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TWI420107B - Pipe direction detector - Google Patents

Pipe direction detector Download PDF

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Publication number
TWI420107B
TWI420107B TW97143822A TW97143822A TWI420107B TW I420107 B TWI420107 B TW I420107B TW 97143822 A TW97143822 A TW 97143822A TW 97143822 A TW97143822 A TW 97143822A TW I420107 B TWI420107 B TW I420107B
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Taiwan
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angle
explorer
pipeline
sensing head
feed
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TW97143822A
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Chinese (zh)
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TW201018914A (en
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Chih Hsiung Yang
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Univ Nat Kaohsiung Applied Sci
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Publication of TWI420107B publication Critical patent/TWI420107B/en

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Description

管路走向探索器Pipeline trend explorer

本發明是有關於一種管路走向探索器,尤指利用一通條端部的角度變化及通條進給長度組成一路徑資訊以瞭解管路之走向者。The invention relates to a pipeline running explorer, in particular to utilizing an angle change of a strip end and a feed length of a strip to form a path information to understand the trend of the pipeline.

目前想探索一受隱蔽的管路或孔洞路徑,並無真正簡單、有效的儀器設備可用。例如美國第6,378,627號專利所示的爬井設備,係在多節相連的圓管體內部分別利用一對馬達驅動一對磁環,藉以帶動個別圓管體外受該對磁環驅動的剪刀機構,使之張開時搭住油井的井壁將自己向前推動,在其中配備有深度計(depth indicator)和陀螺儀(gyroscope)可提供爬井設備所在的位置,勉強算是有探索孔洞路徑的功能,但其結構龐大、精密且複雜,必須使用人工智慧控制軟體才能協調運作,這對於探索2吋以下的一般地下管路或孔洞路徑而言,過於巨大而無法適用。There is currently no really simple and effective instrumentation available to explore a hidden pipeline or hole path. For example, the climbing device shown in the U.S. Patent No. 6,378,627 uses a pair of motors to drive a pair of magnetic rings inside a plurality of connected circular tubes, thereby driving the scissors mechanism of the individual circular tubes to be driven by the pair of magnetic rings. When you open it, hold the well wall of the well and push it forward. It is equipped with a depth indicator and a gyroscope to provide the location of the climbing equipment. It is barely a function to explore the hole path, but The structure is large, precise and complex, and it is necessary to use artificial intelligence to control the software to coordinate operation. This is too large for the general underground pipeline or hole path below 2吋 to be applicable.

適用於小管徑、可攜帶儀器進入管路內爬管設備,可參考美國第5,309,844號專利所示的爬管設備,利用聯結器的兩端分別徑向地分佈若干氣壓棒及滾輪,在聯結器兩端之間配備另一對軸向氣壓棒,當後端的徑向氣壓棒伸長頂住管壁時,軸向氣壓棒伸長使前端朝前推進;接著前端的徑向伸長頂住管壁,後端的徑向氣壓棒縮回,軸向氣壓棒縮短使後端亦朝前推進,發明人稱此為”吋進蠕動(inchworm)”。此種爬管設備由於需要有足夠的空間配置徑向氣壓棒,因此無法縮小設備的直徑,使適於攜帶設備探索2吋以下的一般地下管路或孔洞路徑。It is suitable for small-diameter, portable instruments to enter the pipeline climbing equipment. Refer to the creeping equipment shown in the US Patent No. 5,309,844. The two ends of the coupling are respectively radially distributed with several gas pressure rods and rollers. There is another pair of axial gas pressure rods between the two ends of the device. When the radial gas pressure rod at the rear end is extended against the pipe wall, the axial gas pressure bar is elongated to advance the front end forward; then the radial extension of the front end is against the pipe wall. The radial gas bar at the rear end is retracted, and the axial gas bar is shortened so that the rear end is also advanced forward. The inventor calls this "inchworm". Since such a creeping device requires sufficient space for the radial gas pressure bar, the diameter of the device cannot be reduced, making it suitable for portable equipment to explore a general underground pipeline or hole path below 2 inches.

有鑑於此,本發明提供一種管路走向探索器,用以探測一隱藏於地下或遮蔽物之後的管路走向,包括一角度感測頭、一含信號線的通條、一通 條進給控制器及一控制單元。角度感測頭係電性連接於含信號線的通條端部,用以提供通條端部的角度變化資訊。通條進給控制器設有複數個吸盤、複數條氣道及至少一進給機構。一真空泵經由氣道不斷地抽走吸盤內的空氣,使吸盤可將通條進給控制器吸牢於遮蔽物的表面。進給機構使含信號線的通條依一定速度送入管路裡面,使角度感測頭沿管路前進。控制單元記錄含信號線的通條端部於每一段進給長度的角度變化,組合成一路徑資訊供瞭解管路的走向。In view of the above, the present invention provides a pipeline direction explorer for detecting a pipeline running behind a ground or a shield, including an angle sensing head, a signal strip, and a pass. A feed controller and a control unit. The angle sensing head is electrically connected to the end of the strip including the signal line for providing angle change information of the end of the strip. The through feed controller is provided with a plurality of suction cups, a plurality of air passages and at least one feeding mechanism. A vacuum pump continuously draws air from the suction cup through the air passage so that the suction cup can suck the through-feed controller to the surface of the shield. The feeding mechanism feeds the line containing the signal line into the pipeline at a certain speed, so that the angle sensing head advances along the pipeline. The control unit records the angular change of the length of the feed end of the strip containing the signal line at each feed length, and combines it into a path information for understanding the course of the pipeline.

為讓本發明之上述目的、特徵和優點能更明顯易懂,下文特舉較佳實施利,並配合所附圖式,作詳細說明如下:第1圖係一本發明之管路走向探索器的實施例,包括一角度感測頭10、一含信號線的通條20、一通條進給控制器30及一控制單元40。其中角度感測頭10係電性連接於含信號線的通條20端部,用以提供通條20端部的角度變化資訊。The above described objects, features, and advantages of the present invention will be more apparent and appreciated. The embodiment includes an angle sensing head 10, a signal line-containing strip 20, a flux feed controller 30, and a control unit 40. The angle sensing head 10 is electrically connected to the end of the strip 20 including the signal line for providing angle change information of the end of the strip 20 .

如第2圖所示,通條進給控制器30可設有複數個吸盤31、複數條氣道32及至少一進給機構33。吸盤31使通條進給控制器30得以吸牢於一遮蔽物的表面60,藉由一真空泵50經由氣道32不斷抽除吸盤31吸著面的空氣,使吸盤31維持足夠的吸力吸附於一遮蔽物的表面60。As shown in FIG. 2, the feed-feed controller 30 may be provided with a plurality of suction cups 31, a plurality of air passages 32, and at least one feed mechanism 33. The suction cup 31 allows the feed-feed controller 30 to be sucked on the surface 60 of a shield, and the vacuum suction pump 50 continuously draws air from the suction surface of the suction cup 31 through the air passage 32, so that the suction cup 31 maintains sufficient suction force to be adsorbed on the suction cup 31. The surface 60 of the shelter.

進給機構30可由一對步進馬達帶動的摩擦輪或壓掣輪構成,用以使含信號線的通條20依一定速度送入所探索的管路61裡面,並將每一進給長度△S傳回給控制單元40。含信號線的通條20前進時使角度感測頭10在管路61裡面前進,角度感測頭10將角度值透過使含信號線的通條20傳給控制單元40,將每一進給長度△S所對應的角度值組合成如第4圖所示意的路徑資訊,供瞭解管路61的走向。The feed mechanism 30 may be constituted by a pair of stepping motor-driven friction wheels or pressure rollers for feeding the signal line-containing bars 20 into the pipeline 61 to be searched at a certain speed, and each feed length △ S is passed back to the control unit 40. When the strip 20 containing the signal line advances, the angle sensing head 10 is advanced inside the pipeline 61, and the angle sensing head 10 transmits the angle value to the control unit 40 through the signal line-passing strip 20, and each feed The angle values corresponding to the length ΔS are combined into path information as shown in Fig. 4 for understanding the course of the line 61.

控制單元40可包括一信號處理器41、一顯示器42及一儲存裝置43。 其中信號處理器41可包括一8051微晶片讀取進給機構30傳回的每一進給長度△S及角度感測頭10傳回的角度值加以組合,利用儲存裝置43儲存,透過顯示器42予以顯示;譬如將第n點的座標記為(Snnn ),將n+1點的座標記為(Sn+1n+1n+1 ),其中:Sn =(△S)(n);Sn+1 =(△S)(n+1);。The control unit 40 can include a signal processor 41, a display 42 and a storage device 43. The signal processor 41 may include an input length ΔS returned by the 8051 microchip reading feed mechanism 30 and an angle value returned by the angle sensing head 10, and is stored by the storage device 43 and transmitted through the display 42. To display; for example, mark the nth point as (S n , θ n , ψ n ), and mark the n+1 point as (S n+1 , θ n+1 , ψ n+1 ), where: S n = (△S) (n); S n+1 = (ΔS) (n+1);

θn :當含信號線的通條20進給長度達到Sn 時,角度感測頭10傳出其長度方向於x-y平面的投影與x軸之夾角的角度值;ψn :當含信號線的通條20進給長度達到Sn 時,角度感測頭10傳出其長度方向與x-y平面之夾角的角度值;θn+1 :當含信號線的通條20進給長度達到Sn+1 時,角度感測頭10傳出其長度方向於x-y平面的投影與x軸之夾角的角度值;ψn+1 :當含信號線的通條20進給長度達到Sn+1 時,角度感測頭10傳出其長度方向與x-y平面之夾角的角度值;角度感測頭10係用以沿一管路61前進而產生複數個進給長度△S,並且於每一進給長度△S即傳出一組角度值(θn ,ψn )。如第3圖所示,角度感測頭10可包括一殼體11、一電池12、一微重力角度感測元件13;其中電池12與微重力角度感測元件13容置於殼體11內,提供電能為持微重力角度感測元件13的運作。微重力角度感測元件13透過含信號線的通條20與控制單元40的信號處理器41相通,傳送角度值。為使角度感測頭10與管路61兩者的軸心大致保持平行,較佳者,可在殼體11的兩端分別可配置複數根彈性樞臂14撐抵著管路61的內壁;較佳者,在每一彈性樞臂14上分別設置滾輪15,使角度感測頭10的移動順暢。θ n : when the feed length of the line 20 containing the signal line reaches S n , the angle sensing head 10 transmits an angle value of the angle between the projection of the length direction of the x-y plane and the x-axis; ψ n : when When the feed length of the wire 20 of the signal line reaches S n , the angle sensing head 10 transmits an angle value of the angle between the length direction and the x-y plane; θ n+1 : when the feed length of the wire 20 containing the signal line reaches When S n+1 , the angle sensing head 10 transmits an angle value of the angle between the projection of the length direction on the x-y plane and the x-axis; ψ n+1 : when the feed length of the line 20 containing the signal line reaches S n+1 , the angle The sensing head 10 transmits an angle value of an angle between its length direction and the x-y plane; the angle sensing head 10 is used to advance along a line 61 to generate a plurality of feed lengths ΔS, and for each feed The length ΔS is a set of angular values (θ n , ψ n ). As shown in FIG. 3 , the angle sensing head 10 can include a housing 11 , a battery 12 , and a microgravity angle sensing component 13 . The battery 12 and the microgravity angle sensing component 13 are received in the housing 11 . The electrical energy is supplied to operate the microgravity angle sensing element 13. The microgravity angle sensing element 13 communicates with the signal processor 41 of the control unit 40 through the line 20 containing the signal line to transmit an angle value. In order to keep the axis of the angle sensing head 10 and the pipeline 61 substantially parallel, preferably, a plurality of elastic pivot arms 14 can be disposed on the inner walls of the pipeline 61 to support the inner wall of the pipeline 61. Preferably, the roller 15 is respectively disposed on each of the elastic pivot arms 14 to make the movement of the angle sensing head 10 smooth.

含信號線的通條20,可由一信號線21外覆一或多層低摩擦係數的材料層22,譬如工程塑膠(尼龍)或鐵弗龍等所構成,以降低其在管路61內推動角度感測頭10的阻力。The signal strip 20 can be covered by a signal line 21 with one or more layers of low friction coefficient material 22, such as engineering plastic (nylon) or Teflon, to reduce its pushing angle in the pipeline 61. The resistance of the head 10 is sensed.

本發明所提供之管路走向探索器,與前述相關美國專利比較,至少具有下列優點:The pipeline run explorer provided by the present invention has at least the following advantages as compared with the aforementioned related US patents:

1.結構簡單、至造成本便宜。1. The structure is simple, and it is cheap.

2.可探索小孔徑的管路,為前述相關美國專利所無法替代。2. Pipes with small apertures can be explored and cannot be replaced by the aforementioned related US patents.

以上詳細說明係針對本發明之較佳實施例所提供的具體說明,惟該實施例並非用以限制本發明的專利範圍,凡未脫離本發明技藝精神所為之等效實施或更動,均應包含於本案的專利範圍中。The detailed description of the preferred embodiments of the present invention is intended to be illustrative of the preferred embodiments of the present invention. In the scope of the patent in this case.

10‧‧‧角度感測頭10‧‧‧Angular sensor head

11‧‧‧殼體11‧‧‧Shell

12‧‧‧電池12‧‧‧Battery

13‧‧‧微重力角度感測元件13‧‧‧Microgravity angle sensing element

14‧‧‧彈性樞臂14‧‧‧Flexible pivot arm

15‧‧‧滾輪15‧‧‧Roller

20‧‧‧通條20‧‧‧Cross

21‧‧‧信號線21‧‧‧ signal line

22‧‧‧低摩擦係數材料層22‧‧‧Low friction coefficient material layer

30‧‧‧通條進給控制器30‧‧‧through feed controller

31‧‧‧吸盤31‧‧‧Sucker

32‧‧‧氣道32‧‧‧ airway

33‧‧‧進給機構33‧‧‧Feed institutions

40‧‧‧控制單元40‧‧‧Control unit

41‧‧‧信號處理器41‧‧‧Signal Processor

42‧‧‧顯示器42‧‧‧ display

43‧‧‧儲存裝置43‧‧‧Storage device

50‧‧‧真空泵50‧‧‧vacuum pump

60‧‧‧遮蔽物的表面60‧‧‧The surface of the shelter

61‧‧‧管路61‧‧‧ pipeline

△S‧‧‧進給長度△S‧‧‧feed length

331‧‧‧步進馬達331‧‧‧Stepper motor

332‧‧‧摩擦輪或壓掣輪332‧‧‧friction wheel or compression wheel

第1圖、本發明之管路走向探索器的實施例的立體示意圖。Fig. 1 is a perspective view showing an embodiment of a pipe run explorer of the present invention.

第2圖、本發明之管路走向探索器的實施例的剖面示意圖。Fig. 2 is a schematic cross-sectional view showing an embodiment of the pipe run probe of the present invention.

第3圖、本發明之實施例的角度感測頭剖面示意圖。Fig. 3 is a cross-sectional view showing an angle sensing head of an embodiment of the present invention.

第4圖、本發明之角度標示方式的示意圖。Fig. 4 is a schematic view showing the angle indication mode of the present invention.

10‧‧‧角度感測頭10‧‧‧Angular sensor head

20‧‧‧通條20‧‧‧Cross

30‧‧‧通條進給控制器30‧‧‧through feed controller

31‧‧‧吸盤31‧‧‧Sucker

40‧‧‧控制單元40‧‧‧Control unit

41‧‧‧信號處理器41‧‧‧Signal Processor

42‧‧‧顯示器42‧‧‧ display

43‧‧‧儲存裝置43‧‧‧Storage device

50‧‧‧真空泵50‧‧‧vacuum pump

60‧‧‧遮蔽物的表面60‧‧‧The surface of the shelter

61‧‧‧管路61‧‧‧ pipeline

Claims (13)

一種管路走向探索器,包括:一角度感測頭,用以沿一管路前進而產生複數個進給長度,並且於每一進給長度即傳出一組角度值,其特徵在於該角度感測頭含有:一微重力角度感測元件,用以不斷地感測該角度感測頭的長度方向而於每一進給長度產生一組角度值;一電池,提供電能給該微重力角度感測元件;與一殼體,用以容置該微重力角度感測元件及該電池;一含信號線的通條,端部與該角度感測頭電性相接;一通條進給控制器,使含信號線的通條進入該管路;及一控制單元,利用該含信號線的通條與該角度感測頭相接,用以接收及組合該角度值與進給長度為一路徑資訊。 A pipeline running explorer includes: an angle sensing head for advancing along a pipeline to generate a plurality of feed lengths, and transmitting a set of angle values at each feed length, characterized by the angle The sensing head includes: a microgravity angle sensing component for continuously sensing the length direction of the angle sensing head and generating a set of angle values for each feeding length; a battery providing power to the microgravity angle a sensing component; and a housing for receiving the microgravity angle sensing component and the battery; a signal strip-containing strip, the end is electrically connected to the angle sensing head; and a feedthrough control And a control unit, wherein the signal line is connected to the angle sensing head for receiving and combining the angle value and the feed length to be one Path information. 如申請專利範圍第1項所示之管路走向探索器,其中該殼體的兩端尚分別連接複數根彈性樞臂,用以和該管路的內壁接觸。 The pipeline running explorer shown in claim 1 is characterized in that the two ends of the casing are respectively connected with a plurality of elastic pivot arms for contacting the inner wall of the pipeline. 如申請專利範圍第1項所示之管路走向探索器,其中該複數根彈性樞臂的端部分別連接一滾輪,使該角度感測頭於該管路內的移動順暢。 For example, the pipeline running explorer shown in the first aspect of the patent application, wherein the ends of the plurality of elastic pivot arms are respectively connected with a roller, so that the movement of the angle sensing head in the pipeline is smooth. 如申請專利範圍第1項所示之管路走向探索器,其中該組角度值包括:一角度值,代表該角度感測頭之長度方向於一x-y平面的投影與該x-y平面之x軸的夾角;及一角度值,代表該角度感測頭之長度方向與該x-y平面的夾角。 The pipeline trending explorer as shown in claim 1 , wherein the set of angle values comprises: an angle value representing a projection of the length direction of the angle sensing head in an xy plane and an x-axis of the xy plane An angle; and an angle value representing an angle between a length direction of the angle sensing head and the xy plane. 如申請專利範圍第1項所示之管路走向探索器,其中該含信號線的通條含有一信號線及一低摩擦係數的材料層。 The pipeline running probe shown in claim 1 is characterized in that the signal line-containing strip comprises a signal line and a low friction coefficient material layer. 如申請專利範圍第5項所示之管路走向探索器,其中該低摩擦係數的材料層係包括一工程塑膠層。 The pipeline running explorer shown in claim 5, wherein the low friction coefficient material layer comprises an engineering plastic layer. 如申請專利範圍第5項所示之管路走向探索器,其中該低摩擦係數的材料層係包括一鐵弗龍材料層。 A pipe run explorer as shown in claim 5, wherein the low coefficient of friction material layer comprises a layer of Teflon material. 如申請專利範圍第1項所示之管路走向探索器,其中該通條進給控制器係設有複數個吸盤、複數條氣道及至少一進給機構。 The pipeline running explorer shown in claim 1 is characterized in that the through-feed controller is provided with a plurality of suction cups, a plurality of air passages and at least one feeding mechanism. 如申請專利範圍第8項所示之管路走向探索器,其中尚包括一真空泵經由該氣道不斷地抽走該吸盤內的空氣,使該通條進給控制器得以吸牢於一遮蔽物的表面。 The pipeline running explorer shown in claim 8 is characterized in that the vacuum pump continuously removes the air in the suction cup through the air passage, so that the through-feed controller can be sucked into a shelter. surface. 如申請專利範圍第1項所示之管路走向探索器,其中該控制單元係包括一信號處理器接收該進給長度及該組角度值。 A pipe run explorer as shown in claim 1 wherein the control unit includes a signal processor to receive the feed length and the set of angle values. 如申請專利範圍第10項所示之管路走向探索器,其中該信號處理器包括一8051微晶片。 A pipeline run explorer as shown in claim 10, wherein the signal processor comprises an 8051 microchip. 如申請專利範圍第10項所示之管路走向探索器,其中該控制單元包括一顯示器。 A pipe run explorer as shown in claim 10, wherein the control unit comprises a display. 如申請專利範圍第10項所示之管路走向探索器,其中該控制單元包括一儲存裝置,用以儲存該進給長度及該組角度值。 The pipeline running explorer shown in claim 10, wherein the control unit comprises a storage device for storing the feed length and the set of angle values.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0643898B1 (en) * 1993-04-05 2000-11-15 DHV International, Inc. Instrument probe having a back-lighted camera
TW200427969A (en) * 2003-06-13 2004-12-16 Golden Asia Engineering Construction Inc Automated horizontal shift measurement method and device
US6915849B2 (en) * 2001-04-23 2005-07-12 Weatherford/Lamb, Inc. Apparatus and methods for conveying instrumentation within a borehole using continuous sucker rod

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0643898B1 (en) * 1993-04-05 2000-11-15 DHV International, Inc. Instrument probe having a back-lighted camera
US6915849B2 (en) * 2001-04-23 2005-07-12 Weatherford/Lamb, Inc. Apparatus and methods for conveying instrumentation within a borehole using continuous sucker rod
TW200427969A (en) * 2003-06-13 2004-12-16 Golden Asia Engineering Construction Inc Automated horizontal shift measurement method and device

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