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TWI467786B - Photovoltaic module and manufacturing method thereof - Google Patents

Photovoltaic module and manufacturing method thereof Download PDF

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Publication number
TWI467786B
TWI467786B TW101150262A TW101150262A TWI467786B TW I467786 B TWI467786 B TW I467786B TW 101150262 A TW101150262 A TW 101150262A TW 101150262 A TW101150262 A TW 101150262A TW I467786 B TWI467786 B TW I467786B
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dielectric layer
layer
photovoltaic module
solar cell
solar
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TW101150262A
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TW201427045A (en
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Tao Chih Chang
Hsin Hsin Hsieh
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Ind Tech Res Inst
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Description

太陽光電模組及其製作方法Solar photovoltaic module and manufacturing method thereof

本提案係關於一種太陽光電模組及其製作方法,特別是具有逆變單元的太陽光電模組及其製作方法。This proposal relates to a solar photovoltaic module and a method of fabricating the same, and more particularly to a solar photovoltaic module having an inverter unit and a method of fabricating the same.

隨著科技的發展,人類對於生活品質的提高,加速地球能源的消耗,因此替代能源的需求日益遽增,其中以太陽能最具發展的潛力。With the development of science and technology, human beings have accelerated the quality of life and accelerated the consumption of energy on the earth. Therefore, the demand for alternative energy sources is increasing, among which solar energy has the most potential for development.

太陽光電系統包括複數個太陽光電模組與單一逆變器,其中這些太陽光電模組互相串聯後連接至逆變器,以將這些太陽光電模組所產生的直流電轉換為交流電,進而提供生活用電。然而,太陽光電系統於輸出交流電的過程中,當逆變器將直流電轉換為交流電時,大量的線圈與轉接裝置易導致百分之十五至百分之二十的功率損失,進而提高太陽光電系統的發電成本。The solar photovoltaic system includes a plurality of solar photovoltaic modules and a single inverter, wherein the solar photovoltaic modules are connected in series to the inverter to convert the direct current generated by the solar photovoltaic modules into alternating current to provide a living environment. Electricity. However, in the process of outputting alternating current in the solar photovoltaic system, when the inverter converts direct current into alternating current, a large number of coils and switching devices are liable to cause 15 to 20 percent power loss, thereby increasing the sun. The cost of electricity generation in photovoltaic systems.

此外,習知逆變器的零件較多且複雜,體積較為龐大,使得太陽光電系統存在有安裝的場地費用與逆變器的設備費用過高而提高發電成本的問題。In addition, the components of the conventional inverter are numerous and complicated, and the volume is relatively large, so that the solar photovoltaic system has the problem of the installation site cost and the equipment cost of the inverter being too high to increase the power generation cost.

為解決上述問題,可藉由導入寬能隙的碳化矽功率半導體元件之方式將逆變器的體積縮小以減少安裝的場地費用,但此方法存在有因寬能隙的碳化矽功率半導體元件單價過高而無法有效降低太陽光電系統發電成本的問題。In order to solve the above problem, the size of the inverter can be reduced by introducing a wide-gap silicon carbide power semiconductor component to reduce the installation site cost, but the method has a large energy gap of the tantalum carbide power semiconductor component unit price. Too high to effectively reduce the cost of solar photovoltaic system power generation.

本提案在於提供一種太陽光電模組及其製作方法,藉以解決 先前技術所存在發電成本過高的問題。The proposal is to provide a solar photovoltaic module and a manufacturing method thereof, thereby solving the problem. The prior art has the problem of excessive power generation costs.

本提案所揭露之一實施例太陽光電模組,包括一受光板、一太陽能電池單元、一逆變單元、一介電層、一背光板與一封裝層。其中,太陽能電池單元包括彼此相對的一受光面與一背光面。受光板用以接收光線,受光面配置於受光板上。逆變單元電性連接太陽能電池單元,介電層包覆逆變單元且配置於背光面上。封裝層包覆介電層與太陽能電池單元且配置於受光板與背光板之間。An embodiment of the present invention includes a light-receiving panel, a solar cell unit, an inverter unit, a dielectric layer, a backlight, and an encapsulation layer. Wherein, the solar cell unit includes a light receiving surface and a backlight surface opposite to each other. The light receiving plate is for receiving light, and the light receiving surface is disposed on the light receiving plate. The inverter unit is electrically connected to the solar battery unit, and the dielectric layer covers the inverter unit and is disposed on the backlight surface. The encapsulation layer covers the dielectric layer and the solar cell unit and is disposed between the light-receiving plate and the backlight.

本提案所揭露之一實施例太陽光電模組的製作方法,其步驟包括,形成一第一介質層於一太陽能電池單元的一背光面。接著,配置四焊墊於第一介質上。焊接一逆變單元的一二極體於上述四焊墊之二焊墊與焊接逆變單元的一可程式開關於上述四焊墊之另二焊墊,並以打線方式電性連接上述四焊墊與太陽能電池單元。接下來,壓合一第二介質層於第一介質層。形成二第一孔洞於第二介質層上,並以電鍍方式形成一電鍍層於第二介質層與上述二第一孔洞,使電鍍層藉由上述第一孔洞電性連接二極體與可程式開關。壓合一封裝層於第二介質層與太陽能電池單元,以使封裝層包覆第二介質層與太陽能電池單元。接著,壓合一受光板與一背光板於封裝層的一第一表面與一第二表面,其中第一表面面對面第二表面。The method for fabricating a solar photovoltaic module according to an embodiment of the present invention includes the steps of: forming a first dielectric layer on a backlight surface of a solar cell unit. Next, four pads are disposed on the first medium. Soldering a diode of the inverter unit to the second solder pad of the four solder pads and a programmable switch of the soldering inverter unit to the other two solder pads of the four solder pads, and electrically connecting the four soldering wires by wire bonding Pad with solar battery unit. Next, a second dielectric layer is laminated to the first dielectric layer. Forming two first holes on the second dielectric layer, and forming a plating layer on the second dielectric layer and the two first holes by electroplating, so that the plating layer is electrically connected to the diode through the first hole and can be programmed switch. Pressing an encapsulation layer on the second dielectric layer and the solar cell unit to enclose the encapsulation layer with the second dielectric layer and the solar cell unit. Then, a light-receiving plate and a backlight are pressed on a first surface and a second surface of the encapsulation layer, wherein the first surface faces the second surface.

本提案所揭露之另一實施例太陽光電模組的製作方法,其步驟包括,形成一第一介質層於一太陽能電池單元的一背光面。接著,形成四第二孔洞於第一介質層上,並網印四導電層於上述四第二孔洞,使上述四導電層藉由上述四第二孔洞電性連接太陽能 電池單元。配置一逆變單元的一二極體於上述四導電層之二導電層上與配置逆變單元的一可程式開關於上述四導電層之另二導電層上,並以打線方式電性連接二極體與可程式開關。接下來,壓合一第二介質層於第一介質層。壓合一封裝層於第二介質層與太陽能電池單元,以使封裝層包覆第二介質層與太陽能電池單元。接著,壓合一受光板與一背光板於封裝層的一第一表面與一第二表面,其中第一表面面對面第二表面。Another embodiment of the present invention discloses a method for fabricating a solar photovoltaic module, the method comprising: forming a first dielectric layer on a backlight surface of a solar cell unit. Then, four second holes are formed on the first dielectric layer, and four conductive layers are screen printed on the four second holes, so that the four conductive layers are electrically connected to the solar energy through the four second holes. Battery unit. Disposing a diode of an inverter unit on the two conductive layers of the four conductive layers and a programmable switch of the inverter unit on the other two conductive layers of the four conductive layers, and electrically connecting the two conductive layers Polar body and programmable switch. Next, a second dielectric layer is laminated to the first dielectric layer. Pressing an encapsulation layer on the second dielectric layer and the solar cell unit to enclose the encapsulation layer with the second dielectric layer and the solar cell unit. Then, a light-receiving plate and a backlight are pressed on a first surface and a second surface of the encapsulation layer, wherein the first surface faces the second surface.

本提案所揭露之又一實施例太陽光電模組的製作方法,其步驟包括,提供一次模組,其中次模組包括上述太陽能電池單元、一受光板與一第一高分子層,第一高分子層配置於太陽能電池單元與受光板之間。形成一第一介質層於一太陽能電池單元的一背光面。接著,形成四第二孔洞於第一介質層上,並網印四二導電層於上述四第二孔洞,使上述四導電層藉由上述四第二孔洞電性連接太陽能電池單元。配置一逆變單元的一二極體於上述四導電層之二導電層上與配置一可程式開關於上述四導電層之另二導電層上,並以打線方式電性連接二極體與可程式開關。接下來,壓合一第二介質層於第一介質層。壓合一第二高分子層於第一高分子層與太陽能電池單元,以使第一高分子層與第二高分子層包覆第二介質層與太陽能電池單元。接著,壓合一背光板於第二高分子層的一第三表面。A method for fabricating a solar photovoltaic module according to another embodiment of the present invention includes the steps of providing a primary module, wherein the secondary module comprises the solar cell unit, a light receiving plate and a first polymer layer, the first high The molecular layer is disposed between the solar cell unit and the light receiving plate. Forming a first dielectric layer on a backlight surface of a solar cell unit. Then, four second holes are formed on the first dielectric layer, and four or two conductive layers are screen printed on the four second holes, so that the four conductive layers are electrically connected to the solar battery cells through the four second holes. Disposing a diode of an inverter unit on the two conductive layers of the four conductive layers and arranging a switchable switch on the other two conductive layers of the four conductive layers, and electrically connecting the diodes with the wire bonding method Program switch. Next, a second dielectric layer is laminated to the first dielectric layer. Pressing a second polymer layer on the first polymer layer and the solar cell unit, so that the first polymer layer and the second polymer layer cover the second dielectric layer and the solar cell. Next, a backlight is pressed onto a third surface of the second polymer layer.

本提案所揭露之更一實施例太陽光電模組的製作方法,其步驟包括,提供一次模組,其中次模組包括上述太陽能電池單元、一受光板與一第一高分子層,第一高分子層配置於太陽能電池單 元與受光板之間。形成一第一介質層於一太陽能電池單元的一背光面。接著,配置四焊墊於第一介質上。焊接一逆變單元的一二極體於上述四焊墊之二焊墊與焊接逆變單元的一可程式開關於上述四焊墊之另二焊墊,並以打線方式電性連接上述四焊墊與太陽能電池單元。接下來,壓合一第二介質層於第一介質層。形成二第一孔洞於第二介質層上,並以電鍍方式形成一電鍍層於第二介質層與上述二第一孔洞,使電鍍層藉由上述第一孔洞電性連接二極體與可程式開關。接下來,壓合一第二高分子層於第一高分子層與太陽能電池單元,以使第一高分子層與第二高分子層包覆第二介質層與太陽能電池單元。接著,壓合一背光板於第二高分子層的一第三表面。A method for fabricating a solar photovoltaic module according to a further embodiment of the present invention includes the steps of providing a primary module, wherein the secondary module comprises the solar cell unit, a light receiving plate and a first polymer layer, the first high Molecular layer disposed on solar cell sheet Between the element and the light plate. Forming a first dielectric layer on a backlight surface of a solar cell unit. Next, four pads are disposed on the first medium. Soldering a diode of the inverter unit to the second solder pad of the four solder pads and a programmable switch of the soldering inverter unit to the other two solder pads of the four solder pads, and electrically connecting the four soldering wires by wire bonding Pad with solar battery unit. Next, a second dielectric layer is laminated to the first dielectric layer. Forming two first holes on the second dielectric layer, and forming a plating layer on the second dielectric layer and the two first holes by electroplating, so that the plating layer is electrically connected to the diode through the first hole and can be programmed switch. Next, a second polymer layer is pressed against the first polymer layer and the solar cell unit such that the first polymer layer and the second polymer layer cover the second dielectric layer and the solar cell. Next, a backlight is pressed onto a third surface of the second polymer layer.

根據上述本提案所揭露之太陽光電模組,係將逆變單元配置於背光板與受光板之間,一方面可縮短太陽能電池單元與逆變單元之間的電性傳導路徑,減少電能因傳導路徑過長所造成的損耗,進而提升太陽光電模組的輸出效能;另一方面可省去習知太陽光電模組因需另外安裝逆變設備所付的安裝空間成本;再一方面可避免逆變單元因環境的水氣而引發損壞。根據上述本提案所揭露之太陽光電模組的製作方法,係適用於捲軸式(roll-to-roll)製程,以提高本提案所揭露之太陽光電模組的生產量。According to the solar photovoltaic module disclosed in the above proposal, the inverter unit is disposed between the backlight board and the light-receiving board, and on the one hand, the electrical conduction path between the solar battery unit and the inverter unit can be shortened, and the electric energy is transmitted. The loss caused by the long path, thereby improving the output efficiency of the solar photovoltaic module; on the other hand, the installation space cost of the conventional solar photovoltaic module due to the need to additionally install the inverter device can be omitted; The unit is damaged by moisture in the environment. According to the manufacturing method of the solar photovoltaic module disclosed in the above proposal, the method is applicable to a roll-to-roll process to improve the production of the solar photovoltaic module disclosed in the proposal.

有關本提案的特徵、實作與功效,茲配合圖式作最佳實施例詳細說明如下。The features, implementation and efficacy of this proposal are described in detail below with reference to the preferred embodiment of the drawings.

請參照「第1G圖」與「第1H圖」,係分別為根據本提案之 第一實施例太陽光電模組的側視結構示意圖與根據「第1G圖」之太陽能電池單元、逆變單元與介電層的俯視結構示意圖,其中「第1G圖」也係為製作本提案之第一實施例太陽光電模組步驟314的側視結構示意圖。Please refer to "1G Figure" and "1H Figure" for the purposes of this proposal. A schematic view of a side view of a solar photovoltaic module according to a first embodiment and a top view of a solar cell, an inverter unit and a dielectric layer according to "1G", wherein "1G" is also used to make the proposal. A schematic side view of the solar photovoltaic module step 314 of the first embodiment.

在本實施例中,太陽光電模組100包括一受光板102、一太陽能電池單元104、一逆變單元106、一介電層108、一背光板110與一封裝層112。其中,太陽能電池單元104包括彼此相對的一受光面60與一背光面62。太陽光電模組100可為但不限於背接觸式太陽光電模組(back contact photovoltaic module)。受光板102具有透光性以接收光線90,受光面60配置於受光板102上。受光板102的材質可為但不限於玻璃。In this embodiment, the solar photovoltaic module 100 includes a light receiving plate 102, a solar battery unit 104, an inverter unit 106, a dielectric layer 108, a backlight 110, and an encapsulation layer 112. The solar cell unit 104 includes a light receiving surface 60 and a backlight surface 62 opposite to each other. The solar photovoltaic module 100 can be, but is not limited to, a back contact photovoltaic module. The light-receiving plate 102 has translucency to receive the light 90, and the light-receiving surface 60 is disposed on the light-receiving plate 102. The material of the light receiving plate 102 may be, but not limited to, glass.

逆變單元106電性連接太陽能電池單元104。其中,太陽能電池單元104包括第一電極93、第一電極95、第二電極88、第二電極89、P型半導體摻雜層92與N型半導體摻雜層94。其中,第一電極93、95電性連接P型半導體摻雜層92,第二電極88、89電性連接N型半導體摻雜層94。第一電極93、95與第二電極88、89的材質可為但不限於鋁膠或銀膠,第一電極93、95與第二電極88、89具有不同的電性。N型半導體摻雜層94的摻雜材質可為但不限於三氯氧磷(POCl3 )、磷(P)、砷(As)或銻(Tb),P型半導體摻雜層92的摻雜材質可為但不限三溴化硼(BBr3 )、硼(B)、鋁(Al)、鍺(Ge)或銦(In)。逆變單元106可包括一二極體96與一可程式開關98,其中二極體96可包括但不限於旁路二極體與最大功率追縱器(Maximum power point tracker,MPPT),可程式開 關98可包括但不限於相位追蹤器與場效電晶體,場效電晶體可為金氧半場效電晶體(Metal Oxide Semiconductor Field Effect Transistor,MOSFET)或金屬半導體場效電晶體(Metal Semiconductor Field Effect Transistor,MESFET)。在本實施例中,太陽光電模組100另包括一電鍍層34,二極體96與可程式開關98藉由電鍍層34相互電性連接,但本實施例並非用以限定本提案。舉例而言,二極體96與可程式開關亦可藉由打線的方式相互電性連接。The inverter unit 106 is electrically connected to the solar battery unit 104. The solar cell unit 104 includes a first electrode 93, a first electrode 95, a second electrode 88, a second electrode 89, a P-type semiconductor doping layer 92, and an N-type semiconductor doping layer 94. The first electrodes 93 and 95 are electrically connected to the P-type semiconductor doping layer 92, and the second electrodes 88 and 89 are electrically connected to the N-type semiconductor doping layer 94. The materials of the first electrodes 93, 95 and the second electrodes 88, 89 may be, but not limited to, aluminum glue or silver glue, and the first electrodes 93, 95 and the second electrodes 88, 89 have different electrical properties. The doping material of the N-type semiconductor doping layer 94 may be, but not limited to, phosphorus oxychloride (POCl 3 ), phosphorus (P), arsenic (As) or antimony (Tb), doping of the P-type semiconductor doping layer 92. The material may be, but not limited to, boron tribromide (BBr 3 ), boron (B), aluminum (Al), germanium (Ge), or indium (In). The inverter unit 106 can include a diode 96 and a programmable switch 98. The diode 96 can include, but is not limited to, a bypass diode and a maximum power point tracker (MPPT). The switch 98 can include, but is not limited to, a phase tracker and a field effect transistor, and the field effect transistor can be a Metal Oxide Semiconductor Field Effect Transistor (MOSFET) or a metal semiconductor field effect transistor (Metal Semiconductor Field Effect). Transistor, MESFET). In this embodiment, the solar photovoltaic module 100 further includes a plating layer 34. The diode 96 and the programmable switch 98 are electrically connected to each other by the plating layer 34. However, this embodiment is not intended to limit the proposal. For example, the diode 96 and the programmable switch can also be electrically connected to each other by wire bonding.

介電層108包覆逆變單元106且配置於背光面62上。在本實施例中,太陽光電模組100更包括焊墊70、71、72、73,介電層108可包括一第一介質層80與一第二介質層82,第二介質層82包括第一孔洞30、32。焊墊70、71、72、73配置於第一介質層80上且以打線方式電性連接太陽能電池單元104(即焊墊70、72電性連接第一電極93、95,焊墊71、73電性連接第二電極89、88)。二極體96焊接於焊墊71、72,可程式開關98焊接於焊墊70、73,使得二極體96與可程式開關98電性連接太陽能電池單元104。電鍍層34配置於第二介質層82與第一孔洞30、32且藉由第一孔洞30、32電性連接二極體96與可程式開關98。第一介質層80的材質可為但不限於聚丙烯(polypropylene)、聚亞醯胺(polyimide)或ABF(ajinomoto build-up film)材質,第二介質層82的材質可為但不限於聚丙烯(polypropylene)、聚亞醯胺(polyimide)或ABF(ajinomoto build-up film)材質。其中,第一介質層80與第二介質層82可為但不限於相同材質,舉例而言, 第一介質層80與第二介質層82可為不同材質。The dielectric layer 108 covers the inverter unit 106 and is disposed on the backlight surface 62. In this embodiment, the solar photovoltaic module 100 further includes pads 70, 71, 72, 73. The dielectric layer 108 may include a first dielectric layer 80 and a second dielectric layer 82. The second dielectric layer 82 includes A hole 30, 32. The pads 70, 71, 72, 73 are disposed on the first dielectric layer 80 and electrically connected to the solar cell unit 104 by wire bonding (ie, the pads 70, 72 are electrically connected to the first electrodes 93, 95, pads 71, 73). The second electrodes 89, 88) are electrically connected. The diode 96 is soldered to the pads 71 and 72, and the programmable switch 98 is soldered to the pads 70 and 73, so that the diode 96 and the programmable switch 98 are electrically connected to the solar cell unit 104. The plating layer 34 is disposed on the second dielectric layer 82 and the first holes 30 and 32 and electrically connected to the diode 96 and the programmable switch 98 via the first holes 30 and 32. The material of the first dielectric layer 80 may be, but not limited to, polypropylene, polyimide, or ABF (ajinomoto build-up film). The material of the second dielectric layer 82 may be, but not limited to, polypropylene. (polypropylene), polyimide (polyimide) or ABF (ajinomoto build-up film) material. The first dielectric layer 80 and the second dielectric layer 82 may be, but not limited to, the same material, for example, The first dielectric layer 80 and the second dielectric layer 82 can be of different materials.

封裝層112包覆介電層108與太陽能電池單元104且配置於受光板102與背光板110之間。其中,封裝層112的材質可為但不限於如乙烯-醋酸乙烯共聚物(Ethylene Vinyl Acetate,EVA)或聚氯乙烯樹脂(Polyvinyl Chloride,PVC)。背光板110的材質可為但不限於聚酯(polyester)、聚烯烴(polyolefin)、聚乙烯(polyethylene)、聚丙烯(polypropylene)或聚亞醯胺(polyimide)。The encapsulation layer 112 covers the dielectric layer 108 and the solar cell unit 104 and is disposed between the light-receiving plate 102 and the backlight plate 110. The material of the encapsulation layer 112 can be, but not limited to, Ethylene Vinyl Acetate (EVA) or Polyvinyl Chloride (PVC). The material of the backlight board 110 may be, but not limited to, polyester, polyolefin, polyethylene, polypropylene, or polyimide.

請參照「第1A圖」至「第1G圖」,係分別為製作本提案之第一實施例太陽光電模組步驟302至步驟314的側視結構示意圖。太陽光電模組的製作方法包括:Please refer to "1A" to "1G" for the side view of the solar photovoltaic module step 302 to step 314 of the first embodiment of the present proposal. The solar photovoltaic module manufacturing method includes:

步驟302:形成第一介質層於太陽能電池單元的背光面。Step 302: Form a first dielectric layer on a backlight surface of the solar cell unit.

步驟304:配置四焊墊於第一介質上。Step 304: Configure four pads on the first medium.

步驟306:焊接一逆變單元的一二極體於四焊墊之二焊墊上與焊接逆變單元的一可程式開關於四焊墊之另二焊墊上,並以打線方式電性連接四焊墊與太陽能電池單元。Step 306: soldering a diode of an inverter unit to the second pad of the four pads and a programmable switch of the welding inverter unit to the other two pads of the four pads, and electrically connecting the four wires by wire bonding. Pad with solar battery unit.

步驟308:壓合一第二介質層於第一介質層。Step 308: Pressing a second dielectric layer on the first dielectric layer.

步驟310:形成二第一孔洞於第二介質層上,並以電鍍方式形成一電鍍層於第二介質層與二第一孔洞,使電鍍層藉由二第一孔洞電性連接二極體與可程式開關。Step 310: forming two first holes on the second dielectric layer, and forming a plating layer on the second dielectric layer and the first holes by electroplating, so that the plating layer is electrically connected to the diode through the two first holes. Programmable switch.

步驟312:壓合一封裝層於第二介質層與太陽能電池單元,以使封裝層包覆第二介質層與太陽能電池單元。Step 312: Pressing an encapsulation layer on the second dielectric layer and the solar cell unit to cover the encapsulation layer with the second dielectric layer and the solar cell unit.

步驟314:壓合一受光板與一背光板於封裝層的一第一表面與一第二表面,其中第一表面面對面第二表面。Step 314: Pressing a light-receiving plate and a backlight plate on a first surface and a second surface of the encapsulation layer, wherein the first surface faces the second surface.

在步驟302中,第一介質層80可藉由網印或貼附的方式配置於背光面62上。步驟304所述之焊墊70、71、72、73的材質可為但不限於金或銅。步驟314所述之封裝層112包括第一表面36與第二表面35,其中第一表面36面對面第二表面35。In step 302, the first dielectric layer 80 can be disposed on the backlight surface 62 by screen printing or attaching. The material of the pads 70, 71, 72, 73 described in step 304 may be, but not limited to, gold or copper. The encapsulation layer 112 described in step 314 includes a first surface 36 and a second surface 35, wherein the first surface 36 faces the second surface 35.

請參照「第2F圖」與「第2G圖」,係分別為根據本提案之第二實施例太陽光電模組的側視結構示意圖與根據「第2F圖」之太陽能電池單元、逆變單元與介電層的俯視結構示意圖,其中「第2F圖」也係為製作本提案之第二實施例太陽光電模組步驟412的側視結構示意圖。太陽光電模組200包括一導線36,二極體97與可程式開關99藉由導線36相互電性連接,但本實施例並非用以限定本提案。Please refer to "2F" and "2G", which are respectively a schematic view of a side view of a solar photovoltaic module according to a second embodiment of the present proposal and a solar battery unit and an inverter unit according to "2F". A schematic top view of the dielectric layer, wherein "2F" is also a side view of the solar photovoltaic module step 412 of the second embodiment of the present invention. The solar photovoltaic module 200 includes a wire 36. The diode 97 and the programmable switch 99 are electrically connected to each other by a wire 36. However, this embodiment is not intended to limit the proposal.

在本實施例中,太陽光電模組200包括一受光板202、一太陽能電池單元204、一逆變單元206、一介電層208、一背光板210與一封裝層212。其中,太陽能電池單元204包括彼此相對的一受光面61與一背光面63。太陽光電模組200可為但不限於背接觸式太陽光電模組(back contact photovoltaic module)。受光板202具有透光性以接收光線90,受光面61配置於受光板202上。In this embodiment, the solar photovoltaic module 200 includes a light receiving plate 202, a solar battery unit 204, an inverter unit 206, a dielectric layer 208, a backlight 210, and an encapsulation layer 212. The solar cell unit 204 includes a light receiving surface 61 and a backlight surface 63 opposite to each other. The solar photovoltaic module 200 can be, but is not limited to, a back contact photovoltaic module. The light-receiving plate 202 is translucent to receive the light 90, and the light-receiving surface 61 is disposed on the light-receiving plate 202.

逆變單元206電性連接太陽能電池單元204。其中,太陽能電池單元204包括第一電極53、第一電極55、第二電極78、第二電極79、P型半導體摻雜層52與N型半導體摻雜層54。其中,第一電極53、55電性連接P型半導體摻雜層52,第二電極78、79電性連接N型半導體摻雜層54,第一電極53、55與第二電極78、79具有不同的電性。逆變單元206可包括一二極體97與一可程式 開關99,其中二極體97可包括但不限於旁路二極體與最大功率追縱器(Maximum power point tracker,MPPT),可程式開關99可包括但不限於相位追蹤器與場效電晶體,場效電晶體可為金氧半場效電晶體(Metal Oxide Semiconductor Field Effect Transistor,MOSFET)或金屬半導體場效電晶體(Metal Semiconductor Field Effect Transistor,MESFET)。在本實施例中,二極體97與可程式開關99可藉由打線的方式相互電性連接。The inverter unit 206 is electrically connected to the solar battery unit 204. The solar cell unit 204 includes a first electrode 53, a first electrode 55, a second electrode 78, a second electrode 79, a P-type semiconductor doping layer 52, and an N-type semiconductor doping layer 54. The first electrodes 53, 55 are electrically connected to the P-type semiconductor doping layer 52, the second electrodes 78, 79 are electrically connected to the N-type semiconductor doping layer 54, and the first electrodes 53, 55 and the second electrodes 78, 79 have Different electrical properties. The inverter unit 206 can include a diode 97 and a programmable The switch 99, wherein the diode 97 can include, but is not limited to, a bypass diode and a maximum power point tracker (MPPT), and the programmable switch 99 can include, but is not limited to, a phase tracker and a field effect transistor. The field effect transistor may be a Metal Oxide Semiconductor Field Effect Transistor (MOSFET) or a Metal Semiconductor Field Effect Transistor (MESFET). In this embodiment, the diode 97 and the programmable switch 99 can be electrically connected to each other by wire bonding.

介電層208包覆逆變單元206且配置於背光面63上。在本實施例中,太陽光電模組200更包括導電層41、42、43、44,介電層208可包括一第一介質層51與一第二介質層57,第一介質層51包括第二孔洞21、22、26、28,導電層41、42、43、44分別配置於第二孔洞28、21、26、22且藉由第二孔洞28、21、26、22電性連接太陽能電池單元204(即導電層41、43電性連接第二電極78、79,導電層42、44電性連接第一電極53、55),逆變單元206配置於導電層41、42、43、44上以電性連接太陽能電池單元204。換句話說,二極體97藉由導電層44與導電層43電性連接太陽能電池單元204的第一電極55與第二電極79,可程式開關99藉由導電層42與41電性連接太陽能電池單元204的第一電極53與第二電極78。The dielectric layer 208 covers the inverter unit 206 and is disposed on the backlight surface 63. In this embodiment, the solar photovoltaic module 200 further includes a conductive layer 41, 42, 43, 44. The dielectric layer 208 may include a first dielectric layer 51 and a second dielectric layer 57. The first dielectric layer 51 includes a first dielectric layer 51. The two holes 21, 22, 26, and 28 are disposed on the second holes 28, 21, 26, and 22, respectively, and are electrically connected to the solar cells through the second holes 28, 21, 26, and 22. The unit 204 (ie, the conductive layers 41 and 43 are electrically connected to the second electrodes 78 and 79, the conductive layers 42 and 44 are electrically connected to the first electrodes 53 and 55), and the inverter unit 206 is disposed on the conductive layers 41, 42, 43, and 44. The solar cell unit 204 is electrically connected. In other words, the diode 97 is electrically connected to the first electrode 55 and the second electrode 79 of the solar cell 204 by the conductive layer 44 and the conductive layer 43. The programmable switch 99 is electrically connected to the solar energy by the conductive layers 42 and 41. The first electrode 53 and the second electrode 78 of the battery unit 204.

封裝層212包覆介電層208與太陽能電池單元204且配置於受光板202與背光板210之間。The encapsulation layer 212 covers the dielectric layer 208 and the solar cell 204 and is disposed between the light-receiving plate 202 and the backlight 210.

請參照「第2A圖」至「第2F圖」,係分別為製作本提案之第二實施例太陽光電模組步驟402至步驟412的側視結構示意 圖。太陽光電模組的製作方法包括:Please refer to "2A" to "2F" for the side view of the solar photovoltaic module steps 402 to 412 of the second embodiment of the present proposal. Figure. The solar photovoltaic module manufacturing method includes:

步驟402:形成第一介質層於太陽能電池單元的背光面。Step 402: Form a first dielectric layer on a backlight surface of the solar cell unit.

步驟404:形成四第二孔洞於第一介質層上,並網印四導電層於四第二孔洞,使四導電層藉由四第二孔洞電性連接太陽能電池單元。Step 404: Form four fourth holes on the first dielectric layer, and screen the four conductive layers on the fourth second holes, so that the four conductive layers are electrically connected to the solar battery cells by the four second holes.

步驟406:配置逆變單元的二極體於四導電層之二導電層與配置逆變單元的可程式開關於於四導電層之另二導電層,並以打線方式電性連接二極體與可程式開關。Step 406: Configuring a diode of the inverter unit to connect the two conductive layers of the four conductive layers and the programmable switch of the inverter unit to the other two conductive layers of the four conductive layers, and electrically connect the diodes with the wire bonding method. Programmable switch.

步驟408:壓合第二介質層於第一介質層。Step 408: Pressing the second dielectric layer on the first dielectric layer.

步驟410:壓合封裝層於第二介質層與太陽能電池單元,以使封裝層包覆第二介質層與太陽能電池單元。Step 410: Press-bonding the encapsulation layer to the second dielectric layer and the solar cell unit such that the encapsulation layer encapsulates the second dielectric layer and the solar cell unit.

步驟412:壓合受光板與背光板於封裝層的一第一表面與一第二表面,其中第一表面面對面第二表面。Step 412: Pressing the light-receiving plate and the backlight plate on a first surface and a second surface of the encapsulation layer, wherein the first surface faces the second surface.

在步驟402中,第一介質層51可藉由網印或貼附的方式配置於背光面63上。步驟412所述之封裝層212包括第一表面24與第二表面23,其中第一表面24面對面第二表面23。In step 402, the first dielectric layer 51 can be disposed on the backlight surface 63 by screen printing or attaching. The encapsulation layer 212 described in step 412 includes a first surface 24 and a second surface 23, wherein the first surface 24 faces the second surface 23 .

請參照「第3G圖」與「第3H圖」,係為根據本提案之第三實施例太陽光電模組的側視結構示意圖與根據「第3G圖」之之太陽能電池單元、逆變單元與介電層的俯視結構示意圖,其中「第3G圖」也係為製作本提案之第三實施例太陽光電模組步驟514的側視結構示意圖。Please refer to "3G" and "3H", which are schematic views of a side view of a solar photovoltaic module according to a third embodiment of the present proposal, and a solar battery unit and an inverter unit according to "3G". A schematic top view of the dielectric layer, wherein the "3G" is also a side view of the solar photovoltaic module step 514 of the third embodiment of the present invention.

在本實施例中,太陽光電模組300與太陽光電模組200之間的差異點在於封裝層212包括一第一高分子層12與一第二高分子 層10,第一高分子層12配置於受光板202與太陽能電池單元204之間,第二高分子層10包覆第二介質層57與太陽能電池單元204。In this embodiment, the difference between the solar photovoltaic module 300 and the solar photovoltaic module 200 is that the encapsulation layer 212 includes a first polymer layer 12 and a second polymer. In the layer 10, the first polymer layer 12 is disposed between the light-receiving plate 202 and the solar cell 204, and the second polymer layer 10 covers the second dielectric layer 57 and the solar cell 204.

請參照「第3A圖」至「第3G圖」,係分別為製作本提案之第三實施例太陽光電模組步驟502至步驟514的剖面結構示意圖。太陽光電模組的製作方法包括:Please refer to "3A" to "3G", which are schematic cross-sectional structures of steps 502 to 514 of the solar photovoltaic module of the third embodiment of the present invention. The solar photovoltaic module manufacturing method includes:

步驟502:提供次模組。Step 502: Provide a secondary module.

步驟504:形成第一介質層於太陽能電池單元的背光面。Step 504: Form a first dielectric layer on a backlight surface of the solar cell unit.

步驟506:形成四第二孔洞於第一介質層上,並網印四導電層於四第二孔洞,使四導電層藉由四第二孔洞電性連接太陽能電池單元。Step 506: Forming four second holes on the first dielectric layer, and printing four conductive layers on the fourth second holes, so that the four conductive layers are electrically connected to the solar battery cells by the four second holes.

步驟508:配置逆變單元的二極體於四導電層之二導電層上與配置逆變單元的可程式開關於於四導電層之另二導電層上,並以打線方式電性連接二極體與可程式開關。Step 508: Configuring the diode of the inverter unit on the two conductive layers of the four conductive layers and the programmable switch of the inverter unit on the other two conductive layers of the four conductive layers, and electrically connecting the two poles by wire bonding Body and programmable switch.

步驟510:壓合第二介質層於第一介質層。Step 510: Pressing the second dielectric layer on the first dielectric layer.

步驟512:壓合第二高分子層於第一高分子層與太陽能電池單元,以使第一高分子層與第二高分子層包覆第二介質層與太陽能電池單元。Step 512: Pressing the second polymer layer on the first polymer layer and the solar cell unit, so that the first polymer layer and the second polymer layer cover the second dielectric layer and the solar cell.

步驟514:壓合受光板與背光板於封裝層的第一表面與第二表面,其中第一表面面對面第二表面。Step 514: Pressing the light-receiving plate and the backlight plate on the first surface and the second surface of the encapsulation layer, wherein the first surface faces the second surface.

在步驟502中,次模組203包括太陽能電池單元204、受光板202與第一高分子層12,第一高分子層12配置於太陽能電池單元204與受光板202之間。In step 502 , the secondary module 203 includes a solar cell 204 , a light-receiving plate 202 and a first polymer layer 12 , and the first polymer layer 12 is disposed between the solar cell 204 and the light-receiving plate 202 .

以上第一實施例、第二實施例與第三實施例的太陽光電模組 僅包括單一太陽能電池單元與單一逆變單元,但上述實施例並非用限定本提案。舉例而言,太陽光電模組可包括複數個太陽能電池單元與單一逆變單元(即單一太陽能電池單元的背光面具有逆變單元),其中這些太陽能電池單元可相互串聯、相互並聯或部分串聯部分並聯;或者太陽光電模組可包括複數個太陽能電池單元與複數個逆變單元,其中太陽能電池單元的數量可相同或不同於逆變單元的數量(即部分或全部太陽能電池單元的背光面具有逆變單元),且這些太陽能電池單元可相互串聯、相互並聯或部分串聯部分並聯。Solar photovoltaic module of the first embodiment, the second embodiment and the third embodiment Only a single solar cell unit and a single inverter unit are included, but the above embodiments are not intended to limit the proposal. For example, a solar photovoltaic module may include a plurality of solar cells and a single inverter unit (ie, a backlight unit of a single solar cell unit has an inverter unit), wherein the solar cells may be connected in series, in parallel, or partially in series. Parallel; or the solar photovoltaic module may include a plurality of solar cells and a plurality of inverter units, wherein the number of solar cells may be the same or different from the number of inverters (ie, some or all of the backlights of the solar cells have an inverse Variable cells), and these solar cells can be connected in series, in parallel with each other or partially in series.

根據上述本提案所揭露之太陽光電模組,係將逆變單元配置於背光板與受光板之間,可縮短太陽能電池單元與逆變單元之間的電性傳導路徑,減少電能因傳導路徑過長所造成的損耗,進而提升太陽光電模組的輸出效能。此外,藉由封裝層包覆逆變單元可避免逆變單元因環境的水氣而引發損壞。再者,由於本提案所揭露之逆變單元的體積比習知太陽光電模組所需之逆變設備的體積小,可省去習知太陽光電模組因需安裝逆變設備所付的安裝空間成本。根據上述本提案所揭露之太陽光電模組的製作方法,係適用於捲軸式(roll-to-roll)製程,以提高本提案所揭露之太陽光電模組的生產量。According to the solar photovoltaic module disclosed in the above proposal, the inverter unit is disposed between the backlight board and the light-receiving board, which can shorten the electrical conduction path between the solar battery unit and the inverter unit, and reduce the electric energy due to the conduction path. The loss caused by the long, and thus the output efficiency of the solar photovoltaic module. In addition, by covering the inverter unit with the encapsulation layer, the inverter unit can be prevented from being damaged by the moisture of the environment. Furthermore, since the volume of the inverter unit disclosed in the present proposal is smaller than that of the inverter device required for the conventional solar photovoltaic module, the installation of the conventional solar photovoltaic module due to the installation of the inverter device can be omitted. Space cost. According to the manufacturing method of the solar photovoltaic module disclosed in the above proposal, the method is applicable to a roll-to-roll process to improve the production of the solar photovoltaic module disclosed in the proposal.

雖然本提案以前述之較佳實施例揭露如上,然其並非用以限定本提案,任何熟習相像技藝者,在不脫離本提案之精神和範圍內,當可作些許之更動與潤飾,因此本提案之專利保護範圍須視本說明書所附之申請專利範圍所界定者為準。While the present invention has been disclosed in the foregoing preferred embodiments, it is not intended to limit the present invention. Any skilled person skilled in the art can make some changes and refinements without departing from the spirit and scope of the present proposal. The scope of patent protection of the proposal shall be subject to the definition of the scope of the patent application attached to this specification.

10‧‧‧第二高分子層10‧‧‧Second polymer layer

12‧‧‧第一高分子層12‧‧‧First polymer layer

21、22、26、28‧‧‧第二孔洞21, 22, 26, 28‧‧‧ second hole

23、35‧‧‧第二表面23, 35‧‧‧ second surface

24、36‧‧‧第一表面24, 36‧‧‧ first surface

30、32‧‧‧第一孔洞30, 32‧‧‧ first hole

34‧‧‧電鍍層34‧‧‧Electroplating

36‧‧‧導線36‧‧‧Wire

41、42、43、44‧‧‧導電層41, 42, 43, 44‧‧‧ conductive layers

51、80‧‧‧第一介質層51, 80‧‧‧ first dielectric layer

52、92‧‧‧P型半導體摻雜層52, 92‧‧‧P type semiconductor doped layer

53、55、93、95‧‧‧第一電極53, 55, 93, 95‧‧‧ first electrode

54、94‧‧‧N型半導體摻雜層54, 94‧‧‧N type semiconductor doped layer

78、79、88、89‧‧‧第二電極78, 79, 88, 89‧‧‧ second electrode

57、82‧‧‧第二介質層57, 82‧‧‧second dielectric layer

60、61‧‧‧受光面60, 61‧‧‧Glossy

62、63‧‧‧背光面62, 63‧‧‧ Backlit surface

70、71、72、73‧‧‧焊墊70, 71, 72, 73‧‧ ‧ pads

90‧‧‧光線90‧‧‧Light

96、97‧‧‧二極體96, 97‧‧‧ diode

98、99‧‧‧可程式開關98, 99‧‧‧ Programmable switch

100、200、300‧‧‧太陽光電模組100, 200, 300‧‧‧ solar photovoltaic modules

102、202‧‧‧受光板102, 202‧‧‧ light board

104、204‧‧‧太陽能電池單元104, 204‧‧‧ solar cells

106、206‧‧‧逆變單元106, 206‧‧‧Inverter unit

108、208‧‧‧介電層108, 208‧‧‧ dielectric layer

110、210‧‧‧背光板110, 210‧‧‧ Backlight

112、212‧‧‧封裝層112, 212‧‧‧Encapsulation layer

203‧‧‧次模組203‧‧‧ modules

第1A圖係為製作本提案之第一實施例太陽光電模組步驟302的剖面結構示意圖。Fig. 1A is a schematic cross-sectional view showing the step 302 of the solar photovoltaic module of the first embodiment of the present invention.

第1B圖係為製作本提案之第一實施例太陽光電模組步驟304的剖面結構示意圖。Fig. 1B is a schematic cross-sectional view showing the step 304 of the solar photovoltaic module of the first embodiment of the present invention.

第1C圖係為製作本提案之第一實施例太陽光電模組步驟306的剖面結構示意圖。1C is a schematic cross-sectional view showing the step 306 of the solar photovoltaic module of the first embodiment of the present invention.

第1D圖係為製作本提案之第一實施例太陽光電模組步驟308的剖面結構示意圖。1D is a schematic cross-sectional view of a solar photovoltaic module step 308 of the first embodiment of the present invention.

第1E圖係為製作本提案之第一實施例太陽光電模組步驟310的剖面結構示意圖。Fig. 1E is a schematic cross-sectional view showing the step 310 of the solar photovoltaic module of the first embodiment of the present invention.

第1F圖係為製作本提案之第一實施例太陽光電模組步驟312的剖面結構示意圖。FIG. 1F is a schematic cross-sectional view showing the step 312 of the solar photovoltaic module of the first embodiment of the present invention.

第1G圖係為製作本提案之第一實施例太陽光電模組步驟314的剖面結構示意圖。The 1Gth diagram is a schematic cross-sectional view of the solar photovoltaic module step 314 of the first embodiment of the present invention.

第1H圖係為根據第1G圖之太陽能電池單元、逆變單元與介電層的俯視結構示意圖。The 1Hth diagram is a schematic plan view of the solar cell, the inverter unit, and the dielectric layer according to the 1Gth diagram.

第2A圖係為製作本提案之第二實施例太陽光電模組步驟402的剖面結構示意圖。Fig. 2A is a schematic cross-sectional view showing the step 402 of the solar photovoltaic module of the second embodiment of the present invention.

第2B圖係為製作本提案之第二實施例太陽光電模組步驟404的剖面結構示意圖。Figure 2B is a schematic cross-sectional view showing the step 404 of the solar photovoltaic module of the second embodiment of the present invention.

第2C圖係為製作本提案之第二實施例太陽光電模組步驟406的剖面結構示意圖。2C is a schematic cross-sectional view of the solar photovoltaic module step 406 of the second embodiment of the present invention.

第2D圖係為製作本提案之第二實施例太陽光電模組步驟408的剖面結構示意圖。2D is a schematic cross-sectional view of a solar photovoltaic module step 408 of the second embodiment of the present invention.

第2E圖係為製作本提案之第二實施例太陽光電模組步驟410的剖面結構示意圖。2E is a schematic cross-sectional view showing the step 410 of the solar photovoltaic module of the second embodiment of the present invention.

第2F圖係為製作本提案之第二實施例太陽光電模組步驟412的剖面結構示意圖。2F is a schematic cross-sectional view of the solar photovoltaic module step 412 of the second embodiment of the present invention.

第2G圖係為根據第2H圖之太陽能電池單元、逆變單元與介電層的俯視結構示意圖。The 2Gth diagram is a schematic plan view of the solar cell, the inverter unit, and the dielectric layer according to the 2Hth diagram.

第3A圖係為製作本提案之第三實施例太陽光電模組步驟502的剖面結構示意圖。Fig. 3A is a schematic cross-sectional view showing the step 502 of the solar photovoltaic module of the third embodiment of the present invention.

第3B圖係為製作本提案之第三實施例太陽光電模組步驟504的剖面結構示意圖。Fig. 3B is a schematic cross-sectional view showing the step 504 of the solar photovoltaic module of the third embodiment of the present invention.

第3C圖係為製作本提案之第三實施例太陽光電模組步驟506的剖面結構示意圖。Figure 3C is a schematic cross-sectional view showing the step 506 of the solar photovoltaic module of the third embodiment of the present invention.

第3D圖係為製作本提案之第三實施例太陽光電模組步驟508的剖面結構示意圖。The 3D figure is a schematic cross-sectional view of the solar photovoltaic module step 508 of the third embodiment of the present invention.

第3E圖係為製作本提案之第三實施例太陽光電模組步驟510的剖面結構示意圖。Fig. 3E is a schematic cross-sectional view showing the step 510 of the solar photovoltaic module of the third embodiment of the present invention.

第3F圖係為製作本提案之第三實施例太陽光電模組步驟512的剖面結構示意圖。Figure 3F is a schematic cross-sectional view showing the step 512 of the solar photovoltaic module of the third embodiment of the present invention.

第3G圖係為製作本提案之第三實施例太陽光電模組步驟514的剖面結構示意圖。The 3G figure is a schematic cross-sectional view of the solar photovoltaic module step 514 of the third embodiment of the present invention.

第3H圖係為根據第3G圖之太陽能電池單元、逆變單元與介 電層的俯視結構示意圖。The 3H figure is the solar cell unit, the inverter unit and the medium according to the 3G figure. Schematic diagram of the top view of the electrical layer.

30、32‧‧‧第一孔洞30, 32‧‧‧ first hole

34‧‧‧電鍍層34‧‧‧Electroplating

35‧‧‧第二表面35‧‧‧ second surface

36‧‧‧第一表面36‧‧‧ first surface

60‧‧‧受光面60‧‧‧Glossy surface

62‧‧‧背光面62‧‧‧ Backlit surface

70、72‧‧‧焊墊70,72‧‧‧ solder pads

80‧‧‧第一介質層80‧‧‧First dielectric layer

82‧‧‧第二介質層82‧‧‧Second dielectric layer

90‧‧‧光線90‧‧‧Light

92‧‧‧P型半導體摻雜層92‧‧‧P type semiconductor doped layer

93、95‧‧‧第一電極93, 95‧‧‧ first electrode

96‧‧‧二極體96‧‧‧ diode

98‧‧‧可程式開關98‧‧‧Programmable switch

100‧‧‧太陽光電模組100‧‧‧Solar Photoelectric Module

102‧‧‧受光板102‧‧‧ light board

104‧‧‧太陽能電池單元104‧‧‧Solar battery unit

106‧‧‧逆變單元106‧‧‧Inverter unit

108‧‧‧介電層108‧‧‧ dielectric layer

110‧‧‧背光板110‧‧‧Backlight board

112‧‧‧封裝層112‧‧‧Encapsulation layer

Claims (11)

一種太陽光電模組,用以接收一光線,包括:一受光板,用以接收該光線;一太陽能電池單元,包括彼此相對的一受光面與一背光面,該受光面配置於該受光板上;一逆變單元,電性連接該太陽能電池單元;一介電層,包覆該逆變單元且配置於該背光面上;一背光板;以及一封裝層,包覆該介電層與該太陽能電池單元且配置於該受光板與該背光板之間。A solar photovoltaic module for receiving a light, comprising: a light receiving plate for receiving the light; a solar battery unit comprising a light receiving surface and a backlight surface opposite to each other, the light receiving surface being disposed on the light receiving plate An inverter unit electrically connected to the solar cell unit; a dielectric layer covering the inverter unit and disposed on the backlight surface; a backlight board; and an encapsulation layer covering the dielectric layer and the The solar cell unit is disposed between the light receiving plate and the backlight plate. 如請求項1所述之太陽光電模組,其中該介電層包括一第一介質層與一第二介質層,該第一介質層配置於該背光面上,該第二介質層包覆該逆變單元。The solar photovoltaic module of claim 1, wherein the dielectric layer comprises a first dielectric layer and a second dielectric layer, the first dielectric layer is disposed on the backlight surface, and the second dielectric layer covers the Inverter unit. 如請求項1所述之太陽光電模組,其中該逆變單元包括一二極體與一可程式開關,該二極體與該可程式開關電性連接。The solar photovoltaic module of claim 1, wherein the inverter unit comprises a diode and a programmable switch, and the diode is electrically connected to the programmable switch. 如請求項3所述之太陽光電模組,其中該太陽光電模組另包括四焊墊,該四焊墊配置於一第一介質層上且以打線方式分別電性連接該太陽能電池單元,該二極體焊接於該四焊墊之二焊墊,該可程式開關焊接於該四焊墊之另二焊墊。The solar photovoltaic module of claim 3, wherein the solar photovoltaic module further comprises a four-pad, the four pads are disposed on a first dielectric layer and electrically connected to the solar cell by wire bonding, respectively The diode is soldered to the second pad of the four pads, and the programmable switch is soldered to the other two pads of the four pads. 如請求項4所述之太陽光電模組,其中該太陽光電模組另包括一電鍍層與一第二介質層配置於該背光面上,其中該第二介質層包括二第一孔洞,該電鍍層配置於該第二介質層與該些第一孔洞且藉由該些第一孔洞電性連接該二極體與該可程式開關。The solar photovoltaic module of claim 4, wherein the solar photovoltaic module further comprises a plating layer and a second dielectric layer disposed on the backlight surface, wherein the second dielectric layer comprises two first holes, the plating The layer is disposed on the second dielectric layer and the first holes and electrically connected to the diode and the programmable switch by the first holes. 如請求項3所述之太陽光電模組,其中該太陽光電模組另包括四導電層,該第一介質層包括四第二孔洞,該些導電層配置於該些第二孔洞且藉由該些第二孔洞電性連接該太陽能電池單元,該二極體配置於該四導電層之二導電層上以電性連接該太陽能電池單元,該可程式開關配置於該四導電層之另二導電層上以電性連接該太陽能電池單元。The solar photovoltaic module of claim 3, wherein the solar photovoltaic module further comprises a fourth conductive layer, the first dielectric layer comprising four second holes, wherein the conductive layers are disposed in the second holes and by the The second holes are electrically connected to the solar cell, the diodes are disposed on the two conductive layers of the four conductive layers to electrically connect the solar cells, and the programmable switch is disposed on the other of the four conductive layers. The solar cell unit is electrically connected to the layer. 如請求項6所述之太陽光電模組,其中該二極體以打線方式與該可程式開關電性連接。The solar photovoltaic module of claim 6, wherein the diode is electrically connected to the programmable switch in a wire bonding manner. 如請求項1所述之太陽光電模組,其中該封裝層包括一第一高分子層與一第二高分子層,該第一高分子層配置於該受光板與該太陽能電池單元之間,該第二高分子層包覆該第二介質層與該太陽能電池單元。The solar photovoltaic module of claim 1, wherein the encapsulation layer comprises a first polymer layer and a second polymer layer, wherein the first polymer layer is disposed between the light-receiving plate and the solar cell unit. The second polymer layer coats the second dielectric layer and the solar cell. 一種太陽光電模組的製作方法,包括:形成一第一介質層於一太陽能電池單元的一背光面;配置四焊墊於該第一介質上;焊接一逆變單元的一二極體於該四焊墊之二焊墊上以及焊接該逆變單元的一可程式開關於該四焊墊之另二焊墊上,並以打線方式電性連接該些焊墊與該太陽能電池單元;壓合一第二介質層於該第一介質層;形成二第一孔洞於該第二介質層上,並以電鍍方式形成一電鍍層於該第二介質層與該些第一孔洞,使該電鍍層藉由該些第一孔洞電性連接該二極體與該可程式開關;壓合一封裝層於該第二介質層與該太陽能電池單元,以使 該封裝層包覆該第二介質層與該太陽能電池單元;以及壓合一受光板與一背光板於該封裝層的一第一表面與一第二表面,其中該第一表面面對面該第二表面。A solar photovoltaic module manufacturing method includes: forming a first dielectric layer on a backlight surface of a solar cell; arranging four pads on the first medium; soldering a diode of the inverter unit to the a solder pad of the four pads and a programmable switch for soldering the inverter unit are electrically connected to the other pads of the four pads, and electrically connected to the solar cells by wire bonding; a dielectric layer is formed on the first dielectric layer; a second hole is formed on the second dielectric layer, and a plating layer is formed on the second dielectric layer and the first holes by electroplating, so that the plating layer is The first holes are electrically connected to the diode and the programmable switch; pressing an encapsulation layer on the second dielectric layer and the solar cell unit, so that The encapsulation layer covers the second dielectric layer and the solar cell unit; and presses a light-receiving plate and a backlight plate on a first surface and a second surface of the encapsulation layer, wherein the first surface faces the second surface surface. 一種太陽光電模組的製作方法,包括:形成一第一介質層於一太陽能電池單元的一背光面;形成四第二孔洞於該第一介質層上,並網印四導電層於該四第二孔洞,使該四導電層藉由該四第二孔洞分別電性連接該太陽能電池單元;一逆變單元的一二極體於該四導電層之二導電層上與配置該逆變單元的一可程式開關於該四導電層之另二導電層上,並以打線方式電性連接該二極體與該可程式開關;壓合一第二介質層於該第一介質層;壓合一封裝層於該第二介質層與該太陽能電池單元,以使該封裝層包覆該第二介質層與該太陽能電池單元;以及壓合一受光板與一背光板於該封裝層的一第一表面與一第二表面,其中該第一表面面對面該第二表面。A solar photovoltaic module manufacturing method includes: forming a first dielectric layer on a backlight surface of a solar cell; forming four second holes on the first dielectric layer, and printing four conductive layers on the fourth The two holes are electrically connected to the solar cell by the four second holes; a diode of an inverter unit is disposed on the two conductive layers of the four conductive layers and the inverter unit is disposed a programmable switch is connected to the other two conductive layers of the four conductive layers, and electrically connected to the diode and the programmable switch by wire bonding; pressing a second dielectric layer on the first dielectric layer; pressing one Encapsulating the second dielectric layer and the solar cell unit such that the encapsulation layer encapsulates the second dielectric layer and the solar cell unit; and pressing a light-receiving plate and a backlight plate to the first of the encapsulation layer The surface and a second surface, wherein the first surface faces the second surface. 一種太陽光電模組的製作方法,包括:提供一次模組,其中該次模組包括一太陽能電池單元、一受光板與一第一高分子層,該第一高分子層配置於該太陽能電池單元與該受光板之間;形成一第一介質層於該太陽能電池單元的一背光面;形成四第二孔洞於該第一介質層上,並網印四導電層於該些第二孔洞,使該四導電層藉由該些第二孔洞分別電性連接該 太陽能電池單元;配置一逆變單元的一二極體於該四導電層之二導電層上與配置該逆變單元的一可程式開關於該四導電層之另二導電層上,並以打線方式電性連接該二極體與該可程式開關;壓合一第二介質層於該第一介質層;壓合一第二高分子層於該第一高分子層與該太陽能電池單元,以使該第一高分子層與該第二高分子層包覆該第二介質層與該太陽能電池單元;以及壓合一背光板於該第二高分子層的一第三表面。A method for manufacturing a solar photovoltaic module, comprising: providing a primary module, wherein the secondary module comprises a solar battery unit, a light receiving plate and a first polymer layer, wherein the first polymer layer is disposed in the solar battery unit Forming a first dielectric layer on a backlight surface of the solar cell unit; forming four second holes on the first dielectric layer, and screen printing four conductive layers on the second holes, so that The four conductive layers are electrically connected to the second holes respectively. a solar cell unit; a diode of the inverting unit is disposed on the two conductive layers of the four conductive layers and a programmable switch of the inverter unit is disposed on the other two conductive layers of the four conductive layers, and is wired The method is electrically connected to the diode and the programmable switch; press-bonding a second dielectric layer to the first dielectric layer; and pressing a second polymer layer on the first polymer layer and the solar cell to The first polymer layer and the second polymer layer are coated with the second dielectric layer and the solar cell; and a backlight is pressed against a third surface of the second polymer layer.
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US5268832A (en) * 1991-08-20 1993-12-07 Kabushiki Kaisha Toshiba DC/AC inverter controller for solar cell, including maximum power point tracking function
TW201205829A (en) * 2010-07-23 2012-02-01 Aussmak Optoelectronics Corp Photovoltaic apparatus
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TW201250429A (en) * 2011-06-15 2012-12-16 Solarrich Applied Energy & Technology Co Ltd Method for optimizing output power of solar cell

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5268832A (en) * 1991-08-20 1993-12-07 Kabushiki Kaisha Toshiba DC/AC inverter controller for solar cell, including maximum power point tracking function
TW201205829A (en) * 2010-07-23 2012-02-01 Aussmak Optoelectronics Corp Photovoltaic apparatus
TW201250429A (en) * 2011-06-15 2012-12-16 Solarrich Applied Energy & Technology Co Ltd Method for optimizing output power of solar cell
TWM440530U (en) * 2011-12-16 2012-11-01 Sun Well Solar Corp Light transmission tunable photovoltaic panel and photovoltaic panel array

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