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TWI418893B - A backlight plate with a series of LED components, a method for manufacturing the same, and a display with the backlight - Google Patents

A backlight plate with a series of LED components, a method for manufacturing the same, and a display with the backlight Download PDF

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TWI418893B
TWI418893B TW98130752A TW98130752A TWI418893B TW I418893 B TWI418893 B TW I418893B TW 98130752 A TW98130752 A TW 98130752A TW 98130752 A TW98130752 A TW 98130752A TW I418893 B TWI418893 B TW I418893B
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led
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TW201109794A (en
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Tsung I Wang
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Dynascan Technology Corp
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Description

具串接LED組件的背光板、製法及具該背光板之顯示器Backlight board with serial LED assembly, manufacturing method and display with the same

本發明係關於一種背光板,尤其是藉由串接大量發光二極體(以下簡稱LED)組件而降低篩選條件與成本的LED背光板及具有該背光板的顯示器。The present invention relates to a backlight panel, and more particularly to an LED backlight panel and a display having the backlight panel by reducing a plurality of light-emitting diodes (hereinafter referred to as LED) components.

LED的應用領域漸廣,目前已經逐漸被背光板與顯示器領域接納為主流,但受限於個別LED亮度不足,因此常見如圖一所示,用數顆LED元件10串接後,由單一的直流電源12驅動,作為例如筆記型電腦的背光源。此種串接多顆LED之技術的最大優點在於簡化LED的驅動裝置,並可採用較大的電壓與較小的電流提供足以驅動多顆LED的電功率,電源之成本較小,因而達到更低的成本之目的。The application field of LED has become wider and wider, and has been gradually accepted as the mainstream by the backlight panel and display field, but it is limited by the insufficient brightness of individual LEDs. Therefore, as shown in Fig. 1, after several LED elements 10 are connected in series, a single The DC power source 12 is driven as, for example, a backlight of a notebook computer. The biggest advantage of this technology of serially connecting multiple LEDs is that it simplifies the driving device of the LED, and can provide sufficient electric power to drive multiple LEDs with a larger voltage and a smaller current, and the cost of the power supply is smaller, thereby achieving a lower cost. The purpose of the cost.

然而,一方面顯示器需求尺寸愈趨龐大,目前筆記型電腦尺寸的背光板無法負荷照亮大尺寸面板的需求;尤其所串接LED的個別正向驅動電壓範圍必須被侷限在某一小範圍內,否則依照預定電路設計之直流電源,在流經該串LED組件時,驅動電流將與原先設計產生極大的變化,造成整串LED組件在亮度方面的大變異。However, on the one hand, the size of the display is becoming larger and larger, and the current notebook-size backlight cannot load the large-sized panel; in particular, the individual forward driving voltage range of the serial LED must be limited to a small range. Otherwise, according to the DC power supply of the predetermined circuit design, when flowing through the string of LED components, the driving current will greatly change with the original design, resulting in a large variation in brightness of the entire string of LED components.

但在製造LED元件過程中,先是從一片晶圓被分割為例如一批兩萬顆LED晶粒,再逐一封裝成為LED元件,在晶圓的製造及分割過程中,可能產生些許個別差異,為避免產品性能差異過大,一般係將整批LED晶粒逐顆測試,並依照其正向驅動電壓進行分類(Bin-Sorting),即將各顆LED晶粒在某固定驅動電流下,依照跨越該LED晶粒兩極的正向驅動電壓Vf 數值大小及發光亮度進行篩選,對於點亮晶粒所需正向驅動電壓偏離平均值過遠,例如超過50mV時,即歸入另一分類,由此確保產出晶粒的正向電壓符合一個較窄的範圍區間;而另方面,此種分類通常需先淘汰約一成左右的晶粒,成本隨之增高。However, in the process of manufacturing LED components, first, a wafer is divided into, for example, a batch of 20,000 LED dies, and then packaged into LED components one by one. In the process of wafer fabrication and segmentation, some individual differences may occur. To avoid excessive product performance differences, generally the whole batch of LED dies are tested one by one, and classified according to their forward driving voltage (Bin-Sorting), that is, each LED dies are under a certain fixed driving current, according to crossing the LED The magnitude of the forward driving voltage V f and the luminance of the two poles of the die are screened. The forward driving voltage required to illuminate the die is too far from the average value. For example, when it exceeds 50 mV, it is classified into another classification, thereby ensuring The forward voltage of the produced grains conforms to a narrow range of intervals; on the other hand, such classification usually requires the elimination of about 10% of the grains, and the cost increases accordingly.

隨後在元件的封裝過程中,亦可能因種種製程的工差而產生些許個別差異,使得同一批出廠的各LED元件,如圖二所示,在相同驅動電流If (如上述電流為20mA)下的正向驅動電壓Vf 仍為一個變數,且範圍可能在3.0V~4.0V中間,而Vf 值機率分佈(Probability Distribution)P(Vf )即為圖中的倒鐘曲線,該機率P(Vf )分佈圖係接近一個正規函數Normal Distribution之分佈,其分佈函數P(Vf ),可以寫成式(1):Then in the packaging process of the components, there may be some individual differences due to the various process differences, so that the same batch of LED components of the same batch, as shown in Figure 2, at the same driving current I f (such as the above current is 20mA) The lower forward driving voltage V f is still a variable, and the range may be in the middle of 3.0V~4.0V, and the V f value probability distribution P(V f ) is the inverse clock curve in the figure, the probability The P(V f ) distribution map is close to the distribution of a normal function Normal Distribution, and its distribution function P(V f ) can be written as equation (1):

其中整批LED元件的平均正向偏壓值Vav=3.5Volts,而且整批產出元件的標準差ΔV分佈約可達0.2Volts範圍,亦即,約有三成多的元件在受驅動電流點亮時,正向偏壓與平均值的3.5V差距超過0.2V。在同一製程之整批LED元件出廠前,都會先量測在同一正向電流下之正向電壓Vf ,藉以計算出該批LED元件機率分佈之函數,即,其中Vf 表示各個LED元件在正向電流Is下之正向偏壓。The average forward bias value of the whole batch of LED components is Vav=3.5 Volts, and the standard deviation ΔV distribution of the whole batch of components is about 0.2Volts, that is, about 30% of the components are illuminated by the driving current. At this time, the forward bias is 3.5V away from the average value by more than 0.2V. Before the whole batch of LED components of the same process is shipped, the forward voltage V f at the same forward current is measured to calculate the probability distribution of the batch of LED components, that is, Where V f represents the forward bias of each LED element under forward current Is.

為使產品性能易於預期及控制,製成之LED元件將再依照各自的正向偏壓、發光亮度與均勻度等狀況進行分類,且分類愈細,分類精度要求愈高,進行分類的成本與收集處理的成本愈高,一般而言,常以正向偏壓差距0.1V為一個分類別,因此如上述的1V差異下,所有產品約需被區分為10個類別。然而以0.1V的正向偏壓誤差,一般對RGB發光模組之藍光或綠光而言,已經可以造成約20%的電流誤差,也因此而產生約20%的亮度誤差,其變異量對一個需要高均勻度的背光而言,仍需要再改善。In order to make the performance of the product easy to anticipate and control, the fabricated LED components will be classified according to their respective forward bias, luminous brightness and uniformity, and the finer the classification, the higher the classification accuracy requirements, and the cost of classification. The higher the cost of collection and processing, in general, the forward bias bias of 0.1V is often a sub-category. Therefore, under the above 1V difference, all products need to be divided into 10 categories. However, with a forward bias error of 0.1V, generally about 20% of the current error can be caused by the blue or green light of the RGB illumination module, and thus about 20% of the luminance error is generated, and the variation amount is For a backlight that requires high uniformity, there is still a need for improvement.

承上所述,由於該批LED元件出廠前在以20mA驅動電流檢測時,平均正向驅動電壓為3.5V,若不進行分類,一般在選擇串接例如10顆白光LED元件的電路設計時,都會將所需要的驅動總電壓Vcc設計為35V。但實際上,除非經過特殊篩選,否則,當元件數目較少時,能提供正常驅動電流所實際需要的正向偏壓極易偏離理論上的平均值。參閱圖三典型LED元件的I-V曲線所示,一般是Vf 值愈高,電流If 愈大;且電流If 與發光亮度B之關係如圖四所示,在超越基本的驅動電流後,發光亮度隨電流值大致線性增加。一旦這10顆LED元件的正向驅動電壓總和大於理論值35V而落在例如38V,則以上述預定的Vcc=35V來推動,流經整串LED組件之驅動電流可能驟降至12mA,此種驅動條件將使得整串LED的亮度與原先設計值差異達40%,產生無法接受的亮度不足問題。As mentioned above, since the LED components are detected at a driving current of 20 mA before leaving the factory, the average forward driving voltage is 3.5 V. If not classified, generally when selecting a circuit design in which, for example, 10 white LED elements are serially connected, The required total drive voltage Vcc is designed to be 35V. In practice, however, unless specifically screened, the forward bias actually required to provide a normal drive current tends to deviate from the theoretical average when the number of components is small. Referring to the IV curve of the typical LED component of Figure 3, generally, the higher the V f value, the larger the current I f ; and the relationship between the current I f and the luminance B of the light is as shown in FIG. 4 , after exceeding the basic driving current, The luminance of the light increases substantially linearly with the current value. Once the sum of the forward drive voltages of the 10 LED elements is greater than the theoretical value of 35V and falls, for example, at 38V, the drive current flowing through the entire LED assembly may suddenly drop to 12 mA by the predetermined Vcc=35V. The driving conditions will cause the brightness of the entire string to differ from the original design by 40%, resulting in an unacceptable lack of brightness.

尤其目前的大型LCD顯示器,其所需要的背光板使用的LED顆數非常多,以一個42吋的LCD TV而言,約需3000顆左右的白光LED(20mA)或3000組RGB LED來構成,如果以每串均串接30顆的串接LED組件構成,則整個背光板約需100串。即使依照上述方式進行分類,不僅被迫區分為十類以上,造成可觀的分類、儲存管理、及使用成本;並且一旦將不同分類的串列並聯使用,在驅動電壓相同的條件下,更會產生各串LED組件間發光多寡不均勻的問題,造成部分串列較其他串列更黯淡的結果,故對於大尺寸顯示器而言,甚至必須考慮每一串串接LED組件中的每一顆LED元件都屬於同一分類才行。Especially for the current large LCD displays, the backlights required for the backlights are very large. For a 42-inch LCD TV, about 3,000 white LEDs (20 mA) or 3000 RGB LEDs are required. If 30 strings of serially connected LED components are connected in series, the entire backlight plate requires about 100 strings. Even if classified according to the above method, it is not only forced to be classified into more than ten categories, resulting in considerable classification, storage management, and use cost; and once the series of different classifications are used in parallel, the conditions are the same under the same driving voltage. The problem of uneven illumination between LED strings causes a result that some serials are more bleak than other serials. Therefore, for a large-sized display, it is even necessary to consider each LED component of each string of LED components. All belong to the same category.

目前,另一種習知技術如圖五所示,是利用一個較高的直流電壓Vcc來驅動,另提供一個電流源Is,以確認流經該串接LED組件的正向電流If 確實達到預定電流量。如果該LED組件中的所有LED元件10出廠時之Vf 分佈範圍均在3.0V~4.0V,則需以最高電壓需求4V為準,乘以需驅動30顆元件,而提供一個120V以上的直流電壓源Vcc,加入計算電流源Is的壓降,使實際所需的Vcc約再提升至122V左右。利用電流源Is提供明顯超出最高需求的電流If 值,以確保串接LED組件被符合預期地點亮。然而利用此方法有以下缺點:At present, another conventional technique is shown in FIG. 5, which is driven by a higher DC voltage Vcc, and a current source Is is provided to confirm that the forward current I f flowing through the series LED assembly is indeed predetermined. Electricity flow. If the LED assembly when the all LED elements 10 are factory V f distribution in 3.0V ~ 4.0V, the highest voltage requirement need prevail 4V, multiplied by the required driving member 30, and serves more than one DC 120V The voltage source Vcc is added to calculate the voltage drop of the current source Is, so that the actually required Vcc is raised to about 122V. Is provided with a current source current I f was significantly exceed the highest requirements, to ensure the assembly is in series LED lit as expected. However, using this method has the following disadvantages:

1.電源使用效率較低:因為超過實際需求的電能無法對應驅動LED組件發出更高亮度的光,故當實際發光與前例中依照電壓分類的串接LED組件相等時,前一分類方式將僅需耗用約本方式87%的電能;1. The power supply efficiency is low: because the power exceeding the actual demand cannot correspond to driving the LED component to emit higher brightness light, when the actual illumination is equal to the serial LED component according to the voltage classification in the previous example, the previous classification mode will only It takes about 87% of the electricity in this mode;

2.利用固定輸出電流的電流源及刻意施加較高電壓的電源之組合,依前述計算,為對應驅動100串LED,一具顯示器中必須提供100個耐高壓的電流源Is,製造成本從而劇增;2. Using a combination of a fixed output current source and a deliberately applied higher voltage source, according to the above calculation, in order to drive 100 strings of LEDs, 100 high-voltage current sources Is must be provided in one display, and the manufacturing cost is dramatized. increase;

3.如果以RGB三色晶粒構成背光板,則耐高壓電流源的數目與成本更需要再增3倍。3. If the backlight board is composed of RGB three-color crystal grains, the number and cost of the high-voltage resistant current source need to be further increased by three times.

因而本發明提供一種多顆串接LED組件,將其數目增大,並控制該串接數目大到不需要區分通入正常驅動電流時之正向偏壓,仍可符合平均水準的程度,一方面排除精密分類LED元件的需求,減少無謂的分類與管理成本;另方面僅須使用高電壓的低電流源,不需刻意選擇可控制電流值的高壓電流源,更進一步降低製造成本,尤其可搭配申請人所擁有的勻光技術,使得各串LED組件間、以及串接LED組件內之各顆粒間的發光亮度不均勻,可以被完全遮掩而不明顯,大幅度降低製造顯示器時,背光板中LED元件選擇的門檻,以達到最低成本及最高電源使用效率的雙重效果。Therefore, the present invention provides a plurality of series-connected LED assemblies, increasing the number thereof, and controlling the number of series connections so as not to distinguish the forward bias when the normal driving current is applied, and still can meet the average level. In terms of eliminating the need for precision classification of LED components, reducing unnecessary classification and management costs; in addition, it is only necessary to use a high-voltage low-current source, and it is not necessary to deliberately select a high-voltage current source that can control the current value, thereby further reducing manufacturing costs, especially With the homogenizing technology possessed by the applicant, the brightness of the light between the various LED components and the particles in the serial LED assembly is uneven, which can be completely obscured and not obvious, greatly reducing the backlight when manufacturing the display. The threshold for the selection of LED components to achieve the dual cost of the lowest cost and highest power efficiency.

本發明之目的在於提供一種具串接LED組件的背光板,利用足夠多數顆的LED元件串接,使得串接後的串列被通入驅動電流時,驅動電壓實質上符合整批LED元件平均值乘以顆粒數,藉以排除LED精密分類的需求。The object of the present invention is to provide a backlight board with a series of LED components, which uses a sufficient number of LED elements to be connected in series, so that when the serialized series is driven into a driving current, the driving voltage substantially conforms to the average of the entire batch of LED components. Multiply the value by the number of particles to rule out the need for precise classification of LEDs.

本發明之次一目的在於提供一種具串接LED組件的背光板,利用足夠多數顆的LED元件串接,使得串接後的串列所需驅動電壓符合預期,藉以排除高價位的固定電流值電流源之需求。A second object of the present invention is to provide a backlight board with a series of LED components, which uses a sufficient number of LED elements to be connected in series, so that the required driving voltage of the serialized series is in accordance with expectations, thereby eliminating the fixed current value of the high price. The need for a current source.

本發明之另一目的在於提供一種具串接LED組件的顯示器,其中肯光板係利用足夠多數顆的LED元件串接,使得串接後的串列被通入驅動電流時,驅動電壓實質上符合整批LED元件平均值乘以顆粒數,藉以排除LED元件精密分類的需求;並使得串接後的串列所需驅動電壓符合預期,藉以排除高價位的固定電流值電流源之需求,從而大幅度降低製造成本。Another object of the present invention is to provide a display with a series LED assembly, wherein the Ken light plate is connected in series with a plurality of LED elements, so that the driving voltage is substantially matched when the serialized series is driven into the driving current. The average value of the entire batch of LED components is multiplied by the number of particles to eliminate the need for precise classification of LED components; and to make the required driving voltage of the serialized series in line with expectations, thereby eliminating the need for high-priced fixed current value current sources, thereby Amplitude reduces manufacturing costs.

本發明之又一目的在於提供一種具串接LED組件的顯示器,利用前、後兩片反射片,將背光板中串接LED組件所發光在前後反射件間多次反射勻化,而僅有部份的光從前反射件射出,如此來回而使得光源被完全均勻化,更進一步遮掩串接LED組件發光不均勻的情況,從而容許LED元件篩選門檻大幅降低。Another object of the present invention is to provide a display with a series of LED components, which utilizes front and rear two reflective sheets to reflect and illuminate the LED components in the backlight panel multiple times between the front and rear reflectors, and only Part of the light is emitted from the front reflector, so that the light source is completely homogenized, further obscuring the uneven illumination of the LED components, thereby allowing the LED element screening threshold to be greatly reduced.

本發明之再一目的在於提供一種排除LED元件精密分類的需求,從而大幅度降低製造成本之具串接LED組件的背光板製法。It is still another object of the present invention to provide a backlight manufacturing method with a tandem LED assembly that eliminates the need for precise classification of LED components, thereby greatly reducing manufacturing costs.

本發明之再一目的在於提供一種利用前、後兩片反射片,使串接LED組件所發光在前後反射件間多次反射勻化,以遮掩串接LED組件發光不均勻之具串接LED組件的背光板製法。A further object of the present invention is to provide a front-end and rear-side reflective sheet, so that the LEDs of the tandem LED assembly are reflected and homogenized multiple times between the front and rear reflectors to cover the LEDs of the tandem LED assembly with uneven illumination. The backlighting method of the component.

達成上述發明目的之具串接LED組件的背光板、製法及具該背光板之顯示器,主要包括一組供能裝置、至少一組串接LED組件及一組液晶模組,其中該供能裝置係提供電力給串接LED組件以及液晶模組,該串接LED組件係受供能裝置所提供之電力,且串接LED組件係由足夠多數顆的LED元件串接組成,透過此串接的方式,可以達到串接的LED組件所受電力均流的特性,該液晶模組係受該供能裝置所提供之電源使其顯示畫面,以及受到串接LED組件以背光的方式做為液晶模組背光源;且該背光板更可搭配一組勻光裝置使用,該勻光裝置主要包括一勻光片、一前反射件及一後反射件,係將前反射件設置於勻光片與串接LED組件間,並將後反射件設置於遠離該勻光片側,其中該後反射件反射率係接近完全反射,且該前反射件之反射率係高於其穿透率但小於該後反射件反射率,該勻光裝置便透過前反射件與後反射件的不同反射率,可將串接LED組件的光源的照明率增加,而達到電力的有效利用以及光源的均勻化之目的。A backlight board with a serial LED assembly, a method for manufacturing the same, and a display having the same, mainly comprising a set of energy supply devices, at least one set of serial LED assemblies and a set of liquid crystal modules, wherein the energy supply device Providing power to the serial LED assembly and the liquid crystal module, the serial LED assembly is powered by the power supply device, and the serial LED assembly is composed of a plurality of LED elements connected in series, through the serial connection The method can achieve the characteristics of current sharing of the LED components connected in series, and the liquid crystal module is powered by the power supply provided by the energy supply device, and is displayed as a liquid crystal mode by being backlit by the LED assembly. a backlight source; and the backlight board can be used together with a group of light-sharing devices, the light-sharing device mainly comprises a light-shading sheet, a front reflection member and a rear reflection member, wherein the front reflection member is disposed on the light-shading sheet and Between the LED components is arranged in series, and the back reflector is disposed away from the side of the light homogenizer, wherein the reflectivity of the rear reflector is close to complete reflection, and the reflectivity of the front reflector is higher than the transmittance but less than the rear Reflector reflectivity The light homogenizing apparatus so through different reflectance before and after the reflection member of the reflection member may be connected in series to increase the illumination of the LED light source assembly, and the purpose of effective utilization of electric power and uniform light source.

圖六所示為本發明具有串接LED組件的背光板結構之方塊圖,主要包含:背光板30及液晶模組36;背光板30中則包括供能裝置32及至少兩組彼此並聯的串接LED組件34。FIG. 6 is a block diagram showing a structure of a backlight board having a series LED assembly, which mainly includes: a backlight board 30 and a liquid crystal module 36; and the backlight board 30 includes an energy supply device 32 and at least two sets of strings connected in parallel with each other. The LED assembly 34 is connected.

其中,供能裝置32是用來提供例如兩串彼此並聯的串接LED組件34與液晶模組36能量;且如圖七所示,每組串接LED組件34皆包括複數彼此串接的LED元件340,且各LED元件340發光側均朝同一方向設置;液晶模組36則是對應該至少兩組串接LED組件34設置,並受到該等串接LED組件34以背光方式照亮。The energy-providing device 32 is configured to provide, for example, two strings of LEDs 34 and LCD modules 36 connected in parallel with each other; and as shown in FIG. 7, each of the series LED assemblies 34 includes a plurality of LEDs connected in series with each other. The components 340, and the light emitting sides of the LED elements 340 are all disposed in the same direction; the liquid crystal module 36 is disposed corresponding to at least two sets of the LED assemblies 34, and is illuminated by the serial LED assemblies 34 in a backlight manner.

典型LED元件的I-V曲線,一般是Vf 值愈高,電流If 愈大,其中對於同一顆LED元件,電流If 與發光亮度B之關係,在超越基本的驅動電流後,發光亮度隨電流值大致線性增加。然而,隨著製程中,各種條件些微差異而產生影響,即使是同一家公司製造的LED元件,甚至同一片晶圓所切割出LED晶粒所封裝出的元件,每顆之I-V曲線彼此也有所差異。因此,如果把N個同一批製造的LED元件串聯在一起,在正向電流If 下之總串聯之總正向偏壓Vf (T)=Vf (1)+Vf (2)+‧‧‧‧Vf (N),參閱圖八所示,按照Normal Distribution的數學理論,其串聯後之正向偏壓VfT 之機率分佈函數P(VfT )可以寫成:The IV curve of a typical LED component generally has a higher V f value and a larger current I f , wherein for the same LED component, the relationship between the current I f and the luminance B is higher than the basic driving current, and the luminance varies with the current. The value increases roughly linearly. However, with the slight difference in various conditions in the process, even the LED components manufactured by the same company, even the components encapsulated by the LED die on the same wafer, have the IV curves of each. difference. Therefore, if N LED elements manufactured in the same batch are connected in series, the total forward bias of the total series under the forward current I f is V f (T) = V f (1) + V f (2) + ‧‧‧‧V f (N), as shown in Figure 8, according to the mathematical theory of Normal Distribution, the probability distribution function P(V fT ) of the forward bias V fT after series connection can be written as:

其中VavT =N×Va……(3)Where V avT =N×Va......(3)

以上例之LED元件分佈為例,如果把100個LED元件串聯後,其正向總偏壓VfT 之理論值,按式(3)中所示為(VfT )av=100×3.5=350Volts,而其標準差:,相較於圖二所示的機率分佈圖P(Vf ),個別LED元件的平均正向偏壓為3.5V,標準差為0.2V;可以發現,串聯後整串LED組件的正向偏壓理論值(VfT )av =350Volts,仍為個別元件理論值乘以串聯元件數目;但相對地,串聯後LED組件的正向偏壓標準差ΔVT =2.0Volts,明顯比應有的0.2V×100的數值遽減,亦即,雖然依照本發明揭露的串列LED組件,在製造前並沒有先經過LED元件的分類流程,而其正向偏壓之總和分佈範圍仍比原先單顆時的分佈比例明顯縮窄。由以上公式可以得出,如果有N顆LED元件串聯,其分佈範圍將可縮小為原來範圍的倍,也就是串接100顆未經分類的LED元件,可將串列組件的正向偏壓值縮為原先理論值與串列數目乘積的十分之一。例如第一較佳實施例有400顆LED元件串聯,則其Vf 之分佈範圍將可縮小為原來的The LED component distribution of the above example is taken as an example. If 100 LED elements are connected in series, the theoretical value of the total forward bias voltage V fT is (V fT ) av = 100 × 3.5 = 350 Volts as shown in the formula (3). And its standard deviation: Compared with the probability distribution diagram P(V f ) shown in Figure 2, the average forward bias of individual LED components is 3.5V, and the standard deviation is 0.2V. It can be found that the forward polarization of the entire LED assembly after series connection The theoretical pressure value (V fT ) av =350Volts is still the theoretical value of the individual components multiplied by the number of series components; but relatively, the standard deviation of the forward bias of the LED components after series connection is ΔV T =2.0Volts, which is significantly better than 0.2. The value of V×100 is reduced, that is, although the tandem LED assembly disclosed in the present invention does not pass through the classification process of the LED element before manufacture, the sum of the forward bias is still smaller than the original single. The distribution ratio at the time is significantly narrowed. It can be concluded from the above formula that if there are N LED elements connected in series, the distribution range can be reduced to the original range. Times, that is, serially connecting 100 unclassified LED elements, the forward bias value of the serial component can be reduced to one tenth of the original theoretical value and the number of serial numbers. For example, in the first preferred embodiment, when 400 LED elements are connected in series, the distribution range of V f can be reduced to the original one. .

即使以四倍標準差作為界線,VfT 之最小值約為350-(4×2.0)=342Volts,最大值約為350+(4×2.0)=358Volts,多串LED組件間的正向偏壓差距,最多也僅有358V-342V=16V,相較於原本未經分類的單顆LED元件之分散情況仍有縮小;然而,四倍標準差意味所有生產出的串列LED組件中,99%以上均位於該範圍中,尤其當串聯LED元件數目再增大時,整串LED組件的正相偏壓集中程度還可更明顯。Even with four standard deviations as the boundary, the minimum value of V fT is about 350-(4×2.0)=342Volts, and the maximum value is about 350+(4×2.0)=358Volts, forward bias between multiple strings of LED components. The gap is at most 358V-342V=16V, which is still smaller than the dispersion of the original unclassified single LED component; however, four times the standard deviation means 99% of all tandem LED components produced. All of the above are in this range, especially when the number of LED elements in series is increased, the degree of positive phase bias concentration of the entire string of LED components can be more pronounced.

利用以上的原理,本發明第二較佳實施例將以一個42吋的LCD TV的背光板為例,計算實際狀況:在此,定其背光板的亮度為6000cd/m2 ,背光板的面積約為0.54m2 ,因此需要的LED之總亮度為3200cd,當白光LED元件在正向電流If =20mA下,平均每顆之發光亮度為1cd時,則該背光板需要的白光LED顆數為3200顆。Using the above principle, the second preferred embodiment of the present invention will take a 42-inch LCD TV backlight as an example to calculate the actual situation: here, the brightness of the backlight panel is 6000 cd/m 2 , and the area of the backlight panel It is about 0.54m 2 , so the total brightness of the required LED is 3200cd. When the white LED component is at the forward current I f =20mA, the average brightness of each LED is 1cd, then the number of white LEDs required by the backlight is It is 3,200.

考慮一般高電壓低電流之電源成本較低電壓高電流成本低,因此同樣一個400Watls之電源,如果以5Volts,80A電源之成本將遠高於1000Volts,0.4A之電源成本。由於目前高壓低電流電源已大量使用於原來的CCFL冷陰極管之背光板。因此本發明中,也以一般冷陰極管之變頻器(Inverter)為電源來說明,但本發明並不限制其他電源之使用。CCFL Inverter為一個高壓高頻率交流電源,因此必須在輸出端加一個橋式整流器及濾波器電容器才能變成一個高電壓直流電源使用。然而其他一般的高壓直流電源皆利用DC-DC-Converter電路,把一個低壓直流電源利用Buck. Converter電路轉換為高壓直流使用。Considering the general high voltage and low current power supply cost lower voltage and high current cost, so the same 400Watls power supply, if 5Volts, 80A power supply cost will be much higher than 1000Volts, 0.4A power supply cost. Since the current high-voltage low-current power supply has been widely used in the backlight board of the original CCFL cold cathode tube. Therefore, in the present invention, the inverter of a general cold cathode tube is also used as a power source, but the present invention does not limit the use of other power sources. The CCFL Inverter is a high-voltage, high-frequency AC power supply, so a bridge rectifier and filter capacitor must be added to the output to become a high-voltage DC power supply. However, other general high-voltage DC power supplies use a DC-DC-Converter circuit to convert a low-voltage DC power supply into a high-voltage DC using a Buck. Converter circuit.

本例中,其需使用3200顆白光LED,透過前面所述之原理,利用愈多顆LED串聯使用,更可以縮小其總正向偏壓之變異範圍,因此本例中如圖九所示,選擇400顆LED元件串聯為例,其中每串LED組件各有400顆LED元件,背光板中之光源則由ST1、ST2、‧‧‧‧ST8等8串LED組件所共同構成。In this example, it needs to use 3200 white LEDs. Through the principle described above, more LEDs can be used in series, which can reduce the variation range of the total forward bias. Therefore, as shown in Figure 9 in this example, For example, 400 LED elements are connected in series, wherein each string of LED components has 400 LED elements, and the light source in the backlight board is composed of 8 strings of LED components such as ST1, ST2, ‧‧‧‧ST8.

如果其中各單顆白光LED元件之平均正向電壓(在電流If =20mA下)為3.5Volts,且單顆LED之正向偏壓分佈範圍為3.0Volts~4.0Volts,則400顆LED串聯為LED組件後,各組件需求之總正向電壓理論值為1400Volts,而串列LED組件的總正向偏壓之分佈範圍如圖十所示,將被侷限在為1390Volts~1410Volts內。If the average forward voltage (at current I f = 20 mA) of each single white LED component is 3.5 Volts, and the forward bias distribution of a single LED ranges from 3.0 Volts to 4.0 Volts, then 400 LEDs are connected in series. After the LED assembly, the total forward voltage requirement for each component is 1400 Volts, and the total forward bias distribution of the tandem LED assembly is shown in Figure 10. It will be limited to 1390 Volts~1410 Volts.

如圖十一所示,將八組串接LED組件34’之正極完全並接到電壓為1400Volts的電源Vcc,各串接LED組件34’之接地端同樣並接至一個10Ω的電阻Rs,作為工作電流IT 之回援電壓Vs,及電源Vcc之調整電壓控制。由於直流電源Vcc選定為1400Volts,則可能分佈範圍相較於理想的總正向偏壓值,誤差僅在1%以內,因為各串LED組件間之正向電壓差異很小,以下將計算證明,即使將八串串接LED組件34’完全並聯使用,僅以單一供能裝置致能,施加相同電壓Vcc至該等串接LED組件34’,各串接LED組件34’彼此的發光強度差異也極其有限,無法被輕易觀察到。As shown in FIG. 11, the anodes of the eight sets of LED assemblies 34' are completely connected to the power supply Vcc having a voltage of 1400 Volts, and the ground terminals of the serially connected LED assemblies 34' are also connected to a 10 Ω resistor Rs. The working current I T is used to support the voltage Vs and the regulated voltage of the power supply Vcc. Since the DC power supply Vcc is selected as 1400 Volts, the possible distribution range is less than the ideal total forward bias value, and the error is only within 1% because the difference in forward voltage between the LED strings of each string is small. Even if the eight strings of series LED assemblies 34' are used in full parallel, only a single energizing device is enabled, applying the same voltage Vcc to the series LED assemblies 34', and the difference in luminous intensity of each of the series LED assemblies 34' is also Extremely limited and cannot be easily observed.

由於各串LED組件的總正向偏壓值VT (I)=V1 (I)+V2 (I)+----V400 (I),而各LED元件之I-V曲線皆有所差異,使得驅動電流固定時,每串LED組件之實際總正向偏壓均有差異。相反地,如果將共用的正向電壓Vcc選擇固定在1400Volts,則各串LED組件之總正向偏壓VT (I)與電流I之關係曲線如圖十二所示。Since the total forward bias voltage value of each string of LED components V T (I)=V 1 (I)+V 2 (I)+----V 400 (I), the IV curves of the LED elements are all The difference is such that the actual total forward bias of each string of LED components is different when the drive current is fixed. Conversely, if the common forward voltage Vcc is selected to be fixed at 1400 Volts, the relationship between the total forward bias voltage V T (I) of each string of LED components and the current I is as shown in FIG.

其中,當固定電流為20mA時,總偏壓需為1410V之該串LED組件,在Vcc=1400V時的正向電流If ,將略估為;相對地,正向電流20mA時總偏壓為1390V之該組LED組件,在Vcc=1400V時的正向電流IfWherein, when the fixed current is 20mA, the total bias voltage needs to be 1410V of the string of LED components, and the forward current I f at Vcc=1400V will be slightly estimated as Relatively, the forward bias current I f at Vcc=1400V is the set of LED components with a total bias of 1390V at a forward current of 20mA. .

可見,依照本發明之製造方法,即使在第一步驟是以完全不經詳細挑選分類的LED元件340’進行串接,在串接LED元件數目足夠大時,於第二步驟將所組成的至少兩組串接LED組件34’並聯,以單一組電源Vcc致能,各串接LED組件34’的驅動電流均相當接近原先預定的理想驅動電流If =20mA,並可確定流經Rs之總工作電流仍相當接近理想值160mA(20mA×8),且各串接LED組件34’間之正向電流差異也被侷限在5%以內。進一步,由於LED之亮度約與電流成正比,因此各串接LED組件34’之平均亮度差異也在5%以內。It can be seen that, in accordance with the manufacturing method of the present invention, even in the first step, the LED elements 340' are not connected in series without being carefully selected, and when the number of serially connected LED elements is sufficiently large, at least the second step will be composed. two sets of series LED assembly 34 'in parallel to the power supply Vcc enabling a single set, each of the series LED assembly 34' are very close to the original drive current over a predetermined drive current I f = 20mA, and may determine the total flow through Rs The operating current is still quite close to the ideal value of 160 mA (20 mA x 8), and the difference in forward current between the series of LED components 34' is also limited to 5%. Further, since the brightness of the LED is approximately proportional to the current, the average brightness difference of each series LED assembly 34' is also within 5%.

再進一步,若要調整背光板亮度,則可調整Vcc電壓至例如1300Volts(3.25V×400顆LED),則每串之串接LED組件34’的正向電流,利用圖十三之發光亮度與電流Iv -If 關係圖,可看出其發光亮度B約為前述20mA時的75%。因此只要調變Vcc之電壓大小,即可控制各串之串接LED組件34’之發光亮度。由於八串LED組件在相同正向電流驅動下,彼此之正向偏壓可能誤差僅在1%左右;因此當並聯而施加相同電壓驅動時,個別正向電流誤差也將被侷限在5%以內。Further, if the brightness of the backlight is to be adjusted, the Vcc voltage can be adjusted to, for example, 1300 Volts (3.25 V x 400 LEDs), and the forward current of each string of LED components 34' is connected in series. Using the relationship between the luminance of the light emission and the current I v -I f in FIG. 13, it can be seen that the luminance B of the light is about 75% of that of the aforementioned 20 mA. Therefore, as long as the voltage of Vcc is modulated, the brightness of the LEDs 34' of the series can be controlled. Since the eight strings of LED components are driven by the same forward current, the forward bias of each other may be only about 1%; therefore, when the same voltage is applied in parallel, the individual forward current error will be limited to 5%. .

如前一實施例所示,當一串LED組件實際串接有400顆LED元件,且跨越每顆LED元件之正向電壓約為3.5V時,跨越一串LED組件的首尾電位差將達1400V;一旦設計電路的工程師不查,誤將整串LED組件以單次反折成”U”字形分佈設計,兩端間距不足時,將提升LED組件兩端電壓直接短路跳電之風險。As shown in the previous embodiment, when a string of LED components is actually connected in series with 400 LED elements, and the forward voltage across each LED element is about 3.5V, the potential difference across the end of a string of LED components will reach 1400V; Once the engineer of the design circuit does not check, the whole series of LED components are reversely folded into a U-shaped distribution design. When the distance between the two ends is insufficient, the voltage at both ends of the LED component is directly short-circuited and jumped.

為提升安全性,本發明具有串接LED組件的背光板第二較佳實施例,將背光板之LED分佈將安排如圖十四所示,ST1設置於如圖所示最上方部分,並由上至下循序設置ST2、...ST8,並將8串LED組件ST1、ST2、...ST8以每串LED組件反折八十次排列,使得每一反折排列將僅串接5顆LED元件。因此,在第一排列與第二排列之端部間,電位差僅35V。利用此方法之串接可以降低各顆LED間之電壓差,確保PCB板上佈線之安全性。In order to improve safety, the present invention has a second preferred embodiment of a backlight board with a series of LED components. The LED distribution of the backlight panel will be arranged as shown in FIG. 14 , and ST1 is disposed at the uppermost portion as shown in the figure, and Steps ST2, ... ST8 are sequentially set up and down, and 8 strings of LED components ST1, ST2, ... ST8 are arranged in a reverse order of eighteen times for each string of LED components, so that each refraction arrangement will be only connected in series of 5 LED components. Therefore, the potential difference is only 35V between the ends of the first array and the second array. The serial connection using this method can reduce the voltage difference between the LEDs and ensure the safety of the wiring on the PCB.

當然,如熟悉本技術領域者所能輕易理解,雖然上述實施例均係以白光LED元件為例,但利用RGB三色LED元件來構成之LED背光板亦無不可,唯R、G、B三色LED元件之正向偏向電壓並不相同,因此各色LED元件必須自成多串組件,並依照各自顏色而以不同的電壓驅動。例如上例中一個42吋的背光板,分別需要3200組R、G、B的LED組件共同構成,而如果利用每400顆LED元件串聯成一串單色LED組件,則每色LED組件皆需要8串,而同一顏色之8串LED可以利用同一個高壓直流電源供應,因而需要三個不同電壓電源,當需要調整其色溫時,亦可利用調整VccR 、VccG 、VccB 三個電源電壓之大小,即可個別調整紅、綠、藍三色之不同供應電流,因而產生需要的亮度比,以達到所需的任何色溫。Of course, as can be easily understood by those skilled in the art, although the above embodiments are all based on white LED components, LED backlights constructed by using RGB three-color LED components are indispensable, only R, G, and B. The positive bias voltages of the color LED elements are not the same, so the LED elements of each color must be self-contained in multiple strings and driven at different voltages according to their respective colors. For example, a 42-inch backlight in the above example requires 3200 sets of R, G, and B LED components, respectively. If each 400 LED elements are connected in series to form a string of monochromatic LED components, each color LED component needs 8 String, and the same color of 8 series of LEDs can use the same high-voltage DC power supply, so three different voltage power supplies are needed. When the color temperature needs to be adjusted, the three supply voltages of V ccR , V ccG and V ccB can also be adjusted. The size, you can individually adjust the different supply currents of red, green and blue, thus producing the required brightness ratio to achieve any color temperature required.

再深入探討,由於LED元件製程差異,各顆LED元件雖然在同一個電流驅動下,其輸出光亮處也可能達到±20%之差異。如果要達到最經濟的結構,降低分類篩選的需求,必須能將此種亮度差異性均勻化,避免觀看者立即發現此種LED元件間的亮度差異。Further discussion, due to the difference in the process of LED components, although the LED components are driven by the same current, the output brightness of the LED components may reach ±20%. If the most economical structure is to be achieved and the need for classification screening is reduced, such brightness differences must be uniformized to avoid viewers immediately discovering differences in brightness between such LED elements.

因此,將本發明所揭露上述背光板組成顯示器時,本案顯示器之較佳實施例如圖十五所示,係在完成上述背光板後,於對應該背光板處設置一組勻光裝置38’,本實施例之勻光裝置38’包括前、後兩個反射率不同的反射件,在本例中例釋為前反射片及後反射片382’、384’,後反射片384’之反射率規劃為100%完全反射,僅前反射片382’則有部分透射。由此,令LED元件340’所發出的光無論照射至前反射片382’或後反射片384’,均大致被反射,並不斷在兩片反射片間來回,最後才於前反射片382’處透出,再經過勻光片386’之勻化,最終照射至液晶模組36’。如此利用一層高反射的部份透射反射片,與底面的全反射片形成一個多次反射的光學共振腔,來增加該串接LED組件34’所發光線均勻化。Therefore, when the backlight panel of the present invention is formed into a display, a preferred embodiment of the display of the present invention is as shown in FIG. 15 , after the backlight panel is completed, a set of light-collecting devices 38 ′ are disposed at the corresponding backlight panel. The light homogenizing device 38' of the present embodiment includes two front and rear reflecting members having different reflectances, which are exemplified as front and rear reflecting sheets 382', 384' and reflectance of the rear reflecting sheet 384'. Planned for 100% complete reflection, only the front reflector 382' is partially transmissive. Thereby, the light emitted by the LED element 340' is substantially reflected whether it is irradiated to the front reflection sheet 382' or the rear reflection sheet 384', and is continuously moved back and forth between the two reflection sheets, and finally to the front reflection sheet 382'. After being permeable, it is homogenized by the homogenizer 386', and finally irradiated to the liquid crystal module 36'. Thus, a highly reflective partially transmissive sheet is used to form a multi-reflective optical resonant cavity with the bottomed total reflection sheet to increase the uniformity of the line of illumination of the series LED assembly 34'.

利用此技術,如果用10%透射、90%反射的部分反射膜(Partial Transmission Films)作為前反射件材料,則按照實驗結果可以把LED元件之均勻度提升10倍。也就是說,即使原來的LED元件間,發光亮度達±20%之差異,經過此結構勻化後,其不均勻性最多只殘餘±2%而已;何況,依照本案前述分析,各串接LED組件間之發光亮度差異不足5%。藉此,不需分類LED元件之優勢被徹底發揮到極致,且不分類之LED元件之發光亮度不均勻問題被遮掩至不易觀察的地步。With this technique, if 10% transmission and 90% reflection of Partial Transmission Films are used as the material of the front reflector, the uniformity of the LED elements can be increased by 10 times according to the experimental results. That is to say, even if the brightness of the original LED elements is ±20%, after the structure is homogenized, the non-uniformity will only remain at most ±2%; moreover, according to the foregoing analysis of the present case, each series of LEDs The difference in luminance between components is less than 5%. Thereby, the advantage of not requiring classification of the LED elements is thoroughly exerted to the utmost, and the problem of uneven brightness of the luminance of the unclassified LED elements is concealed to the point where it is difficult to observe.

由以上說明可知,利用多顆LED元件串聯,不僅可縮小串接LED組件間之正向偏壓差異,因而同功能之多串LED組件可並聯而以一組電源驅動致能。且各LED元件之正向電壓、亮度差異之篩選門檻可被大幅降低,製造成本從而大減,而製成非常經濟的背光板。當然,串接LED數目如熟於此技術者所能輕易理解,只要能達到例如36顆,即可使串接LED組件的總正向偏壓之偏差值較單顆LED元件之偏差值與LED元件總數之乘積降低六倍,使得例如12吋面板可採用例如兩組低成本串接LED組件並聯。As can be seen from the above description, by using a plurality of LED elements in series, not only the difference in forward bias between the series of LED components can be reduced, so that the multi-string LED components of the same function can be driven in parallel and driven by a set of power sources. Moreover, the threshold for the difference in forward voltage and brightness of each LED element can be greatly reduced, and the manufacturing cost is greatly reduced, thereby making a very economical backlight. Of course, the number of serially connected LEDs can be easily understood by those skilled in the art. As long as, for example, 36 can be achieved, the deviation of the total forward bias voltage of the serially connected LED components can be made smaller than the deviation of the LED components. The product of the total number of components is reduced by a factor of six, such that, for example, a 12-inch panel can be connected in parallel, for example, with two sets of low cost series LED assemblies.

惟以上所述者,僅本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作簡單的等效變化與修飾,皆仍屬本發明專利函蓋之範圍內。However, the above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications according to the scope of the present invention and the description of the invention are still It is within the scope of the patent of the present invention.

10...LED元件10. . . LED component

12...直流電源12. . . DC power supply

30...背光板30. . . Backlight

32...供能裝置32. . . Energy supply device

34、34’...串接LED組件34, 34’. . . Serial LED assembly

340、340’...LED元件340, 340’. . . LED component

36、36’...液晶模組36, 36’. . . LCD module

38’...勻光裝置38’. . . Homogenizer

382’...前反射片382’. . . Front reflector

384’...後反射片384’. . . Back reflection sheet

386’...勻光片386’. . . Uniform film

圖一為習知數顆串接LED元件受單一直流電源驅動點亮示意圖;Figure 1 is a schematic diagram showing the illumination of several serially connected LED elements driven by a single DC power supply;

圖二為習知LED元件在20mA驅動電流下的正向驅動電壓Vf 值機率分佈圖;2 is a probability distribution diagram of a forward driving voltage V f value of a conventional LED element at a driving current of 20 mA;

圖三為一般LED元件的I-V關係曲線圖;Figure 3 is a graph showing the I-V relationship of a general LED element;

圖四為一般LED元件受致能點亮的電流If 與發光亮度B關係曲線圖;Figure 4 is a graph showing the relationship between the current I f of the general LED element and the illuminance brightness B;

圖五為習知利用電流源Is致能點亮串接LED之示意圖,說明所提供電壓Vcc需超過單顆LED最高需求電壓乘以所串接LED數目;Figure 5 is a schematic diagram of the conventional use of the current source Is to illuminate the series connected LEDs, indicating that the supplied voltage Vcc needs to exceed the maximum required voltage of a single LED multiplied by the number of LEDs connected in series;

圖六為本發明具有串接LED組件的背光板第一較佳實施例結構方塊圖;6 is a block diagram showing the structure of a first preferred embodiment of a backlight panel having a series LED assembly according to the present invention;

圖七為圖六實施例之結構示意圖;Figure 7 is a schematic structural view of the embodiment of Figure 6;

圖八為圖六實施例中,所用串接LED組件在20mA驅動電流下的總正向偏壓VfT 之機率分佈曲線圖;Figure 8 is a graph showing the probability distribution of the total forward bias voltage V fT of the tandem LED assembly used in the driving current of 20 mA in the embodiment of Figure 6;

圖九為圖六實施例之背光板上多組串接LED組件設置方式示意圖;9 is a schematic view showing a setting manner of a plurality of sets of serial LED assemblies on a backlight panel of the embodiment of FIG. 6;

圖十為圖六實施例之各串接LED組件在20mA驅動電流下的總正向偏壓I-V關係曲線分佈圖;10 is a distribution diagram of a total forward bias I-V curve of each serial LED assembly of FIG. 6 at a driving current of 20 mA;

圖十一為圖六實施例之背光板電路示意圖,說明供能裝置與各串接LED組件電路關係;11 is a schematic circuit diagram of a backlight panel of the embodiment of FIG. 6 , illustrating a relationship between the power supply device and the circuit components of the serially connected LED components;

圖十二為圖十一各組串接LED組件在施加相同正向電壓Vcc時,各自流過電流I與總正向偏壓VfT 關係之曲線圖;Figure 12 is a graph showing the relationship between the flow current I and the total forward bias voltage V fT when the same forward voltage Vcc is applied to the series LED components of Figure 11;

圖十三為圖六實施例之發光亮度與電流Iv-If 關係曲線圖,說明調整背光板亮度之控制模式;13 is a graph showing the relationship between the luminance of the light and the current Iv-I f in the embodiment of FIG. 6, illustrating a control mode for adjusting the brightness of the backlight;

圖十四係為本發明具有串接LED組件的背光板第二較佳實施例中,各串接LED組件之反折串接排列示意圖;及FIG. 14 is a schematic diagram showing the reverse folding arrangement of the serially connected LED components in the second preferred embodiment of the backlight panel having the serial LED assembly of the present invention; and

圖十五為本發明顯示器之第一較佳實施例結構示意圖,說明勻光裝置與背光板之結構關係。Figure 15 is a schematic view showing the structure of the first preferred embodiment of the display of the present invention, illustrating the structural relationship between the light homogenizing device and the backlight.

34’...串接LED組件34’. . . Serial LED assembly

340’...LED元件340’. . . LED component

Claims (12)

一種具有串接LED組件的背光板,包含:一組供能裝置;及至少二組彼此並聯、共同受該供能裝置致能發光、且分別包括複數彼此串接之LED元件的串接LED組件,該等串接LED的數目係使得當該至少二組串接LED組件被點亮時,該至少二組串接LED組件之任一者的整串致能電壓減去該組件中該等LED元件平均致能電壓與該組件中LED的數目乘積之差值,係小於該組件中該等LED元件個別致能電壓的統計標準差與該組件中該等LED元件數目乘積的六分之一;藉此,該等LED元件之個別差異,影響該供能裝置所提供之該致能電壓的影響程度,係被降低六分之一;上述文字即|VfT -Va×N|<(△V×N)×K,K≦(1/6),其中的VfT 係上述(至少二組串接LED組件之任一者的)整串致能電壓,Va 係LED元件平均致能電壓,N係LED的數目,K為LED元件個別致能電壓的統計標準差與該組件中該等LED元件數目乘積的倍率。A backlight board having a series LED assembly, comprising: a set of energy supply devices; and at least two sets of tandem LED assemblies connected in parallel to each other, collectively enabled to emit light by the energy supply device, and respectively comprising a plurality of LED elements connected in series with each other The number of the series connected LEDs is such that when the at least two sets of tandem LED assemblies are illuminated, the entire string of enable voltages of the at least two sets of tandem LED assemblies is subtracted from the LEDs in the assembly The difference between the average enable voltage of the component and the number of LEDs in the component is less than one-sixth of the statistical standard deviation of the individual enable voltages of the LED components in the component and the number of the LED components in the component; Thereby, the individual differences of the LED elements affect the degree of influence of the enabling voltage provided by the energy supply device by one-sixth; the above-mentioned text is |V fT -Va×N|<(ΔV ×N)×K, K≦(1/6), wherein V fT is the entire string of enabling voltages of the above (at least two sets of LED components in series), and the average enabling voltage of the V a LED elements is The number of N-series LEDs, K is the statistical standard deviation of the individual enable voltages of the LED components multiplied by the number of such LED components in the component The rate of the product. 如申請專利範圍第1項之背光板,其中該差值係小於該標準差與該組件中該等LED元件數目乘積的十分之一。 The backlight of claim 1, wherein the difference is less than one tenth of a product of the standard deviation and the number of the LED elements in the component. 如申請專利範圍第1項之背光板,其中該至少二組串接LED組件中之該等LED元件發光側均朝同一方向設置。 The backlight of claim 1, wherein the light-emitting sides of the LED elements of the at least two sets of LED components are disposed in the same direction. 如申請專利範圍第1、2或3項之背光板,更包含一組勻光裝置。 For example, the backlight panel of claim 1, 2 or 3 includes a set of light homogenizing devices. 如申請專利範圍第4項之背光板,其中該組勻光裝置包括:一勻光片;一組分別設置於該勻光片與該至少二組串接LED組件間的前反射件,及設置於該至少二組串接LED組件遠離該勻光片側的後反射件;其中該後反射件反射率係接近完全反射,且該前反射件之反射率係高於其穿透率但小於該後反射件反射率。 The backlight unit of claim 4, wherein the group of light homogenizing devices comprises: a light homogenizing sheet; a set of front reflecting members respectively disposed between the light homogenizing sheet and the at least two sets of tandem LED assemblies, and setting The at least two sets of LED components are separated from the rear reflector of the light homogenizer side; wherein the reflectance of the rear reflector is near complete reflection, and the reflectance of the front reflector is higher than the transmittance but less than the rear Reflector reflectivity. 一種具有串接LED組件背光板的顯示器,包含:一組具有串接LED組件的背光板,包括:一組供能裝置;及至少二組包括複數彼此串接LED、並受該供能裝置致能發光的串接LED組件,該等串接LED的數目係使得當該至少二組串接LED組件被點亮時,該至少二組串接LED組件的致能電壓減除該組件中該等LED平均致能電壓與該組件中LED的數目乘積之差值,係小於該至少二組件中該等LED個別致能電壓的統計標準差與該組件中該等LED數目乘積的六分之一;藉此,該等LED之個別差異影響該供能裝置所提供之該致能電壓的影響程度係依被降低該六分之一,上述文字即|VfT -Va×N|<(△V×N)×K,K≦(1/6),其中的VfT 係上述(至少二組串接LED組件之任一者的)整串致能電壓,Va 係LED元件平均致能電壓,N係LED的數目,K為LED元件個別致能電壓的統計標準差與該組件中該等LED元件數目乘積的倍率;及一組對應該至少二組串接LED組件設置之液晶模組。A display having a backlight assembly of a series LED assembly, comprising: a set of backlights having a series of LED components, comprising: a set of energizing devices; and at least two groups comprising a plurality of LEDs connected in series with each other and being caused by the energizing device An illuminable series LED component, the number of the series LEDs being such that when the at least two sets of series LED components are illuminated, the enabling voltage of the at least two sets of series LED components is subtracted from the component The difference between the LED average enable voltage and the number of LEDs in the component is less than one sixth of the statistical standard deviation of the individual enable voltages of the LEDs in the at least two components and the number of LEDs in the component; Thereby, the degree of influence of the individual differences of the LEDs on the enabling voltage provided by the energizing device is reduced by one sixth, and the above character is |V fT -Va×N|<(ΔV× N) × K, K ≦ (1/6), wherein V fT is the entire string of enabling voltages of the above (at least two sets of LED components in series), V a is the average enabling voltage of the LED elements, N The number of LEDs, K is the number of times the statistical standard deviation of the individual enable voltages of the LED components is multiplied by the number of LED components in the component. Rate; and a set of liquid crystal modules corresponding to at least two sets of LED components arranged in series. 如申請專利範圍第6項之顯示器,其中該至少二組串接LED組件之發光方向係被設置成朝向該液晶模組。 The display of claim 6, wherein the at least two sets of LED components are arranged to face the liquid crystal module. 如申請專利範圍第6項之顯示器,其中該差值係小於該標準差與該組件中該等LED數目乘積的十分之一。 The display of claim 6, wherein the difference is less than one tenth of a product of the standard deviation and the number of the LEDs in the component. 如申請專利範圍第6、7或8項之顯示器,其中該背光板更包括一組勻光裝置。 The display of claim 6, wherein the backlight further comprises a set of light homogenizing means. 如申請專利範圍第9項之顯示器,其中該組勻光裝置包括:一勻光片;一組分別設置於該勻光片與該至少二組串接LED組件間的前反射件,及設置於該至少二組串接LED組件遠離該勻光片側的後反射件;其中該後反射件反射率係接近完全反射,且該前反射件之反射率係高於其 穿透率但小於該後反射件反射率。 The display device of claim 9, wherein the group of light homogenizing devices comprises: a light homogenizing sheet; a set of front reflecting members respectively disposed between the light homogenizing sheet and the at least two sets of tandem LED assemblies, and The at least two sets of LED components are away from the rear reflector of the light homogenizer side; wherein the reflectance of the rear reflector is near complete reflection, and the reflectance of the front reflector is higher than The penetration rate is less than the reflectance of the rear reflector. 一種製造具有串接LED組件的背光板之方法,包含下列步驟:a)規劃至少兩組分別包括複數彼此串接之LED元件的串接LED組件;及b)提供一個供能裝置,供並聯致能並點亮該至少兩組串接LED組件;其中,該等串接LED的數目係使得當該至少一組串接LED組件被點亮時,該至少二組串接LED組件之任一者的整串致能電壓減去該組件中該等LED元件平均致能電壓與該組件中LED的數目乘積之差值,係小於該組件中該等LED元件個別致能電壓的統計標準差與該組件中該等LED元件數目乘積的六分之一;藉此,該等LED元件之個別差異,影響該供能裝置所提供之該致能電壓的影響程度,係被降低六分之一;上述文字即VfT -Va ×N|<(△V×N)×K,K≦(1/6),其中的VfT 係上述(至少二組串接LED組件之任一者的)整串致能電壓,Va 係LED元件平均致能電壓,N係LED的數目,K為LED元件個別致能電壓的統計標準差與該組件中該等LED元件數目乘積的倍率。A method of fabricating a backlight having a series LED assembly, comprising the steps of: a) planning at least two sets of tandem LED assemblies each comprising a plurality of LED elements connected in series; and b) providing an energy supply device for parallel connection Capable and illuminating the at least two sets of tandem LED assemblies; wherein the number of the series connected LEDs is such that when the at least one set of tandem LED assemblies is illuminated, the at least two sets of tandem LED assemblies are any The difference between the entire string of enable voltages minus the product of the average enable voltage of the LED elements in the component and the number of LEDs in the component is less than the statistical standard deviation of the individual enable voltages of the LED components in the component. One-sixth of the number of the number of LED elements in the component; thereby, the individual differences of the LED components affect the degree of influence of the enabling voltage provided by the energy supply device by one-sixth; The text is V fT -V a ×N|<(ΔV×N)×K, K≦(1/6), where V fT is the whole series of the above (at least two sets of LED components in series) enable voltage, V a mean-based LED element enable voltage, the number of N-based LED, K is a unique LED element voltage can The standard deviation of the count number of LED elements assembly such product magnification. 如申請專利範圍第11項製造具有串接LED組件的背光板之方法,更包含設置一組勻光裝置之步驟c),其中該組勻光裝置包括:一勻光片;一組分別設置於該勻光片與該至少二組串接LED組件間的前反射件,及設置於該至少二組串接LED組件遠離該勻光片側的後反射件;其中該後反射件反射率係接近完全反射,且該前反射件之反射率係高於其穿透率但小於該後反射件反射率。The method for manufacturing a backlight board having a serially connected LED assembly according to claim 11 further includes a step c) of setting a group of light homogenizing devices, wherein the group of light homogenizing devices comprises: a light homogenizing sheet; a front reflection member between the light-shading sheet and the at least two sets of LED components, and a rear reflection member disposed on the side of the at least two sets of LED assembly away from the light-shading sheet; wherein the reflectance of the rear reflection member is nearly complete Reflected, and the reflectance of the front reflector is higher than its transmittance but less than the reflectance of the rear reflector.
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TW200917220A (en) * 2007-10-15 2009-04-16 Young Lighting Technology Corp Light source driving circuit for back light module
TW200930154A (en) * 2007-12-31 2009-07-01 You-Gang Luo LED driving apparatus and a method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200917220A (en) * 2007-10-15 2009-04-16 Young Lighting Technology Corp Light source driving circuit for back light module
TW200930154A (en) * 2007-12-31 2009-07-01 You-Gang Luo LED driving apparatus and a method thereof

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