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TWI600384B - Bra cup with outer cover cloth and method of making the same - Google Patents

Bra cup with outer cover cloth and method of making the same Download PDF

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Publication number
TWI600384B
TWI600384B TW102124042A TW102124042A TWI600384B TW I600384 B TWI600384 B TW I600384B TW 102124042 A TW102124042 A TW 102124042A TW 102124042 A TW102124042 A TW 102124042A TW I600384 B TWI600384 B TW I600384B
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cloth
cup
cup body
edge
front edge
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TW102124042A
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Chinese (zh)
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TW201412256A (en
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Pik Ho Liza Cheng
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Embry (China) Garments Ltd
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Description

具有外層面布的胸罩罩杯及其製造方法 Bra cup with outer layer cloth and manufacturing method thereof

本發明涉及一種具有外層面布的胸罩罩杯及其製造方法,它屬於服裝領域,特別是女士胸衣領域。 The invention relates to a bra cup with an outer layer cloth and a manufacturing method thereof, belonging to the field of clothing, in particular to the field of women's bras.

罩杯是胸罩等女性內衣的主要部件,它的主要功能是保護、承托、修飾穿著者的乳房,使穿著者的外觀體現出女性的完美體型曲線。胸罩罩杯通常採用熱壓成型或車縫拼接成型,罩杯成型後,大部分胸罩產品會在外表面加一層面布,提升胸罩的外觀效果與產品質量。 The cup is the main component of the female underwear such as the bra. Its main function is to protect, support and modify the wearer's breast, so that the appearance of the wearer reflects the perfect body shape curve of the woman. The bra cups are usually formed by hot pressing or sewing. After the cup is formed, most of the bra products will be coated with a layer of cloth on the outer surface to enhance the appearance and quality of the bra.

罩杯外層加一層面布,面布與罩杯在前幅邊固定的方式,現在技術中主要有二種:通過車縫的方法將面布直接固定在前幅邊位置、或通過熱粘合的方式將面布固定在前幅邊位置。 There is a layer of cloth on the outer layer of the cup, and the way the face cloth and the cup are fixed on the front side. There are two main types of technology in the prior art: the method of fixing the cloth directly to the front edge position by means of sewing, or by thermal bonding. Secure the face cloth to the front edge position.

車縫固定方式:將面布罩在棉碗的表面,通過車縫的方式,沿罩杯的前幅邊,將面布與罩杯車縫在一起,實現固定的功能。再通過後續工藝,將面布罩在罩杯的表面,得到需要的胸罩罩杯。 Sewing fixing method: the surface cloth is placed on the surface of the cotton bowl, and the surface cloth and the cup are sewn together along the front side of the cup by means of sewing, thereby realizing a fixed function. Through the subsequent process, the mask is placed on the surface of the cup to obtain the desired bra cup.

熱粘合固定方式分為如下二種: The thermal bonding fixing method is divided into the following two types:

方式一:將熱熔膠先粘在罩杯前幅邊位置、再將布與膠在指定的位置貼在一起,再通過熱壓工藝,將罩杯前幅邊與面布固定在一起。 Method 1: The hot melt adhesive is first adhered to the front edge of the cup, and then the cloth and the glue are attached together at a specified position, and then the front edge of the cup is fixed with the face cloth by a hot pressing process.

方式二:將熱熔膠先粘在罩杯前幅邊位置,再通過熱壓工藝,將罩杯前幅邊與面布固定在一起。 Method 2: The hot melt adhesive is first adhered to the front edge of the cup, and then the front side of the cup is fixed with the face cloth by a hot pressing process.

再通過後續工藝,將面布罩在罩杯的外表面,得到需要的胸罩罩杯。 Through the subsequent process, the mask is placed on the outer surface of the cup to obtain the desired bra cup.

以上二種技術方案實現了將面布在罩杯前幅位置的固定,但是存在以下顯著的缺陷:車縫固定方式:通過車縫的方式,沿罩杯前幅邊將布與罩杯車縫在一起,實現了將面布與罩杯前幅固定的效果。但是這種固定方式,外觀上會露出車縫後留下的線或車縫痕迹,影響產品的外觀。 The above two technical solutions realize the fixing of the surface cloth in the front position of the cup, but there are the following significant defects: the sewing method is fixed: the sewing cloth is sewn together with the cup along the front side of the cup by means of sewing. The effect of fixing the front panel and the front panel of the cup is achieved. However, this fixing method will reveal the lines or sewing marks left after the sewing, which will affect the appearance of the product.

熱粘合固定方式:罩杯的前幅邊與新增加的面布通過熱粘接工藝,膠受熱熔化、受壓、冷卻後,實現在罩杯前幅邊位置,面布與罩杯前幅邊固定在一起。但是這種固定方式,由於採用的是塑性材料粘接,粘接材料的強度有一定的限度,在不損壞胸罩罩杯內外層物料的前提下,施加一定的拉力,可以將被粘接的內外層物料撕開。影響產品的質量與使用壽命。 Thermal bonding fixing method: the front edge of the cup and the newly added surface cloth are subjected to a thermal bonding process, and the glue is melted by heat, pressed, and cooled, and is realized at the front edge position of the cup, and the front side of the cloth and the cup are fixed at the front side. together. However, this type of fixing, due to the use of plastic material bonding, the strength of the bonding material has a certain limit, without damaging the inner and outer materials of the bra cup, a certain pulling force can be applied to bond the inner and outer layers. The material is torn open. Affect the quality and service life of the product.

本發明要解決的一個技術問題是提供一種前幅邊外觀上沒有車縫線及線的痕迹、內外表面平滑、外布與罩杯本體在前幅邊接緊牢固且不易撕開的帶有外層面布的胸罩罩杯。 One technical problem to be solved by the present invention is to provide a front panel having no sewn stitches and lines, a smooth inner and outer surface, and an outer layer which is tightly attached to the front side of the cup body and is not easily torn. Cloth bra cup.

本發明要解決的另一個技術問題是提供上述帶有外層面布的胸罩罩杯的製備工藝。 Another technical problem to be solved by the present invention is to provide a process for preparing the above-described bra cup with an outer layer cloth.

為了實現上述目的,本發明採用如下技術方案:本發明提供了一種帶有外層面布的胸罩罩杯,包括罩杯本體和面布,所述面布由裏布和外布一體成型連接組成,所述裏布車縫固定在罩杯本體內表面且在車縫處向前幅邊邊沿方向相折形成由內層裏布和外層裏布組成的雙層疊合結構,所述外層裏布在前幅邊邊沿處連接外布,所述外布包覆 貼合於罩杯本體的外表面,所述罩杯本體和面布經一體模壓成型而使面布固定在罩杯本體的內外表面。 In order to achieve the above object, the present invention adopts the following technical solution: the present invention provides a bra cup with an outer layer cloth, comprising a cup body and a face cloth, the face cloth being composed of a lining cloth and an outer cloth integrally formed, The lining seam is fixed on the inner surface of the cup body and is folded at the front edge of the seam to form a double laminated structure composed of an inner layer inner cloth and an outer layer inner cloth, and the outer layer is clothed on the front side edge An outer cloth is attached to the edge, and the outer cloth is covered The outer surface of the cup body is attached to the outer surface of the cup body. The cup body and the surface cloth are integrally molded to fix the surface cloth to the inner and outer surfaces of the cup body.

所述內層裏布的邊緣較佳與前幅邊邊沿相平齊。 The edge of the inner layer of the inner layer is preferably flush with the edge of the front side edge.

所述裏布縫合在罩杯本體內表面,其縫合線較佳平行于前幅邊邊沿且離前幅邊邊沿的距離為0.2-15mm。 The lining is stitched to the inner surface of the cup body, and the suture is preferably parallel to the front edge of the front edge and has a distance of 0.2-15 mm from the edge of the front edge.

本發明還提供了帶有外層面布的胸罩罩杯的製備工藝,包括以下步驟:步驟一:將面布車縫固定在罩杯本體的內表面上;步驟二:將面布在車縫處向前幅邊邊沿方向一次翻折從而蓋住車縫處且使面布在罩杯本體的內表面形成雙層疊合結構,此雙層疊合結構貼伏在罩杯本體的內表面因此計為裏布,所述裏布由內層裏布和外層裏布組成;步驟三:將面布在前幅邊邊沿處二次翻折從而使與外層裏布連接的外布包覆貼合於罩杯本體的外表面;步驟四:模壓成型。 The invention also provides a preparation process of a bra cup with an outer layer cloth, comprising the following steps: Step 1: fixing the surface cloth to the inner surface of the cup body; step 2: placing the surface cloth at the seam forward The edge of the web is folded once to cover the seam and the surface of the cup is formed into a double laminated structure on the inner surface of the cup body. The double laminated structure is attached to the inner surface of the cup body and is thus counted as a lining. The lining is composed of an inner lining cloth and an outer lining cloth; step 3: the surface cloth is folded twice at the edge of the front rib so that the outer cloth attached to the outer lining is coated and attached to the outer portion of the cup body. Surface; Step 4: Molding.

所述步驟四中模壓成型的反應條件較佳為:加熱溫度為100-300℃,壓力為0.1-3MPa,時間為10-300s。 The reaction conditions of the press molding in the step 4 are preferably: a heating temperature of 100 to 300 ° C, a pressure of 0.1 to 3 MPa, and a time of 10 to 300 s.

所述步驟一中是先將面布的相應邊緣較佳與前幅邊邊沿對齊,然後車縫固定在罩杯本體的內表面上。 In the first step, the corresponding edge of the face cloth is preferably aligned with the front edge of the front panel, and then the sewn is fixed on the inner surface of the cup body.

所述步驟一中是較佳將面布縫合在罩杯本體內表面,其縫合線平行于前幅邊邊沿且離前幅邊邊沿的距離為0.2-15mm。 In the first step, the face cloth is preferably stitched to the inner surface of the cup body, and the stitching line is parallel to the front edge and the distance from the front edge is 0.2-15 mm.

本發明帶有外層面布的胸罩罩杯採用裏布的縫合處的相折形成雙層疊合結構,使車縫線隱藏在外層裏布與內層裏布之間,從而其內 表面較為平滑,而且外布的表面不經車縫即可通過與其一體化連接的裏布固定,其前幅邊外觀上沒有車縫線及線的痕述且外表面平滑,且外布與罩杯本體在前幅邊接緊牢固且不易撕開,提升了產品的質量及使用壽命。 The bra cup with the outer layer cloth of the invention adopts the fold of the lining of the lining to form a double laminated structure, so that the sewing thread is hidden between the outer lining and the inner lining, thereby being inside The surface is relatively smooth, and the surface of the outer cloth can be fixed by the lining which is integrally connected with the seam without the sewing seam, and the front side of the outer side has no trace of the sewing thread and the line, and the outer surface is smooth, and the outer cloth and the cup are smooth. The body is firmly attached on the front side and is not easy to tear, which improves the quality and service life of the product.

圖1為面布車縫固定在罩杯本體的內表面上的結構示意圖;圖2為圖1中沿A-A線的剖視示意圖;圖3為面布在車縫處向罩杯本體的前幅邊邊沿方向一次翻折的結構示意圖;圖4為圖3中沿B-B線的剖視示意圖;圖5為面布在罩杯本體的前幅邊邊沿處二次翻折從而使外布包覆貼合於罩杯本體的外表面的結構示意圖;圖6為圖5中沿C-C線的剖視示意圖;圖7為模壓成型後的帶有外層面布的胸罩罩杯的結構示意圖;圖8為圖7中沿D-D線的剖視示意圖。 Figure 1 is a schematic view showing the structure of the face cloth sewn on the inner surface of the cup body; Figure 2 is a cross-sectional view taken along line AA of Figure 1; Figure 3 is the front side edge of the face cloth at the seam to the cup body FIG. 4 is a schematic cross-sectional view taken along line BB of FIG. 3; FIG. 5 is a second fold of the surface cloth at the front edge of the cup body so that the outer cloth is coated and attached to the cup FIG. 6 is a cross-sectional view along line CC of FIG. 5; FIG. 7 is a schematic structural view of a bra cup with an outer layer cloth after molding; FIG. 8 is a line along line DD of FIG. A schematic cross-sectional view.

本發明提供了一種帶有外層面布的胸罩罩杯,如圖7和8,包括罩杯本體1和面布2,所述面布2由裏布3和外布4一體化連接組成,所述裏布3車縫固定在罩杯本體1內表面且在車縫處8向前幅邊邊沿7方向相折形成由內層裏布5和外層裏布6組成的雙層疊合結構,所述外層裏布6在前幅邊邊沿7處連接外布4,所述外布4包覆貼合於罩杯本體1的外表面,所述罩杯本體1和面布2經一體模壓成型而使面布固定在罩杯本體1的內 外表面。所述內層裏布5的邊緣較佳與前幅邊邊沿7相平齊,這樣可使罩杯本體1內表面凸凹層次變化更少,有更高的平滑度,也有利於模壓成型後的穩定性;所述裏布3可以直接與罩杯本體1縫合在一起,並可較佳為內縫合在罩杯本體1內表面,其縫合線平行于前幅邊邊沿7且離前幅邊邊沿7的距離為0.2-15mm,這樣既不會浪費布料而使外觀顯得厚重,也不會因距離過小而導致結合不牢固。 The present invention provides a bra cup with an outer layer cloth, as shown in FIGS. 7 and 8, comprising a cup body 1 and a face cloth 2, the face cloth 2 being composed of an inner cloth 3 and an outer cloth 4 integrally connected, the inside The cloth 3 is fixed to the inner surface of the cup body 1 and is folded at the front edge 7 of the seam 8 to form a double layered structure composed of the inner layer 5 and the outer layer 6 in the outer layer. The cloth 6 is connected to the outer cloth 4 at the front edge 7 , and the outer cloth 4 is coated and attached to the outer surface of the cup body 1 . The cup body 1 and the face cloth 2 are integrally molded to fix the surface cloth. Inside the cup body 1 The outer surface. The edge of the inner layer lining 5 is preferably flush with the front edge rim 7, so that the inner surface of the cup body 1 has less unevenness in the embossing layer, has higher smoothness, and is more stable after compression molding. The lining 3 can be directly sewn to the cup body 1 and can be preferably internally sewn to the inner surface of the cup body 1 with the suture parallel to the front edge 7 and from the front edge 7 It is 0.2-15mm, so that it will not waste the fabric and make the appearance look heavy, and it will not be weak due to the too small distance.

本發明還提供了一種帶有外層面布的胸罩罩杯的製備工藝,包括以下步驟:步驟一:將面布2車縫固定在罩杯本體1的內表面上,如圖1和2;步驟二:將面布2在車縫處8向前幅邊邊沿7方向一次翻折從而蓋住車縫處8且使面布2在罩杯本體1的內表面形成雙層疊合結構,此雙層疊合結構貼伏在罩杯本體1的內表面因此計為裏布3,所述裏布3由內層裏布5和外層裏布6組成,如圖3和4;步驟三:將面布在前幅邊邊沿7處二次翻折從而使與外層裏布6連接的外布4包覆貼合於罩杯本體1的外表面,如圖5和6;步驟四:模壓成型得到成品,如圖7和8。 The invention also provides a preparation process of a bra cup with an outer layer cloth, comprising the following steps: Step 1: fixing the surface cloth 2 to the inner surface of the cup body 1, as shown in FIGS. 1 and 2; The face cloth 2 is folded at one time in the direction of the front side edge 7 in the hem position 8 to cover the hem 8 and the face cloth 2 forms a double laminated structure on the inner surface of the cup body 1, the double cascading The structure is attached to the inner surface of the cup body 1 and is therefore referred to as a lining 3, which is composed of an inner lining 5 and an outer lining 6, as shown in Figs. 3 and 4; and step 3: the surface is placed on the front panel The edge 7 is folded twice to make the outer cloth 4 connected to the outer layer 6 coated on the outer surface of the cup body 1, as shown in Figures 5 and 6; Step 4: Molding to obtain the finished product, as shown in Fig. 7 8.

所述步驟四中模壓成型的反應條件較佳為:加熱溫度為100-300℃,壓力為0.1-3MPa,時間為10-300s。 The reaction conditions of the press molding in the step 4 are preferably: a heating temperature of 100 to 300 ° C, a pressure of 0.1 to 3 MPa, and a time of 10 to 300 s.

所述步驟一中較佳為先將面布2的相應邊緣與前幅邊邊沿7對齊,然後車縫固定在罩杯本體1的內表面上,也即內層裏布5的邊緣與前幅邊邊沿7相平齊,這樣可使罩杯本體1內表面凸凹層次變化更少,有更高的平滑度,也有利於模壓成型後的穩定性。 Preferably, in the first step, the corresponding edge of the face cloth 2 is aligned with the front edge 7 and then the seam is fixed on the inner surface of the cup body 1, that is, the edge and the front side of the inner layer 5 The edge 7 is flush, so that the inner surface of the cup body 1 has less variation in the convex and concave layers, has higher smoothness, and is also advantageous for stability after press molding.

所述步驟一中較佳為將面布2縫合在罩杯本體1內表面,其縫合線平行于前幅邊邊沿7且離前幅邊邊沿7的距離為0.2-15mm,這樣既不會浪費布料而外觀顯示厚重,也不會因距離過小而導致結合不牢固。 Preferably, in the first step, the surface cloth 2 is sewn on the inner surface of the cup body 1, and the stitching line is parallel to the front edge 7 and the distance from the front edge 7 is 0.2-15 mm, so that the cloth is not wasted. The appearance is thick and the connection is not strong because the distance is too small.

Claims (5)

一種具有外層面布的胸罩罩杯,包括罩杯本體(1)和面布(2),其特徵在於,所述面布(2)由裏布(3)和外布(4)一體化連接組成,所述裏布(3)車縫固定在罩杯本體(1)內表面,其縫合線平行於前幅邊邊沿(7)且離前幅邊邊沿(7)的距離為0.2-15mm,且在車縫處(8)向前幅邊邊沿(7)方向相折形成由內層裏布(5)和外層裏布(6)組成的雙層疊合結構,所述外層裏布(6)在前幅邊邊沿(7)處連接外布(4),所述外布(4)包覆貼合於罩杯本體(1)的外表面,所述罩杯本體(1)和面布(2)經一體模壓成型而使面布(2)固定在罩杯本體(1)的內外表面。 A bra cup having an outer layer cloth, comprising a cup body (1) and a face cloth (2), wherein the face cloth (2) is composed of an inner cloth (3) and an outer cloth (4) integrally connected, The lining (3) is sewn to the inner surface of the cup body (1), and the stitching line is parallel to the front edge (7) and the distance from the front edge (7) is 0.2-15 mm, and the vehicle is in the vehicle. The slit (8) is folded in the direction of the front edge (7) to form a double laminated structure composed of the inner layer inner cloth (5) and the outer layer inner cloth (6), and the outer layer inner cloth (6) is in front An outer cloth (4) is attached to the edge of the web (7), and the outer cloth (4) is coated and attached to the outer surface of the cup body (1), and the cup body (1) and the surface cloth (2) are integrated. The surface fabric (2) is fixed to the inner and outer surfaces of the cup body (1) by press molding. 如申請專利範圍第1項所述的具有外層面布的胸罩罩杯,其特徵在於,所述內層裏布(5)的邊緣與前幅邊邊沿(7)相平齊。 A bra cup having an outer layer cloth according to the first aspect of the invention, characterized in that the edge of the inner layer lining (5) is flush with the front edge edge (7). 一種用於製造如申請專利範圍第1~2項中任一項所述的具有外層面布的胸罩罩杯的方法,其特徵在於,包括以下步驟:步驟一:將面布(2)車縫固定在罩杯本體(1)的內表面上,其縫合線平行於前幅邊邊沿(7)且離前幅邊邊沿(7)的距離為0.2-15mm;步驟二:將面布(2)在車縫處向前幅邊邊沿(7)方向一次翻折從而蓋住車縫處且使面布(2)在罩杯本體(1)的內表面形成雙層疊合結構,此雙層疊合結構貼伏在罩杯本體(1)的內表面因此稱為裏布(3),所述裏布由內層裏布(5)和外層裏布(6)組成;步驟三:將面布(2)在前幅邊邊沿處二次翻折從而使與外層裏布(6)連接的外布(4)包覆貼合於罩杯本體(1)的外表面; 步驟四:模壓成型。 A method for manufacturing a bra cup having an outer layer cloth according to any one of claims 1 to 2, characterized in that it comprises the following steps: Step 1: fixing the surface cloth (2) On the inner surface of the cup body (1), the stitching line is parallel to the front edge edge (7) and the distance from the front edge edge (7) is 0.2-15 mm; Step 2: the face cloth (2) is in the car The seam is folded once in the direction of the front edge (7) to cover the seam and the face cloth (2) forms a double laminated structure on the inner surface of the cup body (1). The inner surface of the cup body (1) is therefore referred to as the inner cloth (3), and the inner cloth is composed of the inner layer inner cloth (5) and the outer layer inner cloth (6); step three: the surface cloth (2) is placed The front edge is folded twice so that the outer cloth (4) connected to the outer layer (6) is coated and attached to the outer surface of the cup body (1); Step 4: Molding. 如申請專利範圍第3項所述的具有外層面布的胸罩罩杯的製造方法,其特徵在於,所述步驟四中模壓成型的反應條件為:加熱溫度為100-300℃,壓力為0.1-3MPa,時間為10-300s。 The method for manufacturing a bra cup having an outer layer cloth according to claim 3, wherein the reaction condition in the step four is: heating temperature is 100-300 ° C, pressure is 0.1-3 MPa. The time is 10-300s. 如申請專利範圍第3項所述的具有外層面布的胸罩罩杯的製造方法,其特徵在於,所述步驟一中是先將面布(2)的相應邊緣與前幅邊邊沿(7)對齊,然後車縫固定在罩杯本體(1)的內表面上。 The method for manufacturing a bra cup having an outer layer cloth according to claim 3, wherein in the first step, the corresponding edge of the cloth (2) is aligned with the front edge (7). Then, the sewn is fixed to the inner surface of the cup body (1).
TW102124042A 2012-09-29 2013-07-04 Bra cup with outer cover cloth and method of making the same TWI600384B (en)

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