TWI450301B - Repeatable fuse - Google Patents
Repeatable fuse Download PDFInfo
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- TWI450301B TWI450301B TW100132682A TW100132682A TWI450301B TW I450301 B TWI450301 B TW I450301B TW 100132682 A TW100132682 A TW 100132682A TW 100132682 A TW100132682 A TW 100132682A TW I450301 B TWI450301 B TW I450301B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/10—Operating or release mechanisms
- H01H71/12—Automatic release mechanisms with or without manual release
- H01H71/14—Electrothermal mechanisms
- H01H71/145—Electrothermal mechanisms using shape memory materials
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Description
本申請案主張於2010年9月9日所申請之韓國專利申請案第10-2010-0088282號的優先權,及根據35 U.S.C.119而自此產生之所有權益,此案之全部內容以引用的方式併入本文中。The present application claims the priority of the Korean Patent Application No. 10-2010-0088282, filed on Sep. 9, 2010, and the entire entire entire entire entire entire entire entire entire entire entire entire entire entire entire content The manner is incorporated herein.
本發明是關於一種可重複的熔絲,且更特定言之是關於一種可針對各種操作溫度及額定電流而具有準確之操作溫度及額定電流性質且可以小體型(size)製造之可重複的熔絲。BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a reproducible fuse, and more particularly to a reproducible fuse that can be manufactured in small size for accurate operating temperature and current rating properties for various operating temperatures and current ratings. wire.
一般而言,使用電力之所有器具總是具有由歸因於電路中的異常過電流或外部過熱的緣由造成之過熱所引起之事故的機率。按照慣例,為防止過熱,已使用由某種材料所製成之拋棄式(disposable)熔絲,此材料由在過電流流動時所產生的熱量熔斷並切斷。然而,因為拋棄式熔絲儘管不昂貴但不可再使用,所以拋棄式熔絲在熔毀(blown)之後應藉由新的拋棄式熔絲來替換,此情形不利地導致大成本。為解決此問題,使用具有不同之熱膨脹係數的兩種異質金屬板而結合之雙金屬熱開關來替代拋棄式熔絲。然而,雙金屬熱開關具有如下問題:其僅充當接觸點且根據溫度而具有大的操作偏差(deviation),以及需要諸如極限開關(limit switch)之類的額外裝置。In general, all appliances that use electricity always have an opportunity for an accident caused by overheating due to abnormal overcurrent or external overheating in the circuit. Conventionally, in order to prevent overheating, a disposable fuse made of a material which is blown and cut by heat generated when an overcurrent flows has been used. However, since the disposable fuse is not expensive but can no longer be used, the disposable fuse should be replaced by a new disposable fuse after being blown, which disadvantageously results in a large cost. To solve this problem, a two-metal thermal switch combined with two different metal plates having different thermal expansion coefficients is used in place of the disposable fuse. However, bimetal thermal switches have the problem that they only serve as contact points and have large operational deviations depending on temperature, as well as additional devices such as limit switches.
儘管已開發使用特殊聚合物之聚合物熔絲,但聚合物熔絲亦具有如下問題:其材料化學性質不穩定,且在發生電壓及電流的突變時存在歸因於爆炸或其類似者的起火之危險。另外,聚合物熔絲在材料上不穩定且具有低的耐久性及慢的反應時間,此情形可能導致緊急狀況。Although polymer fuses using special polymers have been developed, polymer fuses also have problems in that their material chemistry is unstable, and there is a fire attributable to an explosion or the like in the event of a sudden change in voltage and current. The danger. In addition, polymer fuses are unstable in materials and have low durability and slow reaction times, which may lead to an emergency.
同時,由於一般在印刷電路板上表面安裝的裝置,因此電氣裝置最近要求允許表面安裝的熔絲。然而,因為對於表面安裝習知的拋棄式熔絲之製程中的焊接需要270℃或270℃以上之溫度,所以熔絲歸因於其固有性質而熔斷且由此不可進行表面安裝。當然,儘管雙金屬熱開關可解決此問題,但歸因於其笨重及由焊接溫度所引起之惡化的可能性而難以將此開關予以表面安裝。At the same time, electrical devices have recently required fuses that allow surface mounting due to the devices typically mounted on the surface of printed circuit boards. However, since the soldering in the process of surface mounting a conventional disposable fuse requires a temperature of 270 ° C or more, the fuse is blown due to its intrinsic properties and thus cannot be surface mounted. Of course, although the bimetal thermal switch can solve this problem, it is difficult to surface mount the switch due to its bulkiness and the possibility of deterioration caused by the soldering temperature.
為解決此等問題,已使用可再使用且可表面安裝之彈性構件(例如,形狀記憶合金(shape memory alloy))來開發形狀記憶合金熔絲。因為形狀記憶合金具有小的溫度偏差,所以其提供具有高可靠性的可重複之熔絲。To solve these problems, shape memory alloy fuses have been developed using reusable and surface mountable elastic members such as shape memory alloys. Since the shape memory alloy has a small temperature deviation, it provides a reproducible fuse with high reliability.
然而,尚未確立此形狀記憶合金熔絲之形狀記憶合金彈簧導線及偏置(bias)彈簧導線(其提供對應於形狀記憶合金彈簧的張力)之諸如導線直徑、導線匝數及其類似者的設計尺寸(dimension),使得實務上經由大量實驗以藉由試誤來製造形狀記憶合金熔絲。因此,製造時間延長且製造成本歸因於在實驗中所使用之材料而增加,藉此使形狀記憶合金熔絲之生產力惡化。However, the shape memory alloy spring wire and the bias spring wire of the shape memory alloy fuse (which provides the tension corresponding to the shape memory alloy spring) have not been established, such as the wire diameter, the number of wire turns, and the like. Dimension makes it practical to manufacture shape memory alloy fuses by trial and error through extensive experimentation. Therefore, the manufacturing time is prolonged and the manufacturing cost is increased due to the materials used in the experiment, thereby deteriorating the productivity of the shape memory alloy fuse.
本發明提供一種能夠以小體型來製造且可重複地使用之可重複的熔絲。The present invention provides a reproducible fuse that can be manufactured in a small body and that can be used repeatedly.
另外,本發明提供一種針對各種操作溫度及額定電流而具有準確之操作溫度及額定電流性質之可重複的熔絲。Additionally, the present invention provides a repeatable fuse having accurate operating temperature and current rating properties for various operating temperatures and current ratings.
此外,本發明提供一種藉由減少製造時間及成本而具有改良的生產力之可重複的熔絲。Moreover, the present invention provides a repeatable fuse with improved productivity by reducing manufacturing time and cost.
根據用於達成此等目標之本發明的態樣,提供一種可重複的熔絲,其包含:形狀記憶合金彈簧;以及對應於此形狀記憶合金彈簧之偏置彈簧,其中此形狀記憶合金彈簧以線圈形狀形成以具有0.15毫米至0.50毫米之導線直徑及3.5至7.0之導線匝數。According to an aspect of the present invention for achieving the objects, a reproducible fuse comprising: a shape memory alloy spring; and a bias spring corresponding to the shape memory alloy spring, wherein the shape memory alloy spring The coil shape is formed to have a wire diameter of 0.15 mm to 0.50 mm and a wire number of 3.5 to 7.0.
較佳地,形狀記憶合金彈簧之導線直徑為0.20毫米至0.40毫米且其導線匝數為4.0至6.5。Preferably, the shape memory alloy spring has a wire diameter of 0.20 mm to 0.40 mm and a wire diameter of 4.0 to 6.5.
形狀記憶合金彈簧可形成為具有為導線直徑的7.0至8.5倍之外徑。The shape memory alloy spring may be formed to have an outer diameter of 7.0 to 8.5 times the diameter of the wire.
形狀記憶合金彈簧之平均間距較佳地為1.0毫米至1.5毫米。The average spacing of the shape memory alloy springs is preferably from 1.0 mm to 1.5 mm.
偏置彈簧之導線直徑較佳地為形狀記憶合金彈簧之導線直徑的60%至65%。The wire diameter of the biasing spring is preferably 60% to 65% of the wire diameter of the shape memory alloy spring.
偏置彈簧之導線直徑為0.10毫米至0.30毫米。偏置彈簧之導線匝數大於形狀記憶合金彈簧之導線匝數且為4.0至7.5。The biasing spring has a wire diameter of 0.10 mm to 0.30 mm. The number of turns of the biasing spring is greater than the number of turns of the shape memory alloy spring and is 4.0 to 7.5.
較佳地,偏置彈簧之導線直徑為0.15毫米至0.25毫米,且其導線匝數為5.0至6.0。Preferably, the biasing spring has a wire diameter of 0.15 mm to 0.25 mm and a wire diameter of 5.0 to 6.0.
偏置彈簧之平均間距(pitch)較佳地為1.0毫米至1.5毫米。The average pitch of the biasing springs is preferably from 1.0 mm to 1.5 mm.
偏置彈簧之高度較佳地為形狀記憶合金彈簧之高度的120%至125%。The height of the biasing spring is preferably from 120% to 125% of the height of the shape memory alloy spring.
形狀記憶合金彈簧較佳地包含鎳(Ni)及鈦(Ti)。The shape memory alloy spring preferably comprises nickel (Ni) and titanium (Ti).
形狀記憶合金彈簧可包含鈷(Co)、鉬(Mo)、鎢(W)及鉻(Cr)中之至少任一者。The shape memory alloy spring may include at least one of cobalt (Co), molybdenum (Mo), tungsten (W), and chromium (Cr).
偏置彈簧可包含SUS不鏽鋼,且此不鏽鋼可塗佈有Ni、Cu、Ag、Au及Sn中之至少任一者。The bias spring may comprise SUS stainless steel, and the stainless steel may be coated with at least any one of Ni, Cu, Ag, Au, and Sn.
根據本發明之前述實施例,有可能提供一種以小體型製造之可重複的熔絲,甚至在此可重複的熔絲被重複地使用時其操作性質仍得以維持。According to the foregoing embodiment of the present invention, it is possible to provide a reproducible fuse manufactured in a small body type, and the operational properties are maintained even when the reusable fuse is repeatedly used.
另外,本發明可提供一種針對各種操作溫度及額定電流而具有準確之操作溫度及額定電流性質之可重複的熔絲。Additionally, the present invention can provide a repeatable fuse having accurate operating temperature and current rating properties for various operating temperatures and current ratings.
此外,本發明可提供一種可重複的熔絲,其中可呈現針對此可重複的熔絲之形狀記憶合金彈簧及偏置彈簧之最佳設計參數,藉此減少製造時間及成本且由此改良生產力。Furthermore, the present invention can provide a repeatable fuse in which the optimum design parameters of the shape memory alloy spring and the bias spring for the repeatable fuse can be presented, thereby reducing manufacturing time and cost and thereby improving productivity .
可自結合隨附圖式所考慮之以下描述而更詳細地理解本發明之較佳實施例。The preferred embodiments of the present invention can be understood in more detail from the following description taken in conjunction with the drawings.
下文中,將參看隨附圖式來詳細描述本發明之較佳實施例。首先,應注意,遍及圖式,相似的參考數字用以指定相似的組件或零件。當描述本發明時,將省略相關的已 知功能或組態之特定描述,以便使得本發明之主旨不模糊。Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. At the outset, it should be noted that like reference numerals are used to designate similar components or parts. When describing the present invention, the relevant A specific description of a function or configuration is made so that the gist of the present invention is not obscured.
圖1為說明根據本發明之實施例的可重複之熔絲之分解透視圖,圖2及圖3展示根據本發明之實施例的可重複之熔絲之操作狀態,且圖4為說明根據本發明之實施例的可重複之熔絲之部分的截面圖。1 is an exploded perspective view illustrating a repeatable fuse according to an embodiment of the present invention, and FIGS. 2 and 3 show an operational state of a repeatable fuse according to an embodiment of the present invention, and FIG. 4 is a diagram illustrating A cross-sectional view of a portion of a repeatable fuse of an embodiment of the invention.
如圖1至圖4中所展示,根據本發明之實施例的可重複之熔絲包含:外殼(housing)100;第一引線端子200,其配置於外殼之一側中;第二引線端子300,其與外殼絕緣且配置於外殼之另一側中;軸(spindle)400,其配置於外殼之內部以電性連接至第一引線端子且連接至第二引線端子或與第二引線端子斷開連接;及彈性構件,亦即,形狀記憶合金彈簧510及偏置彈簧520,其配置於外殼之內部以連接至軸且將第二引線端子300與軸電性連接或斷開。As shown in FIGS. 1 through 4, a repeatable fuse according to an embodiment of the present invention includes: a housing 100; a first lead terminal 200 disposed in one side of the housing; and a second lead terminal 300 Is insulated from the outer casing and disposed in the other side of the outer casing; a spindle 400 disposed inside the outer casing to be electrically connected to the first lead terminal and connected to the second lead terminal or disconnected from the second lead terminal And an elastic member, that is, a shape memory alloy spring 510 and a biasing spring 520 disposed inside the outer casing to be coupled to the shaft and electrically connect or disconnect the second lead terminal 300 to the shaft.
外殼100具有內部空間且以在其縱向方向上延伸之盒形狀形成以容納且保護該軸400、形狀記憶合金彈簧510及偏置彈簧520。外殼100可與第一引線端子200接觸以電性連接至其,使得外殼100較佳地由導電材料形成。當然,根據實施例,外殼100可由非導電材料形成。可將外殼100形成為具有垂直於縱向方向的圓形、橢圓形、多邊形或其類似者之橫截面,使得外殼可具有圓柱體、橢圓柱體、稜柱(prism)或其類似者之盒形狀。在此實施例中,會將外殼說明為具有如圖1中所展示之圓柱體盒形狀。The outer casing 100 has an inner space and is formed in a box shape extending in a longitudinal direction thereof to accommodate and protect the shaft 400, the shape memory alloy spring 510, and the biasing spring 520. The outer casing 100 may be in contact with the first lead terminal 200 to be electrically connected thereto such that the outer casing 100 is preferably formed of a conductive material. Of course, according to an embodiment, the outer casing 100 may be formed of a non-conductive material. The outer casing 100 may be formed to have a cross section perpendicular to the longitudinal direction of a circle, an ellipse, a polygon, or the like such that the outer casing may have a box shape of a cylinder, an elliptical cylinder, a prism, or the like. In this embodiment, the outer casing will be described as having the shape of a cylindrical box as shown in FIG.
此外,鎖扣突出物(catching protrusion)120形成為自外殼100之內部圓周面之預定位置向內水平突出以支撐形狀 記憶合金彈簧510。形狀記憶合金彈簧510及偏置彈簧520安裝於鎖扣突出物120與外殼100之配置有第二引線端子300的一末端之間。此時,形狀記憶合金彈簧510及偏置彈簧520之設計參數得到準確控制,稍後將詳細描述此情形。Further, a catching protrusion 120 is formed to protrude horizontally inward from a predetermined position of the inner circumferential surface of the outer casing 100 to support the shape Memory alloy spring 510. The shape memory alloy spring 510 and the biasing spring 520 are mounted between the latch projection 120 and one end of the outer casing 100 on which the second lead terminal 300 is disposed. At this time, the design parameters of the shape memory alloy spring 510 and the bias spring 520 are accurately controlled, which will be described later in detail.
作為用於接收外部電力或連接至電源之部件的第一引線端子200由導電材料製成。第一引線端子200提供於外殼100之一側處,亦即,在此實施例中,配置於圓柱體盒形狀外殼100之另一末端處。第一引線端子200經由外殼100或額外的連接構件(未圖示)而電性連接至形狀記憶合金彈簧510或偏置彈簧520,且又經由形狀記憶合金彈簧510或偏置彈簧520而電性連接至軸400。舉例而言,若外殼100由導電材料製成且形狀記憶合金彈簧510或偏置彈簧520與外殼100之內側或鎖扣突出物120接觸,則第一引線端子200經由外殼100而電性連接至軸400。另外,形狀記憶合金彈簧510或偏置彈簧520連接至軸400之一側且電性連接至其。儘管在此實施例中,第一引線端子200是以桿形狀提供,但本發明不限於此。亦即,若第一引線端子200被電性連接,則其可具有任何形狀。The first lead terminal 200 as a member for receiving external power or connected to a power source is made of a conductive material. The first lead terminal 200 is provided at one side of the outer casing 100, that is, in this embodiment, at the other end of the cylindrical case-shaped outer casing 100. The first lead terminal 200 is electrically connected to the shape memory alloy spring 510 or the bias spring 520 via the outer casing 100 or an additional connecting member (not shown), and is electrically connected via the shape memory alloy spring 510 or the bias spring 520. Connected to the shaft 400. For example, if the outer casing 100 is made of a conductive material and the shape memory alloy spring 510 or the bias spring 520 is in contact with the inner side of the outer casing 100 or the latch protrusion 120, the first lead terminal 200 is electrically connected to the first lead terminal 200 via the outer casing 100. Axis 400. In addition, a shape memory alloy spring 510 or a biasing spring 520 is coupled to one side of the shaft 400 and electrically connected thereto. Although the first lead terminal 200 is provided in a rod shape in this embodiment, the present invention is not limited thereto. That is, if the first lead terminal 200 is electrically connected, it may have any shape.
作為用於電性連接之部件的第二引線端子300(例如)將自第一引線端子200所接收之電流傳輸至電子/電氣裝置且由導電材料製成。第二引線端子300經配置以與第一引線端子200間隔開一預定距離。在此實施例中,圓柱體盒形狀外殼100具有第二引線端子300,第二引線端子300 形成於外殼100之一末端中且與形成有第一引線端子200的外殼的另一末端相對。此處,第二引線端子300可以如下方式配置:其穿透外殼之此一末端且插入至其中。然而,本發明不限於此,且第二引線端子300與外殼之此一末端間隔開。亦即,若軸400移動以與第二引線端子300連接或斷開連接,則第二引線端子300可配置於任何位置處。The second lead terminal 300 as a component for electrical connection transfers, for example, the current received from the first lead terminal 200 to the electronic/electrical device and is made of a conductive material. The second lead terminal 300 is configured to be spaced apart from the first lead terminal 200 by a predetermined distance. In this embodiment, the cylindrical case-shaped outer casing 100 has a second lead terminal 300, and the second lead terminal 300 It is formed in one end of the outer casing 100 and opposed to the other end of the outer casing in which the first lead terminal 200 is formed. Here, the second lead terminal 300 may be configured in such a manner that it penetrates the one end of the case and is inserted therein. However, the present invention is not limited thereto, and the second lead terminal 300 is spaced apart from the one end of the outer casing. That is, if the shaft 400 is moved to be connected or disconnected from the second lead terminal 300, the second lead terminal 300 may be disposed at any position.
第二引線端子300藉由軸400而與第一引線端子200連接或斷開。因為第二引線端子300經由軸400而電性連接至第一引線端子200,所以第二引線端子300經配置以與電性連接至第一引線端子200之外殼100絕緣。為此目的,外殼100之配置有第二引線端子300的末端形成為具有開口,使得第二引線端子300與外殼100間隔開或第二引線端子300通過之外殼100面可塗佈有絕緣物。The second lead terminal 300 is connected or disconnected from the first lead terminal 200 by the shaft 400. Because the second lead terminal 300 is electrically connected to the first lead terminal 200 via the shaft 400, the second lead terminal 300 is configured to be insulated from the outer case 100 electrically connected to the first lead terminal 200. To this end, the end of the outer casing 100 configured with the second lead terminal 300 is formed to have an opening such that the second lead terminal 300 is spaced apart from the outer casing 100 or the outer surface of the outer lead 100 through which the second lead terminal 300 is coated may be coated with an insulator.
作為用於連接或斷開第一引線端子200與第二引線端子300之部件的軸400提供於外殼100的內部。類似於在縱向方向上延伸之外殼100,軸400可以在其縱向方向上延伸之軸桿形狀來提供。軸400可形成為具有垂直於縱向方向的圓形、橢圓形、多邊形或其類似者之橫截面,且較佳地具有與外殼100之橫截面相同的橫截面。在此實施例中,如圖1中所展示,軸400形成為具有圓柱體形狀以符合圓柱體盒形狀外殼100。軸400可藉由形狀記憶合金彈簧510而電性連接至第一引線端子200。為此目的,軸400較佳地由導電材料形成。如圖2及圖3中所展示,軸400藉由形狀記憶合金彈簧510及偏置彈簧520之伸長及壓縮 移動而在縱向方向上於外殼100內往復移動,以藉此而電性連接(見圖2)至第二引線端子300或與第二引線端子300斷開(見圖3)。因此,隨著軸400連接至第二引線端子300或與第二引線端子300斷開,第一引線端子200與第二引線端子300亦彼此連接或斷開。能夠支撐形狀記憶合金彈簧510或偏置彈簧520之支撐物410可形成於軸400之一側的至少一部分中,使得支撐物410可連接至形狀記憶合金彈簧510或偏置彈簧520。支撐物410可形成為在垂直於軸400之軸向方向的方向上自軸400之側突出。可連續地或者不連續地圍繞軸400之一側而形成支撐物410。亦即,若軸400可連接至形狀記憶合金彈簧510或偏置彈簧520,則支撐物410可具有任何形狀。A shaft 400 as a member for connecting or disconnecting the first lead terminal 200 and the second lead terminal 300 is provided inside the outer casing 100. Similar to the outer casing 100 extending in the longitudinal direction, the shaft 400 may be provided in the shape of a shaft extending in its longitudinal direction. The shaft 400 may be formed to have a cross section perpendicular to the longitudinal direction, such as a circle, an ellipse, a polygon, or the like, and preferably has the same cross section as the cross section of the outer casing 100. In this embodiment, as shown in FIG. 1, the shaft 400 is formed to have a cylindrical shape to conform to the cylindrical box-shaped outer casing 100. The shaft 400 can be electrically connected to the first lead terminal 200 by a shape memory alloy spring 510. For this purpose, the shaft 400 is preferably formed of a conductive material. As shown in FIGS. 2 and 3, the shaft 400 is elongated and compressed by the shape memory alloy spring 510 and the biasing spring 520. Moving to reciprocate within the outer casing 100 in the longitudinal direction, thereby electrically connecting (see FIG. 2) to the second lead terminal 300 or disconnecting from the second lead terminal 300 (see FIG. 3). Therefore, as the shaft 400 is connected to or disconnected from the second lead terminal 300, the first lead terminal 200 and the second lead terminal 300 are also connected or disconnected from each other. A support 410 capable of supporting the shape memory alloy spring 510 or the bias spring 520 may be formed in at least a portion of one side of the shaft 400 such that the support 410 may be coupled to the shape memory alloy spring 510 or the bias spring 520. The support 410 may be formed to protrude from the side of the shaft 400 in a direction perpendicular to the axial direction of the shaft 400. The support 410 may be formed continuously or discontinuously around one side of the shaft 400. That is, if the shaft 400 is connectable to the shape memory alloy spring 510 or the biasing spring 520, the support 410 may have any shape.
形狀記憶合金彈簧510及偏置彈簧520為用於連接或斷開第二引線端子300與軸400之部件。此等彈簧配置於外殼100內以在外殼100之縱向方向上伸長或壓縮。形狀記憶合金彈簧510連接至外殼100之內側。在此實施例中,形狀記憶合金彈簧510連接至外殼100之鎖扣突出物120。接著,偏置彈簧520連接至軸400或軸之支撐物410以藉此電性連接至其。儘管在此實施例中說明形狀記憶合金彈簧510配置於軸400之左側且偏置彈簧520配置於軸400之右側,但可將此等彈簧510及520配置為其位置互換。亦即,偏置彈簧520可配置於軸400之左側且形狀記憶合金彈簧510可配置於軸400之右側。在此狀況下,與在正常狀態中可重複的熔絲接通之狀況相反,在正常狀態 中可重複的熔絲斷開。The shape memory alloy spring 510 and the biasing spring 520 are members for connecting or disconnecting the second lead terminal 300 and the shaft 400. These springs are disposed within the outer casing 100 to elongate or compress in the longitudinal direction of the outer casing 100. The shape memory alloy spring 510 is coupled to the inner side of the outer casing 100. In this embodiment, the shape memory alloy spring 510 is coupled to the latching projection 120 of the outer casing 100. Next, a biasing spring 520 is coupled to the shaft 400 or the support 410 of the shaft to thereby electrically connect thereto. Although the shape memory alloy spring 510 is disposed on the left side of the shaft 400 and the bias spring 520 is disposed on the right side of the shaft 400 in this embodiment, the springs 510 and 520 may be configured to be interchanged in position. That is, the biasing spring 520 can be disposed on the left side of the shaft 400 and the shape memory alloy spring 510 can be disposed on the right side of the shaft 400. In this case, contrary to the condition in which the fuse can be repeated in the normal state, in the normal state The repeatable fuse is broken.
前述內容僅用於描述隨後將描述之形狀記憶合金彈簧510及偏置彈簧520之設計尺寸可被應用的實施例中之一些實施例,且不欲限制本發明之設計尺寸可被應用的實施例。The foregoing is only for describing some of the embodiments in which the design dimensions of the shape memory alloy spring 510 and the biasing spring 520 which will be described later can be applied, and embodiments in which the design dimensions of the present invention are not intended to be limited are applicable. .
針對具有形狀記憶合金彈簧之可重複的熔絲,本發明者藉由在多種設計條件下製造形狀記憶合金彈簧510及偏置彈簧520來提出展現準確之操作溫度及額定電流性質之形狀記憶合金彈簧510的設計參數。另外,提出對應於形狀記憶合金彈簧之設計條件的偏置彈簧520之設計參數。下文中,此等設計參數將描述如下。For a reproducible fuse having a shape memory alloy spring, the inventors have proposed a shape memory alloy spring exhibiting accurate operating temperature and rated current properties by fabricating shape memory alloy spring 510 and biasing spring 520 under various design conditions. 510 design parameters. In addition, design parameters of the biasing spring 520 corresponding to the design conditions of the shape memory alloy spring are proposed. Hereinafter, these design parameters will be described below.
形狀記憶合金彈簧510可由含有鎳(Ni)及鈦(Ti)之合金製成。有可能藉由如以下的表1中所展示來改變組成比率以製造具有不同的操作溫度性質之三個彈簧。當然,其僅出於說明性目的,且操作溫度不限於此。此外,可藉由含有鈷(Co)、鉬(Mo)、鎢(W)及鉻(Cr)中之至少任一者來製造具有多種操作溫度性質的彈簧。The shape memory alloy spring 510 can be made of an alloy containing nickel (Ni) and titanium (Ti). It is possible to fabricate three springs having different operating temperature properties by varying the composition ratio as shown in Table 1 below. Of course, it is for illustrative purposes only, and the operating temperature is not limited thereto. Further, a spring having a plurality of operating temperature properties can be produced by containing at least one of cobalt (Co), molybdenum (Mo), tungsten (W), and chromium (Cr).
參看圖4,將描述形狀記憶合金彈簧510及偏置彈簧 520之設計參數。本文中,「導線直徑Φ1或Φ2」意謂彈簧510或520之導線的直徑(在四邊形彈簧之狀況下,橫截面之長度及寬度),且「導線匝數T1或T2」意謂線圈形狀彈簧510或520之匝數。另外,「平均間距P1或P2」意謂線圈形狀彈簧的間隔之平均值(在彈簧導線之相鄰的匝之間的間隔),且「高度H1或H2」意謂彈簧510或520之總長度。又,「外徑OD1或OD2」意謂由彈簧510或520所界定之圓形的直徑。Referring to Figure 4, a shape memory alloy spring 510 and a biasing spring will be described. 520 design parameters. Herein, "wire diameter Φ1 or Φ2" means the diameter of the wire of the spring 510 or 520 (the length and width of the cross section in the case of a quadrilateral spring), and "the number of turns of the wire T1 or T2" means a coil-shaped spring The number of 510 or 520. In addition, "average pitch P1 or P2" means an average value of the intervals of the coil-shaped springs (interval between adjacent turns of the spring wires), and "height H1 or H2" means the total length of the springs 510 or 520. . Also, "outer diameter OD1 or OD2" means the diameter of a circle defined by the spring 510 or 520.
形狀記憶合金彈簧510被允許以線圈形狀形成以具有0.15毫米至0.50毫米之導線直徑Φ1及3.5至7.0之導線匝數T1。因而,可展現操作溫度及額定電流性質。較佳地,自實驗證實,當導線直徑Φ1為0.20毫米至0.40毫米且導線匝數T1為4.0至6.5時,展現更準確之操作溫度及額定電流性質。同時,線圈彈簧可具有各種形狀,諸如圓形、多邊形及其類似者。然而,線圈彈簧較佳地形成為對應於外殼100之內部形狀以便利於製造。The shape memory alloy spring 510 is allowed to be formed in a coil shape to have a wire diameter Φ1 of 0.15 mm to 0.50 mm and a wire number T1 of 3.5 to 7.0. Thus, the operating temperature and rated current properties can be exhibited. Preferably, it has been experimentally confirmed that when the wire diameter Φ1 is 0.20 mm to 0.40 mm and the number of wire turns T1 is 4.0 to 6.5, more accurate operating temperature and rated current properties are exhibited. At the same time, the coil springs can have various shapes such as a circle, a polygon, and the like. However, the coil spring is preferably formed to correspond to the inner shape of the outer casing 100 to facilitate manufacture.
形狀記憶合金彈簧之外徑OD1被允許為導線直徑Φ1的約7.0至8.5倍。舉例而言,若導線直徑Φ1為0.25毫米,則彈簧之外徑OD1被允許為大致1.75毫米,且若導線直徑Φ1為0.3毫米,則彈簧之外徑OD1被允許為大致2.50毫米。此外,若導線直徑Φ1為0.35毫米,則彈簧之外徑OD1被允許為大致3.00毫米。因而,針對處理形狀記憶合金彈簧510所需之最小曲率半徑(導線直徑之3至5倍)可得到確保,且用於熱處理之後的膨脹(約10%或10%以 上之膨脹比率)的空間、用於組裝外殼100及彈簧之空間及其類似者亦可得到確保。The outer diameter OD1 of the shape memory alloy spring is allowed to be about 7.0 to 8.5 times the wire diameter Φ1. For example, if the wire diameter Φ1 is 0.25 mm, the outer diameter OD1 of the spring is allowed to be approximately 1.75 mm, and if the wire diameter Φ1 is 0.3 mm, the outer diameter OD1 of the spring is allowed to be approximately 2.50 mm. Further, if the wire diameter Φ1 is 0.35 mm, the outer diameter OD1 of the spring is allowed to be approximately 3.00 mm. Thus, the minimum radius of curvature (3 to 5 times the diameter of the wire) required to process the shape memory alloy spring 510 can be ensured and used for expansion after heat treatment (about 10% or 10% The space of the upper expansion ratio, the space for assembling the outer casing 100 and the spring, and the like can be ensured.
為確保形狀記憶合金彈簧510之適當彈性,形狀記憶合金彈簧之平均間距P1被允許為1.00毫米至1.50毫米。當平均間距P1大於1.50毫米或小於1.00毫米時,不可獲得在可重複的熔絲中所使用之適當彈性,且當平均間距P1為1.00毫米至1.50毫米時,可獲得最佳彈性,此情形由實驗證實。To ensure proper elasticity of the shape memory alloy spring 510, the average pitch P1 of the shape memory alloy spring is allowed to be 1.00 mm to 1.50 mm. When the average pitch P1 is more than 1.50 mm or less than 1.00 mm, the appropriate elasticity used in the repeatable fuse is not obtained, and when the average pitch P1 is 1.00 mm to 1.50 mm, the optimum elasticity is obtained, in which case The experiment confirmed.
平均間距P1及導線匝數T1得到確定,接著,彈簧510之高度H1可得到確定。舉例而言,因為彈簧510之兩個末端重疊,所以在平均間距P1為1.50毫米且導線匝數T1為5.0時,有效導線匝數T1應為3.0且由此使彈簧510之高度H1為1.50毫米×3.0=4.50毫米。The average pitch P1 and the number of wire turns T1 are determined, and then the height H1 of the spring 510 can be determined. For example, since the two ends of the spring 510 overlap, when the average pitch P1 is 1.50 mm and the number of turns T1 is 5.0, the effective number of turns T1 should be 3.0 and thus the height H1 of the spring 510 is 1.50 mm. ×3.0 = 4.50 mm.
在上文所提出之範圍中設計了導線直徑Φ1、導線匝數T1、外徑OD1、間距P1及高度H1,接著,製造形狀記憶合金彈簧510。The wire diameter Φ1, the number of turns of the wire T1, the outer diameter OD1, the pitch P1, and the height H1 are designed in the range proposed above, and then the shape memory alloy spring 510 is manufactured.
將確定該偏置彈簧520之條件,以便獲得對應於設計參數連同形狀記憶合金彈簧510之設計參數的張力。The condition of the biasing spring 520 will be determined to obtain a tension corresponding to the design parameters along with the design parameters of the shape memory alloy spring 510.
在前述範圍中確定形狀記憶合金彈簧510之設計參數之後,重複針對偏置彈簧520之條件的實驗,在偏置彈簧520之條件中產生對應於設計參數之張力。結果,證實可在偏置彈簧520之導線直徑Φ2平均為形狀記憶合金彈簧510之導線直徑Φ1的約60%至65%時實施可重複的熔絲之準確的操作性質。另外,證實可在偏置彈簧520之導線 匝數T2平均比形狀記憶合金彈簧510之導線匝數T1大0.5時實施可重複的熔絲之準確的操作性質。After determining the design parameters of the shape memory alloy spring 510 in the foregoing range, the experiment for the condition of the biasing spring 520 is repeated, and the tension corresponding to the design parameters is generated in the condition of the biasing spring 520. As a result, it was confirmed that the accurate operational properties of the repeatable fuse can be implemented when the wire diameter Φ2 of the bias spring 520 is on average about 60% to 65% of the wire diameter Φ1 of the shape memory alloy spring 510. In addition, the wire that can be used in the biasing spring 520 is confirmed. When the number of turns T2 is greater than the wire diameter T1 of the shape memory alloy spring 510 by 0.5, the precise operational properties of the repeatable fuse are implemented.
更特定言之,偏置彈簧520由SUS不鏽鋼(例如,SUS304)製成,或可使用塗佈有Ni、Cu、Ag、Au及Sn中之至少一者的不鏽鋼以便調整偏置彈簧520的電阻。另外,將偏置彈簧形成為具有0.10毫米至0.30毫米之導線直徑Φ2。此外,將偏置彈簧520形成為具有對應於形狀記憶合金彈簧510之線圈形狀的形狀且具有大於形狀記憶合金彈簧之導線匝數T1的導線匝數T2。較佳地,偏置彈簧520之導線匝數T2大於形狀記憶合金彈簧之導線匝數T1,例如導線匝數T2在4.0至7.5之範圍中。更佳地,自實驗證實,當偏置彈簧520之導線直徑Φ2為0.15毫米至0.25毫米且導線匝數為5.0至6.0時,展現準確之操作溫度及額定電流性質。More specifically, the biasing spring 520 is made of SUS stainless steel (for example, SUS304), or stainless steel coated with at least one of Ni, Cu, Ag, Au, and Sn may be used in order to adjust the resistance of the biasing spring 520. . Further, the biasing spring is formed to have a wire diameter Φ2 of 0.10 mm to 0.30 mm. Further, the biasing spring 520 is formed to have a shape corresponding to the coil shape of the shape memory alloy spring 510 and has a wire number T2 larger than the wire number T1 of the shape memory alloy spring. Preferably, the number of turns T2 of the biasing spring 520 is greater than the number of turns T1 of the shape memory alloy spring, for example, the number of turns T2 is in the range of 4.0 to 7.5. More preferably, it has been experimentally confirmed that when the biasing spring 520 has a wire diameter Φ2 of 0.15 mm to 0.25 mm and a wire number of 5.0 to 6.0, accurate operating temperature and rated current properties are exhibited.
出於與形狀記憶合金彈簧510的狀況類似之原因,偏置彈簧520較佳地形成為具有與形狀記憶合金彈簧之外徑OD1類似的外徑OD2。For reasons similar to those of the shape memory alloy spring 510, the biasing spring 520 is preferably formed to have an outer diameter OD2 similar to the outer diameter OD1 of the shape memory alloy spring.
此外,為確保偏置彈簧520之適當彈性,偏置彈簧之間距P2被允許為1.00毫米至1.50毫米且其高度H2較形狀記憶合金彈簧之高度H1大出約大致20%至25%為較佳。Further, in order to ensure proper elasticity of the biasing spring 520, the distance P2 between the biasing springs is allowed to be 1.00 mm to 1.50 mm and the height H2 thereof is larger than the height H1 of the shape memory alloy spring by about 20% to 25%. .
如上文所描述,有可能藉由適當地組合形狀記憶合金彈簧510之導線直徑Φ1、導線匝數T1、外徑OD1、間距P1及高度H1與偏置彈簧520之導線直徑Φ2、導線匝數T2、外徑OD2、間距P2及高度H2來製造具有2A至20A 之額定電流的可重複之熔絲。As described above, it is possible to appropriately combine the wire diameter Φ1 of the shape memory alloy spring 510, the number of wire turns T1, the outer diameter OD1, the pitch P1, and the height H1 with the wire diameter Φ2 of the bias spring 520, and the number of wire turns T2. , outer diameter OD2, pitch P2 and height H2 are manufactured to have 2A to 20A A repeatable fuse of rated current.
此外,若形狀記憶合金彈簧510由具有不同之轉移(transition)溫度的形狀記憶合金製成,則有可能在不改變形狀記憶合金彈簧510及偏置彈簧520之導線直徑Φ1及Φ2、匝數T1及T2、外徑OD1及OD2、間距P1及P2以及高度H1及H2之情況下製造能夠在各種溫度(諸如,75℃、95℃、115℃及其類似者)下操作之可重複的熔絲。亦即,可藉由改變形狀記憶合金之組成來實施操作溫度之改變,且對應於其之偏置彈簧520的導線直徑Φ2經設計而根據操作溫度漸漸不同。舉例而言,95℃之可重複的熔絲可使用與75℃之可重複的熔絲相比減小約5%至12%之導線直徑,且115℃之可重複的熔絲可使用與95℃之可重複的熔絲相比減小約5%至12%之導線直徑。Further, if the shape memory alloy spring 510 is made of a shape memory alloy having a different transition temperature, it is possible to not change the wire diameters Φ1 and Φ2 of the shape memory alloy spring 510 and the bias spring 520, and the number of turns T1 And T2, outer diameter OD1 and OD2, pitches P1 and P2, and heights H1 and H2 to produce a repeatable fuse that can be operated at various temperatures (such as 75 ° C, 95 ° C, 115 ° C, and the like) . That is, the change in the operating temperature can be performed by changing the composition of the shape memory alloy, and the wire diameter Φ2 of the biasing spring 520 corresponding thereto is designed to gradually differ depending on the operating temperature. For example, a repeatable fuse of 95 ° C can reduce wire diameter by about 5% to 12% compared to a recyclable fuse of 75 ° C, and a repeatable fuse of 115 ° C can be used with 95 The repeatable fuse of °C reduces the wire diameter by about 5% to 12%.
若使用具有前述設計參數之形狀記憶合金彈簧510及偏置彈簧520,則有可能製造具有約1.5毫米之直徑(在四邊形之狀況下,橫截面之長度及寬度)及約4毫米之長度的微型(subminiature)可重複的熔絲。甚至在額定電流為大電流之20A的狀況下,仍有可能製造具有約4.5毫米之直徑(在四邊形之狀況下,橫截面之長度及寬度)及約10毫米或10毫米以下之長度的小體型可重複的熔絲。If the shape memory alloy spring 510 and the biasing spring 520 having the aforementioned design parameters are used, it is possible to manufacture a micrometer having a diameter of about 1.5 mm (in the case of a quadrilateral, the length and width of the cross section) and a length of about 4 mm. (subminiature) a repeatable fuse. Even in the case where the rated current is 20A of a large current, it is possible to manufacture a small body having a diameter of about 4.5 mm (in the case of a quadrilateral, the length and width of the cross section) and a length of about 10 mm or less. Repeatable fuses.
將經由以下實驗的實例來描述針對前述參數值之技術意義。在以下實驗的實例中,「◎」指定「優秀」且意謂可重複的熔絲靠近操作溫度範圍之中心而優秀地操作。此外,「○」指定「良好」且意謂操作溫度偏差在±5度之範圍 中且可重複的熔絲靠近操作溫度範圍之中心而良好地操作。「△」指定「一般(average)」且意謂操作溫度偏差稍大且額定電流不穩定但可使用可重複的熔絲。「×」指定「不可能操作」且意謂操作溫度過高或可重複的熔絲根本不能操作。額定電流為可被准許在裝置中於正常溫度下長時間穩定地流動之電流,且實際的熔絲操作所處之斷路電流(亦即,在並非可重複的熔絲之狀況下,熔絲熔毀)為額定電流的2或3倍。The technical significance for the aforementioned parameter values will be described via an example of the following experiment. In the example of the following experiment, "◎" designates "excellent" and means that the reproducible fuse is excellent in operation close to the center of the operating temperature range. In addition, "○" specifies "good" and means that the operating temperature deviation is within ±5 degrees. The medium and repeatable fuses operate well near the center of the operating temperature range. "△" specifies "average" and means that the operating temperature deviation is slightly larger and the rated current is unstable, but a repeatable fuse can be used. "X" specifies "impossible operation" and means that the fuse with too high operating temperature or repeatability cannot be operated at all. The rated current is a current that can be allowed to flow stably in the device at a normal temperature for a long time, and the actual breaking current of the fuse operation (that is, in the case of a non-repeatable fuse, the fuse is melted) Destroyed) is 2 or 3 times the rated current.
實驗的實例1Example 1 of the experiment
在導線直徑Φ1及導線匝數T1改變之情況下執行關於具有75度(±5度)之操作溫度性質的形狀記憶合金彈簧510之若干實驗,使得可獲得以下的表2中所展示之結果。Several experiments with respect to the shape memory alloy spring 510 having an operating temperature property of 75 degrees (±5 degrees) were performed with the wire diameter Φ1 and the number of wire turns T1 changed so that the results shown in Table 2 below were obtained.
參看表2,可看出:若形狀記憶合金彈簧510之導線直徑Φ1小於0.15毫米,則不可能製造彈簧,或即使可能, 彈簧亦幾乎不具有彈性。Referring to Table 2, it can be seen that if the wire diameter Φ1 of the shape memory alloy spring 510 is less than 0.15 mm, it is impossible to manufacture a spring, or even if possible, The spring is also almost non-elastic.
當導線直徑Φ1為0.15毫米且導線匝數T1為3.5或4.5時,可看出:儘管操作溫度偏差稍大且額定電流不穩定,但即使可重複的熔絲經製造以具有小體型(例如,約1.5毫米之直徑及約4毫米之長度),仍可使用可重複的熔絲(「一般(average)」)。When the wire diameter Φ1 is 0.15 mm and the number of wire turns T1 is 3.5 or 4.5, it can be seen that although the operating temperature deviation is slightly large and the rated current is unstable, even a repeatable fuse is manufactured to have a small body type (for example, Repeatable fuses ("average") can still be used with a diameter of about 1.5 mm and a length of about 4 mm.
另外,當導線直徑Φ1為0.15毫米且導線匝數T1為4時,可看出:操作溫度偏差為±5度且可重複的熔絲靠近操作溫度範圍之中心而相對良好地操作(「良好」)。In addition, when the wire diameter Φ1 is 0.15 mm and the number of wire turns T1 is 4, it can be seen that the operating temperature deviation is ±5 degrees and the repeatable fuse is relatively well operated near the center of the operating temperature range ("good" ).
可看出:在導線直徑Φ1為0.20毫米時可針對2A之額定電流而使用可重複的熔絲,其中在導線匝數T1為3.5或4.5時可重複的熔絲「良好地」操作,且在導線匝數T1為4.0時可重複的熔絲靠近操作溫度範圍之中心而優秀地操作(「優秀」)。It can be seen that a repeatable fuse can be used for the rated current of 2A when the wire diameter Φ1 is 0.20 mm, wherein the repeatable fuse "good" operation when the wire number T1 is 3.5 or 4.5, and When the number of turns of the wire T1 is 4.0, the repeatable fuse is close to the center of the operating temperature range and is excellently operated ("excellent").
實驗的實例2Example 2 of the experiment
在導線直徑Φ1及導線匝數T1改變之情況下執行關於具有95度(±5度)之操作溫度性質的形狀記憶合金彈簧510之若干實驗,使得可獲得以下的表3中所展示之結果。Several experiments on the shape memory alloy spring 510 having an operating temperature property of 95 degrees (±5 degrees) were performed with the wire diameter Φ1 and the number of wire turns T1 changed so that the results shown in Table 3 below can be obtained.
[表3]針對10A之中等額定電流之可重複的熔絲之製造實驗
參看表3,可看出:當形狀記憶合金彈簧510之導線直徑Φ1為0.35毫米時,可針對10A之額定電流使用可重複的熔絲。Referring to Table 3, it can be seen that when the wire diameter Φ1 of the shape memory alloy spring 510 is 0.35 mm, a repeatable fuse can be used for the rated current of 10 A.
詳言之,可看出:當導線直徑Φ1為0.35毫米且導線匝數T1為5.0或6.0時,可重複的熔絲「良好地」操作。另外,可看出:當導線直徑Φ1為0.35毫米且導線匝數T1為5.5時,可重複的熔絲「優秀地」操作。In detail, it can be seen that the repeatable fuse operates "goodly" when the wire diameter Φ1 is 0.35 mm and the number of wire turns T1 is 5.0 or 6.0. In addition, it can be seen that the repeatable fuse operates "excellently" when the wire diameter Φ1 is 0.35 mm and the number of wire turns T1 is 5.5.
同時,可看出:當導線直徑Φ1為0.40毫米時,可針對10A或10A以上之額定電流不穩定地使用可重複的熔絲。At the same time, it can be seen that when the wire diameter Φ1 is 0.40 mm, a repeatable fuse can be used unsteadily for a rated current of 10 A or more.
特定言之,可看出:當導線直徑Φ1為0.40毫米且導線匝數T1為5.5或7.0時可重複的熔絲「一般地」操作,且當導線直徑Φ1為0.40毫米且導線匝數T1為6.0時可重複的熔絲「良好地」操作。Specifically, it can be seen that the repeatable fuse is "generally" operated when the wire diameter Φ1 is 0.40 mm and the wire number T1 is 5.5 or 7.0, and when the wire diameter Φ1 is 0.40 mm and the wire number T1 is The reproducible fuse is "good" at 6.0.
實驗的實例3Example 3 of the experiment
在導線直徑Φ1及導線匝數T1改變之情況下執行關於具有115度(±5度)之操作溫度性質的形狀記憶合金彈簧 510之若干實驗,使得可獲得以下的表4中所展示之結果。Performing a shape memory alloy spring with an operating temperature property of 115 degrees (±5 degrees) with a change in wire diameter Φ1 and wire number T1 Several experiments at 510 resulted in the results shown in Table 4 below.
根據表4,當形狀記憶合金彈簧510具有大於0.50毫米之導線直徑Φ1時,可看出:儘管有可能製造彈簧且獲得有效的額定電流,但具有上文所製造的彈簧之可重複的熔絲具有大於4.5毫米之直徑(在四邊形彈簧之狀況下,橫截面之長度及寬度)及大於10毫米之長度,此使得難以將裝置小型化。According to Table 4, when the shape memory alloy spring 510 has a wire diameter Φ1 of more than 0.50 mm, it can be seen that although it is possible to manufacture a spring and obtain an effective rated current, the repeatable fuse having the spring manufactured above is obtained. It has a diameter of more than 4.5 mm (in the case of a quadrilateral spring, the length and width of the cross section) and a length of more than 10 mm, which makes it difficult to miniaturize the device.
同時,當導線直徑Φ1為0.40毫米時,可看出:可針對20A之額定電流而使用可重複的熔絲。Meanwhile, when the wire diameter Φ1 is 0.40 mm, it can be seen that a repeatable fuse can be used for the rated current of 20 A.
特定言之,當導線直徑Φ1為0.40毫米且導線匝數T1為6.0或7.0時,可看出:可重複的熔絲「良好地」操作。另外,當導線直徑Φ1為0.40毫米且導線匝數T1為6.5時,可看出:可重複的熔絲「優秀地」操作。In particular, when the wire diameter Φ1 is 0.40 mm and the number of wire turns T1 is 6.0 or 7.0, it can be seen that the repeatable fuse operates "good". In addition, when the wire diameter Φ1 is 0.40 mm and the number of wire turns T1 is 6.5, it can be seen that the repeatable fuse is "excellently" operated.
同時,當導線直徑Φ1為0.50毫米時,可看出:可針對20A或20A以上之額定電流不穩定地使用可重複的熔絲。Meanwhile, when the wire diameter Φ1 is 0.50 mm, it can be seen that the repeatable fuse can be used steadily for the rated current of 20 A or more.
特定言之,可看出:當導線直徑Φ1為0.50毫米且導線匝數T1為6.5或7.5時,可重複的熔絲「一般地」操作,且當導線直徑Φ1為0.50毫米且導線匝數T1為7.0時,可重複的熔絲「優秀地」操作。In particular, it can be seen that when the wire diameter Φ1 is 0.50 mm and the number of wire turns T1 is 6.5 or 7.5, the repeatable fuse is "generally" operated, and when the wire diameter Φ1 is 0.50 mm and the number of wire turns T1 At 7.0, the repeatable fuse is "excellently" operated.
若已確定形狀記憶合金彈簧510之設計參數,則偏置彈簧520經設計以使得其具有對應於形狀記憶合金彈簧510之張力。因此,作為偏置彈簧520之設計參數的彈簧外徑OD2等於或小於形狀記憶合金彈簧510之外徑OD1以便與外殼100組裝。另外,因為處於初始組裝狀態,所以偏置彈簧施加張力且應抑制該形狀記憶合金彈簧,該偏置彈簧之導線匝數T2應稍大於該形狀記憶合金彈簧510之導線匝數T1。在此條件下,該偏置彈簧520之導線直徑Φ2可變化之範圍變窄。If the design parameters of the shape memory alloy spring 510 have been determined, the biasing spring 520 is designed such that it has a tension corresponding to the shape memory alloy spring 510. Therefore, the spring outer diameter OD2 as the design parameter of the biasing spring 520 is equal to or smaller than the outer diameter OD1 of the shape memory alloy spring 510 to be assembled with the outer casing 100. In addition, since it is in the initial assembled state, the bias spring applies tension and the shape memory alloy spring should be suppressed, and the wire diameter T2 of the bias spring should be slightly larger than the wire number T1 of the shape memory alloy spring 510. Under this condition, the range in which the wire diameter Φ2 of the biasing spring 520 can vary is narrowed.
在圖5至圖8中展示可基於前述實驗的實例來製造或將製造具有最佳操作性質的可重複之熔絲之形狀記憶合金彈簧510及偏置彈簧520之導線條件。The wire conditions of the shape memory alloy spring 510 and the biasing spring 520 that can be fabricated or will be fabricated with repeatable fuses having optimal operational properties are shown in FIGS. 5-8.
圖5展示根據形狀記憶合金彈簧之導線直徑Φ1的可重複之熔絲之操作性質。Figure 5 shows the operational properties of a repeatable fuse according to the wire diameter Φ1 of a shape memory alloy spring.
圖5中,在導線直徑Φ1小於0.15毫米之區A1中不可能製造彈簧,或即使可能,彈簧亦幾乎不具有彈性且因此不能展現操作性質。在導線直徑為0.15毫米至0.20毫 米之區B1及導線直徑為0.40毫米至0.50毫米之區D1中,儘管操作溫度偏差稍許存在,但該可重複的熔絲可操作。在導線直徑為0.20毫米至0.40毫米之區C1中,操作溫度偏差在靠近操作溫度範圍之中心處為小的溫度偏差,且由此使可重複的熔絲非常良好地操作且展現最佳操作性質。因此,若形狀記憶合金彈簧510之導線直徑Φ1為0.15毫米至0.50毫米,則有可能製造即使經小型化仍可操作之可重複的熔絲。舉例而言,有可能製造即使具有小體型(例如,約1.5毫米之直徑及約4毫米之長度)仍可操作之可重複的熔絲。特定言之,當導線直徑Φ1為0.20毫米至0.40毫米時,可看出:可製造具有最佳操作性質之小的可重複之熔絲。In Fig. 5, it is impossible to manufacture a spring in the area A1 in which the wire diameter Φ1 is less than 0.15 mm, or the spring is hardly elastic and thus cannot exhibit operational properties, if possible. The wire diameter is 0.15 mm to 0.20 m In the zone D1 of the rice zone and the zone D1 having a wire diameter of 0.40 mm to 0.50 mm, the repeatable fuse is operable although the operating temperature deviation is slightly present. In the zone C1 where the wire diameter is from 0.20 mm to 0.40 mm, the operating temperature deviation is a small temperature deviation near the center of the operating temperature range, and thus the repeatable fuse operates very well and exhibits optimum operational properties. . Therefore, if the wire diameter Φ1 of the shape memory alloy spring 510 is 0.15 mm to 0.50 mm, it is possible to manufacture a repeatable fuse which is operable even if it is miniaturized. For example, it is possible to manufacture a repeatable fuse that is operable even with a small body type (eg, a diameter of about 1.5 mm and a length of about 4 mm). In particular, when the wire diameter Φ1 is from 0.20 mm to 0.40 mm, it can be seen that a small repeatable fuse having optimum operational properties can be manufactured.
圖6展示根據形狀記憶合金彈簧之導線匝數T1的可重複之熔絲之操作性質。Figure 6 shows the operational properties of a repeatable fuse according to the number of turns T1 of the shape memory alloy spring.
圖6中,在導線匝數T1小於3.5之區A2中有效導線匝數未得到確保,使得歸因於彈性缺乏而不展現操作性質。在導線匝數為3.5至4.0之區B2及導線匝數為6.5至7.0之區D2中,儘管操作溫度偏差稍許存在,但可重複的熔絲即使經小型化仍可操作。在導線匝數為4.0至6.5之區C2中,該操作溫度偏差在靠近操作溫度範圍之中心處為小的溫度偏差,使得可重複的熔絲非常良好地操作且展現最佳操作性質。因此,當形狀記憶合金彈簧510之導線匝數T1為3.5至7.0時,有可能製造即使經小型化仍可操作之可重複的熔絲。特定言之,當導線匝數T1為4.0至 6.5時,可看出:可製造具有最佳操作性質之可重複的熔絲。In Fig. 6, the effective number of turns in the area A2 in which the number of turns T1 is less than 3.5 is not secured, so that the operational properties are not exhibited due to the lack of elasticity. In the region B2 where the number of wire turns is 3.5 to 4.0 and the region D2 where the number of turns of the wire is 6.5 to 7.0, although the operating temperature deviation is slightly present, the repeatable fuse can be operated even if it is miniaturized. In zone C2 where the number of turns of the wire is 4.0 to 6.5, the operating temperature deviation is a small temperature deviation near the center of the operating temperature range, so that the repeatable fuse operates very well and exhibits optimum operational properties. Therefore, when the wire diameter T1 of the shape memory alloy spring 510 is 3.5 to 7.0, it is possible to manufacture a repeatable fuse which is operable even if it is miniaturized. In particular, when the number of turns T1 is 4.0 to At 6.5, it can be seen that a repeatable fuse with optimum operational properties can be produced.
圖7展示根據偏置彈簧之導線直徑Φ2的可重複之熔絲之操作性質。Figure 7 shows the operational properties of a repeatable fuse according to the wire diameter Φ2 of the biasing spring.
如上文所描述,偏置彈簧520經設計以便獲得對應於先前設計之形狀記憶合金彈簧510的張力。As described above, the biasing spring 520 is designed to achieve a tension corresponding to the previously designed shape memory alloy spring 510.
圖7中,在導線直徑Φ2小於0.10毫米之區A3中不可能製造彈簧,或即使可能,彈簧亦幾乎不具有彈性且因此不展現操作性質。在導線直徑為0.10毫米至0.15毫米之區B3及導線直徑為0.25毫米至0.30毫米之區D3中,儘管操作溫度偏差稍許存在,但有可能製造即使經小型化仍可操作之可重複的熔絲。在導線直徑為0.15毫米至0.25毫米之區C3中,操作溫度偏差在靠近操作溫度範圍之中心處為小的溫度偏差,使得可重複的熔絲非常良好地操作且展現最佳操作性質。因此,當偏置彈簧520之導線直徑Φ2為0.10毫米至0.30毫米時,有可能製造即使經小型化仍可操作之可重複的熔絲。特定言之,當導線直徑Φ2為0.15毫米至0.25毫米時,可看出:可製造具有最佳操作性質之可重複的熔絲。In Fig. 7, it is impossible to manufacture a spring in the region A3 where the wire diameter Φ2 is less than 0.10 mm, or the spring is hardly elastic even when possible and thus does not exhibit operational properties. In the region B3 where the wire diameter is 0.10 mm to 0.15 mm and the region D3 where the wire diameter is 0.25 mm to 0.30 mm, although the operating temperature deviation is slightly present, it is possible to manufacture a repeatable fuse which can be operated even if it is miniaturized. . In the zone C3 where the wire diameter is from 0.15 mm to 0.25 mm, the operating temperature deviation is a small temperature deviation near the center of the operating temperature range, so that the repeatable fuse operates very well and exhibits optimum operational properties. Therefore, when the wire diameter Φ2 of the biasing spring 520 is 0.10 mm to 0.30 mm, it is possible to manufacture a repeatable fuse which is operable even if it is miniaturized. In particular, when the wire diameter Φ2 is from 0.15 mm to 0.25 mm, it can be seen that a repeatable fuse having optimum operational properties can be manufactured.
圖8展示根據偏置彈簧之導線匝數T2的可重複之熔絲之操作性質。Figure 8 shows the operational properties of a repeatable fuse according to the number of turns T2 of the biasing spring.
圖8中,在導線匝數T2小於4.0之區A4中有效的導線匝數未得到確保,則歸因於彈性缺乏而不展現操作性質。在導線匝數為4.0至5.0之區B4及導線匝數為6.0至 7.0之區D4中,儘管操作溫度偏差稍許存在,但可重複的熔絲即使經小型化仍可操作。在導線匝數為5.0至6.0之區C4中,該操作溫度偏差在靠近操作溫度範圍之中心處為小的溫度偏差,使得可重複的熔絲非常良好地操作且展現最佳操作性質。因此,當偏置彈簧510之導線匝數T2為4.0至7.0時,有可能製造即使經小型化仍可操作之可重複的熔絲。詳言之,當導線匝數T2為5.0至6.0時,可看出:可製造具有最佳操作性質之可重複的熔絲。In Fig. 8, the number of turns of the wire which is effective in the region A4 in which the number of turns of the wire T2 is less than 4.0 is not secured, and the operational property is not exhibited due to the lack of elasticity. In the area where the number of wires is 4.0 to 5.0, B4 and the number of wires are 6.0 to In zone D4 of 7.0, although the operating temperature deviation is slightly present, the repeatable fuse can be operated even if it is miniaturized. In the region C4 where the number of turns of the wire is 5.0 to 6.0, the operating temperature deviation is a small temperature deviation near the center of the operating temperature range, so that the repeatable fuse operates very well and exhibits optimum operational properties. Therefore, when the number of turns T2 of the biasing spring 510 is 4.0 to 7.0, it is possible to manufacture a repeatable fuse which is operable even if it is miniaturized. In particular, when the number of turns T2 is from 5.0 to 6.0, it can be seen that a repeatable fuse having optimum operational properties can be manufactured.
儘管上文已參看隨附圖式而描述根據本發明之可重複的熔絲,但本發明不限於本文中所揭露之實施例及圖式。熟習此項技術者可在本發明之範疇內進行對本發明之各種修改且這些改變將為顯而易見的。Although the repeatable fuses in accordance with the present invention have been described above with reference to the accompanying drawings, the invention is not limited to the embodiments and drawings disclosed herein. Various modifications of the invention will be apparent to those skilled in the <RTIgt;
100‧‧‧外殼100‧‧‧ Shell
120‧‧‧鎖扣突出物120‧‧‧Lock projections
200‧‧‧第一引線端子200‧‧‧First lead terminal
300‧‧‧第二引線端子300‧‧‧Second lead terminal
400‧‧‧軸400‧‧‧Axis
410‧‧‧支撐物410‧‧‧Support
510‧‧‧形狀記憶合金彈簧510‧‧‧Shape memory alloy spring
520‧‧‧偏置彈簧520‧‧‧bias spring
A1‧‧‧區A1‧‧‧ District
A2‧‧‧區A2‧‧‧
A3‧‧‧區A3‧‧‧ District
A4‧‧‧區A4‧‧‧ District
B1‧‧‧區B1‧‧‧
B2‧‧‧區B2‧‧‧
B3‧‧‧區B3‧‧‧
B4‧‧‧區B4‧‧‧
C1‧‧‧區C1‧‧‧ District
C2‧‧‧區C2‧‧‧ District
C3‧‧‧區C3‧‧‧
C4‧‧‧區C4‧‧‧ District
D1‧‧‧區District D1‧‧‧
D2‧‧‧區District D2‧‧‧
D3‧‧‧區D3‧‧‧
D4‧‧‧區D4‧‧‧ District
E1‧‧‧區E1‧‧‧
E2‧‧‧區E2‧‧‧ District
E3‧‧‧區E3‧‧‧
E4‧‧‧區E4‧‧‧
H1‧‧‧形狀記憶合金彈簧之高度Height of H1‧‧‧ shape memory alloy spring
H2‧‧‧偏置彈簧之高度Height of H2‧‧‧ biasing spring
OD1‧‧‧形狀記憶合金彈簧之外徑OD1‧‧‧ shape memory alloy spring outer diameter
OD2‧‧‧偏置彈簧之外徑OD2‧‧‧ outer diameter of the bias spring
P1‧‧‧形狀記憶合金彈簧之平均間距Average spacing of P1‧‧‧ shape memory alloy springs
P2‧‧‧偏置彈簧之平均間距Average spacing of P2‧‧‧ biasing springs
T1‧‧‧形狀記憶合金彈簧之導線匝數T1‧‧‧ shape memory alloy spring wire turns
T2‧‧‧偏置彈簧之導線匝數T2‧‧‧Twisted spring wire turns
Φ1‧‧‧形狀記憶合金彈簧之導線直徑Φ1‧‧‧ wire diameter of shape memory alloy spring
Φ2‧‧‧偏置彈簧之導線直徑Φ2‧‧‧ wire diameter of bias spring
圖1為說明根據本發明之實施例的可重複之熔絲的分解透視圖。1 is an exploded perspective view illustrating a repeatable fuse in accordance with an embodiment of the present invention.
圖2及圖3展示根據本發明之實施例的可重複之熔絲的操作狀態。2 and 3 show operational states of a repeatable fuse in accordance with an embodiment of the present invention.
圖4為說明根據本發明之實施例的可重複之熔絲之部分的截面圖。4 is a cross-sectional view illustrating a portion of a repeatable fuse in accordance with an embodiment of the present invention.
圖5展示根據形狀記憶合金彈簧之導線直徑Φ1的可重複之熔絲之操作性質。Figure 5 shows the operational properties of a repeatable fuse according to the wire diameter Φ1 of a shape memory alloy spring.
圖6展示根據形狀記憶合金彈簧之導線匝數T1的可重複之熔絲之操作性質。Figure 6 shows the operational properties of a repeatable fuse according to the number of turns T1 of the shape memory alloy spring.
圖7展示根據偏置彈簧之導線直徑Φ2的可重複之熔 絲之操作性質。Figure 7 shows the repeatable melting according to the wire diameter Φ2 of the biasing spring. The operational properties of silk.
圖8展示根據偏置彈簧之導線匝數T2的可重複之熔絲之操作性質。Figure 8 shows the operational properties of a repeatable fuse according to the number of turns T2 of the biasing spring.
400‧‧‧軸400‧‧‧Axis
410‧‧‧支撐物410‧‧‧Support
510‧‧‧形狀記憶合金彈簧510‧‧‧Shape memory alloy spring
520‧‧‧偏置彈簧520‧‧‧bias spring
H1‧‧‧形狀記憶合金彈簧之高度Height of H1‧‧‧ shape memory alloy spring
H2‧‧‧偏置彈簧之高度Height of H2‧‧‧ biasing spring
OD1‧‧‧形狀記憶合金彈簧之外徑OD1‧‧‧ shape memory alloy spring outer diameter
OD2‧‧‧偏置彈簧之外徑OD2‧‧‧ outer diameter of the bias spring
P1‧‧‧形狀記憶合金彈簧之平均間距Average spacing of P1‧‧‧ shape memory alloy springs
P2‧‧‧偏置彈簧之平均間距Average spacing of P2‧‧‧ biasing springs
T1‧‧‧形狀記憶合金彈簧之導線匝數T1‧‧‧ shape memory alloy spring wire turns
T2‧‧‧偏置彈簧之導線匝數T2‧‧‧Twisted spring wire turns
Φ1‧‧‧形狀記憶合金彈簧之導線直徑Φ1‧‧‧ wire diameter of shape memory alloy spring
Φ2‧‧‧偏置彈簧之導線直徑Φ2‧‧‧ wire diameter of bias spring
Claims (11)
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KR1020100088282A KR20120026201A (en) | 2010-09-09 | 2010-09-09 | Repeatable fuse |
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TW201230120A TW201230120A (en) | 2012-07-16 |
TWI450301B true TWI450301B (en) | 2014-08-21 |
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TW100132682A TWI450301B (en) | 2010-09-09 | 2011-09-09 | Repeatable fuse |
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KR (1) | KR20120026201A (en) |
CN (1) | CN103155086A (en) |
TW (1) | TWI450301B (en) |
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TWI682414B (en) * | 2019-02-25 | 2020-01-11 | 易湘雲 | Method for removing power from overheated rocker switch or electrical equipment using shape memory alloy |
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KR102176851B1 (en) * | 2016-12-28 | 2020-11-10 | 주식회사 엘지화학 | Reusable fuse |
KR102114381B1 (en) * | 2019-03-19 | 2020-05-22 | 주식회사 지에스엠티 | A treatment tool having a switch function using a shape memory alloy |
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US4490975A (en) * | 1983-03-14 | 1985-01-01 | Raychem Corporation | Self-protecting and conditioning memory metal actuator |
JPH11111135A (en) * | 1997-09-30 | 1999-04-23 | Nec Kansai Ltd | Temperature fuse |
EP1460139B1 (en) * | 2003-03-18 | 2006-05-31 | HONDA MOTOR CO., Ltd. | Co-Ni-Al Shape memory alloy and method for producing same |
CN1875128A (en) * | 2003-11-04 | 2006-12-06 | 山特维克知识产权股份有限公司 | A stainless steel strip coated with a metallic layer |
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US4929289A (en) * | 1988-04-05 | 1990-05-29 | Nkk Corporation | Iron-based shape-memory alloy excellent in shape-memory property and corrosion resistance |
JP4583228B2 (en) * | 2005-04-18 | 2010-11-17 | エヌイーシー ショット コンポーネンツ株式会社 | Thermal pellet type thermal fuse |
-
2010
- 2010-09-09 KR KR1020100088282A patent/KR20120026201A/en not_active Application Discontinuation
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2011
- 2011-09-02 CN CN2011800433816A patent/CN103155086A/en active Pending
- 2011-09-02 WO PCT/KR2011/006522 patent/WO2012033310A2/en active Application Filing
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US4490975A (en) * | 1983-03-14 | 1985-01-01 | Raychem Corporation | Self-protecting and conditioning memory metal actuator |
JPH11111135A (en) * | 1997-09-30 | 1999-04-23 | Nec Kansai Ltd | Temperature fuse |
EP1460139B1 (en) * | 2003-03-18 | 2006-05-31 | HONDA MOTOR CO., Ltd. | Co-Ni-Al Shape memory alloy and method for producing same |
CN1875128A (en) * | 2003-11-04 | 2006-12-06 | 山特维克知识产权股份有限公司 | A stainless steel strip coated with a metallic layer |
Cited By (1)
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TWI682414B (en) * | 2019-02-25 | 2020-01-11 | 易湘雲 | Method for removing power from overheated rocker switch or electrical equipment using shape memory alloy |
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CN103155086A (en) | 2013-06-12 |
WO2012033310A3 (en) | 2012-05-24 |
WO2012033310A2 (en) | 2012-03-15 |
KR20120026201A (en) | 2012-03-19 |
TW201230120A (en) | 2012-07-16 |
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