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TWI486691B - A method of liquid crystal photo alignment - Google Patents

A method of liquid crystal photo alignment Download PDF

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TWI486691B
TWI486691B TW102109387A TW102109387A TWI486691B TW I486691 B TWI486691 B TW I486691B TW 102109387 A TW102109387 A TW 102109387A TW 102109387 A TW102109387 A TW 102109387A TW I486691 B TWI486691 B TW I486691B
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liquid crystal
alignment
alignment film
light
substrate
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TW102109387A
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TW201435453A (en
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Setsuo Kobayashi
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Ye Xin Technology Consulting Co Ltd
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Priority to CN201310143969.XA priority patent/CN104102047B/en
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Description

液晶光配向方法 Liquid crystal light alignment method

本發明涉及一種液晶光配向的方法。 The invention relates to a method of liquid crystal light alignment.

液晶面板通常包括兩塊基板和插設於它們之間的液晶層,液晶面板通過施加電壓而在液晶層中產生電場,以確定液晶層中液晶分子的取向並控制入射光的透光量,從而產生圖像顯示。 The liquid crystal panel generally includes two substrates and a liquid crystal layer interposed therebetween, and the liquid crystal panel generates an electric field in the liquid crystal layer by applying a voltage to determine the orientation of the liquid crystal molecules in the liquid crystal layer and control the amount of light transmitted by the incident light, thereby Produce an image display.

通過光配向的方法可使液晶層中液晶分子初始配向在預定方向上,光配向方法可以通過照射紫外光於配向層來形成預傾角。但在液晶光配向中,液晶分子時常不能按照預定方向排列,影響配向的準確性。 The liquid crystal molecules in the liquid crystal layer are initially aligned in a predetermined direction by a photo-alignment method, and the photo-alignment method can form a pre-tilt angle by irradiating ultraviolet light on the alignment layer. However, in liquid crystal light alignment, liquid crystal molecules are often not arranged in a predetermined direction, which affects the accuracy of alignment.

鑒於此,有必要提供一種液晶光配向方法,其包括如下步驟:提供第一基板及第二基板;於所述第一基板及第二基板上分別形成第一配向膜及第二配向膜;注入液晶以在第一配向膜及第二配向膜之間形成一液晶層;將超聲波通入液晶層以消除靜電;使用配向光線對第一配向膜及第二配向膜進行曝光。 In view of the above, it is necessary to provide a liquid crystal light alignment method, comprising the steps of: providing a first substrate and a second substrate; forming a first alignment film and a second alignment film on the first substrate and the second substrate, respectively; The liquid crystal forms a liquid crystal layer between the first alignment film and the second alignment film; ultrasonic waves are introduced into the liquid crystal layer to eliminate static electricity; and the first alignment film and the second alignment film are exposed using the alignment light.

還有必要提供一種液晶光配向方法,其包括如下步驟:提供第一基板及第二基板;於所述第一基板及第二基板上分別形成第一配向膜及第二配向膜;在所述第一配向膜及第二配向膜之間注入液晶並形成一液晶層;將超聲波通入液晶層並使得至少部分液晶由 液態晶體熔化為液體而不影響第一配向膜及第二配向膜的配向;冷卻液晶層;於液晶層冷卻後使用配向光線對第一配向膜及第二配向膜進行曝光。 It is also necessary to provide a liquid crystal light alignment method, comprising the steps of: providing a first substrate and a second substrate; forming a first alignment film and a second alignment film on the first substrate and the second substrate, respectively; Injecting liquid crystal between the first alignment film and the second alignment film and forming a liquid crystal layer; introducing ultrasonic waves into the liquid crystal layer and causing at least part of the liquid crystal to be The liquid crystal is melted into a liquid without affecting the alignment of the first alignment film and the second alignment film; the liquid crystal layer is cooled; and after the liquid crystal layer is cooled, the first alignment film and the second alignment film are exposed using the alignment light.

相較於習知技術,本方法能夠抹除液晶光配向過程中影響配向效果的多餘靜電,同時對液晶進行再次配向,提高配向的準確性。 Compared with the prior art, the method can erase excess static electricity which affects the alignment effect during the liquid crystal light alignment process, and realigns the liquid crystal to improve the alignment accuracy.

2‧‧‧第一基板 2‧‧‧First substrate

21‧‧‧第一配向膜 21‧‧‧First alignment film

211‧‧‧第一側鏈 211‧‧‧First side chain

3‧‧‧液晶層 3‧‧‧Liquid layer

31‧‧‧液晶分子 31‧‧‧ liquid crystal molecules

33‧‧‧靜電 33‧‧‧ Static electricity

4‧‧‧第二基板 4‧‧‧second substrate

41‧‧‧第二配向膜 41‧‧‧Second alignment film

411‧‧‧第二側鏈 411‧‧‧Second side chain

5‧‧‧配向光線 5‧‧‧Alignment light

6‧‧‧超聲波裝置 6‧‧‧ Ultrasonic device

圖1係液晶光配向方法的流程圖。 1 is a flow chart of a liquid crystal light alignment method.

圖2係第一基板及第二基板的結構示意圖。 2 is a schematic structural view of a first substrate and a second substrate.

圖3係光配向過程中使用配向光線第一次曝光的示意圖。 Figure 3 is a schematic illustration of the first exposure using aligning light during the photoalignment process.

圖4係液晶滴注後液晶分子受靜電影響的示意圖。 Fig. 4 is a schematic view showing the influence of static electricity on liquid crystal molecules after liquid crystal dropping.

圖5係光配向過程中使用超聲波的示意圖。 Figure 5 is a schematic illustration of the use of ultrasound during the optical alignment process.

圖6係光配向過程中使用配向光線第二次曝光的示意圖。 Figure 6 is a schematic illustration of the second exposure using aligning light during the photoalignment process.

液晶面板中,液晶分子時常不能完全按照預定方向排列,配向的準確性不高。經研究發現,液晶面板的光配向制程中在基板搬運、貼合等操作時由於機器手臂活動、運輸帶移動過程中容易產生靜電,而液晶面板中的液晶分子會在靜電的干擾下不能按照預期的方向排列,影響配向的準確性。因此,可以通過在注入液晶處理後消除靜電,以提高配向的準確率。 In liquid crystal panels, liquid crystal molecules are often not completely aligned in a predetermined direction, and the accuracy of alignment is not high. It has been found that liquid crystal molecules in the liquid crystal panel are likely to generate static electricity during the operation of the substrate during the light-aligning process of the liquid crystal panel due to the movement of the robot arm and the movement of the transport belt, and the liquid crystal molecules in the liquid crystal panel may not be expected under the interference of static electricity. The direction of the arrangement affects the accuracy of the alignment. Therefore, it is possible to eliminate the static electricity after the liquid crystal treatment is injected to improve the alignment accuracy.

下面結合附圖將對本創作實施方式作進一步的詳細說明。 The present creative embodiment will be further described in detail below with reference to the accompanying drawings.

如圖1所示為本創作具體實施方式所提供的一種液晶光配向方法的流程圖,該方法包括如下步驟: FIG. 1 is a flow chart of a liquid crystal optical alignment method according to an embodiment of the present invention, the method comprising the following steps:

步驟S201,如圖2所示,提供第一基板2及第二基板4,在本實施方式中,所述第一基板2為薄膜電晶體陣列基板(TFT Array Substrate),所述第二基板4為彩色濾光片基板(Color Filter Substrate)。 In the step S201, as shown in FIG. 2, the first substrate 2 and the second substrate 4 are provided. In the embodiment, the first substrate 2 is a TFT Array Substrate, and the second substrate 4 is It is a color filter substrate (Color Filter Substrate).

步驟S202,於所述第一基板2上形成第一配向膜21,於所述第二基板4上形成第二配向膜41。所述第一配向膜21及所述第二配向膜41均為光配向膜。在本實施方式中,所述第一配向膜21及第二配向膜41為聚醯亞胺(Polyimide,PI)膜。所述第一配向膜21包括多個第一側鏈211,所述第二配向膜41包括多個第二側鏈411,所述第一側鏈211及所述第二側鏈411在配向光線的照射下沿特定方向排列從而使得與之相鄰的液晶分子按照與所述第一側鏈211及所述第二側鏈411相同的方向排列。 In step S202, a first alignment film 21 is formed on the first substrate 2, and a second alignment film 41 is formed on the second substrate 4. The first alignment film 21 and the second alignment film 41 are both photoalignment films. In the present embodiment, the first alignment film 21 and the second alignment film 41 are polyimide (PI) films. The first alignment film 21 includes a plurality of first side chains 211, and the second alignment film 41 includes a plurality of second side chains 411, and the first side chain 211 and the second side chain 411 are in alignment light. The illumination is arranged in a specific direction such that liquid crystal molecules adjacent thereto are aligned in the same direction as the first side chain 211 and the second side chain 411.

步驟S203,如圖3所示,使用配向光線5對第一配向膜21及第二配向膜41進行曝光。具體而言,所述配向光線5為紫外(Ultraviolet,UV)光。在本實施方式中,所述配向光線5波長不超過400nm。所述配向光線5以一定傾斜角度照射第一配向膜21及第二配向膜41,所述第一配向膜21中第一側鏈211及所述第二配向膜41中第二側鏈411在所述配向光線5作用下集體傾斜至與所述配向光線5照射角度相同的角度。 In step S203, as shown in FIG. 3, the first alignment film 21 and the second alignment film 41 are exposed using the alignment light 5 . Specifically, the alignment light 5 is ultraviolet (UV) light. In this embodiment, the alignment light 5 has a wavelength of not more than 400 nm. The alignment light 5 is irradiated with the first alignment film 21 and the second alignment film 41 at a certain inclination angle, and the first side chain 211 of the first alignment film 21 and the second side chain 411 of the second alignment film 41 are The alignment light 5 is collectively tilted to the same angle as the illumination angle of the alignment light 5.

步驟S204,如圖4所示,待曝光完畢後進行液晶滴注。具體而言,將液晶滴注於所述第二配向膜41表面並形成一液晶層3,可以理解的是,液晶也可以滴注於所述第一配向膜21表面。所述液晶層3包括多個液晶分子31及多個以摻雜的形式形成於液晶層3中的反應性單體(Reactive Mesogen,RM),所述反應性單體在光照 作用下能夠聚合並硬化以輔助穩定配向。待液晶滴注完成後將第一基板2與第二基板4進行對貼,所述第一基板2的第一配向膜21與所述第二基板4的第二配向膜41面對面貼合,從而將所述液晶層3夾設於所述第一基板2及所述第二基板4之間。更明確而言,所述液晶層3位於所述第一配向膜21及所述第二配向膜41之間。 In step S204, as shown in FIG. 4, liquid crystal dropping is performed after the exposure is completed. Specifically, liquid crystal is dropped on the surface of the second alignment film 41 to form a liquid crystal layer 3. It is understood that liquid crystal may also be dropped on the surface of the first alignment film 21. The liquid crystal layer 3 includes a plurality of liquid crystal molecules 31 and a plurality of reactive monomers (Reactive Mesogen, RM) formed in the liquid crystal layer 3 in a doped form, the reactive monomers being illuminated It can be polymerized and hardened to assist in stable alignment. After the liquid crystal dropping is completed, the first substrate 2 and the second substrate 4 are pasted, and the first alignment film 21 of the first substrate 2 and the second alignment film 41 of the second substrate 4 are surface-to-face bonded, thereby The liquid crystal layer 3 is interposed between the first substrate 2 and the second substrate 4. More specifically, the liquid crystal layer 3 is located between the first alignment film 21 and the second alignment film 41.

步驟S205,如圖5所示,使用超聲波熔化液晶層3以消除靜電。具體地,通過一超聲波裝置6將超聲波通入所述液晶層3。利用超聲波在液體中的空化作用產生的能量使得液晶層3升溫。所述第一配向膜21及所述第二配向膜41在高於一定溫度,如100攝氏度,時會發生可逆反應使所述第一側鏈211及所述第二側鏈411還原,但由於液晶熔點溫度通常在70度左右,低於所述可逆反應發生所需要的溫度。故,當將液晶溫度控制在液晶熔點溫度與配向膜可逆反應的起始溫度之間,如70攝氏度以上且100攝氏度以下,液晶由液態晶體熔化為液體而不影響第一配向膜21及第二配向膜41的配向。與此同時,所述第一基板2及第二基板4上堆積的靜電33在超聲波的作用下從所述液晶層3被去除。優化地,超聲波的頻率不超過5兆赫;為了讓所堆積的靜電33完全洩露,持續將超聲波通入液晶層3-10分鐘。 In step S205, as shown in Fig. 5, the liquid crystal layer 3 is melted using ultrasonic waves to eliminate static electricity. Specifically, ultrasonic waves are introduced into the liquid crystal layer 3 by an ultrasonic device 6. The energy generated by the cavitation of the ultrasonic waves in the liquid causes the liquid crystal layer 3 to heat up. When the first alignment film 21 and the second alignment film 41 are higher than a certain temperature, such as 100 degrees Celsius, a reversible reaction occurs to restore the first side chain 211 and the second side chain 411, but The liquid crystal melting point temperature is usually around 70 degrees, which is lower than the temperature required for the reversible reaction to occur. Therefore, when the liquid crystal temperature is controlled between the melting point temperature of the liquid crystal and the initial temperature of the reversible reaction of the alignment film, such as 70 degrees Celsius or more and 100 degrees Celsius or less, the liquid crystal is melted from the liquid crystal into a liquid without affecting the first alignment film 21 and the second. The alignment of the alignment film 41. At the same time, the static electricity 33 deposited on the first substrate 2 and the second substrate 4 is removed from the liquid crystal layer 3 by the action of ultrasonic waves. Preferably, the frequency of the ultrasonic waves does not exceed 5 MHz; in order to completely leak the accumulated static electricity 33, the ultrasonic waves are continuously introduced into the liquid crystal layer for 3 to 10 minutes.

步驟S206,所述液晶冷卻至熔點以下重新結成液態晶體,此時由於所述第一基板2及第二基板4中的靜電已經消除,液晶分子31在所述第一側鏈211及第二側鏈411的作用下重新整齊排列。 Step S206, the liquid crystal is cooled to below the melting point to form a liquid crystal. At this time, since the static electricity in the first substrate 2 and the second substrate 4 has been eliminated, the liquid crystal molecules 31 are on the first side chain 211 and the second side. The chain 411 is realigned under the action of the chain 411.

如圖6所示,再次使用配向光線5對所述液晶層3進行曝光,所述液晶層3中的反應性單體在光照作用下聚合並固化,液晶層3中液晶分子31穩定排列。 As shown in FIG. 6, the liquid crystal layer 3 is again exposed by using the alignment light 5, and the reactive monomer in the liquid crystal layer 3 is polymerized and cured under the action of light, and the liquid crystal molecules 31 in the liquid crystal layer 3 are stably aligned.

可以理解的是,在本實施方式中還可以包括對第一配向膜21及第二配向膜41的前處理及燒結等工序,其為本領域公知技術,在此不再贅述。本創作中,利用超聲波熔化液晶以快速地去除影響液晶配向的靜電,從而能夠得到穩定的液晶配向。 It is to be understood that in the present embodiment, the processes of pre-treatment and sintering of the first alignment film 21 and the second alignment film 41 may be included, and are well-known in the art, and are not described herein again. In the present creation, the liquid crystal is melted by ultrasonic waves to quickly remove static electricity that affects the alignment of the liquid crystal, so that stable liquid crystal alignment can be obtained.

綜上所述,本創作符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本創作之較佳實施例,本創作之範圍並不以上述實施例為限,舉凡熟習本案技藝之人士爰依本創作之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the creation meets the requirements of the invention patent, and the patent application is filed according to law. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above embodiments, and those skilled in the art will be equivalently modified or changed according to the spirit of the present invention. It should be covered by the following patent application.

2‧‧‧第一基板 2‧‧‧First substrate

21‧‧‧第一配向膜 21‧‧‧First alignment film

211‧‧‧第一側鏈 211‧‧‧First side chain

3‧‧‧液晶層 3‧‧‧Liquid layer

33‧‧‧靜電 33‧‧‧ Static electricity

4‧‧‧第二基板 4‧‧‧second substrate

41‧‧‧第二配向膜 41‧‧‧Second alignment film

411‧‧‧第二側鏈 411‧‧‧Second side chain

6‧‧‧超聲波裝置 6‧‧‧ Ultrasonic device

Claims (14)

一種液晶光配向方法,其包括如下步驟:提供第一基板及第二基板;於所述第一基板及第二基板上分別形成第一配向膜及第二配向膜;注入液晶以在第一配向膜及第二配向膜之間形成一液晶層,所述液晶層包括多個液晶分子及多個反應性單體;將超聲波通入液晶層以消除靜電;使用配向光線對第一配向膜及第二配向膜進行曝光以聚合並固化所述反應性單體。 A liquid crystal light alignment method comprising the steps of: providing a first substrate and a second substrate; forming a first alignment film and a second alignment film on the first substrate and the second substrate; respectively injecting liquid crystal to be in the first alignment Forming a liquid crystal layer between the film and the second alignment film, the liquid crystal layer comprising a plurality of liquid crystal molecules and a plurality of reactive monomers; passing ultrasonic waves into the liquid crystal layer to eliminate static electricity; using alignment light to the first alignment film and The second alignment film is exposed to polymerize and cure the reactive monomer. 如申請專利範圍第1項所述的液晶光配向方法,其中:所述超聲波的頻率不超過5兆赫。 The liquid crystal light alignment method according to claim 1, wherein the ultrasonic wave has a frequency of not more than 5 MHz. 如申請專利範圍第2項所述的液晶光配向方法,其中:持續將超聲波通入液晶層3至10分鐘。 The liquid crystal light alignment method according to claim 2, wherein the ultrasonic wave is continuously supplied into the liquid crystal layer for 3 to 10 minutes. 如申請專利範圍第1項所述的液晶光配向方法,其中:於所述第一基板及第二基板上分別形成第一配向膜及第二配向膜後並在注入液晶之前,使用配向光線對第一配向膜及第二配向膜進行曝光。 The liquid crystal light alignment method according to claim 1, wherein the first alignment film and the second alignment film are respectively formed on the first substrate and the second substrate, and the alignment light pair is used before the liquid crystal is injected. The first alignment film and the second alignment film are exposed. 如申請專利範圍第1項所述的液晶光配向方法,其中:於所述將超聲波通入液晶層後並在使用配向光線對第一配向膜及第二配向膜進行曝光之前,將液晶層冷卻至常溫。 The liquid crystal light alignment method according to claim 1, wherein the liquid crystal layer is cooled after the ultrasonic wave is introduced into the liquid crystal layer and before the first alignment film and the second alignment film are exposed by using the alignment light. To normal temperature. 如申請專利範圍第1項所述的液晶光配向方法,其中:所述第一配向膜及所述第二配向膜包括聚醯亞胺膜。 The liquid crystal photoalignment method according to claim 1, wherein the first alignment film and the second alignment film comprise a polyimide film. 如申請專利範圍第1項所述的液晶光配向方法,其中:所述配向光線為紫外光,所述紫外光波長不超過400nm。 The liquid crystal light alignment method according to claim 1, wherein the alignment light is ultraviolet light, and the ultraviolet light wavelength does not exceed 400 nm. 一種液晶光配向方法,其包括如下步驟:提供第一基板及第二基板;於所述第一基板及第二基板上分別形成第一配向膜及第二配向膜;注入液晶以在第一配向膜及第二配向膜之間形成一液晶層,所述液晶層包括多個液晶分子及多個反應性單體;將超聲波通入液晶層並使得至少部份液晶由液態晶體熔化為液體而不影響第一配向膜及第二配向膜的配向;冷卻液晶層;於液晶層冷卻後使用配向光線對第一配向膜及第二配向膜進行曝光以聚合並固化所述反應性單體。 A liquid crystal light alignment method comprising the steps of: providing a first substrate and a second substrate; forming a first alignment film and a second alignment film on the first substrate and the second substrate; respectively injecting liquid crystal to be in the first alignment Forming a liquid crystal layer between the film and the second alignment film, the liquid crystal layer comprising a plurality of liquid crystal molecules and a plurality of reactive monomers; passing the ultrasonic waves into the liquid crystal layer and causing at least part of the liquid crystal to be melted from the liquid crystal into a liquid without Affecting the alignment of the first alignment film and the second alignment film; cooling the liquid crystal layer; and exposing the first alignment film and the second alignment film using the alignment light after the liquid crystal layer is cooled to polymerize and cure the reactive monomer. 如申請專利範圍第8項所述的液晶光配向方法,其中:所述超聲波的頻率不超過5兆赫。 The liquid crystal light alignment method according to claim 8, wherein the ultrasonic wave has a frequency of not more than 5 MHz. 如申請專利範圍第9項所述的液晶光配向方法,其中:持續將超聲波通入液晶層3至10分鐘。 The liquid crystal light alignment method according to claim 9, wherein the ultrasonic wave is continuously supplied into the liquid crystal layer for 3 to 10 minutes. 如申請專利範圍第8項所述的液晶光配向方法,其中:於所述第一基板及第二基板上分別形成第一配向膜及第二配向膜後並在注入液晶之前,使用配向光線對第一配向膜及第二配向膜進行曝光。 The liquid crystal light alignment method according to claim 8, wherein the first alignment film and the second alignment film are respectively formed on the first substrate and the second substrate, and the alignment light pair is used before the liquid crystal is injected. The first alignment film and the second alignment film are exposed. 如申請專利範圍第8項所述的液晶光配向方法,其中:停止超聲波通入後將液晶層冷卻至常溫。 The liquid crystal light alignment method according to claim 8, wherein the liquid crystal layer is cooled to a normal temperature after the ultrasonic wave is stopped. 如申請專利範圍第8項所述的液晶光配向方法,其中:所述第一配向膜及所述第二配向膜包括聚醯亞胺膜。 The liquid crystal photoalignment method according to claim 8, wherein the first alignment film and the second alignment film comprise a polyimide film. 如申請專利範圍第8項所述的液晶光配向方法,其中:所述配向光線為紫外光,所述紫外光波長不超過400nm。 The liquid crystal light alignment method according to claim 8, wherein the alignment light is ultraviolet light, and the ultraviolet light wavelength does not exceed 400 nm.
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