TWI437942B - Circuit board and manufacturing method thereof - Google Patents
Circuit board and manufacturing method thereof Download PDFInfo
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本發明是有關於一種線路板及其製作方法,且特別是有關於一種同時具有內埋線路層以及表面線路層的線路板及其製作方法。The present invention relates to a circuit board and a method of fabricating the same, and more particularly to a circuit board having a buried circuit layer and a surface circuit layer, and a method of fabricating the same.
近年來,隨著電子技術的日新月異,高科技電子產業的相繼問世,使得更人性化、功能更佳的電子產品不斷地推陳出新,並朝向輕、薄、短、小的趨勢設計。在這些電子產品內通常會配置具有導電線路的線路板。In recent years, with the rapid development of electronic technology, the high-tech electronics industry has come out one after another, making more humanized and better-functioning electronic products constantly innovating and designing towards light, thin, short and small trends. A circuit board having conductive lines is usually disposed in these electronic products.
一般來說,在製作線路板時,可利用減成製程(substrative process)來製作線路板中的線路層。然而,在減成製程的過程中,若形成線路層的導電層的厚度過厚,將使得蝕刻時間過長,致使蝕刻液會在線路圖案之間滯積成水池狀而影響蝕刻能力。此外,在蝕刻的過程中,若導電層的厚度過厚,往往需要較長的蝕刻時間,使得蝕刻液會對線路圖案的側壁產生嚴重的側蝕效應,因而影響線路品質與可靠度,且不利於細線路的製作。另一方面,若是為了避免上述問題而減少導電層的厚度,則將導致所形成的結構的熱容量不足,因而無法提供良好的散熱能力。Generally, in the production of a circuit board, a substrative process can be utilized to fabricate a circuit layer in a circuit board. However, in the process of the reduction process, if the thickness of the conductive layer forming the wiring layer is too thick, the etching time is too long, so that the etching liquid may stagnate into a pool shape between the line patterns to affect the etching ability. In addition, in the etching process, if the thickness of the conductive layer is too thick, a long etching time is often required, so that the etching liquid will have a serious side etching effect on the sidewall of the wiring pattern, thereby affecting the quality and reliability of the circuit, and is disadvantageous. In the production of fine lines. On the other hand, if the thickness of the conductive layer is reduced in order to avoid the above problem, the heat capacity of the formed structure is insufficient, and thus it is impossible to provide a good heat dissipation capability.
另外,以目前的內埋式線路的製作流程而言,在以電鍍的方式形成位於介電層上以及位於介電層中的溝渠中形成導電層之後,需進行蝕刻來移除不必要的導電層而形成 內埋式線路。然而,在進行蝕刻之後,往往容易暴露出溝渠內的介電層表面,因而對後續的製程造成影響。In addition, in the current manufacturing process of the buried circuit, after forming a conductive layer on the dielectric layer and the trench in the dielectric layer by electroplating, etching is performed to remove unnecessary conductive Layer formation Buried line. However, after etching, it is often easy to expose the surface of the dielectric layer in the trench, thus affecting subsequent processes.
此外,以半加成製程(semi-additive process,SAP)製作細線路時,常因線路與介電層接觸面積過小,導致細線路的剝離強度(peeling strength)不足而容易自介電層剝離,因而降低了線路板的可靠度。In addition, when a thin line is formed by a semi-additive process (SAP), the contact area between the line and the dielectric layer is often too small, and the peeling strength of the thin line is insufficient, and the self-dielectric layer is easily peeled off. This reduces the reliability of the board.
再者,一般形成用以連接二層線路層的導通孔時,通常是先在介電層中形成開孔,然後再於開孔中填入導電材料層。然而,在將導電材料層填入開孔的過程中,往往會因為開孔的深寬比過大而導致導電層材料不易填入。Moreover, when a via hole for connecting two circuit layers is generally formed, an opening is usually formed in the dielectric layer, and then a conductive material layer is filled in the opening. However, in the process of filling the conductive material layer into the opening, the conductive layer material is often not easily filled because the aspect ratio of the opening is too large.
本發明提供一種線路板的製作方法,用以製作同時具有內埋線路層以及表面線路層的線路板。The invention provides a method for fabricating a circuit board for fabricating a circuit board having both a buried circuit layer and a surface circuit layer.
本發明另提供一種線路板,其同時具有內埋線路層以及表面線路層。The present invention further provides a wiring board having both a buried wiring layer and a surface wiring layer.
本發明提出一種線路板的製作方法,此製作方法包括以下的步驟。首先,於基板上形成介電層,其中基板上已形成有內部線路層,且介電層覆蓋內部線路層。而後,於介電層中形成第一溝渠、第二溝渠以及開孔,其中開孔位於第一溝渠下方且與第一溝渠連通,且開孔暴露出部分內部線路層。隨後,於介電層上形成圖案化導電層。圖案化導電層覆蓋部分介電層且填滿第一溝渠、第二溝渠以及開孔,以分別形成第一線路層、第二線路層以及導通孔,其 中導通孔電性連接第一線路層以及內部線路層。The invention provides a method for manufacturing a circuit board, and the manufacturing method comprises the following steps. First, a dielectric layer is formed on the substrate, wherein an internal wiring layer has been formed on the substrate, and the dielectric layer covers the internal wiring layer. Then, a first trench, a second trench, and an opening are formed in the dielectric layer, wherein the opening is located below the first trench and communicates with the first trench, and the opening exposes a portion of the internal wiring layer. Subsequently, a patterned conductive layer is formed on the dielectric layer. The patterned conductive layer covers a portion of the dielectric layer and fills the first trench, the second trench, and the opening to form a first wiring layer, a second wiring layer, and a via hole, respectively. The middle via is electrically connected to the first circuit layer and the inner circuit layer.
依照本發明實施例所述之線路板的製作方法,其中第一線路層包括第一內埋線路層以及第一表面線路層。第一內埋線路層位於第一溝渠中,第一表面線路層位於介電層與第一內埋線路層上。第一內埋線路層的邊界位於第一表面線路層的邊界內。第二線路層包括第二內埋線路層以及第二表面線路層。第二內埋線路層位於第二溝渠中,第二表面線路層位於介電層與第二內埋線路層上。第二內埋線路層的邊界位於第二表面線路層的邊界內。A method of fabricating a circuit board according to an embodiment of the invention, wherein the first circuit layer comprises a first buried circuit layer and a first surface circuit layer. The first buried wiring layer is located in the first trench, and the first surface wiring layer is located on the dielectric layer and the first buried wiring layer. The boundary of the first buried wiring layer is located within the boundary of the first surface wiring layer. The second circuit layer includes a second buried wiring layer and a second surface wiring layer. The second buried wiring layer is located in the second trench, and the second surface wiring layer is located on the dielectric layer and the second buried wiring layer. The boundary of the second buried wiring layer is located within the boundary of the second surface wiring layer.
依照本發明實施例所述之線路板的製作方法,其中在形成第一溝渠、第二溝渠以及開孔之後以及在形成圖案化導電層之前,更包括於介電層上與開孔暴露出的部分內部線路層上形成活化層。A method of fabricating a circuit board according to an embodiment of the present invention, wherein after forming the first trench, the second trench, and the opening, and before forming the patterned conductive layer, further comprising the dielectric layer and the opening exposed An active layer is formed on a portion of the inner wiring layer.
依照本發明實施例所述之線路板的製作方法,其中形成圖案化導電層的方法包括以下的步驟。首先,於活化層上形成底導電層。再來,於底導電層上形成導電材料層,其中導電材料層填滿第一溝渠、第二溝渠以及開孔。接著,形成圖案化光阻層,圖案化光阻層覆蓋位於第一溝渠與第二溝渠上方以及位於第一溝渠周圍與第二溝渠周圍的導電材料層。繼之,以圖案化光阻層為罩幕,移除部分導電材料層以及部分底導電層。之後,移除圖案化光阻層。A method of fabricating a wiring board according to an embodiment of the invention, wherein the method of forming a patterned conductive layer comprises the following steps. First, a bottom conductive layer is formed on the active layer. Then, a conductive material layer is formed on the bottom conductive layer, wherein the conductive material layer fills the first trench, the second trench, and the opening. Next, a patterned photoresist layer is formed, and the patterned photoresist layer covers the conductive material layer located above the first trench and the second trench and around the first trench and around the second trench. Then, the patterned photoresist layer is used as a mask to remove a portion of the conductive material layer and a portion of the bottom conductive layer. Thereafter, the patterned photoresist layer is removed.
依照本發明實施例所述之線路板的製作方法,其中形成圖案化導電層的方法包括以下的步驟。首先,於活化層上形成底導電層。再來,於底導電層上形成圖案化光阻層, 其中圖案化光阻層暴露出第一溝渠、第二溝渠以及位於第一溝渠周圍與第二溝渠周圍的底導電層。接著,於圖案化光阻層暴露出的底導電層上形成導電材料層,其中導電材料層填滿第一溝渠、第二溝渠以及開孔。繼之,移除圖案化光阻層與位於圖案化光阻層下方的底導電層。A method of fabricating a wiring board according to an embodiment of the invention, wherein the method of forming a patterned conductive layer comprises the following steps. First, a bottom conductive layer is formed on the active layer. Then, a patterned photoresist layer is formed on the bottom conductive layer. The patterned photoresist layer exposes the first trench, the second trench, and a bottom conductive layer around the first trench and around the second trench. Next, a conductive material layer is formed on the bottom conductive layer exposed by the patterned photoresist layer, wherein the conductive material layer fills the first trench, the second trench, and the opening. Next, the patterned photoresist layer and the bottom conductive layer underlying the patterned photoresist layer are removed.
依照本發明實施例所述之線路板的製作方法,其中介電層中含有多個活化粒子,且在形成第一溝渠、第二溝渠以及開孔時暴露出部分活化粒子。According to the method of fabricating a circuit board according to an embodiment of the invention, the dielectric layer contains a plurality of activated particles, and a part of the activated particles are exposed when the first trench, the second trench, and the opening are formed.
依照本發明實施例所述之線路板的製作方法,其中形成圖案化導電層的方法包括以下的步驟。首先,於介電層上形成底導電層。再來,於底導電層上與開孔暴露出的部分內部線路層上形成導電材料層,其中導電材料層填滿第一溝渠、第二溝渠以及開孔。接著,形成圖案化光阻層,圖案化光阻層覆蓋位於第一溝渠與第二溝渠上方以及位於第一溝渠周圍與第二溝渠周圍的導電材料層。繼之,以圖案化光阻層為罩幕,移除部分導電材料層以及部分底導電層。之後,移除圖案化光阻層。A method of fabricating a wiring board according to an embodiment of the invention, wherein the method of forming a patterned conductive layer comprises the following steps. First, a bottom conductive layer is formed on the dielectric layer. Then, a conductive material layer is formed on a portion of the inner wiring layer exposed on the bottom conductive layer and the opening, wherein the conductive material layer fills the first trench, the second trench, and the opening. Next, a patterned photoresist layer is formed, and the patterned photoresist layer covers the conductive material layer located above the first trench and the second trench and around the first trench and around the second trench. Then, the patterned photoresist layer is used as a mask to remove a portion of the conductive material layer and a portion of the bottom conductive layer. Thereafter, the patterned photoresist layer is removed.
依照本發明實施例所述之線路板的製作方法,其中形成圖案化導電層的方法包括以下的步驟。首先,於介電層上形成底導電層。再來,於底導電層上形成圖案化光阻層,圖案化光阻層暴露出第一溝渠、第二溝渠以及位於第一溝渠周圍與第二溝渠周圍的底導電層。接著,於圖案化光阻層暴露出的底導電層上與部分內部線路層上形成導電材料層,其中導電材料層填滿第一溝渠、第二溝渠以及開孔。 繼之,移除圖案化光阻層與位於圖案化光阻層下方的底導電層。A method of fabricating a wiring board according to an embodiment of the invention, wherein the method of forming a patterned conductive layer comprises the following steps. First, a bottom conductive layer is formed on the dielectric layer. Then, a patterned photoresist layer is formed on the bottom conductive layer, and the patterned photoresist layer exposes the first trench, the second trench, and the bottom conductive layer around the first trench and around the second trench. Then, a conductive material layer is formed on the bottom conductive layer exposed on the patterned photoresist layer and a portion of the inner wiring layer, wherein the conductive material layer fills the first trench, the second trench, and the opening. Next, the patterned photoresist layer and the bottom conductive layer underlying the patterned photoresist layer are removed.
本發明另提出一種線路板,包括基板、內部線路層、介電層、第一線路層、第二線路層以及導通孔。內部線路層配置在基板上。介電層配置在基板上且覆蓋內部線路層。第一線路層包括第一內埋線路層以及第一表面線路層。第一內埋線路層內埋於介電層中。第一表面線路層配置在介電層與第一內埋線路層上。第二線路層包括第二內埋線路層以及第二表面線路層。第二內埋線路層內埋於介電層中。第二表面線路層配置在介電層與第二內埋線路層上。導通孔配置在介電層中且與第一內埋線路層以及內部線路層電性連接。The invention further provides a circuit board comprising a substrate, an inner circuit layer, a dielectric layer, a first circuit layer, a second circuit layer and a via. The inner wiring layer is disposed on the substrate. The dielectric layer is disposed on the substrate and covers the internal wiring layer. The first circuit layer includes a first buried wiring layer and a first surface wiring layer. The first buried wiring layer is buried in the dielectric layer. The first surface wiring layer is disposed on the dielectric layer and the first buried wiring layer. The second circuit layer includes a second buried wiring layer and a second surface wiring layer. The second buried wiring layer is buried in the dielectric layer. The second surface wiring layer is disposed on the dielectric layer and the second buried wiring layer. The via hole is disposed in the dielectric layer and electrically connected to the first buried circuit layer and the internal circuit layer.
依照本發明實施例所述之線路板,其中第一內埋線路層的邊界位於第一表面線路層的邊界內,且第二內埋線路層的邊界位於第二表面線路層的邊界內。A circuit board according to an embodiment of the invention, wherein a boundary of the first buried wiring layer is located within a boundary of the first surface wiring layer, and a boundary of the second buried wiring layer is located within a boundary of the second surface wiring layer.
依照本發明實施例所述之線路板,更包括活化層。活化層配置在介電層與第一線路層之間、介電層與第二線路層之間、介電層與導通孔之間以及內部線路層與導通孔之間。The circuit board according to the embodiment of the invention further includes an active layer. The active layer is disposed between the dielectric layer and the first wiring layer, between the dielectric layer and the second wiring layer, between the dielectric layer and the via, and between the internal wiring layer and the via.
依照本發明實施例所述之線路板,更包括底導電層。底導電層配置在活化層上。The circuit board according to the embodiment of the invention further includes a bottom conductive layer. The bottom conductive layer is disposed on the active layer.
依照本發明實施例所述之線路板,其中介電層中含有多個活化粒子。A circuit board according to an embodiment of the invention, wherein the dielectric layer contains a plurality of activated particles.
依照本發明實施例所述之線路板,更包括底導電層, 底導電層配置在介電層與第一線路層之間、介電層與第二線路層之間以及介電層與導通孔之間。The circuit board according to the embodiment of the invention further includes a bottom conductive layer, The bottom conductive layer is disposed between the dielectric layer and the first wiring layer, between the dielectric layer and the second wiring layer, and between the dielectric layer and the via hole.
基於上述,在本發明中,圖案化導電層覆蓋部分介電層且填滿第一溝渠以及第二溝渠,因此可以增加第一線路層以及第二線路層的整體厚度,進而提升各線路層的熱容量,以提供良好的散熱能力。此外,由於第一線路層以及第二線路層與介電層之間的接觸面積增加,因此可以增加線路層對於介電層的附著力,以避免線路層自介電層剝離而造成線路板的可靠度降低的問題。再者,由於第一溝渠與用以形成導通孔的開孔連通,因此降低了開孔的深寬比,且因此在後續製程中導電材料層可以容易地填滿開孔,以形成品質良好的導通孔。Based on the above, in the present invention, the patterned conductive layer covers part of the dielectric layer and fills the first trench and the second trench, so that the overall thickness of the first circuit layer and the second circuit layer can be increased, thereby improving the circuit layers. Heat capacity to provide good heat dissipation. In addition, since the contact area between the first circuit layer and the second circuit layer and the dielectric layer is increased, the adhesion of the circuit layer to the dielectric layer can be increased to prevent the circuit layer from being peeled off from the dielectric layer and causing the circuit board. The problem of reduced reliability. Moreover, since the first trench communicates with the opening for forming the via hole, the aspect ratio of the opening is reduced, and thus the conductive material layer can easily fill the opening in a subsequent process to form a good quality. Via hole.
為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.
圖1A至圖1E為依照本發明第一實施例所繪示的線路板的製作方法之剖面示意圖。首先,請參照圖1A,於基板102上形成介電層106。基板102例如為介電基板。此外,基板102上已形成有內部線路層104。介電層106覆蓋基板102以及內部線路層104。介電層106的材質例如是聚丙烯(polypropylene,PP)、聚醯亞胺(polyimide,PI)、ABF膜(Ajinomoto build-up film)或是液晶聚合物(liquid crystal polymer,LCP)。1A to FIG. 1E are schematic cross-sectional views showing a method of fabricating a circuit board according to a first embodiment of the present invention. First, referring to FIG. 1A, a dielectric layer 106 is formed on the substrate 102. The substrate 102 is, for example, a dielectric substrate. Further, an internal wiring layer 104 has been formed on the substrate 102. Dielectric layer 106 covers substrate 102 and internal wiring layer 104. The material of the dielectric layer 106 is, for example, polypropylene (PP), polyimide (PI), ABF film (Ajinomoto build-up film) or liquid crystal polymer (LCP).
然後,請參照圖1B,於介電層106中形成第一溝渠108a、第二溝渠108b以及開孔110,其中開孔110位於第一溝渠108a下方且與第一溝渠108a連通。另外,開孔110暴露出部分內部線路層104。上述的第一溝渠108a、第二溝渠108b以及開孔110例如是以雷射鑽孔或機械鑽孔的方式來形成。此外,第一溝渠108a、第二溝渠108b以及開孔110的形成方法例如是先於介電層106中形成第一溝渠108a以及第二溝渠108b後,再於第一溝渠108a下方的介電層106中形成開孔110。然而,本發明不限於此。在其他實施例中,也可以先於介電層106中形成開孔110,再形成第一溝渠108a以及第二溝渠108b。Then, referring to FIG. 1B, a first trench 108a, a second trench 108b, and an opening 110 are formed in the dielectric layer 106. The opening 110 is located below the first trench 108a and communicates with the first trench 108a. Additionally, the opening 110 exposes a portion of the inner wiring layer 104. The first trench 108a, the second trench 108b, and the opening 110 are formed by, for example, laser drilling or mechanical drilling. In addition, the first trench 108a, the second trench 108b, and the opening 110 are formed by, for example, forming a first trench 108a and a second trench 108b in the dielectric layer 106, and then forming a dielectric layer under the first trench 108a. An opening 110 is formed in 106. However, the invention is not limited thereto. In other embodiments, the opening 110 may be formed in the dielectric layer 106 to form the first trench 108a and the second trench 108b.
在本實施例中,由於開孔110位於第一溝渠108a的下方且與第一溝渠108a連通,使得開孔110的深寬比可因此而降低,且因此在後續製程中可以容易地將導電材料填滿開孔110,以形成品質良好的導電結構。In the present embodiment, since the opening 110 is located below the first trench 108a and communicates with the first trench 108a, the aspect ratio of the opening 110 can be reduced, and thus the conductive material can be easily replaced in a subsequent process. The opening 110 is filled to form a good quality conductive structure.
接著,請參照圖1C,於介電層106上與開孔110暴露出的部分內部線路層104上形成活化層112。在本實施例中,活化層112的形成方法例如是透過化學沈積的方式來形成。活化層112的材料例如為過渡金屬錯化物。隨後,透過活化層112,於活化層112上形成底導電層114。底導電層114可作為後續所進行的電鍍製程的種子層。Next, referring to FIG. 1C, an active layer 112 is formed on the portion of the internal wiring layer 104 exposed on the dielectric layer 106 and the opening 110. In the present embodiment, the formation method of the active layer 112 is formed, for example, by chemical deposition. The material of the active layer 112 is, for example, a transition metal complex. Subsequently, a bottom conductive layer 114 is formed on the active layer 112 through the active layer 112. The bottom conductive layer 114 can serve as a seed layer for subsequent electroplating processes.
再來,請參照圖1D,於底導電層114上形成導電材料層116。導電材料層116填滿第一溝渠108a、第二溝渠108b以及開孔110。導電材料層116例如是銅層。導電材 料層116的形成方式例如是以底導電層114作為種子層來進行電鍍製程。接著,於導電材料層116上形成圖案化光阻層118。在本實施例中,圖案化光阻層118包括第一部分118a以及第二部分118b,其中第一部分118a覆蓋位於第一溝渠108a上方與周圍的導電材料層116,第二部分118b覆蓋位於第二溝渠108b上方與周圍的導電材料層116。進一步地說,第一溝渠108a的邊界位於第一部分118a的邊界內,因此可以避免後續在以圖案化光阻層118為罩幕來移除導電材料層116的過程中,第一溝渠108a因過度移除導電材料層116而被暴露出來。同樣地,第二溝渠108b的邊界位於第二部分118b的邊界內,因此可以避免後續在以圖案化光阻層118為罩幕來移除導電材料層116的過程中,第二溝渠108b因過度移除導電材料層116而被暴露出來。Referring to FIG. 1D, a conductive material layer 116 is formed on the bottom conductive layer 114. The conductive material layer 116 fills the first trench 108a, the second trench 108b, and the opening 110. The conductive material layer 116 is, for example, a copper layer. Conductive material The formation of the material layer 116 is performed, for example, by using the bottom conductive layer 114 as a seed layer. Next, a patterned photoresist layer 118 is formed on the conductive material layer 116. In the present embodiment, the patterned photoresist layer 118 includes a first portion 118a and a second portion 118b, wherein the first portion 118a covers the conductive material layer 116 above and around the first trench 108a, and the second portion 118b covers the second trench. A layer of conductive material 116 over and around 108b. Further, the boundary of the first trench 108a is located within the boundary of the first portion 118a, so that the first trench 108a may be prevented from being excessively removed during the process of removing the conductive material layer 116 by patterning the photoresist layer 118 as a mask. The conductive material layer 116 is removed and exposed. Similarly, the boundary of the second trench 108b is located within the boundary of the second portion 118b, so that the second trench 108b may be prevented from being excessively removed during the process of removing the conductive material layer 116 by patterning the photoresist layer 118 as a mask. The conductive material layer 116 is removed and exposed.
繼之,請參照圖1E,以圖案化光阻層118為罩幕,移除部分導電材料層116以及部分底導電層114,以形成第一線路層122、第二線路層124以及導通孔126,其中導通孔126連接第一線路層122以及底導電層114。之後,移除圖案化光阻層118,以完成線路板100的製作。Then, referring to FIG. 1E , the patterned photoresist layer 118 is used as a mask to remove a portion of the conductive material layer 116 and a portion of the bottom conductive layer 114 to form a first wiring layer 122 , a second wiring layer 124 , and via holes 126 . The via hole 126 is connected to the first circuit layer 122 and the bottom conductive layer 114. Thereafter, the patterned photoresist layer 118 is removed to complete the fabrication of the circuit board 100.
進一步地說,第一線路層122包括第一內埋線路層122a以及第一表面線路層122b。第一內埋線路層122a內埋於介電層106中。另外,第一表面線路層122b配置在介電層106與第一內埋線路層122a上,且第一內埋線路層122a的邊界位於第一表面線路層122b的邊界內。第二線 路層124包括第二內埋線路層124a以及第二表面線路層124b。第二內埋線路層124a內埋於介電層106中。另外,第二表面線路層124b配置在介電層106與第二內埋線路層124a上,且第二內埋線路層124a的邊界位於第二表面線路層124b的邊界內。Further, the first wiring layer 122 includes a first buried wiring layer 122a and a first surface wiring layer 122b. The first buried wiring layer 122a is buried in the dielectric layer 106. In addition, the first surface wiring layer 122b is disposed on the dielectric layer 106 and the first buried wiring layer 122a, and the boundary of the first buried wiring layer 122a is located within the boundary of the first surface wiring layer 122b. Second line The circuit layer 124 includes a second buried wiring layer 124a and a second surface wiring layer 124b. The second buried wiring layer 124a is buried in the dielectric layer 106. In addition, the second surface wiring layer 124b is disposed on the dielectric layer 106 and the second buried wiring layer 124a, and the boundary of the second buried wiring layer 124a is located within the boundary of the second surface wiring layer 124b.
在本實施例中,由於第一線路層122由第一表面線路層122b與第一內埋線路層122a所構成,因此可以具有較大的厚度,且因此具有較高的熱容量以提供良好的散熱能力。同樣地,由於第二線路層124由第二表面線路層124b與第二內埋線路層124a所構成,因此可以具有較大的厚度,且因此具有較高的熱容量以提供良好的散熱能力。In this embodiment, since the first circuit layer 122 is composed of the first surface wiring layer 122b and the first buried wiring layer 122a, it can have a large thickness, and thus has a high heat capacity to provide good heat dissipation. ability. Similarly, since the second wiring layer 124 is composed of the second surface wiring layer 124b and the second buried wiring layer 124a, it can have a large thickness, and thus has a high heat capacity to provide good heat dissipation capability.
此外,由於底導電層114形成於介電層106的頂面與溝渠(第一溝渠108a、第二溝渠108b)的表面上,因此提高了線路層(第一線路層122、第二線路層124)與介電層106之間的重疊面積,使得線路層不易自介電層106上剝離。如此一來,可以有效地提升線路板100的可靠度。In addition, since the bottom conductive layer 114 is formed on the top surface of the dielectric layer 106 and the surface of the trench (the first trench 108a and the second trench 108b), the wiring layer is improved (the first wiring layer 122 and the second wiring layer 124). The area of overlap with the dielectric layer 106 is such that the wiring layer is not easily peeled off from the dielectric layer 106. In this way, the reliability of the circuit board 100 can be effectively improved.
圖2A至圖2D為依照本發明第二實施例所繪示的線路板的製作方法之剖面示意圖。第二實施例的製作方法與第一實施例相似,因此相同的構件採用相同的標號。2A-2D are schematic cross-sectional views showing a method of fabricating a circuit board according to a second embodiment of the present invention. The manufacturing method of the second embodiment is similar to that of the first embodiment, and therefore the same members are given the same reference numerals.
首先,請參照圖2A,於基板102上形成介電層206,其中基板102上已形成有內部線路層104。在本實施例中,介電層206中含有多個活化粒子212,其中活化粒子212例如是均勻地分散在介電層206中。活化粒子212的材料例如為過渡金屬錯化物。First, referring to FIG. 2A, a dielectric layer 206 is formed on the substrate 102, wherein the internal wiring layer 104 has been formed on the substrate 102. In the present embodiment, the dielectric layer 206 contains a plurality of activating particles 212, wherein the activating particles 212 are, for example, uniformly dispersed in the dielectric layer 206. The material of the activated particles 212 is, for example, a transition metal complex.
接著,請參照圖2B,在介電層206中形成第一溝渠108a、第二溝渠108b以及開孔110。在本實施例中,在形成第一溝渠108a、第二溝渠108b以及開孔110的過程中,同時使介電層206中的活化粒子212暴露出來。Next, referring to FIG. 2B, a first trench 108a, a second trench 108b, and an opening 110 are formed in the dielectric layer 206. In the present embodiment, during the formation of the first trench 108a, the second trench 108b, and the opening 110, the activated particles 212 in the dielectric layer 206 are simultaneously exposed.
再來,請參照圖2C,透過活化粒子212,於介電層206上形成底導電層214。底導電層214可作為後續所進行的的電鍍製程的種子層。在本實施利中,由於內部線路層104並不具有活化粒子212,因此底導電層214僅會形成於介電層206的表面上,而不會形成於內部線路層104上。Next, referring to FIG. 2C, a bottom conductive layer 214 is formed on the dielectric layer 206 through the activated particles 212. The bottom conductive layer 214 can serve as a seed layer for the subsequent electroplating process. In the present embodiment, since the inner wiring layer 104 does not have the activated particles 212, the bottom conductive layer 214 is formed only on the surface of the dielectric layer 206 and is not formed on the inner wiring layer 104.
接著,進行如圖1D與圖1E所示的製作流程,以形成如圖2D所示的線路板200。Next, a fabrication flow as shown in FIGS. 1D and 1E is performed to form the wiring board 200 as shown in FIG. 2D.
圖3A至圖3B為依照本發明第三實施例所繪示的線路板的製作方法之剖面示意圖。第三實施例的製作方法與第一實施例相似,因此相同構件採用相同的標號。3A-3B are schematic cross-sectional views showing a method of fabricating a circuit board according to a third embodiment of the present invention. The manufacturing method of the third embodiment is similar to that of the first embodiment, and therefore the same members are given the same reference numerals.
首先,進行如圖1A至圖1C所示之製作流程。接著,請參照圖3A,於底導電層114上形成圖案化光阻層318,其中圖案化光阻層318暴露出第一溝渠108a、第二溝渠108b以及位於第一溝渠108a周圍與第二溝渠108b周圍的底導電層114,亦即後續欲形成線路層的區域。First, the production flow as shown in FIGS. 1A to 1C is performed. Next, referring to FIG. 3A, a patterned photoresist layer 318 is formed on the bottom conductive layer 114, wherein the patterned photoresist layer 318 exposes the first trench 108a, the second trench 108b, and the first trench 108a and the second trench The bottom conductive layer 114 around 108b, that is, the area where the circuit layer is to be formed later.
接著,於圖案化光阻層318暴露出的底導電層114上形成導電材料層316,其中導電材料層316填滿第一溝渠308a、第二溝渠308b以及開孔310,且導電材料層316覆蓋位於第一溝渠308a周圍與第二溝渠308b周圍的底導電層114。Next, a conductive material layer 316 is formed on the bottom conductive layer 114 exposed by the patterned photoresist layer 318, wherein the conductive material layer 316 fills the first trench 308a, the second trench 308b, and the opening 310, and the conductive material layer 316 is covered. A bottom conductive layer 114 is disposed around the first trench 308a and around the second trench 308b.
接著,請參照圖3B,移除圖案化光阻層318與位於圖案化光阻層318下方的底導電層114,以形成圖案化導電層120,並完成線路板300的製作。Next, referring to FIG. 3B, the patterned photoresist layer 318 and the bottom conductive layer 114 under the patterned photoresist layer 318 are removed to form the patterned conductive layer 120, and the fabrication of the wiring board 300 is completed.
圖4A至圖4B為依照本發明第四實施例所繪示的線路板的製作方法之剖面示意圖。第四實施例的製作方法與第二實施例相似,因此相同的構件採用相同的標號。4A-4B are schematic cross-sectional views showing a method of fabricating a circuit board according to a fourth embodiment of the present invention. The manufacturing method of the fourth embodiment is similar to that of the second embodiment, and therefore the same members are given the same reference numerals.
首先,進行如圖2A至圖2C所示的製作流程。接著,請參照圖4A,於底導電層214上形成圖案化光阻層318,其中圖案化光阻層318暴露出第一溝渠108a、第二溝渠108b以及位於第一溝渠108a周圍與第二溝渠108b周圍的底導電層214,亦即後續欲形成線路層的區域。First, the production flow as shown in FIGS. 2A to 2C is performed. Next, referring to FIG. 4A, a patterned photoresist layer 318 is formed on the bottom conductive layer 214, wherein the patterned photoresist layer 318 exposes the first trench 108a, the second trench 108b, and the first trench 108a and the second trench The bottom conductive layer 214 around 108b, that is, the area where the circuit layer is to be formed later.
接著,於圖案化光阻層318暴露出的底導電層214上與部分內部線路層104上形成導電材料層416,其中導電材料層416填滿第一溝渠108a、第二溝渠108b以及開孔110,且導電材料層316覆蓋位於第一溝渠308a周圍與第二溝渠308b周圍的底導電層114。Next, a conductive material layer 416 is formed on the bottom conductive layer 214 exposed on the patterned photoresist layer 318 and a portion of the inner wiring layer 104. The conductive material layer 416 fills the first trench 108a, the second trench 108b, and the opening 110. And the conductive material layer 316 covers the bottom conductive layer 114 around the first trench 308a and around the second trench 308b.
接著,請參照圖4B,移除圖案化光阻層318與位於圖案化光阻層318下方的底導電層214,以形成圖案化導電層220,並完成線路板400的製作。Next, referring to FIG. 4B, the patterned photoresist layer 318 and the bottom conductive layer 214 under the patterned photoresist layer 318 are removed to form the patterned conductive layer 220, and the fabrication of the wiring board 400 is completed.
綜上所述,本發明的線路層由位於介電層中的內埋線路層以及位於介電層的表面上的表面線路層所構成,因此可以具有較大的厚度以增加熱容量,進而提供良好的散熱能力。In summary, the wiring layer of the present invention is composed of an buried wiring layer located in the dielectric layer and a surface wiring layer on the surface of the dielectric layer, and thus can have a large thickness to increase heat capacity, thereby providing good Cooling capacity.
此外,在本發明中,由於線路層與介電層之間的重疊 面積增加,因此可以避免線路層自介電層剝離而造成線路板的可靠度降低的問題。Further, in the present invention, due to the overlap between the wiring layer and the dielectric layer The area is increased, so that the problem that the circuit layer is degraded from the dielectric layer and the reliability of the circuit board is lowered can be avoided.
再者,由於用以形成內埋線路層的溝渠與用以形成導通孔的開孔連通,因此降低了開孔的深寬比,且因此在後續製程中可以容易地將導電材料層填滿開孔,以形成品質良好的導通孔。Furthermore, since the trench for forming the buried wiring layer communicates with the opening for forming the via hole, the aspect ratio of the opening is reduced, and thus the conductive material layer can be easily filled in a subsequent process. Holes to form good quality vias.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.
100、200、300、400‧‧‧線路板100, 200, 300, 400‧‧‧ circuit boards
102‧‧‧基板102‧‧‧Substrate
104‧‧‧內部線路層104‧‧‧Internal circuit layer
106、206‧‧‧介電層106, 206‧‧‧ dielectric layer
108a‧‧‧第一溝渠108a‧‧‧First ditches
108b‧‧‧第二溝渠108b‧‧‧Second ditches
110‧‧‧開孔110‧‧‧Opening
112‧‧‧活化層112‧‧‧Active layer
212‧‧‧活化粒子212‧‧‧Activated Particles
114、214‧‧‧底導電層114, 214‧‧‧ bottom conductive layer
116、216、316、416‧‧‧導電材料層116, 216, 316, 416‧‧‧ conductive material layer
118、318‧‧‧圖案化光阻層118, 318‧‧‧ patterned photoresist layer
120、220‧‧‧圖案化導電層120, 220‧‧‧ patterned conductive layer
122‧‧‧第一線路層122‧‧‧First circuit layer
122a‧‧‧第一內埋線路層122a‧‧‧First buried circuit layer
122b‧‧‧第一表面線路層122b‧‧‧First surface circuit layer
124‧‧‧第二線路層124‧‧‧Second circuit layer
124a‧‧‧第二內埋線路層124a‧‧‧Second buried circuit layer
124b‧‧‧第二表面線路層124b‧‧‧Second surface circuit layer
126‧‧‧導通孔126‧‧‧through holes
圖1A至圖1E為依照本發明第一實施例所繪示的線路板的製作方法之剖面示意圖。1A to FIG. 1E are schematic cross-sectional views showing a method of fabricating a circuit board according to a first embodiment of the present invention.
圖2A至圖2D為依照本發明第二實施例所繪示的線路板的製作方法之剖面示意圖。2A-2D are schematic cross-sectional views showing a method of fabricating a circuit board according to a second embodiment of the present invention.
圖3A至圖3B為依照本發明第三實施例所繪示的線路板的製作方法之剖面示意圖。3A-3B are schematic cross-sectional views showing a method of fabricating a circuit board according to a third embodiment of the present invention.
圖4A至圖4B為依照本發明第四實施例所繪示的線路板的製作方法之剖面示意圖。4A-4B are schematic cross-sectional views showing a method of fabricating a circuit board according to a fourth embodiment of the present invention.
100‧‧‧線路板100‧‧‧ circuit board
102‧‧‧基板102‧‧‧Substrate
104‧‧‧內部線路層104‧‧‧Internal circuit layer
106‧‧‧介電層106‧‧‧Dielectric layer
108a‧‧‧第一溝渠108a‧‧‧First ditches
108b‧‧‧第二溝渠108b‧‧‧Second ditches
110‧‧‧開孔110‧‧‧Opening
112‧‧‧活化層112‧‧‧Active layer
114‧‧‧底導電層114‧‧‧ bottom conductive layer
120‧‧‧圖案化導電層120‧‧‧ patterned conductive layer
122‧‧‧第一線路層122‧‧‧First circuit layer
122a‧‧‧第一內埋線路層122a‧‧‧First buried circuit layer
122b‧‧‧第一表面線路層122b‧‧‧First surface circuit layer
124‧‧‧第二線路層124‧‧‧Second circuit layer
124a‧‧‧第二內埋線路層124a‧‧‧Second buried circuit layer
124b‧‧‧第二表面線路層124b‧‧‧Second surface circuit layer
126‧‧‧導通孔126‧‧‧through holes
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