TWI468196B - Low temperature flameless aerosol producing fire extinguishing composition and production method thereof - Google Patents
Low temperature flameless aerosol producing fire extinguishing composition and production method thereof Download PDFInfo
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本發明大體上與滅火有關,更具體言之,其係關於一種可應用在封閉空間中的滅火氣膠。 The present invention relates generally to fire suppression, and more particularly to a fire extinguishing gas that can be applied in an enclosed space.
滅火氣膠通常是經特定配製之物質燃燒後的副產物,該些物質內含硝酸鉀及/或高氯酸鹽來做為其主要滅火劑之氧化劑及供應劑。當使用塑化及非塑化聚合物做為鍵合燃料(binding fuel)時,其能夠在熱及/或力學本質的影響下轉變成黏性或彈性狀態。在目前熟知及廣泛使用的鍵合燃料中,酚甲醛(phenol-formaldehyde)及環氧樹脂、聚乙烯醇縮丁醛(polyvinyl butyral)、纖維素醚、橡膠等是其中特別值得注意者。 Fire-extinguishing glues are usually by-products of the combustion of specially formulated materials containing potassium nitrate and/or perchlorate as oxidants and supplies for their primary fire-extinguishing agents. When a plasticized and non-plasticized polymer is used as a binding fuel, it can be transformed into a viscous or elastic state under the influence of thermal and/or mechanical properties. Among the currently known and widely used bonded fuels, phenol-formaldehyde and epoxy resins, polyvinyl butyral, cellulose ether, rubber and the like are particularly noteworthy among them.
滅火氣膠的主要成分是一種顆粒超細(0.5~5μm)的鉀化合物,其係由氧化劑與燃料的化學反應形成,並以氣態反應的產物形式散佈。 The main component of the fire-extinguishing glue is a superfine (0.5~5μm) potassium compound formed by the chemical reaction of the oxidant with the fuel and dispersed as a gaseous reaction product.
這種氣膠的滅火效果取決於該鉀化合物顆粒的量與個體尺寸,其本身進一步與溫度與該氧化劑與燃料之間化學反應的完成度有關。再者,上述組成物的燃燒溫度會直接與其鍵合燃料燃燒的溫度有關。D.I.Mendeleev訂出了下列固體與液體燃料預估的燃燒熱計算式:Q=81C+300H-26(O-S)-6(9H+W) The extinguishing effect of this gas gel depends on the amount of the potassium compound particles and the individual size, which itself is further related to the temperature and the degree of completion of the chemical reaction between the oxidant and the fuel. Furthermore, the combustion temperature of the above composition is directly related to the temperature at which the bonded fuel is burned. D.I.Mendeleev has calculated the following calculation formula for the combustion heat of solid and liquid fuels: Q=81C+300H-26(O-S)-6(9H+W)
其中,C、H、O、S與W為燃料的工作質量,其分 別以質量百分比來表示碳、氫、氧、硫與水分等成分,而熱能則以kcal/kg來表示。 Among them, C, H, O, S and W are the working quality of the fuel, and its points Do not express carbon, hydrogen, oxygen, sulfur and moisture in terms of mass percentage, while thermal energy is expressed in kcal/kg.
各種種類的燃料與鍵合燃料的燃燒熱計算結果如表一所示。 The calculation results of the combustion heat of various types of fuels and bonded fuels are shown in Table 1.
鍵合燃料的燃燒熱決定了其所生成氣膠之溫度。實務上,該數值不能超過判定環境中滅火器安全性的某些臨界點。 The heat of combustion of the bonded fuel determines the temperature of the gas gel it produces. In practice, this value cannot exceed certain critical points in determining the safety of the fire extinguisher in the environment.
為了降低該滅火氣膠的溫度,現有的作法為加入滅火冷卻成分,像是ditsiandiamid、melema、三聚氰氨(melamine)及其他物質(patent RU 2095104,C1,10.11.97),及/或(在製造滅火氣膠產生器時)使用顆粒 狀、管狀、單塊或其他成分形式的特別冷卻元素(見專利RU 2064305,C1,27.07.96)。相較於未經冷卻處理的氣膠,上述所提到的兩種方法都會減低氣膠一半的滅火效果,並同時因為產生一氧化碳的原因增加了所產生氣膠中無法在空氣中被氧化的有毒物質含量。 In order to reduce the temperature of the fire extinguishing glue, the existing method is to add fire extinguishing cooling components such as ditsiandiamid, melema, melamine and other substances (patent RU 2095104, C1, 10.11.97), and/or ( Use of pellets in the manufacture of fire extinguishing gas generators Special cooling elements in the form of tubes, tubes, monoliths or other constituents (see patent RU 2064305, C1, 27.07.96). Compared with the uncooled gas glue, the above two methods will reduce the fire extinguishing effect of half of the gas gel, and at the same time increase the toxicity of the produced gas gel which cannot be oxidized in the air due to the generation of carbon monoxide. Material content.
滅火用氣膠生成式化合物是一項重要的突破(見專利RU 2160619,class A62D 1/06,from 20.12.2000),其內含65-75%的硝酸鉀、0-5%的鍵合燃料、10-20%的ditsiandiamid以及構成剩餘比例的其他額外燃料,其能夠與硝酸鉀一起燃燒。簡單來說,其係利用另一種預設來對抗超熱粒子的燃料(如澱粉、對苯二酚、酚酞、水楊酸醯胺或類似物)來取代傳統的鍵合燃料(如酚甲醛樹脂或艾杜糖醇)。然而對此方法而言,除了會產生高溫氣膠之外,其在使用上也受到了限制。 The gas-forming compound for fire fighting is an important breakthrough (see patent RU 2160619, class A62D 1/06, from 20.12.2000), which contains 65-75% potassium nitrate and 0-5% bonded fuel. 10-20% of the ditsiandiamid and other additional fuels that make up the remaining proportions, which can be burned with potassium nitrate. Simply put, it uses another preset to counteract super-hot particle fuels (such as starch, hydroquinone, phenolphthalein, decyl salicylamine or the like) to replace traditional bonded fuels (such as phenol formaldehyde resins). Or iditol). However, in addition to the high temperature gas gel, this method is also limited in its use.
而在另一種已知的組成物與其製造方法中,其氧化劑需接受危險與勞力密集性的擣碎處理,其中鍵合燃料會被溶解在有毒的二氯甲烷溶液中以確保組成成分在混合物中能均勻分散(見專利RU 2185865,class A62D 1/00,27.07.2002)。 In another known composition and method of manufacture, the oxidant is subjected to a hazardous and labor intensive mashing process in which the bonded fuel is dissolved in a toxic dichloromethane solution to ensure that the constituents are in the mixture. Can be evenly dispersed (see patent RU 2185865, class A62D 1/00, 27.07.2002).
而另一種相當有關的製造方法則涉及到了在30-35%的聚乙烯水相散佈物中混入組成成分(patent RU 2005517,class A62D 1/00,15.01.94),但在此例子中,其氧化劑無法被充分粉碎並保持懸浮於水中。 Another fairly relevant manufacturing method involves mixing the constituents in a 30-35% polyethylene aqueous dispersion (patent RU 2005517, class A62D 1/00, 15.01.94), but in this case, The oxidant cannot be sufficiently comminuted and remains suspended in the water.
因此,現今業界需要一種解決前文所述限制的解答。 Therefore, the industry today needs an answer to the limitations described above.
本發明揭露了一種組成物及其製造方法,其具有安全且無需密集勞力的特性,並同時可讓其成分被完全的混合。 The present invention discloses a composition and a method of manufacturing the same that are safe and do not require intensive labor, and at the same time allow the ingredients to be completely mixed.
本文中提出了一種物質,其中的鍵合燃料(binding fuel)表現出低燃燒熱及相對高的含氧濃度(高度的α氧平衡)之特性,將其燃燒過程轉化成一種無焰模式,同時保有所欲的滅火性質及可接受的一氧化碳水平。此外,由於使用纖維素紙材的關係,文中所揭露方法的另一技術成果係為增加了氣膠生成物質之材料處理方法的多樣性,具體來說,這些方法可包含如輥鍛、平板輥軋或擠壓成形等技術。 In this paper, a substance is proposed in which a binding fuel exhibits low combustion heat and a relatively high oxygen concentration (high alpha oxygen balance), converting its combustion process into a flameless mode. Extensive fire-extinguishing properties and acceptable levels of carbon monoxide. In addition, due to the use of cellulose paper, another technical result of the disclosed method is to increase the variety of material processing methods of the gas-gel generating material, specifically, such as roll forging, flat roll Technology such as rolling or extrusion.
前述問題的解答及達成本發明所需技術結果的方法係為利用所提供具低溫無焰性質的氣膠生成式滅火組成物及其製造方法而達成。 The solution to the foregoing problems and the method of achieving the technical results required by the present invention are achieved by utilizing the provided gas-fired fire-extinguishing composition having low-temperature flameless properties and a method for producing the same.
本發明揭露了一種具低溫無焰性質的氣膠生成式滅火組成物,其成分中內含硝酸鉀與鍵合燃料,特徵為具有纖維素纖維質材,其質量百分比為:30-70%的硝酸鉀,而纖維素纖維質材構成了剩餘部分。 The invention discloses a gas-gel-formed fire-extinguishing composition with low-temperature flameless property, which comprises potassium nitrate and a bonded fuel, characterized by having a cellulose fiber material, and the mass percentage thereof is 30-70%. Potassium nitrate, while the cellulose fiber material constitutes the remainder.
本發明之組成物最好內含紙料或棉料來做為其纖維素纖維質材。 The composition of the present invention preferably contains paper stock or cotton material as its cellulose fiber material.
本發明之組成物最好含有水溶性的硝酸銅及/或硝酸鐵(III)。 The composition of the present invention preferably contains water-soluble copper nitrate and/or iron (III) nitrate.
本發明所揭露具低溫無焰性質之氣膠生成式滅火組成物的製造方法包含了將纖維素纖維質材浸泡在硝酸鉀的熱飽和水溶液中,接著再將其脫水至40-60%的含 水量,之後再以熱空氣進一步將其乾燥至1-2%的含水量。 The method for producing a gas-gel-formed fire-extinguishing composition having low-temperature flameless properties disclosed in the present invention comprises immersing a cellulosic fiber material in a hot saturated aqueous solution of potassium nitrate, and then dehydrating it to 40-60%. The amount of water is then further dried with hot air to a moisture content of 1-2%.
在較佳的情況下,上述得到的材料之後最好再進一步成型為吾人所需的尺寸與形狀。 In the preferred case, the material obtained above is preferably further molded into the size and shape desired by us.
在較佳的情況下,本發明最好透過將上述已受到強制熱空氣乾燥至1-2%含水量的質材捲繞成具有所需尺寸之捲材的方式來形成本發明產物。 Preferably, the present invention preferably forms the product of the present invention by winding the above-described material which has been subjected to forced hot air drying to a moisture content of 1-2% into a web having a desired size.
在較佳的情況下,本發明最好透過在受熱至攝氏90-95℃的基質上施加30-150Mpa壓力的水壓成形方式,之後再將產物乾燥至1-2%含水量的方式來形成本發明產物。 Preferably, the present invention is preferably formed by applying a hydroforming process at a pressure of from 30 to 150 MPa on a substrate heated to 90-95 ° C, followed by drying the product to a moisture content of 1-2%. The product of the invention.
在較佳的情況下,本發明產物可透過下列方法形成:使用加熱至攝氏80-100℃、具有平滑面或肋紋面的捲筒來收集以該質材形成的“襪狀物”,該些襪狀物係定時地從工具上切下並捲成吾人所需之直徑。 In a preferred embodiment, the product of the present invention can be formed by collecting a "sock" formed of the material using a roll having a smooth or ribbed surface heated to 80-100 ° C. These socks are regularly cut from the tool and rolled into the diameters required by us.
本發明所揭露之方法包含添加硝酸銅及/或硝酸鐵(III)做為燃燒催化劑,並同時將纖維素纖維質材浸泡於硝酸鉀溶液中。 The method disclosed in the present invention comprises adding copper nitrate and/or iron (III) nitrate as a combustion catalyst, and simultaneously immersing the cellulose fiber material in a potassium nitrate solution.
本發明所揭露之方法更包含進一步的厭水處理,其作法為將厚度50-80微米的漆膜覆蓋在已乾燥及/或已成型為所需尺寸與形狀、具有1-2%含水量的產品上。 The method disclosed by the present invention further comprises a further water-repellent treatment by covering a paint film having a thickness of 50-80 microns over the dried and/or formed into a desired size and shape having a moisture content of 1-2%. On the product.
在較佳的情況下,本發明最好使用硝化纖維(通常用於家具上光漆)與環氧類亮漆做為厭水劑來對產物進行表面處理。 Preferably, the present invention preferably uses nitrocellulose (usually used in furniture varnishes) and epoxy lacquers as a water repellent to surface treat the product.
本發明所提出之組成物在燃燒過程中纖維素會受熱分解,形成煤灰骨架,其活化了硝酸鉀的分解。纖維 素的熱分解會消耗相當大的熱能,但因為其燃燒熱相對較小,故本發明所提出之組成物在燃燒時不會產生火焰,且燃燒後的產物不會特別熱。此現象代表其有潛力顯著減輕並簡化滅火氣膠產生器的構造,因為我們並不需要用到笨重的氣膠冷卻劑。 The composition of the present invention undergoes thermal decomposition of the cellulose during combustion to form a coal ash skeleton which activates the decomposition of potassium nitrate. fiber The thermal decomposition of the element consumes a considerable amount of heat energy, but since the heat of combustion is relatively small, the composition of the present invention does not generate a flame upon combustion, and the product after combustion is not particularly hot. This phenomenon represents a potential to significantly reduce and simplify the construction of fire extinguishing gas generators because we do not need to use bulky gas coolant.
本發明組成物中的纖維素分子結構的含氧量最高可佔其質量的50%,其可明顯將該組成物的α氧平衡提高至0.7-0.9。此特性可將燃燒產物中有毒的一氧化碳降低至合理的程度。組成物中亦可使用燃燒催化劑(像是水溶性硝酸銅及硝酸鐵)來進一步促進此一氧化碳降低的現象。 The molecular structure of the cellulose in the composition of the present invention may have an oxygen content of up to 50% by mass, which may significantly increase the alpha oxygen balance of the composition to 0.7-0.9. This property reduces the toxic carbon monoxide in the combustion products to a reasonable extent. Combustion catalysts (such as water-soluble copper nitrate and ferric nitrate) can also be used in the composition to further promote the reduction of carbon monoxide.
在本發明中,使用催化劑可使組成物燃燒的線性速度提高約20-25%。 In the present invention, the use of a catalyst increases the linear velocity of combustion of the composition by about 20-25%.
本發明所揭露組成物之滅火性質測試是在一乾淨且完全密封的9公升容器中進行。 The fire test properties of the compositions disclosed herein were tested in a clean and fully sealed 9 liter vessel.
為此目的,容器中會點燃一充滿汽油的酒精燈,接著引入“片塊”或扭曲織物形式的定量物質。上述酒精燈於密封容器中不受干擾的自由燃燒時間約略超過3分鐘。如果該物質被點燃後能在40-60秒之內熄滅,則其實驗結果會被認為是有利的。在本發明中,滅火濃度係訂為上述片塊或織物的起始重量除以該容器體積之結果。 For this purpose, a gasoline-filled alcohol lamp is ignited in the container, followed by the introduction of "tablets" or twisted material in the form of a quantitative substance. The free burning time of the above alcohol lamp in the sealed container is about 3 minutes. If the substance is extinguished within 40-60 seconds after being ignited, the experimental results will be considered to be advantageous. In the present invention, the extinguishing concentration is defined as the result of dividing the starting weight of the above-mentioned sheet or fabric by the volume of the container.
測試樣本的表面溫度係利用熱電偶來測量。本發明所提出之組成物的性質估計結果則表列於表二中。 The surface temperature of the test sample was measured using a thermocouple. The results of the estimation of the properties of the compositions proposed by the present invention are listed in Table 2.
表二
如前方所提到的,氣膠的滅火效果與溫度及其燃燒期間化學反應的完成度有關。該化學反應的完成度亦決定了氣膠的污染程度,如其中熱媒粒及一氧化碳的濃度。固態物質混合物中的化學反應完成度係與其顆粒的接觸面有關,換言之,在其他的變數維持固定下,愈小的反應顆粒以及該組成物混合的愈均勻,所能得到的化學反應完成度就愈高。對於製作本發明氣膠生成式組成物而言這是非常重要的技術點。 As mentioned earlier, the extinguishing effect of the gas gel is related to the temperature and the degree of completion of the chemical reaction during combustion. The degree of completion of the chemical reaction also determines the degree of contamination of the gas gel, such as the concentration of the heat medium particles and carbon monoxide. The degree of completion of the chemical reaction in the mixture of solid materials is related to the contact surface of the particles. In other words, the smaller the smaller the reaction particles and the more uniform the composition, the more complete the chemical reaction is achieved while the other variables remain fixed. The higher the height. This is a very important technical point for making the gas-forming composition of the present invention.
在本發明所揭露的製造方法中,纖維素纖維質材係利用將該材料浸泡於硝酸鉀之熱飽和溶液中的方式來與硝酸鉀結合,其透過纖維素從該溶液中吸收硝酸鉀的方式使該成分均勻分佈,藉以提供本發明組成物的安全製造方法。 In the manufacturing method disclosed in the present invention, the cellulose fiber material is combined with potassium nitrate by immersing the material in a hot saturated solution of potassium nitrate, and the method of absorbing potassium nitrate from the solution through the cellulose. The ingredients are evenly distributed to provide a safe manufacturing process for the compositions of the present invention.
上述纖維素纖維質材於硝酸鉀熱飽和溶液中的溶脹處理為時7-10分鐘,並最後會再進行初步的脫水處理至40-60%的含水量。 The swelling treatment of the above cellulose fiber material in a hot saturated solution of potassium nitrate is carried out for 7-10 minutes, and finally preliminary dehydration treatment is carried out to a water content of 40-60%.
上述纖維素纖維質材接著會進一步脫水至1-2%的含水量;例如以加熱至攝氏95-105度的熱空氣吹拂,並將其纏繞成具有吾人所需尺寸之捲狀物。 The cellulosic fibrous material described above is then further dewatered to a moisture content of 1-2%; for example, hot air is blown to a temperature of 95-105 degrees Celsius and entangled into a roll of the desired size.
本發明所揭露方法的另一項技術成果係為使用纖維素材料來增加氣膠生成式質材處理方法的多樣性,具體來說,其分別能夠使用輥鍛、平板輥軋或擠壓成形等方式製成。 Another technical result of the method disclosed in the present invention is to use a cellulosic material to increase the diversity of the gas-formed material processing method, specifically, it can use roll forging, flat rolling or extrusion molding, etc. Made in a way.
之所以能使用上述方法是因為製作紙張需要將木質纖維磨碎成較短薄的纖維,但其相較起始的纖維而言具有較高度的不對稱性(長度與截面之間的關係)。除了 使纖維分裂外,亦會同時發生原始結構的破壞與非晶化現象。這種組合給予表面層較高的可塑度。要從潮濕且彈性的紙漿中製造出強韌的紙幅,其處理重點在於使其分子間的關係改變,其可藉由當水分從質材上移除以纖維素鏈之間的分子間吸引力取代毛細管力(表面張力)來達成。在纖維素於水中進行二次溶脹期間,纖維素鏈的分子間連結會弱化,使其玻璃轉化溫度降低並獲得可塑性,意即施以較小的力即能流動的能力(Pankov.S.P Fiberous polymer materials.M:Himiya,1986.)。 The above method can be used because the production of paper requires the grinding of lignocellulosic fibers into shorter, thinner fibers, but it has a higher degree of asymmetry (length versus cross-section) than the starting fibers. apart from In addition to the fiber splitting, the destruction and amorphization of the original structure will occur at the same time. This combination gives the surface layer a higher degree of plasticity. To create a tough paper web from moist and elastic pulp, the focus of its treatment is to change the relationship between its molecules, which can be achieved by removing moisture from the material to the intermolecular attraction between the cellulose chains. It is achieved by replacing the capillary force (surface tension). During the secondary swelling of cellulose in water, the intermolecular linkage of the cellulose chain is weakened, and the glass transition temperature is lowered and plasticity is obtained, that is, the ability to flow with a small force is applied (Pankov. SP Fiberous polymer) materials.M: Himiya, 1986.).
吸收硝酸鉀後的濕熱纖維素紙質會使用受熱後的基質施加30至150MPa的水壓。受壓後片塊的直徑及含水量分別為10-35mm及其質量的8-10%。該片塊會進一步以熱空氣乾燥至1-2%的含水量。 The moist heat cellulose paper after absorption of potassium nitrate is applied with a water pressure of 30 to 150 MPa using the heated substrate. The diameter and water content of the compressed piece are 10-35 mm and 8-10% of the mass, respectively. The piece is further dried with hot air to a moisture content of 1-2%.
帶有硝酸鉀的濕熱纖維素紙質會在加熱至攝氏80-100℃的平滑(縱向)肋紋捲筒上進行平板輥軋。從輔助捲筒收集“襪狀物”並將其水分降至1-2%後,上述捲筒便會停止旋轉,而該襪狀物會從該捲筒上切下並纏繞成所需直徑。 The moist heat cellulose paper with potassium nitrate is plate rolled on a smooth (longitudinal) rib roll heated to 80-100 ° C. After collecting the "socks" from the auxiliary reel and reducing its moisture to 1-2%, the reel will stop rotating and the sock will be cut from the reel and wound into the desired diameter.
之後我們可以利用特定的亮漆來為本發明組成物產品進行最後的厭水表面層處理,其乾燥膜厚度為50-80微米。 We can then use a specific lacquer to perform the final hydrophobic surface treatment of the composition of the invention with a dry film thickness of 50-80 microns.
儘管本發明已於文中經由範例與較佳實施例的形式與觀點來進行描述,但須瞭解本發明並不侷限於此。相反的,其意欲涵蓋對本發明的多種修正與類似配置(對本領域熟習技藝人士而言明顯可知的)。因此,所附加的申請專利範圍之範疇應該被予以最廣泛的詮釋,以涵蓋 所有這類修正與類似的配置。 While the invention has been described herein by way of example and the preferred embodiments thereof, it is understood that the invention is not limited thereto. On the contrary, the invention is intended to cover various modifications and equivalents of the embodiments of the present invention (as apparent to those skilled in the art). Therefore, the scope of the attached patent application scope should be interpreted to the broadest extent to cover All such corrections are similar to the configuration.
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US5403035A (en) * | 1992-06-01 | 1995-04-04 | Oea, Inc. | Preparing air bag vehicle restraint device having cellulose containing sheet propellant |
US6854395B2 (en) * | 2001-08-10 | 2005-02-15 | Daicel Chemical Industries, Ltd. | Inflator for an air bag |
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US5403035A (en) * | 1992-06-01 | 1995-04-04 | Oea, Inc. | Preparing air bag vehicle restraint device having cellulose containing sheet propellant |
US6854395B2 (en) * | 2001-08-10 | 2005-02-15 | Daicel Chemical Industries, Ltd. | Inflator for an air bag |
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