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TWI397723B - Process and apparatus of optical sheet and backlight module - Google Patents

Process and apparatus of optical sheet and backlight module Download PDF

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Publication number
TWI397723B
TWI397723B TW98117738A TW98117738A TWI397723B TW I397723 B TWI397723 B TW I397723B TW 98117738 A TW98117738 A TW 98117738A TW 98117738 A TW98117738 A TW 98117738A TW I397723 B TWI397723 B TW I397723B
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light
fresnel lens
optical sheet
incident
optical
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TW98117738A
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Chinese (zh)
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TW201042289A (en
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Yan Zuo Chen
Wen Feng Cheng
Li Ping Cho
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Entire Technology Co Ltd
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Description

光學薄板及其製作方法與使用之背光模組 Optical thin plate, manufacturing method thereof and backlight module used thereby

本發明是關於一種光學薄板,特別是關於一種可對入射光進行收斂的光學薄板及其製作方法,與使用該光學薄板之背光模組。 The present invention relates to an optical sheet, and more particularly to an optical sheet capable of converging incident light, a method of fabricating the same, and a backlight module using the optical sheet.

時下常見的直下式背光模組主要用於較大尺寸的液晶顯示器,該直下式背光模組係將光源裝置設置於光學薄板的正下方,而以此為其最大特徵。請參閱圖1,圖1所繪示為中華民國專利號I264596的直下式背光模組示意圖,該直下式背光模組(1)包括有一框架(11)、一光源裝置(12)、一燈罩(13)以及一菲涅爾透鏡(14)。如圖1所示,光線自該光源裝置(12)輸出後,一部份會直接入射該菲涅爾透鏡(14),另一部份會被該燈罩(13)反射而間接入射菲涅爾透鏡(14)。利用菲涅爾透鏡(14)對光學路徑進行收斂而產生光線聚焦的效果,來使所有入射菲涅爾透鏡(14)的光線平行地自其出光面(14A)輸出。然而,此一應用菲涅爾透鏡(14)之直下式背光模組(1)未對光線入射的角度與光線行進的方向進行選擇,故無法充分利用光源裝置(12)產生之光能量。 The common direct type backlight module is mainly used for a larger size liquid crystal display. The direct type backlight module is disposed under the optical sheet directly under the optical sheet, and is thus the most characteristic. Please refer to FIG. 1. FIG. 1 is a schematic diagram of a direct type backlight module of the Republic of China Patent No. I264596. The direct type backlight module (1) includes a frame (11), a light source device (12), and a lamp cover ( 13) and a Fresnel lens (14). As shown in Fig. 1, after the light is output from the light source device (12), a portion is directly incident on the Fresnel lens (14), and the other portion is reflected by the lamp cover (13) and indirectly incident on Fresnel. Lens (14). The Fresnel lens (14) is used to converge the optical path to produce a focus of light, so that all rays incident on the Fresnel lens (14) are output parallel from the light exit surface (14A). However, the direct type backlight module (1) using the Fresnel lens (14) does not select the angle at which the light is incident and the direction in which the light travels, so the light energy generated by the light source device (12) cannot be fully utilized.

因此,如何增加這種應用菲涅爾透鏡之直下式背光模組用於提供大面積液晶面板均勻光學效果,則是本領域具有通常知識者努力的目標。 Therefore, how to increase the direct-type backlight module using the Fresnel lens for providing a uniform optical effect of a large-area liquid crystal panel is an object of ordinary skill in the art.

本發明主要目的在於提供均勻性光學效果之直下式背光模組,藉以提供大面積液晶面板一具有方向性光學路徑。 The main object of the present invention is to provide a direct-type backlight module with uniform optical effects, thereby providing a large-area liquid crystal panel having a directional optical path.

本發明提供一種光學薄板,用以接收一光源所投射之一入射光,其包括一本體、複數個反射結構及複數個菲涅爾透鏡(Fresnel lens)單元。其中,該本體包括有相對應之一入光面以及一出光面,該入光面其係接收該入射光,且與該入射光呈一入射角,該本體至少具有一折射率ni,i為正整數。複數個反射結構係位於該本體中,且兩個相鄰反射結構間相距有一間距W,每一反射結構沿該入射光入射的方向具有一厚度t。每一菲涅爾透鏡單元位於該出光面上,且該菲涅爾透鏡單元沿該出光面的方向上定義一寬度P,且該每一菲涅爾透鏡單元均與該間距相互對應。當滿足公式: ,j≧1時,該入射光通過該間距,且藉由該厚度t以調整該入射角,再由該複數個菲涅爾透鏡單元對該入射光的光學路徑進行收斂。 The invention provides an optical sheet for receiving incident light projected by a light source, comprising a body, a plurality of reflective structures and a plurality of Fresnel lens units. The body includes a corresponding one of the light incident surface and a light exiting surface, the light incident surface receives the incident light and has an incident angle with the incident light, the body having at least a refractive index n i , i Is a positive integer. A plurality of reflective structures are located in the body, and two adjacent reflective structures are spaced apart by a distance W, and each of the reflective structures has a thickness t along a direction in which the incident light is incident. Each Fresnel lens unit is located on the light-emitting surface, and the Fresnel lens unit defines a width P along a direction of the light-emitting surface, and each of the Fresnel lens units corresponds to the pitch. When the formula is met: When j≧1, the incident light passes through the pitch, and the incident angle is adjusted by the thickness t, and the optical path of the incident light is converged by the plurality of Fresnel lens units.

如上所述之光學薄板,其中,該本體係只為一聚乙烯對苯二甲酸酯(Polyethylene Terephthalate,PET)、一聚碳酸酯(Polycarbonate,PC)、一三醋酸纖維素(Tri-acetyl Cellulose,TAC)、一聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、一甲基丙烯酸甲酯-苯乙烯共聚物(Methylmethacrylate styrene)、一聚苯乙烯(Polystyrene,PS)或是一環烯共聚物(Cyclic Olefin Copolymer,COC)材質或是堆疊至少任意兩種以上相異之 材質。 The optical sheet as described above, wherein the system is only a polyethylene terephthalate (PET), a polycarbonate (PC), a triacetate (Tri-acetyl Cellulose). , TAC), Polymethylmethacrylate (PMMA), Methylmethacrylate styrene, Polystyrene (PS) or a cyclic olefin copolymer (Cyclic) Olefin Copolymer, COC) material or stack at least any two or more different Material.

如上所述之光學薄板,其中,該每一菲涅爾透鏡單元更包括有複數個菲涅爾透鏡體,且每一菲涅爾透鏡體具有一第一端點與一第二端點,該菲涅爾透鏡體與另一菲涅爾透鏡體分別位於該第二端點之二側,且複數個第一端點大致排列形成一直線,而該第二端點與該直線相距有一高度,二相鄰第二端點之高度為不相等,且二相鄰菲涅爾透鏡單元之第一端點的高度為相等。 The optical sheet as described above, wherein each of the Fresnel lens units further includes a plurality of Fresnel lens bodies, and each Fresnel lens body has a first end point and a second end point, The Fresnel lens body and the other Fresnel lens body are respectively located on two sides of the second end point, and the plurality of first end points are substantially aligned to form a straight line, and the second end point is spaced from the straight line by a height, The heights of the adjacent second end points are unequal, and the heights of the first end points of the two adjacent Fresnel lens units are equal.

如上所述之光學薄板,其中,該間距W與該寬度P之比值為0.2至0.5的範圍。 The optical sheet as described above, wherein the ratio of the pitch W to the width P is in the range of 0.2 to 0.5.

如上所述之光學薄板,其中,該出光面與該入光面相距一距離T,該距離T與該寬度P的比值為0.8至1.2的範圍。 The optical sheet as described above, wherein the light-emitting surface is spaced apart from the light-incident surface by a distance T, and the ratio of the distance T to the width P is in the range of 0.8 to 1.2.

如上所述之光學薄板,其中,該些反射結構的材質為一二氧化鈦、一二氧化矽或是一氧化鎂之化合物。 The optical sheet as described above, wherein the reflective structures are made of a compound of titanium dioxide, germanium dioxide or magnesium monoxide.

本發明提供一種光學薄板的固化製造方法,其步驟包括:先提供具有一上表面與一下表面的透明基材、一固化膠、一模具以及複數個反射結構。再來,塗佈該固化膠於該上表面。運用該模具之表面上複數個圖案,藉以壓印固化膠,以產生相對應之複數個菲涅爾透鏡單元。接著,硬化固化膠上之複數個菲涅爾透鏡單元。最後,結合複數個反射結構於下表面。 The invention provides a method for manufacturing a cured optical sheet, the method comprising the steps of: first providing a transparent substrate having an upper surface and a lower surface, a curing glue, a mold, and a plurality of reflecting structures. Further, the cured adhesive is applied to the upper surface. A plurality of patterns on the surface of the mold are used to imprint the cured glue to produce a plurality of corresponding Fresnel lens units. Next, a plurality of Fresnel lens units on the cured glue are hardened. Finally, a plurality of reflective structures are combined on the lower surface.

如上所述之光學薄板的固化製造方法,其中,固化膠為一紫外光固化膠(UV curable resin)或是一熱固化膠(Thermal-plastic resin)。 The method for manufacturing a cured optical sheet as described above, wherein the cured adhesive is a UV curable resin or a thermal-plastic resin.

本發明提供一種光學薄板的押出成型製造方法,其步驟包括:先提供具有一上表面與一下表面的透明基材、一模具以及複數個反射結構。再來,運用該模具之表面上具有複數個圖案,藉以壓印透明基材,以產生相對應之複數個菲涅爾透鏡單元於透明基材之上表面。最後,結合複數個反射結構於透明基材之下表面。 The present invention provides a method for manufacturing an extrusion molding of an optical sheet, the steps comprising: first providing a transparent substrate having an upper surface and a lower surface, a mold, and a plurality of reflective structures. Further, the mold is applied with a plurality of patterns on the surface thereof to emboss the transparent substrate to produce a plurality of Fresnel lens units corresponding to the upper surface of the transparent substrate. Finally, a plurality of reflective structures are bonded to the lower surface of the transparent substrate.

如上所述之光學薄板的押出成型製造方法或固化製造方法,其中,透明基材只為一聚乙烯對苯二甲酸酯(Polyethylene Terephthalate,PET)、一聚碳酸酯(Polycarbonate,PC)、一三醋酸纖維素(Tri-acetyl Cellulose,TAC)、一聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、一甲基丙烯酸甲酯-苯乙烯共聚物(Methylmethacrylate styrene)、一聚苯乙烯(Polystyrene,PS)或是一環烯共聚物(Cyclic Olefin Copolymer,COC)材質或是堆疊至少任意兩種以上相異之材質。 The extrusion molding manufacturing method or the curing manufacturing method of the optical sheet as described above, wherein the transparent substrate is only a polyethylene terephthalate (PET), a polycarbonate (Polycarbonate, PC), a Tri-acetyl Cellulose (TAC), Polymethylmethacrylate (PMMA), Methylmethacrylate styrene, Polystyrene (PS) ) or a Cyclic Olefin Copolymer (COC) material or a stack of at least two or more different materials.

如上所述之光學薄板的押出成型製造方法或固化製造方法,其中,模具為一滾輪(Roller)或是一平板模具。 The extrusion molding manufacturing method or the curing manufacturing method of the optical sheet as described above, wherein the mold is a roller or a flat mold.

如上所述之光學薄板的押出成型製造方法或固化製造方法,其中,複數個反射結構的結合步驟為一貼合法或一網版印刷法。 The extrusion molding manufacturing method or the curing manufacturing method of the optical sheet as described above, wherein the bonding step of the plurality of reflective structures is a bonding method or a screen printing method.

本發明提供一種背光模組,其包括複數個光源裝置、一光學膜片及一光學薄板。其中,複數個光源裝置係用以產生一入射光。該光學膜片係設置在該光學薄板相對於該光源裝置的另一側,用以對該入射光的光學路徑進行修 正。該光學薄板係用以接收光源裝置所投射之入射光,其包括一本體、複數個反射結構及複數個菲涅爾透鏡(Fresnel lens)單元。其中,該本體包括有相對應之一入光面以及一出光面,該入光面其係接收該入射光,且與該入射光呈一入射角,該本體至少具有一折射率ni,i為正整數。複數個反射結構係位於該本體中,且兩個相鄰反射結構間相距有一間距W,每一反射結構沿該入射光入射的方向具有一厚度t。每一菲涅爾透鏡單元位於該出光面上,且該菲涅爾透鏡單元沿該出光面的方向上定義一寬度P,且該每一菲涅爾透鏡單元均與該間距相互對應。當滿足公式:,j≧1時,該入射光通過該 間距,且藉由該厚度t以調整該入射角,再由該複數個菲涅爾透鏡單元對該入射光的光學路徑進行收斂。 The invention provides a backlight module comprising a plurality of light source devices, an optical film and an optical sheet. Wherein, a plurality of light source devices are used to generate an incident light. The optical film is disposed on the other side of the optical sheet relative to the light source device for correcting the optical path of the incident light. The optical sheet is configured to receive incident light projected by the light source device, and includes a body, a plurality of reflective structures, and a plurality of Fresnel lens units. The body includes a corresponding one of the light incident surface and a light exiting surface, the light incident surface receives the incident light and has an incident angle with the incident light, the body having at least a refractive index n i , i Is a positive integer. A plurality of reflective structures are located in the body, and two adjacent reflective structures are spaced apart by a distance W, and each of the reflective structures has a thickness t along a direction in which the incident light is incident. Each Fresnel lens unit is located on the light-emitting surface, and the Fresnel lens unit defines a width P along a direction of the light-emitting surface, and each of the Fresnel lens units corresponds to the pitch. When the formula is met: When j≧1, the incident light passes through the pitch, and the incident angle is adjusted by the thickness t, and the optical path of the incident light is converged by the plurality of Fresnel lens units.

如上所述之背光模組,其中,該光源裝置為一冷陰極螢光燈管(CCFL)、一發光二極體(LED)、一平面光源(FFL)、一外部電極螢光燈管(EEFL)或是一熱陰極螢光燈管(HCFL)。 The backlight module as described above, wherein the light source device is a cold cathode fluorescent lamp (CCFL), a light emitting diode (LED), a planar light source (FFL), and an external electrode fluorescent lamp (EEFL). ) or a hot cathode fluorescent tube (HCFL).

藉此,本發明之光學薄板或使用該光學薄板的背光模組可提供較大的光強度,與較優良的準直能力(Collimated ability),以提升更好的光學性能。 Thereby, the optical sheet of the present invention or the backlight module using the optical sheet can provide greater light intensity and better collimating ability to enhance better optical performance.

為使熟悉該項技藝人士瞭解本發明之目的、特徵及功效,茲藉由下述具體實施例,並配合所附之圖式,對本發明詳加說明如後。 The present invention will be described in detail by the following detailed description of the embodiments of the invention and the accompanying drawings.

請參閱圖2,圖2所繪示為本發明光學薄板的實施例示意圖。該光學薄板(24)係用於接收入射光,並藉由改變該入射光的光學路徑而產生光線聚焦的效果。光學薄板(24)包括一本體(241)、複數個菲涅爾透鏡(Fresnel Lens)單元(242)及複數個反射結構(243)。其中,該本體(241)包括有相對應之一入光面(241B)以及一出光面(241A),該入光面(241B)係用以接收入射光,入射光入射至該入光面(241B)時呈一入射角度。本體(241)具有一折射率ni,i為正整數,可由單一材質(此時i=1)或是至少任意兩種以上(此時i>1)不同折射率ni之相異材質所堆疊,其常使用材質為一聚乙烯對苯二甲酸酯(Polyethylene Terephthalate,PET)、一聚碳酸酯(Polycarbonate,PC)、一三醋酸纖維素(Tri-acetyl Cellulose,TAC)、一聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、一甲基丙烯酸甲酯-苯乙烯共聚物(Methylmethacrylate styrene)、一聚苯乙烯(Polystyrene,PS)或是一環烯共聚物(Cyclic Olefin Copolymer,COC)等可透光之材質。菲涅爾透鏡單元(242)位於該出光面(241A)上,用於對入射的光線產生聚焦的效果;每一菲涅爾透鏡單元(242)其結構外形均相同,藉此,由多個菲涅爾透鏡單元(242)的組合,可使本發明之光學薄板(24)應用於大尺寸的液晶面板。複數個反射結構(243)的材質可為一二氧化鈦、一二氧化矽或是一氧化鎂之化合物。複數個反射結構(243)設置於本體(241)的入光面(241B)側,且兩個相鄰反射結構(243)間相距有一間距W,每一反射結構(243)沿該入射光入射的方向 具有一厚度t,另外,光學薄板(24)之出光面(241A)與入光面(241B)間相距有一距離T,菲涅爾透鏡單元(242)沿本體(241)之展長方向定義一寬度P;當入射光通過該複數個反射結構(243)之間距時,可藉由厚度t調整光線之入射角,再由該複數個菲涅爾透鏡單元(242)對該入射光的光學路徑進行收斂,以達到對光線聚焦的目的,若滿足公式:,j≧1時,可使光學薄板(24) 在垂直視角及水平視角上,得一均勻的光強度。 Please refer to FIG. 2. FIG. 2 is a schematic view showing an embodiment of an optical sheet of the present invention. The optical sheet (24) is for receiving incident light and producing a light focusing effect by changing the optical path of the incident light. The optical sheet (24) includes a body (241), a plurality of Fresnel lens units (242), and a plurality of reflective structures (243). The body (241) includes a corresponding one of the light incident surface (241B) and a light exiting surface (241A) for receiving incident light, and the incident light is incident on the light incident surface ( 241B) is an incident angle. The body (241) has a refractive index n i , i is a positive integer, and can be made of a single material (i = 1 at this time) or at least two or more (i> 1) different refractive indices n i of different materials. Stacking, which is usually made of Polyethylene Terephthalate (PET), Polycarbonate (PC), Tri-acetyl Cellulose (TAC), and a poly Polymethylmethacrylate (PMMA), Methylmethacrylate styrene, Polystyrene (PS) or Cyclic Olefin Copolymer (COC) Light transmissive material. A Fresnel lens unit (242) is located on the light exiting surface (241A) for focusing the incident light; each Fresnel lens unit (242) has the same structural shape, thereby being composed of a plurality of The combination of the Fresnel lens unit (242) allows the optical sheet (24) of the present invention to be applied to a large-sized liquid crystal panel. The material of the plurality of reflective structures (243) may be a compound of titanium dioxide, germanium dioxide or magnesium monoxide. A plurality of reflective structures (243) are disposed on a light incident surface (241B) side of the body (241), and two adjacent reflective structures (243) are spaced apart by a distance W, and each reflective structure (243) is incident along the incident light. The direction has a thickness t, and the light exit surface (241A) of the optical thin plate (24) is spaced apart from the light incident surface (241B) by a distance T, and the Fresnel lens unit (242) is elongated along the body (241). Defining a width P; when the incident light passes through the distance between the plurality of reflective structures (243), the incident angle of the light can be adjusted by the thickness t, and the incident light is further reflected by the plurality of Fresnel lens units (242) The optical path converges to achieve the purpose of focusing on the light, if the formula is satisfied: When j≧1, the optical sheet (24) can obtain a uniform light intensity from a vertical viewing angle and a horizontal viewing angle.

為了使本領域具有通常知識者更清楚地了解本發明光學薄板的技術特徵,在此更詳細地說明菲涅爾透鏡單元的結構與聚焦原理。請同時參閱圖2與圖3A,圖3A所繪示為本發明光學薄板之菲涅爾透鏡單元的第一實施例示意圖。如圖3A所示,菲涅爾透鏡單元(242)是一種消像差透鏡,其光學作用與普通凸透鏡相當,可用於對光線進行聚焦;其優點在於菲涅爾透鏡比凸透鏡更薄,重量更輕,有助於機械結構上的安裝設置。菲涅爾透鏡單元(242)包括有複數個菲涅爾透鏡體(2421),該些菲涅爾透鏡體(2421)之外型各不相同;每一菲涅爾透鏡體(2421)具有一第一端點(2421A)與一第二端點(2421B),且二菲涅爾透鏡體(2421)分別位於該第二端點(2421B)之二側。多個第二端點(2421B)大致排列形成高度相同的一直線,第一端點(2421A)則與該直線相距有一高度,且二相鄰之第一端點(2421A)的高度不相等。此外,每一菲涅爾透鏡體(2421)更包括有一第一折射面(2421C)與一第二折射面(2421D),該第一折射面(2421C)與該第二折射 面(2421D)分別與水平線夾有一第一角度(θ 1)與一第二角度(θ 2)。每一菲涅爾透鏡體(2421)主要乃是利用該複數個第一折射面(2421C)將入射光線聚焦,第一折射面(2421C)可將入射的光線(L1)折射,使光線(L1)折射後垂直輸出出光面(241A)。第一折射面(2421C)可為一曲面型,但為了製程便利,亦可用一平面型取代,平面型的第一折射面(2421C)並不會大幅影響光學薄板(24)的聚焦功能。另外,傳統菲涅爾透鏡的第二折射面(2421D’)乃是一垂直的平面,其垂直型式的第二折射面(2421D’)在此以虛線繪示;而為了節省製程,可將第二折射面(2421D)傾斜設計,此傾斜型式的第二折射面(2421D)則以實線繪示。傳統型式的第二折射面(2421D’)因為入射角度太大,其入射的光線(L2)會發生全反射,以致輸出光線(L2)無法輸出至出光面(241A),致使光能量浪費;而本發明的第二折射面(2421D)適度調整入射角度,會使相同方向入射的光線(L3)以折射方式輸出,使光線(L3)垂直輸出出光面(241A),使光能量完全利用。在菲涅爾透鏡單元(242)中,包括有多個分佈在不同位置的菲涅爾透鏡體(2421),這些菲涅爾透鏡體(2421)具有不同的輪廓,使這些第一角度(θ 1)的大小隨著分佈位置的不同而相異。 In order to give a person skilled in the art a clearer understanding of the technical features of the optical sheet of the present invention, the structure and focusing principle of the Fresnel lens unit will be explained in more detail herein. Please refer to FIG. 2 and FIG. 3A simultaneously. FIG. 3A is a schematic view showing the first embodiment of the Fresnel lens unit of the optical sheet of the present invention. As shown in FIG. 3A, the Fresnel lens unit (242) is an aberrance lens whose optical effect is equivalent to that of a general convex lens and can be used for focusing light. The advantage is that the Fresnel lens is thinner and more weight than the convex lens. Light, helps with installation settings on the mechanical structure. The Fresnel lens unit (242) includes a plurality of Fresnel lens bodies (2421), and the Fresnel lens bodies (2421) have different appearances; each Fresnel lens body (2421) has a The first end point (2421A) and a second end point (2421B), and the two Fresnel lens bodies (2421) are respectively located on two sides of the second end point (2421B). The plurality of second end points (2421B) are arranged substantially to form a straight line of the same height, the first end point (2421A) is at a height from the line, and the heights of the two adjacent first end points (2421A) are not equal. In addition, each Fresnel lens body (2421) further includes a first refractive surface (2421C) and a second refractive surface (2421D), the first refractive surface (2421C) and the second refractive surface The faces (2421D) respectively have a first angle (θ 1) and a second angle (θ 2) with respect to the horizontal line. Each Fresnel lens body (2421) mainly uses the plurality of first refractive surfaces (2421C) to focus the incident light, and the first refractive surface (2421C) refracts the incident light (L1) to make the light (L1) After the refraction, the light output surface (241A) is output vertically. The first refractive surface (2421C) may be a curved surface type, but for the convenience of the process, it may be replaced by a planar type, and the planar first refractive surface (2421C) does not greatly affect the focusing function of the optical thin plate (24). In addition, the second refractive surface (2421D') of the conventional Fresnel lens is a vertical plane, and the second refractive surface (2421D') of the vertical type is shown here by a broken line; and in order to save the process, the first The two refractive surface (2421D) is inclined, and the second refractive surface (2421D) of the inclined pattern is shown by a solid line. The second type of refraction surface (2421D') of the conventional type is too large, and the incident light (L2) is totally reflected, so that the output light (L2) cannot be output to the light exit surface (241A), so that the light energy is wasted; The second refractive surface (2421D) of the present invention moderately adjusts the incident angle, and the light (L3) incident in the same direction is outputted in a refracting manner, so that the light (L3) is vertically outputted to the light surface (241A), so that the light energy is fully utilized. In the Fresnel lens unit (242), a plurality of Fresnel lens bodies (2421) distributed at different positions are included, and these Fresnel lens bodies (2421) have different contours to make these first angles (θ) The size of 1) varies with the location of the distribution.

如上所述之光學薄板可增加其出光的光強度,改善習知光學薄板的光學性能。為了揭露本發明所欲達成之功效,本發明人依據光學薄板的結構特徵作了多個性能實驗測試,藉以印證本發明的進步性。 The optical sheet as described above can increase the light intensity of the light emitted therefrom and improve the optical properties of the conventional optical sheet. In order to disclose the effects desired by the present invention, the inventors conducted a plurality of performance experimental tests based on the structural features of the optical sheets to confirm the progress of the present invention.

首先,請參閱圖5,圖5所繪示為本發明光學薄板在 不同T/P值條件下之光學性能測試圖,其係針對距離T與菲涅爾透鏡單元的寬度P之比值,所作的光學模擬測試,用以顯示光學薄板在不同的模擬參數狀況下所呈現的光學性能。如圖5所示,橫座標表示-90~+90度之間不同的視角,縱座標為光強度(Light Intensity)值。當T/P值為0.6時,光學薄板的光強度約為300燭光;但當T/P值為0.6~1.2時,其光學薄板的光強度可達為375燭光以上,且其中又以T/P值為1.0時,其光學薄板的光強度約為500燭光為最高。故,由本模擬得知距離T與寬度P比值的最佳範圍為0.8~1.0。 First, please refer to FIG. 5. FIG. 5 illustrates the optical sheet of the present invention. Optical performance test chart under different T/P values, which is an optical simulation test for the ratio of the distance T to the width P of the Fresnel lens unit, to show that the optical sheet is presented under different simulation parameters. Optical performance. As shown in FIG. 5, the abscissa indicates a different viewing angle between -90 and +90 degrees, and the ordinate is a Light Intensity value. When the T/P value is 0.6, the optical intensity of the optical sheet is about 300 candelas; but when the T/P value is 0.6 to 1.2, the optical intensity of the optical sheet can reach 375 canons or more, and T/ is used therein. When the P value is 1.0, the optical sheet has a light intensity of about 500 candles. Therefore, the optimum range of the ratio of the distance T to the width P is 0.8 to 1.0.

再來,請參閱圖6,圖6所繪示為本發明光學薄板在不同開口率條件下之光學性能測試圖,其係針對反射結構之開口率(Opening Ratio,反射結構彼此的間距W與菲涅爾透鏡單元的寬度P之比值)所作的光學性能測試圖,用以顯示光學薄板在-90~+90度間之不同視角的光強度值。如圖6所示,使用傳統增亮膜(Brightness Enhancement Film,BEF)時的光強度約不到400燭光;而以本發明之光學薄板作性能測試,則藉由調整其光學薄板的結構尺寸比例,使開口率(W/P值)為0.2~0.5時,其光學薄板的光強度均略高於傳統增亮膜而達到400~450燭光;若開口率為0.2時,其光強度更可達到600燭光。故,由本模擬可知間距W與寬度P比值的最佳範圍為0.3~0.4。 Referring to FIG. 6 , FIG. 6 is a diagram showing the optical performance test of the optical sheet of the present invention under different aperture ratios, which is directed to the aperture ratio of the reflective structure (opening ratio, the spacing between the reflective structures and the phenanthrene). The optical performance test chart of the ratio of the width P of the neel lens unit is used to display the light intensity values of the optical sheets at different viewing angles between -90 and +90 degrees. As shown in FIG. 6, the light intensity when using a conventional brightness enhancement film (BEF) is less than about 400 candles; and the optical sheet of the present invention is tested for performance by adjusting the structural size ratio of the optical sheet. When the aperture ratio (W/P value) is 0.2~0.5, the optical intensity of the optical sheet is slightly higher than the conventional brightness enhancement film and reaches 400~450 candlelight; if the aperture ratio is 0.2, the light intensity can be reached. 600 candelas. Therefore, from the simulation, the optimum range of the ratio of the pitch W to the width P is 0.3 to 0.4.

再來,請參閱圖7,圖7所繪示為本發明應用菲涅爾透鏡(Fresnel Len)之光學薄板與傳統增亮膜之光學性能測試比較圖。如圖7所示,菲涅爾透鏡的曲線係表示一般垂直式第二折射面的模擬數據,修正型菲涅爾透鏡的曲線 係表示傾斜式第二折射面的模擬數據。由圖7可發現,使用傳統增亮膜時的光強度約不到400燭光;而應用菲涅爾透鏡之光學薄板的光強度會高於傳統增亮膜,且傾斜式第二折射面的修正型菲涅爾透鏡之光強度更可達約500燭光。圖7之模擬數據所強調的物理意義在於:應用菲涅爾透鏡的光學薄板之準直能力(Collimated ability)會高於傳統增亮膜的準直能力達10~30%。故,由本實驗可知本發明結構特徵所達成之功效。 Referring to FIG. 7, FIG. 7 is a comparison diagram of optical performance tests of an optical sheet using a Fresnel lens (Fresnel Len) and a conventional brightness enhancement film according to the present invention. As shown in FIG. 7, the curve of the Fresnel lens represents the simulation data of the general vertical second refractive surface, and the curve of the modified Fresnel lens. It is analog data representing the inclined second refractive surface. It can be seen from Fig. 7 that the light intensity when using the conventional brightness enhancement film is less than about 400 canons; and the optical intensity of the optical sheet using the Fresnel lens is higher than that of the conventional brightness enhancement film, and the correction of the inclined second refractive surface The Fresnel lens has a light intensity of up to about 500 candles. The physical significance of the simulation data in Figure 7 is that the collimated ability of an optical sheet using a Fresnel lens is 10 to 30% higher than that of a conventional brightness enhancement film. Therefore, the effects achieved by the structural features of the present invention are known from this experiment.

接下來,針對反射結構,可藉由其厚度t來調整入射光入射的角度;在此,本發明人提供一公式,用以限制本發明光學薄板的結構特徵:,j≧1,當光學薄板的結構特徵滿足上述公式時,可使本發明之光學薄板得一較佳的光強度。其滿足上述公式限制之實驗參數所作的光學性能測試顯示如圖8所示,圖8所繪示為本發明光學薄板在不同反射結構厚度條件下之光學性能測試圖。由圖8可知,反射結構自20um~500um(微米),均可滿足公式要求,使光學薄板的光強度達到450~500燭光。 Next, for the reflective structure, the angle at which incident light is incident can be adjusted by its thickness t; here, the inventors provide a formula for limiting the structural features of the optical sheet of the present invention: , j≧1, when the structural characteristics of the optical sheet satisfy the above formula, the optical sheet of the present invention can be made to have a better light intensity. The optical performance test of the experimental parameters satisfying the above formula limits is shown in FIG. 8. FIG. 8 is a graph showing the optical performance of the optical sheet of the present invention under different reflective structure thickness conditions. It can be seen from Fig. 8 that the reflection structure can satisfy the formula requirement from 20um to 500um (micrometer), and the light intensity of the optical sheet can reach 450~500 candelas.

最後,為了更進一步印證本發明的光學性能優於傳統增亮膜,在此將本發明之光學薄板輸出的光能量區分為垂直視角與水平視角。請參閱圖9與圖10,圖9所繪示為本發明光學薄板與傳統增亮膜在垂直視角上之光學性能測試比較圖,圖10所繪示為本發明光學薄板與傳統增亮膜在水平視角上之光學性能測試比較圖。由圖9與圖10,可發現從本發明之光學薄板從垂直視角與水平視角上均可得到較 大的光強度,顯示本發明的聚光能力優於傳統增亮膜。另外,圖10之比較圖,更可發現本發明的水平視角較傳統增亮膜為廣。 Finally, in order to further demonstrate that the optical performance of the present invention is superior to conventional brightness enhancing films, the optical energy output by the optical sheet of the present invention is divided into a vertical viewing angle and a horizontal viewing angle. Please refer to FIG. 9 and FIG. 10. FIG. 9 is a comparison diagram of optical performance tests of the optical thin plate of the present invention and a conventional brightness enhancement film in a vertical viewing angle, and FIG. 10 illustrates the optical thin plate of the present invention and a conventional brightness enhancement film. Comparison of optical performance tests in horizontal viewing angles. 9 and FIG. 10, it can be found that the optical sheet of the present invention can be obtained from both a vertical viewing angle and a horizontal viewing angle. The large light intensity shows that the concentrating ability of the present invention is superior to that of the conventional brightness enhancing film. In addition, in the comparison chart of Fig. 10, it can be found that the horizontal viewing angle of the present invention is wider than that of the conventional brightness enhancing film.

另外,在此揭露使用上述光學薄板的背光模組,使本領域具有通常知識者更清楚的了解本發明的應用。請同時參閱圖2、圖3A與圖4,圖4所繪示為本發明使用光學薄板之背光模組的實施例示意圖。在圖4中,與圖2、圖3A相同之元件,在此不再贅述其結構與功能。如圖4所示,背光模組(2)包括有一框架(21)、複數個光源裝置(22)、一光學薄板(24)以及一光學膜片(25)。其中,該框架(21)係用以支撐光學薄板(24)及容置該些光源裝置(22)之用。該光源裝置(22)可為一冷陰極螢光燈管(CCFL)、一發光二極體(LED)、一平面光源(FFL)、一外部電極螢光燈管(EEFL)或是一熱陰極螢光燈管(HCFL);該些光源裝置(22)所輸出的光線自反射結構(243)間的間距入射光學薄板(24)內部,經過菲涅爾透鏡單元(242)的聚焦收斂後,光線垂直於出光面(241A)而輸出,再由光學膜片(25)對其光線的光學路徑進行修正。 In addition, a backlight module using the above optical sheet is disclosed herein, and those skilled in the art will more clearly understand the application of the present invention. Please refer to FIG. 2, FIG. 3A and FIG. 4 simultaneously. FIG. 4 is a schematic diagram of an embodiment of a backlight module using an optical thin plate according to the present invention. In FIG. 4, the same components as those in FIG. 2 and FIG. 3A will not be described herein. As shown in FIG. 4, the backlight module (2) includes a frame (21), a plurality of light source devices (22), an optical sheet (24), and an optical film (25). The frame (21) is for supporting the optical sheet (24) and accommodating the light source devices (22). The light source device (22) can be a cold cathode fluorescent lamp (CCFL), a light emitting diode (LED), a planar light source (FFL), an external electrode fluorescent lamp (EEFL) or a hot cathode. Fluorescent tube (HCFL); the light output from the light source means (22) is incident on the inside of the optical sheet (24) from the distance between the reflective structures (243), and after focusing by the Fresnel lens unit (242), The light is output perpendicular to the light exit surface (241A), and the optical path of the light is corrected by the optical film (25).

接下來,在此揭露光學薄板之菲涅爾透鏡單元的另一實施例。請參閱圖3B,圖3B所繪示為本發明光學薄板之菲涅爾透鏡單元的第二實施例示意圖。如圖3B所示,菲涅爾透鏡單元(342)係採用菲涅爾透鏡(Fresnel Lens),用於對光線進行聚焦。菲涅爾透鏡單元(342)包括有複數個菲涅爾透鏡體(3421),每一菲涅爾透鏡體(3421)具有一第一端點(3421A)與一第二端點(3421B),且二菲涅爾透鏡體(3421)分別位於該第二端點(3421B)之二側。多 個第一端點(3421A)大致排列形成高度相同的一直線,第二端點(3421B)則與該直線相距有一高度,且二相鄰之第二端點(3421B)的高度不相等。本實施例藉此不同的結構,可達到與前述第一實施例之菲涅爾透鏡單元(242)相同的功能。 Next, another embodiment of a Fresnel lens unit of an optical sheet is disclosed herein. Please refer to FIG. 3B. FIG. 3B is a schematic view showing a second embodiment of the Fresnel lens unit of the optical sheet of the present invention. As shown in Fig. 3B, the Fresnel lens unit (342) employs a Fresnel lens for focusing light. The Fresnel lens unit (342) includes a plurality of Fresnel lens bodies (3421), each Fresnel lens body (3421) having a first end point (3421A) and a second end point (3421B). And two Fresnel lens bodies (3421) are respectively located on two sides of the second end point (3421B). many The first end points (3421A) are arranged substantially to form a straight line of the same height, the second end point (3421B) is at a height from the line, and the heights of the two adjacent second end points (3421B) are not equal. This embodiment can achieve the same function as the Fresnel lens unit (242) of the first embodiment described above by this different structure.

再來介紹本發明之光學薄板的固化製作方法。首先,其步驟包括:先提供具有一上表面與一下表面的透明基材、一固化膠、一模具以及複數個反射結構;其中,該模具可為一滾輪(Roller)或是一平板模具,其固化膠可為一紫外光固化膠(UV curable resin)或一熱固化膠(Thermal-plastic resin)。再來,塗佈該固化膠於該上表面。運用該模具之表面上複數個圖案,藉以壓印固化膠,以產生相對應之複數個菲涅爾透鏡單元。接著,硬化固化膠上之複數個菲涅爾透鏡單元。最後,以貼合法或網版印刷法結合複數個反射結構於下表面,即可製作產生一如前所述之光學薄板。 Next, a method of producing a cured optical sheet of the present invention will be described. First, the steps include: providing a transparent substrate having an upper surface and a lower surface, a curing adhesive, a mold, and a plurality of reflective structures; wherein the mold can be a roller or a flat mold. The curing adhesive can be a UV curable resin or a Thermal-plastic resin. Further, the cured adhesive is applied to the upper surface. A plurality of patterns on the surface of the mold are used to imprint the cured glue to produce a plurality of corresponding Fresnel lens units. Next, a plurality of Fresnel lens units on the cured glue are hardened. Finally, an optical sheet as described above can be produced by combining a plurality of reflective structures on the lower surface by a paste or screen printing method.

當然,本領域具有通常知識者也可以用光學薄板的押出成型製造方法來製作前述之光學薄板,其步驟包括:先提供具有一上表面與一下表面的透明基材、一模具以及複數個反射結構。再來,運用該模具之表面上具有複數個圖案,藉以壓印該透明基材,以產生相對應之複數個菲涅爾透鏡單元於透明基材之上表面。最後,結合複數個反射結構於透明基材之下表面,即可製作產生一如前所述之光學薄板。 Of course, those skilled in the art can also fabricate the optical sheet described above by using an optical sheet extrusion molding method, the steps comprising: first providing a transparent substrate having an upper surface and a lower surface, a mold, and a plurality of reflective structures. . Further, the mold is applied with a plurality of patterns on the surface thereof to emboss the transparent substrate to produce a plurality of Fresnel lens units corresponding to the upper surface of the transparent substrate. Finally, by combining a plurality of reflective structures on the lower surface of the transparent substrate, an optical sheet as described above can be produced.

本發明以實施例說明如上,然其並非用以限定本發明所主張之專利權利範圍。其專利保護範圍當視後附之申請 專利範圍及其等同領域而定。凡本領域具有通常知識者,在不脫離本專利精神或範圍內,所作之更動或潤飾,均屬於本發明所揭示精神下所完成之等效改變或設計,且應包含在下述之申請專利範圍內。 The present invention has been described above by way of examples, and is not intended to limit the scope of the claims. The scope of patent protection is subject to the attached application The scope of patents and their equivalents are determined. Modifications or modifications made by those skilled in the art, without departing from the spirit or scope of the invention, are equivalent to the equivalents or modifications made in the spirit of the invention and should be included in the following claims. Inside.

<習知> <知知>

1‧‧‧直下式背光模組 1‧‧‧Direct type backlight module

11‧‧‧框架 11‧‧‧Frame

12‧‧‧光源裝置 12‧‧‧Light source device

13‧‧‧燈罩 13‧‧‧shade

14‧‧‧菲涅爾透鏡 14‧‧‧Fresnel lens

14A‧‧‧出光面 14A‧‧‧Glossy

<本發明> <present invention>

2‧‧‧背光模組 2‧‧‧Backlight module

21‧‧‧框架 21‧‧‧Frame

22‧‧‧光源裝置 22‧‧‧Light source device

24‧‧‧光學薄板 24‧‧‧ optical sheet

241‧‧‧本體 241‧‧‧ Ontology

241A‧‧‧出光面 241A‧‧‧Glossy

241B‧‧‧入光面 241B‧‧‧Into the glossy surface

242‧‧‧菲涅爾透鏡單元 242‧‧‧Fresnel lens unit

2421‧‧‧菲涅爾透鏡體 2421‧‧‧Fresnel lens

2421A‧‧‧第一端點 2421A‧‧‧ first endpoint

2421B‧‧‧第二端部 2421B‧‧‧second end

2421C‧‧‧第一折射面 2421C‧‧‧First refractive surface

2421D、2421D’‧‧‧第二折射面 2421D, 2421D'‧‧‧second refractive surface

243‧‧‧反射結構 243‧‧‧Reflective structure

25‧‧‧光學膜片 25‧‧‧Optical diaphragm

θ 1‧‧‧第一角度 θ 1‧‧‧ first angle

θ 2‧‧‧第二角度 θ 2‧‧‧second angle

L1、L2、L3‧‧‧光線 L1, L2, L3‧‧‧ rays

342‧‧‧菲涅爾透鏡單元 342‧‧‧Fresnel lens unit

3421‧‧‧菲涅爾透鏡體 3421‧‧‧Fresnel lens

3421A‧‧‧第一端點 3421A‧‧‧First Endpoint

3421B‧‧‧第二端點 3421B‧‧‧second endpoint

圖1所繪示為中華民國專利號I264596的直下式背光模組示意圖。 FIG. 1 is a schematic diagram of a direct type backlight module of the Republic of China Patent No. I264596.

圖2所繪示為本發明光學薄板的實施例示意圖。 2 is a schematic view showing an embodiment of an optical sheet of the present invention.

圖3A所繪示為本發明光學薄板之菲涅爾透鏡單元的第一實施例示意圖。 3A is a schematic view showing a first embodiment of a Fresnel lens unit of an optical sheet of the present invention.

圖3B所繪示為本發明光學薄板之菲涅爾透鏡單元的第二實施例示意圖。 FIG. 3B is a schematic view showing a second embodiment of the Fresnel lens unit of the optical sheet of the present invention.

圖4所繪示為本發明使用光學薄板之背光模組的實施例示意圖。 FIG. 4 is a schematic view showing an embodiment of a backlight module using an optical sheet according to the present invention.

圖5所繪示為本發明光學薄板在不同T/P值條件下之光學性能測試圖。 FIG. 5 is a graph showing the optical performance test of the optical sheet of the present invention under different T/P values.

圖6所繪示為本發明光學薄板在不同開口率條件下之光學性能測試圖。 FIG. 6 is a graph showing the optical performance test of the optical sheet of the present invention under different aperture ratio conditions.

圖7所繪示為本發明應用菲涅爾透鏡之光學薄板與傳統增亮膜之光學性能測試比較圖。 FIG. 7 is a comparison diagram of optical performance tests of an optical sheet using a Fresnel lens and a conventional brightness enhancement film according to the present invention.

圖8所繪示為本發明光學薄板在不同反射結構厚度條件下之光學性能測試圖。 FIG. 8 is a graph showing the optical performance test of the optical sheet of the present invention under different reflective structure thickness conditions.

圖9所繪示為本發明光學薄板與傳統增亮膜在垂直視角上之光學性能測試比較圖。 FIG. 9 is a comparison diagram of optical performance tests of the optical sheet of the present invention and a conventional brightness enhancing film in a vertical viewing angle.

圖10所繪示為本發明光學薄板與傳統增亮膜在水平視角上之光學性能測試比較圖。 FIG. 10 is a comparison diagram of optical performance tests of the optical sheet of the present invention and a conventional brightness enhancing film in a horizontal viewing angle.

24‧‧‧光學薄板 24‧‧‧ optical sheet

241‧‧‧本體 241‧‧‧ Ontology

241A‧‧‧出光面 241A‧‧‧Glossy

241B‧‧‧入光面 241B‧‧‧Into the glossy surface

242‧‧‧菲涅爾透鏡單元 242‧‧‧Fresnel lens unit

2421‧‧‧菲涅爾透鏡體 2421‧‧‧Fresnel lens

243‧‧‧反射結構 243‧‧‧Reflective structure

Claims (17)

一種光學薄板,其係接收一光源所投射之一入射光,該光學薄板係包括:一本體,該本體包括有相對應之一入光面以及一出光面,該入光面其係接收該入射光,且與該入射光呈一入射角,該本體至少具有一折射率ni,i為正整數;複數個反射結構,係位於該本體中,且兩個相鄰反射結構間相距有水平於該入光面的一間距W,每一反射結構沿該入射光入射的方向具有垂直於該入光面的一厚度t;複數個菲涅爾透鏡(Fresnel lens)單元,每一菲涅爾透鏡單元位於該出光面上,且該菲涅爾透鏡單元沿該出光面的方向上定義一寬度P,該每一菲涅爾透鏡單元與該間距相互對應;當滿足公式: ,j≧1時,該入射光通過該間距,且藉由該厚度t以調整該入射角,再由該複數個菲涅爾透鏡單元對該入射光的光學路徑進行收斂。 An optical sheet for receiving incident light projected by a light source, the optical sheet comprising: a body comprising a corresponding one of the light incident surface and a light exiting surface, the light incident surface receiving the incident light Light, and at an incident angle with the incident light, the body has at least a refractive index ni, i is a positive integer; a plurality of reflective structures are located in the body, and the distance between two adjacent reflective structures is horizontal a spacing W of the light incident surface, each reflecting structure has a thickness t perpendicular to the light incident surface along a direction in which the incident light is incident; a plurality of Fresnel lens units, each Fresnel lens unit Located on the illuminating surface, and the Fresnel lens unit defines a width P along the direction of the illuminating surface, and each Fresnel lens unit corresponds to the spacing; when the formula is satisfied: When j≧1, the incident light passes through the pitch, and the incident angle is adjusted by the thickness t, and the optical path of the incident light is converged by the plurality of Fresnel lens units. 如申請範圍第1項之光學薄板,其中該本體的材質為一聚乙烯對苯二甲酸酯(Polyethylene Terephthalate,PET)、一聚碳酸酯(Polycarbonate,PC)、一三醋酸纖維素(Tri-acetyl Cellulose,TAC)、一聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、一甲基丙烯酸甲酯-苯乙烯共聚物(Methylmethacrylate styrene)、一聚苯乙烯(Polystyrene,PS)、或一環烯共聚物(Cyclic Olefin Copolymer,COC)。 The optical sheet of the first aspect of the invention, wherein the material of the body is a polyethylene terephthalate (PET), a polycarbonate (Polycarbonate, PC), a triacetate (Tri- Acetyl Cellulose, TAC), Polymethylmethacrylate (PMMA), Methylmethacrylate styrene, Polystyrene (PS), or a cyclic olefin copolymer (Cyclic Olefin Copolymer, COC). 如申請專利範圍第1項所述之光學薄板,其中該每一菲涅爾透鏡單元更包括有複數個菲涅爾透鏡體,且每一菲涅爾透鏡體具有一第一端點與一第二端點,該菲涅爾透鏡體與另一菲涅爾透鏡體分別位於該第二端點之二側,且複數個第一端點大致排列形成一直線,而該第二端點與該直線相距有一高度,二相鄰第二端點之高度為不相等,且二相鄰菲涅爾透鏡單元之第一端點的高度為相等。 The optical sheet of claim 1, wherein each of the Fresnel lens units further comprises a plurality of Fresnel lenses, and each Fresnel lens has a first end point and a first a second end point, the Fresnel lens body and the other Fresnel lens body are respectively located on two sides of the second end point, and the plurality of first end points are substantially aligned to form a straight line, and the second end point and the straight line There is a height apart, the heights of the two adjacent second end points are unequal, and the heights of the first end points of the two adjacent Fresnel lens units are equal. 如申請專利範圍第1項所述之光學薄板,其中該間距W與該寬度P之比值為0.2至0.5的範圍。 The optical sheet of claim 1, wherein the ratio of the pitch W to the width P is in the range of 0.2 to 0.5. 如申請專利範圍第1項所述之光學面板,其中該出光面與該入光面相距一距離T,該距離T與該寬度P的比值為0.8至1.2的範圍。 The optical panel of claim 1, wherein the light-emitting surface is at a distance T from the light-incident surface, and the ratio of the distance T to the width P is in a range of 0.8 to 1.2. 如申請專利範圍第1項所述之光學薄板,其中該些反射結構的材質為二氧化鈦、二氧化矽或是一氧化鎂之化合物。 The optical sheet of claim 1, wherein the reflective structures are made of titanium dioxide, cerium oxide or magnesium monoxide. 一種如申請專利範圍第1項所述之光學薄板的固化製造方法,包括如下步驟:提供具有一上表面與一下表面的透明基材、一固化膠、一模具以及複數個反射結構;塗佈該固化膠於該上表面;運用該模具之表面上複數個圖案,藉以壓印該固化膠,以產生相對應之複數個菲涅爾透鏡單元;硬化該固化膠上之該複數個菲涅爾透鏡單元;以及結合該複數個反射結構於該下表面。 A method for manufacturing a cured optical sheet according to claim 1, comprising the steps of: providing a transparent substrate having an upper surface and a lower surface, a curing adhesive, a mold, and a plurality of reflective structures; coating the Curing the glue on the upper surface; applying a plurality of patterns on the surface of the mold to emboss the cured glue to produce a plurality of corresponding Fresnel lens units; and hardening the plurality of Fresnel lenses on the cured glue a unit; and combining the plurality of reflective structures on the lower surface. 如申請專利範圍第7項所述之光學薄板的固化製造方法,其中該透明基材只為一聚乙烯對苯二甲酸酯(Polyethylene Terephthalate,PET)、一聚碳酸酯(Polycarbonate,PC)、一三醋酸纖維素(Tri-acetyl Cellulose,TAC)、一聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、一甲基丙烯酸甲酯-苯乙烯共聚物(Methylmethacrylate styrene)、一聚苯乙烯(Polystyrene,PS)或是一環烯共聚物(Cyclic Olefin Copolymer,COC)之材質。 The method for manufacturing a cured optical sheet according to claim 7, wherein the transparent substrate is only a polyethylene terephthalate (PET), a polycarbonate (Polycarbonate, PC), Tri-acetyl Cellulose (TAC), Polymethylmethacrylate (PMMA), Methylmethacrylate styrene, Polystyrene, PS) or a material of a Cyclic Olefin Copolymer (COC). 如申請專利範圍第7項所述之光學薄板的固化製造方法,其中該固化膠為一紫外光固化膠(UV curable resin)或一熱固化膠(Thermal-plastic resin)。 The method for manufacturing a cured optical sheet according to claim 7, wherein the cured adhesive is a UV curable resin or a thermo-plastic resin. 如申請專利範圍第7項所述之光學薄板的固化製造方法,其中該模具為一滾輪(Roller)或是一平板模具。 The method for manufacturing a cured optical sheet according to claim 7, wherein the mold is a roller or a flat mold. 如申請專利範圍第7項所述之光學薄板的固化製造方法,其中該複數個反射結構的結合步驟為一貼合法或一網版印刷法。 The method for manufacturing a cured optical sheet according to claim 7, wherein the bonding step of the plurality of reflective structures is a paste method or a screen printing method. 一種如申請專利範圍第1項所述之光學薄板的押出成型製造方法,包括如下步驟:提供具有一上表面與一下表面的透明基材、一模具以及複數個反射結構;運用該模具之表面上具有複數個圖案,藉以壓印該透明基材,以產生相對應之複數個菲涅爾透鏡單元於該透明基材之上表面; 結合該複數個反射結構於該透明基材之下表面。 An extrusion molding manufacturing method for an optical sheet according to claim 1, comprising the steps of: providing a transparent substrate having an upper surface and a lower surface, a mold, and a plurality of reflective structures; Having a plurality of patterns for embossing the transparent substrate to produce a plurality of corresponding Fresnel lens units on the upper surface of the transparent substrate; The plurality of reflective structures are bonded to the lower surface of the transparent substrate. 如申請專利範圍第12項所述之光學薄板的押出成型製造方法,其中該透明基材只為一聚乙烯對苯二甲酸酯(Polyethylene Terephthalate,PET)、一聚碳酸酯(Polycarbonate,PC)、一三醋酸纖維素(Tri-acetyl Cellulose,TAC)、一聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、一甲基丙烯酸甲酯-苯乙烯共聚物(Methylmethacrylate styrene)、一聚苯乙烯(Polystyrene,PS)或是一環烯共聚物(Cyclic Olefin Copolymer,COC)之材質。 The method for manufacturing an extrusion molding of an optical sheet according to claim 12, wherein the transparent substrate is only a polyethylene terephthalate (PET), a polycarbonate (Polycarbonate, PC). , Tri-acetyl Cellulose (TAC), Polymethylmethacrylate (PMMA), Methylmethacrylate styrene, Polystyrene , PS) or a material of Cyclic Olefin Copolymer (COC). 如申請專利範圍第12項所述之光學薄板的押出成型製造方法,其中該模具為一滾輪(Roller)或是一平板模具。 The method for manufacturing an extrusion molding of an optical sheet according to claim 12, wherein the mold is a roller or a flat mold. 如申請專利範圍第12項所述之光學薄板的押出成型製造方法,其中該複數個反射結構的結合步驟為一貼合法或一網版印刷法。 The method for manufacturing an extrusion molding of an optical sheet according to claim 12, wherein the bonding step of the plurality of reflective structures is a bonding method or a screen printing method. 一種背光模組,其包含:複數個光源裝置,可產生一入射光;一光學薄板,其係接收該複數個光源裝置所投射之該入射光,該光學薄板係包括:一本體,該本體包括有相對應之一入光面以及一出光面,該入光面其係接收該入射光,且與該入射光呈一入射角,該本體至少具有一折射率ni,i為正整數;複數個反射結構,係位於該本體中,且兩個相鄰反射結構間相距有水平於該入光面的一間距W,每一反射結構 沿該入射光入射的方向具有垂直於該入光面的一厚度t;複數個菲涅爾透鏡(Fresnel lens)單元,每一菲涅爾透鏡單元位於該出光面上,且該菲涅爾透鏡單元沿該出光面的方向上定義一寬度P,該每一菲涅爾透鏡單元與該間距相互對應;當滿足公式: ,j≧1時,該入射光通過該間距,且藉由該厚度t以調整該入射角,再由該複數個菲涅爾透鏡單元對該入射光的光學路徑進行收斂;以及一光學膜片,係設置在該光學薄板相對於該光源裝置的另一側,該光學膜片對該入射光的光學路徑進行修正。 A backlight module includes: a plurality of light source devices for generating incident light; and an optical thin plate for receiving the incident light projected by the plurality of light source devices, the optical thin plate comprising: a body, the body comprising Corresponding to one of the light incident surface and the light exiting surface, the light incident surface receives the incident light and has an incident angle with the incident light, the body has at least a refractive index ni, i is a positive integer; a reflective structure is disposed in the body, and two adjacent reflective structures are spaced apart from each other by a spacing W horizontal to the light incident surface, and each of the reflective structures has a direction perpendicular to the light incident surface along a direction in which the incident light is incident. a thickness of t; a plurality of Fresnel lens units, each Fresnel lens unit is located on the light-emitting surface, and the Fresnel lens unit defines a width P along the direction of the light-emitting surface, each of The Fresnel lens unit corresponds to the spacing; when the formula is satisfied: , j≧1, the incident light passes through the spacing, and the incident angle is adjusted by the thickness t, and the optical path of the incident light is converged by the plurality of Fresnel lens units; and an optical film The optical sheet is disposed on the other side of the optical sheet with respect to the light source device, and the optical film corrects the optical path of the incident light. 如申請專利範圍第16項所述之背光模組,其中該光源裝置為一冷陰極螢光燈管(CCFL)、一發光二極體(LED)、一平面光源(FFL)、一外部電極螢光燈管(EEFL)或是一熱陰極螢光燈管(HCFL)。 The backlight module of claim 16, wherein the light source device is a cold cathode fluorescent lamp (CCFL), a light emitting diode (LED), a planar light source (FFL), and an external electrode. Light tube (EEFL) or a hot cathode fluorescent tube (HCFL).
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US20090052205A1 (en) * 2007-08-23 2009-02-26 Ching-Chung Chen Light source module of scanning device
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TW200710492A (en) * 2005-09-09 2007-03-16 Hon Hai Prec Ind Co Ltd Backlight system and its reflective cover
US20090052205A1 (en) * 2007-08-23 2009-02-26 Ching-Chung Chen Light source module of scanning device
TW200914766A (en) * 2007-09-20 2009-04-01 Prodisc Technology Inc Illumination apparatus
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