TWI535815B - Temporal fixative and method of processing a base material - Google Patents
Temporal fixative and method of processing a base material Download PDFInfo
- Publication number
- TWI535815B TWI535815B TW100146196A TW100146196A TWI535815B TW I535815 B TWI535815 B TW I535815B TW 100146196 A TW100146196 A TW 100146196A TW 100146196 A TW100146196 A TW 100146196A TW I535815 B TWI535815 B TW I535815B
- Authority
- TW
- Taiwan
- Prior art keywords
- substrate
- temporary fixing
- energy ray
- active energy
- fixing agent
- Prior art date
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- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
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- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical compound C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
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- 125000004494 ethyl ester group Chemical group 0.000 description 1
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- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 239000012362 glacial acetic acid Substances 0.000 description 1
- QOSATHPSBFQAML-UHFFFAOYSA-N hydrogen peroxide;hydrate Chemical compound O.OO QOSATHPSBFQAML-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000019239 indanthrene blue RS Nutrition 0.000 description 1
- UHOKSCJSTAHBSO-UHFFFAOYSA-N indanthrone blue Chemical compound C1=CC=C2C(=O)C3=CC=C4NC5=C6C(=O)C7=CC=CC=C7C(=O)C6=CC=C5NC4=C3C(=O)C2=C1 UHOKSCJSTAHBSO-UHFFFAOYSA-N 0.000 description 1
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- 150000002576 ketones Chemical class 0.000 description 1
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- YHLVIDQQTOMBGN-UHFFFAOYSA-N methyl prop-2-enyl carbonate Chemical compound COC(=O)OCC=C YHLVIDQQTOMBGN-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
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- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
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- 239000002861 polymer material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
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- 229910052701 rubidium Inorganic materials 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J169/00—Adhesives based on polycarbonates; Adhesives based on derivatives of polycarbonates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/416—Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/50—Additional features of adhesives in the form of films or foils characterized by process specific features
- C09J2301/502—Additional features of adhesives in the form of films or foils characterized by process specific features process for debonding adherents
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L2221/68327—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2221/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L2221/68381—Details of chemical or physical process used for separating the auxiliary support from a device or wafer
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Adhesives Or Adhesive Processes (AREA)
Description
本發明係關於暫時固定劑及基材之加工方法,尤關於將基材加工時用於將該基材暫時固定在支持基材時使用之暫時固定劑、及使用該暫時固定劑之基材之加工方法。 The present invention relates to a method for processing a temporary fixing agent and a substrate, and more particularly to a temporary fixing agent used for temporarily fixing the substrate to a supporting substrate during processing of the substrate, and a substrate using the temporary fixing agent. processing methods.
本申請案基於2010年12月14日在日本提申的日本特願2010-278687號及日本特願2010-278678號主張優先権,其內容在此援用。 The present application claims priority based on Japanese Patent Application No. 2010-278687 and Japanese Patent Application No. 2010-278678, the entire disclosure of which is hereby incorporated by reference.
對於半導體晶圓進行研磨或蝕刻等加工時,需要將半導體晶圓暫時地固定在支持半導體晶圓用的基材上,已有人提出使用的各種方法。例如:現在已有許多用於將半導體晶圓固定在於當做基材之PET膜設有黏接層而得之固定用膜上的方法。 When a semiconductor wafer is subjected to processing such as polishing or etching, it is necessary to temporarily fix the semiconductor wafer on a substrate for supporting a semiconductor wafer, and various methods have been proposed. For example, there are a number of methods for fixing a semiconductor wafer to a film for fixing a PET film as a substrate with an adhesive layer.
該方法,若合併研削使用之一般的背面研磨機器之研削精度(約1μm)、與用於固定半導體晶圓之一般的背面研磨(BG)貼帶的厚度精度(約5μm),會超過要求的厚度精度,而造成經研削的晶圓的厚度有不齊一的情形。 In this method, if the grinding precision (about 1 μm) of the general back grinding machine used for the combined grinding and the thickness correction (about 5 μm) of the general back grinding (BG) tape for fixing the semiconductor wafer exceeds the requirement, Thickness accuracy results in a non-uniform thickness of the ground wafer.
又,將在矽穿孔(Through Silicon Via)使用之半導體晶圓加工的情形,係以附著著BG貼帶的狀態形成貫孔或膜,但此時溫度即使低也會達到約150℃,會造成BG貼帶之黏着力提高。又,會由於用於形成膜之鍍敷的藥液而侵蝕BG貼帶之黏接層,而發生剝離。 Further, in the case of processing a semiconductor wafer used in a through silicon via (Through Silicon Via), a through hole or a film is formed in a state in which a BG tape is attached, but at this time, even if the temperature is low, it may reach about 150 ° C, which may cause The adhesion of the BG tape is improved. Further, the adhesive layer of the BG tape is eroded by the chemical solution for forming the plating of the film, and peeling occurs.
又,以化合物半導體為代表之脆弱的半導體晶圓,有時會由於機械性研削而受到損害,所以會以蝕刻進行薄化。於該蝕刻時, 若為以去除應力為目的之程度的蝕刻量則無特別的問題,但若蝕刻數μm時,有時會由於蝕刻藥液造成BG貼帶變質。 Further, a semiconductor wafer which is weakly represented by a compound semiconductor may be damaged by mechanical grinding, and therefore thinned by etching. During the etching, There is no particular problem in the amount of etching for the purpose of removing stress. However, when the number of etching is several μm, the BG tape may be deteriorated by the etching solution.
另一方面,近年來開始逐漸採用將半導體晶圓隔著固定材料而固定於表面平滑之支持基材的方法。 On the other hand, in recent years, a method of fixing a semiconductor wafer to a support substrate having a smooth surface with a fixing material interposed therebetween has been gradually adopted.
例如:以去除應力為目的進行蝕刻時,需要加熱到高溫,但是PET膜無法耐受如此的高溫。於如此的情形,宜應用使用支持基材之方法。 For example, when etching is performed for the purpose of removing stress, it is required to be heated to a high temperature, but the PET film cannot withstand such a high temperature. In such a case, a method of using a supporting substrate should be applied.
有人提出使用於高溫會軟化而能輕易從半導體晶圓脫離之固定材料,當做基材(半導體晶圓)固定於支持基材之固定材料(例如參照專利文獻1),或會由於特定藥液而溶解之固定材料(例如:參照專利文獻2)。 It has been proposed to use a fixing material which is softened at a high temperature and can be easily detached from a semiconductor wafer, and is used as a fixing material for fixing a substrate (semiconductor wafer) to a supporting substrate (for example, refer to Patent Document 1), or may be due to a specific chemical solution. A fixing material to be dissolved (for example, refer to Patent Document 2).
但是該等之中,前者需要是具有在加工半導體晶圓時不會軟化之熔融溫度的固定材料,結果,半導體晶圓脫離時,必需將半導體晶圓暴露於比起在其加工時更高溫。所以,加工後之半導體晶圓會有變質、劣化之虞。 However, among the above, the former needs to be a fixing material having a melting temperature which does not soften when processing a semiconductor wafer, and as a result, when the semiconductor wafer is detached, it is necessary to expose the semiconductor wafer to a higher temperature than when it is processed. Therefore, the processed semiconductor wafer may deteriorate and deteriorate.
又,使用前者之固定材料進行半導體晶圓加工時,要求:當半導體晶圓加工時,會牢固地固定在支持基材上,於半導體晶圓脫離時,能輕易地從支持基材脫離。但現狀尚未找出使用如此的固定材料的半導體晶圓之加工方法。 Further, when semiconductor wafer processing is performed using the former fixing material, it is required to be firmly fixed to the supporting substrate when the semiconductor wafer is processed, and can be easily detached from the supporting substrate when the semiconductor wafer is detached. However, the current state of the art for processing semiconductor wafers using such fixed materials has not been found.
再者,後者需要以固定材料均勻接觸藥液之方式將支持基材加工。所以,無法對於賦予支持基材足夠強度,且半導體晶圓加工時,半導體晶圓及支持基材會有破損之虞。 Furthermore, the latter requires processing of the support substrate in such a manner that the fixed material is uniformly contacted with the chemical solution. Therefore, it is impossible to provide sufficient strength to the support substrate, and the semiconductor wafer and the support substrate may be damaged during semiconductor wafer processing.
又,該問題不限於半導體晶圓之加工,針對於以隔著固定構 件固定於支持基材之狀態實施加工的各種基材也同樣會發生。 Moreover, the problem is not limited to the processing of semiconductor wafers, Various substrates which are processed in a state of being fixed to a supporting substrate may also occur.
【專利文獻1】日本特表2010-531385號公報 [Patent Document 1] Japanese Patent Publication No. 2010-531385
【專利文獻2】日本特開2005-191550號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2005-191550
本發明之目的在於提供一種暫時固定劑,其能減少對於基材之損害並且同時能進行高精度之加工,且加工後能於低的加熱溫度輕易地進行基材從支持基材之脫離;並提供使用該暫時固定劑之基材之加工方法。 SUMMARY OF THE INVENTION An object of the present invention is to provide a temporary fixing agent which can reduce damage to a substrate and at the same time can perform high-precision processing, and can easily perform detachment of the substrate from the supporting substrate at a low heating temperature after processing; A method of processing a substrate using the temporary fixative is provided.
本發明之另一目的在於提供一種基材之加工方法,係於將基材暫時固定於支持基材上並進行基材加工時,能將基材牢固地暫時固定於支持基材上,且於加工後從支持基材使基材脫離時,能夠輕易地使基材從支持基材脫離。 Another object of the present invention is to provide a method for processing a substrate, which is capable of temporarily fixing a substrate to a support substrate when the substrate is temporarily fixed to a support substrate and subjected to substrate processing. When the substrate is detached from the support substrate after the processing, the substrate can be easily detached from the support substrate.
如上的目的可利用下列(1)~(20)之本發明達成。 The above object can be achieved by the following inventions (1) to (20).
(1)一種暫時固定劑,其係用於在為了加工基材時將前述基材暫時固定於支持基材,並於前述基材之加工後,藉由於照射活性能量射線後進行加熱,而將前述基材從前述支持基材脫離而使用; (1) A temporary fixing agent for temporarily fixing the base material to a support substrate when processing a substrate, and after heating the active energy ray after processing the substrate, The substrate is detached from the support substrate;
其特徵為:照射前述活性能量射線後,於180℃之熔融黏度為0.01~100Pa.s。 The method has the following characteristics: after irradiating the active energy ray, the melt viscosity at 180 ° C is 0.01 to 100 Pa. s.
(2)如(1)之暫時固定劑,其中,前述活性能量射線之照射係將波長365mm之光照射2000mJ/cm2以進行。 (2) The temporary fixing agent according to (1), wherein the irradiation of the active energy ray is performed by irradiating light having a wavelength of 365 mm at 2000 mJ/cm 2 .
(3)如(1)或(2)之暫時固定劑,其中,於照射前述活性能量射線前,在180℃之熔融黏度為100~10000Pa.s。 (3) The temporary fixing agent according to (1) or (2), wherein the melting viscosity at 180 ° C is 100 to 10000 Pa before the irradiation of the active energy ray. s.
(4)如(1)至(3)項中任一項之暫時固定劑,其中,當照射前述活性能量射線前於180℃之熔融黏度定為A[Pa.s],且照射前述活性能量射線後於180℃之熔融黏度定為B[Pa.s]時,滿足A/B為10~10000之關係。 (4) The temporary fixing agent according to any one of (1) to (3), wherein the melt viscosity at 180 ° C before the irradiation of the active energy ray is defined as A [Pa. s], and the melting viscosity at 180 ° C after irradiation of the aforementioned active energy ray is determined as B [Pa. When s], the relationship of A/B is 10~10000.
(5)如(1)至(4)項中任一項之暫時固定劑,其係藉由於照射前述活性能量射線後進行加熱,使前述暫時固定劑成為熔融狀態,並藉此使前述基材從前述支持基材脫離。 (5) The temporary fixing agent according to any one of (1) to (4), wherein the temporary fixing agent is in a molten state by heating after the irradiation of the active energy ray, and thereby the substrate is made Detachment from the aforementioned support substrate.
(6)如(1)至(5)項中任一項之暫時固定劑,其中照射前述活性能量射線後,50%重量減少溫度為260℃以上。 (6) The temporary fixing agent according to any one of (1) to (5) wherein, after the irradiation of the active energy ray, the 50% weight loss temperature is 260 ° C or higher.
(7)如(1)至(6)項中任一項之暫時固定劑,其係由包含以下成分的樹脂組成物構成:於酸或鹼存在下因為加熱而熔融黏度降低之樹脂成分;及因為前述活性能量射線之照射而產生酸或鹼之活性劑。 (7) The temporary fixing agent according to any one of (1) to (6), which is composed of a resin composition comprising the following components: a resin component having a reduced melt viscosity due to heating in the presence of an acid or a base; An acid or base active agent is produced by irradiation of the aforementioned active energy ray.
(8)如(7)之暫時固定劑,其中,前述樹脂成分為聚碳酸酯系樹脂。 (8) The temporary fixing agent of (7), wherein the resin component is a polycarbonate resin.
(9)如(8)之暫時固定劑,其中,前述聚碳酸酯系樹脂係在碳酸酯構成單元中至少包含2個環狀體而成者。 (9) The temporary fixing agent of (8), wherein the polycarbonate-based resin is composed of at least two annular bodies in the carbonate constituent unit.
(10)一種基材之加工方法,其特徵為包含以下步驟:第1步驟,將由如(1)至(9)項中任一項之暫時固定劑構成之薄膜形成於前述基材及前述支持基材至少其中之一; 第2步驟,隔著前述薄膜而將前述基材與前述支持基材予以貼合;第3步驟,將前述基材當中之與前述支持基材為相反側之面進行加工;第4步驟,對於前述薄膜照射前述活性能量射線後,將前述薄膜加熱而使成為熔融狀態,藉此使前述基材從前述支持基材脫離;第5步驟,洗滌殘存於前述基材之前述薄膜。 (10) A method of processing a substrate, comprising the steps of: forming a film comprising the temporary fixing agent according to any one of (1) to (9) on the substrate and the support At least one of the substrates; In the second step, the substrate and the support substrate are bonded together via the film; in the third step, the surface of the substrate opposite to the support substrate is processed; and the fourth step is After the film is irradiated with the active energy ray, the film is heated to be in a molten state, whereby the substrate is detached from the support substrate, and in the fifth step, the film remaining on the substrate is washed.
(11)如(10)之基材之加工方法,其中,前述支持基材係具有透光性者。 (11) The method for processing a substrate according to (10), wherein the support substrate is translucent.
(12)一種基材之加工方法,其特徵為:包含以下步驟:第1步驟,利用加熱進行熱分解,而使由包含熔融或氣化之樹脂成分的樹脂組成物構成之暫時固定劑對於基材及支持基材至少其中之一者供給之後使乾燥而形成薄膜;第2步驟,隔著前述薄膜將前述基材與前述支持基材予以貼合;第3步驟,將前述基材當中之與前述支持基材為相反側之面進行加工;第4步驟,對於前述薄膜照射活性能量射線;第5步驟,將前述薄膜加熱而使前述樹脂成分熱分解,藉此使前述基材從前述支持基材脫離;前述第4步驟中,當前述活性能量射線之照射量定為E[J/cm2],前述薄膜之平均厚度定為M[cm],且前述第5步驟中,加熱前述薄膜之溫度定為T[℃],加熱前述薄膜之時間定為t[分]時,該等設定為滿足下式1~下式3之關係。 (12) A method for processing a substrate, comprising the steps of: a first step of thermally decomposing by heating to form a temporary fixing agent composed of a resin composition containing a molten or vaporized resin component; At least one of the material and the support substrate is dried to form a film; in the second step, the substrate is bonded to the support substrate via the film; and in the third step, the substrate is bonded to the substrate The support substrate is processed on the opposite side; in the fourth step, the film is irradiated with an active energy ray; and in the fifth step, the film is heated to thermally decompose the resin component, whereby the substrate is supplied from the support group. In the fourth step, when the irradiation amount of the active energy ray is set to E [J/cm 2 ], the average thickness of the film is set to M [cm], and in the fifth step, the film is heated. When the temperature is set to T [° C.] and the time for heating the film is set to t [minute], the relationship is set to satisfy the relationship of the following formula 1 to the following formula 3.
log(T2.t)≦-10-4.(E2/M)+5.7………式1 Log(T 2 .t)≦-10 -4 . (E 2 /M)+5.7.........Form 1
log(T2.t)≧-10-4.(E2/M)+3.8………式2 Log(T 2 .t)≧-10 -4 . (E 2 /M)+3.8.........Form 2
3.3×10-5≦E2/M≦8.0×105………式3 3.3×10 -5 ≦E 2 /M≦8.0×10 5 .........3
(13)如(12)之基材之加工方法,其中,前述活性能量射線之照射量E為0.001~20J/cm2。 (13) The method for processing a substrate according to (12), wherein the irradiation amount E of the active energy ray is 0.001 to 20 J/cm 2 .
(14)如(12)或(13)之基材之加工方法,其中,前述薄膜之厚度M為5×10-4~3×10-2 cm。 (14) The method of processing a substrate according to (12) or (13), wherein the thickness M of the film is 5 × 10 -4 to 3 × 10 -2 cm.
(15)如(12)至(14)項中任一項之基材之加工方法,其中,加熱前述薄膜之溫度T為60~400℃。 (15) The method for processing a substrate according to any one of (12) to (14) wherein the temperature T of the film is heated to 60 to 400 °C.
(16)如(12)至(15)項中任一項之基材之加工方法,其中,加熱前述薄膜之時間t為1.67×10-3~60分鐘。 (16) The method for processing a substrate according to any one of (12) to (15) wherein the time t for heating the film is 1.67 × 10 -3 to 60 minutes.
(17)如(12)至(16)項中任一項之基材之加工方法,其中,由於在前述第4步驟對於前述薄膜照射活性能量射線,前述樹脂成分於前述第5步驟之熱分解之溫度降低。 The method for processing a substrate according to any one of the preceding claims, wherein the resin component is thermally decomposed in the fifth step by irradiating the film with an active energy ray in the fourth step. The temperature is lowered.
(18)如(17)之基材之加工方法,其中,前述樹脂成分係於酸或鹼存在下之前述熱分解之溫度降低者,且前述樹脂組成物更包含因為前述活性能量射線之照射而產生酸或鹼之活性劑。 (18) The method for processing a substrate according to (17), wherein the resin component is reduced in temperature at which the thermal decomposition is carried out in the presence of an acid or a base, and the resin composition further includes irradiation of the active energy ray. An acid or base active agent.
(19)如(18)之基材之加工方法,其中,前述活性劑在前述樹脂組成物中相對於前述樹脂成分包含0.01~50重量%。 (19) The method for processing a substrate according to (18), wherein the active agent contains 0.01 to 50% by weight based on the resin component in the resin composition.
(20)如(12)至(19)項中任一項之基材之加工方法,其中,於前述第1步驟,對於前述基材及前述支持基材當中的前述支持基材選擇性供給前述暫時固定劑而形成前述薄膜。 (20) The method for processing a substrate according to any one of the preceding claims, wherein, in the first step, the support substrate is selectively supplied to the support substrate and the support substrate. The aforementioned film is formed by temporarily fixing the agent.
依照本發明第1實施形態之暫時固定劑,係因為在基材之加工後照射活性能量射線後進行加熱而其熔融溫度降低者。所以,能於基材加工時將基材固定於支持基材上,並於基材脫離時於低的加熱溫度使基材從支持基材脫離,故能減少對於基材的損害且同時能進行高精度的加工,且可發揮於加工後能以低的加熱溫度輕易地使基材從支持基材脫離的效果。 According to the temporary fixing agent of the first embodiment of the present invention, the melting temperature is lowered by heating the active energy ray after the processing of the substrate. Therefore, the substrate can be fixed on the support substrate during the processing of the substrate, and the substrate can be detached from the support substrate at a low heating temperature when the substrate is detached, so that damage to the substrate can be reduced and at the same time High-precision processing, and can be used to easily remove the substrate from the support substrate at a low heating temperature after processing.
又,依照本發明第2實施形態之基材之加工方法,能隔著使用暫時固定劑而形成之薄膜,以將基材牢固地暫時固定在支持基材上的狀態進行基材加工。再者,能利用適當設定對於基材加工後之薄膜照射的活性能量射線之照射量、以及使基材從支持基材脫離時之加熱條件,發揮能輕易地使基材從支持基材脫離的效果。 Further, according to the method for processing a substrate according to the second embodiment of the present invention, the substrate can be processed in a state in which the substrate is firmly fixed to the support substrate by a film formed by using a temporary fixing agent. Further, it is possible to appropriately set the irradiation amount of the active energy ray to be irradiated to the film after the substrate processing, and the heating condition when the substrate is detached from the supporting substrate, thereby facilitating the detachment of the substrate from the supporting substrate. effect.
以下依據附帶圖式所示之理想實施形態詳細說明本發明之暫時固定劑及基材之加工方法。 Hereinafter, a method of processing a temporary fixing agent and a substrate of the present invention will be described in detail based on a preferred embodiment shown in the accompanying drawings.
首先針對本發明之第1實施形態之暫時固定劑說明。 First, the temporary fixing agent of the first embodiment of the present invention will be described.
本發明之第1實施形態之暫時固定劑,係為了將基材加工而將前述基材暫時固定於支持基材,並於前述基材之加工後在照射活性能量射線後進行加熱,藉此使前述基材從前述支持基材脫離而使用者,其特徵為:照射前述活性能量射線後於180℃之熔融黏度為0.01~100Pa.s。 In the temporary fixing agent according to the first embodiment of the present invention, the base material is temporarily fixed to a support substrate in order to process the substrate, and after the substrate is processed, the active energy ray is irradiated and heated. The substrate is detached from the support substrate, and the user has a melting viscosity of 0.01 to 100 Pa at 180 ° C after the irradiation of the active energy ray. s.
如此,本實施形態之暫時固定劑在照射活性能量射線後於180℃之熔融黏度會降低為如上述範圍內。所以,暫時固定劑當將其 於約130~200℃之溫度範圍加熱會成為熔融狀態,且成為具有能輕易地使基材從支持基材脫離之程度之熔融黏度者。藉此,基材加工後使支持基材從基材脫離(剝離)之步驟,能於對於加工後之基材不造成龜裂等損傷而輕易地進行。 As described above, in the temporary fixing agent of the present embodiment, the melt viscosity at 180 ° C after the irradiation of the active energy ray is lowered to the above range. So, temporary fixatives when Heating in a temperature range of about 130 to 200 ° C becomes a molten state, and becomes a melt viscosity which can easily remove the substrate from the supporting substrate. Thereby, the step of releasing (peeling) the support substrate from the substrate after the substrate processing can be easily performed without causing damage such as cracks to the substrate after the processing.
如此的本實施形態之暫時固定劑,係由包含以下成分的樹脂組成物構成:藉由於酸或鹼存在下進行加熱而熔融黏度降低之樹脂成分;以及因為前述活性能量射線之照射而產生酸或鹼之活性劑。 The temporary fixing agent of the present embodiment is composed of a resin composition containing the following components: a resin component having a reduced melt viscosity by heating in the presence of an acid or a base; and an acid generated by irradiation of the active energy ray or Alkali active agent.
以下針對構成該樹脂組成物之各成分依序說明。 Hereinafter, each component constituting the resin composition will be described in order.
樹脂成分,係於暫時固定時具有將基材固定於支持基材之功能,且會因為於活性能量射線照射後進行加熱其熔融黏度降低者。所以,具有藉由於活性能量射線照射之後之加熱,使基材從支持基材之脫離能輕易進行之功能。 The resin component has a function of fixing the substrate to the support substrate when temporarily fixed, and is reduced in melting viscosity due to heating after irradiation with active energy rays. Therefore, there is a function of facilitating the detachment of the substrate from the support substrate by heating after irradiation with the active energy ray.
該樹脂成分,只要是因為在酸或鹼存在下進行加熱而熔融黏度降低者即可,不特別限定,例如:聚碳酸酯系樹脂、聚酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚醚系樹脂、聚胺甲酸酯系樹脂、(甲基)丙烯酸酯系樹脂等,可使用該等之中之1種或組合2種以上使用。該等之中,聚碳酸酯系樹脂、乙烯基系樹脂及(甲基)丙烯酸系樹脂較佳,尤其,聚碳酸酯系樹脂較佳。該等由於係會因為在酸或鹼存在下進行加熱而其熔融黏度更顯著降低者,故更宜選用當做樹脂成分。 The resin component is not particularly limited as long as it has a reduced melt viscosity by heating in the presence of an acid or a base, and examples thereof include a polycarbonate resin, a polyester resin, a polyamide resin, and a polyimine. The resin, the polyether resin, the polyurethane resin, and the (meth) acrylate resin may be used alone or in combination of two or more. Among these, a polycarbonate resin, a vinyl resin, and a (meth)acrylic resin are preferable, and a polycarbonate resin is preferable. These are preferred as the resin component because they are more significantly reduced in melt viscosity due to heating in the presence of an acid or a base.
乙烯基系樹脂,不特別限定,例如:聚苯乙烯、聚-α-甲基苯乙烯之類的苯乙烯衍生物之聚合物、聚(乙基乙烯基醚)、聚(丁基乙烯基醚)、聚乙烯基甲縮醛之類之聚乙烯基醚類或其衍生物等,可使用該等之中之1種或組合使用2種以上。該等之中,聚-α-甲基苯乙烯較佳。該樹脂成分從作業性優異之觀點為尤佳。 The vinyl resin is not particularly limited, and examples thereof include a polymer of a styrene derivative such as polystyrene or poly-α-methylstyrene, poly(ethyl vinyl ether), and poly(butyl vinyl ether). And a polyvinyl ether or a derivative thereof, such as a polyvinyl acetal, may be used alone or in combination of two or more. Among these, poly-α-methylstyrene is preferred. This resin component is particularly preferable from the viewpoint of excellent workability.
又,(甲基)丙烯酸系樹脂,不特別限定,例如:從(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸、(甲基)丙烯酸2-羥基乙酯之類之各種(甲基)丙烯酸系單體選出之共聚物等。該等之中,聚甲基丙烯酸甲酯或聚甲基丙烯酸乙酯較佳。該樹脂成分,從作業性優異之觀點為尤佳。 Further, the (meth)acrylic resin is not particularly limited, and examples thereof include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, and n-butyl (meth)acrylate. A copolymer selected from various (meth)acrylic monomers such as (meth)acrylic acid or 2-hydroxyethyl (meth)acrylate. Among these, polymethyl methacrylate or polyethyl methacrylate is preferred. This resin component is particularly preferable from the viewpoint of excellent workability.
再者,聚碳酸酯系樹脂不特別限定,例如:含碳酸酯構成單元之聚丙烯碳酸酯、聚乙烯碳酸酯、聚丁烯碳酸酯之類之直鏈狀化學結構而成者,或碳酸酯結構單元包含環狀化學結構而成者。該等之中,碳酸酯結構單元包含環狀化學結構而成者較佳。該樹脂成分從作業性優異之觀點為尤佳。 Further, the polycarbonate resin is not particularly limited, and examples thereof include a linear chemical structure such as a polypropylene carbonate containing a carbonate constituent unit, a polyvinyl carbonate, a polybutylene carbonate, or a carbonate. The structural unit is composed of a cyclic chemical structure. Among these, it is preferred that the carbonate structural unit contains a cyclic chemical structure. This resin component is particularly preferable from the viewpoint of excellent workability.
以下針對於碳酸酯結構單元包含該環狀化學結構而成的聚碳酸酯系樹脂進行詳述。 Hereinafter, the polycarbonate resin in which the carbonate structural unit contains the cyclic chemical structure will be described in detail.
該聚碳酸酯系樹脂只要是在其結構單元具有環狀化學結構(以下有時稱為「環狀體」)即可,可為任意構成,但至少具有2個環狀體者較佳。該聚碳酸酯系樹脂中,藉由適當選擇環狀體之數目及種類,在利用活性能量射線之照射而從活性劑產生之酸或鹼存在下進行加熱,能輕易地將其熔融黏度設定於如前述範圍內 The polycarbonate resin may have any structure as long as it has a cyclic chemical structure (hereinafter sometimes referred to as a "ring"), but it is preferably one having at least two annular bodies. In the polycarbonate resin, by appropriately selecting the number and type of the cyclic body, heating is carried out in the presence of an acid or a base generated from the active agent by irradiation with an active energy ray, and the melt viscosity can be easily set to As in the aforementioned range
又,環狀體之數目為2~5較佳,2或3更佳,2又更佳。藉由就碳酸酯構成單元而言包含如此的數目的環狀體,暫時固定劑能成為在活性能量射線照射前以優異密合性將基材與支持基材予以接合者。 Further, the number of the annular bodies is preferably 2 to 5, more preferably 2 or 3, and still more preferably 2. By including such a number of annular bodies in the carbonate constituent unit, the temporary fixing agent can be bonded to the support substrate with excellent adhesion before the active energy ray irradiation.
又,也可為多數環狀體以各自的頂點彼此互相連結而形成之連結多環系結構,但是較佳為各自具有有之一邊彼此縮合而形成 之縮合多環系結構。藉此,碳酸酯結構單元之平面性會提高,故能使活性能量射線之照射前後在180℃之熔融黏度之差異設定為更大。 Further, a plurality of annular bodies may have a polycyclic ring structure formed by connecting their respective apexes to each other, but it is preferred that each of the annular bodies has a side condensed to form each other. Condensed polycyclic structure. Thereby, the planarity of the carbonate structural unit is improved, so that the difference in the melt viscosity at 180 ° C before and after the irradiation of the active energy ray can be set larger.
再者,多數環狀體可各為5員環或6員環較佳。藉此,更能保持碳酸酯構成單元之平面性,故能將活性能量射線之照射前後於180℃之熔融黏度之差異設定為更大,且同時能使對於後述溶劑之溶解性更為安定。 Furthermore, most of the annular bodies may each be a 5-membered ring or a 6-membered ring. Thereby, the planarity of the carbonate constituent unit can be more maintained, so that the difference in melt viscosity at 180 ° C before and after the irradiation of the active energy ray can be set larger, and at the same time, the solubility to the solvent described later can be made more stable.
如此的多數環狀體,宜為脂環化合物較佳。各環狀體為脂環化合物時,能更為顯著發揮如前述效果。 Most of such cyclic bodies are preferably alicyclic compounds. When each of the cyclic bodies is an alicyclic compound, the above effects can be exhibited more remarkably.
若考慮該等,聚碳酸酯(樹脂成分)中,碳酸酯構成單元尤佳結構為例如:下列化學式(1)表示者。 In the polycarbonate (resin component), a preferred structure of the carbonate constituent unit is, for example, the following chemical formula (1).
又,具有以上述化學式(1)表示之碳酸酯構成單元的聚碳酸酯,可利用十氫萘二醇與如碳酸二苯酯之碳酸二酯之縮聚反應獲得。 Further, a polycarbonate having a carbonate structural unit represented by the above chemical formula (1) can be obtained by a polycondensation reaction of decalindiol with a carbonic acid diester such as diphenyl carbonate.
又,上述化學式(1)表示之碳酸酯構成單元中,十氫萘二醇具有之羥基,係結合於構成十氫萘(亦即,構成縮合多環系結構之2個環狀體)之不同的碳原子,且與該等羥基鍵結之碳原子之間較佳為最短插入有3個以上的原子為佳。 Further, in the carbonate constituent unit represented by the above chemical formula (1), the hydroxyl group of decalindiol is bonded to the difference between the decahydronaphthalene (that is, the two cyclic bodies constituting the condensed polycyclic structure). Preferably, the carbon atom and the carbon atom bonded to the hydroxyl group are preferably the shortest inserted with three or more atoms.
藉此,可保持聚碳酸酯之直線性,其結果能更為確實地將活性能量射線照射前後於180℃之熔融黏度之差異設定為大。再者,能使對於後述溶劑之溶解性更為安定。 Thereby, the linearity of the polycarbonate can be maintained, and as a result, the difference in the melt viscosity at 180 ° C before and after the irradiation of the active energy ray can be more surely set to be large. Further, the solubility of the solvent described later can be made more stable.
如此的碳酸酯構成單元,例如:下列化學式(1A)、(1B)表示者。 Such a carbonate constituent unit is, for example, represented by the following chemical formulae (1A) and (1B).
再者,多數環狀體,除了可為脂環化合物,也可為雜脂環化合物。各環狀體為雜脂環化合物時,也能使如前述效果更顯著發揮。 Further, most of the cyclic bodies may be heteroalicyclic compounds in addition to the alicyclic compounds. When each of the cyclic bodies is a heteroalicyclic compound, the above effects can be more significantly exhibited.
於該情形,聚碳酸酯(樹脂成分)中,碳酸酯構成單元為例如:下列化學式(2)表示者為尤佳結構。 In this case, in the polycarbonate (resin component), the carbonate constituent unit is, for example, a preferred structure represented by the following chemical formula (2).
又,具有上述化學式(2)表示之碳酸酯構成單元之聚碳酸酯,可利用下列化學式(2a)表示之醚二醇與如碳酸二苯酯之碳酸二酯 的縮聚反應而獲得。 Further, the polycarbonate having the carbonate structural unit represented by the above chemical formula (2) can be an ether diol represented by the following chemical formula (2a) and a carbonic acid diester such as diphenyl carbonate. Obtained by the polycondensation reaction.
又,上述化學式(2)表示之碳酸酯構成單元中,上述化學式(2a)表示之環狀醚二醇具有的羥基,係各鍵結於構成上述環狀醚(亦即,形成縮合多環系結構之2個環狀體)之不同的碳原子,且鍵結於該等羥基之碳原子之間宜最短插入有3個以上的原子較佳。藉此,能保持聚碳酸酯之直線性,其結果能更為確實地使活性能量射線之照射前後於180℃之熔融黏度之差異設定為大。再者,能使對於後述溶劑之溶解性更為安定。 Further, in the carbonate structural unit represented by the above chemical formula (2), the hydroxyl group of the cyclic ether diol represented by the above chemical formula (2a) is bonded to each other to form the cyclic ether (that is, to form a condensed polycyclic ring system). It is preferable that the carbon atoms of the two cyclic structures of the structure are different from each other, and it is preferable to insert three or more atoms between the carbon atoms of the hydroxyl groups. Thereby, the linearity of the polycarbonate can be maintained, and as a result, the difference in the melt viscosity at 180 ° C before and after the irradiation of the active energy ray can be more surely set to be large. Further, the solubility of the solvent described later can be made more stable.
如此之碳酸酯構成單元,例如以下列化學式(2A)表示之1,4:3,6-二去水-D-山梨醇(異山梨酯(isosorbide))型,或下列化學式(2B)表示之1,4:3,6-二去水-D-甘露醇(去水甘露糖醇(isomannide))型。 Such a carbonate constituent unit is, for example, a 1,4:3,6-dihydro-D-sorbitol (isosorbide) type represented by the following chemical formula (2A), or represented by the following chemical formula (2B) 1,4:3,6-di-dehydrated-D-mannitol (isomannide) type.
樹脂成分之重量平均分子量(Mw)視樹脂成分之種類等有若干差異,但以1,000~1,000,000較佳,5,000~800,000更佳。藉由使重量平均分子量為上述下限以上,於後述犧牲層形成步驟,可獲得暫時固定劑對於支持基材之透濕性提高之效果,再者可獲得成膜 性提高的效果。 The weight average molecular weight (Mw) of the resin component varies depending on the kind of the resin component, etc., but is preferably from 1,000 to 1,000,000, more preferably from 5,000 to 800,000. By setting the weight average molecular weight to the above lower limit or more, the sacrificial layer forming step described later can provide an effect of improving the moisture permeability of the support substrate by the temporary fixing agent, and further, film formation can be obtained. The effect of sexual improvement.
又,樹脂成分,宜以樹脂組成物(暫時固定劑)全量之約10~100重量%之比例摻合較佳,以30~100重量%之比例摻合更佳。藉由使樹脂成分之含量為上述下限值以上,於後述脫離步驟後,能確實減低暫時固定劑對於基材或支持基材之密合性。所以,能於洗滌步驟將基材殘存的暫時固定劑輕易去除。 Further, the resin component is preferably blended in a proportion of about 10 to 100% by weight based on the total amount of the resin composition (temporary fixing agent), and more preferably blended in a ratio of 30 to 100% by weight. When the content of the resin component is at least the above lower limit value, the adhesion of the temporary fixing agent to the substrate or the support substrate can be surely reduced after the detachment step described later. Therefore, the temporary fixing agent remaining on the substrate can be easily removed in the washing step.
活性劑,係藉由活性能量射線之照射所施加之能量而產生如酸或鹼之活性物質者,具有藉由在該活性物質存在下進行加熱使前述樹脂成分之熔融黏度減低之功能者。 The active agent is an active material such as an acid or a base which is applied by irradiation of an active energy ray, and has a function of reducing the melt viscosity of the resin component by heating in the presence of the active material.
該活性劑不特別限定,例如:因為活性能量射線之照射而產生酸之光酸發生劑、或因為活性能量射線之照射而產生鹼之光鹼發生劑等。 The active agent is not particularly limited, and examples thereof include a photoacid generator which generates an acid due to irradiation with an active energy ray, or a photobase generator which generates an alkali due to irradiation with an active energy ray.
光酸發生劑不特別限定,例如:肆(五氟苯基)硼酸根-4-甲基苯基[4-(1-甲基乙基)苯基]錪(DPI-TPFPB)、參(4-第三丁基苯基)鋶肆-(五氟苯基)硼酸鹽(TTBPS-TPFPB)、參(4-第三丁基苯基)鋶六氟磷酸鹽(TTBPS-HFP)、三苯基鋶三氟甲磺酸鹽(TPS-Tf)、雙(4-第三丁基苯基)錪三氟甲磺酸鹽(DTBPI-Tf)、三(TAZ-101)、三苯基鋶六氟銻酸鹽(TPS-103)、三苯基鋶雙(全氟甲烷磺醯基)醯亞胺(TPS-N1)、二-(對第三丁基)苯基錪、雙(全氟甲烷磺醯基)醯亞胺(DTBPI-N1)、三苯基鋶、參(全氟甲烷磺醯基)甲基化物(TPS-C1)、二-(對第三丁基苯基)錪參(全氟甲烷磺醯基)甲基化物(DTBPI-C1)等,可使用該等之中之1種或組合2種以上使用。該等之中,尤其從有效率地降低樹脂成分之熔融黏度之觀點,使用肆(五氟苯基)硼酸根-4-甲基苯基[4-(1-甲基乙基)苯基]錪(DPI-TPFPB)為較佳。 The photoacid generator is not particularly limited, and is, for example, ruthenium (pentafluorophenyl)borate-4-methylphenyl[4-(1-methylethyl)phenyl]fluorene (DPI-TPFPB), ginseng (4) -T-butylphenyl)indole-(pentafluorophenyl)borate (TTBPS-TPFPB), ginseng (4-t-butylphenyl)phosphonium hexafluorophosphate (TTBPS-HFP), triphenyl Trifluoromethanesulfonate (TPS-Tf), bis(4-t-butylphenyl)phosphonium triflate (DTBPI-Tf), three (TAZ-101), triphenylsulfonium hexafluoroantimonate (TPS-103), triphenylsulfonium bis(perfluoromethanesulfonyl) quinone imine (TPS-N1), di-(for the third Phenyl hydrazine, bis(perfluoromethanesulfonyl) quinone imine (DTBPI-N1), triphenylsulfonium, ginseng (perfluoromethanesulfonyl) methide (TPS-C1), di-( For the tributyl phenyl) hydrazine (perfluoromethanesulfonyl) methide (DTBPI-C1), one or a combination of two or more of them may be used. Among these, yttrium (pentafluorophenyl)borate-4-methylphenyl[4-(1-methylethyl)phenyl] is especially used from the viewpoint of efficiently reducing the melt viscosity of the resin component.錪 (DPI-TPFPB) is preferred.
又,光鹼發生劑不特別限定,例如:5-苄基-1,5-二氮雜雙環(4.3.0)壬烷、1-(2-硝基苯甲醯基胺甲醯基)咪唑等,可使用該等之中1種或組合使用2種以上。該等之中,尤其從有效率地降低樹脂成分之熔融黏度之觀點,使用5-苄基-1,5-二氮雜雙環(4.3.0)壬烷及其衍生物為較佳。 Further, the photobase generator is not particularly limited, and examples thereof include 5-benzyl-1,5-diazabicyclo (4.3.0) decane and 1-(2-nitrobenzylideneamine carbhydryl)imidazole. For example, one type or a combination of two or more types may be used. Among these, in particular, 5-benzyl-1,5-diazabicyclo(4.3.0) decane and derivatives thereof are preferably used from the viewpoint of efficiently reducing the melt viscosity of the resin component.
前述活性劑為樹脂組成物(暫時固定劑)之全量之約0.01~50重量%較佳,約0.1~30重量%更佳。藉由在該範圍內,能使樹脂成分之熔融黏度穩定地降低到目的範圍內。 The active agent is preferably from about 0.01 to 50% by weight, more preferably from about 0.1 to 30% by weight, based on the total amount of the resin composition (temporary fixative). Within this range, the melt viscosity of the resin component can be stably lowered to the intended range.
藉由添加如此的活性劑,並照射活性能量射線,可產生如酸或鹼之活性物質。推測若於該活性物質存在下將樹脂組成物加熱,會在樹脂成分之主鏈形成其熔融黏度降低之結構。 An active substance such as an acid or a base can be produced by adding such an active agent and irradiating an active energy ray. It is presumed that when the resin composition is heated in the presence of the active material, a structure in which the melt viscosity is lowered in the main chain of the resin component is formed.
再者,暫時固定劑除了包含該活性劑,也可包含具有使活性劑之反應性展現或增之功能的成分即增感劑。增感劑能加寬活性劑能活化之波長之範圍,最適的增感劑為在接近使用之光源具有最大吸光係數且能有效率地使已吸收的能量傳遞給光酸發生劑的化合物。尤其光源為g線(435nm)與i線(365nm)等長波長(紫外至可見光區)時,增感劑對於活化光酸發生劑為有效。 Further, the temporary fixing agent may contain, in addition to the active agent, a sensitizer which is a component which exhibits a function of exhibiting or increasing the reactivity of the active agent. The sensitizer can broaden the range of wavelengths at which the active agent can be activated. The most suitable sensitizer is a compound that has a maximum absorption coefficient near the source of use and can efficiently transfer absorbed energy to the photoacid generator. In particular, when the light source is a long wavelength (ultraviolet to visible light region) such as g line (435 nm) and i line (365 nm), the sensitizer is effective for activating the photoacid generator.
增感劑不特別限定,但當包含光酸起始劑時,例如:2-異丙基-9H-噻吨-9-酮(2-isopropyl-9H-thioxanthene-9-one)、4-異丙基-9H-噻吨-9-酮、1-氯-4-丙氧基噻吨-9-酮、啡噻或此等之組合等。 The sensitizer is not particularly limited, but when it contains a photoacid initiator, for example, 2-isopropyl-9H-thioxanthene-9-one, 4-iso Propyl-9H-thioxan-9-one, 1-chloro-4-propoxythioxanthene-9-one, thiophene Or a combination of these, etc.
如此的增感劑,可於不會對於樹脂之光熱反應造成直接影響的範圍添加。增感劑之含量,相對於前述光酸發生劑等活性劑之總量100重量份為100重量份以下較佳,20重量份以下更佳。 Such a sensitizer can be added in a range that does not directly affect the photothermal reaction of the resin. The content of the sensitizer is preferably 100 parts by weight or less, more preferably 20 parts by weight or less, based on 100 parts by weight of the total of the active agents such as the photoacid generator.
又,樹脂組成物(暫時固定劑)也可包含抗氧化劑。 Further, the resin composition (temporary fixing agent) may also contain an antioxidant.
該抗氧化劑係具有防止在樹脂組成物(暫時固定劑)中產生酸、或防止自然氧化之功能。 This antioxidant has a function of preventing generation of an acid in a resin composition (temporary fixing agent) or preventing natural oxidation.
抗氧化劑不特別限定,例如:Ciba Fine Chemicals公司製、「Ciba IRGANOX(註冊商標)1076」及「Ciba IRGAFOS(註冊商標)168」為佳。 The antioxidant is not particularly limited. For example, Ciba Fine Chemicals Co., Ltd., "Ciba IRGANOX (registered trademark) 1076" and "Ciba IRGAFOS (registered trademark) 168" are preferred.
又,其他抗氧化劑,可使用例如:「Ciba Irganox 129」、「Ciba Irganox 1330」、「Ciba Irganox 1010」、「Ciba Cyanox(註冊商標)1790」、「Ciba Irganox 3114、Ciba Irganox 3125」等。 Further, as the other antioxidant, for example, "Ciba Irganox 129", "Ciba Irganox 1330", "Ciba Irganox 1010", "Ciba Cyanox (registered trademark) 1790", "Ciba Irganox 3114, Ciba Irganox 3125", or the like can be used.
抗氧化劑之含量,相對於上述樹脂成分100重量份為0.1~10重量份較佳,0.5~5重量份更佳。 The content of the antioxidant is preferably 0.1 to 10 parts by weight, more preferably 0.5 to 5 parts by weight, per 100 parts by weight of the above resin component.
又,樹脂組成物(暫時固定劑),視需要也可包含酸捕捉劑、丙烯酸系、矽酮系、氟系、乙烯基系等塗平劑、矽烷偶聯劑、稀釋劑等添加劑等。 Further, the resin composition (temporary fixing agent) may contain an acid scavenger, an acrylic, an anthrone, a fluorine-based, a vinyl-based coating agent, a decane coupling agent, a diluent, or the like, as needed.
矽烷偶聯劑不特別限定,例如:3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧丙基三甲氧基矽烷、3-甲基丙烯醯氧丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧丙基三乙氧基矽烷、3-丙烯醯氧丙基三甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三乙氧基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、N-苯基-3-胺基丙基三甲氧基矽烷、3-巰基 丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷、雙(三乙氧基丙基)四硫醚、3-異氰酸酯丙基三乙氧基矽烷等,可使用其中1種或組合2種以上使用。 The decane coupling agent is not particularly limited, and examples thereof include 3-glycidoxypropyltrimethoxydecane, 3-glycidoxypropylmethyldiethoxydecane, and 3-glycidoxypropyl group. Triethoxy decane, p-styryl trimethoxy decane, 3-methyl propylene methoxypropyl methyl dimethoxy decane, 3-methyl propylene oxypropyl trimethoxy decane, 3-methyl Propylene oxime propyl methyl diethoxy decane, 3-methyl propylene oxypropyl triethoxy decane, 3-propenyl propyl propyl trimethoxy decane, N-2- (aminoethyl) 3-aminopropylmethyldimethoxydecane, N-2-(aminoethyl)-3-aminopropyltrimethoxydecane, N-2-(aminoethyl)-3- Aminopropyltriethoxydecane, 3-aminopropyltrimethoxydecane, 3-aminopropyltriethoxydecane, N-phenyl-3-aminopropyltrimethoxydecane, 3 -巯基 Propylmethyldimethoxydecane, 3-mercaptopropyltrimethoxydecane, bis(triethoxypropyl)tetrasulfide, 3-isocyanatepropyltriethoxydecane, etc., one of which can be used. Use two or more types in combination.
樹脂組成物(暫時固定劑)藉由包含矽烷偶聯劑,可提高基材與支持基材之間的密合性。 The resin composition (temporary fixing agent) can improve the adhesion between the substrate and the supporting substrate by including a decane coupling agent.
又,稀釋劑不特別限定,如:環氧環己烷或α-氧化蒎烯等環醚化合物、[亞甲基雙(4,1-伸苯基氧基亞甲基)]雙環氧乙烷等芳香族環醚、1,4-環己烷二甲醇二乙烯醚等環狀脂肪族乙烯醚化合物等,可使用其中1種或組合使用2種以上。 Further, the diluent is not particularly limited, and examples thereof include a cyclic ether compound such as epoxycyclohexane or α-pinene oxide, and [methylenebis(4,1-phenyleneoxymethylene)]dioxyethylene B. One type or a combination of two or more types may be used, for example, a cyclic aliphatic vinyl ether compound such as an aromatic cyclic ether such as an alkane or a 1,4-cyclohexanedimethanol divinyl ether.
樹脂組成物(暫時固定劑)藉由包含稀釋劑,可提高暫時固定劑之流動性,能於後述犧牲層形成步驟提高暫時固定劑對於支持基材之透濕性。 The resin composition (temporary fixing agent) can improve the fluidity of the temporary fixing agent by including a diluent, and can improve the moisture permeability of the temporary fixing agent to the supporting substrate in the sacrificial layer forming step described later.
又,樹脂組成物(暫時固定劑)也可包含溶劑。 Further, the resin composition (temporary fixing agent) may contain a solvent.
溶劑不特別限定,例如:、十氫萘、礦精(mineral spirit)類等烴類、苯甲醚、丙二醇單甲醚、二丙二醇甲醚、二乙二醇單乙醚、二甘二甲醚等醇/醚類、碳酸伸乙酯、乙酸乙酯、乙酸正丁酯、乳酸乙酯、3-乙氧基丙酸乙酯、丙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、碳酸伸丙酯、γ-丁內酯等酯/內酯類、環戊酮、環己酮、甲基異丁酮、2-庚酮等酮類、N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone)等醯胺/內醯胺類,可使用其中1種或將2種以上組合使用。藉此,暫時固定劑藉由包含溶劑,能容易調整暫時固定劑之黏度,且在支持基材形成以暫時固定劑構成之犧牲層(薄膜)會變得容易。 The solvent is not particularly limited, for example: Hydrocarbons such as decahydronaphthalene, mineral spirits, anisole, propylene glycol monomethyl ether, dipropylene glycol methyl ether, diethylene glycol monoethyl ether, diethylene glycol ether, etc. Ethyl ester, ethyl acetate, n-butyl acetate, ethyl lactate, ethyl 3-ethoxypropionate, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, propyl carbonate, γ - esters such as butyrolactone/endoester, cyclopentanone, cyclohexanone, methyl isobutyl ketone, 2-heptanone, etc., N-methyl-2-pyrrolidone The guanamine or the decylamine may be used alone or in combination of two or more. Thereby, the temporary fixing agent can easily adjust the viscosity of the temporary fixing agent by including a solvent, and it becomes easy to form a sacrificial layer (film) composed of a temporary fixing agent on the supporting substrate.
前述溶劑之含量不特別限定,為樹脂組成物(暫時固定劑)之全 量之5~98重量%較佳,10~95重量%更佳。 The content of the solvent is not particularly limited, and is a total of a resin composition (temporary fixative). The amount is preferably 5 to 98% by weight, more preferably 10 to 95% by weight.
本實施形態中,係設定樹脂組成物中所含之上述各種構成材料,尤其樹脂成分及活性劑之組合及該等之含量,使得暫時固定劑於活性能量射線之照射後於180℃之熔融黏度成為0.01~100Pa.s。 In the present embodiment, the various constituent materials contained in the resin composition, particularly the combination of the resin component and the active agent, and the contents thereof are set so that the temporary fixing agent has a melt viscosity at 180 ° C after irradiation with active energy rays. Become 0.01~100Pa. s.
若為如此的暫時固定劑(樹脂組成物),藉由將其於約130~200℃之溫度範圍加熱,能使暫時固定劑成為熔融狀態,且能成為能輕易地使基材從支持基材脫離之程度之熔融黏度。其結果,能使於基材加工後基材從支持基材之脫離(剝離),以不對於加工後基材造成龜裂等損傷而輕易地進行。 If such a temporary fixing agent (resin composition) is heated at a temperature of about 130 to 200 ° C, the temporary fixing agent can be made molten, and the substrate can be easily removed from the supporting substrate. The degree of melting of the degree of detachment. As a result, the substrate can be detached (peeled) from the support substrate after the substrate is processed, and can be easily carried out without causing damage such as cracks to the substrate after the processing.
又,暫時固定劑於活性能量射線之照射後於180℃之熔融黏度為0.01~100Pa.s即可,但尤以約0.1~50Pa.s較佳。藉此,能使前述效果更顯著發揮。 Moreover, the temporary fixing agent has a melt viscosity of 0.01 to 100 Pa at 180 ° C after irradiation with active energy rays. s can be, but especially about 0.1~50Pa. s is preferred. Thereby, the aforementioned effects can be more significantly exhibited.
又,活性能量射線照射前於180℃之熔融黏度不特別限定,為約100~10000Pa.s較佳,約100~1000Pa.s更佳。藉此,即使在基板之加工時將暫時固定劑加熱到約例如180℃,暫時固定劑仍具有用於將基材固定於支持基材的足夠強度,能確實防止基板由於基板之加工而從支持基材脫離。 Further, the melt viscosity at 180 ° C before the irradiation of the active energy ray is not particularly limited and is about 100 to 10,000 Pa. s is better, about 100~1000Pa. s is better. Thereby, even if the temporary fixing agent is heated to about 180 ° C at the time of processing of the substrate, the temporary fixing agent has sufficient strength for fixing the substrate to the supporting substrate, and can surely prevent the substrate from being supported by the processing of the substrate. The substrate is detached.
再者,當活性能量射線之照射前於180℃之熔融黏度定為A[Pa.s],且活性能量射線之照射後於180℃之熔融黏度定為B[Pa.s]時,A/B滿足100~10000之關係較佳,滿足200~1000之關係更佳。藉由使A/B滿足該關係,於基板之加工時能利用暫時固定劑確實地將基材固定於支持基材,且基材從支持基材脫離時,能使加工後之基材輕易地從支持基材脫離。 Furthermore, the melt viscosity at 180 ° C before the irradiation of the active energy ray is defined as A [Pa. s], and the melt viscosity at 180 ° C after irradiation with active energy ray is set to B [Pa. When s], A/B satisfies the relationship of 100~10000, and the relationship of 200~1000 is better. By satisfying the relationship of A/B, the substrate can be reliably fixed to the support substrate by the temporary fixing agent during the processing of the substrate, and when the substrate is detached from the support substrate, the processed substrate can be easily Detach from the support substrate.
又,用於使基材從支持基材脫離之加熱時,從防止暫時固定劑往氣體氛圍中擴散,亦即防止暫時固定劑導致之氣體氛圍之污染之觀點,暫時固定劑宜為在前述加熱時不會於氣體氛圍中氣化,而存在基材與支持基材之間者較佳。 Further, in order to prevent the temporary fixing agent from diffusing into the gas atmosphere when heating the substrate from the support substrate, that is, the temporary atmosphere is prevented from being contaminated by the gas atmosphere caused by the temporary fixing agent, the temporary fixing agent is preferably heated. It does not vaporize in a gas atmosphere, but is preferably between the substrate and the support substrate.
因此,對於暫時固定劑照射活性能量射線後,暫時固定劑之50%重量減少溫度為260℃以上較佳,300℃以上更佳。藉此能更確實地抑制或防止前述加熱時暫時固定劑擴散到氣體氛圍中。 Therefore, after the active agent is irradiated with the active energy ray, the 50% weight loss temperature of the temporary fixing agent is preferably 260 ° C or higher, more preferably 300 ° C or higher. Thereby, it is possible to more reliably suppress or prevent the temporary fixing agent from diffusing into the gas atmosphere during the aforementioned heating.
又,暫時固定劑之熔融黏度可使用流變計法測定。 Further, the melt viscosity of the temporary fixing agent can be measured by a rheometer method.
具體而言,首先將暫時固定劑之溶液塗佈在矽基板上,並於熱板上於120℃使進行300秒乾燥,將作為活性能量射線之來自於超高壓水銀燈之光線以波長365nm換算照射2000mJ/cm2後,將從基板剝離藉此獲得之膜狀試驗片以流變計(Haake RS150型、Thermo Fischer Scientific公司製)以間隔30μm設置,以升溫速度:10℃/分於30~300℃升溫,並同時以1Hz的周期施以剪切應力,測定此時的移位,可求得暫時固定劑之熔融黏度。 Specifically, first, a solution of a temporary fixing agent is applied onto a ruthenium substrate, and dried on a hot plate at 120 ° C for 300 seconds, and the light from the ultrahigh pressure mercury lamp as an active energy ray is irradiated at a wavelength of 365 nm. After 2000 mJ/cm 2 , the film-like test piece obtained by peeling off from the substrate was set by a rheometer (Haake RS150 type, manufactured by Thermo Fischer Scientific Co., Ltd.) at intervals of 30 μm, and the temperature increase rate was 10 ° C / minute at 30 to 300. The temperature was raised at °C, and shear stress was applied at a time of 1 Hz. The displacement at this time was measured, and the melt viscosity of the temporary fixing agent was obtained.
又,本說明書中,50%重量減少溫度意指由於加熱使樹脂成分之重量損失50%之溫度。該溫度,可測定該樹脂成分開始分解到結束為止之加熱溫度的範圍,換言之,使用動態熱重量分析法(TGA)測定樹脂成分開始分解之開始溫度以及樹脂成分分解結束(完結)之結束溫度,並依據其結果求取。 Further, in the present specification, the 50% weight loss temperature means a temperature at which the weight of the resin component is lost by 50% due to heating. At this temperature, the range of the heating temperature at which the resin component starts to decompose to the end can be measured, in other words, the temperature at which the resin component starts to decompose and the end temperature at which the decomposition of the resin component is completed (completed) are measured by dynamic thermogravimetric analysis (TGA). And based on the results of the results.
具體而言,首先使用旋塗法將溶於N-甲基-2-吡咯烷酮(NMP)的樹脂成分塗佈在矽基板上後,於加熱板上以約110℃進行10分鐘軟烘烤,藉此使溶劑蒸發。其次,將由矽基板上所形成之樹脂成分構成之薄膜(試樣),於氮氣氛圍下以5℃/分的速度從30℃升高至500℃,利用動態TGA進行分析。並求取該動態TGA測定到的暫時固定劑(樹脂組成物)之50%重量損失時之溫度,當做50% 重量減少溫度(Td50)。 Specifically, first, a resin component dissolved in N-methyl-2-pyrrolidone (NMP) is applied onto a ruthenium substrate by spin coating, and then soft baked at a temperature of about 110 ° C for 10 minutes on a hot plate. This causes the solvent to evaporate. Next, a film (sample) composed of a resin component formed on the substrate was elevated from 30 ° C to 500 ° C at a rate of 5 ° C / min in a nitrogen atmosphere, and analyzed by dynamic TGA. The temperature at which the 50% weight loss of the temporary fixing agent (resin composition) measured by the dynamic TGA was determined was taken as the 50% weight loss temperature (T d50 ).
又,對於暫時固定劑照射活性能量射線時,由於例如會依使用之暫時固定劑之厚度等而使最適條件有所改變,故不特別限定,較佳為以1~2000mJ/cm2照射波長365nm之光。藉由定為該條件,能從活性劑產生足量的如酸或鹼之活性物質,藉由於該活性物質存在下進行加熱,能更確實減低樹脂成分之熔融黏度。所以,宜適當使用對於暫時固定劑照射之活性能量射線之條件。 Further, when the active energy ray is irradiated to the temporary fixing agent, the optimum condition is changed depending on, for example, the thickness of the temporary fixing agent used, and the like, and is not particularly limited. It is preferably irradiated at a wavelength of 365 nm at 1 to 2000 mJ/cm 2 . Light. By setting this condition, a sufficient amount of an active substance such as an acid or a base can be generated from the active agent, and by heating in the presence of the active material, the melt viscosity of the resin component can be more reliably reduced. Therefore, the conditions of the active energy ray for the temporary fixative should be suitably used.
其次,說明本發明之第1實施形態之暫時固定劑應用在半導體裝置之製造時的一例。 Next, an example in which the temporary fixing agent according to the first embodiment of the present invention is applied to the manufacture of a semiconductor device will be described.
亦即,說明半導體裝置之製造方法中,於半導體晶圓之加工應用本發明之第1實施形態之基材之加工方法之實施形態之一例。 In the method of manufacturing a semiconductor device, an example of an embodiment of a method for processing a substrate according to the first embodiment of the present invention is applied to the processing of a semiconductor wafer.
該半導體晶圓(基材)之加工,具有以下步驟:第1步驟,於基材及支持基材至少其中之一者之上,形成由本實施形態之暫時固定劑構成之犧牲層(薄膜);第2步驟,隔著犧牲層,將支持基材與半導體晶圓予以貼合;第3步驟,將半導體晶圓當中與支持基材為相反側之面進行加工;第4步驟,對於犧牲層照射活性能量射線後,將犧牲層加熱使成為熔融狀態,藉此使半導體晶圓脫離支持基材;及第5步驟,洗滌半導體晶圓殘存之犧牲層。 The processing of the semiconductor wafer (substrate) has the following steps: in the first step, forming a sacrificial layer (film) composed of the temporary fixing agent of the embodiment on at least one of the substrate and the supporting substrate; In the second step, the support substrate and the semiconductor wafer are bonded together via the sacrificial layer; in the third step, the surface of the semiconductor wafer opposite to the support substrate is processed; and in the fourth step, the sacrificial layer is irradiated. After the active energy ray, the sacrificial layer is heated to be in a molten state, thereby disengaging the semiconductor wafer from the supporting substrate; and in the fifth step, the sacrificial layer remaining in the semiconductor wafer is washed.
圖1顯示用於說明使用本發明之第1實施形態之暫時固定劑將半導體晶圓進行加工之加工步驟之縱剖面圖。又,以下說明中,圖1中,上側記載為「上」、下側記載為「下」。 Fig. 1 is a longitudinal cross-sectional view showing a processing procedure for processing a semiconductor wafer by using a temporary fixing agent according to a first embodiment of the present invention. In the following description, in FIG. 1, the upper side is described as "upper" and the lower side is described as "lower".
以下依序說明該等各步驟。 The steps are described in the following order.
首先準備支持基材1,在該支持基材(或基材)1上,使用本實 施形態之暫時固定劑形成犧牲層2(參照圖1(a))。 First, the support substrate 1 is prepared, and the support substrate (or substrate) 1 is used. The temporary fixing agent of the embodiment forms the sacrificial layer 2 (refer to Fig. 1 (a)).
該犧牲層2,可藉由將本實施形態之暫時固定劑對於支持基材1上供給後使乾燥而輕易形成。 The sacrificial layer 2 can be easily formed by supplying the temporary fixing agent of the present embodiment to the support substrate 1 and then drying it.
又,將本實施形態之暫時固定劑對於支持基材1上供給之方法不特別限定,例如可使用旋塗法、噴塗法、印刷法、膜轉印法、狹縫塗佈法、掃描塗佈法等各種塗佈法。該等之中,尤以使用旋塗法為佳。依照旋塗法,能輕易形成更均勻且平坦的犧牲層2。 Further, the method of supplying the temporary fixing agent of the present embodiment to the support substrate 1 is not particularly limited, and for example, a spin coating method, a spray coating method, a printing method, a film transfer method, a slit coating method, or a scanning coating can be used. Various coating methods such as the law. Among these, spin coating is preferred. According to the spin coating method, a more uniform and flat sacrificial layer 2 can be easily formed.
又,支持基材1只要是具有能支持半導體晶圓3之程度之強度者即不特別限定,宜為具透光性者較佳。藉此,即使半導體晶圓3不具透光性,也能於活性能量射線照射步驟,使活性能量射線從支持基材1側穿透並且對於犧牲層2確實地照射活性能量射線。 Further, the support substrate 1 is not particularly limited as long as it has a strength capable of supporting the semiconductor wafer 3, and is preferably a light-transmitting one. Thereby, even if the semiconductor wafer 3 does not have translucency, the active energy ray can be penetrated from the support substrate 1 side and the sacrificial layer 2 can be surely irradiated with the active energy ray in the active energy ray irradiation step.
具有透光性之支持基材1,例如:以石英玻璃、鈉玻璃之類的玻璃材料、或以聚對苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯、聚丙烯、環烯烴聚合物、聚醯胺、聚碳酸酯之類之樹脂材料等為主材料而構成之基板。 The light-transmitting support substrate 1 is, for example, a glass material such as quartz glass or soda glass, or polyethylene terephthalate, polyethylene naphthalate, polypropylene, or cycloolefin. A substrate made of a main material such as a polymer material such as a polymer, a polyamide or a polycarbonate.
其次,在支持基材1上設有犧牲層2之面上,載置半導體晶圓(基材)3使其功能面31位於犧牲層2側。藉此,隔著犧牲層2將半導體晶圓3貼合於支持基材1(參照圖1(b))。 Next, a semiconductor wafer (substrate) 3 is placed on the surface of the support substrate 1 on which the sacrificial layer 2 is placed, and the functional surface 31 is placed on the sacrificial layer 2 side. Thereby, the semiconductor wafer 3 is bonded to the support substrate 1 via the sacrificial layer 2 (see FIG. 1(b)).
該貼合例如可使用真空壓製機、晶圓接合器等裝置輕易進行。 This bonding can be easily performed, for example, using a vacuum press, a wafer bonder or the like.
其次,將與隔著犧牲層2固定於支持基材1上之半導體晶圓3 之功能面31為相反側之面(背面)進行加工。 Next, the semiconductor wafer 3 is fixed to the support substrate 1 via the sacrificial layer 2 The functional surface 31 is processed on the opposite side (back surface).
該半導體晶圓3之加工不特別限定,例如:將如圖1(c)所示之半導體晶圓3之背面進行研磨、於半導體晶圓3形成貫孔、進行為了釋放應力之半導體晶圓3之背面之蝕刻、微影,以及在半導體晶圓3之背面塗佈薄膜、蒸鍍等。 The processing of the semiconductor wafer 3 is not particularly limited. For example, the back surface of the semiconductor wafer 3 shown in FIG. 1(c) is polished, the through hole is formed in the semiconductor wafer 3, and the semiconductor wafer 3 for releasing stress is performed. The back surface is etched, lithographically coated, and coated on the back side of the semiconductor wafer 3, vapor deposited, or the like.
又,本實施形態中之半導體晶圓之加工,係於犧牲層形成步驟使用本實施形態之暫時固定劑形成膜厚均勻且表面平滑之具優異精度之犧牲層2。所以,能發揮以優異精度進行半導體晶圓3之加工的效果。 Further, in the processing of the semiconductor wafer in the present embodiment, the sacrificial layer 2 having excellent uniformity of film thickness and smooth surface is formed by using the temporary fixing agent of the present embodiment in the sacrificial layer forming step. Therefore, the effect of processing the semiconductor wafer 3 with excellent precision can be exhibited.
又,如該加工步驟中,因應於如上述加工之種類,犧牲層2會受熱並經歷溫度履歷。此時,並未對於犧牲層2實施活性能量射線照射,犧牲層2維持在高熔融黏度。因此,能以半導體晶圓3與支持基材1之間不發生剝離等而加工前述背面,故能以優異的尺寸精度進行前述加工。 Further, in this processing step, the sacrificial layer 2 is heated and undergoes a temperature history in response to the kind of processing as described above. At this time, active energy ray irradiation is not performed on the sacrificial layer 2, and the sacrificial layer 2 is maintained at a high melt viscosity. Therefore, since the back surface can be processed without peeling or the like between the semiconductor wafer 3 and the support substrate 1, the above-described processing can be performed with excellent dimensional accuracy.
又,如上述,本實施形態中,活性能量射線照射前於180℃之熔融黏度較佳為100~10000Pa.s。如此,當於180℃之熔融黏度成為前述範圍內時,能更顯著地發揮前述效果。 Further, as described above, in the present embodiment, the melt viscosity at 180 ° C before the irradiation of the active energy ray is preferably from 100 to 10,000 Pa. s. As described above, when the melt viscosity at 180 ° C is within the above range, the above effects can be exhibited more remarkably.
其次,如圖1(d)所示,對於犧牲層2照射活性能量射線。 Next, as shown in FIG. 1(d), the sacrificial layer 2 is irradiated with an active energy ray.
藉此,能對於暫時固定劑(樹脂組成物)中所含之活性劑賦予能量,其結果活性劑會產生如酸或鹼之活性物質。 Thereby, energy can be imparted to the active agent contained in the temporary fixing agent (resin composition), and as a result, the active agent such as an acid or a base can be produced as the active agent.
又,活性能量射線不特別限定,為例如:波長約200~800nm之光線較佳,波長約300~500nm之光線更佳。 Further, the active energy ray is not particularly limited, and for example, light having a wavelength of about 200 to 800 nm is preferable, and light having a wavelength of about 300 to 500 nm is more preferable.
再者,照射活性能量射線之量不特別限定,為約1~2000mJ/cm2較佳,約10~1000mJ/cm2更佳。 Further, the amount of the active energy ray to be irradiated is not particularly limited, and is preferably from about 1 to 2,000 mJ/cm 2 , more preferably from about 10 to 1,000 mJ/cm 2 .
藉由將照射活性能量射線之條件設定如上述,能從活性劑確實產生為了使活性能量射線之照射後於180℃之熔融黏度成為0.01~100Pa.s所需之足量的活性物質。 By setting the conditions for irradiating the active energy ray as described above, it is possible to obtain from the active agent that the melt viscosity at 180 ° C after the irradiation of the active energy ray is 0.01 to 100 Pa. s sufficient amount of active substance required.
其次如圖1(e)所示,藉由將犧牲層2加熱,使犧牲層2成為熔融狀態。 Next, as shown in FIG. 1(e), the sacrificial layer 2 is heated to bring the sacrificial layer 2 into a molten state.
藉此,於後述脫離步驟,能使半導體晶圓3確實地從支持基材1脫離。 Thereby, the semiconductor wafer 3 can be surely detached from the support substrate 1 in the detachment step described later.
在此,本實施形態中,在犧牲層2之加熱之前,先對於犧牲層2照射活性能量射線而產生酸或鹼,並由於該酸或鹼之作用使成為樹脂成分之熔融黏度降低之狀態。亦即,對於犧牲層2照射活性能量射線後於180℃之熔融黏度,成為0.01~100Pa.s。 Here, in the present embodiment, before the heating of the sacrificial layer 2, the sacrificial layer 2 is irradiated with an active energy ray to generate an acid or a base, and the melt viscosity of the resin component is lowered by the action of the acid or the alkali. That is, the melting viscosity of the sacrificial layer 2 after irradiation with the active energy ray at 180 ° C is 0.01 to 100 Pa. s.
所以,用於使犧牲層2成為熔融狀態之加熱溫度,可設定為較低。具體而言,為了使活性能量射線之照射後於180℃之熔融黏度成為上述範圍內,前述加熱溫度可設定為約130~200℃。所以,能確實抑制或防止由於該加熱導致半導體晶圓3變質、劣化,而且可縮短為了使犧牲層2成為熔融狀態所需花費的時間。 Therefore, the heating temperature for causing the sacrificial layer 2 to be in a molten state can be set to be low. Specifically, in order to make the melt viscosity at 180 ° C after the irradiation of the active energy ray within the above range, the heating temperature may be set to about 130 to 200 ° C. Therefore, it is possible to surely suppress or prevent deterioration and deterioration of the semiconductor wafer 3 due to the heating, and it is possible to shorten the time required for the sacrificial layer 2 to be in a molten state.
其次使半導體晶圓3從支持基材1脫離。 Next, the semiconductor wafer 3 is detached from the support substrate 1.
此時,藉由經過前述活性能量射線照射/加熱步驟,犧牲層2成為熔融狀態,所以能使半導體晶圓3從支持基材1輕易地脫離。 At this time, the sacrificial layer 2 is in a molten state by the above-described active energy ray irradiation/heating step, so that the semiconductor wafer 3 can be easily detached from the support substrate 1.
在此,本說明書中,脫離係指使半導體晶圓3從支持基材1 剝離之操作,例如:該操作例如:使半導體晶圓3以對於支持基材1之表面成垂直之方向脫離之方法、或使半導體晶圓3沿相對於支持基材1之表面為水平方向滑動而使脫離之方法,或如圖1(f)所示,使半導體晶圓3從半導體晶圓3一端側使支持基材1浮起而脫離之方法等。 Here, in the present specification, the detachment means that the semiconductor wafer 3 is supported from the support substrate 1 The peeling operation, for example, the operation of, for example, detaching the semiconductor wafer 3 in a direction perpendicular to the surface of the support substrate 1, or sliding the semiconductor wafer 3 horizontally with respect to the surface of the support substrate 1. As a method of separating, or as shown in FIG. 1(f), the semiconductor wafer 3 is floated and detached from the one end side of the semiconductor wafer 3, and the like.
此時藉由經歷前述加熱步驟,可將犧牲層2從半導體晶圓3與支持基材1之間去除,故能使半導體晶圓3輕易地從支持基材1脫離。 At this time, the sacrificial layer 2 can be removed from between the semiconductor wafer 3 and the support substrate 1 by the above-described heating step, so that the semiconductor wafer 3 can be easily detached from the support substrate 1.
其次洗滌於半導體晶圓3之功能面31殘存之犧牲層2。 Next, the sacrificial layer 2 remaining on the functional surface 31 of the semiconductor wafer 3 is washed.
亦即,去除功能面31殘留之犧牲層2之殘留物。 That is, the residue of the sacrificial layer 2 remaining on the functional surface 31 is removed.
該殘留物之去除方法不特別限定,例如:電漿處理、藥液浸漬處理、研磨處理、加熱處理等。 The method for removing the residue is not particularly limited, and examples thereof include a plasma treatment, a chemical liquid immersion treatment, a polishing treatment, and a heat treatment.
又,本實施形態中,於犧牲層形成步驟係將犧牲層2形成於支持基材1,但不限於該情形,也可在支持基材1及半導體晶圓3兩者形成犧牲層2,也可省略在支持基材1形成犧牲層2而在半導體晶圓3選擇性地形成犧牲層2。 Further, in the present embodiment, the sacrificial layer 2 is formed on the support substrate 1 in the sacrificial layer forming step. However, the sacrificial layer 2 may be formed on both the support substrate 1 and the semiconductor wafer 3 in this case. The formation of the sacrificial layer 2 on the support substrate 1 and the formation of the sacrificial layer 2 on the semiconductor wafer 3 can be omitted.
以上已依據圖示的實施形態說明了本發明之第1實施形態之暫時固定劑及基材之加工方法,但本發明不限於該等。 Although the temporary fixing agent and the processing method of the base material according to the first embodiment of the present invention have been described above based on the embodiments shown in the drawings, the present invention is not limited thereto.
例如,暫時固定劑所含之各構成材料,可替換為能發揮同樣功能之任意者,或加成任意構成者。 For example, each constituent material contained in the temporary fixing agent may be replaced by any one that can exhibit the same function, or may be added to any constituent.
又,本發明之基材之加工方法,視需要也可追加任意步驟。 Further, the method for processing the substrate of the present invention may be added to any step as needed.
首先,在說明本發明之第2實施形態之基材之加工方法之前,先說明本發明使用之暫時固定劑。 First, before describing the method of processing the substrate according to the second embodiment of the present invention, the temporary fixing agent used in the present invention will be described.
本發明之第2實施形態之暫時固定劑,係用於為了加工基材而將前述基材暫時固定於支持基材,並於前述基材之加工後藉由照射活性能量射線後進行加熱,而使前述基材從前述支持基材脫離而使用,係由包含因為前述活性能量射線之照射後進行加熱而熱分解之樹脂成分之樹脂組成物構成者。 The temporary fixing agent according to the second embodiment of the present invention is used for temporarily fixing the base material to a support base material for processing a base material, and heating the active energy ray after the processing of the base material. The substrate is used to be detached from the support substrate, and is composed of a resin composition containing a resin component thermally decomposed by heating after irradiation with the active energy ray.
藉由使用如該暫時固定劑,能以由使用暫時固定劑形成之薄膜將基材暫時固定於支持基材之狀態將基材加工,再者,藉由於活性能量射線照射後以加熱使薄膜熔融或氣化,能使基材從支持基材脫離。 By using the temporary fixing agent, the substrate can be processed in a state in which the substrate is temporarily fixed to the supporting substrate by a film formed using a temporary fixing agent, and further, the film is melted by heating after irradiation with active energy rays. Or gasification to detach the substrate from the support substrate.
以下針對構成包含該樹脂成分之樹脂組成物之各成分依序說明。 Hereinafter, each component constituting the resin composition containing the resin component will be described in order.
樹脂成分具有暫時固定時(基材之加工時)將基材固定於支持基材之功能,且由於若於活性能量射線照射之後進行加熱,其熱分解之溫度會比起未照射活性能量射線時低,所以具有藉由在活性能量射線照射後之進行加熱,能輕易地使基材從支持基材脫離之功能。 The resin component has a function of fixing the substrate to the support substrate when temporarily fixed (during processing of the substrate), and since heating is performed after the active energy ray irradiation, the temperature of thermal decomposition is higher than when the active energy ray is not irradiated. Since it is low, it has a function of easily detaching a substrate from a support substrate by heating after irradiation with an active energy ray.
該樹脂成分,只要是在酸或鹼存在下會低分子化因而氣化或熔融者即可,不特別限定,例如:聚碳酸酯系樹脂、聚酯系樹脂、聚醯胺系樹脂、聚醚系樹脂、聚胺甲酸酯系樹脂、(甲基)丙烯酸酯系樹脂等,可使用該等之中的1種或組合2種以上使用。該等之中,聚碳酸酯系樹脂、乙烯基系樹脂及(甲基)丙烯酸系樹脂較佳,尤其,聚碳酸酯系樹脂較佳。該等由於在酸或鹼存在下其低分子 化之溫度會更顯著降低者,因此宜選用為當做樹脂成分。 The resin component is not particularly limited as long as it is reduced in molecular weight in the presence of an acid or a base, and is, for example, a polycarbonate resin, a polyester resin, a polyamide resin, or a polyether. The resin, the polyurethane resin, the (meth) acrylate resin, and the like may be used alone or in combination of two or more. Among these, a polycarbonate resin, a vinyl resin, and a (meth)acrylic resin are preferable, and a polycarbonate resin is preferable. These are due to their low molecular weight in the presence of acid or base The temperature will be significantly lower, so it should be used as a resin component.
乙烯基系樹脂不特別限定,例如:如聚苯乙烯、聚-α-甲基苯乙烯之類的苯乙烯衍生物之聚合物、如聚(乙基乙烯基醚)、聚(丁基乙烯基醚)、聚乙烯基甲縮醛之類的聚乙烯基醚類或其衍生物等,可使用其中1種或組合使用2種以上。該等之中,聚-α-甲基苯乙烯較佳。該樹脂成分從作業性優異之觀點為尤佳。 The vinyl-based resin is not particularly limited, and examples thereof include polymers of styrene derivatives such as polystyrene and poly-α-methylstyrene, such as poly(ethyl vinyl ether) and poly(butyl vinyl). One type or a combination of two or more types may be used, for example, a polyvinyl ether such as an ether or a methyl acetal or a derivative thereof. Among these, poly-α-methylstyrene is preferred. This resin component is particularly preferable from the viewpoint of excellent workability.
又,(甲基)丙烯酸系樹脂不特別限定,例如:從(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸、(甲基)丙烯酸2-羥基乙酯之類的各種(甲基)丙烯酸系單體選出的共聚物等。該等之中,聚甲基丙烯酸甲酯或聚甲基丙烯酸乙酯較佳。該樹脂成分從作業性優異之觀點為尤佳。 Further, the (meth)acrylic resin is not particularly limited, and examples thereof include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, and n-butyl (meth)acrylate. A copolymer selected from various (meth)acrylic monomers such as (meth)acrylic acid or 2-hydroxyethyl (meth)acrylate. Among these, polymethyl methacrylate or polyethyl methacrylate is preferred. This resin component is particularly preferable from the viewpoint of excellent workability.
聚碳酸酯系樹脂,不特別限定,例如:聚丙烯碳酸酯樹脂、聚乙烯碳酸酯樹脂、1,2-聚丁烯碳酸酯樹脂、1,3-聚丁烯碳酸酯樹脂、1,4-聚丁烯碳酸酯樹脂、順式-2,3-聚丁烯碳酸酯樹脂、反式-2,3-聚丁烯碳酸酯樹脂、α,β-聚異丁烯碳酸酯樹脂、α,γ-聚異丁烯碳酸酯樹脂、順式-1,2-聚環丁烯碳酸酯樹脂、反式-1,2-聚環丁烯碳酸酯樹脂、順式-1,3-聚環丁烯碳酸酯樹脂、反式-1,3-聚環丁烯碳酸酯樹脂、聚己烯碳酸酯樹脂、聚環丙烯碳酸酯樹脂、聚環己烯碳酸酯樹脂、1,3-聚環己烷碳酸酯樹脂、聚(甲基環己烯碳酸酯)樹脂、聚(乙烯基環己烯碳酸酯)樹脂、聚二氫萘碳酸酯樹脂、聚六氫苯乙烯碳酸酯樹脂、聚環己烷丙烯碳酸酯樹脂、聚苯乙烯碳酸酯樹脂、聚(3-苯基丙烯碳酸酯)樹脂、聚(3-三甲基矽氧基丙烯碳酸酯)樹脂、聚(3-甲基丙烯醯氧基丙烯碳酸酯)樹脂、聚全氟丙烯碳酸酯樹脂、聚降莰烯碳酸酯樹脂、聚降莰烷碳酸酯樹脂、外向(exo)-聚降莰烯碳酸酯樹脂、內向(endo)-聚降莰烯碳酸酯樹脂、反式-聚降莰烯碳酸酯樹脂、順式-聚降莰烯碳酸酯樹脂,可使該等之中1種或組合2種以上使用。 The polycarbonate resin is not particularly limited, and examples thereof include a polypropylene carbonate resin, a polyvinyl carbonate resin, a 1,2-polybutylene carbonate resin, a 1,3-polybutylene carbonate resin, and 1,4- Polybutylene carbonate resin, cis-2,3-polybutylene carbonate resin, trans-2,3-polybutylene carbonate resin, α,β-polyisobutylene carbonate resin, α,γ-poly Isobutylene carbonate resin, cis-1,2-polycyclobutene carbonate resin, trans-1,2-polycyclobutene carbonate resin, cis-1,3-polycyclobutene carbonate resin, Trans-1,3-polycyclobutene carbonate resin, polyhexene carbonate resin, polycyclopropene carbonate resin, polycyclohexene carbonate resin, 1,3-polycyclohexane carbonate resin, poly (Methylcyclohexene carbonate) resin, poly(vinylcyclohexene carbonate) resin, polydihydronaphthalene carbonate resin, polyhexahydrostyrene carbonate resin, polycyclohexane propylene carbonate resin, poly Styrene carbonate resin, poly(3-phenylpropene carbonate) resin, poly(3-trimethylmethoxy propylene carbonate) resin, poly(3-methacryloxy propylene carbonate) resin, Polyfluoropropylene Acid ester resin, polynorthene carbonate resin, polynordecane carbonate resin, exo-polynorthene carbonate resin, endo-polynorthene carbonate resin, trans-poly The decylene carbonate resin and the cis-poly decene carbonate resin may be used alone or in combination of two or more.
又,聚碳酸酯系樹脂,也可使用例如:聚丙烯碳酸酯/聚環己烯碳酸酯共聚物、1,3-聚環己烷碳酸酯/聚降莰烯碳酸酯共聚物、聚[(氧基羰氧基-1,1,4,4-四甲基丁烷)-alt-(氧基羰氧基-5-降莰烯-2-內向-3-內向-二甲烷)]樹脂、聚[(氧基羰氧基-1,4-二甲基丁烷)-alt-(氧基羰氧基-5-降莰烯-2-內向-3-內向-二甲烷)]樹脂、聚[(氧基羰氧基-1,1,4,4-四甲基丁烷)-alt-(氧基羰氧基-對二甲苯)]樹脂、及聚[(氧基羰氧基-1,4-二甲基丁烷)-alt-(氧基羰氧基-對二甲苯)]樹脂、1,3-聚環己烷碳酸酯樹脂/外向-聚降莰烯碳酸酯樹脂、1,3-聚環己烷碳酸酯樹脂/內向-聚降莰烯碳酸酯樹脂等共聚物。 Further, as the polycarbonate resin, for example, a polypropylene carbonate/polycyclohexene carbonate copolymer, a 1,3-polycyclohexane carbonate/polypentene carbonate copolymer, a poly[( Oxycarbonyloxy-1,1,4,4-tetramethylbutane)-alt-(oxycarbonyloxy-5-norpredene-2-intro-3-endo-dimethane)] resin, Poly[(oxycarbonyloxy-1,4-dimethylbutane)-alt-(oxycarbonyloxy-5-nordecene-2-intro-3-endo-dimethane)] resin, poly [(oxycarbonyloxy-1,1,4,4-tetramethylbutane)-alt-(oxycarbonyloxy-p-xylene)] resin, and poly[(oxycarbonyloxy-1) , 4-dimethylbutane)-alt-(oxycarbonyloxy-p-xylene)] resin, 1,3-polycyclohexane carbonate resin/exo-polynorthene carbonate resin, 1, a copolymer of 3-polycyclohexane carbonate resin/inward-polynorthene carbonate resin.
再者,聚碳酸酯系樹脂除上述以外,也可使用在碳酸酯構成單元中至少具有2個環狀體之聚碳酸酯樹脂。 Further, in addition to the above, a polycarbonate resin having at least two annular bodies in a carbonate constituent unit may be used.
環狀體之數,只要在碳酸酯構成單元中為2個以上即可,為2~5較佳、2或3更佳,2又更佳。藉由碳酸酯構成單元包含如此之數的環狀體,能使支持基材與基材之密合性優異。又,藉由暫時固定劑之加熱,該聚碳酸酯樹脂會熱分解而低分子化,藉此成為熔融者。 The number of the cyclic bodies may be two or more in the carbonate constituent unit, preferably 2 to 5, more preferably 2 or 3, and still more preferably 2. By including such a ring body in the carbonate constituent unit, the adhesion between the support substrate and the substrate can be excellent. Further, the polycarbonate resin is thermally decomposed by the heating of the temporary fixing agent to lower the molecular weight, thereby becoming a melter.
又,多數環狀體,可以為其各自的頂點彼此連結之連結多環系結構,但較佳為成為各自具有之一邊彼此連結之縮合多環系結構。藉此,能兼顧作為暫時固定劑之耐熱性、及縮短其熔融時之熱分解時間。 Further, many of the annular bodies may have a polycyclic ring structure in which their respective vertices are connected to each other, but it is preferable to have a condensed polycyclic ring structure in which one of them is connected to each other. Thereby, the heat resistance as a temporary fixing agent and the thermal decomposition time at the time of melting can be shortened.
再者,多數環狀體各為5員環或6員環較佳。藉此,能保持碳酸酯構成單元的平面性,故能使對於溶劑之溶解性更為安定。 Furthermore, most of the annular bodies are preferably a 5-membered ring or a 6-membered ring. Thereby, the planarity of the carbonate constituent unit can be maintained, so that the solubility in the solvent can be made more stable.
如此之多數環狀體以脂環化合物較佳。各環狀體為脂環化合物時,能更顯著發揮如前述效果。 Most of such cyclic bodies are preferably alicyclic compounds. When each of the cyclic bodies is an alicyclic compound, the above effects can be exhibited more remarkably.
若考慮此等因素,聚碳酸酯系樹脂中,碳酸酯構成單元之尤佳結構例如以下列化學式(1X)表示者。 In consideration of such factors, a particularly preferable structure of the carbonate constituent unit in the polycarbonate resin is represented by the following chemical formula (1X).
又,具有以上述化學式(1X)表示之碳酸酯構成單元的聚碳酸酯系樹脂,可利用十氫萘二醇、與如碳酸二苯酯之碳酸二酯的縮聚反應獲得。 Further, the polycarbonate-based resin having a carbonate structural unit represented by the above chemical formula (1X) can be obtained by a polycondensation reaction of decalindiol and a carbonic acid diester such as diphenyl carbonate.
又,以上述化學式(1X)表示之碳酸酯構成單元中,十氫萘二醇具有之羥基所鍵結之碳原子,較佳為各與構成十氫萘(亦即,形成縮合多環系結構的2個環狀體)之其他碳原子鍵結,並且在該等羥基所鍵結之碳原子之間插入有3個以上的原子。藉此,能控制聚碳酸酯系樹脂之分解性,其結果能兼顧作為暫時固定劑之耐熱性、及縮短其熔融時之熱分解時間。再者,能使對於溶劑之溶解性更為安定。 Further, in the carbonate constituent unit represented by the above chemical formula (1X), the decahydronaphthalenediol has a carbon atom to which a hydroxyl group is bonded, and preferably each constitutes decahydronaphthalene (that is, a condensed polycyclic structure is formed). The other two carbon atoms are bonded to each other, and three or more atoms are interposed between the carbon atoms to which the hydroxyl groups are bonded. Thereby, the decomposability of the polycarbonate resin can be controlled, and as a result, the heat resistance as a temporary fixing agent and the thermal decomposition time at the time of melting can be shortened. Furthermore, the solubility in the solvent can be made more stable.
如此之碳酸酯構成單元,例如以下列化學式(1A)、(1B)表示者。 Such a carbonate constituent unit is represented, for example, by the following chemical formulae (1A) and (1B).
再者,多數環狀體,除了脂環化合物以外,也可為雜脂環化合物。各環狀體為雜脂環化合物時,也能更顯著發揮如前述效果。 Further, most of the cyclic bodies may be heteroalicyclic compounds in addition to the alicyclic compound. When each of the cyclic bodies is a heteroalicyclic compound, the above effects can be exhibited more remarkably.
於該情形,聚碳酸酯系樹脂中,碳酸酯構成單元之尤佳結構例如以下列化學式(2X)表示者。 In this case, among the polycarbonate resins, a preferable structure of the carbonate constituent unit is represented by the following chemical formula (2X), for example.
又,具有上述化學式(2X)表示之碳酸酯構成單元的聚碳酸酯系樹脂,可利用以下列化學式(2a)表示之醚二醇、與如碳酸二苯酯之碳酸二酯的縮聚反應而獲得。 In addition, the polycarbonate resin having the carbonate structural unit represented by the above chemical formula (2X) can be obtained by a polycondensation reaction of an ether diol represented by the following chemical formula (2a) with a carbonic acid diester such as diphenyl carbonate. .
又,以上述化學式(2X)表示之碳酸酯構成單元中,上述化學 式(2a)表示之環狀醚二醇具有之羥基所鍵結之碳原子,較佳為各與構成上述環狀醚(亦即,形成縮合多環系結構之2個環狀體)之其他碳原子鍵結,並且在該等碳原子之間插入有3個以上的原子。藉此,能兼顧作為暫時固定劑之耐熱性、及縮短其熔融時之熱分解時間。再者,能使對於溶劑之溶解性更安定。 Further, in the carbonate constituent unit represented by the above chemical formula (2X), the above chemistry The cyclic ether diol represented by the formula (2a) has a carbon atom bonded to a hydroxyl group, and preferably each of the other cyclic ethers (that is, two cyclic forms forming a condensed polycyclic structure) The carbon atoms are bonded and three or more atoms are interposed between the carbon atoms. Thereby, the heat resistance as a temporary fixing agent and the thermal decomposition time at the time of melting can be shortened. Furthermore, the solubility in a solvent can be made more stable.
如此之碳酸酯構成單元,例如以下列化學式(2A)表示之1,4:3,6-二去水-D-山梨醇(異山梨酯(isosorbide))型,或下列化學式(2B)表示之1,4:3,6-二去水-D-甘露醇(去水甘露糖醇(isomannide))型。 Such a carbonate constituent unit is, for example, a 1,4:3,6-dihydro-D-sorbitol (isosorbide) type represented by the following chemical formula (2A), or represented by the following chemical formula (2B) 1,4:3,6-di-dehydrated-D-mannitol (isomannide) type.
聚碳酸酯系樹脂之重量平均分子量(Mw)為1,000~1,000,000較佳,5,000~800,000又更佳。藉由使重量平均分子量為上述下限以上,可獲得提高對於支持基材之透濕性的效果,並可獲得成膜性提高效果。又,藉由為上述上限值以下,能獲得更顯著之對於各種溶劑之溶解性、及由於暫時固定劑之加熱所致熔融及氧化更為顯著的效果。 The weight average molecular weight (Mw) of the polycarbonate resin is preferably from 1,000 to 1,000,000, more preferably from 5,000 to 800,000. When the weight average molecular weight is at least the above lower limit, the effect of improving the moisture permeability of the supporting substrate can be obtained, and the film forming property improving effect can be obtained. Further, by being at most the above upper limit value, more remarkable effects on solubility in various solvents and melting and oxidation due to heating of the temporary fixing agent can be obtained.
又,聚碳酸酯系樹脂之聚合方法不特別限定,例如可使用光氣法(溶劑法)或酯交換法(熔融法)等公知的聚合方法。 Further, the polymerization method of the polycarbonate resin is not particularly limited, and for example, a known polymerization method such as a phosgene method (solvent method) or a transesterification method (melting method) can be used.
又,樹脂成分,宜以構成樹脂組成物之全量(包含溶劑時為除了溶劑以外之全量)之10wt%~100wt%之比例摻合較佳。更佳為以50wt%以上,尤佳為80wt%~100wt%之比例摻合較佳。藉由為 10wt%以上,尤佳為80wt%以上,能具有減少暫時固定劑熱分解後之殘渣的效果。又,藉由使樹脂組成物中之樹脂成分加多,能有於短時間將暫時固定劑進行熱分解之效果。 Further, the resin component is preferably blended at a ratio of 10% by weight to 100% by weight based on the total amount of the resin composition (the total amount other than the solvent when the solvent is contained). More preferably, it is preferably blended at a ratio of 50% by weight or more, particularly preferably 80% by weight to 100% by weight. By 10 wt% or more, particularly preferably 80 wt% or more, can have an effect of reducing the residue after thermal decomposition of the temporary fixing agent. Further, by increasing the amount of the resin component in the resin composition, the effect of thermally decomposing the temporary fixing agent in a short period of time can be obtained.
而如上述樹脂成分,係於酸或鹼存在下的熱分解溫度降低者。再者,聚碳酸酯系樹脂當中,尤其聚丙烯碳酸酯、1,4-聚丁烯碳酸酯、1,3-聚環己烷碳酸酯/聚降莰烯碳酸酯共聚物係據認為該熱分解之溫度之降低更為顯著者。 Further, as the above resin component, the thermal decomposition temperature in the presence of an acid or a base is lowered. Further, among the polycarbonate resins, in particular, polypropylene carbonate, 1,4-polybutene carbonate, 1,3-polycyclohexane carbonate/polypentene carbonate copolymer are considered to be the heat. The decrease in the temperature of decomposition is more pronounced.
而,藉由在樹脂成分以外,更在樹脂組成物中包含因為對於暫時固定劑照射活性能量射線而產生酸或鹼之活性劑之構成,能使樹脂成分成為因對於暫時固定劑照射活性能量射線而熱分解溫度降低者。 Further, by including, in addition to the resin component, a composition of an active agent which generates an acid or a base due to irradiation of an active energy ray with respect to the temporary fixing agent, the resin component can be caused by irradiation of the active energy ray to the temporary fixing agent. The thermal decomposition temperature is lowered.
因此,藉由使暫時固定劑(樹脂組成物)包含樹脂成分、以及因為對於暫時固定劑照射活性能量射線而產生酸或鹼之活性劑,會因為活性能量射線照射使樹脂成分的熱分解溫度降低。該結果,藉由在活性能量射線照射之後將暫時固定劑加熱,可獲得即使在較低溫度也能較輕易地使基材從支持基材脫離之效果。 Therefore, by including the resin component in the temporary fixing agent (resin composition) and the active agent which generates an acid or a base by irradiating the active energy ray to the temporary fixing agent, the thermal decomposition temperature of the resin component is lowered by the irradiation of the active energy ray. . As a result, by heating the temporary fixing agent after the irradiation of the active energy ray, the effect of easily detaching the substrate from the supporting substrate even at a lower temperature can be obtained.
活性劑,如上述,係藉由因為以活性能量射線之照射所施加之能量而能產生如酸或鹼之活性物質者,係具有由於該活性物質之作用,使前述樹脂成分之熱分解溫度降低之功能者。 The active agent, as described above, is capable of producing an active substance such as an acid or a base by energy applied by irradiation with an active energy ray, and has a thermal decomposition temperature of the aforementioned resin component due to the action of the active material. The function of the person.
該活性劑不特別限定,例如:由於活性能量射線之照射而產生酸之光酸發生劑、或由於活性能量射線之照射而產生鹼之光鹼發生劑等。 The active agent is not particularly limited, and examples thereof include a photoacid generator which generates an acid due to irradiation with an active energy ray, or a photobase generator which generates an alkali due to irradiation with an active energy ray.
光酸發生劑不特別限定,例如:肆(五氟苯基)硼酸根-4-甲基苯 基[4-(1-甲基乙基)苯基]錪(DPI-TPFPB)、參(4-第三丁基苯基)鋶肆-(五氟苯基)硼酸鹽(TTBPS-TPFPB)、參(4-第三丁基苯基)鋶六氟磷酸鹽(TTBPS-HFP)、三苯基鋶三氟甲磺酸鹽(TPS-Tf)、雙(4-第三丁基苯基)錪三氟甲磺酸鹽(DTBPI-Tf)、三(TAZ-101)、三苯基鋶六氟銻酸鹽(TPS-103)、三苯基鋶雙(全氟甲烷磺醯基)醯亞胺(TPS-N1)、二-(對第三丁基)苯基錪、雙(全氟甲烷磺醯基)醯亞胺(DTBPI-N1)、三苯基鋶、參(全氟甲烷磺醯基)甲基化物(TPS-C1)、二-(對第三丁基苯基)錪參(全氟甲烷磺醯基)甲基化物(DTBPI-C1)等,可使用該等之中之1種或組合2種以上使用。該等之中,尤其從有效率地降低樹脂成分之熔融黏度之觀點,使用肆(五氟苯基)硼酸根-4-甲基苯基[4-(1-甲基乙基)苯基]錪(DPI-TPFPB)為較佳。 The photoacid generator is not particularly limited, and is, for example, ruthenium (pentafluorophenyl)borate-4-methylphenyl[4-(1-methylethyl)phenyl]fluorene (DPI-TPFPB), ginseng (4) -T-butylphenyl)indole-(pentafluorophenyl)borate (TTBPS-TPFPB), ginseng (4-t-butylphenyl)phosphonium hexafluorophosphate (TTBPS-HFP), triphenyl Trifluoromethanesulfonate (TPS-Tf), bis(4-t-butylphenyl)phosphonium triflate (DTBPI-Tf), three (TAZ-101), triphenylsulfonium hexafluoroantimonate (TPS-103), triphenylsulfonium bis(perfluoromethanesulfonyl) quinone imine (TPS-N1), di-(for the third Phenyl hydrazine, bis(perfluoromethanesulfonyl) quinone imine (DTBPI-N1), triphenylsulfonium, ginseng (perfluoromethanesulfonyl) methide (TPS-C1), di-( For the tributyl phenyl) hydrazine (perfluoromethanesulfonyl) methide (DTBPI-C1), one or a combination of two or more of them may be used. Among these, yttrium (pentafluorophenyl)borate-4-methylphenyl[4-(1-methylethyl)phenyl] is especially used from the viewpoint of efficiently reducing the melt viscosity of the resin component.錪 (DPI-TPFPB) is preferred.
又,光鹼發生劑不特別限定,例如:5-苄基-1,5-二氮雜雙環(4.3.0)壬烷、1-(2-硝基苯甲醯基胺甲醯基)咪唑等,可使用該等之中1種或組合使用2種以上。該等之中,尤其從有效率地降低樹脂成分之熔融黏度之觀點,使用5-苄基-1,5-二氮雜雙環(4.3.0)壬烷及其衍生物為較佳。 Further, the photobase generator is not particularly limited, and examples thereof include 5-benzyl-1,5-diazabicyclo (4.3.0) decane and 1-(2-nitrobenzylideneamine carbhydryl)imidazole. For example, one type or a combination of two or more types may be used. Among these, in particular, 5-benzyl-1,5-diazabicyclo(4.3.0) decane and derivatives thereof are preferably used from the viewpoint of efficiently reducing the melt viscosity of the resin component.
前述活性劑,相對於樹脂成分為約0.01~50重量%較佳,約0.1~30重量%更佳。藉由為該範圍內,能從活性劑產生用於使樹脂成分的熱分解溫度降低所需的足量的活性物質。所以,藉由活性能量射線之照射,可更確實地使樹脂成分的熱分解溫度降低。其結果,能利用活性能量射線之照射後的加熱,使基材輕易地從支持基材脫離。 The active agent is preferably from about 0.01 to 50% by weight, more preferably from about 0.1 to 30% by weight, based on the resin component. By this range, a sufficient amount of active material for lowering the thermal decomposition temperature of the resin component can be generated from the active agent. Therefore, by the irradiation of the active energy ray, the thermal decomposition temperature of the resin component can be more reliably lowered. As a result, the substrate can be easily detached from the support substrate by heating after irradiation with the active energy ray.
由於如該活性劑之添加,藉由照射活性能量射線,會產生如酸或鹼之活性物質,由於該活性物質之作用,會於樹脂成分之主鏈形成其熱分解溫度降低之結構。其結果推測樹脂成分之熱分解溫度會降低。 Since the active energy ray is irradiated by the active energy ray, an active substance such as an acid or a base is generated, and due to the action of the active material, a structure in which the thermal decomposition temperature is lowered in the main chain of the resin component is formed. As a result, it is estimated that the thermal decomposition temperature of the resin component is lowered.
在此,針對樹脂成分使用為聚碳酸酯系樹脂的聚丙烯碳酸酯樹脂,活性劑使用光酸發生劑時,熱分解溫度降低之機轉說明。如下式(1Z)所示,首先來自於前述光酸發生劑之H+將聚丙烯碳酸酯樹脂之羰基氧質子化,且轉移到極性過渡狀態,產生不穩定的互變異構中間體[A]及[B]。其次,中間體[A]發生斷片化為丙酮及CO2的熱切斷,因此熱分解溫度降低。又,中間體[B]生成碳酸伸丙酯,碳酸伸丙酯斷片化為CO2及環氧丙烷,形成熱閉環結構。所以,熱分解溫度降低。 Here, a polypropylene carbonate resin which is a polycarbonate resin is used for the resin component, and when the photoacid generator is used as the active agent, the thermal decomposition temperature is lowered. As shown in the following formula (1Z), first, H + from the photoacid generator first protonates the carbonyl oxygen of the polypropylene carbonate resin, and shifts to a polar transition state, resulting in an unstable tautomeric intermediate [A] And [B]. Next, the intermediate [A] is fragmented into a thermal cut of acetone and CO 2 , and thus the thermal decomposition temperature is lowered. Further, the intermediate [B] forms a propyl carbonate, and the propyl carbonate is fragmented into CO 2 and propylene oxide to form a heat-closed structure. Therefore, the thermal decomposition temperature is lowered.
又,暫時固定劑,除了前述活性劑,也可包含具有使活性劑對於特定波長之活性能量射線之展現或增大反應性之功能的成分即增感劑。 Further, the temporary fixing agent may contain, in addition to the above-mentioned active agent, a sensitizer which is a component which has a function of exhibiting an active energy ray of a specific wavelength or increasing reactivity.
增感劑不特別限定,例如:蒽、菲、、苯并芘(benzpyrene)、(fluoranthene)、紅螢烯(rubrene)、芘、酮(xanthone)、陰丹士林染料(indanthrene)、噻吨(thioxanthene)-9-酮、2-異丙基-9H-噻吨(thioxanthene)-9-酮、4-異丙基-9H-噻吨(thioxanthene)-9-酮、1-氯-4-丙氧基噻吨酮、及該等之混合物等。 The sensitizer is not particularly limited, for example, bismuth, phenanthrene, Benzopyrene, (fluoranthene), rubrene, rubidium, Xanthone, indanthrene, thioxanthene-9-ketone, 2-isopropyl-9H-thioxanthene-9-one, 4-isopropyl-9H- Thioxanthene-9-ketone, 1-chloro-4-propoxythioxanthone, and mixtures thereof.
如此之增感劑之含量,相對於前述光酸發生劑等活性劑及光自由基起始劑之總量100重量份,為100重量份以下較佳,20重量份以下更佳。 The content of the sensitizer is preferably 100 parts by weight or less, more preferably 20 parts by weight or less, based on 100 parts by weight of the total of the active agent such as the photoacid generator and the photoradical initiator.
如以上之樹脂組成物中,也可包含如以下所示之其他成分。 As the above resin composition, other components as shown below may also be contained.
亦即,樹脂組成物(暫時固定劑)也可包含抗氧化劑。 That is, the resin composition (temporary fixative) may also contain an antioxidant.
該抗氧化劑可使用與第1實施形態中的抗氧化劑為同樣者,故在此省略其說明。 The antioxidant can be used in the same manner as the antioxidant in the first embodiment, and thus the description thereof is omitted here.
又,樹脂組成物(暫時固定劑),視需要也可包含酸捕捉劑、丙烯酸系、矽酮系、氟系、乙烯基系等塗平劑、矽烷偶聯劑、稀釋劑等添加劑等。該等添加劑可使用與第1實施形態中的添加劑為同樣者,故在此省略其說明。 Further, the resin composition (temporary fixing agent) may contain an acid scavenger, an acrylic, an anthrone, a fluorine-based, a vinyl-based coating agent, a decane coupling agent, a diluent, or the like, as needed. These additives can be used in the same manner as the additives in the first embodiment, and thus the description thereof will be omitted.
又,樹脂組成物(暫時固定劑)也可包含溶劑。 Further, the resin composition (temporary fixing agent) may contain a solvent.
樹脂組成物藉由包含溶劑,能輕易調整樹脂組成物之黏度等。 The resin composition can easily adjust the viscosity of the resin composition by including a solvent.
溶劑,不特別限定,例如:、十氫萘、礦精(mineral spirit)類等烴類、甲苯、二甲苯、三甲基苯等芳香族烴類、苯甲醚、丙二 醇單甲醚、二丙二醇甲醚、二乙二醇單乙醚、二甘二甲醚等醇/醚類、碳酸伸乙酯、乙酸乙酯、乙酸正丁酯、乳酸乙酯、3-乙氧基丙酸乙酯、丙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、碳酸伸丙酯、γ-丁內酯等酯/內酯類、環戊酮、環己酮、甲基異丁酮、2-庚酮等酮類、N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone)等醯胺/內醯胺類,可使用其中1種或將2種以上組合使用。藉此,能容易調整暫時固定劑之黏度,且在支持基材形成以暫時固定劑構成之犧牲層(薄膜)會變得容易。 The solvent is not particularly limited, for example: Hydrocarbons such as decahydronaphthalene and mineral spirit, aromatic hydrocarbons such as toluene, xylene, and trimethylbenzene, anisole, propylene glycol monomethyl ether, dipropylene glycol methyl ether, and diethylene glycol mono Alcohol/ether, such as diethyl ether and diglyme, ethyl acetate, ethyl acetate, n-butyl acetate, ethyl lactate, ethyl 3-ethoxypropionate, propylene glycol monomethyl ether acetate, Ethylene glycol monoethyl ether acetate, propyl carbonate, γ-butyrolactone and other esters / lactones, cyclopentanone, cyclohexanone, methyl isobutyl ketone, 2-heptanone and other ketones, N- The guanamine/indoleamine such as N-methyl-2-pyrrolidone may be used alone or in combination of two or more. Thereby, the viscosity of the temporary fixing agent can be easily adjusted, and it is easy to form a sacrificial layer (film) composed of a temporary fixing agent on the supporting substrate.
前述溶劑之含量不特別限定,為樹脂組成物(暫時固定劑)之全量之5~98重量%較佳,10~95重量%更佳。 The content of the solvent is not particularly limited, and is preferably from 5 to 98% by weight, more preferably from 10 to 95% by weight, based on the total amount of the resin composition (temporary fixing agent).
如上述暫時固定劑可應用在例如:半導體裝置之製造方法。 The temporary fixing agent as described above can be applied, for example, to a method of manufacturing a semiconductor device.
亦即,於半導體裝置之製造方法之半導體晶圓之加工,可應用使用暫時固定劑之本實施形態之基材之加工方法。 That is, in the processing of the semiconductor wafer in the method of manufacturing a semiconductor device, a method of processing the substrate of the present embodiment using a temporary fixing agent can be applied.
以下針對該本發明之基材之加工方法之第2實施形態之例說明。 Hereinafter, an example of the second embodiment of the method for processing a substrate of the present invention will be described.
該半導體晶圓(基材)之加工,包含以下步驟:第1步驟,將暫時固定劑對於半導體晶圓及支持基材至少其中之一者供給之後使乾燥而形成犧牲層(薄膜);第2步驟,隔著犧牲層將半導體晶圓與支持基材予以貼合;第3步驟,將半導體晶圓當中之與支持基材為相反側之面進行加工;第4步驟,對於犧牲層照射活性能量射線;第5步驟,將犧牲層加熱而使前述樹脂成分熱分解,藉此使半導體晶圓從支持基材脫離。 The processing of the semiconductor wafer (substrate) includes the following steps: in the first step, the temporary fixing agent is supplied to at least one of the semiconductor wafer and the supporting substrate, and then dried to form a sacrificial layer (film); a step of bonding the semiconductor wafer to the support substrate via the sacrificial layer; a third step of processing the surface of the semiconductor wafer opposite to the support substrate; and a fourth step of irradiating the sacrificial layer with active energy Radiation; In the fifth step, the sacrificial layer is heated to thermally decompose the resin component, thereby detaching the semiconductor wafer from the support substrate.
該構成之半導體晶圓之加工方法中,本實施形態中,當第4步驟之活性能量射線之照射量定為E[J/cm2],且犧牲層之平均厚度定為M[cm],第5步驟之加熱犧牲層之溫度定為T[℃]且加熱犧 牲層之時間定為t[分]時,此等設定為滿足下式1~下式3之關係。 In the semiconductor wafer processing method of the above configuration, in the present embodiment, the irradiation amount of the active energy ray in the fourth step is set to E [J/cm 2 ], and the average thickness of the sacrificial layer is set to M [cm]. When the temperature of the heating sacrificial layer in the fifth step is set to T [° C.] and the time for heating the sacrificial layer is t [minute], the relationship is set to satisfy the relationship of the following formula 1 to the following formula 3.
log(T2.t)≦-10-4.(E2/M)+5.7………式1 Log(T 2 .t)≦-10 -4 . (E 2 /M)+5.7.........Form 1
log(T2.t)≧-10-4.(E2/M)+3.8………式2 Log(T 2 .t)≧-10 -4 . (E 2 /M)+3.8.........Form 2
3.3×10-5≦E2/M≦8.0×105………式3 3.3×10 -5 ≦E 2 /M≦8.0×10 5 .........3
圖1係用於說明本發明之第2實施形態之基材之加工方法應用的將半導體晶圓加工之加工步驟的縱剖面圖,圖2係顯示活性能量射線之照射量、薄膜之平均厚度、加熱薄膜之溫度、加熱薄膜之時間之間的之關係。又,以下說明中,圖1中,上側記載為「上」、下側記載為「下」。 1 is a longitudinal cross-sectional view for explaining a processing procedure of semiconductor wafer processing applied to a method of processing a substrate according to a second embodiment of the present invention, and FIG. 2 is an exposure amount of an active energy ray, an average thickness of a film, and The relationship between the temperature of the heated film and the time to heat the film. In the following description, in FIG. 1, the upper side is described as "upper" and the lower side is described as "lower".
以下針對該等各步驟依序說明。又,以下係說明對於半導體晶圓及支持基材當中之支持基材選擇性形成犧牲層時之一例。 The following steps are described in detail for each of the steps. In the following, an example in which a sacrificial layer is selectively formed on a support substrate among a semiconductor wafer and a support substrate will be described.
首先準備支持基材1,並如圖1(a)所示,在該支持基材(或基材)1上使用上述暫時固定劑形成犧牲層2(第1步驟)。 First, the support substrate 1 is prepared, and as shown in FIG. 1(a), the sacrificial layer 2 is formed on the support substrate (or substrate) 1 using the temporary fixing agent (first step).
該犧牲層2,可藉由將暫時固定劑對於支持基材1上供給後進行加熱並使乾燥而輕易形成。 The sacrificial layer 2 can be easily formed by heating and drying the temporary fixing agent to the support substrate 1.
在此,成膜之犧牲層2之TMA(Thermomechanical Analysis)軟化點不特別限定,宜為低於200℃較佳,約50~180℃更佳。藉此,於其次的步驟(貼合步驟),能於加熱使至少表面成為熔融狀態。 Here, the Tama (Thermomechanical Analysis) softening point of the film-formed sacrificial layer 2 is not particularly limited, and is preferably less than 200 ° C, more preferably about 50 to 180 ° C. Thereby, in the next step (bonding step), at least the surface can be melted by heating.
又,TMA軟化點,係以熱機械測定裝置(TMA)測定者,可藉由將測定對象物以固定的升溫速度,於施加固定負荷的狀態升溫,觀測測定對象物之相位而求得。本說明書中,將犧牲層2之相位開始改變的溫度定義為TMA軟化點,具體而言,TMA軟化 點,可藉由使用例如:熱機械測定裝置(TA儀器公司製「Q400EM」),將測定溫度範圍定為25~250℃,令升溫速度為5℃/min時,對於1mm 之石英玻璃針(pin)施加10g負荷時,測定相位開始變化之溫度而求得。 In addition, the TMA softening point is measured by a thermomechanical measuring device (TMA), and the temperature of the object to be measured is raised at a fixed temperature increase rate in a state where a fixed load is applied, and the phase of the object to be measured is observed. In the present specification, the temperature at which the phase of the sacrificial layer 2 starts to change is defined as the TMA softening point. Specifically, the TMA softening point can be measured by using, for example, a thermomechanical measuring device ("Q400EM" manufactured by TA Instruments Co., Ltd.). The temperature range is set at 25~250°C, so that when the heating rate is 5°C/min, for 1mm When a quartz glass needle was applied with a load of 10 g, the temperature at which the phase began to change was measured.
又,暫時固定劑對於支持基材1上供給之方法不特別限定,可使用例如:旋塗法、噴塗法、印刷法、膜轉印法、狹縫塗佈法、掃描塗佈法等各種塗佈法。該等之中,尤其使用旋塗法較佳。依照旋塗法,可輕易形成更均勻且平坦的犧牲層2。 Further, the method of supplying the temporary fixing agent to the support substrate 1 is not particularly limited, and various coatings such as a spin coating method, a spray coating method, a printing method, a film transfer method, a slit coating method, and a scanning coating method can be used. Bufa. Among these, spin coating is particularly preferred. According to the spin coating method, a more uniform and flat sacrificial layer 2 can be easily formed.
使用旋塗法時,暫時固定劑使用其黏度(25℃)為500~100,000mPa.s者較佳,使用約1,000~50,000mPa.s者更佳。 When the spin coating method is used, the temporary fixing agent uses a viscosity (25 ° C) of 500 to 100,000 mPa. s is better, use about 1,000~50,000mPa. s is better.
又,黏度(25℃),可以用E型黏度計(東機產業製、黏度計TVE-22型)於圓錐溫度25℃、3分鐘後之值當做測定值。 Further, the viscosity (25 ° C) can be measured as a value at a cone temperature of 25 ° C for 3 minutes using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., viscosity meter TVE-22 type).
再者,供給該暫時固定劑之支持基材1之轉速設定為約300~4,000rpm較佳,設定為約500~3,500rpm更佳。 Further, the rotation speed of the support substrate 1 to which the temporary fixing agent is supplied is preferably set to about 300 to 4,000 rpm, more preferably about 500 to 3,500 rpm.
使用旋塗法時,藉由以滿足該等之條件將犧牲層2進行成膜,可使獲得之犧牲層2之平均厚度成為約50~100μm。再者,能將如該厚度之犧牲層2以大致為均勻厚度進行成膜。 When the spin coating method is used, the sacrificial layer 2 can be formed into a film by satisfying the conditions, and the obtained sacrificial layer 2 can have an average thickness of about 50 to 100 μm. Further, the sacrificial layer 2 having the thickness can be formed into a film having a substantially uniform thickness.
再者,當暫時固定劑之黏度(25℃)定為A[mPa.s]且支持基材1之轉速定為B[rpm],A/B為0.13~330較佳,0.5~100更佳。藉此,能以特別平均且平坦的厚度形成平均厚度5×10-4~3×10-2 cm之犧牲層2的膜。 Furthermore, when the viscosity of the temporary fixative (25 ° C) is set to A [mPa. s] and the support substrate 1 has a rotational speed of B [rpm], A/B is preferably 0.13 to 330, and more preferably 0.5 to 100. Thereby, a film of the sacrificial layer 2 having an average thickness of 5 × 10 -4 to 3 × 10 -2 cm can be formed with a particularly uniform and flat thickness.
又,支持基材1只要是具有能支持基材3之程度之強度即可,不特別限定,具有透光性較佳。藉此,當使暫時固定劑藉由活性 能量射線之照射而成為熱分解溫度降低者時,能使活性能量射線從支持基材1側穿透,而對於犧牲層2確實地照射活性能量射線。 Further, the support base material 1 is not particularly limited as long as it has strength to support the base material 3, and is preferably light transmissive. Thereby, when the temporary fixative is made active When the thermal ray is lowered by the irradiation of the energy ray, the active energy ray can be penetrated from the support substrate 1 side, and the sacrificial layer 2 is surely irradiated with the active energy ray.
具透光性之支持基材1,例如以石英玻璃、鈉玻璃之類的玻璃材料、或聚對苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯、聚丙烯、環烯烴聚合物、聚醯胺、聚碳酸酯之類的樹脂材料等為主材料構成之基板。 The light-transmitting support substrate 1 is, for example, a glass material such as quartz glass or soda glass, or polyethylene terephthalate, polyethylene naphthalate, polypropylene, or a cycloolefin polymer. A substrate made of a main material such as a resin material such as polyamide or polycarbonate.
其次如圖1(b)所示,在支持基材1上設有犧牲層2之面上,載置半導體晶圓(基材)3使其功能面31成為犧牲層2側,並以該狀態進行熱壓合。藉此,於支持基材1隔著犧牲層2貼合半導體晶圓3(第2步驟)。 Next, as shown in FIG. 1(b), a semiconductor wafer (substrate) 3 is placed on the surface of the support substrate 1 on which the sacrificial layer 2 is placed, and the functional surface 31 is placed on the sacrificial layer 2 side. Perform thermocompression bonding. Thereby, the semiconductor wafer 3 is bonded to the support substrate 1 via the sacrificial layer 2 (second step).
亦即,隔著犧牲層2,將半導體晶圓3與支持基材1以功能面31位在支持基材1側予以貼合。 That is, the semiconductor wafer 3 and the support substrate 1 are bonded to each other on the side of the support substrate 1 with the functional surface 31 interposed therebetween via the sacrificial layer 2.
利用該熱壓合之貼合,可使用例如:真空壓製機、晶圓接合器等裝置輕易地進行。 The bonding by this thermocompression bonding can be easily performed using a device such as a vacuum press or a wafer bonder.
在此,於插入有犧牲層2之狀態,對於半導體晶圓3與支持基材1彼此接近之方向加壓時之壓力不特別限定,為約0.01~3MPa較佳,約0.012~2.5MPa更佳,約0.05~2MPa最佳。 Here, in the state in which the sacrificial layer 2 is inserted, the pressure when the semiconductor wafer 3 and the support substrate 1 are pressed in the direction in which they are close to each other is not particularly limited, and is preferably about 0.01 to 3 MPa, more preferably about 0.012 to 2.5 MPa. , about 0.05~2MPa is the best.
又,此時加熱犧牲層2之溫度不特別限定,為約100~300℃較佳,約120~250℃更佳。 Further, the temperature at which the sacrificial layer 2 is heated at this time is not particularly limited, and is preferably about 100 to 300 ° C, more preferably about 120 to 250 ° C.
再者,加壓及加熱之時間不特別限定,為約0.1~10分較佳,約0.5~10分更佳。 Further, the time of pressurization and heating is not particularly limited, and is preferably from about 0.1 to 10 minutes, more preferably from about 0.5 to 10 minutes.
藉由以該條件將犧牲層2熱壓合於功能面31,犧牲層2會於至少表面熔融之狀態,與功能面31接觸。在此,半導體晶圓3之功能面31,由於形成有由導電性材料構成之配線或凸塊等,因此功能面31會形成凹凸面。以此方式,功能面31雖由凹凸面構成,但是至少犧牲層2會成為熔融的狀態。藉此,當犧牲層2接觸功能面31時,犧牲層2會追隨其凹凸形狀而埋入功能面31,所以可隔著犧牲層2於半導體晶圓3與支持基材1之間維持著固定間隔之狀態,使半導體晶圓3與支持基材1接合。 By thermally pressing the sacrificial layer 2 to the functional surface 31 under this condition, the sacrificial layer 2 comes into contact with the functional surface 31 in a state where at least the surface is melted. Here, since the functional surface 31 of the semiconductor wafer 3 is formed with wirings or bumps made of a conductive material, the functional surface 31 forms an uneven surface. In this way, although the functional surface 31 is composed of the uneven surface, at least the sacrificial layer 2 is in a molten state. Thereby, when the sacrificial layer 2 contacts the functional surface 31, the sacrificial layer 2 is buried in the functional surface 31 following the concavo-convex shape, so that the sacrificial layer 2 can be maintained between the semiconductor wafer 3 and the support substrate 1 via the sacrificial layer 2 The semiconductor wafer 3 is bonded to the support substrate 1 in a state of being spaced.
又,犧牲層2之TMA軟化點為前述犧牲層形成步驟說明過之範圍內時,藉由以上述加壓條件及溫度條件將犧牲層2熱壓合於功能面31,能以更為優異的精度進行隔著犧牲層2之半導體晶圓3與支持基材1之接合。 Further, when the TMA softening point of the sacrificial layer 2 is within the range described in the sacrificial layer forming step, the sacrificial layer 2 can be thermocompression bonded to the functional surface 31 under the above-described pressing conditions and temperature conditions, thereby being more excellent. The bonding of the semiconductor wafer 3 and the support substrate 1 via the sacrificial layer 2 is performed with precision.
又,功能面31之凹凸,即使形成了如凸塊之大體積者,通常仍會是不到50μm之高低差。因此,依照本實施形態,於前述犧牲層形成步驟,已形成平均膜厚約5×10-4~3×10-2 cm之犧牲層2,可以使犧牲層2埋入由該凹凸面構成之功能面31。藉此,能隔著犧牲層2使半導體晶圓3與支持基材1保持固定之間隔距離。 Further, the unevenness of the functional surface 31 is usually less than 50 μm even if a large volume such as a bump is formed. Therefore, according to the present embodiment, in the sacrificial layer forming step, the sacrificial layer 2 having an average film thickness of about 5 × 10 -4 to 3 × 10 -2 cm is formed, and the sacrificial layer 2 can be buried in the concave-convex surface. Functional surface 31. Thereby, the semiconductor wafer 3 and the support substrate 1 can be kept at a fixed distance from each other via the sacrificial layer 2.
其次,將與隔著犧牲層2而固定於支持基材1上之半導體晶圓3之功能面31為相反側之面(背面)進行加工(第3步驟)。 Next, the surface (back surface) on the opposite side to the functional surface 31 of the semiconductor wafer 3 fixed to the support substrate 1 via the sacrificial layer 2 is processed (third step).
該半導體晶圓3之加工不特別限定,例如:將如圖1(c)所示之半導體晶圓3之背面進行研削、研磨,此外,尚有於半導體晶圓3形成貫孔、用於釋放應力而將半導體晶圓3之背面進行蝕刻、微影、以及於半導體晶圓3之背面塗佈薄膜、蒸鍍等。 The processing of the semiconductor wafer 3 is not particularly limited. For example, the back surface of the semiconductor wafer 3 shown in FIG. 1(c) is ground and polished. Further, a through hole is formed in the semiconductor wafer 3 for release. The back surface of the semiconductor wafer 3 is etched, lithographically, and coated on the back surface of the semiconductor wafer 3 by a stress, vapor deposition, or the like.
在此,本實施形態中,係如前述犧牲層形成步驟及前述貼合 步驟所說明,以均勻膜厚形成犧牲層2,且對於由凹凸面構成之功能面31以追隨其凹凸形狀之方式接合犧牲層2。藉此,以維持半導體晶圓3與支持基材1之間為固定間隔的狀態,隔著犧牲層2將半導體晶圓3接合於支持基材1。所以,例如:當隔著不均勻膜厚的犧牲層將半導體晶圓3接合於支持基材1時,當將與功能面31為相反側之面進行研削、研磨,會有由於犧牲層2之不均勻膜厚造成半導體晶圓3之厚度發生不齊一之虞,但是如上述,藉此使半導體晶圓3與支持基材1之間之間隔距離維持固定的間隔,能確實防止發生厚度不齊一。 Here, in the present embodiment, the sacrificial layer forming step and the bonding are as described above. As described in the step, the sacrificial layer 2 is formed with a uniform film thickness, and the sacrificial layer 2 is bonded to the functional surface 31 composed of the uneven surface to follow the uneven shape. Thereby, the semiconductor wafer 3 is bonded to the support substrate 1 via the sacrificial layer 2 while maintaining a fixed interval between the semiconductor wafer 3 and the support substrate 1. Therefore, for example, when the semiconductor wafer 3 is bonded to the support substrate 1 via a sacrificial layer having a non-uniform film thickness, when the surface opposite to the functional surface 31 is ground and polished, there is a sacrifice of the sacrificial layer 2 The thickness of the semiconductor wafer 3 is not uniform due to the uneven film thickness. However, as described above, the distance between the semiconductor wafer 3 and the support substrate 1 is maintained at a constant interval, and the thickness is not surely prevented. Qi Yi.
其次,如圖1(d)所示,對於犧牲層2照射活性能量射線(第4步驟)。 Next, as shown in FIG. 1(d), the sacrificial layer 2 is irradiated with an active energy ray (fourth step).
藉此,由於犧牲層(樹脂組成物)2包含由於酸或鹼存在而使熱分解溫度降低之樹脂成分、以及因為對於暫時固定劑照射活性能量射線而產生酸或鹼之活性劑,所以,若對於暫時固定劑(樹脂組成物)中所含之活性劑賦予能量,則會從活性劑產生如酸或鹼之活性物質。該結果,由於該活性物質之作用,樹脂成分之熱分解溫度會降低。 Thereby, the sacrificial layer (resin composition) 2 contains a resin component which lowers the thermal decomposition temperature due to the presence of an acid or a base, and an active agent which generates an acid or a base due to irradiation of an active energy ray with a temporary fixing agent. When an active agent is contained in the temporary fixing agent (resin composition), an active substance such as an acid or a base is generated from the active agent. As a result, the thermal decomposition temperature of the resin component is lowered by the action of the active material.
因此,在次步驟(脫離步驟)之犧牲層2之加熱之前,先對於犧牲層2照射活性能量射線,能夠減低加熱犧牲層2時之加熱溫度或縮短加熱時間等。所以,能以較為溫和的條件實施該加熱。 Therefore, the active energy ray is irradiated to the sacrificial layer 2 before the heating of the sacrificial layer 2 in the next step (disengagement step), and the heating temperature at the time of heating the sacrificial layer 2 or the heating time can be reduced. Therefore, the heating can be carried out under milder conditions.
又,本實施形態中係將該活性能量射線照射之條件適定在適當的範圍內,但關於該點將於後詳述。 Further, in the present embodiment, the conditions for irradiating the active energy ray are set to an appropriate range, but this point will be described in detail later.
其次,如圖1(e)所示,藉由將犧牲層2加熱而使樹脂成分熱 分解並低分子化,使犧牲層2熔融或氣化後,使半導體晶圓3從支持基材1脫離(第5步驟)。 Next, as shown in FIG. 1(e), the resin component is heated by heating the sacrificial layer 2 After decomposing and lowering the molecular weight, the sacrificial layer 2 is melted or vaporized, and then the semiconductor wafer 3 is detached from the support substrate 1 (the fifth step).
在此,本說明書中,脫離係指將半導體晶圓3從支持基材1剝離的操作,且無關於犧牲層2成為熔融狀態或氣化的情形,例如:該操作例如:使半導體晶圓3以對於支持基材1之表面成垂直之方向脫離之方法、或使半導體晶圓3沿相對於支持基材1之表面為水平方向滑動而使脫離之方法,或如圖1(f)所示,使半導體晶圓3從半導體晶圓3一端側從支持基材1浮起而脫離之方法等。 Here, in the present specification, the detachment refers to an operation of peeling off the semiconductor wafer 3 from the support substrate 1, and the sacrificial layer 2 is not in a molten state or vaporized. For example, the operation is performed, for example, to make the semiconductor wafer 3 a method of detaching the surface of the support substrate 1 in a perpendicular direction or a method of sliding the semiconductor wafer 3 in a horizontal direction with respect to the surface of the support substrate 1, or as shown in FIG. 1(f) A method in which the semiconductor wafer 3 is floated from the support substrate 1 from one end side of the semiconductor wafer 3, and the like.
又,當藉由經過前述加熱步驟,犧牲層2氣化時,由於已從半導體晶圓3與支持基材1之間去除犧牲層2,因此能更輕易地進行從支持基材1使半導體晶圓3脫離。 Further, when the sacrificial layer 2 is vaporized by the above-described heating step, since the sacrificial layer 2 has been removed from between the semiconductor wafer 3 and the support substrate 1, the semiconductor crystal can be more easily performed from the support substrate 1. Circle 3 is detached.
又,本實施形態中,將犧牲層2加熱之溫度,係因應前述步驟(活性能量射線照射步驟)已說明之活性能量射線之照射量而適當設定,但關於該點將於後詳述。 In the present embodiment, the temperature at which the sacrificial layer 2 is heated is appropriately set in accordance with the irradiation amount of the active energy ray described in the above-described step (active energy ray irradiation step), but this point will be described in detail later.
其次,當於前述脫離步驟,藉由加熱犧牲層2而使犧牲層2成為熔融狀態時,或有一部分已氣化的犧牲層2殘存時,視需要洗滌在半導體晶圓3之功能面31殘存之犧牲層2。 Next, in the detaching step, when the sacrificial layer 2 is heated to heat the sacrificial layer 2, or a part of the vaporized sacrificial layer 2 remains, the remaining functional surface 31 of the semiconductor wafer 3 remains as needed. Sacrifice layer 2.
亦即,去除在功能面31殘留的犧牲層2的殘留物。 That is, the residue of the sacrificial layer 2 remaining on the functional surface 31 is removed.
該殘留物之去除方法不特別限定,例如:電漿處理、藥液浸漬處理、研磨處理、加熱處理等。 The method for removing the residue is not particularly limited, and examples thereof include a plasma treatment, a chemical liquid immersion treatment, a polishing treatment, and a heat treatment.
又,本實施形態中,於犧牲層形成步驟係將犧牲層2形成於支持基材1,但不限於該情形,也可在支持基材1及半導體晶圓3兩者形成犧牲層2,也可省略在支持基材1形成犧牲層2而選擇性 於半導體晶圓3形成犧牲層2。 Further, in the present embodiment, the sacrificial layer 2 is formed on the support substrate 1 in the sacrificial layer forming step. However, the sacrificial layer 2 may be formed on both the support substrate 1 and the semiconductor wafer 3 in this case. The formation of the sacrificial layer 2 on the support substrate 1 can be omitted and the selectivity A sacrificial layer 2 is formed on the semiconductor wafer 3.
如以上,係於半導體晶圓3之背面進行加工,但是本實施形態中,為了在脫離步驟即使以較溫和的條件也能輕易地使半導體晶圓3脫離支持基材1,需要將活性能量射線照射步驟當中對於犧牲層2照射活性能量射線之照射條件設定在適當的範圍內。 As described above, the semiconductor wafer 3 is processed on the back surface of the semiconductor wafer 3. However, in the present embodiment, in order to easily separate the semiconductor wafer 3 from the support substrate 1 under mild conditions, the active energy ray is required. The irradiation conditions for irradiating the sacrificial layer 2 with the active energy ray in the irradiation step are set within an appropriate range.
本案發明人著眼於該點並努力探討,結果發現:將活性能量射線照射步驟中的活性能量射線之照射量定為E[J/cm2]、且犧牲層2之平均厚度定為M[cm],並且將脫離步驟當中加熱犧牲層2之溫度定為T[℃]、加熱犧牲層2之時間定為t[分]時,藉由設定使此等滿足下式1~下式3之關係,能使半導體晶圓3輕易地從支持基材1脫離。 The inventors of the present invention paid attention to this point and worked hard to find out that the irradiation amount of the active energy ray in the active energy ray irradiation step was set to E [J/cm 2 ], and the average thickness of the sacrificial layer 2 was set to M [cm]. When the temperature of the heating sacrificial layer 2 is set to T [° C.] and the time for heating the sacrificial layer 2 is set to t [minute], the relationship between the following formula 1 and the following formula 3 is satisfied by setting. The semiconductor wafer 3 can be easily detached from the support substrate 1.
log(T2.t)≦-10-4.(E2/M)+5.7………式1 Log(T 2 .t)≦-10 -4 . (E 2 /M)+5.7.........Form 1
log(T2.t)≧-10-4.(E2/M)+3.8………式2 Log(T 2 .t)≧-10 -4 . (E 2 /M)+3.8.........Form 2
3.3×10-5≦E2/M≦8.0×105………式3 3.3×10 -5 ≦E 2 /M≦8.0×10 5 .........3
藉由滿足該關係,能從受到照射活性能量射線之犧牲層2所含之活性劑適量產生活性物質,且由於該活性物質之作用可以確實降低樹脂成分熱分解的溫度。並且,藉由對於如此之熱分解溫度降低的樹脂成分,以適當的加熱條件(溫度及時間)加熱,並使樹脂成分熔融或氣化,能不發生半導體晶圓3之變質、劣化而輕易地使半導體晶圓3脫離支持基材1。 By satisfying this relationship, an active material can be generated from an appropriate amount of the active agent contained in the sacrificial layer 2 to which the active energy ray is irradiated, and the temperature at which the resin component is thermally decomposed can be surely lowered by the action of the active material. In addition, by heating the resin component having such a thermal decomposition temperature under appropriate heating conditions (temperature and time) and melting or vaporizing the resin component, the semiconductor wafer 3 can be easily deteriorated and deteriorated without causing deterioration. The semiconductor wafer 3 is detached from the support substrate 1.
在此,藉由滿足前述式1~前述式3的關係,而能使半導體晶圓3輕易地脫離支持基材1,係得自如以下之本案發明人之探討結果。 Here, by satisfying the relationship of the above formulas 1 to 3, the semiconductor wafer 3 can be easily separated from the support substrate 1, and the result of the investigation by the inventors of the present invention can be obtained.
亦即,探討活性能量射線之照射量E、犧牲層2之平均厚度 M、加熱犧牲層2之溫度T及加熱犧牲層2之時間t之關係。其結果,了解T2.t與E2/M之間的關係,係決定是否能使半導體晶圓3脫離支持基材1之分界的要素。並且,本案發明人更進一步探討,結果:當以log(T2.t)為Y座標、E2/M為X座標時,該等明顯有一次函數之關係,故使用最小平方法求取半導體晶圓3是否能脫離支持基材1之分界,獲得如下式4之關係。亦即,下式4係:當成為圖2中之■標記的位置時,半導體晶圓3無法脫離支持基材1,當成為圖2中之◆標記之位置時,半導體晶圓3能脫離支持基材1之分界。 That is, the relationship between the irradiation amount E of the active energy ray, the average thickness M of the sacrificial layer 2, the temperature T of the heating sacrificial layer 2, and the time t at which the sacrificial layer 2 is heated is examined. As a result, learn about T 2 . The relationship between t and E 2 /M determines whether or not the semiconductor wafer 3 can be separated from the boundary of the support substrate 1. Moreover, the inventor of the present invention further explored the result: when log(T 2 .t) is the Y coordinate and E 2 /M is the X coordinate, the relationship between the functions is obviously one time, so the semiconductor is obtained by the least square method. Whether or not the wafer 3 can be separated from the boundary of the support substrate 1 yields the relationship of the following formula 4. That is, the following formula 4 is such that when the position marked with ■ in FIG. 2 is reached, the semiconductor wafer 3 cannot be separated from the support substrate 1, and when it becomes the position of the mark in FIG. 2, the semiconductor wafer 3 can be detached from the support. The boundary of the substrate 1.
log(T2.t)=-10-4.(E2/M)+3.8………式4 Log(T 2 .t)=-10 -4 . (E 2 /M)+3.8.........Form 4
因此,若以滿足式2的方式,設定活性能量射線之照射量E、犧牲層2之平均厚度M、加熱犧牲層2之溫度T及加熱犧牲層2之時間t,雖能使半導體晶圓3脫離支持基材1,但是Y座標之值亦即log(T2.t)若變得過大,加熱之條件會變得太嚴格,半導體晶圓3有變質、劣化之虞。所以,針對能避免該點的分界更進一步探討,結果了解下式5為其分界。依據此,發現藉由滿足式1,能確實防止或抑制半導體晶圓3之變質、劣化。 Therefore, if the irradiation amount E of the active energy ray, the average thickness M of the sacrificial layer 2, the temperature T of heating the sacrificial layer 2, and the time t at which the sacrificial layer 2 is heated are set in the manner of satisfying the formula 2, the semiconductor wafer 3 can be made. When the support base material 1 is separated, the value of the Y coordinate, that is, the log (T 2 .t) becomes too large, the heating conditions become too strict, and the semiconductor wafer 3 deteriorates and deteriorates. Therefore, for further discussion of the boundary that can avoid this point, it is understood that Equation 5 below is the boundary. According to this, it has been found that deterioration of the semiconductor wafer 3 and deterioration can be surely prevented or suppressed by satisfying Expression 1.
log(T2.t)=-10-4.(E2/M)+5.7………式5 Log(T 2 .t)=-10 -4 . (E 2 /M)+5.7.........Form 5
再者,針對X座標(E2/M)亦即活性能量射線之照射量E、犧牲層2之平均厚度M之適當範圍進行探討,結果了解到:藉由滿足式3,能使犧牲層2中產生足量的活性物質,且於加工步驟能使犧牲層2發揮接合半導體晶圓3與支持基材1之當做固定劑的功能。 Further, for the X coordinate (E 2 /M), that is, the appropriate range of the irradiation amount E of the active energy ray and the average thickness M of the sacrificial layer 2, it is understood that the sacrificial layer 2 can be obtained by satisfying the formula 3. A sufficient amount of active material is generated, and the sacrificial layer 2 functions as a fixing agent for bonding the semiconductor wafer 3 and the support substrate 1 in the processing step.
所以,本案發明人發現:藉由使滿足上式(1)~上式(3),亦即,分別設定活性能量射線之照射量E、犧牲層2之平均厚度M、加熱犧牲層2之溫度T及加熱犧牲層2侄時間t使位於圖2中之畫斜線的區域,能使半導體晶圓3輕易地脫離支持基材1,乃完成本發明。 Therefore, the inventors of the present invention have found that by satisfying the above formula (1) to the above formula (3), that is, setting the irradiation amount E of the active energy ray, the average thickness M of the sacrificial layer 2, and the temperature of heating the sacrificial layer 2, respectively. T and heating the sacrificial layer 2 for the time t to make the semiconductor wafer 3 easily detach from the support substrate 1 in the region of the oblique line in Fig. 2, completes the present invention.
又,活性能量射線之照射量E只要設定為滿足上式(1)~上式(3)即可,但以約0.001~20J/cm2較佳,約0.1~10J/cm2更佳。藉此,能使犧牲層2中產生更適量的活性物質。 In addition, the irradiation amount E of the active energy ray may be set to satisfy the above formula (1) to the above formula (3), but is preferably about 0.001 to 20 J/cm 2 and more preferably about 0.1 to 10 J/cm 2 . Thereby, a more appropriate amount of the active material can be generated in the sacrificial layer 2.
又,犧牲層2之厚度M,為約5×10-4~3×10-2 cm較佳,約1×10-3~1×10-2 cm更佳。藉此,於加工步驟能使犧牲層2理想地發揮將半導體晶圓3與支持基材1予以接合之當做固定劑之功能,且同時能更為確實地使隔著犧牲層2將半導體晶圓3與支持基材1之間的間隔距離保持在固定的大小。 Further, the thickness M of the sacrificial layer 2 is preferably about 5 × 10 -4 to 3 × 10 -2 cm, more preferably about 1 × 10 -3 to 1 × 10 -2 cm. Thereby, the sacrificial layer 2 can ideally function as a fixing agent for bonding the semiconductor wafer 3 and the supporting substrate 1 in the processing step, and at the same time, can more reliably make the semiconductor wafer via the sacrificial layer 2 The spacing distance between the 3 and the support substrate 1 is maintained at a fixed size.
再者,加熱犧牲層2之條件,亦即,加熱溫度T及加熱時間t,各為約60~400℃及約1.67×10-3~60分鐘較佳,約100~300℃及約1.0×10-2~10分鐘更佳。藉由將犧牲層2之加熱條件設定在該範圍內,能更為確實地抑制或防止半導體晶圓3之變質、劣化。 Furthermore, the conditions for heating the sacrificial layer 2, that is, the heating temperature T and the heating time t, are each about 60 to 400 ° C and about 1.67 × 10 -3 to 60 minutes, preferably about 100 to 300 ° C and about 1.0 ×. 10 -2 ~ 10 minutes is better. By setting the heating conditions of the sacrificial layer 2 within this range, it is possible to more reliably suppress or prevent deterioration and deterioration of the semiconductor wafer 3.
又,本實施形態中,係於支持基材1選擇性形成犧牲層2,但不限於該情形,也可選擇性形成於半導體晶圓3,也可於支持基材1及半導體晶圓3兩者形成。惟,如本實施形態,藉由在支持基材1選擇性形成,能簡化用於形成犧牲層2的時間與麻煩,再者能以平坦面構成形成支持基材1之犧牲層2之面,所以也可獲得確實使犧牲層2具有均勻膜厚的效果。 Further, in the present embodiment, the sacrificial layer 2 is selectively formed on the support substrate 1. However, the present invention is not limited thereto, and may be selectively formed on the semiconductor wafer 3 or on the support substrate 1 and the semiconductor wafer 3. Formed. However, according to the present embodiment, by selectively forming the support substrate 1, the time and trouble for forming the sacrificial layer 2 can be simplified, and the surface of the sacrificial layer 2 on which the support substrate 1 is formed can be formed by a flat surface. Therefore, it is also possible to obtain an effect of surely providing the sacrificial layer 2 with a uniform film thickness.
又,本實施形態中,係使使用半導體晶圓3當做基材的情形為一例說明,但不限於該情形,也可使用例如:配線基板及電路基板等。 In the present embodiment, the case where the semiconductor wafer 3 is used as the substrate is described as an example. However, the present invention is not limited to this, and a wiring board, a circuit board, or the like may be used.
以上已依據圖式之實施形態說明了本發明之第2實施形態之基材之加工方法,但本發明不限於該等。 Although the method of processing the substrate according to the second embodiment of the present invention has been described above based on the embodiment of the drawings, the present invention is not limited thereto.
例如,本發明之基材之加工方法使用之暫時固定劑所含的各構成材料,也可替換成能發揮同樣功能之任意者,或可加成任意構成。 For example, each constituent material contained in the temporary fixing agent used in the method for processing a substrate of the present invention may be replaced with any of the same functions, or may be added in any configuration.
又,本發明之基材之加工方法,視需要也可追加任意的步驟。 Moreover, the method of processing the substrate of the present invention may be added as needed.
其次針對本發明之第1實施形態所對應的具體實施例加以說明。 Next, a specific embodiment corresponding to the first embodiment of the present invention will be described.
首先製備如以下所示之實施例1A~2A及比較例A之暫時固定劑。 First, temporary fixing agents of Examples 1A to 2A and Comparative Example A shown below were prepared.
分別稱量異山梨酯102.01g(0.698莫耳)、碳酸二苯酯149.53g(0.698莫耳)、碳酸銫0.0023g(6.98×10-6莫耳),之後將該等放入反應容器。 Isosorbide 102.01 g (0.698 mol), diphenyl carbonate 149.33 g (0.698 mol), and cesium carbonate 0.0023 g (6.98 x 10 -6 mol) were weighed separately, and then placed in a reaction vessel.
就反應之第1步驟而言,於氮氣氛圍下將反應容器浸入加熱至120℃的加熱槽並攪拌,使原料溶解,並持續攪拌2小時。 In the first step of the reaction, the reaction vessel was immersed in a heating bath heated to 120 ° C under a nitrogen atmosphere and stirred to dissolve the raw material, and stirring was continued for 2 hours.
其次,就反應之第2步驟而言,將反應容器內減壓至10kPa,並於120℃持續攪拌1小時。 Next, in the second step of the reaction, the inside of the reaction vessel was depressurized to 10 kPa, and stirring was continued at 120 ° C for 1 hour.
其次,就反應之第3步驟而言,將反應容器內減壓至0.5kPa以下,於120℃持續攪拌1.5小時。 Next, in the third step of the reaction, the inside of the reaction vessel was depressurized to 0.5 kPa or less, and stirring was continued at 120 ° C for 1.5 hours.
其次,就反應之第4步驟而言,將反應容器內減壓至0.5kPa以下,維持此狀態花費約30分鐘將加熱槽之溫度升溫至180℃後,於180℃持續攪拌1.5小時。 Next, in the fourth step of the reaction, the pressure in the reaction vessel was reduced to 0.5 kPa or less, and it took about 30 minutes to maintain the temperature of the heating vessel at a temperature of 180 ° C, and the mixture was continuously stirred at 180 ° C for 1.5 hours.
又,將前述反應之第2~4步驟產生的苯酚餾除到反應容器外。 Further, the phenol produced in the second to fourth steps of the above reaction was distilled off to the outside of the reaction vessel.
並且,於使反應容器內之壓力回到常壓後,添加γ-丁內酯1200mL,使產物溶解。 Further, after the pressure in the reaction vessel was returned to normal pressure, 1200 mL of γ-butyrolactone was added to dissolve the product.
其次,於攪拌異丙醇/水=9/1(v/v)之混合溶液12.0L的狀態,滴加溶有產物的溶液。 Next, a solution in which the product was dissolved was added dropwise while stirring a solution of 12.0 L of a mixed solution of isopropyl alcohol/water = 9/1 (v/v).
其次,將析出的沉澱以抽吸過濾回收,並將回收的沉澱以異丙醇/水=9/1(v/v)的混合溶液4.0L洗滌後,以抽吸過濾回收。 Next, the precipitate which precipitated was recovered by suction filtration, and the recovered precipitate was washed with 4.0 L of a mixed solution of isopropyl alcohol/water = 9/1 (v/v), and recovered by suction filtration.
將已回收的沉澱以真空乾燥機於80℃進行18小時乾燥,藉此獲得上述化學式(2B)表示之異山梨酯型聚碳酸酯之粉末123.15g。 The recovered precipitate was dried in a vacuum dryer at 80 ° C for 18 hours, whereby 123.15 g of a powder of the isosorbide-type polycarbonate represented by the above chemical formula (2B) was obtained.
將獲得之異山梨酯型聚碳酸酯100g、當做活性劑之錪系光酸發生劑(Bruestar Silicones公司製、型號「Rhodorsil Photoinitiator 2074」)5g、當做增感劑之噻吨酮系化合物(Lambson公司製、型號「SPEEDCURE CPTX」)1.3g溶於N-甲基-2-吡咯烷酮193.4g,製備樹脂成分濃度33.3重量%之暫時固定劑。 100 g of the isosorbide-type polycarbonate obtained, 5 g of an actinic acid photoacid generator (manufactured by Bruestar Silicones, model "Rhodorsil Photoinitiator 2074"), and a thioxanthone compound as a sensitizer (Lambson Corporation) 1.3 g of the model "SPEEDCURE CPTX" was dissolved in 193.4 g of N-methyl-2-pyrrolidone to prepare a temporary fixing agent having a resin component concentration of 33.3% by weight.
分別稱量異山梨酯51.01g(0.349莫耳)、1,4-環己烷二甲醇50.30g(0.349莫耳)、碳酸二苯酯149.53g(0.698莫耳)、碳酸銫0.0023g(6.98×10-6莫耳),之後,將該等放入反應容器。 Isosorbide 51.01g (0.349 moles), 1,4-cyclohexanedimethanol 50.30g (0.349 moles), diphenyl carbonate 149.33g (0.698 moles), and cesium carbonate 0.0023g (6.98×) were weighed separately. 10 -6 moles, after which they are placed in the reaction vessel.
就反應之第1步驟而言,於氮氣氛圍下,將反應容器浸入加熱至120℃的加熱槽並攪拌,使原料溶解,並持續攪拌2小時。 In the first step of the reaction, the reaction vessel was immersed in a heating bath heated to 120 ° C under a nitrogen atmosphere and stirred to dissolve the raw material, and stirring was continued for 2 hours.
其次,就反應之第2步驟而言,將反應容器內減壓至10kPa,並於120℃持續攪拌1小時。 Next, in the second step of the reaction, the inside of the reaction vessel was depressurized to 10 kPa, and stirring was continued at 120 ° C for 1 hour.
其次就反應之第3步驟而言,將反應容器內減壓至0.5kPa以下,於120℃持續攪拌1.5小時。 Next, in the third step of the reaction, the inside of the reaction vessel was depressurized to 0.5 kPa or less, and stirring was continued at 120 ° C for 1.5 hours.
其次就反應之第4步驟而言,將反應容器內減壓至0.5kPa以下,維持此狀態,花費約30分鐘將加熱槽之溫度升溫至180℃後,於180℃持續攪拌1.5小時。 Next, in the fourth step of the reaction, the pressure in the reaction vessel was reduced to 0.5 kPa or less, and the state was maintained. The temperature of the heating vessel was raised to 180 ° C in about 30 minutes, and the mixture was continuously stirred at 180 ° C for 1.5 hours.
又,將前述反應之第2~4步驟產生的苯酚餾除到反應容器外。 Further, the phenol produced in the second to fourth steps of the above reaction was distilled off to the outside of the reaction vessel.
並且,於使反應容器內之壓力回到常壓後,添加γ-丁內酯1200mL,使產物溶解。 Further, after the pressure in the reaction vessel was returned to normal pressure, 1200 mL of γ-butyrolactone was added to dissolve the product.
其次,於攪拌異丙醇/水=9/1(v/v)之混合溶液12.0L的狀態,滴加溶有產物的溶液。 Next, a solution in which the product was dissolved was added dropwise while stirring a solution of 12.0 L of a mixed solution of isopropyl alcohol/water = 9/1 (v/v).
其次,將析出的沉澱以抽吸過濾回收,並將回收的沉澱以異丙醇/水=9/1(v/v)的混合溶液4.0L洗滌後,以抽吸過濾回收。 Next, the precipitate which precipitated was recovered by suction filtration, and the recovered precipitate was washed with 4.0 L of a mixed solution of isopropyl alcohol/water = 9/1 (v/v), and recovered by suction filtration.
將已回收的沉澱以真空乾燥機於80℃進行18小時乾燥,藉此獲得上述化學式(2C)表示之聚碳酸酯之粉末108.72g。 The recovered precipitate was dried in a vacuum dryer at 80 ° C for 18 hours, whereby 108.72 g of the polycarbonate of the above formula (2C) was obtained.
將獲得之聚碳酸酯100g、當做活性劑之錪系光酸發生劑(Bruestar Silicones公司製、型號「Rhodorsil Photoinitiator 2074」)5g、當做增感劑之噻吨酮系化合物(Lambson公司製、型號「SPEEDCURE CPTX」)1.3g,溶於N-甲基-2-吡咯烷酮193.4g,製備樹脂成分濃度33.3重量%之暫時固定劑。 100 g of the obtained polycarbonate, a bismuth photoacid generator as an active agent (manufactured by Bruestar Silicones, model "Rhodorsil Photoinitiator" 2078") 5g, a thioxanthone-based compound ("SPEEDCURE CPTX", manufactured by Lambson Co., Ltd.), which is a sensitizer, was dissolved in N-methyl-2-pyrrolidone (193.4 g) to prepare a resin component concentration of 33.3% by weight. Temporary fixative.
於經充分乾燥之反應容器中,導入乙酸乙酯(430g)、環己烷(890g)、5-癸基降莰烯(223g、0.95莫耳),於該系中於40℃流通乾燥氮氣30分鐘,去除溶存氧。於反應系中添加雙(甲苯)雙(全氟苯基)鎳1.33g(0.275m莫耳)溶於乙酸乙酯12g而成之溶液,將上述系花費15分鐘從20℃升溫到35℃,於保持此溫度的狀態,將反應系攪拌3小時。 Ethyl acetate (430 g), cyclohexane (890 g), 5-decylpentene (223 g, 0.95 mol) were introduced into a sufficiently dried reaction vessel, and dry nitrogen gas was passed through the system at 40 ° C. In minutes, remove dissolved oxygen. A solution of 1.33 g of bis(toluene)bis(perfluorophenyl)nickel (0.275 m mole) dissolved in 12 g of ethyl acetate was added to the reaction system, and the above system was heated from 20 ° C to 35 ° C for 15 minutes. The reaction system was stirred for 3 hours while maintaining this temperature.
將反應系冷卻至室溫後,使冰醋酸26g溶解於添加有30%過氧化氫水49g的約1500g的純水,並將其添加到前述反應系中,將反應系於50℃攪拌5小時後,停止攪拌,去除已分離的水層。將殘留的有機層以混合有220g甲醇與220g異丙醇者藉由添加~攪拌~去除進行洗滌。再者,於反應系中添加環己烷510g與乙酸乙酯290g,均勻溶解後,再藉由將混合有甲醇156g與異丙醇167g者,藉由添加~攪拌~去除以進行洗滌,重複2次。 After cooling the reaction system to room temperature, 26 g of glacial acetic acid was dissolved in about 1500 g of pure water to which 49 g of 30% hydrogen peroxide water was added, and this was added to the reaction system, and the reaction was stirred at 50 ° C for 5 hours. After that, the stirring was stopped and the separated aqueous layer was removed. The remaining organic layer was washed by adding - stirring to remove 220 g of methanol and 220 g of isopropanol. Further, 510 g of cyclohexane and 290 g of ethyl acetate were added to the reaction system, and the mixture was uniformly dissolved. Then, 156 g of methanol and 167 g of isopropyl alcohol were mixed, and the mixture was washed by adding ~ stirring to remove the washing. Times.
於洗滌後之有機層添加180mL環己烷,使反應系均勻溶解,再添加670g。並且,以旋轉蒸發器於減壓下將環己烷蒸發去除,藉此以35%溶液之形式獲得5-癸基降莰烯加成聚合物,產量:543g。將該溶液當做暫時固定劑使用。 Add 180 mL of cyclohexane to the organic layer after washing to dissolve the reaction system evenly, and then add 670g. And, the cyclohexane is evaporated and removed under reduced pressure by a rotary evaporator, thereby taking 35% The 5-nonylnordecene addition polymer was obtained in the form of a solution, yield: 543 g. This solution was used as a temporary fixative.
針對上述製備之實施例1A~2A及比較例A之暫時固定劑,以成為厚度50μm之膜的條件塗佈在矽晶圓上,並於大氣中於120℃ 進行5分鐘軟烘烤。 The temporary fixing agents of the above-prepared Examples 1A to 2A and Comparative Example A were coated on a ruthenium wafer under the conditions of a film having a thickness of 50 μm, and were exposed to 120 ° C in the atmosphere. Soft bake for 5 minutes.
其次,於該矽晶圓上再度以相同條件塗佈暫時固定劑,並於大氣中於120℃進行5分鐘軟烘烤,之後再於大氣中於220℃進行5分鐘的硬烘烤。 Next, the temporary fixing agent was applied again on the crucible wafer under the same conditions, and soft baked in the air at 120 ° C for 5 minutes, followed by hard baking in the atmosphere at 220 ° C for 5 minutes.
然後,將暫時固定劑之膜以裁切機切出30×30mm的切口,浸漬於2%氟酸溶液,藉此從矽晶圓剝離暫時固定劑,並製作厚度100μm之測定樣本(暫時固定劑層)。將製作的測定樣本以純水洗滌,並以60℃/10hr的條件乾燥。 Then, the film of the temporary fixing agent was cut out into a 30×30 mm slit by a cutter, and immersed in a 2% hydrofluoric acid solution, thereby peeling off the temporary fixing agent from the crucible wafer, and preparing a measurement sample having a thickness of 100 μm (temporary fixing agent) Floor). The prepared measurement sample was washed with pure water and dried at 60 ° C / 10 hr.
使用獲得之測定樣本,使用黏彈性測定裝置(HAAKE公司製、Rheo stress RS150),以頻率1Hz,從25℃以10℃/分的速度升溫,並以固定的剪切速度測定熔融黏度,將於180℃氣體氛圍之熔融黏度當做測定值。其結果如表1。 Using the obtained measurement sample, a viscoelasticity measuring device (manufactured by HAAKE Co., Ltd., Rheo stress RS150) was used, and the temperature was raised at a frequency of 1 Hz from 25 ° C at a rate of 10 ° C / minute, and the melt viscosity was measured at a fixed shear rate. The melt viscosity of the gas atmosphere at 180 ° C was taken as the measured value. The results are shown in Table 1.
與以上述2-1為同樣的步驟在矽晶圓上形成暫時固定劑層,並從矽晶圓剝離暫時固定劑後,以超高壓水銀燈照射i線使成為2000mJ/cm2(i線換算)後,使用黏彈性測定裝置(HAAKE公司製、Rheo stress RS150),以頻率1Hz,從25℃以10℃/分的速度升溫,以固定的剪切速度測定熔融黏度,並以於180℃氣體氛圍之熔融黏度當做測定值。其結果如下表1。 A temporary fixing agent layer was formed on the crucible wafer in the same manner as in the above 2-1, and the temporary fixing agent was peeled off from the crucible wafer, and then the i-line was irradiated with an ultrahigh pressure mercury lamp to be 2000 mJ/cm 2 (i-line conversion). Then, using a viscoelasticity measuring device (manufactured by HAAKE Co., Ltd., Rheo stress RS150), the temperature was raised from 25 ° C at a rate of 10 ° C / min at a frequency of 1 Hz, and the melt viscosity was measured at a fixed shear rate, and the gas atmosphere was at 180 ° C. The melt viscosity is taken as the measured value. The results are shown in Table 1 below.
將上述實施例1A、2A及比較例A製備的暫時固定劑分別以旋塗法塗佈於玻璃上,於大氣中以120℃×5分鐘的條件進行軟烘烤。其次,再度以相同條件在該玻璃上塗佈於實施例1A、2A及比較例A製備之暫時固定劑,於大氣中以120℃×5分鐘的條件進行軟烘烤後,再於大氣中以220℃×5分鐘的條件進行硬烘烤,獲得厚度50μm之暫時固定劑層。之後,在暫時固定劑層上設置半導體晶圓,隔著暫時固定劑將半導體晶圓與玻璃以240℃(實施例1A、比較例A)或220℃(實施例2A)、10kN、5分鐘的條件固定。 The temporary fixing agents prepared in the above Examples 1A and 2A and Comparative Example A were each applied to the glass by a spin coating method, and soft baked in the air at 120 ° C for 5 minutes. Next, the temporary fixing agent prepared in Examples 1A, 2A and Comparative Example A was applied to the glass under the same conditions again, and soft baked in the air at 120 ° C for 5 minutes, and then in the atmosphere. Hard baking was carried out under the conditions of 220 ° C × 5 minutes to obtain a temporary fixing agent layer having a thickness of 50 μm. Thereafter, a semiconductor wafer was placed on the temporary fixing agent layer, and the semiconductor wafer and the glass were placed at 240 ° C (Example 1A, Comparative Example A) or 220 ° C (Example 2A), 10 kN, 5 minutes via a temporary fixing agent. The conditions are fixed.
其次進行半導體晶圓的研磨,之後將半導體晶圓與玻璃的疊層體於大氣中以230℃×10分鐘的條件加熱。之後,對於該半導體晶圓與玻璃之疊層體從玻璃側以2000mJ/cm2(i線換算)的條件照射i線,之後上下以180℃的熱板夾持,並使真空吸附後,使半導體晶圓以2.0mm/秒的速度滑動,使從玻璃脫離。之後,將半導體晶圓及玻璃以搖動狀態浸漬於γ-丁內酯5分鐘,實施去除半導體晶圓及玻璃上之暫時固定劑之殘渣。 Next, the semiconductor wafer was polished, and then the laminate of the semiconductor wafer and the glass was heated in the air at 230 ° C for 10 minutes. After that, the semiconductor wafer and the glass laminate were irradiated with an i-line from a glass side at a condition of 2000 mJ/cm 2 (i-line conversion), and then sandwiched between hot and cold plates at 180° C., and vacuum-adsorbed. The semiconductor wafer was slid at a speed of 2.0 mm/sec to detach from the glass. Thereafter, the semiconductor wafer and the glass were immersed in γ-butyrolactone in a shaking state for 5 minutes to remove the residue of the temporary fixing agent on the semiconductor wafer and the glass.
其結果,實施例1A及實施例2A,可不損害半導體晶圓而使半導體晶圓脫離,又,能以浸漬於γ-丁內酯而去除暫時固定劑之殘渣。但是,比較例A以該條件無法使半導體晶圓脫離。 As a result, in the first embodiment and the second embodiment, the semiconductor wafer can be detached without damaging the semiconductor wafer, and the residue of the temporary fixing agent can be removed by immersing in γ-butyrolactone. However, in Comparative Example A, the semiconductor wafer could not be detached under these conditions.
其次針對本發明之第2實施形態所對應的具體的實施例加以說明。 Next, a specific embodiment corresponding to the second embodiment of the present invention will be described.
分別稱量異山梨酯102.01g(0.698莫耳)、碳酸二苯酯149.53g(0.698莫耳)、碳酸銫0.0023g(6.98×10-6莫耳),之後將該等放入反應容器。 Isosorbide 102.01 g (0.698 mol), diphenyl carbonate 149.33 g (0.698 mol), and cesium carbonate 0.0023 g (6.98 x 10 -6 mol) were weighed separately, and then placed in a reaction vessel.
就反應之第1步驟而言,於氮氣氛圍下,將反應容器浸入加熱至120℃的加熱槽並攪拌,使原料溶解,並持續攪拌2小時。 In the first step of the reaction, the reaction vessel was immersed in a heating bath heated to 120 ° C under a nitrogen atmosphere and stirred to dissolve the raw material, and stirring was continued for 2 hours.
其次,就反應之第2步驟而言,將反應容器內減壓至10kPa,並於120℃持續攪拌1小時。 Next, in the second step of the reaction, the inside of the reaction vessel was depressurized to 10 kPa, and stirring was continued at 120 ° C for 1 hour.
其次就反應之第3步驟而言,將反應容器內減壓至0.5kPa以下,於120℃持續攪拌1.5小時。 Next, in the third step of the reaction, the inside of the reaction vessel was depressurized to 0.5 kPa or less, and stirring was continued at 120 ° C for 1.5 hours.
其次就反應之第4步驟而言,將反應容器內減壓至0.5kPa以下,維持此狀態,花費約30分鐘將加熱槽之溫度升溫至180℃後,於180℃持續攪拌1.5小時。 Next, in the fourth step of the reaction, the pressure in the reaction vessel was reduced to 0.5 kPa or less, and the state was maintained. The temperature of the heating vessel was raised to 180 ° C in about 30 minutes, and the mixture was continuously stirred at 180 ° C for 1.5 hours.
又,將前述反應之第2~4步驟產生的苯酚餾除到反應容器外。 Further, the phenol produced in the second to fourth steps of the above reaction was distilled off to the outside of the reaction vessel.
並且,於使反應容器內之壓力回到常壓後,添加γ-丁內酯1200mL,使產物溶解。 Further, after the pressure in the reaction vessel was returned to normal pressure, 1200 mL of γ-butyrolactone was added to dissolve the product.
其次,於攪拌異丙醇/水=9/1(v/v)之混合溶液12.0L的狀態,滴加溶有產物的溶液。 Next, a solution in which the product was dissolved was added dropwise while stirring a solution of 12.0 L of a mixed solution of isopropyl alcohol/water = 9/1 (v/v).
其次,將析出的沉澱以抽吸過濾回收,並將回收的沉澱以異丙醇/水=9/1(v/v)的混合溶液4.0L洗滌後,以抽吸過濾回收。 Next, the precipitate which precipitated was recovered by suction filtration, and the recovered precipitate was washed with 4.0 L of a mixed solution of isopropyl alcohol/water = 9/1 (v/v), and recovered by suction filtration.
將已回收的沉澱以真空乾燥機於80℃進行18小時乾燥,藉此獲得上述化學式(2A)表示之異山梨酯型聚碳酸酯之粉末123.15g。 The recovered precipitate was dried in a vacuum dryer at 80 ° C for 18 hours, whereby 123.15 g of a powder of the isosorbide-type polycarbonate represented by the above chemical formula (2A) was obtained.
將獲得之異山梨酯型聚碳酸酯100.0g、當做活性劑(光酸發生劑)之GSID26-1(BASF JAPAN公司製)2.0g溶於γ-丁內酯198.0g,製備樹脂成分濃度33重量%之暫時固定劑。 100.0 g of the isosorbide-type polycarbonate obtained and 2.0 g of GSID26-1 (manufactured by BASF JAPAN Co., Ltd.) as an active agent (photoacid generator) were dissolved in γ-butyrolactone 198.0 g to prepare a resin component concentration of 33% by weight. % temporary fixative.
將上述製備之暫時固定劑以旋塗法塗佈於200mm 之玻璃晶圓上,於大氣中以120℃×5分鐘、220℃×5分鐘的條件進行軟烘烤,獲得厚度50μm之暫時固定劑層(薄膜)。之後,在暫時固定劑層上設置8吋的裸矽晶圓,使用基材接合器(型號SB-8e、SUSS Microtec公司製),隔著暫時固定劑將半導體晶圓與玻璃予以固定(氣體氛圍:10-2 mbar、溫度:220℃、負荷:10kN、時間:5分鐘)。 The temporary fixing agent prepared above was applied by spin coating to 200 mm The glass wafer was soft baked in the air at 120 ° C for 5 minutes and at 220 ° C for 5 minutes to obtain a temporary fixing agent layer (film) having a thickness of 50 μm. Thereafter, a bare crucible wafer of 8 inches was placed on the temporary fixing agent layer, and the semiconductor wafer and the glass were fixed by a temporary fixing agent using a substrate bonder (model SB-8e, manufactured by SUSS Microtec Co., Ltd.) (gas atmosphere) : 10 -2 mbar, temperature: 220 ° C, load: 10 kN, time: 5 minutes).
將上述製作之使用了暫時固定劑的玻璃晶圓與矽晶圓的疊層體,從玻璃側以200mJ/cm2(i線換算)的條件照射i線,並於上下以240℃的熱板夾持,並使真空吸附後,花費1分鐘使半導體晶圓滑動,可使半導體晶圓從玻璃脫離。又,矽晶圓及玻璃上之殘渣,可藉由於γ-丁內酯搖動的狀態浸漬5分鐘而去除。 The laminate of the glass wafer and the tantalum wafer using the temporary fixing agent prepared above was irradiated with an i-line from a glass side at a condition of 200 mJ/cm 2 (i-line conversion), and a hot plate of 240 ° C was applied up and down. After clamping and vacuum adsorption, it takes 1 minute to slide the semiconductor wafer to detach the semiconductor wafer from the glass. Further, the residue on the wafer and the glass can be removed by immersing the γ-butyrolactone in a state of shaking for 5 minutes.
將實施例1B獲得之玻璃晶圓與矽晶圓之疊層體,從玻璃側以200mJ/cm2(i線換算)之條件照射i線,並於上下以230℃的熱板夾持,並使真空吸附後,花費9分鐘使矽晶圓滑動,藉此可脫離玻璃。又,半導體晶圓及玻璃上之殘渣,可藉由於γ-丁內酯搖動的狀態浸漬5分鐘而去除。 The laminate of the glass wafer and the tantalum wafer obtained in Example 1B was irradiated with an i-line from a glass side at a condition of 200 mJ/cm 2 (i-line conversion), and sandwiched between hot plates of 230 ° C on the upper and lower sides, and After vacuum adsorption, it takes 9 minutes to slide the crucible wafer, thereby separating the glass. Further, the residue on the semiconductor wafer and the glass can be removed by immersing the γ-butyrolactone in a state of shaking for 5 minutes.
將1,3-環己烷二醇30.43g(0.262莫耳)、內向(endo),內向(endo)-2,3-降莰烷二甲醇23.02g(0.147莫耳)、碳酸二苯酯84.63g(0.395莫耳)、碳酸鋰0.0163g(0.0021莫耳)放入反應容器。就反應之第1步驟而言,於氮氣氛圍下,將反應容器浸入加熱至 120℃的加熱槽並攪拌,使原料溶解,並持續攪拌2小時。就反應之第2步驟而言,將反應容器內減壓至10kPa,於120℃持續攪拌1小時。就反應之第3步驟而言,將反應容器內減壓至0.5kPa以下,並於120℃持續攪拌1.5小時。就反應之第4步驟而言,將反應容器內減壓到0.5kPa以下,維持此狀態,花費約30分鐘將加熱槽的溫度升溫至180℃後,於180℃持續攪拌1小時。將反應之第2~4步驟產生的苯酚餾除到反應容器外。 1,3-cyclohexanediol 30.43g (0.262 moles), inward (endo), inward (endo)-2,3-norbornane dimethanol 23.02g (0.147 moles), diphenyl carbonate 84.63 g (0.395 mol), lithium carbonate 0.0163 g (0.0021 mol) was placed in the reaction vessel. In the first step of the reaction, the reaction vessel is immersed and heated under a nitrogen atmosphere. The heating bath was stirred at 120 ° C to dissolve the raw materials and stirring was continued for 2 hours. In the second step of the reaction, the inside of the reaction vessel was depressurized to 10 kPa, and stirring was continued at 120 ° C for 1 hour. In the third step of the reaction, the inside of the reaction vessel was depressurized to 0.5 kPa or less, and stirring was continued at 120 ° C for 1.5 hours. In the fourth step of the reaction, the pressure in the reaction vessel was reduced to 0.5 kPa or less, and the state was maintained. The temperature of the heating vessel was raised to 180 ° C in about 30 minutes, and stirring was continued at 180 ° C for 1 hour. The phenol produced in the second to fourth steps of the reaction is distilled off to the outside of the reaction vessel.
反應容器內之壓力回到常壓後,添加四氫呋喃600ml,使產物溶解。於攪拌異丙醇/水=9/1(v/v)之混合溶液6.0L的狀態,滴加溶有產物的溶液。將析出之沉澱以抽吸過濾回收,並將回收的沉澱以異丙醇/水=9/1(v/v)混合溶液3.0L洗滌後,以抽吸過濾回收。 After the pressure in the reaction vessel was returned to normal pressure, 600 ml of tetrahydrofuran was added to dissolve the product. The solution in which the product was dissolved was added dropwise while stirring a mixed solution of isopropyl alcohol/water = 9/1 (v/v) in 6.0 L. The precipitate precipitated was recovered by suction filtration, and the recovered precipitate was isopropanol/water = 9/1 (v/v). After the mixed solution was washed with 3.0 L, it was recovered by suction filtration.
將回收的沉澱以真空乾燥機於60℃進行18小時乾燥,獲得聚碳酸酯之粉末49.27g。 The recovered precipitate was dried in a vacuum dryer at 60 ° C for 18 hours to obtain 49.27 g of a polycarbonate powder.
將獲得之樹脂100.0g、當做活性劑(光酸發生劑)之GSID26-1(BASF JAPAN公司製)2.0g溶於γ-丁內酯198.0g,製備樹脂成分濃度33重量%之暫時固定劑。 100.0 g of the obtained resin and 2.0 g of GSID26-1 (manufactured by BASF JAPAN Co., Ltd.) as an active agent (photoacid generator) were dissolved in 198.0 g of γ-butyrolactone to prepare a temporary fixing agent having a resin component concentration of 33% by weight.
將上述製備之暫時固定劑以旋塗法旋塗於200mm 之玻璃晶圓上,於大氣中以120℃×5分鐘、220℃×5分鐘的條件進行軟烘烤,獲得厚度15μm之暫時固定劑層。之後,在暫時固定劑層上設置8吋的裸矽晶圓,隔著暫時固定劑將半導體晶圓與玻璃使用基材接合器(型號SB-8e、SUSS Microtec公司製)固定(氣體氛圍:10-2 mbar、溫度:220℃、負荷:10kN、時間:5分鐘)。 The temporary fixing agent prepared above was spin-coated on 200 mm by spin coating The glass wafer was soft baked in the air at 120 ° C for 5 minutes and at 220 ° C for 5 minutes to obtain a temporary fixing agent layer having a thickness of 15 μm. Then, a bare boring wafer of 8 Å was placed on the temporary fixing agent layer, and the semiconductor wafer and the glass substrate fixing device (Model SB-8e, manufactured by SUSS Microtec Co., Ltd.) were fixed via a temporary fixing agent (gas atmosphere: 10) -2 mbar, temperature: 220 ° C, load: 10 kN, time: 5 minutes).
將上述製作之使用了暫時固定劑的玻璃晶圓與矽晶圓的疊層 體,從玻璃側以1140mJ/cm2(i線換算)的條件照射i線,並於上下以130℃的熱板夾持,並使真空吸附後,花費6.5分鐘分鐘使半導體晶圓滑動,可使矽晶圓從玻璃脫離。又,矽晶圓及玻璃上之殘渣,可藉由於γ-丁內酯搖動的狀態浸漬5分鐘而去除。 The laminate of the glass wafer and the tantalum wafer using the temporary fixing agent prepared above was irradiated with i-line from the glass side at a temperature of 1140 mJ/cm 2 (i-line conversion), and a hot plate of 130 ° C was applied up and down. After clamping and vacuum adsorption, it takes 6.5 minutes to slide the semiconductor wafer to detach the germanium wafer from the glass. Further, the residue on the wafer and the glass can be removed by immersing the γ-butyrolactone in a state of shaking for 5 minutes.
將聚丙烯碳酸酯QPAC40(EMPOWER MATERIALS公司製)100.0g、活性劑(光酸發生劑)之Rhodorsil Photoinitiator2074(Rhodia JAPAN(股)公司製Rhodorsil Photoinitiator2074)5g、增感劑之1-氯-4-丙氧基噻吨酮(英Lambson公司製SPEEDCURE CPTX(商品名))1.5g溶於γ-丁內酯340.0g,製備樹脂成分濃度22重量%之暫時固定劑。 100.0 g of a polypropylene carbonate QPAC40 (manufactured by EMPOWER MATERIALS Co., Ltd.), Rhodorsil Photoinitiator 2074 (Rhoodorsil Photoinitiator 2074, manufactured by Rhodia JAPAN Co., Ltd.) of an active agent (photoacid generator), 5 g of a sensitizer, and 1-chloro-4-prop. 1.5 g of oxythioxanthone (SPEEDCURE CPTX (trade name) manufactured by Lambson Co., Ltd.) was dissolved in 340.0 g of γ-butyrolactone to prepare a temporary fixing agent having a resin component concentration of 22% by weight.
將上述製備之暫時固定劑以旋塗法旋塗於200mm 之玻璃晶圓上,於大氣中以120℃×5分鐘、220℃×5分鐘的條件進行軟烘烤,獲得厚度50μm之暫時固定劑層。之後,在暫時固定劑層上設置8吋的裸矽晶圓,隔著暫時固定劑將半導體晶圓與玻璃使用基材接合器(型號SB-8e、SUSS Microtec公司製)固定(氣體氛圍:10-2 mbar、溫度:160℃、負荷:10kN、時間:5分鐘)。 The temporary fixing agent prepared above was spin-coated on 200 mm by spin coating The glass wafer was soft baked in the air at 120 ° C for 5 minutes and at 220 ° C for 5 minutes to obtain a temporary fixing agent layer having a thickness of 50 μm. Then, a bare boring wafer of 8 Å was placed on the temporary fixing agent layer, and the semiconductor wafer and the glass substrate fixing device (Model SB-8e, manufactured by SUSS Microtec Co., Ltd.) were fixed via a temporary fixing agent (gas atmosphere: 10) -2 mbar, temperature: 160 ° C, load: 10 kN, time: 5 minutes).
將上述製作之使用了暫時固定劑的玻璃晶圓與矽晶圓的疊層體,從玻璃側以1000mJ/cm2(i線換算)的條件照射i線,並於上下以140℃的熱板夾持,並使真空吸附後,花費1分鐘分鐘使半導體晶圓滑動,可使矽晶圓從玻璃脫離。又,矽晶圓及玻璃上之殘渣,可藉由於γ-丁內酯搖動的狀態浸漬5分鐘而去除。 The laminate of the glass wafer and the tantalum wafer using the temporary fixing agent prepared above was irradiated with an i-line from a glass side at a condition of 1000 mJ/cm 2 (i-line conversion), and a hot plate of 140 ° C was applied up and down. After clamping and vacuum adsorption, it takes 1 minute to slide the semiconductor wafer to detach the wafer from the glass. Further, the residue on the wafer and the glass can be removed by immersing the γ-butyrolactone in a state of shaking for 5 minutes.
將實施例4B製備之暫時固定劑以旋塗法旋塗於200mm 之玻璃晶圓上,於大氣中以120℃×5分鐘、220℃×5分鐘的條件進行軟烘烤,獲得厚度15μm之暫時固定劑層。之後,在暫時固定劑層上設置8吋的裸矽晶圓,隔著暫時固定劑將半導體晶圓與玻璃使用基材接合器(型號SB-8e、SUSS Microtec公司製)固定(氣體氛圍:10-2 mbar、溫度:160℃、負荷:10kN、時間:5分鐘)。 The temporary fixing agent prepared in Example 4B was spin-coated on 200 mm by spin coating. The glass wafer was soft baked in the air at 120 ° C for 5 minutes and at 220 ° C for 5 minutes to obtain a temporary fixing agent layer having a thickness of 15 μm. Then, a bare boring wafer of 8 Å was placed on the temporary fixing agent layer, and the semiconductor wafer and the glass substrate fixing device (Model SB-8e, manufactured by SUSS Microtec Co., Ltd.) were fixed via a temporary fixing agent (gas atmosphere: 10) -2 mbar, temperature: 160 ° C, load: 10 kN, time: 5 minutes).
將上述製作之使用了暫時固定劑的玻璃晶圓與矽晶圓的疊層體,從玻璃側以1140mJ/cm2(i線換算)的條件照射i線,並於上下以100℃的熱板夾持,並使真空吸附後,花費20秒欲使半導體晶圓滑動,但是,滑動時的負荷超載,無法從玻璃脫離。 The laminate of the glass wafer and the tantalum wafer using the temporary fixing agent prepared above was irradiated with an i-line from the glass side at a temperature of 1140 mJ/cm 2 (i-line conversion), and a hot plate of 100 ° C was applied up and down. After clamping and vacuum adsorption, it took 20 seconds to slide the semiconductor wafer, but the load during sliding was overloaded and could not be detached from the glass.
以下將實施例1B~4B、比較例1B之評價結果顯示於表2。 The evaluation results of Examples 1B to 4B and Comparative Example 1B are shown in Table 2 below.
如表2,各實施例中,由於活性能量射線之照射量E、暫時固定劑層之平均厚度M、加熱暫時固定劑層之溫度T及加熱暫時固定劑層之時間t之關係滿足上式1~式3之關係,能使半導體晶圓輕易地脫離玻璃晶圓。 As shown in Table 2, in each of the examples, the relationship between the irradiation amount E of the active energy ray, the average thickness M of the temporary fixing agent layer, the temperature T of the heating temporary fixing agent layer, and the time t of heating the temporary fixing agent layer satisfies the above formula 1 The relationship of Equation 3 enables the semiconductor wafer to be easily detached from the glass wafer.
相對於此,比較例1B中,由於上述參數未滿足上式1~式3之關係,故成為半導體晶圓無法從玻璃晶圓脫離的結果。 On the other hand, in Comparative Example 1B, since the above parameters did not satisfy the relationship of Formulas 1 to 3 above, the semiconductor wafer could not be detached from the glass wafer.
依照本發明之第1實施形態之暫時固定劑,係藉由於基材之加工後照射活性能量射線後進行加熱,其熔融溫度降低者。所以,於基材之加工時能將基材固定於支持基材上,基材脫離時能以低的加熱溫度使基材脫離支持基材,所以能減低對於基材的損害而同時進行高精度的加工,可發揮可於低的加熱溫度於加工後使基材輕易脫離支持基材之效果。 According to the temporary fixing agent of the first embodiment of the present invention, the melting temperature is lowered by heating the active energy ray after processing the substrate. Therefore, the substrate can be fixed to the support substrate during processing of the substrate, and the substrate can be detached from the support substrate at a low heating temperature when the substrate is detached, so that damage to the substrate can be reduced while high precision is achieved. The processing can exert the effect that the substrate can be easily separated from the supporting substrate after processing at a low heating temperature.
又,依照本發明之第2實施形態之基材之加工方法,能隔著使用暫時固定劑而形成的薄膜,將基材以牢固地暫時固定於支持基材上的狀態將基材加工。再者,藉由適當設定對於基材之加工後之薄膜照射之活性能量射線之照射量、與基材從支持基材脫離時之加熱之條件,可發揮能輕易地使基材脫離支持基材的效果。 Further, according to the method for processing a substrate according to the second embodiment of the present invention, the substrate can be processed in a state in which the substrate is firmly fixed to the support substrate via a film formed using a temporary fixing agent. Further, by appropriately setting the irradiation amount of the active energy ray irradiated to the film after processing of the substrate and the heating condition when the substrate is detached from the support substrate, the substrate can be easily detached from the support substrate. Effect.
所以,本發明可以理想地應用為加工基材時將該基材暫時固定於支持基材而使用的暫時固定劑、及使用該暫時固定劑之基材之加工方法。 Therefore, the present invention can be suitably applied to a temporary fixing agent used for temporarily fixing the substrate to a supporting substrate when processing a substrate, and a method of processing a substrate using the temporary fixing agent.
1‧‧‧支持基材 1‧‧‧Support substrate
2‧‧‧犧牲層(薄膜) 2‧‧‧ sacrificial layer (film)
3‧‧‧半導體晶圓(基材) 3‧‧‧Semiconductor wafer (substrate)
31‧‧‧功能面 31‧‧‧ functional surface
圖1(a)~(f)係用於說明使用本發明之暫時固定劑將半導體晶圓進行加工之加工步驟的縱剖面圖。 1(a) to 1(f) are longitudinal cross-sectional views for explaining a processing step of processing a semiconductor wafer using the temporary fixing agent of the present invention.
圖2顯示活性能量射線之照射量、薄膜之平均厚度、加熱薄膜之溫度、與加熱薄膜之時間之間的關係圖。 Figure 2 is a graph showing the relationship between the amount of irradiation of the active energy ray, the average thickness of the film, the temperature of the heated film, and the time of heating the film.
1‧‧‧支持基材 1‧‧‧Support substrate
2‧‧‧犧牲層(薄膜) 2‧‧‧ sacrificial layer (film)
3‧‧‧半導體晶圓(基材) 3‧‧‧Semiconductor wafer (substrate)
31‧‧‧功能面 31‧‧‧ functional surface
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