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TWI587345B - A pressure switch structure - Google Patents

A pressure switch structure Download PDF

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Publication number
TWI587345B
TWI587345B TW104141878A TW104141878A TWI587345B TW I587345 B TWI587345 B TW I587345B TW 104141878 A TW104141878 A TW 104141878A TW 104141878 A TW104141878 A TW 104141878A TW I587345 B TWI587345 B TW I587345B
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TW
Taiwan
Prior art keywords
unit
piston
pressure
elastic unit
micro
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Application number
TW104141878A
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Chinese (zh)
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TW201721696A (en
Inventor
Kwei Chi Tsay
Te Ming Yeh
Chieh Tung
Che Pin Chen
Jian Er Liu
Yin Xiang Huang
Original Assignee
National Chung-Shan Institute Of Science And Technology Armaments Bureau
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Priority to TW104141878A priority Critical patent/TWI587345B/en
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Publication of TWI587345B publication Critical patent/TWI587345B/en
Publication of TW201721696A publication Critical patent/TW201721696A/en

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Description

一種壓力開關結構 Pressure switch structure

本發明之一種壓力開關結構,其藉由改良盤形彈簧串聯來組成所需彈簧力達到壓力開關結構之作用。 A pressure switch structure of the present invention achieves the function of a pressure switch structure by modifying a series of disc springs in series to form a desired spring force.

壓力開關為感測壓力的一種元件,當壓力達到設定值,即回報給系統,作為系統研判的依據,所以其可靠度必須很高。其主要原理為壓力推動活塞,移動彈簧,當壓力到達到設定值時,觸動彈簧後端的開關,使原為斷路之開關變為通路,告知系統壓力已到達設定值。 The pressure switch is a component that senses the pressure. When the pressure reaches the set value, it is returned to the system. As the basis for the system research, the reliability must be high. The main principle is that the pressure pushes the piston and moves the spring. When the pressure reaches the set value, the switch at the rear end of the spring is touched, so that the switch that was originally disconnected becomes a passage, and the system pressure is notified that the pressure has reached the set value.

目前之壓力開關,多以螺旋彈簧組合而成,體積較大,重量也較重,不利於航太業使用;另外,雖然其軸向有彈簧力當緩衝,但其徑向方面的耐振度則較差,若能改善此點,將可應用於高振動設備環境。 At present, the pressure switch is mostly composed of a coil spring, which is large in size and heavy in weight, which is not conducive to the use of the aerospace industry. In addition, although its axial force has a spring force to cushion, its radial vibration resistance is Poor, if this can be improved, it will be applicable to high vibration equipment environments.

鑑於上述問題,本發明之一種壓力開關結構,其藉由盤形彈簧的特性為剛性大,緩衝吸振能力強,能以小變形承受大載荷,特別適合於軸向空間要求小且需要負荷大的場合,故可取代傳統螺旋彈簧使用空間和負荷有限及壓縮行程過大等缺點,並能提高機械之性能。 In view of the above problems, a pressure switch structure of the present invention has a large rigidity by a characteristic of a disc spring, a strong shock absorbing capability, and can withstand large loads with a small deformation, and is particularly suitable for a small axial space requirement and requires a large load. Occasionally, it can replace the shortcomings of traditional spiral springs, such as limited space and load, and excessive compression stroke, and can improve the performance of the machine.

本發明以4個盤形彈簧串聯來組成所需彈簧力,2個盤形彈簧間均放置1個彈簧固定器,以確保接觸表面平滑,活塞與導桿以螺牙鎖合,彈簧組內孔穿過導桿,被限制在軸向運動,預力螺旋將彈簧組一端固定於 本體上,施加一定的預力,以縮短導桿移動行程,使體積縮小,後端再連接著一組微動開關。 The invention combines four disc springs in series to form a required spring force, and one spring retainer is placed between the two disc springs to ensure smooth contact surface, and the piston and the guide rod are screwed together, and the spring group inner hole Passing through the guide rod, being restricted to axial movement, the pre-force screw fixing one end of the spring set to On the body, a certain pre-force is applied to shorten the movement of the guide rod to reduce the volume, and a set of micro-switches is connected to the rear end.

其動作流程說明如下,流體從入口處進入,借由壓力推動活塞及導桿,傳導之力量先克服所設之預力後,再由導桿移動,經一定行程後,觸動後端的微動開關,使原為斷路之開關變為通路,告知系統壓力已到達設定值。 The action flow is as follows. The fluid enters from the inlet, and the piston and the guide rod are pushed by the pressure. The force of the conduction first overcomes the pre-force set, and then moves by the guide rod. After a certain stroke, the micro switch of the rear end is touched. Turn the switch that was originally open to a path, telling the system that the pressure has reached the set value.

本概述與接下來的詳細說明及附圖,皆是為了能進一步說明本發明達到預定目的所採取的方式、手段及功效。而有關本發明的其他目的及優點,將在後續的說明及圖示中加以闡述。 This Summary and the following detailed description and the accompanying drawings are intended to further illustrate the manner, the Other objects and advantages of the present invention will be described in the following description and drawings.

1‧‧‧本體 1‧‧‧ Ontology

2‧‧‧彈性單元 2‧‧‧elastic unit

21‧‧‧彈簧固定器 21‧‧‧ Spring holder

3‧‧‧微動單元 3‧‧‧Micro-motion unit

4‧‧‧限制單元 4‧‧‧Restriction unit

41‧‧‧活塞 41‧‧‧Piston

42‧‧‧導桿 42‧‧‧guides

43‧‧‧預力螺旋 43‧‧‧Pre-spiral

第1圖,係為本發明一種壓力開關結構之結構圖。 Fig. 1 is a structural view showing a structure of a pressure switch of the present invention.

以下係藉由特定的具體實例說明本發明之實施方式,熟悉此技藝之入士可由本說明書所揭示之內容瞭解本發明之其他優點與功效。 The embodiments of the present invention are described by way of specific examples, and those skilled in the art can understand the other advantages and effects of the present invention as disclosed in the specification.

請參考第1圖,係為本發明一種壓力開關結構,其結構係包括:一本體1,係具有一圓形管體;一彈性單元2,係設置於該本體1中,用以感測其流體之壓力,使得限制單元4中之活塞41位移觸發其微動單元3,該彈性單元2,複包括複數盤形彈簧串聯來組成所需彈簧力,2個盤形彈簧間均放置1個彈簧固定器21,以確保接觸表面平滑;一微動單元3,係設置於該 彈性單元2後方,其一端接觸彈性單元2,而另一端以膠體固定於本體1中;一限制單元4,係包括活塞41與導桿42設置於該彈性單元2前方,其彈性單元2內孔穿過導桿42,使其彈性單元2被限制在軸向運動,彈性單元2一端固定於本體1上,施加一定的預力螺旋43,可有效縮短導桿42移動行程,使體積縮小,活塞41與導桿42以螺牙鎖合,形成力量的傳遞,活塞41在本體1內的軸向移動間隙,自然形成導桿42移動之上死點,即為微動單元3的最低固定位置,以避免微動單元3被導桿42頂壞,壓力開關主要任務為判別系統壓力是否達到設定值,當壓力增加時,活塞41因受液壓力作用往彈性單元2側方向移動,壓力愈高彈性元件2壓縮量愈大,活塞41相對移動距離愈遠,當活塞41移動行程到達微動單元3安裝位置時,元件輸出之電信訊號即發生切換,而達到壓力開關之目的。 Please refer to FIG. 1 , which is a pressure switch structure according to the present invention. The structure includes: a body 1 having a circular tube body; and an elastic unit 2 disposed in the body 1 for sensing The pressure of the fluid causes the displacement of the piston 41 in the limiting unit 4 to trigger the micro-motion unit 3, which includes a plurality of disc springs connected in series to form a required spring force, and a spring is placed between the two disc springs. 21 to ensure that the contact surface is smooth; a micro-motion unit 3 is disposed in the Behind the elastic unit 2, one end of the elastic unit 2 is in contact with the elastic unit 2, and the other end is fixed in the body 1 by a colloid; a limiting unit 4 includes a piston 41 and a guiding rod 42 disposed in front of the elastic unit 2, and an inner hole of the elastic unit 2 Through the guide rod 42, the elastic unit 2 is restricted from moving in the axial direction, and one end of the elastic unit 2 is fixed on the body 1, and a certain pre-force spiral 43 is applied, which can effectively shorten the movement stroke of the guide rod 42 and reduce the volume, the piston 41 and the guide rod 42 are screwed together to form a force transmission, and the axial movement of the piston 41 in the body 1 is naturally formed, and the guide rod 42 is naturally moved to the upper dead point, that is, the lowest fixed position of the micro-motion unit 3, The micro-motion unit 3 is prevented from being damaged by the guide rod 42. The main task of the pressure switch is to determine whether the system pressure reaches the set value. When the pressure increases, the piston 41 moves toward the elastic unit 2 due to the hydraulic pressure, and the higher the pressure, the elastic element 2 The greater the compression amount, the farther the piston 41 moves relative to each other. When the piston 41 moves to the mounting position of the micro-motion unit 3, the telecommunication signal outputted by the component is switched to achieve the purpose of the pressure switch.

以上所述者,僅為本發明之較佳實施例而已,並非用以限定本發明實施之範圍,故此等熟習此技術所作出等效或輕易的變化者,在不脫離本發明之精神與範圍下所作之均等變化與修飾,皆應涵蓋於本發明之專利範圍內。 The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Therefore, it is to be understood that equivalents or modifications may be made without departing from the spirit and scope of the invention. Equivalent changes and modifications made below are intended to be included within the scope of the invention.

1‧‧‧本體 1‧‧‧ Ontology

2‧‧‧彈性單元 2‧‧‧elastic unit

21‧‧‧彈簧固定器 21‧‧‧ Spring holder

3‧‧‧微動單元 3‧‧‧Micro-motion unit

4‧‧‧限制單元 4‧‧‧Restriction unit

41‧‧‧活塞 41‧‧‧Piston

42‧‧‧導桿 42‧‧‧guides

43‧‧‧預力螺旋 43‧‧‧Pre-spiral

Claims (1)

一種壓力開關結構,其結構係包括:一本體,係具有一圓形管體;一彈性單元,係設置於該本體中,用以感測其流體之壓力,使得限制單元中之活塞位移觸發其微動單元,該彈性單元包括複數盤形彈簧串聯來組成所需彈簧力,該複數盤形彈簧中2個盤形彈簧間均放置1個彈簧固定器,以確保接觸表面平滑;一微動單元,係設置於該彈性單元後方,其一端以膠體固定於該本體中;一限制單元,係包括活塞與導桿設置於該彈性單元前方,其彈性單元內孔穿過導桿,使其彈性單元被限制在軸向運動,彈性單元一端固定於本體上,施加一定的預力螺旋,可有效縮短導桿移動行程,使體積縮小,活塞與導桿以螺牙鎖合,形成力量的傳遞,活塞在本體內的軸向移動間隙,自然形成導桿移動之上死點,即為微動單元的最低固定位置,以避免微動單元被導桿頂壞,壓力開關主要任務為判別系統壓力是否達到設定值,當壓力增加時,活塞因受液壓力作用往彈性單元側方向移動,壓力愈高彈性元件壓縮量愈大,活塞相對移動距離愈遠,當活塞移動行程到達微動單元安裝位置時,元件輸出之電信訊號即發生切換,而達到壓力開關之目的。 A pressure switch structure, the structure comprising: a body having a circular tube body; an elastic unit disposed in the body for sensing the pressure of the fluid, such that the displacement of the piston in the limiting unit triggers a micro-motion unit comprising a plurality of disc springs connected in series to form a required spring force, wherein a plurality of spring retainers are placed between the two disc springs to ensure a smooth contact surface; a micro-motion unit The elastic unit is disposed at the rear of the elastic unit, and one end of the elastic unit is fixed in the body; a limiting unit includes a piston and a guiding rod disposed in front of the elastic unit, and the inner hole of the elastic unit passes through the guiding rod, so that the elastic unit is restricted In the axial movement, one end of the elastic unit is fixed on the body, and a certain pre-force spiral is applied, which can effectively shorten the movement stroke of the guide rod and reduce the volume, and the piston and the guide rod are locked by the screw to form a force transmission, and the piston is in the present. The axial movement gap in the body naturally forms the dead point above the guide rod movement, which is the lowest fixed position of the micro-motion unit, so as to prevent the micro-motion unit from being damaged by the guide rod. The main task of the switch is to determine whether the system pressure reaches the set value. When the pressure increases, the piston moves toward the elastic unit side due to the hydraulic pressure. The higher the pressure, the larger the compression amount of the elastic element, the farther the piston moves relative to the piston when the piston moves. When the stroke reaches the installation position of the micro-motion unit, the telecommunication signal outputted by the component is switched to achieve the purpose of the pressure switch.
TW104141878A 2015-12-14 2015-12-14 A pressure switch structure TWI587345B (en)

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TW201721696A TW201721696A (en) 2017-06-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112447421A (en) * 2020-11-10 2021-03-05 中国航空工业集团公司西安飞行自动控制研究所 Redundancy bidirectional electrical limiting module based on micro switch
US11915896B2 (en) 2021-07-22 2024-02-27 Eaton Intelligent Power Limited Pressure switch piston

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2663781A1 (en) * 1990-06-21 1991-12-27 Jaeger Pressure-sensitive electrical contactor with fast switching
US7479609B1 (en) * 2003-07-03 2009-01-20 Barksdale, Inc. Adjustable snap action switch
TW201340155A (en) * 2012-03-27 2013-10-01 Finetek Co Ltd Pressure switch suitable for high pressure fluid

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2663781A1 (en) * 1990-06-21 1991-12-27 Jaeger Pressure-sensitive electrical contactor with fast switching
US7479609B1 (en) * 2003-07-03 2009-01-20 Barksdale, Inc. Adjustable snap action switch
TW201340155A (en) * 2012-03-27 2013-10-01 Finetek Co Ltd Pressure switch suitable for high pressure fluid

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112447421A (en) * 2020-11-10 2021-03-05 中国航空工业集团公司西安飞行自动控制研究所 Redundancy bidirectional electrical limiting module based on micro switch
CN112447421B (en) * 2020-11-10 2024-04-09 中国航空工业集团公司西安飞行自动控制研究所 Redundancy bidirectional electrical limit module based on micro switch
US11915896B2 (en) 2021-07-22 2024-02-27 Eaton Intelligent Power Limited Pressure switch piston

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