TWI531291B - Package board and method for manufactuing same - Google Patents
Package board and method for manufactuing same Download PDFInfo
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- TWI531291B TWI531291B TW101146768A TW101146768A TWI531291B TW I531291 B TWI531291 B TW I531291B TW 101146768 A TW101146768 A TW 101146768A TW 101146768 A TW101146768 A TW 101146768A TW I531291 B TWI531291 B TW I531291B
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本發明涉及電路板製作技術領域,尤其涉及一種承載板及其製作方法。 The present invention relates to the field of circuit board manufacturing technology, and in particular, to a carrier board and a manufacturing method thereof.
採用倒裝晶片球柵格陣列(FCBGA)進行封裝晶片的電路板,通常需要製作陣列排布的多個導電凸塊結構,以用於承載錫球。所述導電凸塊需要貫穿防焊層並與對應的導電線路相互電連接。現有技術中,通常採用在所述導電線路上形成對應的防焊層開口,然後在防焊層上形成電鍍阻擋層,並在電鍍阻擋層中形成與防焊層開口對應的電鍍阻擋層。由於防焊層開口和電鍍阻擋層開口均需要顯影形成,並且需要相互連通,在製作過程中需要對應的電鍍阻擋層開口與防焊層開口進行對位。之後,在防焊層的開口內化學鍍然後電鍍的方式形成導電凸塊。最後,去除電鍍阻擋層,得到凸出於防焊層的導電凸塊。在上述的製作方法中,需要將防焊層開口製作的相對較大,以便於顯影形成電鍍阻擋層開口時進行對位。並且,由於形成的導電凸塊與防焊層相互接觸,且接觸面積較小,從而容易導致導電凸塊於防焊層相互分離,得到的電路板的信賴性較差。並且,這樣的製作方法決定了製作的導電凸塊結構的分佈密度較小,不利於多個導電凸塊結構密集分佈。 A printed circuit board using a flip chip ball grid array (FCBGA) typically requires a plurality of conductive bump structures arranged in an array for carrying solder balls. The conductive bumps need to penetrate the solder resist layer and are electrically connected to the corresponding conductive lines. In the prior art, a corresponding solder resist opening is formed on the conductive line, and then a plating barrier layer is formed on the solder resist layer, and a plating barrier corresponding to the solder resist opening is formed in the plating barrier layer. Since both the solder resist opening and the plating barrier opening need to be formed by development and need to communicate with each other, a corresponding plating barrier opening is required to be aligned with the solder resist opening during the fabrication process. Thereafter, conductive bumps are formed by electroless plating and then electroplating in the openings of the solder resist layer. Finally, the plating barrier is removed to obtain conductive bumps protruding from the solder resist layer. In the above manufacturing method, it is necessary to make the solder resist layer opening relatively large in order to perform alignment when developing the plating barrier opening. Moreover, since the formed conductive bumps and the solder resist layer are in contact with each other and the contact area is small, the conductive bumps are easily separated from each other in the solder resist layer, and the obtained circuit board has poor reliability. Moreover, such a manufacturing method determines that the distributed density of the conductive bump structures is small, which is disadvantageous for the dense distribution of the plurality of conductive bump structures.
有鑑於此,提供一種承載板的製作方法,可以得到具有密集分佈的導電凸塊結構的承載板實屬必要。 In view of the above, it is necessary to provide a carrier board with a densely distributed conductive bump structure.
一種承載板的製作方法,包括步驟:提供第一銅箔、第一離型膜、膠片、第二離型膜及第二銅箔,所述膠片具有中心區,所述第一離型膜與第二離型膜的形狀及大小與所述中心區的形狀及大小相互對應;依次壓合第一銅箔、第一離型膜、膠片、第二離型膜及第二銅箔成為一個整體,所述膠片的中心區的兩側與第一離型膜和第二離型膜相互接觸,得到多層基板,所述多層基板包括產品區及環繞產品區的廢料區,所述產品區在第一銅箔表面的正投影位於所述中心區在第一銅箔表面的正投影之內;在第一銅箔表面形成第一光阻層及第一介電層,在第二銅箔表面形成第二光阻層及第三介電層;在第一介電層及第一光阻層內形成第一開孔,在所述第三介電層及第二光阻層內形成第二開孔;在所述第一開孔內形成第一導電凸塊,在所述第二開孔內形成第二導電凸塊;在第一開孔內形成第一延伸部並在第一介電層表面形成第一導電線路層,在第二開孔內形成第二延伸部並在第三介電層表面形成第三導電線路層,第一導電線路層通過第一延伸部與第一導電凸塊相互電連通,第三導電線路層通過第二延伸部與第二導電凸塊相互電連通;沿著產品區與廢料區的交界線進行切割,並使得產品區中的第一銅箔與第一離型膜自然脫離,產品區中的第二銅箔與第二離型膜自然脫離,從而得到相互分離的第一承載基板和第二承載基板;以及從第一承載基板中去除第一銅箔及第一光阻層,得到第一承載板,從第二承載基板中去除第二銅箔及第二光阻層,得到第二承載板。 A manufacturing method of a carrier board, comprising the steps of: providing a first copper foil, a first release film, a film, a second release film and a second copper foil, wherein the film has a central area, and the first release film and The shape and size of the second release film correspond to the shape and size of the central region; and sequentially pressing the first copper foil, the first release film, the film, the second release film and the second copper foil into one whole The two sides of the central portion of the film are in contact with the first release film and the second release film to obtain a multi-layer substrate, and the multi-layer substrate includes a product area and a waste area surrounding the product area, and the product area is in the An orthographic projection of a copper foil surface is located within the orthographic projection of the central region on the surface of the first copper foil; forming a first photoresist layer and a first dielectric layer on the surface of the first copper foil, forming a surface of the second copper foil a second photoresist layer and a third dielectric layer; a first opening is formed in the first dielectric layer and the first photoresist layer, and a second opening is formed in the third dielectric layer and the second photoresist layer a hole; a first conductive bump is formed in the first opening, and a second conductive is formed in the second opening a first extension portion is formed in the first opening and a first conductive circuit layer is formed on the surface of the first dielectric layer, a second extension portion is formed in the second opening, and a third surface is formed on the surface of the third dielectric layer a conductive circuit layer, the first conductive circuit layer is electrically connected to the first conductive bump through the first extension portion, and the third conductive circuit layer is electrically connected to the second conductive bump through the second extension portion; The boundary line of the area is cut, and the first copper foil in the product area is naturally separated from the first release film, and the second copper foil in the product area is naturally separated from the second release film, thereby obtaining the first separated from each other. a carrier substrate and a second carrier substrate; and removing the first copper foil and the first photoresist layer from the first carrier substrate to obtain a first carrier plate, and removing the second copper foil and the second photoresist layer from the second carrier substrate , the second carrier board is obtained.
一種承載板,該承載板應用所述的承載板的製作方法製得,其包括第一介電層、多個導電凸塊及第一導電線路層,所述第一介電層具有相對的第一表面和第二表面,所述導電凸塊的一端凸出於所述第一表面,所述第一導電線路層形成於所述第一介電層的第二表面一側,所述第一導電線路層包括延伸至第一介電層內的延伸部,所述金屬凸塊通過所述延伸部與第一導電線路層相互電連接。 A carrier board is manufactured by the method for manufacturing the carrier board, comprising: a first dielectric layer, a plurality of conductive bumps, and a first conductive circuit layer, wherein the first dielectric layer has a relative a surface and a second surface, one end of the conductive bump protrudes from the first surface, and the first conductive circuit layer is formed on a side of the second surface of the first dielectric layer, the first The conductive circuit layer includes an extension extending into the first dielectric layer, and the metal bumps are electrically connected to the first conductive wiring layer through the extension.
本技術方案提供的承載板的製作方法,在製作用於形成金屬凸塊的盲孔時,採用一次雷射燒蝕形成。這樣,可以避免現有技術中採用兩次顯影分別在防焊層中形成開口而後在電鍍阻擋層中形成開口,電鍍阻擋層中形成開口需要與防焊層中的開口進行對位元,而需要設定較大的防焊層中的開口,不利於形成密集排布的導電凸塊。 The manufacturing method of the carrier board provided by the technical solution is formed by one laser ablation when forming a blind hole for forming a metal bump. In this way, it is possible to avoid the formation of an opening in the solder resist layer by using two developments in the prior art, and then forming an opening in the plating barrier layer. The opening in the plating barrier layer needs to be aligned with the opening in the solder resist layer, and needs to be set. The openings in the larger solder mask are not conducive to the formation of densely arranged conductive bumps.
10a‧‧‧第一承載板 10a‧‧‧First carrier board
10b‧‧‧第二承載板 10b‧‧‧Second carrier board
11‧‧‧第一銅箔 11‧‧‧First copper foil
12‧‧‧第二銅箔 12‧‧‧Second copper foil
13‧‧‧第一離型膜 13‧‧‧First release film
14‧‧‧第二離型膜 14‧‧‧Separate release film
15‧‧‧膠片 15‧‧‧ Film
31‧‧‧第一光阻層 31‧‧‧First photoresist layer
32‧‧‧第二光阻層 32‧‧‧Second photoresist layer
41‧‧‧第一介電層 41‧‧‧First dielectric layer
42‧‧‧第三介電層 42‧‧‧ Third dielectric layer
311‧‧‧第一開孔 311‧‧‧ first opening
321‧‧‧第二開孔 321‧‧‧Second opening
312‧‧‧第一導電凸塊 312‧‧‧First conductive bump
322‧‧‧第二導電凸塊 322‧‧‧Second conductive bump
51‧‧‧第一導電線路層 51‧‧‧First conductive circuit layer
511‧‧‧第一化學鍍銅層 511‧‧‧First electroless copper plating
512‧‧‧第一電鍍阻擋圖形 512‧‧‧First plating blocking graphic
513‧‧‧第一電鍍銅層 513‧‧‧First electroplated copper layer
515‧‧‧第一延伸部 515‧‧‧First Extension
52‧‧‧第三導電線路層 52‧‧‧ Third conductive circuit layer
521‧‧‧第二化學鍍銅層 521‧‧‧Second electroless copper plating
522‧‧‧第二電鍍阻擋圖形 522‧‧‧Second plating blocking graphic
523‧‧‧第二電鍍銅層 523‧‧‧Second electroplated copper layer
525‧‧‧第二延伸部 525‧‧‧Second extension
61‧‧‧第二介電層 61‧‧‧Second dielectric layer
611‧‧‧第一盲孔 611‧‧‧First blind hole
612‧‧‧第一導電盲孔 612‧‧‧First conductive blind hole
62‧‧‧第四介電層 62‧‧‧fourth dielectric layer
621‧‧‧第二盲孔 621‧‧‧second blind hole
622‧‧‧第二導電盲孔 622‧‧‧Second conductive blind hole
71‧‧‧第二導電線路層 71‧‧‧Second conductive circuit layer
72‧‧‧第四導電線路層 72‧‧‧fourth conductive layer
81‧‧‧第一防焊層 81‧‧‧First solder mask
811‧‧‧第一開口 811‧‧‧ first opening
82‧‧‧第二防焊層 82‧‧‧Second solder mask
821‧‧‧第二開口 821‧‧‧ second opening
91‧‧‧第一防護層 91‧‧‧First protective layer
92‧‧‧第二防護層 92‧‧‧Second protective layer
100a‧‧‧第一承載基板 100a‧‧‧First carrier substrate
100b‧‧‧第二承載基板 100b‧‧‧second carrier substrate
411‧‧‧第一表面 411‧‧‧ first surface
412‧‧‧第二表面 412‧‧‧ second surface
103‧‧‧產品區域 103‧‧‧Product area
104‧‧‧廢料區域 104‧‧‧ scrap area
105‧‧‧切口 105‧‧‧ incision
110‧‧‧多層基板 110‧‧‧Multilayer substrate
151‧‧‧中心區 151‧‧‧Central District
152‧‧‧邊緣區 152‧‧‧Edge area
90‧‧‧表面處理層 90‧‧‧Surface treatment layer
圖1為本技術方案實施例提供的第一銅箔、第一離型膜、膠片、第二離型膜及第二銅箔的剖面示意圖。 1 is a schematic cross-sectional view of a first copper foil, a first release film, a film, a second release film, and a second copper foil according to an embodiment of the present application.
圖2為本技術方案實施例提供的壓合第一銅箔、第一離型膜、膠片、第二離型膜及第二銅箔後得到多層基板的剖面示意圖。 2 is a schematic cross-sectional view showing a multilayer substrate obtained by pressing a first copper foil, a first release film, a film, a second release film, and a second copper foil according to an embodiment of the present invention.
圖3為圖2的第一銅箔表面上形成第一光阻層並在第二銅箔表面形成第二光阻層後的剖面示意圖。 3 is a schematic cross-sectional view showing the first photoresist layer on the surface of the first copper foil of FIG. 2 and the second photoresist layer formed on the surface of the second copper foil.
圖4為圖3的第一光阻層表面形成第一介電層並在第二光阻層表面形成第三介電層後的剖面示意圖。 4 is a schematic cross-sectional view showing the first photoresist layer on the surface of the first photoresist layer of FIG. 3 and the third dielectric layer on the surface of the second photoresist layer.
圖5為圖4的第一光阻層和第一介電層中形成第一開孔,第二光阻 層和第三介電層中形成第二開孔後的剖面示意圖。 FIG. 5 is a first aperture, a second photoresist formed in the first photoresist layer and the first dielectric layer of FIG. A schematic cross-sectional view of the layer and the third dielectric layer after forming the second opening.
圖6為圖5的第一開孔中形成第一導電凸塊,第二開孔中形成第二導電凸塊後的剖面示意圖。 6 is a schematic cross-sectional view showing the first conductive bump formed in the first opening of FIG. 5 and the second conductive bump formed in the second opening.
圖7至圖10為圖6的第一介電層表面形成第一導電線路層,第三介電層的表面形成第三導電線路層後的剖面示意圖。 7 to FIG. 10 are schematic cross-sectional views showing the surface of the first dielectric layer of FIG. 6 forming a first conductive wiring layer, and the surface of the third dielectric layer is formed with a third conductive wiring layer.
圖11為圖10的第一導電線路層一側形成第二介電層及第二導電線路層,第二導電線路層一側形成第四介電層及第三導電線路層後的剖面示意圖。 FIG. 11 is a cross-sectional view showing a second dielectric layer and a second conductive wiring layer formed on one side of the first conductive wiring layer of FIG. 10, and a fourth dielectric layer and a third conductive wiring layer are formed on one side of the second conductive wiring layer.
圖12為圖11的第二導電線路層一側形成第一防焊層及第一防護層,第四導電線路層一側形成第二防焊層及第二防護層後的剖面示意圖。 12 is a cross-sectional view showing the first solder resist layer and the first protective layer on the side of the second conductive wiring layer of FIG. 11, and the second solder resist layer and the second protective layer are formed on the side of the fourth conductive wiring layer.
圖13和圖14為切割得到的第一承載基板和第二承載基板的剖面示意圖。 13 and FIG. 14 are schematic cross-sectional views showing the first carrier substrate and the second carrier substrate obtained by cutting.
圖15為圖14中的第一承載基板去除第一銅箔、第一光阻層及第一防護層得到第一承載板,第二承載基板去除第二銅箔、第二光阻層及第二防護層得到第二承載板的剖面示意圖。 15 is a first carrier substrate of FIG. 14 with the first copper foil removed, the first photoresist layer and the first protective layer to obtain a first carrier, and the second carrier substrate to remove the second copper foil, the second photoresist layer, and the second substrate The second protective layer obtains a schematic cross-sectional view of the second carrier.
圖16為圖15的第一承載板和第二承載板的導電凸塊表面形成保護層後的剖面示意圖。 FIG. 16 is a cross-sectional view showing the surface of the conductive bumps of the first carrier board and the second carrier board of FIG. 15 after forming a protective layer.
本技術方案提供的承載板的製作方法包括如下步驟: The manufacturing method of the carrier board provided by the technical solution includes the following steps:
第一步,請參閱圖1,提供第一銅箔11、第二銅箔12、第一離型膜13、第二離型膜14及膠片15。 In the first step, referring to FIG. 1, a first copper foil 11, a second copper foil 12, a first release film 13, a second release film 14, and a film 15 are provided.
第一銅箔11和第二銅箔12均為厚度為5微米至20微米的銅箔。優選地,第一銅箔11和第二銅箔12的厚度均為10微米至15微米。第一離型膜13和第二離型膜14可以為PE離型膜或PET離型膜等。膠片15為FR4環氧玻璃布半固化膠片。所述第一離型膜13和第二離型膜14也可以為金屬片。 The first copper foil 11 and the second copper foil 12 are each a copper foil having a thickness of 5 μm to 20 μm. Preferably, the thickness of the first copper foil 11 and the second copper foil 12 are both 10 micrometers to 15 micrometers. The first release film 13 and the second release film 14 may be a PE release film or a PET release film or the like. Film 15 is a FR4 epoxy glass cloth semi-cured film. The first release film 13 and the second release film 14 may also be metal sheets.
第一銅箔11、第二銅箔12及膠片15的形狀及大小均相同。第一離型膜13和第二離型膜14的形狀與第一銅箔11的形狀相同,第一離型膜13和第二離型膜14的尺寸小於第一銅箔11的尺寸。具體的,第一離型膜13和第二離型膜14的橫截面積小於第一銅箔11的橫截面積。膠片15包括中心區151及環繞中心區151的邊緣區152。中心區151的形狀與第一離型膜13和第二離型膜14形狀相同,尺寸大小相等。 The shapes and sizes of the first copper foil 11, the second copper foil 12, and the film 15 are the same. The shapes of the first release film 13 and the second release film 14 are the same as those of the first copper foil 11, and the sizes of the first release film 13 and the second release film 14 are smaller than the size of the first copper foil 11. Specifically, the cross-sectional areas of the first release film 13 and the second release film 14 are smaller than the cross-sectional area of the first copper foil 11. Film 15 includes a central region 151 and an edge region 152 that surrounds central region 151. The shape of the central portion 151 is the same as that of the first release film 13 and the second release film 14, and is equal in size.
膠片15為FR4環氧玻璃布半固化膠片。 Film 15 is a FR4 epoxy glass cloth semi-cured film.
第二步,請參閱圖2,依次堆疊並一次壓合第一銅箔11、第一離型膜13、膠片15、第二離型膜14及第二銅箔12成為一個整體,得到多層基板110。 In the second step, referring to FIG. 2, the first copper foil 11, the first release film 13, the film 15, the second release film 14, and the second copper foil 12 are laminated and laminated one at a time to obtain a multilayer substrate. 110.
堆疊所述第一銅箔11、第一離型膜13、膠片15、第二離型膜14及第二銅箔12時,使得第一銅箔11、第一離型膜13、膠片15、第二離型膜14及第二銅箔12中心相互對齊。由於第一離型膜13和第二離型膜14的尺寸小於第一銅箔11、第二銅箔12及膠片15尺寸,第一離型膜13和第二離型膜14分別與膠片15的中心區151相對應。在進行壓合時,膠片15的邊緣區152的兩側分別與第一銅箔11和第二銅箔12相互結合,膠片15的中心區151的兩側分別與第一離型膜13和第二離型膜14相接觸,膠片15的中心區151並不與第一 銅箔11和第二銅箔12相互接觸。 When the first copper foil 11, the first release film 13, the film 15, the second release film 14, and the second copper foil 12 are stacked, the first copper foil 11, the first release film 13, the film 15, The centers of the second release film 14 and the second copper foil 12 are aligned with each other. Since the sizes of the first release film 13 and the second release film 14 are smaller than those of the first copper foil 11, the second copper foil 12, and the film 15, the first release film 13 and the second release film 14 are respectively associated with the film 15. The central area 151 corresponds. When the pressing is performed, both sides of the edge region 152 of the film 15 are bonded to the first copper foil 11 and the second copper foil 12, respectively, and the two sides of the central portion 151 of the film 15 are respectively associated with the first release film 13 and the first The two release films 14 are in contact with each other, and the central portion 151 of the film 15 is not in contact with the first The copper foil 11 and the second copper foil 12 are in contact with each other.
多層基板110具有產品區域103及環繞產品區域103的廢料區域104。產品區域103的橫截面積小於第一離型膜13的橫截面積。產品區域103在第一銅箔11表面的正投影位於第一離型膜13在第一銅箔11表面的正投影內。 The multilayer substrate 110 has a product area 103 and a waste area 104 surrounding the product area 103. The cross-sectional area of the product region 103 is smaller than the cross-sectional area of the first release film 13. The orthographic projection of the product region 103 on the surface of the first copper foil 11 is located within the orthographic projection of the first release film 13 on the surface of the first copper foil 11.
可以理解的是,當用於同時製作多個封裝基板時,產品區域103可以包括多個相互分離的產品單元,每個產品單元與對應的一個封裝基板相對應。 It can be understood that when used to simultaneously fabricate a plurality of package substrates, the product region 103 may include a plurality of product units separated from each other, each product unit corresponding to a corresponding one of the package substrates.
第三步,請參閱圖3,在第一銅箔11表面形成第一光阻層31,在第二銅箔12表面形成第二光阻層32。 In the third step, referring to FIG. 3, a first photoresist layer 31 is formed on the surface of the first copper foil 11, and a second photoresist layer 32 is formed on the surface of the second copper foil 12.
第一光阻層31和第二光阻層32可以通過壓合幹膜,然後曝光並顯影的方式形成。 The first photoresist layer 31 and the second photoresist layer 32 may be formed by laminating a dry film and then exposing and developing.
本實施例中,第一光阻層31和第二光阻層32也可以採用其他可剝離層代替。 In this embodiment, the first photoresist layer 31 and the second photoresist layer 32 may be replaced by other peelable layers.
第四步,請參閱圖4,在第一光阻層31表面壓合第一介電層41,在第二光阻層32表面壓合第三介電層42。 In the fourth step, referring to FIG. 4, the first dielectric layer 41 is pressed on the surface of the first photoresist layer 31, and the third dielectric layer 42 is pressed on the surface of the second photoresist layer 32.
所述第一介電層41和第三介電層42可以同時經過壓合半固化膠片的方式形成。 The first dielectric layer 41 and the third dielectric layer 42 may be formed by simultaneously pressing a prepreg film.
第五步,請參閱圖5,在所述第一光阻層31和第一介電層41內形成多個第一開孔311,在第二光阻層32和第三介電層42內形成多個第二開孔321。 In the fifth step, referring to FIG. 5, a plurality of first openings 311 are formed in the first photoresist layer 31 and the first dielectric layer 41 in the second photoresist layer 32 and the third dielectric layer 42. A plurality of second openings 321 are formed.
本步驟中,可以採用雷射燒蝕的方式形成第一開孔311和第二開 孔321。部分第一銅箔11從第一開孔311的底部露出,部分第二銅箔12從第二開孔321的底部露出。 In this step, the first opening 311 and the second opening may be formed by laser ablation. Hole 321. A portion of the first copper foil 11 is exposed from the bottom of the first opening 311, and a portion of the second copper foil 12 is exposed from the bottom of the second opening 321 .
第六步,請參閱圖6,在第一開孔311內形成第一導電凸塊312,在第二開孔321內形成第二導電凸塊322。 In the sixth step, referring to FIG. 6 , a first conductive bump 312 is formed in the first opening 311 , and a second conductive bump 322 is formed in the second opening 321 .
本步驟中,可以通過電鍍的方式形成第一導電凸塊312和第二導電凸塊322。第一導電凸塊312和第二導電凸塊322的材料可以為銅、鋁或銀等,優選為銅。第一導電凸塊312的厚度小於第一光阻層31和第一介電層41厚度之和,且大於第一光阻層31的厚度。第二導電凸塊322的高度小於第二光阻層32和第三介電層42的厚度之和,且大於第二光阻層32的厚度。 In this step, the first conductive bumps 312 and the second conductive bumps 322 may be formed by electroplating. The material of the first conductive bump 312 and the second conductive bump 322 may be copper, aluminum or silver, etc., preferably copper. The thickness of the first conductive bump 312 is smaller than the sum of the thicknesses of the first photoresist layer 31 and the first dielectric layer 41, and is greater than the thickness of the first photoresist layer 31. The height of the second conductive bumps 322 is smaller than the sum of the thicknesses of the second photoresist layer 32 and the third dielectric layer 42 and greater than the thickness of the second photoresist layer 32.
第七步,請參閱圖7至圖10,在第一介電層41表面及第一導電凸塊312表面形成第一導電線路層51,在第三介電層42表面及第二導電凸塊322表面形成第三導電線路層52。 In the seventh step, referring to FIG. 7 to FIG. 10, a first conductive circuit layer 51 is formed on the surface of the first dielectric layer 41 and the surface of the first conductive bump 312, and the surface of the third dielectric layer 42 and the second conductive bump A third conductive wiring layer 52 is formed on the surface of 322.
本步驟具體可以採用如下方法:首先,在第一介電層41表面及第一導電凸塊312表面形成第一化學鍍銅層511,在第三介電層42表面及第二導電凸塊322表面形成第二化學鍍銅層521。 The first step is to form a first electroless copper plating layer 511 on the surface of the first dielectric layer 41 and the surface of the first conductive bump 312, and the surface of the third dielectric layer 42 and the second conductive bump 322. A second electroless copper plating layer 521 is formed on the surface.
然後,在第一化學鍍銅層511的表面形成第一電鍍阻擋圖形512,在第二化學鍍銅層521的表面形成第二電鍍阻擋圖形522。第一電鍍阻擋圖形512和第二電鍍阻擋圖形522可以通過壓合幹膜,然後曝光及顯影,將預形成導電線路層對應的部分去除形成。 Then, a first plating barrier pattern 512 is formed on the surface of the first electroless copper plating layer 511, and a second plating blocking pattern 522 is formed on the surface of the second electroless copper plating layer 521. The first plating blocking pattern 512 and the second plating blocking pattern 522 may be formed by pressing a dry film, then exposing and developing, to remove a portion corresponding to the pre-formed conductive wiring layer.
接著,採用電鍍的方式,在從第一電鍍阻擋圖形512露出的第一化學鍍銅層511表面形成第一電鍍銅層513,在從第二電鍍阻擋圖 形522露出的第二化學鍍銅層521表面形成第二電鍍銅層523。 Next, a first electroplated copper layer 513 is formed on the surface of the first electroless copper plating layer 511 exposed from the first plating blocking pattern 512 by electroplating, in the second plating blocking diagram. A second electroplated copper layer 523 is formed on the surface of the second electroless copper plating layer 521 exposed by the shape 522.
最後,去除第一電鍍阻擋圖形512和第二電鍍阻擋圖形522,並蝕刻去除原被第一電鍍阻擋圖形512覆蓋的第一化學鍍銅層511,及原被第二電鍍阻擋圖形522覆蓋的第二化學鍍銅層521。 Finally, the first plating blocking pattern 512 and the second plating blocking pattern 522 are removed, and the first electroless copper plating layer 511 originally covered by the first plating blocking pattern 512 is removed by etching, and the first layer covered by the second plating blocking pattern 522 is removed. Two electroless copper plating layer 521.
這樣,第一導電線路層51由第一化學鍍銅層511及第一電鍍銅層513構成,第三導電線路層52由第二化學鍍銅層521及第二電鍍銅層523構成。第一導電線路層51與多個第一導電凸塊312相互電連接。第三導電線路層52與多個第二導電凸塊322相互電連接。本實施例中,第一導電線路層51包括延伸至第一開孔311內的第一延伸部515。第一導電凸塊312與第一導電線路層51的第一延伸部515相互電連接。第三導電線路層52包括延伸至第二開孔321內的第二延伸部525。第二導電凸塊322與第三導電線路層52的第二延伸部525相互電連接。 Thus, the first conductive wiring layer 51 is composed of a first electroless copper plating layer 511 and a first electroplated copper layer 513, and the third conductive wiring layer 52 is composed of a second electroless copper plating layer 521 and a second electroplated copper layer 523. The first conductive wiring layer 51 and the plurality of first conductive bumps 312 are electrically connected to each other. The third conductive circuit layer 52 and the plurality of second conductive bumps 322 are electrically connected to each other. In this embodiment, the first conductive circuit layer 51 includes a first extension 515 extending into the first opening 311. The first conductive bumps 312 are electrically connected to the first extensions 515 of the first conductive wiring layer 51. The third conductive circuit layer 52 includes a second extension 525 that extends into the second opening 321 . The second conductive bumps 322 and the second extensions 525 of the third conductive circuit layer 52 are electrically connected to each other.
第八步,請參閱圖11,在第一導電線路層51一側壓合第二介電層61,並形成第二導電線路層71。在第三導電線路層52一側壓合第四介電層62,並形成第四導電線路層72。 In the eighth step, referring to FIG. 11, the second dielectric layer 61 is pressed on the side of the first conductive wiring layer 51, and the second conductive wiring layer 71 is formed. The fourth dielectric layer 62 is laminated on the third conductive wiring layer 52 side, and a fourth conductive wiring layer 72 is formed.
本步驟具體可以採用如下方法製作:首先,在第一導電線路層51一側壓合第二介電層61,在第三導電線路層52一側壓合第四介電層62。 This step can be specifically produced by first pressing the second dielectric layer 61 on the side of the first conductive wiring layer 51 and pressing the fourth dielectric layer 62 on the third conductive wiring layer 52 side.
然後,通過雷射燒蝕的方式,在第二介電層61內形成第一盲孔611,在第四介電層62內形成第二盲孔621。 Then, a first blind via 611 is formed in the second dielectric layer 61 by laser ablation, and a second blind via 621 is formed in the fourth dielectric layer 62.
最後,按照上述形成第一導電線路層51和第三導電線路層52相同的方法,形成第二導電線路層71和第四導電線路層72,並將第一 盲孔611製作形成第一導電盲孔612,將第二盲孔621製作形成第二導電盲孔622。第一導電線路層51與第二導電線路層71通過第一導電盲孔612相互電導通,第三導電線路層52與第四導電線路層72通過第二導電盲孔622相互電導通。 Finally, the second conductive wiring layer 71 and the fourth conductive wiring layer 72 are formed in the same manner as the above-described formation of the first conductive wiring layer 51 and the third conductive wiring layer 52, and the first The blind via 611 is formed to form a first conductive via 612, and the second blind via 621 is formed to form a second conductive via 622. The first conductive circuit layer 51 and the second conductive circuit layer 71 are electrically connected to each other through the first conductive via 612, and the third conductive circuit layer 52 and the fourth conductive circuit layer 72 are electrically connected to each other through the second conductive via 622.
第十步,請參閱圖12,在第二導電線路層71一側形成第一防焊層81,第一防焊層81內具有多個第一開口811,部分第二導電線路層71從第一開口811露出。在第四導電線路層72一側形成第二防焊層82,第二防焊層82具有多個第二開口821,部分第四導電線路層72從所述第二開口821露出。 In the tenth step, referring to FIG. 12, a first solder resist layer 81 is formed on the side of the second conductive circuit layer 71. The first solder resist layer 81 has a plurality of first openings 811 therein, and a portion of the second conductive trace layer 71 is from the first An opening 811 is exposed. A second solder resist layer 82 is formed on one side of the fourth conductive wiring layer 72, and the second solder resist layer 82 has a plurality of second openings 821 from which a portion of the fourth conductive wiring layer 72 is exposed.
在此步驟之後,還包括在第一防焊層81的表面形成第一防護層91,在第二防焊層82的表面形成第二防護層92。 After this step, a first protective layer 91 is formed on the surface of the first solder resist layer 81, and a second protective layer 92 is formed on the surface of the second solder resist layer 82.
第十一步,請一併參閱圖13及圖14,沿著產品區域103與廢料區域104的交界線進行切割形成環形的切口105,從而得到相互分離的第一承載基板100a和第二承載基板100b。 In the eleventh step, please refer to FIG. 13 and FIG. 14 together, and cut along the boundary line between the product area 103 and the scrap area 104 to form an annular slit 105, thereby obtaining the first carrier substrate 100a and the second carrier substrate separated from each other. 100b.
在產品區域103內,第一離型膜13和第二離型膜14與膠片15相互接觸,第一銅箔11及第二銅箔12並不與膠片15相互結合,當沿著產品區域103與廢料區域104的交界線進行切割時,第一銅箔11與第一離型膜13分離,第二離型膜14與第二銅箔12相互分離,從而得到兩個相互分離的第一承載基板100a和第二承載基板100b。 In the product area 103, the first release film 13 and the second release film 14 are in contact with the film 15, and the first copper foil 11 and the second copper foil 12 are not bonded to the film 15, when along the product area 103. When cutting with the boundary line of the scrap area 104, the first copper foil 11 is separated from the first release film 13, and the second release film 14 and the second copper foil 12 are separated from each other, thereby obtaining two first carriers separated from each other. The substrate 100a and the second carrier substrate 100b.
第九步,請參閱圖14及圖15,去除第一承載基板100a的第一銅箔11,使得第一導電凸塊312露出,並去除第一光阻層31及第一防護層91,得到第一承載板10a。去除第二承載基板100b的第二銅箔12,使得第二導電凸塊322露出,並去除第二光阻層32及第二 防護層92,得到第二承載板10b。 In the ninth step, referring to FIG. 14 and FIG. 15, the first copper foil 11 of the first carrier substrate 100a is removed, so that the first conductive bump 312 is exposed, and the first photoresist layer 31 and the first protective layer 91 are removed. The first carrier plate 10a. Removing the second copper foil 12 of the second carrier substrate 100b, so that the second conductive bumps 322 are exposed, and removing the second photoresist layer 32 and the second The protective layer 92 obtains the second carrier 10b.
本步驟中,採用蝕刻的方式去除第一銅箔11和第二銅箔12。 In this step, the first copper foil 11 and the second copper foil 12 are removed by etching.
請參閱圖16,所述的承載板的製作方法還可以進一步包括在第一導電凸塊312和第二導電凸塊322外露的表面形成表面處理層90,並在從第一開口811露出的第二導電線路層71的表面及從第二開口821露出的第四導電線路層72的表面也形成表面處理層90的步驟,所述表面處理層90可以為有機保焊層(OSP)。 Referring to FIG. 16 , the manufacturing method of the carrier board may further include forming a surface treatment layer 90 on the exposed surface of the first conductive bump 312 and the second conductive bump 322, and exposing the surface from the first opening 811. The surface of the second conductive wiring layer 71 and the surface of the fourth conductive wiring layer 72 exposed from the second opening 821 also form a surface treatment layer 90, which may be an organic solder resist layer (OSP).
本技術方案還提供一種承載板10a,其包括第一導電凸塊312、第一介電層41、第一導電線路層51、第二介電層61及第二導電線路層71。 The technical solution further provides a carrier board 10a including a first conductive bump 312, a first dielectric layer 41, a first conductive wiring layer 51, a second dielectric layer 61, and a second conductive wiring layer 71.
第一介電層41具有相對的第一表面411和第二表面412。所述第一導電凸塊312的一端凸出於所述第一表面411,所述第一導電線路層51形成於所述第一介電層41的第二表面412一側,所述第一導電凸塊312的另一端嵌於第一介電層41內且與第一導電線路層51相互電連接。所述第二介電層61壓合於第一導電線路層51一側,所述第二導電線路層71形成於第二介電層61遠離第一導電線路層51的一側,所述第二介電層61內形成有第一導電盲孔612,第一導電線路層51與第二導電線路層71通過所述第一導電盲孔612相互電連接。第一導電線路層51包括延伸至第一開孔311內的第一延伸部515。第一導電凸塊312與第一導電線路層51的第一延伸部515相互電連接。 The first dielectric layer 41 has opposing first and second surfaces 411, 412. One end of the first conductive bump 312 protrudes from the first surface 411, and the first conductive circuit layer 51 is formed on a side of the second surface 412 of the first dielectric layer 41, the first The other end of the conductive bump 312 is embedded in the first dielectric layer 41 and electrically connected to the first conductive wiring layer 51. The second dielectric layer 61 is pressed on the side of the first conductive circuit layer 51, and the second conductive circuit layer 71 is formed on the side of the second dielectric layer 61 away from the first conductive circuit layer 51. A first conductive via 612 is formed in the second dielectric layer 61. The first conductive trace layer 51 and the second conductive trace layer 71 are electrically connected to each other through the first conductive via 612. The first conductive wiring layer 51 includes a first extension 515 that extends into the first opening 311. The first conductive bumps 312 are electrically connected to the first extensions 515 of the first conductive wiring layer 51.
所述第二導電線路層71一側還形成有第一防焊層81,所述防焊層內形成有開口,部分第二導電線路層71從所述開口露出。 A first solder resist layer 81 is further formed on one side of the second conductive wiring layer 71, and an opening is formed in the solder resist layer, and a part of the second conductive wiring layer 71 is exposed from the opening.
所述第一導電凸塊312凸出於第一表面411的表面、第二導電線路層71從防焊層的開口露出的表面形成有表面處理層90。 The first conductive bump 312 protrudes from the surface of the first surface 411, and the surface of the second conductive wiring layer 71 exposed from the opening of the solder resist layer is formed with the surface treatment layer 90.
本技術方案提供的承載板進行製作過程中,通過在膠片15的兩側設置有橫截面積小於第一銅箔11和第二銅箔12的離型膜13及14,這樣,在製作形成導電線路之後,可以容易地將膠片與第一承載基板和第二承載基板分離。因此,本技術方案提供的承載板的製作方法,可以避免使用價格較為昂貴的特殊銅箔結構,從而降低了承載板的製作成本。 In the manufacturing process of the carrier board provided by the technical solution, the release films 13 and 14 having a cross-sectional area smaller than that of the first copper foil 11 and the second copper foil 12 are disposed on both sides of the film 15, so that conductive is formed in the fabrication. After the line, the film can be easily separated from the first carrier substrate and the second carrier substrate. Therefore, the manufacturing method of the carrier board provided by the technical solution can avoid the use of a special copper foil structure which is relatively expensive, thereby reducing the manufacturing cost of the carrier board.
本技術方案提供的承載板的製作方法,在製作用於形成導電凸塊的盲孔時,採用一次雷射燒蝕形成。這樣,可以避免現有技術中採用兩次顯影分別在防焊層中形成開口而後在電鍍阻擋層中形成開口,電鍍阻擋層中形成開口需要與防焊層中的開口進行對位元,而需要設定較大的防焊層中的開口,不利於形成密集排布的導電凸塊。 The manufacturing method of the carrier board provided by the technical solution is formed by one laser ablation when forming a blind hole for forming the conductive bump. In this way, it is possible to avoid the formation of an opening in the solder resist layer by using two developments in the prior art, and then forming an opening in the plating barrier layer. The opening in the plating barrier layer needs to be aligned with the opening in the solder resist layer, and needs to be set. The openings in the larger solder mask are not conducive to the formation of densely arranged conductive bumps.
綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,於爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之申請專利範圍內。 In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. However, the above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be covered by the following claims.
10a‧‧‧第一承載板 10a‧‧‧First carrier board
10b‧‧‧第二承載板 10b‧‧‧Second carrier board
41‧‧‧第一介電層 41‧‧‧First dielectric layer
42‧‧‧第三介電層 42‧‧‧ Third dielectric layer
312‧‧‧第一導電凸塊 312‧‧‧First conductive bump
322‧‧‧第二導電凸塊 322‧‧‧Second conductive bump
51‧‧‧第一導電線路層 51‧‧‧First conductive circuit layer
515‧‧‧第一延伸部 515‧‧‧First Extension
52‧‧‧第三導電線路層 52‧‧‧ Third conductive circuit layer
525‧‧‧第二延伸部 525‧‧‧Second extension
61‧‧‧第二介電層 61‧‧‧Second dielectric layer
71‧‧‧第二導電線路層 71‧‧‧Second conductive circuit layer
72‧‧‧第四導電線路層 72‧‧‧fourth conductive layer
81‧‧‧第一防焊層 81‧‧‧First solder mask
811‧‧‧第一開口 811‧‧‧ first opening
82‧‧‧第二防焊層 82‧‧‧Second solder mask
90‧‧‧表面處理層 90‧‧‧Surface treatment layer
Claims (13)
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CN201210493833.7A CN103857204B (en) | 2012-11-28 | 2012-11-28 | Loading plate and preparation method thereof |
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TW201422088A TW201422088A (en) | 2014-06-01 |
TWI531291B true TWI531291B (en) | 2016-04-21 |
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TW101146768A TWI531291B (en) | 2012-11-28 | 2012-12-12 | Package board and method for manufactuing same |
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CN (1) | CN103857204B (en) |
TW (1) | TWI531291B (en) |
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CN105226031A (en) * | 2014-07-02 | 2016-01-06 | 日月光半导体制造股份有限公司 | Substrate, its semiconductor package and its manufacturing process |
CN109982502A (en) * | 2017-12-18 | 2019-07-05 | 王忠宝 | The structure and encapsulation manufacturing method of a kind of circuit board and support plate |
CN108901148A (en) * | 2018-08-03 | 2018-11-27 | 江苏普诺威电子股份有限公司 | The production technology of the wiring board of pressing production core plate containing buried capacitor back-to-back |
TWI693872B (en) | 2018-10-29 | 2020-05-11 | 欣興電子股份有限公司 | Method for manufacturing circuit board |
CN111148373B (en) * | 2018-11-06 | 2021-06-29 | 欣兴电子股份有限公司 | Circuit board manufacturing method |
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JP3173410B2 (en) * | 1997-03-14 | 2001-06-04 | 松下電器産業株式会社 | Package substrate and method of manufacturing the same |
JP4334005B2 (en) * | 2005-12-07 | 2009-09-16 | 新光電気工業株式会社 | Wiring board manufacturing method and electronic component mounting structure manufacturing method |
CN101472406B (en) * | 2007-12-25 | 2012-08-15 | 日本特殊陶业株式会社 | Method for manufacturing wiring substrate |
TWI377655B (en) * | 2009-01-16 | 2012-11-21 | Advanced Semiconductor Eng | Method for manufacturing coreless package substrate |
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CN103857204A (en) | 2014-06-11 |
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