刻表面處理法,除了可令濕蝕刻表面處理後的多晶矽片收光面上的微孔尺寸落在深次微米(<0.25μm)至次微米(~1μm)間,以取得24.4%至25.4%間的平均反射率外,其在後續所製成之太陽能電池更因其平均反射率的下降而具有分別達0.6329V與9.0253mA的最高開路電壓(Voc)與最大短路電流(Isc),且填充因子(FF)與平均光電轉換效率(PCE)分別介於79.904至79.251間與介於18.557至18.375間。 It can be seen from the analysis of the above paragraphs that the acid etching solution with low HNO 3 content and high HF content of the present invention and the wet etching surface treatment method thereof can be used to remove micropores on the surface of the polycrystalline silicon wafer after wet etching. The size falls between the deep sub-micron (<0.25μm) to the sub-micron (~1μm) to obtain an average reflectance between 24.4% and 25.4%, and the solar cell fabricated in the subsequent one is more due to its average reflectance. The maximum open circuit voltage (Voc) and maximum short circuit current (Isc) are 0.6329V and 9.0253mA, respectively, and the fill factor (FF) and average photoelectric conversion efficiency (PCE) are between 79.904 and 79.251 and between 18.557, respectively. To 18.375 rooms.

綜上所述,本發明酸蝕刻液、其濕蝕刻表面處理法及其方法所製得之微孔矽晶片因使用低HNO3含量與高HF含量的酸蝕刻液,而使其多晶矽片收光面上的微孔尺寸能控制在深次微米(<0.25μm)至次微米(~1μm)間,以令其收光面的平均反射率能小於等於26%,並在後續製成太陽能電池後的最高開路電壓(Voc)與最大短路電流(Isc)分別可達0.6329V與9.0253mA,且填充因子 (FF)與平均光電轉換效率(PCE)分別介於79.904至79.251間與介於18.557至18.375間,故確實能達成本發明的目的。 In summary, the microporous germanium wafer prepared by the acid etching solution of the present invention, the wet etching surface treatment method and the method thereof can be used for the polycrystalline germanium film by using an acid etching solution having a low HNO 3 content and a high HF content. The size of the micropores on the surface can be controlled between deep sub-micron (<0.25μm) and sub-micron (~1μm), so that the average reflectance of the light-receiving surface can be less than or equal to 26%, and after subsequent fabrication of solar cells The highest open circuit voltage (Voc) and maximum short circuit current (Isc) are 0.6329V and 9.0253mA, respectively, and the fill factor (FF) and average photoelectric conversion efficiency (PCE) are between 79.904 and 79.251 and between 18.557 and 18.375, respectively. Therefore, the object of the present invention can be achieved.

惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。 However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the simple equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still Within the scope of the invention patent.

S20‧‧‧水洗步驟 S20‧‧‧Washing steps

S21‧‧‧酸蝕刻步驟 S21‧‧‧ Acid etching step

S22‧‧‧鹼蝕刻步驟 S22‧‧‧ Alkali etching step

S23‧‧‧酸洗步驟 S23‧‧‧ pickling step

S24‧‧‧乾燥步驟 S24‧‧‧ drying step

Claims (6)

一種濕蝕刻表面處理法,包含:一酸蝕刻步驟,是使用一含有氫氟酸、硝酸、緩衝劑及水的酸蝕刻液對一經固定砥粒切割所取得的多晶矽片施予酸蝕刻,以令該多晶矽片之一收光面形成有複數微孔;一鹼蝕刻步驟,是使用一鹼蝕刻液對經該酸蝕刻步驟後的該多晶矽片施予鹼蝕刻,以自該收光面移除該酸蝕刻步驟時之反應未完全的副產物及殘留的酸蝕刻液,該鹼蝕刻液含有氫氧化鉀、氧化劑,與水;一酸洗步驟,是使用一以水為主的酸洗液對經該鹼蝕刻步驟後的該多晶矽片施予酸洗,以自該收光面移除該鹼蝕刻步驟時所產生的氧化矽;及一乾燥步驟,乾燥經該酸洗步驟後的該多晶矽片;其中,以該酸蝕刻液之重量百分比計,氫氟酸介於35wt%至60wt%間、硝酸介於20wt%至30wt%間、緩衝劑大於0wt%且小於等於5wt%,水介於20wt%至40wt%間;其中,緩衝劑含有水、界面活性劑,與酸類,酸類是一選自下列所構成之群組:磷酸、硫酸、醋酸,及前述酸類的組合,界面活性劑是一選自下列所構成之群組的有機溶劑:多元醇、醛類、酮類、酯類,及前述有機溶劑之組合;其中,以緩衝劑之重量百分比計,水的含量是介於93 wt%至98wt%間,界面活性劑的含量是介於0.5wt%至2wt%間,該酸類的含量是介於1.5wt%至5wt%間;其中,該酸蝕刻步驟具有一處理溫度(TS21)與一處理時間(tS21),TS21 32℃,且tS21 90秒;其中,該鹼蝕刻步驟具有一處理溫度(TS22)與一處理時間(tS22),TS22 50℃,且tS22 60秒;及其中,該酸洗步驟具有一處理溫度(TS23)與一處理時間(tS23),TS23 25℃,且tS23 300秒。 A wet etching surface treatment method comprising: an acid etching step of applying an acid etching to a polycrystalline silicon wafer obtained by cutting a fixed particle using an acid etching solution containing hydrofluoric acid, nitric acid, a buffering agent and water, so as to a light-receiving surface of the polycrystalline silicon wafer is formed with a plurality of micropores; an alkali etching step is performed by using an alkali etching solution to apply alkali etching to the polycrystalline silicon wafer after the acid etching step to remove the light-receiving surface In the acid etching step, the reaction is incomplete by-products and residual acid etching solution, the alkali etching solution contains potassium hydroxide, an oxidizing agent, and water; and an acid washing step uses a water-based acid washing solution The polycrystalline silicon wafer after the alkali etching step is subjected to pickling to remove the cerium oxide generated during the alkali etching step from the light receiving surface; and a drying step of drying the polycrystalline silicon wafer after the pickling step; Wherein, the hydrofluoric acid is between 35 wt% and 60 wt%, the nitric acid is between 20 wt% and 30 wt%, the buffer is greater than 0 wt% and less than or equal to 5 wt%, and the water is between 20 wt%. Between 40% by weight; wherein the buffer contains water, The active agent, and the acid, the acid is a group selected from the group consisting of phosphoric acid, sulfuric acid, acetic acid, and a combination of the foregoing, and the surfactant is an organic solvent selected from the group consisting of polyhydric alcohols, a combination of an aldehyde, a ketone, an ester, and the foregoing organic solvent; wherein, in a weight percentage of the buffer, the water content is between 93 wt% and 98 wt%, and the surfactant content is between 0.5 wt% Between % and 2 wt%, the content of the acid is between 1.5 wt% and 5 wt%; wherein the acid etching step has a processing temperature (T S21 ) and a processing time (t S21 ), T S21 32 ° C, and t S21 90 seconds; wherein the alkali etching step has a processing temperature (T S22 ) and a processing time (t S22 ), T S22 50 ° C, and t S22 60 seconds; and wherein the pickling step has a processing temperature (T S23 ) and a processing time (t S23 ), T S23 25 ° C, and t S23 300 seconds. 如請求項1所述的濕蝕刻表面處理法,其中,該鹼蝕刻步驟之鹼蝕刻液中的氧化劑是過氧化氫;該酸洗步驟之酸洗液含有氫氟酸、鹽酸,及水。 The wet etching surface treatment method according to claim 1, wherein the oxidizing agent in the alkali etching solution of the alkali etching step is hydrogen peroxide; and the acid washing liquid of the pickling step contains hydrofluoric acid, hydrochloric acid, and water. 如請求項2所述的濕蝕刻表面處理法,其中,以該鹼蝕刻液之重量百分比計,氫氧化鉀的含量是介於10wt%至70wt%間,過氧化氫的含量是大於0wt%且小於等於10wt%,及水的含量是介於30wt%至90wt%間;及其中,以該酸洗液之重量百分比計,氫氟酸的含量是介於1wt%至10wt%間,鹽酸的含量是介於1wt%至10wt%間,及水的含量是介於80wt%至98wt%間。 The wet etching surface treatment method according to claim 2, wherein the content of potassium hydroxide is between 10% by weight and 70% by weight, and the content of hydrogen peroxide is more than 0% by weight based on the weight percentage of the alkali etching solution. 10% by weight or less, and water content is between 30% by weight and 90% by weight; and wherein, in the weight percentage of the acid washing liquid, the content of hydrofluoric acid is between 1% by weight and 10% by weight, and the content of hydrochloric acid It is between 1 wt% and 10 wt%, and the water content is between 80 wt% and 98 wt%. 如請求項1所述的濕蝕刻表面處理法,於該酸蝕刻步驟、該鹼蝕刻步驟及該酸洗步驟後還各包含一水洗步驟。 The wet etching surface treatment method according to claim 1, further comprising a water washing step after the acid etching step, the alkali etching step, and the pickling step. 一種微孔矽晶片,包含: 一如請求項1至4任一請求項所述之濕蝕刻表面處理法所製得的多晶矽片,包括一多晶矽本體與一連接該多晶矽本體的收光面,該收光面形成有複數朝該多晶矽本體凹陷的微孔,該等微孔的一寬度(W)皆是介於0.571μm至1.638μm間,且該等微孔的一深度(H)皆是介於0.165μm至0.49μm間。 A microporous germanium wafer comprising: The polycrystalline silicon wafer obtained by the wet etching surface treatment method according to any one of claims 1 to 4, comprising a polycrystalline germanium body and a light collecting surface connecting the polycrystalline germanium body, wherein the light collecting surface is formed with a plurality of The micropores of the polycrystalline body body are recessed, and a width (W) of the micropores is between 0.571 μm and 1.638 μm, and a depth (H) of the micropores is between 0.165 μm and 0.49 μm. 如請求項5所述的微孔矽晶片,其中,該等微孔具有一介於0.10至0.86間的深寬比(H/D),以致於一介於400nm至1000nm波段間的光源入射至該微孔矽晶片後的一平均反射率是小於等於26%。 The microporous silicon wafer according to claim 5, wherein the micropores have an aspect ratio (H/D) of between 0.10 and 0.86, such that a light source between 400 nm and 1000 nm is incident on the micro An average reflectance after the aperture wafer is 26% or less.
TW106105845A 2017-02-13 2017-02-22 Wet etching surface treatment method and the method of preparing a porous silicon wafer TWI605109B (en)

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