TWI403590B - The low temperature process of electromagnetic steel - Google Patents
The low temperature process of electromagnetic steel Download PDFInfo
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本發明是有關於一種電磁鋼片的製造方法,特別是指一種電磁鋼片的低溫製程。The invention relates to a method for manufacturing an electromagnetic steel sheet, in particular to a low temperature process for an electromagnetic steel sheet.
電磁鋼片的高磁通量和低鐵損的性質表現,在於{110}〈001〉的方位,即所謂的高斯方位(Goss Orientation)上的晶粒成長與排列狀態,也因此,業界在生產電磁鋼片時,都是以晶粒能沿著{110}〈001〉的方位穩定地成長,作為生產電磁鋼片的首要目標。The high magnetic flux and low iron loss of the electromagnetic steel sheet are expressed in the orientation of {110}<001>, the grain growth and alignment in the so-called Goss Orientation. Therefore, the industry is producing electromagnetic steel. In the film, the grain can grow steadily along the orientation of {110}<001>, which is the primary target for the production of electromagnetic steel sheets.
現有的電磁鋼片製程,大多數需將鋼胚再加熱至1300℃以上以固溶析出物,而在隨後之熱軋階段析出,以達到優良之析出物晶界偏析效果及良好之二次再結晶與磁性。在省能的前提下,少數以中低溫(不大於1200℃)的條件下進行,依序包含一製備步驟、一軋延步驟、一再結晶退火步驟,及一全氫高溫退火步驟。In the existing electromagnetic steel sheet process, most of the steel embryos need to be reheated to above 1300 ° C to solidify the precipitates, and then precipitated in the subsequent hot rolling stage to achieve excellent precipitation grain boundary segregation effect and good secondary re- Crystallization and magnetism. Under the premise of energy saving, a few are carried out under medium and low temperature (not more than 1200 ° C), and sequentially include a preparation step, a rolling step, a recrystallization annealing step, and a full hydrogen high temperature annealing step.
首先是進行該製備步驟,生產組成成份包含碳、矽、鋁、氮、錳、硫、磷、錫、銅、硒、銻、鉻、鉬、鎳與平衡量的鐵的矽鋼胚,其中,該磷、錫、銅、硒、銻、鉻及鉬等之元素,相關業界稱為晶界偏析元素,藉著精確控制其中晶界偏析元素的組成成份比例,可以控制後續步驟進行後的晶粒尺寸,進而得到所欲製備的電磁鋼片。First, the preparation step is performed to produce a bismuth steel embryo comprising carbon, bismuth, aluminum, nitrogen, manganese, sulfur, phosphorus, tin, copper, selenium, tellurium, chromium, molybdenum, nickel and a balance amount of iron, wherein Elements such as phosphorus, tin, copper, selenium, tellurium, chromium and molybdenum, which are known as grain boundary segregation elements in the industry, can control the grain size after subsequent steps by precisely controlling the composition ratio of the segregation elements in the grain boundary. Further, an electromagnetic steel sheet to be prepared is obtained.
接著進行該軋延步驟,將該矽鋼胚在1100~1200℃的溫度範圍進行熱軋延,之後,再於1100~1200℃的溫度範圍 中進行退火酸洗,再經過一次冷軋延,得到一具有預定厚度的鋼材。Then, the rolling step is performed, and the steel sheet is hot rolled at a temperature ranging from 1100 to 1200 ° C, and then at a temperature ranging from 1100 to 1200 ° C. An annealing pickling is performed, and a cold rolling is performed to obtain a steel material having a predetermined thickness.
然後進行該再結晶退火步驟,先於800℃~950℃的溫度範圍進行再結晶退火,控制該鋼材的平均晶粒尺寸小於10μm,然後在該鋼材上塗覆一層氧化鎂,得到一半成品鋼板。Then, the recrystallization annealing step is performed, and recrystallization annealing is performed in a temperature range of 800 ° C to 950 ° C to control the average grain size of the steel material to be less than 10 μm, and then a layer of magnesium oxide is coated on the steel material to obtain a semi-finished steel sheet.
最後進行該全氫高溫退火步驟,在全氫氣氛下將該半成品鋼板進行高溫退火,藉著該等晶界偏析元素的組成成份,以及在再結晶退火步驟中控制平均晶粒尺寸小於10μm,有效抑制晶粒內二次再結晶的晶粒成長方向,進而使晶粒能夠沿著{110}〈001〉的方位穩定成長,製得電磁鋼片。Finally, the all-hydrogen high-temperature annealing step is performed, and the semi-finished steel sheet is subjected to high-temperature annealing in a hydrogen atmosphere, and the composition of the grain boundary segregation elements and the control of the average grain size in the recrystallization annealing step are less than 10 μm. The grain growth direction of the secondary recrystallization in the grain is suppressed, and the crystal grain can be stably grown along the orientation of {110}<001> to obtain an electromagnetic steel sheet.
由上述的說明可知,目前的電磁鋼片製程,是藉著晶界偏析元素在高溫中被融化而再析出的過程,有效地抑制晶粒其他的成長方向,進而讓晶粒能夠沿著{110}〈001〉的方位穩定成長,因此,整個製程中必須使用大量的能源進行加熱,先使鋼材在800℃~950℃再結晶退火以控制平均晶粒尺寸小於10μm,之後再於高溫退火讓晶粒成長,才能完成電磁鋼片的製造,生產成本極為高昂;此外,晶界偏析元素添加的比例亦有極為嚴格的組成成份範圍限制,且每一個煉鋼廠的製造方法會有不相同的組成成份,而一爐鋼液動輒以噸計,欲精確控制此等組成成份範圍極為嚴格的晶界偏析元素的組成成份,必須耗費極為龐大的人力與物力成本。It can be seen from the above description that the current electromagnetic steel sheet process is a process in which the segregation elements at the grain boundary are melted and precipitated at a high temperature, thereby effectively suppressing other growth directions of the crystal grains, thereby allowing the crystal grains to follow the {110 } The orientation of <001> is steadily growing. Therefore, a large amount of energy must be used for heating throughout the process. The steel is first recrystallized at 800 ° C to 950 ° C to control the average grain size to be less than 10 μm, and then the high temperature annealing is performed. The grain growth can complete the manufacture of electromagnetic steel sheets, and the production cost is extremely high. In addition, the proportion of segregation elements in the grain boundary is also limited by the extremely strict composition range, and each steelmaking method has different manufacturing methods. Ingredients, and the amount of steel in a furnace, in order to accurately control the composition of the grain boundary segregation elements of such a very strict composition range, must consume extremely large human and material costs.
因此,本發明之目的,即在提供一種節省製程成本開銷之電磁鋼片的低溫製程。Accordingly, it is an object of the present invention to provide a low temperature process for electromagnetic steel sheets that saves process cost.
於是,本發明電磁鋼片的低溫製程,包含一製備步驟、一軋延步驟、一再結晶退火步驟,及一全氫高溫退火步驟。Therefore, the low temperature process of the electromagnetic steel sheet of the present invention comprises a preparation step, a rolling step, a recrystallization annealing step, and a full hydrogen high temperature annealing step.
在該製備步驟中生產一組成成份中不含晶界偏析元素的矽鋼胚;在該軋延步驟中,將該矽鋼胚在800℃~1200℃的溫度範圍進行熱軋延後退火酸洗,再經過冷軋處理後,得到一具有預定厚度的板材;該再結晶退火步驟是在700℃~950℃的溫度範圍進行再結晶退火處理,使該板材的平均晶粒尺寸在15μm~30μm,而後在該板材上塗覆一層具有預定厚度的氧化鎂,製得一半成品鋼板;該全氫高溫退火步驟是在全氫氣氛下將該半成品鋼板進行高溫退火,製得該電磁鋼片。In the preparation step, a steel sheet containing no grain boundary segregation elements in the composition is produced; in the rolling step, the steel sheet is subjected to hot rolling after annealing and pickling at a temperature ranging from 800 ° C to 1200 ° C, and then After the cold rolling treatment, a plate having a predetermined thickness is obtained; the recrystallization annealing step is performed by recrystallization annealing at a temperature ranging from 700 ° C to 950 ° C, so that the average grain size of the plate is between 15 μm and 30 μm, and then The plate is coated with a predetermined thickness of magnesium oxide to obtain a semi-finished steel sheet; the all-hydrogen high temperature annealing step is to subject the semi-finished steel sheet to high temperature annealing under a hydrogen atmosphere to obtain the electromagnetic steel sheet.
本發明之功效在於:從源頭取消晶界偏析元素的添加,並配合低溫的再結晶退火控制得到大尺寸晶粒的方式獲得適當的再結晶晶界能,從而在全氫高溫退火時使晶粒能夠沿著{110}〈001〉的方位穩定成長成大尺寸晶粒,進而在低溫省能的前提下,簡單穩定的生產具有良好電磁性的電磁鋼片。The invention has the advantages of removing the addition of grain boundary segregation elements from the source, and obtaining a suitable recrystallized grain boundary energy in combination with a low-temperature recrystallization annealing control to obtain large-sized crystal grains, thereby causing crystal grains during high-temperature high-temperature annealing. It can grow stably into large-sized crystal grains along the orientation of {110}<001>, and then, in the premise of low-temperature energy saving, simple and stable production of electromagnetic steel sheets with good electromagnetic properties.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之一個較佳實施例的詳細說明中,將可 清楚的呈現。The foregoing and other technical contents, features, and advantages of the present invention will be described in the following detailed description of a preferred embodiment with reference to the drawings. Clear presentation.
參閱圖1,本發明電磁鋼片的低溫製程之一較佳實施例包含一製備步驟11、一軋延步驟12、一再結晶退火步驟13,及一全氫高溫退火步驟14。Referring to Figure 1, a preferred embodiment of the low temperature process of the electromagnetic steel sheet of the present invention comprises a preparation step 11, a rolling step 12, a recrystallization annealing step 13, and a full hydrogen high temperature annealing step 14.
首先進行該製備步驟11,生產組成成份包含0.03wt%的碳、3.1wt%的矽、0.15wt%的錳、0.005wt%的硫、0.04wt%的鋁,及0.005wt%的氮與平衡量的鐵的矽鋼胚,且其中,該矽鋼胚並未額外添加例如磷、錫、銅、硒、銻、鉻或鉬等晶界偏析元素,藉由在矽鋼胚中不添加晶界偏析元素的方法,可大量地減少原料成本的開銷,以及減少需要精確控制該晶界偏析元素組成成份時所需耗費的人力、物力成本,進而達到降低生產成本、提高生產良率的目的;在此需要說明的是,在該矽鋼胚的原料煉製過程中,仍會因為原物料內含有無可避免之雜質,而此類雜質仍有可能含有上述的晶界偏析元素,但其含量極為微量,應不足以影響本實施例之結果,故不應以此為限。First, the preparation step 11 is carried out to produce a composition comprising 0.03 wt% carbon, 3.1 wt% bismuth, 0.15 wt% manganese, 0.005 wt% sulfur, 0.04 wt% aluminum, and 0.005 wt% nitrogen and balance. Iron iron steel, and wherein the steel embryo does not additionally add grain boundary segregation elements such as phosphorus, tin, copper, selenium, tellurium, chromium or molybdenum, by adding no grain boundary segregation elements in the steel The utility model can greatly reduce the cost of the raw material cost, and reduce the labor and material cost which are required to accurately control the composition of the grain boundary segregation element, thereby achieving the purpose of reducing the production cost and improving the production yield; Yes, in the refining process of the raw material of the antimony steel, the intrinsic material contains inevitable impurities, and such impurities may still contain the above-mentioned grain boundary segregation elements, but the content thereof is extremely small, which should not be sufficient. It affects the results of this embodiment and should not be limited to this.
接著進行該軋延步驟12,將該矽鋼胚再加熱至1100℃~1200℃的溫度範圍,於隨後冷卻階段進行熱軋,使矽鋼胚厚度下降至2.3mm,然後,在800℃~1200℃的溫度範圍進行退火酸洗,再經過一次冷軋處理後,得到一具有預定厚度的板材,在本例中是0.3mm。Then, the rolling step 12 is performed, and the slab is reheated to a temperature range of 1100 ° C to 1200 ° C, and hot rolled in a subsequent cooling stage to reduce the thickness of the bismuth steel to 2.3 mm, and then at 800 ° C to 1200 ° C. The temperature range is subjected to annealing and pickling, and after one cold rolling treatment, a sheet having a predetermined thickness is obtained, which is 0.3 mm in this example.
由於在該製備步驟11中未添加晶界偏析元素的緣故,使得在該軋延步驟12中,可在較低的鋼胚再熱溫度(約1050℃)使熱軋後的矽鋼胚獲得回復及再結晶,達到省能 的需求;此外,在本步驟中的一次冷軋會使未添加晶界偏析元素的矽鋼胚大量形變而讓晶粒藉由形變後產生的應變能迅速累積,進而提供其在後續步驟中晶粒進行再結晶成長時有足夠的驅動力進行成長。Since the grain boundary segregation element is not added in the preparation step 11, in the rolling step 12, the hot rolled steel sheet can be recovered at a lower reheat temperature of the steel (about 1050 ° C). Recrystallization to achieve energy saving In addition, the primary cold rolling in this step causes a large amount of deformation of the niobium steel without the addition of grain boundary segregation elements, so that the grain can be rapidly accumulated by the strain energy generated after the deformation, thereby providing the crystal grains in the subsequent step. There is sufficient driving force to grow when recrystallization is performed.
接下來是進行該再結晶退火步驟13,在700℃~950℃的溫度範圍,露點(Dew point)為60℃,以及50%的氫氣和50%的氮氣之氣氛條件下,將冷軋後的板材進行再結晶退火,使該板材的平均晶粒尺寸在整個再結晶退火過程中成長至15μm~30μm,而後在該板材上塗覆一層厚度約2g/m2 的氧化鎂製得一半成品鋼板;較佳地,該再結晶退火溫度是800℃,此時,該鋼板的平均粒徑尺寸是可控制在20μm。Next, the recrystallization annealing step 13 is carried out, in a temperature range of 700 ° C to 950 ° C, a Dew point of 60 ° C, and a 50% hydrogen gas and a 50% nitrogen atmosphere, after cold rolling. The sheet is subjected to recrystallization annealing, so that the average grain size of the sheet is grown to 15 μm to 30 μm throughout the recrystallization annealing process, and then the sheet is coated with a layer of magnesium oxide having a thickness of about 2 g/m 2 to obtain a semi-finished steel sheet; Preferably, the recrystallization annealing temperature is 800 ° C. At this time, the average particle size of the steel sheet can be controlled to 20 μm.
在上述的再結晶退火步驟13中,由於板材的組成成份中沒有晶界偏析元素的阻礙,所以在較低的溫度中即可利用在該軋延步驟12中累積的應變能使板材內的晶粒能夠在一次再結晶時有大量且較大尺寸的晶粒成長,進而減少晶界的產生,使晶界能下降。In the recrystallization annealing step 13 described above, since there is no hindrance of grain boundary segregation elements in the composition of the sheet material, the strain accumulated in the rolling step 12 can be utilized at a lower temperature to enable the crystal in the sheet. The particles can grow in a large number of large-sized grains at the time of recrystallization, thereby reducing the generation of grain boundaries and lowering the grain boundary energy.
最後進行該全氫高溫退火步驟14,在全氫氣氛下將該半成品鋼板進行二階梯式加熱方式的高溫退火,先在第一階段採較低溫(約650℃)的退火加熱方式去除氧化鎂層之部份水化物,而後升溫過程使晶粒進行二次再結晶成長,接著在第二階段時採較高溫(約1200℃)的加熱方式使晶粒進一步成長及純化鋼片中之雜質元素,同時在此過程中,矽鋼胚組成成份中的鋁和氮,會在晶粒間形成氮化鋁析 出限制晶粒成長方向,進而使晶粒能夠沿著{110}〈001〉的方位穩定成長至不小於0.5公分,製得到具有優異磁性的電磁鋼片。Finally, the all-hydrogen high-temperature annealing step 14 is performed, and the semi-finished steel sheet is subjected to high-temperature annealing in a two-step heating mode under a hydrogen atmosphere, and the magnesium oxide layer is removed by annealing at a lower temperature (about 650 ° C) in the first stage. Part of the hydrate, and then the temperature rise process causes the grains to undergo secondary recrystallization growth, and then in the second stage, a higher temperature (about 1200 ° C) heating method is used to further grow the crystal grains and purify the impurity elements in the steel sheet. At the same time, in the process, aluminum and nitrogen in the composition of the enamel steel will form aluminum nitride between the grains. The grain growth direction is restricted, and the crystal grains can be stably grown to an angle of not less than 0.5 cm along the orientation of {110}<001> to obtain an electromagnetic steel sheet having excellent magnetic properties.
參閱圖2,圖2是上述實施例完成該再結晶退火步驟13所得的半成品鋼板的一次再結晶晶粒的金相組織,由金相組織可知一次再結晶的晶粒平均尺寸為20μm,且一次再結晶的晶粒尺寸分佈均勻,少有細小的晶粒存在於晶粒之間,顯示,晶粒不受晶界偏析元素影響而呈現均勻和較大的尺寸。Referring to FIG. 2, FIG. 2 is a metallographic structure of a primary recrystallized grain of the semi-finished steel sheet obtained by the above-mentioned embodiment in the recrystallization annealing step 13. The metallographic structure shows that the average grain size of the primary recrystallization is 20 μm, and once. The recrystallized grain size distribution is uniform, and few fine crystal grains exist between the crystal grains, indicating that the crystal grains are not affected by the grain boundary segregation elements and exhibit uniform and large sizes.
參閱圖3,圖3是完成所有步驟後所得之電磁鋼片的金相組織,在此金相組織中可知,二次再結晶晶粒相較於圖2的一次再結晶晶粒有極劇烈的尺寸成長,且平均晶粒尺寸達1.5cm,顯示晶粒確實沿著{110}〈001〉穩定的成長;且經過磁通量和鐵損值量測後,得到該電磁鋼片的磁通量為1.9特斯拉(Tesla),而鐵損值為每千克1.04瓦,證明以上述本發明電磁鋼片的低溫製程確實可以生產具有良好磁性的電磁鋼片。Referring to FIG. 3, FIG. 3 is a metallographic structure of the electromagnetic steel sheet obtained after all the steps are completed. In the metallographic structure, the secondary recrystallized grains are extremely intense compared with the primary recrystallized grains of FIG. The size is increased, and the average grain size is 1.5cm, which shows that the grain does grow stably along {110}<001>; and after the magnetic flux and iron loss are measured, the magnetic flux of the electromagnetic steel sheet is 1.9 tes. Tesla, and the iron loss value is 1.04 watts per kilogram, which proves that the low-temperature process of the electromagnetic steel sheet of the present invention described above can indeed produce an electromagnetic steel sheet having good magnetic properties.
另外要說明的是,在上述全氫高溫退火步驟中,以高溫讓該半成品鋼板的晶粒成長至不小於0.5cm之後,還可額外將該半成品鋼板經過整平,降低鋼板表面波紋高度後,再塗覆一層絕緣材料,以製作符合客戶需求規格的電磁鋼片。In addition, in the above-mentioned all-hydrogen high-temperature annealing step, after the grain of the semi-finished steel sheet is grown to not less than 0.5 cm at a high temperature, the semi-finished steel sheet may be additionally leveled to reduce the surface corrugation height of the steel sheet. An additional layer of insulating material is applied to produce electromagnetic steel sheets that meet customer specifications.
由上述說明可知,本發明電磁鋼片的低溫製程,完全不同於目前的電磁鋼片的生產過程,而是改以取消添加晶 界偏析元素的方式,先行降低過去需要精確控制微量晶界偏析元素添加時,所需耗費的龐大人力與物力成本,且之後,藉著因為不添加晶界偏析元素,而能在接下來的軋延步驟和再結晶退火步驟中,不需要高溫加熱的環境以固溶晶界偏析元素,如此,便可以在省能的低成本條件下,以低溫讓晶粒沿著{110}〈001〉的方位穩定排列、成長,達到在低溫、省能的前提下,生產具有良好磁性的電磁鋼片的功效,確實能達成本發明之目的。It can be seen from the above description that the low temperature process of the electromagnetic steel sheet of the present invention is completely different from the current production process of the electromagnetic steel sheet, but is modified to cancel the addition of crystal. The method of segregating elements in the boundary first reduces the huge manpower and material cost that is required to accurately control the addition of segregation elements in the micro-grain boundary in the past, and then, by adding the segregation elements at the grain boundary, it can be rolled in the next In the extension step and the recrystallization annealing step, the environment in which the high temperature is heated is not required to segregate the element at the solid solution grain boundary, so that the grain can be made to be along the {110}<001> at a low temperature under the condition of low energy saving. The orientation is stably arranged and grown, and the effect of producing an electromagnetic steel sheet having good magnetic properties under the premise of low temperature and energy saving can truly achieve the object of the present invention.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
11‧‧‧製備步驟11‧‧‧Preparation steps
12‧‧‧軋延步驟12‧‧‧Rolling steps
13‧‧‧再結晶退火步驟13‧‧‧Recrystallization annealing step
14‧‧‧全氫高溫退火步驟14‧‧‧All hydrogen high temperature annealing step
圖1是一流程圖,說明本發明電磁鋼片的低溫製程的一較佳實施例;圖2是一金相圖,說明本發明電磁鋼片的低溫製程的一較佳實施例實施時,經過一再結晶退火步驟後所得到的半成品鋼板的金相組織;及圖3是一金相圖,說明本發明電磁鋼片的低溫製程的一較佳實施例實施時,經過一全氫高溫退火步驟後所得到的電磁鋼片的金相組織。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart showing a preferred embodiment of the low temperature process of the electromagnetic steel sheet of the present invention; and Figure 2 is a metallographic view showing the implementation of a preferred embodiment of the low temperature process of the electromagnetic steel sheet of the present invention. The metallographic structure of the semi-finished steel sheet obtained after the recrystallization annealing step; and FIG. 3 is a metallographic diagram illustrating the implementation of a preferred embodiment of the low temperature process of the electromagnetic steel sheet of the present invention after a high hydrogen high temperature annealing step The metallographic structure of the obtained electromagnetic steel sheet.
11‧‧‧製備步驟11‧‧‧Preparation steps
12‧‧‧軋延步驟12‧‧‧Rolling steps
13‧‧‧再結晶退火步驟13‧‧‧Recrystallization annealing step
14‧‧‧全氫高溫退火步驟14‧‧‧All hydrogen high temperature annealing step
Claims (4)
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TW98104452A TWI403590B (en) | 2009-02-12 | 2009-02-12 | The low temperature process of electromagnetic steel |
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TW98104452A TWI403590B (en) | 2009-02-12 | 2009-02-12 | The low temperature process of electromagnetic steel |
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TWI403590B true TWI403590B (en) | 2013-08-01 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TW474996B (en) * | 1997-03-18 | 2002-02-01 | Nippon Kokan Kk | Non-oriented electromagnetic steel sheet and method for manufacturing the same |
TW476790B (en) * | 1998-05-18 | 2002-02-21 | Kawasaki Steel Co | Electrical sheet of excellent magnetic characteristics and its manufacturing method |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TW474996B (en) * | 1997-03-18 | 2002-02-01 | Nippon Kokan Kk | Non-oriented electromagnetic steel sheet and method for manufacturing the same |
TW476790B (en) * | 1998-05-18 | 2002-02-21 | Kawasaki Steel Co | Electrical sheet of excellent magnetic characteristics and its manufacturing method |
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