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TWI553858B - Multi-gate field effect transistor and its process - Google Patents

Multi-gate field effect transistor and its process Download PDF

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TWI553858B
TWI553858B TW101124967A TW101124967A TWI553858B TW I553858 B TWI553858 B TW I553858B TW 101124967 A TW101124967 A TW 101124967A TW 101124967 A TW101124967 A TW 101124967A TW I553858 B TWI553858 B TW I553858B
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fin structure
layer
effect transistor
field effect
gate field
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TW101124967A
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TW201403812A (en
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傅思逸
劉恩銓
楊智偉
陳映璁
蔡世鴻
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聯華電子股份有限公司
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    • H10P90/1906
    • H10W10/0121
    • H10W10/13
    • H10W10/181

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  • Thin Film Transistor (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)
  • Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)

Description

多閘極場效電晶體及其製程 Multi-gate field effect transistor and its process

本發明係關於一種多閘極場效電晶體及其製程,且特別係關於一種形成襯墊層於部分鰭狀結構的側壁,再將未被襯墊層覆蓋之鰭狀結構及各鰭狀結構之間之基底氧化的多閘極場效電晶體及其製程。 The present invention relates to a multi-gate field effect transistor and a process thereof, and more particularly to a fin structure and a fin structure which are formed on a sidewall of a partial fin structure and are not covered by a liner layer. A multi-gate field effect transistor with a substrate oxidation between it and its process.

隨著半導體元件尺寸的縮小,維持小尺寸半導體元件的效能是目前業界的主要目標。為了提高半導體元件的效能,目前已逐漸發展出各種多閘極場效電晶體元件(multi-gate MOSFET)。多閘極場效電晶體元件包含以下幾項優點。首先,多閘極場效電晶體元件的製程能與傳統的邏輯元件製程整合,因此具有相當的製程相容性;其次,由於立體結構增加了閘極與基底的接觸面積,因此可增加閘極對於通道區域電荷的控制,從而降低小尺寸元件帶來的汲極引發的能帶降低(Drain Induced Barrier Lowering,DIBL)效應以及短通道效應(short channel effect);此外,由於同樣長度的閘極具有更大的通道寬度,因此亦可增加源極與汲極間之電流量。 As the size of semiconductor components shrinks, maintaining the performance of small-sized semiconductor components is currently the main goal of the industry. In order to improve the performance of semiconductor components, various multi-gate MOSFETs have been developed. Multi-gate field effect transistor components include the following advantages. First, the process of the multi-gate field-effect transistor component can be integrated with the conventional logic component process, so it has considerable process compatibility. Secondly, since the three-dimensional structure increases the contact area between the gate and the substrate, the gate can be increased. Controlling the charge of the channel region, thereby reducing the Drain Induced Barrier Lowering (DIBL) effect and the short channel effect caused by the small-sized components; in addition, since the same length of the gate has The larger the channel width, the more the current between the source and the drain can be increased.

在目前半導體製程中,一般採用區域氧化法(localized oxidation isolation,LOCOS)或是淺溝隔離(shallow trench isolation,STI)方法來進行元件之間的隔離,以避免元件間相互干擾而產生短路現象。隨著半導體晶片的設計與製造線寬變得越來越細時,LOCOS製程中所 產生之凹坑(pits)、晶體缺陷(crystal defect)以及鳥喙(bird’s beak)長度過長等缺點,便將大幅地影響半導體晶片的特性,且LOCOS方法所產生之場氧化層佔據較大的體積而會影響整個半導體晶片的積集度(integration)。因此在次微米(submicron)的多閘極場效電晶體製程中,尺寸較小、可提高半導體晶片之積集度淺溝隔離(shallow trench isolation,簡稱STI)製程遂成為近來被廣泛使用的隔離技術,用以隔離各多閘極場效電晶體元件,尤其是在各鰭狀結構之間形成淺溝隔離來將彼此電性絕緣。 In current semiconductor processes, localized oxidation isolation (LOCOS) or shallow trench isolation (STI) methods are generally used to isolate components to avoid short-circuit phenomena caused by mutual interference between components. As the design and manufacturing line width of semiconductor wafers become more and more fine, in the LOCOS process The disadvantages of pits, crystal defects, and bird's beak length are greatly affected, and the characteristics of the semiconductor wafer are greatly affected, and the field oxide layer produced by the LOCOS method occupies a large area. The volume affects the integration of the entire semiconductor wafer. Therefore, in the submicron multi-gate field effect transistor process, the small size and the semiconductor chip accumulation can be improved. The shallow trench isolation (STI) process has become a widely used isolation. A technique for isolating each of the plurality of gate field effect transistor elements, and in particular, forming shallow trench isolation between the fin structures to electrically insulate each other.

此外,在現今多閘極場效電晶體元件的製程中,又會直接在各鰭狀結構的下方以及各鰭狀結構之間的基底中進行離子佈植製程及退火製程,以在各鰭狀結構的下方以及各鰭狀結構之間的基底中形成相反電性的通道阻絕層(Channel Stop),用以電性隔離各鰭狀結構上之電晶體。然而,此隔離技術常因離子佈植時的摻雜量不足,而導致各鰭狀結構上之電晶體無法完全電性絕緣而漏電。 In addition, in the current process of multi-gate field-effect transistor components, the ion implantation process and the annealing process are directly performed under the respective fin structures and between the fin structures, in each fin shape. An opposite electrical channel stop is formed in the underside of the structure and in the substrate between the fin structures for electrically isolating the transistors on each fin structure. However, this isolation technique often suffers from insufficient doping amount during ion implantation, and the transistor on each fin structure cannot be completely electrically insulated and leaks.

本發明提出一種多閘極場效電晶體及其製程,其先形成襯墊層於部分鰭狀結構的側壁,再將未被襯墊層覆蓋之鰭狀結構及各鰭狀結構之間之基底氧化,而可解決上述之問題。 The invention provides a multi-gate field effect transistor and a process thereof, which first form a liner layer on a sidewall of a partial fin structure, and then a fin structure not covered by the liner layer and a substrate between the fin structures Oxidation can solve the above problems.

本發明提供一種多閘極場效電晶體,包含有一基底、一介電層以及至少一鰭狀結構。基底具有一第一區以及一第二區。介電層僅位 於第一區中之基底中。至少一鰭狀結構位於介電層上。 The invention provides a multi-gate field effect transistor comprising a substrate, a dielectric layer and at least one fin structure. The substrate has a first zone and a second zone. Dielectric layer only In the base in the first zone. At least one fin structure is on the dielectric layer.

本發明提供一種多閘極場效電晶體製程,包含有下述步驟。首先,形成至少一鰭狀結構於一基底中以及一襯墊層於鰭狀結構的一上半部的側壁並暴露出鰭狀結構的一下半部。接著,進行一氧化製程,氧化暴露出的下半部。 The invention provides a multi-gate field effect transistor process comprising the following steps. First, at least one fin structure is formed in a substrate and a liner layer is formed on the sidewall of an upper half of the fin structure and exposes the lower half of the fin structure. Next, an oxidation process is performed to oxidize the exposed lower half.

基於上述,本發明提出一種多閘極場效電晶體及其製程,其先形成襯墊層於部分鰭狀結構的側壁,再將未被襯墊層覆蓋之鰭狀結構及各鰭狀結構之間之基底氧化,以在各鰭狀結構之下方或者下半部,以及各鰭狀結構之間之基底形成氧化層。因此,可藉由局部完全氧化各鰭狀結構之下方或者下半部,以及各鰭狀結構之間之基底,而達到將各鰭狀結構彼此電性絕緣以及將各鰭狀結構與基底電性絕緣之目的,進而使形成於各鰭狀結構上之電晶體彼此電性絕緣,以及防止各電晶體向下漏電至基底。 Based on the above, the present invention provides a multi-gate field effect transistor and a process thereof, which first form a liner layer on a sidewall of a partial fin structure, and then a fin structure and a fin structure not covered by the liner layer. The substrate is oxidized to form an oxide layer underneath or in the lower half of each fin structure and between the fin structures. Therefore, the fin structures can be electrically insulated from each other and the fin structures can be electrically connected to the substrate by locally completely oxidizing the lower or lower half of each fin structure and the substrate between the fin structures. For the purpose of insulation, the transistors formed on each of the fin structures are electrically insulated from each other, and the respective transistors are prevented from leaking downward to the substrate.

第1-7圖係繪示本發明第一實施例之多閘極場效電晶體製程之剖面示意圖。首先如第1圖所示,提供一基底110包含一第一區A以及至少一第二區B。在一較佳實例中,基底110可包含一塊狀基底,第一區A可包含一非平面場效電晶體區,而第二區B可包含一平面場效電晶體區或用來形成其他半導體元件的周邊電路區,但本發明不以此為限。接著,形成至少一鰭狀結構112的一上半部112a 於第一區A中的基底110中。詳細而言,可先提供一塊狀底材(未繪示)當作基底110,再於其上形成圖案化的一硬遮罩層20,以定義出其下之塊狀底材中欲對應形成之鰭狀結構112的位置。硬遮罩層20可包含堆疊之一墊氧化層22以及一墊氮化層24,但本發明不以此為限。接著,進行一蝕刻製程,以於塊狀底材(未繪示)中形成鰭狀結構112的上半部112a。如此,完成鰭狀結構112的上半部112a於基底110中之製作。 1-7 are schematic cross-sectional views showing a process of a multi-gate field effect transistor according to a first embodiment of the present invention. First, as shown in FIG. 1, a substrate 110 is provided to include a first region A and at least a second region B. In a preferred embodiment, the substrate 110 may comprise a bulk substrate, the first region A may comprise a non-planar field effect transistor region, and the second region B may comprise a planar field effect transistor region or used to form other regions. The peripheral circuit area of the semiconductor component, but the invention is not limited thereto. Next, an upper half 112a of at least one fin structure 112 is formed. In the substrate 110 in the first zone A. In detail, a piece of substrate (not shown) may be first provided as the substrate 110, and a patterned hard mask layer 20 is formed thereon to define a corresponding block-shaped substrate to be correspondingly The location of the fin structure 112 is formed. The hard mask layer 20 may include a pad oxide layer 22 and a pad nitride layer 24, but the invention is not limited thereto. Next, an etching process is performed to form the upper half 112a of the fin structure 112 in a bulk substrate (not shown). Thus, the fabrication of the upper half 112a of the fin structure 112 in the substrate 110 is completed.

如第2-3圖所示,形成一襯墊層120於鰭狀結構112的上半部112a的側壁,並暴露出鰭狀結構112的一下半部112b。詳細而言,如第2圖所示,先全面覆蓋一襯墊層材料120’於鰭狀結構112的上半部112a、基底110以及硬遮罩層20。在本實施例中,襯墊層材料120’可為一氮化層,但在其他實施例中,襯墊層材料120’亦可為一其他抗氧化的單一材料層或複合層,俾使其於後續氧化製程中可防止其所覆蓋之鰭狀結構112遭氧化。抗氧化的單一材料層或複合層的材料可以是氮氧化矽、非晶碳或碳化矽。如第3圖所示,進行一蝕刻製程P1,移除部分的襯墊層材料120’,以形成一襯墊層120於鰭狀結構112的上半部112a的側壁,並暴露出鰭狀結構112的一下半部112b。在本實施例中,蝕刻製程P1為一乾蝕刻製程,其可進行一非等向性蝕刻,因而能蝕刻出具有垂直側壁的鰭狀結構112,但本發明不以此為限。在另一實施例中,亦可先進行乾蝕刻製程,再進行濕蝕刻製程等。在本實施例中,僅進行一次蝕刻製程P1,即可同時形成襯墊層120以及鰭狀結構112的下半部112b。但在其他 實施例中,可進行多次蝕刻製程,例如先僅蝕刻襯墊層材料120’以於上半部112a的側壁形成襯墊層120,然後再僅蝕刻各上半部112a之間被曝露的基底110以形成鰭狀結構112的下半部112b。在本實施例中,襯墊層120的材質與墊氮化層24相同,但墊氮化層24的厚度大於襯墊層120的厚度,俾使後續移除襯墊層120時不會完全消耗掉墊氮化層24而過蝕刻傷到墊氮化層24下方之鰭狀結構112,但本發明不以此為限。在其他實施例中,襯墊層120的材質可與墊氮化層24不同,故相對於一特定的蝕刻氣體/氣體組合,二者可具有不同之蝕刻率。如此搭配設計二者之相對厚度,亦可達到上述在完全襯墊層120後,仍有墊氮化層24殘留,且其足夠以避免鰭狀結構112受損。 As shown in FIGS. 2-3, a liner layer 120 is formed on the sidewall of the upper half 112a of the fin structure 112 and exposes the lower half 112b of the fin structure 112. In detail, as shown in Fig. 2, a liner layer material 120' is completely covered first in the upper half portion 112a of the fin structure 112, the substrate 110, and the hard mask layer 20. In this embodiment, the pad layer material 120' may be a nitride layer, but in other embodiments, the pad layer material 120' may also be a single anti-oxidation single material layer or a composite layer. The fin structure 112 covered by the fin structure 112 is prevented from being oxidized in the subsequent oxidation process. The material of the oxidation resistant single material layer or composite layer may be bismuth oxynitride, amorphous carbon or lanthanum carbide. As shown in FIG. 3, an etching process P1 is performed to remove a portion of the liner layer material 120' to form a liner layer 120 on the sidewall of the upper half 112a of the fin structure 112 and expose the fin structure. The lower half 112b of 112. In the present embodiment, the etching process P1 is a dry etching process, which can perform an anisotropic etching, thereby etching the fin structure 112 having vertical sidewalls, but the invention is not limited thereto. In another embodiment, a dry etching process may be performed first, followed by a wet etching process or the like. In the present embodiment, the liner layer 120 and the lower half 112b of the fin structure 112 can be simultaneously formed by performing only one etching process P1. But in other In an embodiment, multiple etching processes may be performed, such as etching only the liner layer material 120' to form the liner layer 120 on the sidewall of the upper half 112a, and then etching only the exposed substrate between the upper halves 112a. 110 to form the lower half 112b of the fin structure 112. In the present embodiment, the material of the pad layer 120 is the same as that of the pad nitride layer 24, but the thickness of the pad nitride layer 24 is greater than the thickness of the pad layer 120, so that the subsequent removal of the pad layer 120 is not completely consumed. The pad nitride layer 24 is dropped and the fin structure 112 under the pad nitride layer 24 is over-etched, but the invention is not limited thereto. In other embodiments, the pad layer 120 may be made of a different material than the pad nitride layer 24, so that the two may have different etch rates relative to a particular etching gas/gas combination. With such a relative thickness of the design, it is also possible to achieve the remaining pad nitride layer 24 remaining after the full liner layer 120, and which is sufficient to avoid damage to the fin structure 112.

如第4圖所示,進行一氧化製程P2,氧化暴露出的鰭狀結構112的下半部112b以及各鰭狀結構112之間的基底110,以於鰭狀結構112的下半部112b以及各鰭狀結構112之間的基底110中形成一介電層130。在本實施例中,係為進行氧化製程P2而形成介電層130,因此介電層130為一氧化層,且氧化製程P2可例如為一通入水蒸氣的熱製程或乾式氧化熱製程,但本發明不以此為限;在其他實施例中,可進行例如氮化製程等其他隔離製程,以形成例如氮化層等具有其他絕緣材料之介電層130。 As shown in FIG. 4, an oxidation process P2 is performed to oxidize the exposed lower portion 112b of the fin structure 112 and the substrate 110 between the fin structures 112 to form the lower half 112b of the fin structure 112 and A dielectric layer 130 is formed in the substrate 110 between the fin structures 112. In this embodiment, the dielectric layer 130 is formed by performing the oxidation process P2, so the dielectric layer 130 is an oxide layer, and the oxidation process P2 can be, for example, a hot process or a dry oxidation heat process in which water vapor is introduced, but The invention is not limited thereto; in other embodiments, other isolation processes such as a nitridation process may be performed to form a dielectric layer 130 having other insulating materials such as a nitride layer.

更進一步而言,在本發明之塊狀基底的非平面場效電晶體區(第一區A)中,鰭狀結構112(或當鰭狀結構112的下半部112b亦氧化 為介電層130則為鰭狀結構112的上半部112a)與基底110係分別自上下夾置介電層130,而且非平面場效電晶體區(第一區A)之外仍為整個塊狀基底,其中沒有介電層,也沒有鰭狀結構。在本實施例中,氧化製程P2不僅氧化鰭狀結構112之間的基底110,其更氧化鰭狀結構112的下半部112b。如此一來,鰭狀結構112的上半部112a則為一矽質結構,而下半部112b為一介電結構,其為介電層130的一部份。再者,複數個鰭狀結構112的上半部112a皆位於介電層130上,且介電層130位於各鰭狀結構112的上半部112a之正下方以及各鰭狀結構112的上半部112a之間的基底110上。因此,本發明可使各鰭狀結構112與基底110電性絕緣,並使各鰭狀結構112彼此電性絕緣,而且更可將後續各鰭狀結構112上形成之電晶體結構電性絕緣。再者,介電層130僅位於第一區A中,而基底110圍繞介電層130。是以,本發明之介電層130僅局部形成於第一區A中作為第一區A中之元件彼此電性絕緣之用,但不影響第二區B等其他區域之元件。 Furthermore, in the non-planar field effect transistor region (first region A) of the bulk substrate of the present invention, the fin structure 112 (or when the lower half 112b of the fin structure 112 is also oxidized) For the dielectric layer 130, the upper half 112a) of the fin structure 112 and the substrate 110 are respectively sandwiched from the upper and lower dielectric layers 130, and the non-planar field effect transistor region (the first region A) remains the whole. A bulk substrate with no dielectric layer and no fin structure. In the present embodiment, the oxidation process P2 not only oxidizes the substrate 110 between the fin structures 112, but also oxidizes the lower half 112b of the fin structure 112. As such, the upper portion 112a of the fin structure 112 is a enamel structure, and the lower portion 112b is a dielectric structure that is part of the dielectric layer 130. Furthermore, the upper half 112a of the plurality of fin structures 112 are located on the dielectric layer 130, and the dielectric layer 130 is located directly below the upper half 112a of each fin structure 112 and the upper half of each fin structure 112. On the substrate 110 between the portions 112a. Therefore, the present invention can electrically insulate the fin structures 112 from the substrate 110 and electrically insulate the fin structures 112 from each other, and electrically insulate the transistor structures formed on the subsequent fin structures 112. Moreover, the dielectric layer 130 is only located in the first region A, and the substrate 110 surrounds the dielectric layer 130. Therefore, the dielectric layer 130 of the present invention is only partially formed in the first region A as the components in the first region A are electrically insulated from each other, but does not affect the components of the other regions such as the second region B.

另外,襯墊層120位於鰭狀結構112之部分側壁。在本實施例中,襯墊層120係位於鰭狀結構112之上半部112a,俾使鰭狀結構112下半部112b能氧化形成介電層130的一部份而使鰭狀結構112上所形成之電晶體與下方之基底110絕緣,進而防止向下漏電,但本發明不以此為限。本發明係視實際需要將鰭狀結構112不需氧化之部分遮蓋並暴露出需氧化之部分,再搭配進行氧化製程P2即可達到局部氧化之作用。再者,由於未被襯墊層120覆蓋之部分的鰭狀結構 112(在本實施例中為鰭狀結構112的下半部112b)會被氧化,故襯墊層120之底面S1實質上會與介電層130之頂面S2切齊,但本發明不以此為限。 Additionally, the liner layer 120 is located on a portion of the sidewall of the fin structure 112. In the present embodiment, the pad layer 120 is located on the upper portion 112a of the fin structure 112, so that the lower portion 112b of the fin structure 112 can be oxidized to form a portion of the dielectric layer 130 to make the fin structure 112 The formed transistor is insulated from the underlying substrate 110 to prevent leakage downward, but the invention is not limited thereto. According to the invention, the portion of the fin structure 112 that does not need to be oxidized is covered and exposed to the portion to be oxidized, and the oxidation process P2 can be combined to achieve the local oxidation effect. Furthermore, due to the fin structure of the portion not covered by the liner layer 120 112 (in the present embodiment, the lower half 112b of the fin structure 112) is oxidized, so that the bottom surface S1 of the liner layer 120 is substantially aligned with the top surface S2 of the dielectric layer 130, but the present invention does not This is limited.

隨後如第5圖所示,形成一絕緣結構140於鰭狀結構112之間(或者周圍)之氧化層130上。在本實施例中,絕緣結構140係為一淺溝渠隔離(shallow trench isolation,STI)結構,其可例如由淺溝渠隔離(shallow trench isolation,STI)製程形成,但本發明不以此為限。詳細而言,可於基底110上先形成一絕緣材料(未繪示)並全面覆蓋各鰭狀結構112與氧化層130。然後,先平坦化絕緣材料(未繪示),使之與硬遮罩層20切齊。之後,再以例如濕蝕刻或乾蝕刻製程,回蝕刻絕緣材料(未繪示)至一預定深度d1,即可形成絕緣結構140。此預定深度d1之設定係由欲突出於絕緣結構140的鰭狀結構112的深度d2而定。鰭狀結構112的深度d2係為使後續閘極結構跨設於其上,而其一頂面S3與二側面S4將作為閘極通道。在此一提,雖然本實施例之介電層130為一氧化層,且絕緣結構140為一淺溝渠隔離(shallow trench isolation,STI)結構而亦為一氧化層,但二者之形成方法不同,是以二者之間具有一介面C。 Subsequently, as shown in FIG. 5, an insulating structure 140 is formed on the oxide layer 130 between (or around) the fin structures 112. In this embodiment, the insulating structure 140 is a shallow trench isolation (STI) structure, which may be formed, for example, by a shallow trench isolation (STI) process, but the invention is not limited thereto. In detail, an insulating material (not shown) may be formed on the substrate 110 to completely cover the fin structures 112 and the oxide layer 130. Then, the insulating material (not shown) is planarized to be aligned with the hard mask layer 20. Thereafter, the insulating structure 140 is formed by etching back an insulating material (not shown) to a predetermined depth d1 by, for example, a wet etching or a dry etching process. The predetermined depth d1 is set by the depth d2 of the fin structure 112 to be protruded from the insulating structure 140. The depth d2 of the fin structure 112 is such that the subsequent gate structure is spanned thereon, and a top surface S3 and two side surfaces S4 will serve as gate channels. It is noted that although the dielectric layer 130 of the present embodiment is an oxide layer, and the insulating structure 140 is a shallow trench isolation (STI) structure and is also an oxide layer, the formation methods of the two are different. Therefore, there is an interface C between the two.

接著,移除暴露出的襯墊層120及硬遮罩20中的墊氮化層24,而如第6圖所示,留下絕緣結構140中部分的襯墊層120a。接著,移除墊氧化層22後,如第7圖所示,形成一閘極結構150跨設鰭狀結構112,並再形成一源極與汲極160(朝向紙面的方向)位於閘極 結構150兩側之鰭狀結構112中。當然,可選擇性先形成磊晶結構(未繪示)於鰭狀結構112上,然後再將源極與汲極160形成於磊晶結構(未繪示)等。 Next, the exposed pad layer 120 and the pad nitride layer 24 in the hard mask 20 are removed, and as shown in FIG. 6, a portion of the pad layer 120a in the insulating structure 140 is left. Next, after the pad oxide layer 22 is removed, as shown in FIG. 7, a gate structure 150 is formed to span the fin structure 112, and a source and drain 160 (direction toward the paper surface) are further formed at the gate. The fins 112 are formed on both sides of the structure 150. Of course, an epitaxial structure (not shown) may be selectively formed on the fin structure 112, and then the source and the drain 160 may be formed on an epitaxial structure (not shown) or the like.

閘極結構150係包含一堆疊結構(未繪示),其具有一閘極介電層與一閘極導電層。以後金屬閘極製程為例,其可包含一緩衝層、一介電層、一犧牲閘極層以及一蓋層,以及一間隙壁位於堆疊結構側邊的鰭狀結構112以及基底110上。之後,再進行後續之多閘極場效電晶體製程。例如,進行金屬矽化物製程,以於源極與汲極160上形成金屬矽化物(未繪示);全面覆蓋接觸洞蝕刻停止層(contact etch stop layer,CESL);全面覆蓋並平坦化層間介電層(未繪示);應用一前置高介電常數介電層後閘極(Gate-Last for High-K First)製程,或一後置高介電常數介電層後閘極(Gate-Last for High-K Last)製程,進行一金屬閘極取代(metal gate replacement)製程,將犧牲閘極層置換為一金屬閘極;於層間介電層(未繪示)中形成金屬插塞等。此些多閘極場效電晶體製程為本領域所熟知,故不再贅述。 The gate structure 150 includes a stacked structure (not shown) having a gate dielectric layer and a gate conductive layer. For example, a metal gate process may include a buffer layer, a dielectric layer, a sacrificial gate layer, and a cap layer, and a pad structure 112 and a substrate 110 on the side of the stack structure. After that, the subsequent multi-gate field effect transistor process is performed. For example, a metal telluride process is performed to form a metal telluride (not shown) on the source and drain 160; a contact etch stop layer (CESL) is fully covered; and the interlayer is fully covered and planarized. Electrical layer (not shown); application of a high-k dielectric layer after gate (Gate-Last for High-K First) process, or a post-high dielectric constant dielectric layer gate (Gate -Last for High-K Last) process, performing a metal gate replacement process to replace the sacrificial gate layer with a metal gate; forming a metal plug in the interlayer dielectric layer (not shown) Wait. Such multi-gate field effect transistor processes are well known in the art and will not be described again.

在本實施例中,係為完全移除硬遮罩層120,因而可於後續製程中形成三閘極場效電晶體(tri-gate MOSFET)。詳細而言,由於鰭狀結構112與後續形成之閘極介電層之間具有三直接接觸面(包含二接觸側面及一接觸頂面),因此被稱作三閘極場效電晶體(tri-gate MOSFET)。相較於平面場效電晶體,三閘極場效電晶體可藉由將上 述三直接接觸面作為載子流通之通道,而在同樣的閘極長度下具有較寬的載子通道寬度,俾使在相同之驅動電壓下可獲得加倍的汲極驅動電流。 In the present embodiment, the hard mask layer 120 is completely removed, so that a three-gate tri-gate MOSFET can be formed in a subsequent process. In detail, since the fin structure 112 has three direct contact faces (including two contact sides and a contact top surface) between the subsequently formed gate dielectric layers, it is called a three-gate field effect transistor (tri) -gate MOSFET). Compared to a planar field effect transistor, a three-gate field effect transistor can be used by The three direct contact surfaces serve as channels for the carrier to circulate, and have a wider carrier channel width at the same gate length, so that a doubled drain drive current can be obtained at the same driving voltage.

然而,在另一實施例中,亦可保留硬遮罩層120,而於後續製程中形成另一具有鰭狀結構之多閘極場效電晶體(multi-gate MOSFET)-鰭式場效電晶體(fin field effect transistor,Fin FET)。鰭式場效電晶體中,由於保留了硬遮罩層120,鰭狀結構112與後續將形成之閘極介電層之間僅有兩接觸側面。 However, in another embodiment, the hard mask layer 120 may also be retained, and another multi-gate MOSFET-fin field effect transistor having a fin structure is formed in a subsequent process. (fin field effect transistor, Fin FET). In the fin field effect transistor, since the hard mask layer 120 is left, there are only two contact sides between the fin structure 112 and the gate dielectric layer to be formed later.

第8圖係繪示本發明第二實施例之多閘極場效電晶體製程之剖面示意圖。第二實施例之前製程與第一實施例之第1-4圖相同。換言之,第二實施例至形成介電層130的方法皆與第一實施例相同。然後,第二實施例係完全移除襯墊層120,如第8圖所示,直接暴露出鰭狀結構112。而後,可再選擇性地形成淺溝渠隔離(STI)等之絕緣結構(未繪示)。因為介電層130已完全將各鰭狀結構112電性絕緣,因此可應實際之欲跨設於鰭狀結構112上之閘極結構之厚度而決定是否需形成此等絕緣結構(未繪示)於各鰭狀結構112之間之介電層130上,以及所需形成之絕緣結構(未繪示)之深度。之後,再進行例如形成閘極結構等其他多閘極場效電晶體製程,其與第一實施例類似,故不再贅述。 FIG. 8 is a schematic cross-sectional view showing a process of a multi-gate field effect transistor according to a second embodiment of the present invention. The process before the second embodiment is the same as the first to fourth embodiments of the first embodiment. In other words, the second embodiment to the method of forming the dielectric layer 130 are the same as the first embodiment. Then, the second embodiment completely removes the liner layer 120, as shown in Fig. 8, directly exposing the fin structure 112. Then, an insulating structure (not shown) such as shallow trench isolation (STI) can be selectively formed. Since the dielectric layer 130 has completely electrically insulated the fin structures 112, it is determined whether the insulating structure needs to be formed across the thickness of the gate structure disposed on the fin structure 112 (not shown). The depth of the dielectric layer 130 between the fin structures 112 and the insulating structure (not shown) to be formed. Thereafter, another multi-gate field effect transistor process such as forming a gate structure is performed, which is similar to the first embodiment, and therefore will not be described again.

第9圖係繪示本發明第三實施例之多閘極場效電晶體製程之剖 面示意圖。第三實施例之前製程與第一實施例之第1-3圖相同。換言之,第三實施例至形成襯墊層120以及向下蝕刻至暴露出鰭狀結構112之下半部112b的方法皆與第一實施例相同。然後,如第9圖所示,進行氧化製程P3,而於鰭狀結構112之下半部112b以及各鰭狀結構112之間的基底110中形成介電層230。在此強調,本實施例之位於鰭狀結構112之下半部112b的介電層230以及位於各鰭狀結構112之間的基底110中的介電層230已合併在一起,而形成了一塊狀介電層。當鰭狀結構112之下半部112b的深度較短、襯墊層120之厚度(如第3圖所示)較厚或氧化製程P3所通入之含氧量較多等,皆可將位於鰭狀結構112之下半部112b的介電層230以及位於各鰭狀結構112之間的基底110中的介電層230合併在一起而形成塊狀介電層而較第一實施例更突出於各鰭狀結構112之間的基底110上。此時,塊狀介電層在各鰭狀結構112之間可能會產生凹陷D的現象。 Figure 9 is a cross-sectional view showing the process of a multi-gate field effect transistor according to a third embodiment of the present invention. Schematic diagram. The process before the third embodiment is the same as that of the first embodiment 1-3. In other words, the third embodiment to the formation of the liner layer 120 and the method of etching down to expose the lower half 112b of the fin structure 112 are the same as in the first embodiment. Then, as shown in FIG. 9, an oxidation process P3 is performed, and a dielectric layer 230 is formed in the lower portion 112b of the fin structure 112 and the substrate 110 between the fin structures 112. It is emphasized herein that the dielectric layer 230 in the lower half 112b of the fin structure 112 and the dielectric layer 230 in the substrate 110 between the fin structures 112 of the present embodiment have been merged to form a Bulk dielectric layer. When the depth of the lower half 112b of the fin structure 112 is short, the thickness of the pad layer 120 (as shown in FIG. 3) is thicker, or the oxygen content of the oxidation process P3 is high, etc., it may be located. The dielectric layer 230 of the lower half 112b of the fin structure 112 and the dielectric layer 230 in the substrate 110 between the fin structures 112 are combined to form a bulk dielectric layer which is more prominent than the first embodiment. On the substrate 110 between the fin structures 112. At this time, the bulk dielectric layer may have a phenomenon of the recess D between the fin structures 112.

然後,可完全移除襯墊層120,以直接暴露出鰭狀結構112;而後,再選擇性地形成絕緣結構(未繪示)。或者,先形成絕緣結構(未繪示)再移除暴露出絕緣結構(未繪示)的襯墊層120。更或者,可毋需形成額外的絕緣結構,而是以介電層230來作為鰭狀結構112與基板間的絕緣以及鰭狀結構112與鰭狀結構112間的絕緣。因為介電層230已完全將各鰭狀結構112電性絕緣,因此可視實際之欲跨設於鰭狀結構112上之閘極結構之深度而決定是否需形成絕緣結構(未繪示)於各鰭狀結構112之間之介電層230上,以及所需形 成之絕緣結構(未繪示)之深度。之後,再進行例如形成閘極結構等其他多閘極場效電晶體製程,其與第一實施例類似,故不再贅述。 Then, the liner layer 120 can be completely removed to directly expose the fin structure 112; and then, an insulating structure (not shown) is selectively formed. Alternatively, an insulating structure (not shown) is first formed and then the liner layer 120 exposing the insulating structure (not shown) is removed. Or, it is not necessary to form an additional insulating structure, but the dielectric layer 230 serves as insulation between the fin structure 112 and the substrate and between the fin structure 112 and the fin structure 112. Because the dielectric layer 230 has completely electrically insulated the fin structures 112, it is possible to determine whether or not to form an insulating structure (not shown) by using the depth of the gate structure that is actually intended to be spanned over the fin structure 112. On the dielectric layer 230 between the fin structures 112, and the desired shape The depth of the insulating structure (not shown). Thereafter, another multi-gate field effect transistor process such as forming a gate structure is performed, which is similar to the first embodiment, and therefore will not be described again.

第10-11圖係繪示本發明第四實施例之多閘極場效電晶體製程之剖面示意圖。第四實施例之前製程與第一實施例之第1-2圖相同。換言之,第四實施例至形成襯墊層材料120’全面覆蓋鰭狀結構112的上半部112a、基底110以及硬遮罩層20的方法皆與第一實施例相同。接著,以例如蝕刻等方法,移除襯墊層材料120’之位於硬遮罩層20上的部分以及各鰭狀結構112之間的基底110上的部分,如第10圖所示,形成一圖案化之襯墊層材料120b。然後,如第11圖所示,進行一氧化製程P4,形成介電層330於鰭狀結構112的下方以及各鰭狀結構112之間的基底110中。雖然,此實施例之圖案化之襯墊層材料120b僅係覆蓋鰭狀結構112之側壁,但氧化作用可自暴露出的基底110橫向延伸至鰭狀結構112的下方。如此一來,亦可達到絕緣各鰭狀結構112之功能。 10-11 are schematic cross-sectional views showing a process of a multi-gate field effect transistor according to a fourth embodiment of the present invention. The process before the fourth embodiment is the same as that of the first embodiment 1-2. In other words, the fourth embodiment to the method of forming the spacer layer material 120' to completely cover the upper half 112a of the fin structure 112, the substrate 110, and the hard mask layer 20 are the same as those of the first embodiment. Next, the portion of the liner layer material 120' on the hard mask layer 20 and the portion on the substrate 110 between the fin structures 112 are removed by, for example, etching or the like, as shown in FIG. Patterned liner layer material 120b. Then, as shown in FIG. 11, an oxidation process P4 is performed to form a dielectric layer 330 under the fin structure 112 and in the substrate 110 between the fin structures 112. Although the patterned liner layer material 120b of this embodiment covers only the sidewalls of the fin structure 112, the oxidation may extend laterally from the exposed substrate 110 below the fin structure 112. In this way, the function of insulating the fin structures 112 can also be achieved.

然後,可完全移除圖案化之襯墊層材料120b,直接暴露出鰭狀結構112;而後,選擇性地形成絕緣結構(未繪示)。或者,先形成絕緣結構(未繪示)再移除暴露出絕緣結構(未繪示)的圖案化之襯墊層材料120b。因為介電層330已完全將各鰭狀結構112電性絕緣,因此可應實際之欲跨設於鰭狀結構112上之閘極結構之深度而決定是否需形成絕緣結構(未繪示)於各鰭狀結構112之間之介電層330上,以及所需形成之絕緣結構(未繪示)之深度。之後,再 進行例如形成閘極結構等其他多閘極場效電晶體製程,其與第一實施例類似,故不再贅述。 Then, the patterned liner layer material 120b can be completely removed to directly expose the fin structure 112; and then, an insulating structure (not shown) is selectively formed. Alternatively, an insulating structure (not shown) is first formed and then the patterned liner layer material 120b exposing the insulating structure (not shown) is removed. Since the dielectric layer 330 has completely electrically insulated the fin structures 112, it is possible to determine whether an insulating structure (not shown) needs to be formed by the depth of the gate structure actually disposed on the fin structure 112. The depth of the dielectric layer 330 between the fin structures 112 and the insulating structure (not shown) to be formed. After that, then Other multi-gate field effect transistor processes, such as forming a gate structure, are performed, which are similar to the first embodiment and will not be described again.

另外,在第一實施例、第二實施例及第三實施例中,皆須二次蝕刻製程,以形成襯墊層120並暴露出鰭狀結構112之下半部112b。亦即在上述之方法,係為先進行一蝕刻製程形成鰭狀結構112之上半部112a(如第1圖);全面覆蓋襯墊層材料120’(如第2圖);進行一蝕刻製程P1,以於各鰭狀結構112上半部112a之側壁形成襯墊層120並同時暴露出鰭狀結構112之下半部112b(如第3圖)。以下再提出另一實施例,用以形成襯墊層120並暴露出鰭狀結構112之下半部112b。 In addition, in the first embodiment, the second embodiment, and the third embodiment, a secondary etching process is required to form the liner layer 120 and expose the lower half 112b of the fin structure 112. That is, in the above method, the upper half 112a of the fin structure 112 is formed by an etching process (as shown in FIG. 1); the pad layer material 120' is entirely covered (as shown in FIG. 2); an etching process is performed. P1, the spacer layer 120 is formed on the sidewall of the upper half 112a of each fin structure 112 and simultaneously exposes the lower half 112b of the fin structure 112 (as shown in FIG. 3). Another embodiment is presented below to form the liner layer 120 and expose the lower half 112b of the fin structure 112.

第12-14圖係繪示本發明另一實施例之多閘極場效電晶體製程之剖面示意圖。首先,如第12圖所示,一次蝕刻至形成鰭狀結構112,其包含一上半部112a及一下半部112b。然後,如第13圖所示,填入紫外光吸收氧化物(ultraviolet light absorbing oxide,DUO)材料、進階圖案化膜層(Advanced Patterning Film,APF)或光阻等的一填充材料10並暴露出鰭狀結構112的上半部112a。而後,如第14圖所示,形成襯墊層120覆蓋鰭狀結構112的上半部112a。在一較佳的實施例中,係以一化學氣相沉積(Chemical Vapor Deposition,CVD)製程形成襯墊層120,且此化學氣相沉積製程的製程溫度在300℃以下,以避免紫外光吸收氧化物(ultraviolet light absorbing oxide,DUO)材料、進階圖案化膜層(Advanced Patterning Film,APF)或光阻等有機物污染製程機台。然後,再移除填充材料10,即可得到如第3圖之結構,而後可再接續本發明後續之製程步驟。 12-14 are schematic cross-sectional views showing a process of a multi-gate field effect transistor according to another embodiment of the present invention. First, as shown in Fig. 12, etching is performed once to form the fin structure 112, which includes an upper half 112a and a lower half 112b. Then, as shown in FIG. 13, a filler material 10 such as an ultraviolet light absorbing oxide (DUO) material, an advanced patterning film (APF) or a photoresist is filled and exposed. The upper half 112a of the fin structure 112 is taken out. Then, as shown in Fig. 14, the spacer layer 120 is formed to cover the upper half 112a of the fin structure 112. In a preferred embodiment, the liner layer 120 is formed by a chemical vapor deposition (CVD) process, and the process temperature of the chemical vapor deposition process is below 300 ° C to avoid ultraviolet light absorption. Ultraviolet light absorbing oxide (DUO) material, advanced patterned film layer (Advanced Patterning) Film, APF) or organic matter contamination process machines such as photoresist. Then, the filling material 10 is removed to obtain the structure as shown in Fig. 3, and then the subsequent process steps of the present invention can be continued.

綜上所述,本發明提出一種多閘極場效電晶體及其製程,其先形成襯墊層於部分鰭狀結構的側壁,再將未被襯墊層覆蓋之鰭狀結構及各鰭狀結構之間之基底氧化,以在各鰭狀結構之下方或者下半部,以及各鰭狀結構之間之基底形成氧化層。本發明提出四實施例,可分別形成具有些微差異之氧化層,或塊狀氧化層等,但本發明不以此為限,可搭配實際需要應用。如此一來,可藉由局部完全氧化各鰭狀結構之下方或者下半部,以及各鰭狀結構之間之基底,而達到將各鰭狀結構彼此電性絕緣以及將各鰭狀結構與基底電性絕緣之目的,進而使形成於各鰭狀結構上之電晶體彼此電性絕緣,以及防止各電晶體向下漏電至基底。 In summary, the present invention provides a multi-gate field effect transistor and a process thereof, which first form a liner layer on a sidewall of a partial fin structure, and then a fin structure and fins not covered by the liner layer. The substrate between the structures is oxidized to form an oxide layer beneath or in the lower half of each fin structure and between the fin structures. The present invention provides four embodiments, which may respectively form an oxide layer having a slight difference, or a bulk oxide layer, etc., but the invention is not limited thereto, and may be applied in combination with actual needs. In this way, the fin structures can be electrically insulated from each other and the fin structures can be electrically insulated from each other by partially completely oxidizing the lower or lower half of each fin structure and the substrate between the fin structures. The purpose of electrical insulation further electrically insulates the transistors formed on the fin structures from each other and prevents each of the transistors from leaking down to the substrate.

以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above are only the preferred embodiments of the present invention, and all changes and modifications made to the scope of the present invention should be within the scope of the present invention.

10‧‧‧填充材料 10‧‧‧Filling materials

20‧‧‧硬遮罩層 20‧‧‧hard mask layer

22‧‧‧墊氧化層 22‧‧‧Mat oxide layer

24‧‧‧墊氮化層 24‧‧‧Material Nitride

110‧‧‧基底 110‧‧‧Base

112‧‧‧鰭狀結構 112‧‧‧Fin structure

112a‧‧‧上半部 112a‧‧‧ upper half

112b‧‧‧下半部 112b‧‧‧ lower half

120、120a‧‧‧襯墊層 120, 120a‧‧‧ liner

120b‧‧‧圖案化之襯墊層材料 120b‧‧‧ patterned cushioning material

120’‧‧‧襯墊層材料 120'‧‧‧ liner material

130、230、330‧‧‧介電層 130, 230, 330‧‧‧ dielectric layer

140‧‧‧絕緣結構 140‧‧‧Insulation structure

150‧‧‧閘極結構 150‧‧‧ gate structure

160‧‧‧源極與汲極 160‧‧‧Source and bungee

A‧‧‧第一區 A‧‧‧First District

B‧‧‧第二區 B‧‧‧Second District

C‧‧‧介面 C‧‧ interface

D‧‧‧凹陷 D‧‧‧ dent

d1‧‧‧預定深度 D1‧‧‧depth

d2‧‧‧深度 D2‧‧ depth

P1‧‧‧蝕刻製程 P1‧‧‧ etching process

P2、P3、P4‧‧‧氧化製程 P2, P3, P4‧‧‧ oxidation process

S1‧‧‧底面 S1‧‧‧ bottom

S2、S3‧‧‧頂面 S2, S3‧‧‧ top surface

S4‧‧‧側面 S4‧‧‧ side

第1-7圖係繪示本發明第一實施例之多閘極場效電晶體製程之剖面示意圖。 1-7 are schematic cross-sectional views showing a process of a multi-gate field effect transistor according to a first embodiment of the present invention.

第8圖係繪示本發明第二實施例之多閘極場效電晶體製程之剖面示意圖。 FIG. 8 is a schematic cross-sectional view showing a process of a multi-gate field effect transistor according to a second embodiment of the present invention.

第9圖係繪示本發明第三實施例之多閘極場效電晶體製程之剖面示意圖。 FIG. 9 is a schematic cross-sectional view showing a process of a multi-gate field effect transistor according to a third embodiment of the present invention.

第10-11圖係繪示本發明第四實施例之多閘極場效電晶體製程之剖面示意圖。 10-11 are schematic cross-sectional views showing a process of a multi-gate field effect transistor according to a fourth embodiment of the present invention.

第12-14圖係繪示本發明另一實施例之多閘極場效電晶體製程之剖面示意圖。 12-14 are schematic cross-sectional views showing a process of a multi-gate field effect transistor according to another embodiment of the present invention.

20‧‧‧硬遮罩層 20‧‧‧hard mask layer

22‧‧‧墊氧化層 22‧‧‧Mat oxide layer

24‧‧‧墊氮化層 24‧‧‧Material Nitride

110‧‧‧基底 110‧‧‧Base

112‧‧‧鰭狀結構 112‧‧‧Fin structure

112a‧‧‧上半部 112a‧‧‧ upper half

112b‧‧‧下半部 112b‧‧‧ lower half

120‧‧‧襯墊層 120‧‧‧ liner

130‧‧‧介電層 130‧‧‧Dielectric layer

A‧‧‧第一區 A‧‧‧First District

B‧‧‧第二區 B‧‧‧Second District

P2‧‧‧氧化製程 P2‧‧‧ oxidation process

S1‧‧‧底面 S1‧‧‧ bottom

S2‧‧‧頂面 S2‧‧‧ top surface

Claims (18)

一種多閘極場效電晶體,包含有:一基底具有一第一區以及一第二區;一介電層僅位於該第一區中之該基底中;以及至少一鰭狀結構位於該介電層上,其中該鰭狀結構具有一上半部與一下半部,該上半部包含一矽質結構,該下半部包含一介電結構。 A multi-gate field effect transistor comprising: a substrate having a first region and a second region; a dielectric layer located only in the substrate in the first region; and at least one fin structure is located in the substrate The electrical layer, wherein the fin structure has an upper half and a lower half, the upper half comprising a enamel structure, the lower half comprising a dielectric structure. 如申請專利範圍第1項所述之多閘極場效電晶體,其中該介電層係位於該鰭狀結構與該基底之間,且該鰭狀結構與該基底分別自上下夾置該介電層。 The multi-gate field effect transistor according to claim 1, wherein the dielectric layer is located between the fin structure and the substrate, and the fin structure and the substrate are respectively sandwiched from the upper and lower sides. Electrical layer. 如申請專利範圍第1項所述之多閘極場效電晶體,更包含複數個該鰭狀結構皆位於該介電層上,其中該介電層位於該鰭狀結構之正下方以及該鰭狀結構之間的該基底中。 The multi-gate field effect transistor according to claim 1, further comprising a plurality of the fin structures on the dielectric layer, wherein the dielectric layer is directly under the fin structure and the fin In the base between the structures. 如申請專利範圍第1項所述之多閘極場效電晶體,其中該基底圍繞該介電層。 The multi-gate field effect transistor of claim 1, wherein the substrate surrounds the dielectric layer. 如申請專利範圍第1項所述之多閘極場效電晶體,更包含一襯墊層位於該鰭狀結構之部分側壁。 The multi-gate field effect transistor of claim 1, further comprising a liner layer on a portion of the sidewall of the fin structure. 如申請專利範圍第5項所述之多閘極場效電晶體,其中該襯墊層 之底面實質上與該介電層之頂面切齊。 The multi-gate field effect transistor according to claim 5, wherein the liner layer The bottom surface is substantially aligned with the top surface of the dielectric layer. 如申請專利範圍第1項所述之多閘極場效電晶體,更包含一絕緣結構位於該鰭狀結構周圍之該介電層上。 The multi-gate field effect transistor according to claim 1, further comprising an insulating structure on the dielectric layer around the fin structure. 如申請專利範圍第7項所述之多閘極場效電晶體,其中該絕緣結構與該氧化層之間具有一介面。 The multi-gate field effect transistor of claim 7, wherein the insulating structure has an interface with the oxide layer. 如申請專利範圍第1項所述之多閘極場效電晶體,更包含一閘極結構跨設於該鰭狀結構上,並將該鰭狀結構分成一源極與一汲極位於該閘極結構之兩側。 The multi-gate field effect transistor according to claim 1, further comprising a gate structure spanning the fin structure, and dividing the fin structure into a source and a drain are located at the gate Both sides of the pole structure. 一種多閘極場效電晶體製程,包含有:形成至少一鰭狀結構於一基底中以及一襯墊層於該鰭狀結構的一上半部的側壁並暴露出該鰭狀結構的一下半部;以及進行一氧化製程,氧化暴露出的該下半部以及該鰭狀結構周圍的部分該基底,以形成一介電層,其中該介電層包含由該下半部氧化的一介電結構,突出於鰭狀結構周圍的介電層。 A multi-gate field effect transistor process includes: forming at least one fin structure in a substrate and a liner layer on a sidewall of an upper half of the fin structure and exposing the lower half of the fin structure And performing an oxidation process, oxidizing the exposed lower half and a portion of the substrate around the fin structure to form a dielectric layer, wherein the dielectric layer comprises a dielectric oxidized by the lower half The structure protrudes from the dielectric layer around the fin structure. 如申請專利範圍第10項所述之多閘極場效電晶體製程,其中形成該鰭狀結構以及形成該襯墊層的步驟,包含:形成一圖案化的硬遮罩層於該基底上;進行一蝕刻製程以形成該鰭狀結構的該上半部; 全面覆蓋一襯墊層材料於該鰭狀結構的該上半部以及該基底;以及進行至少一蝕刻製程,移除部分該襯墊層材料與部分該基底以形成該襯墊層以及形成該鰭狀結構的該下半部。 The multi-gate field-effect transistor process of claim 10, wherein the step of forming the fin structure and forming the liner layer comprises: forming a patterned hard mask layer on the substrate; Performing an etching process to form the upper half of the fin structure; Fully covering a spacer layer material on the upper half of the fin structure and the substrate; and performing at least one etching process to remove a portion of the liner layer material and a portion of the substrate to form the liner layer and form the fin The lower half of the structure. 如申請專利範圍第11項所述之多閘極場效電晶體製程,其中該襯墊層以及該圖案化的硬遮罩層皆包含一氮化層,且該圖案化的硬遮罩的氮化層的厚度大於該襯墊層的厚度。 The multi-gate field effect transistor process of claim 11, wherein the liner layer and the patterned hard mask layer comprise a nitride layer, and the patterned hard mask nitrogen The thickness of the layer is greater than the thickness of the liner layer. 如申請專利範圍第10項所述之多閘極場效電晶體製程,其中在進行該氧化製程之後,更包含:移除至少部分該襯墊層。 The multi-gate field effect transistor process of claim 10, wherein after performing the oxidation process, further comprising: removing at least a portion of the liner layer. 如申請專利範圍第10項所述之多閘極場效電晶體製程,其中該氧化製程包含一通入水蒸氣的熱製程。 The multi-gate field effect transistor process of claim 10, wherein the oxidation process comprises a thermal process of introducing water vapor. 如申請專利範圍第10項所述之多閘極場效電晶體製程,其中進行該氧化製程包含氧化暴露出的該下半部至各該鰭狀結構的該下半部合併在一起而與氧化的該鰭狀結構之間的該基底形成一塊狀介電層。 The multi-gate field effect transistor process of claim 10, wherein the oxidizing process comprises oxidizing the exposed lower half to the lower half of each fin structure and oxidizing The substrate between the fin structures forms a piece of dielectric layer. 如申請專利範圍第10項所述之多閘極場效電晶體製程,在形成該氧化層之後,更包含: 形成一絕緣結構於該鰭狀結構周圍之該氧化層上。 The multi-gate field effect transistor process as described in claim 10 of the patent application, after forming the oxide layer, further comprises: An insulating structure is formed on the oxide layer around the fin structure. 如申請專利範圍第16項所述之多閘極場效電晶體製程,其中形成該絕緣結構的步驟包含:形成一絕緣材料覆蓋於該鰭狀結構與該氧化層上;平坦化該絕緣材料;以及回蝕刻該絕緣材料。 The multi-gate field-effect transistor process of claim 16, wherein the step of forming the insulating structure comprises: forming an insulating material over the fin structure and the oxide layer; planarizing the insulating material; And etching back the insulating material. 如申請專利範圍第10項所述之多閘極場效電晶體製程,其中在進行該氧化製程之後,更包含:形成一閘極結構,跨設該鰭狀結構;以及形成一源極與一汲極位於該閘極結構兩側之該鰭狀結構中。 The multi-gate field-effect transistor process of claim 10, wherein after performing the oxidation process, further comprising: forming a gate structure, spanning the fin structure; and forming a source and a The drain is located in the fin structure on both sides of the gate structure.
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