TWI535157B - Inner-rotor motor - Google Patents
Inner-rotor motor Download PDFInfo
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- TWI535157B TWI535157B TW104106807A TW104106807A TWI535157B TW I535157 B TWI535157 B TW I535157B TW 104106807 A TW104106807 A TW 104106807A TW 104106807 A TW104106807 A TW 104106807A TW I535157 B TWI535157 B TW I535157B
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- permanent magnet
- end portion
- rotating shaft
- balance
- housing
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- 230000008878 coupling Effects 0.000 claims description 28
- 238000010168 coupling process Methods 0.000 claims description 28
- 238000005859 coupling reaction Methods 0.000 claims description 28
- 230000002093 peripheral effect Effects 0.000 claims description 14
- 239000000696 magnetic material Substances 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007659 motor function Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Permanent Field Magnets Of Synchronous Machinery (AREA)
Description
本發明係關於一種內轉子馬達,尤其是一種可確保轉子平穩旋轉之內轉子馬達。 The present invention relates to an inner rotor motor, and more particularly to an inner rotor motor that ensures smooth rotation of the rotor.
請參照第1圖所示,係揭示一種習知內轉子馬達9,該內轉子馬達9具有一殼座91,該殼座91內部設有一定子92及一轉子93,該轉子93具有可轉動地結合該殼座91的一轉動軸931,該轉動軸931之外周面設有一永久磁鐵932,該永久磁鐵932與該定子92之間具有一氣隙,該定子92可通過該氣隙驅動該轉子93旋轉作動。其中類似於所述習知內轉子馬達9的詳細結構組成及作動原理,係揭露於中華民國第I371154號「內轉子式馬達」發明專利。 Referring to FIG. 1, a conventional inner rotor motor 9 is disclosed. The inner rotor motor 9 has a housing 91. The housing 91 is internally provided with a stator 92 and a rotor 93. The rotor 93 has a rotatable A rotating shaft 931 of the housing 91 is coupled to the outer peripheral surface of the rotating shaft 931, and a permanent magnet 932 is disposed. The permanent magnet 932 has an air gap between the stator 92 and the stator 92. The stator 92 can drive the rotor through the air gap. 93 rotation action. Similar to the detailed structural composition and actuation principle of the conventional inner rotor motor 9, it is disclosed in the invention patent of "Inner Rotor Motor" No. I371154 of the Republic of China.
然而,倘若上述習知內轉子馬達9之轉子93具有外形不對稱、製造公差、變形或材質分佈不均等問題時,該轉子93於旋轉過程中容易產生轉動不平衡等問題,進而會造成如振動、噪音或馬達功能受損等不良影響。因此,該轉子93於製造成型後,組裝人員係必須再針對該轉子93進行校正及測試其平衡狀態,直到該轉子93可達到轉動平衡為止,惟該校正及測試作業之流程係不易操作,容易造成人工組裝效率之浪費,且校正準確性亦不佳,故有加以改善之必要。 However, if the rotor 93 of the conventional inner rotor motor 9 has problems such as asymmetrical shape, manufacturing tolerance, deformation, or uneven material distribution, the rotor 93 is prone to problems such as rotational imbalance during the rotation process, and thus causes vibration, such as vibration. Bad effects such as noise or motor function damage. Therefore, after the rotor 93 is manufactured and formed, the assembler must correct and test the balance state of the rotor 93 until the rotor 93 can reach the rotational balance, but the process of the calibration and test operation is not easy to operate, and is easy. There is a waste of manual assembly efficiency, and the accuracy of correction is not good, so it is necessary to improve.
本發明係提供一種內轉子馬達,主要係於永久磁鐵之至少一 端部設置平衡片,確保內轉子馬達可穩定旋轉者。 The present invention provides an inner rotor motor mainly for at least one of permanent magnets A balance piece is placed at the end to ensure that the inner rotor motor stabilizes the rotator.
本發明藉由上述內轉子馬達,更可便於組裝人員快速且準確地進行轉子之平衡調校作業。 The above-mentioned inner rotor motor of the present invention can further facilitate the assembly and adjustment of the rotor by the assembler quickly and accurately.
本發明內轉子馬達係包含:一殼座,該殼座設有至少一樞接部;及一定子,該定子結合於上述殼座之內部;一轉子,該轉子包含一轉動軸及一永久磁鐵,該轉動軸可旋轉地結合於上述殼座之樞接部,該永久磁鐵結合於該轉動軸,該永久磁鐵與上述定子之間具有一氣隙,且該永久磁鐵的至少一端部設有數個平衡片;其中,上述永久磁鐵設有相對之一第一端部及一第二端部,該永久磁鐵設有貫穿該第一端部及該第二端部的一結合孔,上述轉動軸結合於該結合孔,該數個平衡片係分別設於該第一端部及該第二端部。 The inner rotor motor of the present invention comprises: a housing having at least one pivoting portion; and a stator coupled to the inside of the housing; a rotor including a rotating shaft and a permanent magnet The rotating shaft is rotatably coupled to the pivoting portion of the housing, the permanent magnet is coupled to the rotating shaft, the permanent magnet has an air gap between the stator, and at least one end of the permanent magnet is provided with a plurality of balances The permanent magnet is provided with a first end portion and a second end portion, and the permanent magnet is provided with a coupling hole penetrating the first end portion and the second end portion, and the rotating shaft is coupled to The plurality of balance sheets are respectively disposed on the first end portion and the second end portion.
其中,上述平衡片由磁性材料所製成且一體成型於上述永久磁鐵的端部。 The balance piece is made of a magnetic material and integrally formed at an end of the permanent magnet.
其中,在垂直於上述轉動軸之軸向的徑向方向上,上述數個平衡片之間沿圓周方向的距離相等。 Wherein, in the radial direction perpendicular to the axial direction of the rotation axis, the distance between the plurality of balance pieces in the circumferential direction is equal.
其中,上述數個平衡片各具有相對之一外側緣及一內側緣,該內側緣朝向該結合孔,該外側緣朝向該永久磁鐵之外周面,在垂直於上述轉動軸之軸向的徑向方向上,該外側緣不超出該永久磁鐵之外周面。 Wherein the plurality of balance pieces each have a pair of outer edges and an inner edge, the inner edge faces the coupling hole, the outer edge faces the outer peripheral surface of the permanent magnet, and has a radial direction perpendicular to an axial direction of the rotation axis In the direction, the outer edge does not extend beyond the outer surface of the permanent magnet.
本發明內轉子馬達係包含:一殼座,該殼座設有至少一樞接部;及一定子,該定子結合於上述殼座之內部;一轉子,該轉子包含一轉動軸及一永久磁鐵,該轉動軸可旋轉地結合於上述殼座之樞接部,該永久磁鐵結合於該轉動軸,該永久磁鐵與上述定子之間具有一氣隙,且該永久磁鐵的至少一端部設有數個平衡片;其中,上述永久磁鐵設有相對之一第一端部及一第二端部,該永久磁鐵設有貫穿該第一端部及該第二端部的一結合孔,上述轉動軸結合於該結合孔,該數個平衡片係設於該第一端部, 上述數個平衡片各具有相對之一外側緣及一內側緣,該內側緣朝向該結合孔,該外側緣朝向該永久磁鐵之外周面,在垂直於上述轉動軸之軸向的徑向方向上,該外側緣不超出該永久磁鐵之外周面。 The inner rotor motor of the present invention comprises: a housing having at least one pivoting portion; and a stator coupled to the inside of the housing; a rotor including a rotating shaft and a permanent magnet The rotating shaft is rotatably coupled to the pivoting portion of the housing, the permanent magnet is coupled to the rotating shaft, the permanent magnet has an air gap between the stator, and at least one end of the permanent magnet is provided with a plurality of balances The permanent magnet is provided with a first end portion and a second end portion, and the permanent magnet is provided with a coupling hole penetrating the first end portion and the second end portion, and the rotating shaft is coupled to The bonding hole, the plurality of balance sheets are disposed at the first end portion, Each of the plurality of balance pieces has a pair of outer edge and an inner edge, the inner edge facing the coupling hole, the outer edge facing the outer circumferential surface of the permanent magnet, in a radial direction perpendicular to an axial direction of the rotation axis The outer edge does not extend beyond the outer surface of the permanent magnet.
其中,上述平衡片由磁性材料所製成且一體成型於上述永久磁鐵的端部。 The balance piece is made of a magnetic material and integrally formed at an end of the permanent magnet.
其中,在垂直於上述轉動軸之軸向的徑向方向上,上述數個平衡片之間沿圓周方向的距離相等。 Wherein, in the radial direction perpendicular to the axial direction of the rotation axis, the distance between the plurality of balance pieces in the circumferential direction is equal.
其中,上述數個平衡片之外側緣接鄰於該永久磁鐵之外周面。 The outer edge of the plurality of balance pieces is adjacent to the outer peripheral surface of the permanent magnet.
其中,上述平衡片由磁性材料所製成且一體成型於上述永久磁鐵的端部。 The balance piece is made of a magnetic material and integrally formed at an end of the permanent magnet.
其中,在垂直於上述轉動軸之軸向的徑向方向上,上述數個平衡片之間沿圓周方向的距離相等。 Wherein, in the radial direction perpendicular to the axial direction of the rotation axis, the distance between the plurality of balance pieces in the circumferential direction is equal.
其中,上述永久磁鐵之結合孔周緣設有一環凸緣,上述數個平衡片之外側緣接鄰於該永久磁鐵之外周面,該內側緣連接至該環凸緣。 Wherein, the peripheral edge of the coupling hole of the permanent magnet is provided with a ring flange, and the outer edge of the plurality of balance pieces is adjacent to the outer peripheral surface of the permanent magnet, and the inner edge is connected to the ring flange.
其中,上述平衡片由磁性材料所製成且一體成型於上述永久磁鐵的端部。 The balance piece is made of a magnetic material and integrally formed at an end of the permanent magnet.
其中,在垂直於上述轉動軸之軸向的徑向方向上,上述數個平衡片之間沿圓周方向的距離相等。 Wherein, in the radial direction perpendicular to the axial direction of the rotation axis, the distance between the plurality of balance pieces in the circumferential direction is equal.
本發明內轉子馬達係包含:一殼座,該殼座設有至少一樞接部;及一定子,該定子結合於上述殼座之內部;一轉子,該轉子包含一轉動軸及一永久磁鐵,該轉動軸可旋轉地結合於上述殼座之樞接部,該永久磁鐵結合於該轉動軸,該永久磁鐵與上述定子之間具有一氣隙,且該永久磁鐵的至少一端部設有數個平衡片;其中,上述平衡片由磁性材料所製成且一體成型於上述永久磁鐵的端部。 The inner rotor motor of the present invention comprises: a housing having at least one pivoting portion; and a stator coupled to the inside of the housing; a rotor including a rotating shaft and a permanent magnet The rotating shaft is rotatably coupled to the pivoting portion of the housing, the permanent magnet is coupled to the rotating shaft, the permanent magnet has an air gap between the stator, and at least one end of the permanent magnet is provided with a plurality of balances a sheet; wherein the balance sheet is made of a magnetic material and integrally formed at an end of the permanent magnet.
其中,上述永久磁鐵設有相對之一第一端部及一第二端部,該永久磁鐵設有貫穿該第一端部及該第二端部的一結合孔,上述轉動軸結合於該結合孔,該數個平衡片係設於該第一端部。 The permanent magnet is provided with a first end portion and a second end portion. The permanent magnet is provided with a coupling hole penetrating the first end portion and the second end portion, and the rotating shaft is coupled to the joint. The holes, the plurality of balance sheets are disposed at the first end.
本發明內轉子馬達係包含:一殼座,該殼座設有至少一樞接部;及一定子,該定子結合於上述殼座之內部;一轉子,該轉子包含一轉動軸及一永久磁鐵,該轉動軸可旋轉地結合於上述殼座之樞接部,該永久磁鐵結合於該轉動軸,該永久磁鐵與上述定子之間具有一氣隙,且該永久磁鐵的至少一端部設有數個平衡片;其中,在垂直於上述轉動軸之軸向的徑向方向上,上述數個平衡片之間沿圓周方向的距離相等。 The inner rotor motor of the present invention comprises: a housing having at least one pivoting portion; and a stator coupled to the inside of the housing; a rotor including a rotating shaft and a permanent magnet The rotating shaft is rotatably coupled to the pivoting portion of the housing, the permanent magnet is coupled to the rotating shaft, the permanent magnet has an air gap between the stator, and at least one end of the permanent magnet is provided with a plurality of balances a sheet; wherein, in a radial direction perpendicular to an axial direction of the rotation axis, the distance between the plurality of balance pieces in the circumferential direction is equal.
其中,上述永久磁鐵設有相對之一第一端部及一第二端部,該永久磁鐵設有貫穿該第一端部及該第二端部的一結合孔,上述轉動軸結合於該結合孔,該數個平衡片係設於該第一端部。 The permanent magnet is provided with a first end portion and a second end portion. The permanent magnet is provided with a coupling hole penetrating the first end portion and the second end portion, and the rotating shaft is coupled to the joint. The holes, the plurality of balance sheets are disposed at the first end.
本發明內轉子馬達係包含:一殼座,該殼座設有至少一樞接部;及一定子,該定子結合於上述殼座之內部;一轉子,該轉子包含一轉動軸及一永久磁鐵,該轉動軸可旋轉地結合於上述殼座之樞接部,該永久磁鐵結合於該轉動軸,該永久磁鐵與上述定子之間具有一氣隙,且該永久磁鐵的至少一端部設有數個平衡片;其中,上述永久磁鐵設有相對之一第一端部及一第二端部,該永久磁鐵設有貫穿該第一端部及該第二端部的一結合孔,上述轉動軸結合於該結合孔,該數個平衡片係設於該第一端部,在上述轉動軸之軸向方向上,該永久磁鐵的第一端部至第二端部之間具有一第一軸向高度,該數個平衡片各具有一第二軸向高度,該第二軸向高度為該第一軸向高度的0.1~0.5倍。 The inner rotor motor of the present invention comprises: a housing having at least one pivoting portion; and a stator coupled to the inside of the housing; a rotor including a rotating shaft and a permanent magnet The rotating shaft is rotatably coupled to the pivoting portion of the housing, the permanent magnet is coupled to the rotating shaft, the permanent magnet has an air gap between the stator, and at least one end of the permanent magnet is provided with a plurality of balances The permanent magnet is provided with a first end portion and a second end portion, and the permanent magnet is provided with a coupling hole penetrating the first end portion and the second end portion, and the rotating shaft is coupled to The plurality of balance pieces are disposed at the first end portion, and a first axial height between the first end and the second end of the permanent magnet is in an axial direction of the rotating shaft The plurality of balance pieces each have a second axial height, and the second axial height is 0.1 to 0.5 times the first axial height.
其中,在上述轉動軸之軸向方向上,該永久磁鐵的第一端部至第二端部之間具有一第一軸向高度,位於該第一端部的該數個平衡片各具有一第二軸向高度,位於該第二端部的該數個平衡片各具有一第三軸向 高度,該第二軸向高度及該第三軸向高度的加總為該第一軸向高度的0.1~0.5倍。 Wherein, in the axial direction of the rotating shaft, the first end portion to the second end portion of the permanent magnet have a first axial height, and the plurality of balance pieces located at the first end each have a a second axial height, the plurality of balance pieces at the second end each having a third axial direction The height, the sum of the second axial height and the third axial height is 0.1 to 0.5 times the first axial height.
其中,在上述轉動軸之軸向方向上,該永久磁鐵的第一端部至第二端部之間具有一第一軸向高度,位於該第一端部的該數個平衡片各具有一第二軸向高度,位於該第二端部的該數個平衡片各具有一第三軸向高度,該第二軸向高度及該第三軸向高度的加總為該第一軸向高度的0.15~0.4倍。 Wherein, in the axial direction of the rotating shaft, the first end portion to the second end portion of the permanent magnet have a first axial height, and the plurality of balance pieces located at the first end each have a a second axial height, the plurality of balance pieces at the second end each having a third axial height, wherein the sum of the second axial height and the third axial height is the first axial height 0.15~0.4 times.
由上可知,本發明內轉子馬達藉由上述永久磁鐵之平衡片設計,可確保該轉子旋轉時不易任意偏移晃動,使該轉子達到具有較佳之平衡旋轉功效;又,該平衡片更可用於進行平衡調校作業之用途,以兼可達到提升校正準確性及校正便利性等功效。 It can be seen from the above that the inner rotor motor of the present invention can ensure that the rotor is not easily offset and swayed when the rotor rotates by using the balance plate design of the permanent magnet, so that the rotor can achieve better balance rotation effect; The purpose of balance adjustment work can be achieved to improve the accuracy of correction and the convenience of correction.
〔本發明〕 〔this invention〕
1‧‧‧殼座 1‧‧‧Shell
1a‧‧‧第一殼體 1a‧‧‧First housing
1b‧‧‧第二殼體 1b‧‧‧ second housing
11‧‧‧容置空間 11‧‧‧ accommodating space
12‧‧‧樞接部 12‧‧‧ pivotal department
2‧‧‧定子 2‧‧‧stator
3‧‧‧轉子 3‧‧‧Rotor
31‧‧‧轉動軸 31‧‧‧Rotary axis
32‧‧‧永久磁鐵 32‧‧‧ permanent magnet
32a‧‧‧第一端部 32a‧‧‧First end
32b‧‧‧第二端部 32b‧‧‧second end
321‧‧‧平衡片 321‧‧‧ Balance film
321a‧‧‧外側緣 321a‧‧‧ outer edge
321b‧‧‧內側緣 321b‧‧‧ inside edge
322‧‧‧結合孔 322‧‧‧bond hole
323‧‧‧環凸緣 323‧‧‧ring flange
α‧‧‧夾角 ‧‧‧‧ angle
H1‧‧‧第一軸向高度 H1‧‧‧First axial height
H2‧‧‧第二軸向高度 H2‧‧‧second axial height
H3‧‧‧第三軸向高度 H3‧‧‧3rd axial height
〔習知〕 [study]
9‧‧‧內轉子馬達 9‧‧‧Inner rotor motor
91‧‧‧殼座 91‧‧‧Shell
92‧‧‧定子 92‧‧‧ Stator
93‧‧‧轉子 93‧‧‧Rotor
931‧‧‧轉動軸 931‧‧‧Rotary axis
932‧‧‧永久磁鐵 932‧‧‧ permanent magnet
第1圖:係習知內轉子馬達的組合剖視圖。 Fig. 1 is a sectional view showing a combination of a conventional inner rotor motor.
第2圖:係本發明內轉子馬達的組合剖視圖。 Fig. 2 is a sectional view showing the assembly of the inner rotor motor of the present invention.
第3圖:係本發明第一實施例之內轉子馬達之轉子的立體外觀圖。 Fig. 3 is a perspective view showing the rotor of the inner rotor motor of the first embodiment of the present invention.
第4圖:係本發明第二實施例之內轉子馬達之轉子的立體外觀圖。 Fig. 4 is a perspective view showing the rotor of the inner rotor motor of the second embodiment of the present invention.
第5圖:係本發明第三實施例之內轉子馬達之轉子的立體外觀圖。 Fig. 5 is a perspective view showing the rotor of the inner rotor motor of the third embodiment of the present invention.
第6圖:係本發明內轉子馬達之轉子的平面示意圖(一)。 Figure 6 is a plan view (1) of the rotor of the inner rotor motor of the present invention.
第7圖:係本發明內轉子馬達之轉子的平面示意圖(二)。 Figure 7 is a plan view (2) of the rotor of the inner rotor motor of the present invention.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下:請參照第2圖所示,本發明內轉子馬達係包含一殼座1、一定子2及一轉子3。其中該殼座1可供結合該定子2及該轉子3,該定子2 用以驅動該轉子3旋轉作動。 The above and other objects, features and advantages of the present invention will become more <RTIgt; The inner rotor motor of the present invention comprises a housing 1, a stator 2 and a rotor 3. Wherein the housing 1 is adapted to combine the stator 2 and the rotor 3, the stator 2 It is used to drive the rotor 3 to rotate.
上述殼座1內部設有一容置空間11,以供結合上述定子2,該殼座1設有至少一樞接部12,以供上述轉子3藉由該樞接部12可旋轉地結合該殼座1,其中該殼座1可為各種能夠供該定子2及該轉子3結合的中空殼體設計,本發明不加以限制。本實施例中,該殼座1可包含一第一殼體1a及一第二殼體1b,該第一殼體1a及該第二殼體1b可相互結合構成該殼座1,該第一殼體1a及該第二殼體1b各設有一樞接部12,該二樞接部12彼此之間具有一間距,以供該轉子3進行組裝。 The housing 1 is provided with an accommodating space 11 for coupling the stator 2, and the housing 1 is provided with at least one pivoting portion 12 for the rotor 3 to rotatably couple the housing by the pivoting portion 12. The seat 1, wherein the housing 1 can be a variety of hollow housing designs for the combination of the stator 2 and the rotor 3, the invention is not limited. In this embodiment, the housing 1 can include a first housing 1a and a second housing 1b. The first housing 1a and the second housing 1b can be combined with each other to form the housing 1. The first The housing 1a and the second housing 1b are each provided with a pivoting portion 12, and the two pivoting portions 12 have a spacing therebetween for assembly of the rotor 3.
上述定子2結合於上述殼座1之容置空間11內,該定子2可利用如緊配合、鎖固或卡扣等方式固定於該殼座1之容置空間11內,本發明不加以限制。 The stator 2 is coupled to the accommodating space 11 of the housing 1 , and the stator 2 can be fixed in the accommodating space 11 of the housing 1 by means of a tight fit, a locking or a snap, etc., which is not limited by the present invention. .
上述轉子3包含一轉動軸31及一永久磁鐵32,該轉動軸31可旋轉地結合於上述殼座1之樞接部12,且該轉動軸31的至少一端可穿伸出該殼座1之外部。舉例而言,該轉動軸31可以一端穿伸出該殼座1之外部,或者,該轉動軸31亦可以相對二端均穿伸出該殼座1之外部,本發明不加以限制。該永久磁鐵32可結合於該轉動軸31上,該永久磁鐵32固定於該轉動軸31之方式可為鎖固、卡固、黏合、緊配合或焊接等,且該永久磁鐵32與上述定子2之間具有一氣隙,使該定子2通電後可透過該氣隙產生交變磁場,以驅動該轉子3旋轉作動。 The rotor 3 includes a rotating shaft 31 and a permanent magnet 32. The rotating shaft 31 is rotatably coupled to the pivoting portion 12 of the housing 1, and at least one end of the rotating shaft 31 can extend through the housing 1. external. For example, the rotating shaft 31 can be extended to the outside of the housing 1 at one end. Alternatively, the rotating shaft 31 can extend beyond the two ends of the housing 1 and is not limited by the present invention. The permanent magnet 32 can be coupled to the rotating shaft 31. The permanent magnet 32 can be fixed to the rotating shaft 31 by locking, clamping, bonding, tight fitting or welding, and the permanent magnet 32 and the stator 2 described above. An air gap is provided between the stator 2 to generate an alternating magnetic field through the air gap to drive the rotor 3 to rotate.
又,上述轉子3之永久磁鐵32的至少一端部設有數個平衡片321,該數個平衡片321可由磁性材料所製成,在以磁性材料製作該永久磁鐵32的過程中,該數個平衡片321可直接一體成型於該永久磁鐵32的至少一端部,以提升製造便利性,並使該轉子3可藉由該數個平衡片321穩定旋轉作動。較佳地,在垂直於上述轉動軸31之軸向的徑向方向上,該數個平衡片321之間沿圓周方向的距離可以相等,以提供更佳的平衡旋轉 作用。 Further, at least one end portion of the permanent magnet 32 of the rotor 3 is provided with a plurality of balance pieces 321 which may be made of a magnetic material, and the balance is made in the process of manufacturing the permanent magnet 32 from a magnetic material. The sheet 321 can be integrally molded directly on at least one end portion of the permanent magnet 32 to improve manufacturing convenience, and the rotor 3 can be stably rotated by the plurality of balance sheets 321. Preferably, in the radial direction perpendicular to the axial direction of the rotating shaft 31, the distance between the plurality of balance pieces 321 in the circumferential direction may be equal to provide a better balanced rotation. effect.
基於上述永久磁鐵32之平衡片321設計,本發明內轉子馬達之轉子3之永久磁鐵32可包含以下數種不同之實施例。請參照第3圖所示,該永久磁鐵32設有相對之一第一端部32a及一第二端部32b,且該永久磁鐵32設有貫穿該第一端部32a及該第二端部32b的一結合孔322,該結合孔322可供上述轉動軸31結合,該數個平衡片321係設於該第一端部32a,該數個平衡片321各具有相對之一外側緣321a及一內側緣321b,該內側緣321b朝向該結合孔322,該外側緣321a朝向該永久磁鐵32之外周面。其中,在垂直於上述轉動軸31之軸向的徑向方向上,該外側緣321a以不超出該永久磁鐵32之外周面為較佳,以避免增加該永久磁鐵32之徑向寬度,進而可有效縮減本發明內轉子馬達之體積,且該數個平衡片321較佳係接鄰於該永久磁鐵32之外周面,使該數個平衡片321的穩定平衡效果更佳,令該轉子3可穩定地旋轉作動;舉例而言,本實施例中,係揭示該外側緣321a接鄰於該永久磁鐵32之外周面,該內側緣321b未連接該結合孔322,且該數個平衡片321的數量為四個,該數個平衡片321彼此之間各具有一夾角α,該夾角α為九十度,使該數個平衡片321之間沿圓周方向的距離相等,藉此,該數個平衡片321的重量可以平均落於該永久磁鐵32的第一端部32a上,且偏向於該永久磁鐵32之外周面的方向,以提供穩定平衡功效。 Based on the balance piece 321 of the permanent magnet 32 described above, the permanent magnet 32 of the rotor 3 of the inner rotor motor of the present invention may comprise the following several different embodiments. Referring to FIG. 3, the permanent magnet 32 is provided with a first end portion 32a and a second end portion 32b, and the permanent magnet 32 is disposed through the first end portion 32a and the second end portion. a coupling hole 322 of the 32b, the coupling hole 322 is coupled to the rotating shaft 31, the plurality of balance pieces 321 are disposed on the first end portion 32a, and the plurality of balance pieces 321 each have a opposite outer edge 321a and An inner edge 321b faces the coupling hole 322, and the outer edge 321a faces the outer circumferential surface of the permanent magnet 32. Wherein, in the radial direction perpendicular to the axial direction of the rotating shaft 31, the outer edge 321a is preferably not beyond the outer peripheral surface of the permanent magnet 32, so as to avoid increasing the radial width of the permanent magnet 32, and further The weight of the inner rotor motor of the present invention is effectively reduced, and the plurality of balance pieces 321 are preferably coupled adjacent to the outer circumferential surface of the permanent magnet 32, so that the balance balance effect of the plurality of balance pieces 321 is better, so that the rotor 3 can be For example, in this embodiment, the outer edge 321a is adjacent to the outer peripheral surface of the permanent magnet 32. The inner edge 321b is not connected to the coupling hole 322, and the plurality of balance pieces 321 are The number of the balance pieces 321 has an angle α between each other, and the angle α is ninety degrees, so that the distance between the plurality of balance pieces 321 in the circumferential direction is equal, thereby the plurality of The weight of the balance piece 321 may fall on the first end portion 32a of the permanent magnet 32 on average, and is biased toward the outer peripheral surface of the permanent magnet 32 to provide a stable balance effect.
請參照第4圖所示,係揭示上述數個平衡片321分別設於該第一端部32a及第二端部32b。本實施例中,該外側緣321a接鄰於該永久磁鐵32之外周面,該結合孔322周緣設有一環凸緣323,以增加上述轉動軸31與該永久磁鐵32之間的結合面積,且該內側緣321b連接至該結合孔322周緣的環凸緣323;又,該第一端部32a及第二端部32b之數個平衡片321的數量分別為四個,該數個平衡片321彼此之間的夾角α亦為九十度, 使該數個平衡片321之間沿圓周方向的距離相等;藉此,該數個平衡片321的重量可以分別平均落於該永久磁鐵32的第一端部32a及第二端部32b上,同樣可提供穩定平衡功效。 Referring to FIG. 4, it is disclosed that the plurality of balance pieces 321 are respectively provided at the first end portion 32a and the second end portion 32b. In this embodiment, the outer edge 321a is adjacent to the outer circumferential surface of the permanent magnet 32, and a ring flange 323 is disposed on the periphery of the coupling hole 322 to increase the bonding area between the rotating shaft 31 and the permanent magnet 32, and The inner edge 321b is connected to the ring flange 323 of the periphery of the coupling hole 322; in addition, the number of the plurality of balance pieces 321 of the first end portion 32a and the second end portion 32b is four, and the plurality of balance pieces 321 The angle α between each other is also ninety degrees. The distance between the plurality of balance pieces 321 in the circumferential direction is equal; thereby, the weights of the plurality of balance pieces 321 can respectively fall on the first end portion 32a and the second end portion 32b of the permanent magnet 32, respectively. It also provides a stable balance.
請參照第5圖所示,係揭示上述數個平衡片321設於該第一端部32a。本實施例中,該外側緣321a接鄰於該永久磁鐵32之外周面,該內側緣321b未連接該結合孔322,且該第一端部32a之數個平衡片321的數量為三個,該數個平衡片321彼此之間的夾角α為一百二十度,同樣可使該數個平衡片321之間沿圓周方向的距離相等,以提供穩定平衡之功效。 Referring to FIG. 5, it is disclosed that the plurality of balance pieces 321 are provided on the first end portion 32a. In this embodiment, the outer edge 321a is adjacent to the outer peripheral surface of the permanent magnet 32, the inner edge 321b is not connected to the coupling hole 322, and the number of the plurality of balance pieces 321 of the first end portion 32a is three. The angles α between the plurality of balance pieces 321 are one hundred and twenty degrees, and the distance between the plurality of balance pieces 321 in the circumferential direction can be equalized to provide a stable balance.
請參照第6圖所示,係揭示上述數個平衡片321設於上述永久磁鐵32的第一端部32a,在上述轉動軸31之軸向方向上,該永久磁鐵32的第一端部32a至第二端部32b之間具有一第一軸向高度H1,該數個平衡片321各具有一第二軸向高度H2(當該數個平衡片321之軸向高度不相同時,可定義最大軸向高度為該第二軸向高度H2),其中該第二軸向高度H2可以為該第一軸向高度H1的0.1~0.5倍,較佳地,該第二軸向高度H2係為該第一軸向高度H1的0.15~0.4倍;藉此,可確保該數個平衡片321提供上述轉子3較佳之穩定平衡功能,且當該轉子3應用於馬達結構時,兼可避免該轉子3佔據馬達結構內部過多之軸向組裝空間。 Referring to FIG. 6, it is disclosed that the plurality of balance pieces 321 are disposed on the first end portion 32a of the permanent magnet 32, and the first end portion 32a of the permanent magnet 32 in the axial direction of the rotating shaft 31. There is a first axial height H1 between the second end portions 32b, and the plurality of balance pieces 321 each have a second axial height H2 (when the axial heights of the plurality of balance pieces 321 are different, the The maximum axial height is the second axial height H2), wherein the second axial height H2 may be 0.1 to 0.5 times the first axial height H1. Preferably, the second axial height H2 is The first axial height H1 is 0.15 to 0.4 times; thereby, the plurality of balance pieces 321 can be ensured to provide the stable balance function of the rotor 3, and when the rotor 3 is applied to the motor structure, the rotor can be avoided. 3 occupies too much axial assembly space inside the motor structure.
請參照第7圖所示,係揭示上述數個平衡片321分別設於上述永久磁鐵32的第一端部32a及第一端部32b,在上述轉動軸31之軸向方向上,該永久磁鐵32的第一端部32a至第二端部32b之間具有一第一軸向高度H1,位於該第一端部32a的該數個平衡片321各具有一第二軸向高度H2(當該數個平衡片321之軸向高度不相同時,可定義最大軸向高度為該第二軸向高度H2),位於該第二端部32b的該數個平衡片321各具有一第三軸向高度H3(當該數個平衡片321之軸向高度不相同時,可定義最大 軸向高度為該第三軸向高度H3),其中該第二軸向高度H2及該第三軸向高度H3的加總可以為該第一軸向高度H1的0.1~0.5倍,較佳地,該第二軸向高度H2及該第三軸向高度H3的加總係為該第一軸向高度H1的0.15~0.4倍;藉此,同樣可確保該數個平衡片321提供上述轉子3較佳之穩定平衡功能,且當該轉子3應用於馬達結構時,兼可避免該轉子3佔據馬達結構內部過多之軸向組裝空間。 Referring to FIG. 7, it is disclosed that the plurality of balance pieces 321 are respectively disposed on the first end portion 32a and the first end portion 32b of the permanent magnet 32, and the permanent magnet is in the axial direction of the rotating shaft 31. 32 has a first axial height H1 between the first end portion 32a and the second end portion 32b, and the plurality of balance pieces 321 located at the first end portion 32a each have a second axial height H2 (when the When the axial heights of the plurality of balance pieces 321 are different, the maximum axial height may be defined as the second axial height H2), and the plurality of balance pieces 321 located at the second end portion 32b each have a third axial direction. Height H3 (when the axial heights of the plurality of balance pieces 321 are different, the maximum can be defined The axial height is the third axial height H3), wherein the sum of the second axial height H2 and the third axial height H3 may be 0.1 to 0.5 times the first axial height H1, preferably The sum of the second axial height H2 and the third axial height H3 is 0.15 to 0.4 times the first axial height H1; thereby, the plurality of balance pieces 321 are also ensured to provide the rotor 3 The stable balance function is preferred, and when the rotor 3 is applied to the motor structure, the rotor 3 can be prevented from occupying excessive axial assembly space inside the motor structure.
本發明基於上述永久磁鐵32之平衡片321設計,當上述定子2驅動上述轉子3旋轉作動的過程中,由於該轉子3之永久磁鐵32的至少一端部設置數個平衡片321,該數個平衡片321彼此之間沿圓周方向的距離相等,且該數個平衡片321的重量可分別平均落於該永久磁鐵32的至少一端部上,因此,確保該轉子3旋轉時不易任意偏移晃動,使該轉子3具有較佳之平衡旋轉功效。 The present invention is based on the design of the balance piece 321 of the permanent magnet 32. During the rotation of the rotor 2 to drive the rotor 3, a plurality of balance pieces 321 are disposed on at least one end of the permanent magnet 32 of the rotor 3. The distances of the pieces 321 in the circumferential direction are equal to each other, and the weights of the plurality of balance pieces 321 can respectively fall on at least one end portion of the permanent magnet 32, thereby ensuring that the rotor 3 is not easily arbitrarily shifted when rotated. The rotor 3 is provided with a better balanced rotation effect.
再者,藉由上述轉子3之永久磁鐵32至少一端部所設置的數個平衡片321,當組裝人員針對該轉子3進行平衡調校作業時,可以針對該轉子3因重量不均所引發轉動不平衡之部位(如一特定之平衡片321),利用加工方式削除該特定平衡片321的部分厚度,例如:以機械切削或研磨等方式削除該平衡片321的邊角部位,以適當減輕該特定平衡片321的重量,直到該轉子3可達到轉動平衡為止,因此,可達到提升校正準確性及校正便利性等功效。 Furthermore, when the assembler performs a balance adjustment operation on the rotor 3 by the plurality of balance pieces 321 provided at least at one end portion of the permanent magnet 32 of the rotor 3, the rotor 3 can be rotated due to uneven weight. An unbalanced portion (such as a specific balance piece 321) is partially cut by a machining method to remove a portion of the thickness of the specific balance piece 321 by, for example, mechanical cutting or grinding to remove the corner portion of the balance piece 321 to appropriately reduce the specific portion. The weight of the balance piece 321 is balanced until the rotor 3 can reach the balance of rotation, and therefore, the effects of improving the correction accuracy and the convenience of correction can be achieved.
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the invention has been described in connection with the preferred embodiments described above, it is not intended to limit the scope of the invention. The technical scope of the invention is protected, and therefore the scope of the invention is defined by the scope of the appended claims.
1‧‧‧殼座 1‧‧‧Shell
1a‧‧‧第一殼體 1a‧‧‧First housing
1b‧‧‧第二殼體 1b‧‧‧ second housing
11‧‧‧容置空間 11‧‧‧ accommodating space
12‧‧‧樞接部 12‧‧‧ pivotal department
2‧‧‧定子 2‧‧‧stator
3‧‧‧轉子 3‧‧‧Rotor
31‧‧‧轉動軸 31‧‧‧Rotary axis
32‧‧‧永久磁鐵 32‧‧‧ permanent magnet
32a‧‧‧第一端部 32a‧‧‧First end
32b‧‧‧第二端部 32b‧‧‧second end
321‧‧‧平衡片 321‧‧‧ Balance film
321a‧‧‧外側緣 321a‧‧‧ outer edge
321b‧‧‧內側緣 321b‧‧‧ inside edge
322‧‧‧結合孔 322‧‧‧bond hole
Claims (20)
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TW104106807A TWI535157B (en) | 2015-01-27 | 2015-03-04 | Inner-rotor motor |
CN201520150966.3U CN204615558U (en) | 2015-01-27 | 2015-03-17 | inner rotor motor |
CN201510115737.2A CN106033917B (en) | 2015-01-27 | 2015-03-17 | Inner rotor motor |
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TW104106807A TWI535157B (en) | 2015-01-27 | 2015-03-04 | Inner-rotor motor |
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JP2004336925A (en) * | 2003-05-09 | 2004-11-25 | Matsushita Electric Ind Co Ltd | Electric motor |
JP2008178233A (en) * | 2007-01-19 | 2008-07-31 | Daikin Ind Ltd | Motor and compressor |
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