[go: up one dir, main page]

TWI448339B - Wire spring forming device - Google Patents

Wire spring forming device Download PDF

Info

Publication number
TWI448339B
TWI448339B TW100110534A TW100110534A TWI448339B TW I448339 B TWI448339 B TW I448339B TW 100110534 A TW100110534 A TW 100110534A TW 100110534 A TW100110534 A TW 100110534A TW I448339 B TWI448339 B TW I448339B
Authority
TW
Taiwan
Prior art keywords
pair
servo motor
slide
radial direction
wire
Prior art date
Application number
TW100110534A
Other languages
Chinese (zh)
Other versions
TW201238680A (en
Inventor
Takehito Takahashi
Original Assignee
Orii & Mec Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Orii & Mec Corp filed Critical Orii & Mec Corp
Priority to TW100110534A priority Critical patent/TWI448339B/en
Publication of TW201238680A publication Critical patent/TW201238680A/en
Application granted granted Critical
Publication of TWI448339B publication Critical patent/TWI448339B/en

Links

Landscapes

  • Transmission Devices (AREA)

Description

線彈簧成形裝置Wire spring forming device

本發明係關於使以導引線材的軸心(quill)為中心而呈輻射狀所配置的複數個成形工具,在軸心的中心線周圍迴轉所需角度狀態下,使所需的成形工具對軸心的中心線依直角或略直角前進,並緊靠於從軸心前端部所送出的線材而使線彈簧成形的線彈簧成形裝置。The present invention relates to a plurality of forming tools arranged in a radial shape centering on a quill of a guiding wire, and rotating a desired angle around a center line of the axis to form a desired forming tool pair A wire spring forming device in which a center line of a shaft center advances at a right angle or a slightly right angle and abuts against a wire fed from a front end portion of the shaft to form a wire spring.

下述專利文獻1所記載的線彈簧成形裝置,係具備有:軸心、迴轉台、滑動單元、及滑板;該軸心係導引著線材;該迴轉台係配置呈可圍繞上述軸心周圍轉動;該滑動單元係在上述迴轉台的圓周方向略等分複數地方呈輻射狀配置,並可在迴轉台的半徑方向上進退動作;該滑板係配置於上述迴轉台的外側、且在半徑方向上對應於上述滑動單元的圓周方向略等分複數的地方,利用屬於驅動源的伺服馬達驅動在半徑方向上進退動作;其中,所需的滑板前進係將位於在半徑方向上對應於該滑板的位置處的滑動單元進行突推,而相對於軸心的中心線呈直角或略直角前進,並使在該滑動單元上所裝設的工具緊靠於從軸心前端部送出的線材,而使線彈簧成形。The wire spring forming device described in the following Patent Document 1 includes: a shaft center, a turntable, a slide unit, and a slide plate; the shaft center guides the wire; the turntable is disposed to surround the axis Rotating; the sliding unit is radially arranged in a plurality of places in the circumferential direction of the turntable, and is movable forward and backward in a radial direction of the turntable; the slide is disposed on the outer side of the turntable and in a radial direction Where the circumferential direction corresponding to the sliding unit is slightly divided into a plurality of points, the servo motor belonging to the driving source is used to drive the forward and backward movement in the radial direction; wherein the required sliding plate advancement is located in the radial direction corresponding to the sliding plate The sliding unit at the position is pushed forward, and is advanced at a right angle or a right angle with respect to the center line of the shaft center, and the tool mounted on the sliding unit abuts against the wire fed from the front end portion of the shaft center, thereby The wire spring is formed.

[先行技術文獻][Advanced technical literature] [專利文獻][Patent Literature] [專利文獻1][Patent Document 1]

日本專利第3355092號(特開平10-29028)Japanese Patent No. 3355092 (Japanese Patent Laid-Open No. 10-29028)

上述專利文獻1所示之線彈簧成形裝置,例如在迴轉台的圓周方向等分8處設置滑動單元,使滑動單元前進的滑板及屬於其驅動源的伺服馬達,亦是分別設置於圓周方向等分8處。但是,因為在圓周方向上相鄰接的滑板係相互離開,因而從未配置該滑板的既定方向並無法使滑動單元前進。即,無法使工具緊靠線材的方向(死角)存在有頗多(實施例為8方向),因而會有無法將線材朝最佳方向彎曲成形的情況,此現象會造成無法進行高精度彈簧成形的問題發生。In the wire spring forming device shown in the above Patent Document 1, for example, a slide unit is provided at eight points in the circumferential direction of the turntable, and the slide plate for advancing the slide unit and the servo motor belonging to the drive source thereof are also disposed in the circumferential direction, and the like. Divided into 8 places. However, since the adjacent slides in the circumferential direction are separated from each other, the predetermined direction of the slide is not disposed and the slide unit cannot be advanced. That is, there is a large number of directions (dead angles) in which the tool cannot be brought close to the wire (in the eighth direction of the embodiment), and thus the wire may not be bent in an optimum direction, which may cause high-precision spring forming. The problem has happened.

緣是,發明者考慮增加輻射狀配置的滑板數量,俾減少無法使工具緊靠線材的方向(死角)。但是,確實係有減少死角,並可進行高精度彈簧成形,但卻出現以下所示二個新問題。The reason is that the inventors considered increasing the number of slides in the radial configuration, and reducing the direction (dead angle) that could not hold the tool against the wire. However, it is true that there is a reduction in dead angle and high-precision spring forming, but there are two new problems as shown below.

第1,伺服馬達數量亦需要剛好相當於滑板的數量,導致線彈簧成形裝置的成本大幅提升。First, the number of servo motors also needs to be exactly equal to the number of slides, resulting in a significant increase in the cost of the wire spring forming device.

第2,在圓周方向上相鄰接滑動單元呈相互離開配置,因而並無法完全消除死角。Secondly, the sliding units adjacent to each other in the circumferential direction are disposed apart from each other, and thus the dead angle cannot be completely eliminated.

所以,發明者針對上述第1問題,考慮增加在迴轉台外側所配置的滑板數,且在圓周方向上相鄰接的每一對滑板均對應設置一伺服馬達,若藉由該伺服馬達的驅動,而使所對應的一對滑板擇一地前進,便可減少無法使工具緊靠線材的方向(死角),而伺服馬達的數量亦是滑板數量的一半便可。Therefore, the inventors have considered increasing the number of slide plates disposed on the outer side of the turntable for the first problem described above, and each of the pair of slide plates adjacent in the circumferential direction is correspondingly provided with a servo motor, if driven by the servo motor. By making the corresponding pair of slides advance one by one, the direction (dead angle) of the tool can not be reduced, and the number of servo motors is also half of the number of slides.

再者,針對上述第2問題,則考慮若使圓周方向上相鄰接的滑板,在相互不干涉的範圍內儘可能地靠近而呈圓環狀排列,則使迴轉台轉動既定角度而呈既定角度傾斜的滑動單元便必定成為在半徑方向上對應於任一滑板,因而可從360度的所有方向使工具緊靠於線材(消除死角)。Further, in the second problem, it is considered that if the slide plates adjacent to each other in the circumferential direction are arranged as close as possible in a range that does not interfere with each other, the turntable is rotated at a predetermined angle and is predetermined. The angularly inclined sliding unit must correspond to any of the slides in the radial direction so that the tool can be pressed against the wire (eliminating dead angles) from all directions of 360 degrees.

所以,實際試作裝置並驗證其效果,結果確認屬非常有效,因而此次便提出專利申請。Therefore, the actual test device was used to verify the effect, and the result was confirmed to be very effective, so the patent application was filed this time.

本發明係以前述習知技術之問題點及發明者的上述發現為基礎而完成,其第1目的係提供為減少無法使工具緊靠於線材的方向(死角),而增加在迴轉台外側所配置的滑板數量,且不需要增加屬於驅動源的伺服馬達數量之線彈簧成形裝置。The present invention has been completed on the basis of the problems of the prior art and the above findings of the inventors, and the first object thereof is to reduce the direction (dead angle) of the tool against the wire and increase the outer side of the turntable. The number of slide plates is configured without the need to increase the number of servo motors belonging to the drive source.

再者,第2目的係提供可從360度的所有方向使工具緊靠於線材(完全無死角)的線彈簧成形裝置。Furthermore, the second object is to provide a wire spring forming device that can hold the tool against the wire (completely free of dead ends) from all directions of 360 degrees.

為達成上述第1目的,申請專利範圍第1、2項的線彈簧成形裝置,係具備有:軸心、迴轉台、滑動單元、及滑板;該軸心係導引著線材;該迴轉台係配置呈可圍繞上述軸心周圍轉動;該滑動單元係在上述迴轉台的圓周方向略等分複數地方呈輻射狀配置,並可在迴轉台的半徑方向上進退動作;該滑板係配置於上述迴轉台的外側、且在半徑方向上對應於上述滑動單元的圓周方向略等分複數的地方,利用屬於驅動源的伺服馬達驅動而可以在半徑方向上進退動作;而所需的滑板前進係使位於在半徑方向上對應於該滑板位置處的滑動單元,相對於軸心的中心線呈直角或略直角突推並前進,使在該滑動單元上所裝設的工具緊靠於從軸心前端部送出的線材,而使線彈簧成形;其中,其構成係對在圓周方向上相鄰接的每一對滑板對應設置一伺服馬達,且利用該伺服馬達的驅動使上述一對滑板擇一地前進。In order to achieve the above first object, the wire spring forming device of the first and second aspects of the patent application includes: an axis, a turntable, a sliding unit, and a slide; the axis guides the wire; the rotary table The arrangement is rotatable about the circumference of the shaft; the sliding unit is radially arranged in a plurality of places in the circumferential direction of the turntable, and is movable forward and backward in a radial direction of the turntable; the slide is disposed on the swing a portion of the outer side of the stage that is slightly equally divided in the radial direction corresponding to the circumferential direction of the sliding unit, can be moved forward and backward in the radial direction by driving with a servo motor belonging to the driving source; and the required sliding plate advancement is located a sliding unit corresponding to the position of the sliding plate in the radial direction, protrudes and advances at a right angle or a right angle with respect to a center line of the shaft center, so that the tool mounted on the sliding unit abuts against the front end portion of the shaft center a wire is formed to form a wire spring; wherein the structure is configured to provide a servo motor corresponding to each pair of slide plates adjacent in the circumferential direction, and the servo horse is utilized So that the pair of drive sled alternatively proceeds.

作為利用伺服馬達的驅動而使一對滑板擇一地前進之具體滑板驅動機構,可考慮例如齒條‧小齒輪(rack-pinion)式動力傳動機構、與變形日內瓦式動力傳動機構。As a specific slide drive mechanism that selectively advances a pair of slides by driving of a servo motor, for example, a rack-and-pinion type power transmission mechanism and a deformed Geneva-type power transmission mechanism can be considered.

而,齒條‧小齒輪式動力傳動機構係如申請專利範圍第1項所示,由一對齒條與半圓弧狀小齒輪構成;該一對齒條係設置於上述一對滑板上,且在半徑方向延伸;該半圓弧狀小齒輪係略正交於上述一對滑板,且樞接於在上述一對齒條間所配設的上述一伺服馬達的輸出軸,並與上述一對齒條擇一地嚙合。The rack-and-pinion type power transmission mechanism is composed of a pair of racks and a semi-arc pinion as shown in the first item of the patent application scope; the pair of racks are disposed on the pair of slide plates, And extending in a radial direction; the semi-arc pinion gear is slightly orthogonal to the pair of slide plates, and is pivotally connected to an output shaft of the servo motor disposed between the pair of racks, and is coupled to the one Selectively engage the rack.

再者,變形日內瓦式動力傳動機構係如申請專利範圍第2項所示,由旋轉盤與一對缺口構成;該旋轉盤係樞接於在上述一對滑板間所配設的上述一伺服馬達之輸出軸,且突設有從其旋轉中心在半徑方向上呈等距離離開、並在圓周方向上呈既定角度離開的一對栓;該一對缺口係相對向於上述一對滑板的後端側而設置,在上述伺服馬達的輸出軸之正反略半旋轉以內,與上述一對栓擇一地相卡合。Furthermore, the modified Geneva-style power transmission mechanism is constituted by a rotating disk and a pair of notches as shown in the second item of the patent application scope; the rotating disk is pivotally connected to the one servo motor disposed between the pair of sliding plates An output shaft protruding from a pair of plugs that are equidistantly spaced from the center of rotation thereof at a predetermined distance in the radial direction and spaced apart at a predetermined angle in the circumferential direction; the pair of notches are opposite to the rear end of the pair of slides The side is disposed to be engaged with the pair of bolts within a half rotation of the output shaft of the servo motor.

(作用)在轉動迴轉台,使所需之滑動單元(工具)呈圍繞軸心的中心線周圍迴轉所需角度的狀態下,若驅動所需之伺服馬達而使所需滑板前進,則被該滑板所突推的所需滑動單元(工具)便會對軸心的中心線呈直角或略直角前進,並緊靠於從軸心前端部所送出的線材。(acting) in the state where the rotary table is rotated so that the required sliding unit (tool) is rotated at a desired angle around the center line of the shaft center, if the required servo motor is driven to advance the required slide plate, The required sliding unit (tool) pushed by the skateboard advances the center line of the shaft at a right angle or a right angle and abuts against the wire fed from the front end of the shaft.

因為圓周方向上相鄰接的一對滑板係利用對應的一伺服馬達驅動而擇一地前進,因而為使滑動單元(工具)前進(進退動作)的所必要伺服馬達總數,便只要滑板數量的一半便可。Since a pair of adjacent slides in the circumferential direction are driven by the corresponding one of the servo motors, the total number of servo motors necessary for advancing (forward and backward movement) of the slide unit (tool) is as long as the number of slides is Half can be.

再者,藉由在未增加伺服馬達數量的情況下,將滑板數量增加例如2倍,便可從習知裝置較為困難的方向使工具緊靠於線材(減少無法使工具緊靠於線材的角度(死角))。Furthermore, by increasing the number of slides by a factor of 2 without increasing the number of servo motors, the tool can be held against the wire from a more difficult direction of the conventional device (reducing the angle at which the tool cannot be held against the wire) (dead corner)).

再者,申請專利範圍第1項中,在上述一對滑板上相對向設置在半徑方向上延伸的一對齒條,在依略正交於上述一對滑板方式配設於上述一對齒條間的上述一伺服馬達之輸出軸上,樞接著在該輸出軸的正反略半旋轉以內與上述一對齒條擇一地嚙合的半圓弧狀小齒輪。Further, in the first aspect of the patent application, a pair of racks extending in a radial direction on the pair of slide plates are disposed on the pair of racks in a manner orthogonal to the pair of slides The output shaft of the servo motor is pivoted by a semi-arc pinion that is selectively engaged with the pair of racks within a half rotation of the output shaft.

(作用)圓周方向上相鄰接的一對滑板,係利用一對滑板所對應伺服馬達的輸出軸(其上所樞接的半圓弧狀小齒輪)之正反旋轉而擇一地前進。(Action) A pair of adjacent slide plates in the circumferential direction are selectively advanced by the forward and reverse rotation of the output shaft of the servo motor corresponding to the pair of slide plates (the semi-arc pinion gears pivoted thereon).

例如圖5(a)所示,若伺服馬達的輸出軸(半圓弧狀小齒輪)朝正方向(順時針)旋轉,半圓弧狀小齒輪便會與其中一齒條相嚙合,該齒條(滑板)會前進至既定位置。然後,如圖5(b)所示,若伺服馬達的輸出軸(半圓弧狀小齒輪)朝反方向(逆時針)旋轉至原本的位置,則位於已前進位置處的齒條(滑板)會後退至原本的位置。在此期間,因為半圓弧狀小齒輪並未與另一齒條相嚙合,因而另一齒條(滑板)不會有進退動作。For example, as shown in Fig. 5(a), if the output shaft (semi-arc pinion) of the servo motor rotates in the positive direction (clockwise), the semi-arc pinion meshes with one of the racks. The bar (skateboard) will advance to the intended position. Then, as shown in Fig. 5(b), if the output shaft (semi-arc pinion) of the servo motor is rotated in the reverse direction (counterclockwise) to the original position, the rack (skateboard) at the advanced position is provided. Will retreat to the original location. During this period, since the semi-arc pinion does not mesh with the other rack, the other rack (skateboard) does not advance or retreat.

另一方面,如圖6(a)所示,當伺服馬達的輸出軸(半圓弧狀小齒輪)朝反方向(逆時針)旋轉,然後如圖6(b)所示,朝正方向(順時針)旋轉時,半圓弧狀小齒輪會與另一齒條相嚙合,該齒條(滑板)前進至既定位置,然後再後退至原本的位置處。在此期間,因為半圓弧狀小齒輪並未與另一齒條相嚙合,因而另一齒條(滑板)不會有進退動作。On the other hand, as shown in Fig. 6(a), when the output shaft (semi-arc pinion) of the servo motor rotates in the opposite direction (counterclockwise), then as shown in Fig. 6(b), it faces in the positive direction ( When rotated clockwise, the semi-arc pinion meshes with the other rack, the rack (skateboard) advances to the predetermined position, and then retreats to the original position. During this period, since the semi-arc pinion does not mesh with the other rack, the other rack (skateboard) does not advance or retreat.

再者,申請專利範圍第2項之構成,係在依略正交於上述一對滑板方式配設於二滑板間的上述伺服馬達之輸出軸上,樞接著突設有從其旋轉中心在半徑方向上等距離離開、且在圓周方向上既定角度離開之一對栓之旋轉盤,並在上述一對滑板的後端側,相對向設置於上述馬達的輸出軸正反略半旋轉以內且與上述一對栓擇一地卡合的一對缺口。Furthermore, the second aspect of the patent application scope is formed on the output shaft of the servo motor disposed between the two slide plates in a manner orthogonal to the pair of slide plates, and is pivotally protruded from the center of rotation thereof at a radius a rotating disk that is equidistantly spaced in the direction and spaced apart from the pair of pins at a predetermined angle in the circumferential direction, and oppositely disposed on the rear end side of the pair of slide plates, opposite to the output shaft of the motor A pair of notches in which the pair of bolts are selectively engaged.

(作用)一對滑板係利用伺服馬達的輸出軸(旋轉盤)正反旋轉而擇一的前進。例如在一對滑板與迴轉台間,分別介設張力螺旋彈簧,一對滑板則經常朝半徑方向外側保持彈簧蓄勢。然後,如圖7(a)所示,若反抗張力螺旋彈簧的彈簧力,使伺服馬達的輸出軸(旋轉盤)朝正方向(順時針)旋轉,其中一滑板的缺口便會卡合於其中一栓,其中一滑板便會被在半徑方向前方突推並前進至既定位置處。然後,若伺服馬達的輸出軸(旋轉盤)朝反方向(逆時針)旋轉至原本位置處,便利用張力螺旋彈簧的彈簧力,使位於已前進位置處的滑板(之缺口)後退至原本位置處。在此期間,因為右邊的栓與右滑板的缺口並未相卡合,因而右滑板不會有進退動作。(Action) A pair of skateboards are advanced by the forward and reverse rotation of the output shaft (rotary disk) of the servo motor. For example, a tension coil spring is interposed between a pair of slide plates and a turntable, and a pair of slide plates often maintain a spring accumulating force toward the outer side in the radial direction. Then, as shown in Fig. 7(a), if the spring force of the tension coil spring is resisted, the output shaft (rotary disk) of the servo motor is rotated in the positive direction (clockwise), and the notch of one of the slide plates is engaged therein. A bolt, one of which is pushed forward in the radial direction and advanced to a predetermined position. Then, if the output shaft (rotary disk) of the servo motor is rotated in the reverse direction (counterclockwise) to the original position, the spring force of the tension coil spring is facilitated to retract the slider (notch) at the advanced position to the original position. At the office. During this period, since the right side of the bolt does not engage with the notch of the right slide, the right slide does not advance or retreat.

另一方面,如圖8所示,當反抗張力螺旋彈簧的彈簧力,使伺服馬達的輸出軸(旋轉盤)朝反方向(逆時針)旋轉,然後再朝正方向(順時針)旋轉時,另一滑板的缺口會卡合於另一栓,另一滑板(之缺口)會被在半徑方向前方突推並前進至既定位置處,然後利用張力螺旋彈簧的彈簧力,後退至原本位置處。在此期間,因為其中一栓並未與其中一滑板的缺口相卡合,因而其中一滑板並不會有進退動作。On the other hand, as shown in Fig. 8, when the spring force of the tension coil spring is reversed, the output shaft (rotary disk) of the servo motor is rotated in the opposite direction (counterclockwise), and then rotated in the positive direction (clockwise). The gap of the other slide plate will be engaged with the other bolt, and the other slide plate (the notch) will be pushed forward in the radial direction and advanced to the predetermined position, and then retracted to the original position by the spring force of the tension coil spring. During this period, since one of the bolts does not engage with the notch of one of the slide plates, one of the slide plates does not have a forward and backward movement.

再者,為達成上述第2目的,申請專利範圍第3項係就申請專利範圍第1項所記載的線彈簧之成形裝置,其中,上述滑板係以在圓周方向上相鄰接者彼此間不會相干涉之範圍內相靠近呈圓環狀而排列。Further, in order to achieve the above-mentioned second object, the third aspect of the invention is the wire spring forming device according to the first aspect of the invention, wherein the slide plate is not adjacent to each other in the circumferential direction. The areas that will interfere with each other are arranged in an annular shape.

再者,為達成上述第2目的,申請專利範圍第4項係就申請專利範圍第2項所記載的線彈簧之成形裝置,其中,上述滑板係以在圓周方向上相鄰接著彼此間不會相干涉之範圍內相靠近呈圓環狀而排列。In addition, in the fourth aspect of the invention, the wire spring forming device according to the second aspect of the invention, wherein the slide plates are adjacent to each other in the circumferential direction The phases of the interference are arranged close to each other in an annular shape.

(作用)因為將滑板依在圓周方向上相互靠近的方式呈圓環狀排列,因而即便從360度的任何方向,均可使工具緊靠於線材(沒有無法使工具緊靠於線材的方向(死角))。(Action) Since the slide plates are arranged in an annular shape in such a manner as to be close to each other in the circumferential direction, the tool can be abutted against the wire even in any direction from 360 degrees (there is no direction in which the tool cannot be pressed against the wire ( Dead end)).

再者,申請專利範圍第5項,係就申請專利範圍第1~4項中任一項所記載的線彈簧之成形裝置,其中,在上述滑板的前端部設有以其內面曲率中心為大致一致於軸心的中心線上之圓弧而設定的圓弧凸輪;在上述滑動單元的後端部設有抵接於上述滑板之圓弧凸輪的凸輪從動件。The wire spring forming device according to any one of claims 1 to 4, wherein the front end portion of the slide plate is provided with a center of curvature of the inner surface thereof. An arc cam that is substantially aligned with an arc of a center line of the shaft center; and a cam follower that abuts the arc cam of the slider at a rear end portion of the slide unit.

(作用)滑動單元係被滑板突推並前進,當滑動單元的進退方向與滑板的進退方向偏離時,滑板與滑動單元間的抵接部便會產生摩擦或彎曲力矩等負荷,而有妨礙滑動單元順暢前進的可能性,但若滑動單元後端部的凸輪從動件位於可抵接於滑板前端部的圓弧凸輪之範圍內,則當滑板突推滑動單元之際,凸輪從動件會沿圓弧凸輪的內面滾動,而抑制滑板與滑動單元間的抵接部所產生的摩擦或彎曲力矩等負荷。(acting) the sliding unit is pushed and advanced by the sliding plate. When the advancing and retracting direction of the sliding unit is deviated from the advancing and retracting direction of the sliding plate, the abutting portion between the sliding plate and the sliding unit generates a load such as friction or bending moment, and hinders sliding. The possibility of smooth advancement of the unit, but if the cam follower at the rear end of the sliding unit is located within the range of the arc cam that can abut the front end of the slider, the cam follower will be used when the slider pushes the sliding unit The inner surface of the circular arc cam is rolled, and the load such as friction or bending moment generated by the abutting portion between the sliding plate and the sliding unit is suppressed.

根據本發明的線彈簧成形裝置,相較於依每個滑板均需要伺服馬達的習知裝置,可使伺服馬達數量減為一半(儘管伺服馬達數量較少,仍可獲得與習知線彈簧成形裝置同等的性能),因而可大幅降低線彈簧成形裝置的成本。According to the wire spring forming device of the present invention, the number of servo motors can be reduced to half compared to conventional devices requiring a servo motor for each of the sliders (although the number of servo motors is small, the conventional wire spring can be obtained. The equivalent performance of the device) can greatly reduce the cost of the wire spring forming device.

再者,藉由將滑板數量增加為例如2倍,便可從習知裝置較困難的方向使工具緊靠於線材(減少無法使工具緊靠於線材的角度(死角)),因而大幅提升線彈簧成形裝置的性能。Furthermore, by increasing the number of slides by, for example, two times, the tool can be brought into close contact with the wire from a direction that is difficult in the conventional device (reducing the angle (dead angle) that the tool cannot be pressed against the wire), thereby greatly increasing the line. The performance of the spring forming device.

再者,根據申請專利範圍第1項,因為齒條‧小齒輪式動力傳動機構係齒條(滑板)的進退動作確實連結(跟隨)半圓弧狀小齒輪之旋轉,因而不需要使滑板回歸至初始位置用的彈簧構件等構件,就此部分便使裝置構造呈簡潔化。Furthermore, according to the first item of the patent application scope, since the forward and backward movement of the rack and pinion type power transmission mechanism rack (skateboard) does link (follow) the rotation of the semi-arc pinion, it is not necessary to return the skateboard. Components such as spring members for the initial position simplify the structure of the device.

再者,根據申請專利範圍第2項,除變形日內瓦式動力傳動機構之外,尚需要使滑板回歸於初始位置用的張力彈簧構件,就此部分雖有增加作為滑板進退機構的構成零件數,但相較於齒條‧小齒輪式動力傳動機構,變形日內瓦式動力傳動機構的構成較為簡潔,就此部分便使滑板進退機構的設計較為容易,可廉價地提供裝置。Furthermore, according to the second item of the patent application, in addition to the modified Geneva-type power transmission mechanism, the tension spring member for returning the slide plate to the initial position is required, and although the number of components which are the advance and retreat mechanisms of the slide plate is increased in this part, Compared with the rack and pinion type power transmission mechanism, the deformation of the Geneva-type power transmission mechanism is relatively simple, and this part makes the design of the skateboard advance and retreat mechanism easier, and the device can be provided at low cost.

根據申請專利範圍第3、4項,因為不管從360度的任何方向均可加工線材(沒有無法使工具緊靠線材的方向(死角)),因而可進行高精度的線彈簧成形。According to Items 3 and 4 of the patent application, since the wire can be processed in any direction from 360 degrees (there is no way to make the tool abut against the direction of the wire (dead angle)), high-precision wire spring forming can be performed.

根據申請專利範圍第5項,即便滑動單元的進退方向與滑板的進退方向多少有偏移,滑板與滑動單元間的抵接部仍不會產生摩擦或彎曲力矩等負荷,因而可確保滑動單元(工具)的順暢前進,俾保證裝置的長期耐久性。According to the fifth item of the patent application scope, even if the advancing and retracting direction of the sliding unit is somewhat offset from the advancing and retracting direction of the sliding plate, the abutting portion between the sliding plate and the sliding unit does not generate a load such as friction or bending moment, thereby ensuring the sliding unit ( The smooth progress of the tool) ensures long-term durability of the device.

以下,針對本發明線彈簧的成形方法及裝置,根據圖式進行詳細說明。Hereinafter, the method and apparatus for forming the wire spring of the present invention will be described in detail based on the drawings.

圖1、2中,元件符號1係在其上部支撐著上部底盤2,且內建有伺服馬達(為壓送線材41用的一對壓送輥驅動用伺服馬達M1、迴轉驅動著迴轉台10的伺服馬達M2、以及為執行滑動單元15的前進‧後退用之伺服馬達M3)定位驅動用多軸數值控制裝置(圖示實施例中,滑動單元15係8個,因而為十軸數值控制裝置)的架台。在上部底盤2上裝設有所有的10台伺服馬達、與線彈簧成形用的機械要件。In FIGS. 1 and 2, the component symbol 1 supports the upper chassis 2 at its upper portion, and has a servo motor built therein (a pair of nip roller drive servo motors M1 for the pressure feed wire 41 and a rotary drive table 10 are rotatively driven). The servo motor M2 and the servo motor M3 for performing the forward/reverse movement of the slide unit 15 are positioned to drive the multi-axis numerical control device (in the illustrated embodiment, the slide unit 15 is eight, and thus the ten-axis numerical control device ). All 10 servo motors and mechanical components for forming the wire springs are mounted on the upper chassis 2.

元件符號3係如圖2所示,為壓送線材41用的一對壓送輥,經由嚙合在伺服馬達M1的驅動軸3a上所固定之齒輪上的齒輪列而被驅動,並將剛好所設定既定長度的線材41朝軸心(線材41的導引導件)6壓送。As shown in Fig. 2, the component symbol 3 is a pair of nip rollers for the crimping wire 41, and is driven via a gear train that meshes with a gear fixed on the drive shaft 3a of the servo motor M1, and will be just the same. The wire 41 of a predetermined length is set to be fed toward the axis (guide guide of the wire 41) 6.

元件符號5係如圖4所示,為在上部底盤2上經由交叉滾柱旋轉軸承(cross-roller bearing)呈旋轉自如地支撐之心軸(mandrel),其中心部可裝卸地固定著軸心6。軸心6係能以線材的插通孔中心線(即軸心6的中心線)為中心進行旋轉,並固定於在上部底盤2上所固定之軸承加壓環2a上,且呈無法旋轉狀態而使用。As shown in FIG. 4, the component symbol 5 is a mandrel that is rotatably supported by a cross-roller bearing on the upper chassis 2, and a central portion detachably fixes the shaft center. 6. The shaft center 6 is rotatable about the center line of the insertion hole of the wire (ie, the center line of the shaft center 6), and is fixed to the bearing press ring 2a fixed on the upper chassis 2, and is in a non-rotatable state. And use.

元件符號9係固定於上部底盤2的中間軸心,線材41係經由該中間軸心9利用壓送輥3由被軸心6所導引,再被送出於裝置前面而成形為線彈簧。The component symbol 9 is fixed to the intermediate axis of the upper chassis 2, and the wire 41 is guided by the axial center 6 via the intermediate shaft 9 and fed to the front surface of the apparatus to form a wire spring.

元件符號10係以軸心6的中心線為中心並經由交叉滾柱旋轉軸承旋轉自如地由上部底盤2支撐之迴轉台,如圖4所示,經由嚙合於在伺服馬達M2的輸出軸上所固定齒輪13的環形齒輪11,而以軸心6的中心線為中心進行迴轉,並被定位驅動於既定迴轉位置處。The component symbol 10 is a turntable that is rotatably supported by the upper chassis 2 via a cross roller rotation bearing centered on the center line of the spindle center 6, as shown in FIG. 4, by being meshed on the output shaft of the servo motor M2. The ring gear 11 of the fixed gear 13 is rotated about the center line of the shaft center 6 and is positioned to be driven at a predetermined turning position.

在該迴轉台10的表面上,如圖3、4所示,由導軌14與滑動單元15構成的8個滾珠式直線導軌16,依相對於軸心6的中心線呈直角方式,配置呈輻射狀。導軌14係在迴轉台10的表面朝半徑方向延伸,滑動單元15係沿導軌14可滑動地組裝。On the surface of the turntable 10, as shown in Figs. 3 and 4, eight ball-type linear guides 16 composed of the guide rail 14 and the slide unit 15 are arranged at right angles with respect to the center line of the shaft center 6, and are arranged to radiate. shape. The guide rail 14 extends in the radial direction on the surface of the turntable 10, and the slide unit 15 is slidably assembled along the guide rail 14.

將該直線導軌16的軸心6側稱「前部」,且將其背後的外側稱「後部」,將使滑動單元15朝軸心6側滑動稱「前進」,且將朝其反方向滑動稱「後退」。The axis 6 side of the linear guide 16 is referred to as a "front portion", and the outer side of the rear side of the linear guide 16 is referred to as a "rear portion", and the slide unit 15 is slid toward the axis 6 side to be "advanced" and will be slid in the opposite direction. Called "backward."

然後,在滑動單元15的前端側如圖3、4所示,裝設成形工具(線圈成形工具、切斷工具、支座工具、心形管等)T,且在滑動單元15的後端部設置抵接於在後述滑板33的前端部所設置之圓弧凸輪40上的凸輪從動件21。又,在滑動單元15的前端部側、與導軌14的後端部間,如圖3、5所示,介設著屬於彈簧構件的張力螺旋彈簧24,滑動單元15後端部側的接片22蓄勢抵接於導軌14後端部側的擋止23,而設定滑動單元15的初始位置。Then, as shown in FIGS. 3 and 4, a forming tool (a coil forming tool, a cutting tool, a holder tool, a heart tube, etc.) T is attached to the front end side of the slide unit 15, and at the rear end portion of the slide unit 15. A cam follower 21 that abuts on the circular arc cam 40 provided at the front end portion of the slider 33 to be described later is provided. Further, between the front end portion side of the slide unit 15 and the rear end portion of the guide rail 14, as shown in Figs. 3 and 5, a tension coil spring 24 belonging to the spring member is interposed, and the tab at the rear end side of the slide unit 15 is interposed. 22 is placed in contact with the stopper 23 on the rear end side of the guide rail 14, and the initial position of the slide unit 15 is set.

在迴轉台10的外邊如圖1、圖3及圖4所示,於圓周方向略等分16地方處,呈輻射狀配置可朝半徑方向進退動作的滑板33。16個滑板33係被圓周方向上相鄰接的每一對均被一滑動導件32所導引,組裝成分別可在半徑方向上滑動狀態。又,圓周方向上相鄰接的一對滑板33、33係如圖4、5、6所示,利用所對應的單一伺服馬達M3之驅動,構成擇一的進退動作。As shown in Fig. 1, Fig. 3, and Fig. 4, the outer side of the turntable 10 is disposed at a position slightly equal to 16 in the circumferential direction, and is arranged radially so as to be movable in the radial direction. The 16 slides 33 are circumferentially oriented. Each pair of adjacent ones is guided by a sliding guide 32 and assembled to be slidable in a radial direction, respectively. Further, as shown in Figs. 4, 5, and 6, the pair of slide plates 33, 33 adjacent in the circumferential direction are configured to be alternately advanced and retracted by the drive of the corresponding single servo motor M3.

再者,在滑板33的前端部如圖3及圖4所示,圓弧凸輪40係將構成其圓弧的內面40a朝向軸心6安裝,並利用伺服馬達M3的驅動,擇一的進退動作之滑板33(前緣部的圓弧凸輪40)將使滑動單元15前進至朝軸心6方向最前進位置處的基準位置,使從軸心6前端所送出的線材41緊靠於成形工具T而成形線彈簧。Further, as shown in FIG. 3 and FIG. 4, the arc cam 40 mounts the inner surface 40a constituting the circular arc toward the axis 6 and is driven by the servo motor M3 to advance and retreat. The slide plate 33 (the arc cam 40 at the leading edge portion) advances the slide unit 15 to the reference position at the most advanced position toward the axis 6 so that the wire 41 fed from the front end of the shaft 6 abuts against the forming tool T forms the wire spring.

此情況,圓弧凸輪40的內面40a係設計成,其曲率中心當使滑動單元15前進至基準位置時之圓弧凸輪40位置處,係一致於軸心6的中心線上,若在可利用該圓弧凸輪40使直線導軌16進行動作的既定角度內,即便直線導軌16的位置在此範圍內的任一角度,均可構成前進至基準位置的成形工具T之前進程度不會有變化之狀態。In this case, the inner surface 40a of the circular arc cam 40 is designed such that the center of curvature thereof coincides with the center line of the axial center 6 at the position of the circular arc cam 40 when the sliding unit 15 is advanced to the reference position, if available In the predetermined angle at which the circular cam 40 operates the linear guide 16, even if the position of the linear guide 16 is at any angle within the range, the progress of the forming tool T that advances to the reference position does not change. status.

特別係因為在滑動單元15的後端部,設有抵接於圓弧凸輪40的凸輪從動件21,因而隨滑板33的前進,圓弧凸輪40會突推著凸輪從動件21,即便滑板33的前進方向、與滑動單元15的前進方向有出現角度差,藉由凸輪從動件21沿圓弧凸輪40的內面30a進行滾動,滑板33與滑動單元15間的抵接部仍不會產生摩擦或彎曲力矩等負荷,因而可使滑動單元15順暢地前進。In particular, since the cam follower 21 abuts against the circular cam 40 is provided at the rear end portion of the slide unit 15, the arc cam 40 pushes the cam follower 21 as the slide 33 advances, even if The advancing direction of the slide plate 33 and the advancing direction of the slide unit 15 are angularly displaced by the cam follower 21 along the inner surface 30a of the circular arc cam 40, and the abutment between the slide plate 33 and the slide unit 15 is still not A load such as friction or bending moment is generated, so that the slide unit 15 can be smoothly advanced.

再者,圓弧凸輪40係在圓周方向上相鄰接凸輪39彼此間不會干涉範圍內,相靠近排列呈圓弧狀,構成即便從360度的任何方向均可使工具T緊靠於線材41(沒有無法使工具T緊靠於線材41的方向(死角))。Further, the circular arc cam 40 is arranged such that the adjacent cams 39 do not interfere with each other in the circumferential direction, and are arranged in an arc shape in close proximity, so that the tool T can be abutted against the wire even in any direction from 360 degrees. 41 (There is no way to make the tool T abut against the direction of the wire 41 (dead angle)).

再者,經成形後的滑動單元15之後退、及直線導軌16的迴轉等關聯動作,係利用與成形工具T前進時完全相反的動作進行,此係利用多軸數值控制便可輕易地調整。Further, the related operation such as the retraction of the formed slide unit 15 and the rotation of the linear guide 16 is performed by an operation completely opposite to that when the forming tool T advances, and this can be easily adjusted by multi-axis numerical control.

再者,一對滑板33、33上設有在半徑方向延伸的相對向一對齒條17、17,另一方面,在一對齒條17、17間所配設的一伺服馬達M3之輸出軸35上,樞接著在該輸出軸35的正反略半旋轉以內而與一對齒條17、17擇一相嚙合的半圓弧狀小齒輪36。Further, the pair of slide plates 33, 33 are provided with a pair of racks 17, 17 extending in the radial direction, and on the other hand, the output of a servo motor M3 disposed between the pair of racks 17, 17. On the shaft 35, a semi-arc pinion 36 that is in mesh with the pair of racks 17, 17 is pivoted within a half rotation of the output shaft 35.

即,在一對滑板33、33、與該等所對應的一伺服馬達M3之輸出軸35間,介設著利用伺服馬達M3的驅動,使一對滑板33、33擇一的進退動作之齒條‧小齒輪式動力傳動機構A。In other words, between the pair of slide plates 33 and 33 and the output shaft 35 of the servo motor M3 corresponding thereto, the teeth of the forward and backward movements of the pair of slide plates 33 and 33 are alternately driven by the drive of the servo motor M3. ‧ pinion type power transmission mechanism A.

具體而言,齒條‧小齒輪式動力傳動機構A係由:一對齒條17、17、與半圓弧狀小齒輪36構成。該一對齒條17、17係固接於一對滑板33、33且在半徑方向延伸。該半圓弧狀小齒輪36係樞接於在一對齒條17、17間所配設的一伺服馬達M3之輸出軸35,且在該輸出軸35的正反略半旋轉以內與一對齒條17、17擇一地嚙合。小齒輪36僅在圓周方向略一半區域形成與齒條17的齒部相嚙合之齒部36a,並利用伺服馬達M3的輸出軸35(小齒輪36)之旋轉方向,使齒部36a擇一的僅嚙合於其中一齒條17。Specifically, the rack ‧ pinion type power transmission mechanism A is composed of a pair of racks 17 and 17 and a semi-arc pinion 36 . The pair of racks 17, 17 are fixed to the pair of slide plates 33, 33 and extend in the radial direction. The semi-arc pinion gear 36 is pivotally connected to the output shaft 35 of a servo motor M3 disposed between the pair of racks 17, 17 and is within a half rotation of the output shaft 35. The racks 17, 17 are alternatively engaged. The pinion gear 36 forms a tooth portion 36a that meshes with the tooth portion of the rack 17 only in a half area in the circumferential direction, and the tooth portion 36a is selected by the rotation direction of the output shaft 35 (pinion gear 36) of the servo motor M3. Engage only in one of the racks 17.

接著,針對利用一伺服馬達M3的驅動,使所對應的一對滑板33、33擇一的進行進退動作,而使在半徑方向對應於滑板33、33的滑動單元15,進行進退動作之齒條‧小齒輪式動力傳動機構A的作用,參照圖5、6進行說明。Next, with respect to the driving by the servo motor M3, the corresponding pair of slide plates 33, 33 are alternately advanced and retracted, and the slide unit 15 corresponding to the slide plates 33, 33 in the radial direction is moved forward and backward. The function of the pinion type power transmission mechanism A will be described with reference to Figs.

如圖5(a)所示,在滑動單元15於半徑方向對應於一對滑板33(33A)、33(33B)之其中一者33A的位置處,若伺服馬達M3的輸出軸35(半圓弧狀小齒輪36)朝符號R1所示正方向(順時針)旋轉,則半圓弧狀小齒輪36便與其中一齒條17(17A)嚙合;如圖5(b)所示,其中一齒條1717A(滑板33A)前進至既定位置。因而,被滑板33前端部的圓弧凸輪40突推之滑動單元15,便從其後端部抵接於擋止23的初始位置開始,反抗張力彈簧24的彈簧力,使前端的成形工具T前進至正對向於軸心6的基準位置。As shown in FIG. 5(a), at the position where the slide unit 15 corresponds to one of the pair of slide plates 33 (33A), 33 (33B) 33A in the radial direction, if the output shaft 35 of the servo motor M3 (semicircle) When the arcuate pinion gear 36) rotates in the positive direction (clockwise) indicated by the symbol R1, the semi-arc pinion gear 36 meshes with one of the racks 17 (17A); as shown in Fig. 5(b), one of them The rack 1717A (slide 33A) is advanced to a predetermined position. Therefore, the slide unit 15 which is pushed by the circular arc cam 40 at the front end portion of the slider 33 starts from the initial position where the rear end portion abuts against the stopper 23, and resists the spring force of the tension spring 24, so that the front end forming tool T Advance to the reference position that is opposite the axis 6.

然後,若伺服馬達M3的輸出軸35(半圓弧狀小齒輪36),朝符號R2所示反方向(逆時針)旋轉至原本位置,則位於已前進位置處的齒條17A(滑板33A),便後退至圖5(a)所示之原本位置。因而,隨滑板33A的後退,滑動單元15會利用張力彈簧24的彈簧力,後退至圖5(a)所示之原本位置(初始位置)。Then, if the output shaft 35 (semi-arc pinion 36) of the servo motor M3 is rotated in the reverse direction (counterclockwise) to the original position as indicated by the symbol R2, the rack 17A (slide 33A) at the advanced position is provided. Then, it retreats to the original position shown in Figure 5(a). Therefore, as the slide plate 33A retreats, the slide unit 15 is retracted to the original position (initial position) shown in Fig. 5(a) by the spring force of the tension spring 24.

在此期間,因為半圓弧狀小齒輪36與另一齒條17B並未相嚙合,因而另一齒條17B(滑板33B)不會有進退動作。During this period, since the semi-arc pinion 36 does not mesh with the other rack 17B, the other rack 17B (slide 33B) does not move forward and backward.

另一方面,如圖6(a)所示,在滑動單元15於半徑方向對應於另一滑板33B的位置處,當伺服馬達M3的輸出軸35(半圓弧狀小齒輪36)朝符號R2所示反方向(逆時針)旋轉,然後再依符號R1所示正方向(順時針)旋轉時,半圓弧狀小齒輪36與另一齒條17B會相嚙合,如圖6(b)所示,另一齒條17B(滑板33B)前進至既定位置,然後再後退至圖6(a)所示之原本位置。此時,被滑板33B突推的滑動單元15會反抗張力彈簧24的彈簧力,使前端的成形工具T前進至正對向於軸心6的基準位置,然後,隨滑板33B的後退,而後退至圖6(b)所示之初始位置。On the other hand, as shown in Fig. 6(a), at the position where the slide unit 15 corresponds to the other slide plate 33B in the radial direction, when the output shaft 35 (semi-arc pinion 36) of the servo motor M3 faces the symbol R2 When the opposite direction (counterclockwise) is rotated and then rotated in the positive direction (clockwise) as indicated by the symbol R1, the semi-arc pinion 36 meshes with the other rack 17B, as shown in Fig. 6(b). It is shown that the other rack 17B (slide 33B) advances to a predetermined position and then retreats to the original position shown in Fig. 6(a). At this time, the slide unit 15 which is pushed by the slider 33B counteracts the spring force of the tension spring 24, advances the forming tool T at the front end to the reference position facing the axis 6, and then retreats with the retreat of the slider 33B. Go to the initial position shown in Figure 6(b).

在此期間,因為半圓弧狀小齒輪36與其中一齒條17A並未相嚙合,因而其中一齒條17A(滑板33A)不會有進退動作。In the meantime, since the semi-arc pinion gear 36 is not engaged with one of the racks 17A, one of the racks 17A (slide plate 33A) does not advance or retreat.

另外,雖針對滑動單元15(成形工具T)前進後退的基本作用進行說明,而利用伺服馬達M2進行的迴轉台(滑動單元15)之迴轉定位驅動操作、及利用伺服馬達M3進行的圓弧凸輪40(成形工具T)之前進後退定位驅動操作、以及利用伺服馬達M1進行送出線材41的壓送輥3之旋轉定位驅動操作,係利用多軸數值控制裝置進行相互同步控制。In addition, the basic function of the forward and backward movement of the slide unit 15 (forming tool T) will be described, and the rotary positioning drive operation of the turntable (sliding unit 15) by the servo motor M2 and the circular cam by the servo motor M3 will be described. The front-rear positioning drive operation of the 40 (forming tool T) and the rotational positioning drive operation of the nip roll 3 for feeding the wire 41 by the servo motor M1 are mutually synchronized by the multi-axis numerical control device.

圖7及8所示係本發明線彈簧成形裝置第2實施例要部的滑板驅動機構(變形日內瓦式動力傳動機構)。7 and 8 show a slide driving mechanism (deformation Geneva type power transmission mechanism) which is a main part of the second embodiment of the wire spring forming device of the present invention.

上述第1實施例(圖1~6),在一對滑板33、33、與該等所對應的一伺服馬達M3間介設之動力傳動機構(滑板驅動機構),係由一對齒條17、17、及半圓弧狀小齒輪36構成的齒條‧小齒輪式動力傳動機構A所構成。該一對齒條17、17係設置於一對滑板33、33上,且在半徑方向延伸。該半圓弧狀小齒輪36係樞接於依略正交於一對滑板33、33的方式而配置於一對齒條17、17間的一伺服馬達M之輸出軸35上,並在伺服馬達M3的輸出軸35之正反略半旋轉以內與一對齒條17、17擇一地相嚙合。但,於本第2實施例在一對滑板33、33、與該等所對應的一伺服馬達M3間所介設之動力傳動機構,係由旋轉盤38、與一對缺口37、37構成的變形日內瓦式動力傳動機構B構成。該旋轉盤38係樞接於在一對滑板33、33間所配設的一伺服馬達M之輸出軸35上,並突設有從其旋轉中心起在半徑方向上等距離離開且在圓周方向呈既定角度離開的一對栓(凸輪從動件)39、39。該一對缺口37、37係在一對滑板33、33的後端側呈相對向設置,並在伺服馬達M3的輸出軸35之正反略半旋轉以內與一對栓(凸輪從動件)39、39擇一相卡合。In the first embodiment (Figs. 1 to 6), a power transmission mechanism (slide driving mechanism) interposed between a pair of slide plates 33 and 33 and a servo motor M3 corresponding thereto is a pair of racks 17 And 17, a semi-arc pinion 36 formed by a rack ‧ pinion type power transmission mechanism A. The pair of racks 17, 17 are disposed on the pair of slide plates 33, 33 and extend in the radial direction. The semi-arc pinion gear 36 is pivotally disposed on the output shaft 35 of a servo motor M between the pair of racks 17 and 17 so as to be orthogonal to the pair of the slide plates 33 and 33, and is in the servo The output shaft 35 of the motor M3 is selectively engaged with the pair of racks 17, 17 within a half rotation of the front and the back. However, in the second embodiment, the power transmission mechanism interposed between the pair of slide plates 33 and 33 and the servo motor M3 corresponding thereto is composed of a rotary disk 38 and a pair of notches 37 and 37. The deformation Geneva type power transmission mechanism B is constructed. The rotating disc 38 is pivotally connected to the output shaft 35 of a servo motor M disposed between the pair of slide plates 33, 33, and protrudes from the center of rotation thereof at equal distances in the radial direction and in the circumferential direction. A pair of bolts (cam followers) 39, 39 that exit at a predetermined angle. The pair of notches 37, 37 are disposed opposite to each other on the rear end side of the pair of slide plates 33, 33, and are slightly rotated within a half rotation of the output shaft 35 of the servo motor M3 with a pair of bolts (cam followers) 39, 39 choose a phase to engage.

即,在一對滑板33、33間所配設的伺服馬達M3之輸出軸35,樞接著突設有從其旋轉中心在半徑方向等距離離開且在圓周方向呈既定角度離開的一對栓(凸輪從動件)39、39之旋轉盤38。另一方面,在一對滑板33、33的後端側相對向設置一對缺口37、37。該一對缺口37、37係在伺服馬達M3的輸出軸35之正反略半旋轉以內與旋轉盤38側的一對栓(凸輪從動件)39、39擇一相卡合。That is, the output shaft 35 of the servo motor M3 disposed between the pair of slide plates 33, 33 is pivotally provided with a pair of plugs that are equidistant from the center of rotation in the radial direction and are separated at a predetermined angle in the circumferential direction ( Rotating disk 38 of cam followers 39, 39. On the other hand, a pair of notches 37, 37 are provided to face the rear end sides of the pair of slide plates 33, 33. The pair of notches 37, 37 are engaged with a pair of plugs (cam followers) 39, 39 on the side of the rotary disk 38 within a half rotation of the output shaft 35 of the servo motor M3.

其次,針對利用一伺服馬達M3的驅動,使對應的一對滑板15、15擇一地進行進退動作,使在半徑方向對應於滑板33、33的滑動單元15進行進退動作之變形日內瓦式動力傳動機構B作用,參照圖7、8進行說明。Next, for the driving by the servo motor M3, the corresponding pair of slide plates 15, 15 are alternately advanced and retracted, so that the sliding unit 15 corresponding to the slide plates 33, 33 in the radial direction advances and retracts the Geneva-type power transmission. The action of the mechanism B will be described with reference to Figs.

如圖7、8所示,在一對滑板33、33前端側與上部底盤2外周部間,分別介設著張力螺旋彈簧34,而一對滑板33、33係保持著各自在後端部抵接於上部底盤2所設置擋止23a之方向上的彈簧蓄勢。As shown in Figs. 7 and 8, a tension coil spring 34 is interposed between the front end side of the pair of slide plates 33, 33 and the outer peripheral portion of the upper chassis 2, and the pair of slide plates 33, 33 are held at their respective rear end portions. The spring is stored in the direction in which the stopper 23a of the upper chassis 2 is disposed.

然後,如圖7(a)所示,在滑動單元15於半徑方向對應於一對滑板33(33A)、33(33B)其中一33A的位置處,若伺服馬達M3的輸出軸35(旋轉盤38)朝符號R1所示正方向(順時針)旋轉,便如圖7(b)所示,其中一滑板33A的缺口37(37A)便與其中一栓(凸輪從動件)39(39A)相卡合,而將滑板33A朝半徑方向前方突推,因而滑板33A便反抗張力彈簧34的彈簧力並前進至既定位置。因而,被滑板33A前端部的圓弧凸輪40所突推之滑動單元15,會反抗張力彈簧24的彈簧力,使前端的成形工具T前進至正對向於軸心6的基準位置處。Then, as shown in FIG. 7(a), at the position where the slide unit 15 corresponds to one of the pair of slide plates 33 (33A), 33 (33B) in the radial direction, if the output shaft 35 of the servo motor M3 (rotary disk) 38) Rotate in the positive direction (clockwise) as indicated by the symbol R1, as shown in Fig. 7(b), wherein the notch 37 (37A) of one of the slide plates 33A and one of the plugs (cam followers) 39 (39A) When the phases are engaged, the slider 33A is pushed forward in the radial direction, and thus the slider 33A is moved against the spring force of the tension spring 34 and advanced to a predetermined position. Therefore, the slide unit 15 which is protruded by the circular arc cam 40 at the front end portion of the slider 33A reversing the spring force of the tension spring 24, and advances the forming tool T at the leading end to the reference position facing the axis 6.

然後,若伺服馬達M3的輸出軸35(旋轉盤38),朝符號R2所示反方向(逆時針)旋轉至原本位置,位於已前進位置處的滑板33A會利用張力螺旋彈簧34的彈簧力,後退至圖7(a)所示之原本位置。因而,隨滑板33A的後退,滑動單元15會利用張力螺旋彈簧24的彈簧力,後退至圖7(a)所示之原本位置(初始位置)。Then, if the output shaft 35 (rotary disk 38) of the servo motor M3 is rotated to the original position in the opposite direction (counterclockwise) as indicated by the symbol R2, the slider 33A located at the advanced position utilizes the spring force of the tension coil spring 34, Go back to the original position shown in Figure 7(a). Therefore, with the retreat of the slide plate 33A, the slide unit 15 is retracted to the original position (initial position) shown in Fig. 7(a) by the spring force of the tension coil spring 24.

在此期間,因為另一栓(凸輪從動件)39B、與另一滑板33B的缺口37B並未相卡合,因而另一滑板33B不會有進退動作。During this period, since the other plug (cam follower) 39B does not engage with the notch 37B of the other slider 33B, the other slider 33B does not advance or retreat.

另一方面,如圖8(a)所示,在滑動單元15於半徑方向對應於另一滑板33B的位置處,當伺服馬達M3的輸出軸35(旋轉盤38)朝符號R2所示反方向(逆時針)旋轉,然後再朝符號R1所示正方向(順時針)旋轉時,另一滑板33B(之缺口37B)會利用另一栓(凸輪從動件)39B而朝半徑方向前方被突推,並反抗張力螺旋彈簧34的彈簧力前進至既定位置,然後,後退至圖8(a)所示之原本位置。此時,被滑板33B突推的滑動單元15會反抗張力螺旋彈簧24的彈簧力,使前端的成形工具T前進至正對向於軸心6的基準位置,然後,隨滑板33B的後退,後退至圖8(a)所示之初始位置。On the other hand, as shown in Fig. 8(a), at the position where the slide unit 15 corresponds to the other slide plate 33B in the radial direction, when the output shaft 35 (rotary disk 38) of the servo motor M3 is directed in the opposite direction to the symbol R2 When (counterclockwise) is rotated and then rotated in the positive direction (clockwise) as indicated by the symbol R1, the other slider 33B (the notch 37B) is protruded toward the front in the radial direction by the other plug (cam follower) 39B. The spring force against the tension coil spring 34 is pushed forward to a predetermined position, and then retracted to the original position shown in Fig. 8(a). At this time, the slide unit 15 which is pushed by the slide plate 33B counteracts the spring force of the tension coil spring 24, and advances the forming tool T at the front end to the reference position facing the axis 6 and then retreats with the retraction of the slider 33B. Go to the initial position shown in Figure 8(a).

在此期間,因為其中一栓(凸輪從動件)39A、與其中一滑板33A的缺口37A並未相卡合,因而其中一滑板33A不會有進退動作。During this period, since one of the bolts (cam followers) 39A is not engaged with the notch 37A of one of the slide plates 33A, one of the slide plates 33A does not have a forward and backward movement.

另外,上述第1、第2實施例中,針對利用一伺服馬達M3的驅動,使所對應的一對滑板15、15擇一地進行進退動作,而使位於半徑方向對應於滑板33、33之位置處的滑動單元15(成形工具T),產生進退動作的齒條‧小齒輪式動力傳動機構A與變形日內瓦式動力傳動機構B進行說明,但就利用一伺服馬達M3的驅動,使所對應的一對滑板15、15擇一地進行進退動作之其他滑動單元驅動機構,亦可考慮在軸方向將偏心凸輪並設且呈一體化的雙偏心凸輪,樞接於伺服馬達M3的輸出軸,藉由在滑板15、15上各自設置的凸輪從動件模仿所對應其中一偏心凸輪的動作,而使滑板15、15擇一地產生進退動作的雙偏心凸輪式動力傳動機構。Further, in the first and second embodiments described above, with respect to the driving by the servo motor M3, the corresponding pair of slide plates 15, 15 are alternately advanced and retracted so as to correspond to the slide plates 33, 33 in the radial direction. The sliding unit 15 (forming tool T) at the position, the rack-and-pinion type power transmission mechanism A that generates the forward and backward movements, and the deformed Geneva-type power transmission mechanism B are explained, but the drive of the servo motor M3 is used to make the corresponding The other sliding unit driving mechanism for the forward and backward movement of the pair of sliding plates 15 and 15 may be selected, and the double eccentric cam which is integrated with the eccentric cam in the axial direction may be considered to be pivotally connected to the output shaft of the servo motor M3. The double eccentric cam type power transmission mechanism that advances and retracts is selectively generated by the slide plates 15, 15 by mimicking the action of one of the eccentric cams provided on the slide plates 15, 15 respectively.

1...架台1. . . shelf

2...上部底盤2. . . Upper chassis

2a...軸承加壓環2a. . . Bearing pressurizing ring

3...壓送輥3. . . Pinch roll

3a...驅動軸3a. . . Drive shaft

5...心軸5. . . Mandrel

6...軸心6. . . Axis

9...中間軸心9. . . Intermediate axis

10...迴轉台10. . . Turntable

11...環形齒輪11. . . Ring gear

13...固定齒輪13. . . Fixed gear

14...導軌14. . . guide

15...滑動單元15. . . Sliding unit

15a...凸輪從動件(栓)15a. . . Cam follower (bolt)

16...直線導軌16. . . Linear Guides

17、17A、17B...齒條17, 17A, 17B. . . rack

21...凸輪從動件twenty one. . . Cam follower

22...接片twenty two. . . Patch

23、23a...擋止23, 23a. . . Stop

24...張力螺旋彈簧(滑動單元用)twenty four. . . Tension coil spring (for sliding unit)

32...滑動導件32. . . Sliding guide

33、33A、33B...滑板33, 33A, 33B. . . skateboard

34...張力螺旋彈簧(滑板用)34. . . Tension coil spring (for skateboard)

35...輸出軸35. . . Output shaft

36...半圓弧狀小齒輪36. . . Semi-arc pinion

36a...齒部36a. . . Tooth

37、37A、37B...缺口37, 37A, 37B. . . gap

38...旋轉盤38. . . Rotating disk

39、39A、39B...栓(凸輪從動件)39, 39A, 39B. . . Bolt (cam follower)

40...圓弧凸輪40. . . Arc cam

40a...圓弧凸輪內面40a. . . Arc cam inner surface

41...線材41. . . Wire

A...齒條‧小齒輪式動力傳動機構A. . . Rack ‧ pinion type power transmission mechanism

B...變形日內瓦式動力傳動機構B. . . Deformed Geneva power train

M1...伺服馬達(壓送輥用)M1. . . Servo motor (for nip roll)

M2...伺服馬達(環形齒輪用)M2. . . Servo motor (for ring gear)

M3...滑板驅動用伺服馬達M3. . . Skateboard drive servo motor

T...成形工具T. . . Forming tool

圖1為本發明線彈簧成形裝置的第1實施例整體正視圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a front elevational view showing a first embodiment of a wire spring forming device of the present invention.

圖2為同裝置的左側視圖。Figure 2 is a left side view of the same device.

圖3為同裝置的上部底盤放大正視圖。Figure 3 is an enlarged front elevational view of the upper chassis of the same device.

圖4為上部底盤的縱剖面圖(沿圖3所示線V-V的剖面圖)。Figure 4 is a longitudinal sectional view of the upper chassis (a cross-sectional view taken along line V-V of Figure 3).

圖5為線彈簧成形裝置要部的滑板驅動機構(齒條‧小齒輪式動力傳動機構),(a)係其中一滑板前進前的滑板驅動機構正視圖,(b)係其中一滑板前進後的滑板驅動機構正視圖。Figure 5 is a slide drive mechanism (rack ‧ pinion type power transmission mechanism) of the main part of the wire spring forming device, (a) is a front view of the slide drive mechanism before one of the slide plates advances, and (b) one of the slide plates is advanced Front view of the skateboard drive mechanism.

圖6為線彈簧成形裝置要部的滑板驅動機構(齒條‧小齒輪式動力傳動機構),(a)係另一滑板前進前的滑板驅動機構正視圖,(b)係另一滑板前進後的滑板驅動機構正視圖。Figure 6 is a slide drive mechanism (rack ‧ pinion type power transmission mechanism) of the main part of the wire spring forming device, (a) is a front view of the slide drive mechanism before the other slide is advanced, and (b) is another slide forward Front view of the skateboard drive mechanism.

圖7為本發明線彈簧成形裝置第2實施例的要部之滑板驅動機構(變形日內瓦式動力傳動機構),(a)係其中一滑板前進前的滑板驅動機構正視圖,(b)係其中一滑板前進後的滑板驅動機構正視圖。Figure 7 is a view showing a slide driving mechanism (deformation Geneva type power transmission mechanism) of a main portion of a second embodiment of the wire spring forming device of the present invention, wherein (a) is a front view of a slide driving mechanism before a slide plate is advanced, and (b) is a A front view of the skateboard drive mechanism after a skateboard advances.

圖8為同滑板驅動機構(齒條‧小齒輪式動力傳動機構),(a)係另一滑板前進前的滑板驅動機構正視圖,(b)係另一滑板前進後的滑板驅動機構正視圖。Figure 8 is the same as the slide drive mechanism (rack ‧ pinion type power transmission mechanism), (a) is the front view of the slide drive mechanism before the other slide is advanced, and (b) is the front view of the slide drive mechanism after the other slide is advanced .

2...上部底盤2. . . Upper chassis

2a...軸承加壓環2a. . . Bearing pressurizing ring

3...壓送輥3. . . Pinch roll

3a...驅動軸3a. . . Drive shaft

5...心軸5. . . Mandrel

6...軸心6. . . Axis

9...中間軸心9. . . Intermediate axis

10...迴轉台10. . . Turntable

11...環形齒輪11. . . Ring gear

13...固定齒輪13. . . Fixed gear

14...導軌14. . . guide

15...滑動單元15. . . Sliding unit

16...直線導軌16. . . Linear Guides

17...齒條17. . . rack

21...凸輪從動件twenty one. . . Cam follower

22...接片twenty two. . . Patch

23...擋止twenty three. . . Stop

32...滑動導件32. . . Sliding guide

35...輸出軸35. . . Output shaft

36...半圓弧狀小齒輪36. . . Semi-arc pinion

40...圓弧凸輪40. . . Arc cam

41...線材41. . . Wire

M1...伺服馬達(壓送輥用)M1. . . Servo motor (for nip roll)

M2...伺服馬達(環形齒輪用)M2. . . Servo motor (for ring gear)

M3...滑板驅動用伺服馬達M3. . . Skateboard drive servo motor

T...成形工具T. . . Forming tool

Claims (5)

一種線彈簧成形裝置,係具備有:軸心,其乃導引著線材;迴轉台,其乃配置呈可圍繞上述軸心周圍轉動;滑動單元,其乃在上述迴轉台的圓周方向略等分複數地方呈輻射狀配置,並可在迴轉台的半徑方向上進退動作;以及滑板,其係配置於上述迴轉台的外側、且在半徑方向上對應於上述滑動單元的圓周方向略等分複數的地方,利用屬於驅動源的伺服馬達驅動而可在半徑方向上進退動作;而所需的滑板前進係使位於在半徑方向上對應於該滑板位置處的滑動單元,相對於軸心的中心線呈直角或略直角突推並前進,使在該滑動單元上所裝設的工具緊靠於從軸心前端部送出的線材,使線彈簧成形;其特徵在於:其構成係對在圓周方向上相鄰接的每一對滑板對應設置一伺服馬達,且利用該伺服馬達的驅動使上述一對滑板擇一地前進;在上述一對滑板上,相對向設置在半徑方向上延伸的一對齒條;在略正交於上述一對滑板且配設於上述一對齒條間的上述一伺服馬達之輸出軸上,樞接著在該輸出軸的正反略半旋轉以內與上述一對齒條擇一地相嚙合的半圓弧狀小齒輪。A wire spring forming device is provided with: an axis which guides a wire; a turntable configured to be rotatable around the axis; and a sliding unit which is slightly equally divided in the circumferential direction of the turntable a plurality of places are arranged in a radial shape and are movable forward and backward in a radial direction of the turntable; and a slide plate is disposed on an outer side of the turntable and is slightly equally divided in a radial direction corresponding to a circumferential direction of the sliding unit Wherein, the driving is driven by a servo motor belonging to the driving source to advance and retreat in a radial direction; and the required sliding advance is such that the sliding unit located at a position corresponding to the sliding position in the radial direction is opposite to the center line of the axis Pushing and advancing at right angles or slightly right angles, so that the tool mounted on the sliding unit abuts against the wire fed from the front end portion of the shaft to form the wire spring; characterized in that the pair is formed in the circumferential direction Each pair of adjacent slides is correspondingly provided with a servo motor, and the driving of the servo motor is used to advance the pair of slides one by one; on the pair of slides, the phase a pair of racks extending in a radial direction; on an output shaft of the servo motor that is slightly orthogonal to the pair of slide plates and disposed between the pair of racks, pivoting positively on the output shaft A semi-arc pinion gear that meshes with the pair of racks in a half rotation. 一種線彈簧成形裝置,係具備有:軸心,其乃導引著線材;迴轉台,其乃配置呈可圍繞上述軸心周圍轉動;滑動單元,其乃在上述迴轉台的圓周方向略等分複數地方呈輻射狀配置,並可在迴轉台的半徑方向上進退動作;以及滑板,其係配置於上述迴轉台的外側、且在半徑方向上對應於上述滑動單元的圓周方向略等分複數的地方,利用屬於驅動源的伺服馬達驅動而可在半徑方向上進退動作;而所需的滑板前進係使位於在半徑方向上對應於該滑板位置處的滑動單元,相對於軸心的中心線呈直角或略直角突推並前進,使在該滑動單元上所裝設的工具緊靠於從軸心前端部送出的線材,而使線彈簧成形;其特徵在於:其構成係對在圓周方向上相鄰接的每一對滑板對應設置一伺服馬達,且利用該伺服馬達的驅動使上述一對滑板擇一地前進;略正交於上述一對滑板且配設於二滑板間的上述伺服馬達之輸出軸上,樞接著旋轉盤,該旋轉盤係突設有從其旋轉中心在半徑方向上呈等距離離開、且在圓周方向上呈既定角度離開的一對栓;在上述一對滑板的後端側,相對向設置有於上述馬達輸出軸的正反略半旋轉以內且與上述一對栓擇一地相卡合的缺口。A wire spring forming device is provided with: an axis which guides a wire; a turntable configured to be rotatable around the axis; and a sliding unit which is slightly equally divided in the circumferential direction of the turntable a plurality of places are arranged in a radial shape and are movable forward and backward in a radial direction of the turntable; and a slide plate is disposed on an outer side of the turntable and is slightly equally divided in a radial direction corresponding to a circumferential direction of the sliding unit Wherein, the driving is driven by a servo motor belonging to the driving source to advance and retreat in a radial direction; and the required sliding advance is such that the sliding unit located at a position corresponding to the sliding position in the radial direction is opposite to the center line of the axis a right angle or a slightly right angle pushes and advances, so that the tool mounted on the sliding unit abuts against the wire fed from the front end portion of the shaft, and the wire spring is formed; characterized in that the pair is formed in the circumferential direction Each pair of adjacent slides is correspondingly provided with a servo motor, and the driving of the servo motor is used to advance the pair of slides one by one; slightly orthogonal to the pair of slides And disposed on the output shaft of the servo motor of the two sliding blocks, pivoting the disc, the rotating disc protruding from the center of rotation at an equidistant distance in the radial direction and leaving at a predetermined angle in the circumferential direction a pair of plugs; and a notch provided on the rear end side of the pair of slide plates to be oppositely disposed within a half rotation of the motor output shaft and which is engaged with the pair of plugs. 如申請專利範圍第1項之線彈簧成形裝置,其中,上述滑板係以在圓周方向上相鄰接者彼此間不會相干涉之範圍內相靠近呈圓環狀而排列。The wire spring forming device according to claim 1, wherein the slide plate is arranged in an annular shape in a range in which the adjacent members do not interfere with each other in the circumferential direction. 如申請專利範圍第2項之線彈簧成形裝置,其中,上述滑板係以在圓周方向上相鄰接者彼此間不會相干涉之範圍內相靠近呈圓環狀而排列。The wire spring forming device according to claim 2, wherein the slide plate is arranged in an annular shape in a range in which the adjacent members do not interfere with each other in the circumferential direction. 如申請專利範圍第1至4項中任一項之線彈簧成形裝置,其中,在上述滑板的前端部設有以其內面曲率中心為大致一致於軸心的中心線上之圓弧而設定的圓弧凸輪;在上述滑動單元的後端部設有抵接於上述滑板之圓弧凸輪的凸輪從動件。The wire spring forming device according to any one of claims 1 to 4, wherein the front end portion of the slide plate is provided with an arc having a center of curvature of the inner surface which is substantially coincident with a center line of the axis An arc cam; a cam follower that abuts against the arc cam of the slide plate is provided at a rear end portion of the slide unit.
TW100110534A 2011-03-28 2011-03-28 Wire spring forming device TWI448339B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW100110534A TWI448339B (en) 2011-03-28 2011-03-28 Wire spring forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW100110534A TWI448339B (en) 2011-03-28 2011-03-28 Wire spring forming device

Publications (2)

Publication Number Publication Date
TW201238680A TW201238680A (en) 2012-10-01
TWI448339B true TWI448339B (en) 2014-08-11

Family

ID=47599306

Family Applications (1)

Application Number Title Priority Date Filing Date
TW100110534A TWI448339B (en) 2011-03-28 2011-03-28 Wire spring forming device

Country Status (1)

Country Link
TW (1) TWI448339B (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1171309A (en) * 1996-07-17 1998-01-28 Mec机械株式会社 Method and apparatus for linear spring
JP2007275942A (en) * 2006-04-07 2007-10-25 Itaya Seisakusho:Kk Spring manufacturing device
CN201026516Y (en) * 2007-03-25 2008-02-27 叶超英 Forming apparatus for spring retainer of bed mattress

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1171309A (en) * 1996-07-17 1998-01-28 Mec机械株式会社 Method and apparatus for linear spring
JP2007275942A (en) * 2006-04-07 2007-10-25 Itaya Seisakusho:Kk Spring manufacturing device
CN201026516Y (en) * 2007-03-25 2008-02-27 叶超英 Forming apparatus for spring retainer of bed mattress

Also Published As

Publication number Publication date
TW201238680A (en) 2012-10-01

Similar Documents

Publication Publication Date Title
JP5148759B2 (en) Wire spring forming equipment
US9731361B2 (en) Rapidly retractable tool support for a pipe machining apparatus
JP5707146B2 (en) Pipe bending machine
WO2013190860A1 (en) Stator manufacturing device and stator manufacturing method
DK3213835T3 (en) punching
CN104741493B (en) Roll forming equipment and roll forming method
JP2007015097A (en) Workpiece securing device
CN105612025A (en) Workbench clamping device and follow fixture changer provided with workbench clamping device
CN102762891B (en) Speed reducer
CN117206706A (en) Fixed cutting head rotation type laser pipe cutting machine of tubular product
TWI448339B (en) Wire spring forming device
JP3329692B2 (en) Spring forming equipment
JP2009226413A (en) Drawing device
JP6433350B2 (en) Clamping device and spinning processing device equipped with the device
JP4584292B2 (en) Drawing machine
TW201924850A (en) Index driving device for turntable for effectively avoiding impact vibration phenomena and improving positioning precision for turntable
JP2014100776A (en) Face clamp chuck and machine tool
CN205732660U (en) Handling device and decompressor unit
EP2736660B1 (en) Roll-holder cartridge for a rolling mill
CN109396248B (en) Punching device
WO2017064742A1 (en) Linear drive device
JP5179929B2 (en) Meshing coupling
CN213379050U (en) Spring forming machine
JP6445257B2 (en) Cylindrical workpiece machining method and machining apparatus
TWI433752B (en) Positioning platform