TWI498495B - Fixed pressure providing device for hydrostatic bearing - Google Patents
Fixed pressure providing device for hydrostatic bearing Download PDFInfo
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- TWI498495B TWI498495B TW101114595A TW101114595A TWI498495B TW I498495 B TWI498495 B TW I498495B TW 101114595 A TW101114595 A TW 101114595A TW 101114595 A TW101114595 A TW 101114595A TW I498495 B TWI498495 B TW I498495B
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Description
本發明係有關於一種穩壓裝置,尤指一種運用於靜壓軸承之恆定穩壓裝置。The invention relates to a voltage stabilizing device, in particular to a constant voltage stabilizing device applied to a hydrostatic bearing.
現有之精密加工機通常皆會於其加工主軸、旋轉工作台或滑動結構上設置液靜壓軸承,來取代一般軸承,以達降低磨擦減少熱能之產生,並藉以提供加工精度。以加工主軸為例,其主要係利用泵浦將液壓油加壓傳送至旋設軸心之軸孔之油腔中,令軸心與軸孔之孔壁間形成油膜,使軸心於油膜的包覆潤滑下旋轉作動,進而達到提供加工精度、抑制振動、降低磨耗等優點。Existing precision machining machines usually provide hydrostatic bearings on their machining spindles, rotary tables or sliding structures instead of general bearings to reduce friction and reduce heat generation, and to provide machining accuracy. Taking the machining spindle as an example, the pumping is mainly used to pump hydraulic oil to the oil chamber of the shaft hole of the screw shaft, so that an oil film is formed between the shaft core and the hole wall of the shaft hole, so that the shaft center is on the oil film. Rotating action under the coating lubrication, thereby achieving the advantages of providing machining accuracy, suppressing vibration, and reducing wear.
然而,習用靜壓軸承雖有前述之優點,卻仍存在有許多先天上之缺失有待克服,例如:「 」However, although the conventional hydrostatic bearing has the above advantages, there are still many innate defects to be overcome, for example: " "
1、油壓高,容易造成作動油洩漏過快,污染工作母機,甚至黏附灰塵,影響機台壽命。1. The oil pressure is high, which is easy to cause the operating oil to leak too fast, pollute the working machine, and even stick dust, which affects the life of the machine.
2、當作動油洩漏後,必須啟動高壓泵浦再次送油,如此一來泵浦在高頻率的情況下開開關關,不僅容易故障,且相當耗電,不符環保要求。2. After the oil leakage, the high-pressure pump must be started to deliver the oil again. As a result, the pump is switched on and off at high frequency, which is not only easy to malfunction, but also consumes electricity and does not meet environmental protection requirements.
3、泵浦在啟動瞬間,會於油路中之作動油產生脈衝現象,當脈衝傳送至靜壓軸承時會影響加工精度。3. When the pump is started, it will generate a pulse phenomenon in the oil circuit. When the pulse is transmitted to the hydrostatic bearing, the machining accuracy will be affected.
緣是,本發明人乃針對上述靜壓軸承無法在穩壓的情況下持續運作之缺失,本著鍥而不捨的精神與精益求精之目的,積極不斷的加以研究改良,並經長期之努力與試驗,終於開發設計出本發明。The reason is that the inventor of the present invention is concerned with the lack of continuous operation of the above-mentioned hydrostatic bearing in the case of constant voltage regulation, and actively and continuously researches and improves in the spirit of perseverance and excellence, and after long-term efforts and experiments, finally The present invention was developed and designed.
本發明之主要目的,在於解決上述的問題而提供一種靜壓軸承恆定穩壓裝置,令靜壓軸承可在穩壓的情況下持續提供潤滑,避免脈衝,進而提供加工精度。The main object of the present invention is to solve the above problems and provide a static pressure bearing constant voltage regulator device, so that the static pressure bearing can continuously provide lubrication under the condition of voltage regulation, avoiding pulses, and thereby providing processing precision.
為達上述目的,本發明主要係包括一供油泵浦;一藉由供油管路與該供油泵浦連接之穩壓器,該穩壓器係包含有一缸體,一延伸進入缸體中之活塞桿,該活塞桿之第一端係固設有一活塞,該活塞之周緣係以氣密方式貼抵於缸體之內壁;該活塞桿之第二端係延伸出缸體之外並裝設有一感應塊;該活塞桿於缸體中徑向設有一擋板,並套設有一等壓簧,該等壓簧之兩端係分別以預壓方式頂抵於擋板與缸體之內壁,迫使活塞持續以相等之推力,將缸體中之作動油推擠進入輸油管路並輸送至靜壓軸承;該穩壓器進一步包含有一第一感應器以及一第二感應器,其中,該兩感應器係分別固設於具靜壓軸承之機台上,並分別電性連接至該供油泵浦,藉由感應該感應塊而控制供油泵浦之啟閉;以及一兩端分別連設於該穩壓器與靜壓軸承之輸油管路。In order to achieve the above object, the present invention mainly includes an oil supply pump; a voltage regulator connected to the oil supply pump through a fuel supply line, the voltage regulator includes a cylinder body, and an extension into the cylinder block a piston rod, the first end of the piston rod is fixed with a piston, and the periphery of the piston is airtightly attached to the inner wall of the cylinder; the second end of the piston rod extends beyond the cylinder The utility model is further provided with a sensing block; the piston rod is provided with a baffle in the radial direction of the cylinder body, and an equal pressure spring is sleeved, and the two ends of the compression spring are respectively pressed against the baffle plate and the cylinder body by preloading. The inner wall forces the piston to push the hydraulic oil in the cylinder into the oil pipeline and delivers it to the hydrostatic bearing with equal thrust; the regulator further includes a first inductor and a second inductor, wherein The two inductors are respectively fixed on the machine platform with the hydrostatic bearing, and are respectively electrically connected to the oil supply pump, and the oil supply pump is controlled to be opened and closed by sensing the sensing block; and one or two The ends are respectively connected to the oil pipeline of the voltage regulator and the hydrostatic bearing.
藉由上述結構組合,本發明主要係利用等壓簧之恢復力供油,因此,供油壓力低,可確實改善作動油容易因高壓而快速洩漏之缺點;本發明之供油泵浦透過第一感應器與第二感應器之控制,定時啟動並定量供油,不僅可延長供油泵浦之使用壽命,更達節約能源之目的;且當供油泵浦啟動時,該等壓簧可吸收來自供油泵浦作動油之脈衝,不會影響加工精度,令所加工之工件皆能有均一的加工品質。According to the above structural combination, the present invention mainly utilizes the restoring force of the isostatic spring to supply oil. Therefore, the oil supply pressure is low, and the disadvantage that the operating oil is easily leaked by the high pressure can be surely improved; the oil supply pump of the present invention transmits the first The control of a sensor and the second sensor, timing start and quantitative oil supply, not only can extend the service life of the oil pump, but also save energy; and when the oil pump is started, the pressure spring can Absorbing the pulse from the oil pump to make the oil does not affect the machining accuracy, so that the processed workpiece can have a uniform processing quality.
本發明之上述及其他目的與優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入了解。The above and other objects and advantages of the present invention will be readily understood from
當然,本發明在某些另件上,或另件之安排上容許有所不同,但所選用之實施例,則於本說明書中,予以詳細說明,並於附圖中展示其構造。Of course, the invention may be varied on certain components, or in the arrangement of the components, but the selected embodiments are described in detail in the specification and their construction is shown in the drawings.
本發明係有關於一種靜壓軸承恆定穩壓裝置,請參閱如第一圖所示,其主要係包含有一供油泵補(10)、一藉由供油管路(20)與該供油泵浦(10)連接之穩壓器(30)以及一兩端分別連設於該穩壓器(30)與靜壓軸承(50)之輸油管路(40)。The invention relates to a static pressure bearing constant voltage regulator device, as shown in the first figure, which mainly comprises an oil supply pump supplement (10), a fuel supply pipeline (20) and the oil supply pump. The (10) connected voltage regulator (30) and one end are respectively connected to the oil supply line (40) of the voltage regulator (30) and the static pressure bearing (50).
該供油管路(20)上係設有一單向閥(21),令作動油只能單向往穩壓器(30)之方向輸送。The oil supply line (20) is provided with a check valve (21), so that the operating oil can only be transported in one direction to the regulator (30).
該穩壓器(30)係包含有一缸體(31),該缸體(31)之內壁係設有一隔板(32),而將缸體(31)區分為第一容室(311)與第二容室(312),該隔板(32)中央並形成有一穿孔(321)。一貫穿第二容室(312)並透過穿孔(321)延伸進入第一容室(311)之活塞桿(33),該活塞桿(33)之第一端係固設有一活塞(331),該活塞(331)之周緣係以氣密方式貼抵於第一容室(311)之內壁。該活塞桿(33)之第二端係延伸出缸體(31)之外並裝設有一感應塊(332)。該活塞桿(33)位於第二容室(312)之部位係徑向設有一擋板(333),並套設有一等壓簧(334),該等壓簧(334)之兩端係分別以預壓方式頂抵於擋板(333)與缸體(31)之內壁,迫使活塞(331)持續以相等之推力,將第一容室(311)中之作動油推擠進入輸油管路(40)並輸送至靜壓軸承(50),以收潤滑之效。該穩壓器(30)進一步包含有一第一感應器(34)以及一第二感應器(35),其中,該兩感應器(34、35)係分別固設於具靜壓軸承(50)之機台(圖中未示)上,並分別電性連接至該供油泵浦(10)與該單向閥(21)。該第一感應器(34)與第二感應器(35)可為極限開關,令感應塊(332)直接觸碰;亦可為磁簧開關,並將感應塊(332)改成由磁石所構成之構件,同樣可達控制供油泵浦(10)之效果。The regulator (30) comprises a cylinder (31), the inner wall of the cylinder (31) is provided with a partition (32), and the cylinder (31) is divided into a first chamber (311). And a second chamber (312), a partition (321) is formed in the center of the partition (32). a piston rod (33) extending through the second chamber (312) and extending through the through hole (321) into the first chamber (311), the first end of the piston rod (33) is fixed with a piston (331). The periphery of the piston (331) is in an airtight manner against the inner wall of the first chamber (311). The second end of the piston rod (33) extends beyond the cylinder (31) and is provided with a sensing block (332). The piston rod (33) is located at a position of the second chamber (312), and a baffle plate (333) is radially disposed, and an equal pressure spring (334) is sleeved, and the two ends of the pressure spring (334) are respectively Pressing against the inner wall of the baffle plate (333) and the cylinder block (31) in a preload manner, forcing the piston (331) to continuously push the working oil in the first chamber (311) into the oil pipeline with equal thrust. (40) and transported to the hydrostatic bearing (50) for lubrication. The voltage regulator (30) further includes a first inductor (34) and a second inductor (35), wherein the two inductors (34, 35) are respectively fixed to the hydrostatic bearing (50) The machine (not shown) is electrically connected to the oil supply pump (10) and the check valve (21). The first inductor (34) and the second inductor (35) may be limit switches, so that the sensing block (332) is in direct contact with the touch; or the reed switch may be used, and the sensing block (332) is changed into a magnet. The components that make up the same can also control the effect of the oil pump (10).
請參閱如第二圖與第三圖所示,當第一感應器(34)偵測到感應塊(332)時,即驅動該供油泵浦(10)並開啟單向閥(21),透過供油管路(20)將作動油打入第一容室(311)中,並迫使擋板(333)壓縮等壓簧(334)。當第二感應器(35)偵測到該感應塊(332)時,即停止供油泵浦(10)之供油動作,並封閉單向閥(21)。此時,藉由等壓簧(334)之恢復力,並利用活塞(331)將第一容室(311)中之作動油透過輸油管路(40)輸送至靜壓軸承,以收潤滑之效,同時藉由等壓簧(334)的穩定低壓作動設計,使作動油有別於傳統由高壓泵浦作動,使作動油的使用效益高於傳統高壓泵浦的使用效益。Referring to the second and third figures, when the first sensor (34) detects the sensing block (332), the oil supply pump (10) is driven and the check valve (21) is opened. The actuating oil is driven into the first chamber (311) through the oil supply line (20), and the baffle (333) is forced to compress the isostatic spring (334). When the second sensor (35) detects the sensing block (332), the oil supply operation of the oil supply pump (10) is stopped, and the check valve (21) is closed. At this time, by the restoring force of the isostatic spring (334), the piston (331) is used to transport the working oil in the first chamber (311) through the oil pipeline (40) to the hydrostatic bearing to achieve lubrication effect. At the same time, by the stable low-pressure operation design of the isostatic spring (334), the operating oil is different from the traditional high-pressure pumping operation, so that the use efficiency of the working oil is higher than that of the conventional high-pressure pump.
綜上所述,本發明確實具有如下之優點:In summary, the present invention does have the following advantages:
1、本發明主要係利用等壓簧(334)之恢復力供油,因此,供油壓力低,可確實改善作動油高壓時洩漏過快之缺點。1. The present invention mainly utilizes the restoring force of the isostatic spring (334) to supply oil. Therefore, the oil supply pressure is low, and the shortcoming of excessive leakage when the operating oil is high pressure can be surely improved.
2、本發明之供油泵浦(10)透過第一感應器(34)與第二感應器(35)之控制,定時啟動並定量供油,不僅可延長供油泵浦(10)之使用壽命,更達節約能源之目的。2. The oil supply pump (10) of the present invention is controlled by the first inductor (34) and the second inductor (35) to periodically start and quantitatively supply oil, which not only extends the use of the oil supply pump (10). Life expectancy is more energy-saving.
3、當供油泵浦(10)啟動時,該等壓簧(334)可吸收來自供油泵浦(10)作動油之脈衝,不會影響加工精度,令所加工之工件皆能有均一的加工品質。3. When the oil supply pump (10) is started, the pressure spring (334) can absorb the pulse from the oil supply pump (10), which does not affect the machining accuracy, so that the workpieces processed can be uniform. Processing quality.
以上所述實施例之揭示係用以說明本發明,並非用以限制本發明,故舉凡數值之變更或等效元件之置換仍應隸屬本發明之範疇。The above description of the embodiments is intended to be illustrative of the invention and is not intended to limit the scope of the invention.
由以上詳細說明,可使熟知本項技藝者明瞭本發明的確可達成前述目的,並且在同類製程或產品中均未見有類似之發表,實已符合專利法之規定,爰依法俱文提出專利申請。From the above detailed description, those skilled in the art can understand that the present invention can achieve the foregoing objects, and no similar publications are found in similar processes or products, which have been in compliance with the provisions of the Patent Law, and have been patented according to law. Application.
10‧‧‧供油泵浦10‧‧‧Supply pump
20‧‧‧供油管路20‧‧‧ oil supply pipeline
21‧‧‧單向閥21‧‧‧ check valve
30‧‧‧穩壓器30‧‧‧Regulator
31‧‧‧缸體31‧‧‧Cylinder
311‧‧‧第一容室311‧‧‧First room
312‧‧‧第二容室312‧‧‧Second room
32‧‧‧隔板32‧‧‧Baffle
321‧‧‧穿孔321‧‧‧Perforation
33‧‧‧活塞桿33‧‧‧ piston rod
331‧‧‧活塞331‧‧‧Piston
332‧‧‧感應塊332‧‧‧Sense block
333‧‧‧擋板333‧‧ ‧ baffle
334‧‧‧等壓簧334‧‧‧equal pressure spring
34‧‧‧第一感應器34‧‧‧First sensor
35‧‧‧第二感應器35‧‧‧Second sensor
40‧‧‧輸油管路40‧‧‧ Oil pipeline
50‧‧‧靜壓軸承50‧‧‧Static bearing
第一圖係本發明之剖視圖。The first figure is a cross-sectional view of the present invention.
第二圖係本發明供油泵浦啟動時之動作示意圖。The second figure is a schematic diagram of the action of the oil supply pump of the present invention when it is started.
第三圖係本發明供油泵浦停止時之動作示意圖。The third figure is a schematic diagram of the action of the oil supply pump of the present invention when it stops.
10‧‧‧供油泵浦10‧‧‧Supply pump
20‧‧‧供油管路20‧‧‧ oil supply pipeline
21‧‧‧單向閥21‧‧‧ check valve
30‧‧‧穩壓器30‧‧‧Regulator
31‧‧‧缸體31‧‧‧Cylinder
311‧‧‧第一容室311‧‧‧First room
312‧‧‧第二容室312‧‧‧Second room
32‧‧‧隔板32‧‧‧Baffle
321‧‧‧穿孔321‧‧‧Perforation
33‧‧‧活塞桿33‧‧‧ piston rod
331‧‧‧活塞331‧‧‧Piston
332‧‧‧感應塊332‧‧‧Sense block
333‧‧‧擋板333‧‧ ‧ baffle
334‧‧‧等壓簧334‧‧‧equal pressure spring
34‧‧‧第一感應器34‧‧‧First sensor
35‧‧‧第二感應器35‧‧‧Second sensor
40‧‧‧輸油管路40‧‧‧ Oil pipeline
50‧‧‧靜壓軸承50‧‧‧Static bearing
Claims (8)
Priority Applications (1)
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TW101114595A TWI498495B (en) | 2012-04-24 | 2012-04-24 | Fixed pressure providing device for hydrostatic bearing |
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TW101114595A TWI498495B (en) | 2012-04-24 | 2012-04-24 | Fixed pressure providing device for hydrostatic bearing |
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TWI498495B true TWI498495B (en) | 2015-09-01 |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW225576B (en) * | 1990-11-08 | 1994-06-21 | Teradyne Inc | |
US6994473B2 (en) * | 2001-09-10 | 2006-02-07 | Nsk Ltd. | Grease replenishing device |
WO2006089687A1 (en) * | 2005-02-26 | 2006-08-31 | Ab Skf | Device |
-
2012
- 2012-04-24 TW TW101114595A patent/TWI498495B/en not_active IP Right Cessation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW225576B (en) * | 1990-11-08 | 1994-06-21 | Teradyne Inc | |
US6994473B2 (en) * | 2001-09-10 | 2006-02-07 | Nsk Ltd. | Grease replenishing device |
WO2006089687A1 (en) * | 2005-02-26 | 2006-08-31 | Ab Skf | Device |
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