[go: up one dir, main page]

TWI469912B - Structure of mems electroacoustic transducer and fabricating method thereof - Google Patents

Structure of mems electroacoustic transducer and fabricating method thereof Download PDF

Info

Publication number
TWI469912B
TWI469912B TW97136982A TW97136982A TWI469912B TW I469912 B TWI469912 B TW I469912B TW 97136982 A TW97136982 A TW 97136982A TW 97136982 A TW97136982 A TW 97136982A TW I469912 B TWI469912 B TW I469912B
Authority
TW
Taiwan
Prior art keywords
region
microelectromechanical
layer
electroacoustic transducer
dielectric layer
Prior art date
Application number
TW97136982A
Other languages
Chinese (zh)
Other versions
TW201012738A (en
Inventor
Bang Chiang Lan
Ming I Wang
Li Hsun Ho
Hui Min Wu
Min Chen
Chien Hsin Huang
Original Assignee
United Microelectronics Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by United Microelectronics Corp filed Critical United Microelectronics Corp
Priority to TW97136982A priority Critical patent/TWI469912B/en
Publication of TW201012738A publication Critical patent/TW201012738A/en
Application granted granted Critical
Publication of TWI469912B publication Critical patent/TWI469912B/en

Links

Landscapes

  • Micromachines (AREA)

Description

微機電式電聲換能器結構及其製造方法Microelectromechanical electroacoustic transducer structure and manufacturing method thereof

本發明是有關於一種微機電結構及其製造方法,且特別是有關於一種微機電式電聲換能器結構及其製造方法。The present invention relates to a microelectromechanical structure and a method of fabricating the same, and more particularly to a microelectromechanical electroacoustic transducer structure and a method of fabricating the same.

電聲換能器藉由振動膜能將聲波轉換成電訊號,或是將電訊號轉換成聲波,其可用以作為麥克風(microphone)或揚聲器(speaker)。電聲換能器的應用範圍廣泛,在電腦通訊產業中可應用於手機、數位相機、免持聽筒及筆記型電腦等產品,而在生醫器材方面可應用於助聽器及電子耳等產品。An electroacoustic transducer can convert sound waves into electrical signals by means of a diaphragm or convert electrical signals into sound waves, which can be used as a microphone or a speaker. Electroacoustic transducers can be used in a wide range of applications, such as mobile phones, digital cameras, hands-free handsets and notebook computers in the computer communication industry, and can be applied to hearing aids and electronic ear products in biomedical devices.

隨著電子產業的蓬勃發展,加上半導體製程及封裝技術的進步,電聲換能器產品的設計上更朝向多功能化的需求發展。為達到短、小、輕、薄、省電及便宜等訴求,發展可以和半導體製程所做出之晶片進行整合的微小電聲換能器,是電聲換能器發展的一大趨勢。With the rapid development of the electronics industry and the advancement of semiconductor process and packaging technology, the design of electroacoustic transducer products is moving towards the demand for multi-functionality. In order to achieve short, small, light, thin, power-saving and cheap, the development of small electro-acoustic transducers that can be integrated with wafers made by semiconductor processes is a major trend in the development of electro-acoustic transducers.

微機電式(micro-electro-mechanical systems,MEMS)電聲換能器,即是利用積體電路技術將機械元件與電子元件設計於矽晶上。以微機電式麥克風為例,就其目前發展現況而言,皆是利用電容原理(capacitive principles)來設計。電容式麥克風基本構造組主要是將電極(electrode)分別固定在柔軟的振動膜(diaphragm)上以及剛性的背板(back plate)上,振動膜與背板間存在一個背面空腔(backside cavity),使其可隨聲音做完全的自由振動(freely vibration)。而振動的振動膜與背板之間形成的電場變化即產生電路上的電子信號。Micro-electro-mechanical systems (MEMS) electroacoustic transducers use mechanical integrated circuits to design mechanical and electronic components on twins. Taking microelectromechanical microphones as an example, in terms of their current development status, they are all designed using capacitive principles. The basic structure of the condenser microphone is mainly to fix the electrodes on the soft diaphragm and the rigid back plate, and there is a backside cavity between the diaphragm and the back plate. So that it can completely freely vibrate with the sound (freely Vibration). The electric field change formed between the vibrating diaphragm and the backing plate generates an electrical signal on the circuit.

一般而言,在形成背面空腔之後,會形成聚合物層封住振動膜,以產生氣密(air-tight)的環境。然而,由於聚合物層的材料過於柔軟,會使得電聲換能器產生的敏感度(sensitivity)不佳的問題。此外,在實際操作上,利用聚合物材料封住振動膜的方法存在製程過於複雜且聚合物層的品質不易控制等問題。In general, after forming the backside cavity, a polymeric layer is formed to enclose the diaphragm to create an air-tight environment. However, due to the fact that the material of the polymer layer is too soft, the sensitivity of the electroacoustic transducer is poor. In addition, in practice, the method of sealing the vibrating membrane with a polymer material has problems such as an excessively complicated process and difficulty in controlling the quality of the polymer layer.

有鑑於此,本發明的目的就是在提供一種微機電式電聲換能器結構,可有效地提升微機電式電聲換能器的敏感度。In view of this, the object of the present invention is to provide a microelectromechanical electroacoustic transducer structure that can effectively enhance the sensitivity of a microelectromechanical electroacoustic transducer.

本發明的另一目的是提供一種微機電式電聲換能器結構的製造方法,能製作出品質良好的密封層。Another object of the present invention is to provide a method of fabricating a microelectromechanical electroacoustic transducer structure capable of producing a sealing layer of good quality.

本發明的又一目的是提供一種微機電式電聲換能器結構的製造方法,能輕易地與現行製程結合並簡化製程。It is still another object of the present invention to provide a method of fabricating a microelectromechanical electroacoustic transducer structure that can be easily combined with current processes and simplifies the process.

本發明提出一種微機電式電聲換能器結構包括基底、振動膜、矽材料層及導電圖案。基底包括微機電元件區。振動膜具有多個開口,且設置於微機電元件區內。其中,在振動膜與基底之間具有第一空腔。矽材料層設置於振動膜上並封住振動膜。導電圖案設置於微機電元件區內的振動膜下方。The invention provides a microelectromechanical electroacoustic transducer structure comprising a substrate, a vibrating membrane, a tantalum material layer and a conductive pattern. The substrate includes a region of microelectromechanical elements. The diaphragm has a plurality of openings and is disposed in the microelectromechanical element region. There is a first cavity between the diaphragm and the substrate. The enamel material layer is disposed on the vibrating membrane and encloses the vibrating membrane. The conductive pattern is disposed under the diaphragm in the MEMS region.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構中,振動膜的材料例如是金屬材料。According to an embodiment of the present invention, in the microelectromechanical electroacoustic transducer structure described above, the material of the diaphragm is, for example, a metal material.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構中,振動膜的形狀例如是網狀。According to an embodiment of the present invention, in the microelectromechanical electroacoustic transducer structure described above, the shape of the diaphragm is, for example, a mesh.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構中,矽材料層的材料例如是非晶矽或多晶矽。According to an embodiment of the present invention, in the microelectromechanical electroacoustic transducer structure described above, the material of the germanium material layer is, for example, amorphous germanium or polycrystalline germanium.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構中,更包括通氣孔,設置於微機電元件區內的基底中。According to an embodiment of the present invention, in the microelectromechanical electroacoustic transducer structure, the vent hole is further disposed in the substrate in the MEMS region.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構中,更包括通氣孔區,與微機電元件區互通。According to an embodiment of the present invention, in the microelectromechanical electroacoustic transducer structure, the vent hole region is further included to communicate with the MEMS element region.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構中,更包括通氣孔層,具有通氣孔,且設置於通氣孔區內。其中,在通氣孔層與基底之間具有第二空腔,且第二空腔與第一空腔互通。According to an embodiment of the present invention, in the microelectromechanical electroacoustic transducer structure, the vent layer further includes a vent hole and is disposed in the vent area. Wherein, there is a second cavity between the vent layer and the substrate, and the second cavity communicates with the first cavity.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構中,通氣孔層的材料例如是金屬材料。According to an embodiment of the present invention, in the microelectromechanical electroacoustic transducer structure described above, the material of the vent layer is, for example, a metal material.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構中,更包括保護環結構,設置於微機電元件區的至少一側。According to an embodiment of the present invention, in the microelectromechanical electroacoustic transducer structure, the protection ring structure is further disposed on at least one side of the microelectromechanical element region.

本發明提出一種微機電式電聲換能器結構的製造方法,包括下列步驟。首先,提供基底,基底包括電路區及微機電元件區。接著,於電路區內的基底的正面上形成第一金屬內連線結構,同時於微機電元件區內形成位於基底的正面上的第一介電層結構、位於第一介電層結構中的導電圖案及位於第一介電層結構上且具有多個開口的振動 膜。然後,於振動膜上形成密封層,密封層封住振動膜。接下來,於第一金屬內連線結構上形成第二金屬內連線結構,同時於微機電元件區內的密封層上形成第二介電層結構。之後,於第二金屬內連線結構上形成第一硬罩幕層。再者,於電路區內之基底的背面上形成第二硬罩幕層。繼之,於微機電元件區內的基底中形成通氣孔。隨後,以第一硬罩幕層及第二硬罩幕層為罩幕,移除第一介電層結構及第二介電層結構。The invention provides a method for manufacturing a microelectromechanical electroacoustic transducer structure, comprising the following steps. First, a substrate is provided, the substrate including a circuit region and a microelectromechanical device region. Then, a first metal interconnect structure is formed on the front surface of the substrate in the circuit region, and a first dielectric layer structure on the front surface of the substrate is formed in the microelectromechanical device region, and is located in the first dielectric layer structure. a conductive pattern and a vibration having a plurality of openings on the first dielectric layer structure membrane. Then, a sealing layer is formed on the diaphragm, and the sealing layer seals the diaphragm. Next, a second metal interconnect structure is formed on the first metal interconnect structure, and a second dielectric layer structure is formed on the sealing layer in the microelectromechanical device region. Thereafter, a first hard mask layer is formed on the second metal interconnect structure. Furthermore, a second hard mask layer is formed on the back side of the substrate in the circuit region. A vent is formed in the substrate in the MEMS region. Subsequently, the first hard mask layer and the second hard mask layer are used as masks to remove the first dielectric layer structure and the second dielectric layer structure.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構的製造方法中,密封層的材料例如是非晶矽或多晶矽。According to an embodiment of the present invention, in the manufacturing method of the microelectromechanical electroacoustic transducer structure, the material of the sealing layer is, for example, amorphous germanium or polycrystalline germanium.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構的製造方法中,第一硬罩幕層的材料例如是矽材料或金屬材料。According to an embodiment of the present invention, in the manufacturing method of the microelectromechanical electroacoustic transducer structure, the material of the first hard mask layer is, for example, a tantalum material or a metal material.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構的製造方法中,第二硬罩幕層的材料例如是金屬材料。According to an embodiment of the present invention, in the manufacturing method of the microelectromechanical electroacoustic transducer structure, the material of the second hard mask layer is, for example, a metal material.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構的製造方法中,通氣孔的形成方法例如是從基底的背面移除部份基底。According to an embodiment of the present invention, in the method of fabricating the microelectromechanical electroacoustic transducer structure, the method of forming the vent holes is, for example, removing a portion of the substrate from the back side of the substrate.

依照本發明的一實施例所述,在上述之微機電式電聲換能器結構的製造方法中,於形成第一金屬內連線結構與第二金屬內連線結構的同時,更包括於電路區與微機電元件區之間形成保護環結構。According to an embodiment of the present invention, in the manufacturing method of the microelectromechanical electroacoustic transducer structure, the first metal interconnect structure and the second metal interconnect structure are formed at the same time. A guard ring structure is formed between the circuit region and the MEMS element region.

本發明提出另一種微機電式電聲換能器結構的製造方法,包括下列步驟。首先,提供基底,包括電路區、微機電元件區及通氣孔區。接著,於電路區內的基底上形成第一金屬內連線結構,同時於微機電元件區內形成位於基底上的第一介電層結構、位於第一介電層結構中的導電圖案及位於第一介電層結構上且具有多個開口的振動膜,且於通氣孔區內形成位於基底上的第一介電層結構及位於第一介電層結構上且具有通氣孔的通氣孔層。然後,於振動膜上形成密封層,密封層封住振動膜。接下來,於第一金屬內連線結構上形成第二金屬內連線結構,同時於微機電元件區內的密封層上與通氣孔區內的通氣孔層上形成第二介電層結構。之後,於第二金屬內連線結構結構上形成硬罩幕層。再者,以硬罩幕層為罩幕,移除第一介電層結構及第二介電層結構。The present invention provides another method of fabricating a microelectromechanical electroacoustic transducer structure, including the following steps. First, a substrate is provided, including a circuit region, a microelectromechanical device region, and a vent region. Then, a first metal interconnect structure is formed on the substrate in the circuit region, and a first dielectric layer structure on the substrate, a conductive pattern in the first dielectric layer structure, and the like are formed in the microelectromechanical device region. a first dielectric layer having a plurality of open diaphragms, and forming a first dielectric layer structure on the substrate and a vent layer on the first dielectric layer structure and having a vent hole in the vent region . Then, a sealing layer is formed on the diaphragm, and the sealing layer seals the diaphragm. Next, a second metal interconnect structure is formed on the first metal interconnect structure, and a second dielectric layer structure is formed on the sealing layer in the MEMS region and the vent layer in the vent region. Thereafter, a hard mask layer is formed on the second metal interconnect structure. Furthermore, the first dielectric layer structure and the second dielectric layer structure are removed by using a hard mask layer as a mask.

依照本發明的另一實施例所述,在上述之微機電式電聲換能器結構的製造方法中,密封層的材料例如是非晶矽或多晶矽。According to another embodiment of the present invention, in the manufacturing method of the microelectromechanical electroacoustic transducer structure described above, the material of the sealing layer is, for example, amorphous germanium or polycrystalline germanium.

依照本發明的另一實施例所述,在上述之微機電式電聲換能器結構的製造方法中,硬罩幕層的材料例如是矽材料或金屬材料。According to another embodiment of the present invention, in the manufacturing method of the microelectromechanical electroacoustic transducer structure described above, the material of the hard mask layer is, for example, a tantalum material or a metal material.

依照本發明的另一實施例所述,在上述之微機電式電聲換能器結構的製造方法中,於形成第一金屬內連線結構與第二金屬內連線結構的同時,更包括於電路區與微機電元件區之間以及微機電元件區與通氣孔區之間形成保護環 結構。According to another embodiment of the present invention, in the manufacturing method of the microelectromechanical electroacoustic transducer structure, the first metal interconnect structure and the second metal interconnect structure are formed, and the method further includes Forming a guard ring between the circuit region and the MEMS element region and between the MEMS element region and the vent region structure.

基於上述,由於本發明所提出之微機電式電聲換能器結構是以矽材料層作為密封層使用,因此可以有效地提升微機電式電聲換能器的敏感度。Based on the above, since the microelectromechanical electroacoustic transducer structure proposed by the present invention is used as a sealing layer of a tantalum material layer, the sensitivity of the microelectromechanical electroacoustic transducer can be effectively improved.

此外,藉由本發明所提出之微機電式電聲換能器結構的製造方法可有效地控制密封層的成膜品質,進而製作出品質良好的密封層。In addition, the manufacturing method of the microelectromechanical electroacoustic transducer structure proposed by the present invention can effectively control the film forming quality of the sealing layer, thereby producing a sealing layer of good quality.

另一方面,在本發明所提出之微機電式電聲換能器結構的製造方法中,由於形成密封層的步驟是在移除使用第一介電層結構及第二介電層結構的步驟之前進行,因此可輕易地與現行半導體製程進行整合,並且能達到簡化製程的功效。On the other hand, in the manufacturing method of the microelectromechanical electroacoustic transducer structure proposed by the present invention, the step of forming the sealing layer is the step of removing the structure using the first dielectric layer and the second dielectric layer. Previously, it is easy to integrate with current semiconductor processes and to simplify process efficiency.

為讓本發明之上述和其他目的、特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。The above and other objects, features and advantages of the present invention will become more <RTIgt;

圖1A至圖1D所繪示為本發明之第一實施例的微機電式電聲換能器結構的製造流程剖面圖。1A to 1D are cross-sectional views showing a manufacturing process of a microelectromechanical electroacoustic transducer structure according to a first embodiment of the present invention.

首先,請參照圖1A,提供基底100。基底100包括電路區102及微機電元件區104。基底100具有正面106及背面108。基底100例如是矽基底。其中,電路區102及微機電元件區104的配置關係於此技術領域具有通常知識者可依照需求自行調整。舉例來說,在第一實施例中,微機電元件區104配置於電路區102的右側。在其他實施例中,微機電元件區104可配置於電路區102的左側。First, referring to FIG. 1A, a substrate 100 is provided. The substrate 100 includes a circuit region 102 and a microelectromechanical device region 104. The substrate 100 has a front side 106 and a back side 108. The substrate 100 is, for example, a crucible substrate. The configuration relationship between the circuit area 102 and the MEMS element area 104 can be adjusted according to the needs of those skilled in the art. For example, in the first embodiment, the microelectromechanical element region 104 is disposed on the right side of the circuit region 102. In other embodiments, the microelectromechanical element region 104 can be disposed on the left side of the circuit region 102.

接著,於電路區102內的基底100的正面106上形成金屬內連線結構110。金屬內連線結構110的製造方法為於此技術領域具有通常知識者所周知,故於此不再贅述。Next, a metal interconnect structure 110 is formed on the front side 106 of the substrate 100 within the circuit region 102. The method of fabricating the metal interconnect structure 110 is well known to those skilled in the art and will not be described again.

在形成金屬內連線結構110的同時,於微機電元件區104內形成介電層結構112、導電圖案114及振動膜116。導電圖案114與振動膜116分別可作為電容式電聲換能器的下電極與上電極使用。The dielectric layer structure 112, the conductive pattern 114, and the vibrating film 116 are formed in the microelectromechanical device region 104 while forming the metal interconnect structure 110. The conductive pattern 114 and the diaphragm 116 can be used as the lower electrode and the upper electrode of the capacitive electroacoustic transducer, respectively.

介電層結構112位於基底100的正面106上。在本實施例中,介電層結構112例如是由三層介電層112a、112b、112c所組成,但並不用以限制本發明。介電層結構112的材料例如是氧化矽。介電層結構112的形成方法例如是與金屬內連線結構110中的介電層一起形成。The dielectric layer structure 112 is located on the front side 106 of the substrate 100. In the present embodiment, the dielectric layer structure 112 is composed of, for example, three dielectric layers 112a, 112b, and 112c, but is not intended to limit the present invention. The material of the dielectric layer structure 112 is, for example, ruthenium oxide. The method of forming the dielectric layer structure 112 is, for example, formed together with a dielectric layer in the metal interconnect structure 110.

導電圖案114位於介電層結構112中。導電圖案114的材料例如是銅等金屬材料或是摻雜多晶矽。導電圖案114的形成方法例如是與金屬內連線結構110中之電晶體的閘極或是金屬內連線層一起形成。The conductive pattern 114 is located in the dielectric layer structure 112. The material of the conductive pattern 114 is, for example, a metal material such as copper or a doped polysilicon. The method of forming the conductive pattern 114 is formed, for example, with a gate of a transistor or a metal interconnect layer in the metal interconnect structure 110.

振動膜116位於介電層結構112上並具有開口118。振動膜116的形狀例如是網狀。振動膜116的材料例如是銅等金屬材料。振動膜116的形成方法例如是與金屬內連線結構110中的金屬內連線層一起形成。The diaphragm 116 is located on the dielectric layer structure 112 and has an opening 118. The shape of the diaphragm 116 is, for example, a mesh shape. The material of the diaphragm 116 is, for example, a metal material such as copper. The method of forming the diaphragm 116 is formed, for example, together with a metal interconnect layer in the metal interconnect structure 110.

此外,在形成金屬內連線結構110的同時,更可選擇性地於電路區102與微機電元件區104之間形成保護環結構120,可用以在後續移除介電材料的製程中保護位於電路區102中的介電層。保護環結構120的形成方法例如是 與金屬內連線結構110一起形成。In addition, while forming the metal interconnect structure 110, a guard ring structure 120 is more selectively formed between the circuit region 102 and the microelectromechanical device region 104, and can be used to protect the device during the subsequent process of removing the dielectric material. A dielectric layer in circuit region 102. The method of forming the guard ring structure 120 is, for example, Formed with the metal interconnect structure 110.

然後,請參照圖1B,於振動膜116上形成密封層122,密封層122封住振動膜116。密封層122的材料例如是非晶矽或多晶矽等矽材料。當密封層122的材料為矽材料時,可提升微機電式電聲換能器的敏感度。密封層122的形成方法例如是先利用化學氣相沈積法形成覆蓋振動膜116的密封材料層,再對此密封材料層進行一個圖案化製程,以移除微機電元件區104以外的密封材料層而形成之。此外,依照元件設計需求,密封層122可選擇性地形成於保護環結構120上。Then, referring to FIG. 1B, a sealing layer 122 is formed on the diaphragm 116, and the sealing layer 122 seals the diaphragm 116. The material of the sealing layer 122 is, for example, a germanium material such as amorphous germanium or polycrystalline germanium. When the material of the sealing layer 122 is a germanium material, the sensitivity of the microelectromechanical electroacoustic transducer can be improved. The sealing layer 122 is formed by, for example, forming a sealing material layer covering the vibrating film 116 by chemical vapor deposition, and then performing a patterning process on the sealing material layer to remove the sealing material layer other than the microelectromechanical element region 104. And formed. In addition, a sealing layer 122 can be selectively formed on the guard ring structure 120 in accordance with component design requirements.

接下來,於金屬內連線結構110上形成金屬內連線結構124。金屬內連線結構110與金屬內連線結構124組成金屬內連線結構144。金屬內連線結構124的製造方法為於此技術領域具有通常知識者所周知,故於此不再贅述。Next, a metal interconnect structure 124 is formed on the metal interconnect structure 110. The metal interconnect structure 110 and the metal interconnect structure 124 form a metal interconnect structure 144. The method of fabricating the metal interconnect structure 124 is well known to those of ordinary skill in the art and will not be described herein.

在形成金屬內連線結構124的同時,於微機電元件區104內的密封層122上形成介電層結構126。在本實施例中,介電層結構126例如是由三層介電層126a、126b、126c所組成,但並不用以限制本發明。介電層結構126的材料例如是氧化矽。介電層結構126的形成方法例如是與金屬內連線結構124中的介電層一起形成。A dielectric layer structure 126 is formed over the encapsulation layer 122 within the microelectromechanical device region 104 while forming the metal interconnect structure 124. In the present embodiment, the dielectric layer structure 126 is composed of, for example, three dielectric layers 126a, 126b, and 126c, but is not intended to limit the present invention. The material of the dielectric layer structure 126 is, for example, ruthenium oxide. The method of forming the dielectric layer structure 126 is formed, for example, with a dielectric layer in the metal interconnect structure 124.

此外,在形成金屬內連線結構124的同時,更可選擇性地於電路區102與微機電元件區104之間形成保護環結構128,可用以在後續移除介電材料的製程中保護位於電路區102中的介電層。保護環結構128與保護環結構120 組成保護環結構130。保護環結構128的形成方法例如是與金屬內連線結構124一起形成。In addition, while forming the metal interconnect structure 124, a guard ring structure 128 is more selectively formed between the circuit region 102 and the microelectromechanical device region 104, which can be used to protect the device during the subsequent process of removing the dielectric material. A dielectric layer in circuit region 102. Protection ring structure 128 and guard ring structure 120 A guard ring structure 130 is formed. The method of forming the guard ring structure 128 is formed, for example, with the metal interconnect structure 124.

之後,於金屬內連線結構124上形成硬罩幕層132,且硬罩幕層132暴露出微機電元件區104內的介電層結構126,可用以在後續移除介電材料的製程中保護位於電路區102中的介電層。硬罩幕層132的材料例如是非晶矽或多晶矽等矽材料或是鋁等金屬材料。硬罩幕層132的形成方法例如是先利用沈積法形成覆蓋金屬內連線結構124的硬罩幕材料層,再對此硬罩幕材料層進行一個圖案化製程,以暴露出微機電元件區104內的介電層結構126而形成之。此外,依照元件設計需求,硬罩幕層132可選擇性地形成於保護環結構128上。Thereafter, a hard mask layer 132 is formed over the metal interconnect structure 124, and the hard mask layer 132 exposes the dielectric layer structure 126 within the microelectromechanical device region 104 for use in the subsequent removal of the dielectric material. The dielectric layer located in circuit region 102 is protected. The material of the hard mask layer 132 is, for example, a tantalum material such as amorphous germanium or polycrystalline germanium or a metal material such as aluminum. The hard mask layer 132 is formed by, for example, forming a hard mask material layer covering the metal interconnect structure 124 by a deposition method, and then performing a patterning process on the hard mask material layer to expose the microelectromechanical device region. The dielectric layer structure 126 within 104 is formed. In addition, a hard mask layer 132 can be selectively formed on the guard ring structure 128 in accordance with component design requirements.

另外,在形成硬罩幕層132之前,可選擇性地於金屬內連線結構124上與保護環結構128上形成介電層134,且介電層134例如是已形成有接觸窗開口136。介電層134可為一層或是多層的結構,其材料例如是氧化矽或氮化矽。Additionally, a dielectric layer 134 may be selectively formed over the metal interconnect structure 124 and the guard ring structure 128 prior to forming the hard mask layer 132, and the dielectric layer 134 is, for example, formed with a contact opening 136. The dielectric layer 134 may be a one-layer or multi-layer structure, and the material thereof is, for example, hafnium oxide or tantalum nitride.

再者,請參照圖1C,於電路區102內之基底100的背面108上形成硬罩幕層138,且硬罩幕層138暴露出微機電元件區104內之基底100的背面108,可用以在後續移除介電材料的製程中保護位於電路區102中的基底100。Furthermore, referring to FIG. 1C, a hard mask layer 138 is formed on the back surface 108 of the substrate 100 in the circuit region 102, and the hard mask layer 138 exposes the back surface 108 of the substrate 100 in the microelectromechanical device region 104, which can be used. The substrate 100 located in the circuit region 102 is protected in a subsequent process of removing the dielectric material.

硬罩幕層138的材料例如是鋁等金屬材料。硬罩幕層138的形成方法例如是先利用沈積法形成覆蓋整個基底100的硬罩幕材料層,再對此硬罩幕材料層進行一個圖案化製程,以暴露出微機電元件區104內之基底100的背面 108而形成之。此外,依照元件設計需求,硬罩幕層138可選擇性地形成於保護環結構128下方之基底100的背面108上。The material of the hard mask layer 138 is, for example, a metal material such as aluminum. The hard mask layer 138 is formed by, for example, forming a hard mask material layer covering the entire substrate 100 by a deposition method, and then performing a patterning process on the hard mask material layer to expose the microelectromechanical device region 104. Back side of substrate 100 Formed by 108. In addition, a hard mask layer 138 can be selectively formed on the back side 108 of the substrate 100 below the guard ring structure 128, in accordance with component design requirements.

繼之,於微機電元件區104內的基底100中形成通氣孔140。通氣孔140的形成方法例如是從基底100的背面108對微機電元件區104內的基底100進行一個圖案化製程,以移除部份基底100而形成之。Next, vent holes 140 are formed in the substrate 100 in the microelectromechanical element region 104. The vent hole 140 is formed by, for example, performing a patterning process on the substrate 100 in the MEMS element region 104 from the back surface 108 of the substrate 100 to remove a portion of the substrate 100.

隨後,請參照圖1D,以硬罩幕層132及硬罩幕層138為罩幕,移除介電層結構112及介電層結構126,而在振動膜116與基底100之間形成空腔142。介電層結構112及介電層結構126的移除方法例如是濕式蝕刻法,而所使用的蝕刻液例如是氫氟酸蒸汽(vapor hydrofluoric acid,VHF)。Subsequently, referring to FIG. 1D, the dielectric layer structure 112 and the dielectric layer structure 126 are removed by using the hard mask layer 132 and the hard mask layer 138 as a mask, and a cavity is formed between the diaphragm 116 and the substrate 100. 142. The method of removing the dielectric layer structure 112 and the dielectric layer structure 126 is, for example, a wet etching method, and the etching liquid used is, for example, vapor hydrofluoric acid (VHF).

由第一實施例可知,藉由上述微機電式電聲換能器結構的製造方法能對密封層122的成膜品質進行有效地控制,因此可以製作出品質良好的密封層122。As is apparent from the first embodiment, the film forming quality of the sealing layer 122 can be effectively controlled by the manufacturing method of the above-described microelectromechanical electroacoustic transducer structure, so that the sealing layer 122 of good quality can be produced.

此外,在上述微機電式電聲換能器結構的製造方法中,形成密封層122的步驟是在移除介電層結構112及介電層結構126之前進行,因此能夠輕易地與現行半導體製程進行整合,並且具有簡化製程的效果。In addition, in the manufacturing method of the microelectromechanical electroacoustic transducer structure described above, the step of forming the sealing layer 122 is performed before the dielectric layer structure 112 and the dielectric layer structure 126 are removed, so that the current semiconductor process can be easily performed. Integrate and have the effect of streamlining the process.

圖2A至圖2C所繪示為本發明之第二實施例的微機電式電聲換能器結構的製造流程剖面圖。2A to 2C are cross-sectional views showing a manufacturing process of a microelectromechanical electroacoustic transducer structure according to a second embodiment of the present invention.

首先,請參照圖2A,提供基底200。基底200包括電路區202、微機電元件區204及通氣孔區206。基底200例如是矽基底。其中,電路區202、微機電元件區204及 通氣孔區206的配置關係於此技術領域具有通常知識者可依照需求自行調整。舉例來說,在第二實施例中,電路區202配置於微機電元件區204的一側,而通氣孔區206配置於微機電元件區204的另一側。在其他實施例中,電路區202可配置於通氣孔區206的一側,而微機電元件區204可配置於通氣孔區206的另一側。First, referring to FIG. 2A, a substrate 200 is provided. The substrate 200 includes a circuit region 202, a microelectromechanical device region 204, and a vent region 206. The substrate 200 is, for example, a crucible substrate. Wherein, the circuit area 202, the microelectromechanical component area 204 and The configuration of the vent area 206 can be adjusted by one of ordinary skill in the art as needed. For example, in the second embodiment, circuit region 202 is disposed on one side of microelectromechanical device region 204 and vent region 206 is disposed on the other side of microelectromechanical device region 204. In other embodiments, circuit region 202 can be disposed on one side of vent region 206 and microelectromechanical device region 204 can be disposed on the other side of vent region 206.

接著,於電路區202內的基底200上形成金屬內連線結構208。金屬內連線結構208的製造方法為於此技術領域具有通常知識者所周知,故於此不再贅述。Next, a metal interconnect structure 208 is formed over the substrate 200 within the circuit region 202. The method of fabricating the metal interconnect structure 208 is well known to those of ordinary skill in the art and will not be described herein.

在形成金屬內連線結構208的同時,於微機電元件區204內形成介電層結構210、導電圖案212及振動膜214。導電圖案212與振動膜214分別可作為電容式電聲換能器的下電極與上電極使用。A dielectric layer structure 210, a conductive pattern 212, and a diaphragm 214 are formed in the MEMS element region 204 while forming the metal interconnect structure 208. The conductive pattern 212 and the diaphragm 214 can be used as the lower electrode and the upper electrode of the capacitive electroacoustic transducer, respectively.

介電層結構210位於微機電元件區204內的基底200上。在本實施例中,介電層結構210例如是由三層介電層210a、210b、210c所組成,但並不用以限制本發明。介電層結構210的材料例如是氧化矽。介電層結構210的形成方法例如是與金屬內連線結構208中的介電層一起形成。Dielectric layer structure 210 is located on substrate 200 within microelectromechanical device region 204. In the present embodiment, the dielectric layer structure 210 is composed of, for example, three dielectric layers 210a, 210b, and 210c, but is not intended to limit the present invention. The material of the dielectric layer structure 210 is, for example, ruthenium oxide. The method of forming the dielectric layer structure 210 is formed, for example, with a dielectric layer in the metal interconnect structure 208.

導電圖案212位於介電層結構210中。導電圖案212的材料例如是銅等金屬材料或是摻雜多晶矽。導電圖案212的形成方法例如是與金屬內連線結構208中之電晶體的閘極或是金屬內連線層一起形成。The conductive pattern 212 is located in the dielectric layer structure 210. The material of the conductive pattern 212 is, for example, a metal material such as copper or a doped polysilicon. The method of forming the conductive pattern 212 is, for example, formed together with a gate of a transistor or a metal interconnect layer in the metal interconnect structure 208.

振動膜214位於介電層結構210上並具有開口216。振動膜214的形狀例如是網狀。振動膜214的材料例如是 銅等金屬材料。振動膜214的形成方法例如是與金屬內連線結構208中的金屬內連線層一起形成。The diaphragm 214 is located on the dielectric layer structure 210 and has an opening 216. The shape of the diaphragm 214 is, for example, a mesh shape. The material of the diaphragm 214 is, for example, Metal materials such as copper. The method of forming the diaphragm 214 is formed, for example, together with a metal interconnect layer in the metal interconnect structure 208.

此外,在形成金屬內連線結構208的同時,於通氣孔區206內形成介電層結構210及通氣孔層218。在微機電元件區204內形成所形成的介電層結構210會同時形成於通氣孔區206內的基底200上。In addition, a dielectric layer structure 210 and a vent layer 218 are formed in the vent region 206 while forming the metal interconnect structure 208. Forming the formed dielectric layer structure 210 within the MEMS element region 204 is simultaneously formed on the substrate 200 within the vent region 206.

通氣孔層218位於介電層結構210上且具有通氣孔220。通氣孔層218的材料例如是銅等金屬材料。通氣孔層218的形成方法例如是與金屬內連線結構208中的金屬內連線層一起形成。The vent layer 218 is located on the dielectric layer structure 210 and has a vent 220. The material of the vent layer 218 is, for example, a metal material such as copper. The method of forming the vent layer 218 is formed, for example, with a metal interconnect layer in the metal interconnect structure 208.

另一方面,在形成金屬內連線結構208的同時,更可選擇性地於電路區202與微機電元件區204之間以及微機電元件區204與通氣孔區206之間形成保護環結構222,可用以在後續移除介電材料的製程中保護位於電路區202中的介電層。保護環結構222的形成方法例如是與金屬內連線結構208一起形成。On the other hand, while forming the metal interconnect structure 208, a guard ring structure 222 is more selectively formed between the circuit region 202 and the microelectromechanical device region 204 and between the microelectromechanical device region 204 and the vent region 206. The dielectric layer located in the circuit region 202 can be protected in a subsequent process of removing the dielectric material. The method of forming the guard ring structure 222 is formed, for example, with the metal interconnect structure 208.

然後,請參照圖2B,於振動膜214上形成密封層224,密封層224封住振動膜214。密封層224的材料例如是非晶矽或多晶矽等矽材料。當密封層224的材料為矽材料時,可提升微機電式電聲換能器的敏感度。密封層224的形成方法例如是先利用化學氣相沈積法形成覆蓋振動膜214的密封材料層,再對此密封材料層進行一個圖案化製程,以移除微機電元件區204以外的密封材料層而形成之。此外,依照元件設計需求,密封層224可選擇性地形 成於保護環結構222上。Then, referring to FIG. 2B, a sealing layer 224 is formed on the diaphragm 214, and the sealing layer 224 seals the diaphragm 214. The material of the sealing layer 224 is, for example, a germanium material such as amorphous germanium or polycrystalline germanium. When the material of the sealing layer 224 is a germanium material, the sensitivity of the microelectromechanical electroacoustic transducer can be improved. The sealing layer 224 is formed by, for example, forming a sealing material layer covering the vibrating film 214 by chemical vapor deposition, and then performing a patterning process on the sealing material layer to remove the sealing material layer other than the microelectromechanical element region 204. And formed. In addition, the sealing layer 224 can be selectively topographically adapted to the component design requirements. Formed on the guard ring structure 222.

接下來,於金屬內連線結構208上形成金屬內連線結構226。金屬內連線結構208與金屬內連線結構226組成金屬內連線結構244。金屬內連線結構226的製造方法為於此技術領域具有通常知識者所周知,故於此不再贅述。Next, a metal interconnect structure 226 is formed over the metal interconnect structure 208. The metal interconnect structure 208 and the metal interconnect structure 226 form a metal interconnect structure 244. The method of fabricating the metal interconnect structure 226 is well known to those of ordinary skill in the art and will not be described herein.

在形成金屬內連線結構226的同時,於微機電元件區204內的密封層224上與通氣孔區206內的通氣孔層218上形成介電層結構228。在本實施例中,介電層結構228例如是由三層介電層228a、228b、228c所組成,但並不用以限制本發明。介電層結構228的材料例如是氧化矽。介電層結構228的形成方法例如是與金屬內連線結構226中的介電層一起形成。While forming the metal interconnect structure 226, a dielectric layer structure 228 is formed over the seal layer 224 in the MEMS region 204 and the vent layer 218 in the vent region 206. In the present embodiment, the dielectric layer structure 228 is composed of, for example, three dielectric layers 228a, 228b, and 228c, but is not intended to limit the present invention. The material of the dielectric layer structure 228 is, for example, ruthenium oxide. The method of forming the dielectric layer structure 228 is formed, for example, with a dielectric layer in the metal interconnect structure 226.

此外,在形成金屬內連線結構226的同時,更可選擇性地於電路區202與微機電元件區204之間以及微機電元件區204與通氣孔區206之間形成保護環結構230,可用以在後續移除介電材料的製程中保護位於電路區202中的介電層。保護環結構230與保護環結構222組成保護環結構232。保護環結構230的形成方法例如是與金屬內連線結構226一起形成。In addition, while forming the metal interconnect structure 226, a guard ring structure 230 is more selectively formed between the circuit region 202 and the microelectromechanical device region 204 and between the microelectromechanical device region 204 and the vent region 206. The dielectric layer located in circuit region 202 is protected in a subsequent process of removing the dielectric material. The guard ring structure 230 and the guard ring structure 222 form a guard ring structure 232. The method of forming the guard ring structure 230 is formed, for example, with the metal interconnect structure 226.

之後,於金屬內連線結構226結構上形成硬罩幕層234,且硬罩幕層234暴露出微機電元件區204內及通氣孔區206內的介電層結構228,可用以在後續移除介電材料的製程中保護位於電路區202中的介電層。Thereafter, a hard mask layer 234 is formed over the metal interconnect structure 226, and the hard mask layer 234 exposes the dielectric layer structure 228 within the MEMS region 204 and the vent region 206 for subsequent movement The dielectric layer located in circuit region 202 is protected in a process other than dielectric material.

硬罩幕層234的材料例如是非晶矽或多晶矽等矽材料 或是鋁等金屬材料。硬罩幕層234的形成方法例如是先利用沈積法形成覆蓋金屬內連線結構234的硬罩幕材料層,再對此硬罩幕材料層進行一個圖案化製程,以暴露出微機電元件區204內的介電層結構228而形成之。此外,依照元件設計需求,硬罩幕層234可選擇性地形成於保護環結構230上。The material of the hard mask layer 234 is, for example, an amorphous material such as amorphous or polycrystalline silicon. Or metal materials such as aluminum. The hard mask layer 234 is formed by, for example, forming a hard mask material layer covering the metal interconnect structure 234 by a deposition method, and then performing a patterning process on the hard mask material layer to expose the microelectromechanical device region. The dielectric layer structure 228 within 204 is formed. In addition, a hard mask layer 234 can be selectively formed on the guard ring structure 230 in accordance with component design requirements.

另外,在形成硬罩幕層234之前,可選擇性地於金屬內連線結構226上與保護環結構230上形成介電層236,且介電層236例如是已形成有接觸窗開口238。介電層238可為一層或是多層的結構,其材料例如是氧化矽或氮化矽。Additionally, a dielectric layer 236 can be selectively formed over the metal interconnect structure 226 and the guard ring structure 230 prior to forming the hard mask layer 234, and the dielectric layer 236 is, for example, formed with a contact opening 238. The dielectric layer 238 may be one or more layers of a material such as hafnium oxide or tantalum nitride.

再者,請參照圖2C,以硬罩幕層234為罩幕,移除介電層結構210及介電層結構228,而在振動膜214與基底200之間形成空腔240,且在通氣孔層218與基底200之間形成空腔242。其中,空腔240與空腔242彼此互通。介電層結構210及介電層結構228的移除方法例如是濕式蝕刻法,而所使用的蝕刻液例如是氫氟酸蒸汽(vapor hydrofluoric acid,VHF)。Moreover, referring to FIG. 2C, the dielectric layer structure 210 and the dielectric layer structure 228 are removed by using the hard mask layer 234 as a mask, and a cavity 240 is formed between the vibration film 214 and the substrate 200. A cavity 242 is formed between the pore layer 218 and the substrate 200. Wherein, the cavity 240 and the cavity 242 communicate with each other. The method of removing the dielectric layer structure 210 and the dielectric layer structure 228 is, for example, a wet etching method, and the etching liquid used is, for example, vapor hydrofluoric acid (VHF).

基於上述,藉由第二實施例所揭露之微機電式電聲換能器結構的製造方法能製作出品質良好的密封層224,並且能與現行半導體製程整合而達到簡化製程的效果。Based on the above, the manufacturing method of the microelectromechanical electroacoustic transducer structure disclosed in the second embodiment can produce the sealing layer 224 of good quality, and can be integrated with the current semiconductor process to achieve the effect of simplifying the process.

以下,藉由圖1D及圖2C來介紹本發明之第三實施例及第四實施例的微機電式電聲換能器結構。值得注意的是,在第三實施例及第四實施例的微機電式電聲換能器結構中,密封層的材料為矽材料,亦即密封層為矽材料層。Hereinafter, the microelectromechanical electroacoustic transducer structures of the third embodiment and the fourth embodiment of the present invention will be described with reference to FIGS. 1D and 2C. It should be noted that in the microelectromechanical electroacoustic transducer structures of the third embodiment and the fourth embodiment, the material of the sealing layer is a bismuth material, that is, the sealing layer is a bismuth material layer.

請參照圖1D,第三實施例的微機電式電聲換能器結構包括基底100、導電圖案114、振動膜116及密封層122。基底100包括微機電元件區104。振動膜116具有開口118,且設置於微機電元件區104內。其中,在振動膜116與基底100之間具有空腔142。密封層122設置於振動膜116上並封住振動膜116。密封層122為矽材料層,矽材料層的材料例如是非晶矽或多晶矽。導電圖案114設置於微機電元件區104內的振動膜116下方。Referring to FIG. 1D, the microelectromechanical electroacoustic transducer structure of the third embodiment includes a substrate 100, a conductive pattern 114, a diaphragm 116, and a sealing layer 122. Substrate 100 includes a microelectromechanical element region 104. The diaphragm 116 has an opening 118 and is disposed within the microelectromechanical element region 104. There is a cavity 142 between the diaphragm 116 and the substrate 100. The sealing layer 122 is disposed on the vibrating membrane 116 and encloses the vibrating membrane 116. The sealing layer 122 is a layer of germanium material, and the material of the layer of germanium material is, for example, amorphous germanium or polycrystalline germanium. The conductive pattern 114 is disposed under the diaphragm 116 in the microelectromechanical element region 104.

此外,微機電式電聲換能器結構更可以包括通氣孔140,設置於微機電元件區104內的基底100中。另外,微機電式電聲換能器結構可選擇性地包括保護環結構130,設置於微機電元件區104的至少一側。在此實施例中,保護環結構130例如是設置於電路區102與微機電元件區104之間。In addition, the microelectromechanical electroacoustic transducer structure may further include a vent 140 disposed in the substrate 100 within the MEMS element region 104. Additionally, the microelectromechanical electroacoustic transducer structure can optionally include a guard ring structure 130 disposed on at least one side of the microelectromechanical element region 104. In this embodiment, the guard ring structure 130 is disposed, for example, between the circuit region 102 and the microelectromechanical device region 104.

然而,由於圖1D中的微機電式電聲換能器結構之各構件的材料、功效及形成方法已於第一實施例中進行詳盡地描述,故於此不再贅述。However, since the materials, functions, and formation methods of the components of the microelectromechanical electroacoustic transducer structure in FIG. 1D have been described in detail in the first embodiment, they will not be described again.

由第三實施例可知,由於微機電式電聲換能器結構中的密封層122為矽材料層,因此密封層122的反應速度快,可以有效地提升微機電式電聲換能器的敏感度。It can be seen from the third embodiment that since the sealing layer 122 in the structure of the microelectromechanical electroacoustic transducer is a layer of germanium material, the reaction speed of the sealing layer 122 is fast, and the sensitivity of the microelectromechanical electroacoustic transducer can be effectively improved. degree.

請參照圖2C,第四實施例的微機電式電聲換能器結構包括基底200、導電圖案212、振動膜214、密封層224。基底200包括微機電元件區204。振動膜214具有開口216,且設置於微機電元件區204內。其中,在振動膜214 與基底200之間具有空腔240。密封層224設置於振動膜214上並封住振動膜214。密封層224為矽材料層,矽材料層的材料例如是非晶矽或多晶矽。導電圖案212設置於微機電元件區204內的振動膜214下方。Referring to FIG. 2C, the microelectromechanical electroacoustic transducer structure of the fourth embodiment includes a substrate 200, a conductive pattern 212, a diaphragm 214, and a sealing layer 224. Substrate 200 includes a microelectromechanical element region 204. The diaphragm 214 has an opening 216 and is disposed within the microelectromechanical element region 204. Wherein, in the diaphragm 214 There is a cavity 240 between the substrate 200 and the substrate 200. The sealing layer 224 is disposed on the vibrating membrane 214 and encloses the vibrating membrane 214. The sealing layer 224 is a layer of germanium material, and the material of the layer of germanium material is, for example, amorphous germanium or polycrystalline germanium. The conductive pattern 212 is disposed under the diaphragm 214 in the microelectromechanical element region 204.

此外,微機電式電聲換能器結構更可以包括通氣孔區206及通氣孔層218。通氣孔區206與微機電元件區204互通,而通氣孔層218具有通氣孔220,且設置於通氣孔區206內。其中,在通氣孔層218與基底200之間具有空腔242,且空腔242與空腔240互通。另外,微機電式電聲換能器結構可選擇性地包括保護環結構232,設置於微機電元件區204的至少一側。在此實施例中,保護環結構232例如是設置於電路區202與微機電元件區204之間以及微機電元件區204與通氣孔區206之間。In addition, the microelectromechanical electroacoustic transducer structure may further include a vent area 206 and a vent layer 218. The vent area 206 communicates with the MEMS element region 204, and the vent layer 218 has a vent 220 and is disposed within the vent area 206. There is a cavity 242 between the vent layer 218 and the substrate 200, and the cavity 242 communicates with the cavity 240. Additionally, the microelectromechanical electroacoustic transducer structure can optionally include a guard ring structure 232 disposed on at least one side of the microelectromechanical element region 204. In this embodiment, the guard ring structure 232 is disposed, for example, between the circuit region 202 and the MEMS element region 204 and between the MEMS element region 204 and the vent region 206.

然而,由於圖2C中的微機電式電聲換能器結構之各構件的材料、功效及形成方法已於第一實施例中進行詳盡地描述,故於此不再贅述。However, since the materials, functions, and formation methods of the components of the microelectromechanical electroacoustic transducer structure in FIG. 2C have been described in detail in the first embodiment, they will not be described again.

由第四實施例可知,由於微機電式電聲換能器結構中的是以矽材料層作為密封層224,可使得密封層224具有較快的反應速度,而能有效地提升微機電式電聲換能器的敏感度。It can be seen from the fourth embodiment that since the layer of germanium material is used as the sealing layer 224 in the structure of the microelectromechanical electroacoustic transducer, the sealing layer 224 can have a faster reaction speed, and can effectively improve the microelectromechanical power. The sensitivity of the acoustic transducer.

綜上所述,上述實施例至少具有下列優點:1.上述實施例之微機電式電聲換能器結構可以有效地提升微機電式電聲換能器的敏感度。In summary, the above embodiment has at least the following advantages: 1. The microelectromechanical electroacoustic transducer structure of the above embodiment can effectively enhance the sensitivity of the microelectromechanical electroacoustic transducer.

2.藉由上述實施例之微機電式電聲換能器結構的製造方法能製作出品質良好的密封層。2. The sealing layer of good quality can be produced by the manufacturing method of the microelectromechanical electroacoustic transducer structure of the above embodiment.

3.由於上述實施例之微機電式電聲換能器結構的製造方法可輕易地與現行半導體製程進行整合,因此能達到簡化製程的功效。3. Since the manufacturing method of the microelectromechanical electroacoustic transducer structure of the above embodiment can be easily integrated with the current semiconductor process, the efficiency of the process can be simplified.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope is subject to the definition of the scope of the patent application attached.

100、200‧‧‧基底100, 200‧‧‧ base

102、202‧‧‧電路區102, 202‧‧‧ circuit area

104、204‧‧‧微機電元件區104, 204‧‧‧Microelectromechanical component area

106‧‧‧正面106‧‧‧ positive

108‧‧‧背面108‧‧‧Back

110、124、144、208、226、244‧‧‧金屬內連線結構110, 124, 144, 208, 226, 244‧‧‧Metal interconnection structure

112、126、210、228‧‧‧介電層結構112, 126, 210, 228‧‧ dielectric layer structure

112a、112b、112c、126a、126b、126c、134、210a、210b、210c、228a、228b、228c、236‧‧‧介電層112a, 112b, 112c, 126a, 126b, 126c, 134, 210a, 210b, 210c, 228a, 228b, 228c, 236‧‧ dielectric layer

114、212‧‧‧導電圖案114, 212‧‧‧ conductive patterns

116、214‧‧‧振動膜116, 214‧‧‧ vibrating membrane

118、216‧‧‧開口118, 216‧‧‧ openings

120、128、130、222、230、232‧‧‧保護環結構120, 128, 130, 222, 230, 232‧‧‧ protection ring structure

122、224‧‧‧密封層122, 224‧‧‧ sealing layer

132、138、234‧‧‧硬罩幕層132, 138, 234‧‧‧ hard mask layer

136、238‧‧‧接觸窗開口136, 238‧‧ ‧ contact window opening

140、220‧‧‧通氣孔140, 220‧‧‧ vents

142、240、242‧‧‧空腔142, 240, 242‧‧‧ cavity

206‧‧‧通氣孔區206‧‧‧vent area

218‧‧‧通氣孔層218‧‧‧ vent layer

圖1A至圖1D所繪示為本發明之第一實施例的微機電式電聲換能器結構的製造流程剖面圖。1A to 1D are cross-sectional views showing a manufacturing process of a microelectromechanical electroacoustic transducer structure according to a first embodiment of the present invention.

圖2A至圖2C所繪示為本發明之第二實施例的微機電式電聲換能器結構的製造流程剖面圖。2A to 2C are cross-sectional views showing a manufacturing process of a microelectromechanical electroacoustic transducer structure according to a second embodiment of the present invention.

100‧‧‧基底100‧‧‧Base

102‧‧‧電路區102‧‧‧Circuit area

104‧‧‧微機電元件區104‧‧‧Microelectromechanical component area

106‧‧‧正面106‧‧‧ positive

108‧‧‧背面108‧‧‧Back

110、124‧‧‧金屬內連線結構110, 124‧‧‧Metal interconnection structure

134‧‧‧介電層134‧‧‧ dielectric layer

114‧‧‧導電圖案114‧‧‧ conductive pattern

116‧‧‧振動膜116‧‧‧Vibration membrane

118‧‧‧開口118‧‧‧ openings

120、128、130‧‧‧保護環結構120, 128, 130‧‧‧ protection ring structure

122‧‧‧密封層122‧‧‧ Sealing layer

132、138‧‧‧硬罩幕層132, 138‧‧‧ hard mask layer

136‧‧‧接觸窗開口136‧‧‧Contact window opening

140‧‧‧通氣孔140‧‧‧vents

142‧‧‧空腔142‧‧‧ cavity

144‧‧‧金屬內連線結構144‧‧‧Metal interconnect structure

Claims (20)

一種微機電式電聲換能器結構,包括:一基底,包括一微機電元件區;一振動膜,具有多個開口,且設置於該微機電元件區內,其中在該振動膜與該基底之間具有一第一空腔;一矽材料層,設置於該振動膜上並封住該振動膜;以及一導電圖案,設置於該微機電元件區內的該振動膜下方。 A microelectromechanical electroacoustic transducer structure comprising: a substrate comprising a microelectromechanical component region; a vibrating membrane having a plurality of openings disposed in the microelectromechanical component region, wherein the vibrating membrane and the substrate There is a first cavity; a layer of material disposed on the diaphragm and enclosing the diaphragm; and a conductive pattern disposed under the diaphragm in the MEMS region. 如申請專利範圍第1項所述之微機電式電聲換能器結構,其中該振動膜的材料包括金屬材料。 The microelectromechanical electroacoustic transducer structure of claim 1, wherein the material of the diaphragm comprises a metal material. 如申請專利範圍第1項所述之微機電式電聲換能器結構,其中該振動膜的形狀包括網狀。 The microelectromechanical electroacoustic transducer structure according to claim 1, wherein the shape of the diaphragm comprises a mesh shape. 如申請專利範圍第1項所述之微機電式電聲換能器結構,其中該矽材料層的材料為非晶矽或多晶矽。 The microelectromechanical electroacoustic transducer structure according to claim 1, wherein the material of the germanium material layer is amorphous germanium or polycrystalline germanium. 如申請專利範圍第1項所述之微機電式電聲換能器結構,更包括一第一通氣孔,設置於該微機電元件區內的該基底中。 The microelectromechanical electroacoustic transducer structure of claim 1, further comprising a first venting hole disposed in the substrate in the MEMS region. 如申請專利範圍第1項所述之微機電式電聲換能器結構,更包括一通氣孔區,與該微機電元件區互通。 The microelectromechanical electroacoustic transducer structure of claim 1, further comprising a venting region communicating with the MEMS element region. 如申請專利範圍第6項所述之微機電式電聲換能器結構,更包括一通氣孔層,具有一第二通氣孔,且設置於該通氣孔區內,其中在該通氣孔層與該基底之間具有一第二空腔,且該第二空腔與該第一空腔互通。 The microelectromechanical electroacoustic transducer structure of claim 6, further comprising a vent layer having a second venting hole disposed in the venting region, wherein the venting layer and the venting layer There is a second cavity between the bases, and the second cavity communicates with the first cavity. 如申請專利範圍第7項所述之微機電式電聲換能器結構,其中該通氣孔層的材料包括金屬材料。 The microelectromechanical electroacoustic transducer structure of claim 7, wherein the material of the vent layer comprises a metal material. 如申請專利範圍第6項所述之微機電式電聲換能器結構,更包括一保護環結構,設置於該微機電元件區的至少一側。 The microelectromechanical electroacoustic transducer structure of claim 6, further comprising a guard ring structure disposed on at least one side of the microelectromechanical element region. 如申請專利範圍第1項所述之微機電式電聲換能器結構,更包括一保護環結構,設置於該微機電元件區的至少一側。 The microelectromechanical electroacoustic transducer structure of claim 1, further comprising a guard ring structure disposed on at least one side of the microelectromechanical element region. 一種微機電式電聲換能器結構的製造方法,包括:提供一基底,包括一電路區及一微機電元件區;於該電路區內的該基底的一正面上形成一第一金屬內連線結構,同時於該微機電元件區內形成位於該基底的該正面上的一第一介電層結構、位於該第一介電層結構中的一導電圖案及位於該第一介電層結構上且具有多個開口的一振動膜;於該振動膜上形成一密封層,該密封層封住該振動膜;於該第一金屬內連線結構上形成一第二金屬內連線結構,同時於該微機電元件區內的該密封層上形成一第二介電層結構;於該第二金屬內連線結構上形成一第一硬罩幕層;於該電路區內之該基底的一背面上形成一第二硬罩幕層;於該微機電元件區內的該基底中形成一通氣孔;以及 以該第一硬罩幕層及該第二硬罩幕層為罩幕,移除該第一介電層結構及該第二介電層結構。 A method of fabricating a microelectromechanical electroacoustic transducer structure includes: providing a substrate including a circuit region and a microelectromechanical device region; forming a first metal interconnect on a front surface of the substrate in the circuit region a first dielectric layer structure on the front surface of the substrate, a conductive pattern in the first dielectric layer structure, and a first dielectric layer structure in the MEMS region a vibrating membrane having a plurality of openings; forming a sealing layer on the vibrating membrane, the sealing layer enclosing the vibrating membrane; forming a second metal interconnecting structure on the first metal interconnecting structure, Simultaneously forming a second dielectric layer structure on the sealing layer in the MEMS region; forming a first hard mask layer on the second metal interconnect structure; and the substrate in the circuit region Forming a second hard mask layer on a back surface; forming a vent hole in the substrate in the MEMS region; The first dielectric layer and the second hard mask layer are used as a mask to remove the first dielectric layer structure and the second dielectric layer structure. 如申請專利範圍第11項所述之微機電式電聲換能器結構的製造方法,其中該密封層的材料為非晶矽或多晶矽。 The method of fabricating a microelectromechanical electroacoustic transducer structure according to claim 11, wherein the material of the sealing layer is amorphous germanium or polycrystalline germanium. 如申請專利範圍第11項所述之微機電式電聲換能器結構的製造方法,其中該第一硬罩幕層的材料為矽材料或金屬材料。 The manufacturing method of the microelectromechanical electroacoustic transducer structure according to claim 11, wherein the material of the first hard mask layer is a tantalum material or a metal material. 如申請專利範圍第11項所述之微機電式電聲換能器結構的製造方法,其中該第二硬罩幕層的材料包括金屬材料。 The method of fabricating a microelectromechanical electroacoustic transducer structure according to claim 11, wherein the material of the second hard mask layer comprises a metal material. 如申請專利範圍第11項所述之微機電式電聲換能器結構的製造方法,其中該通氣孔的形成方法包括從該基底的該背面移除部份該基底。 The method of fabricating a microelectromechanical electroacoustic transducer structure according to claim 11, wherein the method of forming the vent includes removing a portion of the substrate from the back side of the substrate. 如申請專利範圍第11項所述之微機電式電聲換能器結構的製造方法,於形成該第一金屬內連線結構與該第二金屬內連線結構的同時,更包括於該電路區與該微機電元件區之間形成一保護環結構。 The manufacturing method of the microelectromechanical electroacoustic transducer structure according to claim 11, wherein the first metal interconnect structure and the second metal interconnect structure are formed, and the circuit is further included in the circuit. A guard ring structure is formed between the region and the MEMS element region. 一種微機電式電聲換能器結構的製造方法,包括:提供一基底,包括一電路區、一微機電元件區及一通氣孔區;於該電路區內的該基底上形成一第一金屬內連線結構,同時於該微機電元件區內形成位於該基底上的一第一介電層結構、位於該第一介電層結構中的一導電圖案及位 於該第一介電層結構上且具有多個開口的一振動膜,且於該通氣孔區內形成位於該基底上的該第一介電層結構及位於該第一介電層結構上且具有一通氣孔的一通氣孔層;於該振動膜上形成一密封層,該密封層封住該振動膜;於該第一金屬內連線結構上形成一第二金屬內連線結構,同時於該微機電元件區內的該密封層上與該通氣孔區內的該通氣孔層上形成一第二介電層結構;於該第二金屬內連線結構結構上形成一硬罩幕層;以及以該硬罩幕層為罩幕,移除該第一介電層結構及該第二介電層結構。 A method for fabricating a microelectromechanical electroacoustic transducer structure includes: providing a substrate, including a circuit region, a microelectromechanical device region, and a vent region; forming a first metal on the substrate in the circuit region a wiring structure, simultaneously forming a first dielectric layer structure on the substrate, a conductive pattern and a bit in the first dielectric layer structure in the MEMS region a vibrating film having a plurality of openings on the first dielectric layer structure, and forming the first dielectric layer structure on the substrate and the first dielectric layer structure in the vent region and a venting layer having a venting hole; forming a sealing layer on the vibrating membrane, the sealing layer enclosing the vibrating membrane; forming a second metal interconnecting structure on the first metal interconnecting structure, and simultaneously Forming a second dielectric layer structure on the sealing layer in the MEMS region and the vent layer in the vent region; forming a hard mask layer on the second metal interconnect structure; The first dielectric layer structure and the second dielectric layer structure are removed by using the hard mask layer as a mask. 如申請專利範圍第17項所述之微機電式電聲換能器結構的製造方法,其中該密封層的材料為非晶矽或多晶矽。 The method of fabricating a microelectromechanical electroacoustic transducer structure according to claim 17, wherein the material of the sealing layer is amorphous germanium or polycrystalline germanium. 如申請專利範圍第17項所述之微機電式電聲換能器結構的製造方法,其中該硬罩幕層的材料為矽材料或金屬材料。 The method for manufacturing a microelectromechanical electroacoustic transducer structure according to claim 17, wherein the material of the hard mask layer is a tantalum material or a metal material. 如申請專利範圍第17項所述之微機電式電聲換能器結構的製造方法,於形成該第一金屬內連線結構與該第二金屬內連線結構的同時,更包括於該電路區與該微機電元件區之間以及該微機電元件區與該通氣孔區之間形成一保護環結構。 The manufacturing method of the microelectromechanical electroacoustic transducer structure according to claim 17, wherein the first metal interconnect structure and the second metal interconnect structure are formed, and the circuit is further included in the circuit. A guard ring structure is formed between the region and the MEMS element region and between the MEMS element region and the vent region.
TW97136982A 2008-09-25 2008-09-25 Structure of mems electroacoustic transducer and fabricating method thereof TWI469912B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW97136982A TWI469912B (en) 2008-09-25 2008-09-25 Structure of mems electroacoustic transducer and fabricating method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW97136982A TWI469912B (en) 2008-09-25 2008-09-25 Structure of mems electroacoustic transducer and fabricating method thereof

Publications (2)

Publication Number Publication Date
TW201012738A TW201012738A (en) 2010-04-01
TWI469912B true TWI469912B (en) 2015-01-21

Family

ID=44829116

Family Applications (1)

Application Number Title Priority Date Filing Date
TW97136982A TWI469912B (en) 2008-09-25 2008-09-25 Structure of mems electroacoustic transducer and fabricating method thereof

Country Status (1)

Country Link
TW (1) TWI469912B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9400224B2 (en) 2014-09-12 2016-07-26 Industrial Technology Research Institute Pressure sensor and manufacturing method of the same

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI262735B (en) * 2004-10-21 2006-09-21 Taiwan Carol Electronics Co Lt Microphone and manufacturing method thereof
TWI268115B (en) * 2005-07-26 2006-12-01 Taiwan Carol Electronics Co Lt The diaphragm chip of a silicon-based microphone and its manufacturing method
TW200714116A (en) * 2005-05-16 2007-04-01 Sensfab Pte Ltd Silicon microphone
US7362873B2 (en) * 2001-11-27 2008-04-22 Corporation For National Research Initiatives Miniature condenser microphone and fabrication method therefor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7362873B2 (en) * 2001-11-27 2008-04-22 Corporation For National Research Initiatives Miniature condenser microphone and fabrication method therefor
TWI262735B (en) * 2004-10-21 2006-09-21 Taiwan Carol Electronics Co Lt Microphone and manufacturing method thereof
TW200714116A (en) * 2005-05-16 2007-04-01 Sensfab Pte Ltd Silicon microphone
TWI268115B (en) * 2005-07-26 2006-12-01 Taiwan Carol Electronics Co Lt The diaphragm chip of a silicon-based microphone and its manufacturing method

Also Published As

Publication number Publication date
TW201012738A (en) 2010-04-01

Similar Documents

Publication Publication Date Title
US8798291B2 (en) Structure of MEMS electroacoustic transducer and fabricating method thereof
US9681234B2 (en) MEMS microphone structure and method of manufacturing the same
US8955212B2 (en) Method for manufacturing a micro-electro-mechanical microphone
US8796790B2 (en) Method and structure of monolithetically integrated micromachined microphone using IC foundry-compatiable processes
US9266716B2 (en) MEMS acoustic transducer with silicon nitride backplate and silicon sacrificial layer
US8358793B2 (en) Microphone with irregular diaphragm
KR101807064B1 (en) Microphone system and manufacturign the same
TW200940439A (en) Microelectromechanical systems component and method of making same
JP2005039652A (en) Sound detection mechanism
KR20090063950A (en) Micro speaker manufacturing method and micro speaker manufactured by this method
TW201225684A (en) Microphone packaging structure and method for fabricating the same
JP2011031385A (en) Mems sensor
EP2969911A1 (en) Mems acoustic transducer with silicon nitride backplate and silicon sacrificial layer
US8865500B2 (en) Method of fabricating a MEMS microphone with trenches serving as vent pattern
US8280097B2 (en) Microelectromechanical system diaphragm and fabricating method thereof
CN111434604B (en) Micro-electromechanical system structure and manufacturing method thereof
JP5016449B2 (en) Semiconductor device
TWI814443B (en) Microelectromechanical system structure and method for forming the same
TWI469912B (en) Structure of mems electroacoustic transducer and fabricating method thereof
JP2009054645A (en) Semiconductor device
US20130322661A1 (en) Micro-electro-mechanical system microphone chip with expanded back chamber
JP2008167277A (en) Acoustic transducer
TWI480222B (en) Microelectromechanical system diaphragm and fabricating method thereof
US12172886B2 (en) Micro-electro-mechanical system (MEMS) vibration sensor and fabricating method thereof
CN108217577A (en) A kind of MEMS device and preparation method, electronic device