TWI381931B - Injection piece - Google Patents

Description

Shot appearance

The present invention relates to a soft mold for In-Mold Roller (IMR) and a method of manufacturing the same, and an in-mold decorative material having the same, and an injection appearance made of the in-mold decorative material. Pieces.

Today's consumer products pay more attention to packaging, especially in order to have a sense of quality and personalization, in order to stimulate consumers' desire to buy. Therefore, the current electronic product casing design has more and more different changes to meet the user's requirements for texture. In contrast, how to make changes in the monotonous object shell, so that it has a colorful smooth surface shell, and a layered pattern is also the direction pursued by the industry.

Compared with the traditional surface decoration methods, such as spraying, thermal transfer, film coating, etc., in-mold transfer technology is currently popular surface decoration technology. Because the production process can print and decorate the surface of the plastic part at the same time as the injection filling, thereby increasing the added value of the plastic product, no secondary processing, color diversity, chemical resistance and scratch resistance of the surface of the plastic part are required. Etc., and make the appearance smooth and layered, and the continuous production is more automated.

Please refer to FIG. 1A, which is a schematic diagram of a conventional in-mold transfer material. The in-mold transfer film 1 includes a substrate 11, a release layer 12, a high-hardness protective layer 13, a pattern layer 14, and an adhesive layer 15. through The in-mold transfer film 1 is attached to the plastic 16 by passing the in-mold transfer film 1 into the mold for injection molding (not shown). After the injection molding, the substrate 11 is separated from the in-mold transfer film 1 by the release layer 12, and as shown in FIG. 1B, the surface is flat and has a high-hardness protective layer 13 to protect the injection member with the pattern layer 14. 2; as disclosed in U.S. Patent 4,457,572, 5,000,903.

In order to make the surface of the injection member more stereoscopic and more colorful, it can be achieved by using the in-mold transfer film by changing the surface haze of the protective layer and the multi-color printing of the pattern layer. As shown in FIG. 2A, the in-mold transfer film 1a includes a substrate 11 on the surface of which is partially coated with a resin layer 17 containing diffusion particles, and then coated with a high-hardness protective layer 13a. A multi-color pattern printing method is used to obtain a multi-color pattern layer 14, 14a, 14b, 14c, 14d, followed by a subsequent layer 15. The in-mold transfer film 1a is fed into the mold by a film feeder to be injected into the mold for injection (not shown), and the in-mold transfer film 1a is attached to the plastic 16. After the injection molding, the substrate 11 is separated from the in-mold transfer film 1a to obtain an ejection member 2a as shown in Fig. 2B. The surface of the ejection member 2a has a partially atomized atomized surface 171 having a depression, and the patterned layer 14 14a, 14b, 14c, 14d are printed layers of a particular color; as disclosed in U.S. Patent 5,955,204.

There is also a product called hairline, which, as the name implies, has a stripe on the surface of the product, such as hairline stripes. For the manufacturing method, please refer to FIG. 3A. First, a hairy hair-like hair surface 111 is brushed on the surface of the substrate 11b by a brush wheel (the brush wheel method is not shown), and then continues as shown in FIG. 3B. Coating the substrate 11b into a release layer 12b by coating, A protective layer 13b, a pattern layer 14 and an adhesive layer 15 form an in-mold transfer film 1b. Referring to FIG. 3C, the in-mold transfer film 1b is attached to the plastic 16 by the film feed machine, and the in-mold transfer film 1b is sent into the mold for injection molding (not shown). After the injection molding, the substrate 11b and the release layer 12b are separated from the in-mold transfer film 1b to obtain an injection member 2b as shown in Fig. 3C. The injection member 2b has a three-dimensional tactile hair surface 131b, and the surface structure of the hair surface 131b and the hair surface 111 on the substrate 11b are mirror images of each other. By controlling the thickness of the brush wheel and the parameters such as pressure, different appearance effects, such as long hair and short hair, can be obtained.

Compared with the prior art, the in-mold transfer technology process requires the layered appearance of the injection member to be layered, or the partial coating on the surface of the substrate before the substrate is coated with the protective layer. The structure is used to fabricate a surface solid structure, but the partial coating structure cannot produce a fine microstructure pattern. If the hairline is made by a conventional brush wheel method, a hair surface having a three-dimensional touch can be formed on the surface, but the dander generated in the brush wheel process causes difficulty in yield and process.

Therefore, how to provide a novel in-mold injection film for the above problems, which can be continuously produced and has a three-dimensional structure, is one of the current important topics.

In view of the above problems, an object of the present invention is to provide a flexible mold, a method for producing the same, an in-mold decorative material having the soft mold, and an injection appearance member made of an in-mold decorative material. Soft mold system can In the in-mold transfer process, as a carrier in the production process, it has a three-dimensional microstructure pattern, so that the in-mold decoration material with a soft mold can obtain an appearance component having a three-dimensional touch or even a multi-color pattern.

In order to achieve the above object, a flexible mold according to the present invention is used in a three-dimensional structure transfer process, the flexible mold includes a substrate and a microstructure pattern layer, and the microstructure pattern layer has a first pattern, a microstructure pattern layer Set on the substrate.

In an embodiment of the invention, the flexible mold further includes an adhesive layer disposed between the substrate and the microstructure pattern layer.

In one embodiment of the invention, the substrate has a thickness between 10 μm and 250 μm.

In one embodiment of the invention, the flexible mold has a stretch ratio of between 10% and 200% in the machine direction and in the transverse direction at 160 to 350 degrees Celsius.

In an embodiment of the invention, the microstructure pattern layer has at least a first sub-pattern and a second sub-pattern, and the average depth of the first sub-pattern is different from the average depth of the second sub-pattern.

In an embodiment of the invention, the density of the first sub-pattern is different from the density of the second sub-pattern.

In order to achieve the above object, a soft mold manufacturing method for a three-dimensional structure transfer process according to the present invention comprises the steps of: providing a substrate; coating a photo-curable resin on the substrate; and having a microstructured pattern The metal roller embosses the photohardenable resin; and forms a microstructured pattern layer on the substrate.

In an embodiment of the invention, the manufacturing method further comprises the steps of: purple External light hardened microstructure pattern layer.

To achieve the above object, an in-mold decoration material according to the present invention is used for a three-dimensional structure transfer process, and the in-mold decoration material comprises a soft mold, a release layer and a transfer material layer. The flexible mold has a substrate and a microstructure pattern layer. The release layer is disposed on the microstructure pattern layer. The transfer material layer is disposed on the release layer.

In one embodiment of the invention, the transfer material layer has a protective layer, a printed layer, and an adhesive layer. The protective layer is disposed on the release layer. The printed layer is disposed on the protective layer. The layer is then placed on the printed layer.

In an embodiment of the invention, the thickness of the release layer is between 0.05 μm and 3 μm.

In an embodiment of the invention, the in-mold decorative material is applied to planar thermal transfer, stereo thermal transfer, in-mold ejection transfer, and water transfer process.

To achieve the above object, an ejection appearance member according to the present invention is formed by a flexible mold having a first pattern, and the injection appearance member includes a transfer material layer and a plastic. The transfer material layer has a second pattern, wherein the second pattern is mirror images of the first pattern, and the surface roughness Ra of the second pattern is 0.7 μm or more or Rz is 6.5 μm or more, and the plastic carries the transfer material layer.

According to the above description, the present invention is prepared by providing a microstructure pattern layer on a substrate of a flexible mold, and then using a soft mold having a microstructure pattern layer to obtain an in-mold decoration material, and using the in-mold decoration material. Shoot the appearance. More specifically, the in-mold decorative material is manufactured by using a soft mold having a three-dimensional structure, and then the in-mold decorative material is subjected to injection molding. After the process, an exit appearance having a three-dimensional structure surface is obtained. In this way, the manufacturer can form a three-dimensional structure of arbitrary depth and arbitrary angle change on the injection appearance piece by the depth and angle design of the microstructure pattern on the soft mold (the pattern and the microstructure pattern of the soft mold are mirror images of each other) ), and can increase the tactile sensation and even increase the color saturation, which is incomparable to the products of the prior art.

Hereinafter, a soft mold according to a preferred embodiment of the present invention, an in-mold decorative material manufactured using the soft mold, and an in-mold decoration process using the in-mold decorative material will be described with reference to the related drawings. The same elements will be described by the same symbols.

First embodiment

Please refer to FIG. 4, which is a schematic view of a flexible mold according to a first embodiment of the present invention. The flexible mold 3 of the embodiment is used for a three-dimensional structure transfer process, and the so-called three-dimensional structure transfer process includes a transfer process such as thermal transfer, three-dimensional thermal transfer, in-mold injection transfer, and water transfer, and the like A three-dimensional structure or pattern, and the mold it utilizes includes, but is not limited to, a roller or a flat plate.

The flexible mold 3 includes a substrate 31 and a microstructure pattern layer 32. The microstructure pattern layer 32 is a layer having a microstructured pattern surface. The microstructure pattern layer 32 has a first pattern 321 and the first pattern 321 is located in the microstructure. On the surface of the pattern layer 32, the microstructure pattern layer 32 is disposed on the substrate 31. Wherein, the material of the substrate 31 may be polyethylene terephthalate (Polyethylene Terephthalate, PET), polycarbonate (PC), Casted PolyPropylene (CPP), Oriented polypropylene (OPP). The thickness of the substrate 31 is between 10 μm and 250 μm. In the present embodiment, the substrate 31 is exemplified by polyethylene terephthalate (PET) having a thickness of 50 μm.

a microstructure pattern layer 32 on the substrate 31, which is composed of a photocurable resin, which is composed of a plurality of functional acrylic oligo polymers and epoxy resin oligo polymers. A polyurethane acrylic oligopolymer, a monomer or one of any combination of the above. When the formed soft mold 3 is at 160 to 350 degrees Celsius, the stretching ratio in the longitudinal direction and the transverse direction is between 10% and 200%.

The invention discloses a soft mold manufacturing method for a three-dimensional structure transfer process, which comprises the steps of: providing a substrate 31; coating a photo-curing resin on the substrate 31; and pressing a metal roller having a microstructure pattern Printing a cured resin; and forming a microstructured pattern layer 32 over the substrate 31. Please refer to FIG. 5 and FIG. 6 simultaneously to illustrate the manufacturing method of the preferred embodiment.

Figure 5 is a schematic illustration of an electroforming bath of the prior art. A glass plate 41 having a holographic effect microstructure pattern surface 411 (the microstructure pattern surface 411 can be a microstructure pattern to be formed on a soft mold) is placed in an electroforming bath with a nickel sulfamate plating solution 42 In the fourth embodiment, the nickel metal 43 is used as the anode, and the glass plate 41 of the microstructure pattern surface 411 which has been subjected to surface metallization has a holographic effect as a cathode, and a thickness can be obtained by controlling time and current. The metal thin plate 44 having the three-dimensional structure pattern 441 is a thickness of 50 μm to 200 μm, and the microstructure pattern surface 411 of the glass plate 41 and the three-dimensional structure pattern 441 of the metal thin plate 44 are mirror images of each other. The use of a laser to form a holographic microstructure pattern on a photoresist-coated glass plate 41 is a conventional technique and will not be described here, but the degree of detail, as well as the depth and angle of the pattern, may be arbitrarily changed. In this embodiment, the thin metal plate 44 of the microstructure pattern produced by electroforming was 70 μm thick.

Please refer to FIG. 4, FIG. 5 and FIG. 6 at the same time, wherein FIG. 6 is a schematic diagram of a manufacturing process of a soft mold. The flexible mold 3 of the present embodiment is produced by a continuous ultraviolet embossing method. The substrate 31 is coated on the substrate 31 via a gluing mechanism 45, passes through a metal roller 47 covering the metal sheet 44, and the metal sheet 44 has a three-dimensional structure pattern 441, which is then irradiated with an ultraviolet light source 48. After hardening, a flexible mold 3 having a microstructured pattern layer 32 is obtained. The microstructure pattern layer 32 has a first pattern 321 which is mirror images of the three-dimensional structure pattern 441 of the metal sheet 44. The thickness of the microstructure pattern layer 32 of this embodiment can be controlled by the pressing wheels 49a and 49b.

Since the microstructure pattern layer 32 of the flexible mold 3 can be defined by the microstructure pattern surface 411 on the glass sheet 41. Therefore, the producer can produce any pattern desired to be formed on the flexible mold 3 by designing the microstructured pattern surface 411 on the glass sheet 41.

Please refer to FIG. 7, which is a schematic view of the in-mold decorative material of the first embodiment. The in-mold decoration material 5 of the embodiment is used for a three-dimensional structure transfer process, and the in-mold decoration material 5 includes a soft mold 3 and a release layer 51. And a transfer material layer 52. The flexible mold 3 has a substrate 31 and a microstructure pattern layer 32. The release layer 51 is disposed on the microstructure pattern layer 32. The transfer material layer 52 is disposed on the release layer 51. The transfer material layer 52 of the present embodiment has a protective layer 521, a printed layer 522 and an adhesive layer 523. The protective layer 521 is disposed on the release layer 51 for printing. The layer 522 is disposed on the protective layer 521, and then the layer 523 is disposed on the printed layer 522. The printed layer 522 of the present embodiment has a plurality of colors 522a, 522b, 522c, and 522d. The transfer material layer 52 further has an adhesive layer (not shown), and the adhesive layer is disposed between the protective layer 521 and the printed layer 522. The thickness of the release layer 51 of this embodiment is between 0.05 μm and 3 μm.

Please refer to FIG. 8, which is a schematic view of the injection appearance member of the first embodiment. The injection appearance member 6 is formed by the in-mold decoration material 5 of Fig. 7, and the in-mold decoration material 5 has a flexible mold 3. When the in-mold decoration material 5 of FIG. 7 is sent into the mold by the film feeding machine for injection molding (not shown), after the injection molding, the soft mold 3 and the release layer 51 are separated from the injection appearance member 6 to obtain One of the three-dimensional tactile microstructure pattern surface second pattern 524 and the multi-color pattern exit appearance component 6. The injection appearance member 6 includes a transfer material layer 52 and a plastic 61, and the plastic 61 carries the transfer material layer 52. Among them, the plastic 61 refers to the plastic injection part of the injection molded product, such as the outer casing of the mobile phone, the outer casing of the notebook computer, the outer casing of the display or the outer casing of other electronic devices. The second pattern 524 on the transfer material layer 52 is mirror images of the first pattern 321 of the flexible mold 3, and the second pattern 524 has a surface roughness Ra of 0.7 μm or more or Rz of 6.5 μm or more.

As shown in FIG. 7, the release layer 51 has a thickness of between 0.05 μm and 3 μm and is uniformly coated on the structural surface of the microstructure pattern layer 32, and functions as when the in-mold decoration material 5 is attached to the plastic via injection molding. After that, the flexible mold 3 can be peeled off by the release layer 51. The release layer 51 may be formed together when the flexible mold 3 is produced, or may be formed together when the transfer material layer 52 is formed. The material composition of the release layer 51 is not the focus of the present invention, and thus will not be described herein.

In addition to preventing the printed layer 522 from being scratched and peeled off, the other important function of the protective layer 521 is to provide a three-dimensional pattern having a mirror image effect on the surface of the projecting appearance member 6 with respect to the flexible mold 3. The protective layer 521 is optionally composed of a photocurable resin, a solvent-based resin or the above materials, and is applied onto the release layer 51 by coating.

The printed layer 522 is a pattern designed by the designer according to its design, and can be formed by the color registration method of screen printing, letterpress printing or gravure printing, and the printing layer 522 can form a specific color division or pattern arrangement, or be evaporated. Or the method of sputtering to achieve a glossy finish.

As shown in Fig. 8, the function of the subsequent layer 523 is to enable the transfer material layer 52 to adhere to the surface of the object. In this embodiment, the plastic 61 can be bonded to the transfer material layer 52 by injection molding to the adhesive layer 523.

Second embodiment

9A and 9B, wherein FIG. 9A is a schematic view of a flexible mold according to a second embodiment of the present invention, and FIG. 9B is a top plan view of the microstructure pattern layer of the flexible mold of the second embodiment. The flexible mold 3a includes a substrate 31 and a microstructure pattern layer 32a, and the microstructure pattern layer 32a has One of the hairline patterns has a first sub-pattern 322 and a second sub-pattern 323 having a three-dimensional structure pattern. The material of the substrate 31 may be Polyethylene Terephthalate (PET), Polycarbonate (PC), Casted PolyPropylene (CPP), co-extrusion oriented polymerization. Oriented polypropylene (OPP). The substrate 31 has a thickness of 10 μm to 250 μm. In the present embodiment, the substrate 31 is exemplified by polyethylene terephthalate (PET) having a thickness of 50 μm.

a microstructure pattern layer 32 disposed on the substrate 31, which is composed of a photo-curable resin which is an oligo-polymerization of a plurality of functional groups of acrylic polymer oligomers and epoxy resin polymers. , polyurethane oligopolymer, monomer or one of any combination of the above. When the flexible mold 3a is at 160 to 350 degrees Celsius, the stretch ratio of the flexible mold 3a in the longitudinal direction and the transverse direction is between 10% and 200%.

The microstructure pattern layer 32 of this embodiment has at least a first sub-pattern 322 and at least a second sub-pattern 323. The average depth of the first sub-pattern 322 is different from the average depth of the second sub-pattern 323, and the density of the first sub-pattern 322 is different from the density of the second sub-pattern 323. For example, the first sub-pattern 322 of the embodiment is exemplified by a hairline pattern, and the second sub-pattern 323 is exemplified by a three-dimensional structure pattern of a company name or a brand name, and the second sub-pattern 323 is located. The center of the entire flexible mold 3a is taken as an example and can be used as an indication of a bold pattern, but is not intended to limit the present invention. The first sub-pattern 322 or the second sub-picture is highlighted by the average depth or density design of the first sub-pattern 322 being different from the average depth or density of the second sub-pattern 323. The stereo structure of case 323. It is worth mentioning that the interface between the first sub-pattern 322 and the second sub-pattern 323 may be a matte surface.

Next, referring to FIG. 10 to FIG. 12B, a metal thin plate or a metal roller which is required to produce a flexible mold having a first sub-pattern and a second sub-pattern in FIGS. 9A and 9B will be described. Please refer to FIG. 10 first, which is a flow chart of the fabrication of the metal thin plate 44a. In the first step, firstly, according to the actual drawing design, a three-dimensional structure pattern 441a is firstly designed by computer, and the three-dimensional structure pattern 441a and the second sub-pattern 323 on the flexible mold 3a are mirror images of each other, and the pattern is actually proportional. The 1:1 output is made into a photomask version; the photomask version is made by a conventional technique and will not be described here. In this embodiment, since the flexible mold 3a has the first sub-pattern 322 (hairline pattern) and the second sub-pattern 323 (stereo structure pattern, company name), the mask is used to form the second sub-pattern 323. For example, the metal thin plate 44a is attached to the metal roller 47.

In the second step, on the surface of the metal thin plate 44a on a metal roller 307, an object having a rough surface such as a steel brush, a grindstone, a sandpaper or the like, and a surface grinding brush outside the three-dimensional structure pattern 441a of the metal thin plate 44a are used. Pattern. Steel brushes, grindstones, and sandpapers suitable for making hairline patterns are between 40 and 500 turns.

In the third step and the fourth step, the metal thin plate 44a which has been polished to obtain the surface of the hairline is coated with a photoresist, and after being washed, pre-baked and dried, the photomask plate of the first step is exposed by a parallel exposure machine.

In step 5, the surface of the exposed hairline metal sheet 44a in step four is subjected to development, cleaning, electropolishing, etc., as shown in FIG. The illustrated metal roller 47a has a hairline pattern 442 and a three-dimensional structure pattern 441a thereon. The hairline pattern 442 and the first sub-pattern 322 on the flexible mold 3a are mirror images of each other, and the three-dimensional structure pattern 441 is also mirror image with the second sub-pattern 323 on the flexible mold 3a. Step 4 and step 5 are called exposure development techniques, which is a conventional technique and will not be described herein.

In more detail, in this embodiment, the photoresist is disposed on the metal thin plate 44a, and then the metal thin plate 44a and the photomask plate are exposed, and the pattern of the photomask plate is transferred to the metal thin plate 44a having the photoresist; The developer is sprayed on the metal thin plate 44a to dissolve the exposed photoresist in the developer, and the unprotected metal thin plate 44a is etched by etching to present the three-dimensional structure pattern 441a designed by us. . Finally, the photoresist on the thin metal plate 44a is removed by removing the photoresist and the organic solution. After the above steps, the metal thin plate 44a as shown in FIG. 12A is obtained, and the metal thin plate 44a has a hairline pattern 442 and a three-dimensional structure pattern 441a. The density of the three-dimensional structure pattern 441a of the present embodiment is smaller than the density of the hairline pattern 442, and the average depth of the three-dimensional structure pattern 441a is greater than the average depth of the hairline pattern 442 (so the first sub-pattern of the formed soft mold is The average depth is less than the average depth of the second sub-pattern. However, it is not intended to limit the present invention. The density and average depth of the three-dimensional structure pattern and the hairline pattern, and even the angle of the pattern, may be according to the design or the needs of the customer. The design is different.

Please refer to FIG. 12B, which is another schematic view of a thin metal plate. The designer can also directly place a plastic mold 7 having a three-dimensional structure pattern 441b on the metal thin plate 44b to simplify the process of fabricating the metal thin plate 44b.

Next, a soft mold 3a is obtained by continuous ultraviolet imprinting using the patterned metal roller 47a of FIG. The method of continuous ultraviolet imprinting has been described in detail in the first embodiment, and therefore will not be described herein.

Next, referring to Fig. 13, the soft mold 3a produced in the present embodiment is applied as an in-mold decoration material to a preferred embodiment of the in-mold decoration (IMR). The in-mold decorative material 5a includes a flexible mold 3a having a microstructured pattern, a release layer 51a and a transfer material layer 52a. The transfer material layer 52a has a protective layer 521a, a printed layer 522, and an adhesive layer 523. The printed layer 522 has a color 522a.

Referring to FIG. 14, when the in-mold decoration material 5a is sent into the mold by the film feeding machine for injection molding (not shown), after the injection molding, the flexible mold 3a is separated from the injection member, and an appearance part 6a is obtained. . The injection appearance member 6a includes a transfer material layer 52a and a plastic 61. The protective layer 521a on the transfer material layer 52a has the first sub-pattern 525 of the three-dimensional tactile hairline pattern transferred from the flexible mold 3a and the second sub-pattern 526 of the three-dimensional structure pattern. It is worth mentioning that the average depth of the first sub-pattern 525 on the flexible mold 3a is smaller than the average depth of the second sub-pattern 526, and the average density of the first sub-pattern 525 is greater than the average density of the second sub-pattern 526. Therefore, the average depth of the first sub-pattern 525 in the emission appearance member 52a is also smaller than the average depth of the second sub-pattern 526, and the average density of the first sub-pattern 525 is also greater than the average density of the second sub-pattern 526, which can be highlighted. The stereoscopic touch of a sub-pattern 525 or a second sub-pattern 526. Among them, the higher pattern density means that the flat unprocessed surface is less, the pattern A lower density can mean more flat unprocessed surfaces.

The functions and manufacturing manners of the release layer 51a, the protective layer 521a, and the subsequent layer 523 in this embodiment have been described in detail in the first embodiment, and are not described herein.

The printed layer 522 is a pattern designed by the designer according to its design, and can be formed by the color registration method of screen printing, letterpress printing or gravure printing, and the printing layer 522 can form a specific color division or pattern arrangement, or can be evaporated or In the present embodiment, the first sub-pattern 525 having the hairline pattern and the second sub-pattern 526 having the three-dimensional structure pattern respectively have printing layers of different color blocks. 522 to present.

In summary, the present invention provides a micro-structured pattern layer on a substrate of a flexible mold, and then a soft mold having the microstructured pattern layer, and is processed to obtain an in-mold decorative material, and is fabricated by using an in-mold decorative material. The appearance of the shot. More specifically, an in-mold decorative material is manufactured by using a three-dimensional flexible mold, and after the in-mold decorative material is subjected to an injection molding process, an appearance member having a three-dimensional structure surface can be obtained. In this way, the manufacturer can form a three-dimensional structure of arbitrary depth and arbitrary angle change on the injection appearance piece by the depth and angle design of the microstructure pattern on the soft mold (the pattern and the microstructure pattern of the soft mold are mirror images of each other) ), and can increase the tactile sensation and even increase the color saturation, which is incomparable to the products of the prior art.

The above is intended to be illustrative only and not limiting. In particular, the present invention may be made in various modifications and changes without departing from the scope and spirit of the invention. For example, the structure size and angle of the microstructure pattern The visual effect exhibited by the degree and the microstructure, and the printing pattern effect different from the microstructure, and the manner of matching the microstructure and the printed pattern in each embodiment can be fully adjusted or partially adjusted, without departing from the spirit and scope of the present invention. Equivalent modifications or changes to this are to be included in the scope of the appended patent application.

1, 1a, 1b‧‧. In-mold transfer film

11, 11b, 31‧‧‧ substrate

111, 131b‧‧‧ hairline

12, 12b, 51, 51a‧‧‧ release layer

13, 13a, 13b, 521, 521a‧ ‧ protective layer

14, 14a, 14b, 14c, 14d‧‧‧ pattern layer

15, 523‧‧‧Next layer

16, 61‧ ‧ plastic

17‧‧‧ resin layer

171‧‧‧ surface

2, 2a, 2b‧‧‧ shots

3, 3a‧‧‧soft mold

32, 32a‧‧‧Microstructured layer

321‧‧‧ first pattern

322, 525‧‧‧ first sub-pattern

323, 526‧‧‧ second sub-pattern

4‧‧‧Electric casting trough

41‧‧‧ glass plate

411‧‧‧Microstructured surface

42‧‧‧ nickel sulfamate plating solution

43‧‧‧ Nickel metal

44, 44a, 44b‧‧‧Metal sheet

441, 441a, 441b‧‧‧ three-dimensional structure pattern

442‧‧‧ Hairline pattern

45‧‧‧Gluing mechanism

46‧‧‧Light hardening resin

47, 47a‧‧‧Metal Roller

48, 72‧‧‧ ultraviolet light source

49a, 49b‧‧‧compound wheel

5, 5a‧‧ In-mold decoration materials

52, 52a‧‧‧Transfer material layer

522‧‧‧Printing layer

522a, 522b, 522c, 522d‧‧‧ color

524‧‧‧second pattern

6, 6a‧‧‧ shot appearance

7‧‧‧Plastic mold

1A is a schematic view of a conventional in-mold decorative material; FIG. 1B is a schematic view of a conventional in-mold transfer process; FIG. 2A is another schematic view of an in-mold decorative material; FIG. 2B is another conventional in-mold FIG. 3A and FIG. 3B are another conventional structure for in-mold transfer hairline material; FIG. 3C is another schematic diagram of a conventional hairline film in-mold transfer process; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 5 is a schematic view of a soft mold according to a first embodiment of the present invention; FIG. 6 is a schematic view showing a manufacturing process of a soft mold according to a first embodiment of the present invention; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 8 is a schematic view of an injection appearance member according to a first embodiment of the present invention; FIG. 9A is a schematic view of a soft mold according to a second embodiment of the present invention; Microstructure diagram of the soft mold of the second embodiment FIG. 10 is a flow chart of a metal roller according to a second embodiment of the present invention; FIG. 11 is a schematic view of a metal roller with a hairline according to a second embodiment of the present invention; 2 is a schematic view of a metal thin plate according to a second embodiment of the present invention; FIG. 13 is a schematic view showing the in-mold decorative material according to the second embodiment of the present invention; and FIG. A schematic view of the in-mold transfer process of the second embodiment of the present invention.

3‧‧‧Soft mold

31‧‧‧Substrate

32‧‧‧Microstructured layer

321‧‧‧ first pattern

Claims (3)

An ejection appearance member is formed by a flexible mold having a first pattern, the injection appearance member comprising: a transfer material layer having a second pattern, wherein the second pattern is associated with the first pattern The second pattern has a surface roughness Ra of 0.7 μm or more or Rz of 6.5 μm or more; and a plastic material carrying the transfer material layer. The injection appearance member of claim 1, wherein the flexible mold comprises: a substrate; and a microstructure pattern layer disposed on the substrate, the microstructure pattern layer having the first pattern. The injection appearance member according to claim 1, wherein the transfer material layer has: a protective layer having the second pattern; a printed layer disposed on the protective layer; and an adhesive layer disposed on the layer Printed layer.