TWI545141B - Epoxy resin compound and radiant heat circuit board using the same - Google Patents
Epoxy resin compound and radiant heat circuit board using the same Download PDFInfo
- Publication number
- TWI545141B TWI545141B TW101149266A TW101149266A TWI545141B TW I545141 B TWI545141 B TW I545141B TW 101149266 A TW101149266 A TW 101149266A TW 101149266 A TW101149266 A TW 101149266A TW I545141 B TWI545141 B TW I545141B
- Authority
- TW
- Taiwan
- Prior art keywords
- epoxy resin
- resin composition
- inorganic filler
- weight
- circuit board
- Prior art date
Links
- 239000003822 epoxy resin Substances 0.000 title claims description 119
- 229920000647 polyepoxide Polymers 0.000 title claims description 119
- 150000001875 compounds Chemical class 0.000 title description 5
- 239000000203 mixture Substances 0.000 claims description 66
- 239000011256 inorganic filler Substances 0.000 claims description 43
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 43
- 239000004848 polyfunctional curative Substances 0.000 claims description 40
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- 239000000126 substance Substances 0.000 claims description 18
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 16
- 230000017525 heat dissipation Effects 0.000 claims description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 11
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000007822 coupling agent Substances 0.000 claims description 4
- 229910052582 BN Inorganic materials 0.000 claims description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 3
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 3
- 229910052732 germanium Inorganic materials 0.000 claims description 3
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 3
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 claims description 3
- 239000011810 insulating material Substances 0.000 claims description 2
- 239000011342 resin composition Substances 0.000 claims description 2
- -1 fluorenebisphenol Chemical compound 0.000 description 22
- 229920003986 novolac Polymers 0.000 description 19
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 14
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 14
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 10
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000654 additive Substances 0.000 description 8
- 230000000996 additive effect Effects 0.000 description 8
- 229940079877 pyrogallol Drugs 0.000 description 8
- 150000008065 acid anhydrides Chemical class 0.000 description 7
- 235000010290 biphenyl Nutrition 0.000 description 7
- 239000004305 biphenyl Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- FIQMHBFVRAXMOP-UHFFFAOYSA-N triphenylphosphane oxide Chemical compound C=1C=CC=CC=1P(C=1C=CC=CC=1)(=O)C1=CC=CC=C1 FIQMHBFVRAXMOP-UHFFFAOYSA-N 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- 150000001412 amines Chemical class 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 150000008064 anhydrides Chemical class 0.000 description 4
- GGNQRNBDZQJCCN-UHFFFAOYSA-N benzene-1,2,4-triol Chemical compound OC1=CC=C(O)C(O)=C1 GGNQRNBDZQJCCN-UHFFFAOYSA-N 0.000 description 4
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 4
- 230000009477 glass transition Effects 0.000 description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 4
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 4
- XOOMNEFVDUTJPP-UHFFFAOYSA-N naphthalene-1,3-diol Chemical compound C1=CC=CC2=CC(O)=CC(O)=C21 XOOMNEFVDUTJPP-UHFFFAOYSA-N 0.000 description 4
- FZZQNEVOYIYFPF-UHFFFAOYSA-N naphthalene-1,6-diol Chemical compound OC1=CC=CC2=CC(O)=CC=C21 FZZQNEVOYIYFPF-UHFFFAOYSA-N 0.000 description 4
- OENHRRVNRZBNNS-UHFFFAOYSA-N naphthalene-1,8-diol Chemical compound C1=CC(O)=C2C(O)=CC=CC2=C1 OENHRRVNRZBNNS-UHFFFAOYSA-N 0.000 description 4
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 4
- DZGOPQBTLNNUDY-UHFFFAOYSA-N phenol;prop-1-ene Chemical compound CC=C.OC1=CC=CC=C1.OC1=CC=CC=C1 DZGOPQBTLNNUDY-UHFFFAOYSA-N 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 4
- RXNYJUSEXLAVNQ-UHFFFAOYSA-N 4,4'-Dihydroxybenzophenone Chemical compound C1=CC(O)=CC=C1C(=O)C1=CC=C(O)C=C1 RXNYJUSEXLAVNQ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- IMHDGJOMLMDPJN-UHFFFAOYSA-N biphenyl-2,2'-diol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1O IMHDGJOMLMDPJN-UHFFFAOYSA-N 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- NXPPAOGUKPJVDI-UHFFFAOYSA-N naphthalene-1,2-diol Chemical compound C1=CC=CC2=C(O)C(O)=CC=C21 NXPPAOGUKPJVDI-UHFFFAOYSA-N 0.000 description 3
- ZUVBIBLYOCVYJU-UHFFFAOYSA-N naphthalene-1,7-diol Chemical compound C1=CC=C(O)C2=CC(O)=CC=C21 ZUVBIBLYOCVYJU-UHFFFAOYSA-N 0.000 description 3
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 3
- 229960001755 resorcinol Drugs 0.000 description 3
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 2
- FRASJONUBLZVQX-UHFFFAOYSA-N 1,4-dioxonaphthalene Natural products C1=CC=C2C(=O)C=CC(=O)C2=C1 FRASJONUBLZVQX-UHFFFAOYSA-N 0.000 description 2
- BOKGTLAJQHTOKE-UHFFFAOYSA-N 1,5-dihydroxynaphthalene Chemical compound C1=CC=C2C(O)=CC=CC2=C1O BOKGTLAJQHTOKE-UHFFFAOYSA-N 0.000 description 2
- HTQNYBBTZSBWKL-UHFFFAOYSA-N 2,3,4-trihydroxbenzophenone Chemical compound OC1=C(O)C(O)=CC=C1C(=O)C1=CC=CC=C1 HTQNYBBTZSBWKL-UHFFFAOYSA-N 0.000 description 2
- KMRIWYPVRWEWRG-UHFFFAOYSA-N 2-(6-oxobenzo[c][2,1]benzoxaphosphinin-6-yl)benzene-1,4-diol Chemical compound OC1=CC=C(O)C(P2(=O)C3=CC=CC=C3C3=CC=CC=C3O2)=C1 KMRIWYPVRWEWRG-UHFFFAOYSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 2
- JIGUICYYOYEXFS-UHFFFAOYSA-N 3-tert-butylbenzene-1,2-diol Chemical compound CC(C)(C)C1=CC=CC(O)=C1O JIGUICYYOYEXFS-UHFFFAOYSA-N 0.000 description 2
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 2
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 2
- AZZWZMUXHALBCQ-UHFFFAOYSA-N 4-[(4-hydroxy-3,5-dimethylphenyl)methyl]-2,6-dimethylphenol Chemical compound CC1=C(O)C(C)=CC(CC=2C=C(C)C(O)=C(C)C=2)=C1 AZZWZMUXHALBCQ-UHFFFAOYSA-N 0.000 description 2
- KXEPRLUGFAULQX-UHFFFAOYSA-N 4-[2,5-di(propan-2-yl)phenyl]aniline Chemical compound CC(C)C1=CC=C(C(C)C)C(C=2C=CC(N)=CC=2)=C1 KXEPRLUGFAULQX-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- BGNXCDMCOKJUMV-UHFFFAOYSA-N Tert-Butylhydroquinone Chemical compound CC(C)(C)C1=CC(O)=CC=C1O BGNXCDMCOKJUMV-UHFFFAOYSA-N 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical compound C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 2
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 2
- 150000002460 imidazoles Chemical class 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 229940018564 m-phenylenediamine Drugs 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- PCILLCXFKWDRMK-UHFFFAOYSA-N naphthalene-1,4-diol Chemical compound C1=CC=C2C(O)=CC=C(O)C2=C1 PCILLCXFKWDRMK-UHFFFAOYSA-N 0.000 description 2
- JRNGUTKWMSBIBF-UHFFFAOYSA-N naphthalene-2,3-diol Chemical compound C1=CC=C2C=C(O)C(O)=CC2=C1 JRNGUTKWMSBIBF-UHFFFAOYSA-N 0.000 description 2
- MNZMMCVIXORAQL-UHFFFAOYSA-N naphthalene-2,6-diol Chemical compound C1=C(O)C=CC2=CC(O)=CC=C21 MNZMMCVIXORAQL-UHFFFAOYSA-N 0.000 description 2
- DFQICHCWIIJABH-UHFFFAOYSA-N naphthalene-2,7-diol Chemical compound C1=CC(O)=CC2=CC(O)=CC=C21 DFQICHCWIIJABH-UHFFFAOYSA-N 0.000 description 2
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 150000003003 phosphines Chemical class 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000001384 succinic acid Substances 0.000 description 2
- 230000000930 thermomechanical effect Effects 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- 150000003739 xylenols Chemical class 0.000 description 2
- KNDQHSIWLOJIGP-UMRXKNAASA-N (3ar,4s,7r,7as)-rel-3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione Chemical compound O=C1OC(=O)[C@@H]2[C@H]1[C@]1([H])C=C[C@@]2([H])C1 KNDQHSIWLOJIGP-UMRXKNAASA-N 0.000 description 1
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1 -dodecene Natural products CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 1
- ZHHHDUSWMATTFE-UHFFFAOYSA-N 1,1-dipropylhydrazine Chemical compound CCCN(N)CCC ZHHHDUSWMATTFE-UHFFFAOYSA-N 0.000 description 1
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- HHRXQMMXINWQCR-UHFFFAOYSA-N 1-ethyl-4-[2-(4-ethylphenyl)ethyl]benzene Chemical compound C1=CC(CC)=CC=C1CCC1=CC=C(CC)C=C1 HHRXQMMXINWQCR-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 description 1
- BAHPQISAXRFLCL-UHFFFAOYSA-N 2,4-Diaminoanisole Chemical compound COC1=CC=C(N)C=C1N BAHPQISAXRFLCL-UHFFFAOYSA-N 0.000 description 1
- YXOKJIRTNWHPFS-UHFFFAOYSA-N 2,5-dimethylhexane-1,6-diamine Chemical compound NCC(C)CCC(C)CN YXOKJIRTNWHPFS-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- HJXPGCTYMKCLTR-UHFFFAOYSA-N 2-bromo-9,9-diethylfluorene Chemical compound C1=C(Br)C=C2C(CC)(CC)C3=CC=CC=C3C2=C1 HJXPGCTYMKCLTR-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- YTWBFUCJVWKCCK-UHFFFAOYSA-N 2-heptadecyl-1h-imidazole Chemical compound CCCCCCCCCCCCCCCCCC1=NC=CN1 YTWBFUCJVWKCCK-UHFFFAOYSA-N 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- AAMHBRRZYSORSH-UHFFFAOYSA-N 2-octyloxirane Chemical compound CCCCCCCCC1CO1 AAMHBRRZYSORSH-UHFFFAOYSA-N 0.000 description 1
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 1
- XLLXMBCBJGATSP-UHFFFAOYSA-N 2-phenylethenol Chemical compound OC=CC1=CC=CC=C1 XLLXMBCBJGATSP-UHFFFAOYSA-N 0.000 description 1
- OHPBKUJGDFXDRM-UHFFFAOYSA-N 3,4-diethyl-5-(2-phenylpropan-2-yl)benzene-1,2-diamine Chemical compound CCC1=C(N)C(N)=CC(C(C)(C)C=2C=CC=CC=2)=C1CC OHPBKUJGDFXDRM-UHFFFAOYSA-N 0.000 description 1
- MBWYRMCXWROJMP-UHFFFAOYSA-N 3-(1-aminoethyl)aniline Chemical compound CC(N)C1=CC=CC(N)=C1 MBWYRMCXWROJMP-UHFFFAOYSA-N 0.000 description 1
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 1
- ZDBWYUOUYNQZBM-UHFFFAOYSA-N 3-(aminomethyl)aniline Chemical compound NCC1=CC=CC(N)=C1 ZDBWYUOUYNQZBM-UHFFFAOYSA-N 0.000 description 1
- WVRNUXJQQFPNMN-VAWYXSNFSA-N 3-[(e)-dodec-1-enyl]oxolane-2,5-dione Chemical compound CCCCCCCCCC\C=C\C1CC(=O)OC1=O WVRNUXJQQFPNMN-VAWYXSNFSA-N 0.000 description 1
- 229940018563 3-aminophenol Drugs 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- CDSPOZXUDJUBEZ-UHFFFAOYSA-N 4-(1-aminoethyl)aniline Chemical compound CC(N)C1=CC=C(N)C=C1 CDSPOZXUDJUBEZ-UHFFFAOYSA-N 0.000 description 1
- UITKHKNFVCYWNG-UHFFFAOYSA-N 4-(3,4-dicarboxybenzoyl)phthalic acid Chemical compound C1=C(C(O)=O)C(C(=O)O)=CC=C1C(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 UITKHKNFVCYWNG-UHFFFAOYSA-N 0.000 description 1
- NZGQHKSLKRFZFL-UHFFFAOYSA-N 4-(4-hydroxyphenoxy)phenol Chemical compound C1=CC(O)=CC=C1OC1=CC=C(O)C=C1 NZGQHKSLKRFZFL-UHFFFAOYSA-N 0.000 description 1
- XFGDOQVDCBRDDP-UHFFFAOYSA-N 4-(benzenesulfonyl)benzene-1,3-diamine Chemical compound NC1=CC(N)=CC=C1S(=O)(=O)C1=CC=CC=C1 XFGDOQVDCBRDDP-UHFFFAOYSA-N 0.000 description 1
- RLSMYIFSFZLJQZ-UHFFFAOYSA-N 4-[4-(4-hydroxyphenoxy)phenoxy]phenol Chemical compound C1=CC(O)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(O)C=C1 RLSMYIFSFZLJQZ-UHFFFAOYSA-N 0.000 description 1
- WFCQTAXSWSWIHS-UHFFFAOYSA-N 4-[bis(4-hydroxyphenyl)methyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 WFCQTAXSWSWIHS-UHFFFAOYSA-N 0.000 description 1
- FUGYGGDSWSUORM-UHFFFAOYSA-N 4-hydroxystyrene Chemical compound OC1=CC=C(C=C)C=C1 FUGYGGDSWSUORM-UHFFFAOYSA-N 0.000 description 1
- JMLPOOWEYUUDBJ-UHFFFAOYSA-N 4-methylbenzene-1,3-diamine Chemical compound CC1=CC=C(N)C=C1N.CC1=CC=C(N)C=C1N JMLPOOWEYUUDBJ-UHFFFAOYSA-N 0.000 description 1
- TYOXIFXYEIILLY-UHFFFAOYSA-N 5-methyl-2-phenyl-1h-imidazole Chemical compound N1C(C)=CN=C1C1=CC=CC=C1 TYOXIFXYEIILLY-UHFFFAOYSA-N 0.000 description 1
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 1
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- 235000021355 Stearic acid Nutrition 0.000 description 1
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- 238000010521 absorption reaction Methods 0.000 description 1
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- IMUDHTPIFIBORV-UHFFFAOYSA-N aminoethylpiperazine Chemical compound NCCN1CCNCC1 IMUDHTPIFIBORV-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- MRNZSTMRDWRNNR-UHFFFAOYSA-N bis(hexamethylene)triamine Chemical compound NCCCCCCNCCCCCCN MRNZSTMRDWRNNR-UHFFFAOYSA-N 0.000 description 1
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 1
- 239000004842 bisphenol F epoxy resin Substances 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 125000006222 dimethylaminomethyl group Chemical group [H]C([H])([H])N(C([H])([H])[H])C([H])([H])* 0.000 description 1
- ZJJHLHBGZJQZBL-UHFFFAOYSA-N diphenylmethanone;1,3,5,7-tetraoxocane-2,4,6,8-tetrone Chemical compound O=C1OC(=O)OC(=O)OC(=O)O1.C=1C=CC=CC=1C(=O)C1=CC=CC=C1 ZJJHLHBGZJQZBL-UHFFFAOYSA-N 0.000 description 1
- GPAYUJZHTULNBE-UHFFFAOYSA-N diphenylphosphine Chemical compound C=1C=CC=CC=1PC1=CC=CC=C1 GPAYUJZHTULNBE-UHFFFAOYSA-N 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- UJNZOIKQAUQOCN-UHFFFAOYSA-N methyl(diphenyl)phosphane Chemical compound C=1C=CC=CC=1P(C)C1=CC=CC=C1 UJNZOIKQAUQOCN-UHFFFAOYSA-N 0.000 description 1
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 1
- JESXATFQYMPTNL-UHFFFAOYSA-N mono-hydroxyphenyl-ethylene Natural products OC1=CC=CC=C1C=C JESXATFQYMPTNL-UHFFFAOYSA-N 0.000 description 1
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- HDCAZTXEZQWTIJ-UHFFFAOYSA-N n,n',n'-triethylethane-1,2-diamine Chemical compound CCNCCN(CC)CC HDCAZTXEZQWTIJ-UHFFFAOYSA-N 0.000 description 1
- ZETYUTMSJWMKNQ-UHFFFAOYSA-N n,n',n'-trimethylhexane-1,6-diamine Chemical compound CNCCCCCCN(C)C ZETYUTMSJWMKNQ-UHFFFAOYSA-N 0.000 description 1
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- 230000000704 physical effect Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920005586 poly(adipic acid) Polymers 0.000 description 1
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- SPQALLVFMAQYFU-UHFFFAOYSA-N tetraphenylphosphanium Chemical compound C1(=CC=CC=C1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1.C1(=CC=CC=C1)[P+](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1 SPQALLVFMAQYFU-UHFFFAOYSA-N 0.000 description 1
- USFPINLPPFWTJW-UHFFFAOYSA-N tetraphenylphosphonium Chemical compound C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 USFPINLPPFWTJW-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
Description
本發明所揭露關於一種環氧樹脂組成物,特別是一種散熱電路板的絕緣層所使用之環氧樹脂組成物。 The present invention relates to an epoxy resin composition, particularly an epoxy resin composition used for an insulating layer of a heat dissipation circuit board.
電路板包括電性絕緣基板與形成於此電性絕緣基板上的電路圖案。此電路板被用於在其上安裝如電子元件之元件。 The circuit board includes an electrically insulating substrate and a circuit pattern formed on the electrically insulating substrate. This board is used to mount components such as electronic components thereon.
此電子元件可包括如發光二極體(LED)的發熱裝置和此發熱裝置發出大量的熱。從如發熱裝置產生的熱而增加電路板的溫度,導致發熱裝置產生故障和可靠性的問題。 The electronic component may include a heat generating device such as a light emitting diode (LED) and the heat generating device emits a large amount of heat. Increasing the temperature of the board from heat generated by a heat generating device causes a problem of malfunction and reliability of the heat generating device.
因此,從電子元件到電路板外面散發熱量的散熱結構是非常重要的,且在電路板上形成絕緣層的導熱係數會大大地對散熱產生影響。為了增加絕緣層的導熱係數,高密度填充無機填料於絕緣層是必要的,建議以低黏度環氧樹脂當作為無機填料。 Therefore, a heat dissipation structure that radiates heat from the electronic component to the outside of the circuit board is very important, and the thermal conductivity of the insulating layer formed on the circuit board greatly affects heat dissipation. In order to increase the thermal conductivity of the insulating layer, it is necessary to fill the inorganic filler in the high-density layer. It is recommended to use the low-viscosity epoxy resin as the inorganic filler.
在一般情況下,如雙酚A系環氧樹脂或雙酚F系環氧樹脂的樹脂被廣泛地用作於低黏度環氧樹脂。由於這些環氧樹脂在室溫下是液體而使其處理困難且對耐熱性、機械強度和韌性造成不利的影響。 In general, resins such as bisphenol A epoxy resin or bisphenol F epoxy resin are widely used as low viscosity epoxy resins. Since these epoxy resins are liquid at room temperature, they are difficult to handle and adversely affect heat resistance, mechanical strength and toughness.
本發明實施例提供一種具有新組成物比例的環氧樹脂組成物。 Embodiments of the present invention provide an epoxy resin composition having a new composition ratio.
本發明實施例提供一種具有提高散熱效率的散熱電路板。 Embodiments of the present invention provide a heat dissipation circuit board having improved heat dissipation efficiency.
本發明實施例提供一種環氧樹脂組成物包括環氧樹脂、硬化劑、以及無機填料,其中環氧樹脂包括以下化學方程式的環氧樹脂。 Embodiments of the present invention provide an epoxy resin composition including an epoxy resin, a hardener, and an inorganic filler, wherein the epoxy resin includes an epoxy resin of the following chemical equation.
本發明實施例也提供一種散熱電路板包括金屬板,絕緣層形 成於金屬板上,以及電路圖案形成於絕緣層上,其中絕緣層是由固化環氧樹脂組成物而成,環氧樹脂組成物包括環氧樹脂、硬化劑、與作為主要成分的無機填料和此環氧樹脂包括上述化學方程式的環氧樹脂。 Embodiments of the present invention also provide a heat dissipation circuit board including a metal plate and an insulation layer Formed on a metal plate, and a circuit pattern formed on the insulating layer, wherein the insulating layer is formed of a cured epoxy resin composition, the epoxy resin composition includes an epoxy resin, a hardener, and an inorganic filler as a main component This epoxy resin includes an epoxy resin of the above chemical equation.
根據本發明所揭露的,使用具有液晶基(mesogen)結構的環氧樹脂而有利於結晶性(crystallizability),得以使熱傳導係數增加。此外,使用環氧樹脂作絕緣材料的高散熱電路板可用於印刷電路板上。 According to the present invention, an epoxy resin having a mesogen structure is used to favor crystallizability, so that the heat transfer coefficient is increased. In addition, a high heat dissipation circuit board using an epoxy resin as an insulating material can be used for a printed circuit board.
此外,環氧樹脂具有高熱傳導係數、低吸水性、低熱膨脹和高耐熱性。 Further, the epoxy resin has high heat conductivity, low water absorption, low thermal expansion, and high heat resistance.
一個或多個實施例的細節詳載於所附圖示和以下的描述。其他功能將顯而易見於說明、圖示與專利申請範圍。 Details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features will be apparent from the description, illustration and patent application scope.
100‧‧‧散熱電路板 100‧‧‧ Thermal circuit board
110‧‧‧金屬板 110‧‧‧Metal plates
120‧‧‧絕緣層 120‧‧‧Insulation
125‧‧‧無機填料 125‧‧‧Inorganic filler
130‧‧‧電路圖案 130‧‧‧ circuit pattern
150‧‧‧發熱裝置 150‧‧‧heating device
圖1為說明根據本發明實施例之散熱電路板剖視圖。 1 is a cross-sectional view illustrating a heat dissipation circuit board in accordance with an embodiment of the present invention.
現在請參考以細節闡述本發明所揭露的實施例並以所附圖示來詳細說明這些範例,以充分說明於此方法之本發明,使本領域熟習技藝者輕易地完成本發明。然而,本發明所揭露的精神與範圍可實施於許多不同的形式,並不限於本說明書所載的精神與範圍。 The present invention will now be described in detail with reference to the preferred embodiments of the invention, However, the spirit and scope of the invention may be embodied in many different forms and not limited to the spirit and scope of the present disclosure.
於本說明書中,當它被描述一個包含(comprises)(或包括(includes)或具有(has))的某些元件(elements)時,應被理解可包括(或包括或具有)只有這些元件,或者可包含(或包括或具有)其他元件,以及假設沒有具體的限制這些元件。 In the present specification, when it is described as a "comprises" (or includes or has elements), it should be understood that it may include (or include or have) only those elements. Or other elements may be included (or included or have) and it is assumed that the elements are not specifically limited.
於圖示中,為了描述更為清晰,剔除除了本發明所揭露無關的區域,為了明確說明,膜層和區域的尺寸被誇大。於整個說明書之中,所有元件之表示為參考數值。 In the drawings, for clarity of description, the regions that are not relevant to the disclosure of the present invention are eliminated, and the dimensions of the layers and regions are exaggerated for clarity of illustration. Throughout the specification, all elements are denoted by reference numerals.
可以被理解地是,當一膜層、一薄膜、一區域或一平板被稱為於另一膜層、薄膜、區域或平板”之上(on)”,它也可呈現於另一膜層、薄膜、區域或平板“直接之上(directly on)”,或也可存在有中介膜層、薄膜、區域或平板。然而,如果一膜層、薄膜、區域或平板是被稱為“直接之上”於另一膜層、薄膜、區域或平板,它意味著沒有中介膜層、薄膜、區域或平板。 It can be understood that when a film layer, a film, a region or a plate is referred to as being "on" another film layer, film, region or plate, it can also be present on another film layer. The film, region or plate is "directly on", or an intervening film, film, region or plate may also be present. However, if a film, film, region or plate is referred to as being "directly above" another film, film, region or plate, it means that there is no intervening film, film, region or plate.
本發明所揭露提供一種由於高結晶特性而具有良好導熱係 數的環氧樹脂組成物。 The present invention provides a good thermal conductivity system due to high crystallization characteristics. A number of epoxy resin compositions.
本發明所揭露的結晶環氧樹脂組成物包括環氧樹脂、硬化劑、並作為主要成分的無機填料。 The crystalline epoxy resin composition disclosed in the present invention includes an epoxy resin, a hardener, and an inorganic filler as a main component.
環氧樹脂可包括至少12wt%的結晶環氧樹脂。例如,環氧樹脂可包括至少50wt%的結晶環氧樹脂。 The epoxy resin may include at least 12% by weight of crystalline epoxy resin. For example, the epoxy resin can include at least 50% by weight of crystalline epoxy resin.
結晶環氧樹脂以下列的化學方程式而表示。 The crystalline epoxy resin is represented by the following chemical equation.
在此化學方程式中,n可為0到10的整數。 In this chemical equation, n can be an integer from 0 to 10.
如果結晶環氧樹脂的含量是小於上述數值,例如增加導熱係數的效果會減少,因為當硬化過程時,環氧樹脂不會結晶。 If the content of the crystalline epoxy resin is less than the above value, for example, the effect of increasing the thermal conductivity is reduced because the epoxy resin does not crystallize during the hardening process.
環氧樹脂更包括具有至少兩個環氧基團分子的一般非結晶環氧樹脂以及重要組成部分的結晶環氧樹脂。 The epoxy resin further includes a generally amorphous epoxy resin having at least two epoxy group molecules and a crystalline epoxy resin having an important constituent.
非結晶的環氧樹脂的例子包括雙酚A(bisphenol A)、3,3',5,5'-四甲基-4,4'-二羥基二苯基甲烷(3,3',5,5'-tetramethyl-4,4'-dihydroxydiphenylmethane)、4,4'-二羥基二苯(4,4'-dihydroxydiphenylsulfone)、4,4'-二羥基二苯硫醚(4,4'-dihydroxydiphenylsulfide)、4,4'-二羥基二苯酮(4,4'-dihydroxydiphenylketone)、芴雙酚(fluorenebisphenol)、4,4'-雙酚,3,3',5,5'-四甲基-4,4'-二羥基聯苯(3,3',5,5'-tetramethyl-4,4'-dihydroxybiphenyl)、2,2'-雙酚(2,2'-biphenol)、間苯二酚(resorcin)、鄰苯二酚(catechol)、第三丁基鄰苯二酚(t-butylcatechol)、氫醌(hydroquinone)、第三丁基氫醌(t-butylhydroquinone)、1,2-二羥基萘(1,2-dihydroxynaphthalene)、1,3-二羥基萘、1,4-二羥基萘、1,5-二羥基萘、1,6-二羥基萘、1,7-二羥基萘、1,8-二羥基萘、2,3-二羥基萘、2,4-二羥基萘、2,5-二羥基萘、2,6-二羥基萘、2,7-二羥基萘、2,8-二羥基萘、丙烯基(allylated)化合物或二羥基萘的聚丙烯基化 合物、二價(divalent)酚類(phenols)如丙烯基雙酚A、丙烯基雙酚F、丙烯基苯酚酚醛(phenol novolac)、三價或更多價的酚(phenols)如線型酚醛(phenol novolac)、雙酚A酚醛樹脂(bisphenol A novolac)、鄰甲酚酚醛樹脂(o-cresol novolac)、間甲酚酚醛樹脂(m-cresol novolac)、對甲酚酚醛樹脂(p-cresol novolac)、二甲酚酚醛樹脂(xylenol novolac)、聚對羥基苯乙烯(poly-p-hydroxystyrene)、三(4-羥基苯基)甲烷(tris-(4-hydroxyphenyl)methane)、1,1,2,2-四(4-羥基苯基)乙烷(1,1,2,2-tetrakis(4-hydroxypheny)ethane)、氟乙醇胺(fluoroglycinol)、鄰苯三酚(pyrogallol)、第三丁基鄰苯三酚(t-butylpyrogallol)、丙烯基鄰苯三酚(allylated pyrogallol)、聚丙烯基鄰苯三酚(polyallylated pyrogallol)、1,2,4-苯三酚(1,2,4-benzenetriol)、2,3,4-三羥基二苯甲酮(2,3,4-trihydroxybenzophenone)、芳烷基酚醛(phenolaralkyl)樹脂、萘芳烷基(naphthol aralkyl)樹脂、雙環戊二烯(dicyclophenadiene)基樹脂、與縮水甘油醚(glycidyl etherficated)化合物從鹵代雙酚(halogenated bisphenols)衍生如四溴雙酚A(tetrabromobisphenol A)。例如,環氧樹脂可包括上述非結晶環氧樹脂之二個或更多個的組合。 Examples of non-crystalline epoxy resins include bisphenol A, 3,3',5,5'-tetramethyl-4,4'-dihydroxydiphenylmethane (3,3',5, 5'-tetramethyl-4,4'-dihydroxydiphenylmethane), 4,4'-dihydroxydiphenylsulfone, 4,4'-dihydroxydiphenylsulfide 4,4'-dihydroxydiphenylketone, fluorenebisphenol, 4,4'-bisphenol, 3,3',5,5'-tetramethyl-4 , 4'-dihydroxybiphenyl (3,3',5,5'-tetramethyl-4,4'-dihydroxybiphenyl), 2,2'-bisphenol (2,2'-biphenol), resorcinol ( Resorcin), catechol, t-butylcatechol, hydroquinone, t-butylhydroquinone, 1,2-dihydroxynaphthalene (1,2-dihydroxynaphthalene), 1,3-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,7-dihydroxynaphthalene, 1, 8-Dihydroxynaphthalene, 2,3-dihydroxynaphthalene, 2,4-dihydroxynaphthalene, 2,5-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 2,8- Polyhydroxylation of dihydroxynaphthalene, allylated compounds or dihydroxynaphthalene Compounds, divalent phenols such as propylene bisphenol A, propylene bisphenol F, phenol novolac, trivalent or higher phenols such as novolac ( Phenol novolac), bisphenol A novolac, o-cresol novolac, m-cresol novolac, p-cresol novolac , xylenol novolac, poly-p-hydroxystyrene, tris-(4-hydroxyphenyl)methane, 1,1,2, 2-tetrakis(4-hydroxypheny)ethane, fluoroglycinol, pyrogallol, tert-butyl phthalate Triphenylphenol (t-butylpyrogallol), allyl pyrogallol, polyallylated pyrogallol, 1,2,4-benzenetriol, 2,3,4-trihydroxybenzophenone, aryl phenolaralkyl resin, naphthol aralkyl resin, dicyclophenadiene base tree , With a glycidyl ether (glycidyl etherficated) compound derived as tetrabromobisphenol A (tetrabromobisphenol A) from a halogenated bisphenol (halogenated bisphenols). For example, the epoxy resin may include a combination of two or more of the above amorphous epoxy resins.
一般習知環氧樹脂硬化劑的任何硬化劑可被用作於本發明揭露的環氧樹脂組成物的硬化劑。例如,硬化劑可以是酚類(phenol)基硬化劑。 Any hardener of the conventional epoxy resin hardener can be used as a hardener for the epoxy resin composition disclosed herein. For example, the hardener may be a phenol based hardener.
酚類基硬化劑包括除了酚類化合物的酚樹脂。 The phenol-based hardener includes a phenol resin other than a phenol compound.
酚類基硬化劑的例子包括雙酚A(bisphenol A)、雙酚F(bisphenol F)、4,4'-二羥基二苯基甲烷(4,4'-dihydroxydiphenylmethane)、4,4'-二羥基醚(4,4'-dihydroxydiphenylether)、1,4-雙(4-羥苯氧基)苯(1,4-bis(4-hydroxyphenoxy)benzene)、1,3-雙(4-羥基苯氧基)苯(1,3-bis(4-hydroxyphenoxy)benzene)、4,4'-二羥基二苯硫醚(4,4'-dihydroxydiphenylsulfide)、4,4'-二羥基二苯酮(4,4'-dihydroxydiphenylketone)、4,4'-二羥基二苯碸(4,4'-dihydroxydiphenylsulfone)、4,4'-二羥基聯苯(4,4'-dihydroxybiphenyl)、2,2'-二羥基聯苯(2,2'-dihydroxybiphenyl)、10-(2,5-二羥苯基)-10H-9-氧雜-10-磷菲-10-氧化物 (10-(2,5-dihydroxyphenyl)-10H-9-oxa-10-phosphaphenanthrene-10-oxide)、線型酚醛(phenol novolac)、雙酚A酚醛樹脂(bisphenol A novolac)、鄰甲酚酚醛樹脂(o-cresol novolac)、間甲酚酚醛樹脂(m-cresol novolac)、對甲酚酚醛樹脂(p-cresol novolac)、二甲酚酚醛樹脂(xylenol novolac)、聚對羥基苯乙烯(poly-p-hydroxystyrene)、氫醌(hydroquinone)、間苯二酚(resorcin)、鄰苯二酚(catechol)、第三丁基鄰苯二酚(t-butylcatechol)、第三丁基氫醌(t-butyl hydroquinone)、氟甘氨醇(fluoroglycinol)、鄰苯三酚(pyrogallol)、第三丁基鄰苯三酚(t-butylpyrogallol)、丙烯基鄰苯三酚(pyrogallol)、聚丙烯基鄰苯三酚(pyrogallol)、1,2,4-苯三酚(1,2,4-benzenetriol)、2,3,4-三羥基二苯甲酮(2,3,4-trihydroxybenzophenone)、1,2-二羥基萘(1,2-dihydroxynaphthalene)、1,3-二羥基萘、1,4-二羥基萘、1,5-二羥基萘、1,6-二羥基萘、1,7-二羥基萘、1,8-二羥基萘、2,3-二羥基萘、2,4-二羥基萘、2,5-二羥基萘、2,6-二羥基萘、2,7-二羥基萘、2,8-二羥基萘、丙烯基化合物或二羥基萘的聚丙烯基化合物、丙烯基雙酚A、丙烯基雙酚F、丙烯基線型酚醛、與丙烯基鄰苯三酚。 Examples of the phenol-based hardener include bisphenol A, bisphenol F, 4,4'-dihydroxydiphenylmethane, 4,4'-di Hydroxyether (4,4'-dihydroxydiphenylether), 1,4-bis(4-hydroxyphenoxy)benzene, 1,3-bis(4-hydroxyphenoxy) Benzene (1,3-bisphenoxy)benzene, 4,4'-dihydroxydiphenylsulfide, 4,4'-dihydroxybenzophenone (4, 4'-dihydroxydiphenylketone), 4,4'-dihydroxydiphenylsulfone, 4,4'-dihydroxybiphenyl, 2,2'-dihydroxy Biphenyl (2,2'-dihydroxybiphenyl), 10-(2,5-dihydroxyphenyl)-10H-9-oxa-10-phosphaphenanthrene-10-oxide (10-(2,5-dihydroxyphenyl)-10H-9-oxa-10-phosphaphenanthrene-10-oxide), phenol novolac, bisphenol A novolac, o-cresol novolac ( O-cresol novolac), m-cresol novolac, p-cresol novolac, xylenol novolac, poly-p-polystyrene Hydroxystyrene), hydroquinone, resorcin, catechol, t-butylcatechol, t-butyl hydroquinone ), fluoroglycinol, pyrogallol, t-butylpyrogallol, pyrogallol, polypropylene pyrogallol Pyrogallol), 1,2,4-benzenetriol, 2,3,4-trihydroxybenzophenone, 1,2-dihydroxy 1,2-dihydroxynaphthalene, 1,3-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,7-dihydroxynaphthalene, 1 , 8-dihydroxynaphthalene, 2,3-dihydroxynaphthalene, 2,4-dihydroxynaphthalene, 2,5-di Hydroxy-naphthalene, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 2,8-dihydroxynaphthalene, propylene-based compound or dihydroxynaphthalene-based polypropylene compound, propylene bisphenol A, propylene bisphenol F, propylene baseline phenolic, and propylene pyrogallol.
至少兩個硬化劑可混合然後當做此硬化劑來使用。 At least two hardeners may be mixed and then used as the hardener.
同時,可用除了酚類基硬化劑以外的習知硬化劑。習知硬化劑的例子包括胺基(amine-based)硬化劑、酸酐基(acid anhydride-based)硬化劑、酚類基(phenol-based)硬化劑、聚硫醇基(polymercaptan-based)硬化劑、聚氨基醯胺基(polyaminoamide-based)硬化劑、異氰酸酯基(isocyanate-based)硬化劑、與封閉型異氰酸酯基(block isocyanate-based)硬化劑。上述硬化劑之混合比例可根據硬化劑類型而適當地選擇混合之或以導熱環氧樹脂產品的物理性質而適當地決定之。 Meanwhile, a conventional hardener other than a phenol-based hardener can be used. Examples of conventional hardeners include amine-based hardeners, acid anhydride-based hardeners, phenol-based hardeners, and polymercaptan-based hardeners. A polyaminoamide-based hardener, an isocyanate-based hardener, and a blocked isocyanate-based hardener. The mixing ratio of the above hardeners may be appropriately selected depending on the type of the hardener or appropriately determined by the physical properties of the thermally conductive epoxy resin product.
胺基硬化劑的例子包括脂族胺(aliphatic amines)、聚醚聚胺(polyetherpolyamines)、環狀脂肪胺(cycloaliphatic amines)、與芳香胺(aromatic amines)。脂族胺(aliphatic amines)的例子包括乙二胺(ethylene diamine)、1,3-丙二胺(1,3-diaminopropane)、1,4-丙二胺(1,4-diaminopropane)、己二胺(hexamethylenediamine)、2,5-二甲基己二胺(2,5-dimethylhexamethylenediamine)、三甲基己二胺(trimethylhexamethylenediamine)、二乙烯三胺(diethylenetriamine)、亞氨基二丙胺(aminobispropylamine)、二(六亞甲基)三胺 (bis(hexamethylene)triamine)、三乙烯四胺(triethylenetetramine)、四乙烯五胺(tetraethylenephentamine)、五乙烯六胺(pentaethylenehexamine)、N-羥乙基乙二胺(N-hydroxyethylethylenediamine)、與四(羥乙基)乙二胺(tetra(hydroxyethyl)ethylenediamine)。聚醚多胺(polyetherpolyamines)的例子包括三乙二醇二胺(triethyleneglycoldiamine)、四甘醇二胺(tetraethyleneglycoldiamine)、二甘醇(丙胺)(diethyleneglycolbis(propylamine))、聚氧丙烯二胺(polyoxypropylenediamine)、與聚氧丙烯三胺(polyoxypropylenetriamine)。脂環胺(cycloaliphatic amines)的例子包括異佛爾酮二胺(isophorone diamine)、metacendiamine、N-乙基哌嗪(N-aminoethylpiperazine)、二(4-氨基-3-甲基二環己基甲烷)(bis(4-amino-3-methyldicyclohexyl)methane)、二(氨甲基)環己烷(bis(aminomethyl)cyclohexane)、3,9-二(3-氨丙基)2,4,8,10-四氧(5,5)十一烷(3,9-bis(3-aminopropyl)2,4,8,10-tetraoxaspiro(5,5)undecane)、與冰片烯二胺(norbornen diamine)。芳香胺(aromatic amines)的例子包括四氯對二甲苯二胺(tetrachloro-p-xylylenediamine)、間二甲苯二胺(m-xylylenediamine)、對二甲苯二胺(p-xylylenediamine)、間苯二胺(m-phenylenediamine)、鄰苯二胺(o-phenylenediamine)、對苯二胺(p-phenylenediamine)、2,4-二氨基苯甲醚(2,4-diaminoanisole)、2,4-甲苯二胺(2,4-toluenediamine)、2,4-二氨基二苯甲烷(2,4-diaminodiphenylmethane)、4,4'-二氨基二苯基甲烷(4,4'-diaminodiphenylmethane)、4,4'-二氨基-1,2-二苯基乙烷(4,4'-diamino-1,2-diphenylethane)、2,4-二氨基二苯碸(2,4-diaminodiphenylsulfone)、4,4'-二氨基二苯碸(4,4'-diaminodiphenylsulfone)、間氨基酚(m-aminophenol)、間氨基苯甲胺(m-aminobenzylamine)、苯甲基二甲胺(benzyldimethylamine)、2-二甲氨基甲基苯酚(2-dimethylaminomethyl)phenol)、(triethanolphenol)、甲基苯甲胺(methylbenzylamine)、α-(間氨基苯)乙胺(α-(m-aminophenyl)ethylamine)、α-(對氨基苯)乙胺(α-(p-aminophenyl)ethylamine)、氨基二乙基二甲基二苯(diaminodiethyldimethyldiphenylmethane)、與α,α'-双(4-氨基苯基)-對-二異丙苯(α,α'-bis(4-aminophenyl)-p-diisopropylbenzene)。 Examples of the amine-based hardener include aliphatic amines, polyether polyamines, cycloaliphatic amines, and aromatic amines. Examples of aliphatic amines include ethylene diamine, 1,3-diaminopropane, 1,4-diaminopropane, and hexamethylenediamine. Amine (hexamethylenediamine), 2,5-dimethylhexamethylenediamine, trimethylhexamethylenediamine, diethylenetriamine, aminobispropylamine, (hexamethylene)triamine (bis(hexamethylene)triamine), triethylenetetramine, tetraethylenephentamine, pentaethylenehexamine, N-hydroxyethylethylenediamine, and tetrakis Ethyl (diethyl) ethylenediamine. Examples of polyether polyamines include triethyleneglycoldiamine, tetraethyleneglycoldiamine, diethyleneglycolbis (propylamine), polyoxypropylenediamine. And polyoxypropylene triamine (polyoxypropylenetriamine). Examples of cycloaliphatic amines include isophorone diamine, metacendiamine, N-aminoethylpiperazine, and bis(4-amino-3-methyldicyclohexylmethane). (bis(4-amino-3-methyldicyclohexyl)methane), bis(aminomethyl)cyclohexane, 3,9-di(3-aminopropyl) 2,4,8,10 - 3,9-bis(3-aminopropyl) 2,4,8,10-tetraoxaspiro (5,5) undecane, and norbornen diamine. Examples of aromatic amines include tetrachloro-p-xylylenediamine, m-xylylenediamine, p-xylylenediamine, m-phenylenediamine. (m-phenylenediamine), o-phenylenediamine, p-phenylenediamine, 2,4-diaminoanisole, 2,4-toluenediamine (2,4-toluenediamine), 2,4-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 4,4'- Diethyl-1,2-diphenylethane, 2,4-diaminodiphenylsulfone, 4,4'-di 4,4'-diaminodiphenylsulfone, m-aminophenol, m-aminobenzylamine, benzyldimethylamine, 2-dimethylaminomethyl 2-dimethylaminomethyl phenol, triethanolphenol, methylbenzylamine, α-(m-aminophenyl)ethylamine, α-(p-aminophenyl)ethyl Amine (α-(p-aminophenyl)ethylamin e), diaminodiethyldimethyldiphenylmethane, and α,α'-bis(4-aminophenyl)-p-diisopropylbenzene (α,α'-bis(4-aminophenyl)- P-diisopropylbenzene).
酸酐(acid anhydride)硬化劑的例子包括十二烯琥珀酸酐 (dodecenyl succinic anhydride)、聚己二酸酐(polyadipic acid anhydride)、聚壬二酸酐(polyazellainc acid anhydride)、聚癸二酸酐(polysebacic acid anhydride)、聚(乙基十八烷酸)酐(poly(ethyloctadecanoic acid)anhydride)、聚(苯十六烷酸)酐(poly(phenylhexadecanoic acid)anhydride)、甲基四氫鄰苯二甲酸酐(methyltetrahydro phthalic anhydride)、甲基六氫苯酐(methylhexahydro phthalic anhydride)、六氫鄰苯二甲酸酐(hexahydro phthalic anhydride)、無水甲基hymic酸(anhydrous methyl hymic acid)、四氫鄰苯二甲酸酐(tetrahydro phthalic anhydride)、四氫鄰苯二甲酸三烷基酐(trialkyltetrahydro phthalic anhydride)、甲基環己烯二羧酸酐(methylcyclohexenedicarbonic acid anhydride)、甲基環己烯四甲酸酐(methylcyclohexenetetracarbonic acid anhydride)、鄰苯二甲酸酐(phthalic anhydride)、無水偏苯三酸酐(anhydrous trimellitic anhydride)、無水均苯四甲酸酐(anhydrous pyromellitic acid)、二苯酮四甲酸酐(benzophenone tetracarbonic acid anhydride)、ethylene glycol bistrimellitate、hetic酐(hetic anhydride)、內次甲基鄰苯二甲酸酐(nadic anhydride)、無水甲基降冰片烯酸(anhydrous methyl nadic acid)、5-(2,5-二氧四氫-3-呋喃)-3-甲基-3-環己烷-1,2-二羧酸酸酐(5-(2,5-dioxotetrahydro-3-furanyl)-3-methyl-3-cyclohexane-1,2-dicarbonic acid anhydride)、3,4-二羧基-1,2,3,4-四氫-1-萘琥珀酸二酐(3,4-dicarboxy-1,2,3,4-tetrahydro-1-naphthalene succinic acid dianhydride)、與1-甲基-二羧基-1,2,3,4-四氫-1-萘琥珀酸二酐(1-methyl-dicarboxy-1,2,3,4-tetrahydro-1-naphthalene succinic acid dianhydride)。 Examples of acid anhydride hardeners include dodecene succinic anhydride (dodecenyl succinic anhydride), polyadipic acid anhydride, polyazellainc acid anhydride, polysebacic acid anhydride, poly(ethyloctadecanoic acid anhydride) (poly(ethyloctadecanoicic) Acid), poly(phenylhexadecanoic acid) anhydride, methyltetrahydrophthalic anhydride, methylhexahydro phthalic anhydride, six Hexahydro phthalic anhydride, anhydrous methyl hymic acid, tetrahydro phthalic anhydride, trialkyltetrahydrophthalic anhydride Anthracene, methylcyclohexenedicarbonic acid anhydride, methylcyclohexenetetracarbonic acid anhydride, phthalic anhydride, anhydrous hydrotrimethylene anhydride (anhydrous trimellitic anhydride), anhydrous Anhydrous pyromellitic acid, benzophenone tetracarboxylic acid (benzophenone tetracarbonic acid anhydride), ethylene glycol bistrimellitate, hetic anhydride, nadic anhydride, anhydrous hydronorsernic acid (anhydrous methyl nadic acid), 5-(2) ,5-dihydrotetrahydro-3-furan)-3-methyl-3-cyclohexane-1,2-dicarboxylic acid anhydride (5-(2,5-dioxotetrahydro-3-furanyl)-3-methyl -3-cyclohexane-1,2-dicarbonic acid anhydride), 3,4-dicarboxy-1,2,3,4-tetrahydro-1-naphthalene succinic dianhydride (3,4-dicarboxy-1,2, 3,4-tetrahydro-1-naphthalene succinic acid dianhydride), with 1-methyl-dicarboxy-1,2,3,4-tetrahydro-1-naphthalene succinic dianhydride (1-methyl-dicarboxy-1, 2,3,4-tetrahydro-1-naphthalene succinic acid dianhydride).
此環氧樹脂組成物包括40wt%至97wt%的無機填料。 This epoxy resin composition includes 40% by weight to 97% by weight of an inorganic filler.
當無機填料的含量小於上述範圍內時,可能會難以達到本發明所揭露諸如高導熱係數、低熱膨脹性和高耐熱性的效果。包括更多無機填料的含量會達到上述的效果,但並沒有依無機填料體積分量(volume fraction)的比例而使效果提高。也就是說,無機填料從某個含量後上述所提到的效果才會明顯地提高。上述所提到的效果是由於在聚合物態(polymer state)中的受控(controlled)高次結構(high order structure)的影響。似乎因為高 次結構主要是存在於無機填料的表面上,所以需要一定量的無機填料。同時,當無機填料的含量大於上述範圍時,環氧樹脂組成物的黏度會增加,而使環氧樹脂組成物難以形成所需的形狀。 When the content of the inorganic filler is less than the above range, it may be difficult to attain the effects such as high thermal conductivity, low thermal expansion, and high heat resistance disclosed in the present invention. The inclusion of more inorganic fillers will achieve the above effects, but does not increase the effectiveness of the inorganic filler by the proportion of the volume fraction. That is to say, the above-mentioned effects of the inorganic filler from a certain content are remarkably improved. The above mentioned effects are due to the influence of a controlled high order structure in the polymer state. Seems to be high The secondary structure is mainly present on the surface of the inorganic filler, so a certain amount of inorganic filler is required. Meanwhile, when the content of the inorganic filler is larger than the above range, the viscosity of the epoxy resin composition increases, making it difficult for the epoxy resin composition to form a desired shape.
無機填料可以為球形。無機填料的形狀並不會特別限制為球形無機填料。舉例來說,無機填料可以為橢圓截面的形狀。然而,若無機填料的形狀接近完美的球形,就可以改善環氧樹脂組成物的流動性。 The inorganic filler may be spherical. The shape of the inorganic filler is not particularly limited to a spherical inorganic filler. For example, the inorganic filler may have a shape of an elliptical cross section. However, if the shape of the inorganic filler is close to a perfect spherical shape, the fluidity of the epoxy resin composition can be improved.
無機填料可為氧化鋁、氮化鋁、氮化矽、氮化硼或結晶矽等諸如此類的化學成分。此外,此無機填料可由兩或更多不同的無機填料組合使用之。 The inorganic filler may be a chemical component such as alumina, aluminum nitride, tantalum nitride, boron nitride or crystalline germanium or the like. Further, the inorganic filler may be used in combination of two or more different inorganic fillers.
無機填料的平均粒徑可低於30微米。當平均粒徑大於上述範圍時,環氧樹脂組成物的流動性與強度都會變差。 The inorganic filler may have an average particle size of less than 30 microns. When the average particle diameter is larger than the above range, the fluidity and strength of the epoxy resin composition are deteriorated.
習知硬化促進劑(curing accelerator)可與本發明所揭露之環氧樹脂組成物相混合。硬化促進劑的例子包括胺類(amines)、咪唑類(imidazoles)、有機磷(organic phosphines)和Lewis酸。特別地是,硬化促進劑的例子可包括:三級胺(tertiary amines)如1,8-二氮雜雙環(5,4,0)十一烯-7(1,8-diazabicyclo(5,4,0)undecene-7)、三乙烯二胺(triethylenediamine)、苯甲基二甲胺(benzyldimethylamine)、三乙醇胺(triethanolamine)、二乙醇胺(dimethylaminoethanol)與三(二甲氨基甲基)苯酚(tris(dimethylaminomethyl)phenol);咪唑(imidazoles)如2-甲基咪唑(2-methylimidazole)、2-苯基咪唑(2-phenylimidazole)、2-苯基-4-甲基咪唑(2-phenyl-4-methylimidazole)與2-十七烷基咪唑(2-heptadecylimidazole);有機膦(organic phosphines)如三丁膦(tributylphosphine)、甲二苯膦(methyldiphenylphosphine)、三苯膦(triphenylphosphine)、二苯膦(diphenylphosphine)與苯膦(phenylphosphine);與四取代膦‧四取代硼酸(tetra substituted phosphonium.tetra substituted borate)如四苯磷‧四苯硼(tetraphenylphosphonium.tetraphenylborate)、四苯磷‧乙三苯基硼(tetraphenylphosphonium.ethyltriphenylborate)與四丁磷‧四丁硼(tetrabutylphosphonium.tetrabutylborate);與四苯硼鹽(tetraphenylboron salts)如2-乙基-4-甲基咪唑‧四苯基硼(2-ethyl-4-methylimidazole.tetraphenylborate)與N-甲基嗎啉‧四苯硼(N-methylmorphorlin.tetraphenylborate)。 Conventional curing accelerators can be combined with the epoxy resin compositions disclosed herein. Examples of the hardening accelerator include amines, imidazoles, organic phosphines, and Lewis acids. In particular, examples of the hardening accelerator may include: tertiary amines such as 1,8-diazabicyclo(5,4,0)undecene-7 (1,8-diazabicyclo (5,4) , 0) undecene-7), triethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol and tris(dimethylaminomethyl)phenol (tris) Dimethylaminomethyl)phenol); imidazoles such as 2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole And 2-heptadecylimidazole; organic phosphines such as tributylphosphine, methyldiphenylphosphine, triphenylphosphine, diphenylphosphine With phenylphosphine; and tetrasubstituted phosphonium. tetra substituted borate such as tetraphenylphosphonium. tetraphenylborate, tetraphenylphosphonium tetraphenylphosphonium. Ethyltriphenylborate) with tetrabutyl ‧ tetrabutylphosphonium. tetrabutylborate; and tetraphenylboron salts such as 2-ethyl-4-methylimidazole. tetraphenylborate and N- N-methylmorphorlin.tetraphenylborate.
在本發明所揭露的環氧樹脂組成物中,習用的蠟(wax)可作為於環氧樹脂組成物的脫模劑(release agent)。蠟的例子包括硬脂酸(stearic acid)、蒙旦酸(montanic acid)、蒙旦酯(montanic acid ester)與磷酸酯(phosphoric acid ester)。 In the epoxy resin composition disclosed in the present invention, a conventional wax can be used as a release agent for the epoxy resin composition. Examples of the wax include stearic acid, montanic acid, montanic acid ester, and phosphoric acid ester.
於本發明所揭露環氧樹脂組成物中,可用於環氧樹脂組成物中習用之偶合劑(coupling agent)而提高無機填料和樹脂成分(component)之間的黏著強度。例如,偶合劑的例子包括環氧矽烷。 In the epoxy resin composition disclosed in the present invention, it can be used in a conventional coupling agent in an epoxy resin composition to improve the adhesion strength between the inorganic filler and the resin component. For example, examples of coupling agents include epoxy decane.
當本發明所揭露的環氧樹脂組成物包括環氧樹脂、硬化劑與作為主要成分的無機填料時,環氧樹脂組成物包括3wt%到60wt%的環氧樹脂、40wt%至97wt%的無機填料與0.5wt%至5wt%的硬化劑。環氧樹脂、硬化劑與其他成分溶解於諸如丙酮、甲乙酮(MEK)、甲基異丁基酮(MIBK)、異丙醇(IPA)、丁醇或甲苯的溶劑中,然後同時加熱與攪拌。然後,再加入無機填料於溶液中用例如攪拌機的機具而均勻地混合之。此後,添加偶合劑於此混合物中與使用諸如加熱輥(heating roll)或捏合機(kneader)的機具揉捏合此混合物。上述成分的混合順序並不限於此。 When the epoxy resin composition disclosed in the present invention includes an epoxy resin, a hardener, and an inorganic filler as a main component, the epoxy resin composition includes 3 wt% to 60 wt% of an epoxy resin, and 40 wt% to 97 wt% of an inorganic binder. The filler is mixed with 0.5% by weight to 5% by weight of a hardener. The epoxy resin, hardener and other ingredients are dissolved in a solvent such as acetone, methyl ethyl ketone (MEK), methyl isobutyl ketone (MIBK), isopropanol (IPA), butanol or toluene, followed by heating and stirring. Then, the inorganic filler is further added to the solution and uniformly mixed with a machine such as a stirrer. Thereafter, a coupling agent is added to the mixture in this mixture and kneaded using a machine such as a heating roll or a kneader. The order of mixing the above components is not limited thereto.
此時,可使用溶劑的量在10wt%至20wt%的環氧樹脂組成物總重量。 At this time, the amount of the solvent may be from 10% by weight to 20% by weight based on the total weight of the epoxy resin composition.
本發明所揭露的環氧樹脂組成物可應用於圖1所示的散熱電路板100。 The epoxy resin composition disclosed in the present invention can be applied to the heat dissipation circuit board 100 shown in FIG.
請參考圖1所示,本發明所揭露的散熱電路板100包括金屬板110,形成於金屬板110上之絕緣層120,形成於絕緣層120上之電路圖案130。 Referring to FIG. 1 , the heat dissipation circuit board 100 disclosed in the present invention includes a metal plate 110 , an insulating layer 120 formed on the metal plate 110 , and a circuit pattern 130 formed on the insulating layer 120 .
金屬板110可包括銅、鋁、鎳、金、鉑與具有良好導熱特性之諸如此類材料之合金之一而形成。 The metal plate 110 may be formed of one of copper, aluminum, nickel, gold, platinum, and an alloy of such materials having good thermal conductivity properties.
金屬板110可包括金屬凸塊(metal projection)(未繪示now shown)構成安裝墊(mounting pad)而裝設在發熱裝置150上。 The metal plate 110 may include a metal projection (not shown) to form a mounting pad and is mounted on the heat generating device 150.
金屬凸塊可從金屬板110而垂直延伸。發熱裝置150裝設於金屬凸塊上端的部分上,與金屬凸塊上端的部分上有一為了裝設焊球(solder balls)而預先設置的寬度。 The metal bumps may extend vertically from the metal plate 110. The heat generating device 150 is mounted on a portion of the upper end of the metal bump, and a portion of the upper end of the metal bump has a width set in advance for mounting solder balls.
絕緣層120設置於金屬板110上。 The insulating layer 120 is disposed on the metal plate 110.
絕緣層120可包括複數個絕緣層。絕緣層120設置於金屬板110與電路圖案130之間。 The insulating layer 120 may include a plurality of insulating layers. The insulating layer 120 is disposed between the metal plate 110 and the circuit pattern 130.
絕緣層120可藉由固化上述結晶環氧樹脂組成物而形成。無機填料125均勻分佈於絕緣層120中。 The insulating layer 120 can be formed by curing the above crystalline epoxy resin composition. The inorganic filler 125 is uniformly distributed in the insulating layer 120.
電路圖案130形成於絕緣層120上。 The circuit pattern 130 is formed on the insulating layer 120.
由於絕緣層120使用上述結晶環氧樹脂組成物而形成,從而使絕緣層120的導熱係數得以提高,從發熱裝置150所產生的熱可經由絕緣層120傳導到金屬板110。 Since the insulating layer 120 is formed using the above-described crystalline epoxy resin composition, the thermal conductivity of the insulating layer 120 is improved, and heat generated from the heat generating device 150 can be conducted to the metal plate 110 via the insulating layer 120.
<範例> <example>
於下文中,本發明所揭露的範圍與精神將參考範例而詳細介紹之。 The scope and spirit of the present invention will be described in detail below with reference to examples.
(範例1) (Example 1)
將3.8wt%的雙酚F、4.2wt%的化學方程式1的結晶環氧樹脂、1.0wt%的聯苯硬化劑、0.1wt%的三苯基膦氧化物固化促進劑、和0.9wt%的BYK-W980添加劑全部混合;於40℃、10分鐘攪拌之;然後添加90.0wt%的氧化鋁無機填料;與然後在室溫下攪拌20分鐘至30分鐘而得到範例1之結晶環氧樹脂組成物。 3.8 wt% of bisphenol F, 4.2 wt% of crystalline epoxy resin of Chemical Formula 1, 1.0 wt% of biphenyl hardener, 0.1 wt% of triphenylphosphine oxide curing accelerator, and 0.9 wt% The BYK-W980 additive was all mixed; stirred at 40 ° C for 10 minutes; then 90.0 wt% of alumina inorganic filler was added; and then stirred at room temperature for 20 minutes to 30 minutes to obtain the crystalline epoxy resin composition of Example 1. .
使用耐馳(NETZSCH)公司的LFA447型熱傳導分析儀透過暫態熱線法(unsteady hot wire method)來量測環氧樹脂組成物的導熱係數。 The thermal conductivity of the epoxy resin composition was measured by an unsteady hot wire method using a NTZ447 type heat conduction analyzer of NETZSCH.
環氧樹脂組成物的玻璃轉化溫度是透過使用TA儀器公司的DSC Q100熱機械分析儀(Thermo-mechanical measuring device)於10℃/分鐘的升溫速率而測量之。 The glass transition temperature of the epoxy resin composition was measured by using a TAC Q100 thermo-mechanical measuring device of TA Instruments at a heating rate of 10 ° C / min.
(範例2) (Example 2)
將3.8wt%的雙酚A鄰甲酚酚醛、4.2wt%的化學方程式1結晶環氧樹脂、1.0wt%的聯苯基硬化劑、0.1wt%的三苯基膦氧化物固化促進劑、與0.9wt%的BYK-W980添加劑全部混合;於40℃、10分鐘攪拌之;然後添加83.2wt%的氧化鋁無機填料;和然後於室溫下攪拌20分鐘至30分鐘而得到範例2的結晶環氧樹脂組成物。 3.8 wt% of bisphenol A o-cresol novolak, 4.2 wt% of chemical epoxy of chemical formula 1, 1.0 wt% of biphenyl hardener, 0.1 wt% of triphenylphosphine oxide curing accelerator, and 0.9 wt% of BYK-W980 additive was mixed; stirred at 40 ° C for 10 minutes; then 83.2 wt% of alumina inorganic filler was added; and then stirred at room temperature for 20 minutes to 30 minutes to obtain the crystalline ring of Example 2. Oxygen resin composition.
(範例3) (Example 3)
將12.4wt%的雙酚F、i3.6wt%的化學方程式1的結晶環氧 樹脂、3.0wt%的聯苯硬化劑、0.3wt%的三苯基膦氧化物固化促進劑、和0.7wt%的BYK-W980添加劑全部混合;於40℃、10分鐘攪拌之;然後添加70.0wt%的氧化鋁無機填料;與然後在室溫下攪拌20分鐘至30分鐘而得到範例3之結晶環氧樹脂組成物。 12.4 wt% of bisphenol F, i3.6 wt% of crystalline epoxy of chemical equation 1 Resin, 3.0 wt% of biphenyl hardener, 0.3 wt% of triphenylphosphine oxide curing accelerator, and 0.7 wt% of BYK-W980 additive were all mixed; stirred at 40 ° C for 10 minutes; then added 70.0 wt % alumina inorganic filler; and then stirred at room temperature for 20 minutes to 30 minutes to obtain the crystalline epoxy resin composition of Example 3.
(範例4) (Example 4)
將8.1wt%的雙酚F、8.9wt%的化學方程式1的結晶環氧樹脂、2.0wt%的聯苯硬化劑、0.2wt%的三苯基膦氧化物固化促進劑、和0.8wt%的BYK-W980添加劑全部混合;於40℃、10分鐘攪拌之;然後添加80.0wt%的氧化鋁無機填料;與然後在室溫下攪拌20分鐘至30分鐘而得到範例4之結晶環氧樹脂組成物。 8.1 wt% of bisphenol F, 8.9 wt% of crystalline epoxy resin of Chemical Formula 1, 2.0 wt% of biphenyl hardener, 0.2 wt% of triphenylphosphine oxide curing accelerator, and 0.8 wt% The BYK-W980 additive was all mixed; stirred at 40 ° C for 10 minutes; then 80.0 wt% of alumina inorganic filler was added; and then stirred at room temperature for 20 minutes to 30 minutes to obtain the crystalline epoxy resin composition of Example 4. .
(範例5) (Example 5)
將8.1wt%的雙酚F、8.9wt%的化學方程式1的結晶環氧樹脂、2.0wt%的線型酚醛硬化劑、0.2wt%的2-甲基咪唑基固化促進劑、和0.2wt%的BYK-W980添加劑全部混合;於40℃、10分鐘攪拌之;然後添加80.0wt%的氧化鋁無機填料;與然後在室溫下攪拌20分鐘至30分鐘而得到範例5之結晶環氧樹脂組成物。 8.1 wt% of bisphenol F, 8.9 wt% of crystalline epoxy resin of Chemical Formula 1, 2.0 wt% of novolac hardener, 0.2 wt% of 2-methylimidazolyl curing accelerator, and 0.2 wt% The BYK-W980 additive was all mixed; stirred at 40 ° C for 10 minutes; then 80.0 wt% of alumina inorganic filler was added; and then stirred at room temperature for 20 minutes to 30 minutes to obtain the crystalline epoxy resin composition of Example 5. .
(範例6) (Example 6)
將1.9wt%的雙酚F、4.2wt%的化學方程式1的結晶環氧樹脂、1.0wt%的聯苯硬化劑、0.1wt%的三苯基膦氧化物固化促進劑、和0.9wt%的BYK-W980添加劑全部混合;於40℃、10分鐘攪拌之;然後添加90.0wt%的氧化鋁無機填料;與然後在室溫下攪拌20分鐘至30分鐘而得到範例6之結晶環氧樹脂組成物。 1.9 wt% of bisphenol F, 4.2 wt% of crystalline epoxy resin of Chemical Formula 1, 1.0 wt% of biphenyl hardener, 0.1 wt% of triphenylphosphine oxide curing accelerator, and 0.9 wt% The BYK-W980 additive was all mixed; stirred at 40 ° C for 10 minutes; then 90.0 wt% of alumina inorganic filler was added; and then stirred at room temperature for 20 minutes to 30 minutes to obtain the crystalline epoxy resin composition of Example 6. .
(比較範例1) (Comparative example 1)
將3.8wt%的雙酚F、4.2wt%的鄰甲酚酚醛、1.0wt%的聯苯硬化劑、0.1wt%的三苯基膦氧化物固化促進劑、和0.9wt%的BYK-W980添加劑全部混合;於40℃、10分鐘攪拌之;然後添加90.0wt%的氧化鋁無機填料;與然後在室溫下攪拌20分鐘至30分鐘而得到比較範例1之環氧樹脂組成物。 3.8 wt% of bisphenol F, 4.2 wt% of o-cresol novolak, 1.0 wt% of biphenyl hardener, 0.1 wt% of triphenylphosphine oxide curing accelerator, and 0.9 wt% of BYK-W980 additive All were mixed; stirred at 40 ° C for 10 minutes; then 90.0 wt% of an alumina inorganic filler was added; and then stirred at room temperature for 20 minutes to 30 minutes to obtain an epoxy resin composition of Comparative Example 1.
(比較範例2) (Comparative example 2)
將3.8wt%的雙酚A、4.2wt%的鄰甲酚酚醛、1.0wt%的聯苯 硬化劑、0.1wt%的三苯基膦氧化物固化促進劑、和0.9wt%的BYK-W980添加劑全部混合;於40℃、10分鐘攪拌之;然後添加90.0wt%的氧化鋁無機填料;與然後在室溫下攪拌20分鐘至30分鐘而得到比較範例2之環氧樹脂組成物。 3.8 wt% bisphenol A, 4.2 wt% o-cresol novolac, 1.0 wt% biphenyl a hardener, 0.1 wt% of a triphenylphosphine oxide curing accelerator, and 0.9 wt% of BYK-W980 additive are all mixed; stirred at 40 ° C for 10 minutes; then 90.0 wt% of an alumina inorganic filler; Then, the mixture was stirred at room temperature for 20 minutes to 30 minutes to obtain an epoxy resin composition of Comparative Example 2.
<實驗範例> <Experimental example>
導熱係數測量Thermal conductivity measurement
使用耐馳公司的LFA447型熱導儀透過暫態熱線法分別測定每個範例和比較範例的導熱係數,及其測量結果揭示於表1。 The thermal conductivity of each of the examples and comparative examples was determined by a transient hotline method using a LFM447 type thermal conductivity meter from Nexus, and the results of the measurements are shown in Table 1.
熔解熱測量Melting heat measurement
於10℃/分鐘的升溫速率採用掃描式熱差分儀(TA公司產品DSC Q100)測量熔解熱值及其結果揭示於表1。各範例和比較範例的熔解熱值是相類似的。 The heat of fusion was measured using a scanning thermal differential (TA product QC Q100) at a heating rate of 10 ° C / minute and the results thereof are shown in Table 1. The melting heat values of the respective examples and comparative examples are similar.
玻璃轉化溫度Glass transition temperature
玻璃轉化溫度在10℃/分鐘的升溫速率測量,使用TA公司的DSC Q100熱機械分析儀(Thermo-mechanical measuring device)及其結果見表1。玻璃轉化溫度至少100℃。也就是說,雖然加入結晶環氧樹脂而其他特性並不會變差。 The glass transition temperature was measured at a heating rate of 10 ° C / min, using a DSC Q100 thermo-mechanical measuring device of TA Corporation and the results thereof are shown in Table 1. The glass transition temperature is at least 100 °C. That is to say, although the crystalline epoxy resin is added, other characteristics are not deteriorated.
請參照表1所示,於範例1、比較範例1與比較範例2中使用相同含量的無機填料,包括結晶環氧樹脂的範例1結晶環氧樹脂組成物的熱傳導性高於比較範例1與比較範例2環氧樹脂組成物的熱傳導性。 Referring to Table 1, in Example 1, Comparative Example 1 and Comparative Example 2, the same content of inorganic filler was used, and the thermal conductivity of the sample 1 crystalline epoxy resin composition including the crystalline epoxy resin was higher than that of Comparative Example 1 and compared. Example 2 Thermal Conductivity of Epoxy Resin Composition.
雖然實施例已說明提及其數個說明實施例,它應可被推斷由那些熟習技藝者等效推知,許多其他的更動潤飾和實施例,其屬於本發明之精神和揭露原理範疇內。尤其是各種的變化與修改是可能的組成部分和/或排列組合皆為的本發明所披露的範圍、圖示和所附申請專利範圍。除了變化和修改的組成部分和/或排列組合,各種替代的使用對於那些熟習技藝者也將是顯而易見的選用之。 While the embodiment has been described with reference to a number of illustrative embodiments thereof, it should be inferred by those skilled in the art that many other modifications and embodiments are within the spirit and scope of the invention. In particular, various variations and modifications are possible in the scope of the invention and the scope of the invention. In addition to varying and modifying components and/or permutations, various alternative uses will also be apparent to those skilled in the art.
100‧‧‧散熱電路板 100‧‧‧ Thermal circuit board
110‧‧‧金屬板 110‧‧‧Metal plates
120‧‧‧絕緣層 120‧‧‧Insulation
125‧‧‧無機填料 125‧‧‧Inorganic filler
130‧‧‧電路圖案 130‧‧‧ circuit pattern
150‧‧‧發熱裝置 150‧‧‧heating device
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