TWI550203B - Slider structure and its grinding method - Google Patents
Slider structure and its grinding method Download PDFInfo
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- TWI550203B TWI550203B TW103137372A TW103137372A TWI550203B TW I550203 B TWI550203 B TW I550203B TW 103137372 A TW103137372 A TW 103137372A TW 103137372 A TW103137372 A TW 103137372A TW I550203 B TWI550203 B TW I550203B
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- linear guide
- guide groove
- grinding wheel
- slider structure
- linear
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- 238000000034 method Methods 0.000 title claims description 10
- 238000005498 polishing Methods 0.000 claims description 6
- 238000007517 polishing process Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
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Description
本發明係有關配合滑軌使用的滑塊,尤其關於滑塊的結構。 The present invention relates to a slider for use with a slide rail, and more particularly to the structure of the slider.
請參閱「圖1」所示,線性滑軌可以提供相對的線性移動自由度,其通常包含一滑軌(圖未示)與供該滑軌套入的一滑塊1,該滑塊包含一座體2,該座體2上設有一線性導槽3,該線性導槽3於該座體2的兩端分別形成一開口4,該線性導槽3為利用一砂輪5研磨而成。 Referring to Figure 1, the linear slide can provide relative linear freedom of movement. It usually includes a slide rail (not shown) and a slider 1 for the slide rail. The slider includes a slider. The body 2 is provided with a linear guide groove 3, and the linear guide groove 3 defines an opening 4 at each end of the base body 2, and the linear guide groove 3 is ground by using a grinding wheel 5.
又請一併參閱「圖2A」與「圖2B」所示,該砂輪5為於該座體2上沿一線性移動路徑6往復移動,藉以研磨形成該線性導槽3,又為了使該滑軌可以順利進入該線性導槽3,該砂輪5會分別於該線性導槽3的兩側邊靠近該二開口4之處,沿著四導角路徑7,而研磨出四導角8,以藉由該四導角8的存在擴大該二開口4的入口大小,以讓該滑軌順利的滑入該線性導槽3。 Please also refer to FIG. 2A and FIG. 2B. The grinding wheel 5 reciprocates along the linear movement path 6 on the base body 2, thereby forming the linear guide groove 3 by grinding, and in order to make the sliding The rails can smoothly enter the linear guide groove 3, and the grinding wheel 5 will be adjacent to the two openings 4 on both sides of the linear guide groove 3, along the four-point angle path 7, and the four-conductance angle 8 is ground to The entrance size of the two openings 4 is enlarged by the presence of the four guide angles 8 to allow the slide rail to smoothly slide into the linear guide groove 3.
上述該滑塊1之結構及其研磨方法,雖可讓該滑軌順利的滑入該線性導槽3之內,但是由於該四導角8與該線性導槽3之間,並非平滑之接觸面,亦即該四導角8與該線性導槽3之表面上,會具有不平整的銳角(斷面差),因此該滑軌進入該線性導槽3時,容易會有跳動的震動問題,又該四導角8的存在會導致該線性導槽3的直線區域9的長度縮短,因此該線性導槽3內設置滾珠(圖未示),沒有設置在直線區域9的滾珠,無法有效雙邊接觸該滑軌,在有效接觸該滑軌的滾珠減少時,該滑塊1相對於該滑軌滑動時,會有卡頓不順之現象,且會縮短使用壽命,其在長久使用之後,易有噪音與震動之問題,無法滿足使用順暢度之需求。 The structure of the slider 1 and the polishing method thereof can smoothly slide the slide rail into the linear guide groove 3, but the smooth contact between the four guide angles 8 and the linear guide groove 3 is not smooth. The surface, that is, the four guide angles 8 and the surface of the linear guide groove 3, may have an uneven angle (cross-section difference), so that when the slide rail enters the linear guide groove 3, there is a tendency to jump vibration. Further, the presence of the four lead angles 8 causes the length of the linear region 9 of the linear guide groove 3 to be shortened. Therefore, balls (not shown) are disposed in the linear guide groove 3, and balls which are not disposed in the linear region 9 are not effective. Bilateral contact with the slide rail, when the ball that effectively contacts the slide rail is reduced, when the slider 1 slides relative to the slide rail, there is a phenomenon that the jam is unsatisfactory, and the service life is shortened, which is easy after long-term use. There are noise and vibration problems that cannot meet the need for smoothness.
本發明之主要目的,在於揭露一種可以增加滑動時之順暢度的滑塊結構。 The main object of the present invention is to disclose a slider structure which can increase the smoothness of sliding.
本發明之次要目的,在於揭露一種可以增加滑動時之順暢度的滑塊研磨方法。 A secondary object of the present invention is to disclose a slider polishing method that can increase the smoothness of sliding.
為達上述目的,本發明揭露一種滑塊結構及其研磨方法,其中該滑塊結構為具有一座體,該座體設有一線性導槽,該線性導槽於該座體的兩端分別形成一開口,耳該線性導槽的兩側與該二開口之間形成四圓弧邊,並該些圓弧邊與該線性導槽的連接處的切線方向為分別與該線性導槽的邊緣重疊。 In order to achieve the above object, the present invention discloses a slider structure and a polishing method thereof, wherein the slider structure has a body, and the base body is provided with a linear guide groove, and the linear guide groove is respectively formed at two ends of the base body. The opening, the two sides of the linear guide groove and the two openings form a four-arc edge, and the tangential direction of the connection between the arc-shaped side and the linear guide groove respectively overlaps the edge of the linear guide groove.
而本發明之研磨方法為先利用一砂輪於該座體研磨出該線性導槽後,再利用同一該砂輪於該線性導槽的兩側邊連接該二開口之處,分別以圓弧形移動的方式研磨出該些圓弧邊,且該砂輪為於一單向移動行程中,同時研磨該線性導槽的側邊以及相同側的該些圓弧邊。 The grinding method of the present invention firstly grinds the linear guide groove by using a grinding wheel, and then uses the same grinding wheel to connect the two openings on both sides of the linear guide groove, and respectively moves in a circular arc shape. The arc edges are ground in a manner, and the grinding wheel is in a one-way moving stroke, and the side edges of the linear guide grooves and the arc edges on the same side are simultaneously ground.
由上述說明可知,相較於習知技術,本發明具有下列特點: As can be seen from the above description, the present invention has the following features as compared with the prior art:
一、透過該線性導槽的兩側與該二開口之間分別具有該些圓弧邊,且該些圓弧邊與該線性導槽的連接處的切線分別與該線性導槽重疊的設計,可以避免有不平順的斷面差,且可有效增加該線性導槽的直線長度,讓有效接觸滑軌的滾珠增加,不但可以避免滑移時產生震動,讓滑軌相當流暢的滑入該線性導槽,且可增加壽命,同時滿足滑動流暢度的需求。 a design in which the arc-shaped sides are respectively disposed between the two sides of the linear guide groove and the two openings, and the tangent lines at the junctions of the arc-shaped sides and the linear guide groove respectively overlap the linear guide groove, It can avoid the uneven section difference, and can effectively increase the linear length of the linear guide groove, so that the ball that effectively contacts the slide rail can be increased, not only can avoid the vibration generated during the slip, and the slide rail can smoothly slide into the linearity. The guide groove can increase the life while satisfying the requirement of sliding fluency.
二、為利用同一該砂輪於該線性導槽的兩側邊連接該二開口之處,分別圓弧形移動而研磨出該些圓弧邊,因此該些圓弧邊與該線性導槽的表面特性一致,可增加移動時的順暢度。 2. In order to use the same grinding wheel to connect the two openings on both sides of the linear guide groove, the arc edges are respectively moved to grind out the arc edges, so the arc edges and the surface of the linear channel Consistent features for increased smoothness while moving.
三、讓該砂輪於一次單向移動行程中,同時研磨該線性導槽相同側邊的該些圓弧邊,藉以增加同向性,而進一步增加移動時的順暢度。 3. Let the grinding wheel grind the arc edges on the same side of the linear guide groove in a one-way moving stroke, thereby increasing the same direction, and further increasing the smoothness during the movement.
習知技術 Conventional technology
1‧‧‧滑塊 1‧‧‧ Slider
2‧‧‧座體 2‧‧‧ body
3‧‧‧線性導槽 3‧‧‧Linear guide
4‧‧‧開口 4‧‧‧ openings
5‧‧‧砂輪 5‧‧‧ grinding wheel
6‧‧‧線性移動路徑 6‧‧‧Linear moving path
7‧‧‧導角路徑 7‧‧‧Guided path
8‧‧‧導角 8‧‧‧ lead angle
9‧‧‧直線區域9 9‧‧‧Line area 9
本發明 this invention
10‧‧‧座體 10‧‧‧ body
11‧‧‧線性導槽 11‧‧‧Linear guide
12‧‧‧開口 12‧‧‧ openings
13‧‧‧圓弧邊 13‧‧‧ arc edge
20‧‧‧砂輪 20‧‧‧ grinding wheel
30‧‧‧線性移動路徑 30‧‧‧Linear moving path
31、32‧‧‧單向移動行程 31, 32‧‧‧ one-way travel
圖1,為習知滑塊加工示意圖。 Figure 1 is a schematic view of a conventional slider processing.
圖2A,為習知滑塊加工路徑示意圖。 2A is a schematic view of a conventional slider processing path.
圖2B,為習知滑塊之局部放大結構圖。 Fig. 2B is a partially enlarged structural view of a conventional slider.
圖3A,為本發明滑塊之結構圖。 Fig. 3A is a structural view of a slider of the present invention.
圖3B,為本發明滑塊之局部放大結構圖。 Fig. 3B is a partially enlarged structural view of the slider of the present invention.
圖4,為本發明滑塊之加工路徑示意圖。 Fig. 4 is a schematic view showing the processing path of the slider of the present invention.
有關本發明之詳細說明及技術內容,現就配合圖示說明如下:請參閱「圖3A」及「圖3B」所示,為本發明的滑塊結構,其包含有一座體10,該座體10設有一線性導槽11,該線性導槽11於該座體10的兩端分別形成一開口12,且該線性導槽11的兩側與該二開口12之間形成四圓弧邊13,並該些圓弧邊13與該線性導槽11的連接處的切線方向分別與該線性導槽11的邊緣重疊。 The detailed description and technical contents of the present invention will now be described with reference to the following figures: Referring to FIG. 3A and FIG. 3B, the slider structure of the present invention includes a body 10, which is a body. A linear guide groove 11 is formed. The linear guide groove 11 defines an opening 12 at each end of the base body 10, and a four-arc edge 13 is formed between the two sides of the linear guide groove 11 and the two openings 12, And the tangential direction of the connection between the circular arc edge 13 and the linear guide groove 11 overlaps the edge of the linear guide groove 11, respectively.
又該線性導槽11可以為常見的鳩尾槽狀,或是因應各種應用需求,亦可以為其他形狀,且為了製造與使用上的便利性考量,該四圓弧邊13為具有相同的曲率,為較佳的實施方式。 Moreover, the linear guide groove 11 can be a common dovetail groove shape, or can be other shapes according to various application requirements, and the four circular arc edges 13 have the same curvature for convenience in manufacturing and use. It is a preferred embodiment.
本發明滑塊結構的研磨方法,首先,為先利用一砂輪20於該座體10研磨出該線性導槽11。接著再利用同一該砂輪20於該線性導槽11的兩側邊連接該二開口12之處,以圓弧形移動的方式研磨出該些圓弧邊13,又請 一併參閱「圖4」所示,為了增加滑移時的穩定性,該砂輪20為於一單向移動行程31、32中,同時研磨該線性導槽11的側邊以及相同側的該些圓弧邊13,亦即該砂輪20於研磨過程中,為同時研磨該線性導槽11的側邊以及相同側的該些圓弧邊13,藉以增加滑移時的穩定性。 In the polishing method of the slider structure of the present invention, first, the linear guide groove 11 is ground on the base body 10 by using a grinding wheel 20. Then, using the same grinding wheel 20 to connect the two openings 12 on both sides of the linear guide groove 11, the arc edges 13 are ground in a circular arc shape, and Referring to FIG. 4 together, in order to increase the stability during slipping, the grinding wheel 20 is in a one-way moving stroke 31, 32 while grinding the sides of the linear guide groove 11 and the same side. The arc edge 13, that is, the grinding wheel 20, during the grinding process, simultaneously grinds the side edges of the linear guide groove 11 and the arc edges 13 on the same side, thereby increasing the stability during slippage.
此外,該砂輪20可以於該座體10上沿一線性移動路徑30往復移動多次而逐漸研磨出該線性導槽11,且該些圓弧邊13為具有相同的曲率,以增加製造與使用上的便利性。 In addition, the grinding wheel 20 can reciprocate a plurality of linear movement paths 30 on the base body 10 to gradually grind out the linear guide groove 11 , and the arc edges 13 have the same curvature to increase manufacturing and use. Convenience.
綜上所述,相較於習知技術,本發明具有下列特點: In summary, the present invention has the following features as compared with the prior art:
一、透過該線性導槽的兩側與該二開口之間分別具有該圓弧邊的設計,且配合讓該些圓弧邊與該線性導槽的連接處的切線分別與該線性導槽重疊,可以避免產生斷面差,且可有效增加該線性導槽的直線長度,讓有效接觸滑軌的滾珠增加,不但可以避免滑移時產生震動,讓滑軌可以相當流暢的滑入該線性導槽,且可增加壽命,同時滿足滑動流暢度的需求。 1. The design has the arc edge between the two sides of the linear guide groove and the two openings, and the tangent lines connecting the arc edges and the linear guide groove respectively overlap the linear guide groove It can avoid the difference of the section, and can effectively increase the linear length of the linear guide groove, so that the ball that effectively contacts the slide rail can be increased, not only can avoid the vibration generated during the slip, so that the slide rail can slide smoothly into the linear guide. Slots, and can increase the life while meeting the needs of sliding fluency.
二、為利用同一該砂輪於該線性導槽的兩側邊連接該二開口之處,分別沿該線性導槽的切線方向,圓弧形移動而研磨出該些圓弧邊,因此該些圓弧邊與該線性導槽的表面特性一致,可增加移動時的順暢度。 Second, in order to use the same grinding wheel to connect the two openings on both sides of the linear guide groove, respectively, along the tangential direction of the linear guide groove, the circular arc moves to grind out the circular arc edges, so the circles The arc edge is consistent with the surface characteristics of the linear guide groove to increase the smoothness of movement.
三、讓砂輪於一次單向移動行程中,同時研磨該線性導槽相同側邊的該些圓弧邊,藉以增加同向性,而進一步增加移動時的順暢度。 3. Let the grinding wheel grind the arc edges on the same side of the linear guide groove in a one-way moving stroke, thereby increasing the same direction, and further increasing the smoothness during the movement.
因此本發明極具進步性及符合申請發明專利之要件,爰依法提出申請,祈 鈞局早日賜准專利,實感德便。 Therefore, the present invention is highly progressive and conforms to the requirements of the invention patent application, and the application is filed according to law, and the praying office grants the patent as soon as possible.
以上已將本發明做一詳細說明,惟以上所述者,僅為本發明之一較佳實施例而已,當不能限定本發明實施之範圍。即凡依本發明申請範圍所作之均等變化與修飾等,皆應仍屬本發明之專利涵蓋範圍內。 The present invention has been described in detail above, but the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the scope of the invention. That is, the equivalent changes and modifications made by the scope of the present application should remain within the scope of the patent of the present invention.
10‧‧‧座體 10‧‧‧ body
11‧‧‧線性導槽 11‧‧‧Linear guide
12‧‧‧開口 12‧‧‧ openings
13‧‧‧圓弧邊 13‧‧‧ arc edge
Claims (6)
Priority Applications (1)
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TW103137372A TWI550203B (en) | 2014-10-29 | 2014-10-29 | Slider structure and its grinding method |
Applications Claiming Priority (1)
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TW103137372A TWI550203B (en) | 2014-10-29 | 2014-10-29 | Slider structure and its grinding method |
Publications (2)
Publication Number | Publication Date |
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TW201616000A TW201616000A (en) | 2016-05-01 |
TWI550203B true TWI550203B (en) | 2016-09-21 |
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TW103137372A TWI550203B (en) | 2014-10-29 | 2014-10-29 | Slider structure and its grinding method |
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CN113293662B (en) * | 2021-04-28 | 2025-03-21 | 十堰方舟精工装备有限公司 | A rail grinding head deflection angle and feed amount control mechanism |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1677016A1 (en) * | 2003-10-21 | 2006-07-05 | NSK Ltd. | Linear guide device |
CN203453295U (en) * | 2013-08-05 | 2014-02-26 | 浙江思特亿精密机械科技有限公司 | Slider of linear rolling guide rail pair |
TW201422940A (en) * | 2012-12-11 | 2014-06-16 | Chieftek Prec Co Ltd | Guiding groove for rolling member retaining chain of linear cuide |
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2014
- 2014-10-29 TW TW103137372A patent/TWI550203B/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1677016A1 (en) * | 2003-10-21 | 2006-07-05 | NSK Ltd. | Linear guide device |
TW201422940A (en) * | 2012-12-11 | 2014-06-16 | Chieftek Prec Co Ltd | Guiding groove for rolling member retaining chain of linear cuide |
CN203453295U (en) * | 2013-08-05 | 2014-02-26 | 浙江思特亿精密机械科技有限公司 | Slider of linear rolling guide rail pair |
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