TWI448492B - Masterbatch, and such a liquid composition of use - Google Patents
Masterbatch, and such a liquid composition of use Download PDFInfo
- Publication number
- TWI448492B TWI448492B TW099124505A TW99124505A TWI448492B TW I448492 B TWI448492 B TW I448492B TW 099124505 A TW099124505 A TW 099124505A TW 99124505 A TW99124505 A TW 99124505A TW I448492 B TWI448492 B TW I448492B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin
- polymer
- agent
- functional agent
- functional
- Prior art date
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- 239000004594 Masterbatch (MB) Substances 0.000 title claims description 36
- 239000007788 liquid Substances 0.000 title claims description 25
- 239000000203 mixture Substances 0.000 title claims description 23
- 229920005989 resin Polymers 0.000 claims description 230
- 239000011347 resin Substances 0.000 claims description 230
- 229920000642 polymer Polymers 0.000 claims description 185
- 239000003795 chemical substances by application Substances 0.000 claims description 162
- 230000000704 physical effect Effects 0.000 claims description 61
- 238000010248 power generation Methods 0.000 claims description 59
- 239000000463 material Substances 0.000 claims description 52
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 50
- 239000005977 Ethylene Substances 0.000 claims description 50
- 229920001577 copolymer Polymers 0.000 claims description 43
- 239000003566 sealing material Substances 0.000 claims description 43
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 34
- 239000004611 light stabiliser Substances 0.000 claims description 29
- 239000011248 coating agent Substances 0.000 claims description 28
- 239000003963 antioxidant agent Substances 0.000 claims description 27
- -1 2H- benzotriazol-2-yl Chemical group 0.000 claims description 23
- 230000003078 antioxidant effect Effects 0.000 claims description 22
- 239000006096 absorbing agent Substances 0.000 claims description 20
- 238000000576 coating method Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 19
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 18
- 150000001412 amines Chemical class 0.000 claims description 17
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 15
- 229920002554 vinyl polymer Polymers 0.000 claims description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Natural products CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 8
- 229920003002 synthetic resin Polymers 0.000 claims description 8
- 239000000057 synthetic resin Substances 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 claims description 7
- 239000002253 acid Substances 0.000 claims description 6
- ZCWSUZJGZZFSHM-UHFFFAOYSA-N ethyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 ZCWSUZJGZZFSHM-UHFFFAOYSA-N 0.000 claims description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 5
- NWHNXXMYEICZAT-UHFFFAOYSA-N 1,2,2,6,6-pentamethylpiperidin-4-ol Chemical compound CN1C(C)(C)CC(O)CC1(C)C NWHNXXMYEICZAT-UHFFFAOYSA-N 0.000 claims description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-N Propionic acid Chemical compound CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 3
- KTHPWKZETVERCL-UHFFFAOYSA-N ethyl 3-[3-(benzotriazol-2-yl)-5-tert-butyl-4-hydroxyphenyl]propanoate Chemical compound CC(C)(C)C1=CC(CCC(=O)OCC)=CC(N2N=C3C=CC=CC3=N2)=C1O KTHPWKZETVERCL-UHFFFAOYSA-N 0.000 claims description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 2
- FKRCODPIKNYEAC-UHFFFAOYSA-N ethyl propionate Chemical compound CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 claims 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims 4
- 239000007800 oxidant agent Substances 0.000 claims 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims 3
- VYKNVAHOUNIVTQ-UHFFFAOYSA-N 1,2,2,3,3-pentamethylpiperidine Chemical compound CN1CCCC(C)(C)C1(C)C VYKNVAHOUNIVTQ-UHFFFAOYSA-N 0.000 claims 1
- STHGHFNAPPFPQV-UHFFFAOYSA-N 2,6-ditert-butyl-4-propylphenol Chemical compound CCCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 STHGHFNAPPFPQV-UHFFFAOYSA-N 0.000 claims 1
- NDSLPJJSNLDOLY-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-5-(2-hydroxyethoxy)phenol Chemical compound OC1=CC(OCCO)=CC=C1N1N=C2C=CC=CC2=N1 NDSLPJJSNLDOLY-UHFFFAOYSA-N 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000002491 polymer binding agent Substances 0.000 claims 1
- 229920001567 vinyl ester resin Polymers 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 description 35
- 238000003786 synthesis reaction Methods 0.000 description 34
- 238000004519 manufacturing process Methods 0.000 description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 22
- 229910052799 carbon Inorganic materials 0.000 description 22
- 239000000853 adhesive Substances 0.000 description 19
- 230000001070 adhesive effect Effects 0.000 description 17
- 238000006243 chemical reaction Methods 0.000 description 17
- 239000010408 film Substances 0.000 description 15
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 11
- 229920006026 co-polymeric resin Polymers 0.000 description 11
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 9
- 239000003431 cross linking reagent Substances 0.000 description 9
- 238000007789 sealing Methods 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 239000002131 composite material Substances 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- 150000002148 esters Chemical class 0.000 description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 7
- 125000000217 alkyl group Chemical group 0.000 description 7
- 238000004132 cross linking Methods 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- 229920001225 polyester resin Polymers 0.000 description 7
- 239000004925 Acrylic resin Substances 0.000 description 6
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 6
- 238000004566 IR spectroscopy Methods 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 6
- 239000012964 benzotriazole Substances 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 229960003742 phenol Drugs 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 6
- 239000004645 polyester resin Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 239000004596 additive masterbatch Substances 0.000 description 5
- 150000008064 anhydrides Chemical class 0.000 description 5
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 150000004820 halides Chemical group 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- 230000001588 bifunctional effect Effects 0.000 description 4
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- IAJNXBNRYMEYAZ-UHFFFAOYSA-N ethyl 2-cyano-3,3-diphenylprop-2-enoate Chemical compound C=1C=CC=CC=1C(=C(C#N)C(=O)OCC)C1=CC=CC=C1 IAJNXBNRYMEYAZ-UHFFFAOYSA-N 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 229920000831 ionic polymer Polymers 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 4
- 229920000768 polyamine Polymers 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 229920000098 polyolefin Polymers 0.000 description 4
- 239000012463 white pigment Substances 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 229920002126 Acrylic acid copolymer Polymers 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 3
- CTKINSOISVBQLD-UHFFFAOYSA-N Glycidol Chemical compound OCC1CO1 CTKINSOISVBQLD-UHFFFAOYSA-N 0.000 description 3
- QOSMNYMQXIVWKY-UHFFFAOYSA-N Propyl levulinate Chemical compound CCCOC(=O)CCC(C)=O QOSMNYMQXIVWKY-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000002609 medium Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 229920005672 polyolefin resin Polymers 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- 238000000859 sublimation Methods 0.000 description 3
- 230000008022 sublimation Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910052715 tantalum Inorganic materials 0.000 description 3
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 3
- CWZQYRJRRHYJOI-UHFFFAOYSA-N 1,1,1-trimethoxydecane Chemical compound CCCCCCCCCC(OC)(OC)OC CWZQYRJRRHYJOI-UHFFFAOYSA-N 0.000 description 2
- IBLKWZIFZMJLFL-UHFFFAOYSA-N 1-phenoxypropan-2-ol Chemical compound CC(O)COC1=CC=CC=C1 IBLKWZIFZMJLFL-UHFFFAOYSA-N 0.000 description 2
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- IYAZLDLPUNDVAG-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 IYAZLDLPUNDVAG-UHFFFAOYSA-N 0.000 description 2
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- WDMFHQNUSVLQMS-UHFFFAOYSA-N 5-(3,3-dimethyl-2-bicyclo[2.2.1]heptanylidene)pent-3-en-2-one Chemical compound C1CC2C(C)(C)C(=CC=CC(=O)C)C1C2 WDMFHQNUSVLQMS-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004823 Reactive adhesive Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 125000004849 alkoxymethyl group Chemical group 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- BVFSYZFXJYAPQJ-UHFFFAOYSA-N butyl(oxo)tin Chemical compound CCCC[Sn]=O BVFSYZFXJYAPQJ-UHFFFAOYSA-N 0.000 description 2
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000007822 coupling agent Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical class OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- RZXDTJIXPSCHCI-UHFFFAOYSA-N hexa-1,5-diene-2,5-diol Chemical compound OC(=C)CCC(O)=C RZXDTJIXPSCHCI-UHFFFAOYSA-N 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- 125000004464 hydroxyphenyl group Chemical group 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- FMJSMJQBSVNSBF-UHFFFAOYSA-N octocrylene Chemical compound C=1C=CC=CC=1C(=C(C#N)C(=O)OCC(CC)CCCC)C1=CC=CC=C1 FMJSMJQBSVNSBF-UHFFFAOYSA-N 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 239000003504 photosensitizing agent Substances 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001470 polyketone Polymers 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 239000011342 resin composition Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 229940014800 succinic anhydride Drugs 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- JOLQKTGDSGKSKJ-UHFFFAOYSA-N 1-ethoxypropan-2-ol Chemical compound CCOCC(C)O JOLQKTGDSGKSKJ-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- ROGIWVXWXZRRMZ-UHFFFAOYSA-N 2-methylbuta-1,3-diene;styrene Chemical compound CC(=C)C=C.C=CC1=CC=CC=C1 ROGIWVXWXZRRMZ-UHFFFAOYSA-N 0.000 description 1
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 description 1
- DFMQHWMEQQHIRF-UHFFFAOYSA-N 4-oxo-4-pyridin-4-yloxybutanoic acid Chemical compound N1=CC=C(C=C1)OC(=O)CCC(=O)O DFMQHWMEQQHIRF-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- JZHKIUBMQMDQRG-UHFFFAOYSA-N C(=C)C(C(OC)(OC)OC)CCCCCCCC Chemical compound C(=C)C(C(OC)(OC)OC)CCCCCCCC JZHKIUBMQMDQRG-UHFFFAOYSA-N 0.000 description 1
- IMFNIAKYWXHLHV-UHFFFAOYSA-N C(OCCC)(O)=O.C(CCC)OOCCCC Chemical compound C(OCCC)(O)=O.C(CCC)OOCCCC IMFNIAKYWXHLHV-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229920001651 Cyanoacrylate Polymers 0.000 description 1
- BVTJGGGYKAMDBN-UHFFFAOYSA-N Dioxetane Chemical compound C1COO1 BVTJGGGYKAMDBN-UHFFFAOYSA-N 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 1
- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 125000004018 acid anhydride group Chemical group 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229920006223 adhesive resin Polymers 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- YJKVRZPUDYIXRI-UHFFFAOYSA-N butyl propan-2-yl carbonate Chemical compound CCCCOC(=O)OC(C)C YJKVRZPUDYIXRI-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 125000005708 carbonyloxy group Chemical group [*:2]OC([*:1])=O 0.000 description 1
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- XENVCRGQTABGKY-ZHACJKMWSA-N chlorohydrin Chemical compound CC#CC#CC#CC#C\C=C\C(Cl)CO XENVCRGQTABGKY-ZHACJKMWSA-N 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- NEHFSKAMACKMDM-UHFFFAOYSA-N cyclohexanone;hexane Chemical compound CCCCCC.O=C1CCCCC1 NEHFSKAMACKMDM-UHFFFAOYSA-N 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 238000009820 dry lamination Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- ACGYFGHQFAXLCI-UHFFFAOYSA-N ethyl 3,5-ditert-butyl-4-hydroxybenzoate Chemical compound CCOC(=O)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 ACGYFGHQFAXLCI-UHFFFAOYSA-N 0.000 description 1
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 1
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- 125000000524 functional group Chemical group 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
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- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 150000002602 lanthanoids Chemical class 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000001883 metal evaporation Methods 0.000 description 1
- 239000002032 methanolic fraction Substances 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002096 quantum dot Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 1
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 1
- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
- 229960001860 salicylate Drugs 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000009822 solventless lamination Methods 0.000 description 1
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- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 238000009816 wet lamination Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/804—Materials of encapsulations
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
- C08J3/226—Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/48—Stabilisers against degradation by oxygen, light or heat
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Paints Or Removers (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Photovoltaic Devices (AREA)
Description
本申請案係主張2009年7月30日所提出申請的日本專利申請案2009-177350號優先權,藉由爰引該日本申請案的說明書成為本案揭示的其中一部分。 The present application claims priority to Japanese Patent Application No. 2009-177350, filed on Jan. 30, 2009, which is hereby incorporated by reference.
本發明係關於太陽光發電用樹脂構件的物性改良方法、及使用於其之樹脂物性改良劑。更詳言之,在使用結合著從紫外線吸收劑、光安定劑、及抗氧化劑中所選擇機能劑的聚合物(以下有時稱「聚合物結合機能劑」)之太陽光發電模組中,所使用樹脂構件的物性改良方法、其所使用的樹脂物性改良劑、暨固態狀樹脂組成物或液狀組成物、以及經物性改良過的樹脂構件物品及太陽光發電模組。 The present invention relates to a method for improving physical properties of a resin member for photovoltaic power generation, and a resin property improver used therefor. More specifically, in a solar power generation module in which a polymer (hereinafter sometimes referred to as a "polymer-binding functional agent") which combines a function selected from an ultraviolet absorber, a photosensitizer, and an antioxidant is used, The physical property improving method of the resin member to be used, the resin physical property improver used, the solid resin composition or the liquid composition, and the resin component article and the solar power generation module which have been improved in physical properties.
現今社會中,能源對電力的依存度日益提升。若從對電力的依存度觀之,例如習知有被利用於家庭與市民生活場所的電氣製品與資訊機器、以及城市的公共設施、商業施設、及所有產業領域的動力源、資訊傳達用電子機器,在交通工具方面亦是不僅電車、列車等大量運輸交通工具,就連個人利用的汽車動力源亦有嚐試從插電式油電混合方式轉變為完全電動汽車。 In today's society, energy dependence on electricity is increasing. From the perspective of dependence on electricity, for example, electrical products and information devices that are used in homes and civic life, as well as urban public facilities, commercial facilities, and power sources and information transmission electronics in all industries. Machines, in terms of transportation, are not only a large number of transportation vehicles such as trams and trains, but even the power source of the vehicles used by individuals has also tried to change from plug-in hybrids to fully electric vehicles.
關於該等電力的供應源,由於以往對煤炭、石油、天然氣等化石燃料的火力發電與原子力發電的依存,故而因環境問題、安全性(特別係隨碳酸氣體排放所衍生地球暖化現象的危機感),對潔淨能源的要求正提高中。除習知的水力發電之外,雖尚有風力發電、地熱發電等,但當作潔淨能源用的太陽光發電模組係可從小型裝置起至大設備,設置場所亦不受限定,就從在一般住宅與辦公室屋頂等處的設置容易度、安全性等均優異的觀點,正備受矚目。不管國家與自治機關均有促進導入,且正急遽普及中。且,隨二次電池的發展,太陽光發電模組的電氣可直接利用、或賣電,此外尚可由家庭進行蓄電,此等情形關聯於導入的擴大。 With regard to the supply of such power, due to the dependence of thermal power generation on fossil fuels such as coal, oil, natural gas and atomic power generation, environmental problems and safety (especially the crisis of global warming caused by carbon dioxide emissions) Sense), the demand for clean energy is improving. In addition to the conventional hydroelectric power generation, although there are wind power generation, geothermal power generation, etc., the solar power generation module used as a clean energy source can be used from a small device to a large equipment, and the installation place is not limited. In view of the ease of installation and safety of general residential and office roofs, etc., it is attracting attention. Regardless of whether the state and the autonomous agencies promote the introduction, they are rapidly gaining popularity. Moreover, with the development of the secondary battery, the electrical power of the solar power generation module can be directly utilized or sold, and the household can also store electricity, which is related to the expansion of the introduction.
太陽光發電係利用諸如矽電池半導體等能量轉換元件,直接將太陽能轉換為電能。該能量轉換元件若直接曝露於外部環境中,便會導致其機能降低,更會促進劣化,因而採行由通稱「密封材」的黏著性樹脂層包夾,並利用保護膜予以被覆。該密封材薄片係就從黏著性、透明性、強度、耐衝擊性、及耐化學藥品性等觀點,有使用例如:乙烯‧醋酸乙烯酯共聚物或乙烯‧丙烯酸酯共聚物、或其羧酸共聚物、離子聚合物、或丁醛樹脂等。該等密封材中所使用的樹脂材料係選擇耐久性優異的樹脂材料,但因為使用期間將橫跨非常長期間,因而在此 狀態下會有發生著色、變色情形,或在樹脂物性降低時發生龜裂情形。所以,期待耐侯性獲改善。 Solar power generation uses solar energy conversion components such as neodymium battery semiconductors to directly convert solar energy into electrical energy. When the energy conversion element is directly exposed to the external environment, the function of the energy conversion element is lowered and the deterioration is promoted. Therefore, the energy conversion element is sandwiched by an adhesive resin layer called a "sealing material" and covered with a protective film. The sealing material sheet is used, for example, from the viewpoints of adhesion, transparency, strength, impact resistance, chemical resistance, and the like, for example, ethylene ‧ vinyl acetate copolymer or ethylene ‧ acrylate copolymer, or a carboxylic acid thereof Copolymer, ionic polymer, or butyral resin. The resin material used in these sealing materials is a resin material excellent in durability, but since it will span a very long period of use, it is here In the state, coloring, discoloration may occur, or cracking may occur when the physical properties of the resin are lowered. Therefore, it is expected that weather resistance will be improved.
就樹脂材料的物性改良之一方法,有提案在密封材樹脂層中,調配入紫外線吸收劑、光安定化劑、熱抗氧化劑、及有機過氧化物的改良法(專利文獻1:日本專利特開平9-116182號公報)。又,亦有提案在乙烯‧(甲基)丙烯酸共聚物或其離子聚合物中,調配入苯并三唑系、三系紫外線吸收劑、受阻胺系光安定劑、及受阻酚系抗氧化劑(專利文獻2:日本專利特開2001-261904號公報)。亦有提案在乙烯‧極性單體共聚物中調配入白色系無機顏料、交聯劑、三聚氰酸三烯丙酯,更調配入從紫外線吸收劑、光安定化劑、抗氧化劑中所選擇的添加劑(專利文獻3:日本專利特開2006-36874號公報)。又,亦有提案調配入氧化鈰作為紫外線吸收劑,更使用二苯基酮系紫外線吸收劑作為紫外線吸收劑(專利文獻4:日本專利特開2006-186233號公報)。 In the method of improving the physical properties of the resin material, there is a proposal to improve the ultraviolet absorber, the light stabilizer, the thermal antioxidant, and the organic peroxide in the sealing resin layer (Patent Document 1: Japanese Patent) Kaiping No. 9-116182). Further, there is also a proposal to formulate a benzotriazole system or a trisole in an ethylene ‧ (meth)acrylic acid copolymer or an ionic polymer thereof. An ultraviolet absorber, a hindered amine light stabilizer, and a hindered phenol type antioxidant (Patent Document 2: JP-A-2001-261904). It has also been proposed to blend white-based inorganic pigments, cross-linking agents, triallyl cyanurate in ethylene ‧ polar monomer copolymers, and blend them into UV absorbers, light stabilizers, and antioxidants. Additive (Patent Document 3: Japanese Patent Laid-Open Publication No. 2006-36874). In addition, it has been proposed to incorporate ruthenium oxide as a UV absorber, and a diphenyl ketone-based ultraviolet absorber as a UV absorber (Patent Document 4: JP-A-2006-186233).
再者,已知有使紫外線吸收劑、光安定劑、抗氧化劑等機能劑,結合於聚合物鏈上的聚合物結合機能劑(專利文獻5:日本專利特開2001-19711號公報、專利文獻6:日本專利特開2003-253248號公報、專利文獻7:日本專利特開2005-054183號公報)。但是,該等文獻就將該等聚合物結合機能劑、與在太陽光發電模組中所使用的樹 脂構件相組合使用之事,並無揭示。 In addition, a polymer-binding functional agent that binds a functional agent such as an ultraviolet absorber, a light stabilizer, or an antioxidant to a polymer chain is known (Patent Document 5: Japanese Patent Laid-Open Publication No. 2001-19711, Patent Literature) 6: Japanese Patent Laid-Open Publication No. 2003-253248, and Patent Document No. JP-A-2005-054183. However, these documents combine these polymers with functional agents and trees used in solar power modules. The combination of the fat members is not disclosed.
[專利文獻1]日本專利特開平9-116182號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 9-116182
[專利文獻2]日本專利特開2001-261904號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2001-261904
[專利文獻3]日本專利特開2006-36874號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2006-36874
[專利文獻4]日本專利特開2006-186233號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2006-186233
[專利文獻5]日本專利特開2001-19711號公報 [Patent Document 5] Japanese Patent Laid-Open Publication No. 2001-19711
[專利文獻6]日本專利特開2003-253248號公報 [Patent Document 6] Japanese Patent Laid-Open Publication No. 2003-253248
[專利文獻7]日本專利特開2005-054183號公報 [Patent Document 7] Japanese Patent Laid-Open Publication No. 2005-054183
然而,該等紫外線吸收劑、光安定劑、抗氧化劑等添加劑,大多屬於對樹脂材料(特別係聚烯烴系樹脂材料)的溶解性、相溶性嫌不足。且,若添加量較多,在使用期間中便會逐漸發生滲出表面、或出現透明度降低情形。又,因為該等係屬於低分子量化合物,因而當添加於樹脂材料中並施行加熱混練加工時亦會有發生揮散情形,若實際含有量減少,便會降低其效果。同時,該揮散會導致材料的損失,更會有對成形加工機造成污染、以及對作業環境造成污染的顧慮。又,該等化合物會有對溫水、酸性或鹼性水溶出,以及對溶劑與油類等溶出 的顧慮。特別係胺系光安定劑將因酸雨等,而有發生性能劣化與溶出之虞。依此的話,上述添加劑頗難獲得長期間使用所需求的充分安定性,期待上述機能劑更進一步的改良、開發。 However, such additives such as ultraviolet absorbers, photosensitizers, and antioxidants are often insufficient in solubility and compatibility with resin materials (especially polyolefin resin materials). Moreover, if the amount of addition is large, the surface of the exudation gradually appears or the transparency is lowered during the use period. Further, since these are low-molecular-weight compounds, volatilization occurs when added to a resin material and subjected to heat-kneading processing, and if the actual content is reduced, the effect is lowered. At the same time, the volatilization will result in loss of materials, and there will be concerns about contamination of the forming machine and contamination of the working environment. Moreover, these compounds may be dissolved in warm water, acidic or alkaline water, and dissolved in solvents and oils. Concerns. In particular, the amine-based light stabilizer may be deteriorated in performance and eluted due to acid rain or the like. In view of this, it is difficult to obtain sufficient stability required for long-term use, and it is expected that the above-mentioned functional agent can be further improved and developed.
本發明者等,現在發現藉由將使聚合物結合上述各種物性改良添加劑並呈一體化的高分子材料,應用於太陽光發電模組中所使用的樹脂構件,便可解決上述各種問題,遂完成本發明。 The inventors of the present invention have found that the above-mentioned various problems can be solved by applying a polymer material in which a polymer is combined with various physical property improving additives as described above and applied to a resin member used in a photovoltaic power generation module. The present invention has been completed.
所以,本發明目的在於提供:就太陽光發電模組中所使用樹脂構件之屋外曝露物性進行改良之樹脂物性改良劑。 Therefore, an object of the present invention is to provide a resin physical property improver which is improved in the outdoor exposed physical properties of a resin member used in a photovoltaic power generation module.
再者,本發明目的在於提供:就太陽光發電模組中所使用樹脂構件之屋外曝露物性進行改良的方法。 Furthermore, an object of the present invention is to provide a method for improving the outdoor exposed physical properties of a resin member used in a solar power generation module.
再者,本發明目的在於提供:由含有上述就太陽光發電模組中所使用樹脂構件之屋外曝露物性進行改良之樹脂物性改良劑所構成的母料。 Furthermore, it is an object of the present invention to provide a masterbatch comprising a resin physical property improver which is improved in the outdoor exposed physical properties of the resin member used in the photovoltaic power generation module.
再者,本發明目的在於提供:將由含有上述就太陽光發電模組中所使用樹脂構件之屋外曝露物性進行改良之樹脂物性改良劑所構成,且使用為塗佈劑或塗料的液體組成物。 Furthermore, it is an object of the present invention to provide a resin composition improving agent which is improved in the outdoor exposed physical properties of the resin member used in the photovoltaic power generation module described above, and is used as a liquid composition of a coating agent or a coating material.
再者,本發明係提供:將使聚合物上結合各種物性改 良添加劑且呈一體化的高分子材料,使用於為就太陽光發電模組中所使用樹脂構件之屋外曝露物性進行改良用。 Furthermore, the present invention provides that the polymer will be combined with various physical properties. A good polymer material which is a good additive and is used for improving the outdoor exposed physical properties of the resin member used in the solar power generation module.
而,本發明就太陽光發電模組中所使用樹脂構件之屋外曝露物性進行改良的樹脂物性改良劑,係含有1種或2種以上將從紫外線吸收劑、光安定劑、及抗氧化劑中選擇之1種或2種以上的機能劑,結合於聚合物上的聚合物結合機能劑。 In the present invention, one or two or more kinds of resin physical property improvers which are improved in the outdoor exposed physical properties of the resin member used in the solar power generation module are selected from the group consisting of ultraviolet absorbers, light stabilizers, and antioxidants. One or more functional agents, a polymer binding functional agent bonded to the polymer.
再者,本發明就太陽光發電模組中所使用樹脂構件之屋外曝露物性進行改良的方法,係包括:將上述本發明的樹脂物性改良劑,添加於太陽光發電模組所使用的樹脂構件中,或在上述樹脂材料的表面上施行塗敷或貼附之方法。 Furthermore, the method for improving the outdoor exposed physical properties of the resin member used in the photovoltaic power generation module according to the present invention includes the resin member improved by adding the resin physical property improver of the present invention to a solar power generation module. Or a method of applying or attaching on the surface of the above resin material.
再者,本發明的母料係將上述本發明的樹脂物性改良劑,與和上述樹脂構件相同的樹脂、或與其具有相溶性的合成樹脂及/或樹脂蠟進行混合,經混練,成形為薄片狀或顆粒狀形狀。 In the masterbatch of the present invention, the resin physical property improver of the present invention is mixed with a resin similar to the above resin member or a synthetic resin and/or a resin wax compatible therewith, and kneaded to form a sheet. Shape or granular shape.
再者,本發明當作塗佈劑或塗料使用的液體組成物,係使上述本發明的樹脂物性改良劑,視需要與皮膜形成材料一起分散或溶解於液態介質中而構成。 Further, the present invention is a liquid composition used as a coating agent or a coating material, and the resin physical property improving agent of the present invention is dispersed or dissolved in a liquid medium together with a film forming material as needed.
根據本發明,可對太陽光發電模組的構件所使用樹脂 材料賦予良好耐久性。紫外線吸收劑、受阻胺系光安定劑、及受阻酚系抗氧化劑的機能劑成分,因為係化學性結合於聚合物上,因而即便加熱加工時,仍不會有因昇華而造成損失、與造成環境污染情形發生,亦不會因雨水、環境的水或油及溶劑等而溶出,可獲得經長期間仍持續有效地維持效果的功效。且,藉由聚合物係選擇與太陽光發電模組的構件所使用樹脂材料具有相溶性,甚至相溶性良好者,便可安定地將大量機能劑成分添加於樹脂材料中。又,本發明的樹脂物性改良劑亦可輕易地將複數種同時添加於樹脂材料中使用,就同時改良樹脂各種物性而言亦屬有利。 According to the present invention, the resin used for the components of the photovoltaic power generation module can be used. The material imparts good durability. Since the ultraviolet absorber, the hindered amine light stabilizer, and the functional component of the hindered phenol antioxidant are chemically bonded to the polymer, even when heated, there is no loss due to sublimation. Environmental pollution occurs and will not be dissolved by rain, environmental water or oil and solvents, and it will be effective in maintaining effective effects over a long period of time. Further, by selecting a polymer system to be compatible with the resin material used for the member of the photovoltaic power generation module, and even having good compatibility, a large amount of the functional component can be stably added to the resin material. Further, the resin physical property improver of the present invention can be easily used by simultaneously adding a plurality of kinds to a resin material, and it is also advantageous to simultaneously improve various physical properties of the resin.
本發明的樹脂物性改良劑可應用之太陽光發電模組中所使用的樹脂構件,可舉例如:密封材樹脂、表面被覆樹脂、及接著劑的樹脂構件。 The resin member used in the photovoltaic power generation module to which the resin property improving agent of the present invention is applied may, for example, be a sealing member resin, a surface coating resin, or a resin member of an adhesive.
太陽光發電面板的基本構成,係將太陽光發電電池材料(太陽能電池)的上下利用密封材的樹脂層予以夾置,再於承受太陽光之表側的密封樹脂層上貼附玻璃板,再於背面及側面,於密封樹脂層上貼附表面被覆樹脂(背板)的薄膜。 The basic structure of the solar power generation panel is to sandwich the resin layer of the solar cell power generation material (solar cell) by the sealing material, and then attach the glass plate to the sealing resin layer on the side of the sunlight. On the back surface and the side surface, a film coated with a surface coating resin (back sheet) is attached to the sealing resin layer.
密封材樹脂係要求具有對玻璃、太陽能電池及背板的 長期接著性優異,柔軟且太陽能電池的密封性優異,及太陽光線的穿透率高且透明性優異等性質。且,要求耐熱性、耐高溫性、耐水‧耐濕性、耐候性等耐久性、以及易交聯形成性等反應性。 Sealing resin is required to have glass, solar cells and backsheets It is excellent in long-term adhesion, soft, and excellent in sealing properties of solar cells, high in transmittance of solar rays, and excellent in transparency. Further, reactivity such as heat resistance, high temperature resistance, water resistance, moisture resistance, weather resistance, and the like, and reactivity such as crosslinkability are required.
具有該等性質的密封材樹脂,係可舉例如:聚烯烴系聚合物、聚醚系聚合物、聚酯系聚合物、聚醯胺系聚合物、聚乙烯基系聚合物、聚矽酮系聚合物、聚胺甲酸酯系聚合物等。其中,較佳為聚烯烴系聚合物、特別係乙烯系共聚樹脂具有上述性能,更適合當作密封材樹脂。例如:乙烯‧醋酸乙烯酯共聚物、乙烯‧不飽和羧酸烷基(碳數1~8)酯共聚物、乙烯‧不飽和羧酸共聚物、乙烯‧不飽和羧酸烷基(碳數1~8)酯‧不飽和羧酸共聚物、及該等的離子聚合物等,特別係可具體舉例如:乙烯‧醋酸乙烯酯共聚物;乙烯‧(甲基)丙烯酸甲酯共聚物、乙烯‧(甲基)丙烯酸乙酯共聚物等;乙烯‧(甲基)丙烯酸甲酯‧(甲基)丙烯酸共聚物、乙烯‧(甲基)丙烯酸乙酯‧(甲基)丙烯酸共聚物等乙烯‧不飽和羧酸共聚物、及該等的離子聚合物等等,且聚乙烯丁醛系樹脂、胺甲酸酯樹脂、矽樹脂、氟樹脂等亦屬較佳。 Examples of the sealing material resin having such properties include a polyolefin polymer, a polyether polymer, a polyester polymer, a polyamide polymer, a polyvinyl polymer, and a polyketone. A polymer, a polyurethane polymer, or the like. Among them, a polyolefin-based polymer, particularly a vinyl-based copolymer resin, preferably has the above properties, and is more suitable as a sealant resin. For example: ethylene ‧ vinyl acetate copolymer, ethylene ‧ unsaturated carboxylic acid alkyl (carbon number 1 ~ 8) ester copolymer, ethylene ‧ unsaturated carboxylic acid copolymer, ethylene ‧ unsaturated carboxylic acid alkyl (carbon number 1 ~8) ester ‧ unsaturated carboxylic acid copolymer, and such ionic polymer, etc., specifically, for example, ethylene ‧ vinyl acetate copolymer; ethylene ‧ (methyl) methacrylate copolymer, ethylene ‧ Ethyl (meth) acrylate copolymer, etc.; ethylene ‧ (methyl) acrylate ‧ (meth) acrylate copolymer, ethylene ‧ (meth) acrylate ‧ (meth) acrylate copolymer, etc. A saturated carboxylic acid copolymer, such an ionic polymer or the like is also preferred, and a polyvinyl butyral resin, a urethane resin, an anthracene resin, a fluororesin or the like is also preferred.
再者,表面被覆樹脂(即背板)係將背面或側面側予以被覆的樹脂薄膜,直接曝露於設置場所的外部環境中。所以,除機械強度、電絕緣性、耐化學藥品性等之外,耐 熱性、耐水性、耐濕性、及耐鹽害性等耐環境性亦屬非常重要的性質。樹脂係可例如耐候性優異的公知氟系樹脂、聚烯烴系樹脂、聚乙烯基系樹脂、聚(甲基)丙烯酸系樹脂、聚醚系樹脂、聚酯系樹脂、聚醯胺系樹脂、聚碳酸酯樹脂、聚矽酮系樹脂等。特別佳係聚酯系樹脂、氟系樹脂、環狀聚烯烴樹脂。 Further, the surface-coated resin (that is, the back sheet) is a resin film coated with the back surface or the side surface side, and is directly exposed to the external environment of the installation place. Therefore, in addition to mechanical strength, electrical insulation, chemical resistance, etc., resistance Environmental resistance such as heat, water resistance, moisture resistance, and salt tolerance is also a very important property. The resin can be, for example, a known fluorine-based resin, a polyolefin-based resin, a polyvinyl-based resin, a poly(meth)acrylic resin, a polyether-based resin, a polyester-based resin, a polyamine-based resin, or a polymer having excellent weather resistance. A carbonate resin, a polyfluorenone resin, or the like. Particularly preferred are polyester resins, fluorine resins, and cyclic polyolefin resins.
聚酯系樹脂係可舉例如:聚對苯二甲酸乙二酯、聚對苯二甲酸丙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯、聚萘二甲酸丙二酯、聚萘二甲酸丁二酯等的聚酯膜等等,另諸如鋁箔層壓聚酯膜、經金屬蒸鍍或二氧化矽蒸鍍的聚酯膜類等亦可使用。 Examples of the polyester resin include polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and polyethylene naphthalate. A polyester film such as an ester or a polybutylene naphthalate or the like may be used, such as an aluminum foil laminated polyester film, a metal film which is vapor-deposited by metal evaporation or cerium oxide, or the like.
本發明的物性改良劑亦可添加於太陽光發電模組所使用的接著劑中。 The physical property improver of the present invention may be added to an adhesive used in a photovoltaic power generation module.
接著劑較佳係使用公知依層壓方式或熔融方式使用的接著劑。層壓接著劑係依照接著劑的形態,可舉例如:乾式層壓接著劑、濕式層壓接著劑、無溶劑層壓接著劑、熱熔膠接著劑等。該等接著劑的樹脂成分係可舉例如:乙烯‧醋酸乙烯酯樹脂、乙烯‧丙烯酸酯樹脂、乙烯‧甲基丙烯酸酯樹脂等乙烯共聚樹脂;丙烯酸酯樹脂、甲基丙烯酸酯樹脂等丙烯酸樹脂;丁腈橡膠、氯丁二烯橡膠、苯乙烯‧丁二烯橡膠、苯乙烯-異戊二烯橡膠等橡膠系樹脂;該等橡膠系樹脂的氫化樹脂、聚酯樹脂、聚胺 甲酸酯樹脂、聚醯胺樹脂、聚醯胺-醯亞胺樹脂、聚醯亞胺樹脂、聚矽氧烷樹脂等接著劑。且,可舉例如:在上述接著劑的樹脂成分之聚合物鏈上,導入諸如:環氧基、異氰酸酯基、封端異氰酸酯基、烷氧甲基、碳二醯亞胺基、羥基、羧基等反應基的反應型接著劑或自交聯型接著劑。且,尚可例如:在上述反應型接著劑或自交聯型接著劑中,併用諸如環氧系交聯劑、異氰酸酯系交聯劑、烷氧甲基三聚氰胺系交聯劑等公知交聯劑的交聯性接著劑。且,尚可舉例如:加熱聚合性接著劑、紫外線硬化性接著劑、電子束硬化性接著劑等聚合性寡聚物、含有多官能基性聚合性單體的聚合性接著劑。 The binder is preferably an adhesive which is known to be used in a lamination or a molten manner. The lamination adhesive is in the form of an adhesive, and examples thereof include a dry lamination adhesive, a wet lamination adhesive, a solventless lamination adhesive, a hot melt adhesive, and the like. The resin component of the above-mentioned adhesive agent may, for example, be an ethylene copolymer resin such as ethylene ‧ vinyl acetate resin, ethylene ‧ acrylate resin or ethylene ‧ methacrylate resin; or an acrylic resin such as an acrylate resin or a methacrylate resin; Rubber-based resins such as nitrile rubber, chloroprene rubber, styrene ‧ butadiene rubber, and styrene-isoprene rubber; hydrogenated resins, polyester resins, and polyamines of these rubber resins An adhesive such as a formate resin, a polyamide resin, a polyamide-imine resin, a polyimide resin, or a polyoxyalkylene resin. Further, for example, an epoxy group, an isocyanate group, a blocked isocyanate group, an alkoxymethyl group, a carbodiimide group, a hydroxyl group, a carboxyl group, etc. may be introduced into the polymer chain of the resin component of the above-mentioned adhesive agent. A reactive adhesive or a self-crosslinking adhesive of the reactive group. Further, for example, in the above reactive adhesive or self-crosslinking adhesive, a known crosslinking agent such as an epoxy crosslinking agent, an isocyanate crosslinking agent, or an alkoxymethyl melamine crosslinking agent may be used in combination. a crosslinkable adhesive. Further, for example, a polymerizable oligomer such as a polymerizable adhesive, an ultraviolet curable adhesive, or an electron beam curable adhesive, or a polymerizable adhesive containing a polyfunctional polymerizable monomer may be used.
再者,熔融擠出接著劑的樹脂成分,係可舉例如:與聚乙烯樹脂、乙烯與丙烯酸、甲基丙烯酸、該等的金屬鹽、醋酸乙烯酯、丙烯酸酯、甲基丙烯酸酯等共單體的共聚樹脂;聚丙烯樹脂、酸改質聚丙烯樹脂等公知的熱可塑性樹脂等等。 Further, the resin component of the melt-extruded adhesive may be, for example, a polyethylene resin, ethylene, acrylic acid, methacrylic acid, metal salts, vinyl acetate, acrylate, or methacrylate. A copolymer resin of a body; a known thermoplastic resin such as a polypropylene resin or an acid-modified polypropylene resin, or the like.
本發明中,將從紫外線吸收劑、光安定劑及抗氧化劑中選擇之1種或2種以上的機能劑,結合於聚合物上者,稱「聚合物結合機能劑」。 In the present invention, one or two or more kinds of functional agents selected from the group consisting of an ultraviolet absorber, a light stabilizer, and an antioxidant are referred to as a "polymer-binding functional agent".
本發明中,構成聚合物結合機能劑的機能劑,係可選自紫外線吸收劑、光安定劑及抗氧化劑。紫外線吸收劑 係可舉例如:苯并三唑系、羥苯基三系、二苯基酮系、苯甲酸酯系、水楊酸酯系及氰基丙烯酸酯系紫外線吸收劑。又,光安定劑係可舉例如受阻胺系光安定劑。又,抗氧化劑係可舉例如:受阻酚系及亞磷酸酯系抗氧化劑。 In the present invention, the functional agent constituting the polymer binding functional agent may be selected from the group consisting of an ultraviolet absorber, a photostabilizer, and an antioxidant. The ultraviolet absorber may, for example, be a benzotriazole system or a hydroxyphenyl group. A benzophenone-based, a benzoate-based, a salicylate-based, and a cyanoacrylate-based ultraviolet absorber. Further, the photostabilizer may, for example, be a hindered amine light stabilizer. Further, examples of the antioxidant include a hindered phenol-based and a phosphite-based antioxidant.
該等機能劑係可分別使用1種、或組合1種以上使用,較佳係組合使用機能不同者。理由係可就密封材樹脂等的多種物性進行改良。此種組合使用係可使用使複數機能劑結合於同一聚合物分子中者,或者亦可將各種已結合機能劑的聚合物組合使用,更可組合該二種方法。 These functional agents may be used alone or in combination of two or more. It is preferred to use a combination of functions. The reason is that various physical properties such as a sealing material resin can be improved. Such a combination can be used by combining a plurality of functional agents into the same polymer molecule, or a combination of various polymers of the combined functional agents can be used, and the two methods can be combined.
本發明中構成聚合物結合機能劑的聚合物,較佳係經考慮成為改良對象的太陽光發電模組所使用樹脂構件之種類而選擇,尤佳係選擇對太陽光發電模組所使用樹脂構件具有相溶性的聚合物。較佳的聚合物係可舉例如:聚烯烴系聚合物、聚(甲基)丙烯酸酯系聚合物、聚乙烯基系聚合物、聚醚系聚合物、聚酯系聚合物、聚醯胺系聚合物、聚矽酮系聚合物、或聚胺甲酸酯系聚合物等聚合物鏈。 In the present invention, the polymer constituting the polymer-binding functional agent is preferably selected from the types of resin members used in the solar power generation module to be improved, and the resin member used in the solar power generation module is selected. A polymer that is compatible. Preferred examples of the polymer include a polyolefin polymer, a poly(meth)acrylate polymer, a polyvinyl polymer, a polyether polymer, a polyester polymer, and a polyamine. A polymer chain such as a polymer, a polyfluorenone polymer, or a polyurethane polymer.
關於最常被當作太陽光發電模組之密封材樹脂使用的乙烯系共聚物,就聚合物鏈而言,可例如具有反應性基係羥基的乙烯‧乙烯醇共聚物、乙烯‧乙烯醇‧醋酸乙烯酯共聚物、乙烯醇‧乙烯丁醛共聚物等;具有羧基、酸酐基、酸鹵化物基、低級烷酯基等羧酸衍生基的乙烯‧ (甲基)丙烯酸共聚物、乙烯‧(甲基)丙烯酸(碳數:1~8)酯‧(甲基)丙烯酸共聚物、該等的酸鹵化物衍生物、乙烯‧順丁烯二酸酐共聚物、乙烯‧(甲基)丙烯酸低級烷基(碳數:1~4)酯共聚物;具有環氧丙基、氯醇基的乙烯‧(甲基)丙烯酸環氧丙酯共聚物、乙烯‧(甲基)丙烯酸烷基(碳數:1~8)酯‧(甲基)丙烯酸環氧丙酯共聚物等,較佳係使用使從該等中選擇之1種或以上的聚合物進行反應而獲得的聚合物。 Regarding the ethylene-based copolymer which is most commonly used as a sealing material resin for a photovoltaic power generation module, the polymer chain may, for example, be a vinyl styrene copolymer having a reactive hydroxyl group, or ethylene vinyl alcohol. Vinyl acetate copolymer, vinyl alcohol, ethylene butyral copolymer, etc.; ethylene having a carboxylic acid-derived group such as a carboxyl group, an acid anhydride group, an acid halide group or a lower alkyl ester group. (Meth)acrylic acid copolymer, ethylene ‧ (meth)acrylic acid (carbon number: 1-8) ester ‧ (meth)acrylic acid copolymer, these acid halide derivatives, ethylene ‧ maleic anhydride copolymerization , ethylene ‧ (meth) acrylate lower alkyl (carbon number: 1-4) ester copolymer; ethylene propylene (meth) acrylate propylene acrylate copolymer with epoxy propyl, chlorohydrin, vinyl (meth)acrylic acid alkyl group (carbon number: 1-8) ester ‧ (meth)acrylic acid glycidyl ester copolymer, etc., preferably using one or more polymers selected from the above And the polymer obtained.
再者,在背板樹脂的情況,就相溶性與物性等觀點,亦是較佳使用與該樹脂同種的聚合物鏈,具體例係可舉例如:氟系聚合物、聚烯烴系聚合物、聚乙烯基系聚合物、聚(甲基)丙烯酸系聚合物、聚醚系聚合物、聚酯系聚合物、聚醯胺系聚合物、聚碳酸酯聚合物、聚矽酮系聚合物等。 Further, in the case of the backing resin, a polymer chain of the same kind as the resin is preferably used in terms of compatibility and physical properties, and specific examples thereof include a fluorine-based polymer and a polyolefin-based polymer. A polyvinyl polymer, a poly(meth)acrylic polymer, a polyether polymer, a polyester polymer, a polyamine polymer, a polycarbonate polymer, a polyketone polymer or the like.
特別係當背板樹脂係聚酯樹脂薄膜的情況,較佳係二醇為使用諸如乙二醇、丙二醇、丁二醇,而二羧酸為使用諸如對苯二甲酸、萘二羧酸等二羧酸、及該等的甲酯、二乙二醇酯(diglycol ester)、鹵化物等的衍生物,並形成聚酯鏈者。 In particular, in the case of a back sheet resin-based polyester resin film, it is preferred to use a glycol such as ethylene glycol, propylene glycol or butylene glycol, and a dicarboxylic acid such as terephthalic acid or naphthalene dicarboxylic acid. A carboxylic acid, and derivatives of such methyl esters, diglycol esters, halides, etc., and form a polyester chain.
聚合物與機能劑的結合方法,較佳係利用經導入於機能劑殘基中的反應性基、與聚合物間之反應而形成。 The method of bonding the polymer to the functional agent is preferably formed by a reaction between the reactive group introduced into the residue of the functional agent and the polymer.
本發明所使用的聚合物結合機能劑係可依照公知方法 進行製造,例如根據日本專利特開2001-19711號公報、日本專利特開2003-253248號公報、及日本專利特開2005-054183號公報等所記載的方法便可進行製造。 The polymer binding functional system used in the present invention can be in accordance with a known method. The production can be carried out, for example, according to the method described in JP-A-2001-19711, JP-A-2003-253248, and JP-A-2005-054183.
屬於呈現各種機能性之化學構造的機能劑殘基,係具有能與聚合物相結合的各種反應性基、或經將其導入而形成,經由該反應性基而與聚合物相結合。 A functional agent residue belonging to a chemical structure exhibiting various functional properties is formed by or in combination with various reactive groups capable of binding to a polymer, and is bonded to a polymer via the reactive group.
苯并三唑系紫外線吸收劑的具體化合物之機能劑殘基,係可舉例如:[3-烷基(碳數0~4)-4-羥基-5-(2H-苯并三唑-2-基)-苯基]殘基、[3-烷基(碳數0~4)-4-羥基-5-(2H-苯并三唑-2-基)-苯基]殘基、[2-烷基(碳數0~4)-3-羥基-4-(2H-苯并三唑-2-基)-苯基-氧基]殘基、[2-烷基(碳數0~4)-3-羥基-4-(5-氯-2H-苯并三唑-2-基)-苯基-氧基]殘基等苯并三唑系紫外線吸收劑殘基。 The functional group residue of the specific compound of the benzotriazole-based ultraviolet absorber may, for example, be: [3-alkyl (carbon number 0-4)-4-hydroxy-5-(2H-benzotriazole-2) -yl)-phenyl] residue, [3-alkyl (carbon number 0-4)-4-hydroxy-5-(2H-benzotriazol-2-yl)-phenyl] residue, [2 -alkyl (carbon number 0-4)-3-hydroxy-4-(2H-benzotriazol-2-yl)-phenyl-oxyl] residue, [2-alkyl (carbon number 0-4) a benzotriazole-based ultraviolet absorber residue such as a 3-hydroxy-4-(5-chloro-2H-benzotriazol-2-yl)-phenyl-oxyl residue.
被導入於上述紫外線吸收劑殘基中的反應性基,係可舉例如:伸烷基(碳數1~6)羧酸、其低級烷基(碳數1~6)酯、酸鹵化物、羥基烷基(碳數1~10)酯、(2-羥基-3-烷基(碳數1~20)氧基)丙酯、(2-羥基-3-苯基-氧基)丙酯、伸烷基(碳數1~6)醇、(2-羥基-3-烷基(碳數:1~20)氧基)丙烷、(2-羥基-3-苯基-氧基)丙烷、(2-羥基-3-烷基(碳數1~20)羰氧基丙烷,此外尚可例如由該等、與諸如三羧酸酐、四羧酸酐、三羧酸酐‧單鹵化物、環氧丙醇、二環氧化合物等多官能基性化合物進行反應,而獲得的雙官能性 衍生基等。經考慮聚合物所具有的反應性基,從上述中選擇1種或2種以上的反應基,並將1個或2個以上導入於機能劑殘基中,且使用於與聚合物間之結合。 The reactive group to be introduced into the ultraviolet absorber residue may, for example, be an alkyl group (carbon number 1 to 6) carboxylic acid, a lower alkyl group (carbon number 1 to 6) ester, an acid halide, or the like. a hydroxyalkyl group (carbon number 1 to 10) ester, (2-hydroxy-3-alkyl (carbon number 1-20) oxy) propyl ester, (2-hydroxy-3-phenyl-oxy) propyl ester, An alkyl group (carbon number 1 to 6) alcohol, (2-hydroxy-3-alkyl (carbon number: 1 to 20) oxy) propane, (2-hydroxy-3-phenyl-oxy) propane, ( 2-hydroxy-3-alkyl (carbon number 1-20) carbonyloxypropane, in addition to, for example, such as with, for example, a tricarboxylic anhydride, a tetracarboxylic anhydride, a tricarboxylic anhydride, a monohalide, a glycidol Bifunctionality obtained by reacting a polyfunctional compound such as a diepoxy compound Derivative basis, etc. One or two or more kinds of reactive groups are selected from the above, and one or two or more of them are introduced into a functional agent residue, and are used in combination with a polymer. .
再者,三系紫外線吸收劑的機能劑殘基,係可舉例如:[4-[4,6-雙(烷基(碳數0~4)苯基)-1,3,5-三-2-基]-3-羥基苯基-氧基]殘基、[4-(4,6-二苯基-1,3,5-三-2-基)-3-羥基苯基-氧基]殘基等,反應性基係如同上述,可舉例如:伸烷基(碳數1~6)羧酸、其低級烷基(碳數1~6)酯、酸鹵化物、羥基烷基(碳數1~10)酯、(2-羥基-3-烷基(碳數1~20)氧基)丙酯、(2-羥基-3-苯基-氧基)丙酯、伸烷基(碳數1~6)醇、(2-羥基-3-烷基(碳數1~20)氧基)丙烷、(2-羥基-3-苯基-氧基)丙烷、(2-羥基-3-烷基(碳數:1~20)羰氧基)丙烷,此外尚可例如由該等、與諸如三羧酸酐‧單羧酸、四羧酸酐、三羧酸酐‧單鹵化物、環氧丙醇、二環氧化合物進行反應,而獲得的雙官能性衍生基等。反應性基係如同上述,經考慮聚合物所具有的反應性基,選擇1種或2種以上的反應基,並將1個或2個以上導入於機能劑殘基中,且使用於與聚合物間之結合。 Again, three The functional residue of the ultraviolet absorber is, for example, [4-[4,6-bis(alkyl (carbon number 0-4) phenyl)-1,3,5-three -2-yl]-3-hydroxyphenyl-oxy] residue, [4-(4,6-diphenyl-1,3,5-three a 2-yl)-3-hydroxyphenyl-oxyl group or the like, and the reactive group is as described above, and examples thereof include an alkylene group (carbon number: 1 to 6) carboxylic acid and a lower alkyl group (carbon number). 1~6) ester, acid halide, hydroxyalkyl (carbon number 1-10) ester, (2-hydroxy-3-alkyl (carbon number 1-20) oxy) propyl ester, (2-hydroxy-3) -Phenyl-oxy)propyl ester, alkyl (C 1 to 6) alcohol, (2-hydroxy-3-alkyl (C 1-20) oxy) propane, (2-hydroxy-3- Phenyl-oxy)propane, (2-hydroxy-3-alkyl (carbon number: 1-20) carbonyloxy) propane, in addition to, for example, such as with tricarboxylic anhydride ‧ monocarboxylic acid, four A difunctional derivative group obtained by reacting a carboxylic anhydride, a tricarboxylic anhydride, a monohalide, a glycidyl alcohol, or a diepoxy compound. The reactive group is as described above, and one or two or more reactive groups are selected in consideration of the reactive group of the polymer, and one or two or more are introduced into the functional agent residue, and are used in polymerization. The combination of things.
受阻胺系光安定劑具有反應性基者,係可舉例如:4-羥基-2,2,6,6-四甲基-4-哌啶、4-羥基-1,2,2,6,6-五甲基-4-哌啶、1-辛氧基-4-羥基-2,2,6,6-四甲基-4-哌啶、2,4-雙[N-丁基-N-(1-環己氧基-2,2,6,6-四甲基哌啶-4-基)胺 基]-6-(2-羥乙基胺)-1,3,5-三等。可使1種或以上的反應性受阻胺系光安定劑、與聚合物進行結合。 The hindered amine light stabilizer has a reactive base, and examples thereof include 4-hydroxy-2,2,6,6-tetramethyl-4-piperidine, 4-hydroxy-1,2,2,6. 6-pentamethyl-4-piperidine, 1-octyloxy-4-hydroxy-2,2,6,6-tetramethyl-4-piperidine, 2,4-bis[N-butyl-N -(1-cyclohexyloxy-2,2,6,6-tetramethylpiperidin-4-yl)amino]-6-(2-hydroxyethylamine)-1,3,5-three Wait. One or more types of reactive hindered amine light stabilizers can be combined with the polymer.
受阻酚系抗氧化劑具有反應性基者,可舉例如:3-(3',5'-二第三丁基-4'-羥苯基)丙酸乙酯、3-(3-第三丁基-5-甲基-4-羥苯基)丙酸乙酯、3,5-二第三丁基-4-羥基苯甲酸乙酯等。可使1種或以上的反應性受阻酚系抗氧化劑、與聚合物進行結合。 The hindered phenol-based antioxidant has a reactive group, and examples thereof include ethyl 3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate and 3-(3-third-butyl). Ethyl 5-methyl-4-hydroxyphenyl)propanoate, ethyl 3,5-di-t-butyl-4-hydroxybenzoate, and the like. One or more kinds of reactive hindered phenol-based antioxidants can be combined with the polymer.
當聚合物係屬於聚酯樹脂薄膜的情況,就使結合於該等之上的機能劑,當導入於聚合物鏈的主鏈時較佳係使用雙官能的衍生物,當使結合於聚合物的側鏈或末端時較佳係使用經導入單官能基之反應基者。 When the polymer is in the form of a polyester resin film, it is preferred to use a bifunctional derivative when introducing a functional agent bonded to the polymer chain, when it is incorporated into the main chain of the polymer chain. It is preferred to use a reactive group into which a monofunctional group is introduced in the side chain or the terminal.
機能劑對聚合物的較佳導入方法,係有如使機能劑形成具有2個反應性基的雙官能化合物,再將該機能劑於進行聚酯之聚合時進行添加,同時進行共縮合反應的方法。機能劑係除在如上述的分子中導入2個羥基或羧基的機能劑之外,較佳係可使用例如:使具有1個羥基的機能劑,與諸如丁烷四羧酸酐、偏苯三酸酐、均苯四甲酸酐、偏苯三酸酐‧單氯化物等產生反應,而導入2個羧基的雙官能性機能劑,以及使具有1個羧基的機能劑,與諸如環氧丙醇或二環氧化合物產生反應,而具有2個羥基的雙官能性機能劑。 A preferred method for introducing a functional agent into a polymer is a method in which a functional agent forms a bifunctional compound having two reactive groups, and the functional agent is added during polymerization of the polyester, and a co-condensation reaction is simultaneously carried out. . In addition to the functional agent for introducing two hydroxyl groups or carboxyl groups into the molecule as described above, it is preferred to use, for example, a functional agent having one hydroxyl group, such as butane tetracarboxylic anhydride, trimellitic anhydride, and homobenzene. a reaction of tetraic anhydride, trimellitic anhydride, monochloride, etc., and introduction of a bifunctional functional agent of two carboxyl groups, and reaction of a functional agent having one carboxyl group with, for example, a glycidyl alcohol or a diepoxide compound, A bifunctional functional agent having two hydroxyl groups.
本發明的樹脂物性改良劑係可依結合著機能劑的聚合物形態使用,但較佳為能易以使用,較佳係將已結合著機能劑的聚合物,與欲改良物性的樹脂構件或與其具相溶性的合成樹脂及/或樹脂蠟類進行混合,經混練,而形成經成形為例如薄片狀或顆粒狀形狀的母料形狀後再使用。 The resin physical property improver of the present invention can be used in the form of a polymer in combination with a functional agent, but it is preferably easy to use, and it is preferred to use a polymer having a functional agent in combination with a resin member to be improved in physical properties or It is mixed with a synthetic resin and/or a resin wax which are compatible with each other, and kneaded to form a masterbatch shape which is formed into, for example, a flake shape or a granular shape, and then used.
根據本發明的較佳態樣,母料的聚合物結合機能劑含有量,經考慮所要求性能、所使用機能劑的種類與組合、所應用的樹脂構件種類等因素而適當決定,較佳係使含有5~95質量%(較佳10~60質量%)機能劑殘基的聚合物結合機能劑,單獨或組合,成為:在當作分散媒用的合成樹脂或蠟類、與母料中,屬於機能劑部分的含有率在2~30質量%範圍內。 According to a preferred embodiment of the present invention, the content of the polymer binding functional agent of the masterbatch is appropriately determined in consideration of factors required for the required properties, the kind and combination of the functional agents used, the type of the resin member to be applied, and the like. The polymer-binding functional agent containing 5 to 95% by mass (preferably 10 to 60% by mass) of the functional agent residue, either alone or in combination, is used as a synthetic resin or wax used as a dispersion medium, and a master batch. The content of the functional agent portion is in the range of 2 to 30% by mass.
母料對太陽光發電模組中所使用樹脂構件的添加量,係經考慮所要求性能、所使用機能劑的種類與組合、所應用樹脂構件的種類等因素而適當決定,一般係依樹脂構件100質量份中所含有的機能劑成分合計,成為2~30質量份比例的方式進行母料添加。 The amount of the masterbatch to be added to the resin member used in the photovoltaic power generation module is appropriately determined in consideration of factors such as the required performance, the type and combination of the functional agents used, and the type of the resin member to be applied, and generally depends on the resin member. The masterbatch is added in such a manner that the total amount of the functional agent components contained in 100 parts by mass is 2 to 30 parts by mass.
再者,根據本發明另一態樣,本發明的樹脂物性改良劑較佳係使聚合物結合機能劑分散或溶解於適當的液態介質中,而形成液狀組成物,再將其作為塗料或塗佈劑使用。液狀組成物中的聚合物結合機能劑之添加量,係 可經考慮所要求的性能、所使用機能劑的種類與組合、所應用的樹脂構件種類等因素而適當決定,例如使含有5~95質量%機能劑殘基的聚合物結合機能劑成為機能劑部分含有2~30質量%的濃度。在此態樣的液狀組成物中,視需要亦可添加塗膜形成材料。 Furthermore, according to another aspect of the present invention, the resin physical property modifier of the present invention preferably disperses or dissolves the polymer binding functional agent in a suitable liquid medium to form a liquid composition, which is then used as a coating or The coating agent is used. The amount of the polymer binding functional agent in the liquid composition is It can be appropriately determined by considering the required performance, the kind and combination of the functional agents used, the kind of the resin member to be applied, and the like, for example, a polymer-binding functional agent containing 5 to 95% by mass of the functional agent residue becomes a functional agent. Some parts contain a concentration of 2 to 30% by mass. In the liquid composition of this aspect, a coating film forming material may be added as needed.
本發明液狀組成物的液態介質具體例,係可舉例如:醋酸乙酯、醋酸丁酯等酯系溶劑;甲乙酮、甲基異丁酮、環己酮等酮系溶劑;環己烷、甲基環己烷、二甲苯等烴系溶劑;丙二醇單甲醚、丙二醇單乙醚、丙二醇單甲醚醋酸酯等二醇醚系溶劑;異丙醇、丁醇等醇系溶劑等等公知溶劑。 Specific examples of the liquid medium of the liquid composition of the present invention include ester solvents such as ethyl acetate and butyl acetate; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; and cyclohexane. A hydrocarbon solvent such as cyclohexane or xylene; a glycol ether solvent such as propylene glycol monomethyl ether, propylene glycol monoethyl ether or propylene glycol monomethyl ether acetate; an alcohol solvent such as isopropyl alcohol or butanol; and the like.
再者,本發明液狀組成物中視需要所添加的塗膜形成材料之具體例,係可舉例如:乙烯、與醋酸乙烯酯、丙烯酸酯、甲基丙烯酸酯、丙烯酸、甲基丙烯酸等共單體的共聚樹脂;丙烯酸酯樹脂、甲基丙烯酸酯樹脂等丙烯酸樹脂;以及聚酯樹脂、聚胺甲酸酯樹脂等,更可在上述樹脂中導入諸如環氧基、異氰酸酯基、封端異氰酸酯基、烷氧甲基、碳二醯亞胺基、羥基、羧基等反應基的反應型樹脂或自交聯型樹脂。更可例如在上述反應型樹脂或自交聯型樹脂中,併用環氧系交聯劑、異氰酸酯系交聯劑、烷氧甲基三聚氰胺系交聯劑等公知交聯劑的交聯性樹脂等等公知塗膜形成材料。 Further, specific examples of the coating film forming material to be added to the liquid composition of the present invention include, for example, ethylene, vinyl acetate, acrylate, methacrylate, acrylic acid, methacrylic acid, and the like. a copolymer resin; an acrylic resin such as an acrylate resin or a methacrylate resin; and a polyester resin, a polyurethane resin, etc., and an epoxy group, an isocyanate group, a blocked isocyanate group, etc. may be introduced into the above resin. A reactive resin or a self-crosslinking resin having a reactive group such as an alkoxymethyl group, a carbodiimide group, a hydroxyl group or a carboxyl group. Further, for example, a crosslinkable resin such as a known crosslinking agent such as an epoxy crosslinking agent, an isocyanate crosslinking agent or an alkoxymethyl melamine crosslinking agent may be used in combination with the above-mentioned reactive resin or self-crosslinking resin. A coating film forming material is known.
本發明中,聚合物結合機能劑係直接,或形成含有其的母料或液狀組成物,使用於太陽光發電模組所使用樹脂材料的物性改良,此時的機能劑之量係可適當決定。根據本發明一較佳態樣,機能劑成分的量係相對於樹脂材料,較佳係紫外線吸收劑含有量或適用量設為0.5~15質量份、光安定劑設為0.5~20質量份、抗氧化劑設為0.1~20質量份。根據本發明的較佳態樣,機能劑類較佳係複合使用。如上述,可使用使複數機能劑結合於同一聚合物分子中者,或者亦可將結合各種機能劑的聚合物進行組合使用,且亦可組合此二種方法。又,最好組合同種機能劑成分使用。例如複合使用苯并三唑系紫外線吸收劑的聚合物結合機能劑、與三系紫外線吸收劑的聚合物結合機能劑,亦屬較佳。 In the present invention, the polymer binding functional agent is directly or formed into a masterbatch or a liquid composition containing the same, and the physical properties of the resin material used in the solar power generation module are improved, and the amount of the functional agent at this time is appropriate. Decide. According to a preferred embodiment of the present invention, the amount of the functional agent component is preferably 0.5 to 15 parts by mass, and the light stabilizer is 0.5 to 20 parts by mass, based on the amount of the ultraviolet absorber or the amount of the resin material. The antioxidant is set to be 0.1 to 20 parts by mass. According to a preferred aspect of the invention, the functional agents are preferably used in combination. As described above, a plurality of functional agents may be used in combination with the same polymer molecule, or a polymer combining various functional agents may be used in combination, or both of them may be combined. Further, it is preferable to use a combination of the same functional ingredients. For example, a polymer-binding functional agent using a benzotriazole-based ultraviolet absorber, and three A polymer binding functional agent which is a UV absorber is also preferred.
本發明所應用的太陽光發電電池並無特別的限定,可使用公知電池。矽系係有單晶、複晶、微結晶或非晶質的矽膜,可依薄膜型、複合型、串聯型、球狀等形式使用。可利用公知化合物系、色素增感型氧化鈦型、有機薄膜型、量子點型等。 The photovoltaic power generation battery to which the present invention is applied is not particularly limited, and a known battery can be used. The lanthanide system has a single crystal, a double crystal, a microcrystalline or an amorphous ruthenium film, and can be used in the form of a film type, a composite type, a tandem type, or a spherical shape. A known compound system, a dye-sensitized titanium oxide type, an organic thin film type, a quantum dot type, or the like can be used.
使用內部添加本發明聚合物結合機能劑,而改良耐候性與樹脂物性的密封材薄片(高耐候性‧高樹脂物性密封材薄片)或背塗膜(高耐候性‧高物性背塗膜),進行太陽光發電模組調製的方法,係依照常法實施。若舉一例, 利用含有聚合物結合機能劑的高耐候性‧高樹脂物性密封材薄片,將太陽光發電電池模組從表面與背面予以夾置,再將整體予以密封。將其利用高耐候性‧高樹脂物性密封材薄片進行被覆。在上面放置玻璃板,並使用電熱加熱式層壓機將整體施行減壓且進行3分鐘真空,然後將熱板加熱至120℃~140℃而將樹脂層軟化,經壓合,便將整體呈一體化,接著,將熱板加熱至150℃~160℃,經保持10分鐘~40分鐘,而使形成交聯結合,再將整體予以密封便調製得太陽光發電模組。 A sealing material sheet (high weather resistance ‧ high resin physical sealing material sheet) or a back coating film (high weather resistance ‧ high physical property back coating film) for improving weather resistance and resin physical properties by using a polymer binding functional agent of the present invention The method of modulating the solar power generation module is carried out in accordance with a conventional method. If one example, The solar photovoltaic power generation battery module is sandwiched between the front surface and the back surface by using a high weather resistance ‧ high resin physical sealing material sheet containing a polymer binding functional agent, and the whole is sealed. This was coated with a high weather resistance ‧ high resin physical sealing material sheet. A glass plate is placed thereon, and the whole is subjected to a reduced pressure using an electrothermal heating laminator and vacuumed for 3 minutes, and then the hot plate is heated to 120 ° C to 140 ° C to soften the resin layer, and after pressing, the whole is Integration, then, the hot plate is heated to 150 ° C ~ 160 ° C, maintained for 10 minutes ~ 40 minutes, so that the formation of cross-linking, and then the whole is sealed to prepare the solar power module.
其次,舉具體的製造例與實施例,針對本發明進行更詳細說明。又,文中的「g」及「%」在無特別聲明的情況下,係為質量基準。 Next, the present invention will be described in more detail with reference to specific production examples and examples. Also, "g" and "%" in the text are based on quality unless otherwise stated.
在具備有:溫度計、攪拌裝置、氮吹入器、及連結於減壓裝置的回流冷卻器之反應容器中,裝填入:作為具反應性基之聚合物的乙烯‧甲基丙烯酸甲酯共聚物(甲基丙烯酸甲酯含有量28%,熔體流動(MFR)450g/10分)357.0g(0.997當量)、及作為具反應性基之紫外線吸收劑的2-[4-(2-羥基-3-(2'-乙基己基)氧基)-2-羥苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三(分子量:584)160.9g(0.276 莫耳),一邊吹入氮一邊加熱而使熔融。添加觸媒辛酸錫0.89g及2,6-二第三丁基-4-甲基酚(BHT)1.79g,升溫至200℃。一邊滴下二甲苯50g,一邊進行6小時反應,再追加辛酸錫0.89g,並使進行反應7小時。反應中所生成的甲醇分利用冷卻器排除於系統外。反應的進行係利用紅外吸收光譜進行確認。待反應結束後,施行減壓而使二甲苯餾出後,經冷卻,再注入於異丙醇中而使反應生成物析出,並過濾。利用異丙醇施行洗淨,經乾燥便獲得「聚合物結合紫外線吸收劑-1」。生成物係利用紅外吸收光譜與NMR進行確認。紫外線吸收劑殘基的含有率係30.2%。 In a reaction vessel equipped with a thermometer, a stirring device, a nitrogen insufflator, and a reflux cooler connected to a pressure reducing device, charged with ethylene methacrylate copolymer as a reactive group polymer (methyl methacrylate content 28%, melt flow (MFR) 450 g/10 min) 357.0 g (0.997 equivalent), and 2-[4-(2-hydroxyl) as a reactive ultraviolet absorber -3-(2'-ethylhexyl)oxy)-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-tri (Molecular weight: 584) 160.9 g (0.276 mol), which was heated while being blown with nitrogen to be melted. 0.89 g of a catalyst tin octylate and 1.79 g of 2,6-di-t-butyl-4-methylphenol (BHT) were added, and the temperature was raised to 200 °C. The reaction was carried out for 6 hours while dropping 50 g of xylene, and 0.89 g of tin octylate was further added thereto, and the reaction was allowed to proceed for 7 hours. The methanol fraction formed in the reaction was excluded from the system by a cooler. The progress of the reaction was confirmed by infrared absorption spectroscopy. After completion of the reaction, the pressure was reduced to distill off the xylene, and after cooling, it was poured into isopropyl alcohol to precipitate a reaction product, followed by filtration. The mixture was washed with isopropyl alcohol and dried to obtain "polymer-bound UV absorber-1". The resultant was confirmed by infrared absorption spectroscopy and NMR. The content of the ultraviolet absorber residue was 30.2%.
在與合成例1同樣的反應裝置中,裝填入:乙烯‧乙烯醇‧醋酸乙烯酯共聚物(質量比:82.1:14.7:3.1,羥基當量:299.4)375.4g(1.254當量)、二甲苯200g、以及3-[3-(2H-苯并三唑-2-基)-4-羥基-5-第三丁基-苯基]丙酸乙酯(分子量:367.4)182.6g(0.497莫耳),並施行加熱溶解。添加觸媒單丁基氧化錫0.38g、及BHT(0.76g),並如同合成例1般的進行加熱反應,獲得「聚合物結合紫外線吸收劑-2」。生成物係利用紅外吸收光譜與NMR進行確認。紫外線吸收劑殘基的含有率係30.1%。 In the same reaction apparatus as in Synthesis Example 1, ethylene glycol, vinyl alcohol, vinyl acetate copolymer (mass ratio: 82.1:14.7:3.1, hydroxyl equivalent: 299.4), 375.4 g (1.254 equivalent), and xylene 200 g were charged. And 3-[3-(2H-benzotriazol-2-yl)-4-hydroxy-5-tert-butyl-phenyl]propanoic acid ethyl ester (molecular weight: 367.4) 182.6 g (0.497 mol) And heat to dissolve. 0.38 g of catalyst monobutyltin oxide and BHT (0.76 g) were added, and a heating reaction was carried out as in Synthesis Example 1, to obtain "polymer-bound UV absorber-2". The resultant was confirmed by infrared absorption spectroscopy and NMR. The content of the ultraviolet absorber residue was 30.1%.
除改為使用乙烯‧甲基丙烯酸甲酯共聚物378.5g(0.9735當量)、及2-[3-羥基-4-(2H-苯并三唑-2-基)-苯基-氧基]-乙醇(分子量:270.3)165.2g(0.611莫耳)、以及作為觸媒的辛酸錫0.87g及BHT(1.74g)之外,其餘均與合成例1同樣,獲得「聚合物結合紫外線吸收劑-3」。生成物係利用紅外吸收光譜與NMR進行確認。紫外線吸收劑殘基的含有率係30.3%。 In addition to the use of ethylene ‧ methyl methacrylate copolymer 378.5g (0.9735 equivalents), and 2-[3-hydroxy-4-(2H-benzotriazol-2-yl)-phenyl-oxy]- In the same manner as in Synthesis Example 1, except that ethanol (molecular weight: 270.3), 165.2 g (0.611 mol), and 0.87 g of tin octylate as a catalyst and BHT (1.74 g) were used, "polymer-bound ultraviolet absorber-3 was obtained." "." The resultant was confirmed by infrared absorption spectroscopy and NMR. The content of the ultraviolet absorber residue was 30.3%.
除改為使用乙烯‧甲基丙烯酸甲酯共聚物374.4g(1.046當量)、及4-羥基-1,2,2,6,6-五甲基-哌啶(分子量:171.3)132.0g(0.771莫耳)、以及作為觸媒的四丁基鈦酸酯0.75g及BHT(1.87g)之外,其餘均與合成例1同樣,獲得「聚合物結合光安定劑-1」。生成物係利用紅外吸收光譜與NMR進行確認。 In addition to using ethylene ‧ methyl methacrylate copolymer 374.4g (1.046 equivalents), and 4-hydroxy-1,2,2,6,6-pentamethyl-piperidine (molecular weight: 171.3) 132.0g (0.771 In the same manner as in Synthesis Example 1, except that 0.75 g of tetrabutyl titanate and BHT (1.87 g) as a catalyst were used, "polymer-bound light stabilizer-1" was obtained. The resultant was confirmed by infrared absorption spectroscopy and NMR.
除改為使用乙烯‧乙烯醇‧醋酸乙烯酯共聚物308.0g(1.029當量)、及3-(3',5'-二第三丁基-4'-羥苯基)丙酸乙酯(平均分子量:306.4)234.8g(0.766莫耳),以及作為觸媒的單丁基氧化錫0.59g及BHT(1.17g)之外,其餘均與合成例2同樣,獲得「聚合物結合抗氧化劑-1」。生成物係利用紅外吸收光譜與NMR進行確認。 In addition to the use of ethylene ‧ vinyl alcohol ‧ vinyl acetate copolymer 308.0g (1.029 equivalents), and 3-(3',5'-di-t-butyl-4'-hydroxyphenyl) propionic acid ethyl ester (average Molecular weight: 306.4) 234.8 g (0.766 mol), and 0.59 g of monobutyltin oxide and BHT (1.17 g) as a catalyst were obtained in the same manner as in Synthesis Example 2 to obtain "polymer-bound antioxidant-1". "." The resultant was confirmed by infrared absorption spectroscopy and NMR.
除取代乙烯‧乙烯醇‧醋酸乙烯酯共聚物,改為使用聚乙烯丁醛樹脂(乙烯醇分:20質量%)之外,其餘均與合成例2同樣,合成聚乙烯丁醛樹脂系的「聚合物結合紫外線吸收劑-4」。 The polyvinyl butyral resin system was synthesized in the same manner as in Synthesis Example 2 except that the ethylene vinyl alcohol/vinyl acetate copolymer was used instead of the polyvinyl butyral resin (vinyl alcohol content: 20% by mass). The polymer incorporates UV absorber-4".
除改為使用在2-[4-[(2-羥基-3-(2'-乙基己基)丙基)氧基]-2-羥苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三中,使琥珀酸酐進行反應,而獲得的2-[4-[(2-(羧乙基羰氧基)-3-(2'-乙基己基)丙基)氧基]-2-羥苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三之外,其餘均與合成例6同樣,合成聚乙烯丁醛樹脂系的「聚合物結合紫外線吸收劑-5」。 In addition to the use of 2-[4-[(2-hydroxy-3-(2'-ethylhexyl)propyl)oxy]-2-hydroxyphenyl]-4,6-bis (2,4- Dimethylphenyl)-1,3,5-three In the reaction of succinic anhydride, 2-[4-[(2-(carboxyethylcarbonyloxy)-3-(2'-ethylhexyl)propyl)oxy)-2-hydroxybenzene is obtained. 4,6-bis(2,4-dimethylphenyl)-1,3,5-three In the same manner as in Synthesis Example 6, a polyvinyl butyral resin-based "polymer-bonded ultraviolet absorber-5" was synthesized.
除改為使用在4-羥基-1,2,2,6,6-五甲基-哌啶中,使琥珀酸酐進行反應而獲得的1,2,2,6,6-五甲基-哌啶-4-氧基羰乙基羧酸之外,其餘均與合成例6同樣,合成聚乙烯丁醛樹脂系的「聚合物結合光安定劑-2」。 In addition to the use of 4-hydroxy-1,2,2,6,6-pentamethyl-piperidine, 1,2,2,6,6-pentamethyl-periole obtained by reacting succinic anhydride A polyvinyl butyral resin-based "polymer-bound light stabilizer-2" was synthesized in the same manner as in Synthesis Example 6, except for the pyridine-4-oxycarbonylethyl carboxylic acid.
除改為使用3-(3',5'-二第三丁基-4'-羥苯基)丙酸乙酯之外,其餘均與合成例6同樣,合成聚乙烯丁醛樹脂系的「聚合物結合抗氧化劑-2」。 In the same manner as in Synthesis Example 6, except that 3-(3',5'-di-t-butyl-4'-hydroxyphenyl)propionate was used instead, the polyvinyl butyral resin system was synthesized. The polymer binds to antioxidant-2".
在能當作太陽光發電模組之密封材樹脂使用的乙烯‧醋酸乙烯酯共聚樹脂(醋酸乙烯酯含有量:28%,MFR:15g/10分)33.77份中,將依合成例1所獲得聚合物結合紫外線吸收劑-1(66.23份),利用軋輪機(輥表面溫度:120℃)施行混練,再使用軋片機抽拉成薄片,經裁斷,獲得約20cm×20cm×5mm之含聚合物結合紫外線吸收劑的母料。該母料係依三系紫外線吸收劑換算計含有20質量%。以下,稱「聚合物結合紫外線吸收劑母料-1」。 In the case of 33.77 parts of ethylene ‧ vinyl acetate copolymer resin (vinyl acetate content: 28%, MFR: 15 g/10 minutes) which can be used as a sealing resin for a solar power generation module, it will be obtained according to Synthesis Example 1. The polymer is combined with UV absorber-1 (66.23 parts), and is kneaded by a rolling mill (roll surface temperature: 120 ° C), and then drawn into a sheet by a sheet rolling machine, and cut to obtain a polymerization of about 20 cm × 20 cm × 5 mm. A masterbatch that combines with a UV absorber. The masterbatch is based on three The ultraviolet absorber conversion meter contains 20% by mass. Hereinafter, "polymer-bonded ultraviolet absorber masterbatch-1" is referred to.
如同製造例1般,調製依合成例2~5所獲得聚合物結合機能劑分別含有機能劑成分20質量%的母料。分別採取聚合物結合紫外線吸收劑-2:66.45份、聚合物結合紫外線吸收劑-3:66.01份、聚合物結合光安定劑-1:79.68份、聚合物結合抗氧化劑-1:52.08份,依合計質量成為100份的方式,分別調配入乙烯-醋酸乙烯酯共聚樹脂,並利用軋輪機施行混練,使用軋片機,經裁斷,分別形成母料。分別稱「聚合物結合紫外線吸收劑母料-2」、「聚合物結合紫外線吸收劑母料-3」、「聚合物結合光安定劑母料-1」、及「聚合物結合抗氧化劑母料-1」。 As in Production Example 1, the polymer binding functional agents obtained in Synthesis Examples 2 to 5 were prepared to contain a masterbatch of 20% by mass of the functional agent component, respectively. Polymer-bound UV absorber-2: 66.45 parts, polymer combined with UV absorber-3: 66.01 parts, polymer-bound light stabilizer-1: 79.68 parts, polymer-bound antioxidant-1: 52.08 parts, respectively The total mass was 100 parts, and each of them was blended into an ethylene-vinyl acetate copolymer resin, and kneaded by a rolling mill, and a masterer was formed by cutting using a rolling mill. They are called "polymer-bonded UV absorber masterbatch-2", "polymer-bonded UV absorber masterbatch-3", "polymer-bound light stabilizer masterbatch-1", and "polymer-bound antioxidant masterbatch". -1".
調製將作為機能劑成分的紫外線吸收劑、光安定劑、 及抗氧化劑予以複合並含有的聚合物結合機能劑之母料。在當作密封材樹脂使用的乙烯‧丙烯酸乙酯共聚樹脂(丙烯酸乙酯含有量:20質量%)32.51份中,調配入聚合物結合紫外線吸收劑-1:16.56份、聚合物結合紫外線吸收劑-2:16.61份、聚合物結合光安定劑-1:23.90份、及聚合物結合抗氧化劑-1:10.42份,經混練、裁斷,獲得母料。此係機能劑成分的總含有量為20質量%,且機能劑成分係依羥苯基三系紫外線吸收劑:苯并三唑系紫外線吸收劑:受阻胺系光安定劑:受阻酚系抗氧化劑為25:25:30:20複合含有。以下,將其稱「聚合物結合機能劑複合體母料-1」。 A masterbatch of a polymer-binding functional agent which is compounded by a UV absorber, a photostabilizer, and an antioxidant as a functional ingredient. In the 32.51 parts of ethylene ‧ ethyl acrylate copolymer resin (ethyl acrylate content: 20% by mass) used as a sealing material resin, formulated into a polymer-bound ultraviolet absorber -1:16.56 parts, polymer-bound ultraviolet absorber -2: 16.61 parts, polymer-bound light stabilizer-1: 23.90 parts, and polymer-bound antioxidant - 1:10.42 parts, which were kneaded and cut to obtain a master batch. The total content of the functional ingredients of the system is 20% by mass, and the functional ingredient is hydroxyphenyl three. UV absorber: benzotriazole UV absorber: hindered amine light stabilizer: hindered phenolic antioxidant is 25:25:30:20 composite. Hereinafter, this is referred to as "polymer-binding functional agent composite master batch-1".
取代製造例1所使用的乙烯-醋酸乙烯酯共聚樹脂,改為使用當作密封材樹脂用的聚乙烯丁醛樹脂,並分別調配入依合成例6所獲得聚合物結合紫外線吸收劑-4、依合成例7所獲得聚合物結合紫外線吸收劑-5、依合成例8所獲得聚合物結合光安定劑-2、及依合成例9所獲得聚合物結合抗氧化劑-2,經混練而成薄片化,獲得各自聚合物結合機能劑的聚乙烯丁醛樹脂母料。最好將其使用於聚乙烯丁醛樹脂系密封材。 In place of the ethylene-vinyl acetate copolymer resin used in Production Example 1, a polyvinyl butyral resin used as a sealing material resin was used instead, and the polymer obtained in accordance with Synthesis Example 6 was bonded to the ultraviolet absorber-4, respectively. The polymer obtained in Synthesis Example 7 was combined with UV absorber-5, the polymer-bound light stabilizer-2 obtained in Synthesis Example 8, and the polymer-bound antioxidant-2 obtained in Synthesis Example 9 were kneaded into a thin sheet. A polyethylene butyral resin masterbatch of the respective polymer binding functional agents was obtained. It is preferably used in a polyvinyl butyral resin-based sealing material.
在製造例1所使用的乙烯‧醋酸乙烯酯共聚樹脂40份 中,調配入氧化鈦白色顏料50份、及三聚氰酸三烯丙酯10份,利用雙軸擠出機施行混練,獲得母料。以下將其稱「添加劑母料」。 40 parts of ethylene ‧ vinyl acetate copolymer resin used in Production Example 1 In the above, 50 parts of a titanium oxide white pigment and 10 parts of triallyl cyanurate were blended, and kneaded by a twin-screw extruder to obtain a master batch. Hereinafter, it will be referred to as "additive masterbatch".
其次,使用依上述所獲得母料,調查聚合物結合機能劑實際調配時的密封材樹脂中之性質。 Next, using the masterbatch obtained as described above, the properties of the sealing resin in the actual blending of the polymer-binding functional agent were investigated.
在乙烯‧醋酸乙烯酯共聚樹脂75.0份中,調配入聚合物結合紫外線吸收劑母料-1:7.5份、聚合物結合紫外線吸收劑母料-3:5.0份、聚合物結合光安定劑母料-1:7.5份、及聚合物結合抗氧化劑母料-1:5.0份,利用軋輪機施行混練,並利用熱壓合進行成形,製得厚度約1mm的薄片。在加熱混練中,聚合物結合機能劑當然不會出現昇華情形,亦不會對加工機械造成污染。 In 75.0 parts of ethylene ‧ vinyl acetate copolymer resin, blended with polymer-bonded UV absorber masterbatch -1:7.5 parts, polymer-bound UV absorber masterbatch -3:5.0 parts, polymer-bound light stabilizer masterbatch -1: 7.5 parts, and polymer-bound antioxidant masterbatch-1: 5.0 parts, kneaded by a rolling mill, and formed by thermocompression bonding to obtain a sheet having a thickness of about 1 mm. In the heating and kneading, the polymer-binding functional agent certainly does not appear to be sublimated, and does not cause pollution to the processing machine.
由所獲得薄片製得的測試片,在物性試驗中呈現充分優異的結果。又,將所獲得薄片利用60℃吉爾烤箱(Geer oven)進行過熱,針對所添加聚合物結合機能劑在薄片表面的白霧現象,由表面的起霧狀況進行調查。聚合物結合機能劑的薄片當然完全沒有呈現在表面上的白霧現象。 The test piece prepared from the obtained sheet exhibited sufficiently excellent results in the physical property test. Further, the obtained sheet was subjected to superheating using a Geer oven at 60 ° C, and the fogging of the surface was investigated for the white mist phenomenon on the surface of the sheet by the added polymer binding functional agent. The flakes of the polymer binding functional agent are of course completely free of white fog on the surface.
同樣的,使用聚合物結合紫外線吸收劑-2、-4、聚合物結合光安定劑-2、及聚合物結合抗氧化劑-2的母料,亦呈現同樣的優異性能。 Similarly, the use of a polymer-bound UV absorber-2,-4, a polymer-bound light stabilizer-2, and a polymer-bound antioxidant-2 masterbatch also exhibited the same superior properties.
為比較而使用的公知低分子量紫外線吸收劑等機能 劑,在表面上大幅出現機能劑的白霧。 Functions such as known low molecular weight ultraviolet absorbers used for comparison Agent, the white mist of the functional agent appears on the surface.
再者,將熱安定性與公知的低分子量紫外線吸收劑、光安定劑、抗氧化劑進行比較。聚合物結合機能劑雖亦有些微發現被認為因聚合物成分所引起的重量減少,但幾乎未發現有減量,相對於此,公知的紫外線吸收劑、光安定劑、抗氧化劑大致在190℃~200℃時會因急遽昇華而出現大幅重量減少,證明在使用條件上有所限制。 Further, the thermal stability is compared with a known low molecular weight ultraviolet absorber, light stabilizer, and antioxidant. Although the polymer binding functional agent has been slightly found to be considered to be reduced in weight due to the polymer component, almost no reduction is found. In contrast, known ultraviolet absorbers, light stabilizers, and antioxidants are generally at 190 ° C. At 200 ° C, there will be a large weight loss due to rapid sublimation, which proves that there are restrictions on the conditions of use.
再者,使用依照上述其他合成例、製造例所製作聚合物結合機能劑的母料,亦呈現同樣的優異性能。 Further, the master batch using the polymer-binding functional agent produced in accordance with the other synthesis examples and production examples described above exhibited the same excellent performance.
針對太陽光發電模組所使用,內部添加有聚合物結合複合機能劑的乙烯‧醋酸乙烯酯共聚樹脂系密封材,依照下述進行調製。 For the solar power generation module, an ethylene ‧ vinyl acetate copolymer resin-based sealing material to which a polymer-bonded composite functional agent is added is prepared in accordance with the following.
在當作太陽光發電模組的密封材樹脂所使用之乙烯‧醋酸乙烯酯共聚樹脂(醋酸乙烯酯含有量:28%,MFR:15g/10分)49.5份中,調配入依製造例1所獲得聚合物結合紫外線吸收劑母料-1:7.5份、依製造例2所獲得聚合物結合紫外線吸收劑母料-3:5.0份、聚合物結合光安定劑母料-1:7.5份、聚合物結合抗氧化劑母料-1:5.0份、依製造例5所獲得含有白色顏料與多官能基性單體的添加劑母料:20.0份、當作過氧化物用的過氧化第三丁基異丙基碳酸酯:2.0份、以及當作矽烷偶合劑用的乙烯基 三甲氧基矽烷:0.5份,經充分混合後,利用擠出機在100℃施行混練,擠出成形為厚度1mm的薄片狀。 In the 49.5 parts of ethylene ‧ vinyl acetate copolymer resin (vinyl acetate content: 28%, MFR: 15 g/10 minutes) used as the sealing material resin of the solar power generation module, it was blended into the manufacturing example 1 Obtaining polymer-bound ultraviolet absorber masterbatch-1: 7.5 parts, polymer-bonded ultraviolet absorber masterbatch-3:5.0 parts obtained according to Production Example 2, polymer-bound light stabilizer masterbatch-1:7.5 parts, polymerization Additive Antioxidant Masterbatch-1: 5.0 parts, additive masterbatch containing white pigment and polyfunctional monomer obtained according to Production Example 5: 20.0 parts, used as a peroxide, a third butyl peroxide Propyl carbonate: 2.0 parts, and vinyl used as a decane coupling agent Trimethoxy decane: 0.5 part, after thorough mixing, kneading at 100 ° C by an extruder, and extrusion molding into a sheet having a thickness of 1 mm.
依照常法,利用依上述所獲得乙烯‧醋酸乙烯酯共聚樹脂系密封材薄片,將矽電池模組從表面與背面夾置,並將整體予以密封。將其利用由內部添加有聚酯系聚合物結合機能劑,而經改良耐候性與樹脂物性的聚對苯二甲酸乙二酯薄膜(高耐候性高物性PET薄膜)所構成背板進行被覆。在上面放置玻璃板,並使用電熱加熱式層壓機將整體施行減壓且進行3分鐘真空,再將熱板加熱至135℃而將樹脂層予以軟化,經壓合而將整體呈一體化。接著,將熱板加熱至150℃並保持15分鐘而使形成交聯結合,將整體予以密封便調製得太陽光發電模組。 According to the conventional method, the tantalum battery module was sandwiched between the surface and the back surface by using the ethylene ‧ vinyl acetate copolymer resin-based sealing material sheet obtained as described above, and the whole was sealed. This was coated with a backing plate made of a polyethylene terephthalate film (high weather resistant high physical PET film) having improved weather resistance and resin properties by a polyester-based polymer-binding functional agent added thereto. A glass plate was placed thereon, and the whole was subjected to a reduced pressure using an electrothermal heating laminator, and vacuum was applied for 3 minutes, and then the hot plate was heated to 135 ° C to soften the resin layer, and the whole was integrated by press bonding. Next, the hot plate was heated to 150 ° C for 15 minutes to form a cross-linking bond, and the whole was sealed to prepare a solar power generation module.
針對太陽光發電模組所使用,內部添加有聚合物結合複合機能劑的乙烯-丙烯酸乙酯共聚樹脂系密封材,依如下進行調製。在密封材樹脂的乙烯‧丙烯酸乙酯共聚樹脂(丙烯酸乙酯含有量:20質量%)47.5份中,調配入:依製造例3所獲得聚合物結合機能劑複合體母料-1:30.0份、依製造例5所獲得含有白色顏料與多官能基性單體的添加劑母料:20.0份、當作過氧化物用的過氧化第三丁基異丙基碳酸酯:2.0份、以及當作矽烷偶合劑用的乙烯基三甲氧基矽烷:0.5份,經充分混合後,利用雙軸擠 出機施行混練,再擠出成形為薄片狀。 For the solar power generation module, an ethylene-ethyl acrylate copolymer resin-based sealing material to which a polymer-bonded composite functional agent is added is prepared as follows. In 47.5 parts of ethylene ‧ ethyl acrylate copolymer resin (ethyl acrylate content: 20% by mass) of the sealing material resin, the polymer-binding functional composite masterbatch obtained in the production example 3 was prepared: -10.0 parts An additive master batch containing a white pigment and a polyfunctional monomer obtained in Production Example 5: 20.0 parts, a third butyl isopropyl carbonate peroxide as a peroxide: 2.0 parts, and as Vinyl trimethoxy decane for decane coupling agent: 0.5 parts, after thorough mixing, using biaxial extrusion The machine is mixed and then extruded into a sheet.
如同實施例1,利用依上述所獲得乙烯-丙烯酸酯共聚樹脂系密封材薄片,將矽電池模組予以密封,再利用高耐候性高物性PET薄膜進行被覆,於上面放置玻璃板,並利用電熱加熱式層壓機形成真空,經加熱、壓合而使形成交聯結合,將整體予以密封便調製得太陽光發電模組。 As in Example 1, the tantalum battery module was sealed by using the ethylene-acrylate copolymer resin-based sealing material sheet obtained as described above, and then coated with a high weather resistance high physical PET film, a glass plate was placed thereon, and electric heating was utilized. The heating laminator forms a vacuum, and is heated and pressed to form a cross-linking combination, and the whole is sealed to prepare a solar power generation module.
針對太陽光發電模組所使用,內部添加有聚合物結合複合機能劑的聚乙烯丁醛樹脂系密封材,依如同實施例1般的進行調製。在當作密封材樹脂使用的聚乙烯丁醛樹脂中,調配入分別含有依製造例4所獲得聚合物結合紫外線吸收劑-4、聚合物結合紫外線吸收劑-5、聚合物結合光安定劑-2、及聚合物結合抗氧化劑-2的各個母料、依製造例6所獲得含有白色顏料與多官能基性單體的添加劑母料、以及過氧化第三丁基異丙基碳酸酯及乙烯基三甲氧基矽烷,經充分混合後,利用擠出機施行混練,再擠出成形為薄片狀。 A polyvinyl butyral resin-based sealing material to which a polymer-bonded composite functional agent was added to the solar power generation module was prepared in the same manner as in Example 1. In the polyvinyl butyral resin used as the sealing material resin, the polymer-bonded ultraviolet absorber-4, the polymer-bound ultraviolet absorber-5, and the polymer-bound light stabilizer which are obtained according to Production Example 4, respectively, are blended. 2. Each masterbatch of the polymer-bound antioxidant-2, an additive masterbatch containing a white pigment and a polyfunctional monomer obtained according to Production Example 6, and a third butyl isopropyl carbonate and ethylene peroxide After the trimethoxy decane is thoroughly mixed, it is kneaded by an extruder and then extruded into a sheet.
如同實施例1,利用依上述所獲得聚乙烯丁醛樹脂系密封材薄片,將矽電池模組予以密封,再利用高耐候性高物性PET薄膜進行被覆,於上面放置玻璃板,並利用電熱加熱式層壓機形成真空,經加熱、壓合而使形成交聯 結合,將整體予以密封便調製得太陽光發電模組。 As in the first embodiment, the tantalum battery module was sealed by using the polyvinyl butyral resin-based sealing material sheet obtained as described above, and then coated with a high weather-resistant high physical PET film, a glass plate was placed thereon, and heated by electric heating. The laminator forms a vacuum, which is heated and pressed to form a crosslink. In combination, the solar photovoltaic module is modulated by sealing the whole.
本發明的太陽光發電模組係經改良聚合物結合複合機能劑對樹脂構件的相溶性,可充分添加必要量,且在加熱加工時,亦不會有因昇華造成的損失,且不會造成環境污染,亦不會因雨水、環境的水或油與溶劑等而溶出,可經長期間持續有效地維持效果。 The solar power generation module of the present invention is capable of sufficiently adding a necessary amount to the resin member by the improved polymer-bonding composite functional agent, and does not cause loss due to sublimation during heating processing, and does not cause Environmental pollution will not be dissolved by rain, environmental water or oil and solvent, and it can be effectively maintained over a long period of time.
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TWI260328B (en) * | 1999-07-07 | 2006-08-21 | Dainichiseika Color Chem | Polymer-bonded functional agents compositions |
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JP3740251B2 (en) * | 1997-06-09 | 2006-02-01 | キヤノン株式会社 | Manufacturing method of solar cell module |
JPH11317475A (en) * | 1998-02-27 | 1999-11-16 | Canon Inc | Semiconductor encapsulant resin and semiconductor element |
JP2003253248A (en) * | 2002-03-01 | 2003-09-10 | Dainichiseika Color & Chem Mfg Co Ltd | Ultraviolet absorber and polymer-bonded benzotriazole- based ultraviolet absorber, production method, treated article and treating method |
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JP2005327886A (en) * | 2004-05-14 | 2005-11-24 | Hitachi Ltd | Solar power module |
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TWI260328B (en) * | 1999-07-07 | 2006-08-21 | Dainichiseika Color Chem | Polymer-bonded functional agents compositions |
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TWI828886B (en) * | 2019-03-28 | 2024-01-11 | 日商三井 陶氏聚合化學股份有限公司 | Resin pellet, manufacturing method of a resin pellet and gravure ink |
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WO2011013638A1 (en) | 2011-02-03 |
CN102471594A (en) | 2012-05-23 |
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CN102471594B (en) | 2015-04-01 |
JPWO2011013638A1 (en) | 2013-01-07 |
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TW201109374A (en) | 2011-03-16 |
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